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Life Fitness 9500 Series Cross Trainer Service Manual

Contents

1. WIRING BLOCK DIAGRAM DSP Heart Rate Board Life Fitness Model 9500 Series Cross Trainers sa sun y xa F 1 elle SLINN 1008 NO Q3Sf LON 5147 615 3195 L 119 0157 5 Janod 034 40 31IHA Sea DS LO LN EORUM Ee 296013 Set SN pel uq zw IHVIS 0 et ma ME TUA ab enum abu j 3381 Sen uli S yams CELTI B STATT Ho NO T ETE vunner 1 SOON 3585 3 TUA S seusnnenoo BIT vm 30m E f Z 1 DN CH psa EEE 1 9 9 8 H LIT 1 351 4 84270 4 31 1m 979 SA E v 3 WOOT AVIESIO 8I3N CD Tena7euan nien Ld a o Sa D Tenia DIS agg i 8 BIN Zeus 33013N T NOLANA 83037 VIAN gt Pus n 50626 D 2 vdA3 OMIA E Ss asina 331 EN son
2. VHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTLISER CET APPAREIL ARRETEZ VOUS SI VOUS AVEZ DES DOULFURS SI VOUS VOUS SENTE LIFE FIMNESS USA 800 735 3867 10 294 50 11 FAIBLE ETOURDI OU COURT DE SOUFFLE Lire FITNESS ATLANTIC 31 USE ARROW KEYS TO CHANGE LEVEL TARGET HEART RATE ANYTIME For model selection press the number 5 key or the arrow keys The START ENTER key LED illuminates when the default model is selected This setting is stored in the EEPROM when the unit is not in use The display will read 9500L for Lower Body or 9500HR for Total Body units Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to previous program To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 9 by pressing the START ENTER key 12 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 9 TOTAL HOURS STATISTICS LEVEL CALORIES DISTANCE SPEED RPM HEART RATE O CAL HOUR WATTS 0 EI DISPLAY LOCK lt REVERSE MODE 20 25 30 35 40 45 50 55 60 65 CAUTION CONSULTA PHYSICIAN BEFORE US
3. Pedal OK53 01027 0000 Section V Rear Step Plate OK53 01174 0000 Rear Plate w Decal Trim Shroud LT AK53 00101 0000 OK53 01173 0002 Trim Shroud RT 3 OK53 01173 0001 Life Fitness Model 9500HR Cross Trainer GK53 00012 XXXX Serial Number 669724 UP ieuondo 4 21 0100 20000 257 0 2 2000 2 000 9 2 ZHOS 002 0000 LvZ00 r OV DI 2100 20000 519 A0ZZ Z000 ST000 TOW degt Ajquuassy 194988 UOSUALN y9T0 E0T00 T00 ZHOS OOT ZH09 A0ZT 0000 ST000 TONV ESCH 6 0 1100 2000 22100 29 i 022 8000 6000 lt u2ul 7 2 0 TODO PSCTOEDIO 53 19 913 01 0177 L000 Y6000 EDIY 4409 N07z 9000 76000 E DV 2HOS A0ZZ S000 76000 E DV 4405 N002 t7000 Y6000 E DIV 405 1001 2000 76000 25 ee ZH09 N0ZT T000 176000 DIS d 0000 Z9T00 OW Jeuujsuel 0000 02000 25 10456 0000 0LT00 EDIV Jeg un YDUI pt 2000 00T00 EMV Ur y Sul y 0000 14 100 DS Aiquuassy uu eyu ei 1000 46000 DIV UN 7 PISIUS NR ESJ TO00 L000 EDIS Ajquuassy Y eus 6060 60000 7 100 39g T000 SS000 DS A quuessy e 1000 112000 26 peog aquo 49MOd
4. A quuassy 0000 0LT00 E DIV Jeg Z000 00T00 E 9Y Jeg u2u y 0000 00 6 5 Aquiessy L000 L6000 ES1V Uy JAMO 1000 000 A quiassy y eus 6060 60000 100 198 i T000 SS000 DS Aiquuassy 10 eulayy 1000 12000 5 pieog jonuo T000 2000 EDIV GLI 0000 16000 ES1V Aquuassy JI OY Yn qUY T000 Z6000 ES1V Aquuesssy L000 t 1000 EOS Hans epad a 0000 6ST00 ES gt S Aquiassy yeys 0000 86210 198 1 0000 8 000 DIV ajosuoD Life Fitness Model 9500 Cross Trainer Reading Rack SK53 00086 0000 Instruction OK53 01133 0001 Eng OK53 01133 0003 Ger OK53 01133 0004 Spn OK53 01133 0006 ap OK53 01133 0007 Fm OK53 01133 0008 t OK53 01133 0009 Dut Reading Rack Trim OK53 01226 0000 Heartrate Handlebar LT AK53 00005 0004 Heartrate Sensor Kit GK20 00002 0001 Monocolumn Assembly SK53 00063 0000 Handrail LT AK53 00026 0004 Hood Shroud AK53 00080 0000 Shroud Cap OK53 01090 0000 Inner Shroud Cap OK53 01092 0000 Shroud LT SK53 00021 0004 Pedal Linkage Shroud OK53 01172 0000 Pe
5. 18 VDC IN Neg J2 la Pin 3 8 VDC Pin 4 8VDC ALTERNATOR CONSOLE See Wiring Diagram for more detailed information Connector Location Pin Functional Description J4 a 2 pin connector that 1 14 VAC connects the control board to the 2 2 14 VAC power supply J2 a 5 pin connector that 3 1 Ground connects the control board to 5 2 Key the alternator 4 3 RPM Sensor 2 4 Field Ctrl 5 Field Return J1 a 7 pin connector that 1 Field Ctrl connects to the control board to 4 2 RPM Sensor the console 7 3 8VDC s 4 8VDC 1 5 2 6 Ground 5 7 Ground Life Fitness Model 9500 Series Cross Trainers ELECTRONICS OVERVIEW ALTERNATOR Functional Description The 12 volt 35 amp Alternator is designed to provide electrical power to the product supply load resistance while providing electrical power and provice the RPM signal from the AC TAP to the Alternator Control Board 9 INN ZI
6. TNW 504 ZT xa aup 99083196 KEEN zl D J uuosuen pera qub s ub Xue 5 5 sun Se 6 6 Y pai uq or e Tes par I lm H dams Ka ESA pai Fpa 0340 Iovi ollo WET OVE 8410 LW 2 Jeu 391 Fe 22 4 58 13 Gi BM Heil o pu En Er NES bl DES i b t t K utt waa Ze Cl lf OIIVWBH2S OO SISA DI osow 5 BaN T ausgeet E D ELLI T m 3555 wdy S SE eech JINO 3584 X maz cone ZS NI 3 AC mH 305 us OG a Ser AE S sm LL ANAL ui MOIPA 38A MS GER q 905 Life Fitness Model 9500 Series Cross Trainers NOTES 10 Life Fitness Model 9500 Series Cross Trainers SECTION V PARTS IDENTIFICATIONS gt c 9 9 o Life Fitness Model 9500 Series Cross Trainers MODEL IDENTIFICATION and SERIAL NUMBER LOCATION 4 Cross Trainer Model Identification Model 9500HR Serial Number Location Life Fitness Model 9500 Series Cross Trainers Serial Number Life Fitness Model 9500HR Cross Trainer Reading Rack SK53 00086 0000
7. Belt Inspect and Retension Ed Cord pd For Excessive Wear Display Console Wipe Clean Inspect For Proper Cable Connection Handlebar and Wipe Clean Inspect For Handrail Loose Bolts and Retighten Rear Roller and mes Clean Inspect For Tracks ia Wear Link Bearings Wipe Clean Inspect For Excess Wear Alternator Belt Inspect and Retighten Level Machine Inspect and Relevel 1 2 Drops 30 Weight All Bearings Non Detergent Oil Life Fitness Model 9500 Series Cross Trainers UNPACKAGING INSTRUCTIONS 1 Remove all staples from the corrugated shipping container and fold down the four sides of the base tray A 2 Lift and open the top flaps of the shipping container sleeve B Lift and remove the four corner posts C Lift and remove the top support D and the side supports E 3 With the help of another person carefully lift the shipping container sleeve B up and off of the base tray A and over the Cross Trainer F Remove the remaining boxes and packaging from the Cross Trainer deck and set aside 4 Remove the protective plastic sheet covering the Cross Trainer F 5 Remove the glued in block G located in front of the Cross Trainer on the base tray A With the help of another person lift the rear of the unit and roll the unit forward beyond the flattened base tray 6 Follow Installation Instructions included in the parts bag 10 complete the assembly of your Cross Trainer Left amp Ri
8. CRETE WNOILdO a lt D 298 L di D se INS gt 220011 A XX 2 Z 00 Uv zl SASA Semer Seba D ec See d sua 5 0 os passato sesamo SE 5 SASA pad D osow ox 3 Pl4 AJA Te m 2 0 220128 UN 74 440 3N T SILYWSHOS VdA3 60226 E ET L T mae Z pror 20 59 DIEU T Z 072 St TOYLNOD DIE 6 WHO uti Wwivenoo Ge 35435 Se HDI quia and D Z e RE 310SNOO ano ei pierd Geck y si ODA OND MS 8015 MS 4015 a a Am 7 Ld 5 YOLVNYIITV REN o D SINO IA m 25139131 Lice Dis Datt HONDA Life Fitness Model 9500 Series Cross Trainers WIRING BLOCK DIAGRAM Integrated PCB 5
9. ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LFE FITNESS ATLANTIC 31 10 294 50 11 FAIBLE ETOURDI OU A COURT DE SOUFFLE USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME PROGRAM DURATION is used to set a length of time Time is adjustable between 10 to 99 minutes Press the DOWN ARROW to decrease time in increments of 1 minute Press the UP ARROW to increase the time in increments of 1 minute Holding down the arrow keys allows the operator to scroll quickly through the time settings The default value is set to 60 minutes When selected the LED for the START ENTER key will illuminate when this value is selected This time will be stored in EEROM even when the unit is not in use Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to previous programs To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 6 by pressing the START ENTER key Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 6 TELEMETRY ENABLE DISABLE LEVEL CALORIES DISTANCE TIME SPEED RPM Y HEART RATE CAL HOUR WATTS TELEVETRY CN 4 REVERSE Quick MODE START 20 25 30 35 40 45 50 55 60 65 AGE RATE
10. FIELD DUTY CYCLE and ALTERNATOR TEST The FIELD DUTY CYCLE is displayed in the CALORIES HOUR window The field duty cycle ranges between 6 and 100 Adjust to the appropriate value using the UP ARROW to increase or the DOWN ARROW to decrease To test the ALTERNATOR increase the field duty cycle to a higher number The tension should increase When testing is completed use the DOWN ARROW to return the field duty cycle to six To test the alternator increase the field duty cycle value using the up arrow or down arrow to decrease the field duty cycle value HEART RATE PROGRAM The heart rate program version is displayed in the ELAPSED TIME window while the heart rate DSP version is displayed in the SPEED window LIFECENTER MESSAGES are visible In the CAL HOUR window and appear as follows CAL HOUR DESCRIPTION NONE No LIFELINK board detected NULL Board detected but not communicating Linked to LIFECENTER Linked to LIFECENTER PROGRAM DURATION To set the program duration press the START ENTER key Use the UP ARROW to increase time and the DOWN ARROW to decrease time Times can be set from 10 to 99 minutes TELEMETRY Press the UP DOWN ARROW to toggle telemetry ON and OFF ENGLISH or METRIC SYSTEMS Use the DOWN ARROW to select METRIC and the UP ARROW to select ENGLISH The factory default is English PROGRAM HOURS To show cumulative hours for each program press the UP ARROW key to scroll forward through each progr
11. 5 6 SECTION DIAGNOSTICS OVERVIEW 2 STATE 1 ALL LEDS AND KEYPAD 3 STATE INDIVIDUAL LED iiti ttr tret terree nitet ete 4 STATE 3 PROGRAM VERSION NUMBER A 5 STATE 3 VERSION 4 RPM HR AND LOAD TESTS INTEGRATED PCB 6 STATE A HEART RATE SOFWARE MODEL 9500HR 7 STATE 4 LIFEPULSE AND NETWORK STATUS TESTS INTEGRATED 8 STATE 5 MAXIMUM PROGRAM DURATION eene menn 9 STATE 6 TELEMETRY ENABLE DISABLE eene 10 STATE 7 ENGLISH METRIC UNITA 11 6 MODEL taret teret edita irradia 12 STATE 9 TOTAL HOURS i 13 STATE 10 METS ENABLE DISABLE eene 14 STATE T PAUSE TIME OUT atteint ertt ttr 15 STATE 12 PHOTO SHOOT ce terit 16 STATE 12 LANGUAGE SELECTION INTEGRATED 17 STATE 13 EEPROM TEST INTEGRATED i 18 STATE 14 PHOTO SHOOT INTEGRATED 19 Life Fitness Model 9500 Series Cross Trainers TABLE OF CONTENTS SECTION HOW TO REPLACE PAGE DISPLAY CONSOLE ASSEMBLY NA 2 TRAY ASSEMBLY iaia 3 READING RACK
12. The heart rate reading will follow Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to previous programs To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 5 by pressing the START ENTER key Life Fitness Model 9500 Series Cross Trainers DIAGNOSTICS STATE 4 LIFEPULSE and NETWORK STATUS TESTS w Integrated PCB LEVEL CALORIES DISTANCE SPEED RPM HEART RATE CAL HOUR WATTS RSION 97 299 CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT Bee STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LIFE FITNESS ATLANTIC 31 10 294 50 11 FAIBLE ETOURDI OU A COURT DE SOUFFLE USE ARROW KEYS TO CHANGE LEVEL TARGET HEART RATE ANYTIME RATE VHEART Upon entry to this diagnostic state the LifePulse software version number is displayed for 2 seconds After this the LP Comm Status is displayed for 2 seconds which will either display LP PC COMM ON or LP PC COMM OFF Make sure LP PC COMM OFF appears or CSAFE will not function correctly The LP Comm Status can be toggled by pressing the 5
13. 11 USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME Within this state the LANGUAGE can be changed to any one of 7 languages including English German French Italian Dutch Spanish or Portuguese The UP ARROW will display the next language in the list The DOWN ARROW will display the previous language in the list The ENTER key led will indicate when the language is set to the default of ENGLISH This value is stored in EEROM and is kept when the unit is not in use Pressing the CLEAR PAUSE key will return to DIAGNOSTICS STATE 11 Pressing the START ENTER key will advance to DIAGNOSTICS STATE 13 17 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTICS STATE 13 EEPROM TEST w Integrated PCB LEVEL CALORIES DISTANCE TIME SPEED RPM Y HEART RATE O CAL HOUR WATTS EEPFROM TEST DISPLAY LOCK RATE REVERSE Quick MODE START SHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSULTA PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL 3867 ETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE 10 294 50 11 FAIBLE ETOURDI OU A COURT DE SOUFRE LIFE FITNESS USA 800 735 LIFE FITNESS ATLANTIC 31 USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME Wi
14. BRACKET STRAP 4 Using two wrenches 3 4 loosen the ALTERNATOR PIVOT MOUNTING BOLT and NUT securing the ALTERNATOR ASSEMBLY to the FRAME 5 Carefully remove ALTERNATOR BELT from assembly 6 Carefully place the new ALTERNATOR BELT into position tension to 70 80 ft lb if gauges are not available allow for 1 4 deflection and reverse step 1 through 5 to return all parts to their proper position HELPFUL HINT TO ADJUST THE ALTERNATOR BELT TENSION POSITION A WEDGE TOOL AGAINST THE FRAME BRACKET UNDER THE ALTERNATOR 16 Life Fitness Model 9500 Series Cross Trainers How To Replace Pedal Lever Assembly Tools required Torx screwdriver T20 Socket set Open end wrench set 1 Turn power OFF at the On Off switch and unplug ac line cord from electrical outlet 2 Remove HOOD SHROUD ASSEMBLY See How To 3 Using a torx screwdriver remove SCREWS 4 securing the REAR STEP ASSEMBLY Carefully lift from FRAME and set aside 4 Using a torx screwdriver remove SCREWS 4 securing the REAR FRAME PLATE Washer mounted to the rear of the unit 5 Pivot the user right PEDAL LEVER ASSEMBLY to its extreme forward position Model 9500HR Only Locate the user right LOWER ARM ASSEMBLY and the 44 or 10 3 4 LINK BAR revision oriented Remove the NUT LOCKING WASHER and LINKAGE BOLT to free the 44 or 10 3 4 LINK BAR from the LOWER ARM ASSEMBLY Be careful while disconnecting the two ASSEMBLIES not to
15. Bolts 2 square plate washer over the mounting bolts 8 Install the bolts through the U bracket narrow slot and mounting holes in the frame 9 Position the slide plate on the back side of the U bracket and hand tighten the mounting bolts into the threaded plate 10 Next position the spacer sleeve between the fork end of the U bracket 11 Position the pulley bolt through the bracket and spacer 12 Now install the idler pulley on the bolt with its hub facing against the back side U bracket 13 Secure the nylon lock nut and tighten 14 Place the main drive belt onto the idler pulley 15 Position the wear plate between the slots of the U bracket up against the frame 16 Turn in the tensioning bolt as required to adjust the belt tension 17 Using a belt tensioning gauge adjust new belt tension from 165 to 170 Ibs and existing belt from 160 to 165 16 If a belt tensioning gauge is unavailable place a straight edge between the intermediate pulley and the crank pulley then at the center of the belt press down on the belt and measure for deflection which should be a 1 4 inch 18 With the main drive belt properly tensioned tighten the bracket mounting bolts 5 to 10 ft Ibs NOTE OVER TIGHTENING THE MOUNTING BOLTS WILL CAUSE DAMAGE TO THE SLIDE PLATE 11 Life Fitness Model 9500 Series Cross Trainers How To Replace Drive Belt Tools required Hex Key Set Open End Wrench Socket Set Flat Blade and Phillips screwdriver
16. Instruction OK53 01133 0001 Eng OK53 01133 0003 Ger OK53 01133 0004 Spn OK53 01133 0006 ap OK53 01133 0007 Fm OK53 01133 0008 t OK53 01133 0009 Dut Reading Rack Trim OK53 01226 0000 Heartrate Handlebar LT AK53 00005 0004 Heartrate Sensor Kit GK20 00002 0001 Monocolumn Assembly SK53 00063 0000 Handrail LT AK53 00026 0004 Hood Shroud AK53 00080 0000 Shroud Cap OK53 01090 0000 Inner Shroud Cap OK53 01092 0000 Shroud LT SK53 00021 0004 Pedal Linkage Shroud OK53 01172 0000 Pedal Lever LT SK53 00074 0008 Rear Roller Asssembly AK53 00092 0001 Anti Lift Roller Assembly AK53 00091 0000 GK53 00012 XXXX Serial Number 669724 UP Console Assembly SK53 00039 0001 R Eng Met AK53 00039 0002 R Eng Eng AK53 00039 0003 R Ger Met AK53 00039 0004 R Son Eur AK53 00039 0005 R Son En TE Overlay Bezel R R R AK53 00039 0006 R J ap Met AK53 00039 0007 R Fm Eur 5 53 00040 0001 Eng Eng Met AK53 00039 0008 R It Met AK53 00040 0003 Ger Met AK53 00040 0004 Spn Eng Eur AK53 00040 0006 J ap Met AK53 00040 0007 Fm Eur Met AK53 00040 0008 AK53 00040 0009 Dut Met AK53 00039 0009 R Dut Met AK53 00039 0010 R Fm Met Heartrate PCB Kit GK46 00002 0009 Heart Rate Handlebar RT AK53 00005 0003 Stop Switch SK45 00045 0000 Handrail RT AK53 0026 0003 Tray Assembly SK53 00034 0000 Shroud RT SK53 00021 0003 Pedal Shroud SK53 00057 0000
17. P5 O WEB e lt Ecce Display EPROM Connector P7 Connector P2 Connector P1 Connector Location Pin Functional Description P1 is a 17 pin ribbon connector that connects to the Overlay Board Ground Strobe Strobe Return Strobe Return Strobe Return Strobe Return Ground Start Strobe Return Strobe Return Ground P2 is a 10 pin connects to the Alternator Control Board 6 DA I 10191817 A VSYS POWER CONTROL 7 8VDC RPM 0 7 5 VDC GROUND LOAD VBAT 6 VDC ALTREGLO 7 8 VDC FLDCMD START jo 09 VBAT 6VDC E 6VDC Life Fitness Model 9500 Ser
18. Replace intermediate shaft assembly assembly Grinding Faulty pillow block Replace pilow blocks on crankshaft Alternator Relieve tension on alternator spin flywheel for smoothness If thumping occurs faulty alternator Replace alternator TT Oa E e R Rubbing squeaking Bearings at pivot points out of Clean all sleeves in the linkage pivot areas and position or dirty lubricate with non detergent oil AAA A 97 TRE A 0e__oe r E se Knock thumping occurs 180 Setscrews in crank arm Loosen setscrew and clamping screw in crank apart in rotation assembly are loose arm assembly Place blue Locktite 242 on screws Tighten setscrew first to set keyway then tighten clamping screw A AAA Eet Small extension arm bolt Replace small extension arm kit loose AAA Link or Pedal Lever is Reposition or replace the heat shield contacting the heat shield Drive Belt slipping Loose or worn drive belt Adjust the tension on the idler pulley tension bolt of the U Tension Bracket See How To Rotate pulley and check the tension Belt tension should be 170 FT LBS for new belt and 160 FT LBS if installing existing belt If a J10 belt gauge is not available Adjust to a 1 4 7mm deflection RA AAA AAA A EE AA A eed Upper Arms slip Bolts that connect the upper Adjust and tighten to a torque of 105 FT LBS and lower arm
19. Spn Met AK53 00040 0006 J ap Met AK53 00040 0007 Fm Met AK53 00040 0008 It Met AK53 00040 0009 Dut Met Stop Switch AK45 00045 0000 Handrail w Grip RT SK53 00145 0001 Tray Assembly SK53 00034 0000 Shroud w Decal RT AK53 00120 0001 Pedal Shroud SK53 00057 0000 Pedal OK53 01027 0000 Rear Step Plate Rear Plate w Decal AK53 00121 0000 gt c O 9 o OK53 01174 0000 Life Fitness Model 9500HR Cross Trainer GK53 00014 XXXX Serial Number 665000 669723 1euond0 14 ZT OL00 Z0000 E19 GiNnozz z000 E1000 9OIV 2405 100200000 200 23 A0ZZ Z000 ST000 LOY ZHOS NOOT 2 09 10200000 51000 eur 1N A0ZZ 8000 76000 E DIV 90A 0t2 000 76000 E DIV 2H09 022 9000 76000 DIV 2HOS A0ZZ S000 76000 E DIV 71 90 10000 2100 au 2100 20000 261 9 A quuassy 2 eg USUAL V910 0100 100 INN wef 1000 10 80 4 2HOS A00Z 7000 76000 ES1V ZHOS N00T Z000 P6000 E SIV ZHO9 OZ 1 1000 6000 25 0000 29 00 0000 04000 95 0000 16000 ESIV Mouse 195 e A quuessy Ion 3 0 _ 9 T000 Z6000 E DIV RER A quiassy 9e 2000 52100 29 ESAS Lu Z000 00100 E DV ire ___ 0000
20. USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LIFE FITNESS USA 800 735 3867 294 5011 FAIBLE ETOURDI OU COURT DE SOUFFLE 386 LIFE FITNESS ATLANTIC 31 10 USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME Photo Shoot is used primarily for photography purposes in order to develop sales and marketing literature training and for customer support The sample data in each field is non functional and used for display purposes only This completes diagnostics To exit diagnostics press the CLEAR PAUSE key through Diagnostic State 1 to get back to the user display 16 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTICS STATE 12 LANGUAGE SELECTION w Integrated PCB LEVEL CALORIES DISTANCE SPEED RPM Y HEART RATE CAL HOUR WATTS RATE VHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTLISER CET APPAREIL ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE FAIBLE ETOURDI OU A COURT DE SOUFFLE LIFE FITNESS USA 800 735 3867 LIFE FITNESS ATLANTIC 31 10 294 50
21. WARNING FAILURE TO OBSERVE SAFE PROCEDURES WHEN SERVICING THIS UNIT COULD RESULT IN INJURY AND OR ELECTRICAL SHOCK 1 Turn power OFF at the ON OFF switch then unplug power cord from electrical outlet 2 Remove Hood Shroud Assembly See How To 3 Remove Right Side Shroud Assembly See How To 4 Loosen the ALTERNATOR BELT See How To NOTE NOTE THE POSITION OR PLACEMENT OF DRIVE BELT ON THE CRANK SHAFT ASSEMBLY PULLEY PLACE NEW DRIVE BELT IN SAME LOCATION 5 Locate the TENSION IDLER BRACKET on the user s right side of FRAME locate OUTER TENSIONER PLATE Using a socket wrench 9 16 loosen do not remove the BOLTS 2 and star WASHERS 2 6 Using a socket wrench 9 16 loosen the TENSIONER IDLER ADJUSTMENT BOLT 7 Using a 1 8 hex key remove the SET SCREW securing the KEY in the CRANK ARM and CRANK SHAFT 8 Using a 3 16 hex key loosen do not remove the CLAMPING SCREW securing the CRANK ARM to the CRANK SHAFT SAFETY TIP BEFORE PROCEEDING PLACE A BLOCK IN THE CRANK SHAFT PULLEY ASSEMBLY TO STOP THE CRANK SHAFT PULLEY ASSEMBLY FROM ROTATION WHEN CRANK ARM IS REMOVED 9 Using a standard screw driver place the blade into the SLOT of the CRANK ARM ASSEMBLY this will open the gap and allow for easier removal of the CRANK ARM ASSEMBLY Carefully remove CRANK ARM ASSEMBLY and PEDAL LEVER ASSEMBLY from the CRANK SHAFT Remove the KEY and clean all burrs off the KEY Carefully position the PEDAL
22. ZH09 N0ZT 0000 STO00 TOY geen aun Z000 E T00 O5 S6 0 60000 100 2 8000 6000 lt decorum uice Or li 63 stater 5 072 L000 76000 EDIV 4409 10229000 26000 lt 2HOS N0ZZ S000 P6000 EDIV E E 2HOS N00Z 7000 P6000 ED1V Se ZHOS 00T Z000 76000 E DIV Ne i HO9 OZ T000 P6000 E SS E gt 0000 29100 JQUUOJSULI 0000 T6000 E DIV jquuessy 1000 26000 S1V a A quuasssy 4910 J 69 0000 04 100 EOV 1000 72000 25 Yu 71 HW 1000 000 9 S Z000 00T00 EDIV Alquuassy Aalind eus 0000 6STO0 EDS Jeg aun y A quuessy yeys Je pauaqul 6060 60000 100 yeg 0000 8EZIO EDIO 0000 12100 296 T000 SS000 DS A quuessy w eju ei A quuassy 1 PEL di p 1000 000 peog 1000 26000 2 DIV d OMO 0000 8 000 E DIV m 1 000 amp lt 000 amp _ age ajosuo REY 10 Life Fitness Model 9500 Series Cross Trainers NOTES gt c 9 o Life Fitness Model 9500 Series Cross Trainers SECTION VI MISCELLANEOUS INFORMATION Life Fitness Model 9500 Series Cross Trainers PREVENTIVE MAINTENANCE TIPS ITEM WEEKLY MONTHLY QUARTERLY BI ANNUAL ANNUAL Stop Switch Inspect For Proper Operation Power Control Board o Op Vacum
23. cable connection Verify cables connections at console to PCB minute into program 41 and PCB to alternator 42 Disconnect and re connect cables Using a voltmeter verify cable continuity on console to PCB and PCB to alternator Life Fitness Model 9500 Series Cross Trainers Malfunction Probable Cause Corrective Action Alternator belt tension Loose alternator belt Check tension New belt should be tensioned to 90 FT LBS Existing belt at 80 FT LBS If gauges are not available set to 1 4 6mm deflection Faulty alternator Enter diagnostic to the field duty cycle and increase the load If load does not increase replace alternator Life Fitness Model 9500 Series Cross Trainers Life Fitness Model 9500 Series Cross Trainers SECTION DIAGNOSTIC MODES Life Fitness Model 9500 Series Cross Trainers OVERVIEW To access Diagnostic State 1 press and hold down the number 5 key while pressing the CLEAR PAUSE key twice Press the START ENTER key to scroll forward through each programs Press the CLEAR PAUSE key to scroll back to a previous program or to exit when back in Diagnostic State 1 To exit Diagnostics press the CLEAR PAUSE key to return back to Diagnostic State 1 then press CLEAR PAUSE again to exit back to the user display To verify the LifePulse ELECTRODES are functioning grasp each handlebar and begin to stride The heart shaped LED will illuminate followed by the heart rate reading
24. e 4 STOP SWITCH 5 HOOD SHROUD ASSEMBLY 1 i 6 HEART RATE UPPER ARM ASSEMBL NV 7 UPPER ARM 8 RIGHT SIDE SHROUD FOR HEART RATE UNITS i 9 RIGHT SIDE SHROUD FOR NON HEART RATE 10 IDLER PULLEY TENSION BRACKET 11 DRIVE BELT EE 12 POWER CONTROL BOARD BRACKET 14 eegene aaa aaa 15 ALTERNATOR BEET eege eer 16 PEDAL LEVER ASSEMBLY cina aaa 17 POWER MODULE 5 18 CRANK SHAFT PULLEY AGGEMDL NV 19 INTERMEDIATE PULLEY 5 1 20 SECTION IV ELECTRONICS OVERVIEW AND WIRING BLOCK DIAGRAMS DISPLAY CONSOLE BOARD DSP HEART RATE 2 DISPLAY CONSOLE BOARD INTEGRATED 4 ALTERNATOR CONTROL BOARD 6 I EET 7 WIRING BLOCK DIAGRAM FOR DSP HEART RATE 8 WIRING BLOCK DIAGRAM FOR INTEGRATED 9 NOTES UE 10 SECTION V PARTS IDENTIFICATION MODEL ID AND 2 GK53 00012 XXXX SN 669724 UP 3 GK53 00014 XXXX SN 66500
25. section to identify proper name and number of part to order for repair of equipment A reproducible telefacsimile order claim form is provided in COMMUNICATING BY TELEFACSIMILE for convenient ordering of service parts To order contact Life Fitness Customer Support Services Via telefacsimile 24 hrs day 7 days week Via telephone Monday through Friday from 8 00 AM to 6 00 PM 5 To speed Life Fitness Customer Support Services response to your needs please be prepared to provide the following information to the phone technician 1 Model number 2 Serial number 3 Symptom of problem 4 Part name and number to order if known CUSTOMER SUPPORT SERVICES 10601 Belmont Avenue Franklin Park IL 60131 U S A Rely on it Telephone 847 451 0036 or Toll Free 800 351 3737 Telefacsimile 847 288 3702 or Toll Free 800 216 8893 Life Fitness Model 9500 Series Cross Trainers THEORY OF OPERATION The electronics system of the CT 9500 Series Cross Trainers is made up of three distinct modules the Power Entry Module the Display Console and the Power Control Board 120 volts AC enters the Power Entry Module It passes through a transformer and is converted to 14 volts AC The 14 volts AC is applied to the Power Control Board at connector J4 pins 1 and 2 The voltage passes through a bridge rectifier BR1 and is converted to an unregulated positive DC voltage This unregulated voltage will vary from 11 volts DC to 18 volts DC d
26. the STOP SWITCH TELEMETRY CABLE being extremely careful not to bend or break the connecting tabs of the switch and reverse Steps 1 through 3 to return all parts to their proper position CAUTION WHEN REPLACING TRAY ASSEMBLY THE TELEMETRY CABLE JACK MAY BECOME DISCONNECTED FROM RECEIVER Life Fitness Model 9500 Series Cross Trainers How To Replace the Hood Shroud Assembly Tools Required Torx key or Standard flat screwdriver Socket Set Hex Key Set 1 Turn power OFF at the On Off switch and unplug the AC line cord from electrical outlet Push Snap Tray Assembly 2 Locate PUSH SNAPS 2 under the TRAY ASSEMBLY Depress the center tab down NOTE USING A HEX KEY TOOL YOU CAN REACH UNDER THE TRAY ASSEMBLY TO DEPRESS THE CENTER PIN 3 Remove SCREWS 8 securing the HOOD SHROUD ASSEMBLY 4 Gently press down on the HOOD SHROUD ASSEMBLY just below the PUSH SNAP and remove the HOOD SHROUD ASSEMBLY Hood Shroud Assembly 5 Place the new HOOD SHROUD ASSEMBLY into position 6 Reverse steps 1 through 4 to return parts to proper location NOTE TO REPLACE PUSH SNAP POSITION INNER PIN SO THE HEAD OF THE PIN IS OUT AT THE TOP INSERT INTO BOTH SHROUD ASSEMBLES AND DEPRESS FOR PROPER INSTALLATION THE PUSH SNAP WILL BE FLUSH WITH THE HOOD SHROUD ASSEMBLY Life Fitness Model 9500HR Cross Trainer How To Replace Heart Rate Upper Arm Assembly Tools Required Phillips screwdriver Socket Set 1 Turn power OFF at
27. the lower SCREW 1 securing both the HEART RATE CABLE BRACKET ASSEMBLY and the INNER SHROUD to the SHAFT HUB FRAME ASSEMBLY Set aside 8 Using a 3 16 Hex Key remove 2 BOLTS securing the user s right HANDRAIL MOUNTING PLATE to the HANDRAIL MOUNTING BRACKET 9 Using wrench 1 2 loosen BOLTS 2 and NUTS 2 securing the user s right side HANDRAIL ASSEMBLY to the HANDRAIL MOUNTING POST 10 Using a T20 torx screwdriver remove SCREWS 4 securing the RIGHT SIDE SHROUD ASSEMBLY to the FRONT PANEL SHROUD and SCREWS 2 securing the lower RIGHT SHROUD ASSEMBLY to the FRAME Separate the DUAL LOCK securing the FRONT PANEL SHROUD to the SIDE SHROUD ASSEMBLY 11 Carefully maneuver RIGHT SIDE SHROUD ASSEMBLY from between the HANDRAIL MOUNTING BRACKET and the HANDRAIL MOUNTING PLATE then maneuver the SIDE SHROUD off and away from the SHAFT HUB ASSEMBLY set aside 12 Reverse steps 1 12 to replace all parts to proper position Life Fitness Model 9500 Cross Trainer How To Replace Right Side Shroud For Non Heart Rate Units Tools Required Torx key or Standard flat screwdriver Socket Set Hex Key Set 1 Turn power OFF at the On Off switch and unplug line cord from electrical outlet 2 Remove SCREWS 2 securing the ARM SHROUD CAP 3 Using a wrench loosen do not remove BOLTS 2 securing the UPPER HANDRAIL ASSEMBLY to the READING RACK 4 Using a wrench remove BOLTS 2 securing the LOWER HANDR
28. 0 669723 5 GK53 00013 XXXX SN 685000 7 CT95 0XXX 18 SN 693097 UP 9 NOTES H 11 SECTION VI MISCELLANEOUS INFORMATION PREVENTIVE MAINTENANCE eene 2 UNPACKING INSTRUCTIONS A 3 COMMUNICATING BY FAX eene 4 FAX FOR iaia iaia 5 2000 Life Fitness a division of Brunswick Corporation All rights reserved All rights reserved Life Fitness Lifecycle Lifepulse and Flexdeck are registered trademarks and Heart Rate Zone Training Lifespring and RELY ON IT are trademarks of Brunswick Corporation Polar is a registered trademark of Polar Any use of these trademarks without the express written consent of Life Fitness or the corresponding companies is forbidden M051 00K53 B011 11 2000 Life Fitness Model 9500 Series Cross Trainers SECTION TROUBLESHOOTING GUIDES Life Fitness Model 9500 Series Cross Trainers Malfunction Probable Cause Corrective Action Loud thumping noise when Pulleys misaligned Loosen the pillow block bearing align the pedal levers rotate under load pulleys and then retighten the pillow block bearings Rubbing whining noise when Dirt build up in pedal rails Clean and remove dirt build up pulleys are rotating Rear roller wheels frozen Clean and lubricate with non detergent oil ae si Link or Pedal Lever is Reposition heat shield or replace contacting heatshield Metal noise on rotation Faulty intermediate shaft
29. 1 pin 2 to the Console connector P2 pin 6 Where it is processed and displayed by the Console w UFE FITNESS A080 92167 Ever Fe we Le ffe RI 8 02 WARNING RISK OF FIRE REPLACE FUSE AS n ej Sech 1997 C8 J4 14 VAC ac Q E re 5 4 i be D1 E NXEEEEB 18 VDC E i Pin 3 RPM Pin 4 8VDC ALTERNATOR CONSOLE See Wiring Diagram for more detailed Life Fitness Model 9500 Series Cross Trainers TABLE OF CONTENTS SECTION TROUBLESHOOTING GUIDES PAGE LOUD THUMPING NOISE 2 RUBBING AND WHINNING MOIE 2 NOISE ia ODI ia OO 2 GRINDING EE 2 RUBBING AND 5 2 KNOCKING AND 2 DRIVE BEET SEIPPING iiit 2 UPPER ARMS LOOSE 2 END PLAY IN PEADAL 3 ALTERNATOR BELT 3 3 NOT READING HEART 3 ERRATIC HEART iiie eei ttt itte tt et 4 NO BEDS pc 4 Melt 4 ALTERNATOR BELT
30. 25 30 35 40 45 50 55 60 65 AGE VHEART RATE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL 5 SI VOUS AVEZ DES DOULEURS 5 VOUS VOUS SENTE LIFE FITNESS USA 800 735 3 ARRETEZ VOU FABIE ETOURDI OU A COURT DE SOUFFI 867 FITNESS ATLANTIC 31 10 294 50 11 USE ARROW KEYS CHANGE LEVEL OR TARGET HEART RATE ANYTIME The PROGRAM VERSION NUMBER ex P1 01 will be displayed in the ELAPSED TIME window The present RPM will be displayed in the RPM window The NETWORK STATUS will be displayed in the LEVEL CALORIES window The present FIELD DUTY CYCLE applied to the alternator will be displayed in the CALORIES HOUR window This value can be adjusted using the DOWN and UP keys to decrement and increment the FIELD DUTY CYCLE The FIELD DUTY CYCLE can also be adjusted down or up in increments of 10 using the 4 and 6 keys Pressing the 8 key will toggle the display of the LIFEFITNESS PART of the console software Pressing the 9 key will toggle the display of the CSAFE version number Pressing the CLEAR PAUSE key will return to DIAGNOSTICS STATE 2 Pressing the START ENTER key will advance to DIAGNOSTICS STATE 4 Life Fitness Model 9500 Series Cross Trainers DIAGNOS
31. 27877792255 Rely it Life Fitness Model 9500 Series Cross Trainers Customer Support Services SERVICE MANUAL Life Fitness Model 9500 Series Cross Trainers INTRODUCTION HOW TO USE THIS SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES Note This service manual is applicable to Life Fitness model 9500 Lower Body and 9500HR Total Body Cross Trainers The Service Manual provides instruction guidance and recommendations on safe and efficient approaches to repair and adjustment situations The Manual is separated into six sections INTRODUCTION THEORY OF OPERATION TABLE OF CONTENTS Section Q TROUBLESHOOTING GUIDES Section Q DIAGNOSTIC TESTS Section Q How To SERVICE AND REPAIR GUIDES Section IV Q ELECTRONICS OVERVIEW Q WIRING BLOCK DIAGRAMS Section V Q PARTS IDENTIFICATION Section VI Q MISCELLANEOUS INFORMATION When an operating problem occurs refer to troubleshooting guides and diagnostic tests in an attempt to isolate the cause When applicable guides and tests are listed by symptom followed with suggestions of probable cause s Once you have pinpointed the source of the problem refer to How To guides for recommended repair procedures How To sub sections are organized by replaceable part or assembly name For convenience sub section lists recommended Tools Required to complete each specific function Refer to the PARTS IDENTIFICATION
32. 31 10 294 50 11 FABIE ETOURDI OU A COURT DE SOUFRE USE ARROW KEYS TO CHANGE LEVEL TARGET HEART RATE ANYTIME This test will show the LEDs for each display segment Time Speed RPM Level Heart Rate Calories Distance CAL Watts and Watts for proper illumination Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to Diagnostic State 1 To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 3 by pressing the START ENTER key Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 3 PROGRAM VERSION NUMBER LEVEL CALORIES DISTANCE SPEED RPM HEART RATE O HOUR WATTS 6 DISPLAY LOCK CLEAR PAUSE 08 lt REVERSE QUICK MODE START 20 25 30 35 40 45 50 55 60 AGE RATE HEART CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL Al VOUS AVEZ DES SI VOUS VOUS SENTE LIFE FITNESS USA 800 735 3 ETEZ FABLE ETOURD OU COURT DE 867 LIFE FITNESS ATLANTIC 31 10 294 50 11 USE ARROW KEYS CHANGE LEVEL TARGET HEART RATE ANYTIME The current PROGRAM VERSION NUMBER ex P285 will be disp
33. 6ST00 E9S 1000 000 AQUEST AE Yeus AULD pe 6060 60000 100 56 0000 8EZIO E O 0000 12100 25 99 Aquassy ei 5 1000 55000 25 A quuessy 1 000 000 5 0000 8 000 DIV enni pueog januo 2 5 Life Fitness Model 9500 Cross Trainer Reading Rack SK53 00086 0000 Instruction OK53 01133 0001 Eng OK53 01133 0003 Ger OK53 01133 0004 Spn 53 01133 0006 ap OK53 01133 0007 Fm OK53 01133 0008 It OK53 01133 0009 Dut Reading Rack Trim OK53 01226 0000 Heartrate Handlebar LT GK53 00013 XXXX Serial Number 685000 UP Console Assembly SK53 00039 0001 R Eng Met AK53 00039 0002 R Eng Eng AK53 00039 0003 R Ger Met Overlay Bezel AK53 00039 0004 R Son Eur SK53 00040 0001 Eng Eng Met AK53 00039 0005 R Son Eng AK53 00040 0003 Ger Met AK53 00039 0006 R J ap Met AK53 00040 0004 Spn Eng Eur AK53 00039 0007 R Fm Eur AK53 00040 0006 J ap Met AK53 00039 0008 R It Met AK53 00040 0007 Fm Eur Met AK53 00039 0009 R Dut Met AK53 00040 0008 It Met AK53 00039 0010 R Fm Met AK53 00040 0009 Dut Met Heartrate PCB Kit GK46 00002 0009 Heartrate Handlebar RT AK53 00005 0001 AK53 00005 0002 Heartrate Sensor Kit GK20 00002 0001 Monocolumn Assembly SK53 00063 0000 Hood Shroud AK53 00080 0000 Handrai
34. AIL ASSEMBLY 5 Remove the SCREWS 2 securing the INNER SHROUD CAP to the HANDRAIL MOUNTING PLATE 6 Using a T20 torx screwdriver remove SCREWS 7 securing the RIGHT SIDE SHROUD ASSEMBLY to the FRONT PANEL and the HOOD ASSEMBLY 7 Carefully maneuer the RIGHT SIDE SHROUD ASSEMBLY from between the HANDRAIL MOUNTING PLATE and the HANDRAIL ASSEMBLY set aside 8 Reverse steps 1 through 7 to replace all parts to proper position 10 Life Fitness Model 9500 Series Cross Trainers How To Replace the IDLER PULLEY TENSION BRACKET Tools Required Two 9 16 inch wrenches or sockets WARNING TURN THE POWER OFF AT THE ON OFF SWITCH AND DISCONNECT THE PLUG FROM THE ELECTRICAL OUTLET PRIOR TO SERVICING ANY MACHINE OPERATING ON AC CURRENT gt Nylon Lock Nut Idler 1 the unit off and unplug the Op Be Pulley power cord from the wall NN 2 Loosen do not remove the Hub two bracket mounting bolts Slide Plate Wear Plate Acor nut d Tensioning Jam Bolt 3 Back out the tensioning bolt from the tension bracket Bolt 4 Remove the bracket mounting bolts and remove the two piece bracket assembly 5 Discard the two piece bracket age 6 Position the U bracket with wide slot to the inside of the frame and the narrow slot over the mounting holes in the frame Tension Bracket Pulley Bolt E 7 Place external tooth washer on Tooth Washers 2 N each mounting bolt and install Mounting
35. ANCE SPEED RPM HEART RATE O HOUR WATTS ISH UNITS DISPLAY LOCK RATE CLEAR AEROBICS MODE VHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 ETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE FITNESS ATLANTIC 31 10 294 50 11 FAIBLE ETOURDI OU A COURT DE SOUFRE USE ARROW KEYS CHANGE LEVEL TARGET HEART RATE ANYTIME To select ENGLISH or METRIC units press the number 5 key or the arrows keys DOWN ARROW for Metric and UP ARROW for English When the ENGLISH default is selected the START ENTER key LED illuminates This setting is stored in EEPROM when the unit is not in use Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to a previous program To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 8 by pressing the START ENTER key 11 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 8 MODEL SELECTION LEVEL CALORIES DISTANCE SPEED RPM HEART RATE O CAL HOUR WATTS 9500
36. ASSEMBLY MOUNTING HOLES ARE ROUNDED ON THE INNER ASSEMBLY THE SHAFT HUB ASSEMBLY HOLES ARE BEVELED TO INSURE PROPER ASSEMBLY 4 Place the new UPPER ARM ASSEMBLY notched edge towards the front of unit and reverse steps 1 through 3 to insure proper replacement of part CAUTION DO NOT OVER TIGHTEN THE SCREWS Life Fitness Model 9500HR Cross Trainer How To Replace Right Side Shroud For Heart Rate Units Tools Required Torx key or Standard flat screwdriver Socket Set Hex Key Set 1 Turn power OFF at the On Off switch and unplug line cord from electrical outlet Remove HOOD SHROUD ASSEMBLY See How To Remove RIGHT HEART RATE HANDLEBAR WITH ELECTRODES See How To Carefully unwrap the INSULATED WIRE CLAMP away Handrail eer from the HEART RATE CABLE CONNECTOR using a iE I Phillips screwdriver remove the upper SCREW 1 and INSULATED WIRE CLAMP 1 securing the HEART RATE CABLE BRACKET to INNER SHROUD CAP Front Remove the upper SCREW 1 and loosen do not A remove the lower SCREW 1 securing the HEART Handrail RATE CABLE CLAMP to the HEART RATE CABLE ee BRACKET EE Handrail Inner Shroud Cap Screw Heart Rate Cable Heart Rate Cable Clamp Screw Heart Rate Cable Clamp Heart Rate Cable Bracket Panel Shroud Mounting Plate 6 Carefully place the HEART RATE CABLE through the cut out area of the INNER SHROUD CAP and RIGHT SIDE SHROUD ASSEMBLY 7 Remove
37. CISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTLISER CET APPAREIL LIFE FITNESS USA 800 735 38 ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE 67 LIFE FITNESS ATLANTIC 31 10 29450 11 FAIBLE ETOURDI OU A COURT DE SOUFFLE USE ARROW KEYS TO CHANGE LEVEL TARGET HEART RATE ANYTIME RATE VHEART The PAUSE TIME OUT can be adjusted between 1 through 99 minutes The number 1 key or DOWN ARROW are used to decrease the setting in increments of one minute The number 3 key or UP ARROW are used to increase the setting in increments of one minute The START ENTER key LED illuminates when the default 1 minute is selected This value is saved in the EEROM when the unit is not in use Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to a previous program To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 12 by pressing the START ENTER key 15 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 12 PHOTO SHOOT LEVEL CALORIES DISTANCE SPEED RPM HEART RATE CAL HOUR WATTS 52 85 725 VHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSLLT A PHYSICIAN BEFORE
38. E from CONSOLE CONNECTOR HELPFUL HINT PLACE DISPLAY CONSOLE BACK ONTO MONO COLUMN AND ATTACH A COUPLE OF DISPLAY MOUNTING SCREWS TO HOLD DISPLAY 3 Remove SCREWS 4 securing TRAY ASSEMBLY to MONO COLUMN 4 Reverse steps 1 through 4 to return parts to proper position Monocolumn CAUTION WHEN REPLACING TRAY ASSEMBLY THE Assembly TELEMETRY CABLE JACK MAY BECOME DISCONNECTED FROM RECEIVER X Model 9500HR Shown Life Fitness Model 9500HR Cross Trainer How To Replace the Reading Rack Assembly Tools required Socket set or Open end wrench 1 power OFF at the ON OFF switch 2 Remove the SCREWS 4 securing the READING RACK to the MONOCOLUMN 3 Replace new READING RACK Discard faulty READING RACK Monocolumn Assembly Life Fitness Model 9500 Series Cross Trainers How To Replace the Stop Switch Assembly Tools required Standard screwdriver Pliers Socket set or Open end wrench Phillips screwdriver 1 Turn power OFF at the ON OFF switch and unplug ac line cord from electrical outlet 2 Remove the SCREWS 4 securing the DISPLAY CONSOLE to the MONO COLUMN ASSEMBLY Disconnect STOP SWITCH TELEMETRY CABLE from CONSOLE CONNECTOR HELPFUL HINT PLACE DISPLAY CONSOLE BACK ONTO MONO COLUMN AND ATTACH A COUPLE OF DISPLAY MOUNTING SCREWS TO HOLD DISPLAY 3 Remove SCREWS 4 securing TRAY ASSEMBLY to MONO COLUMN 4 Remove the wiring harness from the worn S
39. ING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LIFE FITNESS ATLANTIC 31 10 294 50 11 FABLE ETOURDI OU A COURT DE SOUFRE USE ARROW KEYS TO CHANGE LEVEL TARGET HEART RATE ANYTIME The METS state shows the work load optional Within this state the METS OPTION can be turned ON or OFF Press the number 5 key or the arrow keys to METS ON or METS OFF The DOWN ARROW turns OFF METS and the UP ARROW turns ON METS The START ENTER key LED illuminates when the METS OFF default is selected This value is stored in EEROM when the unit is not in use Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to a previous program To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 11 by pressing the START ENTER key 14 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 11 PAUSE TIMEOUT DURATION LEVEL Y HEART RATE CALORIES DISTANCE CAL HOUR WATTS 1 TIME PAUSE TIMEOUT SPEED RPM DISPLAY Lock Wm 9 lt REVERSE QUICK MODE START 20 25 30 35 40 45 50 55 60 65 CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT AGE STOP EXER
40. ING THIS EQUIPMENT AGE STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3i ARRETEZ VOUS SI VOUS AVEZ DES DOULFURS SI VOUS VOUS SENTE I 867 FITNESS ATLANTIC 31 10 294 50 11 FABLE TOURDI OU A COURT DE SOUFFLE RATE VHEART USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME This program shows the TOTAL HOURS for all programs Hill Random Manual Fat Cardio as well as total individual hours for each program Press the UP ARROW to scroll forward through each program s total hours Press the DOWN ARROW to scroll back to total hours Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to a previous program To exit diagnostics press the CLEAR PAUSE key through Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 10 by pressing the START ENTER key 13 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 10 METS ENABLE DISABLE LEVEL CALORIES DISTANCE SPEED RPM Y HEART RATE CAL HOUR WATTS OFF DISPLAY RATE CLEAR REVERSE QUICK MODE START SHEART 20 25 30 35 40 45 50 55 60 65 CAUTION CONSULTA PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCIS
41. LEVER ASSEMBLY and CRANK ARM ASSEMBLY on the floor inside unit NOTE CAREFULLY REMOVE THE CRANKARM SQUARE KEYS USE FINE SANDPAPER TO REMOVE BURRS FROM KEYS NOTE BEFORE PROCEEDING MARK OR SCORE THE LOCATION OF THE PILLOW BLOCKS TOP AND BOTTOM POSITIONS OF THE INTERMEDIATE SHAFT AND CRANK SHAFT PULLEY ASSEMBLY THE LOCATION OF THESE PILLOW BLOCKS ARE CRITICAL FOR PROPER LIFE AND OPERATION OF DRIVE SYSTEM 12 Life Fitness Model 9500 Series Cross Trainers How To Replace Drive Belt Continued 10 Using a hex key 1 8 loosen and remove the SET SCREWS 2 in the PILLOW BLOCK BEARINGS 11 Using two wrenches 9 16 remove the NYLON LOCK NUTS 2 BOLTS 2 and WASHERS securing the user s right side PILLOW BLOCK to the FRAME 12 Carefully remove the PILLOW BLOCK NOTE SCRIBE OR MARK THE LOCATION OF THE INTERMEDIATE SHAFT ASSEMBLY BEFORE REMOVAL 13 Loosen the SET SCREWS 2 securing the PILLOW BLOCK BEARINGS to the INTERMEDIATE SHAFT ASSEMBLY 14 Using two wrenches 9 16 remove the NYLON LOCK NUTS 2 BOLTS 2 and WASHERS securing the user s right side PILLOW BLOCK to the FRAME NOTE NOTE THE POSITION AND LOCATION OF THE DRIVE BELT ON THE CRANK SHAFT PULLEY ASSEMBLY AND THE TENSIONER IDLER ASSEMBLY 15 Carefully remove the PILLOW BLOCK 16 Remove the old DRIVE BELT and replace with the new DRIVE BELT Reverse steps 9 through 15 to return part to proper position Torque PI
42. LLOW BLOCK bolts and nuts 20 25 ft Ibs IMPORTANT REPLACE ALL SET SCREWS IN PILLOW BLOCKS AND CRANK ARM ASSEMBLY WITH NEW SET SCREWS WITH LOCKING PATCH TO INSURE A PROPER LOCK 17 Place the CRANK ARM and PEDAL LEVER ASSEMBLY onto the SHAFT slide the KEY into position 18 First tighten the new KEY SET SCREW to 60 70 in lbs then the CLAMPING SCREW to 120 130 in lbs This will insure a proper placement of the KEY in the CRANK SHAFT ASSEMBLY 19 Tension the ALTERNATOR BELT See How To Life Fitness Model 9500 Series Cross Trainers How To Replace Power Control Board Bracket Assembly Tools Required Torx screwdriver Side cutter pliers Phillips screwdriver 1 2 14 power off at ON OFF switch and unplug ac line cord from electrical outlet Remove HOOD SHROUD ASSEMBLY See How To Locate the POWER CONTROL BOARD BRACKET ASSEMBLY Disconnect the POWER CONTROL BOARD CONNECTORS 3 J1 J2 and With a screwdriver remove the SCREWS 2 and remove faulty POWER CONTROL BOARD BRACKET ASSEMBLY Reverse steps 1 through 4 to return all parts to proper location J4 Power Module D 8 amp J1 Display J2 Alternator Life Fitness Model 9500 Series Cross Trainers How To Replace Alternator Tools Required Torx key or Standard flat screwdriver Socket Set Hex Key Set 1 Turn power OFF at the On Off switch and unplug line cord
43. NING THE DRIVE BELT 6 Using a socket wrench 9 16 loosen the TENSIONING BOLT NOTE BEFORE PROCEEDING MARK OR SCORE THE LOCATION OF THE PILLOW BLOCKS TOP AND BOTTOM POSITIONS OF INTERMEDIATE SHAFT PULLEY ASSEMBLY THE LOCATION OF THESE PILLOW BLOCKS ARE CRITICAL FOR PROPER LIFE AND OPERATION OF DRIVE SYSTEM 7 Using an open end wrench 9 16 along with a socket wrench 9 16 remove the two NYLON LOCK NUTS BOLTS and WASHERS securing the user s right side PILLOW BLOCK to the INTERMEDIATE SHAFT PULLEY Repeat for left side NOTE THE POSITION OF THE DRIVE BELT WITH THE TENSIONER IDLER ASSEMBLY Carefully remove INTERMEDIATE SHAFT PULLEY ASSEMBLY and replace faulty part 8 Reverse steps 1 through 8 to return all parts proper position 9 Adjust the IDLER PULLEY TENSION See How To 10 Tension the ALTERNATOR BELT See How To Life Fitness Model 9500 Series Cross Trainers SECTION IV ELECTRONICS OVERVIEW AND WIRING BLOCK DIAGRAMS 9 o Life Fitness Model 9500 Series Cross Trainers ELECTRONICS OVERVIEW DISPLAY CONSOLE BOARD Equipped with DSP Heart Rate PCB Functional Description The Display Console Board is designed to work in conjunction with the Alternator Control Board It reads the keypad input for changes or updates by the user and refreshes the status LEDs data display and profile display matrix Connectors and Pin Descriptions Connector
44. T000 EZ000 E DIV ayey 0000 T6000 EDIV A qUuessy 19 04 1000 26000 5 gt A quIasssy 199 1000 71000 25 0000 65100 25 A quuessy yeus sayerpeuusyul 0000 8EZI0 EDIO EE 0000 8 000 SV gt Life Fitness Model 9500HR Cross Trainer Reading Rack Trim OK53 01302 0000 Handrail w Grip LT SK53 00145 0002 Monocolumn w Reading Rack AK53 00118 0001 Hood Shroud AK53 00080 0000 Shroud Cap OK53 01090 0000 Inner Shroud Cap OK53 01092 0000 Shroud w Deca 0 AK53 00120 0002 Pedal Linkage Shroud OK53 01172 0000 Pedal Lever LT SK53 00125 0004 Rear Roller Asssembly AK53 00092 0001 Instruction Decall OK53 01291 0001 Eng OK53 01291 0003 Ge OK53 01291 0004 Spn OK53 01291 0006 a OK53 01291 0007 Fm OK53 01291 0008 It OK53 01291 0009 Dut Anti Lift Roller Assembly AK53 00091 0000 Tim Shroud LT Console Assembly AK53 00126 0001 AK53 00126 0003 AK53 00126 0004 AK53 00126 0006 AK53 00126 0007 AK53 00126 0008 AK53 00126 0009 OK53 01173 0002 Trim Shroud RT OK53 01173 0001 R R R R R R R GK53 00014 XXXX Serial Number 665000 669723 Eng Eng Met Ger Met Spn Met Jap Met Fm Met It Met Dut Met Overlay Bezel SK53 00040 0001 Eng Eng Met AK53 00040 0003 Geert AK53 00040 0004
45. TENSIONER IDLER BRACKET THIS WILL AID IN RE TENSIONING THE DRIVE BELT 5 Using a socket wrench 9 16 loosen the TENSIONING BOLT SAFETY TIP BEFORE PROCEEDING PLACE A BLOCK IN THE CRANK SHAFT PULLEY ASSEMBLY TO STOP THE CRANK SHAFT PULLEY ASSEMBLY FROM ROTATING WHEN CRANK ARM IS REMOVED 6 Locate the mounting point of the CRANK ARM ASSEMBLY and CRANK SHAFT ASSEMBLY Using a 1 8 hex key loosen the SET SCREW securing the KEY in the CRANK ARM and CRANK SHAFT Loosen the CLAMPING SCREW using a 3 16 hex key securing the CRANK ARM to the CRANK SHAFT 7 Using a standard screw driver place the blade into the SLOT of the Crank Arm CRANK ARM ASSEMBLY this will open the gap and allow for easier Assembly removal of the CRANK ARM ASSEMBLY Carefully remove CRANK ARM ASSEMBLY and PEDAL LEVER ASSEMBLY from the CRANK SHAFT Remove the KEY and clean all burrs off the KEY Carefully position the PEDAL LEVER ASSEMBLY and CRANK ARM ASSEMBLY on the floor inside unit Crank Shaft Assembly 8 Carefully rotate the CRANK PULLEY ASSEMBLY into position for Slot removal of the users left side PEDAL LEVER and CRANK ARM ASSEMBLY repeat steps 7 through 8 NOTE BEFORE PROCEEDING MARK OR SCORE THE LOCATION OF THE PILLOW BLOCKS TOP AND BOTTOM POSITIONS OF CRANK SHAFT PULLEY ASSEMBLY THE LOCATION OF THESE PILLOW BLOCKS ARE CRITICAL FOR PROPER LIFE AND OPERATION OF DRIVE SYSTEM 9 Using an open end wrench 9 16 along with a socket wrenc
46. TIC STATE 4 HEART RATE SOFTWARE Model 9500HR ONLY LEVEL CALORIES DISTANCE SPEED RPM HEART RATE CAL HOUR WATTS P4 00 RATE VHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTIUSER CET APPAREIL LIFE FITNESS USA 800 735 3867 ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LIFE FITNESS ATLANTIC 31 10 294 50 11 FABLE TOURDI OU A COURT DE SOUFRE USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME The PROGRAM VERSION NUMBER P1 80 of the HEART RATE DSP board software is displayed in the ELAPSED TIME window The PROGRAM VERSION NUMBER P4 00 of the HEART RATE DSP board DSP software is displayed in the SPEED window The display of both PROGRAM VERSION NUMBERS verifies that the HEART RATE DSP board is functioning properly The status of the LIFELINK board and LIFECENTER connection are displayed in the CAL HOUR window The following conditions are as follow CAL HOUR DESCRIPTION NONE No LIFELINK board detected NULL Board detected but not communicating Linked to LIFECENTER To test the sensors grasp the sensors making sure proper contact is maintained The heart shaped LED will light up and HR will appear when sensors are grasped
47. TOP SWITCH 5 Using a screwdriver bend the LOCKING CLIP TABS of the LOCKING CLIP open 6 Back off the NUT and remove the STOP SWITCH BODY from the TRAY ASSEMBLY 7 Insert the new STOP SWITCH ASSEMBLY through the opening in the front of the TRAY ASSEMBLY taking note to orient the SWITCH BODY so the word STOP is readable from the face of the TRAY ASSEMBLY 8 Slide the LOCKING CLIP from the underneath side of the TRAY over the SWITCH BODY 9 Bend each of the two LOCKING CLIP TABS of the LOCKING CLIP 90 degrees to secure the NUT into position and prevent it from rotating It may be necessary to back off the NUT slightly to insure that the tabs come in contact with the flat spot on the NUT The LOCKING CLIP TABS can sustain being bent several times to insure a tight lock 10 Install the plastic NUT on to the threaded portion of the SWITCH BODY with the flat side toward the TRAY and tighten 1 8 of a turn past hand tight Torque 10 15 in Ibs CAUTION OVERTIGHTENING THE NUT MAY CAUSE DAMAGE TO THE SWITCH BODY 11 Insert the new SWITCH into the SWITCH BODY taking special note to orient the two parts so the SWITCH PLUNGERS make contact upon assembly DO NOT bend the CONNECTOR TABS on the SWITCH NOTE VERIFY THAT THE PLUNGERS ARE MAKING CONTACT BY PRESSING THE STOP BUTTON AND VISUALLY INSURING THEY TOUCH EACH OTHER A CLICKING SOUND WILL BE HEARD FROM THE SWITCH IF THE ASSEMBLY HAS BEEN INSTALLED PROPERLY 12 Install
48. VHEART CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL ETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE FABLE ETOURDI OU A COURT DE SOUFFLE LIFE FITNESS USA 800 735 3867 FITNESS ATLANTIC 31 10 294 50 11 USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME TELEMETRY can be turned ON or OFF The telemetry default is set to ON When in the default mode the START ENTER key LED will illuminate This setting is stored in EEROM even when the unit is not in use The heart shaped LEDs illuminate in the program profile window Toggle between ON and OFF by pressing the number 5 key or the arrows keys DOWN ARROW for OFF and UP ARROW for ON Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to previous programs To test for proper operation place a pulse simulator 2 3 feet from the RECEIVER located in the TRAY ASSEMBLY The Heartrate will display in the Heartrate section of the display To exit diagnostics press the CLEAR PAUSE key when in Diagnostic State 1 to get back to the user display Proceed to Diagnostic State 7 by pressing the START ENTER key 10 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 7 ENGLISH METRIC UNITS LEVEL CALORIES DIST
49. am Use the DOWN ARROW to scroll backwards through each program PAUSE TIMES The pause time feature can be set between 1 and 99 minutes The default is set at one minute Use the UP ARROW to increase pause times and the DOWN ARROW to decrease pause times in 1 minute increments Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 1 ALL LEDs AND KEYPAD TEST LEVEL CALORIES DISTANCE SPEED RPM HEART RATE HOUR WATTS DISPLAY LOCK OO 2 0000000000000 6 0000000000000 0000000000000 a 0000000000000 0000000000000 QUICK 20 25 30 35 40 45 50 55 60 65 NOE SIART AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS I VOUS VOUS SENTE OUFFIE 86 7 LIFE FITNESS ATLANTIC 231 10 294 50 11 FAIBLE TOURDI OU A COURT DE 5 USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME RATE 0000000 VHEART To access Diagnostic State 1 press and hold down the number 5 key while pressing the CLEAR PAUSE key twice All the LEDs should illuminate on the status displays Pressing each numeric key will display its value across the status screen For example press the number 8
50. and D e Si a jS 100000 refreshes the status LEDs data display and a profile display matrix m 8 8 8 8 amp mmm 0000000 Cp mo 5 aca 0000000000 A _ UEM O 9 0000000008400009 1 n SENI 000 Jom I 28 m i FIM SE a 22000 ooo UD Ze cmn 3 GE JE AQ Bs DE i E D o O 0 mp Life Pulse Connector P4 Connector P1 Connector P7 Connectors and Pin Descriptions Connector Location Pin Functional Description P1 is a 17 pin ribbon connector 1 Ground that connects to the Overlay 2 Strobe Board 3 Strobe 4 Return 5 Strobe 6 Return 7 Strobe 8 Return 9 Strobe 10 Return 11 Ground 12 Start 13 Strobe 14 Return 15 Strobe 16 Return 17 Ground Life Fitness Model 9500 Series Cross Trainers ELECTRONICS OVERVIEW DISPLAY CONSOLE BOARD Equipped with Integrated PCB Connector Location Pin Functional Description Life Pulse 1 Right 29 2 Right T 3 Left 4 4 Left P9 an
51. d P10 are 8 pin 1 8 1 N U not used connectors that connect to the 2 N U not used CSAFE and Cardio Theater 1000000 co interface 4 Transmit Data 5 8 Vdc 6 CTS 7 Ground 8 N U not used P7 is a3 pin connector that 1 1 VCC 5VDC connects the polar receiver to 2 POLAR SIGNAL the console 3 GROUND 3 is a 6 pin connector that 1 VSYS 8 VDC connects to the alternator 2 Ground control board 31371 3 Load 5 Ground 6 RPM 0 7 5 VDC Section IV Life Fitness Model 9500 Series Cross Trainers ELECTRONICS OVERVIEW ALTERNATOR CONTROL BOARD Functional Description The Alternator Control Board is designed to regulate the alternator voltage by modulating the field current It regulates the pass current RPM signal from the Alternator to the Console and the pass current form the alternator to the load resistor while providing supply voltage for the console while charging the system battery Connectors and Pin Connections 14 VAC a WARNING a aa ERE U3 REN H RISK OF FIRE REPLACE FUSE AS MARKED LIFE FITNESS 080 92167 000 1997 p 5 ras 2 5 R9 si in RE 8 i 02 8 AMP SB 250V i aC a e VE UBSBBSSEE RE
52. dal Lever LT SK53 00074 0008 Rear Roller Asssembly AK53 00092 0001 Anti Lift Roller Assembly AK53 00091 0000 CT95 0XXX 18 Serial Number 693097 UP Console Assembly 5 53 00196 0001 8 Eng Met AK53 00196 0003 R GeMet AK53 00196 0005 R Son Eng AK53 00196 0006 R J ap Met AK53 00196 0007 R Fm Eur AK53 00196 0008 R AK53 00196 0009 R Dut Met Overlay Bezel 953 00040 0001 Eng Eng Met AK53 00040 0003 Ger Met AK53 00040 0004 Spn Eng Eur AK53 00040 0006 J ap Met AK53 00040 0007 Fm Eur Met AK53 00040 0008 It Met AK53 00040 0009 Dut Met 2292222 Heartrate PCB Kit GK46 00002 0009 Heart Rate Handlebar RT AK53 00005 0003 Stop Switch SK45 00045 0000 Handrail RT AK53 0026 0003 Tray Assembly SK53 00034 0000 Shroud RT SK53 00021 0003 Pedal Shroud SK53 00057 0000 Pedal OK53 01027 0000 Section V Rear Step Plate OK53 01174 0000 Rear Plate w Decal AK53 00101 0000 Trim Shroud LT OK53 01173 0002 Trim Shroud RT 9 OK53 01173 0001 CT95 0XXX 18 Serial Number 693097 UP Life Fitness Model 9500 Cross Trainer puondO 4 ZT OTOO Z0000 EMD 022 2000 1000 96 7 0 lt 0020000 200 22 VL90 Cv000 de 100 20000 E99 A0ZZ ZO00 STO00 LOW SS ous Ja Ig UOSUALT ZHOS NOOT
53. e cord from electrical outlet 2 Remove the HOOD SHROUD ASSEMBLY See How To 3 Disconnect the 2 PIN CONNECTOR at CABLE CONNECTION in base of the unit and the POWER MODULE ASSEMBLY Replace ALL wire ties NOTE THE CABLE FROM THE POWER CONTROL BOARD TO THE POWER MODULE DOES NOT NEED TO BE REMOVED DISCONNECT AT BASE OF FRAME 4 With a socket wrench 5 16 loosen and remove the GROUND TERMINAL NUT which attaches the GROUNDING STRAP to the FRAME 5 With a socket wrench 5 16 loosen and remove the MOUNTING SCREWS 4 securing the POWER MODULE to the FRAME Carefully lift POWER MODULE out from unit 6 Reverse steps 1 through 5 to return all parts to proper position 18 Life Fitness Model 9500HR Cross Trainer How To Replace Crank Shaft Pulley Assembly Tools required Hex Key Set Open End Wrench Socket Set Flat Blade and Phillips screwdriver Torxdriver WARNING FAILURE TO OBSERVE SAFE PROCEDURES WHEN SERVICING THIS UNIT COULD RESULT IN INJURY AND OR ELECTRICAL SHOCK 1 Turn power OFF at the ON OFF switch then unplug power cord from electrical outlet 2 Remove Hood Shroud Assembly See How To 3 Remove Right Side Shroud Assembly See How To 4 Locate the TENSION IDLER BRACKET and the OUTER TENSIONER PLATE on the user s right side of FRAME Using a socket wrench 9 16 loosen do not remove the BOLTS 2 and star WASHERS 2 HINT MARK THE LOCATION OF THE JAM NUT ON THE
54. epending on the wall supply and load This voltage can be measured by placing the positive probe of your DVM on Positive Test Point at BR1 and the negative probe on the negative Test Point at BR1 The other voltage developed on the Power Control Board is a regulated positive 8 volts DC The regulated 8 volts DC is developed by transistor Q2 This voltage can be measured by placing the positive probe of your DVM on the collector case of Q2 and the negative probe on the anode of D1 This 8 volts DC is supplied to the Console at connector J1 pin 4 and is used to power the LED s The 8 volts DC is also used as a supply voltage for the positive 5 volt DC regulator U1 on the Console board which is VCC for the Microprocessor The Keypad entry user s input Life Pulse 9500HR only Telemetry and the Stop Switch functions are all processed by the Microprocessor The Console by pulse width modulating the field control line sends a signal to the Power Control Board at J1 pin 1 The Power Control Board switches the field current to the Alternator through Q1 This field current along with the energy supplied by the user is sent to the Load Resistors This places resistance on the rotation thus providing the load sensation felt by the user The Alternator also provides the source for the RPM sensor circuit The AC tap output on the Alternator enters the Power Control Board at J2 pin 3 This AC voltage is wave conditioned and outputted at connector J
55. from electrical outlet 2 Remove HOOD SHROUD ASSEMBLY See How To NOTE NOTE THE POSITION OF WIRE CONNECTIONS ON ALTERNATOR BEFORE REMOVAL 3 Disconnect WIRE CONNECTION 5 from the ALTERNATOR ASSEMBLY 4 Using a wrench 1 2 loosen and Pink Red 2 remove the TENSIONING BOLT from the ALTERNATOR BRACKET STRAP 5 Using two wrenches 3 4 loosen the ALTERNATOR PIVOT MOUNTING BOLT and NUT Carefully remove the ALTERNATOR BELT and set aside Red 2 Purple 2 6 With the ALTERNATOR BELT removed carefully remove the ALTERNATOR PIVOT MOUNTING BOLT WASHER and NUT securing the ALTERNATOR ASSEMBLY to the FRAME Orange White 7 Carefully place the new ALTERNATOR into position and reverse step 1 through 7 to return all parts to their proper position HELPFUL HINT TO ADJUST THE ALTERNATOR BELT TENSION POSITION A WEDGE TOOL AGAINST THE FRAME BRACKET UNDER THE ALTERNATOR IF GAUGES ARE AVAILABLE TENSION A NEW BELT TO 70 80 FT LB 60 70 FT LB FOR OLD IF GAUGES NOT AVAILABLE TENSION TO 1 4 DEFLECTION 15 Life Fitness Model 9500 Series Cross Trainers How To Replace Alternator Belt Tools Required Torx key or Standard flat screwdriver Socket Set Hex Key Set 1 Turn power OFF at the On Off switch and unplug line cord from electrical outlet 2 Remove HOOD SHROUD ASSEMBLY See How To 3 Using a wrench 1 2 loosen the TENSIONING BOLT from the ALTERNATOR and ALTERNATOR
56. ght Handrails e Left amp Right Heartrate Arms Display Console Mono Column Assembly Heart Rate Arm Covers Installation Instructions e Operation Manual Parts Bag SAVE YOUR PACKING MATERIAL IN CASE OF RETURN Section VI Life Fitness Model 9500 Series Cross Trainers COMMUNICATING BY FAX If you would like to submit a parts order or if you need help troubleshooting a problem we have included for your convenience a FAX form on the following page Simply make a copy or copies of the FAX sheet and fill in the necessary information You may FAX us at any time 24 hours a day to either of the numbers shown A Life Fitness service representative will process your order or respond to your problem as quickly as possible CUSTOMER SUPPORT SERVICES PARTS ORDER IF BOTH C SALE PLEASE INDICATE PRODUCT TROUBLESHOOTING WARRANTY BN d Nun METHOD OF SHIPMENT 1 DAY L 2 DAY L GROUND PARTS ORDER FORM 1 PRODUCT TROUBLESHOOTING PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM TIME RECEIVED TIME COMPLETED TECHNICIAN NAME gt 9 o Life Fitness Model 9500 Series Cross Trainers NOTES
57. h 9 16 remove the NYLON LOCK NUTS 2 BOLTS 2 and WASHERS securing the user s right side PILLOW BLOCK to the CRANK ARM PULLEY SHAFT Repeat step for left side NOTE THE POSITION OF THE DRIVE BELT WITH THE TENSIONER IDLER ASSEMBLY 10 Carefully remove main DRIVE BELT from around the CRANK SHAFT PULLEY ASSEMBLY and replace faulty part 11 Reverse steps 1 through 11 to return all parts proper position 19 Life Fitness Model 9500 Series Cross Trainers How To Replace Intermediate Pulley Assembly Tools required Hex Key Set Open End Wrench Socket Set Flat Blade and Phillips screwdriver Torxdriver WARNING FAILURE TO OBSERVE SAFE PROCEDURES WHEN SERVICING THIS UNIT COULD RESULT IN INJURY AND OR ELECTRICAL SHOCK 1 Turn power OFF at the ON OFF switch then unplug power cord from electrical outlet 2 Remove Hood Shroud Assembly See How To 3 Using a Torxdriver T20 remove the four screws securing the PANEL SHROUD to the SIDE SHROUDS 4 Remove the ALTERNATOR BELT See How To NOTE NOTE THE POSITION OR PLACEMENT OF DRIVE BELT ON THE INTERMEDIATE SHAFT ASSEMBLY PULLEY PLACE DRIVE BELT IN SAME LOCATION 5 Locate the IDLER PULLEY TENSION BRACKET and its MOUNTING BOLTS on the user s right side of DRIVE FRAME Using a socket wrench 9 16 loosen but do not remove the two BOLTS and star WASHERS HINT MARK THE LOCATION OF THE JAM NUT ON THE TENSIONER IDLER BRACKET THIS WILL AID IN RE TENSIO
58. ies Cross Trainers ELECTRONICS OVERVIEW DISPLAY CONSOLE Equipped with DSP Heart Rate PCB Connector Location Pin Functional Description P5 is an 8 pin connector that gt 1 HR ENABLE 3 8 VDC connects the Life Pulse Board to 5 2 KEY the Console Board Equipped for a 3 VSYS 7 8 VDC LC9500HR only 1 4 VSYS 7 8 VDC 5 5 GROUND 5 6 GROUND 7 HR DO 4 5 VDC 8 HR D1 4 5 VDC P7 is a3 pin connector that 1 1 VCC 5VDC comes from the Polar connector 2 2 POLAR SIGNAL 3 3 GROUND Section IV Life Fitness Model 9500 Series Cross Trainers ELECTRONICS OVERVIEW DISPLAY CONSOLE BOARD Equipped with Integrated PCB Functional Description The Display Console Board is designed to work in conjunction with the Alternator P9 and P10 i 4 Ek 9 Control Board It reads the keypad input for ME UNE changes updates by the user
59. key during the 2 seconds when the LP Comm Status message is being displayed and does not normally need to be adjusted After these messages are done displaying the LifePulse test information comes up A counter displaying the ELAPSED TIME since both hands were placed on the LifePulse sensors begins counting in the TIME window This counter will stop counting as soon as a heart rate is displayed The GAIN is displayed in the RPM window HEART RATE is displayed in the LEVEL HEART RATE window The CONFIDENCE LEVEL between 0 9 is displayed in the CALORIES HOUR window with 0 indicating the lowest confidence in the reported HEART RATE and 9 indicating the highest The profile window will display an L when the left LifePulse sensor is being held An R when the right LifePulse sensor is being held and L and R when both sensors are being held Pressing the CLEAR PAUSE key will return to DIAGNOSTICS STATE 3 Pressing the START ENTER key will advance to DIAGNOSTICS STATE 5 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 5 MAXIMUM PROGRAM DURATION LEVEL CALORIES DISTANCE TIME SPEED RPM HEART RATE CAL HOUR WATTS 60 RATE REVERSE QUICK MODE START VHEART 20 25 30 35 40 45 50 55 60 65 AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH
60. key to display 8 s across the screen Pressing the DISPLAY LOCK key the letter L appears across the status display Pressing the AEROBICS key displays the letter A pressing the REVERSE key displays the letter R pressing the QUICK START key displays the letter Q pressing the UP ARROW displays the letter U and the DOWN ARROW displays the letter D Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to exit diagnostics and return back to the user display Proceed to Diagnostic State 2 by pressing the START ENTER key NOTICE Each time a key is pressed it sounds a beep KEYS DISPLAY KEYS DISPLAY A 50 18 8 o 1 9 9 ___2 2 Display Lock ___3 23 ____4 4 ReverseMod ___5 5 Q BL 6 U Pp 7 7 D Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 2 INDIVIDUAL LED TEST LEVEL CALORIES DISTANCE TIME SPEED RPM Y HEART RATE HOUR WATTS RATE VHEART 20 25 30 35 40 45 50 55 60 AGE CAUTION CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 ARRETEZ SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LIFE FITNESS ATLANTIC
61. l LT AK53 00026 0004 Shroud Cap OK53 01090 0000 Inner Shroud Cap OK53 01092 0000 Shroud LT SK53 00021 0004 Pedal Linkage Shroud OK53 01172 0000 Pedal Lever LT SK53 00074 0008 RearRoller Asssembly AK53 00092 0001 Anti Lift Roller Assembly AK53 00091 0000 Stop Switch SK45 00045 0000 Handrail RT AK53 0026 0003 Tray Assembly SK53 00034 0000 Shroud RT SK53 00021 0003 Pedal Shroud SK53 00057 0000 Pedal OK53 01027 0000 Section V Rear Sep Plate OK53 01174 0000 RearPlate w Decal AK53 00101 0000 Tim Shroud LT OK53 01173 0002 Tim Shroud RT OK53 01173 0001 7 Life Fitness Model 9500 Cross Trainer GK53 00013 XXXX Serial Number 685000 UP Jeuondo L4ZT OT00 Z0000 E DID 0IN N0Zz Z000 T000 9OIV Z40S N007 0000 Tt7Z00 7DIV Z40S N00T ZH09 N0ZT 0000 STO00 TONY OIN A0Z2 8000 76000 EMV 01 0 2 000 76000 lt ZH09 N077 9000 176000 E DIV ZHOS N077 G000 176000 E DIV ZHOS N007 t7000 176000 E DIV ZHOS NO0T Z000 176000 E DIV ZHO9 A0ZT TO00 76000 E DS Mod 0000 29 00 7 OW JeuuoJsu IL 0000 0L000 DIS 7 90 27000 100 plo aun Ve c000 100 A quuassy Ja Deg EDS 4g UN 17 0T 2100 20000 57 9 vOTO E0TOO ZTOO INN wef 46 0 60000 00 191943 000 7 lt 210 7 5 LL U
62. layed in the TIME window While striding the RPM will be displayed in the RPM window and while holding the handlebar sensors or wearing an optional telemetry heart rate chest strap the HEART RATE will be displayed in the LEVEL window The FIELD DUTY CYCLE LOAD TEST ALTERNATOR is displayed in the CAL HOUR window Field duty cycle settings are set between 6 to 100 The greater the number the greater the resistance To adjust in increments of 1 press the number 1 key to decrease resistance and the number 3 key to increase resistance To adjust in increments of 10 press the number 4 key to decrease resistance and the number 6 key to increase resistance To test the alternator verify that when increasing the FDC the resistance increases NOTE AFTER TESTING THE FDC MUST BE SET BACK TO THE FACTORY SETTING OF 6 Press the START ENTER key to scroll forward to the next Diagnostic State or press the CLEAR PAUSE key to scroll backward to a previous program To exit diagnostics press the CLEAR PAUSE key through the previous Diagnostic States to get back to the user display Proceed to Diagnostic State 4 by pressing the START ENTER key Life Fitness Model 9500 Series Cross Trainers DIAGNOSTICS STATE 3 VERSION RPM HR and LOAD TESTS w Integrated PCB LEVEL CALORIES DISTANCE SPEED RPM Y HEART RATE CAL HOUR WATTS REDY 6 a DISPLAY LOCK CLEAR PAUSE lt REVERSE QUICK MODE START 20
63. let them drop or swing and possibly cause damage to the machine 6 Locate the user right PEDAL LEVER ASSEMBLY and the 4 LINK ASSEMBLY pivot Link Bar Bolt point Using a 9 16 socket and a 7 32 hex key remove the NUT two WASHERS and BOLT from the PEDAL LEVER ASSEMBLY and the 4 LINK on the CRANK ARM ASSEMBLY Carefully rotate the 4 LINK out of the way 7 Using two 9 16 wrenches remove the NUT METAL WASHER DELRIN SPACER BOLT and SHOULDERED SLEEVE and WASHER from the 14 LINK BAR and the SMALL EXTENSION pivot point CAUTION BY REMOVING THE BOLT YOU WILL BE SEPARATING THE PEDAL LEVER ASSEMBLY AND THE 14 LINK 1 THIS WILL CAUSE THE CRANK ARM ASSEMBLY TO ROTATE Lower Arm Assembly 10 3 4 or 44 Linkage SAFETY TIP PLACE A BLOCK BETWEEN THE CRANK ARM PULLEY ASSEMBLY AND FRAME TO PREVENT CRANK ARM ASSEMBLY ROTATION Delrin Spacer Metal Washer ele External Tooth Locking Washer Nut Shouldered 14 Link Small Sleeve Bar Extension Arm 6 Carefully place the user right PEDAL LEVER ASSEMBLY on the floor 7 Slide the PEDAL LEVER ASSEMBLY out from the rear of the machine 8 Reverse steps 1 through 9 to return parts to the proper location 17 Life Fitness Model 9500 Series Cross Trainers How To Replace Power Module Assembly Tools Required Torx screwdriver Side cutter pliers Socket Set 1 power off at the ON OFF switch and unplug ac lin
64. s Trainers NOTES 20 Life Fitness Model 9500 Series Cross Trainers SECTION How SERVICE AND REPAIR GUIDE Life Fitness Model 9500 Series Cross Trainers How To Replace the Display Console Assembly Tools required Phillips screwdriver Display Console 1 Turn the power OFF at the ON OFF switch and unplug the ac line cord from the electrical outlet 2 Remove the four SCREWS securing the DISPLAY CONSOLE to the MONO COLUMN ASSEMBLY 3 Carefully raise the DISPLAY CONSOLE off the DISPLAY x Display Console CONSOLE BRACKET and disconnect the three CABLE xi Bracket CONNECTIONS from the back of the DISPLAY CONSOLE Mono Column Set the worn DISPLAY CONSOLE aside Assembly ES Screws 5 x Model 9500HR Shown 4 Position the new DISPLAY CONSOLE above the DISPLAY CONSOLE BRACKET and reverse steps 1 through 3 to return parts to proper position 5 Tighten the DISPLAY CONSOLE screws in a criss cross manner 56 CAUTION NOT TO DISCONNECT THE TELEMETRY CABLE JACK FROM THE RECEIVER DURING THE REPLACEMENT PROCESS Life Fitness Model 9500 Series Cross Trainers How To Replace the Tray Assembly Tools required Socket set or Open end wrench Phillips screwdriver 1 Turn power OFF at the ON OFF switch and unplug ac line cord from electrical outlet 2 Remove the SCREWS 4 securing the DISPLAY CONSOLE to the MONO COLUMN ASSEMBLY Disconnect STOP SWITCH TELEMETRY CABL
65. s is loose Life Fitness Model 9500 Series Cross Trainers Malfunction Front to back play in pedal arm m Probable Cause Poly V pulley on intermediate shaft is loose Alternator belt slipping Loose or worn alternator belt UE AAA 7 Not reading heart rate rr Verify unit is turned on Faulty entry module Faulty power control board Cable connection Pinched cable in RT LT side Not communicating with DSP board Corrective Action Check for front to back movement in bearings that connect pedal lever and crank arm or in the 14 link Replace linkage bearing assembly Replace intermediate shaft assembly See How To Loosen set screws and clamping screw in Crank arm Assembly Place blue Locktite 242 on screws Tighten set screws first and then tighten the clamping screw Inspect for damage replace alternator belt if necessary Adjust tension See How To Turn on at the ON OFF switch Inspect AC line cord verify no damage Inspect all cables for damage Reset circuit breakers Replace if needed Replace control board Using a voltmeter verify 14 v AC is at J4 on the power control board Replace entry module Using a voltmeter verify 8 V DC at J1 pin 4 and 7 see wiring diagram Disconnect and reconnect display console cable connection Remove shroud caps and inspect cables Replace damaged cable Inspect cable to make sure the right side cable is on the u
66. sers right and the left is on the left side Enter diagnostic see if DSP and monitor version are displayed not displayed replace DSP board Life Fitness Model 9500 Series Cross Trainers Malfunction Probable Cause Corrective Action Erratic heart rate User s hands are not making Verify hands are contacting entire sensors roper contact Sweat is causing hands to slip Wipe hands and sensors IS A EH Bad connection Sensor loose or falling off Replace Life Pulse digital sensor with kit Remove handlebar shroud caps and verify cable connection Cross talk from telemetry Verify position of Cross Trainer is proper receiver distance from other telemetry equipped equipment See installation instructions or operation manual Turn telemetry off from diagnostics and test Life Pulse sensor separately Check for corrosion on connectors Disconnect and connect telemetry receiver Call Customer Support Service No LED Cable connection Remove display console and verify cable is properly plugged into console 1 8 vde supply for LED Using a voltmeter measure for 8 vdc at console cable connection See wiring diagram for pin configuration 8 vdc supply not present at Using measure for 8 vdc at power control cable board connection J1 See wiring diagram pin configuration EEN No 8 at J1 Faulty power control board Replace power control board AAA ETA No RPM Unit shuts off one Bad
67. the ON OFF switch and unplug AC line cord from the electrical outlet 2 Remove SCREWS 2 securing the ARM CAP SHROUD 3 Locate and disconnect 2 PIN CONNECTOR Arm Mounting Bracket 4 Carefully remove the two MOUNTING BOLTS 9 16 with WASHERS securing HEART RATE HANDLEBAR ASSEMBLY to the SHAFT HUB ASSEMBLY of FRAME NOTE HEART RATE HANDLEBAR ASSEMBLY MOUNTING HOLES ARE ROUNDED ON THE INNER ASSEMBLY THE SHAFT HUB ASSEMBLY HOLES ARE BEVELED TO INSURE PROPER ASSEMBLY 77777778 5 Place the new HEART RATE HANDLEBAR T 2 Pin ASSEMBLY notched edge towards the front of unit and reverse steps 1 through 4 to insure proper replacement of part Connector CAUTION BE CAREFUL NOT TO PINCH HEART RATE CABLE WHEN ASSEMBLING THE ARM CAP SHROUD DO NOT OVER TIGHTEN THE SCREWS Life Fitness Model 9500 Cross Trainer How To Replace Upper Arm Assembly Tools Required Phillips screwdriver Socket Set Reading Rack 1 Turn power OFF at the ON OFF switch and unplug AC line cord from electrical outlet 2 Remove two SCREWS securing the ARM CAP Upper Arm Assembly SHROUD Shaft Hub Assembly Screw 3 Carefully remove the two MOUNTING BOLTS Arm Cap 9 16 with WASHERS securing the UPPER Shroud AE ARM ASSEMBLY to the SHAFT HUB A ASSEMBLY of FRAME and the two screws securing the UPPER ARM ASSEMBLY to the A KS Washer READING RACK ASSEMBLY Bolt NOTE UPPER ARM
68. thin this state EEPROM can be tested Pressing the DOWN ARROW will initiate the EEPROM test If the test completes successfully the message EEPROM GOOD will appear If the test fails the message EEPROM BAD AT XX will display with the bad EEPROM location Pressing the CLEAR PAUSE key will return to DIAGNOSTICS STATE 12 Pressing the START ENTER key will advance to DIAGNOSTICS STATE 14 18 Life Fitness Model 9500 Series Cross Trainers DIAGNOSTIC STATE 14 PHOTO SHOOT wi Integrated PCB LEVEL CALORIES DISTANCE SPEED RPM HEART RATE HOUR WATTS 52 85 725 H 4 RATE q AEROBICS REVERSE Wh MODE MODE 20 25 30 35 40 45 50 55 60 65 AGE VHEART CAUTION CONSLLT A PHYSICIAN BEFORE USING THIS EQUIPMENT STOP EXERCISING IF YOU FEEL PAIN FAINT DIZZY OR SHORT OF BREATH ATTENTION CONSULTEZ UN MEDECIN AVANT D UTILISER CET APPAREIL LIFE FITNESS USA 800 735 3867 ARRETEZ VOUS SI VOUS AVEZ DES DOULEURS SI VOUS VOUS SENTE LIFE FITNESS ATLANTIC 31 10 294 50 11 FABLE ETOURDI OU A COURT DE SOUFFLE USE ARROW KEYS TO CHANGE LEVEL OR TARGET HEART RATE ANYTIME This state is to be used only for PHOTO SHOOT None of the data items displayed are real Sleep timers are disabled Pressing the CLEAR PAUSE key will return to DIAGNOSTICS STATE 13 19 Life Fitness Model 9500 Series Cros

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