Tech Manual
Contents
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5. lt bl gt lt wi LL o x nat D ee 7 oc 2 j ON lt 1 1 6 uw a Sr tage N 5 x O lt Of a G Insinger 35 30 POWER DISTRIBUTION BLOCK RINSE HEAT BREAKER 20 SHP k 10HP PUMP MOTOR Grs Philadelphia 19135 ow 215 624 4800 FAX 215 624 6966 4 92079 FAN MOTOR 24V LOW WATER CUTOFF H u 460 230 208 0 250 KVA 24V 115V WASH H NE HIGH LIMIT WASH TEMP CONTROL CONTACTOR R RINSE TEMP CONTROL RINSE Xs HIGH LIMIT CONTACTOR Tl T2 DOOR SWITCH SOLENOID FAN CONTACTOR WITH OPT AM FAN AUTO FILL Whiwood NO 24V ELEC SCHEMATIC SW 36 F E 12411125 PHONE 215 624 4800 30 POWER DISTRIBUTION BLOCK PUMP BREAKER a 1 15 HP MOTOR RINSE HEAT RINSE HEAT AX MOTOR aol 5870 IGNITION CONTROL MODULE WASH COMMON BREAKER MAIN GAS TOIGNITOR TO
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7. it will deliver years of powerful thorough cleaning The machine is equipped with a heating element in the rinse tank to boost the rinse water to a sanitizing 180 F at the inlet to the machine A rinse tank heated with recirculating steam is an option available on some models The wash tank on electric models incorporates a 9 kW heating element for heating the wash water The gas models use a series of 4 22 500 BTU infrared burners Steam models use a direct injection system or a recirculating steam heating coil The pump recirculates wash water at approximately 50 pounds per square inch of pressure Each machine is equipped with two safety switches The first is a low water cutoff which shuts the machine off when the water level in the wash tank falls below the required level The other safety device is a door switch which prevents the machine from operating when the door is not completely closed An electrical schematic for your machine is posted inside the control box cover Detergent Feeders This machine must be operated with an automatic detergent feeder including a visual means to verify that detergent is delivered or a visual or audible alarm to signal that detergent is not available for delivery Power for the feeder can be provided by the pump supply connection in the control panel See feeder equipment manual for additional information DOC SW 36 F 2 2010 www insingermachine com Insinger Installation Instructions S
8. product that if it is assembled and operated in accordance with the printed instructions accompanying it then for a period of either 15 months from the date of shipment from Insinger or 1 year 12 months from the date of installation or start up that said Insinger product shall be free from defects in material and workmanship Whichever one of the two aforestated limited warranty time periods is the shortest shall be the applicable limited warranty coverage time period Insinger may require reasonable proof of your date of purchase therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger An RMA must be obtained from the Insinger Warranty Department before returning any material Return may be done through an Authorized Service Agency Furnish serial number of machine and RMA with shipment and send to Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid This limited warranty does not cover any failure or accident abuse m
9. detergent delivery If they have any questions concerning the installation of their dispenser to the INSINGER pan washer they can call the factory for advice 8 The rack of pans can now be placed in the machine The rack should be centered in the machine to subject the pans to the full force of the spray arms WARNING Loose items and glassware should not be put in the washer The high pressure wash cycle will damage them and potentially the machine Bowls or buckets can be washed by placing them upside down on the main support rack with the hold down rack installed above them in the lowest possible position The utensil basket is to be used to contain smaller items such as paddles whisks scrapers etc The utensil basket can be placed on top of the hold down rack and washed along with a load of pans or buckets The utensil basket may need to be held in place by the hold down rack to prevent it from moving in the machine CAUTION When loading the machine make sure that nothing will obstruct the path of the wash arms This will avoid damage to the machine and to the items being washed When loading bowls pans or buckets into the machine make sure they are loaded in a manner that will allow the wash water to drain out of them 9 The machine cycle is completely automatic with adjustable wash rest and rinse timers The timers are located in the control panel and are factory set to the following recommended values Wash Light 3 min Medium 5
10. machine is equipped with the Auto Fill option skip to Step 3 then open the fill valve see location on pages 27 29 Fill the machine to the level of the overflow tube see location on page 34 The machine is equipped with a low water protection device and will not run without sufficient water in the wash tank With the circuit breakers in the control panel of the machine in the OFF position and the main power supply to the machine connected the ON OFF switch on the button panel can be turned to the ON position This should light the amber power light If not check this bulb and the other two bulbs to make certain they are tight Machines equipped with the Auto Fill option can now be filled by pressing the Auto Fill button Until the Auto Fill timer is properly adjusted see StartUp Procedures Step 10 the Auto Fill button may need to be pushed more than once to fill the machine Note The machine has a door safety switch and will not operate with the door partially open With the machine full of water and with the door closed press the start button and let the machine go through a complete cycle The timers in the control panel will go through their sequence lighting the wash and rinse lights on the front of the machine The cycle is complete when the clear and red light go off and the amber light stays on The pump will not run at this time because the pump circuit breaker in the control panel is in the OFF position Repeat S
11. make sure that all the breakers in the control panel are in the ON position If the wash tank is gas heated make certain that main gas valve and the gas valve in the control panel are open During initial startup gas machines may have to be turned on and off several times to bleed the air out of the gas lines Wait about a minute after turning the machine off before turning it back on If the machine still does not appear to be heating up properly call INSINGER Manufacturing Adjust the pressure regulator see location on pages 27 29 The pressure should be set at 20 psi on the rinse gauge while the machine is rinsing Variations in building water pressure may require the pressure to be increased or decreased from its factory setting Step 10 Machines equipped with the Auto Fill option have a timer in the electrical panel which controls the fill valve Adjust the timer so that the machine fills to the overflow tube or until water just begins to run out of the machine s drain when the Auto Fill button is pressed once Step 11 If the machine is equipped with the 700 cfm fan option see page 11 for a description of the fan options check to make sure that it is rotating in the correct direction If the fan is blowing into the machine rather than out the vent the two outside wires on the three phase fan connection in the control panel need to be swapped Recheck to confirm proper rotation Step 12 Replace all covers and peel off the plasti
12. making sure it drains freely Check machine for general cleanliness Make sure the pump screen and scrap trays are clean and properly in place Wash heating elements electric models only must be cleaned on a daily basis for proper operation Check for plugged wash and rinse nozzles Check if all cleanout plugs are in place at the ends of the rotating wash arms and make sure they are not cracked or broken If necessary the entire wash arm assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub These items are part of the daily maintenance schedule and should be done on a daily basis Check for excessive play in the hub wash arm assemblies Excessive wear can affect the wash pressure and shorten the life of some hub components Basic and complete hub repair kits are available from the factory Close drain valve and fill machine making sure drain does not leak some water may initially run out the drain through the overflow Run through a Light Medium and Heavy wash cycle checking for proper timer operation Machines prior to 1997 may have a single adjustable wash timer in place of the three position selector Check if Power ON Wash and Rinse lights are working Check if pump pressure during wash cycle is within recommended range See owners manual or legend on gauge panel 17 DOC SW 36 F 2 2010 www insingermachine com Ce Insinger 10 11 Note Check if rinse pressure is
13. or limitation of incidental or consequential damages so this limitation nor exclusion may not apply to you Insinger does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger DOC SW 36 F 2 2010 www insingermachine com Insinger SW 36 F SPECIFICATIONS OVERALL DIMENSIONS WIDTH 83 1 2 DEPTH 41 1 4 44 3 4 GAS HEIGHT 84 1 2 93 1 2 FOR TALL UNIT HEIGHT WITH DOOR OPEN 106 DOOR OPENING 73 WIDE x 28 HIGH 73 WIDE X 37 HIGH FOR TALL UNIT HOT WATER SYSTEM 1 HOT WATER SUPPLY REQUIRED UNION PROVIDED 140 F WATER REQUIRED AT THE MACHINE 126 GPH AT 20 PSI 10 1 2 GAL CYCLE x 12 CYCLES HR RINSE BOOSTER TWO 9 kW HEATING ELEMENTS IN A 15 GAL RINSE TANK FULL LOAD AMPS 208 VOLT 230 VOLT 460 VOLT ELECTRIC 140 0 128 4 65 2 GAS STEAM INJECTED 90 0 83 2 42 6 STEAM RECIRCULATING 40 0 38 0 20 0 GAS SYSTEM GAS MACHINES ONLY 7 GAS SUPPLY NATURAL 7 W C MINIMUM INLET 6 W C MAIN MANIFOLD 90 000 BTU PROPANE 11 W C MINIMUM INLET 10 W C MAIN MANIFOLD 90 000 BTU 4 STAINLESS STEEL CHIMNEY ON BACK OF MACHINE STEAM SYSTEM STEAM MODELS ONLY STEAM LINE 10 to 15 PSI 41 LBS PER HOUR AVERAGE INJECTED 72 LBS PER HOUR AVERAGE RECIRCULATING WASH SYSTEM 15 HP PUMP RECIRCULATES APPR
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16. 6 509 5094 5 7 GAS REGULATOR CONVERSION KIT 509 5097 7 11 GAS REGULATOR CONVERSION KIT 511 5127 SENSOR WIRE 509 5099 LP GAS ORIFICE 54 509 5100 NAT GAS ORIFICE 45 21 DOC SW 36 F 2 2010 www insingermachine com Insinger GAUGE PARTS PART NUMBER DESCRIPTION 509 5153 TEMP CONTROL DIXELL 509 5151 TEMP CONTROL SENSOR 15 LEAD 509 5133 TEMP DISPLAY RINSE MANIFOLD 509 5134 TEMP DISPLAY SENSOR 10 LEAD 509 5060 WEISS PRESSURE GAUGE 2 1 2 509 5061 WEISS LENSE 2 1 2 509 5096 GAUGE SNUBBER WASH SYSTEM PARTS PART NUMBER DESCRIPTION 103 2025 HUB ASSEMBLY 103 2048 BASIC HUB REPAIR KIT 103 2049 COMPLETE HUB REPAIR KIT 503 5019 3 4 THREADED PIPE PLUG 510 5088 15 HP PUMP MOTOR 208 230 460 VOLT 510 5125 15 HP BERKELEY PUMP amp MOTOR 510 5100 PUMP IMPELLER 10 HP 510 5096 BERKELEY PUMP SEAL KIT 510 5092 BRASS SLEEVE 519 5005 T PIN FOR HUB 22 DOC SW 36 F 2 2010 www insingermachine com Insinger DRAIN SYSTEM PARTS PART NUMBER DESCRIPTION 510 5145 11 2 NPT BALL VALVE RINSE AND FILL SYSTEMS PARTS PART NUMBER DESCRIPTION 510 5011 RINSE NOZZLE 1 4 GG10 510 5165 1 SOLENOID VALVE 24V 510 5026 1 PARKER SOLENOID VALVE REPAIR KIT 510 5050 1 PRESSURE REGULATOR 510 5052 1 VACUUM BREAKER 510 5053 1 VACUUM BREAKER REPAIR KIT 510 5067 1 BALL VALVE DOOR AND WEIGHT PARTS PART NUMBER DESCRIPTION 103 6022 DOOR CABLE 8 EACH 101 6087 DOOR CABLE 9 EACH TALL 511 5252 LIM
17. FLAME SENSOR ER 5 Insinger Philadelphia PA 19135 FAX 215 624 6966 RINSE TEMP CONTROL 250 24V r q Fuse 24V 115V RELAY 1 4 Q LOW WATER CUTOFF IGNITION B 0 WASH HEAT HIGHLIMIT WASH TEMP CONTROL BREAKER MODULE RINSE HIGH LIMIT CONTACTOR Ti T2 0 4 DOOR SWITCH Q O STOP START LT WASH MED SELECTOR FILL l tl 51 91 Ou zd 0 d SOLENOID FAN CONTACTOR 90 Lo 8d WITH AM FAN AUTO FILL Whiwood NO NAME 24 ELEC SCHEMATIC SW 36 F G 124L1128 9969 29 612 ovey z9 SU 2216 2 CYWNOILdO JY 8 WY a s 9e ms 20 16 90 OLLVINSHOS 70313 Ave _ ToL dd MTN3 GV IV 77 7 9014 O O gt 9 _ 8 2 35 e OOO ZN 55 S 2 omen AD OD KD DE 2 28 N E 8 gt gt Sg 88 ae 58 lt Tu NG GH 52 9 x Sr lt Er
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19. IT SWITCH 513 5702 1 8 CABLE CLAMP 105 6023 CABLE PULLEY 2 1 2 ELECTRICAL PARTS PART NUMBER DESCRIPTION 511 5257 LOW WATER CUT OFF FLOAT 511 5001 ON OFF SELECTOR 511 5077 3 POSITION SELECTOR WASH 511 5190 LED BULB AMBER PUSH IN amp TWIST 511 5239 LED BULB CLEAR PUSH IN amp TWIST 511 5240 LED BULB RED PUSH IN amp TWIST 511 5214 INDICATOR LIGHT CLEAR 511 5215 INDICATOR LIGHT AMBER 511 5216 INDICATOR LIGHT RED 511 5003 AMBER LENSE POWER ON LIGHT 511 5008 RED LENSE WASH CYCLE LIGHT 511 5049 CLEAR LENSE RINSE CYCLE LIGHT 511 5007 PUSH BUTTON GREEN CAP 511 5005 PUSH BUTTON RED CAP 511 5004 CONTACT BOARD N O ON OFF WASH amp START 23 DOC SW 36 F 2 2010 www insingermachine com Ce Insinger 511 5006 CONTACT BOARD N C STOP amp WASH 511 5122 CLEAR BUTTON COVER 511 5212 LOGO CONTROL 24V 511 5213 LOGO EXPANSION MODULE 24V 511 5139 TIMER SOLID STATE MULTI FUNCTION 511 5056 0 250 KVA TRANSFORMER CONTROL CIRCUIT RELAY 24V OPDT 511 5149 CIRCUIT BREAKER 10 AMP 1 POLE 511 5150 CIRCUIT BREAKER 10 AMP 3 POLE 511 5151 CIRCUIT BREAKER 20 AMP 3 POLE 511 5153 CIRCUIT BREAKER 40 AMP 3 POLE 511 5220 HEATER CONTACTOR 24V 511 5223 PUMP CONTACTOR 15HP 208 230V 511 5221 PUMP CONTACTOR 15HP 460V 511 5236 PUMP OVERLOAD 15HP 208 230V 511 5233 PUMP OVERLOAD 15HP 460V 511 5219 FAN CONTACTOR 208 230 460V 511 5228 FAN OVERLOAD 208 230V 511 5226 FAN OVERLOAD 460V 511 5056 0 250 KVA TRANSFORMER C
20. OF THIS OR ANY OTHER APPLIANCE WARNING IF YOU SMELL GAS SHUT OFF THE GAS SUPPLY TO THE APPLIANCE EXTINGUISH ANY OPEN FLAME AND TEST ALL JOINTS WITH A SOAP SOLUTION IF ODOR PERSISTS CALL YOUR GAS SUPPLIER IMMEDIATELY AVERTISSEMENT SI UNE ODEUR DE GAZ EST DECELEE COUPER L ALIMENTATION EN GAZ DE L APPAREIL TEINDRE TOUTES LES FLAMMES ET VERIFIER TOUS LES RACCORDS L AIDE D UNE SOLUTION SAVONNEUSE SI L ODEUR PERSISTE AVERTIR IMM DIATEMENT LE FOURNISSEUR DE GAZ DOC SW 36 F 2 2010 www insingermachine com Insinger Introduction This manual should be read and understood by everyone involved with the installation and operation of the pan washer Keep this manual in a safe place for future reference Extra copies or replacement copies can be purchased from the manufacturer Service work on the machine should be done by either a factory representative or qualified local service company Contact the factory if the machine is under warranty The INSINGER pan washer is designed for use in bakeries restaurants schools hospitals and hotels to clean pots pans bowls and utensils INSINGER pan washers are constructed of 14 gauge stainless steel cabinets and 12 gauge stainless steel framework The interior piping rinse system wash arms and screens are stainless steel The control panel is assembled with UL approved components and is housed in a stainless steel control box Because of its sturdy construction
21. ONTROL CIRCUIT 511 5133 0 350 KVA TRANSFORMER CONTROL CIRCUIT DP 511 5045 FUSE 2 AMP 500 V 511 5130 FUSE 3 AMP 250 V 511 5112 FUSE 4 AMP 250 V 511 5115 FUSE 5 AMP 500 V 511 5181 FUSE 12 AMP 250V 24 DOC SW 36 F 2 2010 www insingermachine com 0001 901 HIHSVM 4 95 MS JOHLNOD LNNOW 3015 40103738 440 NO 1 HOLIMS LYVLS STOAD 40103738 HSYM HOLIMS 4015 310A9 ISNIY 96 52 01 OO GTTO MAIA INOY4 AONVO 34158343 IYNLYYUIdNIL HSYM dWIL SSNIY 9 31 ISNIY IYUNSSIYd JISNIY LV 9969 29 912 008 29 SIZ 3NOHd 681651 Vd pludl ppl ud IAIM uB L 2 X 7 86 ONINSdO 009 abusu lt 0 Sd 02 ASNIY OAS OF ALDVdyd ALIDVdVO HSVM WO SL 02 18 000 06 ONILVY 579 SKR oo O88 00 AVILS 977 zeg 006 SVD S 09 Pel 009 01419373 AG 06 JOVHIdWY 17101 9000 SOL LHOISH 11 08 LHOISH 1 uci 758 25 0021 90 12 H 9969 29 912 3 96 52701
22. OXIMATELY 240 GPM 55 PSI HEAT gt ELECTRIC TWO 9 kW HEATING ELEMENT gt GAS FOUR 22 500 BTU RATED INFRARED BURNERS 90 000 BTU gt STEAM DIRECT INJECTION 10 to 15 PSI 41 LBS PER HOUR AVERAGE RECIRCULATED 10 to 15 PSI 72 LBS PER HOUR AVERAGE 70 GALLON WASH TANK 1 1 2 COPPER DRAIN 8 STEAM EXHAUST VENT COMPANION FLANGE REQUIRES PVC CPVC OR STAINLESS STEEL FIELD INSTALLED DUCT DOC SW 36 F 2 2010 www insingermachine com Insinger ELECTRICAL DATA for MODELS SW 36 F Electric 3phase Voltage Pump Motor Control Circuit Wash Heater two 9kW Rinse Heater two 9kW Total Running Current Exhaust fan Opt 208 38 0 2 0 50 0 50 0 140 0 2 0 230 36 0 2 0 45 2 45 2 128 4 2 0 460 18 0 2 0 22 6 22 6 65 2 1 0 ELECTRICAL DATA for MODELS SW 36 F Gas or Injected Steam 3phase Voltage Pump Motor Control Circuit Rinse Heater two 9kW Total Running Current Exhaust fan Opt 208 38 0 2 0 50 0 90 0 2 0 230 36 0 2 0 45 2 83 2 2 0 460 18 0 2 0 22 6 42 6 1 0 ELECTRICAL DATA for MODELS SW 36 F Recirculating Steam 3phase Voltage Pump Motor Control Circuit Total Running Current Exhaust fan Opt 208 38 0 2 0 40 0 2 0 230 36 0 2 0 38 0 2 0 460 18 0 2 0 20 0 1 0 Electrical Supply to the machine should exceed the figures by the amount required by local codes Note Changing the voltage
23. TECHNICAL MANUAL STATIONARY RACK POT PAN and UTENSIL WASHING MACHINES SW 36 F Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Ce Insinger Thank you for purchasing this quality Insinger product On the space provided below please record the model serial number and start up date of this unit Model Serial Number Start Up Date When referring to this equipment please have this information available Each piece of equipment at Insinger is carefully tested before shipment for proper operation If the need for service should arise please contact your local Authorized Insinger Service Company A Service Network Listing is provided on our web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer For proper activation of the Insinger Limited Warranty a SureFire Start Up amp Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire Start Up amp Check Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to question concerning installation ope
24. a wall attic or any other concealed space of the building and avoid horizontal runs of duct The factory recommends 8 plastic pipe or stainless steel duct for the vent If stainless steel is used the duct work should be installed with reverse joints so that the condensate inside the vent can drain back into the machine without leaking seams should also be sealed with silicone sealant Generally the machine will ship with the fan option 700 cfm hp squirrel cage fan 3 4 hp on 50 Hz machines The fan and adapter included should be mounted and siliconed directly to the flange on the top of the machine before the ductwork is installed The ductwork attaches directly to the side discharge of the fan Wire and flex conduit is provided to wire the fan directly into the control panel A dedicated circuit breaker and contactor for the fan are provided The fan is controlled by a timer and runs for a short time at the end of each cycle Note Consult the factory before connecting any fan not supplied with the machine Step 7 ELECTRICAL CONNECTION The electrical connection to the machine should be made by a qualified electrician All steps should be taken to insure that the supply voltage to the machine is the same as the rated voltage of the machine Also check that sufficient amperage is supplied to the machine see page 6 or page 7 for ratings A main power shutoff supplied by the customer must be installed near the machine in a
25. approximately 20 psi Note This must be checked during rinse cycle only for accurate reading Make sure steam exhaust fan is working properly On machines with a 100cfm Tjernlund fan the fan should run continuously when power switch is turned on On machines with a 700 cfm American fan the fan should run for set amount of time after the rinse cycle Allow machine to heat up to recommended temperatures noting if temp gauges and thermostats are operating properly see start up procedure in owners manual for approximate heat up times Wash temperature and Rinse Tank temperature should be noted at this time The rinse water temperature gauge is accurate only during rinse cycle and should be checked while machine is rinsing Note If a qualified technician is available current readings for heating elements should be taken to ensure they are heating properly On machines with slideup doors door cables and connections should be inspected for damage or excessive wear and replaced if necessary Make sure cable pulleys turn freely and door switch is still adjusted properly Pump motor s should be greased occasionally depending on usage Once or twice yearly should be sufficient under normal use Items above marked are easily identified visually and should be checked on a daily basis Other items should be checked periodically depending on usage Time required for complete inspection may vary depending on wash timer settings heat up time etc On
26. c protective coating and tape etc from the machine which may have been used to prepare the machine for shipping 14 DOC SW 36 F 2 2010 www insingermachine com Ce Insinger Sequence of Operation Power switch ON LOGO logic control is energized Fill button optional energizes fill solenoid Low water safety switch closes terminals 1 and 4 in the control panel if there is sufficient water in the wash tank Amber indicator light comes on Wash and rinse temp controls are energized Temp controls energize wash and rinse heating systems Door safety switch is energized Stop and Start buttons are energized Start button is pushed energizing the internal timing functions of the logic control Red indicator light is energized Wash timer Light Medium or Heavy starts energizing the pump contactor for set amount of time Wash time runs out energizing the rest timer After set amount of rest time the rinse timer starts energizing the rinse solenoid valve and clear indicator light If the machine is equipped with the exhaust fan option the fan timer runs for the set time when the rinse times out After the rinse timer or optional fan timer has timed out all timers are reset and the red clear indicator lights are de energized Operation of the Machine Initial Daily StartUp 1 Check if the inside of the machine has been properly cleaned since its last use If not clean the machine refer to Final CleanUp on the fo
27. e other Step 4 DRAIN Provisions for the drain should be made next The pan washer has a copper drain located as shown on pages 27 29 of this manual see page 6 for drain size The drain should be plumbed according to local code Local ordinance may require a grease trap vent and or a floor sink If required these should be installed before the machine is installed It is strongly recommended that unions be used to allow the machine to be easily moved Failure to do so may void the warranty Step 5 WATER SUPPLY HOOKUP The factory recommends 140 F 120 F minimum hot water at the machine see page 6 for water line size This may require a dedicated water heater for the pan washer If hard water is present the manufacturer recommends installing a water softener or calcium filter Hard water deposits will shorten the life of many of the components on the pan washer resulting in higher maintenance costs Please note that a union is installed at the point of hookup see pages 27 29 This will allow the machine to be moved for service and cleaning The customer must furnish a shutoff valve on the supply side of the union This shutoff should be easily accessible to the operator of the machine 10 DOC SW 36 F 2 2010 www insingermachine com Insinger Step 6 STEAM VENT The machine is equipped with a collar for 8 duct work as shown on pages 27 29 This duct should be directly vented to the outside of the building DO NOT vent into
28. e to two hours is a reasonable amount of time unless problems are encountered that need attention If any problems or questions arise call the factory for assistance 18 DOC SW 36 F 2 2010 www insingermachine com Insinger Trouble Shooting Electric Machines Problem Cause Cure Machine won t run No power to machine Not enough water Door open Check building power supply Fill machine until overflowing Close door tightly Wash pressure too high Nozzles plugged Remove debris from nozzles Wash pressure too low Pump running backward Pump screen clogged Excessive suds Missing wash nozzles Missing wash arm end plugs See installation instructions See cleaning instructions Change soap or use less Replace nozzles or wash arm Replace wash arm end plugs Wash temperature too low Thermostat set too low Wash element blown Adjust wash thermostat Replace wash heating element Rinse temperature too low No rinse water Rinse does not shut off Thermostat set too low Water supply too cold Rinse element blown Nozzles plugged Solenoid valve stuck Rinse strainer clogged Rinse solenoid stuck open Faulty rinse timer Adjust rinse thermostat Set building hot water to 140 F Replace rinse heating element See cleaning instructions Clean solenoid valve or replace Clean pressure regulator strainer Clean or replace solenoid valve Replace rinse timer Utensil
29. isuse alteration misapplication improper installation fire flood acts of God or improper maintenance or service or failure to perform normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing and or cleaning process DOC SW 36 F 2 2010 www insingermachine com Insinger Service must be done by either Insinger Appointed Service Agencies or agencies receiving prior authorization from Insinger All warranty work must be done during normal working hours unless purchaser receives prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1998 Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Insinger is not liable for any special indirect or consequential damages Some states do not allow the exclusion
30. l except for the following Low wash temperature Q Check thermostat setting Check boiler pressure Check to be sure electric signal is being sent to the steam solenoid Verify that strainer in steam line is open Check steam solenoid Wash and rinse thermostats are located inside the control panel in the lower right corner WARNING Do not set rinse thermostat above the boiling point of water The boiling point of water decreases with increased elevation at approximately 2 F per 1000 ft of elevation 20 DOC SW 36 F 2 2010 www insingermachine com Insinger Pan Washer Replacement Parts List SW 36 F MISC PARTS PART NUMBER DESCRIPTION 517 5001 ADJUSTABLE LEG 517 5022 DOOR HANDLE 106 2111 5 101 2002 SCRAP TRAY 106 2103 RINSE TANK ELEC 512 5011 AMERICAN FAN W SQUIRREL CAGE 512 5015 SQUIRREL CAGE ONLY AM FAN 512 5008 7 HP MOTOR FAN 130 2056 AMERICAN FAN ASS Y W MOTOR HEATING PARTS PART NUMBER DESCRIPTION 509 5004 WASH amp RINSE ELEMENT 9KW 208 VOLT 509 5005 WASH amp RINSE ELEMENT 9KW 230 VOLT 509 5006 WASH amp RINSE ELEMENT 9KW 480 VOLT 509 5132 HIGH LIMIT THERMOSTAT 509 5016 INFRARED BURNER 509 5026 NWH 1 2 STEAM INJECTOR STEAM MODEL 510 5162 1 2 STEAM SOLENOID 24V STEAM MODEL 509 5050 DIRECT SPARK IGNITION GAS VALVE 509 5051 DIRECT SPARK IGNITION CONTROL MODULE 509 5052 SPARK IGNITOR 509 5053 FLAME SENSOR 509 5054 IGNITION CABLE 3
31. llowing page for cleaning information 2 Make sure scrap tray screens and the pump inlet screen are in place see page 35 a WARNING Do not operate washer without all screens in place Close the drain valve 4 Open fill valve and fill wash tank to the top of the overflow tube see page 34 for location or until water begins to run out of the overflow If the machine is equipped with the Auto Fill option push the Auto Fill button to fill the unit Turn power ON and allow wash and rinse temperatures to come up to recommended levels 6 While machine is warming up the first load can be prepared and placed in the machine If the pans are excessively dirty they should be presoaked and scraped before being placed in the rack Pan preparation will reduce the need to change the wash water and will speed up the entire washing process The correct manner for loading the racks is illustrated on page 31 and 32 7 Once the machine has reached the recommended temperatures detergent should be added to the wash p pr 15 DOC SW 36 F 2 2010 www insingermachine com Insinger water Detergent should be used according to the recommendations of the chemical supplier A non suds detergent is necessary and local water conditions should be considered when selecting the concentration of the detergent An automatic soap dispenser should be installed at the job site by the chemical supplier There should be a visible or audible means of determining
32. min Heavy 7 min Rest 20 sec Rinse 60 sec Fan optional 30 sec Select the length of wash Light Medium High with the 3 position selector on the button panel and push the green start button to initiate the wash cycle The red indicator light will come on At the end of the wash cycle the red light will stay on and the 20 sec rest will begin The rest period allows the wash water and suds to drain from the pans After the rest cycle the rinse cycle begins During the rinse cycle the clear indicator light will come on If the machine is equipped with a fan timer see page 11 for a description of the fan options the fan will start after the rinse is finished After the rinse or fan cycle is finished the red and clear lights will go off The cycle is now complete The amber power light will stay on as long as the power switch is in the ON position and there is enough water in the machine 10 Throughout the day as the machine is being used the scrap tray screens see page 35 for location of screens should be periodically removed from the machine dumped out washed out in the sink and replaced in the machine 16 DOC SW 36 F 2 2010 www insingermachine com Insinger Final CleanUp 1 9 sn At the end of each day s use the operator of the machine must clean the machine according to the following procedure Check and clean any plugged wash nozzles see page 33 for location of nozzles Remove the end caps on the wash arms U
33. of the machine in the field requires different heating elements Contact the factory if this situation arises DOC SW 36 F 2 2010 www insingermachine com Ce Insinger General Warnings and Cautions 1 Service work on the machine should be done by either a factory representative or qualified local service company Contact the factory if the machine is under warranty 2 Failure to follow the cleaning guidelines described in this manual will damage the machine and will void the warranty Gas Model Warnings and Cautions 1 Installation must conform with local codes and the National Fuel Gas Code ANSI 7223 1 In Canada Installation must be in accordance with CGA Standard CAN CGAB 149 1 Natural Gas Installation Code or CAN CGAB 149 2 Propane Installation Code 2 Instructions should also be posted in a prominent location describing what to do in the event that the smell of gas is detected in the vicinity of the machine This information can be obtained from your local gas supplier 3 Do not obstruct the flow of ventilation and combustion air to the machine 4 Gas model pan washers are equipped with an electronic ignition which automatically lights the burners when the power switch is turned to the ON position and there is enough water in the machine To shut the burners off the power switch should be turned to the OFF position FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY
34. place easily accessible by anyone operating or servicing the machine The line from the main shutoff to the machine should be watertight flex conduit The factory strongly recommends that a few extra feet be used to allow the machine to be moved if necessary The wire used to supply the machine must be heavy enough to carry the amperage load of the machine The supply should be run into the back of the machine at the bottom between the rinse tank and the side of the machine and through the back of the control box The first connection should be the main ground to the grounding lug at the lower right hand corner of the control panel Next the hookup can be made to the main power block On 230 VAC machines the wild leg must be connected to the center terminal Once the hookup is complete the circuit breakers in the control box of the washer must be checked to make sure they are in the OFF position The main switch on the wall can then be turned on to power the machine 11 DOC SW 36 F 2 2010 www insingermachine com Ce Insinger Step 8 GAS CONNECTION Gas models only A certified gas technician is required for the hookup and final adjustments of the burners This is necessary to insure proper inlet and manifold pressure for the gas machines see page 6 for gas pressure settings Verify the type of gas supply to be used either natural or LP and make sure the marking on the gas data plate agrees with that of the supply The gas line hookup mu
35. ration or service contact our Technical Services Department TECHNICAL SERVICE CONTACTS Toll Free 800 344 4802 e mail service insingermachine com Web site www insingermachine com DOC SW 36 F 2 2010 www insingermachine com Insinger Table of Contents Table of Contents Warranty Specifications Electrical Data Breakdown Warnings and Cautions Introduction Installation Instructions Start Up Procedures Sequence of Operation Operation of Machine Preventive Maintenance Trouble Shooting Machine Trouble Shooting Gas Machine Trouble Shooting Steam Machine Parts List Drawings General View General View Extra High Four View Electric Wash Heat Four View Gas Wash Heat Four View Electric Wash Heat Extra High Door Weight and Cable Assembly Bun Pan Rack Cake Pan Rack Wash System Drain System Rack and Screen Location Electric Wash Heat Control Circuit Ladder Diagram Gas or Steam Wash Heat Control Circuit Ladder Diagram Electric Wash Heat Control Circuit Schematic with 700 cfm Fan Gas and Steam Wash Heat Control Circuit Schematic with 700 cfm Fan Trouble Shooting Flowchart DOC SW 36 F 2 2010 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 www insingermachine com Insinger INSINGER MACHINE COMPANY LIMITED WARRANTY Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc
36. s not clean Wash time too short Water too hard Wash temperature too low Detergent problem Improper stacking of utensils Use a longer wash Install softener Adjust thermostat Consult chemical supplier See racking instructions Wash and rinse thermostats are located inside the control panel in the lower right corner WARNING Do not set rinse thermostat above the boiling point of water The boiling point of water decreases with increased elevation at approximately 2 F per 1000 ft of elevation DOC SW 36 F 2 2010 19 www insingermachine com Insinger Trouble Shooting Gas Machines Same as electric model except for the following Low wash temperature RS ND Check thermostat setting Check switches fuses and breakers that control the burners Check to be sure electrical power and gas supply have not been interrupted to the burners Check that all shutoff valves in the gas line and main gas valve are in the OPEN position Reset ignition control and try again To reset control a Turn ON OFF selector switch to the OFF position b Wait one minute turn power switch ON If above steps do not light the main burner call your local gas appliance service technician Provide the person working on the machine with the ignition system information included with this owner s manual WARNING Do not attempt to light the burner manually Trouble Shooting Steam Machines Same as electric mode
37. se a piece of wire to push any obstruction out of the nozzle into the wash arm When all of the nozzles have been cleared close the door push the start button running the machine for a few seconds to blow the debris out of the wash arms Push the red STOP button The end caps can now be replaced and the power switch should be turned OFF If necessary the wash arm assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub Drain the machine Remove the scrap trays see page 35 for location of scrap trays dump them out and wash them off in the sink Spray down the inside of the machine Brush off the heating element electric models and anyplace that doesn t come clean from spraying with the hose NOTE Electric Models Brushing the element clean is very important in prolonging the life of the element Check and clean the rinse nozzles with a piece of wire to keep them from plugging up with lime and scale Spray down the inside of the machine again Remove the pump inlet screen see page 35 for location of screen and clean it thoroughly in the sink NOTE While removing the screen be careful not to allow any debris to fall into the pump inlet opening 10 Replace the pump inlet screen and the scrap tray screens 11 Close the drain and leave the machine empty of water until it is to be used again PREVENTIVE MAINTENANCE FOR INSINGER PAN WASHERS 1 sn Turn off power and drain machine
38. st be made with a union at the location shown on page 28 see page 6 for gas line size This line must have a shutoff valve supplied by the customer installed near the machine and accessible by anyone operating or servicing the machine A 3 stainless steel gas chimney runs up the backside of the machine A draft diverter is included with the machine shipped inside the machine with the other accessories The draft diverter must be installed on top of the factory installed chimney The Type B gas flue can then be continued to the outside of the building per local codes The initial startup of the burners should not be done until the startup procedures for the machine on the following pages have been completed Step 9 STEAM HOOKUP Steam models only A steam line is required to supply the steam injector or recirculated steam heat exchanger coil see page 6 for size of steam line A strainer is already built into the machine but a union will be required in the supply line supplied by the customer The Specification sheet on page 6 lists the rated pressure and average steam consumption rate for the machine 12 DOC SW 36 F 2 2010 www insingermachine com Ce Insinger StartUp Procedures Warning These instructions must be followed or damage to the machine will result Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Close the drain valve see location on page 34 Open the main water supply valve if the
39. tep 1 READ Read and understand these instructions thoroughly before attempting any part of the installation procedure WARNING Not following these instructions may void warranty cause damage to the equipment and or cause injury to anyone involved in the installation or operation of this machine A copy of the installation instructions and startup procedure is printed on the yellow sheet attached to the side of the machine EVERYONE involved with the installation must be familiar with all aspects of the installation procedure Step 2 POSITIONING The factory recommends leaving as much room as possible around the machine for future service work No less than 16 should be allowed along the sides of the machine 36 for side with control box and no less than 12 between the rear of the machine and the wall Extra room around the machine will facilitate cleaning the washer area Note Gas models should be installed in a location free of drafts Step 3 UNCRATING Leave the machine fully crated until the washer is placed in the location where it is to be installed After the washer is uncrated remove the tape that holds the door weight stationary on the back of the machine This will allow the door to open Inside you will find the accessories for the machine Among these will be the fan if ordered and the legs Remove the machine from the pallet install the legs and level the machine The legs are adjustable by turning the small end one way or th
40. tep 4 at least two times or until water can be heard spraying out of the rinse nozzles This ensures that the rinse tank is full of water before the heating element is energized All circuit breakers in the control panel can now be switched to the ON position This will energize the heating system in the wash and rinse tanks Check the pump for proper rotation by pressing the start button and observing the wash pressure gauge on the front of the machine for 5 to 10 seconds Then press the stop button The wash pressure should be 45 60 psi If the pressure is erratic and only rises to about 20 psi the pump is running backwards The pump will also have a noticeable growl when running backwards The outside two wires that feed the power block in the control panel should be reversed Run the pump again to confirm that it is operating correctly 13 DOC SW 36 F 2 2010 www insingermachine com Insinger Step 8 Step 9 With the power on the wash and rinse heating systems should be checked The rinse tank should take 5 to 10 minutes to reach 195 F and the wash should take approximately 40 to 45 minutes to reach 150 F The times will vary depending on the temperature of the incoming water Note The rinse manifold gauge measures the temperature of the rinse water just before it enters the machine Therefore this temperature reading is only accurate while the machine is rinsing If the machine is not reaching temperature check to
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