Installation, Maintenance and Service Manual
Contents
1. 8 6 7 Hydraulic Valve Removal 16 8 6 8 Hydraulic Valve Installation 17 8 6 9 Torque Specifications 17 10 Allied COMPANY ONG REACH A Division of Allied Systems Company SECTION 1 NAMEPLATE LOCATION Notice When you receive your attachment locate the Long Reach nameplate upper left corner on the body Record the information from the nameplate along with the date received at the bottom of this page If the nameplate is missing look for the serial number stamped directly into the metal at the nameplate location and consult the factory for details Date received O long REACH A Division of Allied Systems Company 21433 SW Oregon Street Sherwood OR 97140 USA www alliedsystems com MODEL NO 2500005 rF O SERIAL NO CAPACITY AT LOAD CENTER MAXIMUM HYDRAULIC PRESSURE FLOW PSI KG LBS e EN L min GPM DATE E O VCG IN SEE TRUCK NAMEPLATE FOR COMBINED TRUCK amp ATTACHMENT CAPACITY 45 008 REV 10 13 Allied COMPANY SECTION 2 MODEL NUMBER DESCRIPTION Each clamp is identified by a model number and a serial number located on the name plate attached to the unit prior to shi2. A Division of Allied Systems Company VALVE FLOW RELIEF Lr 6 9 Torque Specifications v2 ERA C37 The following torque values are to be used on all fasten ers unless otherwise specified miu Lubricated refers to fasteners in the As Received condi tion which is normally a light preservative oil coating on PORT unplated fasteners and no oil coating on plated fasten ers No special steps are taken to add further lubrication OM prior to assembly Dry refers to parts that have been degreased both mating parts Wi ii Yum Figure 6 9 Hydraulic Hoses NE Grade 5 3 Disconnect the hydraulic hoses at the valve ports C1 and C2 A PAN e mm 4 Remove the valve mounting bolts and remove valve le 6 8 Hydraulic Valve Installation Grade 8 1 Reassembly in the reverse order above OF Socket Head Capscrew 2 Turn on the truck s power and activate the hydraulic functions serveral times to bleed out trapped air GRADE 8 COURSE THREAD GRADE 5 COURSE THREAD SOCKET HEAD COURSE THREAD Bolt Size Lubricated Torque Bolt Size Lubricated Torque Capscrew Size Lubricated Torque 1 4 129 in Ibs 1 4 91 in Ibs 1 4 150 in Ibs 5 16 23 ft lbs 5 16 16 ft Ibs 5 16 26 ft lbs 3 8 40 3 8 2
3. Symbols The following terms define the various precautions and notices Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Carefully read the message that follows to prevent serious injury or death Indicates a hazardous situation which if not avoided could result in death or serious injury Carefully read the message that follows to prevent serious injury or death 45 008 REV 10 13 Indicates a hazardous situation which if not avoided could result in minor or moderate injury or equipment damage or void the machine warranty Carefully read the message that follows to prevent minor or moderate injury Notice Describes information that is useful but not safety related All possible safety hazards cannot be foreseen so as to be included in this manual Therefore the operator must always be alert to possible hazards that could endanger personnel or damage to the equipment Obey the following warnings before using your machine to avoid equipment damage personal injury or death 3 4 Operation Warnings e You must be trained to operate this equipment prior to operation Be extremely careful if you do not nor mally operate this machine Reorient yourself to the machine before starting then proceed slowly e Always operate an attachment from the driver s seat Always lower the attachment if you need to leave the lift truck A lift truck supporting a load
4. in a method that is safe correct and meets your company s requirements Do not attempt to make adjustments or perform maintenance or service unless you are authorized and qualified to do so 45 008 REV 10 13 Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the attachment Unless specified in service procedures never attempt maintenance or lubrication procedures while the ma chine is moving or the engine is running Always perform all maintenance and lubrication pro cedures with the machine on level ground parked away from traffic lanes Notice Local laws and regulations may require that additional safety measures be taken Never rely on the hydraulic system to support any part of the machine during maintenance or lubrication Never stand under a component that is supported only by the hydraulics Make sure it is resting on its mechanical stops or appropriate safety stands Use caution when working around hot fluids Always allow lubricating and hydraulic oils to cool before draining Burns can be severe Use extreme caution when using compressed air to blow parts dry The pressure should not exceed 30 psi 208 kPa at the nozzle Never use compressed air on yourself Air pressure penetrating your skin can be fatal Engine exhaust fumes can cause death If it is neces sary to run the engine in an enclosed space remove the exhaust fumes from the area with an ex
5. requires your full attention 3 5 Hydraulic Hazards Danger Small hydraulic hose leaks are extremely dangerous and can inject hydraulic oil under the skin even through gloves Infection and gangrene are possible when hydraulic oil penetrates the skin See a doctor immediately to prevent loss of limb or death Allied COMPANY e Wear personal protective equipment such as gloves and safety glasses whenever servicing or checking a hydraulic system Assume that all hydraulic hoses and components are pressurized Relieve all hydraulic pressure before disconnecting any hydraulic line Never try to stop or check for a hydraulic leak with any part of your body use a piece of cardboard to check for hydraulic leaks 3 6 Electrical Hazards Remain at least 25 feet from high voltage electrical wires Failure to do so may result in injury or death and will damage equipment All electrical cables and connectors must be in good condition free of corrosion damage etc Use cau tion in wet weather to avoid danger from electrical shock Never attempt electrical testing or repair while standing in water Do not wear electrically conductive jewelry clothing or other items while working on the electrical system 3 7 Maintenance Warnings Maintenance lubrication and repair of this machine can be dangerous unless performed properly You must have the necessary skills and information proper tools and equipment Work
6. ring Remove the rod assembly from the cylinder tube oak w Clamp the rod assembly in a soft jawed vise on the wrench flats not on the rod surface If the rod does not have wrench flats use two pieces of wood on both sides of the rod to prevent scaring Figure 6 4 Figure 6 4 Cylinder Shaft 45 009 REV 10 13 7 Remove the piston retaining nut and remove the piston Figure 6 5 Piston nut Figure 6 5 Rod Assembly 8 Carefully pry up on the piston seals using a blunt tip screw driver being careful not to scratch the seal grooves Cut the seals to remove from the piston Figure 6 6 Figure 6 6 Piston Seal 9 Use the same procedure as above to remove the seals from the gland cap 6 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the barrel Inspect the piston for 1 Scratches or nicks on seal grooves 2 Wear on O D Allied COMPANY Inspect the cylinder rod for 1 Scratches or nicks on the rod surface 2 Straightness of the rod 3 Damaged threads Inspect the gland cap for 1 Scratches or nicks in seal grooves 2 Damaged threads or spanner wrench holes 3 Excessive wear in bore Replace any component found to be defective 6 6 Cylinder Assembly 1 Spray the piston gland cap and seals with WD40 or other similar product to ease slipping of the seals in place 2 Note t
7. to the rear 3 17 Clamp Open Control Effective October 7 2010 a new safety standard ANSI ITSDF B56 1 Section 7 25 7 for all lift trucks with a load bearing clamp paper roll clamp carton clamp etc requires the driver to make two distinct motions before opening or releasing the clamp For example you must press a switch and then move a lever to unclamp the load This requirement applies to new and used attachments being mounted on new trucks shipping from the factory after October 7 2010 and is a recommended feature to be installed on dealer orders and existing applications ONG REACH A Division of Allied Systems Company Direction of motion Function Load Operator s hand on control handle facing the load Up Rearward or up Hoist Down Forward or down Retract Rearward or up Reach Extend Forward or down Ti Rearward Rearward or up i Forward Forward or down Right Rearward or up Sideshift Left Forward or down Rearward Rearward or up Push pull Forward Forward or down Clockwise Rearward or up Rotate lateral Counterclockwise Forward or down Rearward Rearward or up Rotate longitude Forward Forward or down Down Rearward or up Load stabilizer Up Forward or down Right Rearward or up Swing Left Forward or down Clockwise Rearward or up Slope Counterclockwise Forward or down e Together Rearward or up Fork position Apart Forward or down n Engage Rearwar
8. 00 Ibs pos NS Nissan Fork Positioner 625 62 50 150 15 000 Ibs 655 65 50 HY Hyster 175 17 500 Ibs 715 7150 TY Toyota 725 72 50 Weld Weld cylinder anchor on the back of fork 780 78 00 785 78 50 No Weld Supplied fork carrier 45 008 REV 10 13 Allied COMPANY ONG REACH A Division of Allied Systems Company SECTION 3 SAFETY SUMMARY 3 1 Safety Information Safety is Everyone s Responsibility Whether you are new on the job or a seasoned veteran these safety tips may prevent injury to you to others or to the materials you are handling Always be alert watch out for others and follow these suggestions Attachments handle material not people Safety starts with common sense good judgement properly maintained equipment careful operation and properly trained operators The safety instructions and warnings as documented in this manual and shipped with the machine provide the most reliable procedures for the safe operation and maintenance of your Long Reach attachment It s your responsibility to see that they are carried out 3 2 Safety Regulations Know your company s safety rules Some companies have site specific directions and procedures The meth ods outlined in your operator s manual provide a basis for safe operation of the machine Because of special condi tions your company s material handling procedures may be somewhat different from those shown in this manual 3 3 Safety
9. 8 3 8 46 7 16 63 7 16 45 7 16 74 1 2 96 1 2 68 1 2 9 16 9 16 98 9 16 5 8 5 8 5 8 3 3 3 4 7 8 7 8 7 8 1 1 1 1 1 8 1 1 8 1 1 8 1 1 4 1 1 4 1 1 4 1 3 8 1 3 8 1 3 8 1 1 2 1 1 2 1 1 2 Figure 6 10 Torque Chart Allied i COMPANY 45 008 REV 10 13
10. ONG REACH A Division of Allied Systems Company Installation Maintenance and Service Manual FLN and FLS 45 008 REV 10 13 Allied COMPANY TABLE CONTENTS Section 1 Nameplate Location Section 2 Model Number Description Section 3 Safety Summary 3 1 Safety Information 3 2 Safety Regulations 3 3 Safety Symbols 3 4 Operation Warnings 3 5 Hydraulic Hazards 3 6 Electrical Hazards 3 7 Maintenance Warnings 3 8 Training 3 9 Labeling 3 10 Pre Start Checks 3 11 Personnel Safety 3 15 Operator s Controls 3 16 Industry Standards 3 17 Clamp Open Control Section 4 Installation Procedure 45 009 REV 10 13 3 4 1 Truck Requirements 10 4 4 2 0 5 4 3 pie ril O VNDE 5 4 5 Fork Cylinder Anchor 11 nm 5 4 6 Fork Installation Instructions 12 TE 5 4 7 Hydraulic Connections 12 E 5 Section 5 Maintenance Schedule 13 5 Section 6 Service Procedure 14 6 6 1 Attachment Removal 14 6 6 2 Cylinder Removal 14 TENOR 7 6 3 Cylinder Installation 14 7 6 4 Cylinder Disassembly 15 T 7 6 5 Cylinder Inspection 15 NY 7 6 6 Cylinder Assembly 16
11. arked to identify the attachments and show the approximate weight of the truck and attachment combination at maximum elevation with load laterally centered 3 10 Pre start Checks Check your equipment before you operate it If any thing looks wrong unusual or different report it before using the attachment Do not operate this machine if you know of malfunc tions missing parts and or mis adjustments These situations can cause or contribute to an accident or damage to the machine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hoses or fit tings Check the hydraulic oil level in the lift truck hydraulic reservoir All electrical cables and connectors must be in good condition Use caution in wet weather to avoid danger from electrical shock Always check the attachment for proper fit and en gagement of the truck carriage 3 11 Personnel Safety 45 008 REV 10 13 When removing or installing dismountable at tachments always keep hands and feet free from dangerous positions or pinch points Never leave a dismounted attachment in a dangerous position Keep hands feet long hair and clothing away from power driven parts Do not wear loose fitting clothing or jewelry while performing maintenance and lubrica tion in these areas Never jump on or off the machine Never
12. chment away from the carriage approximately 2 Place a block between the attachment and the carriage to hold it in position Install the rollers into the heel plate pockets on the lower right and left hand sides of the attachment The rollers do not need to face a particular direc tion Gently move the bottom of the attachment out to remove the block Lower the attachment down the face of the carriage Ensure that the rollers remained in the pockets and are in contact with the carriage Install the bolt on lower hooks Inspect clearance to the carriage on lower hooks Adjust the lower hooks for a maximum clearance of 3 32 see Figure 4 4 On Class and Class Ill units tighten the 3 8 bolts to 33 ft Ibs On Class IV units tighten the 1 2 bolts to 77 ft lbs On units using 9 16 UNC bolts tighten the bolts to 112 ft Ibs 10 Weld on the supplemental locking lug that is sup plied with the attachment two pieces of 1 2 x 1 2 x 2 00 steel included with the attachment with either E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Figure 4 3 Clearance 3 32 EI y Shim s as Required C Maximum Clearance 1 32 1 121 1 Maximum Clearance cni If Over Consult Factory Shim s as Required Figure 4 3 Lower Hook Clearance Locking lugs are not required for side shifting units with midplat
13. d or up ri i Release Forward or down Engage Rearward or up Grip Release Forward or down Raise Rearward or up Truck stabilizer Lower Forward or down Clamp Rearward or up Clamp Release Forward or down For high lift order picker trucks and center control pallet trucks predominant motion of the operator s hand when actuating the control handle while facing away from the load The sense of rotation of the control handle is intended to be in the same direction as the desired motion of the mast or load Figure 3 6 ANSI ITSDF Sequence of location and direction of motion for lever or hand type controls 45 008 REV 10 13 Allied 9 COMPANY SECTION 4 INSTALLATION PROCEDURE 2 The capacity of the truck attachment combination may be less than the capacity shown on the attachment alone Consult truck nameplate Notice it is the responsibility of the dealer and or the user either to furnish and install the required valving to meet the recommended hydraulic pressures and flow or to arrange installation of the required valving at the truck factory or at Long Reach recommended hydraulic supplies are as follows Min Max PSI Class II 3 2 4 1 2 200 3 000 Class Ill 2 9 6 4 2 200 3 000 Class IV 4 0 12 0 2 200 3 000 4 1 Truck Requirements Long Reach attachments have been designed to oper ate within specific limits Operating pressures above the stipulated maximum may cause
14. deshift Rotate Figure 3 5 Operator controls 45 009 REV 10 13 Allied COMPANY Lifting speed is controlled by the speed of the engine and the position of the control lever Engine speed has no effect on lowering speed Before going on the job shift the truck control levers one way and then the other to determine which direction the attachment moves when the levers are shifted Make sure the attachment moves smoothly throughout its travel without binding or pinching hoses If the attachment does NOT operate smoothly do not take it on the job Check with your supervisor about needed repairs to avoid injury or equipment damage 3 16 Industry Standards ANSI ITSDF B56 1 2009 is the published sequence and direction standard for lever and hand type controls Notice The chart on the following page shows industry standards Your equipment may be different If you do not routinely operate this equipment refresher training is recommended You must reacquaint yourself with this manual and the equipment before starting and then proceed slowly Special controls such as automatic devices should be identified preferably according to the recommendations in Figure 6 When a function is controlled by a pair of push buttons they should operate in the same sense as the lever con trols For example pushing a button located to the rear relative to the operators position should serve the same function as moving a control lever
15. ecial or similar quality EP 2 with Lithium Complex Base 45 008 REV 10 13 Allied 13 COMPANY SECTION 6 SERVICE PROCEDURE 6 1 Attachment Removal 1 Position the attachment arms to the width of the unit s body Before disconnecting any hydraulic connections be sure to turn off the truck s power and activate the truck s hydraulic functions in both directions to bleed off the hydraulic pressure 2 Disconnect the hydraulic connection for the attach ment positioning at the hydraulic valve ports V1 and V2 Figure 6 1 VALVE FLOW RELIEF SIDE SHIFT v2 PORT FROM C2 Figure 6 1 Hydraulic Connection 3 Disconnect the side shift connections 4 Slightly raise the truck carriage to allow the removal of the bottom mounting hooks If the attachment is equipped with Quick Change Hooks simply remove retaining pin and pull lower hooks down See Figure 6 2 Retaining pi Figure 6 2 Quick Change Hook Position the attachment on the edge of a pallet Lower the attachment so that the lower carriage bar misses the pallet when lowered Tilt the mast forward to allow the carriage to disengage from the upper mounting hooks and back away If lowering onto a floor blocks of wood can be place under the body of the attach ment to raise the rear To reinstall follow the installati
16. es If quick hooks are installed place the retaining pin through the quick change hook Apply grease to bronze top hooks through fittings and spread on entire slide area of mid plate Check all fittings connections and bolts for any interference 4 5 Fork Cylinder Anchor Some FLS and FLN Models 1 2 Refer to documentation that came with your machine for fork lug location Make sure is parallel to carriage weldment Notice Cylinder anchors are shipped with new attachments Always protect cylinder rod from weld spatter etc Allied COMPANY 4 6 Fork Installation Instructions Over torquing the installation hardware can result in a bent positioner side plate and or broken set screw s Notice Cylinder rod clevis pins must be removed to slide the fork postioners into allignment with the installation notches on the fork bottom bar Narrow Fork 1 Tighten the included long Allen set screws until they touch the forks Without further tightening of the set Screws tighten the installation jam nut against the carrier to 41 ft Ibs 2 Checkthe set screws for interference 3 Appy grease to face of the upper and lower fork bars Wide Fork 1 Tighten the included short Allen set screws until they touch the forks Without further tightening of the set Screws tighten the installation jam nut against the carrier to 41 ft Ibs 2 Checkthe set screws for interference 3 Ap
17. haust pipe extension Use ventilation fans and open shop doors to provide adequate ventilation Before disconnecting hydraulic lines be sure to lower all loads and relieve all hydraulic pressure The load could fall on you or escaping hydraulic oil could cause Severe personal injury Prevent personal injury or equipment damage by us ing a lifting device with a lifting capacity greater than twice the weight of any equipment to be lifted Allied COMPANY ONG REACH A Division of Allied Systems Company 3 8 Training Make sure all operators are trained in the fork and attachment adaptation operation and use limitations Retrain an operator if a new attachment is added to the forklift Consult the operator s manual for instruc tions on how to use the new equipment Know the mechanical limitations of your forklift Modifications or additions that affect capacity or safe operation must have prior written approval from the forklift truck manufacturer Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly Never use free rigging for a below the forks lift It could affect the capacity and safe operation of a lift truck 3 9 Labeling Change capacity operation and maintenance instruc tion plates tags or decals when a forklift truck is equipped with an attachment If the truck is equipped with front end attachments other than factory installed attachments truck must be m
18. he direction of the seal on the piston Improper installation will result in poor performance The cupped side or O ring side of the seal should be facing the gland cap Figure 6 7 Figure 6 7 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 6 8 45 008 REV 10 13 q 7 Retainin V ring d Wiper rin Figure 6 8 Gland Cap Seal 4 Install the gland cap on the cylinder rod being ex tremely careful not to cut the rod seal on the threads of the rod or rod shoulder If available use a sleeve to cover the rod threads or plastic electrical tape 5 Install the piston on the rod and tighten the locknut to 90 ft lbs 0 56 UNF 22 ft lbs 0 75 UNF 6 Spray the inside of the cylinder tube with lubricant to ease inserting the rod and piston Insert the rod and piston into the cylinder tube Tap the rod in with a rubber mallet if resistance is encountered 7 Press on the lock ring and spread retaining ring to install onto the gland cap 6 7 Hydraulic Valve Removal 1 Turn off the truck s power and activate the hydraulic functions in both directions several times to relief the built up hydraulic pressure 2 Disconnect the hydraulic hoses from the truck at the attachments valve ports V1 open and V2 close Figure 6 9 Allied n COMPANY ONG REACH
19. line and operating each hydraulic function clamp rotate and side shift if equipped in each direction for a minimum of 30 seconds Figure 4 1 4 To truck y Q B u To attachment Figure 4 1 Jumper Line 3 Remove the lower bolt on retainers and if applicable make a note of any factory installed shims Shims are used to space the retainer closer to the truck carriage if the attachment is equipped with quick change hooks simply remove the retaining pin and the quick change hook Figure 4 2 Allied COMPANY 45 009 REV 10 13 ONG REACH A Division of Allied Systems Company Quick change hook Figure 4 2 Quick Change Hook Center the truck behind the attachment and drive toward the attachment with the mast tilted forward approximately 4 degrees Line up the locking lug under the mid plate if ap plicable with the appropriate notch on the truck s carriage Check that the bronze side shifting wear strips are in the proper place if applicable Slowly raise the truck carriage completely to engage the top hooks with the truck carriage Tilt carriage back until the unit is against the carriage bottom fork bar 0 degrees Inspect for proper engagement of the locking lug in the corresponding notch of the truck s carriage Inspect any wear strips if applicable to ensure they are properly aligned in the top hooks To install the lower roller assemblies side shift use a suitable device to move the atta
20. on procedure in this manual When hydraulic service has been performed activate the hydraulic functions several times to bleed out trapped air in the system before returning attachment to service 6 2 Cylinder Removal 1 Remove the cylinder rod end cotter pin and clevis pin Disconnect the hydraulic connections Remove cotter pin and clevis pin at the base end of the cylinder 6 3 Cylinder Installation 1 Install the clevis pin cotter into the base end of the cylinder Attach the hydraulic connections to the cylinder Extend the cylinder until the rod end hole lines up with the mounting hole Install the clevis pin and cot ter pin into the rod end of the cylinder Turn on the truck s power and activate the positioning cylinders several times to bleed out trapped air 45 009 REV 10 13 Allied 14 COMPANY REACH A Division of Allied Systems Company When hydraulic service has been performed activate the hydraulic functions several times to bleed out trapped air in the system before returning attachment to service 6 4 Cylinder Disassembly 1 Remove the cylinder from the attachment See re moval instructions 2 Clamp the cylinder lightly at the base end in a soft jawed vise Use a block or other support under the rod end of the cylinder Figure 6 3 Figure 6 3 Cylinder Vise Spread and remove the retaining ring from the gland cap Push gland inward 1 inch and pry out lock
21. operates correctly HYDRAULIC CIRCUIT OPEN FORKS V2 C3 V1 CLOSE FORKS 2 C1 Figure 4 5 Hydraulic Schematic Allied COMPANY ONG REACH A Division of Allied Systems Company SECTION 5 MAINTENANCE SCHEDULE Daily Notes 1 Visually inspect all hoses fittings cylinders and valves for signs of hydraulic leaks 2 Visually inspect for external damage or cracks Check lower hooks for proper clearance Maximum clearance is 3 16 of an inch 4 f the attachment is equipped with Quick Change Hooks check the slide plate latch for engagement 40 Hour Maintenance 1 On the bronze top hooks check grease fittings to ensure that they are clean and properly working Apply grease if needed 2 Appy grease to face of the upper and lower fork bars 100 Hour Maintenance 1 Complete the above daily checks 2 Check all hoses and fittings for wear or damage Inspect for hydraulic leaks 3 Check for loose or missing bolts Check wear on the bronze top hooks Bronze top hooks should be replaced when the clearance be tween the bottom hook and the carriage is greater than 3 16 of an inch or when wear on the mid plate becomes visible 250 Hour Maintenance 1 Check the torque on all bolts securing the bronze top hooks upper retainers and lower hooks per the torque specification charts in Section 6 of this manual Recommended Grease Mobile XHP222 Sp
22. pment Long Reach s model numbers are designed to describe how an attachment is equipped The guide below illustrates the information that is represented in an 15 digit model number Always include model and serial number when ordering parts or requesting service information FLN Series Model Number F Li N C 1 o O B 4 1 5 0 1 DESIGN MOUNTING WIDTH C Weld on fork installation CLASS 325 32 50 D No weld fork carriers ITA II 385 38 50 B ITA III 415 41 50 C ITAIV 425 42 50 SERIES CAPACITY 209 om 625 62 50 FLN Heavy 055 5 500 Ibs 785 78 50 duty fork 100 10 000 Ibs positioner 150 15 000 Ibs MODEL SPECIFIC DESIGNATOR Note 01 Standard Weld Weld cylinder anchor on the back of fork Consult factory for model No Weld Supplied fork carrier specifics other than standard designation FLS Series Model Number FI LIS E 0 5 5 A 3 8 5 A 0 1 DESIGN MOUNTING WIDTH MODEL SPECIFIC F Weld on fork A ITAII 385 38 50 G No weld B ITA III 415 41 50 C ITA IV 425 42 50 472 47 20 SERIES CAPACITY CUSTOM 055 5 500 Ibs 20 2 UNIT FLS Heav nb 50 50 Duty Sideshifting 100 10 000 Ibs 2 E E 2 DESIGNATOR 120 12 0
23. py grease to face of the upper and lower fork bars 4 7 Hydraulic Connections 1 Install the lines from the truck s hydraulics to the at tachment hydraulics Figure 4 4 VALVE FLOW RELIEF PORT SIDE SHIFT v3 PORT PORT c3 Vi 3 o I PORT T C2 O O e e a PORT Hi is H CI MEN Af H FROM ROM 7 7 1 AEREE gt LH 45 009 REV 10 13 FROM C2 Figure 4 4 Hydraulic Connection Inspect installation to ensure hoses are not kinked or pinched between the truck carriage and attachment Operate the attachment continuously for several minutes to determine that all hydraulic connections are secure with no leaks With the mast in the vertical position open the at tachment arms fully After this procedure check that the truck s hydraulic reservoir oil level is at the recommended level Before placing the attachment in operation check the following a Inspect all hoses and fittings for leaks and rout ing clearance Be sure to include clearance of jumper hoses to the mast b Check the valve and cylinder for leaks c Check cotter pins at each end of the cylinder for security After completing the installation operate the attach ment without a load for several cycles to remove any air in the hydraulic system Test the attachment with a load to make sure the attachment
24. stand on top of material being raised lowered or transported Figure 3 1 Figure 3 3 Never use the attachment or its load to support a man carrying device Never allow anyone under a load or under the car riage Figure 3 2 Never stand in front of or beside an attachment that is being operated Never allow another person to ap proach an attachment that is being operated Figure 3 3 Never leave an attachment or load in an elevated position Never reach through the mast of the truck Keep all parts of the body within the driver s compartment Allied COMPANY capacity of the truck attachment combined may be less than the attachment capacity Consult truck nameplate Notice The dealer and or the user are responsible for installing any valving required to meet the recommended hydraulic pressures and flow The required valving can be furnished by the dealer the truck factory or Long Reach 3 15 Operator s Controls Some lift trucks are equipped with a single lever to control both hoist and tilt functions others have separate levers for each function Refer to your lift truck manual for more information For clarity the direction of arm movement is shown on the control handle To move the arms in the direction shown pull the handle towards the operator To move the arms in the opposite direction the push the handle away from the operator Figure 3 5 Fork position Push pull Si
25. structural damage to the attachment and may result in loss of warranty Hydraulic flow less than the recommended rates or the use of small D hoses may reduce operating speed Higher flow result in excessive heat buildup erratic operation and damage to the truck attachment hydraulic system 4 2 Carriage 1 The truck carriage must conform to the American National Standard ANSI dimensions shown in ANSI ITSDF B56 11 4 2005 reaffirmed 2000 2 Make sure the truck carriage is clean conforms to ANSI recommendations and the notches are not damaged 4 3 Hydraulics 1 The truck hydraulic system must supply to the at tachment hydraulic oil that meets the specifications required to operate the attachment properly 45 008 REV 10 13 When the truck hydraulic system pressures PSI exceeds specified maximum a relief valve is recom mended in the attachment auxiliary system of the truck or on the attachment 3 Whenthe truck hydraulic system flow gpm exceeds specified maximum a flow control valve is recom mended to ensure optimal performance 4 Consult the truck factory and or Long Reach for guidance 4 4 Attachment Installation 1 Priorto connecting the truck hydraulic system to the attachment the system must be purged through the filtration system This will eliminate any contamination that might exist in the auxiliary hydraulic system of the truck 2 Purging can be accomplished by installing a jumper
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