Installation & Service Manual
Contents
1. A Installation amp Service Manual for Ambient AIR 2000 Media Filtration Systems February 19th 2003 Table of Contents BERE ARR ORIANA le ui A ra aes Description amp Operation sseseseseeeneeennnrnnnrnnntnnne nnne nnn rnane nannan nnmnnn mannna Optional QUIS TE Applications ET E Ia te EE Ordering Replacement Parts secerepecetncecreccceraracictietenctntarsberereestenarseme eons Maintenant an Maintenance continued ici Hee Wee Idra Specifications PR RR en E ee wate ncense peste LMR Disclaimer Although instructions and recommendations are included for installation of your Ambient Air Media Collector equipment the manufacturer does not assume responsibility for the installation of this equipment nor shall he be held liable for direct or consequential dam ages resulting from improper installation application maintenance or use The immense variety of contaminants make it impossible to list all of the potential hazards that may be encountered with air pollution control systems It is therefore important that the application of the equipment be discussed with an AER Control Systems representative or application engineer prior to use Additionally users should consult and comply with all National and Local Fire Electrical and or other appropriate codes when determining the application location and operation of any air pollution control equipment Collection of combustible or explosive materials and collection on flam2. normal use for one 1 year after the date of purchase from AER Control Systems LLC Misapplication of the product decomposition by reaction or chemical action and wear caused by abrasion will not constitute or be considered as a defect Warranty is void if the product has been subject to damage unreasonable use neglect improper service improper installation or other causes not arising from defects in original materials or workmanship Any part that is determined to be defective in material or workmanship and returned to an AER Control Systems LLC distributor or authorized service facility as AER Control Systems LLC designates shipping costs prepaid will be as the exclusive remedy repaired or replaced at AER Control Systems LLC s option AER Control Systems LLC shall not be liable for any incidental or consequential cost expenses or damages resulting from any failure defect or malfunction of this product liability is expressly disclaimed AER Control Sys tems LLC s liability in all events is limited to and will not exceed the purchase price of the product Title and risk of loss pass to the buyer on delivery to the common carrier If a product is damaged in transit the recipient MUST make note of the damage upon receipt of the product and file a claim with the carrier AER Control Systems LLC will make a good faith effort for prompt correction or other adjustment with respect to any product that proves to be defective within the war
3. ard shipping carton and packing The Ambient Air 2000 unit is shipped in the horizontal position Inspect the exterior of the unit and accesories for shipping damage or shortage that may not have been noticed or recorded when the shipment was initially received you have 30 days to notify AER Control Systems LLC of any decrepancies Contact the shipping company if any damage or shortages have occurred Description amp Operation The standard Ambient Air 2000 collector can either be mounted from the ceiling or wall The Ambient Air is an unducted collector designed to circulate the air inside a shop warehouse or schools Ambient Air has 2 stages of filtration a 4 inch disposable multi vee filter and a disposable 10 pocket 21 inch long 95 ASHRAE fiberglass Vee bag The standard blower is a forward curved centrifugal fan with a direct drive single phase electric motor The standard horsepower for the motor is 3 4 HP Optional Equipment Wrap around prefilter Inlet Flange Side Exhaust Deflector SECTION 2 Applications General 1 Dust The Ambient Air 2000 collector is primarily designed for the capture and removal of dust contaminants from a wide variety of manufacturing processes Mounting options and accessories The Ambient Air 2000 is standard with mounting eyebolts on top of the unit for ceiling mount The inlet flange option improves the efficiency of an ambient system as the air is circulated inside of a shop as it provi
4. des a larger capture zone for the inlet air and dust to be drawn into the unit The Wrap Around prefilter option is a good prefilter mounted to the inlet of the unit for larger fibrous dust contaminants The side exhuast deflector turns the exhaust air from the Ambient Air 2000 unit to either side of the unit to rotate the circulated ambient air in a shop SECTION 3 Installation Assembly amp Installation Ambient Air 2000 Collector Standard collectors are shipped horizontally and are ready for hanging to the ceiling using the supplied eye bolts It is important to set up a good air pattern to circulate the air and the contaminants in the shop Contact our local rep or AER Control Systems LLC Applications Department for assistance in the proper unit spacing and placement Electrical Single phase 115 V 60 HZ units are standard and prewired from the factory included is a two speed switch and a power cord with plug Plug cord into a 115 volt outlet and turn on the rocker switch for the desired blower speed The motor is a permanent split capacitor 2 speed electric motor See the following electrical schematic for the unit wiring BRN vi Na CAPAC TOR BRN WHI YEL WHI y s DS L J PUR CCW SHOWN e FOR CW SWITCH YEL AND ORA ORA WARNING Permanent damage to the motor will be sustained if connected to voltages other than the normal opera
5. e or spark generating operations may require specific system configurations contact AER Control Systems LLC Applications Engineering Department for questions and or design assistance The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations with a common collector or duct system is not recom mended unless special design provisions have been made to the system sparks or flames resulting from such operations may ignite the combustible or explosive material Under no circumstances should anyone be allowed to discard a lighted cigarette other burning materials or refuse into an inlet hood or the duct of the collection system It is the responsibility of the end user to comply with all applicable national state and local fire and safety codes This manual should be read completely before attempting Operation or Maintenance of this equipment All work should be performed by qualified personnel according to local requirements WARNING Failure to comply fully with the following instructions and local code requirements may increase your risk of physical injury due to fire explosion or electrical shock All data and dimensions in this manual have been thoroughly checked however we cannot assume responsibility for possible errors or omissions We reserve the right to change designs and or specifications without notice SECTION 1 Uncrating 1 Remove banding and cardbo
6. enance continued A new motor will slide back into the band clamp tighten clamp and position the three motor mounts Slide the motor shaft into the blower wheel hub and bolt down motor to the blower housing Position the blower wheel away from the inlet ring of the blower housing It is important that the blower wheel does not rub the inlet ring of the blower housing Manually spin the blower wheel to insure no interference to the blower housing Troubleshooting Motor fails to start No Power to Unit Check for proper power at outlet Check for loose wire connections Blower is running Check blower rotation Switch the backwards yellow wire if necessary Low airflow and or ae Low airflow and or Check for blockage replace or suction clean filters Contaminant blowing Damage or hole in filters Replace filters out of collector exhaust Motor blower noise or Wheel is rubbing inlet ring Check for wheel to ring vibration interference Specifications The specifications below will give the important information for the Ambient Air 2000 Nominal CFM Main Filter Area MotorHP Weight 2000 74 sq ft 150 Ib Filter Sizes in Multi Vee PreFilter 4x 24 x 24 FiberGlass Vee Bag 21x 24x 24 Unit Dimensions in 47 00 Long 24 00 24 00 E Be Limited Warranty AER Control Systems LLC warrants all products sold only to purchasers for use in busi ness or for resale against defects in workmanship or materials under
7. oved from the inlet of the unit by pulling out the top of the filter and lifting up slightly over a lip on the bottom of the filter cabinet The eye bolts help to hold the multi vee inside the filter cabinet The frame from the Vee bag will slide out the same way as the multi vee Insert the new Vee bag with loops on the bag going in first Slide the support bar through all 10 pockets on the Vee bag and hang the bar on the hooks Insert the multi vee with the airflow direction arrow pointing into the cabinet and drop the bottom of the multi vee in over the lip first Gently push down on the top corners of the cardboard of the filter to push the filter in past the eyebolts as these help hold the filter in place Motor Blower Assembly Replacement Disconnect power to the unit by pulling out plug before servicing The motor blower assembly can be replaced and accessed by removing the exhaust outlet panel with louver The blower is bolted down to mounting rails inside the blower cabinet Re move these bolts and remove the motor blower assembly The motor has three mounting legs that bolts the motor to the inlet side of the blower housing Remove these bolts and loosen the bolt on the hub of the blower wheel to remove the motor from the blower hous ing and to slide the shaft out of the blower wheel hub A band or clamp holds the three motor mounting legs onto the motor loosen the clamp and slide the motor or clamp out to separate them SECTION 5 Maint
8. ranty period Collection of combustible or explosive materials and collection on flame or spark generat ing operation any require specific system configurations contact AER Control Systems LLC s Applications Engineering Department for questions and or design assistance The combined collection of combustible or explosive materials and contaminants from spark or flame generating operations with acommon collector or duct system is not recom mended unless special design provisions have been made to the system sparks or flames resulting from such operations may ignite the combustible or explosive material Under no circumstances should anyone be allowed to discard a lighted cigarette other burning materials or refuse into an inlet hood or the duct of the collection system It is the responsibility of the end user to comply with all applicable national state and local fire and safety codes AER Control Systems LLC s liabiltiy for consequential and incidental damage resulting from a fire or explosion is expressly disclaimed Installation of suitable overload protection such as a motor starter according to NEC guidelines is required Failure to provide proper overload protection will void warranty coverage on electrical components in the system Combination motor starters with fusible disconnect packages are available through your local AER Control Systems LLC representative To ensure optimum collector performance always use AER Control S
9. ting voltage for which the unit is pre wired SECTION 4 Ordering Replacement Parts Information required for prompt delivery of replacement parts will be J Model and Serial Number 2 Part Number and Description Contact your local AER Control Systems LLC Distributor for replacement parts Use either our toll free telephone number or our website www aercontrolsystem com to obtain the nearest AER Control Systems LLC Distributor s name and telephone number 1 866 265 2372 21 x 24 x 24 Vee Bag 1039 07 Motor Blower Blower Assembly 1021 01 Capacitator 1248 01 Power Cord 1201 01 Outlet Louvre 1084 01 Door Latches 1063 01 SECTION 5 Maintenance Operation amp Maintenance Lubrication or other routine periodic maintenance is not required All that is needed is an occasional check of fasteners and a general visual check of the unit to make sure that nothing has gone wrong Periodic replacement of the filters is required when necessary Dispose of filters in accordance with local standards and procedures for the material collected Filter Replacement for Ambient Air 2000 Collector Disconnect power to the unit by pulling out plug before servicing Access to Vee bag filter support loops is accomplished by opening the side access door and removing the bag hanger support bar from two hooks inside the top of the filter cabinet The support bar will slide out of the loops on the 10 pocket Vee bag The multi vee filter is rem
10. ystems LLC replacement filters
Download Pdf Manuals
Related Search