Genie Lift Operator`s Manual
Contents
1. Straddle Base with Pneumatic Wheels Counterweight Base 1 Handle 9 Pneumatic wheel 16 Caster 2 inch option A 2 Loading wheels 10 Carriage Caster 21 2 inch option B 3 Upper inner frame pulley 11 Fork mounting tube 17 Wheel 4 inch fixed 4 Cable anchor 12 Fork 18 Adjustable leg 5 Cable 13 Adjustable leg straddle base counterweight base 6 Inner frame 14 Lower inner frame pulley 19 Caster 5 inch swivel 7 Outer frame 15 Leg lock pin 20 Counterweight base 8 Decal Plate 21 Caster 2 inch dual wheel 6 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual LEGEND Models with electric winch option Al U Straddle Base with 4 Point Casters 22 Leg standard base 29 Load Platform option 36 Electric winch control up 23 Solid rubber wheel 30 Electric winch battery option button 24 Brake option 31 Electric winch charger option 37 Electric winch control down 25 Fork lock pin 32 Electric winch option button2. Genie Operators Manual ener Part No 35566 GanieLif Operator s Manual First Edition Fourth Printing OOOO Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine If you have any questions call Genie Industries Contents Page Operator s Manual Safety orosenie a O A a AU 1 LOGON asia Z ARAE E WWE 6 Pre operation Inspection s eseusaeaoaaesaniae 8 Function Tests sssrini baiona iiaia 10 Workplace Inspection ec ceeeeeeeeeeteeeeeeeeeenteeeeeeeeeee 13 Operating Instructions cccceeeeeeeeeeeeeteeteeeeetaeeeeee 14 Battery amp Charger Operating Instructions 16 Transport Instructions i is 17 Load Capacity Charts eeseeaeaesaaaaasannacaccaa 18 DE CAIS wasi OZ are ad PAW AA EO EEE AA PA KA 20 Specifications sorrise serenaded ees 21 Contact us Copyright 1995 by Genie Industries First Edition Fourth Printing September 2001 Internet http www genielift com Genie is a registered trademark of e mail techpub genieind com Genie Industries in the USA and many other countries g Printed on recycled paper Printed in U S A Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual Safety Rules Warning Failure to obe
3. N Only use the machine as it was intended Fundamentals Using the machine for any purpose other than lifting material is unsafe If more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules Setup Select an area that is firm level and free of obstructions Follow the Setup procedures in the Function Tests section Raising and Lowering Load Manual Winch Center the load on the forks or load platform Raise the load by firmly grasping the winch handle and rotating it clockwise Do not allow the cable to wind unevenly onto the winch drum Lower the load by firmly grasping the winch handle and rotating it counterclockwise After lowering to the desired position turn the winch handle clockwise raise the load 1 4 turn to set the brake Raising and Lowering Load Electric Winch 1 Center the load on the forks or load platform 2 Connect the battery pack Pull out the red Emergency Stop button to the ON position and instructions in the operator s manual That 4 Push in the up or down button on the hand means every new operator should perform a pre controls for the desired direction of travel operation inspection function tests and a workplace inspection before using the machine 14 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual Moving Machine with a Load It is best to
4. Standard base Width 243 4 in 243 4 in NA NA 62 9 cm 62 9 cm Length stowed 12 in 12 in NA NA 30 5 cm 30 5 cm Length operating 343 4 in 343 4 in NA NA 88 3 cm 88 3 cm Straddle base Width stowed 283 4 in 283 4 in 283 4 in 283 4 in 73 cm 73 cm 73 cm 73 cm Width extended 431 2 in 431 2 in 431 2 in 431 2 in 1 4m 1 4m 1 4m 1 4m Length stowed 191 4 in 191 4 in 191 4 in 191 4 in 48 9 cm 48 9 cm 48 9 cm 48 9 cm Length operating 43 in 43 in 43 in 43 in 1m 1m 1m 1m Counterweighted base Width stowed 283 4 in 283 4 in 283 4 in NA 73 cm 73 cm 73 cm 73 cm Width extended 431 2 in 431 2 in 431 2 in NA 1 4m 1 4m 1 4m Length operating 281 2 in 281 2 in 281 2 in NA 72 4 cm 72 4 cm 72 4 cm Airborne noise emissions by machinery Maximum sound level at normal operating workstations A weighted Manual winch 90 dB 90 dB 90 dB 90 dB Electric winch 95 dB 95 dB 95 dB 95 dB The 10 inch pneumatic rear wheel option will add 1 inch 2 5 cm to these specifications The 4 point caster option B will add 1 inch 2 5 cm to these specifications The counterweight base will add 1 inch 2 5 cm to these specifications Part No 35566 Genie Lift 21 Operator s Manual SPECIFICATIONS First Edition Fourth Printing ij Model GL 4 GL 8 GL 10 GL 12 Forks Length 221 2 in 221 2 in 221 2 in 221 2 in 57 2 cm 57 2 cm 57 2 cm 57 2 cm Width 201 2 in 201 2 in 201 2 in 201 2 in 52 1 cm 52 1 cm 52 1
5. 26 Winch mounting bracket 33 Electric winch control option 38 Caster 4 inch j option A 27 Winch 34 Electric winch limit switch paset s BE ARUOWIE 28 Boom option option ae Ladder snap pin 35 Emergency Stop switch 40 Ladder option Part No 35566 Genie Lift 7 Operator s Manual First Edition Fourth Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it Inspect the machine for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation
6. inspection again before testing the machine functions 8 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual Pre operation Inspection legible and available for reference LI Be sure that all decals are legible and in place See Decals section Check the following components or areas for damage modifications and improperly installed or missing parts U Winch and related components Base components Legs Roller wheels Inner and outer frames Glide buttons Carriage hold down assembly Cable anchor Cable and pulleys Wheels and casters Forks Load platform and boom if equipped Nuts bolts and other fasteners Cable kinks frays abrasions Ladder if equipped Brake system if equipped Limit switch if equipped CCCCCCLCCOCOUULULLL LL Electric winch and related components if equipped Hand controls and wiring if equipped L LI Be sure that the operators manual is complete PRE OPERATION INSPECTION Check the entire machine for LI Dents or damage 1 Corrosion or oxidation U Cracks in welds or structural components 1 Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened I Inspect and clean the battery terminals and all battery cable connections LI Be sure there is a minimum of 4 wraps of cable around the winch drum when the carriage is fully lowered
7. raised load Do not use blocks to level the machine Do not operate the machine in strong or gusty winds Increasing the load surface area will decrease machine stability in windy conditions Do not place ladders or scaffolding against any part of the machine Do not operate the machine unless the wheel leg caster configuration is properly installed Prior to use check the work area for drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Avoid debris and uneven surfaces while rolling a machine with the legs not installed Do not replace machine parts critical to stability or structure with items of different weight or specification Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load Do not use the machine on a moving or mobile surface or vehicle Collision Hazards Do not raise if the load is not properly centered on the forks or load platform iN Check the work area for overhead obstructions or other possible hazards Do not stand under or allow personnel under the machine when the load is raised Do not lower the load unless the area below is clear of personnel and obstructions Use common sense and planning when transporting the machine on an incline slope or stairs 2 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual Electrocution Hazar
8. 5576 Serial Plate 1 48021 _ Danger Notice Electric Winch Safety 1 35577 Notice Max Capacity 350 Ibs 159 kg 43022 _ Warning Notice Electric Winch Battery GL 10 GL 12 1 Safety 1 52982 Cosmetic Genie Lift 1 Shading indicates decal is hidden from view i e under covers 35574 43022 35577or 35567 43021 35578or 35579 C zg O 52982 355770 3557 80 35579 Jl AGE 355764 20 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual Specifications Model GL 4 GL 8 GL 10 GL 12 Height maximum lift 5 ft 11 in 10 ft 1 2 in 11 ft 8in 13 ft 91 2 in Forks up 1 8m 3 1m 3 6 m 4 2m Height maximum lift 4 ft 11 2 in 8ft3in 9 ft 101 2 in 12 ft Forks down 1 2m 2 5m 3m 3 7 m Height minimum lift 31 2 in 31 2 in 2 in 2 in Forks down 8 9 cm 8 9 cm 5 1 cm 5 1 cm Lift capacity 500 Ibs 400 Ibs 350 Ibs 350 Ibs at 12 in 30 5 cm load center 227 kg 181 kg 159 kg 159 kg Machine weight See specification chart on next page Height stowed 5 ft 71 2 in 5 ft 71 2 in 6 ft 51 2 in 7 ft 63 4 in 1 7m 1 7m 2m 2 3m Ground clearance 3 4 in 3 4 in 3 4 in 3 4 in 1 9 cm 1 9 cm 1 9 cm 1 9 cm
9. B 162 Ibs 73 kg i Counterweight Standard 415 lbs 188 kg Wheel and Casters Front 4 inch fixed wheel Genie Lift 12 Rear 5 inch swivel casters with Base Caster Option Weight side brakes Straddle Standard 154 Ibs 70 kg Straddle Pneumatic 158 Ibs 72 kg Machines with standard or straddle base ship standard Straddle 4 point caster A 165 Ibs 75 kg with 8 inch rear wheels and 2 inch dual wheel front Straddle 4 point caster B 167 Ibs 76 kg swivel casters Machines with counterweight base ship standard with 5 inch rear swivel casters with side brakes and 4 inch front fixed wheels The electric winch option will add an additional 103 Ibs 47 kg to the above machine weights 22 Genie Lift Part No 35566 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Phone 31 7051 78836 Fax 31 7051 13993 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 60 4 228 1235 Fax 60 4 226 6872 Genie Ib rica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Korea Phone 82 2 558 7267
10. C circit Do not alter or disable 3 wire grounded plugs Tip over Hazards Do not exceed the rated load capacity See Load Capacity Charts section Do not use the electric winch on models with the standard base The electric winch is designed for use only on straddle base models Do not alter or disable the limit switch Battery and Charger Safety Electric Winch Models Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or d contacting battery acid Neutralize battery acid spills with baking soda and water The battery pack must remain in an upright position 4 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual SAFETY RULES Explosion Hazards Decal Legend Batteries emit explosive Genie product decals use symbols color coding gas Keep sparks flames and signal words to identify the following and lighted tobacco away aS from the battery Charge the battery ina A well ventilated area Do not disconnect the charger DC output wires from the battery when the charger is on Electrocution Hazards ADANGER Connect the charger toa grounded AC circuit only Do not expose the battery AWARNING or charger to water or rain Before each use inspect for damage Replace damaged components before operating ACAUTION Lifting Hazard The battery pack weighs 80 Ibs 37 kg Use the app
11. Fax 82 2 558 3910 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Africa Phone 27 11 455 0373 Fax 27 11 455 0355 Genie Mexico City Phone 52 5 653 03 84 Fax 52 5 664 40 16 Genie Latin America Phone 55 11 4055 2499 Fax 55 11 4043 1661
12. Part No 35566 Genie Lift 9 Operator s Manual First Edition Fourth Printing Function Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service 10 Genie Lift Part No 35566 First Edition Fourth Printing K ____ FH Function Tests 1 Setup 1 2 Select a test area that is firm level and free of 1 obstructions Tilt the machine back Slide each fork onto the carriage and secure it with the fork lock pins To Slide each leg into a base socket until
13. cm 52 1 cm Load Platform Length 23 in 23 in 23 in 23 in 58 4 cm 58 4 cm 58 4 cm 58 4 cm Width 22 in 22 in 22 in 22 in 55 9 cm 55 9 cm 55 9 cm 55 9 cm Machine Configurations Machine Weights Base Standard Base Genie Lift 4 GL 4 and GL 8 Base Caster Option Weight A i Standard Standard 113 Ibs 51 kg Sidi tal aaa Standard Pneumatic 117 Ibs 53 kg Front DAV neh Swivel castes Straddle Standard 126 Ibs 57 kg BO E 10 ne penac At eaS Straddle Pneumatic 130 Ibs 59 kg Straddle 4 point caster A 137 Ibs 62 kg Base Straddle Base Straddle 4 point caster B 139 Ibs 63 kg GL 4 GL 8 GL 10 and GL 12 Counterweight Standard 392 Ibs 178 kg Wheel and Casters Genie Lift 8 Pneumatic option Base Caster Option Weight Front 2 1 2 inch swivel casters Standard Standard 132 Ibs 60 kg Rear 10 inch pneumatic wheels Standard Pneumatic 136 Ibs 62 kg 4 point caster option A Straddle Standard 145 Ibs 66 kg Front 2 inch dual wheel swivel Straddle Pneumatic 149 Ibs 68 kg casters Straddle 4 point caster A 156 Ibs 71 kg Rear 4 inch swivel casters Straddle 4 point caster B 158 Ibs 72 kg Counterweight Standard 411 Ibs 186 kg 4 point caster option B Front 2 1 inch swivel casters Genie Lift 10 Rear 5 inch swivel casters with Base Caster Option Weight side brakes and Straddle Standard 149 Ibs 68 kg 4 point rotational locks Straddle Pneumatic 153 Ibs 69 kg Straddle 4 point caster A 160 Ibs 73 kg sy ae eer Straddle 4 point caster
14. disabilities or prior injuries of the people Transport Instructions W d Observe and Obey the vertical and horizontal distances the machine has to be moved MI Be sure the vehicle capacity and loading surfaces are sufficient to support the machine weight See Specifications section the number of times the machine will be loaded or unloaded the stance posture and grip used by the MI Do not load the machine onto a vehicle unless it people involved is parked on a level surface MI Remove the load from the forks boom or load the lifting techniques used platform before loading for transport the site conditions and weather in which the MI The transport vehicle must be secured to activity is being performed i e slippery icy raining prevent rolling while the machine is being loaded The appropriate number of people and proper MI The machine must be securely fastened to the lifting techniques must be used to prevent physical transport vehicle injury Loading for Transport 1 Fully lower the carriage 2 Rotate the carriage hold down bar over the carriage Be sure the lock pin snaps into place 3 Remove the winch handle reverse the handle and install it The handle grip should face the carriage 4 Models with electric winch Remove the battery pack Part No 35566 Genie Lift 17 Operator s Manual First Edition Fourth Printing Load Capacity Charts Observe and Obey M Failure to
15. ds This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain safe distances away from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 1 50KV to 200KV 15 4 6 200KV to 350KV 20 6 1 350KV to 500KV 25 7 6 500KV to 750KV 35 10 7 750KV to 1000KV 45 13 7 Allow for mast movement and electrical line sway or sag and be aware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel must not touch or operate the machine until power lines are shut off Do not use the machine as a ground for welding Bodily Injury Hazards Do not grasp the cable Keep hands and fingers away from the pulleys carriage and other potential pinch points SAFETY RULES Improper Use Hazard Never leave a machine unattended with a load Unauthorized personnel may attempt to operate the machine without proper instruction creating an unsafe condition Damaged Machine Hazards A Do not use a damaged or malfunctioning machine 5 Do not use a machine with a worn frayed kinked or damaged cable Do not use a machine with less than 4 wraps of cable on the winch drum when the carriage is fully lowered Conduct a thorough pre opera
16. e storage location firm level surface weather protected clear of obstruction and traffic Models with electric winch Recharge the battery Part No 35566 Genie Lift 15 Operator s Manual First Edition Fourth Printing OPERATING INSTRUCTIONS Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery MI Charge the battery in a well ventilated area M Use proper AC input voltage for charging as indicated on the charger M Use only Genie authorized battery and charger To Charge Battery 1 Open the battery pack lid to access the battery 2 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 3 Replace the battery vent caps 4 If equipped Set the power switch to the orr position Be sure that the DC output cord is properly connected to the battery black to negative red to positive 5 Connect the battery charger to a grounded AC circuit 6 If equipped Set the AC Selector switch to the proper voltage 7 Set the power switch to the auto position 8 Monitor the ampere meter for the correct charge rate The initial charge rate should be approximately 10A The charge rate will decrease as the battery reaches full charge 9 Charger models equipped with manual auto selector switch If the ampere meter indicates that the batte
17. h the machine frame Result The wheels should not roll Connect the battery pack 3 Pull up on the foot pedal to release the brake 2 Pull out the red Emergency Stop button to the 4 Push the machine on position Result The machine should move 3 Push in the up button on the hand controls a a Result The carriage should raise to the top of Test the Winch Operation the inner frame and then the inner frame should are raise The carriage and inner frame should gt THE SCH TH ROSS RCANZERUNNET move smoothly free of hesitation and binding R The winch should turn off when the carriage 1 Rotate the winch handle clockwise to raise the reaches maximum height carriage 4 Push in the red Emergency Stop button to the Result The carriage should raise to the top of the inner frame and then the inner frame should 5 raise The carriage and inner frame should move smoothly free of hesitation and binding 2 Rotate the winch handle counterclockwise to lower the carriage Result The inner frame and the carriage should lower into the outer frame The carriage and inner frame should move smoothly free of hesitation and binding OFF position Push in the down button then the up button Result The up down function should not operate 12 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual Workplace Inspection Be aware of and avoid the following hazardous situations Drop offs or
18. holes Bumps and floor obstructions Debris Do Not Operate Unless Overhead obstructions and high voltage conductors MI You learn and practice the principles of safe Hazardous locations machine operation contained in this operator s Inadequate surface support to withstand all manual load forces imposed by the machine Avoid hazardous situations Wind and weather conditions Always perform a pre operation inspection All other possible unsafe conditions Always perform function tests prior to use R DD Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Workplace Inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Part No 35566 Genie Lift 13 Operator s Manual First Edition Fourth Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual Avoid hazardous situations Always perform a pre operation inspection Always perform function tests prior to use Inspect the workplace a R
19. ks Load Capacity Chart inches 12 14 i f 30 35 Forks 14in 35 cm Load Platform 14 in 35 cm 500 227 Boom 20 in 51 cm 400 181 350 159 350 159 Boom Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Refer to the chart below to determine if the machine is capable of lifting the weight at the location on the boom 3 Attach the lifting shackle to the desired hole on the boom Boom Load Capacity Chart Model Front Rear Hole Hole GL 4 Ibs 300 500 kg 136 227 Rear GL 8 Ibs 240 400 mounting hole vA kg 109 181 Front GL 10 Ibs 210 350 mounting hole kg 95 159 GL 12 Ibs 210 350 kg 95 159 Part No 35566 Genie Lift 19 Operator s Manual First Edition Fourth Printing Decals Decal Inspection Part No Description Quantity Use the pictures below to verify that all decals are 35578 Notice Max Capacity 400 Ibs 181 kg legible and in place GL 8 1 CL 35579 Notice Max Capacity 500 Ibs 227 kg Part No Description Quantity GL 4 1 33468 Warning No Riders 1 37049 Warning Tip over 1 35567 Warning Bodily Injury Hazard 1 37084 Notice Load Platform Setup 1 35574 Warning Machine Safety and Setup 1 37111 Warning Ladder Safety and Setup 1 35575 Notice Boom Setup 1 37120 Warning No Step 1 3
20. move the machine on the work site with no load Moving a raised load should be restricted to positioning for loading and unloading If it is necessary to move the machine with a raised load understand and obey the following safety rules Make sure the area is level and clear of obstructions Make sure the load is centered on the forks or load platform Avoid sudden starts and stops Travel with the load in the lowest possible position Keep personnel away from the machine and load Do not tilt the machine back with a raised load Moving Machine on Stairs It is best to move the machine on stairs using the optional stair glides Moving the machine on stairs without the use of stair glides is not recommended If it is necessary to move the machine on stairs understand and obey the following safety rules Do not move the machine on stairs when the machine is equipped with the 4 point caster option Fully lower the load Ease the machine over each stair Maintain a firm grasp on the handle Do not allow the machine to become unbalanced Continue carefully up or down the stairs Use the appropriate number of people and proper lifting techniques with heavy loads Models with electric winch Remove the battery pack OPERATING INSTRUCTIONS After Each Use To prepare the machine for storage remove the forks and legs and reverse the winch handle Refer to the Setup procedure Select a saf
21. properly position the load may result in death or serious injury MI Verify that the load you wish to raise does not exceed the maximum load for your load center See the load capacity charts on the next page Tip over hazard Raising a load AWARNING that exceeds the machine capacity may result in death or serious injury M A load center is defined as the balancing point center of gravity of a load and must be positioned within the load center zone AWARNING Tip over hazard Failure to position the load center within the load center zone may result in death or serious injury Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center 2 Measure to the load center from the side of the load that will be closest to the carriage 3 Refer to the chart on the next page to determine if the machine is capable of lifting the weight at the location on the forks 4 Place the load so that it rests on the forks as close to the carriage as possible 5 Position the load so that the load center is within the load center zone Load Center Zone 48 U99 peoj SU O SINSesw 18 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual lu LOAD CAPACITY CHARTS Maximum Load Centers measure from front of carriage For
22. ropriate number of people and proper lifting techniques when lifting the battery pack CAUTION Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the presence of an imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information Part No 35566 Genie Lift Operator s Manual First Edition Fourth Printing Legend BZ P Standard Base with Standard Wheels
23. ry is not being charged set the power switch to the manuau position until the ampere meter begins to move up the scale Then set the power switch to the auto position 10 The charger will turn off automatically when the battery is fully charged If equipped Set the power switch to the off position then disconnect from the AC supply 11 Check the battery acid level when the charge cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill 16 Genie Lift Part No 35566 First Edition Fourth Printing Operator s Manual OPERATING INSTRUCTIONS Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors including but not limited to the physical condition strength and
24. the leg lock pin snaps into the leg 4 Stand the machine up 7 Remove the winch handle reverse the handle and install it The handle grip should face the operator Straddle base Adjust to desired width Be sure the leg lock pin snaps into the leg Rotate the hold down bar off of the carriage Boom 1 2 Hold the boom in a vertical position Place the top of the boom plate under the upper fork mounting tube and lift up 3 Rotate the boom down uniil it locks into place 4 Attach the lifting shackle to the desired hole on the boom Load Platform Lay the load platform onto the forks Lift the front of the load platform and push it toward the carriage until the back angle is under the lower fork mounting tube Rotate the load platform down uniil it locks into place over the forks Operator s Manual FUNCTION TESTS Ladder Setup Position the machine 2 Pull the snap pins on both sides of the ladder 3 Pull the ladder down into the lowered position Be sure to support the ladder until it is fully lowered store the ladder Raise the ladder to the stowed position and be sure the snap pins lock into place Part No 35566 Genie Lift 11 Operator s Manual First Edition Fourth Printing FUNCTION TESTS Test the Brake Operation Test Electric Winch Operation if equipped if equipped 1 Press down on the foot pedal to lock the brake Note The Genie Lift 4 does not have an inner 2 Pus
25. tion inspection prior to each use Be sure that all decals are legible and in place Maintain proper lubrication on the winch See Genie Lift Parts and Service Manual for details Do not allow oil or grease on braking surfaces Crushing Hazard Maintain a firm grasp on the winch handle until the brake is locked The brake is locked when the load will not cause the winch handle to turn Lifting Hazard Use proper lifting techniques to load or tip the machine or move the machine on stairs Do not move the machine on stairs when the machine is equipped with the 4 point caster option Part No 35566 Genie Lift 3 Operator s Manual First Edition Fourth Printing SAFETY RULES Ladder Safety Fall Hazards Do not use the ladder as scaffolding Do not sit on the ladder Do not over reach Keep your body centered between both side rails Do not use the top rung as a step Tip over Hazards Do not exceed the ladder s maximum capacity of 250 Ibs 113 kg Do not overload the ladder Ladders are designed for 1 person only Do not use the ladder unless it is properly set up Do not shift the ladder while on it Avoid pushing or pulling off to the side of the ladder Do not set up the ladder on slippery surfaces Do not use blocks to level the ladder Electric Winch Safety Electrocution Hazard Do not operate the DC battery charger unless using a 3 wire grounded extension cord connected to a grounded A
26. y the instructions and safety rules in this manual may result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey manufacturer s instructions and safety rules operator s manual and machine decals employer s safety rules and worksite regulations applicable governmental regulations Part No 35566 Genie Lift 1 Operator s Manual First Edition Fourth Printing SAFETY RULES Fall Hazards Do not use as a personnel lifting platform or step Do not stand or sit on the forks load platform or boom Do not climb on the machine Tip over Hazards Do not exceed the rated load capacity See Load Capacity Charts section Do not raise the load unless the leg lock pins have been properly inserted into the legs Do not raise the load unless the correct length legs are properly installed Do not raise the load unless the machine isona firm level surface J e A a il d bs Do not move the machine with a raised load except for minor positioning Do not tilt the machine back with a
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