ELECTRIC-HYDRAULIC LIFT
Contents
1. TITLE d 8 H d d 8 d n d 8 d 7 d N d d 9 d y 9 0 Al 72. LIFT ORIENTATIONS HOSE CONDUIT 7 r HOSE CONDUIT HOSE CONDUIT OA UA WM is 1D OMH MINI s by N JV J X has MN Ner HYD CYLINDER HYD CYLINDER D EM S S ELBOW r llecAE dun
3. 17 i i Y 1 7 8 i 14 5 r3 HOLES 83 DRILL DURING 159 lt M N DRILL 18 AND RILL DURING ASSY U EMBLY TITLE T MATERIAL NOTE AR A DEC 19 2002 54014 DESCRIPTION MATERIAL P U COLUMN WELDMENT RACK WELDMENI Ur INC 2
4. 53 0 S310N in 60 NECCRIPTION 2 KAN UN YDRAULIC CY NDER CYLINDER CLE eoe TITLE MATERIAL FP40063 NR031 AIR SOLENOID 1 8NPT ARO12 OSE CO
5. TITLE MATERIA NOTES AYR DESCRIPTION MATERIA 9 COLUMN WELDMENT B 0 RACK WELDMENI B E 3 UT P i 0 WASHER 1 05 1 gt 1 0 H Y xc i TITLE MATERIAL 0 PART NO DESCRIPTION MATERIAL
6. H VULUMIN MEI T UN ven Passa aT PA sn 97 p RICAL Lo ZOU 40U V ELECT DIC FA PER RIS U M 3908 DE ZAN WH EL BAS 71 ZU SAPI n ELANG U Z0U LJ ad TU OVERALL LIFTING HEIGHT 68 3 4 OPTIONAL 25 30 RUNWAYS OPTIONAL 220 V SING OPTIONAL ROLLING JACKING BEAM MOHAWK DAC V UV JE AYOUT 7 25 RUN FLOOR FLUUR T Eee e i MINIMIIM REINFORCED MPORTANT AS PER COMMERCIAL LEVEL CONCRETE SHOULD BE IN GOOD COND AND STEEL 4 INCHES A MIN MUM THIC OKNE SS 0 STANDARDS PRACTICE HAS BEEN CYCLED HOLES UNTIL THE LIFT SAFETY LATCHES U NG FREELY INSURE A In N NU IS PROPER DI IAIN UININ IN GOOD CONDITION f PA SEN TIO 1 ON SYSTEM LJ ETE WIRE ROPE FQUALIZA WINE NU WUALIZA aa gt J
7. N R UNIT TEE 50 N CODUIT 3 4X100 V conourr FIG 7 2 CROSS OAND j EA Quick Easy Wedge Anchor Installation x Drive wedge anchor into drilled lighten nut until wrench resistance through fixture so that nuts 15 5 felt approximately 3 to 4 turns of ush with fixture he nut after first resistance hnchorage is now complete rill hole in concrete hole diameter ame as thread diameter maximum of hole could be any depth beyond minimum recommended depth lean the hole with compressed air MORE HELPFUL INSTRUCTIONS Always wear safety glasses Follow the drill manufacturer s safety instructions Use only solid carbide tipped bits meeting the ANSI B94 12 tip diameter as shown below in bottom Table Drill the hole perpendicular to the work surface To assure full holding power do not ream the hole or allow the drill to wobble Drill the hole as deep as the full length of the anchor but not close then two anchor diameters to the bottom lo
8. MOHAWK INSTALLATION OPERATION SERVICE MANUAL ELECTRIC HYDRAULIC LIFT 4 POST ARRANGEMENT WITH DRIVE ON RUNWAYS MODELS 30 CAPACITY 30 000 MOHAWK RESOURCES LTD 65 VROOMAN AVENUE P O BOX 110 AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 FAX 1 518 842 1289 LOCAL 1 518 842 1431 File TR 30 40 60 doc Rev 6 16 2003 TR 40 TR 60 40 000 60 000 Lb READ MANUAL THOROUGHLY BEFORE INSTALLING OPERATING OR MAINTAINING LIFT SAFETY INSTRUCTIONS 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Read instructions Inspect lift daily Do not operate if it malfunctions or problems have been encountered Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on the power side column Do not override the operating controls or the warranty will be void Only trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area Position the lift support pads to contact the vehicle manufacturer s recommended lifting points Raise the lift until the pads contact the vehicle Check pads for secure contact with the vehicle then raise the lift to the desired working height Some pickup trucks may require an optional truck adapter to clear running boards or other accessories NOTE Always use all 4 arms to raise and support vehicle Cautio
9. ALVE PARK FRON 3040ELTPH 5 TR 40 25 PARTS LIST DRAWINGS DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG DWG FP4025001 ASSEMBLY FP40147 COLUMN ASSY 1 40240 COLUMN ASSY 2 FP40347 COLUMN ASSY 3 FP40440 COLUMN ASSY 4 FP40051 BEAM ASSY 1 FP40052 BEAM ASSY 2 4025123 RUNWAY ASSY FP4025223 RUNWAY ASSY C W GUARD FP40063 HYDRAULIC CYLINDER ASSY 40501 AIR SOLENOID ASSY 07 MATERIA p 05 p d
10. along with Lifting it Right a general lift safety manual are presented as an industry service by the Automotive Lift Institute For more information on this topic writes to ALI P O Box 33116 Indialantic FL 32903 3116 Clear area if vehicle is in danger of falling Keep clear of pinch points when lift is moving Do not override self closing lift controls Remain clear of lift when raising or lowering vehicle Keep feet clear of lift while lowering Chock wheel to prevent vehicle movement The messages and pictographs shown are generic in nature and are meant 10 generally represent hazards common to ali automotive lifts regardless of style Funding for the development and validation of these labels was provided by te Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copynght Set of labels may obtained trom ALI or member companies 1992 ALI ALI WIL 200 1 Lift to be used Authorized personnel by trained operator only in lift area ONLY The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copynght Set of labels may be obtained from ALI or its membe
11. Positioning of the vehicle and operation of the lift should be done only by trained and authorized personnel Never raise vehicle with anyone inside it Customers or bystanders should not be in the lift During operation Always keep lift area free of obstructions grease while trash and other debris Before driving vehicle over lift position arms and supports to provide unobstructed clearance Do not hits or run over the lift arms adapters or axle supports This could damage the lift or vehicle Load vehicle on lift carefully Positioning lift supports to contact at the vehicle manufacturers recommended lifting points Raise lift until supports contact the vehicle Check supports for secure contact with vehicle Raise lift the desired working heights CAUTION if you are working under the vehicle lift should be raised high enough for locking device to be engaged Note that with some vehicles the removal or installation of components may cause a critical shift in the centre of gravity and results in raised vehicle instability Refer to the vehicle manufacturers service manual for recommended procedures when vehicle components are removed Before lowering lift be sure cool trays stands etc are removed from under the vehicle Release locking devices before attempting to lower lift Before removing vehicle from lift area position lift arms and supports to provide and unobstructed exit refer back to No 7 These Safety Tips
12. WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS WARRANTY EXCEPTIONS ALL SPECIAL LIFTS AND OR CUSTOMIZED OPTIONS ON THIS UNITARE GUARANTEED FOR ONE YEAR FOR PARTS ONLY EXCLUDING LABOR FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIO NS THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER MOHAWK PRODUCT SPEC IHC LITERATURE 4 POST LIFT INSTALLATION MANUAL This manual contains important installation and service instructions for the Mohawk Electric Hydraulic 4 post lift Please read through this manual first before installing operating or maintaining the lift s to ensure full comprehension of the procedures and methods of operation NOTE THE LIFT INSTALLER IS RESPONSIBLE TO GIVE ALL DOCUMENTS TO THE LIFT OPERATOR If 3 phase unit check The rotation of the electric motor If the motor does not turn or turns anti clockwise rotate the wires in the power supply plug WARNING INSTALLERS BEFORE INSTALLATION Please ensure that you have proper incoming electric line power supply in the building For Sing PHASE motors each motor 220V 20AMP service is required For PHASE 230V 10AMP for each motor If you don t have that power contact lift manufacturer for instructions Do not install lift You will responsible for costs involve with changing motor
13. guide install the Hydraulic Cylinder to the top of each column 10 Using Figure 1 and DWG 4025001 as guides place runways on the top of the crossbeams at a desired wheelbase width For multipurpose use the recommended center gap between runways is 48 11 Install power units use Figure 1 DWG 4025001 as installation guide 12 Connect hydraulic hose routing use Figure 7 as installation guide 19 Using Figure 8 as guides e connect the Air Line e Install electric box and bring power supply to electric control box connect air supply to air filter lubrication system 14 Press air valve to check air lines for leaks 15 Fill the hydraulic fluid reservoir with 32 Grade Hydraulic Fluid 16 Adjust columns so that the crossbeam bearing shoes are even with the columns and fit between the guides on the column 17 Check all hydraulic connections and ensure the all connections are tight 18 Connect power to power unit 19 Press UP button located on the electric control box e elevate lift 2 3ft if lift does not move but motor noise is present then check motor rotor rotation and adjust as necessary 20 Lower Lift To lower the lift the operator must continuously hold down the down button 21 To remove air from hydraulic system raise and lower the lift 3 4 times to a maximum height of 3 feet 22 Raise the lift to the maximum limit and then lower 23 Ensure that all column and crossbeam connections are square make adjustments as necessa
14. E SUCH ASHIGH CYCLE USAGE IN INDUSTRIAL APPLIC ATIO NS OR USAG E IN EXTREM ELY ABUSIVE ENVIRONMENTS ETC MOHAWK RESERVES THE RIGHT TO DEC LINE RESPONSIBILITY WHEN REPAIRS HAVE BEEN MADE OR ATTEMPTED BY OTHERS THIS WARRANTY DOES NOT CO VER DOWNTIME EXPENSES INC URRED WHEN UNIT IS IN REPAIR THE MO DEL NAME AND SERIAL NUMBER OF THE EQUIPMENT M UST BE FURNISHED WITH ALL WARRANTY CLAIMS THIS WARRANTY STATEMENT NTAINS THE ENTIRE AGREEMENT BETWEEN MOHAWK RESO URC ES AND THE PURC HA SER UNLESS OTHERWISE SPECIFIC ALLY EXPRESSED IN WRITING THIS NON TRANSFERABLE WARRANTY APPLIES TO THE ORIGINAL PURC HASER ONLY THIS WARRANTY IS APPLIC ABLE TO UNITS LOCATED ONLY IN THE UNITED STATES OF AMERICA AND CANADA CONTACT MOHAWK RESOURCES LTD FOR SPECIFIC WARRANTY PRO VISIO NS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES 5 YEARWARRANTY THIS WARRANTY IS APPLIC ABLE TO THE FOLLOWING MOHAWK LIFTS ONLY A 7 SYSTEM IA SYSTEM IA 10 TOMAHAWK 9000 LM F 12 TP 15 TP 18 TP 20 TP 26 TP 30 AND STANDARD OPTIONS 3 YEAR WARRANTY THIS WARRANTY IS APPLIC ABLE TO THE FOLLOWING MOHAWK LIFTS ONLY TSL 7 PL 6000 TR 19 TR 25 FL 25 TR 33 TR 35 TR 40 TR 50 TR 60 TR 75 TR 110 MP SERIES AND RP SERIES MO BILE COLUMN LIFTS SL SERIES SC ISSO R LIFTS FP SERIES LIGHT DUTY FO UR POST LIFTS TL SERIES LIFTS AND STANDARD OPTIONS 2 YEAR WARRANTY THIS WARRANTY IS APPLIC ABLE TO THE FOLLOWING MOHAWK LIFTS ONLY PARALLELOGRAM SERIES AND USL 6000 AND STANDARD
15. NNECTOR 1 8NPT TO 1 4 ID AIR BREATHER 1 8NPT 4 CONNECTOR MALE 1 8NPT T QD TUBE 5 146 NYLON TUBE 16 003 IEE 9 32 TUBE ALI HS 8 12 FL HEAD SCREW 8 HLWs WASHEI TITLE
16. OPTIONS 1 YEAR WARRANTY THIS WARRANTY ISAPPLIC ABLE TO THE FOLLOWING MOHAWK LIFTS ONLY HR 6 TD 1000 1000 AND STANDARD OPTIONS STRUC TURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE ABOVE STATED TIME FRAME SPECIFIC MODEL FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LUFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS SEE M O HAWK S EXTENDED LIFETIME CYLINDER WARRANTY FOR SPECIFIC WARRANTY PROVISIONS FOR HYDRAULIC CYLINDERS THE EXTENDED LIFETIM E CYLINDER WARRANTY IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY A 7 SYSTEM I LMF 12 TP 15 TP 18 TP 20 TP 26 TP 30 MP SERIES AND TL SERIES LIFTS POWER UNIT ALL POWER UNIT COMPONENTS MOTOR PUMP AND RESERVOIR ARE GUARANTEED FOR THE ABOVE STATED TIME FRAME SPECIFIC TO MODEL FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFTIS INSTALLED AND USED ACCORDING TO SPECIFICATIONS ELECTRICAL COMPONENTS ALL ELECTRICAL COMPONENTS EXCLUDING MO TOR ARE GUARANTEED FOR ONE YEAR FOR PARTS ONLY EXCLUDING LABOR FROM THE DATE OF INVOICE AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS PNEUMATIC AIR COMPONENTS ALL PNEUMATIC AIR COMPONENTS I E AIR CYLINDERS AND POPPETAIR VALVES ARE GUARANTEED FOR ONE YEAR FOR PARTS ONLY EXCLUDING LABOR FROM THE DATE OF INVOICE AGAINST DEFECTS IN
17. ks and tighten or repair as necessary 3 The hydraulic fluid should be changed once every two years using a good quality ISO32 HYDRAULIC OIL It is necessary only to drain the reservoir tank when the cradle is in the lowered position Add 3US Gal 12 litres 4 Every three months check and re tighten bolts on wheels power unit and carriage lock rack attachment Apply a light coating of grease to the column rails front and rear 5 In case of electrical break down have qualified service personnel service the lift Always refer to Operation manual when operating lift 6 Call your Distributor or Factory direct if you have any questions with regards to operating the lift 7 The visual inspection of the latches on the master column can be done manually by using a flash light NOTE ONLY TRAINED LIFT SERVICE PERSONNEL IS PERMITTED TO REPLACE WORN OR BROKEN PARTS 3 AUTOMOTIVE LIFT SAFETY TIPS Post these safety tips where they will be constant reminder to your lift operator For information specification to the lift always refer to the lift manufacturer s manual 1 2 3 4 10 11 Inspects your lift daily Never operates if it malfunctions or if it has broken or damaged parts Repairs should be made with original equipment parts Operating controls are designed to close when released Do not block open or override them Never overload your lift Manufacturers rated capacity is shown on nameplate affixed to the lift
18. n Never work under the lift unless the mechanical safety locks are engaged Note that the removal or installation of some vehicle parts may cause a critical load shift in the center of gravity and may cause the vehicle to become unstable Refer to the vehicle manufacturer s service manual for recommended procedures Always keep the lift area free of obstructions and debris Grease and oil spills should always be cleaned up immediately Never raise vehicle with passengers inside Before lowering check area for any obstructions Before driving vehicle between the towers position the arms to the drive through position to ensure unobstructed clearance Do not hit or run over as this could damage the lift and or vehicle Before removing the vehicle from the lift area position the arms to the drive through position to prevent damage to the lift and or vehicle Care must be taken as bums can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until a qualified serviceman has examined it Do not let cord hang over the table bench or counter or come in contact with hot manifolds or moving fan blades If an extension cord is necessary a cord with a current rating of two or more than that of the equipment should be used Cords rates for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Always unplug the equi
19. pment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline Adequate ventilation should be provided when working on operating internal combustion engines Keep hair loose clothing fingers and all parts of body away from moving parts To reduce the risk of electric shock do not use on wet surfaces or expose to rain Use only as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SAVE THESE INSTRUCTIONS MOHAWK WARRANTIES EFFEC TIVE DATE 4 14 2003 GENERAL WARRANTY INFORMATION MO HAWK S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING OR REPLACING ANY PART OR PARTS RETURNED TO THIS FACTORY TRANSPORTATION CHARGES PREPAID WHICH PROVE UPON INSPECTION TO BE DEFECTIVE AND WHICH HAVE NOTBEEN MISUSED DAMAGEOR FAILURE TO ANY PART DUE TO FREIG HT DAMAGE OR FAULTY MAINTENANCE IS NOT COVERED UNDER THIS WARRANTY THIS WARRANTY DOES COVER ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING BUT NOT UM MED TO LOST REVENUES OR BUSINESS HARM THIS EQUIPMENT HAS BEEN DESIGNED FOR USE IN NORMAL COMMERCIAL VEHICLE MAINTENANCE APPLICATIONS A SPECIFIC INDIVIDUAL WARRANTY MUST BE ISSUED FOR UNITS THAT DEVIATE FRO M INTENDED USAG
20. pposite surface of the concrete Clean the hole using compressed air and a wire brush A clean hole is necessary for proper performance Assemble the washer and nut on the anchor so the nut 15 recessed slightly below the head af the anchor Tap the anchor thought the fixture must be 1 87 larger then diameter of the anchor and into the hole making sure the nut and washer rest solidly against the fixture or tap the anchor into the hole and then place bracket over the anchor Tighten the nut with torque wrench to proper toque according to the table 10 spinning occurs pull up on the anchor using the claw end of a hammer and then torque m DRILL TOLERANCE ANSI 94 12 AND TORQUE REQUIREMENT inda Ma IENE Wrest Sepa 1018 11 5 1 0ft lbs 25 30ft Ibs 50 60ft Ibs 75 90ft Ibs 150 175ft Ibs 200 250ft Ibs 250 300ft Ibs 400 450ft Ibs FIG 9 PLUG FRON PT n ALL 1 HORN poi 1 AER FRONT m ALL REA 12 1 m RI HORN 4 AR
21. r companies 1992 by ALI Inc ALI WL200 SAFETY INSTRUCTIONS e Read operating and safety manuals before using lift SAFETY INSTRUCTIONS Do not operate a damaged lift SAFETY INSTRUCTIONS 75278 Proper maintenance and inspection is necessary for safe operation The messages and pictographs shown are generic in nature and are meant to generally represent hazards common to all automotive lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI or its member companies 4 TR 40 25 INSTRUCTIONAL DRAWINGS FIG 1 SPECIFICATION FIG 2 COLUMN BASE LAYOUT TR 4025 FIG 3 WIRE ROPE EQUALIZATION SYSTEM FIG 4 COLUMN AND CROSSBEAM END ASSY FIG 5 FRONT STOP amp APPROACH RAMP ASSY FIG 6 POWER UNIT LIFT ORIENTATION FIG 7 HYDRAULIC LINE ROUTING FIG 8 AIR LINES ROUTING FIG 9 ANCHOR INSTALLATION FIG 10 ELECTRIC SCHEMATIC 68 3 4 ONTROL MAXIMUM LIFTIN L POWER UNITS AN TAAL VAD IN FAL 0 M
22. ry 24 Ensure that columns are plumb use shimmies for adjustment 25 Anchor all columns using Figure 2 as guide 26 Use Figure 5 as guide for the installation of Front Stop and Approach Ramp Assembly 27 Using plastic ties and clamps connect all loose hydraulic and air lines 28 Elevate the lift 3ft and engage the safety latches by pressing the down button refer to Figure 4 29 Adjust the level of runways and crossbeams by adjusting the 34 NC Hex Nut on the top of each lift refer to Figure 4 30 Use Figure 3 as guide to adjust wire rope tension information is provided on Figure 3 31 FINAL TEST Elevate the lift to its limit and hold for no more then 4 seconds This will test the lifting system for maximum load capacity Following this test CHECK FOR ANY HYDRAULIC FLUID LEAKS and tighten any loose connections as necessary 32 Lower Lift To lower the lift the operator must continuously hold down the down button 2 MAINTENANCE INSTRUCTIONS 1 The 4 post lift does not use bearings or seals that require regular or frequent lubrication The column sections where the crossbeam slider blocks ride should be greased once a year using a high pressure grease 2 The power supply and interconnecting cables should be checked daily or if the lift has not been used for a period of time to ensure that there are no nicks or cuts which may reduce the insulation Also an inspection is recommended to check the hydraulic hose connections for lea
23. s or pumps to accommodate low power supply TABLE OF CONTENTS SECTION DESCRIPTION 4 POST INSTALLATION INSTRUCTIONS 1 2 MAINTENANCE INSTRUCTIONS 3 AUTOMOTIVE LIFT SAFETY TIPS 4 TR 40 25 INSTRUCTIONAL DRAWINGS 5 TR 40 25 PARTS LIST DRAWINGS NOTE THIS MANUAL IS BASED ON THE STANDARD TR 40 LIFT WITH 25 TRACKS MODELS TR 30 AND TR 60 HAVE SIMILAR INSTALLATION AND OPERATION CHARACTERISTICS USE THIS MANUAL AS A GUIDELINE FOR THESE MODELS 1 4 POST LIFT INSTALLATION INSTRUCTIONS NOTE DO NOT ANCHOR LIFT UNTILL REQUIRED BY THESE INSTRUCTIONS Unpack the lift and identify parts 2 Locate on shop floor where the 4 post lift will be installed See Figure 1 for lift dimensions 3 Identify the location of the power unit for the 4 post lift See Figure 6 for power unit placement options 4 Using Figure 2 as a guide mark the footprint for each column on the shop floor Using chalk marker or paint 5 Place columns on marked footprints ensure that the main control column is placed at the power unit 6 Place crossbeams between the front and rear columns for ease of installation it is recommended that the crossbeams be elevated slightly on wooden blocks 7 Ensure that conduits are placed on the outside of the lift See Figure 5 8 Using Figure 3 as a guide connect the wire rope cable to the wire rope anchor on the bottom of each column and to the wire rope adjustment on the top of each column 9 Using Figure 4 as a
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