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OPERATOR SERVICE MANUAL LODEARM 3030

1. C D F G H J K amp 1 DEG 476 37 0 PITCH DOWN MOMENTARY p 2 CONTACT PUSH BUTTON 1 I I 6 PART WILL PITCH DOWN TIE WHILE PUSHED amp STOP A A WHEN RELEASED sell CONTACT PUSH BUTTON PITCH UP SPEED PITCH DOWN SPEED SAEI MET BIO UB ADJUSTABLE ADJUSTABLE WHILE PUSHED amp STOP MUFFLER MUFFLER WHEN RELEASED 76 i z re dg AM zx 5 2 Se GC GRAY BLUE GI s WW A PITCH UP PITCH DOWN CONTROL CONTROL ADJUSTABLE ADJUSTABLE FLOW FLOW 5 CONTROL CONTROL FLOW CONTROLS MOUNT ON CYL 37 lan BLUE I 7 6 5 6 m d 1121 5 SAFETY 4 Q LOCK 4 133 P006065 PILOT OPER CHECK VALVE 1 8 NPT NORGREN AE en ZE 2 133 P009134 FLOW C TROL METER IN ATUBEX BNPT CONNECTED TO Sr RE ALL SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSTECH CORPORATION LETTING OR ALLOWING TO LET THE KNOWLEDGE FOR DESIGN PITCH DOWN SIDE AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN 2 1 133 P009371 AIR VAL 5PORT 3POS 2PIL 1 8NPT NORGREN OF CHINDER OF CYLINDER 7 iTi SOFT PITCH 1 8 NPT 1 2 108 P006289 SILENCER MUFFLER SPEED CON T 1 8NPT N Posi ech SCALE NONE DATE 15 OCT 2008 DAN SLF NO PART NO DESCRIPTION FOR CYLINDER SIZE COBDBRPHR
2. 030 ALL DESIGNS SKETC HES AND DRAWING S ARE THE PROPERTY OF POSITECH LETING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETC HES OR DRAWING S WITHOUT THE WRITTEN CONSENTOF POSITECH IS EXPRESSLY FORBIDDEN L Fere LAURENS IOWA 50554 LAN RA FIRSTARM ASSY FOR 050 DWG S B SCALE 18 DATE 14SEPO1 DC BY 5DEG CLASS CODE 780 94 200125701 REV ITEM NO QTY PARTNO DESC RIPTIO N 1 119106423 LA 3030 PIVOTHSG WELD 2 1 8629413 DRAG BRAKE ASSEMBLY MAIN POST re 9 375 4 875 Y 1 625 4X 312 X THRU TAP 3 8 16 X THRU BOTH SIDES 2X 375 5 750 8 500 11 250 REV DESCRIPTION DATE MFG ROUTING ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH LETING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION ASSY FROM SAID DESIGNS SKETCHES OR DRAWING S WITHO UT THE WRITTEN C ONSENTOF POSITECH IS EXPRESSLY FORBIDDEN 2X 750 X THRU DEBURR ALL ell SHARP EDGES LAURENS IOWA 50554 Y LA 3030 MJ ASSY STANDARD UNSPECIFIED TOLERANCES FOR 050 XXX 090 E B SCALE 1 DATE 2003 JAM APPROX WEIGHT 17 LBS 200315004 SR 32 3 721 e LOCTITE SETS
3. Ge WHITE PET CONNECTED TO CYLINDER BETWEEN CYL AND DOWN SPEED i NOT SHOWN Z m IT BN Z gem GSC ADJ GRIPPER SAFETY CIRCUIT ADJUSTER RELEASED UNTIL ADJUST SEQUENCE VALVE TO PREVENT PAYLDAD FROM BEING IT IS SUPPORTED TO CONTROL VALVE RELEASE PILOT CHANGED ITEM 7 SPACER TO 500 LONG 250 72007 REV DESCRIPTION DATE MANUFACTURING RDUTING LETTING OR ALLOWIN WELDING ASSEMBLY ERIM SAID DESIGNS SKETCHES OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION CHKD APP D F e teni t CORPORATOORN LAURENS IOWA 50554 DEBURR SHARP EDGES UNSPECIFIED TOLERANCES 030 1 050 ANGLE 5 DEG MTG PLATE ASSY GSC W VALVES AND FITTINGS FOR SCALE CLASS CODE NONE 204 DATE 24AUG2007 v 200723600 NO USTLEVELING J ACKS SO THE TOP OF THE PEDESTAL IS LEVEL TIGHTEN HARDWARE APPLY GROUTUNDER PEDESTAL IF DESIRED 5 8 11 X 8 5 ANCHOR BOLT LEVELING JACKSAND HARDWARE SUPPLIED BY POSITECH 5 00 127 MIN HOLE DEPTH FULLY REINFORCED CONC RETE WITH A MINIMUM STRENG TH OF 3500 PSI AND A MINIMUM DEPTH OF 6
4. 360 330 36 000 INLB 22 15 000 INLB Ql 3 000 INLB i VAC ON VAC OFF VAC OFF 9 30 d I 1 45 00 DOWN 1 SHAFT gt Em Q E 3 p 124 68 Td MINIMUM 99 18 i H i d OVERHEAD 87 00 CLEARANCE PEDESTAL S 54 00 STROKE S 27 00 l TT 1 cy ea tt 87 93 gt 78 93 UP HEAD CLEARANCE 24 93 DOWN 8 50 84 24 UP 57 49 LEVEL 30 24 70 42 UP f 43 42 LEVEL ch Y 16 42 DOWN TOOL PART 200907605 40 LB A RAISED CONTROL HANDLE HEIGHT 30 Mar 2009 a NS 3 ees m MAX PAYLOAD REV DESCRIPTION BY DATE BCA NE CAPACITY YY E ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN Mech PROFILE VIEW LA 3030 W PITCHING VAC TOOL SCALE 1 20 DATE 13 MAR 2008 BRN KJB CLASS CODE 920 5007251 02 su Of 2 REV A 24 0 14 0 38 1 ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH COR
5. 8 EXPOSURE CONTROLS PERSONAL PROTECTION EYE PROTECTION REQUIREMENTS Splash goggles SKIN PROTECTION REQUIREMENTS Wear chemically resistant gloves RESPIRATOR VENTILATION REQUIREMENTS Provide sufficient ventilation to avoid exposure levels above the established TLV s EXPOSURE LIMITS Not established for product as whole ineral Spirits NIOSH 100 ppm TWA Oil Mist OSHA 5 mg m3 9 PHYSICAL AND CHEMICAL 5 PHYSICAL FORM Thin liquid COLOR Red ODOR Wintergreen BOILING POINT Not determined MELT FREEZE POINT 605 3519 Not applicable SOLUBILITY IN WATER Insoluble SPECIFIC GRAVITY 0 876 60 15 6 VOLATILE BY WEIGHT 25 VAPOR PRESSURE Not determined VAPOR DENSITY Not determined 10 REACTIVITY STABILITY Stable HAZARDOUS POLYMERIZATION Will not occur INCOMPATIBILITIES Strong oxidizing agents DECOMPOSITION PRODUCTS Carbon monoxide carbon dioxide and hydrocarbons Els TOXICOLOGICAL INFORMATION ACUTE INHALATION Aspiration into lungs can cause pneumonitis which can be fatal CHRONIC INHALATION Not determined ACUTE SKIN CONTACT Prolonged or repeated contact can cause moderate irritation defatting or dermatitis CHRONIC SKIN CONTACT Not determined
6. 1 Pressure Regulators a Filter regulator lubricator FRL pressure adjustment See FRL instructions provided b Other small control air regulators Pull the adjusting cap out gently to unlock it Screw the cap in clockwise to increase the pressure Unscrew the cap counterclockwise to reduce the pressure Push in the adjusting cap to lock it in place NOTE The cap should not unscrew all the way out of the thread and fall off 2 Needle Valves Loosen the jam nut on the adjusting screw Turn the screw in CW to restrict flow Back the screw out CCW to increase flow 13 NOTE Needle valves are often used as delay or speed control See drawing No 8610701 below for a list of symbols to identify the adjustable valves on the air schematic Valve descriptions SYMBOL ALVE TYPE YMBOL ALVE TYPE FILTER REGULATER ACUUM D E Y dr LUBRICATOR FRL we PRE EGUENCE ind ALVE NORMALLY avg AIR PRESSURE EGULATO 1 Fa e E SEQUENCE D hes el ger ALVE NORMALLY CLOSET 4 4 ADJUSTABLE BALL CHECI G EXHAUST FLOW CONTROL rr d 3 ETE I AL VE r ITH ST 4 ADJUSTABLE SS FEILE VALVE SS LAURENS IOWA Al TABLE VALVE FOL 3 Ball Check Flow Controls These are sim
7. i The spacer base can be used as a drilling template or bolt center dimensions can be used from the overhead spacer assembly drawing provided Drill 11 16 inch diameter holes through the support structure if bolts and nuts are to be used Positech recommends using lock nuts or lock washers If threaded holes are to be used verify a minimum of one bolt diameter thread engagement allow for screw 8 e jack adjustments It is better to use a longer bolt and locknut even with threaded mounting holes iv Refer to the Overhead Spacer Assembly drawing for proper screw jack installation v See Machine Adjustments Section A for proper base bolt torque and machine leveling instructions level the manipulator after assembly is complete 3 Customer Supplied Mounting Hardware a The support structure must be capable of safely supporting the manipulator See Machine Support Loading Installation Instructions Section B for structural strength requirements b Please proceed through the instructions before attaching the manipulator to its support AIR SUPPLY REQUIREMENTS Your Positech Model LODEARM air manipulator requires clean regulated compressed air at 90 PSI 6 20 bar for its rated load capacity 120 PSI or 8 26 bar maximum allowed at 35 SCFM 990 NLM when operating at a vertical rate of 24 inch sec The minimum supply line size is 3 8 NPT NOTE Supply line sizes may need to be larger for long lines low system p
8. 2 1 200908555 WELDMENT LA TOOL MOUNT 3 1 200908509 WELDMENT CUP FRAME 2 CUPS 24 00 SPACED 4 1 200908559 EOC 12 25 UP X 9 0 BACK 5 1 200819608 RH MAX STEERING HANDLE W SINGLE PB BOX SAM MT WITH PB AND MAX INSTALLED 6 1 200819607 LH STEERING HANDLE WITH SINGLE PB BOX SAM WITH PB INSTALLED 7 1 200201701 CONT ENCL 4X4X4 LH W 3 CONTROLS 8 1 200606940 ADAPTOR AL 20 DEG DOWN SAM STEERING HANDLE 4X 3 8 16 037 R001160 3 500 9 1 200606860 ADAPTOR AL 20 DEG DOWN SAM STEERING HANDLE 4X 3 8 C BORE 037 R001160 3 500 10 2 200230303 PLATE AL 1 00 X 3 50 X 2 50 AX 406D 2X2 75 2Y1 75 037 R000435 3 500 11 2 16259 CUP VI CAS VC 90 4x8 50 DURO 4X 1 4 20 1 5 X 2 5 BP 12 20 P000256 HLOCK 3 8 13 8 P002574 HLOCK 1 4 14 12 P000107 HHCS 3 8 16 NC X 1 000 15 8 P000068 HHCS 1 4 20 NC X 750 16 4 P003042 HHCS 3 8 16 NC X 6 000 17 4 P004810 HHCS 3 8 16 NC X 625 18 8 P000217 FHHN 3 8 16 19 4 P005827 SHCS 3 8 16 X 2 1 4 ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN TOOL ASSY VAC W PEJ CLASS 503 DWG 200907605 sur 2 of 2 REV ONLY ONE OF THESE BOLTS IS REQUIRED FOR THE ASSEMBLY WHICH EVER IS EASY T
9. ACUTE EYE CONTACT cause severe irritation redness tearing blurred vision 12 ECOLOGICAL INFORMATION o data available 153 DISPOSAL CONSIDERATIONS Ignitable hazardous waste Hazardous Waste Number 0001 WASTE DISPOSAL METHOD Dispose of product in accordance with all local state and federal laws and regulations 14 TRANSPORT INFORMATION DOT INFORMATION PROPER SHIPPING NAME Non Bulk Not regulated Petroleum distillates Bulk TECHNICAL SHIPPING NAME Fuel and oil additive HAZARD CLASS Non Bulk ORM D Bulk Class 3 UN NUMBER UN 1268 PRODUCT 108 None ABEL Non Bulk ORM D Bulk Flammable Liquid PLACARD Non Bulk None Bulk Flammable Liquid FREIGHT CLASS BULK PG 111 FREIGHT CLASS PACKAGE None PRODUCT LABEL None 1 5 REGULATORY INFORMATION TSCA STATUS All ingredients listed I CERCLA R SARA TITLE 111 PORTABLE QUANTITY None SECTION 302 EXTREMELY HAZARDOUS SUBSTANCES None SECTION 311 312 HAZARDOUS CATEGORIES Acute Health Yes Chronic Health Yes Fire Yes Reactive No Sudden Release of Pressur No SECTION 313 CHEMICAL NAME CAS NUMBER CONCENTRATION Ortho dichlorobenzene 00095 50 1 0 0 25 RCRA STATUS If discarded in its purchased form this product would be an ignitable waste with an EPA Hazardous Waste Number of 0001
10. GIL APP D 0 L Jl LAURENS IOWA 50554 it LODEARM REA 3000 300 ROT NO AIR UNSPECIFIED TOLERANCES B B FOR XXX 030 XX 050 E A SCALE 13 DATE 7 8 92 DIG ee nape asc KE 9218914 300 mv NO 25 313 THRU ALL 3 8 16 UNC THRU ALL R2 750 BC 24 00 Y 50 TO CLEATS PITCH UP DOWN 4 X 8 VACUUM CUP VAC ON SECTION A A CONTROL LAYOUT 2 88 _ 14 07 8 510 O 9 e A D 8473 5463 1 ANGLE ADJUSTMENT oe A UPDATED TO AS BUILT 12 May 2009 REV DESCRIPTION BY DATE ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN SCALE 1 8 DATE 17 Mar 2009 DRAWN KJB TOOL ASSY VAC W PEJ Phsilerh CORPORATION e sur Of 2 A CLASS CODE 523 200907605 ITEM NO QTY PART NUMBER DESCRIPTION MATERIAL MQTY 1 1 200908507 HORZ PEJ ASSY 1500 IN LB
11. LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY LA RA FIRST ARM ASSY 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 74 75 7
12. DUPLEX CONTROLS Positech machines have either metering valve or balance controls as standard equipment As an option Positech also offers duplex controls The automatic balancing Magic Valve This allows a machine to have the benefit of both metering valve and balance controls With Positech s duplex controls once any load is lifted by way of the operator s metering valve control it is immediately and automatically balanced when the operator flips a switch No adjustments need to be made and no additional buttons need to be pushed PNEUMATIC SAFETY FEATURES AND OPTIONS All Positech air manipulators have a lift cylinder safety blocking valve as standard equipment This safety feature locks the air pressure in the main lift cylinder if a sudden loss of air supply pressure occurs As a result the arm will not drop dangerously when air supply pressure is suddenly interrupted Other pneumatic safety and control features are also offered as optional equipment These include Gripper Cylinder Safety Locking Valve Payloads won t immediately drop if system pressure is lost Standard on all gripper and pitching end joint cylinders Gripper Safety Circuit Will not release unsupported loads Vacuum Safety Check Valve Vacuum tooling will not immediately drop nonporous payloads due to a sudden air supply pressure interruption Automatic Activation of Balance Circuit with Safety Vacuum Sensing Detects adequate load support vacuum bef
13. Remove contact lens and pour a gentle stream of warm water through the affected eye for at least 15 minutes If irritation persists contact a poison control center emergency room or physician as further treatment may be necessary SKIN CONTACT Run a gentle stream of water over the affected area for 15 minutes A mild soap may be used if available If any symptoms persist contact a poison control center emergency room or physician as further treatment may be necessary INHALATION Remove from area to fresh air If symptomatic contact a poison control center emergency room or physician for treatment information INGESTION Gently wipe or rinse the inside of the mouth with water Sips of water may be given Never give anything by mouth to an unconscious person Contact a poison control center emergency room or physician right away as further treatment may be necessary SECTION 5 FIRE FIGHTING MEASURES FLAMMABLE PROPERTIES FLASHPOINT 50 Degrees F 10 Degrees C FLASHPOINT TEST METHOD Pensky Martens Closed Cup UEL Not Available Page 1 of 4 Refinish Products 19699 Progress Drive Strongsville OH 44149 LEL 1 6 AUTOIGNITION TEMPERATURE Not Available EXTINGUISHING MEDIA Use National Fire Protection Association NFPA Class B extinguishers carbon dioxide dry chemical or universal aqueous film forming foam designed to extinguish NFPA Class IB flammable liquid fires Water spray may be ineffec
14. To adjust the sequencing vacuum level Loosen the bronze jam nut Turn the adjusting screw in CW to increase the sequence vacuum Back the adjusting screw out CCW to decrease the sequencing vacuum Tighten the jam when set CAUTION Do not unscrew the adjusting screw too far or it will come out followed by a spring and disk Vacuum sequence valves are used to control the sensitivity of vacuum safety circuits and vacuum sensed auto activation of balance circuits when using vacuum tooling 7 Balance Control Adjustments To balance the tooling only Switch the Load No Load control to the No Load position Carefully adjust the No Load Pressure Regulator until the lift cylinder pressure balances the tool and does not drift up or down Lock the adjusting cap NOTE The Load pressure should not have to be readjusted and you may wish to tape the adjusting cap in position To balance the tooling with the payload Unscrew the Load pressure Regulator out all the way The adjusting cap should not fall off Attach the tooling to the payload as in normal operation Switch the Load No Load control to the Load position Carefully turn the Load Pressure Regulator in CW for a higher lift cylinder pressure until the tool with its payload begins to drift slowly upward Back off the Load Pressure Regulator a little so that the tool and payload are balanced there should be no tendency to drift up or down after vertical movem
15. XX 03 005 1 X 1 32 ANGLE 5 1 8 WELD 9 ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN BREAK ALL SHARP EDGES TO 005 MAX DWG B SIZE SIMTO 200317803 MATL DESC PARTS TO BE MFG TO QWI 75 15 silerh CORPORATION m HORZ PEJ ASSY 1500 IN LB EXT SCALE 1 4 DATE 26 Mar 2009 DRAWN KJB CLASS CODE 666 200908507 1 1 J QTY PART NUM BER DESCRIPTION MATERIAL MQTY 1 1 200817203 RIG HTHAND MAX STEERING HANDLE W SING LE BUTTON BOX SAM MT 2 1 P005356 PVC CAP 11 4X4 BLACK 3 1 9409802 HAND CONTROL METERING ASSY MAX 4 1 P006747 PUSH BUTTON FOR 3 WAY AIR VALVE 5 1 P000730 HUMPHERY OPER VALACTUATOR SPECIFIED UNLESS O THERWISE ALL DESIGNS SKETC HES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETING OR ALLOWING BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS DRAWING S WITHOUT THE WRITTEN CONSENTOF POSTECH CORPORATION IS EXPRESSLY FORBIDDEN WGT 4 185 LBS BREAK ALL SHARP EDGES TO 005 RH STEERING HANDLE W SING LE PB BOX SAM MT WITH
16. 2 4 P000261 HLOCK 5 8 3 4 7631503 LEVELING J ACK 1 1 4 12 X 1 5 X 762 ID 4 4 7635303 NUT 1 1 4 12 J AM TYPE LEVELING JACK 5 4 P000262 USS 3 4 PL HEX NUT 5 8 11 PROVIDED WITH ANCHOR BOLT SAE 5 8 FLATWASHER PROVIDED WITH ANCHOR BOLT 21 00 533 4 SQ 5 00 127 7 50 190 5 15 00 381 SQ _ 17 50 444 5 SQ LODEARM REAC TION ARM AJ B 40 11 75 298 5 56 00 152 4 23 50 596 9 SQ A ADDED LA RA AJ B 40 AND ANCHOR BOLTDETAILAND BOM 11 an2005 REV DESCRIPTION BY DATE ALL DESIGNS SKETC HES AND DRAWINGS ARE THE PROPERTY OF POSITECH CO RPORATION LETING OR ALLOWING TO LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHES OR DRAWING S WITHOUT THE WRITTEN CONSENTOF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN T LAURENS IOWA 50554 PEDESTAL MTG SAM G LA RA AJ B 40 FOR SAM G LA RA AJ B 40 DWG SCALE 1 10 DATE 4 21 01 DRAWN BLS BY S cas 730 200112701 CODE REV MA T ERIAL SAF ETY DATA SHE June 20 2002 422 PRODUCT AND COMPANY IDENTIFICATION PRODUCT NAME Marvel Air Tool Oil PRODUCT CODE 080 085 086 MM088R 089 CHEMICAL FAMILY Petroleum Distillates CHEMICAL NAME Complex Mixtur
17. 2POS NORGREN V08N536AX0130 183 P006051 PILOT OPER CHECK VALVE 1 4 NPT FOSTER 133 006051 OR NORGREN 12 4GA 2828 1 133 P003829 MANOSTAT VALVE N 0 CROUZET 81 502 160 183 P006065 PILOT OPER CHECK VALVE 1 8 NPT NORGREN 12 4GA 1818 OR POLYCONPCBCV 2_ 2 __ 183 P009134 AIR VAL FLOW C TROL METER IN 1 4TUBEX1 8NPT MALE 90 DEGREE L 133 009377 JAID VAL 5PORT 3POS 2PIL 1 8NPT NORGREN V60P6DDA XPO200 ALLBLK 1 rus SMC FLOW CONT VAL MOUT NAS 3200 N03 133 P005776 CONTROL VAL W 3 8 PORTS SMC NAS 3210 N03 183 P009174 PILOT OPER CHECK VALVE 3 8 NPT NORGREN 12 4GA 3838 o o 1 21 133 006051 HTCHPINTPUSHBUT 500X5 0FREE gt 1 1 2 a 2 2 ml m l2 2 2 Pola 133 P010041 AIR VALVE NORGREN V61R5DDAXP0200 133 P006193 PNEUMATIC CHECK VALVE SMC NAK 2000 N02 133 P004350 SMC FLOW CONTROL VALVE NAS 2000 NO1 133 P003674 SMC FLOW CONTROL VALVE AS 1000 M5 USE FITTING 129 P015682 SMC M 5N 133 P000730 HUMPHREY OPER VAL ACTUATOR NO 34T 133 P006747 PUSH BUTTON 3 WAY AIR VALVE HUMPHREY 132 P008111 UP STEM SEAL KIT FOR METERING VALVE pe L 4 132 008112 DOWN STEM SEAL KIT FOR METERING VALVE 130 P016259 CUP VI CAS VC 90 4x8 50 DURO 4X 1 4 20 1 5 X 2 5 BP Pola ALL MANUFACTURED SPARE PART ITEMS REQUIRING PAINT WILL BE PAINTED TO MATCH YOUR MACHIN
18. ADJUSTMENT LODE ARM ONLY The sensitivity of the lost load cylinder can be easily adjusted see cylinder assembly drawing for details The lost load cylinder is too sensitive if it locks the upward movement of the arms during normal operation To reduce the sensitivity of the locking valve loosen the chrome jam nut and screw out counterclockwise the adjusting screw 1 8 turn Without re tightening the jam nut check the upward travel again for over sensitivity If necessary repeat the previous step and re check until the upward travel does not lock at normal operating speeds When satisfied re tighten the jam nut and resume operation To increase sensitivity follow the same procedures by turning the adjusting screw in clockwise 1 8 turn at a time NOTE To unlock the lost load cylinder lower the arm slightly and wait a few seconds The lost load cylinder allows the arm to move slowly upward when it is locked The lost load cylinder is factory adjusted and will probably not require adjustment at installation See Safety Tests Maintenance Instructions Section J 2 to confirm proper operation AIR SYSTEM ADJUSTMENTS NOTE Refer to the air schematic provided for the specific adjustments which apply to your manipulator The schematic indicates air system adjustment locations effects settings valve types airline sizes etc The following instructions describe how to adjust the various types of valves on the manipulator
19. Lat DEL S KTE via FO ett IO IECH POLEN BD EE RONDE Rr Mabie pe AOGA TAP CO IO A nO IMP Er TAIE DEEA IAIO tar PARIA SAOD IAF MATAI EF MOWED etr mo Jer tran AOI Ot ANDI TAY tn to wor 24 Citas tat COMP ESA Alt AD 4 Y iO 4 ERISA ATIPAN AOIF B urerss er KOR POPPE EEG RAA 514 PROFSIAT 4 at dei Ga It geess et ve DEP ORCH DIAH A CHOR Breu 3 saar IO 33 10 j som DS BREE F dt 401 resm 12 LII Lat D OSNC PATE OF COMCEFIE SAT NOTE wan POM Aki 31A IK AA FAT iae HF raren 000 14 gt E o PROVIN o FIT KEG Litt 2006 PEDESTAL MT G A th GI LAS van Zar ee een ne Den we ee 200112701 mw If the minimum conditions are not met a section of the floor will need to be removed and a pier installation will need to be made to mount the machine The following instructions are for installation into a suitable existing floor Position the pedestal in the desired location iv Refer to the pedestal assembly drawing for proper bolt installations V Drill a 5 8 inch diameter hole at least five inches deep in the
20. Limit Skin Skin Absorption Designation C Ceiling Limit S Potential Skin Absorption R Respirable Dust Additional Information Not applicable SECTION 9 PHYSICAL amp CHEMICAL PROPERTIES FORMULA VALUES NOT SALES SPECIFICATIONS SPECIFIC GRAVITY 941 PHYSICAL STATE Liquid Percent Solids 40 82 Page 2 of 4 Refinish Products 19699 Progress Drive Strongsville OH 44149 Percent Volatile by Volume 64 960 pH Not available ODOR THRESHOLD Not available Vapour Pressure 21 9 mmHg ODOR APPEARANCE Viscous liquid with an odor characteristic of the solvents listed in Section 2 VAPOR DENSITY HEAVIER THAN AIR Evaporation Rate 189 BOILING POINT OR RANGE Freezing Point or Range Melting Point or Range C Partition coefficient n octanol water WEIGHT PER GALLON 172 381Degrees Not Applicable Not Applicable Not Applicable 7 84 U S 9 4 IMPERIAL SECTION 10 STABILITY AND REACTIVITY STABILITY This product is normally stable and will not undergo hazardous reactions CONDITIONS TO AVOID None Known INCOMPATIBLE MATERIALS Avoid contact with strong alkalies strong mineral acids or strong oxidizing agents HAZARDOUS POLYMERIZATION None Known HAZARDOUS DECOMPOSITION PRODUCTS Carbon monoxide Carbon dioxide Lower molecular weight polymer fractions SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY Material Percent ORAL
21. PB AND MAX INSTALLED DWG 5 I S SIM TO MQTY MATL DESC SCALE 1 4 DATE 7 14 2008 DRAWN KJ B MFG TO esoe 675 no 200819608 st Lof 1 rev QTY PART NUMBER DESCRIPTION MATERIAL MQTY 1 1 200817501 LEFT HAND STEERING HANDLE WITH SING LE PB BOX SAM MT 2 1 P005356 PVC CAP 11 4X4 BLACK 3 1 P000730 HUMPHERY OPER VALACTUATOR 4 1 P006747 PUSH BUTTON FOR 3 WAY AIR VALVE UNLESS O THERWISE ALL DESIGNS SKETC HES AND DRAWINGS ARE THE PROPERTY OF POSITECH CORPORATION LETING OR SPECIFIED ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETC HS DRAWING S WITHOUT THE WRITTEN CONSENTOF POSTECH CORPORATION IS EXPRESSLY FORBIDDEN BREAK ALL SHARP EDGESTO 005 MAX MAT BRE DWG WGT 2 766 LBS TO BE 5 9 A SM TO MQTY MFG TO MATL DESC LH STEERING HANDLE WITH SNGLE PB BOX SAM MT WITH PB INSTALLED SCALE 1 4 DATE 14 ul 2008 SIN KJB 675 Ro 200819607 sm L of 1 REV THE CUSTOMER IS TO SUPPLY CLEAN COMPRESSED AIR 120 PSI MAXIMUM ALLOWEDXSEE OPERATOR S MANUAL amp OR PROFILE FOR PRESSURE amp SCFM REQUIREMENT FOR REGULATOR SETTING GEN PSI OG FOR BEST EFFICIENCY THESE COMPONENTS ARE or ADJUST THE REGULATOR LOCATED ON TH
22. Wear rubber gloves rubber boots a chemical worker s suit and chemical splash goggles as appropriate 9 PHYSICAL AND CHEMICAL PROPERTIES Boiling point BOTE Vapor pressure Not determined Vapor density Not determined Solubility in water Insoluble Specific gravity 0 88 approximately pH Not available Odor Petroleum Could be masked Appearance Clear Amber Could be dyed Physical state Liquid 10 STABILITY AND REACTIVITY GENERAL This product is stable and will not polymerize INCOMPATIBLE MATERIALS AND CONDITIONS TO AVOID Strong oxidizing agents HAZARDOUS DECOMPOSITION None CMORTHIAND MOTOR OILS LUBRICANTS Case IH Page 4 of 4 11 TOXICOLOGICAL INFORMATION No component of this product present at levels greater than 0 15 is identified as carcinogen by NTP or OSHA 12 ECOLOGICAL INFORMATION No data is available 13 DISPOSAL CONSIDERATIONS Ensure disposal is in compliance with Federal State Local laws Do not landfill or dispose of in sink drains or sewers 14 TRANSPORTATION INFORMATION DOT Department of Transportation Proper shipping name Petroleum Lubricating Oil Hazard class Not regulated Identification number Not regulated Labeling Not regulated 15 REGULATORY INFORMATION TSCA Toxic Substance Control Act All co
23. bottom of the main post Connect your air supply line to the end of the hose or pipe provided CAUTION The air supply to the manipulator should be shut off at this time 2 Attaching the Manipulator to the Pedestal a Lift or lower the manipulator slowly to the mounting flange Keep the slack pulled out of any airlines running through or around the mounting hardware to prevent kinks or crushing b Start the four 5 8 11 bolts with lock washers provided through the floor pedestal or overhead spacer flange and into the threaded holes in the main post bearing spindle flange C Tighten the bolts evenly and cross torque them to between 150 and 200 ft Ib G ATTACHING THE TOOLING 1 Manipulator With Rotating End joint a Tooling is typically attached in one of two ways In the case of the Reaction Arm the tool is attached directly to the end of the down shaft In the case of a Lode Arm the tool will be attached to an end joint which is either pinned into the end of the down shaft or attached using a box frame bolted to the end of the down shaft The box frame is used when 360 degree rotation is desired b Connect any airlines required to operate the tooling to their fittings by matching the line identifiers and the markings on the end joint NOTE Some airlines may be more easily connected before connecting the tool adapter to the down shaft flange Use hose clamps and plastic ties which are normally pr
24. may upset if the corner jacks are not properly extended MACHINE MOUNTING HARDWARE Iv 1 NOTE a b Floor Pedestals With the optional screw jacks each should be screwed 1 16 inch through the bottom or top of the pedestal or spacer base at this time final adjustment will be performed after the machine is assembled Mobile or Portable Base Attachment Install the four bolts and lock washers provided through the pedestal base and optional screw jacks into the tapped holes provided in the base Refer to the pedestal assembly drawing for proper bolt installation below Proper bolt torque must be applied when installed see Machine Adjustments Section A 2 Concrete Floor Attachment i There should be no cracks within 48 inches of the pedestal centerline ii The base bolts may be installed directly into the concrete floor using the pedestal base as a template if the following conditions are satisfied see drawing on the next page a The reinforced concrete is at least 6 inches thick and has a minimum strength of 3500 PSI IG ni 10 A D LEE er v C Os supre oer E yay AME MDE Une JACAS Ad sert EY CONCEP IE ll A edidi aed DIET IA FM AMO nidi eet OFFI OG DD CRACIS ATE IO EF FEFSEH 43 OF EBEN EF IF ENT ANTADE EOI ISSIA 114 IIO INS ER gt 1 Othe amp Ost IO
25. relative index of toxicity and should not be used by anyone without industrial hygiene training Material Percent ACGIH OSHAPEL OSHA SECTION 6 ACCIDENTAL RELEASE MEASURE CAS Number STEL STEL STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED XYLENES 15 40 100 ppm 150 PPM 100 ppm 150 ppm Provide maximum ventilation Only personnel equipped with proper 1330 20 7 respiratory skin and eye protection should be permitted in the area METHYL ETHYL 7 13 200ppm 300ppm 200ppm 300 ppm Remove all sources of ignition Take up spilled material with sand Er vermiculite or other noncombustible absorbent material and place in ETHYL BENZENE 3 7 100 ppm 125 ppm 100 ppm 125 ppm clean empty containers for disposal Only the spilled material and the 100 41 4 absorbant should be placed in this container 2 BUTOXY 3 7 20 PPM Not S 25 ppm Not ETHANOL established established SECTION 7 HANDLING AND STORAGE PRECAUTIONS BE TAKEN DURING HANDLING AND STORAGE Vapors may collect in low areas If this material is part of a multiple Material Percent Ontario Ontario PPG IPEL STEL component system read the Material Safety Data Sheet s for the other CAS Number TWA STEL component or components before blending as the resulting mixture may XYLENES 15 40 100 ppm 150 ppm Not Not have the hazards of all of its parts Containers should be grounded when 1330 20 7 est
26. replacement cylinder Your Positech air manipulator is now installed and ready for final adjustment MACHINE ADJUSTMENTS LEVELING THE MANIPULATOR Refer to the mounting assembly print for bolt and screw jack requirements 1 General Information IMPORTANT The main post must be as straight up and down as possible One method for leveling is to place machinist s level flat on the manipulator mounting flange at the top bottom of the main post Level it in two directions 90 degrees apart The bubble in an accurate level should stay nearly centered as the manipulator is rotated around its main bearing axis A second method which is less accurate is to level the mounted manipulator so the machine does not drift around the main post when in any position NOTE The optional main post drag brake must be loosened for the second method to be effective 2 Floor Pedestal Leveling IMPORTANT Torque the anchor bolt nuts to 100 ft Ib Standard Pedestal Without Screw Jacks i Checkthe manipulator s levelness ii If the manipulator is not level loosen the anchor bolt nuts slightly Insert shims under the base plate near the bolts until the manipulator is level when the anchor bolts are tight Recheck the manipulator s levelness and readjust if necessary Pedestal With Optional Screw Jacks i Besure that all four of the anchor bolt nuts are snug but not tight ii Loosen the locking jam nut on the screw jacks iii Ad
27. the victim from the area to fresh air Call a physician Give oxygen if victim is breathing hard EYE CONTACT Flush eyes with large amounts of water immediately for 15 minutes or until irritation subsides If irritation persists get medical attention SKIN CONTACT Wash affected areas thoroughly with soap and water Remove contaminated clothing and wash them before wearing again Call a physician if irritation persists NGESTION Call a doctor immediately Do not induce vomiting unless directed to do so by medical personnel Never give anything by mouth to an unconscious person 5 FIRE FIGHTING MEASURES Flash point 350 F Minimum COC Flammable limits Not Determined Autoignition Temperature Not Available GENERAL HAZARD May release vapors that form flammable mixtures when temperatures are at or above the flash point Toxic gases will form upon combustion FIRE FIGHTING INSTRUCTIONS Either allow fire to burn out under controlled conditions or extinguish with foam or dry chemical Try to cover liquid spills with foam Shut off fuel to fire if possible to do so without hazard FIRE FIGHTING EQUIPMENT NIOSH approved self contained breathing apparatus and eye protection are required for fire fighting personnel on all indoor fires and any significant outdoor fires HAZARDOUS COMBUSTION PRODUCTS Smoke fumes carbon monoxide
28. to any special reporting under the requirements of CERCLA We recommend you contact local authorities to determine local reporting requirements SARA TITLE III Superfund Amendments and Reauthorization Act 311 312 Hazard Categories 40 CFR 370 Not Applicable 313 Reportable Ingredients 40 CFR 372 Contains 1 5 weight percent of Zinc compounds 16 OTHER INFORMATION THE INFORMATION PRESENTED HEREIN HAS BEEN COMPILED FROM SOURCES CONSIDERED TO BE DEPENDABLE AND IS ACCURATE TO THE BEST OF NORTHLAND PRODUCTS COMPANY S KNOWLEDGE HOWEVER NORTHLAND PRODUCTS COMPANY MAKES NO WARRANTY WHATSOEVER EXPRESSED OR IMPLIED OF MERCHANTABILITY OR FITNESS FOR THE PARTICULAR PURPOSE REGARDING THE ACCURACY OF SUCH DATA OR THE RESULTS TO BE OBTAINED FROM THE USE THEREOF NORTHLAND PRODUCTS COMPANY ASSUMES NO RESPONSIBILITY FOR THE INJURY TO THE RECIPIENT OR TO THIRD PARTY PERSONS OR FOR ANY DAMAGE TO ANY PROPERTY AND RECIPIENT ASSUMES ALL SUCH RISKS SERVICE CHECKLIST FOR POSITECH PNEUMATIC MANIPULATORS SER 012 REV IR Company Date Model Asset Number Location Serial 4 Check with operator about any possible concerns with unit Operate the unit to verify any operator complaints and check for the following List any item that is not to Positech s specifications OK 4 Inspection Items All items in which the corrective action was not completed must have an Gees d ees E d action plan to correct the problem Inspect structure f
29. verify its ability to withstand the expected loading conditions Installation Instructions Section B 2 If applicable Counterweight the mobile base Extend the mobile base corner jacks to level the base Only the four screw jacks should be contacting the floor Installation Instructions Section C 2 3 Attach the floor pedestal overhead spacer or other machine mounting hardware to the support structure concrete floor mobile base or trolley Installation Instructions Section D 4 Provide an adequate air supply to the manipulator s air input location at the bottom of the manipulator s main post Installation Instructions Section E 5 Liftthe manipulator off the pallet carefully and locate it close to the mounting surface CAUTION Do not disconnect the manipulator from the pallet until after the machine is supported by the forklift see Installation Instructions Section F 1 Connect the air supply line to the manipulator Installation Instructions Section F 1 Attach the manipulator to the pedestal spacer or other mounting structure Installation Instructions Section F 2 8 Attach the tooling to the end of the manipulator arm Connect all airlines to the tooling Installation Instructions Section G 9 Provide air pressure to the manipulator and check for leaks NOTE Balance control machines have one bleed location see Machine Adjustments Section H 10 Level the manipulator and tooli
30. 00 NO CRACKS ARE TO BE PRESENT WITHIN 48 OF PEDESTAL CENTERLINE ANCHOR BOLTINSTALLATION INSTRUC TIONS 1 DRILL HOLE PERPENDICULAR TO THE WORK SURFACE WITH A DIAMETER EQUAL TO THE ANCHOR DIAMETER DRILL THE HOLE TO A DEPTH EXCEEDING MINIMUM EMBEDMENT 5 00 FOR 5 8 11 ANC HOR TO ENSURE FULL HOLDING POWER ITIS ACCEPTABLE TO DRILL FULLY THROUGH THE CONCRETE TO ALLOW THE BOLTS TO BE LATER DRIVEN INTO THE EARTH SHOULD THE MAC HINE BE MOVED IN THE FUTURE DO NOTREAM THE HOLE OR ALLOW THE DRILL TO WOBBLE 2 CLEAN THE HOLE USING COMPRESSED AIR AND A NYLON BRUSH A CLEAN HOLE IS NEC ESSARY FOR PROPER PERFORMANCE 3 ASSEMBLE A WASHER BETWEEN PEDESTAL SCREW J ACK AND FLOOR 4 ASSEMBLE THE NUTON THE ANCHOR SO THE NUTRESIS FLUSH TO J USTABOVE THE TOP OF THE ANCHOR PLACE ANCHOR IN HOLE STRIKE SHARPLY WITH HAMMER TO DRIVE DOWN FRIC TION FITANCHOR DESIGN MAY REQUIRE MORE FORCE THAN OTHER ANCHOR DESIGNS 5 TORQUE ANCHORS TO 85 110 FT LBS 6 NOTE THE DEEPER THE HOLE IS DRILLED THE GREATER THE PULL OUTFORCE BECOMES ANCHOR EMBEDMENT DEPTH NOT TO EXC EED 11 2 TIMES THE ANCHOR BOLT DIAMETER FROM THE OPPOSING FACE OF CONCRETE SLAB 96 63 7 MAIN POST CENTERLINE MAXIMUM STATIC MOMENT FROM MACHINE TOOLING amp PAYLOAD 45 000 IN LBS DETAILA SCALE1 3 QTY PART NUMBER DESCRIPTION 1 4 P000297 CONCRETE ANC BOLT 5 8 11 NC X 8 5 LG
31. 4 9300 1000 Rainbow Drive Waterloo IA 50704 319 234 5585 1 800 772 1724 2 COMPOSITION INFORMATION ON INGREDIENTS wt Percent CAS Registry Lube Oil Base Stock 90 95 064742 54 7 Petroleum Additives 5 10 Mixture 3 HAZARD IDENTIFICATION Emergency Overview Clear Amber Liquid May be dyed or odormasked Health studies have shown that petroleum hydrocarbons pose potential human health risks which may vary from person to person Exposure to liquids mists vapors and fumes should be minimized POTENTIAL HEALTH EFFECTS INHALATION Vapors are minimal under normal conditions but should be avoided concentrations may reach levels that could cause slight irritation EYE CONTACT May cause slight temporary eye irritation Corneal injury is unlikely Vapors or mists may irritate eyes SKIN CONTACT May cause skin irritation Discontinue use if irritation persists NGESTION Ingestion of oil may irritate the digestive tract and could cause diarrhea Single dose oral toxicity is greater than 5000 mg Kg in rats OTHER The TLV has not been determined for this material The TLV for oil mists is 5 mg cubic meter Hazardous Material Identification System HMIS Health 1 Flammability 1 Reactivity 0 Based on components CMORTHIAND MOTOR OILS LUBRICANTS Case IH Page 2 of 4 4 FIRST AID MEASURES INHALATION Remove
32. 7 78 79 80 001 001 00L 001 001 O0L OOL 00L 001 001 001 DCL 00 DCL OOL 00 001 001 O0L 001 001 OOL OOL DOL OOL O0L O0L DCL O0L OOL O0L 00 001 001 OOL 000 OOL DCL O0L O0L 001 001 001 001 O0L 000 001 001 OOL OOL O0L 001 O0L OOL 001 DCL 001 1 200125702 024 200125702 025 200125702 026 200125702 027 200125702 028 200125702 029 200125702 030 200125702 031 200125702 032 200125702 033 200125702 034 200125702 035 200125702 036 200125702 037 200125702 038 200125702 039 200125702 040 200125702 041 200125702 042 200125702 043 200125702 044 200125702 045 200125702 046 200125702 047 200125702 048 200125702 049 200125702 050 200125702 051 200125702 052 200125702 053 200125702 054 200125702 055 200125702 056 200125702 057 200125702 058 200125702 059 200125702 060 200125702 061 200125702 062 200125702 063 200125702 064 200125702 065 200125702 066 200125702 067 200125702 068 200125702 069 200125702 070 200125702 07 1 200125702 072 200125702 073 200125702 074 200125702 075 200125702 076 200125702 077 200125702 078 200125702 079 200125702 080 LENGTH 24 00 25 00 26 00 27 00 28 00 29 00 30 00 31 00 32 00 33 00 34 00 35 00 36 00 79 00 80 00 lt El RI 59 250 B C DRILL POINT AND ADD SET SCREW LOCK W REMOVABLE LOCTITE
33. ALLING OR PERFORMING ROUTINE MAINTENANCE See the specific instructions contained in this manual for lifting and placing the manipulator Support the lift arm structure when servicing the main lift cylinder Have a second person assist with lift soeed and other adjustments e PROPERLY STORE AND HANDLE THE MATERIALS USED FOR MAINTAINING THE MANIPULATOR Material Safety Data Sheets MSDS are included for proper storage handling and use of lubricants and other materials used for maintaining the manipulator equipment 15 00 SQUARE 17 50 NOTES 1 THE CUSTOMER IS TO SUPPLY CLEAN COMPRESSED AIR AT 90 PSI 120 PSI MAXIMUM AND 35 SCFM SET THE SYSTEM REGULATOR TO 90 PSI 2 COLOR ORANGE 3 MAXIMUM MACHINE MOMENT 36 000 IN LBS SYSTEM WEIGHT INCLUDING PAYLOAD MACHINE CAPACITY 160 LBS 550 LBS SQUARE 4 MACHINE SERIAL NUMBER AHS007251 01A MACHINE MODEL NUMBER LA 3030 RUN NUMBER 5007251 PNEUMATIC SCHEMATIC 200907001 113 00 5 USE 8595 OF REACH FOR LAYOUT PURPOSES ES 85 REACH 96 00 at 105 77 UP DOWN 54 00 ARMS LEVEL PITCH UP 46 77 UP 52 00 7 00 po PITCH DOWN A 1
34. COMPANY INFORMATION Refinish Products 19699 Progress Drive Strongsville OH 44149 PHONE NUMBERS 412 434 4515 U S 24 hours day 514 645 1320 Canada 01 800 00 21 400 Mexico 0532 83889090 China TECHNICAL 740 363 9610 DELAWARE OH 8 00 a m INFORMATION 5 00 p m EST PRODUCT SAFETY MSDS INFORMATION 412 492 5555 7 00 a m 4 30 p m EST Product ID ALK 200R 0808 PRODUCT NAME CLEAR BASE SYNONYMS None ISSUE DATE 06 13 2006 EDITION NO 4 CHEMICAL ALKYD FAMILY EMERGENCY OVERVIEW Flammable Keep away from heat sparks flames and other sources of ignition Do not smoke Extinguish all flames and pilot lights Turn off Stoves heaters electrical motors and other sources of ignition during use and until all vapors odors are gone CAUSES SEVERE EYE IRRITATION MAY CAUSE MODERATE SKIN IRRITATION MAY BE HARMFUL IF ABSORBED THROUGH THE SKIN VAPOR AND OR SPRAY MIST HARMFUL IF INHALED VAPOR IRRITATES EYES NOSE AND THROAT VAPOR GENERATED AT ELEVATED TEMPERATURES IRRITATES EYES NOSE AND THROAT HARMFUL OR FATAL IF SWALLOWED SECTION 2 COMPOSITION INFORMATION The following ingredient s marked with an x are considered hazardous under applicable U S OSHA and or Canadian WHMIS regulations If no ingredients are listed then there are no U S OSHA and or Canadian WHMIS hazardous ingredients in this product Material Percent Hazardous CAS Number XYLENES 1330 20 7
35. CREW AT ASSEMBLY 40 I I I I 01 215 2 625 85 1 1 1 I 1 1 4 ATASSEMBLY DRILL HOLE IN HEAD LARGER THAN POINT ON SET SCREW SO THAT THE SET SC REW DOES NOTBIND USE A BAND CLAMP WRENCH IN THIS AREA AROUND THE 2 625 CASE TO ORIENT iod THE VALVE MOUNTING SURFACE ON THE VEL CYL m 2 000 CASE IN THE PROPER POSITION LOSTLOAD ADJ USIMENT SCREW UP THEN LOCK THE POSITION VIA THE SET SC REW LOSTLOAD USTM ENT SCREW DOWN pe GEGEN m LOSTLOAD VALVE BLOCK ASSY CYLINDER END 10 5 998 n 824 ITEM NO QTY PARTNO DESCRIPTION LAE EE t Le LI LI Lu E i LGG 24 1 1 9106731 LA 6 040 DIA LIFTCYL CASE 29 2 1 9210501 LA LIFT C YL SHAFT 3030 4500 294 gt 2055 3 810 3 1 9106733 EXCESS VELOCITY CYLINDER CASE ASSY Q3 22 5 220235 4 1 9504804 LA 6 040 DIA LIFTCYLINDER PISTON 1 000 EE EA SS Se Es 5 1 9106758 LA 6 040 DIA LIFT CYLINDER HEAD SALG EA 7 4 P 22 EEN I N NAL WZ ZN 7 1 8607912 LOSTLOAD CYLINDER HEAD Z 7 a gt 2 22 8 1 8617900 PISTON LOSTLOAD CYLINDER Z Il UMMM i NU 4 2 224 lt lt 10 1 x001117 117 O RING 813 ID X 094 N1000 70 A
36. DA IL FILLED HANN 55 SKRE o N 11 2 200121 2 121 BACK UP WASHER 1 500 SOK 7 7 A VA 2 A S 13 1 001033 033 O RING 2 000ID X 070 N10 A VG 7 X 2 2 lp vA 2 SEI 14 2 8607911 NYLON BUSHING GROR Ma VIAVZZT IVV 25 15 2 000408 1 750 BORE TRUARC N5000 175 INT SIK 16 2 X001226 226 O RING 2 000ID X 125 N10 KEE e se EE 18 5 09836 STAT O SEAL PARKER NO 600 0101 10 e 19 1 P004581 5 16 24 NF X 625 55 12 2 8 20 1 002580 THIN HTNYL INS L NUT 312 24 am cs 199 SECTION A A 21 2 X200226 BACK UP 2 00 ID X 125 POLY U 22 2 P000333 1 8 NPTPLUG 1 500 5 750 STROKE 1250 23 1 P002113 FULL HEIG HT NY INS LO C KNUT 1 000 14 24 2 P001263 218 Q RING 1 1 4 ID 1 8 C S 70BN 25 1 P004234 OIL SEAL 1 250 SHAFTC R 12330 26 1 09822 U CUP W RO UNDED LIP 4274E40805500 S 32008 27 1 09801 256 O RING 5 750 ID X 125 CS 28 1 P003059 6 000 BORE TRUARC N5000 600 INT 29 1 X001121 121 O RING 1 062ID X 094 N1000 70 30 1 P000069 HX SKTCP PNTS S 250 20 X 500 31 1 9109900 DUAL DIRECTION EXCESS VELOCITY SAFETY LOCK VALVE 25 000 RETRACTED 1 mms NG ER MUFFLER PLASTIG JAM 1012 01 30 750 EXTENDED DESCRIPTION ALL DESIGNS SKETC HES AND DRAWINGS ARE THE PROPERTY OF POSITECH LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETC HES OR DRAWING S WITHO UT THE WRITTEN CONSENTOF POSI
37. DERMAL INHALATION CAS Number 1050 g kg LD50 g kg LC50 mg l XYLENES 15 40 4 30 g kg 1 70 g kg 21 88 g L 4 hr 1330 20 7 METHYL ETHYL 7 13 2 74gikg 13 00 Not Available KETONE 78 93 3 ETHYL BENZENE 3 7 3 50 g kg 17 80 g kg Not Available 100 41 4 2 BUTOXY 3 7 7 glkg 22g kg 2 18g L 4 hr ETHANOL 111 762 CHRONIC TOXICITY Ingredient Target Organ Chronic Effects Bone marrow and blood tissues Blood Carcinogen Ear Kidney Liver Embryotoxin Teratogen Brain Central nervous system Lung Mutagenicity Toxicity This has not been tested for this product Reproductive Toxicity This has not been tested for this product SUPPLEMENTAL HEALTH INFORMATION Product ID ALK 200R 0808 PRODUCT NAME CLEAR BASE Material Percent CAS Ingredient Specific Animal Data Number METHYL 7 13 This product contains methyl ethyl ketone MEK ETHYL has been shown to cause minor embryotoxic fetotoxic KETONE effects in laboratory animals exposed for prolonged 78 93 3 periods at high concentrations via inhalation The potential for human exposure to high concentrations is expected to be low due to the irritating effects of MEK at low concentrations ETHYL 3 7 Ethylbenzene has been reported by NTP to cause cancer BENZENE in laboratory animals following a chronic 2 year 100 41 4 inhalation exposure Dose levels of 75 250 and 750 ppm were used with evidence of carcinogen
38. E IF ORANGE STANDARD BLUE OR YELLOW IF YOUR MACHINE WAS A SPECIAL COLOR WE WILL EITHER PRIME PAINT THE PART GRAY OR YOU MAY SEND US YOUR PAINT WHICH WE WILL RETURN WITH THE PART NOTE Please check prices before ordering because they are subject to change 50 00 minimum order policy Positech 191 Rush Lake Road Laurens IA 50554 Phone 712 841 4548 Fax 712 841 4765
39. E MACHINE S TO SUPPLY 80 PSI RIGHT MAIN POST ASSEMBLY e AT THE INLET DF THE VACUUM GENERATOR ee 30 Gen UP SPEED ADJUSTABLE FLOW CONTROL 3X4 1 2 FILTER REGULATOR VALVE TO LIMIT THE 1203 SEE OPERATOR S MANUAL MAX UP SPEED PURPLE DOWN SPEED ADJUSTABLE FLOW CONTROL VALVE TO LIMIT THE MAX DOWN SPEED BLEED DOWN SPEED ADJUSTABLE MUFFLER TO ADJUST THE RATE AT WHICH THE LOAD LOWERS WHILE THE VACUUM OFF BUTTON IS PRESSED SN CYLINDER LOSS DF AIR SAFETY LOCK VALVE SET SLIGHTLY ABOVE THE NO LOAD PRESSURE SET HIGHER TO RELEASE THE GRIPPER BEFORE THE LOAD IS FULLY SUPPORTED NOTE AIR PRESSURE IS SUPPLIED TO PORT 3 WHEN SUPPLY PRESSURE AT PORT 1 IS BELOW THE VALVE SET PRESSURE RED WHITE MIN LIFT CYL PSI TO ADJUST WITH PAYLOAD UNLOADED SLOWLY INCREASE REGULATOR PRESSURE UNTIL MACHINE STARTS TO DRIFT UP READ GAUGE DECREASE REGULATOR PRESSURE BY 3 7 PSI FROM READING TAKEN DURING DRIFT UP 4 WARNING DO NOT SET REGULATOR MORE THAN 7 PSI LOWER GSC ADJ GRIPPER SAFETY CIRCUIT ADJUSTER ADJUST SEQUENCE VALVE TO PREVENT PAYLOAD FROM BEING RELEASED UNTIL IT IS SUPPORTED WARNING Do VACUUM GAUGE THAN PRESSURE READING AT DRIFT UP NEVER SET REGULATOR TO ZERO PSI GRIPPER SAFETY CIRCUIT IS NOT RELIABLE ON PAYLOADS UNDER 25 LBS NOTE MISC FITTINGS ARE USED BUT ARE NOT SHOWN
40. ERIAL SAFETY DATA SHEET Supersedes 07 19 94 MSDS NOR290 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Product Name NORPLEX II GREASE Product description Petroleum based Lithium complex grease MANUFACTURER EMERGENCY TELEPHONE NUMBERS Northland Products Company Chemtrec 1 800 424 9300 1000 Rainbow Drive Waterloo IA 50704 319 234 5585 1 800 772 1724 COMPOSITION INFORMATION ON INGREDIENTS wt Percent CAS Registry d Distillates Petroleum hydrotreated heavy paraffinic gt 93 64742 54 7 or Distillates Petroleum solvent dewaxed heavy paraffinic 64742 65 0 and Distillates Petroleum solvent refined heavy napthenic 64741 96 4 and Distillates Petroleum solvent dewaxed heavy napthenic 64742 63 8 or Residual oils Petroleum solvent dewaxed heavy napthenic 64742 62 7 and Residual oils Petroleum hydrotreated 64742 57 0 and Lithium Complex Soap Thickener Mixture Proprietary Additives lt 7 Mixture HAZARD IDENTIFICATION Emergency Overview Smooth dark blue grease with a mild to bland odor Health studies have shown that petroleum hydrocarbons pose potential human health risks which may vary from person to person Exposure to liquids mists vapors and fumes should be minimized POTENTIAL HEALTH EFFECTS INHALATION Vapors are minimal under normal conditions but should be avoided concentrations may reach levels that could cause slight irritation EYE CONTACT Ma
41. FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHES OR DRAWING S WITHO UT THE WRITTEN CONSENTOF POSITECH IS EXPRESSLY FORBIDDEN UNSPECIFIED TOLERANCES 050 030 DEBURR ALL SHARP EDGES FOSSET amma LAURENS IOWA 50554 MAIN LIFTARM ASSY LA 3030 STEEL FOR DWG D SCALE J DRAWN 12 DAE 6 27 2006 E JAM DWB ANGLE 5 DEG CLASS 910 CODE Dwe 200133806 EE NO MAIN ASSY LA 3030 STEEL 910 D BLDG 8 M 57 PART NUMBER 200125701 024 200125701 025 200125701 026 200125701 027 200125701 028 200125701 029 200125701 030 200125701 031 200125701 032 200125701 033 200125701 034 200125701 035 200125701 036 200125701 037 200125701 038 200125701 039 200125701 040 200125701 041 200125701 042 200125701 043 200125701 044 200125701 045 200125701 046 200125701 047 200125701 048 200125701 049 200125701 050 200125701 051 200125701 052 200125701 053 200125701 054 200125701 055 200125701 056 200125701 057 200125701 058 200125701 059 200125701 060 200125701 061 200125701 062 200125701 063 200125701 064 200125701 065 200125701 066 200125701 067 200125701 068 200125701 069 200125701 070 200125701 071 200125701 072 200125701 073 200125701 074 200125701 075 200125701 076 200125701 077 200125701 078 200125701 079 200125701 080 LA RA FIRST ARM ASSY
42. FT PAYLOAD IF THE GREEN INDICATOR LIGHT IS NOT SHOWN AND VACUUM GAUGE INDICATES LEVEL BELOW 20 IN HG VACUUM OFF PROOF MOMENTARY CONTACT PUSH BUTTON FOR VACUUM OFF CONTROL VACUUM PUMP PIAB VGS 3010 9 BLACK ERE 32 Q d I BLACK VACUUM DN lt MOMENTARY CONTACT e PUSH BUTTON FOR Gi METERING VALVE VACUUM ON CONTROL FOR UP DOWN CONTROL 99 BLUE PITCH DOWN PITCH UP MOMENTARY CONTACT MOMENTARY CONTACT PUSH BUTTON PART PUSH BUTTON PART STOP WHEN RELEASED WHEN RELEASED PITCH UP PITCH DOWN SPEED ADJ SPEED ADJ FLOW CONTROL FLOW CONTROL SAFETY SAFETY LDCK ie ie LDCK VALVE VALVE e CONNECTED TO CONNECTED TO PITCH DOWN SIDE PITCH UP SIDE OF ACTUATOR OF ACTUATOR PITCH ACTUATOR 8 17 1 SSC elm cc E ee vad cup UPDATED TO AS BUILT AND HOSE COLORS SLF DESCRIPTION DATE ALL DESIGNS SKETCHES AND DRAWINGS ARE THE PROPERTY DF POSTECH CORPORATION LETTING OR ALLOWING TO BE LET THE KNOWLEDGE FOR DESIGN AND OR FABRICATION FROM SAID DESIGNS SKETCHS OR DRAWINGS WITHOUT THE WRITTEN CONSENT OF POSITECH CORPORATION IS EXPRESSLY FORBIDDEN Pusilerh PNEUMALIG SCHEMATIC rap NONE 23 MAR 2009 BRAN SLF sonronarion Fe IS 20090700
43. However under RCRA it is the responsibility of the product user to determine at the time of disposal whether a material containing the product should be classified as a hazardous waste 40CF CANADIAN STATUS All ma R261 20 24 terials contained in this product are listed on the Canadian Domestic Substances List EUROPEAN UNION All ma terials contained in this product are listed on EINECS STATE REGULATORY INFOR The following chemicals product specific health be applicable for state ATION are specifically listed by individual states other and safety data in other sections of the MSDS may also requirements For details on your regulatory requirements you should contact the appropriate agency in your state COMPONENT CAS NUMBER CONCENTRATION STATE CODE p dichlorobenzene less than 150 ppm 00106 46 7 Material known to the state of California to cause cancer and or birth defects California Proposition 65 16 OTHER INFORMATION HMIS CLASSIFICATION Health 2 Flammability 2 Reactivity 0 B NFPA RATING Health 2 Fire 2 Reactivity 0 Special None REASON FOR ISSUE Update to ANSI format PREPARED BY Richard P Kelly TITLE Technical Manager APPROVAL DAT June 21 2002 SUPERCEDES DATE November 7 2000 REVISION NUMBER 04 This information is to the best of Marve
44. LENGTH ITEM NO QTY PART NO DESCRIPTION 200125702 XXX LA RA FIRST ARM WELDMENT 200211506 MP BRNG SPINDLE WELD LA RA SPEC 46 000 IN LB 7915604 BRAKE ADJUSTING PLUG 8223700 9106409 9106411 BRAKE PUCK MAIN POST DRAG BRAKE HOUSING RETAINING NUT MAIN BEARING LA 9106419 MID JNT BRG SHAFT PIVOT HSG SLEEVE W 9106420 LA MJ SHAFT SPEC 9000 IN LB W FLNG 9106421 MIDDLE JNT BRG SHAFT ADJ NUT LOWER 9106422 MJ BRG SHAFT ADJ NUT UPPER 11 P000084 CPPTSSS 5 16 24 X 3 8 12 P000094 BRSTPSSS 5 16 24 NF X 375 13 P000106 SHCS 3 8 16 X 3 4 14 P000179 SHCS 3 4 10 X 1 1 2 15 P000256 HLOCK 3 8 P000261 HLOCK 5 8 17 P000425 5 000 BORE TRUARC N5000 500 INT 18 P000542 DANLY SPRING NO 9 1607 36 P001809 P003475 2 677 BORE TRUARC N5000 268 INT CONE BRG 1 500 ID TIMKEN 19150 21 P003476 CUP BRNG 2 687 OD TIMKEN 19268 22 P003477 OIL SEAL 2 00 SHAFT C R 19783 23 P003600 HHCS 5 8 11 NC X 2 000 24 P005749 CONE BRG 2 875 ID TIMKEN 567 25 P005750 CUP BRNG 5 00 OD TIMKEN 563 lh IN 0 4 IN IN MIF DID 005752 X001248 OIL SEAL 3 875 SHAFT DIA G R 38691 248 O RING 4 750 ID X 125 N1000 70 0 SECTION XXX ANGLE MFG ROUTING ASSEMBLY DEBURR ALL SHARP EDGES UNSPECIFIED TOLERANCES XX
45. METHYL ETHYL KETONE 7 13 X 78 93 3 ETHYL BENZENE 3 7 X 100 41 4 2 BUTOXY ETHANOL 3 7 X X 15 40 X 111 76 2 As Glycol ethers 111 76 2 See Sections 8 and 15 for information SECTION 3 HAZARDS IDENTIFICATION ACUTE OVEREXPOSURE EFFECTS EYE CONTACT Causes severe eye irritation Redness itching burning sensation and visual disturbances may indicate excessive eye contact SKIN CONTACT May cause moderate skin irritation Dryness itching cracking burning redness and swelling are conditions associated with excessive skin contact SKIN ABSORPTION May be harmful if absorbed through the skin INHALATION Vapor and or spray mist harmful if inhaled Vapor irritates eyes nose and throat Vapor generated at elevated temperatures irritates eyes nose and throat INGESTION Harmful or fatal if swallowed SIGNS amp SYMPTOMS OF OVEREXPOSURE Repeated exposure to high vapor concentrations may cause irritation of the respiratory system and permanent brain and nervous system damage Eye watering headaches nausea dizziness and loss of coordination are indications that solvent levels are too high Intentional misuse by deliberately concentrating and inhaling the contents can be harmful or fatal Dryness itching cracking burning redness and swelling are conditions associated with excessive skin contact MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE Not applicable CHRONIC OVEREXPOSURE EFFECTS Avoid lo
46. O ACCESS Ed ti ER He PITCH ADJUSTMENT SCREW ITEM NO PART NUMBER DESCRIPTION 1 200908508 PEJ FRAME WELD 1500 IN LB 2 9708500 BRACKET CYLINDER MOUNT ADJUSTABLE 3 200028683 PIVOT SHAFT WELDMENT 4 9708503 CLEVIS 5 8 18 CYL SHAFT 3 25 LONG 5 9708504 PIN 500 DIA X 1 063 6 P000432 500 SHAFT TRUARC 5100 50 EXT 7 P008866 AIR CYL 3 00 BORE X 7 00 STROKE 8 9410416 PIN 500 DIA X 2 625 HARDENED 9 9629911 PIN 500 DIA X 1 443 HARDENED 10 P003734 JOURNAL BRG 593 OD X 500 ID X 365 LG 11 P001538 JAM NUT HEX 250 20 12 P002570 SOCKET HD CAP SCR 250 20 X 1 000 13 2 P009933 SEALED BRG 5 OD X 688 OD X 875 LG 14 6 8500805 1 250 X 515 X 031 NYLON WASHER 15 1 200030194 PEJ COVER 16 4 P002005 10 EXTERNAL TOOTH LOCK WASHER 17 4 P000044 BHSCS 10 32 X 3 8 18 1 P000067 SHCS 1 4 20 X 1 1 2 19 01538 JAM NUT HEX 250 20 20 4 P002574 HLOCK 1 4 21 1 P000255 SAE 3 8 22 1 P000256 HLOCK 3 8 23 1 00106 SHCS 3 8 16 X 3 4 24 4 P000063 SHCS 1 4 20 X 3 4 25 4 P002399 USS 10 6 118 A UPDATED TO AS BUILT 12 2009 REV DESCRIPTION BY DATE UNLESS OTHERWISE SPECIFIED Ar
47. OR LISTED HERE Jarr eaer no Sam Go 1 sem mennene E 1 SSS ne muse veer 3 ave LS leese ass Grans FLAGG PET x 174 BOD ra te SE KEENE fe ar vave i fo ero ves a Fs s fis ra va er PR weg ss cor ein REF Fass oora wee FER VAL ETTER o ni aens er sy SS EED ef ef aet VACUUM DFF MOMENTARY CONTACT PUSH BUTTON FOR VACUUM CONTROL RED WHITE FEATURES 1 METERING VALVE CONTROL CIRCUIT UP DOWN 2 VACUUM ON CONTROL MDMENTARY CONTACT PUSH BUTTON 3 GRIPPER SAFETY CIRCUIT TO PREVENT THE VACUUM FROM SHUTTING OFF UNTIL THE PAYLOAD IS SUPPORTED 4 LIFT CYLINDER SAFETY LOCK VALVE TO PREVENT THE ARM FROM DROPPING DUE TO SUDDEN LOSS OF SUPPLY AIR 5 TIMED BLOW OFF 6 VACUUM OFF PROOF CONTROL MOMENTARY CONTACT PUSH BUTTONS 7 MINIMUM LIFT CYL PSI 8 SOFT PITCH CONTROL MOMENTARY CONTACT PUSH BUTTONS THESE COMPONENTS ARE LOCATED IN THE VALVE ENCLOSURE BLACK BLACK WHITE VAC OFF DELAY ADJUSTABLE FLOW CONTROL VALVE E BLOW OFF TIME ADJUSTABLE FLOW Cy CONTROL TO CHANGE THE AMOUNT OF TIME THE BLOW OFF IS DN WARNING PART SURFACE QUALITY OR DEFECTS WILL CONTRIBUTE TO REDUCED VACUUM CUP SEAL QUALITY AND PART SECURITY FOR LIFTING DO NOT ATTEMPT TO LI
48. PORATION IS EXPRESSLY FORBIDDEN PROFILE VIEW LA 3030 W PITCHING VAC TOOL Pasi SCALE 1 12 DATE 13 MAR 2008 DRAWN KJB CORPORATION gt CLASS cope 920 5007251 02 2012 A OPERATOR SERVICE MANUAL SUPERIOR FEATURES OF YOUR LODEARM REACTION ARM AIR MANIPULATOR Positech manufactures the LodeArm 3030 the LodeArm 4500 and the Reaction Arm as air operated lift assist devices manipulators These manipulators are rated for payloads ranging from 0 to 275 LB at 90 PSI air input These manipulators are intended for universal mounting either floor mounted overhead mounted from the ceiling or from an overhead rail system Users benefit from the increased safety versatility and efficiency as well as the low maintenance requirements that have been designed into these machines Positech is not aware of any other machines currently offered which can match all of these superior features FEATURES A DESIGN FACTOR Positech manipulators are structurally designed to a 5 1 design factor against failure based on the ultimate tensile strength of the materials used B LOST LOAD CONTROL DEVICE LodeArm Models w metering control only In addition to the standard lift cylinder Positech uses an independently sealed hydraulic cylinder to prevent uncontrolled vertical travel of the arm This uncontrolled movement could be caused if a payload is inadvertently lost during transfer For example If
49. Q Corporation AVAL 057 A Division of American Handling Systems Inc Quality System Registered ISO 9001 2000 Q9001 2000 Certificate QSR 498 OPERATOR SERVICE MANUAL LODEARM 3030 Material Handling Solutions Featuring Pasitech Conco 191 North Rush Lake Road Laurens lowa 50554 1299 Tel 712 841 4548 Fax 712 841 4765 April 22 2009 MAG Automation amp Controls 4950 Marlin Drive Machesney Park IL 61115 GENERAL MACHINE CONFIGURATION MODEL LA 3030 SERIAL NO 007251 01A RUN NO AHS7251 TOOL SERIAL NO 007251 02A OPERATING PRESSURE 90 psi SCFM 35 MAX PAYLOAD amp TOOL CAPACITY 40 165 THE MACHINE INCLUDES THE FOLLOWING 1 PROFILE LODEARM 3030 W PITCHING VAC TOOL AHS007251 02 A 2 LA FIRST ARM ASSY WO BRAKES 48 200125701 052 4 MAIN LIFT ARM ASSY LA 3030 STEEL 200133806 054 A 5 6 040 LIFT CYLINDER LODEARM 3030 ELF W LL 9608916 A 6 DOWNSHAFT WELDMENT 200121601 045 7 TOOL ASSEMBLY V AC WPEJ 200907605 A 8 PNEUMATIC SCHEMATIC 200907001 A with Metering Control Circuit Vacuum On Control Gripper Safety Circuit Lift Cyl Safety Lock Valve Timed Blow Off Vacuum Off Control Minimum Lift Cylinder PSI Soft Pitch Control SO DI e DN deter pics 10 PEDESTAL WLDMNT LA RA AJB40 96 0L STEEL 200028800 087 11 COLOR Orange 150 P013100 CONTENTS OF OPERATOR S SERVICE MANUAL MACHINE DESCRIPTION Lodearm with Standard Features amp Options as Listed FO
50. R MAG RUN AHS7251 MODEL Lodearm 3030 SERIAL NO 007251 01A TOOL SERIAL NO 007251 02A CONTROL NO OS 009113 COMPILED BY Karen Siepker ITEM DESCRIPTION SHEET NO REV DO AND DO NOT 1 Machine Profile 3030W Pitching Vac Tool AHS007251 02 2 Lodearm Operation Service Manual 1 51 3 Main Lift Arm Assy LA3030 54L amp Parts List 200133806 054A 4 LA First Arm Assy WO Brakes 52 amp Parts List 200125701 052A 5 LA 3030 MJ Assy Standard amp Parts List 200315004 6 Lodearm Lift Cylinder Assy amp Parts List 9608916 A 7 LA REA 3000 300 Rot No Air 9218914 300 E 8 Tool Assy Vac W PEJ amp Parts List 2009007605 A 9 Horz PEJ Assy 1500 In Lb 2009008507 10 RH Steering Handle W Single PB Box 200819608 11 LH Steering Handle With Single 200819607 12 Pneumatic Schematic amp Parts List 200907001 13 Schematic Soft Pitch 1 8 NPT 200828906 14 Mtg Plate Assy GSC W Valves And Fittings 200723600 15 Pedestal Mtg Sam G LA RA AJB 40 amp Parts List 200112701 10 Material Safety Data Sheet 1 15 17 Pneumatic Service Checklist I page 18 Recommended Spare Parts List I page Safe Operation amp Maintenance Guidelines Important to read and understand before operating or maintaining this equipment Do s and Do Not s The following are Do s and Do Not s for safe operation of the manipulator A few minutes spent reading these rules can make an operator aware of his her own safety and the safety of others Frequent examinations and periodic ins
51. RATHINC 98 504 10 200828906 Sun spere D E J K NOTE MISC FITTINGS ARE USED BUT ARE NOT SHOWN OR LISTED HERE QT Y PART NU DESCRIPTION 1 1 133 008959 NORGREN SPORT 2POS 10 32 AIR VALVE 2 1 133 006051 PILOT OPER CHECK VAL 1 4 NPT 3 1 1108 004661 SILENCER MUFFLER SPEED CONT 1 4 NPT 4 1 133 P003829 CROUZET MANOSTATS VALVE 81 502 160 2 1 1013 200719900 MTG PLATE 30X30X 375 GSC VALVES 6 4 1129 006088 ELBOW 90D SWVL 10 32M X 156 TUBE 7 3 171 001060 SPACER NYLON 10X1 2 LG RAF 1159 10 N 8 5 124 000602 STAT LI SEAL PARKER 600 0101 10 9 3 118 X001007 007 O RING 156 ID X 062 N1000 70 10 1 100 P012336 S SBHSCS 10 32 X 7 8 1 3 100 P004991 S SBHSCS 10 32 X 1 4 e 11 129 P003656 CUNNECTDR 10 32 M THRD X 156 TUBE 3 3 100 P006085 S SBHSCS 10 32 X 3 4 14 3 109 005071 BANJO STUD MANIFOLD 10 32 15 6 7 CONNECTED TO SYSTEM PRESSURE We CONNECTED TO METERING VALVE DOWN PORT HOSE PURPLE 2 S 3 BLACK BLEED DOWN SPEED ADJUSTABLE MUFFLER NOTE AIR PRESSURE IS SUPPLIED TO PORT 3 WHEN SUPPLY PRESSURE AT PORT 1 IS BELOW THE VALVE SET PRESSURE 4 FROM RELEASE PUSH BUTT N RD Re e Be Wo e 22212
52. RS Refer to the schematic assembly drawing provided for vacuum filter locations Most filters may be cleaned if necessary The service interval will vary depending upon the particular tooling application Refer to the schematic drawings and parts lists for identification TOOLING BEARINGS Refer to the tooling assembly drawing s provided for any tooling bearing locations and descriptions Grease zerks are provided if necessary Service intervals will vary according to the type and usage of the tooling Manufacturer s part numbers for many of these items are provided in the parts lists LIFT CYLINDER The lift cylinder requires no maintenance H the lift cylinder develops leak past the seals it will need to be repaired or replaced For a replacement cylinder contact Positech Refer to the Recommended Spare Parts List for seal kit information 1 Lift Cylinder Removal a Place a block under the lifting assembly to firmly support it with the arm in the fully down position b Depressurize the lift cylinder as follows i For metering valve controls and duplex controls Operate the down control until the air flow out of the cylinder stops ii For balance controls Select the No Load balance circuit lower the arm and back out CCW the No Load Adjustment all the way it should not fall off NOTE The arms should now be completely supported by the block under the lift assembly C Disconnect the air supply d Disconnect
53. TECH IS EXPRESSLY FORBIDDEN LA 3030 LIFT CYL ASSY 6 040 BORE W LL amp ELF SEAL DEBURR ALL SHARP EDGES UNSPECIFIED TOLERANCES FOR XX 2050 DWG XXX 030 I D SCALE 1 2 DAT 29 MAR 96 Ga MJR REDRAWN IN SOLIDWORKS 22 AUG 01 DWB ANGLE 5DEG CLASS CODE 571 pe 9608916 n NO NO QTY PARTNO DESCRIPTION MATERIAL MQTY 1 1 P004639 SKTHD C S 312 24 X 2 500 LG 2 1 02580 THIN HTNYL INS L NUT 312 24 3 1 9218911 LA ENDJ OINTBRG MTG SHAFT 000203 3 780 4 1 9201526 LA UPPER BRG RETAINING PL 000452 875 5 1 9218913 LA END OINTLOWER MTG PLATE 000454 1 000 6 3 P004038 HX SKTHF DG P S S 500 X 1 000 7 6 P000064 SHCS 1 4 20 X 1 1 4 8 2 9220201 MODIFIED SKTHD C S 5 16 18 P000102 9 3 P004288 SHCS 3 8 16 X 1 3 4 10 3 P000256 HLOCK 3 8 11 1 P005808 CROSSED ROLLER 90MM x 60MM x 13MM 12 1 9218912 LA ENDJ OINTBRG ADJ NUT R001183 875 13 1 P000073 HX SCKT BRS TIP SS 1 4 28 x 375 1 000 4 195 1 000 CHANGED TO SOLID WORKS PRINT JAM 94300 B CHANGED NAME WAS 9218914 330 MR 12694 EN 1 752 3 WAS 1 748 9 Wal 5 12 93 LENG THEN SHAFT 4 195 WAS 3 570 OAL MJR 5 10 93 6 250 ROUTING ALL DESIGNS SKETCHES AND EE POSTECH 5 500 010 B C er POSITECH IS EXPRESSLY FORBIDDEN CHKD 7 L 7 7
54. Z SEDER 22 VDA A SECTION A A SCALE 1 2 MATERIAL MQTY WEIGHT 42 786 LBS SIMILAR TO 200133806 P o A 010 SECTION C C SCALE 1 2 NO QTY PARTNUMBER DESCRIPTION r F 200120902509 MAINUFTARM WIDMNT 3030 34 00 2 2 200617870 XXX OFFSET PARALLEL ARM WELDMENT ST 3 1 8827007 U FRAME PL PARALLEL ARM MJ PIN 4 1 200134406 051 PIN 0 750 X 5 1 FREE HARDENED 5 1 200134406 032 PIN 0 750 X 3 2 FREE HARDENED 6 1 9100413 DOWN ARM PLPIN 7 1 9100802 MIDDLE OINTPLPIN 8 2 9103807 990 OD 760 ID x 1 065 SLEEVE 9 10 P000434 2750 SHAFT TRUARC 5100 75 EXT JOURNAL BRG FIBERGUDE 8750D X 10 2 P000468 7500 X 750LG 11 P000491 OPEN NDL BRG 750 ID x 1 000 OD 375W 12 P005751 OPEN NDL 75010 1 0000 Dx 750W 13 P005829 OIL SEAL 750 ID X 1 0 OD X 188W e OST WASHER NYLO N 765 ID x 1 500 OD x 15 9100803 1 500 X 760 770 X 031 NYLON WASH 16 200627216 SLEEVE 990 OD X 755 ID X 2 375 LG A 4247 A N NOM AXE C 2 26 44 REDE GNE AN Sb um TA 77 SECTION B B SCALE 1 2 LL ME A CHANGED TO NEW STYLE ARM LINKS WAS 200120903 DWB 28 06 MFG ROUTING ASSEMBLY DESCRIPTION ALL DESIGNS SKETC HES AND DRAWINGS ARE THE PROPERTY OF POSITECH LETING OR ALLOWING TO BE LET THE KNOWLEDGE
55. a few inches before locking and then it should move slowly upward NOTE If the lost load safety cylinder does not operate properly refer to the Machine Adjustments Section C for details on the Lost Load Safety Locking Valve Also check the cylinder oil level Maintenance Instructions Section 2 CAUTION Be sure to properly adjust the balance duplex or metering controls before operating the manipulator If the locking valve adjustments do not correct any improper operation of the lost load safety cylinder replace the locking valve immediately 20 3 Gripper Safety Circuit GSC CAUTION Do not perform this test while gripping the payload Test weights should be hung from the tooling NOTE The GSC is factory adjusted and may not require further adjustment All adjustable valves are labeled See the air schematic provided for valve locations and other information a Lifta 22LB test weight using the Metering or Balance Controls b Press the gripper control button NOTE The gripper should not open or close If the gripper operates unscrew the GSC adjuster screw until the gripper will not operate C Slowly set down the payload using the Metering or Balance Controls The gripper should now operate NOTE If the gripper does not operate turn in the GSC adjuster screw until the gripper will operate Repeat steps a and b 21 4 Pose Ry 7 0 VY N 22 20 4 KS QYZ ZA
56. a part supporting sling should break the compressed air in the lift cylinder would ordinarily cause the arm to move upward in an uncontrolled violent manner However Positech s Lost Load Device is designed to prevent this dangerous movement When properly adjusted the lost load valve on the cylinder will detect unusual vertical speeds it will then stop the upward travel within a few inches following the loss of the load and will allow the arm to move upward at a controlled speed The Lost Load Device provides easy adjustment for sensitivity by the user Since oil is used only in the independently sealed lost load cylinder and not in the main lift cylinder this eliminates objectionable messy oil misting at various points on the machine including at the operator s metering valve controls C END OF ARM LOADING The Reaction Arm and LodeArm series manipulators are designed with parallel linkage lift arms which keeps the tool mount horizontal The parallel linkages make it possible to mount an extended tool from the end of the arms with an end joint moment capacity of 3 000 to 5 000 in lb This permits users to extend the tooling and payload well beyond the end of the arm and still fully rotate 360 degrees continuously around a vertical axis at the end of the arm D UNIVERSAL MOUNTING These manipulators can be mounted either from a floor mounted pedestal or from an overhead mount such as the ceiling or on a rail system E MAGIC VALVE
57. ablished established pouring Avoid free fall of liquids in excess of a few inches METHYL ETHYL 7 13 200 ppm 300 ppm Not Not STORAGE KETONE established established vs 78 93 3 Do not store above 120 degrees F 48 degrees C Store large quantities ETHYL BENZENE 3 7 100 PPM 428 PPM Not Not in buildings designed and protected for storage of NFPA Class IB 100 41 4 established established flammable liquids 2 BUTOXY 3 7 5 20PPM Not Not Not ETHANOL established established established SECTION 8 EXPOSURE CONTROLS amp PERSONAL PROTECTION 1412 622 ENGINEERING CONTROLS Provide general dilution or local exhaust ventilation in volume and pattern to keep the concentration of ingredients listed in Section 8 below the lowest suggested exposure limits the LEL below the stated limit and to remove decomposition products during welding or flame cutting PERSONAL PROTECTIVE EQUIPMENT EYES Wear chemical type splash goggles when possibility exists for eye contact due to splashing or spraying liquid airborne particles or vapors Key ACGIH American Conference of Governmental Industrial Hygienists OSHA Occupational Safety and Health Administration TLV Threshold Limit Value TWA Time Weighted Average PEL Permissible Exposure Limit 1989 Vacated values IPEL Internal Permissible Exposure Limit Ceiling TLV or PEL Ceiling Limit STEL TLV or PEL Short Term Exposure
58. and any payload may now be floated to the desired location Read the Duplex Control Adjustments Machine Adjustments Section D 8 before adjusting the controls and operating the manipulator MAINTENANCE INSTRUCTIONS AIR SUPPLY Your Positech air manipulator has an air supply filter regulator lubricator lubricator optional FRL located near the top of the main post Refer to the FRL instructions provided for proper maintenance cleaning and adjustment Use SAE 10 oil in the lubricator Service intervals will vary with the quality and volume of the air supplied Adjust the lubricator for one drop in each ten minutes of machine control operation NOTE The manipulator requires clean regulated air Positech recommends an upstream filter and regulator in the air supply This allows the manipulator s filter and regulator to act as secondary units This will help protect the valves cylinders and other components from damage Manipulators with vacuum generators require a non lubricated air supply MAIN POST ROTATION BEARING IMPORTANT Inspect the bearing every 1000 hours of machine use and after each machine overload of more than 10 for any signs of bearing looseness or bolt looseness If the bearing shows any sign of out of limit looseness replace the bearing immediately DO NOT operate the manipulator if the main post bearing shows any sign of bearing wear or bolt looseness 1 To check for bearing wear CAUTION If the main p
59. are listed on the U S TSCA Inventory or is otherwise exempt from TSCA Inventory reporting requirements FEDERAL REGULATIONS US Regulations Material Percent CAS Number CERCLA HS SARA EHS SARA 313 RQ LBS TPQ LBS XYLENES 15 40 100 Ibs Not Listed Listed 1330 20 7 METHYL ETHYL 7 13 5000 Ibs Not Listed Not Listed KETONE 78 93 3 ETHYL BENZENE 3 7 1000 Ibs Not Listed Listed 100 41 4 2 BUTOXY 3 7 Not Listed Not Listed Not Listed ETHANOL 111 76 2 As Glycol ethers Not Listed Not Listed Listed 111 76 2 SARA 311 312 Health acute Yes Health chronic Yes Fire flammable Yes Pressure No Reactivity No WHMIS HAZARD CLASS Class B Division 6 Class D Division 2 Subdivision A Class D Division 2 Subdivision B Class D Division 1 Subdivision B STATE PROVINCIAL REGULATIONS CALIFORNIA PROP 65 WARNING This product contains a chemical known to the State of California to cause cancer Additional Information Material Percent CAS Number IARC IARC IARC NTP OSHA Group Group 2B Known 1 2A Suspec wn Proba ted Human ble Carc Carc Carc ETHYL BENZENE 3 7 N N Y N N Y 100 41 4 Key IARC International Agency on the Research of Cancer ACGIH American Conference of Governmental Industrial Hygienists NTP National Toxicology Prog
60. ble SECTION 13 DISPOSAL CONSIDERATIONS Provide maximum ventilation only personnel equipped with proper respiratory and skin and eye protection should be permitted in the area Take up spilled material with sawdust vermiculite or other absorbent material and place in containers for disposal Waste material must be disposed of in accordance with federal state provincial and local environmental control regulations Empty containers should be recycled by an appropriately licensed reconditioner salvager or disposed of through a permitted waste management facility Additional disposal information is contained on the Environmental Data Sheet for this product which can be obtained from your PPG representative SECTION 14 TRANSPORTATION INFORMATION Proper Shipping Name Paint NOS Technical Name None Hazard Class 3 Subsidiary Class es None UN Number UN1263 Packing Group USA Hazardous Substances Xylenes Ethyl Page 3 of 4 Refinish Products 19699 Progress Drive Strongsville OH 44149 USA RQ Hazardous Substance Xylenes gt 281 34 Pounds Ethyl Threshold Ship Weight Benzene gt 15949 12 Pounds Marine Pollutant Name None USA Shipments Only RQ Threshold Ship Weight This is the total weight of this product that must be shipped to exceed the RQ quantity SECTION 15 REGULATORY INFORMATION INVENTORY STATUS U S TSCA This product and or all of its components
61. cal state Semi solid Grease 10 STABILITY AND REACTIVITY GENERAL This product is stable and will not polymerize INCOMPATIBLE MATERIALS AND CONDITIONS TO AVOID Strong oxidizing agents HAZARDOUS DECOMPOSITION None 11 TOXICOLOGICAL INFORMATION No component of this product present at levels greater than 0 13 is identified as carcinogen by NTP IARC OSHA 12 ECOLOGICAL INFORMATION No data is available 13 DISPOSAL CONSIDERATIONS Ensure disposal is in compliance with Federal State Local laws Do not landfill or dispose of in sink drains or sewers 14 TRANSPORTATION INFORMATION DOT Department of Transportation Proper shipping name Not regulated Hazard class Not regulated Identification number Not regulated Labeling Not regulated CMORTHIANN MOTOR OILS LUBRICANTS Norplex II Page 5 of 5 15 REGULATORY INFORMATION RO Reportable Quantity 40 CFR 302 CERCLA 102 No RO for product or any constituent gt 1 or 0 1 Carcinogen TPO Threshold Planning Quantity 40 CFR 355 SARA 301 304 No TPO for product or any constituent gt 1 or 0 1 Carcinogen TSCA Toxic Substance Control Act All components of this product are listed on the U S TSCA inventory TSCA 12b reportable chemical substances Isopropanol IPA CAS 67 63 0 9 Octadecene 1 amine CAS 112 90 3 CERCLA Comprehensive Response Compensation and Liability Act This product is not subject
62. carbon dioxide and water NATIONAL FIRE PROTECTION ASSOCIATION NFPA Health 1 Flammability 1 Reactivity 0 Based on components 6 ACCIDENTAL RELEASE MEASURES Notify the appropriate authorities immediately Take all actions necessary to prevent adverse effects of the spill Eliminate ignition sources Shut off leak if safe to do so Dike spilled liquid with sand earth and dispose of properly DO NOT use sawdust or other combustible materials Prevent product from entering sewers or waterways National Response Center 1 800 424 8802 AORTHIAND MOTOR OILS LUBRICANTS Case IH Page 3 of 4 7 HANDLING AND STORAGE STORAGE TEMPERATURE Ambient STORAGE PRESSURE Atmospheric GENERAL Keep container closed Loosen closure cautiously before opening Store in well ventilated area away from incompatible materials See Section 10 Keep away from heat sparks and flames Empty container may still retain hazardous properties 8 EXPOSURE CONTROLS PERSONAL PROTECTION ENGINEERING CONTROLS Use mechanical ventilation to control vapor concentrations in confined spaces General ventilation should be sufficient for most operations PERSONAL PROTECTION Respirator Use an air supplied respirator when concentrations are over the exposure limits Protective Clothing
63. concrete It is acceptable to drill fully through the concrete to allow the bolts to be later driven into the earth should the machine be moved in the future vi Remove any dust between the base plate and the floor Place a flat washer between the pedestal base plate and the floor vii Install a washer and nut on the base bolt with the end of the nut flush to just above the end of the bolt viii NOTE Strike sharply the bolt into the hole in the concrete until the washer and nut are tight against the optional screw jack or the bolt is a minimum of five inches into the concrete The deeper the hole is drilled the greater the pull out force becomes Anchor embedment depth not to exceed 1 12 times the anchor bolt diameter from the opposing face of the concrete slab XI Torque the nut to seat the bolt into the concrete Nut torque should be 250 ft lb Loosen the nut about one half turn to allow for leveling adjustments The seating torque is NOT the final installation torque Install the remaining three bolts by repeating steps iii through vii After all anchor bolts are in place proper bolt torque must be applied see Machine Adjustments Section A 2 C Other Support Structure Attachments v iv The support structure must be capable of safely supporting the manipulator See Machine Support Loading Installation Instructions Section B for structural strength requirements The pedestal base can be u
64. e of Hydrocarbons FORMULA Mixture MANUFACTURER EMERGENCY TELEPHONE NUMBERS Marvel Oil Company Inc Transportation 5655 73rd Street CHEMTREC 800 424 9300 Chicago IL 60638 Medical Phone 708 563 3766 ROCKY MTN POISON CTR 800 332 3073 Fax 708 563 3715 2 POSITION INFORMATION ON INGREDIENTS COMPONENT CAS NUMBER CONCENTRATION wt 5 Naphthenic Hydrocarbons 64742 52 5 70 80 Mineral Spirits 08052 41 3 20 30 Chlorinated Hydrocarbons 00095 50 1 gi SE EXPOSURE LIMITS 8 hrs TWA ppm OSHA PEL ACGIH TLV Naphthenic Hydrocarbons 5 as oil mist 5 as oil mist Mineral Spirits 100 100 Chlorinated Hydrocarbons 25 25 3 HAZARDS IDENTIFICATION PO INHALATION fatigue INGI dia SKIN CONTACT ENTIAL EFF ECTS Can cause nasal and respiratory irritation nausea headache dizziness weakness possible unconsciousness and even asphyxiation ESTION Can cause gastrointestinal irritation nausea vomiting and rrhea Aspiration into lungs can cause pneumonitis which can be fatal Prolonged or repeated contact can cause moderated irritation defatting or dermatitis m Y EYI E CONTACT Can cause severe irritation redness tearing or blurred vision FIRST AID MEASUR E Flush with large amounts of water lifting upper and lower eyelids occasionally Get medical attention SKIN Thoroughly wash exposed area with soap and water Remove con
65. efer to the air schematic provided for adjustments BALANCE CONTROLS A Load No Load control switch and two adjustable regulators are provided The No Load setting allows the operator to float the tooling into the desired location After the tooling has been connected to the payload switch the control to the Load position in order to float the payload to the desired location CAUTION The Load Adjustment will need to be reset if the payload weight changes The No Load Adjustment will need to be reset if the tooling weight changes Read the Balance Control Adjustments Machine Adjustments Section D 7 before adjusting the controls and operating manipulator NOTE Machines with Auto Activation of the Balance Circuit must be switched to Load for the Load Balance Circuit to be automatically engaged after the payload is gripped DUPLEX CONTROLS This optional feature combines Metering Valve Controls with Balance Controls For Metering Valve Control operation switch the Metering Balance selector to the Metering position Operate the controls as described for Metering Valve Controls Operating Instructions Section A above For Balance Control operation switch the Metering Balance selector to the Balance position while the tooling and payload is stationary and supported by the Metering Controls When the switch is placed in the Balance position the proper balance pressure is automatically set The tooling
66. ents Lock the adjusting cap CAUTION This regulator must be readjusted each time the payload weight changes NOTE Either balance setting can be adjusted to have an upward or downward bias depending upon operator preference 8 Duplex Control Adjustments The duplex controls only have a No Load pressure adjustment unless other special circuits are purchased The No Load adjustment is provided to balance the tooling any time the Balance mode is selected and no payload is being supported by the manipulator To set the No Load adjustment a Gently pull out the adjustment knob s cap to unlock it Back out the No Load adjustment knob CCW all the way while in the Metering mode The adjusting knob should not fall off b Setthe tooling down firmly without any payload on a support C Select the Balance mode d Turn in the Balance Adjustment knob slowly CW until the tooling can be floated off the support and does not drift up or down NOTE If the tool drifts upward back out the adjusting knob slightly Selecting the Metering mode set the tooling down firmly on the support and repeat steps c and d above e Press in the cap on the adjusting knob to lock it in place NOTE Refer to the air schematic provided for other Duplex Control adjustments 9 Metering Valve Controls Adjustments Refer to the air schematic provided for adjustments TOOL PITCHING LIMIT ADJUSTMENTS Refer to the Pitchi
67. estions KEEP CHILDREN AWAY All visitors and personnel not familiar with the work range of the manipulator should be kept away from the area NEVER PEOPLE WITH MANIPULATOR OR TOOLING The manipulator is not designed as a manlift device Although the manipulator typically has this lift capacity lifting of personnel is ABSOLUTELY PROHIBITED DON T FORCE THE MANIPULATOR or TOOLING The machine will do the job better and safer at the realistic rate for which it was intended DON T OVERREACH OR TWIST Keep proper footing and balance at all times Use the vertical rotation axes provided by the bearings of the equipment to proper position your body so pushing the loaded manipulator is always possible e USE RIGHT TOOL Use the tooling for what it was designed to handle Don t force a small tool or attachment to do the job of a heavy duty tool e CHECK DAMAGED PARTS OR LOOSE CONNECTIONS Before further use of tool or manipulator a guard or other part that is damaged should be carefully checked to determine that it would operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect operation Use the troubleshooting guide and routine maintenance checklist for inspecting the equipment at regularly scheduled time periods Contact the factory for service assistance and directions e USE CAUTION WHEN INST
68. icity found in the kidneys of rats and the lung and liver of mice at 750 ppm The No Observed Effect Level NOEL was 75 ppm The relevance of these findings to humans is uncertain but appropriate safeguards should be employed to reduce or eliminate inhalation exposure to ethylbenzene 2 BUTOXY 3 7 ETHANOL 111 76 2 This product contains an ethylene series glycol ether and or acetate which has been shown to cause adverse effects on the kidneys liver blood and or blood forming tissue In a two year NTP inhalation study there was no significant increase in the incidence of any type of tumor in rats exposed to 2 butoxy ethanol at concentrations up to 125 ppm except a questionable trend in the incidence of adrenal gland tumors in female rats When mice were exposed to concentrations of 62 5 125 and 250 ppm there was some evidence of carcinogenicity found in the liver of male mice and the forestomach of female mice at 250 ppm This product contains an ingredient which has been shown to cause adverse reproductive effects in animals at doses which are also toxic to the mother SECTION 12 ECOLOGICAL INFORMATION POTENTIAL ENVIRONMENTAL EFFECTS Ecotoxicity No Information Available ENVIRONMENTAL FATE Mobility Biodegradation Bioaccumulation No information available No information available No Information Available PHYSICAL CHEMICAL Hydrolysis Photolysis No information available No information availa
69. ing loose or disconnect a quick disconnect in the air supply line to the machine so the manipulators system pressure drops instantly to atmospheric pressure The arm end should not drop more than a few inches The air pressure in the cylinder should be trapped restricting the lift arms vertical movement If the cylinder pressure is not trapped the blocking valve will need replacement NOTE Slowly turning down the system pressure with a regulator for example will not seat the blocking valve and the arm will drift down 2 Lost Load Safety Cylinder Lode Arm Only Test the cylinder as follows CAUTION Stand clear of the tooling so it won t hit you if it moves quickly upward a Balance Control Test With no load present at the end of arm switch the balance circuit to the Loaded condition The arm should travel quickly upward for only a few inches before locking and then it should move slowly upward b Duplex Control Test With the Metering control circuit selected Turn in the No Load Adjustment one or two full turns CW With no load applied to the arm switch to the Balance control circuit The arm should travel quickly upward for only a few inches before locking and then it should move slowly upward C Metering Control Test Adjust the maximum up speed so the machine can travel upward with no payload at a very fast rate Quickly operate the up control at maximum speed The arm should travel quickly upward for only
70. just the four screw jacks until the manipulator is level iv Tighten the jam nuts to the threaded base plate and torque the anchor bolt nuts to 100 ft lb v Recheck the manipulator s levelness and readjust if necessary 3 Re leveling IMPORTANT The manipulator will probably require re leveling after one or two weeks of use This is due to the final setting of the concrete anchor bolts or settling of the support structure The manipulator may require re leveling every few months particularly after seasonal temperature changes The support structure may settle and will likely be affected by thermal expansion and contraction DRAG BRAKE ADJUSTMENTS 1 Middle Joint Drag Brake drag brake is provided to restrict side to side swinging of the parallel arms with respect to the first arm If the parallel arm moves too freely for your needs tighten the drag brake adjusting plug for the desired amount of drag This adjustment is sometimes used to overcome drift when manipulator has been installed slightly out of level NOTE The manipulator is usually shipped with no middle joint drag applied 2 Optional Main Post Rotation Drag Brake An operator can choose the amount of friction he wants on the main post rotation by selectively tightening or loosening the adjusting plug at the main post rotation bearing NOTE The manipulator is usually shipped with considerable main post rotation drag applied LOST LOAD SAFETY CYLINDER
71. l Oil company s knowledge and belief accurate and reliable However no representation warranty or guarantee is made to its accuracy reliability or completeness It is the users responsibility to satisfy himself as to the suitableness and completeness of such information for his own particular use The information contained in this MSDS was obtained from current and reliable sources however the data is provided without any warrenty expressed or implied regarding its correctness or accuracy Since the conditions or handling storage and disposal of this product are beyond the control of Imperial Supplies LLC Imperial will not be responsible for loss injury or expense arising out of the products improper use No warranty expressed or inferred regarding the product described in this MSDS shall be created or inferred by any statement in this MSDS Various government agencies may have specific regulations regarding the transportation handling storage use or disposal of this product which may not be covered by this MSDS The user is responsible for full compliance CMORTHIAND MOTOR OILS LUBRICANTS Page lof 4 Updated 03 18 02 MATERIAL SAFETY DATA SHEET Supersedes 07 19 94 MSDS 4011 1 CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Produc Produc Name Case IH Trandrualic Fluid description Transmission Hydraulic Fluid MANUFACTURER EMERGENCY TELEPHONE NUMBERS Northland Products Company Chemtrec 1 800 42
72. mate strength to allow for dynamic loading Positech also recommends a maximum supporting structure deflection of 1 4 degree to maintain the machine s levelness Concrete requirements for Positech supplied floor pedestals see Installation Instructions Section D 1 b C D MOBILE SUPPORTS 1 Trolley Installation a Rails should be parallel within 1 4 inch and level within 1 4 degree along their entire length Maximum slope of 1 inch over 450 inches b Rails should be cross braced and rigidly supported at sufficiently close intervals to accommodate the Machine Support Loading see Installation Instructions Section B C Be careful not to damage any airlines or other fragile components of the trolley when disconnecting the equipment from the pallet and attaching the lifting device to be used Place the trolley between the rails with the wheels between the flanges by sliding it in at one end of the rails d Be sure that safety stops are installed at both ends of the rails to prevent the trolley trucks from exiting rails Inspect the rope operated brake on a non powered trolley for proper engagement with the bottom of the trolley rails 2 Mobile or Portable Base Installation a If the mobile base is not counterweighted add the required counterweights see the mobile base assembly drawing provided b Level the base by extending the corner jacks so that only the four jack pads are contacting the floor CAUTION The machine
73. mponents of this product are listed on the U S TSCA inventory CERCLA Comprehensive Response Compensation and Liability Act This product is not subject to any special reporting under the requirements of CERCLA We recommend you contact local authorities to determine local reporting requirements SARA TITLE Superfund Amendments and Reauthorization Act 311 312 Hazard Categories This material is not classified as hazardous by OSHA under 29 CFR part 1910 1200 d 313 Reportable Ingredients Contains 1 8 weight percent of Zinc compounds 16 OTHER INFORMATION THE INFORMATION PRESENTED HERE CONSIDERED TO BE DEPENDABLE AND NORTHLAND PRODUCT PRODUCTS COMPANY MAKES NO WARRANTY WHATSOEVER S COMPANY S KNOWLEDGE N HAS BEEN COMPILED FROM SOURCES IS ACCURATE TO THE BEST OF HOWEVER NORTHLAND EXPRESSED OR MPLIED OF MERCHANTABIL PURPOSE REGARD ING THE ACCURACY OF SUCH IO BE OBTAINED FROM THE USE THEREOF IY OR FITNESS FOR THE PARTICULAR DATA OR THE NORTHLAN RESULTS D PRODUCTS COMPANY ASSUMES NO RESPONSIB IHIRD PARTY PERSONS OR FOR ANY ENT ASSUMES ALL SUCH RISKS RECIP LITY FOR THE INJURY TO THE RECIPIENT OR TO DAMAGE TO ANY PROPERTY AND MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND
74. ng End Joint Assembly provided for adjustment locations LEVELING THE TOOLING You may wish to trim the tooling levelness to compensate for any deflection which occurs when the end joint is side loaded Positech manipulators are built very rigidly However all materials deflect to some extent when loaded and you may wish to compensate for this If you decide to adjust the tooling make adjustments with no payload and then attach the most common payload and check for satisfactory levelness Readjust as necessary but remove the payload while making adjustments Refer to the rotating end joint assembly drawing provided 1 Loosen the three mounting bolts fastening the tool to the end joint 2 Adjust the three set screws and re tighten the three mounting bolts evenly until the tool is level As the screws are adjusted the mounting bolts may need to be tightened or loosened to provide adjustment clearance IMPORTANT Torque the socket head bolts evenly to 10 ft Ib maximum 3 Checkthe tool level and readjust the three jacks if necessary 4 Torque the mounting bolts evenly to 40 ft Ib Make a final check of the tool level IMPORTANT Do not disassemble the end joint The ball bearings may fall out and be lost OPERATING INSTRUCTIONS All of the manipulator operating controls are clearly labeled at the factory METERING VALVE CONTROLS variable speed powered up down control Simply operate the labeled up or down control as needed R
75. ng if applicable adjust the controls Machine Adjustments Section A and perform safety tests Maintenance Instructions Section J MACHINE SUPPORT LOADING 1 3 r 4 Vertical Loading ITEM STATIG WEIGHT LBS K Trolley 0 0 Pedestal Spacer 186 84 Base Machine 286 129 Tooling 72132 Payload 40 18 Mobile Base 0 0 Other 0 0 TOTAL 584 264 Main Post Moment Loading ITEM MAXIMUM STATIC IN LBS Base Machine at main post 286 x 50 14 300 Tooling at main post 72 x 123 8 856 Payload at main post 40 x 146 5 840 Other at main post 0 x 0 0 TOTAL 28 996 IN LBS End Joint Moment Loading ITEM MAXIMUM STATIC IN LBS Tooling at end joint 72 x 10 720 Payload at end joint 40 x 33 1 320 Other at end joint 0 x 0 0 TOTAL 2 040 IN LBS The machine s maximum static load vertical on one jack of the mobile base or one truck when trolley mounted is Ibs IMPORTANT The values provided above are for static loading conditions Positech recommends using a minimum design factor of five to one 5 1 based on the supporting structure s ulti
76. ng term and repeated contact Repeated exposure to vapors above recommended exposure limits see Section 8 may cause irritation of the respiratory system and permanent brain and nervous system damage Intentional misuse by deliberately concentrating and inhaling the contents can be harmful or fatal Prolonged exposure to an ingredient s in this product may cause kidney and or liver damage High exposures to xylenes in some animal studies have been reported to cause health effects on the developing embryo and fetus These effects were often at levels toxic to the mother There is some evidence that repeated exposure to organic solvent vapors in combination with constant loud noise can cause greater hearing loss than expected from exposure to noise alone The effects of long term low level exposures to this product have not been determined Safe handling of this material on a long term basis should emphasize the prevention of all contact with this material to avoid any effects from repetitive acute exposures See Section 11 of this MSDS for a detailed list of chronic health effects information available on individual ingredients in this product SECTION 4 FIRST AID MEASURES If ingestion irritation any type of overexposure or symptoms of overexposure occur during or persists after use of this product contact a POISON CONTROL CENTER EMERGENCY ROOM OR PHYSICIAN immediately have Material Safety Data Sheet information available EYE CONTACT
77. on degradation testing have been done on protective clothing for this product Recommendations for skin protection are based on infrequent contact with this product For frequent contact or total immersion contact a manufacturer of protective clothing for appropriate chemical impervious equipment Clean contaminated clothing and shoes RESPIRATOR Overexposure to vapors may be prevented by ensuring proper ventilation controls vapor exhaust or fresh air entry A NIOSH approved air purifying respirator with the appropriate chemical cartridges or a positive pressure air supplied respirator may also reduce exposure Read the respirator manufacturer s instructions and literature carefully to determine the type of airborne contaminants against which the respirator is effective its limitations and how it is to be properly fitted and used Provide general dilution or local exhaust ventilation in volume and pattern to keep the concentration of ingredients listed in Section 2 below the lowest suggested exposure limits the LEL below the stated limit and to remove decomposition products during welding or flame cutting GENERAL HYGIENE ESTABLISHED EXPOSURE LIMITS If Threshold Limit Values TLVs have been established by ACGIH OSHA Ontario or PPG they will be listed below These limits are intended for use in the practice of industrial hygiene as guidelines or recommendations in the control of potential workplace health hazards These limits are not a
78. or cracked welds Inspect for loose or missing fasteners Check the level of the manipulator Check all bearings on the manipulator for proper operation Check adjustment of Drag Brakes Check air supply to manipulator Check oil level in lubricator Setting Test for proper operation of Lost Load Cylinder Leaks Clean and lubricate Horizontal Roller and Shelf Clean and lubricate Vertical Guide Rollers Inspect condition and routing of all external hoses Check Rotary Air Joint for leaking between passages Inspect all cylinders for external leakage Check the Safety Lock Valves to ensure they are operating to specifications Check all pneumatic connections for leaks Test that air circuitry operates according to schematic Check Gripper Safety Circuit GSC for proper operation Description of items repaired or still in need of repair and plan of action to complete repairs Also any additional items requiring repair not listed above Ej LAE 3E TE YE JEJE JEJE TE JE E TE EE EE Parts Supplied by Positech for repair of unit Service Technician Date 5 1 2009 RECOMMENDED SPARE PARTS LIST 1 CUSTOMER ADDRESS MAG Automation amp Controls 4950 Marlin Drive Machesney Park IL 61115 MODEL Lodearm 3030 SERIAL NO 007251 02A RUN NO 57251 No Reqd Print Part No Part Description Per Unit 133 008959 AIR VALVE 10 32 5PORT
79. ore balancing the payload Disengages the payload balance circuit before the payload is released single switch control for normal operation Automatic Activation of Balance Circuit Activates the balance circuit after the gripper is engaged Disengages the gripper after the balance circuit is shifted to no load Allows single switch control for normal operation Gripper Pressure Regulator Will help to avoid crushing the payload MADE IN THE USA The entire Positech line of manipulators and tools are designed and built in our factory in Laurens lowa All parts and fully factory supported and are therefore easily provided Included in the Operator s Service Manual is a recommended list of spare parts most of which are readily available AFTER SALES SUPPORT Positech is committed to your satisfaction through the sale of trouble free equipment The care taken both during the proposal process and the design and build stages ensure superior performance However if problems do arise you are not forgotten after delivery Positech personnel respond immediately and efficiently to calls for service INSTALLATION INSTRUCTIONS INSTALLATION SUMMARY NOTE Where provided any checked blanks apply to your manipulator Where blanks are not provided this information applies to all manipulators Do not adjust any controls without reading the instructions 1 Inspect the support structure or concrete floor and
80. ost spindle flange is observed to be pulling away from the main post pedestal flange allowing a gap between the two flanges tighten the four mounting bolts immediately a Rotate the manipulator slowly around the main post Watch and listen to the bearing very closely If any signs of bearing roughness are detected replace the bearing immediately CAUTION Do not operate the manipulator with a worn main post rotation bearing or loose bearing bolts To do so may result in the manipulator breaking away from its support and causing serious damage to equipment and personnel 2 Check the torque of the mounting bolts every 1000 hours of machine use The bolts should be evenly cross torqued to 150 to 200 ft Ib LIFTING THE MANIPULATOR Refer to Installation Instructions Section F 1 MACHINE LEVELING Refer to Machine Adjustments Section A for service interval and instructions BALL ROLLER AND NEEDLE BEARINGS These are packed with grease and sealed at the factory The ball roller and needle bearings shouldn t require lubrication and are therefore virtually maintenance free Manufacturer part numbers for many of these items are provided in the parts lists for your convenience VALVES All air valves are replacement items if they should become defective Manufacturer s part numbers for many of these items are provided in the parts lists Refer to the air schematic and its parts list provided for proper valve identification VACUUM FILTE
81. ovided to secure any loose air lines to the manipulator and its accessories before operating H PRESSURIZING THE AIR SYSTEM NOTE Balance control manipulators should have the Load No Load control in the No Load position 1 Provide air pressure to the manipulator from the air supply line The line pressure should be 90 PSI or 6 21 bar maximum of 120 PSI or 8 27 bar 2 Screw in the filter regulator lubricator FRL air pressure adjustment until 90 PSI shows on the gauge at that location on the main arm See the FRL instructions provided 3 Check the manipulator and its accessories for leaks NOTE Balance control manipulators have one built in adjustable bleed at the black balance valve on the main post The bleed is a sensitivity adjustment for the balance circuit and should not need adjustment If any unusual leaks are detected locate them and turn off the supply pressure Replace any damaged airlines or components Turn the system pressure back up and re inspect the system for leaks 4 After reading the balance control adjustment instructions on Page 16 set the no load regulator to balance the tooling Move the arm up and down slowly to initialize the diaphragm cylinder The movement should be smooth and without binding DO NOT force the arm vertically past a bind Instead move it the other direction as far as possible and try again to move it gently through the bind zone If binding persists contact Positech for a
82. pections of the equipment and conscientious observance of safety rules will help prevent injuries lost production time and money Warning To avoid injury THE DO S DO read the operation instructions in this manual DO become familiar with the operating controls procedures and warnings DO make sure that if the manipulator is mounted on a portable base the support surface is flat and that the leveling jacks touch the floor DO maintain firm footing while operating the manipulator DO operate the manipulator arms by pushing and pulling directly in front of the body DO make sure that the load is free to move and will clear all obstructions DO make sure that all persons stay clear of the suspended load DO warn personnel of an approaching load DO promptly report any malfunction unusual performance or damage to the manipulator DO use energy control practices outlined in Lock out Tag out procedures to identify danger or neutralize power to the manipulator prior to adjustments or maintenance procedures DO inspect the manipulator regularly replace any damaged or worn parts and keep appropriate records of maintenance DO use Positech parts when repairing the manipulator DO check all bearings on the manipulator for proper operation DO inspect all hydraulic or pneumatic cylinders for external leakage DO check oil level in the reservoirs and maintain filter condition Warning To avoid injury THE DO NOT S DO NOT raise mo
83. ply needle valves with ball check by pass to control flow in one direction and allow full flow in the opposite direction Their adjustment and use are identical to those of needle valves 4 Adjustable Exhausts These perform the same function as a needle valve and are located at vents Adjustment is similar to needle valves 5 Pressure Sequence Valve These valves are somewhat confusing They go NORMAL as shown on schematic when the higher PRESSURE is sensed This valve breaks normally open or completes normally closed a flow path through the valve when pilot pressure exceeds the adjusted or set pressure To adjust the sequencing pressure level Loosen the bronze jam nut Turn the adjusting screw in CW to increase the sequencing pressure Back the screw out CCW to decrease the sequencing pressure Tighten the jam nut after adjusting CAUTION Do no unscrew the adjusting screw too far or it will come out followed by spring and disk Pressure sequence valves may be used to operate high flow valve on machines with metering valve controls Also they are used to control the sensitivity of gripper safety circuits 6 Vacuum Sequence Valve These valves are somewhat confusing They go NORMAL as shown on schematic when the higher VACUUM is sensed This valve breaks normally open or completes normally closed flow path through the valve when the pilot vacuum exceeds the adjusted or set sequencing vacuum
84. ram Denotes chemical as NTP Known Carcinogen Denotes NTP Possible Carcinogen OSHA Occupational Safety and Health Administration SECTION 16 OTHER INFORMATION Hazard Rating Systems NFPA Rating 2 30 HMIS Rating 2 30 Rating System 0 Minimal 1 Slight 2 Moderate 3 Serious 4 Severe Product ID ALK 200R 0808 PRODUCT NAME CLEAR BASE Chronic Effects HMIS Hazardous Materials Identification System NFPA National Fire Protection Association Safe handling of this product requires that all of the information on the MSDS be evaluated for specific work environments and conditions of use PREPARED BY Product Safety Department REASON FOR REVISION Section 11 has been updated Section 1 has been updated Section 3 has been updated Date Edition Updated MSDS format This Material Safety Data Sheet has been prepared in accordance with Canada s Workplace Hazardous Materials Information System WHMIS and the OSHA Hazard Communication Standard 29 CFR 1910 1200 the supplier notification requirements of SARA Title Section 313 and other applicable right to know regulations Additional environmental information is contained on the Environmental Data Sheet for this product which can be obtained from your PPG representative ALK 200R 000002 00408706 001 06 12 06 060609 000 0808 END OF MSDS Page 4 of 4 CMORTHIANN MOTOR OILS LUBRICANTS Page 1 of 5 Updated 06 12 2002 MAT
85. re than the rated load DO NOT use a damaged unit or a unit that is not working correctly DO NOT allow your attention to be diverted while operating the manipulator DO NOT operate the manipulator arms by pushing and pulling that requires twisting of the back DO NOT use the manipulator to lift support or transfer people DO NOT lift loads over people DO NOT allow unauthorized personnel within the working area of the manipulator DO NOT leave a suspended load unattended unless safety precautions have been taken DO NOT remove or obscure any warning labels on the manipulator DO NOT adjust or repair the manipulator unless qualified to perform such maintenance or repair This symbol warns people of possible danger IMPORTANT SAFETY INSTRUCTIONS WARNING When using powered manipulators basic safety precautions should always be followed to reduce risk of damage and personal injury including the following READ ALL INSTRUCTIONS e REVIEW AND PRACTICE SAFE OPERATION OF THE MANIPULATOR Become familiar with and practice the Dos and Do Not s for safe operation of the manipulator KEEP WORK AREA CLEAN Cluttered work areas invite injuries CONSIDER WORK AREA ENVIRONMENT Don t expose the manipulator to rain or wet locations Keep work area well lit The standard manipulator is NOT designed for explosive atmospheres Special non standard designs may be required for use in extreme environments Consult the factory with qu
86. ressures vacuum tooling air requirements etc The manipulator will lift the payload slowly or not at all if the air supply requirements are not met Positech recommends the installation of an in line air filter conveniently mounted for regular service before the manipulator connection The air filter supplied with the manipulator can then act as a secondary filter This will help protect the valves cylinders and other component from damage due to air supply contaminates ATTACHING THE MANIPULATOR TO ITS SUPPORT 1 Lifting the Manipulator a Remove the top and sides of any crating and protective wrappings from around the manipulator Inspect if for signs of damage due to shipping Document damage and make any claims to the carrier CAUTION Do not disconnect the manipulator from the pallet underneath or it could fall over b Lift the machine to a position about 6 to 12 inches above or below the mounting flange which mates to the main post bearing C Connecting the Air Supply IMPORTANT Quick disconnect couplers must be locked securely to avoid separation during operation of the manipulator Twist locks must be turned approximately 90 degrees CAUTION The air supply should be shut off at this time d If necessary pull the air supply line provided through the hole in the side of the pedestal near the bottom or in the spacer near the top Connect the swiveling quick disconnect to 9 its mating connection installed in the
87. rst few hours may significantly reduce the ultimate extent of the injury INGESTION Call a doctor immediately Do not induce vomiting unless directed to do so by medical personnel Never give anything by mouth to an unconscious person 5 FIRE FIGHTING MEASURES Flash point 430 Upper flammability limit 7 0 Lower flammability limit 0 9 Autoignition temperature 500 F GENERAL HAZARD May release vapors that form flammable mixtures when temperatures are at or above the flash point Toxic gases will form upon combustion CMORTHIANN MOTOR OILS LUBRICANTS Norplex II Page 3 of 5 5 FIRE FIGHTING MEASURES Continued FIRE FIGHTING INSTRUCTIONS Either allow fire to burn out under controlled conditions or extinguish with foam CO or dry chemical Try to cover liquid spills with foam Shut off fuel to fire if possible to do so without hazard FIRE FIGHTING EQUIPMENT NIOSH approved self contained breathing apparatus and eye protection are required for fire fighting personnel on all indoor fires and any significant outdoor fires HAZARDOUS COMBUSTION PRODUCTS Smoke fumes carbon monoxide carbon dioxide sulfur oxides phosphorus oxides metal oxides and water NATIONAL FIRE PROTECTION ASSOCIATION NFPA Health 1 Flammability 1 Reactivity 0 Based on components 6 ACCIDENTAL RELEASE MEASURES Notify the appropriate authorities immediately Take all actions necessary to prevent ad
88. sed as a drilling template or bolt center dimensions can be used from the pedestal assembly drawing provided Drill 562 inch diameter holes through the support structure if bolts and nuts are to be used Positech recommends using lock nuts or lock washers If threaded holes are to be used verify a minimum of one bolt diameter thread engagement allow for leveling shims or optional screw jack adjustments It is better to use a longer bolt and lock nut even with threaded mounting holes Refer to the pedestal assembly for proper optional screw jack installation See Machine Adjustments Section A 2 for proper base bolt torque and machine leveling instructions level the manipulator after assembly is complete 2 Overhead Spacers All overhead spacers are provided with leveling jacks Troley Attachment For customer supplied trolley see fixed attachment below Refer to the overhead spacer drawing for proper bolt and screw jack installation Bolt the spacer to the mating four bolt pattern on the trolley mounting plate Use the bolts and nuts provided See Machine Adjustments Section A 2 for proper base bolt torque and leveling instructions b Fixed Attachment CAUTION Bolts must be SAE grade 5 minimum and 5 8 inch diameter The support structure must be capable of safely supporting the manipulator See Machine Support Loading Installation Instructions Section B for structural strength requirements
89. taminated clothing Launder before re us INHALATION Remove person to fresh air If breathing is difficult administer oxygen If breathing has stopped give artificial respiration Keep person warm and quiet Call a physician INGESTION Do not induce vomiting Keep person quiet and warm Get medical attention Aspiration of material into lungs can cause chemical pneumonitis which can be fatal 5x FIRE FIGHTING MEASURES FLASH POINT 128 53 C TCC EXTINGUISHING MEDIA Carbon dioxide dry chemical foam SPECIAL FIRE FIGHTING PROCEDURES Wear self contained breathing apparatus with full facepiece operated with positive pressure demand when fighting large fires 6 ACCIDENTAL RELEASE MEASURES SPILL OR LEAK PROCEDURES Ventilate area Remove sources of ignition Prevent entry into sewers and waterways Pick up free liquid for recycle and or disposal Absorb small amounts on inert material for disposal Ss HANDLING AND STORAGI GI STORAGE TEMPERATURE MIN MAX 40 F 40 C 120 F 49 SHELF LIFE 3 years minimum when the original container is kept tightly closed and properly stored SPECIAL SENSITIVITY None HANDLING AND STORAGE PRECAUTIONS Empty containers may be dangerous since fumes may still exist Observe precautions given for this product as stated in this document
90. the valves mounted to the side of the cylinder Be careful not to lose the O ring seals around the portholes e Carefully remove the connector at either end of the lift cylinder CAUTION The cylinder will extend or retract when the first bolt is removed due to gravity DO NOT manually extend or retract diaphragm cylinders 2 Lift Cylinder Installation Reverse the procedures for removal as described above LOST LOAD SAFETY CYLINDER LODE ARM ONLY The lost load cylinder should not use or leak a noticeable amount of its hydraulic fluid The cylinder should be kept full of type FA automatic transmission fluid Use the pipe plug near the top of the cylinder to check the fluid level every 3 months and keep it full Fluid will run out if it is full Bleeding is not required NOTE Be sure to always seal replace and tighten the pipe plug after inspection If the lost load cylinder begins to leak a noticeable amount of hydraulic fluid it will need to be repaired or replaced For a replacement cylinder contact Positech Corp Refer to the Recommended Spare Parts List for seal kit information Refer to the Lost Load Cylinder Assembly Drawing for details 19 NOTE Replacement cylinders do not include the lost load cylinder locking valve which is bolted to the side of the lost load cylinder SAFETY TESTS 1 Lift Cylinder Safety Locking Valve Instantaneously remove the air supply to the manipulator For example Break a fitt
91. tive Water spray may be used to cool closed containers to prevent pressure build up and possible autoignition or explosion when exposed to extreme heat PROTECTION OF FIREFIGHTERS Fire fighters should wear self contained breathing apparatus and full protective clothing UNUSUAL FIRE AND EXPLOSION HAZARDS When this product is used the overspray and other combustible materials such as paint booth filters rags masking materials etc contaminated by coating material are subject to spontaneous combustion Wetting the contaminated materials and not packing them tightly together in refuse containers will minimize the potential for this to occur Keep this product away from heat sparks flame and other sources of ignition i e pilot lights electric motors static electricity Invisible vapors can travel to a Source of ignition and flash back Do not smoke while using this product Keep containers tightly closed when not in use Closed containers may explode when overheated Do not apply to hot surfaces Toxic gases may form when this product comes in contact with extreme heat May produce hazardous decomposition products when exposed to extreme heat Extreme heat includes but is not limited to flame cutting brazing and welding Product ID ALK 200R 0808 PRODUCT NAME CLEAR BASE SKIN GLOVES Wear protective clothing to prevent skin contact Apron and gloves should be constructed of impermeable material No specific permeati
92. verse effects of the spill Eliminate ignition sources Shut off leak if safe to do so Dike spilled liquid with sand earth and dispose of properly DO NOT use sawdust or other combustible materials Prevent product from entering sewers or waterways National Response Center 1 800 424 8802 7 HANDLING AND STORAGE STORAGE TEMPERATURE Ambient STORAGE PRESSURE Atmospheric GENERAL Keep container closed Loosen closure cautiously before opening Store in well ventilated area away from incompatible materials See Section 10 Keep away from heat sparks and flames Empty container may still retain hazardous properties 8 EXPOSURE CONTROLS PERSONAL PROTECTION ENGINEERING CONTROLS Use mechanical ventilation to control vapor concentrations in confined spaces General ventilation should be sufficient for most operations PERSONAL PROTECTION Respirator Use an air supplied respirator when concentrations are over the exposure limits Protective Clothing Wear rubber gloves rubber boots a chemical worker s suit and chemical splash goggles as appropriate CMORTHIANN MOTOR OILS LUBRICANTS Norplex II Page 4 of 5 9 PHYSICAL AND CHEMICAL PROPERTIES Boiling point gt 590 F ASTM D2887 Vapor pressure lt 0 01 mm 20 Vapor density gt 5 Solubility in water Insoluble Specific gravity 0 93 approximately pH Not available Odor Mild Bland petroleum odor Appearance Smooth dark blue Physi
93. y cause slight temporary eye irritation Corneal injury is unlikely SKIN CONTACT May cause skin irritation or dermatitis Discontinue use if irritation persists CMORTHIANN MOTOR OILS LUBRICANTS Norplex II Page 2 of 5 3 HAZARD IDENTIFICATION Continued INGESTION This product has a low order of acute oral and dermal toxicity however minute amounts aspirated into the lungs during ingestion or vomiting may cause mild to severe pulmonary injury and possibly death OTHER Acute oral LD50 Rat greater than 5 g kg of body weight Acute dermal LD50 Rabbit gt 3 16 g kg of body weight Hazardous Material Identification System HMIS Health 1 Flammability 1 Reactivity 0 Based on components 4 FIRST AID MEASURES INHALATION Normal use should not result in exposure If overcome by vapor from hot product immediately remove from exposure and call a physician Administer oxygen or resuscitation if breathing is irregular or has stopped EYE CONTACT Flush eyes with large amounts of water immediately for 15 minutes or until irritation subsides If irritation persists get medical attention SKIN CONTACT Wash affected areas thoroughly with soap and water Remove contaminated clothing and wash them before wearing again Call a physician if irritation persists High pressure injection of this product into or under the skin should be evaluated by a physician as a surgical emergency Treatment within the fi

OPERATOR SERVICE MANUAL LODEARM 3030

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