Service Manual
Contents
1. To check the connections l perform 5 complete movements with and without L the load System present on the forklift truck 6 ADJUSTMENTS AND CONTROLS The equipment is not equipped with pressure relief valve check that The synchronous closing of the forks is ensured by a flow divider an error of 5 of the the pressure does not exceed 23 MPa with the application of pressure stroke cylinder is permissible If there is a greater error perform the minimum or gauges on the distributor or consulting the specifications of the forklift maximum opening continuing the manoeuvre until the limit of both cylinders is Contact our Aftersales service in the event of problems 7 DAILY CONTROLS At the beginning of the shift check the points indicated and report any Upper shoe and hook Forks supports sliding track Forks fastening screws Cylinder fixing nut problem to the maintenance personnel The centre stop of the cylinder support must engage the central notch of the forklift carriage The lower shoes and hooks correctly positioned and locked see point 4 2 LOWER HOOK ADJUSTMENT Check for oil leaks from the cylinders or from the hydraulic system Check tightness of the forks movement stem and cylinder fixing nuts The sliding tracks of the forks must be clean and greased Check the tightness of the forks fixing screws UM BIP 04 202. FRAME SHOES CONTROL Pagell 15 FACSIMILE OF THE EC CONFORMITY CERTIFICATE Page 15 4 3 2 WITHOUT SIDE SHIFTING Page6 9 6 SUPPORT SHOES REPLACEMENT Page 11 UM BIP 04 2010 R2 1 USE AND MAINTENANCE MANUAL 1 ADVICE FOR THE EQUIPMENT S USE USE OF THE EQUIPMENT FOR THE EFFECTIVE COMBINATION CARRYING CAPACITY BETWEEN THE FORKLIFT PURPOSES OR HANDLING TRUCK AND THE EQUIPMENT IS THE RESPONSIBILITY OF THE FORKLIFT TRUCK DIFFERENT FROM THAT MANUFACTURER AND MAY NOT CORRESPOND TO THAT INDICATED ON THE RATING INDICATED IS PROHIBITED PLATE 1 1 PROHIBITED HANDLING 1 2 MANOEUVRES THAT COMPROMISE STABILITY OR VISIBILITY Transporting a load that is unstable or off centre too bulky reducing visibility with a weight greater than the specified lifting capacity move a load already deposited using the load to be deposited using the equipment when structurally defective or malfunctioning Performing movements or manoeuvres with the load lifted high Proceeding at high speed in the presence of the uneven ground or uphill ramps Parking the forklift truck with the engine running and or load lifted on uneven ground or ramps Transporting persons or performing manoeuvres with people within operating action of the forklift UM BIP 04 2010 R2 2 USE AND MAINTENANCE
3. from the date of shipment If used more than 8 hours per day the warranty period shall be reduced proportionately The warranty is limited to the replacement ex factory of the manufacturer of those parts identified as being defective due to defects in materials or workmanship it does not include the cost of labour or travelling expenses for the replacement of such parts It is further understood that recognition of the warranty is void if the anomaly results from the inappropriate use of the product if the implementation was not carried out according to the manufacturer s specifications or if non original parts have been used for modifications or replacement The equipment is not guaranteed for uses that exceed the performance indicated on the rating plate and in the documentation All equipment is covered by insurance for any damage caused to third parties by defective parts or their malfunction damage caused by improper use or misuse is not included UM BIP 04 2010 R2 13 RECYCLING Replaced parts should be disposed of as in the case of complete destruction separately depending on the nature of the material and in compliance with the requirements of the law on the disposal of solid industrial waste NB The pieces not mentioned in the table are made of steel Transport pallet Wood Straps and protective cover Heat shrink polyester for shipment Cylinder caps Cast iron Guide shoes Nylon Hoses fittings Poly
4. 10 R2 8 USE AND MAINTENANCE MANUAL 8 ROUTINE MAINTENANCE Before disconnecting connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit PERIODIC MAINTENANCE SCHEDULE OPERATIONS Cee Cleaning and greasing of the clamp guides a Greasing in points b Control of bolts tightness and oil leaks on the hydraulic connections 2 00 Check that the identification plates and warning stickers in d remain clearly legible In addition to the operation every 200 working hours carry out Control and possible replacement of sliding shoes c Control the condition of the hoses and connectors 1 000 Control of the hydraulic actuators e possible oil leaks from the cap and the condition of the stem s chromed surface In addition to the operation every 200 and 1000 working hours carry out Check the integrity of the forks supports fixing base f Check the wear in area g of the parts in contact with the ground Examination for deformation or break in the structure and welds 2000 Check that the angle between the horizontal and vertical sections of the fork does not exceed 90 RECOMMENDED LUBRICANT Internal use ISO X M2 SHELL ALVANIA GREASE R2 External use ISO CB 32 ESSO NUTO32 The working hours should be halved when using the equipment in dusty damp or corrosive environments D C
5. 11 1 2 MANOEUVRES THAT COMPROMISE STABILITY page 4 4 2 WITH SIDE SHIFTING Page 7 9 7 2 STEM SIDE CYLINDER ASSEMBLY Page 12 OR VISIBILITY L3 CORRECT HANDLING Page3 5 HYDRAULIC SYSTEM Page 7 9 7 3 BULKHEAD SIDE CYLINDER ASSEMBLY Page 12 CONNECTION AND LAYOUT WITHOUT 1 4 PALLETS APPROACH BD AE OSET Page 7 9 8 REMOVAL OF FLOW DIVIDER Page 12 L5 PALLETS RETREAT Page3 5 1 1 CONTROL OF MOVEMENTS Page 7 9 8 1 DETACHMENT FROM THE FORKLIFT Page 12 2 FORKLIFT CONTROLS Page3 5 2 Se IONAND AV ORI WITA SIDE Sigeg 9 8 2 VALVE DETACHMENT Page 12 3 EQUIPMENT DESCRIPTION Page4 5 2 1 CONTROL OF CONNECTIONS Page 8 9 9 SIDE SHIFT MAINTENANCE Page 13 3 1 SHIPPING LAYOUT Page4 6 ADJUSTMENTS AND CONTROLS Page 8 9 9 1 DISASSEMBLY OF SHOES AND CYLINDER Page 13 3 2 DESCRIPTION Page4 7 DAILY CONTROLS Page 8 9 9 2 SHOES CONTROL Page 13 4 FASTENING TO THE FORKLIFT Page6 8 ROUTINE MAINTENANCE Page 9 9 9 3 REPLACEMENT OF SEALS Page 13 4 1 COUPLING Page6 9 EXTRAORDINARY MAINTENANCE Page 10 10 VERSIONS FOR FORK ALIGNMENT Page 14 42 FIXING OF LOWER HOOKS Page6 9 1 FORKS DISASSEMBLY Page 10 11 LIST OF POSSIBLE FAULTS WITH CAUSES AND REMEDIES Page 15 4 2 1 WITH SIDE SHIFTING Page6 9 2 SUPPORTS DISASSEMBLY Pagel0 12 NOISE EMISSION Page 15 42 2 WITHOUT SIDE SHIFTING Page6 9 3 FRAME SHOES DISASSEMBLY Page 10 13 RECYCLING Page 15 43 LOWER HOOKS REPOSITIONING Page6 9 4 SUPPORTS SHOES DISASSEMBLY Page 11 14 WARRANTY Page 15 4 3 1 WITH SIDE SHIFTING Page6 9 5
6. 2 CONTROLS ON THE FORKLIFT The hydraulic pump of the forklift controlled by the distributor must have a max pressure of 18 MPa and a capacity of 25 30 I m The recommended inner diameter for any additional supply system is at least 9 5 mm 4 lever distributor for movements control The fork positioning slots must be intact and not clogged The fork carriage must be flat without protrusions on the front Dimension A ISO 2328 mm Class I min 304 max 305 Class II min 380 max 381 Class HI min 474 5 max 476 Class IV min 595 5 max 597 USE AND MAINTENANCE MANUAL 3 EQUIPMENT DESCRIPTION 3 1 SHIPPING LAYOUT 3 2 DESCRIPTION Straps fastening equipment to the pallet LOWERED FRAME Safety grid r f Hydraulic infeed Flow divider Upper sliding shoes support Upper sliding shoes guide for ISO 2328 profile aF 4r A Safety stickers The equipment is protected with heat shrink wrapping Identification plate ANNO FABBRIC BAUJAHR MNFG YEAR ANNE FABRIC TIPO TYP TYPE TYPE MATRICOLA FABRIK NR S NUMBER NR FABRIC PORTATA STRUTT TRAGKRAFT KG STR CAPACITY CAPACITE STRUCT CON BARIC A MIT L SP WTHC O G AT AVEC C D G A u MM SPESSORE VORBAUMASS C MM THICKNESS EPAISSEUR MASSA EIGENGEWICHT 0 KG Side shifting linear actuator WEIGHT MASSE BARICENTRO SCHWERPUNKT C STE x C 0
7. E MANUAL 4 FASTENING TO THE FORKLIFT 4 1 HOOK 4 2 FIXING OF LOWER HOOKS Use a ISO 3318 hex wrench mm N m Class 2 22 120 Class 3 24 200 4 2 1 WITH SIDED SHIFT 4 2 2 WITHOUT SIDE SHIFT Keep the distance of 1 The lower hooks must lock the 2 mm when positioning equipment to the fork carriage the lower hooks of the forklift y a iS Os 5 Connect the equipment to the forklift so that Remove the nylon cover and z he fixine bel the central stop of the upper shoe guide or Pe toang Dels the central stop engage the central notch of the fork carriage Check the correct To dismantle the lower hooks loosen the positioning of the vertical screws avoiding the detachment of the and horizontal shoes and fastening brackets and move downwards fastening brackets 4 3 LOWER HOOKS REPOSITIONING 1 In the presence of obstacles that do not allow proper attachment of the lower hooks change the position of the hooks 4 3 1 WITH SIDE SHIFTING 4 3 2 WITHOUT SIDE SHIFTING Position and fasten the lower hooks using the hole that avoids the obstacle as in point 4 2 2 1 Dismantle the lower hooks ISO 3318 wrench an 4 Use the hook fixing screws to correctly position the related shoes with ISO 2328 profile supports and tighten the central screw at 120 Nm 2 Disconnect the lower hooks 3 Reposition and fix 5 Check the correct positioning of the 6 Fix the lower hooks as support
8. G AT C D G A MM Fork positioning linear actuator PRESSIONE MAX ESERCIZIO MAX BAR BETRIEBSDRUCK MAX WORKING PRESSURE PRESSION MAX SERVICE ae Internal fork positioning gas spring RISPETTARE LA PORTATA COMPLESSIVA DEL CARRELLO E DELLA ATTREZZATURA TRAGF HIGKEIT VON STAPLER UND ANBAUGER T BEACHTEN RESPECT CAPACITY OF TRUCK AND Lower hooks and shoes ISO 2328 UM BIP 04 2010 R2 4 USE AND MAINTENANCE MANUAL STANDARD FRAME Identification plate Internal fork positioning gas spring Fork positioning linear actuator Lower hooks ISO 2328 Identification plate Side shifting linear actuator Internal fork removing gas spring Internal fork positioning gas spring Fork positioning linear actuator UM BIP 04 2010 R2 Lower hooks and shoes ISO 2328 Safety grid Hydraulic infeed Flow divider Upper hooks ISO 2328 Safety stickers Hydraulic infeed Flow divider ISO 2328 profile Upper sliding shoes support Upper sliding shoes guide for gt YH P Safety stickers DHOG MOLA So H MMES TATE J Internal fork removing gas spring USE AND MAINTENANC
9. MANUAL 1 3 CORRECT HANDLING Pay attention when picking up the pallet to avoid damage or hazardous movements of adjacent loads The load must be stable in crossed layers or secured by straps When moving with the forklift truck keep the mast tilted the tip of the fork up the load slightly off the ground and centred adjusting the speed according to the state of the road surface and any obstacles or presence of people along the route Handle loads with a height no greater than the grid of the equipment so as not to undermine visibility during manoeuvres The tips of the forks should rest on the last cross member of the pallet without protruding from it UM BIP 04 2010 R2 Before lifting ensure that the external forks are correctly inserted into the pallet 1 4 PALLETS APPROACH For the approach fully open the equipment insert the forks and lift the load approach the pallets and deposit them on the floor Repeat the manoeuvre until the desired position is achieved 1 5 PALLETS RETREAT For the retreat insert the forks into the pallet and close the clamp until the external fork is in contact with the pallet Lift the load and fully open the clamp and deposit on the ground Repeat the manoeuvre until the desired position is achieved MANOEUVRES THE DESCRIBED ABOVE SHOULD NOT COMPROMISE THE STABILITY OF THE LOAD
10. USE AND MAINTENANCE MANUAL CLAMP 1 2 PALLETS INTRODUCTION This manual includes instructions for assembly maintenance regular and extraordinary and for possible faults with remedies The instructions in this manual do not replace but supplement the obligations for complying with current safety and accident prevention regulations that are the user company s responsibility The User is also bound to follow all instructions in this manual including training of personnel both in the use of the equipment and its maintenance SPECIFICATIONS AND USE OF EQUIPMENT Equipment to be attached to forklifts for the handling approach removal and transportation of 1 2 loads placed on pallets Consisting of a base frame with fork support guide shoes complete with hooks with ISO 2328 profile for attachment to the forklift or with semi incorporated side shifting hydraulic system with valve for the synchronised opening closing of the forks forks suitable for introduction into the pallet bolted to supports driven by hydraulic linear actuators SYMBOLS USED AN Situation with possible risk to the Mandatory procedures T Notes to be read operator s safety to be carried out carefully INDEX TIPS FOR USE OF THE EQUIPMENT Page2 4 4 HOSES CONNECTION Page 7 9 7 CYLINDER MAINTENANCE Page 11 LI PROHIBITED HANDLING Page2 4 4 1 WITHOUT SIDE SHIFTING Page 7 9 7 1 REMOVAL OF CYLINDERS AND REPLACEMENT OF SEALS Page
11. age or leak in the hydraulic circuit Check the hoses of the hydraulic system eliminate the blockages replacing the damaged hoses Faulty flow divider valve Replace Leakage in the cylinders Replacing the cylinder seals or replace the cylinders Excessive friction in the sliding guides Clean and grease Check for any deformation or excessive wear of the shoes Impurities in the oil of the hydraulic circuit Consult the forklift documentation for oil filtration and cleaning of the system The internal forks do not position correctly Gas springs exhausted Replace Excessive friction in the sliding guides Clean and grease Check for any deformation or excessive wear of the shoes Synchronisation is not maintained during opening closing Excessive friction in the sliding guides Clean and grease Check for any deformation or excessive wear of the shoes Faulty flow divider valve Replace Hydraulic circuit blocked or broken Eliminate obstruction or replace damaged hose Impurities in the oil of the hydraulic circuit Consult the forklift documentation for oil filtration and cleaning of the system Leakage in the cylinders Replacement of cylinder seals Slow irregular or blocked side shift Insufficient oil pressure and or flow rate Control and or adjustment of the hydraulic pump and the oil level in the tank of the forklift Residual ai
12. circlip is completely out Respect assembly direction when replacing the seals and work in a dust free environment D CARRY OUT THE ABOVE PROCEDURES IN REVERSE ORDER TO RESTORE THE DISMANTLED PARTS UM BIP 04 2010 R2 13 USE AND MAINTENANCE MANUAL 10 VERSIONS FOR FORK ALIGNMENT Version for the drinks industries US Version Continuous profile of the Version for the building industry fork s external support Internal fork Discontinuous profile of support Continuous profile of the fork s external the fork s external support Internal fork External fork Internal fork o o External fork 10mm 3 mm T A 0 0 mm 3 mm External fork 4 5mm 3 mm 11 LIST OF POSSIBLE FAULTS WITH CAUSES AND REMEDIES The external displacement of the forks is not performed or the movement is slow and uneven Insufficient oil pressure and or flow rate Control and or adjustment of the hydraulic pump and the oil level in the tank of the forklift Residual air in the hydraulic circuit Control of the oil level in the tank of the forklift Bleed the residual air in the hydraulic circuit Block
13. ectly into its housing and tighten until the cylinder is blocked Stem fixing nut Tighten the nut with an ISO 1174 30 mm wrench until the cylinder is blocked loosen by 90 Before disconnecting connecting the hydraulic hoses follow the 1 Possible leakage of oil from pipelines Prepare a manufacturer s instructions t the pressure in the forklift s circuit container to collect fluid 9 8 1 DETACHMENT FROM THE FORKLIFT 9 8 2 VALVE DETACHMENT 1 The equipment may have to be disconnect from the forklift depending on the overall dimensions of the masts D oe Fey feed ie the forklift F Cable with lifting hooks 2 2 Disconnect the valve block a with ISO 2936 5 mm wrench 2 Remove the lower hooks ISO 3318 wrench 3 Use cables and hooks to remove the equipment from forklift Before lifting the equipment make sure the rings are intact without deformations or the beginning of fractures 4 Place the equipment on the ground Lower hook J lt a o To dismantle the lower hooks loosen the screws avoiding the detachment of the fastening brackets and move CARRY OUT THE ABOVE PROCEDURES IN REVERSE downwards ORDER TO RESTORE THE DISMANTLED PARTS UM BIP 04 2010 R2 12 USE AND MAINTENANCE MANUAL 9 9 SIDE SHIFT MAINTENANCE 9 9 1 DISASSEMBLY OF SHOES AND CYLINDER D Before disconnecting the hydraulic hoses follow the manufacturer s instruc
14. ernal forks gas springs Apply LOCTITE 243 threadlocker on the threads US version1 clamp open 2 unscrew the gas spring fixing during the assembly follow the instructions on the nut wrench ISO 1174 16 mm package and tighten at 660 Nm To dismantle the lower hooks loosen the screws avoiding the detachment of the fastening brackets and move 9 2 SUPPORTS DISASSEMBLY 9 3 FRAME SHOES DISASSEMBLY 1 Remove the shoe fixing screws with an ISO 2380 screwdriver 2 Extract the guide shoes sideways Apply LOCTITE 243 threadlocker on the threads during the assembly follow the instructions on the package 1 Remove the internal and external fork supports sideways until the internal supports are disconnected from the frame UM BIP 04 2010 R2 10 USE AND MAINTENANCE MANUAL 9 4 SUPPORTS SHOES DISASSEMBLY 9 5 FRAME SHOES CONTROL 9 6 SUPPORT SHOES CONTROL Internal support amp D Use an ISO 2380 screwdriver to a disconnect the shoes from the S Replace the shoes if there are Replace the shoes if there are cracks cracks permanent deformations or permanent deformations or the the thickness S is less than 5 mm thickness S is less than 5 mm D CARRY OUT THE PROCEDURE IN REVERSE ORDER TO RESTORE THE DISMANTLED PARTS 9 7 CYLINDER MAINTENANCE 9 7 1 REMOVAL OF CYLINDERS AND REPLACEMENT OF SEALS D Before disconnecting connecting the hydraulic hoses fol
15. ester steel Seals Polyurethane and NBR Paint Epoxy polyester Oil and grease Dispose of in compliance with local regulations 15 FACSIMILE OF THE EC CONFORMITY CERTIFICATE Dichiarazione CE di Conformita NOME COSTRUTTORE INDIRIZZO COSTRUTTORE XXKXXKXXKXXXXXKXXX YYYYYYYYYYYYYYYYY XXXXXXXXXXXXXX WWWWWWWWW w TITTTTTIIII vvvv
16. heck the wear of the forks g in accordance with the ISO 5057 standard Position b grease nipples UNI 7763 AM6 5 8 UM BIP 04 2010 R2 9 USE AND MAINTENANCE MANUAL 9 EXTRAORDINARY MAINTENANCE 9 1 FORKS DISASSEMBLY D Before disconnecting connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit z Pay attention when placing the equipment on 1 Possible leakage of oil from pipelines Prepare a container to collect fluid the ground There are uncontrolled moving parts with the detachment of the gas springs Before lifting the equipment make sure the rings are intact Cable with lifting hooks and cylinder stems without deformations or the beginning of fractures Central stop z5 nd 9 Place the equipment on the ground or on a pallet LLI 4 Remove the lower hooks ISO 3318 wrench lt 5 5 Block the stem with an ISO 3318 22 mm wrench and remove the cylinder stem fixing nut with an ISO 1174 30 mm wrench AL 6 Disconnect the gas spring with an ISO 3318 16 mm wrench for the locking nut and 13 mm wrench for the support 7 Remove the upper front external stops ISO 3926 2 mm wrench The gas springs can be replaced with the equipment still 8 Use cables and hooks to remove the equipment from forklift attached to the forklift Perform points 1 2 6 only In order to change the int
17. low the manufacturer s instructions to remove the pressure in the forklift s circuit L Eoen enkape fo vm pipelines Prepare a container to colet aid Use an 190 3318 19 mm wrench o replace the copper washer 1 Open the clamps to the maximum KOY Cap with hydraulic seal V lifting hooks Cylinder cap Use a fork wrench for diameters 12 60 mm and with 4 mm diameter pin to remove the cylinder cap Cylinder bulkhead fixing 2 Block the cylinder stem ISO 3318 22 mm wrench and remove the nut ISO 1174 30 mm wrench 3 Close the cylinder to its minimum N With the stem released the cylinders can tilt downwards 4 Disconnect the cylinders feed hose with an ISO 3318 19 mm wrench 5 Unscrew the nut on the bulkhead with an ISO 1174 30 mm socket wrench and remove the cylinder CARRY OUT THE ABOVE PROCEDURES IN REVERSE Respect assembly direction when replacing the seals and ORDER TO RESTORE THE DISMANTLED PARTS work in a dust free environment 11 UM BIP 04 2010 R2 USE AND MAINTENANCE MANUAL 9 7 2 CYLINDERS ASSEMBLY STEM SIDE 9 7 3 CYLINDERS ASSEMBLY BULKHEAD SIDE Fasten the stem with an ISO 3318 22 mm wrench and tighten the nut with an ISO 1174 30 mm wrench until the Belleville washer is blocked tighten by 90 Belleville washer Damper Make sure the damper fits perf
18. r in the hydraulic circuit Control of the oil level in the tank of the forklift Bleed the residual air in the hydraulic circuit Blockage or leak in the hydraulic circuit Check the hoses of the hydraulic system eliminate the blockages replacing the damaged hoses Cylinder leakage Replacement of cylinder seals Impurities in the oil of the hydraulic circuit Consult the forklift documentation for oil filtration and cleaning of the system Encrustation or deformation of the forklift plate Clean grease or eliminate the deformations Incorrect adjustment of the lower hooks Carry out the adjustments as indicated in point 4 2 FIXING OF HOOKS Sliding shoes worn Replace IN CASE OF PROBLEMS OTHER THAN THOSE DESCRIBED ABOVE PLEASE CONTACT OUR SERVICING DEPT UM BIP 04 2010 R2 14 USE AND MAINTENANCE MANUAL 12 NOISE EMISSION Sound pressure level of the weighted emission A in the workplace where this exceeds 70 dB A if said level does not exceed 70 dB A it must be indicated Maximum weighted instantaneous sound pressure C in the workplace where this exceeds 63 Pa 130 dB relative to 20 uPa Weighted sound power level A emitted by the machine if the sound pressure level of the weighted emission A in workplaces exceeds 80 dB A 14 WARRANTY The manufacturer guarantees all its products for 12 months or 2000 working hours whichever occurs first
19. s ISO 3926 wrench the hooks supports vertical and horizontal shoes in point 4 2 1 UM BIP 04 2010 R2 6 USE AND MAINTENANCE MANUAL 4 4 HOSES CONNECTION D Before connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit m Possible leakage of oil from pipelines Prepare a container to collect fluid 1 The connecting hoses between the valve and the system of the forklift are optional 4 4 1 WITHOUT SIDE SHIFTING 4 4 2 WITH SIDE SHIFTING Fork opening Fork opening The frame moves laterally right and left during the connection of the hoses from the forklift to the flow divider ensure that they allow the movement and do not rub against fixed parts 5 HYDRAULIC SYSTEM D Before connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit 1 Possible leakage of oil from pipelines Prepare a container to collect fluid 5 1 CONNECTION AND LAYOUT WITHOUT SIDE SHIFTING 5 1 1 CONTROL OF MOVEMENTS D Lever 2 tilt Lever lifting To check the connections perform 5 complete movements with and without System present on the forklift truck the load UM BIP 04 2010 R2 7 USE AND MAINTENANCE MANUAL 5 2 CONNECTION AND LAYOUT WITH SIDE SHIFTING 5 2 1 CONTROL OF MOVEMENTS e D Egl a
20. tions to remove the pressure in the forklift s circuit 1 Possible leakage of oil from pipelines Prepare a container to collect fluid D Disconnect the equipment from the forklift to perform this maintenance see points 3 4 8 9 1 DETACHMENT FROM THE FORKLIFT Lifting eyebolt 1 Remove the spring pin with a DIN 6450 d 4 mm punch Stem stop spring pin A The shoes support block is free to drop Upper shoe 2 Disconnect the cylinder from the support Side shift cylinder 3 Remove the upper sliding shoes with a DIN 6450 4 mm punch 9 9 2 SHOES CONTROL Upper shoe Lower shoe Lower shoe FEM 4 Detach the lower horizontal and vertical guide shoes with an ISO 2380 screw driver Replace the shoes if there are cracks permanent deformations or the thickness is less than s1 2 mm s2 3 mm s3 3 mm A Before lifting the equipment make sure the rings are intact without deformations or the beginning of fractures 5 Place the equipment on the ground Se To dismantle the lower hooks loosen Circlip A the screws avoiding the detachment of the fastening brackets and move 9 9 3 REPLACEMENT OF SEALS Lower shoe Lower shoe FEM downwards Rotate the cap until the
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