Replacement Part List
Contents
1. A OON D PART NO 792226 551897 604307 086660 000331 768523 079186 029629 793851 016899 036244 601815 QTY gt ND DESCRIPTION STANDARD SEAT SEAT PAN WITH DECAL PUSH BUTTON MOUNT NT 375 16 NL G5 WIRE TIE FW 343 X 687 X 051 080H CS 312 18 X 1 25 HX G5 CS 375 16 X 75 HX FLK COMPRESSION SPRING 1 25 X 4 00 X 188 NT 375 16 HX FLK ZNYC CS 375 16 X 1 00 HX G5 BATTERY WARNINGS DECAL NOTES 1 Do not torque the seat pan must pivot freely 2 Torque to 7 ft Ibs 118791 1113 7 3 Seat Service Parts Standard Seat Service Parts Standard 118791_1113 INDEX NO oc BB PART NO 793315 797456 604458 604459 797480 793273 QTY DESCRIPTION SEAT SWITCH ARMREST KIT ROUND LS ARMREST KIT RS ARMREST KIT MOLDED ROUND ARMREST ARMREST STOP ASSEMBLY NOTES 7 5 Seat Removable Back 7 6 118791 1113 Seat Removable Back INDEX NO A ON D PART NO 604874 551897 604307 086660 000331 768523 079186 029629 793851 016899 036244 601815 QTY ND DESCRIPTION SEAT REMOVABLE BACK SEAT PAN WITH DECAL PUSH BUTTON MOUNT NT 375 16 NL G5 WIRE TIE FW 343 X 687 X 051 080H CS 312 18 X 1 25 HX G5 CS 32. LEFT SIDE SHOWN RIGHT SIDE SIMILAR FRONT OF MOWER 118791 1113 3 10 Steering amp Brake INDEX NO oo BK OON D 13 14 15 16 17 18 19 20 21 PART NO 603983 781922 768523 058776 601069 772483 604173 041152 604666 768515 068551 110370 781260 054502 767954 080655 029629 016899 034272 116144 603332 N A QTY BR D ND D D DN D O DESCRIPTION DAMPER BALL STUD FW 343 X 687 X 051 080H NT 312 18 HX ZY NL CN 312 18 X 20 MAX THK SB 312 X 75 SH 250 20 YOKE 5 16 24 NT 312 24 HX ZNYC STEERING ROD FW 281 X 625 X 051 080 HD ZN YL NT 250 20 HX ZY NL STEERING BAR WITH GRIP STEERING BAR GRIP NT 375 16 HX G5 ZNY FW 406 X 812 X 060 SAE CS 375 16 X 1 50 HX G5 CS 375 16 X 75 HX FLK NT 375 16 HX FLK ZNYC NT 312 18 HX G5 ZNYC STEERING BUSHING CLIP STEERING COVER ASSEMBLY NOTES 1 Part of the transmission assembly 118791 1113 Steering Cover Assembl 118791 1113 Steering Cover Assembly 118791_1113 INDEX NO BK OON D DD 0 DOA RK N PART NO 604452 768515 117540 808477 055939 601822 781211 086660 552415 781708 604288 604300 768523 058776 604179
3. PULLER PIN RS PULLER LS PULLER NT 500 13 NL G5 FW 531 X 1 063 X 090 SAE PLASTIC WHEEL ASSEMBLY BLADE 18 50 L F CW BLADE F18 50 L F CW BLADE F18 50 H F CW BLADE 18 50 MUL F CW BLADE 18 50 GAT F CW CW 631 X 2 25 X 187 PNT CS 625 11 X 1 25 HX G5Z HP 125 X 2 375 ZN CS 500 13 X 4 25 HX G5 FW 581 X 1 063 X 090 SAE PLASTIC WHEEL NT 500 13 HX JAM ZNYC NOTES 6 13 60 Service Deck INDEX NO 1 2 3 4 5 PART NO 552269 604222 786277 604221 781419 7 hr 4 DESCRIPTION 60 DECK WITH DECALS DANGER OBJECTS DECAL 60 DECK DECAL DANGER CHUTE DECAL BELT ROUTING DECAL NOTES 6 14 118791_1113 This page intentionally left blank 118791_1113 6 15 60 Deck Pulleys 4 Spindle 5 s y F lt SS Q EA 6 16 60 Deck Pulleys amp Spindles INDEX NO PART NO QTY DESCRIPTION 1 781567 3 NT 500 13 NL G5 2 767962 3 FW 531 X 1 063 X 090 SAE 3 604792 1 IDLER PULLEY 5 00 O D 4 604251 7 NT 312 18 HX NL JAM G2 ZN 5 604252 6 FW 340 X 675 X 035 ZN 6 604110 2 SPRING TENSIONER ANCHOR 7 604291 1 IDLER SPRING 8 604791 1 IDLER SLED 9 604790 2 IDLER SLIDE 10 604253 1 CB 50 13 X 2 00 STD ZN 11 705954 3 CS 500 13 X 1 25 HX G5 ZN 12 798603 3 FW 515 X 1 65 X 125 HD ZY 13 604661 6 PULLEY SPACER 14 604704 3 PULLEY 15 054502 12 NT 375 16 HX G5 ZNY 16 767954 24 FW 406 X 812 X 060 SAE 17
4. 109203 016816 109202 QTY A N D D gt 47 rm DESCRIPTION NT 312 18 HX NL G5 FW 343 X 687 X 051 080H OVERTRAVEL SPRING SPRING ROD BRAKE ACTUATOR FITTING 90 9 16 SAE LS TRANSMISSION CS 375 16 X 2 25 HX G5 FW 406 X 812 X 060 SAE SPRING CLAMP HOSE 0 50 LOW PRESSURE WIRE TIE NT 375 16 NL G5 CROSS BRACE RS TRANSMISSION CS 250 20 X 75 HX G5 LS BRAKE SPRING LINK NT 250 20 HX FL LK RS BRAKE SPRING LINK NOT SHOWN NOTES TRANSMISSION TO TANK HOSE LENGTHS 28 LS TRANSMISSION 19 RS TRANSMISSION 3 7 Transmission Service Parts 118791_1113 3 8 Transmission Service Parts 604708 RIGHT SIDE TRANSMISSION INDEX NO PART NO DESCRIPTION 1 604901 1 HG RTN CW 2 604903 1 HG RTN SPRING 3 602094 1 FAN PULLEY KIT 4 600975 1 LS FILTER GUARD WITH HARDWARE 5 600976 1 OIL FILTER 6 600970 1 4 BOLT HUB KIT WITH HUB NUT 7 601221 1 BRAKE ARM 8 600972 1 RETAINING CLIP 604709 LEFT SIDE TRANSMISSION INDEX NO PART NO DESCRIPTION 1 604902 1 HG RTN CCW 2 604903 1 HG RTN SPRING 3 602094 1 FAN PULLEY KIT 4 600974 1 RS FILTER GUARD WITH HARDWARE 5 600976 1 OIL FILTER 6 600970 1 4 BOLT HUB KIT WITH HUB NUT 7 601221 1 BRAKE ARM 8 600972 1 RETAINING CLIP NOTES 118791_1113 3 9 Steering Brake LLI 9 gt LL 0 E 2
5. 604658 117877 117878 781567 767962 788166 601123 601014 795757 796623 796631 796649 782474 781872 781708 767962 031997 053199 1 Torque to 118 ft lbs 118791_1113 QTY YH 60000 D BD D OD NDS FS HP SK DESCRIPTION RS PULLEY COVER CS 250 20 X 75 HX FLG BELT B SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT 375 16 NL G5 PULLER PIN RS PULLER LS PULLER NT 500 13 NL G5 FW 581 X 1 063 X 090 SAE PLASTIC WHEEL ASSEMBLY BLADE 16 50 L F CW BLADE F16 50 L F CW BLADE F16 50 H F CW BLADE 16 50 MUL F CW BLADE 16 50 GAT F CW BLADE 16 50 CAT F CW CW 631 X 2 25 X 187 PNT CS 625 11 X 1 25 HX G5Z CS 500 13 X 4 25 HX G5 FW 581 X 1 063 X 090 SAE PLASTIC WHEEL NT 500 13 HX JAM ZNYC NOTES 6 7 54 Service Deck INDEX NO 1 a N PART NO 552268 781419 604221 799171 604222 hr E DESCRIPTION 54 DECK WITH DECALS BELT ROUTING DECAL DANGER CHUTE DECAL 54 DECK DECAL DANGER OBJECTS DECAL NOTES 6 8 118791_1113 This page intentionally left blank 118791_1113 6 9 54 Deck Pulleys amp Spindles 118791_1113 6 10 54 Deck Pulleys amp Spindles INDEX NO PART NO DESCRIPTION 1 781567 3 NT 500 13 NL G5 2 767962 3 FW 581 X 1 063 X 090 SAE 3 604792
6. 765339 116142 781567 063198 005108 604299 116141 781153 QTY Bb N A N D D ND D N F N DESCRIPTION CS 250 20 X 2 00 HX FLTHD FW 281 X 625 X 051 080 HD ZN YL DRIVE STRAIGHT STOP 1 4 20 THREAD RIVET NUT CS 250 20 X 75 HX G5 NUT PLATE 420 CENTERS PUSH BUTTON SWITCH NT 375 16 HX ZY NL STEERING COVER WITH DECALS CS 500 13 X 4 25 HX G5 STEERING SPACER LS STEERING BOX FW 343 X 687 X 051 080H NT 312 18 HX ZY NL BRAKE ROD BUSHING LS BRAKE BELLCRANK NT 500 13 HX G8 ZY NL CS 10 24 X 75 HX FLK ZN CS 375 16 X 3 50 HX G5Z RS STEERING BOX RS BRAKE BELLCRANK BUSHINGS NOTES 3 13 Steering Cover Assembly 3 14 118791_1113 Steering Cover Assembly 118791_1113 INDEX NO 24 25 26 27 28 29 30 31 32 33 34 35 PART NO 769257 604793 118479 767954 029629 552177 604819 056036 016899 785220 604840 785139 2 2 KR DESCRIPTION FW 656 X 1 25 X 250 BUSHING TRANSPORT LATCH FW 406 X 812 X 060 SAE CS 375 16 X 75 HX FLK INDICATOR WITH DECAL DECK HEIGHT DECAL CS 375 16 X 2 25 HX G5 NT 375 16 HX FLK ZNYC RS STEERING DECAL ID DECAL LS STEERING DECAL NOTES 3 15 3 16 118791_1113 118791_1113 Wheel amp Tire Section 4 Front Tire Breakdown Smooth Drive Wheel Breakdown 4 1 Wh
7. please contact your dealer to order a replacement EPA compliance decal 3 Patent numbers decal 4 Torque all hardware to a minimum of 33 ft Ibs 118791 1113 2 3 Fenders Instrument Panel 118791_1113 Fenders Instrument Panel 118791_1113 INDEX NO o BK OON D PO N 0 SI O A PART NO 601097 776476 769166 785808 552300 604889 045898 055939 601098 704932 059832 601096 604324 604124 604125 601982 552414 602407 029629 016899 604181 114052 QTY ND 00 3 a DESCRIPTION CHOKE CABLE PTO SWITCH HOUR METER KEY ASSEMBLY INSTRUMENT PANEL WITH DECAL INSTRUMENT PANEL DECAL IGNITION SWITCH CS 250 20 X 75 HX G5 CB 10 24 X 500 ZYNC FW 219 X 500 X 048 ZNYC NT 10 24 HX NL ZN THROTTLE CABLE CS 250 20 X 75 HX FLG RS FENDER LS FENDER CN 250 20 X 15 MAX THK FOOTREST WITH DECAL HUSTLER ID DECAL CS 375 16 X 75 HX FLK NT 375 16 HX FLK ZNYC WIRE HARNESS CLUTCH CONNECTOR REPAIR KIT NOTES 2 5 Engine Guard 118791_1113 2 6 Engine Guard 118791_1113 INDEX NO PART NO 118987 604745 029629 016899 A Ra A DESCRIPTION ENGINE GUARD H LOGO DECAL CS 375 16 X 75 FLK NT 375
8. 16 HX FLK ZNYC NOTES 2 7 Battery a BATTERY 118791 1113 2 8 Battery INDEX NO o A OON PART NO 604178 604465 768515 771428 024927 029868 055939 000331 601982 D N DESCRIPTION TIE DOWN STRAP CS 0 250 20 X 7 50 HX G5 FW 281 X 625 X 051 080 HD ZN YL RED BATTERY CABLE BOOT NT 250 20 HX G5 LW 250 INT EXT 2 CS 250 20 X 75 HX G5 WIRE TIE ON 250 20 X 15 MAX THK NOTES 1 When performing service on the mower disconnect the battery ground cable and do not reconnect it to the battery until the engine is ready to be started 118791 1113 2 9 2 10 118791_1113 118791_1113 Section 3 Hydraulic 5 3 2 ater saad sdai smi add a 3 6 Transmission Service 3 8 Steering amp aa ama Du 3 10 Steering Cover Assembly 3 12 3 1 Hydraulic System TRANSMISSION ASSEMBLY 3 2 118791 1113 Hydraulic System INDEX NO PART NO oo BK ON A SI DOA BK N o 1 Torque to 17 ft lbs 118791 1113 710087 601887 043067 016899 603907 604714 116287 712893 086660 08
9. 4 5 6 1 7 7 10 4 18 5 25 37 50 64 87 80 108 5 160 215 320 435 555 750 118791_1113 118791_1113 Section 2 ELAME a ansa 2 2 Fenders 8 Instrument Panel 2 4 AIS LUS AC ESA 2 6 ura nr 2 8 2 1 118791 1113 Frame INDEX NO PART NO 1 118539 2 118538 3 029629 4 604176 5 117787 6 602041 7 552217 8 551858 9 604177 10 601967 11 117788 12 601982 13 117785 14 552407 15 117786 16 116125 17 600899 18 016899 19 552406 20 727172 21 N A 22 116130 23 118022 24 551865 25 601981 26 604307 27 000331 28 118347 29 118540 QTY 4 4 10 ND GI a o won DESCRIPTION SEAT SUPPORT SPRING SUPPORT CS 375 16 X 75 HX FLK CS 375 16 X 75 HX FLK PLN RS REAR BRACKET HOT DECAL BUMPER WITH DECAL ENGINE PLATE WITH DECALS NT 375 16 HX FLK PLN ENGINE COMPARTMENT DECAL LS REAR BRACKET ON 250 20 X 15 MAX THK HYDRO BRACKET RS FRAME CHANNEL WITH DECAL RS FRONT BRACKET CROSS SUPPORT PUMP BELT WARNING DECAL NT 375 16 HX FLK ZNYC LS FRAME CHANNEL WITH DECALS MADE IN USA DECAL SERIAL NUMBER SPEC DECAL FRONT CROSS FRAME LS FAIRING FOOT PAN WITH DECAL SAFE OPERATION DECAL PUSH BUTTON MOUNT WIRE TIE RS FAIRING BATTERY TRAY NOTES 1 Serial number decal In the event the serial number tag becomes damaged or illegible
10. 604231 2 IDLER PULLEY 5 00 O D 18 005116 12 CS 375 16 X 1 375 HX G5 19 601804 3 SPINDLE ASSEMBLY 20 604254 2 CB 50 13 X 2 50 STD ZN 21 083147 7 CB 312 18 X 620 G5 ZN 22 768523 1 FW 343 X 687 X 051 080H NOTES 1 Torque to 73 ft Ibs 2 Torque to 30 ft lbs 118791 1113 6 17 60 Deck 118791 1113 6 18 60 Deck INDEX NO BK OON a 2n a A N 16 17 18 19 20 21 22 PART NO 604722 604324 604711 604723 604609 604346 604331 086660 604658 117877 117878 781567 767962 788166 793794 600901 793935 794214 794230 794685 782474 781872 017301 781708 767962 031997 053199 1 Torque to 118 ft lbs 118791_1113 3 BD BD D CO WOW u Sa po DESCRIPTION RS PULLEY COVER CS 250 20 X 75 HX FLG BELT B SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT 375 16 NL G5 PULLER PIN RS PULLER LS PULLER NT 500 13 NL G5 FW 581 X 1 063 X 090 SAE PLASTIC WHEEL ASSEMBLY BLADE 20 50 L F CW BLADE F20 50 L F CW BLADE 20 50 CAT F CW BLADE 20 50 MUL F CW BLADE 20 50 GAT F CW BLADE F20 50 H F CW CW 631 X 2 25 X 187 PNT CS 625 11 X 1 25 HX 652 HP 125 X 2 375 ZN CS 500 13 X 4 25 HX G5 FW 581 X 1 063 X 090 SAE PLASTIC WHEEL NT 500 13 HX JAM ZNYC NOTES 6 19 Deck Lift Rig
11. QTY 18 5 D o 22 DESCRIPTION FUEL TANK ASSEMBLY RATCHETING GAS CAP 3 5 LEFT TANK MOUNT RIGHT TANK MOUNT SEAL 3 8 X 3 4 CS 250 20 X 75 HX G5 FW 281 X 625 X 051 080 HD ZN YL 3 16 FORMED VAPOR LINE 1 4 HOSE BARB CROSS 3 16 FORMED VAPOR LINE BOOT 3 16 TO 1 4 BARB VAPOR SYSTEM FILTER WIRE TIE PUSH BUTTON MOUNT WEATHERSTRIP NOTES WEATHERSTRIP LENGTH E 925 E 5 12 5 9 Fuel Tank Service Parts INDEX NO PART NO QTY DESCRIPTION 1 604199 2 VENT FITTING 2 604200 2 GROMMET 3 604340 1 SUCTION HOSE ASSEMBLY 7 75 4 785295 1 GROMMET NOTES 5 10 118791_1113 118791_1113 Section 6 48 Service 6 2 48 Deck Pulleys amp Spindles 6 4 n HDI DR oy 6 6 54 Service ivo Seu Peso eee 6 8 54 Deck Pulleys amp Spindles 6 10 ADSR ad SEA a NE EURER ee 6 12 60 Service 6 14 60 Deck Pulleys Spindles 6 16 GO DECREE 6 18 Deck Lift Right 5 6 20 Deck Lift Left 5 6 22 6 1 48 Service Deck INDEX NO 1 a N PART NO 552267 604221 781419 793976 604222 voi ck cx DESCRIPTION 48 DECK WITH DEC
12. 0655 767954 604491 054502 604490 604487 706549 118310 768523 058776 QTY D 3 00 ph o DESCRIPTION CS 312 18 X 2 50 HX G5 CB 375 16 X 2 75 STD ZN CS 312 18 X 3 00 HX G5 Z NT 375 16 HX FLK ZNYC DRIVE BELT IDLER SPACER IDLER ARM FW 406 X 1 25 X 12 HRDZ NT 375 16 NL G5 CS 375 16 X 1 50 HX G5 FW 406 X 812 X 060 SAE PULLEY 2 0 IDLER NT 375 16 HX G5 ZNY SPRING CS 375 16 X 2 5 FULTH HP 080D X 1 19 TOW VALVE LINK FW 343 X 687 X 051 080H NT 0 312 18 NL G5 NOTES 3 3 Hydraulic System TRANSMISSION ASSEMBLY 118791_1113 3 4 Hydraulic System 118791_1113 INDEX NO 20 21 22 23 24 25 26 PART NO 068551 768515 118284 601996 055939 029629 600767 QTY D pan DESCRIPTION NT 250 20 HX ZY NL FW 281 X 625 X 051 080 HD ZN YL EXPANSION TANK MOUNT OVERFLOW TANK CS 250 20 X 75 HX G5 CS 375 16 X 75 HX FLK OVERFLOW TANK CAP NOTES 3 5 Transmission Assembl LEFT SIDE SHOWN RIGHT SIDE SIMILAR FRONT OF MOWER 118791_1113 3 6 Transmission Assembly 118791_1113 INDEX NO ON O N MONS oo PART NO 058776 768523 601051 601131 604667 601219 604709 056036 767954 601001 787713 000331 086660 118942 604708 055939
13. 1 IDLER PULLEY 5 00 O D 4 604251 7 NT 312 18 HX NL JAM G2 ZN 5 604252 6 FW 340 X 675 X 035 ZN 6 604110 2 SPRING TENSIONER ANCHOR 7 604291 1 IDLER SPRING 8 604791 1 IDLER SLED 9 604790 2 IDLER SLIDE 10 604253 1 CB 50 13 X 2 00 STD ZN 11 705954 3 CS 500 13 X 1 25 HX G5 ZN 12 798603 3 FW 515 X 1 65 X 125 HD ZY 13 604661 6 PULLEY SPACER 14 604664 3 PULLEY 15 054502 12 NT 375 16 HX G5 ZNY 16 767954 24 FW 406 X 812 X 060 SAE 17 604231 2 IDLER PULLEY 5 00 O D 18 005116 12 CS 375 16 X 1 375 HX G5 19 601804 3 SPINDLE ASSEMBLY 20 604254 2 CB 50 13 X 2 50 STD ZN 21 083147 7 CB 312 18 X 620 G5 ZN 22 768523 1 FW 343 X 687 X 051 080H NOTES 1 Torque to 73 ft Ibs 2 Torque to 30 ft lbs 118791 1113 6 11 54 Deck 118791 1113 6 12 54 Deck INDEX NO BK OON a 2n a A N 16 17 18 19 20 21 22 PART NO 604722 604324 604817 604723 604609 604346 604331 086660 604658 117877 117878 781567 767962 788166 601124 601012 797696 797704 797712 782474 781872 017301 781708 767962 031997 053199 1 Torque to 118 ft lbs 118791_1113 N mc BD DB D BD D D WO a p po DESCRIPTION RS PULLEY COVER CS 250 20 X 75 HX FLG BELT B SECTION LS PULLEY COVER DISCHARGE CHUTE DISCHARGE CHUTE PIN CHUTE SPRING NT 375 16 NL G5
14. 19 e 6 20 18 23 5 9 E BLK 21 0 E RED 15A FUSE 2 5 24 5 4 118791 1113 Engine Kawasaki INDEX NO PART NO QTY DESCRIPTION 17 055939 2 5 250 20 X 75 HX G5 18 768515 4 281 X 625 X 051 080 HD ZN YL 19 044255 1 NT 410 32 HX ZN 20 030817 1 STARTER SOLENOID 21 024927 2 250 20 HX G5 ZNYC 22 029876 1 312 INT EXT TOOTH 23 720516 1 CSM8X 1 25 X 16 HX 610 9 24 000323 2 HOSE CLAMP 25 015818 18 1 4 FUEL LINE 26 604274 1 3 16 FORMED VAPOR LINE NOTES FUEL amp VAPOR LINE LENGTHS E 18 TANK TO FUEL FILTER FUEL 4 Part of the fuel system 5 Part of the wire harness 118791 1113 5 5 Service Parts DESCRIPTION IN LINE FUEL FILTER AIR FILTER OIL FILTER 1 1 1 PART NO INDEX NO 068478 603059 1 2 3 602581 NOTES 118791_1113 5 6 This page intentionally left blank 118791_1113 5 7 Fuel Svstem Without Carbon Canister 118791_1113 Fuel System Without Carbon Canister 118791_1113 INDEX NO BK OON do Pr PART NO 604336 603807 117059 117060 713198 055939 768515 604279 604322 604273 604292 604323 000331 604307 033035
15. 75 16 X 75 HX FLK COMPRESSION SPRING 1 25 X 4 00 X 188 NT 375 16 HX FLK ZNYC CS 375 16 X 1 00 HX G5 BATTERY WARNINGS DECAL NOTES 1 Do not torque the seat pan must pivot freely 2 Torque to 7 ft Ibs 118791 1113 7 7 Seat Service Parts Removable Back INDEX NO 4 2 3 4 PART NO 604948 604949 604947 604946 QTY 2 DESCRIPTION SEAT BACK COVER ARM RESTS PAIR SEAT BOTTOM COVER SEAT SWITCH NOTES 7 8 118791_1113
16. ALS DANGER CHUTE DECAL BELT ROUTING DECAL 48 DECK DECAL DANGER OBJECTS DECAL NOTES 6 2 118791_1113 This page intentionally left blank 118791_1113 6 3 48 Deck Pullevs amp Spindles VE 6 4 118791 1113 48 Deck Pulleys amp Spindles INDEX NO PART NO DESCRIPTION 1 781567 3 NT 500 13 NL G5 2 767962 3 FW 581 X 1 063 X 090 SAE 3 603986 1 IDLER PULLEY 4 00 FLAT 4 604251 4 NT 312 18 HX NL JAM G2 ZN 5 604252 4 FW 340 X 675 X 035 ZN 6 604110 2 SPRING TENSIONER ANCHOR 7 604291 1 IDLER SPRING 8 604194 1 IDLER SLED 9 604079 2 IDLER SLIDE 10 604253 1 CB 50 13 X 2 00 STD ZN 11 705954 3 CS 500 13 X 1 25 HX G5 ZN 12 798603 3 FW 515 X 1 65 X 125 HD ZY 13 604661 6 PULLEY SPACER 14 604665 3 DRIVE PULLEY B SEC 15 054502 12 NT 375 16 HX G5 ZNY 16 767954 24 FW 406 X 812 X 060 SAE 17 604231 1 IDLER PULLEY 5 00 O D 18 604219 1 IDLER PULLEY 4 00 FLAT 19 601804 3 SPINDLE ASSEMBLY 20 005116 12 CS 375 16 X 1 375 HX G5 21 604254 2 CB 50 13 X 2 50 STD ZN 22 083147 4 CB 312 18 X 620 G5 ZN NOTES 1 Torque to 73 ft Ibs 2 Torque to 30 ft lbs 118791 1113 6 5 48 Deck 118791 1113 48 Deck INDEX NO BK OON a 2n a A N 16 17 18 19 20 21 PART NO 604337 604324 604830 604338 604609 604346 604331 086660
17. Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible replace immediately Replacements may be ordered per the information found in the Product Information section of the owner s manual Federal law and California State law prohibit the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair replacement of any device or element of design incorporated into any equipment for the purposes of emissions control prior to or after its sales or delivery to the ultimate purchaser or while it is in use or 2 The use of the equipment after such device or element of design has been removed or rendered inoperative by any person Table of Contents General Information Service Literat re Options Available From Your Dealer Using This Mental sus tia Cade caked mi standard Todes iraia parl ont a M dara Section 2 Frame arin bid AAS UU TM EDO Fenders amp Instrument Panel nd dee Engine A Section 3 Hydraulie System 455522 AA Transmission Assembly Transmission Service P
18. Hustler Raptor SD 48 54 amp 60 Parts Manual HUSTLETyY TURF EQUIPMENT 200 South Ridge Road Hesston Kansas 67062 A WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation California Public Resources Code Section 4442 6 provides that it is unlawful to use or operate an internal combustion engine on any forest covered brush covered or grass covered land unless the engine is equipped with a spark arrester maintained in effective working order A spark arrester is a device constructed of nonflammable materials specifically for the purpose of removing and retaining carbon and other flammable particles over 0 0232 of an inch in size from the exhaust flow of an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States Forest Service Other states or federal areas may have similar laws The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements THIS EQUIPMENT DOES NOT HAVE A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF A SPARK ARRESTER Inspect spark arrester daily replace every 500 hours or as needed The Engine Owner s Manual provides information regarding the U S
19. Without Carbon Canister 5 8 Fuel Tank Service Parts 5 10 5 1 Engine Kawasaki 118791_1113 5 2 Engine Kawasaki Supplied with the engine INDEX NO BK ON PART NO N A 604369 604350 604463 604016 016899 118238 767954 036244 602580 000331 604712 604713K 602680 604721 791251 an 1 1 1 2 1 1 1 5 1 4 4 1 1 1 1 1 DESCRIPTION KAWASAKI FR651V FR691V FR730V ENGINE O RING OIL DRAIN VALVE OIL DRAIN HOSE MUFFLER NT 375 16 HX FLK ZNYC CLUTCH ANCHOR FW 406 X 812 X 060 SAE CS 375 16 X 1 00 HX G5 CS 375 16 X 1 25 HX G5 P85 WIRE TIE STUB SHAFT PUMP PULLEY CLUTCH KIT FW 453 X 1 12 X 119 HRD CS 437 20 X 5 00 HX G5 CLUTCH HARNESS PIGTAIL NOTES 2 Torque to 45 48 ft lbs Replace do not reuse the cap screw if it s removed or loosened Use only hand tools to install this fastener 3 Torque to 30 35 ft Ibs Replace do not reuse the cap screw if it s removed or loosened Use only hand tools to install this fastener 118791 1113 5 3 Engine Kawasaki 0 0 17 18 2 P e S KA BLK 2 bU de 2s IL 520
20. arts 51661110 3519166 kisas al Steering Cover Assembly Section 4 WV FICC sia a ta EC et da Front Tire Breakdown Smooth Drive Wheel Breakdown Section 5 Engine Kawasaki FR651V FR691V FR730V Engine Service Fuel System Without Carbon Canister Fuel Tank Service Parts Section 6 10 Service Desks ss 48 Deck Pulleys amp Spindles 2487066 gt nse Aa Ro ea De A 5 Service DOG ds a io 54 Deck Pulleys amp Spindles S4 DECKS NE AMA ae 60 Deck Pulleys amp Spindles 60772066 O A A Deck Lift Right Side Deck Et Le Side Section 7 56315121163101 Se tend e ud a dra Seat Service Parts Seat Removable Seat Service Parts Removable 118791_1113 1 c 2 118791 1113 General Information This manual covers Ra
21. eel Tire 118791_1113 4 2 Wheel Tire INDEX NO 1 NO FW N PART NO 600676 601349 061077 705954 344267 712976 784223 784603 N A 1 Torque to 65 75 ft lbs 118791_1113 m A N 3 ND N DESCRIPTION TIRE WHEEL 20 X 8 10 48 MOWER TIRE WHEEL 20 X 12 10 54 60 MOWER WHEEL NUT CS 500 13 X 1 25 HX G5 ZN FW 510 X 2 15 X 187 SPL FW 531 X 1 375 X 125 ZNY BEARING SPACER TIRE WHEEL ASSEMBLY NOTES 4 3 Front Tire Breakdown Smooth 4 4 118791 1113 Front Tire Breakdown Smooth 118791 1113 INDEX ON 604691 041475 025296 061101 604717 604843 604845 604844 019521 QTY po VIT DESCRIPTION FORK CS 750 10 X 9 50 HX ZY FW 760 X 1 625 X 08 ZNYC NT 750 10 HX ZY NL TIRE WHEEL TIRE 13 X 6 50 6 SMOOTH WHEEL BEARING WHEEL 6 X 4 50 VALVE STEM NOTES 4 5 Drive Wheel Breakdown 600676 TIRE WHEEL ASSEMBLY 48 DECKS INDEX NO PART NO QTY DESCRIPTION 1 600692 1 TIRE 20 X 8 10 2 600718 1 WHEEL 3 019521 1 TIRE VALVE 601349 TIRE WHEEL ASSEMBLY 54 8 60 DECKS 1 601348 1 TIRE 20 X 12 10 2 601347 1 WHEEL 10 X 8 5 3 019521 1 TIRE VALVE NOTES 4 6 118791_1113 118791_1113 Section 5 Engine Kawasaki FR651V FR691V FR730V 5 2 Engine Service lt 5 6 Fuel System
22. es the necessary information needed to perform normal maintenance requirements on these units The Operator s Manual provides fundamental operational information and operational safety that is needed when oper ating the mower The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products 118791 1113 1 1 Hardware Description Codes amp Abbreviations The following codes are used throughout this parts manual Refer to this list when ordering parts ABBREVIATION CB CE CN CS CW FDRW FW HX LW Standard Torques DESCRIPTION CARRIAGE BOLT CLEVIS PIN CLIP NUT COTTER PIN CAP SCREW CUP WASHER FENDER WASHER FLAT WASHER HEX HEAD LOCK WASHER ABBREVIATION MB MS NT SC SH SB SS OD ID DESCRIPTION MACHINE BUSHING MACHINE SCREW NUT SELF TAPPING CAP SCREW SOCKET HEAD SHOULDER BOLT SET SCREW OUTSIDE DIAMETER INSIDE DIAMETER The following chart lists the standard torque values for the threaded fasteners found in this manual Torque all cap screws nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE 250 312 375 438 500 562 625 750 875 1 00 FT LBS N M 8 2 11 1 17 23 30 40 48 65 73 99 105 143 145 200 260 350 420 565 625 850 1 2 SIZE M3 M4 M5 M6 M8 10 12 14 16 M20 M24 FT LBS N M 1 1 3 2 2 3
23. ht Side 6 20 118791 1113 Deck Lift Right Side 118791_1113 INDEX NO BK ON Ro UNS me 2000 NI O BR N o PART NO 118020 016899 118085 054502 767954 601839 118016 052860 086660 605114 118018 604579 604803 116151 029629 036244 118084 604656 767962 781567 074252 QTY HF N N 3 A D amp PB HP DESCRIPTION INDICATOR PIN NT 375 16 HX FLK ZNYC REAR DECK LIFT BAR NT 375 16 HX G5 ZNY FW 406 X 812 X 060 SAE PIVOT SPACER BUSHING LIFT PEDAL LINK CS 375 16 X 1 25 HX G5 NT 375 16 NL G5 FW 41 X 94 X 25 UHMW PIVOT DECK LIFT LINK CE 375 X 2 00 W BALE PIVOT BLOCK CS 375 16 X 75 HX FLK CS 375 16 X 1 00 HX G5 FRONT DECK LIFT BAR PIVOT SPACER BUSHING FW 581 X 1 063 X 090 SAE NT 500 13 NL G5 CS 500 13 X 1 50 HX G5 NOTES 6 21 Deck Lift Left Side d 8 0 Y 0 47 7 118791 1113 118791_1113 Section 7 Seat 51321061 A A 7 2 Seat Service Parts Standard 7 4 Seat Removable 7 6 Seat Service Parts Removable 7 8 7 1 Seat Standard 118791 1113 Seat Standard INDEX NO
24. ptor SD models 932541 932558 amp 932566 Service Literature PART NO DESCRIPTION 604856 OPERATOR S MANUAL 118649 WARRANTY STATEMENT 118650 SERVICE MANUAL Options Available From Your Dealer PART NO DESCRIPTION 119101 48 MULCH KIT 119060 54 MULCH KIT 119091 60 MULCH KIT 117682 LIGHT KIT 333724 STEERING LEVER EXTENSION 932525 2 BAG CATCHER KIT Note When ordering parts you must use the part number as shown for each part not the index number Always give the model and serial number to your parts and service representative Note Items sold in bulk such as seals and hoses are sold by the foot Using This Manual This manual is part of a service package for the Hustler mowers Use of this manual in conjunction with other Hustler mower and component manuals will provide the information necessary to service and maintain Hustler mowers This Parts Manual provides a complete parts listing for the unit Use this manual when ordering parts Illustrations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Excel Industries Inc reserves the right to redesign and change the machine as deemed necessary without noti fication If a change has been made to your machine which is not reflected in this parts manual see your authorized dealer for current information and parts The Service Manual is a service guide for use by Service Technicians It provid
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