A 5615-1 / 1-35
Contents
1. Item Description Part No 34 D Ring 5526 3 34 35 Lashing 5526 3 35 36 Wheel set 22x16x16 5526 3 36 562 37 Rocker beam 5526 3 37 6 33 38 Bolt for rocker beam 5526 3 38 39 Axle guard 5526 3 39 40 Screw M16x35 DIN933 5526 3 40 41 Washer B16 5 DIN127 5526 3 41 42 Lubrication nipple AM 10x1 DIN71142 5526 3 42 A 5615 1 Rolltrailer 50 100t Page 14 18 G a E o o G o o E Qo o gt o o Q o c G OS Page 15 18 A 5615 1 Rolltrailer 50 100t Transport Systems Seacom AG XL T t dg oo 4 U 1 4 4 4 4 1 1 A 1 1 GO ANNANANANANNAAN 2 A 5615 1 Rolltrailer 50 100t Page 16 18 Transport Systems Seacom AG A 6 2 WHEEL SET 559 405 1040 Dwg No 5526 3 36 Item Description Part No 1 Wheel body 5526 3 36 1 2 Axle 5526 3 36 2 3 Sealing washer d 149 100 5526 3 36 3 4 Sealing washer d 139 48 5 5526 3 36 4 5 Plain bearing bush 95x90x40 1406 0008 6 Tyre 22x16x16 1605 1007 7 Taper roller bearing 32020 1410 0001 8 Taper roller bearing 30216 1410 0001 9 1 Fey ring FK6 d 140 ASD 1450 0201 9 2 Fey ring FK6 d 150 ASD 1450 0202 10 Hub cap d 140 1603 9902 11 Hornet nut M48x1 5 DIN937 1356 0048 12 Split pin 8x80 DIN94 5526 3 36 12 13 Lubrication tube 5526 3 36 13 14 Lubrication nipple AM10x1 DIN71412 55262. 15 3m A 5615 1 Rolltrailer 50 100t Page 10 18 Transport Systems Seacom AG 5 SERVICE MANUAL General information The trailer is a simple and solid construction The following inspections and maintenance tasks should be done at regular intervals in order to ensure a trouble free and safe operation Faulty parts need to be replaced in time They need to meet the specified reguirements of the supplier and the pertinent safety regulations Wheel set Inspect the wheel sets regularly in about 6 month intervals for external damages Tyres Inspect the tyres for mechanical damages about once a month Wheels Check the wheels regularly 1 Does the wheel turn without noise and without axial movement If there is a noticeable noise then dismount the wheel and check the taper roller bearings if nec essary replace them 3 Check axial movement of wheel In case of axial movement readjust taper roller bearing How to readjust wheel bearing e Make sure that trailer is in parking position e Lift rear side of trailer with a forklift or hydraulic jack so that wheels can be rotated by hand Take into account that the hydraulic will lower the wheels e Put suitable supports under lifted trailer e Check wheel In case of axial movement or not smooth rotation e Remove hub cap warm cap up to approx 60 C Remove split pin from horned nut Tighten horned nut until wheel is blocked Untighten horned nut until wheel rot
3. 3 36 14 15 Distance tube 5526 3 36 15 CLL hhh SLILLLALLL 1 gt KIN P NN a aE a ITT TTT EAS b b at A N AN S N N NA TAN a G2 A 5615 1 Rolltrailer 50 100t Page 17 18 Transport Systems Seacom AG 6 3 ROCKER BEAM Dwg No 5526 3 37 Item Description Part No 4 Bolt d 90 5526 3 37 4 6 Bolt d 100 5526 3 37 6 10 Bush 105 100x60 1406 0010 12 Washer 5526 3 37 12 13 Axle guard 5526 3 37 13 14 Screw M16x30 DIN933 5526 3 37 14 15 Washer B16 5 DIN127 5526 3 37 15 16 Lubrication nipple AM10x1 DIN71412 5526 3 37 16 13 14 15 A 5615 1 Rolltrailer 50 100t Page 18 18
4. e Make sure that the rolltrailer is parked on horizontal ground e The weight of the cargo put on the rolltrailer shall not exceed the maximum capacity Distributed load e To avoid overloading always ensure that the centre of gravity of the load is within the respec tive areas in the diagram see the following loading scheme Distributed loads Minimum length 15 0 m Minimum length 14 0 m gt gt Minimum length 12 0 m Minimum length 80 m gt Q 50 tons Q 60 tons Q 80 tons Q 100 tons Load center of gravity Load center of gravity must be within the colored areas corresponding to the load 153m 79m El Payload up to 100 to ME Payload up to 80 to IBN Payload up to 60 to IN Payload up to 50 to A 5615 1 Rolltrailer 50 100t Page 9 18 Transport Systems Seacom AG A Point load e For the distribution of the load see the following scheme e When point loads are applied to the platform make sure that each load is supported by the longitudinal beams of the trailer e g use some support cross beams Point loads can be ap plied only in the areas according to below diagram The positions of cross beams are marked in the longitudinal beams with white triangles Point loads must be put on the platform within the marked areas 4 4 DJO
5. to the condi tions gt Pe e A 5615 1 Rolltrailer 50 100t Page 5 18 Transport Systems Seacom AG Danger of getting caught by the trailer Persons situated in front or close next to the moving trailer are in danger of being caught and crushed by it e As long as the trailer is moving the driver must ensure that no persons are situated in the danger area of the trailer Warning Danger during maintenance Danger of injury from improper operation and maintenance All specifications concerning operation inspection and maintenance must be observed In case of doubt the supplier needs to be consulted Danger during maintenance on a jacked up trailer The trailer needs to be sufficiently supported before maintenance and secured against rolling away A 5615 1 Rolltrailer 50 100t Page 6 18 Transport Systems Seacom AG Seacom 3 SPECIFICATION Load capacity 100 t Dead weight approx 10 5t Maximum speed fully laden 6 km h empty 16 km h Platform length approx 15 300 mm Platform width approx 2 800 mm Platform height front rear approx 870 950 mm Rear overhang 4 500 mm Axle load 4x 221 Fifth wheel load 25t Axle 2 pcs Tyres solid rubber 22x16x16 number of tyres 8 pcs Loading platform tear plate 5 7 mm Accessories lashings 14 2 6 6 0 D Rings 20 2474744 forklift pockets 2 triangle marks marking the cross beams white Finish brown red RAL 301 1 Measurements and weight may vary slightly A 5615 1 Roll
6. Transport Systems Seacom AG OPERATING MANUAL Original A 5615 1 Rolltrailer 50 100t Page 1 18 Transport Systems Seacom AG Product Serial no Customer Supplier A 5615 1 Rolltrailer 50 100t Seacom Rolltrailer RT 50 100t A 5615 1 1 35 Grimaldi Italy Transport Systems Seacom AG Berbiceweg 5 CH 8212 Neuhausen Tel 41 0 52 632 04 00 Fax 41 0 52 632 04 09 Page 2 18 Transport Systems Seacom AG e Table of contents 1 PREFACE 2 RESIDUAL RISK 3 SPECIFICATION 4 OPERATING INSTRUCTIONS 5 SERVICE MANUAL 6 SPARE PART LIST A 5615 1 Rolltrailer 50 100t Page 3 18 Transport Systems Seacom AG 1 PREFACE Please read this documentation carefully in order to avoid accidents This way you can make sure that all warranty conditions are complied with and the trailer will be working well at any time HOW TO USE THE TRAILER CORRECTLY e The trailer is produced for internal transport only Please do not exceed the max capacity stated on the type plate Damages caused by overloading are not covered by warranty e Please observe the following operating instructions carefully The trailer may only be operated maintained and repaired by trained persons e Unauthorized modifications of the trailer will lead to expiry of warranty e All rules and regulations for accident preventions have to be adhered to WARRANTY e Any warranty claims can only be considere
7. ates free but without any axial movement Refit split pin e Refit hub cap warm cap up to approx 60 C e No parts forgotten to refit e Lower rear side of trailer A 5615 1 Rolltrailer 50 100t Page 11 18 Transport Systems Seacom AG Frame The frame and the welding points should be checked regularly The frame construction consists of structural steel and can be repaired by qualified repair technicians in case of damages In case of questions call your supplier Lubrication Greasing point Greasing interval Rocker arm bearing 3 month Swivel axle bearing 3 month Wheel set 3 month The lubrication intervals depend on the operational conditions of the trailer If the conditions are rough then more frequent lubrication is needed A 5615 1 Rolltrailer 50 100t Page 12 18 Transport Systems Seacom AG Tightening torgue for screws and nuts Screws and nuts need to be inspected regularly monthly or retightened Coefficient of friction u tot 0 12 for screws and nuts without reworking as well as phosphated nuts Tighten by hand Tightening torques if not specified otherwise can be found in the following tables Metric ISO standard thread DIN 13 sheet 13 Sie O 88 109 129 M4 28 4 48 M5 55 8 895 Mc 895 14 165 M7 105 23 28 Ma T 23 34 40 MO 446 68 79 Mi2 79 15 135 Mi
8. d if all service and maintenance works has been carried out on schedule The operator has to keep records about all maintenance and repair works A 5615 1 Rolltrailer 50 100t Page 4 18 Transport Systems Seacom AG 2 RESIDUAL RISK Danger of getting caught or crushed during the coupling by the trailer Persons that are near the trailer during hitching and unhitching can get caught or run over e t needs to be ensured that no persons are in the danger area during the coupling operation Warning Dangers from overloading An overload of the trailer can cause major damages to the trailer and endan ger persons e The load limitations must be observed Warning Dangers from collision Parts of the load that extend over the cargo bed can collide with the surround ings cause damage and endanger persons e Before the transport the driver must make sure that no collision is possible Warning Danger of getting caught or crushed by the trailer Danger when driving on inclines The trailer or the cargo can slide away or tip especially when e the trailer is loaded to maximum the load has a high centre of gravity the road surface is uneven or slippery dirt ice the speed is too high braking or accelerating suddenly The road surface should be paved well enough Speed should be reduced on inclines and driven with greatest caution The cargo s centre of gravity should lie in the middle of the loading area if possible Adapt the speed
9. s 155 185 210 Mie 195 28 33 Mi8 280 30 40 M20 390 50 60 Me2 530 750 880 M24 670 960 110 M27 100 o 160 M30 1350 190 X 220 M33 180 260 300 M36 2380 330 390 M39 300 430 5900 Metric ISO fine thread DIN 13 sheet 13 Sie 88 109 129 M8x1 24 36 43 Moxi 36 53 62 Mioxt 52 76 89 Mi0x125 49 72 84 O Mi2x125 87 125 150 Mi2x15 83 120 145 Mi4xt5 1385 20 23 Mi6xt5 205 830 306 M18x1 5 310 40 50 Mi8x2 290 420 490 M20x15 4390 620 720 M22x15 580 80 96 M24x15 760 100 1250 M24x2 730 1060 120 M27x15 100 160 180 O M27x2 100 150 180 M30x15 150 2200 250 M30x2 1500 200 2500 M33x15 200 290 003400 M33x2 200 280 330 M36x15 2700 380 450 M36x3 250 350 ao M39x15 3450 490 500 M39x3 3200 460 530 A 5615 1 Rolltrailer 50 100t Page 13 18 Transport Systems Seacom AG 6 SPARE PARTS 6 1 GENERAL VIEW Dwg No 5526 3
10. trailer 50 100t Page 7 18 Transport Systems Seacom AG 4 OPERATING INSTRUCTIONS Intended use e The rolltrailer s intended use is for internal transport of any kind of general cargo e The driver of the tractor has to inspect the rolltrailer for detectable faults before the start of operation Hitching of a rolltailer with gooseneck e Reverse the tractor with gooseneck coupled to the fifth wheel towards front side of rolltrailer e Adjust height of gooseneck to correct coupling height Drive the toe of the gooseneck com pletely into the opening in the rolltrailer e Lift fifth wheel with engaged reverse gear until gooseneck is firmly coupled with rolltrailer e Disengage reverse gear and lift further until front leg of trailer has reached sufficient ground clearance 150 to 200 mm Driving e The rolltrailer shall only be towed by suitable towing vehicles with a lifting capacity of at least 32 t and a lifting height of at least 800 mm e The transport of persons is not permitted e The road surface should be in reasonable condition and without obstacles e In any case the prescribed speeds and safety regulations must be observed The maximum permitted speed straight ahead with full load of 100 t is 6 km h e Incurves the speed should be reduced appropriately e When reversing seek a guide if visibility is insufficient A 5615 1 Rolltrailer 50 100t Page 8 18 Transport Systems Seacom AG A Loading
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