SCS Sidekick Injection System Manual
Contents
1. J as EH es JJ a E o E A o Al gt 8 Si y 7 A a CT gt Ss d le ER 8 d age ae ee J TIGHTEN TO KS E 75 IN LBS L 2 PLACES 2 PLACES 20 TIGHTEN TO 41 IN LBS 4 PLACES 4 PLACES 2 PLACES 242 4 PLACES 054 0159 290 50 TIGHTEN 0 17 IN LBS HAVEN INJECTION PUMP 5 200 oz min REPLACEMENT PARTS 2 PLACES 063 0172 428 DESCRIPTION Housing 3 4 Injection Pump Bearing Piston Piston 3 4 Pump Seal Slipper O Ring O Ring Spring Magnet Assembly Ball Head 3 4 Pump Screw 10 24 x 1 1 2 SS Anti Sieze Compound Nickel Washer Internal Tooth Lock Switch Vacuum Plug Hex Pipe Seal Kit Not Shown 2 PLACES RAVEN PART 107 0171 523 325 0000 018 107 0171 531 219 0000 125 219 0007 117 219 0002 015 314 0000 012 063 0172 518 321 0000 313 107 0171 526 311 0068 191 222 1001 079 313 3000 014 063 0171 035 333 0009 061 117 0159 987 TIGHTEN TO 17 IN LBS 0 4 PLACES 4 PLACES F 2 PLACES 2 PLACES 4 PLACES 4 PLACES2. TIGHTEN TO 75 IN LBS 2 PLACES SEE NOTE 2 TIGHTEN TO 41 IN LBS 4 PLACES 4 PLACES 2 PLACES 4 PLACES 054 0159 291 52 TIGHTEN TO 17 IN LBS 4 PLACES 4 PLACES RAVEN INJECTION PUMP 1 40 oz min REPLACEMENT PARTS 2 PLACES DESCRIPTION 063 0172 510 Housing 3 4 Injection Pump Bearing Piston Piston 3 4 Pump Seal Slipper O Ring O Ring Spring Magnet Assembly Ball Head 3 4 Pump Screw 10 24 x 1 1 2 SS Anti Sieze Compound Nickel Washer Internal Tooth Lock Switch Vacuum Plug Hex Pipe RAVEN PART 107 0171 523 325 0000 018 107 0171 531 219 0000 125 219 0007 117 219 0002 015 314 0000 012 063 0172 518 321 0000 313 107 0171 526 311 0068 191 222 1001 079 313 3000 014 063 0171 035 333 0009 061 6 2 PLACES HO E 2 PLACES 2 PLACES NO 4 S 4 PLACES TIGHTEN TO 17 IN LBS 4 PLACES 53 J 228 054 0159 29
3. 11 gt 115 0171 138 115 0171 130 D E Pin B of the connector going to the Drive Motor is pulsed when the motor is running This is how the speed of the motor is changed A pusle that holds pin B to 0 volts for a long time will cause the motor to run faster than a pusle that holds pin B to 0 VDC for a short time Drive Motor Test 1 Use the OHM meter function of a multi meter to measure the resistance of the Drive Motor It should measure less than 3 ohms An other way to test the Drive Motor is to apply 12 VDC to the motor 12 VDC to pin A 0 VDC to pin B The motor should run at full rom 33 APPENDIK 4 PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES 0 3 3 4 5 6 Disconnect extension cable from Speed Sensor Assembly cable Hold extension cable connector so that keyway is pointing in the 12 o clock position KEYWAY Y 10 O CLOCK 2 O CLOCK 6 CLOCK PIN DESIGNATIONS 2 o clock socket location is power if SCS Sidekick is connected to an SCS 440 style Console 10 o clock socket location is ground 6 o clock socket location is signal VOLTAGE READINGS 1 10 o clock socket to 6 o clock socket 5 VDC 2 10 o clock socket to 2 o clock socket 5 VDC If a 5 VDC voltage reading is not present disconnect the Flow Sensor cable If the Speed reading is restored Test the Flow Sensor cable per Appendix PROCEDURE TO TEST FLOW METER CABLES PROCEDURE TO CHECK CABLE
4. 31 APPENDIK 2 PROCEDURE TO TEST CONSOLE ENABLE 1 INJECTION PUMP WILLNOT RUN A Verify OFF HOLD RUN switch is in the RUN position B The SCS SIEKICK Console must share the Boom On Off signal with the console it is mated with 12 VDC equals Boom ON 0 VDC equals Boom OFF The Injection pump will not run until the SCS SIDEKICK console receives a Boom ON signal C One way to verify the boom signal is being received is to program a large example 100 0 mph in as a simulated speed see self test feature Verify the Total Area counts up as the respective boom switches are turned on The boom switches should be turned ON and then OFF to verify each boom signal is received BOOM SPEED METER FLOW RUN Ax CAL caL CAL BATE RAVEN 69 O E 1 2 8 JUS JL ej Ime OFE RUN oe Usraes 8 380 de anys ewrer SCS Sidekiek TO SCS 440 STYLE 7 9 0 DIRECT INJECTION CONSOLE CONNECTOR D Wm TO RAVEN SCS 440 STYLE CONSOLE OR NON RAVEN CONSOLE TE ADAPTER CABLE x P N 5 01 71S 147 CONNECTOR A Gr GE 9 Er NE E A jah i E SERIAL PORT SPEED INPUT SSC
5. C El g 88 x a x I i AS 5 Ger Em 2 a 4 0 054 0159 290 51 HAVEN INJECTION PUMP 1 40 oz min REPLACEMENT PARTS 063 0172 510 ITEM DESCRIPTION RAVEN PART 1 Motor Tach Assembly 063 0172 527 2 Bearing Assembly 063 01 72 501 3 Key 107 0171 588 4 O Ring 219 0001 153 5 Bracket Mounting Pump Motor 107 0171 599 6 Label Meter Cal 041 0159 720 7 Strap 107 0171 600 8 Washer Internal Tooth Lock 1 4 SS 313 3000 017 9 Screw Socket Heat Cap 1 4 20 x 3 4 311 0073 066 10 Cartridge Intake 063 01 72 503 11 Cartridge Exhaust 063 01 72 504 12 Bracket Sensor 106 0159 539 13 Screw 311 0004 040 14 Grease 222 1001 114 15 Sensor Universal Flowmonitor 063 0172 525 16 Label Serial 041 0159 721 17 Tie Cable 435 1000 003 18 Cap Tapered 118 0159 041 19 Thread Sealant Loctite 242 222 1001 029 20 Screw Cap Hex Socket Head 1 4 20 x 1 4 311 0068 060 21 Manual Not Shown 016 0159 975 22 Grease Lubricating Versilube 222 0000 002 23 Bolt 1 4 20 x 1 311 0069 004 24 Washer 313 2300 009 25 Nut 312 4000 057 2 PLACES TIGHTEN TO 20 IN LBS A 4 PLACES 4 PLACES
6. Depress key labelled A With small jumper wire or paper clip short between the 10 o clock and 6 o clock sockets with a short no short motion Each time a contact is made the DISTANCE total should increase by increments of 1 or more counts Perform above voltage checks If DISTANCE does not increase remove the section of cable and repeat test at connector next closest Replace defective cable as required If all cables test good replace Speed Sensor NOTE After testing is complete re enter correct SPEED CAL number before application 34 APPENDIX5 PROCEDURE TO TEST METERING SENSOR CABLES Disconnect cable from Metering Sensor Hold Metering Sensor cable so that the keyway is pointing in the 12 o clock position KEYWAY U 10 O CLOCK 2 O CLOCK 6 O CLOCK PINDESIGNATIONS 2 o clock socket location is ground 10 o clock socket location is power 6 o clock socket location is signal VOLTAGE READINGS 1 2 o clock socket to 6 o clock socket 5 VDC 2 2 o clock socket to 10 o clock socket 5 VDC If a 5 VDC voltage reading is not present disconnect the Speed Sensor cable If the Flow reading is restored Test the Speed Senso cable per Appendix PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES PROCEDURE TOCHECK CABLE 1 Enter a METER CAL number of one 1 in key labelled 2 Depress key labelled 3 3 Place BOOM switches and MASTER switch of mating console to ON 4 With small ju
7. ES 8 D m SL an m o G Ke TOP VIEW OF TANK 054 0159 314 HAVEN INJECTION PUMP 5 200 oz min REPLACEMENT PARTS 063 0172 428 ITEM DESCRIPTION RAVEN PART 1 Motor Tach Assembly 063 0172 500 2 Bearing Assembly 063 01 72 501 3 Key 107 0171 588 4 O Ring 219 0001 153 5 Bracket Mounting Pump Motor 107 0171 589 6 Label Meter Cal 041 0159 718 7 Strap 107 0171 594 8 Washer Internal Tooth Lock 1 4 SS 313 3000 017 9 Screw Socket Heat Cap 1 4 20 x 3 4 311 0073 066 10 Cartridge Intake 063 01 72 503 11 Cartridge Discharge 063 0172 504 12 Bracket Sensor 106 0159 539 13 Screw 311 0004 040 14 Label Serial 041 0159 710 15 Tie Cable 435 1000 003 16 Cap Tapered 118 0159 041 17 Thread Sealant Loctite 242 222 1001 029 18 Screw Cap Hex Socket Head 1 4 20 x 1 4 311 0068 060 19 Manual Not Shown 016 0159 975 20 Grease Lubricating Versilube 222 0000 002 21 Bolt 1 4 20 x 1 311 0069 004 22 Washer 313 2300 009 23 Nut 312 4000 057 24 Anti Sieze Compound Nickel 222 1001 079 25 Grease 222 1001 114 26 Sensor Universal Flowmonitor 063 01 72 525 TIGHTEN TO n 30 IN LBS 2 PLACES 4 PLACES 4 PLACES VACUUM SWITCH
8. Dual Sensor Alarm When programmed in Ll Liquid and controlling a Raven Sidekick Injection Pump the console monitors the rate sensor and the flow monitor sensor If there is an unreasonable difference between rate sensor and the flow monitor sensor the console will sound an alarm and the console will display FLO This means the injection pump is not metering accurately Refer to troubleshooting guide for possible causes The console is preset at a value of 60 Do NOT change this value Changing this value may result in Flo alarm being on all the time or degrade performance of this feature To access this feature press and hold a for 7 seconds until displays dF Press any key to exit 22 7 8 9 FEATURES UNDER CONTROL DELAY 47 for 5 seconds dLAY will be displayed DA Delay Digit 10 0 0 The Control Delay number is a 4 digit number The first digit in the Control Delay number represents the time in seconds between when the booms are turned ON and when the Console actually begins to controlthe flow rate A value of 1 9 means a delay of 1 9 seconds respectively a value of 0 means no delay The remaining 3 digits are always zero The Control Delay feature only operates when the booms are toggled OFF or ON in intervals of 30 seconds or less Depress key labelled FEATURES UNDER a To display current VALVE CAL setting depress key labelled Ce for 5 seconds Display will change to uCAL Rel
9. APPENDIX 9 PROCEDURE TO TEST FLOW MONITOR SENSOR P N 063 0171 979 NIN L III 063 0172 525 FLOWMONITOR CAN SCS SIDEKICK P N 063 0172 525 FLOW MONITOR SENSOR MAGNET SHUTIEL mmm E lt So H The above drawing represents the Flow Monitor Manifold found inside the RAVEN SIDEKICK pump In operation the magnet shuttel moves back and forth inside the flow monitor manifold as fluid is pumped The Flow Monitor Sensor detects the magnet s movement when a north and south pole pass by the face of the Flow Monitor Sensor A red LED flashes indicating the detection of the moving magnet shuttel The SCS SIDEKICK Console monitors the Flow Monitor Sensor output In order for the flow alarm not to sound the console must see a pulse from the Flow Monitor Sensor as indicated by the flashing LED on the sensor or also indicated by the run light on the console If the LED is in a steady ON state or a steady OFF state the flow alarm will be ON In some cases the problem can be solved by adjusting the Flow Monitor Sensor to the left or the right In other cases the magnetic shuttel may need to be cleaned Refer to SENSITIVITY ADJUSTMENT PROCEDURE MANIFOLD FLOW MONITOR SENSOR To test the sensor by itsel
10. Installation amp Service Manual x BOOM SPEED METER es 1 Pra a CAL CAL ew mare RAVEN 2 3 4 5 6 arts TOTAL TOTAL LEE DISTANCE SPEED VOLUME AREA sukan SCS Sidekick 0 DIRECT INJECTION Disclaimer While every effort has been made to ensure the accuracy of this document Raven Industries assumes no responsibility for omissions and errors Nor is any liability assumed for damages resulting from the use of information contained herein Raven Industries shall not be held responsible or liable for the effects of atmospheric conditions and sunspot activity on the performance of our products Raven Industries cannot guarantee the accuracy integrity continuily or availability of the GPS signal from the U S Department of Defense NAVSTAR GPS satellites the OmniSTAR correction service or the WAAS correction service Raven Industries accepts no responsibility for the use of the signal for other than the stated purpose Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits work stoppage or loss or impairment of data arising out of the use or inability to use the SmarTrax or any of its components Important Safety Information Recognize Safety Information This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Follow recommended precautions
11. CONNECTOR E TO 505 440 CONSOLE CABLE TO CABLE CONNECTOR B P N 115 0171 130 CONNECTOR 32 2 APPENDIX 3 PROCEDURE TO TEST CABLES INJECTION PUMP WILL NOT RUN continued A B C Ref cable 115 0171 130 8 115 0171 138 wiring diagram console cable amp product cable 1 Verify 30 amp fuse is good 2 Verify 12 volts to fuse holder Verify white wires connected to battery negative Check connectors for corrosion Verify 12 VDC at Pin A of connector of the Drive Motor Use Pin B for the negative voltage reference SOS SIDEKICK 063 0171 964 EN 02 AAA 2 222 CTT sel 1 EH RA a ee ONSOLE p pippa LA sa Ja ran wae rana vor w sz z SES 1 if ge SPEED 89 PLUMBING KIT OPTIONAL OW cep Se INPUT I 117 0159 760 12 BATTERY EXISTING RAVEN CONSOLE CABLE la are ag ui T NG PRODUCI CABLE CONSOLE CABLE
12. Data Log Off c Depressing momentarily changes the display between of f and on A value of 0 f means DATA LOGGER is disabled a value of on means DATA LOGGER is enabled d Momentarily depress Zh to advance to TIME 27 13 K L M N O ENTER TIME a Select TIME b Enter TIME when display flashes ti me L c Momentarily depress 5 to advance to MONTH ENTER MONTH a Select MONTH b Enter MONTH when pad flashes Onth c Momentarily depress Z to advance to DAY ENTER DAY a Select DAY b Enter DAY when display flashes day G A to advance to YEAR c Momentarily depress ENTER YEAR a Select YEAR b Enter YEAR when SE flashes year c Momentarily depress 5 to advance to PRINT FIELD BEGIN POWER DOWN Sets number of days of inactivity before console goes into low power consumption mode and time settings are lost FEATURES UNDER KEY Y To display information relating to the initial programming of the console press and hold key for 5 seconds The display will scroll through the settings for the following US Slor TU SP1 or SP2 L1 GR1 or GR2 28 INITIAL INJECTION SET UP mb 2 3 4 9 6 7 8 9 10 11 12 13 14 15 16 17 Fill Injection Module Tank with water Place the 3 way valve handle on Injection Pump to the injection position on Injection Module Place MASTER ON OFF
13. for final approval What Will Raven Industries Do Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective part and pay for return freight What is not Covered by this Warranty Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit or other special damages The obligation of this warranty is in lieu of all other warranties expressed or implied and no person or organization is authorized to assume any liability for Raven Industries Damages caused by normal wear and tear misuse abuse neglect accident or improper installation and maintenance are not covered by this warranty RAVEN SCS Sidekick Injection System Simply improving your position Installation amp Service Manual P N 016 0159 819 Rev G 7 09 Raven Industries Toll Free U S and Canada 800 243 5435 Applied Technology Division or Outside the U S 1 605 575 0722 POBox 5107 Fax 605 331 0426 Sioux Falls SD 57117 5107 www ravenprecision com atdinfoOravenind com Notice This document and the information provided are the property of Raven Industries Inc and may only be used as authorized by Raven Industries Inc All rights reserved under copyright laws
14. 313 1000 017 311 0050 202 313 3000 032 333 0002 047 107 0159 907 333 0003 071 312 1001 033 333 0002 201 435 3003 044 333 0008 154 334 0001 054 This kit is intended to aid with installing Raven Injection Pumps to a non Raven tank Not all fittings shown may be relevant Assemble parts as shown Use pipe sealant on all fittings Please note valve item 41 must be installed on the outlet side of the pump for recirculation This valve has a blue dot in the handle for identification 46 016 0159 820 SCSSIDEKICK PLUMBINGINSTALLATION AND REPLACEMENT PARTS 11 DETAIL A Fa BLUE DOT IN HANDLE 25 1 L t Ca 016 0159 820 47 MODULE SCS SIDEKICK DIRECT INJECTION HIGH ITEM CO OO O Om S VOLUME REPLACEMENTPARTS 063 0172 511 DESCRIPTION Weldment Platform Module Pump Motor Tube Formed Upright Strap Tank Mounting Stainless Bolt J Hook Plug 3 4 Tank 24 Gal Cover Fillwell Saddle Molded Valve 3 Way Valve 1 PSI Check Fitting Nipple 1 2 x 4 Bushing 3 4 x 1 2 Street Elbow 1 2 Plug 1 2 Fitting Flanged Elbow 3 4 HB x 1 2 NPT Strainer 1 2 Clamp V Band FC 100 Fitting Elbow F
15. YNVL 2883 ANO TWOIJIMIN3O V 034038 LON 035 SI dNNd 394 IN3W30V1dSIQ 3ALLISOS A ONIGAWN Id 9 ONILSIXA JAVA 43013 39NSSINA ASN KETTEN 8EL ILLO GII rcmmm Tava 3105 03 Zou ong Ce EBI HEE i Tava 3105N09 82 00 065 525 Sava GENG 318v9 F10SNO9 N3AV8 ONILSIXS YOSNIS 03 5 OL NaAVe ONILSIX3 140d 1MdNI 355 MIXAS d CARR 5151515115 Jura HHH 5 H 310SNO9 NaAVe 9NILSIX3 Jaw g v96 110 290 MOIMACIS SOS 09 6610 1 0 0 194 ONIAN TVANYA 5 33 5 SV 38 1 4 38 ISAW ANVL N3AV8 LNOHLIM GINdAdNS SA31ISASx SNOLIVANDIANO9 JINON 335 ANVL GINddNS LNOHLIM YO HLM 318V NAV WALSAS Md 916 6S10 Z11 NYL O N MOIMBOIS LIM 616 6610 11 aM TV9 Z N ADM3OIS LD SNOILWYNODISNOOD FINGON NOLLO3PNI INSTALLATION 1 INJECTION MODULE a Select an area that is close to the Boom Valves This will keep the amount of chemical in the line between the Injection Module and the carrier line as sm
16. and safe operating practices Follow Safety Instructions Carefully read all safety messages in this manual and on the machine s safety labels Keep safety labels in good condition Replace missing or damaged safety labels Verify that new equipment components and replacement parts include the current safety labels Replacement safety labels are available from your Raven dealer Learn how to operate the machine and controls Do not let anyone operate the machine without instruction Keep the machine in proper working condition Unauthorized modifications to the machine may impair the machine function and or safety and may shorten the life of the machine If you do not understand any part of this manual and need assistance contact your local Raven dealer Understand Signal Words Signal words DANGER WARNING or CAUTION are used with the safety alert symbol DANGER signifies the most serious hazards DANGER or WARNING safety labels are located near specific hazards General precautions are listed on the CAUTION safety labels CAUTION also calls attention to safety messages in this manual Wear Protective Clothing Wear appropriate personal protective equipment as recommended by the chemical Manufacturer Wear close fitting clothing and safety equipment appropriate for the job being performed Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protection such as earm
17. been chosen as the unit of measurement for the TRIGGER VALUE programmed previously SEC menas seconds has been chosen as the unit of measure VE to advance to DATA LOGGER c Momentarily depress DATA LOGGER ON OFF a The DATA LOGGER uses the communications strings listed in Appendix 10 to pass data out through the serial port The data is sent at a set time interval or a set distance traveled as determined by the values entered in the DATA LOGGER TRIGGER VALUE and DATA LOGGER TRIGGER UNITS Upon each trigger the Actual Rate string Data Strings 1 2 and 3 and the Time Date string are sent in that order When a Console Calibration value is changed the Console will auto matically send out the Cal 1 2 and 3 strings When a Console switch is changed the Data 1 2 3 Time Date and Cal 1 2 3 strings will be sent by the Console The Data with Time Date string included and Cal strings can also be requested by the data logger using the request strings shown in Appendix 10 NOTE Some options within the DATA MENU LISTINGS may be unavailable if certain features are ON or active The options affected are CONSOLE DATA PRINTOUT Console Data Printout will not be available when DATA LOGGER is ON or when GPS functions are active GPS OPTIONS GPS options will not be available when DATA LOGGER is ON DATALOGGER DATA LOGGER will not be available when GPS functions are active b Display will alternate between dl og and off
18. calibration number Enter a new valve calibration number if desired Valve Speed Digit Controls response time of Control Valve motor CAUTION Running the Control Valve too fast will cause the system to oscillate Range 1109 1 Slow 9 Fast Brake Point Digit Sets the percent away from target rate at which the Control Valve motor begins braking so as not to overshoot the desired rate Range Oto 9 0 5 1 10 9 90 Dead Band Digit Allowable difference between target and actual application rate where rate correction is not performed Range 1109 1 1 9 9 CALCULATING SPREADER CONSTANT If using liquid skip to step 6 only available if programmed in GR1 or GR2 1 Find the cubic feet Cubic cm of discharge per 1 revolution of the Gear Motor shaft L Length in inces cm of belt travel per 1 revolution of Gear Motor shaft GH Gate Height in inches cm GW Gate Width in inches cm Cubic Feet cubic cm of Discharge per 1 revolution of Gear Motor shaft For GR2 calculation must include cu ft of both granular metering devices per 1 revolution of the gear motor shaft cu ft rev of sensor Lx GH x GW 1728 cu cm rev of sensor L x GH x GW EXAMPLE 1 L 13 inches 33 cm 2 GH 7 inches 18 cm 3 GW 15 inches 38 cm cu ft rev of sensor 18 x 7 x 15 790 1728 cu cm rev of sensor 33 x 18 x 38 22 572 2 For RATE displayed in 1 lb increments Spreader Constant 1 lb counts per rev
19. dispose of waste from your local environmental or recycling center Live With Safety Before returning the machine to the customer make sure the machine is functioning properly especially the safety systems Install all guards and shields THIS PAGE INTENTIONALLY LEFT BLANK vi oe TABLE OF CONTENTS SYSTEM SPECIFICATIONS iz ul L u ia a au anaa A A a 2 INTRODUCTION o o E EP A EN A na baa pn atia ang dada a laqa 3 OPERATION ME 4 SYSTEMDIAGRAM EE 5 INSTALLATION 1 INJECTIONMODULE u isso ataca 6 2 EU 7 3 CONSOLE E 9 4 GABUNG 1 1 6 A A ein Ba ag ai AA A 10 BATTERY CONNEC HONS uu uui gebag aaa ig pani pa ada gaga PE Gia a aa E Da aae iana iaeiei 11 CONSOLE FEATURES L uu eege 12 GONSOLEPROQGRAMMING u usa aa A Ega na ai aa negak 13 1 CALGULA TNG METERGAL eegene eege 14 2 E Dag ee 14 3 CALCULATING ER AE ME 15 4 DETERMINING COUNTS PER REVOLUTION OF GEAR MOTOR SHAFT 15 5 ALTERNATE METHOD OF CALCULATING SPREADER CONSTANT 16 6 CONSOLE CALIBRATION n n 17 da OTHER e En EE 19 HIDDEN EE 20 INITIALINJECTIONSET UP u uuu as anis ua anisum Es aa ja Nia aa kg bang aaa kap d gigi a 29 PREVENTIVEMAINTENANCE EE 30 APPENDIKES 1 SIDEKICK INJECTION SYSTEM TROUBLESHOOTING FLOWCHART iococccccconnconcncnnannnos 31 2 PROCEDURE TO TEST CONSOLE
20. how often actual rate data string See Appendix 10 for Data Communication String Formats is sent to the serial port The trigger may be either feet meters or seconds f t Used in data logging mode The trigger unit is selectable between feet meters or seconds 01 f Turns data logger ON or OFF Not available when GPS is active Sets time Sets month Sets day Sets year Sets power down days wait Definition of Data Menu Options 7 Depressing this key for 5 seconds displays selected Data Menu features lt Depressing these keys after selecting DATA MENU increments through desired lt features EXAMPLE Prn bEgn rAtE on FILE 1 etc 25 B E F G CONSOLE DATA PRINTOUT a Display will alternate between pr n and begn Print Field Begin K To Print Field Begin depress key labelled ss b Display will now alternate between pr n and end Print Field End 1 To Print Field End depress key labelled lt lt 2 While end is displayed if Field Begin is required depress key labelled to toggle display to begn 8 10 advance to RATE CHANGE ALARM ON OFF c Momentarily depress RATE CHANGE ALARM ON OFF a Display will alternate between rate and on Rate Change Alarm On b Depressing momentarily changes the display between on and A value of on means alarm is enabled a value of of f means alarm is disabled 2 to adva
21. lt LF gt R122A D3 lt distance gt lt CR gt lt LF gt Actual Rate R122A AR lt actual_rate gt lt CR gt lt LF gt Time Date R122A TD lt hr min gt lt month day year gt lt field_reference gt lt CR gt lt LF gt 44 Notes 45 SCSSIDEKICK PLUMBINGINSTALLATION ITEM O OO O NOTES N AND REPLACEMENT PARTS DESCRIPTION Fitting Elbow Street Valve 3 Way 1 2 Poly Fitting Plug 1 2 Poly Fitting Elbow 1 2 NPT x 3 4 HB Fitting Strainer 1 2 Gasket M100 Hose Clamp Hose EVA 3 4 Fitting Elbow Flanged Fitting Nozzle Nipple Check Valve Teflon Washer Fitting Hose Shank 3 8 Fitting Nozzle Cap Hose Clamp Hose EVA 3 8 Fitting Bushing 3 4 X 1 4 Poly Fitting Nozzle Body Fitting Elbow 1 4 NPT X 3 8 HB Poly Cap amp Gasket Washer Flat 1 4 SS Washer Lock 1 4 SS Bolt 1 4 20 UNC X 5 8 SS Washer Lock Internal Tooth SS Fitting Elbow HB Fitting Nipple 1 2 X 4 SS Bushing 3 4 X 1 2 Poly Nut 1 4 20 Hex SS Fitting Flanged Clamp V Band Fitting Nipple Valve 3 Way Continuous Flow RAVEN PART 333 0007 031 334 0001 037 333 0009 063 333 0002 048 333 9000 008 219 0000 129 435 3003 003 Not Supplied in Kit 333 0002 200 333 0008 164 333 001 1 001 313 2202 460 333 0002 061 333 0009 028 435 3003 002 Not Supplied in Kit 333 0003 039 333 0002 901 333 0002 040 333 0002 902 313 2301 810
22. momentarily steps the display from LI to GR1 b Depressing momentarily steps the display from GR1 to GR2 c Depressing momentarily steps the display from GR2 to Ll Selecting LI GR1 or GR2 a To select Li GR1 or GR2 step NS until desired code is displayed b Momentarily depress SS GR1 Single Bed Definition of Operation As boom width is changed the SCS SIDEKICK CONSOLE will change the speed of the drive motor to adjust to the desired rate a GR2 Split Bed Definition of Operation As boom width is changed the SCS SIDEKICK CONSOLE will not adjust the speed of the drive motor Instead the SCS SIDEKICK will count total volume based on the width of boom remaining on For this reason calibration is based on the sum of both Granular Metering devices Definition of Boom Calibration keys Depressing this key displays selected boom number in DATA display lt Depressing this key after selecting BOOM CAL changes the boom number AZ EXAMPLE b 01 will change to b 02 Depressing this key after selecting BOOM CAL changes the boom number 22 EKAMPLE b 02 will change to b 01 Enter Boom Data a Select boom b 01 b Use the same boom width as entered into existing Raven console c If a boom is not needed enter a 0 for the width Enter the same SPEED CAL as entered into existing Raven console id key labelled 44 Enter METER CAL calibration number in key labelled When programmed in GR1 or GR2 andif
23. on both consoles Also both Speed Cal numbers must match Refer to Initial System Setup To operate the Sidekick Injection System place the Raven Console s Master and Boom switches to OFF Place the Sidekick OFF HOLD RUN switch to RUN The Injection Pump should not run until the Master switch and at least one Boom switch are turned on Place Master and Boom switches to ON The Injection Pump should now run To stop injecting chemical and still run the carrier place the OFF HOLD RUN switch to HOLD This will flush the carrier of the chemical being injected SYSTEM DIAGRAM 60 1100 160 71 100 010 0006 060 4 100 0021410290 SNOLLJO lt JAWA A93H09 9 6S10 90 0 1 10 90 835 8L0 1100 666 g 880 1400 SH3XIN 3NT NI P 5 0 0 JAWA 3343 JAWA TOMLNOQ 8313 4 014 E En O HH A N Git SAA vue LI gt lt Y19319 ONVH Lit SAWA L J 4401 5 NYL lt INWA JAWA 411138 YOLVLIOV SUNGSANG y N 88008 OL an ae pie WOO8 A
24. spreader constant is used enter the product density in Ibs cu ft as Meter Cal NOTE This key will not display a decimal until a spreader constant has been entered 18 10 11 A VALVE CAL calibration number is automatically intered when console is programmed waren To change the VALVE CAL setting depress key labelled 5 for 5 seconds The display will show the current VALVE CAL calibration number Enter anew VALVE CAL calibration number if desired Enter the FLOW RATE target application rate in oz acre if Ll is selected or lbs acre if GR1 Leg or GR2 is selected in key labelled A decimal point is displayed automatically Therefore 20 is entered as 20 0 not 2 0 YOU HAVE NOW CONPLETED PROGRAMMING THE CONSOLE The display of CAL will now extinquish and the console will begin to display data If not repeat procedure starting at step 7 OTHER DISPLAY FEATURES 1 2 3 4 9 6 To display TOTAL AREA covered depress key labelled 2 To zero out this total at any time enter a 0 in this key To display TOTAL VOLUME sprayed depress key labelled To zero out this total at any time enter a 0 in this key To display speed in MPH km h depress key labelled 2 To display DISTANCE in feet m traveled depress key labelled 7 To zero out this total at any time enter a 0 in this key To display actual application flow rate in oz acre dl dl ha place MASTER swit
25. switch to ON and BOOM ON OFF switches to OFF Place OFF HOLD RUN switch to HOLD on SCS SIDEKICK Verify correct Boom Widths SPEED CALS METER CALS VALVE CALS and RATE CALS have been entered into each Console Run main carrier pump at normal operating RPM Verify thateach BOOM ON OFF Valve operates and that no nozzles are plugged by operating Boom ON OFF switches MASTER switch must be ON Enter a SELF TEST speed equal to that of normal operating speed in both Consoles verify entry by depressing SPEED 6 MPH 9 6 km h is recommended See Self Test mode under SPEED in OTHER DISPLAY FEATURES Place all BOOM ON OFF switches to ON Set injection Rate on SCS SIDEKICK for desired oz acre dl ha of application Place SCS SIDEKICK OFF HOLD RUN switch to RUN The SCS SIDEKICK Console display should display a reading The system will seek the desired rate Enter a SELF TEST speed 2 MPH 3 2 km h greater than that initially programmed 8 0 MPH 12 9 km h The system will automatically correct for this speed variation Turn one BOOM ON OFF switch to OFF position The system will automatically correct for this change in boom lengths Repeat Steps 11 thru 16 for all remaining injection products To verify at any time that the Injection Pump is properly calibrated refer to PROCEDURE TO RE CALIBRATE PUMP If your have verified the pumps calibration drain water from Injection Module Tank and add product 29 PREVENTIVE
26. 1 MODULE SCS SIDEKICK DIRECT INJECTION LOW VOLUME ITEM OO JO 3 REPLACEMENTPARTS 063 0172 512 DESCRIPTION Weldment Platform Module Pump Motor Tube Formed Upright Strap Tank Mounting Stainless Bolt J Hook Plug 3 4 Tank 24 Gal Cover Fillwell Saddle Molded Valve 3 Way Valve 1 PSI Check Fitting Nipple 1 2 x 4 Bushing 3 4 x 1 2 Street Elbow 1 2 Plug 1 2 Fitting Flanged Elbow 3 4 HB x 1 2 NPT Strainer 1 2 Clamp V Band FC 100 Fitting Elbow Flanged M 100 x 3 4 HB 90 Gasket M 100 Nozzle Nipple Hose Shank Nozzle Cap Bushing 3 4 to 1 4 Nozzle Body Elbow 1 4 NPT to 3 4 Hosebarb Hose 3 4 EVA Hose 3 8 EVA Hose Clamp Hose Clamp Teflon Washer Cap Bolt 1 4 20 x 1 Bolt 5 16 18 x 1 3 4 Bolt 1 4 20 x 5 8 Valve 3 Way Washer Nipple Washer Lock Washer 1 4 Hex Nut 5 16 18 Nylon Lock Star Washer 14mm External Washer Fender Fitting Elbow Hosebarb 54 RAVEN PART 116 0159 484 063 0172 510 107 0171 374 107 0171 375 321 0000 316 333 0009 064 118 0159 016 118 0159 043 118 0159 007 334 0001 037 333 001 1 001 107 0159 907 333 0003 071 333 0007 031 333 0009 063 333 0002 201 333 0002 048 333 9000 008 435 3003 044 333 0002 200 219 0000 129 333 0008 164 333 0002 061 333 0009 028 333 0003 039 333 0002 901 333 0002 040 214 0001 005 214 0001 002 435 3003 003
27. 435 3003 002 313 2202 460 333 0002 902 311 0050 105 311 0052 108 311 0050 202 334 0001 054 313 2300 012 333 0008 154 313 2301 810 313 1000 017 312 4000 059 313 3000 032 313 2300 124 333 0002 047 054 0159 315 N a SE o r EN bal Qo a ie IN HANDLE F a 1 4 4 PLACES UE 4 PLACES 38 4 PLACES 42 4 PLACES 55 TOP VIEW OF TANK 054 0159 315 Notes 56 RAVEN RAVEN INDUSTRIES Limited Warranty What Does this Warranty Cover This warranty covers all defects in workmanship or materials in your Raven Applied Technology Product under normal use maintenance and service How Long is the Coverage Period Raven Applied Technology Products are covered by this warranty for 12 months after the date of purchase This warranty coverage applies only to the original owner and is nontransferable How Can Get Service Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to their distributor or to Raven Industries
28. CTIVATE DATA LOCK a Depress for 5 seconds NEW CODE message will appear b Enter 4 digit code within 15 seconds EXAMPLE For 1234 depress 22 3 SEQUENCE TO CHANGE DATA LOCK a Depress for 5 seconds OLD CODE message will appear b Enter 4 digit code within 15 seconds A Z 3 NEW CODE message will appear Enter 4 digit code within 15 seconds EXAMPLE For 4321 depress CH gt DS and ENTER MODE SEQUENCE WITH ACTIVATED DATA LOCK a Depress the key into which you wish to enter data b Depress Qe CODE message will appear Enter your DATA LOCK CODE If code is correct E will appear Now enter data normally The DATA LOCK feature prohibits the entry of data without first entering the DATA LOCK CODE If DATA LOCK is not desired omit steps above The DATA LOCK CODE may be cleared by entering a code of 0 or by resetting console FEATURES UNDER 4 ALARMMENU lt a To display ALARM MENU depress key labelled 2 for 5 seconds A on will show in the display N 1 Momentarily depressing toggles the display between A on and AoFF A on means alarm is enabled oFF means alarm is disabled lt b To display setting for display smoothing press and hold key labelled CAD J for 7 seconds The display will show d on or doFF Selecting d on means the window displays target rate when actual rate is within 10 of target rate Selecting doFF means the window disp
29. D 3 S 2 9 Pin RXD2 lt 3 GND5 5 43 APPENDIK 14 SCS SIDEKICK COMMUNICATION STRINGS REMOTE COMPUTER TO SCS SIDEKICK CONSOLE All request strings begin with R to indicate a Raven communication string Rate 1 Change Request R RC lt rate_1_cal gt lt CR gt lt LF gt Calibration String Values Request R CR lt CR gt lt LF gt Data String Request R DR lt CR gt lt LF gt Time Request R TR lt CR gt lt LF gt Time Acknowledge Request R TA lt CR gt lt LF gt SCS SIDEKICK CONSOLE TO REMOTE COMPUTER All console output strings begin with R122A the R indicates a Raven communication string the 122 is the last three digits of the current SCS SIDEKICK programmed chip part number and A is the software revision number Calibration Strings R122A C1 lt switch_byte_1 gt lt switch_byte_2 gt lt boom_1_cal gt lt boom_2 cal gt lt boom_3_cal gt lt boom_4 cal gt lt boom_5 cal gt lt boom _6 cal gt lt boom_7_cal gt lt speed_cal gt lt CR gt lt LF gt R122A C2 lt meter_cal gt lt CR gt lt LF gt R122A C3 lt valve_cal gt lt rate_1_cal gt lt CR gt lt LF gt Bit Switch Byte 1 Switch Byte 2 0 boom 1 0 1 boom 2 0 2 boom 3 0 3 boom 4 rate 1 4 boom 5 0 5 boom 6 0 6 boom 7 0 7 1 1 If rate 1 is zero the console is in Manual For switch Byte Bits 0 off and 1 on Data Strings R122A D1 lt total_area gt lt CR gt lt LF gt R122A D2 lt total_volume gt lt CR gt
30. DANGER are the most toxic Generally requires use of safety goggles a respirator gloves and skin protection Chemicals labeled WARNING are less toxic than those labeled DANGER Generally requires use of safety goggles gloves and skin protection Chemicals labeled CAUTION are the least toxic Generally requires use of gloves and skin protection Always avoid inhaling chemical spray or dust Always have soap water and towels available when working with chemicals If a chemical comes in contact with skin hands or face wash immediately with soap and water Wash hands and face after using chemicals and before eating drinking smoking or using the restroom Do not smoke or eat while applying chemicals After handling chemicals always bathe and change clothes Wash clothing before wearing it again Seek medical attention immediately if illness occurs during or shortly after the use of chemicals Store chemicals in their original containers Do not transfer chemicals to unmarked containers or to containers used for food or drink Store chemicals in a secure locked area away from human or livestock food Keep children away from areas used to store chemicals Always dispose of chemical containers properly Triple rinse empty containers and puncture or crush containers and dispose of them properly ili Service and Operate Chemical Sprayers Safely Chemicals used in agricultural sprayers can be harmful to your health and t
31. ENABLE ss sesa asar ae saa epang aha geesde ee 32 3 PROCEDURE TO TEST EE 33 4 PROCEDURE TO TEST SPEED SENSOR EXTENSION CABLES a remenan 34 5 PROCEDURE TO TEST METERING SENSOR CABLES si n 35 6 PROCEDURE TO TEST TACH GENERATOR suscita 36 f PROCEDURE TO TEST METERING SENSOR a 37 8 PROCEDURE TO RE CALIBRATE PUMP ci 38 PROCEDURE TO TEST FLOW MONITOR SENSOR 5 39 10 SENSITIVITY ADJUSTMENT PROCEDURE MANIFOLD FLOW MONITOR SENSOR 40 11 PROCEDURE TO TEST VACUUM SWITCH iia 41 12 ALTERNATE TANK SELECTION egent eege gene Eege 42 13 SERIALINTERFACE cuna s 43 14 SCS SIDEKICK COMMUNICATION E e e 44 REPLACEMENT PART SHEETS SYSTEM SPECIFICATIONS CONSOLE 4 Digit Display Keyboard Data Entry System Microprocessor Based PWM Motor Control W Tach Automatic Control CABLES 15 Console Cable P N 115 0171 130 27 Product Cable P N 115 0171 138 Extension Cables Available MODULE Pump Piston 150 PSI Max Capacity 5 200 oz min INTRODUCTION The Raven SCS SIDEKICK INJECTION SYSTEM is designed to improve the accuracy and unifor mity of spray applications lis performance relies on the installation and preventive maintenance of the complete sprayer It is important that this Installation and Service Manual be reviewed thoroughly before operating the system This Manual
32. G TANK 1 Pump must be gravity fed with a flooded inlet 2 Keep plumbing short and avoid running hose up and down See below This will trap air and could cause pump to air lock 3 Use 3 4 hose between tank and pump 4 A strainer with 20 mesh screen must be used on pump inlet 5 Provide for tank drainage and incorporate 3 way valves that will allow pump to be flushed with clean water See below 6 Provide a 3 way valve on pump outlet to allow for a recirculation calibration position and an injection position RECIRCULATTION CAUBRATION LINE RECIRCULATTION CALIBRATION LINE TO INJECTION POINT STRAINER STRAINER FLUSH DRAN FLUSH DRAIN CORRECT INCORRECT 42 APPENDIX 13 SERIALINTERFACE 1 Cable pinout P N 115 0159 994 supplied with Thermal Printer Kit P N 117 0159 529 DSR 6 EE 5 RAVEN CTS8 Printer CONSOLE DTR 4 s6 25 Pin 9PIN TXD3 gt gt RXD2 3 ENDS 7 2 Changing RATE 1 CAL by remote computer a Configuration of RS 232C serial port 1200 or 9600 Baud Rate NO Parity 8 Data Bits 2 Stop Bits b Data stream to Raven Console EXAMPLE Change RATE 1 to 123 4 R RC 1234 lt CR gt lt LF gt we Line Feed Communication Bei S strin arriage eturn 9 Rate Cal NATE 123 4 Decimal point is not sent from Remote Computer to Raven Console 3 Optional 9 pin to 9 pin cable pinout P N 115 0159 822 DSR6 PF 4 RAVEN GE e COMPUTER CONSOLE 8 GPS 9 PIN TX
33. MAINTENANCE Preventive maintenance is most important to assure long life of the system The following maintenance procedures should be followed on a regular basis 1 Flush Injection system with clean water after use Failure to clean system can result in crystallization of products which may foul pump check valves This may also cause under application 2 Flush and drain system before storing IMPORTANT Freezing temperature may damage system if water is not drained 3 Periodically clean strainer on Injection Module 4 Flush Injection system by using flush system See RECOMMENDED INJECTION PUMP FLUSH SYSTEM or by recirculating water through Injection Module until pump is clear of product When storing at the end of season recirculate RV antifreeze during the last flush 30 APPENDIK 1 SIDEKICK INJECTION SYSTEM TROUBLESHOOTING FLOWCHART SYSTEM PROBLEM INJECTION PUMP WILL NOT GO TO GO TO YES PROCEDURE TO TEST PROCEDURE TO TEST CONSOLE ENABLE CABLES DRIVE MOTOR INJECTION PUMP SPEED PUMP RUNS FULL SPEED GO TO YES PROCEDURE TO TEST TACH GENERATOR NO APPLYING WRONG AMOUNT OF PRODUCT GO TO GO TO PROCEDURE TO VERIFY YES PROCEDURE TO TEST INJECTION PUMP CAL CALIBRATION METERING SENSOR VERIFICATION PROCEDURE NO GOTO LAR YES PROCEDURE TO TEST FLOW MONITOR SENSOR NO GO TO Ze YES PROCEDURE TO TEST VACUUM SWITCH NO REVIEW PROBLEM
34. RAMMING The SELF TEST speed will clear itself when motion of vehicle is detected by the Speed Sensor A SPEED CAL value of 900 230 or greater is recommended when operating this mode NOTE To prevent nuisance clearing of self test speed disconnect speed connector on back of the Console when Radar Speed Sensors are used FEATURES UNDER 2 The following are brief descriptions of features available under the TOTAL VOLUME key DISPLAY DESCRIPTION Pr n bEgn Sends data through serial port to attached optional printer to print field begin and field end pages Not available when GPS or Datalog are ON 24 DISPLAY DESCRIPTION rate file fref baud trig Ont h day year pdn A on Turns rate change alarm ON or OFF When rate change alarm is selected ON alarm sounds 4 long beeps when the Rate 1 calibration number is changed via the serial port using a valid change request data string 1 Used only with Raven Application Management System See Application Management System manual for more details 1 naC Used only with Raven Application Management System See Application Management System manual for more details 0 Allows user to enter up to a four digit number to represent a field Field reference is included in field begin and field end pages and the data logger time date string 9600 Used in GPS mode and data logging mode Selectable between 1200 or 9600 baud 0 Used in data logging mode The trigger determines
35. W SET POINT AND LOW LIMIT ALARM ruka a To display the Low Limit Flow Set Point depress key labelled for 9 seconds Display will show LL and low limit flow rate will appear in the display A low limit flow rate may now be entered b If the actual volume per minute falls below the set limit the Control stops closing an alarm sounds if enabled and the display flashes LL c The low limit value should be determined with all booms ON This value is automatically proportioned to the percentage of booms that are ON EXAMPLE _ Ifthe entered low limit is 4 and half the total boom length is shut OFF the Console will automatically reduce the low limit flow set point to 2 FEATURES UNDER yy AUTOMATIC MANUAL CONTROL The console defaults to Automatic Control a To place console in Manual Control depress key labelled Z for 5 seconds C on will show in the display 1 Momentarily depressing A toggles the display between C on and CoFF CoFF means control is in the manual mode FEATURES UNDER SELF TEST FEATURE NOTE When using self test for testing the system place the Injection Modules hand valves in the recirculation position SELF TEST allows speed simulation for testing the system while the vehicle is not moving Enter the simulated operating speed by depressing the key labelled 482 for 2 seconds Display will show tESt If 6 MPH 9 6 km h is desired enter 6 0 9 6 See CONSOLE PROG
36. all as possible b Reference the platform dimensions This is the size of the Injection Module 27 68 25 68 O O 9 20 11 41 O O7 DIMENSIONS OF PUMP TANK PLATFORM PLATFORM USED WHEN SYSTEM ORDERED WITH RAVEN SUPPLIED 8 16 24 GALLON TANK CONFIGURATIONS Take into consideration the location of the injection modules hand valves and drain DO NOT BLOCK THESE d Position the Injection Module for access to the Injection Pump to perform periodic maintenance PLUMBING a Reference Plu mbing diagram PLUMBING DIAGRAM CARRIER TANK USE PRESSURE RELIEF VALVE IF POSITIVE DISPLACEMENT TYPE PUMP IS USED NOT REQUIRED WITH A CENTRIFUGAL PUMP AGITATOR VALVE Es ANK SHUTOFF HAND VALVE PUMP EXISTING SPRAYER PLUMBING Line From Injection Pump BOOM VALVES sas UP TO 7 BOOMS PRESSURE RELIEF VALVE CHECK M WE 1 p IN LINE MIXER MI am Im OKIE gt D FLOWMETER CONTROL VALVE CHECK VALVE STRAINER 2 INJECTION POINT will be necessary to add the following components to the existing carrier plumbing These components shall be plumbed as shown above CK Valve 1 CK Valve 2 In Line Mixer Check Valves and In Line Mixers are not included in kits Must be o
37. ch in ON E 85 To display target application flow rate place position and depress key labelled MASTER switch to OFF and depress key labelled To view any of the set calibration numbers depress the corresponding calibration keys HIDDEN FEATURES The SCS SIDEKICK Console is equipped with many hidden features Several Console keys have multiple features located under them The amount of time a key is held down determines the feature that will be displayed The display will flash the coded name of the feature that is being programmed These features and their display codes are outlined below A detailed explanation of the feature follows this page Console Key Depress 5 seconds for Depress 7 seconds for Depress 9 seconds for Data Lock flashing nEu 1 or old s 22 Alarm Menu Display Smoothing Flo and VAC Alarm A on AoFF d on doFF u on uoFF Z Program Rev Number Program Part Number Total Boom Width p p tot Ke Off Target Alarm Dual Sensor Alarm or off Rate dF Control Delay dLAY 44 Valve Cal Spreader Constant UCAL SCon 22 Flow Rate vol min Automatic Rate Low Limit Alarm Eloi dELt LL ZZ Automatic Manual Control C on CoFF Self Test ESt RA DATAMENU 2 Ref Data Menu Feature 66 Display Units 2 Alternates US SI or tU SP1 or SP2 L1 or GR1 or GR2 20 FEATURES UNDER NA 1 2 3 SEQUENCE TO A
38. ease the key to curent valve cal setting Console defaults to a valve cal number of 123 b To display SPREADER CONSTANT or to enter a spreader constant console must be programmed in GR1 or GR2 1 Depress and hold 8 After 5 seconds the display will change to UCAL Continue to hold key until SCon is displayed At this time enter the Spreader Constant See Calculating Spreader Constant 2 After a Spreader Constant has been entered momentarily depress enter the product density in lbs cu ft FEATURES UNDER FLOW RATE VOL MIN This feature allows the operator to view the flow rate in volume per minute p o 8 To display volume per minute depress and hold key labelled for 5 seconds until the display shows FLo When displaying volume per minute the display will alternate between FLo and the volume per min reading b To exit and return to volume per area display press key labelled AUTOMATIC RATE This feature sets the increment at which flow is increased or decreased in the Auto mode of 67 for 7 seconds The display will show operation Select RATE for product by depressing dELt Enter the desired amount for EXAMPLE If flow rate is to be changed by 1 0 Enter a value of 1 0 for RATE When in Auto each time the ZA or 24 key is depressed the target flow rate for that product will increase or decrease by 1 0 23 10 11 12 LOW LIMIT FLO
39. eter Calibration Number FLOWRATE Target Application Rate CONSOLE PROGRAMMING When entering data into the Console computer the entry sequence is always the same STEP 1 x SC RUN NA Se N 808 Sideklek DIRECT INJECTION Depress the key in which you wish to enter data The number of the key will be displayed STEP 2 a E DAAA am Depress the Enter key 3 E will now flash in the digital display STEP 3 Ee EDDIE es Seg Depress the keys corresponding to the number you wish to enter i e 1 2 7 The numbers will flash in the digital display as they are entered STEP 4 lt r PIDA 56 02 O Complete the entry by again depressing the Enter key Display stops flashing 1 CALCULATING METER CAL The Meter calibration number is stamped on the tag attached to each Injection Pump Write down this number for future reference when programming the Console computer CALCULATING VALVE CAL The initial Control Valve calibration number is 123 After operating the system this number may be refined See definition below VALVE SPEED DIGIT BRAKE POINT DIGIT DEAD BAND DI GIT To change the Valve Cal setting depress the key labelled E for 5 seconds The display will show the current valve
40. f a Remove the sensor from the manifold b Disconnect the 2 pin connector from the drive motor c Position the Sidekick s OFF HOLD RUN switch to RUN On the SCS 440 Console position the Master switch and the Boom 1 switch to ON The flow alarm on the Sidekick console will come on d Using a magnet alternate the north pole then the south pole against the face of the sensor As the Flow Monitor Sensor detects the magnets changing polarity verify the LED on the sensor changes from ON to OFF The flow alarm on the Console should also be silent as long as the Flow Monitor Sensor s LED flashes The pin out of the sensor is as follows A 12 VDC B Signal C 0 VDC To test this portion of the cables make and break a short between pins A and B If the cable is good the run LED on the console will flash NOTE Position console switches as indicated in step 3 above 39 APPENDIK 10 SENSITIVITY ADJUSTMENT PROCEDURE MANIFOLD FLOW MONITOR SENSOR 1 Position injection modules hand valve to recirculate Run pump to prime system Inspect for any leaks Repair as necessary 2 Monitor volume per minute Manually adjust pump output to 5 oz per minute 3 Visually monitor LED on manifold sensor Adjust manifold sensor left or right until LED flashes Tighten screws on bracket See below 4 Verify LED continues to flash 5 Manually adjust pump output to 40 oz min Verify LED continues to flash 6 During normal operation LED sha
41. he environment if not used carefully Always follow all label directions for effective safe and legal use of agricultural chemicals To reduce risk of exposure and injury 9 Wear appropriate personal protective equipment as recommended by the chemical manufacturer Refer to the Handle Agricultural Chemicals Safely Section for further information Fill flush calibrate and decontaminate the sprayer in an area where runoff will not reach ponds lakes streams livestock areas gardens or people Keep children away from chemicals chemical solutions and rinsing agents If spray or chemical concentrate comes in contact with skin hands or face wash immediately with soap and water If spray or chemical concentrate gets into the eyes flush immediately with water If the nozzle clogs or the system malfunctions stop the engine and relieve spray pressure from the system Do not use your mouth to clear obstructions from nozzle tips or other components Keep spare nozzle tips on hand for replacement Minimize risk of spray drift o Use large nozzle tips operated at lower pressures o Donotoperate the solution delivery system at pressures exceeding 50 psi 345kPa 3 5 bar Do not spray when winds exceed 10 mph 16 kmph Do not spray when the wind is blowing toward a nearby sensitive crop garden or populated area Properly dispose of unused chemicals flushing solution and empty chemical containers Decontaminate equipment used
42. in mixing transferring and applying chemicals after use During application of hazardous pesticides residue can build up on the inside or outside of the vehicle Clean the vehicle thoroughly according to the Use instructions of hazardous pesticides Clean the Vehicle of Hazardous Pesticides When exposed to hazardous pesticides clean the interior and exterior of the vehicle daily to keep it free of visible dirt and contamination accumulation 1 Sweep or vacuum the floor of the cab 2 Clean headliners and inside cowlings of the cab 3 Wash the entire exterior of the vehicle 4 Dispose of any wash water contaminated with hazardous concentrations of active or non active ingredients according to published regulations or directives Dispose of Waste Properly Improper disposal of waste can threaten the environment and ecology Potentially harmful waste used with equipment include oil fuel coolant brake fluid filters and batteries Use leak proof containers when draining fluids Do not use food or beverage containers as this may cause someone to accidentally ingest the chemicals Do not pour waste onto the ground down a drain or into any water source Air conditioning coolants escaping into the air can cause damage to the atmosphere Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning coolants Inquire on the proper method to recycle or
43. isplay window This means the console must be calibrated or programmed before it can be operated This is a one time operation which does not have to be repeated Turning OFF the power switch does not affect the console memory All data is retained IMPORTANT If an entry selection error is made during steps 1 6 place the OFF HOLD RUN switch to the OFF postion Depress the key and hold while placing the OFF HOLD RUN switch to HOLD or RUN This will reset the console NOTE Boom Cal and Speed Cal must match selection and numbers programmed into existing Raven consoles The following steps must be followed 1 Display US acres Sl hectares or TU 1000 sa ft a Depressing momentarily steps the display from US to SI b Depressing momentarily YN steps the display from Sl to TU c Depressing momentarily steps the display from TU to US 2 Selecting US Sl or TU 8 To select US Sl or TU step until the desired code is displayed b Momentarily depress SSS The display will now display SP1 3 Display SP1 wheel drives etc or SP2 radar a Depressing momentarily steps the display from SP1 to SP2 b Depressing momentarily steps the display from SP2 to SP1 4 9 6 7 8 9 Selecting SP1 or SP2 a To select SP1 or SP2 step with until desired code is displayed b Momentarily depress Displaying LI liquid sprayer GR1 single bed belt or GR2 split bed belt a Depressing
44. langed M 100 x 3 4 HB 90 Gasket M 100 Nozzle Nipple Hose Shank Nozzle Cap Bushing 3 4 to 1 4 Nozzle Body Elbow 1 4 NPT to 3 4 Hosebarb Hose 3 4 EVA Hose 3 8 EVA Hose Clamp Hose Clamp Teflon Washer Cap Bolt 1 4 20 x 1 Bolt 5 16 18 x 1 3 4 Bolt 1 4 20 x 5 8 Valve 3 Way Washer Nipple Washer Lock Washer 1 4 Hex Nut 5 16 18 Nylon Lock Star Washer 14mm External Fitting Elbow Hosebarb Washer Fender 48 RAVEN PART 116 0159 484 063 01 72 428 107 0171 374 107 0171 375 321 0000 316 333 0009 064 118 0159 016 118 0159 043 118 0159 007 334 0001 037 333 001 1 001 107 0159 907 333 0003 071 333 0007 031 333 0009 063 333 0002 201 333 0002 048 333 9000 008 435 3003 044 333 0002 200 219 0000 129 333 0008 164 333 0002 061 333 0009 028 333 0003 039 333 0002 901 333 0002 040 214 0001 005 214 0001 002 435 3003 003 435 3003 002 313 2202 460 333 0002 902 311 0050 105 311 0052 108 311 0050 202 334 0001 054 313 2300 012 333 0008 154 313 2301 810 313 1000 017 312 4000 059 313 3000 032 333 0002 047 313 2300 124 054 0159 314 BLUE DOT IN HANDLE TAN 2 5 a
45. lays actural rate Console defaults to d on 1 Momentarily depressing toggles the display between d on and doFF 21 9 FEATURES UNDER ZZ 6 6 FLO AND VAC ALARM The SCSSIDEKICK Injection system features a Flow Monitor anda Vacuum Monitorto alert the operator in case the system malfunctions A FLO message in the display indicates an under application of chemical See PROCEDURE TO RE CALIBRATE PUMP VAC message in the display indicates a high vacuum condition on the inlet to the injection pump This may cause under application 1 To enable or disable VAC and Flow monitor alarms press and hold the key labelled ya VA for 9 seconds or until u on or UOFF is displayed u on VAC and Flow alarm is ON uoFF VAC and Flow alarm is OFF Y To display Total Length of boom detected as on depress key labelled seconds Display will alternate between btot boom total and the number in inches of detected boom length on NOTE This is a trouble shooting tool used to determine if console is reading booms currently ON OFF TARGET ALARM Alarm sounds when the actual rate is off from the target rate by a specified percentage The Off Target value is preset to 30 but may be changed to a different number a b Adjusting Off Target value Boom 2 4 for 5 seconds Display will show or Enter desired new number for 1 Depress OFF TARGET ALARM 2 Depress SS to store selection
46. ll flash If pump pumps on only one cylinder LED will no longer flash Flow error message will be displayed on console 7 Return hand valve to injection position NOTE To read vol min refer to SIDEKICK CONSOLE manual 40 APPENDIK 11 PROCEDURE TO TEST VACUUM SWITCH 063 0171 035 To verify Vacuum Sensor location see ULTRA LOW VOLUME INJECTION MODULE ASSEMBLY REPLACEMENT PARTS sheetforlow volume units or HIGH VOLUME INJECTION MODULE ASSEMBLY REPLACEMENT PARTS sheet for high volume units 1 Disconnect the Vacuum Switch from product cable 2 Test for continuity between pins A and C of the Vacuum Switch If the OHM meter reads a short the switch is good if it reads an open the Vacuum Switch is bad The Vacuum Switch is a normally closed circuit A C Schematic Symbol O O Pin B not used 41 APPENDIK 12 ALTERNATIVE TANK SELECTION Tank must be of a shape and design that does not permit the tank outlet to un cover when the vehicle goes up and down steep grades or when sloshing when product in tank is low The tank should be capable of complete drainage Generally speaking a tall narrow length and width tank is best Cone bottom tanks work well also PLUMBIN
47. mper wire or paper clip short between the 2 o clock and 6 o clock sockets with a short no short motion Each time a contact is made the TOTAL VOLUME should increase by increments of 1 or more counts 5 Perform above voltage checks 6 TOTAL VOLUME does not increase remove the section of cable and repeat test at connector next closest to Console Replace defective cable as required 7 If all cables test good replace Metering Sensor NOTE After testing is complete re enter correct METER CAL numbers before application 35 APPENDIX6 PROCEDURE TO TEST TACH GENERATOR P N 063 0159 784 OR P N 063 0172 312 To locate Tach Generator location see PUMP MOTOR ASSEMBLY REPLACEMENT PARTS sheet 1 2 3 Flush injection system with water Ensure that system is free of all chemicals and that there is water in chemical tank Place Injection Module hand valves to the re circulate position NOTE Position console switches as follows SCS 440 Boom 1 switch ON Master switch ON SCS SIDEKICK OFF HOLD RUN switch to RUN Program the SCS Sidekick in manual control lt Injection module should now be running If you can change pump speed by using Z and 2 keys the Tach Generator is good you can not proceed to step 3 Refer to Automatic Rate in console programming Position the Master switch to OFF Disconnect the cable coming from the Feedback Generator Connect a DC volt meter to the Tach Generat
48. nce to GPS FILE REFERENCE c Momentarily depress GPS FILE REFERENCE a Display will alternate between f e and 1 GPS File Reference 1 b Enter the GPS file number c Momentarily depress 2 to advance to GPS OPTIONS GPS OPTIONS a GPS is inactive when the display alternates between gps and 8 The GPS features are explained further in the GRID APPLICATION SYSTEM MANUAL 2 7 to advance to FIELD REFERENCE b Momentarily depress FIELD REFERENCE a Display will alternate between f r ef and 0 Field Reference 0 b Enter the field number c Momentarily depress Zh to advance to BAUD RATE BAUD RATE a Display will alternate between baUd and 9600 Baud Rate 9600 b Depressing momentarily changes the display between 9600 and 1200 c Momentarily depress to advance to DATA LOGGER TRIGGER VALUE NOTE The TRIGGER VALUE default is zero This value must be changed to a desired number ranging from 1 9999 The DATA LOGGER features will not work if this number is not changed H J DATALOGGER TRIGGER VALUE a Display will alternate between trig and 0 Data Log Trigger Value 0 b Enter the TRIGGER VALUE 10 advance to DATA LOGGER TRIGGER UNITS c Momentarily depress DATA LOGGER TRIGGER UNITS a Display will alternate between Unit andft Data Log Trigger Units Feet b Depressing momentarily changes the display between ft met r and seC A value that has
49. nsole Use the brackets provided to mount the SCS SIDEKICK Console to the top of the d 6 BNP dm TO SPEED 1 1 1 TIN SENSOR nganan EXISTING RAVEN CONSOLE CABLE a SCS SIDEKICK CONSOLE CABLE 4 CABLING a Connect both Flow Control and Speed cables from the SCS SIDEKICK Console to the Raven Console Connect the existing Flow Control cable and Speed Sensor to the SCS SIDEKICK cable b Connect the Red and White Power Wires from the SCS SIDEKICK Console directly to the vehicle battery SEE BATTERY CONNECTIONS G Route the SCS SIDEKICK cables out of the vehicle cab d Connect the 15 foot Console Control Cable to the 27 Product Cable Use di electric grease provided e Turn OFF HOLD RUN switch to OFF and route the Red and White battery wires to the 12 volt vehicle battery Attach the White battery wire to the NEGATIVE battery terminal and the Red battery wire directly to the POSITIVE battery terminal See below DO NOT CONNECT RED AND WHITE WIRES TO THE STARTER Secure the battery wires with plastic cable ties DO NOT tie the battery wires close to the existing battery leads or any other electrical wiring Connec
50. nsole requires selection of US acres Sl hectares or TU 1 000 sq ft area SP1 wheel drive etc or SP2 radar speed sensor LI liquid or GR1 GR2 Granular See Console Calibration Hold TOTAL AREA key to view selections LCD DIGITAL READOUT 4 digit read out of all functions When CAL appears in the display it indicates that the system needs to be calibrated Flashes relative to the speed of the injection pump CALIBRATION KEYS while running va 2 Sidekick DIRECT INJECTION RAVEN NDUSTRIES RUN NS OFF HOLD RUN Place switch FUNCTION KEYS in RUN position to apply product Place switch in HOLD ENTER Used only to position when shutting the enter data into Injection Pump off the Console To Turn off all power to the Console place switch in OFF CE Use like you do the CE key on a position Turning Console OFF calculator This key is also used does not affect data stored in to select the features listed in the console IMPORTANT box above CALIBRATION KEYS Used to enter data into the FUNCTION KEYS Used to Display Data Console to calibrate the system BOOMCAL Length of Boom in inches or cm TOTALAREA Total Area Applied Select Boom number by using TOTALVOLUME Total Volume Applied UP DOWN arrow keys DISTANCE Distance Traveled SPEED CAL Determined by Speed Sensor SPEED Speed of Vehicle METERCAL M
51. of Gear Motor shaft cu ft rev of Gear Motor shaft EXAMPLE For 80 counts per rev Spreader Constant 80 101 790 3 For RATE displayed in 1 Kg increments Spreader Constant 1 Kg counts per 1 rev of sensor x 100 000 cu cm rev of Gear Motor shaft EXAMPLE 80 counts per rev 8 000 000 797 22 572 DETERMINING COUNTS PER REVOLUTION OF GEAR MOTOR SHAFT Counts per 1 rev of Gear Motor shaft may be determined by entering a METER CAL number of 10 enter 0 in TOTAL VOL and turning sensor exactly 1 revolution The number in TOTAL VOL will be the counts per 1 rev of Gear Motor shaft ALTERNATE METHOD OF CALCULATING SPREADER CONSTANT For systems where calculating volume of discharge is difficult metering wheels augers etc Spreader Constant can be determined by performing a catch test Confirm that Spreader Constant is zero no decimal point in Meter Cal and enter a Meter Cal of 200 Enter zero in Total Volume Run machine and collect a sample large enough to weigh accurately and perform following calculation Meter Cal x Total Volume X Product Density Spreader Constant EXAMPLE Actual Volume 10 Meter Cal 200 Total Volume 200 Weight of collected material 128 Product Density 50 0 Ibs cu ft 200 x 200 312 x 50 1560 128 10 Spreader Constant 1560 Enter this number as Spreader Constant and enter Product Density as Meter Cal which will have a decimal point now NOTE Verify Spreader Constant by
52. or leads positive to pin A negative to pin B Position the Master switch to ON The volt meter should read at least 9 volts If not replace the Feedback Generator If the Feedback Generator is good and the injection module was not running at full speed before the Feedback Generator was disconnected it is normal for the injection module to run at full speed with the Tach Generator disconnected 36 APPENDIK 7 PROCEDURE TO TEST METERING SENSOR 063 0171 669 or 063 0172 351 To verify Metering Sensor location see REPLACEMENT PARTS sheetfor PUMP MOTOR ASSEMBLY NOTE A cable test should be performed on the main harness prior to testing the Metering Sensor A cable test is identical to the Procedure to Test Product Flow Cables Disconnectthe 2 pin connector of Motor from the Product Cable This is done as a safety measure to guard against the chance of starting the Injection Module during the test 1 2 3 4 Enter a METER CAL number of 10 in key labelled Turn the Master Switch and Boom 1 Switch to ON Place the OFF HOLD RUN switch of the SCS Sidekick Console to RUN Rotate printed magnet wheel by hand Depress A and display should increment by 2 per revolution of the pump If not replace the Metering Sensor If Injection Module is over applying or under applying product it may be neces sary to clean the intake and discharge valves Verify programming calibration numbers when either ove
53. performing following procedure 1 2 3 4 9 Enter a 0 into the Withthe console inthe MAN mode see Automatic Manual control unload a portion of the load by positioning the boom switch to ON Determine the actual weight of material collected Compare to the TOTAL VOLUME displayed by the Console Perform the following calculation to correct the Spreader Constant if desired Corrected Spreader Constant old Spreader Constant x TOTAL VOLUME weight of material collected EXAMPLE old Spreader Constant 228 797 TOTAL VOLUME amount 2000 lbs 4400 kg weight of material collected 1950 55 4290 kg English US Corrected Spreader Constant 1 lb 228x2000 234 1950 Metric Sl Corrected Spreader Constant 1 kg 797 x 4400 817 4290 16 This is the new Spreader Constant Repeat this procedure until the weight of the metered material equals the TOTAL VOLUME value ENTERING PRODUCT DENSITY AND SPREADER CONSTANT 1 Depress and hold El After 5 seconds the display will change to vcal Continue to hold key until S CON is displayed At this time enter the Spreader Constant See Calculating Spreader Constant 2 After a Spreader Constant has been entered momentarily depress 34 Now enter the product density in Ibs cu ft 6 CONSOLE CALIBRATION When console power is first turned on after all installation procedures have been completed the console will display US in the d
54. provides a simple step by step procedure for installing and operating this system The SCS SIDEKICK INJECTION SYSTEM consists of a computer based Control Console one Injec tion Module an In Line Mixer and cables The Console mounts directly to a Raven Console for easy operator use Boom inputs and speed are shared with the Raven Console Injection Module mounts to the framework of the sprayer The In Line Mixer mounts just before the Boom On Off Valves Appropriate cabling is furnished for field installation The operator sets the target application rate to be injected and the SCS SIDEKICK automatically maintains the flow regardless of vehicle speed or gear selection A Raven Console controls the carrier The SCS SIDEKICK Console controls the Injection System Raven Consoles that may be used with the SCS SIDEKICK are listed below SCS 440 SCS 450 SCS 460 SCS 600 SCS 660 SCS 661 SCS 330 amp SCS 400 may be used if user fabricates the mounting bracket OPERATION The SCS SIDEKICK Console must receive a boom sense signal from the Raven Console to which it is connected The harness provided with the SCS SIDEKICK Console shares the On Off Boom signal from the Raven Console to which it is connected For this reason both consoles BOOM CAL numbers must match The SCS SIDEKICK Console must also share speed with the Raven Console to which it is connected Therefore it is important that the initial speed selection SP1 or SP2 be the same
55. r applying or under applying 37 1 2 3 4 9 6 7 8 9 10 11 12 13 NOTE APPENDIX8 PROCEDURE TO RE CALIBRATE PUMP Enter 50 into the METER CAL key on the SCS SIDEKICK Console Place 3 way valve handle on Injection Pump to recirculate position Place BOOM and MASTER switches ON Place the OFF HOLD RUN switch to RUN Run pump until liquid appears from tank return hose Place OFF HOLD RUN switch to HOLD Enter 0 into TOTAL VOLUME key Place tank return hose into measuring container Place OFF HOLD RUN switch to RUN until 50 ounces of measured product is pumped The number displayed in TOTAL VOLUME is the new METER CAL Enter this new METER CAL number in METER CAL key Enter 0 in TOTAL VOLUME key Place OFF HOLD RUN switch to RUN until 50 ounces of measured product is pumped The number in TOTAL VOLUME should be 49 50 or 51 If not repeat calibration procedures Empty tank return hose into measuring container Pour product caught in measuring container back into Injection Module Tank A Typical causes for Injection System to under apply are 1 Fouled Pump Check Valves 2 Air leaks on Injection Pump inlet plumbing 3 Air entrained in chemical CALI BRATION FLASK 4 Plugged inlet strainer 106 0159 454 5 Chemical is too thick to flow thru inlet plumbing Typical cause for over application Incorrect calibration data entered into Console 38 1 2 3 4 9
56. rdered separately See page 8 for selections CK Valve 2 and the In Line Mixer must be sized large enough to avoid excessive pressure drop See Figure above The Injection Point should be as close to the Boom Valves as possible CHECK VALVE SELECTION CHART FIGURE 1 FOR USE WITH NH3 amp N SERVE ka S A A 5 55 55 5 RAVE A B PART NO NPT NPT CHECK VALVE 333 0011 078 3 8 3 8 5 d 333 0011 088 1 2 1 2 8 333 0011 090 1 14 333 0011 091 1 1 4 1 22 CHECK VALVE 333 0011 093 2 2 70 2 333 0011 094 5 3 110 333 0011 095 4 4 175 Cv CALLONS OF WATER DER MINUTE THAT VALVE WILL PASS WITH 1 psig PRESSURE DROP IN LINE MIXER SELECTION CHART RAVEN AT pi Cyx PART NO NPT NPT 063 0171 303 i 1 25 POLY PROPYLENE 063 0159 632 1 4 d 1 4 25 063 0171 300 a 25 STAINLESS SIEEI 333 9000 010 3 3 60 CAST IRON 063 0171 784 1 25 FOR USE WITH NH5 amp N SERVE 3 CONSOLE a b Raven Console lt CONSOLE HE H SCS SIDEKICK q te CJ gs a 3 09 mi 2 BOOM E d emel pata SIS EXISTING RAVEN CONSOLE Disconnect the cable from the existing Raven Co
57. t the Product cable to the Injection Module Use di electric grease provided INJECTION MODULE CONFIGURATIONS KIT SIDEKICK W 24 GAL TANK 117 0159 915 SCS SIDEKICK KIT SIDEKICK W O TANK 117 0159 916 SYSTEM AVAILABLE WITH OR 063 0171 964 SEE MODULE CONFIGURATIONS WITHOUT RAVEN SUPPLIED TANK ioe SERRE oka SYSTEMS SUPPLIED WITHOUT RAVEN SS TANK MUST BE PLUMBED AS E SPECIFIED IN USER S MANUAL H EXISTING RAVEN CONSOLE 10 SPEED SENSOR PLUMBING KIT OPTIONAL 0 input D 117 0159 76 3 12V BATTERY EXISTING RAVEN CONSOLE CABLE EXISTING RAVEN CONSOLE CABLE SCS SIDEKICK 5 CONSOLE CABLE fr PRODUCT CABLE CONSOLE CABLE 115 0171 138 115 0171 130 METERING SENSOR ROUND 3 PIN FLOW MONITOR 3 PIN TOWER PACKARD VAC SENSOR 3 PIN SHROUD PACKARD TACH GEN 2 PIN TOWER PACKARD PUMP MOTOR 2 PIN SHROUD PACKARD BATTERY CONNECTIONS CONNECTION DETAIL CONSOLE BATTERY WIRES 12 VOLT SYSTEM USING 24 VOLT SYSTEM USING TWO 6 VOLT BATTERIES TWO 12 VOLT BATTERIES 12 VOLT SYSTEM USING TWO 6 VOLT BATTERIES CONSOLE FEATURES IMPORTANT This Co
58. uffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safety requires the full attention of the operator Do not wear music headphones while operating the machine Work in a Ventilated Area Engine exhaust fumes can cause illness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the doors to allow fresh air into the work area Service Machines Safely Tie long hear behind your head Do not wear a necktie scarf loose clothing or necklace when working near machine tools or moving parts These items have the potential to get caught in the machine causing severe injury or death Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts Handle Agricultural Chemicals Safely Chemicals used in agricultural applications such as fungicides herbicides insecticides pesticides rodenticides and fertilizers can be harmful to your health and the environment if not used carefully Always follow all label directions for effective safe and legal use of agricultural chemicals To reduce the risk of exposure and injury e Wear appropriate personal protective equipment as recommended by the chemical manufacturer In the absence of manufacturer s instructions follow these general guidelines o Chemicals labeled
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