from SN TZ3403-249 to TZ3405-171, TZ-34/20
Contents
1. Part No Description Quantity Part No Description Quantity 27564 Danger Electrocution Hazard 2 82401 Ground Control Panel 1 28161 Warning Crushing Hazard 4 82402 Platform Control Panel 1 28164 Notice Hazardous Materials 1 82409 Warning Transport Instructions 1 28174 Label Power to Platform 230V 2 82423 Danger General Safety Platform 1 28175 Caution Compartment Access 1 82477 Notice Operating Instructions Platform 1 28176 Notice Missing Manuals 1 82478 Notice Operating Instructions Ground 1 28181 Warning No Step or Ride 1 82479 Danger General Safety Ground 1 28235 Label Power to Platform 115V 2 82491 Notice Tire Specifications 2 28236 Warning Failure To Read 1 82492 Notice Battery Connection Diagram 2 28373 Label Forklift Pocket 4 82493 Cosmetic Genie TZ 34 20 2 31785 Notice Battery Charger Operating Instr 2 82505 Danger Crushing Hazard Elevated 37052 Notice Max Capacity 500 lbs 227kg 1 OPAN 40434 iaer sanyari Anchorage gt 82506 Caution Foot Crushing Hazard 6 43617 Banger lt Teaver batieries 5 82558 Warning Skin Injection Hazard 1 43658 Label Power to Battery Charger 230V 1 sian rebel Olmgaer toad 44980 Label Power to Battery Charger 115v 1 82683 _ Label Wheel Load 3 46262 Dangers Batten Chatgar Safety 5 82674 Notice Max Capacity 460 Ibs 209 kg 1 48723 abel Palkino Brake 1 82795 Label Manual Operating Valves 12. Genie Operator s Manual with Maintenance Information Second Edition Fifth Printing Part No 82662 TZ34 20 Operator s Manual Second Edition Fifth Printing ay Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page DNC LY ccssceah sn scdeneti aah haebadhde Bens capesacdeedaviietadedeeedees 1 CONTON ads ocsisseibicaceg stich ca sobemedid ce soececeteesucagayatieesvabeoersucrs 8 Pre operation Inspection ce cceeeeeeeeeeeeeeeeeeenneeeeees 10 Maintenance 0 cece ececceeeeeeeeseeeeeeeeeeeseeeeeeeeeeneneeeees 12 Function TestS i0scc2 enki iad ia be 15 Workplace Inspection cccceeeeceeeseceeeeeeteeeeeneeees 20 Operating Instructions ceeeeeeeeteeeeeeeeeeetteeeeeees 21 Transport and Lifting Instructions ceeeeeeee 26 Decals ena aa a 28 SPCCIICALONS as cssietessteecdiin wate EERE AE 32 Reporting Safety Defects ceccceceeeeeeeeeeeeeneeeees 34 Contact us Copyright 2003 by Genie Industries First Edition First Printing April 2003 Internet http www genielift com bod Second Edition Fifth Printing February
3. COOCOO D Light and brake cables 1 Check for hydraulic oil leaks and proper oil level PRE OPERATION INSPECTION 1 Mechanical brake components if equipped 1 Axle components Beacon and alarms if equipped Check entire machine for L Cracks in welds or structural components 1 Dents or damage to machine Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Be sure that the batteries are in place and properly connected Models equipped with hydraulic surge brake systems Check the hydraulic oil level in the surge brake Check for leaks After you complete your inspection be sure that all compartment covers are in place and latched PartNo 82662 Genie TZ 34 20 11 Operator s Manual Second Edition e Fifth Printing Maintenance Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below Indica
4. structures PartNo 82662 Genie TZ 34 20 3 Operator s Manual Second Edition e Fifth Printing SAFETY RULES Fall Hazards Occupants must wear a safety belt or harness and comply with applicable governmental regulations Attach the lanyard to the anchor provided in the platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Keep the platform floor clear of debris Lower the platform entry mid rail or close the entry gate before operating Collision Hazards The machine must be on a level surface or secured before releasing the parking brake Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle Check the work area for overhead obstructions or other possible hazards N G aA Be aware of crushing hazards when grasping the platform guard rail Do not lower the boom unless the area below is clear of personnel and obstructions Be aware of boom position when rotating the turntable Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operatin
5. 2004 e mail techpub genieind com 9 Genie is a registered trademark of Genie Industries in the USA and many other countries These machines comply with ANSI SIA 92 2 1990 g Printed on recycled paper Printed in U S A Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and worksite regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine PartNo 82662 Genie TZ 34 20 1 Operator s Manual Second Edition e Fifth Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to el
6. discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service PartNo 82662 Genie TZ 34 20 15 Operator s Manual Second Edition Fifth Printing FUNCTION TESTS Setup 1 Position the machine below the desired work area 2 Set the parking brake 3 Disconnect the trailer lights safety chains and brake cables from the vehicle 4 Open the latch on the ball coupler 5 Pull the jack release handle and rotate the tongue jack to the lifting position 6 Raise the tongue by turning the jack handle 7 Be sure the boom hold down latches are unlatched 8 Connectto the appropriate power source DC models Connect the battery packs AC models Connect to a grounded 15A AC power supply 9 AC models Check the power panel at the end of the chassis behind the platform Result The cv light cv should be on The cc and sHort lights should be off CC SHORT L OO At the Ground Controls 10 Insert the key and turn to ground co
7. inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different times in the same work shift they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator s safety and responsibilities manuals That means every new operator should perform a pre operation inspection function tests and a workplace inspection before using the machine Emergency Stop Push in the red Emergency Stop button to the off position at the ground or platform controls to stop all machine functions Repair any function that operates when the red Emergency Stop button is pushed in Selecting and operating the ground controls will override the platform red Emergency Stop button Setup Make sure the machine is properly set up and tested See Function Tests section PartNo 82662 Genie TZ 34 20 2
8. 1 Operator s Manual Second Edition e Fifth Printing OPERATINGINSTRUCTIONS Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position 3 Press and hold the yellow function enable button Press and hold the auto level button or the individual outrigger buttons to lower the outriggers and level the machine 4 Check the bubble level to make sure the machine is level To Position Platform 1 Push and hold the appropriate function enable button 2 Push and hold the boom function button according to the markings on the control panel Operation from Platform 1 Turn the key switch to platform control 2 Pull out both ground and platform red Emergency Stop buttons to the on position To Position Platform 1 Push and hold the appropriate function enable button 2 Push and hold the boom function button according to the markings on the control panel 3 If equipped Rotate the platform by turning the hand crank in either a clockwise or counterclockwise direction Manual Operation of Functions All boom functions can be operated with the hand pump located on top of the power unit cover Manifold valves are located under the manifold cover on both sides of the machine To Lower Retract Boom and Rotate Turntable cS 1 Atthe ground controls side of the machine open the manifold cover y O 2 Open the valve c
9. 3 97558 Platform Control Panel 1 82560 Warning Skin Injection H 1 ang a 97563 Label Circuit Breaker AC Models 1 82389 Label Outiigger koad 2 97564 Label AC Power Cord AC Models 1 82612 Danger Maximum Capacity 200 kg ANSI amp CSA 1 30 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual 82560 82472 52475 82666 82544 82920 82493 Serial Plate 72891 DECALS 82475 he 82475 97564 97563 72891 _ _ ma 82614 82401 or 97557 82487 28174 or 28235 62719 82666 SS see or 97558 44980 or 43658 82666 82481 82622 or 82672 82585 82663 82472 52475 82475 82402 28174 or 28235 82487 82612 or 82667 or 82670 or 82675 40434 rN 62719 82481 ___ 82663 82475 82622 or 82585 82672 82475 82658 82493 82614 Ground Controls Side 82544 82475 82920 82472 82659 82666 or 82661 PartNo 82662 Genie TZ 34 20 31 Operator s Manual Second Edition e Fifth Printing Specifications Height working maximum 40 ft 12 2 m Height platform maximum 34 ft 10 3 m Height stowed maximum 6 ft 5 in 1 96 m Horizontal working reach 20 ft 6 1m maximu
10. 52475 lakeio transpot Dedan 4 82796 Label Manual Operating Valves 1 62707 Warning Towing Hazard 1 97557 Ground Control Panel 1 97558 Platform Control Panel 1 62719 Label Black Arrow 72832 Danger Tip over Hazard RR AI N 72891 Label Blue Arrow Platform Rotate 2i 82366 Label Chevron Rykon 28 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual OOOO DECALS 28373 82796 82493 sejal 72891 27564 82506 Plate S i 44980 3 or 43658 28373 82409 31785 62707 46262 82492 82558 43617 82366 82491 28164 82585 28175 ies z 82663 a 28161 fT 52475 MNN 72832 oe ae 28161 or 97558 72832 ESE 28174 82506 or 28235 RA 82423 IF 40434 Platform 82477 40434 72891 N4 28236 28176 82505 37052 82401 or 82674 or 97557 N ia o 82478 82493 28174 28181 or 28235 82505 62719 lt 82479 28373 62719 Ground Controls Side 31785 46262 z D 72832 82506 28161 PAR 43617 AA 52475 82585 82491 27564 82506 82795 28373 82663 82492 82506 72832 28161 52475 48723 PartNo 82662 Genie TZ 34 20 29 Operator s Manual Second Edition e Fifth Printing E DECALS Inspection for Decals with Symbols Determine whether the
11. Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Observe and Obey M Only qualified riggers should rig and lift the machine MI Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial plate for the machine weight TRANSPORT AND LIFTING INSTRUCTIONS Lifting Instructions Fully lower and retract the boom Make sure the boom rests in the cradle on the chassis Securely latch the boom hold down latches Raise all four outriggers to the stowed position Remove all loose items on the machine Determine the center of gravity of your machine using the table and the picture on this page Attach the rigging only to the designated lifting points on the machine There are four lifting points on the chassis Adjust the rigging to prevent damage to the machine and to keep the machine level X Axis Y Axis ANSI amp CSA 9 1 in 9 4 in 23 1 cm 23 9 cm CE 5 2 in 9 0 in 13 2 cm 22 9 cm Y axis Chassis Lifting Chassis Points 2 Lifting Points 2 X axis PartNo 82662 Genie TZ 34 20 27 Operator s Manual Second Edition e Fifth Printing Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place
12. and Function Enable 18 Do not push a function enable button Attempt to activate each boom function button Result All boom functions should not operate 19 Push and hold the blue function enable button Activate each boom function button Result Primary boom up primary boom extend secondary boom up platform level up and turntable rotate right should all function 20 Push and hold the yellow function enable button Activate each boom function button Result Primary boom down primary boom retract secondary boom down platform level down and turntable rotate left should all function FUNCTION TESTS Test Outrigger Interlock 21 Lower the boom into the stowed position 22 Push and hold the blue function enable button Push and hold one outrigger button and raise the outrigger off the ground 23 Push and hold the blue function enable button and activate each boom function Result All boom functions should not operate 24 Use the leveling buttons to lower the outrigger 25 Repeat this procedure for each outrigger 26 Use the function enable buttons and the auto level button or the outrigger leveling buttons to make sure the machine is level 27 Raise the platform approximately 2 feet 60 cm 28 Push and hold the blue function enable button and attempt to raise each outrigger off the ground Result The outriggers should not raise PartNo 82662 Genie TZ 34 20 17 Operator s Manual S
13. decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and in place Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 82614 Danger Crushing Hazard Elevated 28235 Label Power to Platform 115V 2 Sompononis 5 40434 Label Lanyard Anchorage 2 82622 Label Tire Pressure ANSI amp CSA 2 43658 Label Power to Battery Charger 230V 1 92939 Danger x Maximum Mangal Force 400 N CE 1 44980 Label Power to Battery Charger 115V 1 82659 Label Parking Brake CE 1 52475 Label Transport Tie down 4 82661 Label Parking Brake ANSI 1 62719 Label Black Arrow 2 82663 Label Wheel Load 2 72891 Label Blue Arrow Platform Rotate 4 82666 Label Forklift Pocket 4 82401 Ground Control Panel 1 82667 Danger Maximum Capacity 227 kg ANSI amp CSA 1 82402 Platform Control Panel 1 82670 Danger Maximum Capacity 181 kg CE 1 82472 Warning Crushing Hazard 4 82672 Label Tire Pressure CE 4 82475 Caution Foot Crushing Hazard 4 82675 Danger Maximum Capacity 209 kg CE 1 82481 Danger Battery Safety DC Models 2 82919 Label Manual Operating Valves 1 82493 Cosmetic Genie TZ 34 20 2 82920 Label Manual Operating Valves 1 82487 Label Read The Manual 2 97557 Ground Control Panel 1 82544 Danger Electrocution Hazard
14. e battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 4 Replace the battery vent caps 5 Connect the battery charger to a grounded AC circuit 6 Turnthe battery charger on 7 The charger will indicate when the battery is fully charged 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill OPERATING INSTRUCTIONS Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill PartNo 82662 Genie TZ 34 20 25 Operator s Manual Second Edition Fifth Printing Transport and Lifting Instructions Observe and Obey M The transport vehicle must be parked on a level surface M The transport vehicle must be secured to prevent rolling while the machine i
15. econd Edition e Fifth Printing FUNCTION TESTS Test Manual Operation of Functions 29 Raise the primary boom approximately 2 feet 60 cm 30 Open the manifold cover onthe ground controls side of A the machine O oe Turntable rotate lt gt A VY 31 Locate the Ww primary boom Px down valve O lt Primary boom retract AN 32 To open the O Primary boom down ZN valve loosen the lt F Secondary boom down locknut and turn 2 the thumbscrew as far as it will go to Result The locknut should fully loosen and the thumbscrew should screw all the way in see below 32 Operate the hand pump on top of the power unit cover Result The primary boom should lower 33 To close the valve turn the thumbscrew counterclockwise and tighten the locknut 34 Open the primary boom retract secondary boom down and turntable rotate valves Result The locknuts should fully loosen and the thumbscrews should screw all the way in 35 Close the valves 36 Open the manifold cover on the other side of the machine Turntable rotate lt gt N Z AA 37 Open the primary boom extend A primary boom up O lt Primary boom extend i secondary boom Dienn up and turntable CO Leas rotate valves NF econdary boom up Result The locknuts should fully loosen and the thumbscrews should screw all the way in 38 Close the valves Note The machine f
16. ectrical current SA o oS N O W N Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for welding Do not operate an AC powered machine or a DC battery charger unless using a 3 wire grounded extension cord connected to a grounded AC circuit Do not alter or disable 3 wire grounded plugs Tip over Hazards Occupants equipment and materials shall not exceed the maximum platform capacity Maximum capacity without optional platform rotate 500 Ibs 440 Ibs ANSI CSA models 2 occupants CE models 2 occupants 227 kg 200 kg Maximum capacity with optional platform rotate 460 Ibs 400 Ibs ANSI CSA models 2 occupants CE models 1 occupant 209 kg 181 kg yw N Do not raise the b
17. ed pressure per tire 40 psi 2 81 kg cm 102 100N GVW only 275 7 kPa Ground clearance 10 in 25 4cm Localized pressure per 39 psi 2 7 kg cm Weight See Serial Plate outrigger including rated load 268 9 kPa Machine weights vary with option configurations Outrigger load maximum including rated load 1945 Ibs 882 kg Maximum towing speed 60 mph 97 km h Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors 32 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual SSE SPECIFICATIONS Range of Motion Chart 45 ft 13 7m 40 ft 12 1m 35 ft 10 6 m 9 1m 25 ft i 7 6m 20 ft 6 1m 15 ft 4 6m A 10 ft 3 0m 5 ft 1 5m 20 ft 15 ft 10 ft 6 1m 46m 10 ft 15 ft 20 ft 25 ft 1 5m 3 0m 4 6m 6 1m 7 6m PartNo 82662 Genie TZ 34 20 33 Operator s Manual Second Edition e Fifth Printing Reporting Safety Defects Genie Industries PO Box 97030 Redmond WA 98073 9730 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA i
18. explode and may Lug nut torque dry 100S Toa Ni cause death or serious injury Tire pressure cold 50 psi 3 4 bar AWARNING Collision hazard An excessively Tires and wheels CE worn tire can cause poor handling and continued use could result in Tire size 185 R14C tire failure 102 100N AWARNING Tip over hazard Do not use Lug nut torque dry 66 ft lbs 90 Nm temporary flat tire repair products Tire prassure cold 65 psi 4 5 bar Maintaining the tires and wheels in good condition is essential to safe operation and good performance Tire and or wheel failure could result in a machine tip over Component damage may also result if problems are not discovered and repaired in a timely fashion 1 Check the tire surface and sidewalls for cuts cracks punctures and uneven or excessive tread wear Result Replace the tire if uneven or excessive tread wear is found Tires and wheels must be replaced with tires and wheels of the specifications listed 2 Check each wheel for damage bends and cracks Result Replace the wheel if any damage is found 3 Check each tire with an air pressure gauge and add air as needed 4 Check the torque of each lug nut PartNo 82662 Genie TZ 34 20 13 Operator s Manual Second Edition Fifth Printing MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hyd
19. g the machine Explosion and Fire Hazards Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Component Damage Hazards Do not use the machine as a ground for welding Do not fully lower the booms unless the booms are aligned with the tongue The primary boom must be lowered into the chassis cradle Lifting Hazards Use proper lifting techniques to move load or unload the machine 4 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised whe
20. latform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not place ladders or scaffolds in the platform or against any part of this machine SAFETY RULES Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are properly inflated and in good condition and lug nuts are properly tightened Do not use the platform as a crane Do not place loads outside the platform perimeter aq Do not place or attach L Nl overhanging loads to any RES part of the platform me W A Maximum allowable SS manual force CE 400 N Do not push off or pull toward any object outside of the platform Do not push the machine or other objects with the boom Do not use the platform controls to free a platform that is caught snagged or otherwise prevented from normal motion by an adjacent structure All personnel must be removed from the platform before attempting to free the platform using the groundcontrols DC models Do not use batteries that weigh less than the original equipment Four batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 pounds 29 5 kg Do not contact adjacent structures with the boom Do not tie the boom or platform to adjacent
21. m from centerline of machine Maximum tongue weight ANSI amp CSA 315 Ibs 136 kg CE 165 Ibs 75 kg Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Outrigger footprint 10 ft9inx11ft10in Hydraulic pressure maximum 3500 psi 241 bar w x I 3 3x3 6m boom functions Maximum load capacity System voltage 24V without optional platform rotate x ANSI amp CSA 500 Ibs 227 kg Floor Loading Information ANSI amp CSA CE 440 Ibs 200 k9 Gyw 3150 Ibs 1429 kg with optional platen tate SIP oad nex ANSI amp CSA 460 Ibs 209 kg GVW only 2850 Ibs 1293 kg Width 4 ft 10 in 1 47 m GVW only 1425 Ibs 646 3 kg Length stowed 16 ft8 in 5pm _ Localized pressure per tire 37 psi 2 6 kg cm GVW only 255 kPa Turntable rotation 359 Localized pressure per 39 psi 2 7 kg cm Platform rotation option 90 outrigger including rated load 268 9 kPa Platform dimensions 44 x 27 in Outrigger load maximum 1 1mx68cm including rated load 1935 Ibs 877 kg Platform leveling self leveling Floor Loading Information CE Power source 4 GroupT 105 6V 225AH Batteries GVW 3230 Ibs 1469 kg OR 230V AC SO Hz Axle load maximum AC outlet in platform standard GVW only 3065 Ibs 1390 kg Tire size ST205 75 R14 Wheel load maximum ANSI amp CSA models Load Range C GVW only 1533 Ibs 695 kg Tire size CE models 185 R14C Localiz
22. n addition to Genie Industries If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Genie Industries To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S Department of Transportation 400 7th Street SW NSA 11 Washington DC 20590 You can also obtain information about motor vehicle safety from the Hotline 34 Genie TZ 34 20 Part No 82662 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Towing Checklist Use at each stop Before Towing Boom hold down latch is securely locked in place Towing hitch is properly secured to tow vehicle Safety chains if required are properly attached and secure chains are crossed below hitch All lights are connected and working Tires are properly inflated Before Driving Fasten safety restraints Properly adjust mirrors Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fa
23. n lifting batteries 6 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red eni ADANGER ed used to indicate the presence of an imminently hazardous situation which if not avoided will result in death or serious injury gt AWARNING Orange used to indicate the presence of a potentially A hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a A potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert CAUTION symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or maintenance information SAFETY RULES PartNo 82662 Genie TZ 34 20 Operator s Manual Second Edition Fifth Printing Controls o oG Before serial number TZ3404 146 After serial number TZ3404 145 Platform Control Panel 1 Function enable button for 3 Red Emergency Sto
24. n performing a pre operation inspection All compartments must remain closed and secured during operation SAFETY RULES Towing Hazards Read understand and obey all of your tow vehicle manufacturer s recommendations warnings and instructions before towing this machine Make sure your tow vehicle is properly maintained and capable of towing this machine Be sure the hitch is properly and securely attached to your tow vehicle Do not overload your tow vehicle Observe the manufacturer s Gross Vehicle Weight Rating GVWR Be sure all lights mirrors and hitch components conform to federal and local regulations Be sure that all driving lights are operational Be sure the tires are properly inflated Do not tow the machine unless the boom is lowered into both cradles and the hold down latches are securely locked in place There is a mast cradle on the chassis and a mid pivot cradle on the tongue of the machine Do not load cargo on the machine The TZ is not designed to carry any extra cargo Be sure the safety chains if required are securely attached to the tow vehicle Cross the chains under the hitch This will create a cradle to catch the tongue of the trailer if it becomes disconnected from the tow vehicle Do not tow the machine on public roads unless it meets all governmental regulations for towing Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Be sure to chock the wheels
25. ntrol 11 Pull out the red Emergency Stop button to the on position 12 Auto level Push and hold the yellow function enable button Push and hold the auto level button The outriggers will lower and adjust to level the machine and raise the wheels off the ground Level the machine using only the outriggers Use the bubble level to make sure the machine is level Manual level Push and hold the yellow function enable button Push and hold each outrigger button to lower the outriggers Adjust the outriggers to level the machine and raise the wheels off the ground Level the machine using only the outriggers Use the bubble level to make sure the machine is level 13 Be sure the wheels on the tongue jack are not touching the ground Note If the wheels on the tongue jack are touching the ground crank the tongue jack up until the wheels are no longer on the ground 16 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Test the Tilt Sensor 14 Locate the tilt sensor next to the forklift pocket on the side of the machine opposite the ground controls 15 Press down one side of the tilt sensor Result The alarm should sound Test Emergency Stop 16 Push in the red Emergency Stop button to the off position Result All ground and platform control functions should not operate 17 Pull out the red Emergency Stop button to the on position Test Boom Functions
26. o 82662 Genie TZ 34 20 Operator s Manual Second Edition e Fifth Printing Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operato
27. of the trailer when parking on a hill PartNo 82662 Genie TZ 34 20 5 Operator s Manual Second Edition e Fifth Printing SAFETY RULES Battery Safety DC Models Burn Hazards Batteries contain acid Always wear protective clothing and eyewear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazards Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas e AN l The covers should be open during the entire charging cycle Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not expose the batteries or the charger to water or rain Electrocution Hazards Connectthe battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cord cables and wires Replace damaged items before operating Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry i Tip over Hazard Do not use batteries that weigh less than the original equipment Four batteries are used as counterweight and are critical to machine stability Each battery must weigh 65 pounds 29 5 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques whe
28. ompletely by Primary boom retract turning i r Primary boom down clockwise Secondary boom down Operate the hand pump 4 Close the valve completely by turning counterclockwise Note The machine will not operate unless the valves are closed 22 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual To Raise Extend Boom and Rotate Turntable gt 1 At the side of the machine opposite the ground controls le openthe Turntable rotate lt gt manifold O cover s7 2 e the Primary boom extend valve completely by Primary boom up turnin ae ess Secondary boom up 3 Operatethe hand pump 4 Close the valve completely by turning counterclockwise Note The machine will not operate unless the valves are closed Platform Overload Indicator Light if equipped Light flashing indicates the platform is overloaded and no functions will operate Remove weight from the platform until the light goes off Fall Protection Personal fall protection equipment PFPE is required when operating this machine All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the PFPE manufacturer s instructions OPERATING INSTRUCTIONS After Each Use 1 Rotate the turntable so that the platform is opposite the tongue of the machine 2 Lower the boom into the mast cradle
29. oom unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the outriggers Do not raise the boom unless all four outriggers are lowered the footpads are in firm contact with the ground and the machine is level Do not set the machine up unless it is on a firm surface Avoid drop offs holes unstable or slippery surfaces and other possible hazardous conditions 2 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Do not move the machine when the boom is raised Do not adjust or stow the outriggers when the boom is raised Do not depend on the tilt alarm as a level indicator The tilt alarm sounds only when the machine is on a severe slope When the tilt alarm sounds immediately lower the boom and adjust the outriggers to level the machine Do not alter or disable the limit switches Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to machine stability with items of different weight or specification Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the p
30. otate the tongue jack to the stowed position 11 Connect and test the trailer lights 12 Release the parking brake Towing Information Driving a vehicle that is pulling a trailer is different from driving a vehicle alone Read the following instructions carefully Use the checklist on the back cover of this manual before towing and while on the road Inspect all connections at each stop All tires must be properly inflated Find the recommended cold tire pressures on the tire sidewall or trailer decal Do not overinflate the tires Tire pressures go up during driving Checking the tire pressure when the tires are warm will give you an inaccurate pressure reading Increase the distance between your vehicle and the vehicle in front of you to twice the normal following distance when towing a trailer Allow more following distance in adverse weather Slow down for downgrades and shift your transmission into a lower gear Slow down for curves hazardous road conditions freeway exits and when driving in adverse weather When passing other vehicles be sure to leave enough room for the extra length of the trailer You will need to go much farther beyond the passed vehicle before you can return to your lane When turning with a trailer avoid jerky or sudden movements Heavy winds excessive speed load shifting or passing vehicles can cause the trailer to sway while driving If this occurs do not brake speed up or turn the
31. ous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations drop offs or holes bumps floor obstructions or debris slopes that exceed the machine s leveling capability unstable or slippery surfaces overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions 20 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform apre operation
32. p button Platform down Primary boom down 4 Platform level button Primary boom retract 5 Primary boom extend retract button Secondary boom down Turntable rotate right 6 Platform overload indicator light if equipped 2 Function enable button for 7 Primary boom up down button Platform up Primary boom up 8 Boom function speed controller Primary boomextena 9 Secondary boom up down button Secondary boom up Turntable rotate left 10 Turntable rotate button 8 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual 298 ee Before serial number TZ3404 146 Ground Control Panel 1 Outrigger raise lower button individual outrigger 2 Outrigger auto level button 3 Function enable button for Platform down Primary boom down Primary boom retract Secondary boom down Turntable rotate right Outrigger lower II CONTROLS After serial number TZ3404 145 Function enable button for Platform up Primary boom up Primary boom extend Secondary boom up Turntable rotate left Outrigger raise 15 amp breaker for controls circuits Red Emergency Stop button Key switch for ground off platform selection 8 Platform overload indicator light if equipped 9 Platform level button 10 Primary boom extend retract button 11 Primary boom up down button 12 Secondary boom up down button 13 Turntable rotate button PartN
33. r must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual 10 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Pre operation Inspection 11 Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform 1 Be sure that all decals are legible and in place See Decals section Add oil if needed See Maintenance section 1 DC models Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section l Check for proper tire pressure and lug nut torque Add air to tires if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications m Electrical components wiring and electrical cables m Hydraulic power unit reservoir hoses fittings cylinders and manifolds Boom components and wear pads Tires and wheels Trailer lights and reflectors Parking brake components Outriggers and foot pads Limit switch and alarms Nuts bolts and other fasteners Platform entry mid rail gate Surge brake components Safety chains if required Ci Cc
34. raulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the boom is in the stowed position and the outriggers are raised 2 Remove the cap from the hydraulic tank and check the dipstick Result The hydraulic oil level should be at the mark on the dipstick Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent Scheduled Maintenance Maintenance performed quarterly annually semi annually and every two years must be completed by aperson trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service 14 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Function Tests Fundamentals The function tests are designed to
35. s being loaded MI Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight See the serial plate for the machine weight Securing to Truck or Trailer for Transit Fully lower and retract the boom Make sure the boom and mid pivot rest securely in the mast cradles Securely latch the boom hold down latches Raise all four outriggers to the stowed position Always chock the machine wheels in preparation for transport Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Securing the Chassis Place a block under the tongue Place a block on both sides of the axle behind the wheels Use the four tie down points on the chassis for anchoring down to the transport surface Use chains or straps of ample load capacity Use a minimum of 4 chains to secure the chassis Adjust the rigging to prevent damage to the chains Securing the Boom Models that are not equipped with a mast cradle at the mid pivot must perform the following steps Support the secondary boom at the mid pivot with a block placed on the floor of the truck bed not the tongue of the machine Secure the boom with a nylon strap placed over the secondary boom Do not use excessive downward force when securing the boom section AANI TI EE AHH na v a Ay IO A Mid pivot Nylon strap block 26
36. s on the chassis and the tongue 3 Secure the hold down latches 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 DC models Charge the batteries Storage 1 Make sure the boom is properly stowed and the hold down latches are secured Raise and stow the outriggers 3 Select a safe parking location firm level surface clear of obstructions and traffic 4 Turn the key switch to the off position and remove the key to secure from unauthorized use 5 Chock the wheels 6 DC models Charge the batteries Moving Machine Without a Tow Vehicle Use the parking brake to control the speed of the machine when pushing a machine that is not attached to a tow vehicle PartNo 82662 Genie TZ 34 20 23 Operator s Manual Second Edition e Fifth Printing OPERATINGINSTRUCTIONS Towing 1 Set the parking brake 2 Secure the boom with the hold down latches 3 Models with Platform Rotate Rotate the platform until the blue arrows line up on each side of the rotator 4 Raise the tongue by turning the jack handle o Position the ball of the transport vehicle directly under the ball coupler Open the latch on the ball coupler Lower the tongue by turning the jack handle Close the latch on the ball coupler oOo Oo N OD Attach the safety chains if required and the brake cables to the vehicle Cross the chains under the hitch 10 Pull the jack release handle and r
37. steering wheel Turning the steering wheel or applying the brakes can cause the vehicle and trailer to jackknife Let up on the gas pedal and keep the steering wheel straight If the vehicle and or trailer travels off the paved road hold the steering wheel firmly and let up on the gas pedal Do not apply the brakes Do not turn sharply Slow down to under 25 mph 40 km h Gradually turn the steering wheel to get back on the road Proceed with caution when entering traffic Backing Up with Trailer if equipped with hydraulic surge brake If your machine is equipped with a hydraulic surge brake the system must be released before backing up Consult the surge brake system manual for specific instructions on each surge brake Be sure that the machine is returned to towing or operating configuration when finished 24 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery M Charge the battery in a well ventilated area MI Use the proper AC input voltage for charging as indicated on the charger M Use only a Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are connected before charging the batteries 2 Open the battery box covers The covers should remain open for the entire charging cycle 3 Remove the battery vent caps and check th
38. tes that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure A k Check the Batteries DC Models Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions This procedure does not need to be performed on machines with sealed or maintenance free batteries Electrocution hazard Contact with AWARNING hot or live circuits could result in death or serious injury Remove all rings watches and other jewelry AWARNING Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water 1 Puton protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are secure 4 Remove the battery vent caps 5 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps 12 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual MAINTENANCE Check the Tires and Wheels Tires and wheels ANSI amp CSA Tire size ST205 75 R14 Load Range C Bodily injury hazard An over AWARNING inflated tire can
39. unctions will not operate unless the valves are closed 18 Genie TZ 34 20 Part No 82662 Second Edition Fifth Printing Operator s Manual At the Platform Controls 39 Turn the key switch to platform control 40 Pull out the platform red Emergency Stop button to the on position Test Emergency Stop 41 Push in the platform red Emergency Stop button to the off position Result All platform control functions should not operate 42 Pull out the platform red Emergency Stop button to the on position Test Boom Functions and Function Enable 43 Do not push a function enable button Attempt to activate each boom function button Result All boom functions should not operate 44 Push and hold the blue function enable button Activate each boom function button Result Primary boom up primary boom extend secondary boom up platform level up and turntable rotate right should all function 45 Push and hold the yellow function enable button Activate each boom function button Result Primary boom down primary boom retract secondary boom down platform level down and turntable rotate left should all function FUNCTION TESTS PartNo 82662 Genie TZ 34 20 19 Operator s Manual Second Edition Fifth Printing Workplace Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazard
40. x 82 25 583 910 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Holland Phone 31 10 220 7911 Fax 31 10 220 6642 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 On The Road Do not exceed 60 mph 97 km h Obey all local and national towing speed laws Check connections and tire pressure at each stop Slow down for hazardous conditions Allow extra distance for following and passing other vehicles
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