Home

NZ AU GB IE US CA Service Manual

image

Contents

1. customer Clo Fisher amp S Paykel DishDrawer Service Manual DD607 amp DD247 NZ AU GB IE US CA FEATURED PRODUCT amp CONTACT ADDRESSES Brand Fisher amp Paykel Standard Double Description Product Codes GI Pm rr DD60DCHX7 Double Classic Brushed Stainless Water Softener 89383 GB 89394 EU 89403 DK 85070 TW DD60DHI7 Double Integrated Water Softener 89384 GB 89395 EU 89404 DK 85071 TW DD60DCHB7 Double Classic Black Water Softener 89385 GB DD60DDFHX7 Double Designer Brushed Stainless Water Sof 89386 GB tener 89396 EU 89405 DK DD60DCHW7 Double Classic White Water Softener 89382 GB 89402 DK 85069 TW Fisher amp Paykel Appliances Ltd Fisher amp Paykel Customer Services Pty Ltd Fisher amp Paykel Appliances Ltd PO Box 58 732 Botany PO Box 798 Cleveland QLD 4163 Singapore 78 Springs Rd East Tamaki A C N 003 3335 171 150 Ubi Avenue 4 Manukau 2163 19 Enterprise Street Cleveland QLD 4163 Sunlight building 02 00 New Zealand Australia Singapore 408825 tel 09 2730660 tel 07 3826 9100 tel 6547 0100 fax 09 2730580 fax 07 3826 9164 service tel 6741 0777 email customer care fp co nz email customer care fp com au fax 6547 0123 Fisher amp Paykel Appliances Ltd U K Fisher amp Paykel Appliances Fisher amp Paykel Appliances Inc Maidstone Road Unit D2 5900 Skylab Rd Kingston North Dublin Corporate Park Huntington Beach Milton Keynes Swords California CA92647 Buckinghamshire
2. i a ges Insulated Vent Hose ARA 9 30 Wireless Receiver amp Badge Remote 1 Remove the door panel refer section 9 2 2 Remove the harness from the receiver to the controller 3 Slide the receiver off the locating flange on the tub 4 When replacing the receiver the remote control will need to be paired to the new receiver to do this follow the procedures set out on p73 amp 74 5 For remote control related issues refer to the procedure set out below Remote Control is Not Operating If the remote has stopped working first check the battery is fitted correctly and is not flat The remote control has a low battery indicator which will blink to advise a low battery Secondly check the remote for contact with water Remove the battery cover from the remote and inspect the colour of the dot beside the battery If the dot is WHITE then the remote has NOT come into contact with water and the fault should be treated in accordance with normal warranty procedures If the dot is RED the remote has come into contact with water and the warranty of the remote is void i e the customer will have to pay for a replacement remote White dot shows no contact with water Red dot shows contact with water AILS This procedure details how to fit and pair the wireless interface badge and receiver on an integrated Phase 7 product Pairing Procedure The wireless badge or remote interface for integrated prod
3. E4 Fast LED No temperature The element is not connected increase has been The element is failed open circuit sensed for about 4 hours The temperature sensor has failed while element is on The electronic controller has failed E5 Fast amp Rinse Lid motor current too e The lid is jammed up or down LED s high during start e The electronic controller has failed E6 Fast amp Delicate Fan fault Check fan harness connector LED S Check if fan open or short circuit The electronic controller has failed Fast Delicate Detergent diverter fault e Check harness connections amp Rinse LED s e Coil is open circuit e Colis short circuit e The electronic controller has failed Fault Code LED Display Fault Possible Causes Normal LED Solenoid fault Check the harness connections at each solenoid Coil is open circuit Coil is short circuit Normal amp Microcontroller fault Badge isolator if present Rinse LED Detergent diverter valve Check harness connections MFB Controller Normal amp Fast Communications error Harness connections between the MFB LED s and controller MFB Faulty top controller Faulty bottom controller U1 Heavy amp Rinse Water Supply Water turned off LED s Insufficient water supply pressure Blocked water softener filter if fitted Spilt rinse aid casuing over foam in tub Incorrect detergent being used Motor rotor The machine is siphoning Inlet valve has failed Controller Heavy amp Fast Other tub
4. Fault Code E5 Sub Code 04 Not Stalling 1 Check harness connection at controller for signs of water damage corrosion or arcing Replace if damaged 2 Replace the controller Fault Code E6 Fan Fault 1 Check the harness connections on the component and the controller for signs of any water damage corrosion or arcing Replace if damaged 2 Check that the harness is securely connected at the controller 3 Run the drying fan dF in HO mode refer p30 amp 31 for at least 30 seconds The fan should push air through the vent The flap within the fan housing should open To check if the flap is free to move remove the locking tab remove fan and the flap can be pushed upwards 4 While running the fan is HO mode if a long low tone is played at 1 second intervals this indicates the fan is faulty replace the fan 5 Once the new fan is replaced follow step 3 and run the fan in HO mode for 30 seconds there should be no tone played 6 Ifthe fan fault continues replace the controller Fault Code E6 Sub Code 02 Under Current 1 Check the harness connections at the controller 2 Run the new drying fan dF in HO mode refer p30 amp 31 for at least 30 seconds While running the fan in HO mode if a long low tone is played at 1 second intervals this indicates the fan is faulty 3 If the fault continues replace the controller Fault Code E6 Sub Code 03 Over Current 1 Run the new drying fa
5. Run the detergent diverter valve by itself in diagnostic hardware output mode HO refer p30 amp 31 If after 5 seconds a long low tone is played and repeated each second then the detergent diverter solenoid is drawing an incorrect current level and should be replaced If the fault still occurs then replace the controller Fault Code E9 Sub Code 06 Software Reset 1 Replace the controller Fault Code E9 Sub Code 07 Forced PSU Shutdown Inspect all the component terminals and connectors for damage caused by corrosion or arcing Replace harness if necessary Replace both the controller and mains filter board In diagnostic hardware output mode HO run each component individually and check for proper component operation run a fast test cycle refer p29 31 and if any secondary fault occurs follow the steps in this maual for that fault code Fault Code EC Communications Fault Check the harness connections between the mains filter board and both controllers for signs of any water damage corrosion or arcing Replace if damaged If the problem persists replace the mains filter board If the problem persists replace the top controller If the problem persists replace the bottom controller 7 2 Completing a Service At the end of every service the following procedure should be followed to ensure the fault has been repaired and the product is fully operational for the customer After replacing any component run each h
6. and then run the wash motor p1 in HO for 10 seconds If a long low tone is played each second then the motor stator is likely to be faulty and should be replaced To drain the tub select p2 in HO mode and then unlock the lid actuators Ld when empty 5 Ifthe fault still occurs after the stator has been replaced then replace the controller 6 Ifthe fault still persists check other loads in HO mode including the detergent diverter rinse aid coil and the heater plate When checking the heater plate ensure there is enough water in the tub to cover the heater plate For Integrated or Flat Door Models 1 Check the stator windings to ensure correct Renee resistances this can be done on harness P201 at the controller check between pin 1 amp 2 2 3 1 amp 3 the reading should be 8 0 ohms per winding 16 ohms phase to phase refer section 9 for more detail 2 Check the hall sensor RPS is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it 3 Replace the motor rotor place the product in HO mode refer pages 30 amp 31 run the fill water valve FU and fill the tub with approx 2 5L 0 7 gal of water once at the correct level switch off the valve in HO mode 4 Run the motor in drain direction P2 for 10 seconds if a long low tone is played each second then the motor stator is likely to be faulty and should be replaced refer section 9 18 Faul
7. e The display counts down to zero throughout this cycle e The DishDrawer turns off at the end of this cycle The DishDrawer is still in the showroom wash mode however and it can be re run by pushing POWER and then START PAUSE Once show off showroom wash mode has been initiated the mains power supply must be removed to exit out Playing Tunes Once in showroom mode holding the START PAUSE button down for 3 seconds will start a tune playing Pressing the START PAUSE button again will toggle the tune between Bach and Edvard Grieg s Hall of the Mountain King This feature is not widely known about may not be present in all models and may be removed in future products 5 2 DishDrawer Diagnostics Wireless Badge Models The diagnostics for the wireless badge models are accessed through the USER SETUP FUNCTION to access the User Setup Function Open the tub Press and hold the PROGRAM and START PAUSE switches on the touch panel simultaneously for 5 seconds ensure PROGRAM button is pressed first A beep will sound The secondary touch panel will have between 1 5 LED s on 5 2 1 Diagnostic Mode To enter this mode Enter the USER SETUP FUNCTION refer 5 2 Press the PROGRAM button 2 times to reach the END OF CYCLE BEEPS option Eco LED is on other program LED s either all on or all off Wait 5 seconds Press and hold PROGRAM and START PAUSE button s on the secondary touch panel simulteneously for 5 seconds ensure
8. 3 4 65 10 Ohm if fitted Fault Code E8 Sub Code 02 Under Current Check the harness connections at both the component and at the controller Check resistance of coil to see if open circuit replace solenoid if open circuit If the fault continues replace the controller Test all solenoid coils in diagnostic HO mode E e SS Fault Code E8 Sub Code 03 Over Current 1 Check the harness connections at both the component and at the controller 2 Check resistance of coil to see if short circuit replace solenoid if short circuit 3 If the fault continues replace the controller Fault Code E9 Microcontroller Fault There are 4 sub codes which relate to this fault code Fault Code E9 Sub Code 04 ADC Error P Note The badge isolator and wireless receiver use the Same outer casing and can easily be mixed up Ensure you order the correct part for the corresponding product The wireless badge has the part number showing on the single label If the product is an integrated or flat door model replace the badge isolator first run a fast test cycle in diagnostics to determine if the problem still occurs refer p30 32 If the fault still occurs or the product is a pre finished or wireless badge model replace the controller L Fault Code E9 Sub Code 05 PSU Overvoltge Check all the harness connections at the controller for signs of any water damage corrosion or arcing Replace if damaged
9. 3 211 20 21351 1 28 163 13 2 120 Elle llo OT HO ite ICT Fill L 3 2 Heavy Eco Time min 14 40 158 12 5 120 lee Or Or H Fee TTT T Fill L 2 5 2 5 Normal Time min 10 25 164 12 120 abe Ree EA Fill L Normal Eco Time min 10 22 133 7 6 120 vam er ee FTL FLL UE FPPC Fill L Delicate Time min 1 25 118 10 120 IEA AT eer er Fill L 2 5 2 5 2 5 Delicate Eco Time min 1 19 211 5 211 3 2 16 10 120 ales lO lee FE Fill L 2 5 2 5 2 5 Fast Time min 1 26 211 2 2 82 7 5 120 Teeth TT eer err Fill L Fast Eco Time min 1 62 7 5 120 ce leer FTEs FEE UE lee IPC Fill L 2 5 Rinse Time min 11 2 5 TTL FE TAPE TEP Pe Fill L 2 5 3 TECHNICAL OVERVIEW 3 1 Chassis The DishDrawer chassis is one complete assembly composed of 5 steel metal components locked together by a proprietary riveting process The chassis exterior is made of a lacquered electro galvanised material 3 2 Drawer Fronts Prefinished drawer fronts are formed from steel blanks The drawer fronts are attached to the tub by means of formed hooks and two pins that are inserted through either side of the tub On the integrated model the front panel supplied on each drawer is the mounting panel for the joinery finished drawer front The joinery finished drawer front is supplied by the customer 3 3 Electronics In the electronic controller the functions of controlling the motor as well as controlling the user interface console are combined into a singl
10. E1 Flood Detected There are two types of E1 faults wet E1 that is usually due to a leak or dry E1 which can be due toa component failure or wiring related fault Wet E1 Water in the Chassis Base de 2 O 8 Check the tubs to ensure there is nothing obstructing the lid like large cooking utensils or large cups and glasses placed on top cup racks which extend above the tub flange Make sure the lid systems are free from other obstructions and yokes are connected enter Hardware Output Mode p30 amp 31 and check operation of the lid motors on both tubs If either of the actuators fails to operate or are slow to operate replace the actuator see p68 on procedure Check the fill level on both tubs is the valve turning off and disconnecting the water supply and is the tub filling to the correct level approx 2 5litres 0 8 US gallons The fill valve operation can be checked in Hardware Output Mode but run in diagnostics means the water valve will not shut off this is done manually refer p30 amp 31 when run and switched off does any water still leak into the wash tub if water is still running through the dispenser when shut off then the valve diaphram maybe leaking and valve will need replaced Check for any foam inside the tubs if present try to determine the cause i e customer spilt rinse aid when filling wrong detergent used Try and remove as much foam as possible this can also be done by flushing the t
11. Heater Track 24 Ohms 3 Ohms Power Supply Resistor 24 Ohms 3 Ohms Temperature Sensor Located on the heater plate 12000 Ohms 68 F 8300 Ohms 86 F 3000 Ohms 140 F Fusible link Located on the heater plate 268 302 C 514 576 F Water Inlet hose Pressure Rating 1MPa 145psi Length from chassis edge 1650mm 64 34 left hand side viewed from the front 1250mm 49 Right hand side 1MPa 145 psi max 0 03 MPa 4 3psi min 1MPa 145psi max 0 1MPa 14 5psi min Drain Hose 2000 mm 78 12 rom left hand side 1800mm 70 12 from right hand side Power Cord NZ AU GB EU DK 1650mm length from chassis exit when product viewed from the front US CA TW Water Pressure Non water softener models Water softener models 29 2 LH side 27 2 RH side Component Specification Drying Fan 24V brushless DC motor 0 27A only replace if open or short circuit Diverter valve water softener 24V DC Coil 65 10 Ohms Coil Brine pump assembly 24V DC Coil 65 10 Ohms Coil Water softener 500 grams Salt Capacity approx 14 regenerations 290 10ml Resin Lid actuator 24V DC Only replace if open or short circuit LEH ECG LCD 5 volt rail between pins 2 amp 5 LCD has a back light Performance NZ AU Based on 7 wash loads per week using normal eco program Peru Sar Rating 134 KWH GB EU Per Tub US CA TW Based on 4 wash loads per week Single Integrated
12. In low water pressure situations the product will not reach a prime and may time out In these cases the product will show a U1 fault code to the customer refer section 6 3 7 4 Flood Protection A flood sensor is mounted in the mains filter housing and provides flood protection If a flood is detected the drain pump will run continually and an E1 fault code will be signalled to the customer Flood Sensor 3 8 Heating 3 8 1 The Heating Element The heating element is a porcelain enamelled steel plate with a thick film resistive coating circuit printed onto the dry side A gravity thermal fuse is mounted on the heater plate in series with the heating element circuit A large dropping resistor is also printed onto the heater plate which forms part of the controllers power supply The element is clamped in place by a lock nut and supports the motor at the base of the tub 3 8 2 Heating the Water The heater plate is positioned beneath the filter plate A flow through water heating system is created during the wash cycle by water flowing through the filter plate over the surface of the element and into the wash pump 7 b A 5 7 S N 3 8 3 Maintaining the Temperature A printed circuit board with a temperature sensitive thermistor is mounted on the heater plate The sensor parts are unservicable and if they fail a new heater plate is required 3 8 4 Over Heat Protection The heater plate is only activated duri
13. PROGRAM button is pressed first The product will beep and all secondary touch panel LED s are on Program Indicators Eco Indicator a 6 e LR Li HEAVY NORMAL FAST DELICATE RINSE Program Button Start Pause Button 5 2 2 Display Mode While running the diagnostic mode press the PROGRAM button to skip to HARDWARE OUTPUT MODE HO or Press the START PAUSE button to select the DISPLAY MODE Press the PROGRAM button to successively display for 3 seconds each e Current fault code shown from Heavy through to Rinse LED s with Eco LED off e Current fault sub code shown from Heavy through to Rinse LED s with Eco LED on e Previous fault code shown on Heavy through to Rinse LED s with Eco LED off e Previous fault sub code shown on Heavy through to Rinse with Eco LED on Press and hold START PAUSE button for 5 seconds to exit the display mode to standby USER SETUP FUNCTION mode 5 2 3 Hardware Output Mode HO Press the PROGRAM button to skip to FAST CYCLE MODE FC or Press the START PAUSE button to enter HO mode Press PROGRAM button to successively select each hardware output device refer to p30 for device table Press the START PAUSE button to turn a device on or off Press and hold the START PAUSE button for 5 seconds to exit HO mode and return to standby USER SETUP FUNCTION mode 5 2 4 Fast Cycle Mode FC 1 Press the PROGRAM button to skip to the Continous Cycle Mode CC or 2 Press START PAUSE b
14. Removal 9 5 Lower Tub Cowling 9 6 Tub Removal 9 7 Drying Duct Top Tub Only 9 8 Drying Fan and Flap Valve 9 9 Detergent Dispenser 9 10 Electronic Controller 9 11 Filter Plate 9 12 Motor Rotor 9 13 Water Softener if fitted 9 14 Strainer if fitted 9 15 Wiring Cover 9 16 Tub Disconnection 9 17 Hall Sensor 9 18 Heater Plate and Motor Assembly 9 19 Lid 9 20 Yoke 9 21 Lid Actuator 9 22 Slide Rail Replacement 9 23 Mains Filter Cover and PCB Mains Filter 9 24 Water Inlet Valve 9 25 Fill Hose Drain Hose Wiring Harness Replacement 9 26 Link Support Wire Position 9 27 Front Chassis Trim Replacement 9 28 Single Integrated Vent Duct Removal 9 29 Internal Duct and Elbow Removal 9 30 Wireless Receiver amp Badge Remote 10 NOTES 55 56 57 57 58 58 59 59 59 60 60 61 61 62 62 63 63 64 64 65 65 66 68 68 69 69 70 70 70 71 71 72 73 76 1 SERVICE REQUIREMENTS 1 1 Health Safety Note When servicing the DishDrawer Health and Safety issues must be considered at all times Specific safety issues are listed below with their appropriate icon These are illustrated throughout the service information to remind service people of the Health and Safety issues 1 1 1 Electrical Safety Ensure the mains power has been disconnected before servicing the DishDrawer If the mains supply is required to be on to service the DishDrawer make sure it is turned off when removing any elec
15. Single Integrated Tall Tub 88623 US CA DD24SCHTX7 Single Classic Tall Tub Brushed Stainless 88631 US CA Steel DD60SHTI7 Single Integrated Tall Tub Water Softener 89381 GB 89393 EU DD60SDFHTX7 Single Designer Brushed Stainless Tall Tub 89380 GB Water Softener 89392 EU DD60SHTLI7 Single Integrated Water Softener Tall Tub 89410 DK Long Door CONTENTS 1 SERVICE REQUIREMENTS 1 1 Health Safety 1 2 Specialised Tools 2 DIMENSIONS amp SPECIFICATIONS 3 TECHNICAL OVERVIEW 3 1 Chassis 3 2 Drawer Fronts 3 3 Electronics 3 4 Motor 3 5 Lid System 3 6 Tub 3 7 Filling 3 8 Heating 3 9 Motor and Heater Plate Locknuts 3 10 Drain Cycle 3 11 Filter Plate 3 12 Drying Cycle 3 13 Water Softener if fitted 4 OPTION ADJUSTMENT MODE 4 1 How to Change the Setup Options Classic Designer amp Integrated models 4 2 Option Adjustment Quick Reference Charts 5 DIAGNOSTICS 5 1 DishDrawer Diagnostics 5 2 DishDrawer Diagnostics Wireless Badge Models 6 FAULT CODES AND POOR PERFORMANCE 6 1 Fault Code Description Chart 6 1 1 Sub Code Faults 6 2 Poor Dry Performance 6 3 Poor Wash Performance 7 FAULT FINDING PROCEDURE 7 2 Completing a Service 14 14 14 14 16 18 18 18 20 21 21 22 23 24 25 25 27 30 30 34 36 37 38 40 41 44 54 8 WIRING DIAGRAMS 8 2 Wiring Diagram 9 SERVICE PROCEDURES 9 1 Component Testing 9 2 Drawer Front 9 3 Handle and LCD Display 9 4 Toe Kick
16. a spare part controller 0 as areplacement as the product will detect the wireless A 7 receiver and set the correct wash profile gt Do not fit a controller that has previously been installed in Q lt an other product 9 11 Filter Plate 1 Remove the cutlery basket and rack from the tub 2 Remove the drain filter assembly 3 Rotate the filter plate locknut anti clockwise to release the filter plate from the motor rotor assembly 4 Lift the filter plate clear 5 Refit in reverse manner ensure the 3 legs are locked correctly to the motor rotor and the o ring on top of the motor rotor is in place i ae a ae Motor Rotor Eo A d 9 12 Motor Rotor 1 Remove the filter plate refer section 9 11 2 Slightly lift the motor rotor lock ring at the pointer to disengage the lock tab under the chimney then rotate the motor rotor anti clockwise to release it from the motor housing and lift out 3 The rotor assembly is not serviceable and if damaged should be replaced 4 Refit in reverse manner taking care to align the legs on the rotor with the slots in the motor housing The rotor can only be placed in one position The short leg goes into the middle slot on the housing Lock Tab 9 13 Water Softener if fitted Remove the drawer front refer Section 9 2 Disconnect the wiring loom connections to the water softener diverter valve brine pump and salt level detector and remove the dispenser wi
17. amp Eco LED s 00 O N Delicate Rinse amp Eco LED s LO SS LA Nn Fast Rinse amp Eco LED s Eco LED s N Fast Delicate Rinse amp ECO LED s Fast amp Eco LED s Fast Delicate amp Over Temperature Element time out Dropper resistor open circuit PSU over voltage software reset Forced PSU shutdown LED Display Possible Causes Temperature sensor Element track faulty Dropper resistor open circuit Wiring to lid motor obstruction Controller Open circuit lid motor Controller Obstruction Wiring Open circuit fan motor wiring Short circuit fan motor Seized fan Wiring to detergent diverter valve Open circuit coil Short circuit coil Wiring to solenoid Open circuit coil Short circuit coil Wiring to coil or controller Badge isolator controller Harness connections Corroded connection at controller Detergent diverter coil Controller Check all component terminals for damage caused by corrosion Controller amp MFB 6 2 Poor Dry Performance Poor Dry Performance Non Vented QUESTION YES Is the customer complaining of plastic items not drying Is the customer using rinse aid Is the customer using Fast or Eco cycles Is the rinse aid setting high enough for the water hardness in the area Using diagnostics test the rinse aid dispenser Is it dispensing the correct amount of rinse aid Advise customer that due Go to Questi
18. each end of the vertical shaft At the lower end of the rotor shaft is the drain impellor and at the upper end is the wash impellor There is an O ring around the top edge of the motor rotor which seals against the filterplate Drain Impellor i O Ring Channel 4 2 A i 3 4 2 Spray Arm The spray arm is shaped for most efficient water flow The holes are positioned for best penetration into the wash load with the water jets angled to ensure the spray arm rotates at the most efficient speed There are 2 sluicing jets located at the bottom of the spray arm to direct soils into the drain filter The spray arms rotate at approx 11 rpm Sluicing Jets 3 4 3 Filter Plate The filter plate is a stainless steel disk positioned below the dish rack and spray arm and completely encompasses the base of the tub The drain filter has a rubber over mould around the edge to reduce soil re depositing Between the filter plate and rotor an o ring is also fitted to ensure a tight fit to reduce water leaks These improvements will ensure a better wash performance The drain filter fits tightly into the filter plate due to the rubber over mould around the edge 3 4 4 Drain Filter The tub has vanes that swirl the water around and over the filter plate At the front of the tub located as part of the filter plate is the drain filter The drain filter is secured into the filter plate over mould which helps sealing Large soils c
19. in the process the following procedure should be followed Cycle the power to the device Run any hardware device that have been replaced in Hardware Output Mode refer p30 for at least 10 seconds A long low tone played indicates a fault with the component high pitch beeping from solenoids is normal and expected If the original fault or another fault occurs while performing step 1 amp 2 move on to the next step of the process for that particular fault code Otherwise move on to section 7 2 completing a service on p54 7 1 1 User Warning U1 Water Supply 1 Check to make sure that the water supply hose is connected and the tap is turned on 2 If there is no water in the tub enter Hardware Output Mode and run the fill valve P30 31 If water enters the tub then the water supply is connected however the water pressure may still be too low for correct operation Min pressure 03MPa 4 3psi water softener model 0 1MPa 14 5psi 3 Ifthe water pressure and flow rate is inadequate try fitting a 4 litre valve part 529828 which may help increase the flow to the product In cases where water pressure is too low the DishDrawer may need to be run at a separate time to other appliances which use water such as washing machines 4 Check the motor rotor is undamaged Replace the motor rotor if necessary Check the water softener filter for blockages if fitted refer to p24 6 Make sure there is no foam in the tub
20. is faulting The other tub has a fault which is LED s preventing operation of that tub No repair is required to the tub showing a U4 Heavy Fast amp Spray arm not detected Spray arm not sitting on rotor Delicate LED s Insufficent water pressure 6 1 1 Sub Code Faults Sub code faults help identify a particular fault within the main E fault code The sub code is found by pressing the START PAUSE button while in the diagnostic display mode the sub code is displayed momentarily 3 sec on the LCD if fitted and on the secondary panel for integrated or flat door models H e Oe e j HEAVY NORMAL FAST DELICATE RINSE Fault Code Sub LED Possible Causes Code Display E2 01 Rinse amp Eco motor not Obstruction in motor rotor housing LED rotating Rotor seized Hall sensor 02 Delicate amp motor drawing Short in motor winding Eco LED too much Hall sensor current 03 Delicate Motor not Open circuit winding Rinse amp Eco drawing harness connection LED enough Motor rotor incorrectly installed current 39 Fault Code Sub Code LA Rinse amp Eco LED s m ES mi m Mm m mi m LA N zech O Rinse amp Eco LED s N Delicate amp Eco LED s Rinse Eco LED s VI Delicate amp Eco LED s N Fast amp Eco LED s O E Delicate amp Eco LED s Delicate Rinse amp Eco LED s Delicate Eco LED s N N O LA Delicate Rinse amp Eco LED s Delicate
21. need to replace e g fill hose drain hose wiring harness from the tub 4 Undo the link clips and chassis clips do this one clip at a time marking the position of the hoses and harnesses at each clip and re closing it after the component is removed to keep the other two components in their correct positions The faulty component can now be disconnected from the chassis end and removed 5 Refit in reverse manner ensuring the link and chassis clips are clamping the components in their correct location Hi WAT TTITTTIN 9 26 Link Support Wire Position 1 If the latches are resetting this can be caused by the link support wire being positioned too low and allowing the hoses and harnesses to get between the tub and the latch 2 To check the position of the wire remove the tub and remove the centre link clip from the wire Swing the wire to the left hand side of the chassis 3 It should rest approx 15mm 3 4 above the slide mounting bracket If not then carefully bend the wire while supporting it at the rear so as not to stress the mounting bracket 9 27 Front Chassis Trim Replacement 1 Bottom tub only Remove the toe kick refer section 9 4 and the bottom cowling refer section 9 5 2 Remove the drawer front refer section 9 2 handle refer section 9 3 and the tub refer section 9 6 3 Remove both the left hand and right hand yokes refer section 9 20 This is to prevent damaging the locating tab at the fr
22. on pin pair 3 amp 4 the reading should 65 10 Ohm Replace if open circuit 4 Ifthe fault still occurs replace the controller Fault Code E7 Sub Code 03 Over Current 1 Check the harness connections at both the controller and solenoid 2 Check the detergent diverter valve in diagnostic HO mode refer p30 amp 31 If after 10 seconds a long low tone is played and repeats every second then the detergent diverter solenoid is faulty and needs to be replaced 3 Check the resistance of the coil on harness P204 on pin pair 3 amp 4 the reading should 65 10 Ohm Replace if short circuit 4 Ifthe fault still occurs replace the controller Fault Code E8 Solenoid Fault 1 Check the harness connections at each solenoid coil and at the controller refer p57 for signs of any water damage corrosion or arcing 2 Check the resistance of each coil and replace if they fall outside of their indicated range 3 Run each solenoid individually in diagnostic hardware output mode HO refer page 30 31 A long low tone indicates incorrect current is being drawn Replace any solenoid which causes this tone to occur 4 Ifthe fault still occurs replace the controller Component Harness Pin Pair Resistance value Connector P205 10 amp 11 65 10 Ohm P204 65 10 Ohm detergent diverter P204 3 amp 4 65 10 Ohm water softener bypass valve P202 1 amp 2 65 10 Ohm if fitted Water softener brine pump P202
23. page 57 Fault Code E5 Lid Fault 1 Check for any obstructions within the tub especially around the flange area where the lid seals 2 Check customer has not used tall utensils that may have caused the lid to jam 3 Check the lid system for any physical damage or disconnection of yoke clip or wiring 4 Check wiring harness connections at the component and at the controller for any signs of water damage corrosion or arcing Replace if damaged 5 Check the resistance of each lid actuator at the controller only replace an actuator if it is open or short circuit 6 Chassis harness P205 pin pair 6 amp 7 8 amp 9 Run the lid actuators in diagnostics refer p30 amp 31 to ensure they move the lid in both upwards and downwards directions This can be down with the tub removed or pulled slightly forward on the rails 7 Ifthe fault still occurs check the sub code fault and if problem persists replace the controller Fault Code E5 Sub Code 01 Not Starting 1 Check harness connection at controller for signs of water damage corrosion or arcing Replace if damaged 2 Check actuator resistance open or short circuit if OK then replace controller Fault Code E5 Sub Code 02 No Current 1 Check harness connection at controller for signs of water damage corrosion or arcing Replace if damaged 2 Check actuator resistance if open circuit replace lid actuator 3 If actuator OK then replace controller
24. recovered Press POWER to advance to the next level 5 1 2 Hardware Output Mode HO This level tests all the hardware outputs and inputs The LCD models will display HO in the display The flat door models and integrated models will show the heavy regular fast delicate and rinse LED s on the secondary panel Press POWER to skip hardware diagnostics and advance to the next level Press START PAUSE to enter hardware diagnostics Once hardware diagnostics has been entered letters in the LCD display indicate the current hardware output being tested For integrated models the LED s on the touch switch panel indicate the hardware output being tested using binary encoding as shown in the table on the following page Hardware Output mode will monitor the power supply current when any and only one of the fill valve detergent diverter water softener wash drain motor drying fan is being operated so do not run combinations of outputs If the current is too high or too low a fault with a component is present and the controller will beep with a long low tone repeated every second Different combinations of outputs can be switched on or off together but the controller will prevent higher current drawing components such as the wash pump and the lid motors being turned on together Press START PAUSE to advance to the next hardware output Press KEYLOCK to turn the currently displayed output on or off If the green LED on integrated
25. the motor coils on harness P201 pin pair 1 amp 2 2 amp 3 1 amp 3 there should be 8 0 Ohms per winding 16 ohms phase to phase refer section 9 for more detail 4 Replace the motor stator as the readings are outside their normal ranges RPS Location Fault Code E2 Sub Code 01 Motor Not Rotating 1 Check the rotor it should turn freely by hand if not then check for obstructions that maybe preventing it s rotation refer p62 on how to remove the rotor 2 Check the hall sensor RPS that it is correctly located and is held firmly in place on the motor stator and wiring harness connected to it 3 Replace the motor rotor 4 Ifthe fault still occurs replace the controller Fault Code E2 Sub Code 02 Motor Drawing Too Much Current Prefinished models 1 Check the stator windings to ensure correct p resistances this can be done on harness P201 at the controller check between pin 1 82 28 3 18 3 the reading should be 8 0 ohms per winding 16 ohms phase to phase refer section 9 for more detail 2 Check the hall sensor RPS is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it 3 Replace the motor rotor place the product in HO mode refer pages 30 amp 31 run the fill water valve FU and fill the tub with approx 2 5L 0 7 gal of water once at the correct level switch off the valve in HO mode 4 Lock the lid actuators Ld
26. 155 kWh 276 kWh Wash Profiles Non Vented NZ AU Incoming Y 20 Heavy 2800rpm Heavy Eco 2500 2600rpm Normal 2400 2600rpm Normal Eco 2200rpm Delicate 2300rpm Delicate Eco 2300rpm Fast 2500rpm Fast Eco 2700rpm Rinse 2300rpm GB EU Time min Temp Fill L Time min Temp Fill L Time Temp Fill Time Temp Fill L Time min Temp Fill Time min Temp min Fill L L min L L Time min Temp Fill L Time min Temp Fill Time Temp Fill L L min Incoming Water 15 Heavy 2800rpm Heavy Eco 2800rpm Normal 2650rpm Delicate 2300rpm Delicate Eco 2300rpm Fast 2500rpm Fast Eco 2500rpm Rinse 2300rpm US CA Incoming O 120F Heavy 2800rpm Heavy Eco 2800rpm Normal 2800rpm Normal Eco 2400rpm Delicate 2300rpm Delicate Eco 2300rpm Fast 2500rpm Fast Eco 2500rpm Rinse 2300rpm Time min Temp Fill L Time min Temp T Fill L Time min Temp Fill L Time min Temp Fill L Time min Temp Fill L Time min Temp Fill L Time min Temp T Fill L Time min Temp Fill L 49T Time min Temp Fill L Time min Temp Fill L Time min Temp Fill L Time min Temp Fill L Time min Temp Fill L Time min Temp Fil
27. 5 LED s will show set Setup Start Pause level start pause level Water Supply Green light above 1 5 LED s Red light above 1 5 LED s Hardness start pause O LED S is option off start pause O LED S is option off Auto Power Orangelightabove AIILED sisoptionon Purple light above All LED s is option on Option start pause Red No LED s is option off start pause Red No LED s is option off above ECO above ECO Endof Cycle Greenlight above AIILED sisoptionon Blue lightabove All LED S is option on Beeps start pause Red No LED s is option off start pause Red No LED s is option off above ECO above ECO Closed Drawer Red light above start All LED s is option on Red light above All LED s is option on Option pause Redabove NoLED is option off start pause Red No LED s is option off ECO above ECO Push POWER at any time to exit this setup mode 4 1 2 Rinse Aid Setup rA The current rinse aid setting is shown using the red LEDs on the touch switch panel The amount of rinse aid dispensed into a rinse cycle can be varied to suit the level of hardness of the local water supply It can be set to 1 5 dispensing levels 1 approx 0 5mls 1 10 teaspoon of rinse aid 5 approx 2 5mls DG teaspoon of rinse aid Push KEYLOCK to advance the rinse aid setting Once the desired setting is achieved push POWER to exit The rinse aid index is stored in EE memory so even with the power removed the rinse aid le
28. ARNING Take care when running individual components not to overload them It is advisable to place some water in the tub before turning the element on Tub Home Sensor Test At any time during HO test mode the Keylock symbol on the LCD display Keylock LED on integrated badge indicates the tub position On closed off open To skip to the next level press POWER button 5 1 3 Fast Cycle FC WARNING Only run this cycle if connected to the water supply This level runs an 8 minute fast test cycle Flat door and Integrated models will show the heavy normal delicate and rinse LED s Press POWER to skip Fast Test Cycle and advance to the next level Press START PAUSE to enter Fast Test cycle Once the fast test cycle is selected the DishDrawer goes into standby mode and 8 minutes will be showing on the display The test cycle is started by pressing START PAUSE and the following components are run during the 8 minute cycle that follows Lid motors fill valve detergent diverter wash motor element drain motor drying fan To skip to the next level press POWER button 5 1 4 Continuous Cycle Mode CC In this level the DishDrawer can be run continuously in any wash cycle Once the cycle has finished the DishDrawer automatically restarts the same wash cycle Press POWER to skip continuous cycle As this is the last level doing this will exit diagnostics Press START PAUSE to enter continuous cycle Once selected
29. Co Dublin USA England MK10 OBD Ireland tel 888 936 7872 tel 0845 066 2200 tel 1800 625 174 email customer care fisherpaykel com fax 0845 331 2360 fax 1800 635 012 email customer care fisherpaykel co uk email customer care fisherpaykel ie DD24SCW7 DD24SCX7 DD24517 DD245CB7 DD24SDFX7 DD60SCHX7 Single Classic Brushed stainless Water Sof 89388 GB tener 89397 EU 89407 DK 85073 TW DD60SHI7 Single Integrated Water Softener 89389 GB 89398 EU 89408 DK 85074 TW DD60SCHB7 Single Classic Black Water Softener 89390 GB DD60SDFHX7 Single Designer Brushed Stainless Water 89391 GB Softener 89366 EU 89409 DK DD60SCHW7 Single Classic White Water Softener 89387 GB 89406 DK Standard Single Description Product Codes Models Markets 85072 1W DD60S17 DD60SCW7 Single Classic White Tall Tub Double Description Product Codes Models Markets DD24DDFTX7 Double Designer Brushed Stainless TallTub 88620 US CA DD24DTI7 Double Integrated Tall Tub 88622 US CA DD24DCTX7 Double Classic Brushed Stainless Tall Tub 88626 US CA DD24DCHTX7 Double Classic Brushed Stainless Water 88638 US CA Softener DD24DHTI7 Double Itegrated Water Softener 88640 US CA DD24DCTW7 Double Tall Tub Classic White 88628 US CA DD24DCTB7 Double Tall Tub Classic Black 88624 US CA Tall Tub Single Description Product Codes Models Markets DD24SDFTX7 Single Designer Tall Tub Brushed Stainless 88621 US CA DD24STI7
30. HEAVY NORMAL FAST DELICATE RINSE O ES ON so a Panel 4 indicators lit setting is 4 Off HEAVY NORMAL FAST DELICATE RINSE UK IE EU e ys r e o ege ele E E De a Secondary ft 20 Qg e TT GET Yu Panel 4 indicators lit setting is 4 Off CT Ou D 4 2 3 Integrated Models There are 5 user options To enter the option mode check that there is no wash underway press the power button then open the drawer Press the Eco button first with one finger then the Keylock button with another finger hold both until one long beep sounds then release the buttons You are now in the rinse aid option of the preference options menu to scroll to the next option push the G button To change the settings in the option use the Keylock button Once the selected option and settings are selected to save push the Power button To exit the option at any time push the Power Button Option Rinse aid Water softener Dee Beeps at end of wash Eeer red unlit green unlit orange red green red red red Which option in DA ODOT O OC O OO ado Possible settings 1to5 Oto5 On or Off On or Off On or Off GB IE EU L Ste SU Le S On N gt L a z kd Ze C Secondary CT O YO w en OO YD Tu O Panel 4 indicators lit setting is 4 Off Les O 5 Ou D 4 2 4 Integrated with Wireless Remote Control There are 3 user options avialable To enter the option mode make sure no wash is underway and open the drawer Press the G button fi
31. If there is foam try to determine the cause i e liquid detergent being used or rinse aid been spilt when customer refilling dispenser Run the product in Hardware Output mode refer p30 amp 31 P2 drain pump while the drain pump is operating pour warm water into the tub to help flush away excess foam 7 To exit HO mode press POWER button at any time call 1 1 2 3 A 7 1 2 User Warning U4 Other Tub Faulting The other tub has a fault which is preventing the operation of that tub No action is required for the tub displaying the U4 code DO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNING 7 1 3 User Warning U6 Spray Arm Not Detected Check to ensure that the spray arm is correctly located on the motor rotor and that the motor rotor is correctly installed in the motor housing Using Hardware Output Mode run the fill valve P30 amp 31 If water enters the tub then the water supply is connected however the water pressure may still be too low for correct operation Min pressure 03MPa 4 3psi water softener model 0 1MPa 14 5psi If the water pressure and flow rate is inadequate try fitting a 4 litre valve part 529828 which may help increase the flow to the product In cases where water pressure is too low the DishDrawer may need to be run at a separate time to other applainces which use water such as washing machines To exit HO mode press POWER button at any time 7 1 4 Fault Code
32. Saf detector EI main PSU KS I sens Currer Tub Home Detector SOEN Microcomputer 24V loads sensors Touch switches emipefaters current voltage avs backicets Output Drivers Wash drain motor bridge Lower or single Controller Lud sensor V 2 Chassis PCB Connections lo upper r controller FHI valve 6 Comms Ed Motors 8 2 Power Distribution Concept dispenser water soflener drying fan LEDs Wash drain moter 56 iagram D iring 8 3 W NS_PH5_ASSY 528497_FLEX_MA a L Electronic C
33. ardware output individually for at least 10 seconds in diagnostic hardware output mode HO refer to p30 amp 31 for the list of output devices If a long low tone is played at 1 second intervals then the device being tested is faulty and should be replaced Running the outputs in the following order is recommended 1 Fill Valve Lid Actuators Solenoids Rinse aid pump Detergent diverter Water softener bypass valve if fitted Water softener brine pump if fitted Wash motor Do not run the wash pump with no water or lid not sealed on the tub The wash pump will not operate with the tub in open position 9 Drain pump 10 Heater plate Do not operate the heater plate without water present covering the heater plate It is recommended to have at least 2 5 6 gal of water in the tub 11 Run a fast test cycle a OD A A Note When operating the rinse aid pump in diagnostics rinse aid will be dispensed If the testing is performed several times rinse aid can build up inside the tub and foaming may occur It is recommended that any excess rinse aid should be removed from the tub before completing any service 8 WIRING DIAGRAMS 55 Heater Plate Isciation CU Mains filter Rectifier Relay contral detector Buttons interface Backlight LCD Module deyite Power Touch swiches E E K Wash Cycie LEDs
34. ash Set Delay start Press and hold until you hear a quick double beep and the indicator of the selected wash program goes out Cancel Delay start OR by using the Jj remote control button 1 Close the drawer 2 Dress D The wash will start Press DI After pausing a wash wait for 3 beeps before opening the drawer Forcing it open in mid cycle may cause damage or injury Start resume wash Pause wash Press and hold D until you hear a quick double beep Any water in the drawer will automatically drain Cancel wash You can only set Delay start on the drawer control panel See opposite Set Delay start Press and hold until you hear a quick Cancel Delay start double beep 3 3 5 Wireless Receiver The wireless badge receiver is built into a badge isolator housing and is a specific part number for the F wireless badge models This is identifed by the part number shown on the label for replacement refer section 9 30 NOTE For each integrated product with the wireless badge there is only one remote and one receiver regardless of whether it is a single or double product Part Label 3 4 Motor The motor is a fully electronically controlled 80V 60w 3 phase 6 pole brushless DC motor running on wash at between 2200 2800 rom depending on the cycle selected and at approximately 5000 rpm on drain 3 4 1 Rotor The rotor is a four pole permanent magnet rotor with a graphite bearing at
35. badge control instead of a door badge this ensures a seamless clean finish for the integrated door panel Signal indicator Battery low indicator A single flash We S indicates a ashes the successful battery needs to signal to the be replaced Use dishwasher a CR2032 battery ensuring the Multiple flashes symbol faces up indicate that the dishwasher cannot read the signal The remote control may be out of range Double models only operates lower drawer Fisher amp Paykel Control button s Start Pause Button 3 3 4 Operation some integrated models only You can operate the DishDrawer in two ways EITHER by using the button on the drawer control panel 1 Press Q Start resume wash 2 Close the drawer The wash will start You can only pause the wash with the Pause wash remote See opposite 1 Pause the wash with the remote 2 Open the drawer then press and hold until you hear a quick double beep Any water in the drawer will automatically drain when you close it To delay the start of a wash by 1 to 12 hours Press and hold Count the beeps as the dishwasher emits them each represents 1 more hour of delay and release the button when you have reached the desired delay time The indicator of the selected wash program will flash to show that Delay start has been set The wash will start once the delay time is over provided the drawer is closed Cancel w
36. cknut is turned or the flap valve slot when the locknut is removed Lift the rear of the heater plate and motor assembly clear of the tub and slide the drain spigot out of the tub drain area Remove the inner locknut and motor shim to release the motor assembly from the heater plate Take care with the seals between the motor assembly and the heater plate and the heater plate and tub Their seals and their corresponding sealing surfaces must be clean and the seals correctly placed during reassembly Check both the drain hose o ring and drain spigot o ring for damage and replace them if necessary Lubricate before assembly and replace the flap valve Reassemble in reverse manner ensuring all the locking ring tabs are engaged y d 9 19 Lid 1 Remove the tub as per section 9 6 2 On the right hand side of the lid insert a flat blade screwdriver into the yoke slots between the lid flange and the yoke 3 Twist the screwdriver while pulling down on the lid to disengage the clip Repeat for each clip on both yokes NOTE Do not pull down on the lid seal 4 Pull the lid down 10mm 3 8 on one side Pull the opposite side of the lid down until it is clear of the yoke The high side of the lid can then be pulled to the bottom of the yoke slots The lid is now free to be removed from the chassis on an angle as shown NOTE For more detail on lid removal click on the link in the following page to watch th
37. controller allows only one inlet valve to operate at a time This has been done to reduce EMC emissions the top tub has priority Note This restriction does not apply in diagnostic mode 3 7 2 Dispensing Detergent and Rinse Aid The dispenser is mounted in the front of the wash tub and is held in place with 2 brackets and 6 torx screws The dispenser consists of two detergent chambers the smaller one for the pre rinse and the larger one is the main wash bucket The detergent dispenser door is opened manually to fill the detergent bucket and closed manually There is a positive displacement pump unit and storage tank incorporated within the dispenser to supply rinse aid The rinse aid volume is adjustable through the option adjustment mode refer section 4 A glowing red light on the tank filler cap indicates an empty rinse aid tank 3 7 3 Amount of Water The tub fills with approximately 2 5 litres 0 8 US gallons of water almost level with the base of the spray arm Once the level is reached the wash pump which is load sensed via the electronics becomes primed and pumps the water through the spray arms causing them to rotate The load on the wash pump is continually monitored through the electronics and the wash level adjusted if necessary If the wash pump looses prime the electronics will top up the water level by opening the fill valve for approx 5 seconds it will do this 3 times before carrying on regardless
38. e micro controller on the main printed circuit board This micro controller also controls a transformerless 85w switch mode power supply This power supply utilises a large dropping resistor on the heater plate in conjunction with phase control of the mains voltage in order to produce a variable voltage supply for the motors solenoids and drying fan From this the controller can supply voltages from 16V to 85V to the various components in the DishDrawer A separate 24volt dc power supply on the PCB mains filter board located within the mains filter housing in the lower left corner of the chassis supplies power to the electronic controller s A switch mode power supply on the electronic controller converts this to 5V which powers the microcontroller and LED S An isolation relay is mounted on the PCB mains filter and will disconnect power to major components when signalled to by the controller under certain fault conditions Once the fault has been cleared it will require the power to be disconnected from the product for the isolation relay to reset NOTE With power supplies of this nature all components regardless of supply voltage should be treated as live to earth i e at supply voltage The user interface comprises a printed circuit board for front controls and a touch switch panel for internal controls The element is switched by one single pole relay Overheat protection is provided by a thermal fuse in series with the water h
39. e short video clip on lid removal 5 Toreassemble the lid angle the lid into the chassis ensure the lid is the correct way round the words FRONT are printed on the top of the lid and should be at the front of the product 6 Engage the T Rib on the high side of the lid into the bottom of the yoke slots Swing the opposite side of the lid past the yoke until it sits into the bottom of the yoke slots NOTE The T Ribs make the lid wider so some force is required to push past the yoke 7 Clip the lid into place Start by pushing one corner of the lid up until it clicks Next clip the diagonal corner up The lid is now assembled and should look like the image Incorrectly Fitted 9 20 Yoke 1 Remove the lid refer section 9 19 2 Release the lid actuator from the bottom of the yoke by pushing with your thumb against one of the locking tabs NOTE In tall tub models use an adaptor between the yoke and the lid actuator 3 Slide the front of the yoke downwards at an angle until it moves out of the track in the rear of the trim and is clear of the chassis flange as shown 4 Refit in reverse manner taking care that the yoke is the correct way round NOTE There are both left hand and right hand yokes Do not bend the yoke when refitting it Locate the rear end below the chassis tab at the rear of the chassis first then slide the front up in behind the trim to ensure the front yoke peg locates correctly in th
40. e the drawer pins on either side of the tub 3 If the pins cannot be accessed due to being close to a wall remove the tub from the slides first refer p59 section 9 6 4 Use pliers to pull on the pin and remove it from the side of the tub 5 Support the drawer front with your hand while doing this to prevent it dropping onto the floor 6 Pull the drawer front down to free it from the handle and the top locating slots in the tub 7 Remove the earth wire from the tab on the drawer front If it is an integrated or flat door model it will be necessary to unplug the integrated badge from the badge isolator 8 Refit in reverse manner ensuring the earth wire is reconnected drawer slides are fully forward and the pins secure through the hooks on the front end of the Slides NOTE When reinserting the pins ensure that the dividing web is vertical as shown 9 3 Handle and LCD Display 1 Remove the drawer front refer section 9 2 2 Disconnect the LCD wire harness from the controller 3 The handle slides onto the flange at the top of the tub Push the handle from the right to the left to release it e me e 4 The handle may now be lifted clear by pulling it Slide Handle forwards det left to release 5 The LCD display is held in place by a wedge with a Bes g a spring tab Without lifting the tab slide the wedge downwards using your finger tips to release the LCD assembly can now be removed 6 The wiring harnes
41. e track behind it 9 21 Lid Actuator 1 Remove the tub refer section 9 6 2 Remove the lid actuator harness plug by releasing the clip on the lid actuator 3 Release the lid actuator from the bottom of the yoke by pressing with your thumb against one of the locking tabs 4 For the right hand actuator carefully release the clip at the rear of the lid actuator and slide the lid actuator towards the rear of the chassis to release it fromthe 5 Slide rail 5 For the left hand actuator the clip is in front of the lid actuator and once it is released the lid actuator will slide towards the front of the chassis to release it from the slide rail 6 The lid actuator can now be removed by dropping it down through the slot in the middle of the mounting bracket 7 When reconnecting the lid actuator to a yoke ensure the lid and yoke assemblies are in the fully raised position To line up the lid actuator connecting arm with the yoke it may need to be wound up or down manually NOTE It is important that all the clips on the lid actuator case are done up and that none are broken 9 22 Slide Rail Replacement 1 Remove the tub refer section 9 6 2 Remove the required lid actuator from the slide rail being replaced refer section 9 21 3 Removethe appropriate chassis trim refer section 9 27 to gain access to the screws of the rail being replaced Remove the 2 hex drive screws securing the rail to the chassis 5 Tap
42. eater track on the heater plate In an over heat situation this gravity fuse drops off and disconnects the water heater element from the supply voltage A non serviceable fuse is mounted within the controller to provide additional safety protection 3 3 1 Tub Home Sensor The tub home sensor determines when the tub is closed The tub home sensor consists of an infrared transmitter and receiver mounted on the right side of electronic controller When the tub is fully closed infrared light is transmitted from the sender through a light pipe on the side of the tub through a prism mounted in the chassis trim then back through the other light pipe to the receiver If the tub is not fully closed the circuit is not complete and the appliance will not operate 3 3 2 Touch Switches Two touch switches are used on the secondary control panel The one on the left is used to select the required wash cycle and the one on the right is used to turn the ECO option on or off not on US amp AA integrated models ECO times are not necessarily shorter than non ECO times but will use less energy They are capacitive touch switches and are supplied with an analogue signal from the controller that will change in the presence of an earthed mass i e customer s finger Eco on the integrated wireless remote model is used for the START button 3 3 3 Wireless Remote some integrated models only Some markets have an integrated product available with a wireless
43. en the START PAUSE button is pressed In the integrated and flat door models where an LCD is not available the presence of a fault is indicated by a red centre Start Pause LED on the badge with the fault number indicated by the Red LEDs on the touch switch panel A U6 indicates that the spray arm may have become dislodged from the rotor or the water supply pressure to the product is too low time out on fill is after 175 seconds 0 1 MPa 14 5 psi 0 03MPa 4 3 psi Once a user fault is repaired it can be cleared by pressing the POWER button If the fault is still present then it will not clear An E fault or user fault is accompanied by a continuous pulsating beep which can be turned off by pressing the KEYLOCK button This also stops the drain pump running for an El fault The last two faults are logged into EE memory If a tub is forced open the product simply pauses as if someone had pressed the start pause button Once the fault has been cleared the power needs to be disconnected and reconnected to reset the isolation relay before the product can be used again 6 1 Fault Code Description Chart The following chart is a quick reference guide for fault codes The possible causes shown are in no particular order and are for guidance only To read a fault code on an integrated model or flat door model refer to the LED Display column on the chart The LED that has activated on the secondary display indicates which fault c
44. er can be displayed on the LCD instead of the time remaining To enter temperature voltage display mode start a wash cycle as normal Initiate a keylock by pressing and holding the KEYLOCK button for 4 seconds Once in keylock mode press and hold START PAUSE for 8 seconds to enter temperature display mode The display now alternates between a C symbol and the water temperature Pressing the START PAUSE button again changes the display to alternate between an E symbol and the power supply rail voltage of the controller To cancel temperature voltage display mode press the POWER button 5 1 6 Show Off Showroom Wash Mode Only available on LCD models only This mode initiates a shop show off display and wash operation demonstration With the DishDrawer powered up and turned on the show off mode is entered by pressing and holding the ECO and POWER buttons simultaneously for 5 seconds Ensure that ECO is pressed first The DishDrawer is now in the show off mode and cycles through all of the LED amp LCD segments Pressing the POWER button now puts the DishDrawer into the showroom wash mode Before running this mode the tub should be filled with water until it is almost touching the underside of the spray arm The showroom wash is started by pushing the START PAUSE button whereby the following cycle is run e The lid is pulled down e The wash motor starts and runs for 4 minutes e The wash motor stops e The lid is lifted
45. ess remote it will be necessary to open the tub to determine the fault code Some faults may lock the lid in which case the tub must be opened by force This should not cause damage however do not attempt to close the tub with force The fault code or user warning will be displayed on the user interface LED S on the tub flange refer to pages 33 amp 34 for the codes If the code indicates a user warning U4 then this tub does not have a problem the warning is to show the user that the other tub has a fault which has prevented that tub from operating If the code indicates either of the user warnings U1 or U6 there is no sub code Otherwise pressing the START PAUSE button will display the current fault sub code for 3 seconds before reverting back to the main fault code The sub code provides more specific detail on what is causing the fault which helps in diagnosing the problem If a sub code is being displayed then the Eco LED will be on refer sub code faults pages 38 amp 39 WARNING Before attempting any servicing to the product ensure the power is isolated if replacing or removing components or harnesses always treat the product as live to earth NOTE Vented integrated single product use a specific controller ensure the correct controller is fitted if replacing 7 1 Fault Code Problem Solving 1 This section is intended to provide information on the cause of faults in order of likelihood After each step
46. extruded blow moulded hose that is routed over the link assembly and exits out of the base of the product and is connected to a domestic drain The pump speed during the drain cycle is approx 4200 rpm In hardware output diagnostics test mode it is set to the same speed to aid diagnosing drain problems On a double product the drain motor on the tub which is not being used will run for a short time during the final drain phase of a wash cycle This is to remove any drain water that may have back flowed in to the unused tub This concurrent drain will not happen if the unused tub is open If the user presses the power button after water has been placed in the tub the product will initiate a power off drain and empty the tub Non Return Valve 3 11 Filter Plate The filter plate is a stainless steel disk positioned below the dish rack and spray arm and completely encompasses the base of the tub The drain filter has a rubber over mould around the edge to reduce soil re depositing Between the filter plate and rotor an o ring is also fitted to ensure a tight fit to reduce water leaks These improvements will ensure a better wash performance The drain filter fits tightly into the filter plate due to the rubber over mould around the edge 3 11 1 The Filter System The tub has vanes that swirl the water around and over the filter plate At the front of the tub located as part of the filter plate is the drain filter The drain fi
47. g rinse aid problem The rinse aid may need to be turned up to a higher setting 4 or 5 lights and for optimum dry performance run the DishDrawer on normal or heavy cycles not Eco Check that the rinse aid dispenser is dispensing correctly in diagnostics Customers Complaint glasses amp cutlery have a cloudy white film on them and or plates have a white chalky film on them Cause of problem Hard water and not enough detergent being used Minerals from the water are building up on the dishes or the water softener is not set to the correct water hardness level or is faulty How to resolve the Once this film forms on the dishes it cannot be removed by normal problem running in the dishwasher The dishes will need to be cleaned by soaking them in an acidic solution such as white vinegar and water Where a Water Softener is not fitted in the product To prevent the build up re occurring the customer will need to fill both the main wash and pre wash detergent cups to the top with a power detergent and we would recommend running on normal cycles not Eco There are detergents available to be used with hard water that have a softening agent built in these powders will work up to moderately hard water In problem areas with very hard water the customer may need to use a detergent additive designed for use in hard water areas or fit a household water softener to the incoming water supply Where a Water Softener is fitted Se
48. gene L CJ a Upper Rast 5 Wec e e e L e S C C Chassis PCB SO SOS 23585 E e Flood G CN CN GN GN S q l LO LO LO LO LO Crimped connections sensor Lower Tub Shown Only 3 4 5 Upper controller connector pin numbers Differs from lower 523155_FLEX MAINS CN DD60 9 SERVICE PROCEDURES Caution Due to the use of electronic switch mode power supply all internal components regardless of supply voltage should be treated as live to earth i e equal to the mains supply voltage when the power is supplied to the DishDrawer 9 1 Component Testing Temperature sensor P101 1 amp 2 12000 Ohms 20 C 68 F 8300 Ohms 30 C 86 F 3000 Ohms 60 C 140 F Motor phases P201 1 amp 2 8 0 5 ohms per winding 2 amp 3 16 Ohms phase to phase from the 1 amp 3 controller connection Dropper resistor P101 4 amp 5 98 ohm 7 NZ AU EU UK 24 ohm 3 US CA TW Element P101 amp Power 6 neutral on 50 ohm 4 NZ AU EU UK Plug plug 24 ohm 3 US CA TW Note Pins are counted right to left on connector harnesses P101 Power P205 Chassis P201 Motor P303 LCD Badge and P302 Comms Connectors on harnesses P202 water softener if fitted P203 Fan P204 Dispenser pin 1 is at the bottom of the connector refer to illustration below for harness connections FAN lt P203 P202 TER We FTENER P302 EL IES Se 9 2 Drawer Front 1 Open the drawer 2 Locat
49. ith dishes How to resolve the Advise customer of correct loading problem Cause of problem 3 The customer is selecting the wrong wash cycle for the soil level on the dishes How to resolve the Advise the customer about reduced water temperatures up to 20 C problem 70 F lower and wash times when using Fast and Eco cycles Customers Complaint coffee tea stains left in cups Cause of problem 1 Not enough detergent is being used To remove these stains requires a stronger concentration of detergent in the water More detergent is also required in hard water areas as minerals in the hard water reduce the effectiveness of the detergent There are also detergents available with a built in water softening agent which will work up to moderate hardness levels How to resolve the Fill the main wash detergent cup to the top and for best results also fill problem the pre wash detergent cup Run on normal or heavy cycles not Eco Use a detergent with a water softening agent the cups on the upper cup racks Advise the customer of correct loading problem Customers Complaint dishes have blotchy marks on them that look like water stain marks not food Cause of problem Not enough rinse aid being used The water is not soft enough during the final rinse and therefore hard water droplets containing impurities are drying on the dishes instead of running off during the dry cycle How to resolve the Confirm that the customer is usin
50. l L Time min Temp Fill L Time min Temp Fill L Time min Temp Fill L 171 36 NN 3 2 171 31 NN 2 5 50T 122F 3 0 171 38 480 118 F BEE 171 21 50T 122F oe 171 19 45CT 113F RRE 171 26 1 aonr 2 5 11 45C 113F 2 5 k k on a e mk wo mk FA 5 N apo O a ojo 2 5 SH sg d vg d vg d a WE EC EC E E LH a d vg d vg dd LL LL AL Al E i N N ie AM N MEN d i po N N N i TT IM EU 20 70C 158 F 2 5 15 65T 149 F 2 5 20 550 131 T 2 o 20 528 125F 2 5 15 550 131 T 2 5 12 508 122F 2 5 10 508 122F 9 458 113F es ado vg ad N N N N N Wash Profiles Vented Single Integrated DD60 Australia New Zealand Wash Profiles Wash Profile 524019 EE DD NZ 21_0 010 Vented Incoming 20 C Heavy Time min 1 1 46 2 1 10 2 1 10 2 1 15 2135 1 40 170 10 4 120 IA PP Fill L del Eco Time d AI IT Die EPP T Gite 2 7 Normal Time d 10 ezeze mT Tee PEL IT Die PPP 90 2 8 Normal Eco Time d 10 212 E EEN e o zit Delicate Time d 2300rpm Terp C 500 70 Fill L Delicate Eco Time d 2300rpm Ce 650 eg Fill L Fast Time d 2500rpm Terp C 550 eg Fill L Fast Eco Time d 2125 2700rpm Ce ep E Fill L 2 5 Rinse Time min 2300rpm ae Fill L 2 5 DD60 United States Canada Wash Profiles Wash Profile 524020 EE DD US 22 0 010 Vented Incoming 49 Heavy Time min 1 1 36 211 21 2 1 3 2 1
51. lamp Manoeuvre Strainer into place Slide into spigot using a force applied in an upwards movement Lock into place and ensure correct fitting Fit dispenser hose to detergent dispenser spigot Water Softener Strainer Strainer ji Deras amas 9 15 Wiring Cover 1 Remove the drawer front refer section 9 2 2 With the tub in the open position carefully release the four wiring cover clips two on each side from under the front lower section of the tub Take care not to damage them 3 Release the four clips on the underside of the tub that attach the wiring cover to the motor assembly outer lock nut 4 Pull the tub fully open and lift it up at the front this makes it easier to remove the wiring cover from the rear of the tub 5 The wiring cover may now be carefully moved forward and downward to release it from the rear of the tub 6 Toreassemble first ensure that the wiring harness drain hoses and fill hose are located in their correct positions 7 Then refit in reverse manner Note It may be easier to remove the tub and rotate it anticlockwise to remove the wire cover optional refer section 9 6 9 16 Tub Disconnection 1 Remove the drawer front refer 9 2 2 Remove the wiring cover refer 9 15 Sig Wi DramHose 3 Disconnect the fill hose from the dispenser f Earth Wire NN water may drip refer section 9 9 4 Disconnect the chassis harness plug from the LA ro c
52. le beeps on all LED s off end of cycle beeps off To save or quit the menu press and hold the oO button until a beeps sounds and the control panel reverts to showing the wash program currently selected This option is disabled on models without a water softener the option will appear in the sequence of options but cannot be adjusted refer to previous page Closed Drawer autolock using the remote control The Closed Drawer autolock feature will lock the dishwasher when the drawer is closed To enable this feature with the drawer closed and no wash program or delay start is active press and hold PM on the remote for 6 seconds until you hear a sequence of 4 beeps together Ignore any beeps prior to the 6 seconds The drawer is now locked To unlock press Ml once You will hear a sequence of 4 beeps together The drawer is now unlocked On double products the drawers must be locked independently If the power to the dishwasher is disconnected the drawer will remain locked Note this feature is highly recommended if the dishwasher is to be used in motor homes 5 DIAGNOSTICS 5 1 DishDrawer Diagnostics Classic Designer amp Interated models only Wireless remote models refer p34 DishDrawer diagnostics can only be entered in Power Off mode i e when there is no display on the LCD or the badge LEDs are off Note If the product has been powered off at the wall due to a fault code error once power is turned back o
53. lter is secured into the filter plate over mould which helps sealing Large soils collect in the drain filter and only smaller soil flows through its micro mesh filter eliminating re depositing of soil during the wash The drain filter should be regularly checked and cleaned 3 11 2 Removing and Cleaning the Drain Filter and Filter Plate The drain filter can be emptied with the dish rack in place by removing the cutlery basket and opening the plastic section of the dish rack To remove the drain filter pull upwards to release clean under running water when refitting ensure the drain filter sits flush with the filter plate The filter plate is removable for cleaning by removing the dish rack and spray arm and unlocking the locknut by turning it anti clockwise Turning it too far will also release the rotor and may allow it to be lifted out with the filter plate Clean under running water When refitting ensure the 3 inner locking pins on the lock ring are securely fitted Alignment marks ect 3 12 Drying Cycle Immediately after water from the final hot rinse has been drained from the tub the drying cycle begins The drying fan draws air through the vent in the rear into the tub where it absorbs water from the dish load The moisture laden air is then mixed with a larger quantity of ambient air drawn from the kitchen to minimise the amount of vapour visible when air is exiting from the bottom of the drawer front A fla
54. n wait 10 seconds before trying to enter diagnostics as the product will be doing a self check in this time and will not allow diagnostics to be entered Diagnostics is entered by holding the KEYLOCK and START PAUSE buttons simultaneously for 5 seconds Ensure that KEYLOCK is pushed first There are currently four levels of diagnostics To move to the next level press POWER To enter a level press START PAUSE Once a level has been entered pressing POWER will exit diagnostics completely If no level is entered then the display will cycle through the four levels and exit after the last On entering diagnostics mode the first level is the display mode 5 1 1 Display Mode In this mode all LED s and LCD segments except keylock are illuminated in the display On flat door and Integrated models the Start Pause button is displayed blue and all touch panel LED s are on Press the START PAUSE button to successively display for 3 seconds the following Current Fault Current fault sub code Previous Fault Previous fault sub code Refer to section 6 for fault codes and sub codes Press the Keylock button to Clear the Current Fault when completed a beep is sounded This action moves the current fault into the previous fault while clearing the current fault To clear the previous fault code press KEYLOCK once more until the beep is sounded Warning Once a fault code has been cleared it is permanently removed from memory and cannot be
55. n dF in HO mode refer p30 31 for at least 30 seconds While running the fan in HO mode if a long low tone is played at 1 second intervals this indicates the fan is faulty 2 If the fault continues replace the controller Fault Code E7 Detergent Diverter Valve 1 Check the harness connections on the detergent diverter valve and at the controller P204 refer p56 i for signs of any water damage corrosion or arcing AN Detergent Replace if damaged Diverter Coil 2 Ensure the harness is securely connected at the controller and component 3 Check the detergent diverter valve in diagnostic HO mode refer p30 amp 31 if after 10 seconds a long low tone is played and repeats every second d el then the detergent diverter solenoid is faulty and Harness Bi needs to be replaced 4 Check the resistance of the coil on harness P204 on pin pair 3 amp 4 the reading should 65 10 Ohm 5 Once solenoid is replaced repeat step 3 to ensure new solenoid is OK 6 If fault still occurs replace the controller Fault Code E7 Sub Code 02 Under Current 1 Check the harness connection at both the controller and solenoid 2 Check the detergent diverter valve in diagnostic HO mode refer p30 amp 31 If after 10 seconds a long low tone is played and repeats every second then the detergent diverter solenoid is faulty and needs to be replaced 3 Check the resistance of the coil on harness P204
56. n can only treat a limited amount of water before it needs to be regenerated Regeneration is achieved by pumping salty water brine through the resin and flushing away the hard elements to the drain The process of delivering softened water and regeneration of the resin is controlled by the electronic controller Delivering Softened Water Supply water arrives from the inlet valve then through an inline Strainer to remove large deposits The strainer is attached to the water softener by an inlet spigot NOTE The strainer is a replaceable part and must be replaced if blocked In the water softener the water passes through an air break and a diverter valve It is then either directed through the resin to the dispenser as softened water or directly to the dispenser then into the tub The electronic controller measures the volume of water treated soft water and adds an appropriate amount of non treated hard water to deliver a mix that is at the required hardness according to a pre determined schedule Water is treated according to its supply hardness The customer is able to select one of 5 supply hardness settings in option adjustment mode Regeneration Regeneration is triggered when the amount of water that has been treated since the last regeneration nears the capacity of the water softener The quantities treatable for each of the five settings of supply hardness have been predetermined and are stored in the electronic con
57. nd remove the fill hose from the dispenser 5 While holding the dispenser unscrew the six torx drive screws securing the two brackets to the dispenser 6 The dispenser can not be removed from inside the tub 7 To open the dispenser door fully first open the door using the release catch then squeeze the top sides of 7 f lt the door together This will release the door to the fully j open position This can be done with the dispenserin ATT place La 8 Refit in the reverse manner ensuring the dispenser gasket is located correctly D AV Sch ARE ek Ve iis m wd a SA bes fe ei ef a 4 HA r H ye i oa i 9 10 Electronic Controller 1 Remove the drawer front refer section 9 2 and optionally the handle can be removed for ease of servicing refer section 9 3 2 Disconnect the wiring connectors to the controller 3 Usea flat blade screwdriver to release the clip on the righ hand side of the controller by firmly pushing it towards the tub Do not lever against the clip as there is a chance of breaking it 4 The bottom of the controller can now be lifted out to an angle of 45 at which point the top of the controller will come free from the tub 5 Refit in reverse manner ensuring the controller is by WE located correctly in behind the tub flange at the top 5 JO S OS SD me KA VJ NOTE When servicing a single integrated wireless SN D product it is importanat to only fit
58. ng a wash cycle and is not used in the dry cycle The temperature is monitored by the thermistor and if a failure occurs with the electronic control of the heater plate the over heat protection is effected by the thermal fuse on the heater plate The thermal fuse consists of a gravity fuse which is in series with the heater track In an over heat situation the thermal fuse will melt and fall off the heater plate disconnecting power to the element 3 9 Motor and Heater Plate Locknuts There are two locknuts holding the heater plate and motor housing assembly into the base of the tub these forma watertight seal by compressing the two seals When reassembling the motor it is important that a motor shim is placed between the inner locknut and the inner element seal The outer locknut has locations that hold the drain hose fill hose and wiring loom in place 3 10 Drain Cycle The drain pump is a self priming centrifugal pump that only pumps when the motor is rotating in the drain direction anti clockwise It has a five bladed impellor pushed into a spline on the lower end of the rotor shaft The drain pump housing which incorporates an inlet and outlet pipe is welded to the motor housing hence captivating the motor The inlet pipe plugs straight into the drain sump in the tub and is sealed there by a small O ring The outlet pipe has a non return flap valve to prevent soiled water returning to the tub The drain hose is an
59. ode has occurred To make diagnostics easier a test handle can be made for use on integrated or flat door products using a cut down handle and a DD605 DD60 DD24 PCB LCD This will not be able to be used on DD603 products or a DD603 test handle used on DD605 DD60 DD24 products Fault Code LED Display Fault Possible Causes El Rinse LED The flood sensor in the e Lid not closing base has been activated Overfilling for more than 20 e Foaming seconds e Notdraining e Lid seal damage e Dispenser or water softener seals leaking Damaged water inlet or drain hoses e Leaking heater plate or motor seals or drain o ring seals Yoke jammed or broken Inlet hose to inlet valve connection loose Inlet valve body leak Heater plate damaged chipped enamel Dry E1 PCB mains filter harness or connectors electronic controller EZ Delicate LED The controller has e Foreign object has jammed the rotor not sensed the motor e The rotor has failed rotating e hall sensor or wiring fault at the hall sensor or controller e The hall sensor has failed e Motor stator winding or connection open circuit e The electronic controller has failed e PCB mains filter has failed ES Delicate The water temperature The incoming water is greater than 85 C Rinse LED S has been sensed 185 F as greater than 85 C The element has failed closed circuit 185 F The temperature sensor on the heater plate has failed The electronic controller has failed
60. ollect in the drain filter and only smaller soil flows through its micro mesh filter eliminating re depositing of soil during the wash The drain filter should be regularly checked and cleaned 3 5 Lid System The lid is a single piece of polymer plastic with a diaphragm seal co injection moulded into it The centre of the lid can move relative to the seal Each side of the lid is clipped into a yoke which is in turn connected to a worm drive lid actuator assembly containing a small brushed DC 24 volt motor When the product is first plugged in and switched on at the wall the lid motors are powered up to ensure that the lid is fully raised 3 5 1 When Activated At the beginning of the wash cycle both lid motors are powered up to pull the lid down onto the tub flange in approx 2 3 seconds The lid remains down for the duration of the wash and is only lifted when the DishDrawer beeps to signal the end of the cycle or if the cycle is paused to gain access to the tub 3 5 2 During a Power Failure If power to the DishDrawer fails with the lid down the tub can still be forced open manually if access is required It is very difficult however to close the tub again without raising the lid The lid actuators can be wound up manually with the tub fully removed Failure to raise the lid before closing the drawer can result in the lid seal being damaged 3 6 Tub The tub is the main cavity where all the wash activity occurs The tub is a
61. on 2 to plastics having a low thermal mass these items give inherently bad drying performance Go to Question 3 Advise customer that the use of rinse aid will improve dry performance Advise customer that Go to Question 4 due to lower final rinse temperatures dry performance is comprised when using Fast and Eco cycles there is less residual heat for drying at the end of cycle Go to Question 5 Turn the rinse aid up toa higher setting Replace dispenser Poor Dry Perf ormance Vented Single Product o Complaint Answer Customer complaining about water on the floor after drying Due to cold ambient conditions the moist air from the external vent may cause a mist on the floor and in extreme cold ambient conditions water can drip from the external vent MN Gurgling Has the flap 2 Drying fan not operating There is a time lag of between 30 40 minutes to let the water condense within the tub before drying starts 6 3 Poor Wash Performance Customers Complaint food particles left on dishes Cause of problem 1 Spray arm has stopped rotating How to resolve the a One of the dishes cutlery utensils has fallen through the basket problem and jammed the spray arm Remove the obstruction b The filter plate drain filter or drain filter access panel is not installed correctly and is causing the spray arm to jam Cause of problem 2 The product is being over loaded or incorrectly loaded w
62. ont of each yoke where it slides up into the rear of the chassis trim 4 Remove the trim by releasing the trim clips with long nose pliers and pull trim forward to release from the chassis 5 Refit in reverse manner 9 28 Single Integrated Vent Duct Removal Some models only 1 Remove the drawer front refer section 9 2 2 Pull the drawer front slightly forward and remove the T10 torx screw retaining the duct 3 Slide the duct from the right hand side off the tub 4 Refit in reverse manner T10 Torx Screw Slide Off Tub 9 29 Internal Duct and Elbow Removal some integrated models only 1 Remove the tub to gain access to the duct refer section 9 6 2 Toremove the chassis duct tube remove the 13mm nut to release the elbow and gently pull the tube from the elbow duct 3 To remove the rear duct elbow the product will need to be uninstalled and pulled forward from the joinery emm y to gain access to the elbow To release elbow from the chassis squeeze the side tabs and pull outwards y NOTE When pulling the product forward out of the d joinery remember to feed the service and ducting pipes through the service holes to stop them from getting damaged 4 The ducting insulated hose is attached to the rear elbow and ducted through the joinery NOTE Refer to the product installation guide for more detailed installation information Side Tab See s e y AKN VIVIA 7 Wie Sl
63. onth and in harder areas more frequently Delivery of treated water from one fill of the salt reservoir 240 litres at 30 100 ppm from 375 ppm supply water setting 3 144 litres at 30 100 ppm from 625 ppm supply water setting 5 4 OPTION ADJUSTMENT MODE 4 1 How to Change the Setup Options Classic Designer amp Integrated models Not Wireless Model 4 1 1 Rinse Aid Water Supply Hardness Auto Power End of Cycle Beeps Closed Drawer Option Clean Dirty Dish Symbol To enter this setup mode press POWER then hold the ECO touch switch and KEYLOCK button simultaneously for 5 seconds ensuring that ECO is pushed first Once the setup mode is entered a beep is emitted and the LCD displays the letters rA on classic models only Pushing the START PAUSE button allows the user to scroll through and change the following options e Rinse Aid Setup rA e Water Supply Hardness Setup hd only available on water softener models e Auto Power Option AP e End of Cycle Beeps EC e Closed Drawer Option Ld e Clean Dirty Dish Symbol dS Note there is no dry enhancement mode On a Designer or Integrated DishDrawer where there is no display the user can still tell which option they have chosen by using the lights showing on the integrated badge or secondary display panel as follows Designer Light Colour Secondary Panel Light Colour Secondary Panel Rinse Aid Red Light above 1 5 LED s will show set Blue light above 1
64. ontroller 526263 4 Heater Plate S G Detergent Dispenser diverter o inse ai ES Rinse aid LED gt Fan LED S gt 8 T S 6 Rinse aid pump s 922006 g g 2M x D Drying fan gas a ES Softener 2 Brine Pump Salt low LED S T E hermistor PCB 5208679 Comms LCD PH Motor Chassis o Power Heater o H o x S 6 EN o st E ke R25 R25 a g g 1 P205 R25 P101 7 S map RSPO apn 5 Softener bypass gt lt i S i valve O N 33983098 992 v 528403 827600 O 1122242222 N wF 1275 SEEEEER a de ME E 8 o lo e M M ou 009 N 00 ei gt faa 5 5 T H SI 3 6 N B 01526754 07 929854 L g o 6 Lo 1 2 Hall d A G 3 ey 5 sensor P i AE A a nr E E Sa Badge Protective sheath moe Ww 1 isolator N N 5 O L E 922696 o L i i a S Non isolated 3 5 We 2 Badge 0 Ce O O AAA PA IA E A ES AA E DEE l D LCD Q L P O 5 6 6 39 528040 Chassis Earth i ama E Key l Connector type LC poe IR2 5 Stocko RAST 2 5 edge connector Bree 529854 gt XJ urb sens in R2 5 Pro Stocko RAST 2 5 Pro edge connector O Ft lt a Cp i T pore S LCD a we LO LO LO wo a E o or ways e in line connector AN CH O O P a OS D Wash Drain E OB OOS osition of coding Fl fire ype y Leet a motor E Naxo 0 75mm 252W EE KEEN Lid motors NNNNN ON z nZ ZZZZ y tlic 22222 III Fill valve PX XXX xX WM baras 7 W UU U U UU TN TRE ebe See
65. ontroller gt a ee 5 Remove the wiring cover and the element connector cover 6 Disconnect the element harness plug and earth wire from the element plate 7 Unclip the drain hose cuff from the motor assembly taking care not to misplace the non return flap valve 8 Unclip the drain hose fill hose and the wiring loom from the under side of the tub 9 Remove the tub 10 Refit in reverse manner H Fill Hose MN A NOTE When replacing a fill hose drain hose or wiring harness transfer the link support clip markings from the old parts to the new 9 17 Hall Sensor Remove the wiring cover refer section 9 15 Unplug the wiring connection from the hall sensor Gently press the hall sensor locking tab in the direction shown and lift the hall sensor out Refit in reverse manner and ensure the hall sensor is properly clipped in 9 18 Heater Plate and Motor Assembly 1 Remove the drawer front refer section 9 2 baskets filter plate refer section 9 11 and rotor assembly refer section 9 12 Remove the tub and rotate anti clockwise refer section 9 6 Remove the wiring cover refer section 9 15 Remove the element connector cover and element wiring connector Remove the drain hose and heater plate earth wire While lifting the locking tab on the outer locknut rotate the outer locknut anti clockwise until it comes free of the tub tabs then remove it Take care not to damage any motor wiring as the lo
66. or blue LED on designer above start pause button is displayed then that output has been switched on and if it is not displayed then that output is off Press POWER to exit at any time all outputs will be switched off on exit The LCD display and touch switch panel LEDs are illuminated to correspond to a particular hardware device The following table details the display order of the test LCD Heav Norm East Deli Rinse Hardware Output bL Off Off Off Off On Backlight Er Off Off Off On Off Element Relay turns off after 5 seconds Ld Off Off Off On On Lid Motors will run up to 10 seconds dd Off Off On Off Off Detergent Diverter Valve FU Off Off On Off On Fill Water Valve P1 Off Off On On Off Motor Wash direction 2200 2800 rpm will not run if the tub is open P2 Off Off On On On Motor Drain direction 4200 rpm times out after 255 seconds rd Off On Off Off Off Rinse Aid Dispenser dispenses according to current user setting dF Off On Off Off On Drying fan LE Off On Off On Off Rinse Aid and Salt Tank LEDs C1 Off On Off On On Water Softener Diverter Valve C2 Off On On Off Off Water Softener Brine Pump C3 Off On On Off On Water Softener Brine Valve A1 Off On On On Off Rinse Aid Pump operates as a valve for diagnostic purposes only oC Off On On On On Displays current water temperature E On Off Off Off Off Displays controller rail voltage C3 is used in the factory to empty the water softener before the product is packed W
67. p valve is located in the fan housing This is closed to prevent moist air from entering the space behind the door panel during the wash reducing the possibility of damage to the controller and LCD It opens whenever the fan is running The fan runs continuously during the drying cycle for various times depending on the program selected and will restart if the tub is opened and closed again After the wash program is complete when it beeps and the LCD shows 00 the lid drives up and the fan continues to run for anything up to 120 minutes depending on the program but will not restart if the tub is opened or if a button is pressed NOTE The vented integrated single product does have a dwell pause phase before commencing the fan this is to allow the water to condense back onto the tub 3 12 1 Integrated Single Drawer Venting some models only Some single integrated models depending on market have a vent which runs internally inside the product and vents the air through the rear of the product via an exhaust pipe This pipe is connected to the product at an elbow and will vent the air out through the joinery kickstrip This venting allows a longer door to be fitted to the customers joinery reducing the required panel gap at the front of the product 3 13 Water Softener if fitted The Water Softener uses a softening material resin to prevent most of the elements that cause hard water from being present in the wash water The resi
68. placing or handling electronic components 9 2 DIMENSIONS amp SPECIFICATIONS Product Dimensions mm os Size mm Size EC 3256 mm inches Size mm Size inches classic FD amp IN Depth Classic Depth FD amp IN NOTE For more detailed installation measurements refer to the installation guides on CBW www cbw fp co nz Electrical Specifications Current Double Single AA GB EU DK 230 240 V 50 60 Hz 10 5A USA CA TW 110 120V 10 6 5 3 A Component Specifications Component Specification Controller AU GB EU DK 230V US CA TW 120V Water Inlet Valve all markets 24V DC 65 10 Ohms per coil 2 5litres min 0 65 US gal min Dispenser Coils all markets 24V DC per coil 65 10 Ohms per coil Rinse Aid Tank all markets 50mls approx 25 washes 3 05 cubic inches PCB Mains Filter NZ AU GB EU DK 230V AC 2 Types Single Double US CA TW 110V AC 80V DC 3 Phase Brushless Motor Drain Speed Pump out rate 5 litres min 5000 RPM Wash Speed 2200 2800 RPM Stator 8 0 Ohms per winding 16 ohms phase to phase from the controller connector Heater plate 230V NZ AU GB EU DK 230V AC Wattage 1045W Water Heater Track 50 Ohms 4 Ohms Power Supply Resistor 98 Ohms 7 Ohms Temperature Sensor Located on the heater plate 12000 Ohms 20 C 8300 Ohms 30 C 3000 Ohms 60 C Heater Plate 110V US CA TW 120V AC Wattage 650W Water
69. polymer plastic receptacle that houses the basket ware which includes adjustable cup racks and basket with fold down tines along with a wash pump and spray arm at the base The tub also has guide vanes around its walls which direct falling water from the wash cycle in a clockwise direction around the filter plate This clears the filter plate of food particles and washes them into the sump where they are trapped by the drain filter or pumped out during the drain cycle 3 7 Filling 3 7 1 Water Inlet The tub of the DishDrawer fills by a single water inlet hose Hot water connection is recommended for USA and Japanese products and cold water connection recommended for the Australasian UK and European products From the connection to the water supply tap in the kitchen the inlet hose enters the cabinet of the dishwasher at the base onto a dual water valve Each tub is supplied water independently via one of the dual valve coils and a fill hose that runs through a customised link assembly at the back of each tub and travels along the base of the tub under the wiring cover to the front At the front of the tub the fill hose connects to the water softener if fitted then to the detergent dispenser which directs water into the tub Depending on the market and cycle chosen the product fills through the pre rinse section of the dispenser for the pre rinse cycles and secondly through the main wash section for all other cycles In a double product the
70. remembering to remove the baskets first Removing the handle will prevent it from being damaged 9 Refit in reverse manner 9 7 Drying Duct Top Tub Only 1 Open the drawer and remove the drawer front refer section 9 2 2 Use long nose pliers to gently release the plastic clips while pulling the duct downwards 3 Refit in reverse manner and ensure clips locate correctly 9 8 Drying Fan and Flap Valve 1 Remove the drawer front refer section 9 2 2 With a small bladed screwdriver carefully release the small plastic clips holding the rinse aid indication LED in place in the detergent dispenser and remove the LED 3 Release the rubber tabs securing the fan 4 Disconnect the wire harness from the electronic controller 5 The drying fan will now come free 6 Refit in reverse manner 7 Note The fan housing flapper can be replaced by removing the cover and lifting the flapper out the housing To remove the cover use a small screwdriver to depress the 2 clips at the rear and slide it forward to release 9 9 Detergent Dispenser 1 Remove the drawer front refert section 9 2 2 Disconnect the two wiring lock connections from the dispenser coils NOTE Push back the locking tabs to allow the connectors to release 3 With a small bladed screwdriver carefully release the small plastic clips holding the rinse aid indication LED in place and remove the LED 4 Use pliers to release the clamp a
71. ring loom connection to the electronic controller Use a flat blade screwdriver to open the salt level indicator LED cover and remove the LED from the water softener Unclip the fill hose to strainer and remove the dispenser hose from the water softener Remove the four T10 torx drive screws securing the water softener to the tub The water softener can now be removed from the product To refit place the overflow O ring on the water softener and lubricate the tub overflow with a water soluble lubricant e g Glycerol or similar Place the salt tank O ring in the tub Lubricate the salt tank flange on the water softener Pass the dispenser wiring loom through the water softener and plug it into the electronic controller Place the water softener in the tub and apply enough pressure to seat the O rings The overflow should sit almost flush with the inside of the tub The salt tank should be recessed by approx 1mm 1 32 inch from the inside of the tub Refit the screws strainer hoses harness connectors and LED 9 14 Strainer if fitted 1 Remove the water softener hose from the detergent dispenser spigot Place screwdriver under clip and use lever action to disengage the clip When clip is disengaged the strainer can be pushed down off the water softener spigot After removing the hose clamp the strainer can now be removed from the DishDrawer Fit new strainer amp position hose c
72. rness connector It should be approximately 10k Q at 25 C refer page 57 3 Check the heater plate resistance to ensure it is correct for the market on P101 pin 6 and the neutral pin on the power plug Pin2 Pini 50 O NZ AU EU UK 240 US CA TW 4 Replace the heater plate Fill the tub with approx 2 5L 0 7 gal of water and turn the product on Ifthe product starts to heat without the heater plate being enabled then this would indicate a fault with the controller 5 If the E3 fault still occurs then replace the controller 7 1 6 Fault Code E4 Heater Plate Fault 1 Check the harness connections at the controller S E and heater plate for signs of water damage F corrosion or arcing Replace if damaged 2 Check the resistance of the element track and dropper resistor 3 Heater track P101 pin 6 and the neutral pin on the power plug 4 Dropper resistor harness P101 pins 4 amp 5 Refer page 57 NZ AU UK EU US CA TW DropperResistor ae _ 24 5 If either of these values are outside of their specification replace the heater plate 6 If the E4 fault still occurs then replace the controller Fault Code E4 Sub Code 01 Element Timed Out 1 Check element track if OK then replace the controller Fault Code E4 Sub Code 02 Dropper Resistor Open Circuit 1 Check dropper resistor if open circuit then replace the element assembly refer section 9 18 NOTE For more detailed component testing refer to
73. rst with one finger then the button with another finger hold both until one long beep sounds then release the buttons You are now in the rinse aid option of the preference options menu To change the rinse aid setting press the button which will increase or decrease the amount of LED s on the secondary control panel there are 5 dispensing levels 1 LED approx 0 5mls 1 10 teaspoon of rinse aid 5 LED S approx 2 5mls 2 teaspoon of rinse aid To scroll to the next user option press the G button You are now in the water softener water hardness setting of the preference options menu To change the settings press button which will increase or decrease the amount of LED s showing on the secondary panel There are 5 settings available ensure you set the water softener up depending on the hardness of the incoming water supply T TT H H T Rinseaid Water softener gt Beeps at end of wash gt Possible settings On Off NZ AU US CA D a ey a de lor sl On y Y Y y y o o o o e o o o e e Secondary HEAVY NORMAL FAST DELICATE RINSE HEAVY NORMAL FAST DELICATE RINSE HEAVY NORMAL FAST DELLATE RINSE Panel HEAVY NORMAL FAST DELICATE RINSE 4 indicators lit setting is 4 3 indicators lit setting is 3 To scroll to the next user option press the button You are now in the end of cycle beeps setting of the preference options menu To change the setting press the button all LED s on end of cyc
74. s can now be unplugged from the LCD circuit board 7 Refit in reverse manner Slide Wedge Downwards 9 4 Toe Kick Removal 1 Partially open the bottom drawer 2 Loosen the right and left hand toe kick screws 3 Slide the toe kick towards the front of the tub until it comes off the mounting rails 4 Refit in reverse manner H Retaining Screw 9 5 Lower Tub Cowling 1 Remove the lower drawer front refer section 9 2 2 Remove the toe kick refer section 9 4 3 Release the centre clip as shown and slide the cowling forward 4 Refit in reverse manner 9 6 Tub Removal 1 Open the drawer 2 Removing the drawer front refer section 9 2 makes it easier to slide the tub rails back optional 3 Top tub depress the right hand tub clip and push it back about 30mm Repeat for the left hand side 4 Bottom tub remove the toe kick refer section 9 4 and lower tub cowling refer section 9 5 both optional 5 Ifthe cowling has not been removed then the tub clips need to be pushed back about 130mm so the slide clears the cowling when the tub is lifted Si G A 2900 KT yy 7 6 Lift the tub off the slides and push the runners back I See Rail Clip into the product ch A la 7 Releasing the wire from the centre clip on the link JA assembly allows the tub to be moved further from the vw chassis optional 8 Ifthe tub is being turned over for servicing rotate it counter clockwise
75. smit LED Battery Level indicator LED indicator Pil Top Tub start button on doubles Single tub start button on singles Bottom tub start 2 button on doubles Not on singles Fisher amp Paykel Remove the remote from the wash programme selector Now press a button on the remote This should flash the transmit LED once and cause the relevant tub to beep If the above is successful it means the remote is paired to the receiver If either the remote or receiver is replaced then the procedure must be repeated 10 NOTES www fisherpaykel co nz www fisherpaykel com au www fisherpaykel co uk www fisherpaykel ie www fisherpaykel com www fisherpaykel ca NZ AU GB IE US CA Fisher amp Paykel customer ar TM Fisher amp Paykel Copyright Fisher amp Paykel 2010 All rights reserved The product specifications in this booklet apply to the specific products and models described at the date of issue Under our policy of continuous product improvement these specifications may change at any time You should therefore check with your Dealer to ensure this booklet correctly describes the product currently available F amp P PN 590409 A 11 2011
76. t code E2 Sub Code 03 Motor Not Drawing Enough Current 1 Check the harness connections at the motor and controller for signs of any water damage corrosion or arcing Replace if damaged 2 Check the hall sensor RPS is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it 3 Check the stator windings to ensure correct resist ances this can be done on harness P201 at the controller check between pin 1 amp 2 2 amp 3 1 amp 3 the reading should be 8 0 ohms per winding 16 ohms phase to phase refer section 9 for more detail 4 Check the motor rotor is correctly fitted to the motor housing 5 Replace the motor rotor place the product in HO mode refer pages 30 amp 31 run the wash motor P1 for at least 10 seconds If a long low tone is played each second then the current draw is outside of the allowable limit In this case replace the controller NOTE When running the wash motor in P1 direction the tub must be closed to ensure the prism circuit is closed Controller Harness P201 Corrosion Damage Example 7 1 5 Fault Code E3 Over Temperature Fault 1 Check the temperature of the incoming water supply for all markets except the USA cold water is recommended If connected to the hot water supply ensure the incoming water temperature is below 140 F 60 C 2 Check the resistance of the temperature sensor pins 1 amp 2 of the P101 ha
77. t the water softener for the correct local water supply hardness Check that the water softener is functioning correctly in diagnostics C1 Water Softener Diverter Valve In hardware output diagnostics test mode FU turn the fill water valve on P2 turn the motor drain on C1 water softener diverter valve On water bypasses the resin tank Off water flows through the resin tank C2 Water Softener Brine Pump Turn the brine pump on in diagnostics mode Observe a small quantity of water approx 30 ml per min flowing out the bottom of the dispenser drop the dispenser door down to observe this Observe a change in the water level approximately 120ml per 4 min in the salt reservoir The reservoir should pump dry of water in this time Note Fill the salt reservoir with salt and then water if not already before performing this test More on next page Customers Complaint glasses cutlery have a cloudy white film on them and or plates have a white chalky film on them How to resolve the Pipe Interrupter Air Break Function problem A critical component in the performance of the water softener is the pipe interrupter air break PI There is a certain amount of spray leakage from the Pl which is used to provide water to the salt reservoir If the spray is inadequate there will be insufficient water in the salt reservoir to make brine If there is too much spray then the excess bypasses the water softener and defea
78. the backlight turns on and off at a 2 second rate to indicate the DishDrawer is in continuous cycle and the cycle starts straight away for integrated models the LED above the start pause button will be orange instead of green to indicate the DishDrawer is running in continuous cycle It will run the last cycle that had been selected prior to going into diagnostics mode If it is wished to run a different cycle it will be necessary to exit diagnostics turn the DishDrawer on as normal and select the cycle required Then turn the DishDrawer off again re enter diagnostics and restart the continuous cycle mode as above NOTE Pressing KEYLOCK before starting will make the product cycle through all wash cycles Press POWER to exit at any time Cycle Count Retrieval Not available on integrated or flat door models To display the cycle count on the LCD screen press the START PAUSE button at any time the program is running The two bytes of the cycle count will be displayed alternately To calculate the total DishDrawer cycle count use the formula below Cycle Count Low byte 200 x High byte The first byte displayed is the low byte Eg Low byte 156 backlight OFF High byte 2 backlight ON Cycle count 200 x 2 156 556 5 1 5 Temperature and Voltage Display Not available on integrated or flat door models During a wash cycle the current water temperature or the power supply rail voltage of the controll
79. the slide rails from underneath at the front to free from it s location in the chassis 6 Pull forward to release the rear locating tabs 7 Refit in reverse order take care that the chassis is square before tightening the screws 9 23 Mains Filter Cover and PCB Mains Filter Remove the lower tub refer section 9 6 Release the clips on the mains filter cover and lift it off Disconnect all wiring to the PCB mains filter Remove the earth screw through the wire and the mains filter housing to the chassis 5 Use a screwdriver to release the clips holding the circuit board inside the housing and lift it out 6 Refit in reverse manner gt Si ARE 9 24 Water Inlet Valve 1 Remove the lower tub refer section 9 6 2 Remove the mains filter cover refer section 9 23 3 Partially lift the inlet valve up out of the housing 4 Disconnect the water inlet hose connection CAUTION water will drip 5 The water valve can now be removed up and out of the housing 6 Remove the wire harnesses and mark which fill hose goes to the top on a double product Unclip the hose clips by pushing the ends apart sideways then remove the hoses from the valve 7 Refit in reverse manner Water Inlet Hose 9 25 Fill Hose Drain Hose Wiring Harness Replacement 1 Remove the tub and turn it over by rotating it anticlockwise refer section 9 6 2 Remove the wiring cover refer section 9 15 3 Disconnect the component you
80. tings NZ AU US CA a e g Secondary HEAVY NORMAL FAST DELICATE RINSE Panel 4 indicators lit setting is 4 UK IE EU e e Ka EN Ra Secondary O O Pu Panel 4 indicators lit setting is 4 rA rinse aid hd water softener AP auto power EC end of cycle beeps Ld closed drawer auto lock dS clean dish indication 4 2 2 Designer Models There are 5 user options To enter the option mode check that there is no wash underway press the power button then open the drawer Press the Eco button first with one finger then the Keylock button with another finger hold both until one long beep sounds then release the buttons You are now in the rinse aid option of the preference options menu to scroll to the next option push the G button To change the settings in the option use the Keylock button Once the selected option and settings are selected to save push the Power button To exit the option at any time push the Power Button open drawer auto Closed drawer power on Option Rinse aid ei Water softener autolock D Beeps at end of wash E red unlit blue unlit purple red blue red red red Which option min DOF O DOF DOF DOC DOF Possible settings 1 tot Oto5 On or Off On or Off On or Off NZ AU US CA G L HEAVY NORMAL FAST DELICATE RINSE Secondary
81. trical component or connection to avoid electrical shock gt 1 1 2 Electrostatic Discharge An anti static strap is to be used as electrical static discharge ESD protection when servicing electronic components Mil 1 3 Good Working Practices Ensure the work area is in a tidy and orderly condition at all times so as not to cause a hazard while service work is being completed Always clean and tidy the DishDrawer and work area after service is completed a 1 1 4 Isolate Water Supply Turn off the water connection tap before servicing IE 1 1 5 Water Leak Check Check for water leaks as part of the testing after the service has been completed 1 1 6 Insulation Test Megger test to check insulation Warning Short together the phase and neutral pins on the plug so as not to damage any electronic circuitry 1 1 7 Solvent and Excessive Heat Damage Solvents and excessive heat can damage plastic surfaces de 1 1 8 Sheet Metal Edges When working around cut sheet metal edges use appropriate gloves or protection to eliminate the chance of receiving a laceration 4 1 1 9 Diagnostics While in diagnostics some safety devices are bypassed Ensure you do not run components unattended They may overheat flood burn out or cause water damage H 1 2 Specialised Tools For servicing this product specialised tools are required 1 2 1 Static Strap To be used as ESD electrostatic discharge protection when re
82. troller When triggered immediately after filling for the main wash the brine pump is activated and delivers a volume of salty water into the resin at an amount appropriate to the hardness setting The frequency of the pump is 3 Hz and makes a slight rattling sound Later in the wash cycle the resin is flushed with supply water and the by products of regeneration are delivered into the wash water and drained with it away to waste During the flush the fill valve turns on and off alternately for 5 seconds for a number of times depending on the hardness setting Normal treatment of incoming water then resumes Salt The customer is required to fill the salt tank with dishwashing salt from time to time Salt is used in the water softener by mixing it with water to produce the salty water brine used in regeneration When the salt level is low a salt level detector causes a glowing red light to appear in the salt bung and a Salt symbol appears in the LCD if one is fitted When this happens the customer should remove the salt bung and using the salt container provided pour salt into the salt reservoir until salt can be seen at the opening The Salt symbol on the LCD will disappear and the red light will not be visible when the salt tank bung is replaced In areas where the supply water is moderately hard 21 dH degrees of hardness or 375 parts per million water softener setting 3 the salt reservoir will need to be filled about once a m
83. ts the softening process by pouring untreated water straight into the tub To check that the amount of spray is appropriate Fill the salt reservoir with water In diagnostics mode turn on the fill water valve and the motor drain Water will flow out of the dispenser into the tub as well as out of the water softener overflow into the tub Observe the flow from the water softener overflow beside the dispenser There should be a trickle 25 100 ml per minute With experience you can guess what is appropriate If the trickle is outside these rates replace the water softener as the Pl is faulty To check that there is water in the salt reservoir remove the drawer front and observe the level of water in the tank A quick way to check that there is water in the salt reservoir is to remove the salt bung and test the water level by placing your finger down through the opening Detergent or Rinse Aid in the Water Softener If detergent or rinse aid is poured in to the salt reservoir it will destroy the water softener This could also happen if the salt bung is left off or falls out Evidence of this could be white streaks through the resin 7 FAULT FINDING PROCEDURE If the product has an LCD display it will be displaying either a fault code or a user warning Fault codes begin with the letter E user warnings begin with the letter U the fault code is shown with a number e g E2 If the product is integrated or has a wirel
84. ub to flush the tub enter Hardware Output Mode select drain pump component P2 p30 31 while the drain pump is operating manually pour warm water into the tub until the foam is removed To exit the hardware output mode press POWER button at any time Check the motor rotor that the wash impellor is intact and that the motor rotor turns freely Check the hall effect sensor RPS on the motor stator ensure this is this clipped in correctly Look for other sources of leaks possible other leaks can be the following lid seal heater plate seal wash pump seal internal fill hose leaking water valve body drain hose drain hose cuff water softener if fitted Remove excess water from chassis base and ensure the flood sensor is dry Dry E1 No Water in the Chassis Base E a Check for corrosion around the flood sensor and ensure that the flood sensor is correctly placed and not touching the chassis Check the chassis harness connections for corrosion Replace the mains filter board If the fault continues replace the controller 7 1 5 Fault Code E2 Motor Fault 1 Check the hall sensor RPS is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it 2 Check the harness connections at the motor and at the controller for signs of any water damage corrosion or arcing replace if damaged and ensure the harness is connected correctly 3 Check the resistance of
85. ucts consists of 2 specific modules a remote control and a receiver NOTE For each integrated product with the wireless badge there is only one remote and one receiver regardless of whether it is a single or double product Receiver Replacement Procedure First fit the receiver to the product The receiver sits in the same location as the badge isolator on a designer product and plugs into the LCD BADGE input On a double product the receiver is to be fitted to the top tub only and nothing is to be connected to the LCD BADGE input of the bottom tub Receiver fitted to a single product Receiver fitted to a double product To Pair Remote to Receiver Before the product will function the remote must be paired to the receiver This ensures that the remote only operates the correct DishDrawer Press one of the buttons to make sure that the remote is powered the Transmit indicator should flash 11 Ensure there is power to the product If the receiver is connected correctly the product should power up and play the startup sound Place the remote on the wash programme selector as shown ii Place of the remote for binding Once the remote is in roughly the location shown above press one of the buttons on the remote The left transmit LED icon should flash followed by five fast flashes of the right hand battery icon This indicates that remote has paired with the receiver The LEDs are labelled below Tran
86. utton to start the FAST CYCLE FC and close the wash tub 3 The product will start an 8 minute test cycle and the following devices are tested e lid motors e Fill valve e Detergent diverter e Wash motor e Element e Drain motor e Drying fan 4 Press and hold the START PAUSE button for 5 seconds to exit the FC mode and return to standby USER SETUP FUNCTION mode 5 2 5 Continous Cycle Mode CC 1 Press the PROGRAM button to exit the standby mode 2 Press START PAUSE button and shut the tub to repeatedly run the currently selected wash program Note to exit any mode at any time push and hold the START PAUSE button for 5 seconds 6 FAULT CODES AND POOR PERFORMANCE Faults are displayed on the LCD if fitted and are also displayed on the touch switch panel for the integrated and flat door models and remote badge models There are 10 E fault codes which are displayed along with a spanner in the LCD if fitted Within the E fault are sub code faults which help identify the failure mode and provide more information refer page 38 amp 39 for sub codes An E fault will usually require the assistance of a qualified service person In addition there are 3 U user faults U1 is displayed on the LCD as a no tap symbol time out on fill is after 175 seconds The customer can usually rectify a U1 fault A U4 fault indicates an E fault with the other tub that has disabled the power supply it will only be displayed wh
87. vel is retained 4 1 3 Water Supply Hardness Setup hd The current supply hardness setting is shown using the red LEDs on the touch switch panel One of five settings should be selected according to the known hardness of the supply water DishDrawer Setting Grains per Gallon Parts per Million No LED EECH 0 150 1 LED 150 250 NOTE No LED Water Softener turned off continuous bypass of softener Push KEYLOCK to advance the Water Softener setting Once the desired setting has been achieved push POWER to exit Selection of a setting affects how the electronic controller diverts supply water how much water is treated and how much salt is used in regeneration in a manner that optimises the performance of the water softener 4 2 Option Adjustment Quick Reference Charts 4 2 1 Classic Models There are 6 user options To enter the option mode check that there is no wash underway press the power button then open the drawer Press the Eco button first with one finger then the Keylock button with another finger hold both until one long beep sounds then release the buttons You are now in the rinse aid option of the preference options menu to scroll to the next option push the G button To change the settings in the option use the Keylock button Once the selected option and settings are selected to save push the Power button To exit the option at any time push the Power Button Which option f I am lin TT IL Possible set

Download Pdf Manuals

image

Related Search

Related Contents

ATNF Spectral Analysis Package User Guide v2.2    USER`S MANUAL  BS110/User Guide  MSC-1  Pinche para ver el catálogo  KitchenAid Wok KGMA User's Manual  WSM 1 / WSM 1C  

Copyright © All rights reserved.
Failed to retrieve file