BS110/User Guide
Contents
1. Enter test details for more information refer to the particle analyser user guide Rotate selector knob to Sample position Switch ON the bottle sampler Procedure 9 19 20 21 22 Flush the analyser for a minimum of 10 seconds Start the test The Bottle Sampling Test is a three test analysis as described in the analyser user guide Upon test completion after the emptying cycle is completed switch OFF the bottle sampler this automatically vents the pressurised chamber to atmosphere Switch OFF the particle analyser 10 Procedure 5 Sample Bottle Cleaning Procedure For optimum results the bottle sampling procedure should only be taken when the procedure for qualifying and controlling methods for sampling containers and products conform to ISO 3372 However the following routine may be utilised if the above routine cannot be completed e Half fill the sampling bottle with the fluid to be analysed e Re cap the bottle and shake vigorously for 30 seconds e Dispose of the fluid in accordance with current COSHH legis lation e Repeat the above procedure another two times When bottle is filled fourth time this is the sample that will be analysed Sample Bottle Cleaning Procedure 11 6 6 1 6 2 6 3 Information Warranty The BS110 is guaranteed for 12 months upon receipt of the Bot tle Sampler subject to it being used for the purpose intended and operated in accordance w2. BS110 User Guide MP FLT el O www mpfiltri co uk Covers Model Numbers BS110 SAFETY WARNING Hydraulic systems contain dangerous fluids at high pressures and temperatures Installation servicing and adjustment is only to be performed by qualified personnel Do not tamper with this device DocuMENT REVISION 6 1 Contents 1 Precautions Internal Cleaning Scope of Supply Introduction Procedure De aeration Operating with Particle Analyser Sample Bottle Cleaning Procedure Information Warranty Spare Product Part Numbers Flushing Fluids Fault Finding 11 12 13 DocuMENT REVISION 6 1 1 Precautions 1 1 Internal Cleaning DO NOT clean the Bottle Sampler with Acetone or similar solvents that are not compatible with the seals The recommended clean ing fluid for internal flushing is listed on the website www mpfil tri co uk Precautions 2 Scope of Supply Each standard Bottle Sampler supplied consists of the following 1 x BS110 particle counter accessories bag containing 1 x 110ml Bottle Sampler 1 x Pressure cap 1 x Vacuum cap 1 x Test hose x 0 6m long 1 x Waste bottle 1 x 12V DC power supply for a combined code when ordering an extra power supply is included in case with UK EU and US heads 1 x Hand pump and 10m hose 1 x BS110 User guide 2 x Paper roll 3 x 100ml bottles 1 x Pack of disposable dip tubes VACUUM CAP HP CONNECTOR WAS
3. TE CONNECTOR not illustrated SAMPLE BOTTLE PRESSURE CAP as illustrated PARTICLE ANALYSER N gt Ta BOTTLE SAMPLING TO WASTE BOTTLE UNIT DISPOSABLE DIP TUBE Figure 1 6 Scope of Supply 3 Introduction The Bottle Sampler is an aid to accurate contamination monitoring suitable for laboratory applications utilising mineral oil as the op erating fluid other options may be available please contact your local sales office The Bottle Sampling Unit has the optional facility to de aerate the fluid sample prior to testing with the analyser by applying a vacuum to the chamber holding the sample bottle Two different types of cap are supplied with the Bottle Sampler e Vacuum cap a blank cap used when de aerating the fluid e Pressure cap used when delivering a fluid sample to the analyser This cap incorporates an anti vacuum valve The Bottle Sampler is designed to accept 100ml and 110ml bottles Due to the limited fluid volume available and the requirement of a 3 minute flush period prior to a sample test the moisture sensor test should not be performed utilising the bottle sampling method Introduction 7 4 4 1 Procedure Refer to key drawing on page 6 Draw off a sample of oil 80 ml minimum from the system into the bottle provided If this is impractical then use the hand pump clean bottle and hose provided to draw off a sample of fluid Note Please ensure that the pump an
4. d hose are cleaned with an appropriate filtered solvent i e petroleum ether prior to the sample being taken Sample bottles and associated products are to be cleaned in accor dance with the instructions on page 11 Important Do NOT use acetone Insert waste fluid hose into the waste bottle provided Connect waste fluid hose to analyser waste connector Connect the 12V DC supply to bottle sampler using power adaptor supplied De aeration For full compliance please refer to standard BS11500 2008 Agitate sample for minimum 60 seconds Place the sample bottle into the bottle sampler 8 Procedure 10 4 2 11 12 13 14 15 16 17 18 Fit the vacuum cap to the bottle sampler Turn knob to select vacuum note the intermediate position between vacuum and sample performs no function Switch ON the bottle sampling unit and leave running for several minutes until all air bubbles have been removed from the fluid sam ple Switch OFF the bottle sampler this automatically vents the cham ber to atmosphere Always switch off the bottle sampling unit before turning the vac uum sampling knob Operating with Particle Analyser Fit a new disposable tube into the pressure cap and fit the cap to the bottle sampler Connect test hose 0 6m to bottle sampling connection Connect test hose to particle analyser Switch ON the particle analyser Select Triple or Bottle Sampling option
5. ith this User Guide Spare Product Part Numbers Please see website for details www mpfiltri co uk Flushing Fluids DO NOT USE ACETONE For information about the items on this page please see the website www mpfiltri co uk 12 Information 7 Fault Finding FAULT CHECK Unexpected results Check that the test hose has been fully obtained from sample connected at both the bottle sampler and the particle analyser ends Confirm that there is a free flow of fluid to the particle analyser by operating the flush valve and observing fluid passing to waste Bottle sampler not Re oil o ring in top of bottle sampler cham reaching required ber pressure Check valve in pressure cap is still able to move around if not flush with air or Isopropyl Alcohol Fault Finding 13 14 Fault Finding Produced by MP Filtri UK Revision 6 1 As a policy of continual improvement MP Filtri UK reserve the right to alter specifications without prior notice Except as permitted by such licence no part of this publication may be reproduced stored in retrieval system or transmitted in any form or any means electronic mechanical recording or otherwise without prior writ ten permission of MP Filtri UK
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