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Softail Front Spoiler Instruction Sheet - Harley

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Contents

1. Spoiler chrome 57101 01 8 Screw button head 6 94385 92T 2 Bracket front 57043 01 9 Screw hex socket 1 4 20 2 4740A 3 Bracket rear Not sold separately 10 Shield wire 63627 98 4 Blocks mounting 2 58445 00 11 Cable strap tie 4 not shown 10006 5 U bolts 2 5228 12 Cable strap not shown 10177 6 Nuts hex lock 4 7686 Item below is mentioned in text but not included in kit Note Items 2 12 make up hardware kit 57041 01A which is A Hole for christmas tree wire tie Reference only sold separately J02025 3 of 3
2. cMOTOR HARLEY DAVIDSON WY J02025 INSTRUCTIONS REV 2006 05 12 SOFTAIL FRONT SPOILER GENERAL Kit Number 57040 XX 57101 XX Models These kits are designed to fit all 2001 and later Softail model motorcycles except those models with chrome voltage regulator louvers installed Additional Parts Required WARNING The rider s safety depends upon the correct installation of this kit If the procedure is not within your capabilities or you do not have the correct tools have a Harley Dav idson dealer perform the installation Improper installation of this kit could result in death or serious injury 00308a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 4 and Table 1 INSTALLATION WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Disconnect the negative battery cable from the battery 2 Disconnect voltage regulator connector Remove voltage regulator from bracket and retain screws and washers 3 Remove the original voltage regulator mounting bracket from the engine making note of ground wire mounting location Retain screws and washers for installation NOTE Ground wire on the voltage regulator must be
3. reattached to the original location when reinstalling the voltage regulator to ensure adequate ground 4 See Figure 4 While nesting front 2 and rear 3 spoiler brackets together as shown attach the voltage regulator to the bracket assembly using two socket head screws 8 and washers 7 provided in kit Tighten screws securely 5 See Figure 1 Install the bracket assembly 1 with voltage regulator to the engine using screws 2 and washers 3 J02025 saved from Step 2 Check tension on regulator wires If necessary relieve strain on wires by clipping wire ties that secure wire routed along lower frame and adjust wire for ward Reattach to frame with wire ties provided See Figure 4 Install U Bolts 5 from top around the lower engine mounting spacers located on each side between engine and frame tube through mounting blocks 4 then through rear spoiler bracket Secure U bolts to spoiler bracket using hex lock nuts 6 from hardware kit Bracket assembly Screw 2 Washer 2 Ground wire location Voltage regulator installed to bracket U bolt 2 1 2 3 4 5 6 Figure 1 Install Voltage Regulator Bracket Tighten all mounting bracket hardware installed in Steps 5 and 6 See Figure 2 Obtain plastic shield 1 from kit and wrap around wiring Shield may have to be trimmed to fit prop erly Position as shown and secure wiring in front using Christmas Tree type wire tie 2 and in
4. sert into hole in bracket Secure remainder of plastic shield using cable strap from kit as necessary Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 3 Please dispose of materials responsibly 1 Shield wire plastic 2 Christmas tree wire tie Figure 2 Install Wire Shields and Ties 9 See Figure 3 Attach spoiler 1 to mounting brackets using button head screws 2 and washers Align spoiler with frame as desired then tighten all hardware securely 10 See Figure 4 Secure clutch cable to the frame down tube away from spoiler using cable strap from kit If necessary use more than one strap to ensure clutch cable does not contact spoiler J02025 WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 11 Connect the negative battery cable 1 Spoiler 2 Button head screw 6 Figure 3 Install Spoiler and Cable Straps 2of3 SERVICE PARTS is02099 Figure 4 Service Parts Softail Front Spoiler Table 1 Service Parts Softail Front Spoiler Item Description Quantity Part Number Item Description Quantity Part Number 1 Spoiler primed 57042 01A 7 Washers 6 94065 90T

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