2 - ToughWiki
Contents
1. SD INS Sheet Setting the LAN Cable and Modem Cable 1 Set the LAN Cable and the Modem Cable to the DC USB Cover Frame 2 Set the Clampers to the LAN Cable and the Modem Cable 3 Fix the DC USB Cover Plate the DC USB Cover Hook and the DC USB Cover Frame using the two Screws lt o gt No1 No2 Note Tighten the Screws in the numbered order No1 No2 Screw o DRHM5025YA LAN Cable The LAN Cable should be tied by the Clamper in its bottom DC USB Cover Frame DC USB Cover Hook om DC USB Cover Plate 7 26 Setting the Main PCB 1 Set the Main PCB to the Top Cabinet in order View A Confirm that the Pin of the Top View C Safety Working Cabinet of the hole of the Main PCB 4 Safety Working U Pulloutthe LAN Cable Tip of the Screw Tip of the Screw 4 Z Pass the Power SW Cable through the upper side of Cable Confirm that the Pin of the Top Cabinet of the i SD 4 NN hole of the Main PCB m Spacer View B Batt HDD CN Angle Confirm that the Boss of the Top Cabinet of the hole of the Batt HDD CN Angle View C Clamper Clamper Confirm that the tying point of the Slot LAN Cable s Clamper is in the opposite direction to Main PCB Pass the LAN Cable thro2. Screw tightening torque 0 19 0 02 N m 2 0 0 2 kgf cm 0 45 0 50 N m A 5 0 5 kgf cm 0 441 0 049 N m A 5 0 5 kgf cm 1 47 0 20 N m 15 2 0 kgf cm 1 30 0 17N m 13 0 2 0 kgf cm CF 29NTQGZBM Kapton Tape K878 Screw tightening torque 0 19 0 02 N m 2 0 0 2 kgf cm 0 45 0 05 N m A 5 0 5 kgf cm 0 216 0 0196 N m 2 2 0 2 kgf cm 0 314 0 0196 N m 3 2 0 2 kgf cm 0 49 0 05 N m 5 0 0 5 kgf cm CF 29NTQGZBM Screw tightening torque 0 19 0 02 N m 2 0 0 2 kgf cm 0 45 0 05 N m 4 5 0 5 kgf cm 0 216 0 0196 N m 2 2 0 2 kgf cm 0 314 0 0196 N m 3 2 0 2 kgf cm 1 47 0 20 N m 15 2 0 kgf cm 0 49 0 05 N m 5 0 0 5 kgf cm CF 29NTQGZBM 9 Replacement Parts List Note Important Safety Notice Components identified by mark have special characteristics important for safety When replacing any of these components use only manufacturer s specified parts CF 29NTQGZBM QTY FPC 27 ITI 2 e 5 cie 5 gt m gt A N a 4 0 CD 5131313 a PCB W LAN ANT R RTL INVERTER mimm TT ITI TI ITI
3. R gt 0 20 m vo OJO O O O O O O O O O O O O O O O 8141318 BIOS 255355 5 2 6 5 9 9 o 10 lt lt lt lt lt lt gt gt x zl gt gt gt gt gt gt gt s 5 gt K2 11 K2 11 1 K2 11 2 K2 11 3 SPRING MP PC LATCH K2 11 4 K2 12 K2 12 1 K2 12 2 K2 12 3 K2 12 4 SPRING MP PC LATCH K2 12 5 K2 13 K2 13 1 K2 13 2 K2 13 3 K2 13 4 K2 14 K2 15 K2 16 K2 17 K2 18 K2 21 K2 22 K2 23 K2 24 K2 26 K2 27 K2 30 K2 31 K2 32 K2 33 K2 41 K2 42 K2 43 K K3 2 K3 3 K3 6 K3 7 K3 8 K3 9 K3 10 K3 11 K3 12 K3 13 K3 14 K3 15 K3 16 K3 17 K3 18 K3 20 K3 21 K3 22 K3 23 K3 24 K81 K83 K86 K87 90 k92 K93 K99 K200 K200 1 K200 1 2 K200 1 3 K200 1 5 K200 6 K200 6 1 K200 6 1 1 K200 6 2 K200 11 K200 12 K200 13 K200 14 TOUGH BOOK LABEL W K200 19 K201 K201 1 K201 1 2 K201 1 3 K201 1 4 K201 1 5 K201 1 6 K201 9 K202 K202 1 K203 K204 K205 K206 K211 K215 K222 K223 K225 K228 K230 K235 K236 K237 K238 K239 K246 K248 K249 K260 K261 K400 K402 K403 K404 82 8 SCREW DROT2435FKL DEMYO407ZA RADIATION RUBBER LOCK PLATE DL1BAA174ARA ASSY FDD E32 01
4. gt 2 PACKING CASE MANUAL HOLDER CUSHION DD MOUNTING KIT PC HDD CREW 9DZAA000004 N ojojo minin v UU 2 4 l gt x gt gt gt 0 5 79 0 los A MN 1 5 2 N 6 D3KLT LID KNOB LID KNOB SPRING SCREW 2 W ojojojojojoj n io o o o o 0O m m mimirm m amp amp amp 5 5121919155 OIA 3966 gt M 5 6 7 9 5 NIXININININ lt gt gt gt gt gt gt gt gt gt gt gt N A En A lt S ele olo olo NIN gt gt N gt Aya 5 SINISIN 5 gt gt gt U m e Q 2 gt lt Nix gt U g O m Q N 26 mimi m 5 mz ma Sloleoljojolsiolsi o 5 56 6 lt 6 00 5 c o NIXINININ NININIO gt gt gt 5 gt gt 9 old
5. Do not charge use or leave the battery pack for extended periods where it will be exposed to direct sunlight in a hot place in an automobile on a sunny day for example or in a cold place Do Not Use With Any Other Computer The battery pack is rechargeable and was in tended for the specified computer or charger Do not use it with a computer other than the one for which it was designed Do Not Put into a Microwave Do not put the battery pack into a microwave oven or a pressurized chamber Discontinue Use Should the battery emit an abnormal odor be come hot to the touch become discolored change shape or become in any way different from normal remove it from the computer or charger and discontinue use Do not touch the terminals on the battery pack The bat tery pack may no longer function properly if the contacts are dirty or damaged Do not expose the battery pack to water or allow it to become wet a month or more charge or discharge use the battery pack until the remaining battery level becomes 30 to 40 and store it in a cool dry place This computer prevents overcharging of the battery by re charging only when the remaining power is less than approx 95 of capacity The battery pack is not charged when the computer is first purchased Be sure to charge it before using it for the first time When the AC adaptor is connected to the computer charging begins automatically Shou
6. HDD Damper Ass y Heater Sheet AJ HDD Forming go RE Sheet u BU HDD Forming HDD Forming dil HDD Terminal Side Cushion Plate Upper Heater BS Tab Tab View B HDD FPC Heater View C Sheet Heater Heater Sheet Sheet 9 HDD Cables HDD FPC 0 2mm Terminal 7 38 7 2 20 Setting the Battery Pack the HDD Pack and the FDD Pack 1 Set the FDD Pack 2 Set the HDD Pack HDD Cover 3 Set the Battery Pack FDD Pack Battery Pack 7 39 8 Exploded View K8 e gt WA atot NC N 989 9 So Sc S595 te te Doo ma wa Nio zciUcictrLo 892 2 0 0 2 kgf cm 0 2 0 02 N m 2 0 0 2 kgf cm CF 29NTQGZBM lt Ca lt K2 7 3 K2 7 1 B P gt 2 22 12 2 9 6 Pus di le 2 22 2 9 11 R 2 9 2 oe A Je lt l i Screw tightening torque AR 0 19 0 02 N m 2 0 0 2 kgf cm 0 45 0 05 N m 4 5 0 5 kgf cm 0 49 0
7. MP Eject Lever Plate CPU Heatsink lt M LAN Heat 9 Rubber LAN Heat Plate Spacer MP Eject BOUSUI Plate Radiation Rubber Speaker Angle Adhesive Speaker Spacer 7 2 15 Setting the DIMM Cover and Bottom Cover 1 Set the Bottom Cover 2 Connect the Cable to the Connector CN12 on the Main PCB 3 Fix the Bottom Cover using the eight Screws lt L gt No1 to No8 4 Fix the Bottom Cover using the eight Screws lt K gt No9 to No16 DIMM Radiation 5 Attach the DIMM Radiation Sheet Sheet SS lt L gt 6 Fix the DIMM Cover using the four Screws lt J gt No17 to No20 Note Tighten the Screws in the numbered order No1 to No20 Screws lt J gt DRQT26 D4FZLT Screws lt K gt DRQT26 D4FZLT gt Screws lt L gt DRSB3 8FKL Arranging the DIMM Cover and the DIMM Radiation Sheet DIMM Stopper Spacer lt DIMM Stopper View A View B DIMM Radiation Sheet Sheet lt View Sheet i 5 2mm 7 33 7 2 16 Setting the KBD PCB Modem and LCD Cable MIC Frame 1 Connect the three Cables to the three Connectors CN930 CN950 CN952 on the KBD PCB 2 Fix the KBD PCB using the two Screws lt H gt No1 No2 3 Connect the Cable to the Connector J2 on the MDC Modem 4 Attach the Sheet to the MDC Modem 5 Fix the MDC Modem using the two Screws l
8. R 245 D1HGROO08A001 RESISTOR ARRAY 3 R 246 R 247 ERJ2GEJ100X RESISTOR 1 16W 10Q i R 307 R 325 RESISTOR ARRAY 2 R 326 1 330 DEARA8AJ102M RESISTOR ARRAY ERJ2GEJ473X RESISTOR 1 16W 47 1 R 344 ERJ2GEJ273X RESISTOR 1 16W 27 R 346 ERJ2GEJ220X RESISTOR 1 16W 220 27 R 354 R 355 R 665 R 666 R 667 R 668 R 669 R 670 R 671 R 672 R 673 R 674 R 675 R 676 R 677 R 678 R 679 R 680 R 681 R 682 R 683 R 684 R 685 R 686 R 687 R 688 R 350 ERJ2GEJ363X RESISTOR 1 16W 36KO R 352 RESISTOR 1 16W 22 RESISTOR 1 16W 2200 R 393 ERJ2GEJ511X RESISTOR 1 16W 5100 R 395 R 430 ERJ2RKF4871X RESISTOR 1 16W 4 87 R 433 ERJ2RKF49R9X RESISTOR 1 16W 49 90 R 434 R 435 R 436 R 437 R 438 R 439 R 440 R45 D1H87504A024 ___ RESISTORARRAY _ R40 ERJ2RKF5602X RESISTOR 1 6W 56KO Jn R48 ERJ2RKF1600X RESISTOR i1 w 1600 1 ERJ2RKF2150X RESISTOR 116w 2150 1 ERJ2RKF7501X RESISTOR 116 1 R489 7 JERJ2RKFAS31X RESISTOR ew R490 ER2RKF2400X ___ RESISTOR 1 16w 2400 1 ERJ2RKFS101X RESISTOR iW w sika ERJ2RKF5105X RESISTOR 1160 51000 1 ERJ2RKF1100X RESISTOR ew 1100 P 1 R495 ERJ2RKF5361X RESISTOR 1160 saska 1 ERJ3GEYJ3R3V RESISTOR 1 16W 3 30 R 505 D1JB3M00A001 RESISTOR 1W 3
9. ITI ITI ITI ITI TI ITI TI ITI FT TI TI TI ITI ITI IS CABLE GRAY L CABLE BLACK KB PCB CABLE BLACK ANT PCB R 2 3 44 5 6 7 8 49 50 K CABLE GRAY KB PCB MDC MODEM WIRELESS LAN MODULE TOUCH PAD LED 6 FFC POWER SW CABLE P ITI rmi ri ARIA E789 E790 1 ADAPTER m m 42 2 2 2 2 2 9 9 5 2 zz z z z PI 2 2 PUT KA 888858559 88 45 9 zy giz 3 3 en o S S s e sS sS sis 2 2 s 5 gt gt gt 2 3 2 S 2 2 2 gt 8 gt gt gt gt gt gt ele gt gt gt 928 8 9 U o olz 615129 gt lt 8 HI o e T SIS RININ gt gt U w Q z 5 D
10. No3 No4 6 Attach the LCD Conductive Sheet and the Gasket to the LCD Cable MIC Frame 7 Setthe LCD Cable MIC Frame to the Top Cabinet Note Tighten the Screws in the numbered order No1 to No4 Screws H DFHE5025XA Screws lt I gt DFHE5025XA Attaching the Sheet to the MDC Modem 1 Connect the Cable to the Connector J2 on the MDC Modem 2 Attach the Sheet to the MDC Modem 1 Safety Working MDC Modem View A Connector J2 7 34 Connector J1 Connector CN950 reverse side front side lt gt No3 Connector CN952 e reverse side Connector CN930 reverse side to CN930 Connector J2 reverse side to Connector CN950 Pa 4 Sheet Gasket E to Connector CN952 a 2 LCD Conductive Q Sheet J LCD Cable MIC Frame Place the Cable not to pass through this range Arranging the Cables and setting the LCD Cable MIC Frame 1 Pass the LCD Cable and Antenna Cables through the LCD Cable MIC Frame 2 Attach the LCD Conductive Sheet and the Gasket to the LCD Cable MIC Frame 3 Set the LCD Cable MIC Frame to the Top Cabinet View A Safety Working Pass the LCD Cable and the two Antenna Cables through the LCD Cable MIC Frame i Top Cabinet Gasket LCD Cable MIC LCD Cable Frame LCD Cable and Antenna Cable Antenna Cables Cabl
11. R 373 ERJ2GEJ101X RESISTOR 1 16W 1000 ERJ2RKF1500X RESISTOR 1 16W 1500 gt ERJ2RKF1501X 1 R 58 ERJ2GEJ390X RESISTOR 1 16W 390 2 ____ _ ERJ2RKF2550X 1 ERJ6GEYJ100V 1 R 96 R 79 ERJ2GEJ330X RESISTOR 1 16W 330 33 R 80 R 81 R 82 R 83 R 89 R 93 R 94 R 98 R 99 R 101 R 102 R 103 R 104 R 105 R 110 R 112 R 113 R 151 R 171 R 198 R 199 R 200 R 201 R 202 R 203 R 204 R 205 R 206 R 338 R 339 R 400 R 593 91 R 97 ERJ2GEJ102X D1H83304A024 ERJ2GEJ1R0X ERJ2GEJ120X ERJ2GEJ201X D1H81034A024 RESISTOR 1 16W 1 RESISTOR ARRAY RESISTOR 1 16W 19 RESISTOR 1 16W 120 RESISTOR 1 16W 2000 RESISTOR ARRAY 2 2 4 ERJ2GEJ104X RESISTOR 1 16W 100 R 164 ERJ2RKF22R6X RESISTOR 1 16W 22 6Q DEARA8AJ103M RESISTOR ARRAY 14 R 167 ERJ2GEJ472X RESISTOR 1 16W 4 7 12 R 226 R 318 R 360 R 380 R 398 R 422 R 427 R 432 R 629 R 637 R 638 R 169 ERJ2GEJ203X RESISTOR 1 16W 20 R 170 ERJ2GEJ106X RESISTOR 1 16W 10 2 R 227 2 ERJ2GEJ105X RESISTOR 1 16W 1 R 185 ERJ6GEYJ680V RESISTOR 1 10W 680 ERJ2RHD103X RESISTOR 1 16W 10 ERJ2GEJ474X RESISTOR 1 16W 470KQ ERJ2GEJ471X RESISTOR 1 16W 4700 ERJ2RHD303X RESISTOR 1 16W 30 ERJ2RHD104X RESISTOR 1 16W 100 R 234 ERJ2RKD154X RESISTOR 1 16W 150 2 R 238 1 R 237 012200000046 RESISTOR 1W 5mQ
12. Save Values amp Exit and press Enter Choose Yes for Save Configuration changes and exit now and press Enter Menu Screen 1 DIAG on FD 2 LAN test 3 Modem test 4 Wireless LAN test Wireless LAN Model only 5 CD test Q Quit Automatic test Peripheral test Test selection Tests selected O from the test item list will be performed in succession 1 DIAG on FD The parallel devices can be tested Specifc tests required can be freely selected and 2 LAN test performed from the test item 3 Modem test list 4 Wireless LAN test Wireless LAN Model only Be sure to carry out the Selection 5 CD test test only when necessary Problems in the unit are located and divided according to error messages that occur during testing 5 1 5 1 1 List of main test items The selection item displays the items selected under Automatic test If you select Automatic test these test items will be performed automatically You can use Selection test to choose items from the menu screen that you want to have tested These items are shown below Test classification Test items shown onthescreen Select I e Oo VESA MODE TEST vESAmodetest 3 20 AddressAzinre CPU related CACHE ON OFF __ memory on off test NPU OPERAND TEST _ point processor functiontest O aed R
13. and remove Handle Base L R 2 Remove the Handle 3 Remove the Power SW Screws lt g gt DRSB4 8FKL 7 1 17 Removing LCD Unit Figure 16 1 Remove the two Screws lt h gt and the four Screws lt i gt and remove the LCD Unit Screws lt h gt DXSB4 12FNLB Screws lt gt DXYN4 J8FNL 7 8 7 1 18 Removing LCD Rear Cabinet Hinge L and Hinge R Figure 17 1 Remove the two Screws lt j gt and the twelve Screws lt k gt and remove the LCD Rear Cabinet 2 Remove the LCD Latch 3 Remove the two Screws lt l gt and remove the Hinge L and R Screws lt j gt DRSB4 10FKL Screws lt k gt DRSB26 8HKL Screws lt gt DRHM0062ZA 7 1 19 Removing the Inverter PCB TS PCB and LCD Unit Inverter PCB TS PCB LCD Front Cabinet Figure 18 1 Disconnect two Cables from Connectors on Inverter PCB 2 Remove the Inverter PCB 3 Disconnect two Cables from Connectors on TS PCB 4 Remove the TS PCB 5 Remove the LCD Unit 7 1 20 Removing the Antenna PCB L and R Antenna PCB Cover L LCD Rear Cabinet Ass y Antenna PCB L Antenna PCB R Antenna PCB Cover R Figure 19 1 Remove the four Screws lt m gt 2 Remove the Antenna PCB Cover L and R and Antenna PCB L and R Screws lt m gt DRSB26 8KL 7 9 7 2 7 2 1 Reassembly Instructions Attention when CF 29 series is repaired Please execute writing BIOS ID when you exchange the Main Board Y
14. sp PCB lt gt 7 to Connector lt gt gt to Connector 952 Wireless J Speaker Angle Bottom Cover Figure 7 Remove the LCD Lamp 2 Remove the four Screws lt M gt and remove the LAN Heat Figure 8 Disconnect the Cable from Connector CN2 Plate Speaker Angle and the Speaker 2 Remove the Wireless Module 3 Remove the two Screws lt N gt and remove the Heat Pipe 3 Remove the MINI PCI Protector Sheet and the CD Edge Unit Bottom Sheet 4 Remove the four Screws lt O gt and remove the MP Eject 4 Remove the three Screws lt Q gt Lever 5 Disconnect the Cable from Connector CN56 5 Remove the Screw lt P gt and remove the MP Eject 6 Remove the SD PCB BOUSUI Plate and MP Eject Slide Ass y Screws lt Q gt DFHE5025XA Screws lt M gt DXQT26 D4NLT Screws lt N gt DXYN J6FNL Screws lt O gt DXYN26 F5NLT Screw lt P gt DXQT26 D4NLT 7 4 7 1 10 Removing the SW Cover lt R gt SW Power Cable Guard Figure 9 1 Remove the three Screws lt R gt and remove the PAD SW FFC Cover Screws lt R gt DFHE5054XA 7 5 7 1 11 Removing Main PCB EXT Antenna PCB PCMCIA Unit and RTC Battery EXT Antenna PCB lt T 2 gt Connectors 8 CN6 reverse side Connector CN9 Connector CN51 reverse side front side lt T 2 gt M
15. 05 N m 5 0 0 5 kgf cm 1 47 0 20 N m 15 0 2 0 kgf cm D 0 18 0 02 N m 2 0 0 2 kgf cm D 0 2 0 02 N m 2 0 0 2kgf cm B 0 8 0 1 8 0 1 0 kgf cm CF 29NTQGZBM Screw tightening torque 0 19 0 02 N m 2 0 0 2 kgf cm 0 216 0 0196 N m 2 2 0 2 kgf cm 0 314 0 0196 N m 3 2 0 2 kgf cm 0 49 0 05 N m 5 0 0 5 kgf cm 0 441 0 049 N m 4 5 0 5 kgf cm 1 47 0 20 N m 15 2 0 kgf cm 1 30 0 17N m 13 2 0 kgf cm 0 18 0 02 N m 2 0 0 2 kgf cm 15 405 yore K405 61 0 2 0 02 N m K868 K869 K860 T 2 0 0 2 kgf cm a v 0 45 0 03 11 4 5 0 3 kgf cm 873 K864 81 0 8 0 1 N m E796 K405 A a 8 0 1 0 kgf cm K465 G G CF 29NTQGZBM DIS 402 NE 400 gt K400 4 K11 K402 B K400 K402 8 K48 Screw tightening torque 0 19 0 02 N m 2 0 0 2 kgf cm 0 45 0 05 N m 4 5 0 5 kgf cm 0 49 0 05 N m 5 0 0 5 kgf cm 0 8 0 1N m 8 0 1 0 kgf cm CF 29NTQGZBM A A K200 1 K200 6 2 4 lt i K200 13 200 41 1 200 12 K876
16. SW 040 3 Cushion Bend 2 IO FPC White line x White line LID SW Cushion A 90 White line LID SW Cushion lt Bend White line Bend 90 Front side Back side 7 21 Setting the IO FPC FCC CN Stopper Setting the IO PCB and attaching the Rear FPC Cover Sheet Rear MO FPC Cover Sheet LID SW Cushion FPC Cover Sheet on the Rib 7 22 7 2 9 Setting the TP PCB 1 Fix the TP PCB using the two Screws lt c gt No1 No2 2 Connect the three Cables to the three Connectors on the TP PCB CN800 801 803 Note Tighten the Screws in the numbered order No1 No2 Screws lt c gt DRHM0002ZA Attaching the Cable Sheet Insulation Sheet and the Sheet 1 Attach the Sheet and Insulation Sheet on the TP PCB 2 Attach the Cable Sheet on the Touch Pad FPC View A Top Cabinet to Connector CN800 Sheet c No1 Connector CN801 TP PCB Connector CN800 Connector CN803 to Connector CN803 Top Cabinet Connectors LED FFC 1 2mm Touch Pad FPC Cable Sheet 7 23 Rib of the Top Cabinet 01mm 7 2 10 Setting the HDD Main 1 Fix the HDD Main FPC to the Batt HDD CN Angle using EMP Sh
17. and remedies for reported problems If your system displays one of except the messages marked below with an asterisk write down the message and contact Panasonic Technical Support If your system fails after you make changes in the Setup menus reset the computer enter Setup and install Setup defaults or correct the error 0200 Failure Fixed Disk Fixed disk in not working or not configured properly Check to see if fixed disk is attached properly Run Setup Find out if the fixed disk type is correctly identified 0210 Stuck key Stuck key on keyboard 0211 Keyboard error Keyboard not working 0212 Keyboard Controller Failed Keyboard controller failed test May require replacing keyboard controller 0213 Keyboard locked Unlock key switch Unlock the system to proceed 0230 System RAM Failed at offset nnnn System RAM failed at offset nnnn of in the 64k block at which the error was detected 0231 Shadow RAM Failed at offset nnnn Shadow RAM failed at offset nnnn of the 64k block at which the error was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Default configuration used System CMOS has been corrupted or modified incorrectly perhaps by an application program th
18. gt and remove the PCMCIA Protector Screws lt F gt DRHM0002ZA Screws lt G gt DRQT2 I135FKL 7 1 6 Removing PCB MDC Modem and LCD Cable MIC Frame Connector J1 Connector CN950 reverse side front side lt H gt Connector CN952 lt gt reverse side Modem Connector J2 Connector CN930 reverse side KBD PCB reverse side to Connector CN950 to Connector CN952 LCD Cable MIC Frame to Connector CN930 Figure 5 1 Remove the LCD Cable MIC Frame 2 Remove the two Screws lt H gt 3 Disconnect the three Cable from three Connectors CN930 CN950 CN952 4 Remove the KB PCB 5 Remove the two Screws lt l gt 6 Disconnect the Cable from Connector J2 7 Remove the MDC Modem Screws lt H gt DFHE5025XA Screws lt I gt DFHE5025XA 7 1 7 7 3 Cover and Removing the DIMM Bottom Cover sheet Figure 6 1 Remove the four Screws lt J gt and remove the DIMM Cover 2 Remove the eight Screws lt K gt and the eight Screws lt L gt 3 Disconnect the Cable from Connector CN12 Screws lt J gt DRQT26 D4FZLT Screws lt K gt DRQT26 D4FZLT Screws lt L gt DRSB3 8FKL 7 1 8 Removing the Speaker 7 1 9 Removing the Wireless Module and SD PCB LCD Lamp Sheet N Coil Cooling Sheet Heat Pipe 5 Bottom N ea Plate lt gt i CD Edge Sheet MP Eject MINI PCI Protector BOUSUI Sheet
19. safety if you have any doubt about the effective earthing of the power point consult a quali fied electrician FOR YOUR SAFETY PLEASE READ THE FOLLOWING TEXT CAREFULLY This appliance is supplied with a moulded three pin mains plug for your safety and convenience A 3 amp fuse 15 fitted in this plug Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 3 amps and that it is approved by ASTA or BSI to BS 1362 Check for the ASTA mark the BSI mark the body of the fuse If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced If you lose the fuse cover the plug must not be used until a replacement cover is obtained A replacement fuse cover can be purchased from your local Panasonic Dealer IF THE FITTED MOULDED PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN YOUR HOME THEN THE FUSE SHOULD BE REMOVED AND THE PLUG CUT OFF AND DISPOSED OF SAFELY 15 DANGER SEVERE ELECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET Ifa new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician Warning THIS APPLIANCE MUST BE EARTHED Important The wires in this mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of the wires in the mains lead of this apparatus may not corre
20. 16W 2 2 R 806 RA 800 D1H81034A024 RESISTOR ARRAY SW 800 EVQPLDA15 SW 2 SW 801 K 800 H2D400400012 OSCILLATOR 4MHz 1 O FPC SW 1 02200000620 SW LED FPC 1 1 1 2 1 CN 1 K1QZA1AE0001 CONNECTOR CN 2 CN 3 K1QZB1AA0020 CONNECTOR 1 FDD PCB C 780 F1H1H104A731 CAPACITOR CN 760 K1KAA0AA0243 CONNECTOR CN 761 K1MY26BA0008 CONNECTOR 000675
21. 2 Connector Lamp Cable J or LCD Cable Tape 0 2mm Lamp Cable Z 2 LIX Z 2 N i __ 8 Terminal side is up 5 Connectors LCD Cable 0 2 l Tape LCD Back Holder i View B LCD Plate R View Shape the Lamp Cable straighten z 1 so that the Lamp Cable not covered A on the LCD Plate R or the LCD Back p 60 Damper LCD Back Tape Damper Ass y P Inverter PCB LCD Inverter i Case Spacer L LCD Cable Tape LCD Conductive 1 View D Sheet View View B View C View D 7 15 Arranging the Cables Press mmp Kapton Tape LCD Plate R TS PCB Draw out the rest of Cable 0 1mm in a direction of the arrow View B Inverter Case D I Pass the Cable through this space Inverter PCB Sheet Inverter PCB Attaching the LCD Cable Tape LCD Cable Tape eh View E Bosses Inverter PCB View C View
22. 224A001 CAPACITOR 6 3V 0 22uF 16 C 106 C 343 C 350 C 352 C 353 C 354 C 367 C 368 C 377 C 378 C 380 C 385 C 386 C 391 C 392 C 102 EEFCD0D101ER CAPACITOR 2V 100 C 531 C 550 C 105 EEFCX0D221R CAPACITOR 2V 220uF C 119 F1G1H270A451 CAPACITOR 50V 27pF 2 C 120 C 7 129 F1H1A1050015 CAPACITOR 10V 1 2 132 133 138 139 144 145 148 151 152 186 191 192 C 241 C 274 C 358 C 364 C 407 C 412 C 413 C 417 C 421 C 461 C 493 C 548 C 607 C 638 C 155 F1G1H3R3A475 CAPACITOR 50V 3 3pF C 156 C 166 F1J0J106A016 CAPACITOR 6 3V 10 4 C 168 C 170 C 172 F1G1H101A451 CAPACITOR 50V 100pF C 181 F1G1H6R0A452 CAPACITOR 50V 6pF C 258 C 187 F1G1H5R0A452 CAPACITOR 50V 5pF C 408 C 411 C 245 EEFUD0J151ER CAPACITOR 6 3V 150uF C 246 C 259 F1G1H7R0A452 CAPACITOR 50V 7pF ECJ2FF1A106Z CAPACITOR 10V 10uF F1J0J475A009 CAPACITOR 6 3V 4 7HF F1J1E105A080 CAPACITOR 25V 1uF C 383 F1J1A1050021 CAPACITOR 10V 1 C 393 F1H1H104A748 CAPACITOR 50V 0 1uF 19 C 492 C 515 C 518 C 533 C 534 C 536 C 544 C 552 C 559 C 562 C 569 C 599 C 601 C 602 C 604 C 606 C 608 C 609 C 409 F1G1C473A004 CAPACITOR 16V 0 047 C 590 C 449 F1L3D102A003 CAPACITOR 2000V 1000pF 2 1 C 479 F1G1H471A450 CAPACITOR 50V 470pF 2 1 x 0 C 489 F1H1H223A748 CAPACITOR 50V 0 022uF C 494 F1J1E334A081 CAPACITOR 25V 0 33uF F1L1E106A017 C
23. 24E L INDUCTOR 7 PS 700 K5J1AB000001 POLY SW ERJ2GEJ472X RESISTOR 1 16W 4 7 ERJ2GEJ102X RESISTOR 1 16W 1 RESISTOR 1 16W 1 m 2 lt CD O m lt gt N lt 2 gt JE 25 e Slo N CONNECTOR B3ADB0000065 LD 41 B3AGB0000040 C KBD PCB C 930 CN 930 CN 931 CN 934 CN 933 CN 932 F1G1C104A042 K1MN50BA0059 16 0059 K1MY07BA0096 K1MY13BA0102 K1MY16BA0097 CONNECTOR D z gt gt 1 1 1050015 CAPACITOR 10V 1 CAPACITOR 25V 4700pF CAPACITOR 50V 680pF TI TI I m A SEES gt 1 5 1 1 1 2 2 2 F1G1C104A042 CAPACITOR 16V 0 1uF C 856 F1G1H560A542 CAPACITOR 50V 56pF C 857 CN 850 CN 851 D 850 IC 850 Q 850 B1MBADA00003 TRANSISTOR Q 852 ai R 854 R 855 R 856 ERJ2GEOR00X RESISTOR 1 16W 00 R 860 RA 850 D1H8R0040009 RESISTOR ARRAY X 850 H2D100500002 OSCILLATOR 10MHz 1 TP PCB C 800 F1H1A1050015 CAPACITOR 10V 1 2 C 804 C 801 F1G1H681A450 CAPACITOR 50V 680pF 2 C 802 C 803 CN 800 CN 801 CN 803 D 800 IC 800 Q 800 B1GKCFJNO004 TRANSISTOR Q 801 R 801 ERJ2GEJ822X RESISTOR 1 16W 8 2 R 803 2 2 1 1 2 2 1 2 2 1 2 R 800 ERJ2GEJ224X RESISTOR 1 16W 220 R 802 ERJ2GEJ273X RESISTOR 1 16W 27 R 804 ERJ2GEJ105X RESISTOR 1 16W 1MO R 805 ERJ2GEJ222X RESISTOR 1
24. 5 or IEC Publication 825 For all areas This equipment is classified as a class 1 level LASER product and there is no hazardous LASER radiation Caution 1 Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure 2 The drive is designed to be incorporated into a computer based system or unit which has an enclosing cover It should never be used as a stand alone drive Danger The serviceman should not remove the cover of drive unit and should not service because the drive unit is a non serviceable part Please check DANGER label on PD drive unit Unplug the AC power cord to the equipment before opening the top cover of the drive When the power switch it on do not place your eyes close to the front panel door to look into the interior of the unit LASER Specification Class 1 level LASER Product Wave Length DVD 658 8 nm CD 775 815nm Laser safety information is appropriate only when drive with laser is installed Safety precautions 1 Before servicing unplug the power cord to prevent an electric shock 2 When replacing parts use only manufacture s recommended components for safety 3 Check the condition of the power cord Replace if wear or damage is evident 4 After servicing be sure to restore the lead dress insulation barriers insulation papers shields etc Important Safety Instructions Lithium Batte
25. 50 C 251 C 253 C 254 C 255 C 257 C 260 C 261 C 262 C 269 C 275 C 278 C 279 C 281 C 291 C 292 C 293 C 294 C 296 C 298 C 300 C 302 C 304 C 305 C 312 C 313 C 314 C 315 C 346 C 319 C 320 C 322 C 324 C 325 C 326 C 327 C 333 C 334 C 335 C 340 C 341 C 344 C 345 C 346 C 347 C 348 C 349 C 355 C 356 C 357 C 361 C 362 C 363 C 366 C 369 C 387 C 402 C 406 C 410 C 415 C 416 C 418 C 423 C 425 C 427 C 428 C 429 C 430 C 431 C 432 C 433 C 434 C 435 C 436 C 437 C 438 C 439 C 440 C 441 C 442 C 443 C 444 C 445 C 446 C 452 C 453 C 454 C 455 C 457 C 466 C 468 C 470 C 476 C 477 C 485 C 490 C 495 C 500 C 576 C 589 C 593 C 598 C 627 C 628 C 629 C 630 C 631 C 632 C 633 C 50 113 115 116 118 121 122 125 126 164 182 183 184 185 194 C 212 F1G1E103A062 CAPACITOR 25V 0 01uF 47 C 231 C 252 C 263 C 265 C 268 C 276 C 277 C 280 C 286 C 308 C 311 C 337 C 339 C 400 C 401 C 405 C 419 C 420 C 424 C 426 C 478 C 481 C 491 C 542 C 577 C 578 C 579 C 580 C 584 C 585 C 591 F1G1H222A450 CAPACITOR 50V 2200pF C 389 F1G1A104A014 CAPACITOR 10V 0 1uF 7 C 66 F1H0J1050022 CAPACITOR 6 3V 1uF 12 C 85 C 109 C 111 C 128 C 161 C 165 C 264 C 266 C 267 C 414 C 462 F1G1H102A496 CAPACITOR 50V 1000pF EEFCX0D331R CAPACITOR 2V 330uF F1G1A474A018 CAPACITOR 10V 0 47uF C 92 F1G0J
26. AM STANDARD TEST emoy 7 CONTROL PAGE REG TEST 7 DMApageregstertest Control ICs on the main DMA REGISTER TEST jDAMregstertest TRANSFERTEST______ DAM transfertest HALT INSTRUCTION TEST Interruptcontrollerhaltinstructiontest PIC REGISTER TEST Iteruptcontrllerregistetest RTC CMOSRAMTEST Real time clock CMOStest RTC TEST Rettumecoktet PIT CHO TEST interrupttimercHo PIT CH1 TEST PITCH2 TEST temupttimrCH2 Dog oo Bie e PS 2 MOUSE REG Mouseregistatontet COMMUNICATION SERIALWRAPTEST Serial loop back jig required SERIAL ALL INTERNAL TEST ____ port interiortest PARALLEL REGISTER R W _____ register RWtest AUX PCICALLTEST Auxiliary functions Bus Reg Card Bus register test O YSB Reg USBregitetet O OU usa ET Display related SVGARAMTEST SVGARAMtst _ row rows FDD HDD HDD ALL TEST Only HDD lead test selected O UNIQUE ECP REGISTER RW O Individual functions EPPREGISTERRW CMOS TEST _______ _ Test function settings Test condition save play Following file command Test automatic execute Test executed on run setting
27. APACITOR 25V 10uF 1 C 516 F1H1H182A748 CAPACITOR 50V 1800pF CAPACITOR 50V 22pF F1G1H220A451 F1G1H221A495 CAPACITOR 50V 220pF C 546 F1H1H103A748 CAPACITOR 50V 0 01uF C 560 C 571 C 554 EEFCX0J101R CAPACITOR 6 3V 100uF 2 C 555 C 574 EEFCD0G101ER CAPACITOR 4V 100 C 592 F1G1A683A014 CAPACITOR 10V 0 0681 C 605 F1G1H152A450 CAPACITOR 50V 1500pF C 611 DCUI1C106HDB CAPACITOR 16V 10uF C 612 C 613 C 634 F1L0J4760005 CAPACITOR 6 3V 47 1 C 635 EEFUE0J181ER CAPACITOR 6 3V 180uF 2 C 636 C 637 F1L0J107A016 CAPACITOR 6 3V 100 CF 2 K1KB80A00101 CONNECTOR K1MMLOBO0004 CONNECTOR CN 4 K1KA02AA0229 CONNECTOR CN 12 KIKA2OAAO61 CONNECTOR 1 CN 10 K1MN50AA0018 CONNECTOR CN 43 CN 13 K1FY180BA001 CONNECTOR CN 15 K1FB104B0047 CONNECTOR CN 55 CN 18 K1MN40BA0059 CONNECTOR CN 23 K1KA03AA0263 CONNECTOR CN 30 K1MMC4B00012 CONNECTOR CN 32 K1KB30A00172 CONNECTOR CN 47 K1MN16AA0018 CONNECTOR CN 48 K1MN40AA0018 CONNECTOR CN 49 CN 51 K1KA08AA0266 CONNECTOR CN 52 K1MN12AA0018 CONNECTOR CN 56 CN 54 K1KA06A00454 CONNECTOR MA2J72900L DIODE D 4 B0JDBE000002 DIODE D 51 D 57 D 59 D 7 D 9 BOADCJ000041 DIODE 11 5568 DIODE DIODE DIODE DIODE DIODE DIODE DIODE B0JDRE000007 DIODE 2 502200003 FUSE 5A F3 F4 A K5H202Z00005 FUSE 2A F5 F6 2002592 IC CLOCK GENERATOR IC DDR2 SDRAM IC USB POWER CONTROL I
28. C LSI IC AMP IC PERIPHERAL LSI IC AC97 CODEC IC LSI IC REGULATOR O z z z zx u z gt gt gt gt 5 gt gt e ele ololoj w oi olo gt N gt 5 516 vjujwjwiw w jw w w oo lololjelol N oI N lt VIO gt O 2 e U TISISISISISISlo d 8 o e olo olololslils olo 1516 lt alo ojo O10 gt e A gt e 2 o 9 N 25 O C AUDIO AMP IC AUDIO AMP IC 34 C0JBAZ002346 IC LOGIC IC 35 IC 36 CODBAFH00035 IC 39 CODBEFH00002 IC REGULATOR IC 40 C0EBE0000333 IC 41 0000460 IC 43 IC 44 COEBH0000457 IC 45 CODBDJH00009 IC LINEAR IC 46 COEBHO0000336 IC 2 IC 47 000622 1 GATE LOGIC IC 64 C1DB00001179 IC LSI IC 73 C0JBAB000619 IC GATE LOGIC 000347 1 GATE LOGIC 7 IC 99 C0JBAC000339 IC LOGIC 2 IC 107 IC 100 COCBCAC00161 1 IC 101 CODBEFE00003 1 C0JBAA000348 1 GATE LOGIC 3 IC 105 COABBA000093 IC OP AMP 2 1 1 1 1 IC 111 IC 106 C0JBAC000338 IC GATE LOGIC IC 201 __ 5 L2 pu 0200002
29. D View E Cable should be in Bosses The LCD Cable Tape should be The LCD Cable Tape should be attatched along the Inverter attached along the Inverter Case and the LCD Back Holder Case and the LCD Back Holder LCD Cable Tape LCD Cable Tape Bosses FZ 5 Cable LCD Front Inverter LCD Back Inverter LCD Back Cabinet Case Holder Case Holder 7 16 7 2 4 Setting the LCD Rear Cabinet Hinge L and Hinge R 1 Fix the Hinge L and R using the two Screws lt e gt 2 Set the Latch 3 Set the LCD Front Cabinet to the LCD Rear Cabinet 4 Fix the LCD Front Cabinet using the two Screws lt k 1 gt No1 No2 5 Fix the LCD Front Cabinet using the ten Screws lt k 2 gt 6 Fix the LCD Front Cabinet using the two Screws lt j gt Note Tighten the Screws in the numbered order No1 No2 Screws lt j gt DRSB4 10FKL Screws lt k 1 gt DRSB26 8HKL Screws lt k 2 gt DRSB26 8HKL Screws lt gt DRHM0062ZA i Safety Working Take extreme care not to pinch i 4 LCD Front Cabinet the cable i 7 2 5 Setting the LCD unit 1 Pass the Cables into the hole of the hole of the Top Cabinet 2 Fix the LCD Unit using the two Screws lt i 1 gt 3 Fix the LCD Unit using the two Screws lt i 2 gt 4 Fix the LCD Unit using the two Screws lt h gt Screws lt h gt DXSB4 12FNLB Screws lt i 1 gt DXYN4 J8FNL Screws lt 2 gt DXYN4 J8FNL 7 17 7 2 6 Setting th
30. DFJK9003ZA FFC FDD FDD ASS Y Replacement Parts List Note Important Safety Notice Components identified by A mark have special characteristics important for safety When replacing any of these components use only manufacturer s specified parts CF 29NTQGZBM 62 F1J0J106A013 CAPACITOR 6 3 101 75 63 64 66 67 68 C 11 6 12 C 13 C 15 C 16 C 17 C 19 C 20 C 21 C 23 C 24 C 25 C 26 C 29 C 30 C 31 C 32 C 34 C 35 C 36 C 37 C 40 C 41 C 42 C 43 C 45 C 46 C 47 C 48 C 49 C 54 C 62 C 63 C 64 C 70 C 77 C 86 87 97 C 99 C 100 103 104 108 112 117 123 124 C 127 C 270 C 271 C 272 C 273 C 299 C 317 C 321 C 371 C 372 C 373 C 374 C 447 C 448 C 472 C 483 C 484 C 502 C 504 C 505 C 549 O O OOO C 10 C 14 C 18 C 22 C 27 C 33 C 38 C 39 C 44 EEFCD0D151ER F1G1C104A042 CAPACITOR 2V 150 CAPACITOR 16V 0 1uF 194 C 60 C 61 C 65 67 C 68 C 69 74 C 75 C 76 C 78 C 79 C 83 C 88 C 89 C 98 101 107 110 114 130 131 134 135 136 137 140 141 142 143 146 147 149 150 153 154 167 169 171 173 188 189 190 193 195 196 199 C 200 C 203 C 204 C 206 C 207 C 208 C 210 C 213 C 214 C 215 C 216 C 221 C 222 C 223 C 224 C 225 C 226 C 227 C 228 C 229 C 230 C 232 C 234 C 235 C 239 C 240 C 244 C 248 C 249 C 2
31. DRHM0002ZA APART Sas Touch Pad Screw lt gt DRHMOO02ZA Z aa 7 18 Arranging the SW LED 1 Attach the Power SW PCB Cushion and the two Tape CPU to the PW LED PCB Power SW PCB Cushion 0 5 a 0 0 5mm 5 0 5 gt Tape CPU LN A 1 1mm 9 2 2 PW LED PCB PW LED PCB Component side Foil side 2 Bend the PW LED PCB as shown PW LED PCB PW LED PCB White line Safety Working Power SW Cable Connector 7 19 Arranging the Power SW Cable Set the Cable along a connector side not to prop Top Cabinet View A Do not put up the Cable on the Cabinet SW LED PCB Tape CON Spacer View B Power SW Cable 0 0 5mm Top Cabinet CON Spacer 7 20 7 2 8 Setting the IO PCB 1 Fix the IO PCB using the six Screws lt d gt No1 to No6 Rear MO FPC Cover Sheet Note Tighten the Screws in the numbered order No1 to No6 Screws lt d gt DFHE5058ZB Arrange the IO FPC Safety Working Attention when bending the FPC 1 Inside of bending should be from R0 5mm to Rimm Do not mistake the direction of bending For bending point it should be within 0 5mm from View B the white line unless there is a regulation No good View A IO FPC R1 5 2 5mm R0 5 1 0mm Ae LID
32. Hinge Cover L and R using the four Screws lt C gt lt B gt Hinge Cover L T No1 to No4 No10 lt B gt No3 C 3 Fix the Hinge Cover L and R using the four Screws lt D gt en No5 to No8 4 Fix the KB Cover using the four Screws lt B gt No9 to No12 Note Tighten the Screws in the numbered order No1 to No12 Screws B DRQT26 D4FZL Screws C DFHE5054XA Screws D DFHE5054XA 7 37 7 2 19 Setting the HDD 1 Set the HDD FPC to HDD Attach the Heater to HDD Attach the Heater Sheet to the Heater Attach the two Sheets to HDD Attach the six HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper Ass y 6 Attach the six HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper 55 7 Set the HDD Damper Ass y to HDD Attach the Side Cushion to the HDD L Case Ass y 9 Set the HDD U Case Ass y and the HDD L Case Ass y and set the two Tabs of the HDD L Case Ass y 10 Fix the HDD Case Assy and the HDD L Case Ass y using the four Screws lt A gt Q R O N Screws lt gt DFHE5025XA Attaching the Sheet View C View E Sheet HDD FPC Heater Heater Sheet View E Do not put the Cables between Heater the Heater and the HDD Cables 1 View A View D lt Sheet A A 1 View B View D HDD U Case Ass y HDD FPC HDD Terminal 24 Plate Upper
33. ORDER NO CPD0604068C1 Service Manual Notebook Computer 29 TOUGHBOOK This is the Service Manual for the following areas M for U S A and Canada Model No CF 29XXXXXXM WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death 9 2006 Matsushita Electric Industrial Co Ltd All rights reserved anasonic Unauthorized copying and distribution is a violation of law WARNING For U K This apparatus must be earthed for your safety To ensure safe operation the three pin plug must be inserted only into a standard three pin power point which is effectively earthed through the normal household wiring Extension cords used with the equipment must be three core and be correctly wired to provide connec tion to earth Wrongly wired extension cords are a major cause of fatalities The fact that the equipment operates satisfactorily does not imply that the power point is earthed and that the installation is completely safe For your
34. RKF2000X RESISTOR 1 16W 2000 R 43 RESISTOR 1 16W 560 RESISTOR 1 16W 100 ERJ3GEYOROOV RESISTOR 1 16W 00 i R 24 ERJ2RHD102X RESISTOR 1 16W 1 R 220 R 542 ERJ2RKF2001X ERJ2GEJ562X RESISTOR 1 16W 5 6 ERJ2GEJ750X 1 R 33 ERJ2RKF2210X RESISTOR 1 16W 2210 2 c R 34 ERJ2RKF1000X RESISTOR 1 16W 1000 3 R 40 R 42 ERJ2RKF24R9X RESISTOR 1 16W 24 90 R 41 2 RESISTOR 1 16W 00 45 R 135 R 161 R 166 R 168 R 179 R 180 R 232 R 244 R 272 R 274 R 287 R 290 R 333 R 334 R 347 R 349 R 361 R 399 R 406 R 418 R 426 R 444 R 449 R 455 R 456 R 463 R 492 R 496 R 498 R 499 R 501 R 506 R 513 R 525 R 594 R 653 R 655 R 713 R 714 R 715 R 716 R 717 R 718 R 726 ERJ2RKF80R6X RESISTOR 1 16W 80 69 R 47 R 48 ERJ2GEJ103X RESISTOR 1 16W 10 R 52 R 62 R 114 R 115 R 124 R 130 R 131 R 152 R 157 R 159 R 162 R 177 R 182 R 209 R 225 R 228 R 243 R 270 R 273 R 277 R 278 R 286 R 298 R 299 R 301 R 302 R 304 R 308 R 315 R 316 R 319 R 332 R 337 R 343 R 345 R 356 R 358 R 359 R 376 R 377 R 379 R 383 R 384 R 385 R 408 R 410 R 423 R 431 R 453 R 454 R 458 R 459 R 461 R 462 R 471 R 473 R 474 R 476 R 477 R 479 R 484 R 487 R 507 R 516 R 521 R 526 R 540 R 545 R 546 R 567 R 573 R 612 613 R 634 R 635 R 49 R 50 R 231 R 261 R 262 R 265 ERJ2GEJ222X RESISTOR 1 16W 2 2 R 266 R 371
35. S L4 L5 L7 L8 G1C91NM00001 INDUCTOR houcoooools INDUCTOR L 13 DDB5Z031J L INDUCTOR L 17 DDB5Z021C Y INDUCTOR L 26 J0JCC0000078 INDUCTOR 3 L 27 L 28 ETQP4LR56WFC INDUCTOR L 33 G1C4R7MA0022 INDUCTOR L 35 L 36 L 38 NA l Ludo swAaoool NDUCTOR 1 D4FB1R100009 UNR9214J0L TRANSISTOR Q2 Q6 Q9 Q 10 Q 11 Q 14 Q 18 Q 20 Q 39 Q 105 Q 106 Q 108 Q 114 Q 121 Q 131 Q 132 Q 133 Q 134 Q 141 DETA144EETL TRANSISTOR B1DDED000004 TRANSISTOR B1MBEDA00017 TRANSISTOR UNR9213J0L TRANSISTOR Q 23 Q 53 Q 54 Q 70 Q 81 Q 82 Q 95 Q 96 Q 101 Q 102 Q 107 Q 109 Q 123 N Q 124 Q 125 Q 126 Q 127 Q 128 Q 139 B1DHDC000028 TRANSISTOR B1CFGD000004 TRANSISTOR XP0421300L TRANSISTOR XP0411300L TRANSISTOR UNR9111J0L TRANSISTOR 28B0766ARL TRANSISTOR Q 60 B1DBGD000006 TRANSISTOR Q 79 Q 80 Q 64 B1CFGD000003 TRANSISTOR B1MBEDA00018 TRANSISTOR Q 87 B1GKCFJN0004 TRANSISTOR 2 Q 88 Q 104 XP0421400L TRANSISTOR Q 110 B1DHFD000015 TRANSISTOR Q 112 B1CFGD000016 TRANSISTOR Q 113 B1MBEDA00008 TRANSISTOR Q 115 B1DHDD000031 TRANSISTOR R 1 ERJ2GEJ681X RESISTOR 1 16W 6800 lt ____ R 2 ERJ2RKF27R4X RESISTOR 1 16W 27 40 R 15 R 16 ERJ2RKF54R9X RESISTOR 1 16W 54 90 ERJ2RKF39R2X RESISTOR 1 16W 39 20 ERJ2GEJ151X RESISTOR 1 16W 150Q ERJ2
36. T MDC MODEM MODEM PORT ANTENNA PPR KEYBOARD PCB MIC HEADPHON USB PORT DC IN CN950 FRONT SIDE KBD PCB CN952 REVERSE SIDE ANTENNA PCB MAIN BUTTERY HDD PCMCIA SPEAKER EXT ANT PCB I RTC BATTERY TOUCH PAD LED PCB sa 7 Disassembly Reassembly Note Power off the computer Do not shut down to the Suspend or hibernation mode Do not add peripherals while the computer is in the Suspend or hibernation mode abnormal operation may result 7 1 7 1 1 Preparation Before disassembling be sure to make the following prepara tions Shut down Windows and turn off the power Disconnect the AC adaptor Remove the optional DIMM memory card and PCMCIA card if they are connected Remove other devices if they are connected Attention Please execute writing BIOS ID when you exchange the Main Board You cannot reuse the Conductive Clothes and the heat dissi pating parts such as Sheet and Rubber Use new parts 7 1 2 Disassembly Instructions Removing the Battery Pack HDD Pack and FDD Pac FDD Pack Battery Pack F
37. ain PCB Connector CN54 reverse side Connector CN4 reverse side Connector CN1 reverse side PCMCIA Unit d to Connector EXT Antenna CN1 to Connector to Connector to Connector CN4 RTC Battery to Connector CN950 io Connector to Connector NS CN54 to Connector CN10 to Connector Main PCB CN1 Figure 10 Remove the two Screws lt S gt Remove the two Screws lt T 1 gt Remove the two Screws lt U gt Remove the four Screws lt V gt Remove the Screw lt W gt Remove the two Screws lt X gt Disconnect the six Cables from six Connectors Main PCB CN1 CN6 CN9 CN10 CN51 CN54 EXT Antenna CN1 Remove the EXT Antenna Remove the Main PCB Disconnect the Cable from Connector 4 Remove the RTC Battery Remove the four Screws lt T 2 gt and remove the PCMCIA Unit NOO Q N 8 9 10 11 12 Screws lt S gt DFHM5054XA 7 1 13 Removing the TP PCB Screws lt T 1 gt DFHE5025XA Screws lt T 2 gt DFHE5025XA lt c gt Screws lt U gt DRQT2 G6FKL 7 lt gt Screw lt gt DRHM5104ZA Screw lt W gt DFHE5025ZA Screw lt gt DRHM5117ZA Connector CN800 7 1 12 Remove the HDD Main FPC Connector CN803 CN Spacer NI TP PBC Batt HDD CN801 CN800 to Connector CN803 Figure 11 1 Disconnect the three cables from three Connectors CN800 CN801 CN803 2 Remove the two Screws lt c gt a
38. are 0 so set 29 TEST1 tests other than the necessary ones to 1 Press O twice to return the menu screen 6 save the selected list press ALT and F at the file menu E Starting the test Press ALT and R Press R This will start the test End of test 5 4 5 5 Error Messages and Troubleshooting The table below explains the parts that may be faulty or damaged should an error message occur while performing the various test items of the self diagnostics program classification CPU CONTROL 6 Control ICs on the main board etc P REGISTERTEST ______ Interrupt controller RTC CMOS RAM TEST 5 pana 5 54 l Interrupt timer CH1 IO Input output COMMUNICATION AUX 21 Auxiliary functions VIDEO A M IC TC ar NININININININ Oo Po C A d G HE ON OFF PAGE REG TEST REGISTER TEST CMOS RAM TEST Bus REG A RAM TEST DISK UNIQUE 8 Individual functions 5 4 6 Wiring Connection Diagram SERIAL PORT PARALLEL PORT EXTERNAL DISPLAY PORT CN704 CN703 CN702 IO PCB CN700 PORT REPLICATOR INVERTER PCB MAINP PCB BACK LIGH
39. at changes data stored in CMOS The BIOS installed Default SETUP Values If you do not want these values enter Setup and enter your own values If the error persists check the system battery or contact Panasonic Technical Support 0260 System timer error The timer test failed Requires repair of system board 0270 Real time clock error Real time clock fails BIOS test May require board repair 0280 Previous boot incomplete Default configuration used Previous POST did not complete successfully POST loads default values and offers to run Setup If failure was caused by incorrect values and they are not corrected the next boot will likely fail On systems with control of wait states improper Setup settings can also terminate POST and cause this error on the next boot Run Setup and verify that the wait state configuration is correct This error is cleared the next time the system is booted 0281 Memory Size found by POST differed from EISA CMOS Memory size found by POST differed from EISA CMOS 02D0 System cache error Cache disabled Contact Panasonic Technical Support 02F0 CPU ID CPU socket number for Multi Processor error 02F4 EISA CMOS not writable ServerBIOS2 test error Cannot write to EISA CMOS 02F5 DMA Test Failed ServerBIOS2 test error Cannot write to extended Direct Memory Access registers 02F6 Software NMI Failed ServerBIOS2 test error Cannot generate software NMI Non Maskable Interrupt 02F7 Fail Safe T
40. e Handle and Power SW 1 Set the Power SW 2 Set the Handle es 3 Fix the Handle Base Land R using the two Screws lt g gt Handle Base L Screws lt g gt DRSB4 8FKL 9 Power lt g gt sw Handle Handle Base R 7 2 7 Setting the Palm Top Cover Sheet Palm Top Cover Touch Pad Adhesion Seat Touch Pad Touch Pad SW Knob LED PCB and SW LED PCB Set the SW LED PCB Attach the Power LED Packing Sheet to the LED Spacer Sheet N Palm Top Cover Sheet 3 Attach the LEDX6 Spacer Sheet on the SW LED PCB 4 Fix the SW LED PCB using the Screw lt f gt 5 Attach the PW LED Sheet ss 6 Pass the Cable of LED PCB through the hole 1 on the Lb lt gt Top Cabinet then set the LED PCB cas No3 7 Attach the LED Spacer Sheet on the LED PCB Not 16 8 Set the Touch Pad SW Knob In Touch Pad SW Knob Palm Top Cover 9 Attach the TP Bottom Tape to the Touch Pad 10 Pass the Cables of the Touch Pad through the hole 2 the Top Cabinet set the Touch Pad gt LED Spacer 11 Attach the Touch Pad Adhesion Seat deos LED 12 Fix the Palm Top Cover using the five Screws lt e gt No1 to Touch Pad lt Pad Packing Sheet No5 SW Knob e SW LED PCB 13 Attach the Palm Top Cover Sheet lt gt Sheet NOS Cable Note LED Bottom Tighten the Screws the numbered order 1 to No5 Cable gt Tape PowerSW Tape CPU FCC CN PCB Cushion Screws lt e gt
41. e MIC LCD Conductive Sheet View B LCD Cable LCD Cable MIC Frame LCD Conductive Antenna Cables Sheet 7 35 7 2 17 Setting the KB Cable Cover Keyboard and PCMCIA Protector 1 Fix the PCMCIA Protector using the five Screws lt G gt No1 to No6 NS 2 Connect the two Cables of the Keyboard to the two Con ha dk nectors CN932 CN933 on the KBD PCB z 7 a 7 3 Set the Keyboard No9 4 Fix the KB Cable Cover using the five Screws lt F gt 7 to 11 Note KB Cable Cover Tighten the Screws in the numbered order 1 to 11 lt G gt No1 PCMCIA Screws lt F gt DRHM0002ZA to Connector lt G gt Protector Screws lt G gt DRQT2 I35FKL BR lt G gt No3 to Connector CN932 Connector CN933 Connector CN932 Arranging the Keyboard 1 Attach the KB Spacer Sheet and the two Gaskets to the Keyboard Keyboard KB Spacer Sheet ex Gasket Gasket View A 4 4 View B CD am am am am am View A KB Spacer Gasket Sheet 7 36 7 2 18 Setting the KB Cover Hinge Cover L Hinge Cover R and Keyboard 1 Insert the front hooks of the Keyboard to the Top Cabinet lt B gt in order and set the Keyboard No9 2 Fix the
42. eet Batt HDD FPC the two Screws lt a gt and the two Screws lt b gt i CNS 2 Fix the CN Spacer to the Batt HDD CN Angle using the AES lt 2 gt 3 Fix the Batt HDD CN Angle using the Screw lt Y gt x lt b gt Insulation Sheet S Screw Y DFHE5092ZA HDD Main Screw lt 2 gt DFHE5025ZA FPC Screws lt a gt DRHM5104ZA Screws b DFHE5025XA HDD Connector Battery Connector S 3 lt gt MINI PCI Y Spacer Battery Angle Sheet Batt HDD CN Angle View A CN Angle wa the Batt HDD CN Angle lt Press sliding to the left so that the HDD Main FPC does not amp attach to the Rib of the Top H Cabinet Rib Arranging the HDD Main FPC HDD Main FPC HD FPC Tape White line nd White line 141mm j HDD Main FPC Component side Foil side Attention when bending the FPC 1 Inside of bending should be from R0 5mm to R1mm 2 Do not mistake the direction of bending No good 0 5 1 0 7 24 7 2 11 1 2 NO Note Connect the Cable the Connector CN4 on the Main PCB and Attach the RTC Battery Fix the PCMCIA to the Main PCB using the Screws lt T 2 gt 1 to No4 Connect the six Cables to the six Connectors Main PCB CN6 CN9 CN10 CN51 CN54 EXT Antenna PCB CN1 Fix the Main PCB using the three Screws lt V gt No5 to 7 Fix the Main PCB
43. eplace main board Check fuse at power source check Failure in starting Refer to POST error code table Result of Replace main board Heavy trouble e g Set cannot be turned ON Set fails to start No display on Return set up utility setpoint to the state of delivery from factory screen etc Set up utility starting Replace main board Check HDD cable connection and continuity Replace if defective Replace HDD amp Reinstall Replace main board HDD access Not displayed properly on screen Main board Replace main board check Some or all keys cannot be input Make sure of contact of K B connector in use Each kind of Replace keyboard or main board trouble in operation Check if there are any flaws on DVD or CD media Since flaws may appear on specific media DVD or CD media can be defective Trouble symptoms on some of DVD or CD DVD CD CALL not practicable Clean DVD ROM drive with an applicator Replace DVD drive Replace main board Starts but operates unstably Reinstall HDD Replace main board END 1 2 2 Power On Self Test Boot Check Outline of POST The set has a boot check function called POST Power On Self Test in it The condition of the main body i
44. et LCD Lamp Sheet Attaching the LCD Back Holder LCD Back Damper Ass y and Inverter Damper 1 Attach the LCD Back Holder to the LCD Unit 2 Attach the two LCD Back Damper 55 to the LCD Unit and LCD Back Holder 3 Attach the two Inverter Damper to the LCD Unit 0 0 5mm INIA ff LCD Unit Inverter Damper View B 0 0 5 LCD Plate R LCD Back Holder H LCD Drop um lt n gt 0 0 5 Inverter Damper Holder R LCD Back Damper Ass y LCD Back Damper Ass y 7 14 LCD Drop Holder L Attaching the Inverter PCB and TS PCB 1 Attach the Inverter PCB to the LCD Back Holder of the LCD Unit and connect the two Cables to the two Connectors on the Inverter PCB 2 Attach the TS PCB to the LCD Back Holder of the LCD Unit and connect the two Cables to the two Connectors on TS PCB Inverter LCD Inverter Cable is up on LCD Conductive Sheet PCB Case Spacer L lt
45. fective parts SELF DIAGNOSIS TEST INSPECTION After repair conduct a self diagnosis test and make sure that the TEST FAILED repaired set operates properly TEST OK END OF REPAIR WORK 1 1 1 2 Troubleshooting Please take note of the following two points with regard to troubleshooting 1 Know how of diagnosis upon occurrence of heavy troubles e g Set cannot be turned ON Set fails to start No display on screen etc 2 Explanation of each trouble mainly symptom of trouble in operation Flow Chart 1 Peripheral apparatus connected with the set should all be removed before operation check START 2 Make sure that cables boards etc are not coming off and recheck the contact condition Set cannot be supplied with current Power lamp fails to light up Pay attention to the following points when in pursuit of the cause of a troubleshooting Adaptor Battery Replace AC Adaptor Battery Output voltage Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Power lamp check Dark display on screen Screen fails to display Replace inverter board Check inverter cable continuity Replace if defective Inverter board LCD back Replace LCD back light light lighting Replace LCD unit BIOS operation R
46. he LCD Unit in order and connect the two Cables to the two Connectors on the TS TS PCB yo TET HE LCD Unit Attaching the Touch Screen Panel 1 Attach the Touch Screen Panel to the LCD Front Cabinet using the TS Tape Note Use extreme caution when handling the Touch Screen Panel to avoid damage fingerprints etc View A View A M TS FPC Spacer Touch Screen Panel TS FPC Spacer TS Tape View B View B S SN 551 0 SAD Ser LID Magnet 0 1mm LCD Front Panel 7 11 Arranging the Inverter 1 Attach the LCD Inverter Case Spacer L to the Inverter PCB 2 Attach the Inverter Case L U to the Inverter Case L Inverter Case U LCD Inverter Case Spacer L Inverter PCB View A 1 2mm Spacer L Do not pressure to trance circuit Inverter Case L 3 Attach the LCD Inverter Case Tape and the Inverter Shield to the Inverter Case View B1 i View B1 LCD Inverter Case Tape 2 View 2 Inverter Shield Connector Inverter Shield 0 1mm Inverter Case 4 Attach the Inverter Shield Tape to the Inverter Case Inverter Case 1 Inverter Shield Tape View C View C 0 2mm 7 12 Arranging the LCD Back Holder 1 Attach the two LCD Cable Tapes to the LCD Back Holder LCD Back Holde
47. he parallel plug is described below Connect pins 2 5 6 8 11 13 15 18 19 20 21 22 23 to Shield GND PS 2 mouse plug pin3 Connect pins 3 4 7 9 10 12 to VC5 PS 2 mouse plug pin4 with 4 7KW each CAUTION The plug described above must be used for servicing purpose only Do not use it for other than the above purpose and ensure that it remains confidential Using the plug enables the user to skip the previous password and disable the password 4 1 5 Self Diagnosis Test 1 Floppy disk is included for the self diagnostic tests that should be performed before using this product 2 Connect External Floppy Disk Drive FDD to USB port for diagnosis test Important notice System password This product has a password function If this function is turned on the self diagnostics tests will not work You will need ask the user for the password before performing the self diagnostics 5 1 Outline of Self Diagnostic Tests Insert the diagnostics floppy disk Return the setup contents to default Choose test from the menu screen to start the test Caution After completing repairs be sure to carry out the Automatic test and Peripheraltest Starting up the setup utility Turn on the power When Panasonic Press F2 to enter setup appears on the screen press F2 Press to select Exit Press to select Get default value 5 Press Enter Choose Yes for Load default Configuration now Select
48. igure 1 7 1 1 Open the Battery Cover 2 Remove the Battery Pack 3 Open the HDD Cover 4 Remove the HDD Pack 5 Open the FDD Cover 6 Remove the FDD Pack Use the MP Eject Lever 7 1 3 Removing the HDD HDD U Case Ass y HDD FPC a T lt A gt gt k Heater Sheet gt Sheet gt Sheet HDD Damper 1 Remove the four Screws lt A gt 2 Release the two Tabs and remove the HDD U Case Ass y and the HDD L Case Ass y 3 Remove the HDD Damper Ass y 4 Remove the two Sheets 5 Remove the Heater and the Heater Sheet 6 Remove the HDD FPC Screws lt A gt DFHE5025XA Removing the KB Cover Hinge Cover L Hinge Cover R and Key board lt B gt B KB Cover Figure 3 1 Remove the four Screws lt B gt and remove the KB Cover 2 Remove the four Screws lt C gt and the four Screws lt D gt and remove Hinge Cover L R 3 Remove the Keyboard Screws B DRQT26 D4FZL Screws C DFHE5054XA Screws D DFHE5054XA 7 2 7 1 5 Remove the KB Cable Cover Keyboard and PCMCIA Protector lt gt Cable Cover lt F gt lt F gt PCMCIA Protector to Connector CN933 to Connector CN932 Connector CN933 Connector CN932 Figure 4 1 Remove the five Screws lt F gt and remove the KB Cable Cover 2 Disconnect the two Cables from two Connectors CN932 CN933 3 Remove the six Screws lt G
49. imer NMI Failed ServerBIOS2 test error Fail Safe Timer takes too long device address Conflict Address conflict for specified device Allocation Error for device Run ISA or EISA Configuration Utility to resolve resource conflict for the specified device Failing Bits nnnn The hex number is a map of the bits at the RAM address which failed the memory test Each 1 one in the map indicates a failed bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 Parity error found in the system bus BIOS attempts to locate the address and display it on errors in binary data A parity error indicates that some data has been corrupted Parity Check 2 nnnn Parity error found in the I O bus BIOS attempts to locate the address and display it on the screen If it cannot locate the address it displays Press F1 to resume F2 to Setup Displayed after any recoverable error message Press lt F1 gt to start the boot process or lt F2 gt to enter a Setup and change the settings Write down and follow the information shown on the screen 4 Diagnostic Test 4 1 Equipment 1 Test C
50. ld the battery leak and the fluid get into your eyes do not rub your eyes Immediately flush your eyes with clear water and see a doctor for medical treatment as soon as possible The battery pack may become warm during recharging or normal use This is completely normal Recharging will not commence outside of the allowable temperature range 0 C to 50 C 32 F to 122 F1 C Reference Battery Power Once the allowable range re quirement is satisfied charging begins automatically Note that the recharging time varies based on the usage conditions Recharging takes longer than usual when the temperature is 10 C 50 F or less If the temperature is low the operating time is shortened Only use the computer within the allowable temperature range The battery pack is a consumable item If the amount of time the computer can be run off a particular battery pack becomes dramatically shorter and repeated rechargings do not restore its performance the battery pack should be replaced with a new one When transporting spare batteries inside a package brief case etc it is recommended that it be placed in a plastic bag so that its contacts are protected Always power off the computer when it is not in use Leaving the computer on when the AC adaptor is not connected will exhaust the remaining battery capacity CONTENTS 1 Diagnosis Procedure emen 1 1 2 Power On Self Test Boot Check memes 2 4 3 List of Erro
51. m Hersteller empfohlenen hnlichen Typ Entsorgung gebrauchter Batterien nach Angaben des Herstellers PILE AU LITHIUM A ATTENTION IL Y A DANGER D EXPLOSION S IL Y A REMPLACEMENT INCORRECT DE LA PILE REMPLACER UNIQUEMENT AVEC UNE PILE DU MEME TYPE OU D UN TYPE RECOMMAND PAR LE CONSTRUCTEUR METTRE AU R BUT LES PILES USAG ES CONFORM MENT AUX INSTRUCTIONS DU FABRICANT For U S A CANADA A lithium ion battery that is recyclable powers the product you have purchased Please call 1 800 8 BATTERY for information on how to recycle this battery L appareil que vous vous tes procur est aliment par une batterie au lithium ion Pour des renseignements sur le recyclage de la batterie veuillez composer le 1 800 8 BATTERY Precautions Battery Pack Care should be exercised with regard to the following Ifthe battery pack will not be used for a long period of time order to avoid the possibility of overheating fire or dam age Avoid Heat Do not throw the battery pack into a fire or expose it to excessive heat Keep Articles Away Do not place the battery pack together with ar ticles such as necklaces or hairpins when carry ing or storing Do Not Disassemble Do not insert sharp objects into the battery pack expose it to bumps or shocks deform disas semble or modify it Do Not Short Do not short the positive and negative contacts Avoid Extreme Heat Cold and Direct Sun light
52. mQ D1BDR0220001 RESISTOR 1 8W 0 0220 ERJ2GEJ153X RESISTOR 1 16W 15 R 523 ERJ2RHD472X RESISTOR 1 16W 4 7 R 524 ERJ2RHD153X RESISTOR 1 16W 15KQ D1BDR0330001 RESISTOR 1 8W 0 0330 R 543 ERJ2RHD203X RESISTOR 1 16W 20 2 sa ABE R 544 ERJ2RHD243X RESISTOR 1 16W 24 2 557 ERJ2RKF5601X RESISTOR 1 16W 5 6 2 Goo ee 2 fala 1 1 559 ERJ2RKF1302X RESISTOR 1 16W 13 R 560 D1BDR0470002 RESISTOR 1 8W 0 047 R 621 R 570 ERJ2RHD622X RESISTOR 1 16W 6 2 R 574 ERJ2RHD132X RESISTOR 1 16W 1 3KQ 1 1 1 R 604 ERJ6GEYJ222V RESISTOR 1 10W 2 2 2 R 605 R 607 ERJ3GEYJ562V RESISTOR 1 16W 5 6 R 608 D1BDR4700001 RESISTOR 1 8W 0 470 R 630 ERJ2RHD302X RESISTOR 1 16W R 631 ERJ2GEJ564X RESISTOR 1 16W 560 R 642 ERJ2RHD333X RESISTOR 1 16W 2 R 643 R 644 ERJ2RHD473X RESISTOR 1 16W 47 2 R 645 D1HG2208A001 RESISTOR ARRAY D1HA56080001 RESISTOR ARRAY DFHD05H009ZA SPACER DFHD05H008ZA SPACER G5BYC0000010 TRANCE H0J143500040 OSCILLATOR 14 318MHz H0J327200115 OSCILLATOR 32 768KHz H0J250500025 OSCILLATOR 25MHz 2 2 2 1 1 1 H2D800400015 OSCILLATOR 8MHz 1 C 701 F1G1H101A451 CAPACITOR 50V 100pF 8 C 702 C 703 C 704 C 705 C 706 C 708 C 710 F1G1H221A450 CAPACITOR 50V 220pF C 728 F1G1H330A451 CAPACITOR 50V 33pF C 729 C 731 DDB5Z021G Y INDUCTOR DDB5Z0
53. nd remove the TP PCB Screws lt c gt DRHM0002ZA 7 1 14 Removing the IO PCB 1 Remove the Screws lt Y gt and remove the Batt HDD CN Angle 2 Remove the Screw lt Z gt the two Screws lt a gt and the two Screws lt b gt 3 Remove the HDD Main FPC Screw Y DFHE5092ZA Screw lt 2 gt DFHE5025ZA Screws lt a gt DRHM5104ZA Screws b DFHE5025XA Figure 12 1 Remove the six Screws lt d gt and remove the IO PCB Screws d DFHE5058ZB 7 6 7 1 15 Removing the Palm Top Cover Sheet Palm Top Cover Touch Pad Adhesion Seat Touch Pad Touch Pad SW Knob LED PCB and SW LED PCB Palm Top Cover Sheet lt gt Palm Top Cover lt Touch Pad Adhesion Seat PW LED Sheet Touch Pad A lt f gt PW LED PCB A lt gt Touch Pad SW Knob SW LED PCB LED PCB Touch Pad SW Knob In Figure 14 Remove the Palm Top Cover Sheet Remove the five Screws lt e gt and remove Palm Top Cover Remove the Touch Pad Adhesion Seat Remove the Touch Pad Remove the Touch Pad SW Knob and Touch Pad SW Knob In Remove the LED PCB Remove the PW LED Sheet Remove the Screw lt f gt and remove the SW LCD PCB N w N Screws e DRHMO002ZA Screw lt gt DRHMO0002ZA 7 7 7 1 16 Removing the Handle and Power SW A g gt Power lt g gt SW Handle Base R Figure 15 1 Remove the two Screws lt g gt
54. ollowing items and press Enter 1 DIAG on FD 2 LAN test 3 Modem Test 4 Wireless LAN test Wireless LAN Model only 5 CD test Q Quit menu screen 2 LAN Test This test checks for internal LAN device Choose LAN test and press Enter 3 Modem Test 4 Wireless LAN Test 5 CD Test 5 4 Test Selection Starting up the input menu 1 From the menu screen shown below choose Quit and press Enter 1 DIAG on FD 2 LAN test 3 Modem test 4 Wireless LAN test Wireless LAN Model only 5 CD testQ Quit menu screen 2 When A DIAG appears input JDG 295 and press Enter 3 The input screen shown below will appear To choose menu items hold down ALT and press the selection key Example ALT F brings up the File menu Input screen Order of test flow selection Input screen startup 1 Reading the test conditions settings file Press ALT and F If the test condition settings Press L file is not read this means 8 Press ALT and the test program is not running correctly Press Enter 2 setting the test items Press ALT S Saving selected test items Press 5 If you change the file name when Choose the test item and press Enter saving the file in step you can Choose the test whose settings are create test condition settings for to be changed press A for Additional custom test items and R for Erase Example All initial VAlues
55. omputer 1 1 unit 2 Adapter eee ee eee eee eee eee eee rere eee ree eee ee eee rere rere eer eee rere rere eee ee eter er ere rere rere eter ee 1 pc 3 External Printer HH 1 unit 4 Loopback Plug Parallel Port Test P N DFWV95C0081 nnnm 1 pc 5 Loopback Plug Serial Port Test for RS232C P N DFWV95C0067 1 pc 6 Floppy Disk containg file DIAG 1 pc 4 2 Preparation 1 Connectthe AC Adapter and External Printer to the computer 2 The System Setup should be set to the factory setting values by executing the SETUP UTILITY which can be invoked by F2 key at the POST If not the messages and items of the diagnostic test may not be displayed properly on the LCD 3 The serial port must be enabled in the SETUP UTILITY in order to execute the 1st SERIAL PORT test 4 Connect the serial loopback plug 5 In order to test the parallel port with Loopback Plug disconnect the printer cable and connect the parallel loopback plug with Power OFF 4 3 NOTICE When Enter password is displayed use Password Skipping Plug in order to skip the user password 1 Connect the parallel plug to the parallel port 2 Connect the PS 2 mouse plug to the mouse port 3 Power on the computer The wiring of t
56. or Sheet Main PCB fi 4 _View D CD Edge Sheet Heat Dissipation Rubber View B 4 View B Wireless Module View A MINI PCI Protect Heat Dissipation rotector MINI PCI Sheet View E Rubber Protector Sheet View C View D View E Safety Working MINI PCI Safety Working Spacer U2 NE MINI PCI 0 1mm D D SpacerU2 i Heat Dissipation Rubber CD Edge Sheet 7 31 Attaching the Memory Heat Plate Memory Heat Plate 0 1mm 7 2 14 Setting the Speaker 1 the Eject BOUSUI Plate using the Screw lt P gt Fix the MP Eject Lever using the four Screws lt O gt Fix the Heat Pipe Unit Bottom using the two Screws lt N gt Fix the three Speaker Angles to the Speaker using the N Eject Slide Ass y to the Bottom Cover three Adhesive Tapes Attach the Speaker Spacer to the Speaker Attach the CPU Heatsink Rubber and the LAN Heat Plate Spacer to the LAN Heat Plate Fix the Speaker and the LAN Heat Plate using the four Screws lt M gt Attach the Radiation Rubber Coil Cooling Sheet and the LCD Lamp Sheet to the LAN Heat Plate Screws lt M gt DXQT26 D4NLT Screws lt N gt DXYN J6FNL Screws lt O gt DXYN26 F5NLT Screw lt P gt DXQT26 D4NLT 7 32 LCD Lamp du s Coil Cooling Sheet lt gt Heat uni 9 Bottom
57. ou cannot reuse the Conductive Clothes and the heat dissipating parts such as Sheet and Rubber Use new parts 7 2 2 Ass y 2 Fix the Antenna PCB Cover L and R using the four Screws lt i gt Screws lt m gt DRSB26 8KL Arranging the Antenna L and R Cables Setting the Antenna PCB L and R 1 Set the Antenna PCB L and R to the LCD Rear Cabinet Cover L lt gt s 3 View A Waterproof Cushion Cable Clamper View E Antenna Cable L A View Z R Cushion 07 Cable View A e Waterproof Cushion LCD Rear Cabinet View Cable Clamper View D LCD Rear Cabinet LCD Rear Cabinet Ass y m Antenna PCB m Antenna Cable R 7 10 Antenna PCB R Antenna PCB Cover R View lt No good gt LCD Rear Cabinet Do not press too much the Ant Waterproof Cable Pass the Antenna Cable through this space Pass the Antenna Cable through this space Antenna Cable L 7 2 3 Setting the Inverter PCB TS PCB and LCD Unit 1 Set the LCD Unit to the LCD Front Cabinet in order 2 Attach the Inverter PCB to the LCD Unit and connect the View A two Cables to the two Connectors the Inverter PCB 3 Attach the TS PCB to t
58. r s LCD Cable Tape o 1mm Bend 90 Attaching the LCD Damper Front LCD Side Damper UN R13 and TS Spacer L13 S13 1 Attach the LCD Damper Front to the upper part of the LCD Unit 2 Attach the LCD Side Damper UN to the left side of the LCD Unit 3 Attach the LCD Side Damper R13 to the right side of the LCD Unit 4 Attach the TS Spacer L13 and the two TS Spacer 513 to the all sides of the LCD Unit LCD Damper Front 0 0 5mm u 0 0 5mm p 5 0 0 5mm 0 1mm RER P S 0 0 5mm _ T7 j T 0 1mm 1 0 1mm 0 0 5mm je TS Spacer L13 71 0 0 5mm LCD Side Damper UN LCD Side Damper R13 Spacer S13 TS Spacer S13 TS Spacer L13 0 0 5mm ah 0 0 5mm 0 0 5 LCD Unit 7 13 Attaching the LCD Thermal Plate LCD Hold Plate L and LCD Hold Plate R 1 Attach the LCD Thermal Plate to the LCD Unit 2 Fix the LCD Plate L and LCD Hold Plate R to sides of the LCD Unit using the two Screws lt n gt Screws lt n gt DXYN2 C3FNL LCD Unit LCD Metal H Damper 0 1mm gt je 1 LCD Thermal Plate LCD Metal Damper LCD Hold Plate L LCD Metal Damper I 0 1mm LCD Metal Damper ii 0 1mm LCD Lamp She
59. r Codes mm em 3 1 4 Diagnostic Test emen 4 1 5 Self Diagnosis Test ieaeeananenenenenensenentanieas 5 1 6 Wiring Connection Diagram 6 1 Disassembly Reassembly 7 1 8 Exploded View 8 1 9 Replacement Parts List RP ra CENE NU CA EN PNE RA EN EN a 9 1 1 Diagnosis Procedure 1 1 Basic Procedure The basic procedures for diagnosis disassembly and test of defective parts of a set to be repaired are summarized below For details refer to relevant pages in the Service Manual Flow Chart OCCURRENCE OF TROUBLE Power sw is set to ON Power On Self Test POST NORMAL FINISH POST ERROR OCCURRENCE Automatic diagnosis takes place when the power switch is set to ON SELF DIAGNOSIS TEST IF REQUIRED FECTIVE PARTS Conduct self diagnosis test when I I SORTING it is necessary for conduct trouble diagnosis TROUBLESHOOTING Defective parts are sorted by referring to symptoms DISASSEMBLY PROCEDURE REPAIR WORK Replace de
60. ry When using your telephone equipment basic safely pre Lithium Battery cautions should always hc followed to reduce the risk of fire electric shock and injury to persons including the fol lowing This computer contains a lithium battery to enable the date time and other data to be stored The battery should only be exchanged by authorized service personnel 1 Do not use this product near water for example ncar a Warning A risk of explosion from incorrect installation or mis bath tub wash bowl kitchen sink or laundry tub wet application may possibly occur basement or ncar a swimming pool 2 Avoid using a telephone other than a cordless type dur ing an electrical storm There may be a remote risk of electric shock from lightning 3 Do not use the telephone to report a gas in the vicin ity of the Icak 4 Use only the power cord and batteries indicated in this manual Do not dispose of batteries in a fire They may explode Check with local codes for possible special dis posal instructions SAVE THESE INSTRUCTIONS LITHIUM BATTERY A CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the equipment manufacture Discard used batteries according to the manufacturer s instructions LITHIUMBATTERIES Vorsicht Explosionsgefahr bei Austausch der Batterie Ersatz nur durch denselben order einen vo
61. s by selecting command Error display Paging style Select displayed items Error Log Option nun Y gt N NINININININPI I I2T n R WIN O o o qfo n R w N O 5 2 Automatic Test Test execution From the menu screen shown below For Celeron models Select and press Enter for DIAG on FD 1 DIAG on FD 2 LAN test 3 Modem test 4 Wireless LAN test Wireless LAN Model only 5 CD testQ Quit menu screen 5 2 Speaker test VESA test The speaker test involves listening to music and choosing OK or Not okay The VESA test involves looking at the display to see if it is satisfactory then choosing or Not okay Serial loop back test The Automatic test s initial settings are set so that the serial loop back test will be executed Connect the serial loop back jig and then perform the test This test is not executed on default mode Diagnostics result If no errors occur The screen shows the word Pass in large letters If errors occur The test is stopped when an error occurs and the error message is displayed For explanations of error messages see Error Messages and Problem Categories section 5 5 Quitting the test At the screen shown below simultaneously press the ALT and X keys File Select Run Eror Leg tion Wincow Alt Exit Alt F4 Close Menu Input screen 5 3 Peripheral Test Test execution From the menu screen shown below be sure to choose the f
62. s diagnosed by checking beep sound or error code Start Test begins automatically when power switch is set to ON e Normal finish After memory checking a beep sound is issued once and the set is placed into automatic stop Note If no error occurs nothing is displayed No display of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows E E 1 long sound 2 3 4 Length of bar shows length of sound long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec e Table of errors classified by beep sounds Diagnosis Beep signal sound Error message Main board 1 long sound 2 BIOS ROM error 1 2 2 3 BIOS ROM error 1 3 1 1 RAM error 1 3 1 3 Keyboard controller error 1 3 4 1 RAM error 1 3 4 3 RAM error 1 4 1 1 RAM error 2 1 2 3 BIOS ROM error 2 2 3 1 Occurrence of unexpected offering Note beep sound is also issued in case of other trouble 2 1 3 Listof Error Codes lt Only when the port replicator is connected gt The following 15 a list of the messages that BIOS can display Most of them occur during POST Some of them display information about a hardware device e g the amount of memory installed Others may indicate a problem with a device such as the way it has been configured Following the list are explanations of the messages
63. s lt R gt No1 to No3 Note Tighten the Screws in the numbered order 1 to No3 Screws R DFHE5054XA Arranging the Power SW Cable Main PCB PAD SW FFC Cover Power Cable Guard Power Cable Guard 7 2 13 Setting the Wireless Module and SD PCB 1 Attach the Memory Heat Plate to the Main PCB 2 Set the Wireless Module to the Main PCB 3 Attach the MINI PCI Protector Sheet to the Wireless Module CD Edge Sheet 4 Connect the Cable to the Connector CN2 on the EXT MINI PCI Protector MINE RCI Spacer Antenna PCB Sheet lt MINI PCI Spacer U2 5 Attach the CD Edge Sheet and the two MINI PCI Spacers SDPCB 02 zs CN2 6 Fix the SD PCB using the three Screws lt Q gt No1 to No3 isa aa to Connector 7 Connect the Cable to the Connector on the Main PCB Plate POPE 8 Attach the two Heat Dissipation Rubbers to the Main PCB a Wireless Module Note Heat Dissipation Tighten the Screws in the numbered order No1 to No3 Rubbers Screws Q DFHE5025XA E Connector CN2 ECL PLAM U Safety Working Confirm that the Insulation Sheet is attached between the SD PCB and the Main PCB Attach the MINI PCI Protector Sheet the CD Edge Sheet the MINI PCI Spacers U2 and the Heat Dissipation Rubbers View A MINI PCI Spacer U2 MINI PCI Spacer U2 MINI PCI Protect
64. spond with the coloured markings identifying the terminals in your plug proceed as follows The wire which is coloured GREEN and YELLOW must be connected to the terminal in the plug which is marked by the letter E or by the safety earth symbol coloured GREEN or GREEN and YELLOW The wire which is coloured Blue must be connected to the terminal which is marked with the letter N or coloured BLACK The wire which is coloured Brown must be connected to the terminal which is marked with the letter L or coloured RED The mains plug on this equipment must be used to disconnect the mains power Please ensure that a socket outlet is available near the equipment and shall be easily accessible How to replace the fuse Open the fuse compartment with a screw driver and replace the fuse Warnings This equipment is not designed for connection to an IT power system An IT system is a system having no direct connections between live parts and Earth the exposed conducive parts of the electrical installation are earthed An IT system is not permitted where the computer is directly connected to public supply systems the U K Disconnect the mains plug from the supply socket when the computer is not in use This equipment is produced to BS800 1983 LASER SAFETY INFORMATION For U S A Class 1 LASER Product This product is certified to comply with DHHS Rules 21 CFR Subchapter J This product complies with European Standard EN6082
65. ugh this Slot Tying point LAN Cable 7 27 Arranging the Cables and attaching the Sheets the Tape the Space PWB Hold and the Insulation Sheet 1 Connect the five Cables to the five Connectors Main PCB CN6 CN9 CN10 CN51 CN54 2 Attach the three Sheets the Tape the Space PWB Hold MP and the Insulation Sheet Attach the Sheet in condition that the IO FPC is slid to the side of Connect the Connector CN54 View A the Connector CN10 Sheet SN View Wireless Module Holder i Do not put up the Cable on the Wireless Module Holder Cable Pass the Cable through C tor CN10 Tape the right side of the Connector not to put up it Space PWB on the Connector i Hold MP Connector CN51 Insulation Sheet View C Power SW Cable TP PCB CON Spacer 0 1 Space PWB Hold Insulation Sheet 070 5 p Connect the Connector CN9 7 28 Setting the Battery 1 Connect the Cable to the Connector CN4 on the Main PCB 2 Attach the RTC Battery to the Main PCB Connect the Connector CN4 x Main PCB Gasket RTC Battery 7 29 7 2 12 Setting the PAD SW Cover 1 Set the Power Cable Guard 2 Fix the PAD SW FFC Cover using the three Screw
66. using the two Screws lt T 1 gt No8 No9 Fix the Main PCB using the two Screws lt S gt No10 No11 Fix the Main PCB using the Screw lt W gt No12 Fix the Main PCB using the two Screw lt X gt No13 No14 Fix the EXT Antenna PCB using the two Screws lt U gt No15 No16 Tighten the Screws in the numbered order No1 to No16 Screws lt S gt DFHM5054XA Screws lt T 1 gt DFHE5025XA Screws lt T 2 gt DFHE5025XA Screws lt U gt DRQT2 G6FKL Screws lt V gt DRHM5104ZA Screw lt W gt DFHE5025ZA Screw lt X gt DRHM5117ZA 7 25 Setting the Main PCB EXT Antenna PCB PCMCIA Unit Battery EXT Antenna PCB lt 2 gt No1 Connector lt 2 gt CN1 No4 lt S gt Connector CN6 sri reverse side Connector CN51 front side Connector CN9 lt T 2 gt reverse side No3 Main PCB Connector CN54 reverse side Connector CN10 Connector CN4 front side reverse side tor 1 PCMCIA Unit reverse side to Connector EXT Antenna CN1 to Connector CN4 to Connector CN9 to Connector CN6 RTC Battery to Connector CN950 io Connector a 0151 to Connector CN10 to Connector Main PCB CN1 Attaching the SD INS Sheet Coil Cooling Sheet and MINI PCI Spacers MINI Spacers Coil Cooling Sheet
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