screamin` eagle stage 1 kit for efi models - Harley
Contents
1. rinse the element with cold water Shake off excess water and allow the element to air dry Do not dry with compressed air 3 Install air cleaner insert 12 2of3 SERVICE PARTS is07833 Figure 1 STAGE AIR CLEANER Table 1 Service Parts Table Item Description Quantity Part Number 1 Mounting stud element 3 8250 2 Air filter element 29244 08 3 Screw hex socket button head cap 3 869 4 Large flange screw 3 3563 5 O ring 2 113 4 11292 6 Gasket throttle body 29241 08 7 Breather screw 29267 08A 8 Air cleaner cover screw 29327 94 9 Air cleaner cover adapter 29400159 10 Spacer air cleaner cover adapter 29400161 11 Back plate ETC 29000099 12 A C cover insert 61300299 Items mentioned in text but not included in kit A Air cleaner cover B Induction module bracket remove and discard J05717 3 of 32. adapter 9 with air filter element channel and mounting screws Set adapter into place ensuring adapter rib fits fully into element channel J05717 9 Align air cleaner adapter 9 then assemble and tighten the air cleaner cover screw 8 securely 36 60 in Ibs 4 1 8 0 Nm Final Assembly 1 Install main fuse Recalibrate ECM NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b Download the new ECM calibration using the Digital Techni cian at a Harley Davidson dealer MAINTENANCE Air Cleaner Element Maintenance NOTES This is a dry air filter 2 Do not apply oil to the filter element When servicing the air cleaner apply Loctite 243 blue to threads of all fasteners 1 See Figure 1 Remove air cleaner and inspect the filter element 2 every 5000 mi 8000 km or more often under dusty conditions 2 Clean filter element as follows a Remove and wash element by immersing it on edge in a shallow pan containing enough Air Cleaner Degreaser to cover no more than 3 4 the depth of the filter pleats Do not let dirty solution get inside the element Carefully roll the element in the solution around its perimeter until the entire outer surface of the filter pleats has been soaked b Remove filter element from cleaner degreaser and allow five minutes for the cleaner to dissolve the dirt c From the inside out
3. cMOTOR HARLEY DAVIDSON WY J05717 INSTRUCTIONS REV 2015 04 14 SCREAMIN EAGLE STAGE 1 KIT FOR EFI MODELS GENERAL Kit Number 29400129 Models For model fitment information see P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Proper installation of this kit requires the use of Digital Techni cian at a Harley Davidson dealer This kit requires the separate purchase of Air Cleaner Degreaser 99883 88T which is available from a Harley Davidson dealer This kit requires the separate purchase of Loctite 243 Medium Strength Threadlocker and Sealant Blue Part Number 99642 97 WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 1 and Table 1 NOTES This Stage 1 kit is intended for High Performance applications only This engine related performance part is legal for sale or use in California on pollution con
4. nt 2 to air cleaner mounting studs 1 using screws 4 Tighten screws to 55 60 in Ibs 6 2 6 8 Nm 2 Carefully remove and discard the original air cleaner cover insert from air cleaner 12 Remove any residual adhesive on the cover with mineral spirits 3 To verify surface cleanliness clean the insert area with a mixture of 50 to 70 isopropyl alcohol and 30 to 50 distilled water Allow to dry thoroughly NOTE The air cleaner cover insert in this kit utilizes 3M Dual Lock Reclosable tape which can be separated and pressed back together for service access to the air cleaner cover screw 4 Peel liner from adhesive backing of air cleaner cover insert 12 Position insert over air cleaner cover A without touching adhesive on cover surface Line up insert with recess in air cleaner cover 5 Press air cleaner cover insert firmly against the cover all around and hold pressure for 30 seconds After releasing pressure avoid direct contact with the insert for about 20 minutes NOTES Allow at least 24 hours after applying the insert before exposing the area to vigorous washing strong water spray or extreme weather The adhesive bond will increase to maximum strength after about 72 hours at normal room temperatures 6 Insert adapter spacer 10 into air cleaner adapter 9 7 Carefully pry air cleaner insert 12 off of the air cleaner cover to access the air cleaner cover mounting screw hole 8 Align air cleaner
5. rew holes and position the gasket carefully before firmly pressing the gasket into place 2 Install two O rings 5 from kit in grooves around breather screw holes on induction module side of backplate assembly Install two O rings 5 from kit in grooves in underside of head of breather screws 7 3 Insert new breather screws 7 through the backplate 11 4 Apply Loctite 243 blue to breather screw threads and mating tapped holes in cylinder head 5 Thread screws into cylinder head but do not tighten 6 Thread backplate screws 3 all the way through the backplate 2 until the screw threads are exposed on back side of backplate Apply Loctite 243 blue to backplate screw threads 7 Thread backplate screws into induction module Do not tighten completely at this time 8 Thread air cleaner element mounting studs 1 into the backplate 11 Do not tighten completely at this time 9 Alternately tighten two breather screws 7 to 120 144 in Ibs 13 6 16 3 Nm 10 Tighten three backplate screws 3 to 55 60 in Ibs 6 2 6 8 Nm 1 of 3 Please dispose of materials responsibly 11 Tighten three element mounting studs 1 to 55 60 in Ibs 6 2 6 8 Nm Install Air Cleaner Element and Cover NOTES This is a dry air filter Do not apply oil to the filter element Whenever the air cleaner cover is installed apply Loctite 243 blue to the air cleaner cover screw B 1 See Figure 1 Secure air filter eleme
6. trolled motor vehicles Engine related performance parts are intended for the experienced rider only The air cleaner contained in this kit is designed to perform with this kit only Any other combination of components is not con firmed legal for street use REMOVAL 1 Remove main fuse Refer to main fuse in service manual 2 See Figure 1 and Table 1 Remove stock air cleaner cover A Discard remaining parts J05717 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 3 Remove fuel tank Refer to Section 4 FUEL SYSTEM in service manual 4 Remove and discard support induction module bracket B INSTALLATION Install Air Cleaner WARNING The element in this kit is specifically designed for use with the OE original equipment cover Using this kit with an air cleaner cover other than the OE cover could lead to failure of the element faceplate The kit may be used in conjunction with other H D accessory covers provided the appropriate adapter recommended in those kits is used If the element faceplate fails the cover could detach pos sibly distracting the rider which could result in death or serious injury 00400b NOTE When servicing the air cleaner apply Loctite 243 blue 99642 97 to threads of all fasteners 1 See Figure 1 Peel the protective strip off the gasket 6 and place the adhesive side onto the backplate 11 Align to the equally spaced sc
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