High Security Outdoor Public Bike Pump Gauge Service Manual
Contents
1. Check plug 21 Check ball Kit item H 22 Cylinder O ring kit item K 23 Foot valve 24 Pump Housing 25 Gauge cover retaining ring 26 Gauge cover Kit item F 27 Gauge cover O ring Kit item D 28 Pressure gauge 29 pressure gauge O ring Kit item F 30 Pressure relief valve 31 Gauge Housing Bolt 32 Gauge Housing Bolt 33 Gauge Housing 34 Long hose clip 35 Long hose clip bolt 36 Long hose clip bolt 37 Air hose assembl Steps 1 With a small pick or flat blade screwdriver remove 2 If you have a long air hose remove the clip using a the gauge cover retaining ring 5mm hex key 3 Remove the air hose from the bottom of the gauge 4 Insert a hex key or screwdriver into the bottom housing using a 9 16 14mm wrench of the gauge housing to remove the gauge cover and pressure gauge You may need to lightly tap with a hammer 5 Using a 13mm socket remove the two gauge housing 6 Remove the contents of the pump First pull up on retaining bolts the gauge housing Due to the O rings on the housing this may be tight and require some light taps with a plastic rubber hammer When that is loose you can now stand on the pump housing flange and pull the handle out Due to the O rings on the bushing this may also be tight 7 Clean off grease and contaminants using a rag or 8 Remove the Piston Rod from the Pump Cylinder parts washer 9 Clean off grea2. High Security Outdoor Public Bike Pump Gauge Service Manual Full pump overhaul For skus 8810 8811 8833 9 16 4mm wrench Cycle Air HS Outdoor gauge 5mm hex key ebuild kit Needle nose pliers Small Screwdriver Adjustable wrench 4 5mm 3 16 hex key 16mm wrench 13mm socket wrench small pick or flat blade screw driver Clean working space Adjustable wrench 141260 Rebuild Kit Gauge Housing O ring qty 2 B Pump grease C PTFE tape D Gauge cover O ring Gauge cover F Gauge O ring G Piston wear ring H Check balls Qty 2 I Wiper seal Piston seal K Cylinder O ring Qty 2 L Piston O ring Rod O ring Upper bumper O ring O Lower bumper O ring P Bushing O ring Qty 2 Pump Part Overview 16 Pee 1 awn om 11 12 13 14 15 T B E Milala D BINI ua ei 18 24 3 Bushing O ring Kit item P Bushing O ring Kit item P 5 Bushing 6 Cylinder O ring Kit item K 7 Upper bumper Kit item N 8 Piston Rod 9 Rod O ring Kit item M 10 Check ball Kit item H 11 Piston housing 12 Piston O ring Kit item T 13 Piston wear ring Kit item G 14 Piston seal Kit Item J 15 Piston Nut 16 Gauge Housing O ring Kit item A 17 Gauge Housing O ring Kit item A 18 Cylinder 19 Lower Bumper Kit item O 20
3. Kit Item N Tighten Piston housing and Piston nut 20 Remove o rings that are to be replaced on the 21 Remove and replace the gauge housing bushing Replace with new O rings Kit Item P O rings Kit item A and K Take care not to damage the o rings on any material edges they may have to go over 22 Re grease O rings on Bushing Placeathinlayer 23 Regrease gauge housing O rings of grease below the bushing on the Pump Rod 24 Grease top of Pump Cylinder Bottom Bumper 25 Slide Piston and Pump Rod into Pump Tube Start should still be in the bottom of the Pump Tube with piston at an angle taking care not to damage the Rod Wiper Seal or force it to fold while entering the tube It may help to gently guide the Rod Wiper Seal into the pump tube by using your finger nail or a soft plastic hook tool 26 Press pump cylinder on to Bushing until itis snug 27 Re grease O ring on Foot Valve Replace Foot on the last O ring and it feels like it has clicked into Valve into bottom of Pump Tube place 28 Grease the inside of the top of the Pump Housing and return the entire pump contents in to the Pump Housing First insert the cylinder and bushing into the main housing Press the bushing snugly into the pump housing until the top of the bushing and pump housing are flush Then install the gauge housing onto the housing being careful not to pinch any O rings 29 Using a 13mm socket tighten the ga
4. se and contaminants using a rag or 10 Remove the foot valve from the bottom of the parts washer cylinder by pulling Clean the inside of the cylinder Replace the bottom bumper that is inside cylinder Kit item O 11 Remove o ring from Foot Valve and replace with 12 To replace the Check Ball use a screwdriver and O ring Kit Item K a 4 5mm 3 16 Allen wrench to remove the plug from the Foot Valve The screwdriver should fit in the bottom holes Turn the brass plug counter clock wise to remove ene 14 Apply PTFE tape Kit Item C to the brass plug and tighten in reverse order of step 7 13 When the brass plug is free remove the Check Ball and clear the Foot Valve of any obstructions Re place the check ball kit Item H 15 Remove the bottom piston nut using adjustable wrench and 16mm wrench wear ring Remove the piston seals and 4 iF A gt C r F 16 Remove piston using a 16mm wrench and an 17 Replace check ball Kit Item H and O ring Kit adjustable wrench Item M 18 Replace O ring on piston Kit Item L piston seal 19 Remove rod wiper seal using a pliers Be careful Kit Item P and wear ring Kit Item G Note the not to damage plastic Replace wiper seal Kit Item piston seal sits with the open end towards the bottom fT Be careful not to damage the seal of the pump Place bushing on rod Do not forget to replace upper bumper
5. uge housing 30 Remove and install gauge cover O ring Kit item bolts DY 31 Remove and replace gauge O ring Kit item 32 Be sure to clock the gauge properly The gauge F cover s taper should face the bottom 33 Install gauge retaining ring Ensure it is completely seated 34 Apply thread sealing tape to air hose threads Kit Item C and reinstall pressure hose If you have a pump with a long hose clip install that now 35 Test the pump by inflating a bike tire Leave the pump connected to the pressurized bike tire and listen for leaks Saris Cycling Group 5253 Verona Road Madison WI 53711
Download Pdf Manuals
Related Search