fleck 6600 manual
Contents
1. Harness Assembly Flow Meter 98 EE EE Screw Page 18 Printed in U S A MODEL 6600 Downflow By Pass Valve Assembly Brass Item No Quantity Part No Description Mosi ets d ose etre des 17290 By Pass Valve Body 3 4 jp 17290 By Pass Valve Body 3 4 Nickel Plate T xe de 13999 i uus nexa By Pass Valve Body 1 Toi 13399 By Pass Valve Body 1 Nickel Plate Bie DE TREE 726 Seal c T xod eere 11972 eles ea Plug By Pass dz bets T esum TE O78 eben Side Cover 13604 01 Label 15727 e rere Screw d ii SALE ENSE T etc ERE 11986 Side Cover areia 119795 Lever By Pass UPPER 14989 Lex Ba Screw Hex Head 1 4 14 Page 19 Printed in U S A MODEL 6600 Downflow By Pass Valve Assembly Plastic Item No Quantity Part No Description 10729 By Pass Valve Body Plastic Tits e es 111895 ois O Ring 015 Quad i Wingate tebe 19724 Cap By Pass eS 17512 5 Screw Hex Washer Head 6 24 x 3 DA cis Vid ested surges xt 17820 cod eile eset Gk Plug By Pass Inlet DB pai ae 17820 01 4 bee Plug By Pass Outlet White ata Aout lite i diss 186614 O Ring 2182. 18662 55 RR Retaining Ring tS eee ea a 18660 ok ipe O Ring 9 18305 idoneus O Ring 119 A 13255 Clip Mounting TT ERR Iss dp n pio ERR Screw Hex Washer Head 8 18 x 5 8 San dines 187062455 bes Yoke Plastic 1 NPT dances 18706 02 Yoke Plastic 3 4 12B ie ems inte 19708 iru Yoke Brass 3 4 NPT 13708 Yoke 3 4 Plated nae s 133980 oes 1 Tni es 13398 Yoke 1 Nickel Plated Page 20 Printed in U S A MODEL 6600 Downflow 2300 Safety Brine Valve Item No Quantity Part No Description d e See s 60027 00 2300 Safety Brine Valve Body pl 10138 a 3 8 dide Citar 11566 iaai RIS Bull Stop 10328 Elbow 1 4 x 1 4 T Ding Beate ahaa 10932 Insert 3 8 Duos ES EN 10330 Sleeve 3 8 2 ted dote ce 10829 Tube Nut 3 8 Tuer 10186 ius xs Nut Hex 10 32 Nylon D same 1 dca 60002 500 Air 10149 Float Rod 30 10700 Float Assembly Blue White T1232 Sot shes DD 1015042 eek aene G
3. 13302 Rs O Ring Brine Spacer Bile Shel 193095 ek tA et O Ring Injector Cover 134633 29 ee nee Vi Pe 109133 Ree Injector Nozzle Specify Size 10914 che Injector Throat Specify Size 25 tut eu pr 1022 7 ELE Injector Screen 26 cere seers has exces 1316 5 cue Injector Cover T9172 eal Brine Valve Stem 8 12626 2 Brine Valve Seat 20 viui Means 13165 Valve rus inus Wise testa 19167 5 n Valve Spacer 91 Ne 12550 Quad Ring T1979 Sets Spring Brine Valve po 16098 Washer Brine Valve 11981 01 4 nul Retaining Ring 95 quss 10329 ve B L F C Fitting Nut 3 8 96s ceu eee 10930 22 ae B L FC Ferrule 3 8 is sacar mate A dlarepieer s 103325 B L F C Tube Insert 3 8 Oe verte B L FC Button Specify Size QOL SA LAE UE 129745 aeo O Ring B L FC 405 Where escas 19245 cde tru peru B L F C Button Retainer oe Wed occ erate EZE B L FC Fitting csse e Re UR MN ENE D L F C Button Specify Size 43 EL TVS EE D
4. irren Ros 1354 dates hui c e ee 19079 17 Pc pcr 10302 tems 24 siue RU A 178705 voce Ie Rhe 60751 262 00 Steins ee 13898 PLANTE INR EE 19119 01 2G eh eaa 10218 29 Notat Sard atau xS 12681 Wl so Ga 19602 v tea Ss Dawei tag ttt 40214 Printed in U S A Description Drive Housing Black Screw Drive Mount Wire Harness Power Spring Washer Idler Gear Spring Detent Ball Detent Main Drive Gear amp Shaft Downflow Brining Black Drive Gear Motor Mounting Plate Drive Motor 2RPM 24V 50 60Hz Screw Motor Back Plate Screw Component Washer Cam Brine Valve B W 151 Transformer 24V 9 6VA U S 120V Transformer 24V 9 6VA European 230V Strain Relief 9V Alkaline Battery Not Included Washer Friction Cycle Cam Downflow Brining Black B W 1st Insulator Screw Microswitch Front Panel Assembly Specify Color Voltage Screw Front Panel Wire Harness Home amp Step Switch Microswitch Screw Cycle Cam Wire Nut Beige Not Shown Insulator Circuit Board Not Shown Screw Page 15 MODEL 6600 Downflow Control Valve Assembly Downflow Brining See O
5. Valid Sensor Signal Sensor Arrow On Reserve Arrow Flashing Delayed Regen Regen Volume Program Sensor Remaining Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated immediately This event occurs regardless of the Volume Remaining display having reached zero Page 7 Printed in U S A MODEL 6600 Downflow Control Operation Cont d Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time This event occurs regardless of the Volume Remaining display having reached the calculated reserve capacity Control Operation During A Power Failure During a power failure all control displays will be turned off and regeneration cycles delayed The control will otherwise continue to operate normally until line power is restored or battery backup power is lost 1 If battery backup power is never lost during a power outage the control will continue to operate normally without the loss of data until line power is restored 2 If battery backup power is lost during a power outage the control will store the current Time Of Day Volume Remaining Regeneration Cycle Status and various diagnostic displays These stored displays will then be used upon line p
6. alternate being viewed Set the Time Of Day Display by depressing the Up or Down Set Button to the correct time See Fig 1 Note Time Of Day must be set correctly to either A M or PM Service Time Reserve Meter For Example Ei LC M 12 59 A M Valve In Service e 5 9 14 Flow Meter Equipped Valves Only The Volume Remaining Display is the volume of water gallons remaining prior to regeneration including any reserve capacity Without any water usage the Meter Arrow should be either off or on but not changing Open a soft water tap The Meter Arrow should begin flashing at a rate that varies with flow rate Close the tap after 3 5 gallons of water flow Service Time Reserve Meter Reserve Meter 833 v R Volume Program Sensor egen memalhing 9 Regen Volume Program Sensor AE manng PS Re For Example 0 Gallons Of Water Remaining Valve In Service Water Flowing Meter Arrow Flashing Volume is below reserve capacity Reserve Arrow Flashing For Example 833 Gallons Of Water Remaining Valve In Service No Water Flow Page 4 Printed in U S A MODEL 6600 Downflow Installation and Start up Procedures Cont d 15 Manually initiate a regeneration cycle and allow water to run to drain for 3 to 4 minutes Next manually step the valve through a regeneration cycle checking valve operation in each step 17 18 19 20 21 A Initiating Regeneration Depen
7. local plumbing codes BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions Installation and Start up Procedures 1 Place the softener tank where you want to install the unit making sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve up to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line 4 The 1 distributor tube 1 050 O D should be cut flush with top of each tank Note Only use silicone lubricant 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC 7 Teflon tape is the only sealant to be used on the drain fitting 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 of water above the grid p
8. regeneration positions Replace seals and or piston assembly Replace piston and seals and spacers Replace Timer motor and check all gears for missing teeth Replace timer Page 27 MODEL 6600 Downflow Service Assemblies 60022 12 BLFC 125 GPM 60022 25 BLFC 25 GPM 60022 50 BLFC 50 GPM 60022 100 BLFC 1 0 GPM For Illustration See Page 16 17307 Flow Washer 125 GPM 12094 Flow Washer 25 GPM 12095 Flow Washer 50 12097 Flow Washer 1 0 12977 O Ring 015 Wis shit AS Asse 13244 Adapter BLFC 13245 Retainer BLFC 60032 Brine Valve For Illustration See Page 16 11973 Spring Brine Valve 11981 01 Retaining Ring 5 12550 Quad Ring 009 13165 Brine Valve 13167 Spacer Brine Valve 13302 O Ring 014 Wesabe adie 16098 Washer Plain Nylon 13172 Valve deu 12626 Seat Brine Valve 60040 By Pass 3 4 Brass 60040NP By Pass 3 4 Nickel 60041 By Pass 1 Brass 60041NP By Pass 1 Nickel For Illustration and Parts List See Page 19 60049 Bypass Plastic 3 4 For Illustration and Parts List See Page 20 Page 28 Printed in U S A 60102 71 13001 04 13446 40 60086 50 6600 Assembly Downflow For Illustration See Pag
9. unit is indicated by the Meter Arrow that will flash in a direct relationship to flow rate As treated water is used the Volume Remaining Display will count down from a maximum value to the calculated reserve capacity Once this occurs the Reserve Arrow will begin to flash as a indication that reserve capacity is being used At the preset Regeneration Time a regeneration cycle will then be initiated immediately For Example 235 Gallons Of Water Remaining Valve In Service No Water Flow Volume is below reserve capacity Service Time Reserve Meter 235 Volume Program Sensor Remaining Regen For Example 0 Gallons Of Water Remaining Valve In Service Water Flowing Meter Arrow Flashing Volume is below reserve capacity Service Time Reserve Meter Regen Volume Program Sensor us Remaining Page 6 Printed in U S A MODEL 6600 Downflow Control Operation Cont d Timeclock Regeneration Valves In Normal Operation the Time Of Day Display will be viewed at all times The control will operate normally until the days since the last regeneration reaches the preset number of days Once this occurs a regeneration cycle will then be initiated immediately at the preset Regeneration Time Flow Meter Equipped Immediate Regeneration Valves In Normal Operation the Time Of Day Display will alternate being viewed with the Volume Remaining Display Water flow through the unit is indicated b
10. G N GREEN RED Fr BLACK BLACK BLACK CB1 6600 6700 CIRCUIT BOARD VDM VALVE DRIVE MOTOR EM ELECTRONIC FLOW METER OPTIONAL T1 24V WALL TRANSFORMER SW1 HOMING SWITCH SW2 STEP SWITCH HCAM HOMING CAM SCAM STEP CAM PURPLE ORANGE Printed U S A BLUE AX WHITE BLUE AX YELLOW Ti 50 60Hz Page 13 See Opposite Page For Parts List MODEL 6600 Downflow Valve Powerhead S Page 14 Printed in U S A MODEL 6600 Downflow Valve Powerhead Parts List Item No Quantity Part No veces 26001 02 Di iR PUN Le RN IRIS p 12473 cx ue du eed ue 19118 DER 13299 1 5 ya Fire vies T1301 s ze rnm Bree be seii xd 19080 eee Tides 19900 al 25005 23045 lO EE 5 PE 16944 11984 reet rus IEEE 13229 4 zem en 14 215 AG eS 19296 ne anb 120987 Lien pec MI PE 18722 WSs 19074 e eve Rr elas 25651 iix Eats TOt e P
11. L F C Button Retainer 44 12767 pire RR Screen Brine Line 15349 Lcx E O Ring D L F C AG ex enia d iue 19497 lll Air Disperser Ao desse ER opa 19546 tete SE End Plug Retainer 48 cies E DE T2142 uote Screw 49 uil pcc 19969 AIRE Ies Washer 132965 Screw 19398 eed solo Yoke Brass 1 NPT dosi rats aret d 708 Yoke Brass 3 4 NPT Turiiemb 6enbes 18106 v IPRRA Yoke Plastic 1 NPT 13706 02 Plastic 3 4 19308 olo Drain Hose Barb Not used with meter controls Page 17 Printed in U S A MODEL 6600 Downflow Meter Assembly m 10 11 See Item No Quantity Part No Description qx 9 tos aes 1990215325 RIT Meter Body 2 ned xd Wy cx 13509 SR Rs Impeller Qi SA Ea a ipie var jv P 13847 O Ring 137 Nie iios dese 10 Meter Assembly Electronic Do eddie 124752 xe ELDER Screw Hex Washer 10 24 x 5 8 date EET 13905 sere ees O Ring 119 Ta cecus ee A ies 13255 c ecce Clip Mounting Bio Ae d Issue 13314 Screw Hex Washer Head 8 18 x 5 8 Oy Lee ud jc 14613 Flow Straightener
12. MODEL 6600 Downflow Brining Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 6600 Downflow Job Specification Sheet Job No Model No Waiter Test Capacity Per Unit Max Per Regeneration Mineral Tank Size Dia Height Under Bedding Amount Type of Media Cubic Feet Brine Tank Size amp Salt Setting Per Regeneration Valve Programming Water Hardness System Capacity Regeneration Time Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 Notes Page 2 Printed in U S A MODEL 6600 Downflow General Residential Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a clean working drain and connected according to
13. alves this extra regeneration would occur at the set Regeneration Time A regeneration cycle can be forced to occur immediately by pushing and holding this button for 5 seconds Page 9 Printed in U S A rining Water Conditioner Flow Diagrams Downflow B Using Black Cycle Cam Part No 17438 MODEL 6600 Downflow ANAA N r 677 5555 3 S WS on 555555555553 Regeneration Cycle Step 1 8 5 gt x O o na Printed U S A Page 10 MODEL 6600 Downflow Water Conditioner Flow Diagrams Downflow Brining Using Black Cycle Cam Part No 17438 Cont d Brine Slow Rinse Position Regeneration Cycle Step 2 N N N 5 Rapid Position Regeneration Cycle Step 3 z S N N S 5 NSSSSSSSSSSSSSSNNNSSS Page 11 Printed U S A MODEL 6600 Downflow rining Water Conditioner Flow Diagrams Downflow B Using Black Cycle Cam Part No 17438 Cont d Brine Tank Fill Position N SS 5 2 One i VIE Regeneration Cycle Step 4 Service Position Page 12 Printed in U S A MODEL 6600 Downflow Valve Wiring Diagram Standard 6600 Wiring Ware CB 50 60Hz METER SENSOR H S INT EARTH TAO POWER P6 PS 11 1 P3 P2 P1 IN S H G
14. cover Follow Steps A 12 through A 15 TO REPLACE PISTON ASSEMBLY 1 2 Printed U S A Follow Steps A 1 through A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation MODEL 6600 Downflow Service Instructions Cont d 10 11 Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 D TO REPLACE SEALS AND SPACERS 1 2 9 10 Follow Steps A 1 through Remove the con
15. ding on the timer regeneration type you have one or two 2 Options 1 Press and Release the Extra Cycle Button With Immediate Regeneration Timers the control will go into regeneration immediately With Delayed Regeneration Timers the Service Arrow will begin to flash immediately and a regeneration will occur at the preset regeneration time i e 2 00 A M 2 Press and Hold for 5 seconds the Extra Cycle Button The control will go into regeneration immediately Control During Regeneration 1 During regeneration the control will display the regeneration step number the valve is advancing to or has reached and the time remaining in that step Service Time Reserve Meter For Example Valve is advancing to Regeneration Step 1 1 Flashing Regeneration Arrow On Regen _Volume Program Sensor Remaining For Example Regeneration Step 1 has been reached 10 0 minutes remain in Step 1 Regeneration Arrow On v Regen Volume Program Sensor Remaining 3 Pushing the Extra Cycle Button during a regeneration step will immediately advance the valve to the next regeneration step position 4 Pushing the Up or Down Set Button during a regeneration step will adjust the time remaining in that current regeneration step Programmed Regeneration Steps will not be changed 5 Once all regeneration cycle steps have been completed the valve will return to service and resume normal operation Add water to the brine tank t
16. e conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the service position Unplug electrical cord from outlet Disconnect brine tube and drain line connections at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body O rings To replace brine valve 1 Pull brine valve from injector body also remove and discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are sealed tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap Apply silicone lubricant to three new O rings and install over three bosses on injector body Insert screws with washers thru inject
17. e 16 Piston Rod Retainer Piston Rod Assembly End Plug Assy Green Piston Downflow Rapid Rinse 6600 Seal and Spacer Kit For Illustration and Parts List See Page 16 and Page 17 Seal Spacer Specify Inj Number D L F C Size B L F C Size For illustration and Parts List See Page 16 and Page 17 6600 Meter Assembly For Illustration and Parts List See Page 18 6600 Front Panel Assembly For Illustration See Page 15 24V 50 60 Hz Black 1 Relay MODEL 6600 Downflow Notes P N 19107 Rev 3 01 01
18. hrough A 15 Page 25 MODEL 6600 Downflow Service Instructions Cont d PROBLEM 1 Softener fails regenerate 2 Softener delivers hard water 3 Unit uses to much salt 4 Loss of water pressure 5 Loss of resin through drain line Page 26 A w CAUSE Electrical service to unit has been interrupted Timer is not operating properly Defective valve drive motor Timer programming bad improper programming By pass valve is open No salt in brine tank Injectors or screen plugged Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Flow meter jammed Flow meter cable disconnected or not plugged into meter cap Improper programming Improper salt setting Excessive water in brine tank Improper programming Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Air in water system Drain line flow control is too large Printed in U S A w CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Replace drive motor Check programming and reset as needed Close by pass valve Add salt to brine tank and maintain salt level above water level Replace injectors and screen Check brine tank fill ti
19. late If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit Then close tap 12 Plug the valve into an approved power source Once the valve is powered it will drive to the Service Position Page 3 Printed in U S A MODEL 6600 Downflow Installation and Start up Procedures Cont d Reserve Indicator Volume Remaining Above Reserve Arrow Off Volume Remaining At Or Below Reserve Arrow Flashing Time Of Day Display Indicator Service Indicator Valve In Service Arrow On Manual Regeneration Tonight Flashing Arrow Flow Indicator Arrow Flashes With Water Flow Volume Regen Remaimimg Regeneration Indicator Valve In Regeneration Arrow On Volume Remaining Display Indicator 13 Whenever the valve returns to the Service Position normal operation is resumed In normal operation the Time Of Day and if flow meter equipped Volume Remaining Displays
20. me and clean brine line flow if plugged Repeated flushings of the hot water tank is required Make sure distributor tube is not cracked Check O ring and tube pilot Replace seals and spacers and or piston Remove obstruction from flow meter Check meter cable connection to timer and meter cap Reprogram the control to the proper regeneration type inlet water hardness capacity or flow meter size Check salt usage and salt setting See problem No 7 Check programming and reset as needed Clean line to water conditioner Clean control and add resin cleaner to resin bed Increase frequency of regeneration Remove piston and clean control Assure that well system has proper air eliminator control check for dry well condition Ensure drain line flow control is sized correctly MODEL 6600 Downflow Service Instructions Cont d PROBLEM 6 lron in conditioned water 7 Excessive water in brine tank 8 Salt water in service line 9 Softener fails to draw brine 10 Control cycles continuously 11 Drain flows continuously OW gt DOW D gt mm Tow m 0 CAUSE Fouled resin bed Iron content exceeds recommended parameters Plugged drain line flow control Brine valve failure Improper programming Plugged injector system Timer not operating properly Foreign material in brine valve Foreign material in brine line flow control Low water pressu
21. o the top of the air check Manually step the valve to the Brine Draw position see Step 14 and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area Manually step the valve to the brine refill position and allow the valve to return to service automatically Make sure the brine refill time salt dosage is set as recommended by the manufacturer With the valve in service check that there is about 1 of water above the grid in the brine tank if used Fill the brine tank with salt A 9V Alkaline Battery is recommended to be installed at all times for proper valve operation Page 5 Printed in U S A MODEL 6600 Downflow Control Operation Reserve Indicator Volume Remaining Above Reserve Arrow Off Volume Remaining At Or Below Reserve Arrow Flashing Time Of Day Display Indicator Service Indicator Valve In Service Arrow On Manual Regeneration Tonight Flashing Arrow Flow Indicator Arrow Flashes With Water Flow Volume Remaining Sensor Indicator Regeneration Indicator Sensor Input Signal Flashing Arrow Valve In Regeneration Arrow On Volume Remaining Display Indicator Normal Control Operation Flow Meter Equipped Delayed Regeneration Valves In Normal Operation the Time Of Day Display will alternate being viewed with the Volume Remaining Display Water flow through the
22. or cap and injector Place this assembly thru hole in timer housing and into mating holes in the valve body Tighten screws Reconnect brine tube and drain line Page 24 12 13 14 15 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Check for leaks at all seal areas Check drain seal with the control in the backwash position Plug electrical cord into outlet Set time of day and cycle the control valve manually to assure proper function Make sure control valve is returned to the service position Make sure there is enough salt in the brine tank Start regeneration cycle manually if water is hard TO REPLACE TIMER 1 2 8 Follow Steps A 1 through A 3 Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Replace meter signal wire Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back
23. ower restoration until updated ones are created To indicate this type of failure the control will flash the current Time Of Day Display to indicate that this display and the Volume Remaining Display may not be correct Control Operation During Regeneration In regeneration the control will display what regeneration step number the valve is advancing to or has reached and the time remaining in that step Once all regeneration cycle steps have been completed the valve will return to service and resume normal operation 1 Firstthe Regeneration Arrow turns on Then the display below is viewed to indicate that the valve is advancing to the first regeneration cycle step Service Time Reserve Meter For Example Valve is advancing to Regeneration Step 1 1 flashing Regen Volume Program Sensor 29 Remaining a 2 When the first cycle step is reached the display becomes as shown below For Example Regeneration Step 1 has been reached 10 0 minutes remain in Step 1 __ Remaining _ Regen Program Sensor 3 Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing 4 Pushing the Up or Down Set Button during a regeneration cycle will adjust the time remaining in a regeneration cycle step Actual Regeneration Cycle Step programming will not be changed Page 8 Printed in U S A MODEL 6600 Downflo
24. pposite Page For Parts List e 6 51A 51B LON Page 16 Printed in U S A MODEL 6600 Downflow Control Valve Assembly Downflow Brining Parts List Item No Quantity Part No Description We Gide ee 2S es Qe 13255 599 5E Adapter Clip Dile eb peewee 18242 i een Seal erc ie ys der EMO 14449 eae heh xt Valve Body Assembly 1 Dist Te aie quet 14450 eset ea Valve Body Assembly 13 16 Dist d ox sce O Ring Distributor Tube 1 Wieck Pea erem 10244 O Ring Distributor Tube 13 16 12281 2 14 O Ring Top of Tank Vossius 14241 cde ee AE OLS Spacer 8 dine iue bas free 17218 5 renes Piston Used with Black Cycle Cam Pepe 14309 eee et Piston Rod Retainer Tm 2 16590 Piston Rod Retainer HW Hot Water TO k 13001 04 Piston Rod Assembly RETE d tete that gs 14919 rrr Piston Rod dare mto re Pus do ER RR 13446 40 2 Plug Assembly Green ldem ate Screw Injector Mounting Sane Pede 19228 iba Adapter Coupling tes 13305 O Ring Adapter Coupling ATs Lisdreeue v s T9314 Screw Adapter Coupling 19 be 42638 vie O Ring Drain 19 5 eR PNE 43301 istis s O Ring Injector 20 eee
25. re Improper programming Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too Low Internal control leak Improper programming Timer not operating properly Timer not operating properly Faulty microswitches and or harness Faulty cycle cam operation Foreign material in control Internal control leak Control valve jammed in brine or backwash position Timer motor stopped or jammed Timer not operating properly Printed in U S A DOW D gt mm comp m gt CORRECTION Check backwash brine draw and brine tank fill Increase frequency of regeneration increase backwash time Add Iron removal from filter or system Clean flow control Replace brine valve Check programming and reset as needed Clean injector and replace screen Replace timer Clean or replace brine valve Clean brine line flow control Raise water pressure Check programming and reset as needed Clean drain line flow control Clean or replace injectors Replace screen Increase line pressure line pressure must be at least 20 PSI at all times Change seals and spacers and or piston assembly Check programming and reset as needed Replace timer Replace timer Replace faulty microswitch or harness Replace cycle cam or reinstall Remove piston assembly and inspect bore remove foreign material amp check control in various
26. rommet Page 21 Printed in U S A MODEL 6600 Downflow 2310 Safety Brine Valve See Opposite Page For Parts List Page 22 Printed in U S A MODEL 6600 Downflow 2310 Safety Brine Valve Parts List Item No Quantity Part No Description 19645 a Safety Brine Valve Body 19808 2 Safety Brine Valve Arm Assembly Oy Reed names 19804 Stud 10 24 eee 19808 Nut 10 24 E ETE E 19652 01 Poppet amp Seal T eive 19649 x he Flow Dispenser y 11489 ees O Ring 017 8 RS up 19647 Elbow Safety Brine Valve S RERO ME ee 19625 Nut Assembly 3 8 10 2 REI T ei Peres 18312 ole Retaining Clip mese carnis du fett onte 60014 Safety Brine Valve 2310 includes items 1 10 je IT 10150 Grommet included with item 13 ks 60068 Float Assembly 2310 14 d esr ust 60002 500 Air Check Assembly Page 23 Printed in U S A MODEL 6600 Downflow Service Instructions A TO REPLACE TIME BRINE VALVE INJECTORS AND SCREEN 1 6A 6B 9 Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at th
27. te meter portion of module must be assembled at valve outlet Attach two clips and screws at control valve Be sure clip legs are firmly engaged with lugs Push resin tank back to the plumbing connections and engage meter ports with by pass valve or yoke Attach two clips and screws at by pass valve or yoke Be sure clip legs are firmly engaged with lugs Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Check for leaks at all seal areas Connect meter dome signal wire Follow Steps A 12 through A 15 TO REPLACE METER COVER AND OR IMPELLER 1 2 10 11 12 Printed in U S A Follow Steps A 1 through A 3 Remove screw holding signal wire from meter dome Remove four screws on cover Lift cover off of meter module discard O ring Remove and inspect impeller for gear or spindle damage replace if necessary Apply silicone lubricant to new O ring and assemble to the smallest diameter on meter cover Assemble cover to meter module Be sure impeller spindle enters freely into cover Press firmly on cover and rotate if necessary to assist in assembly Replace four screws and tighten Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioners and any by pass shut off Check for leaks at all seal areas Connect meter dome signal wire Follow Steps A 12 t
28. trol valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seals and spacers Take piston assembly and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 E TO REPLACE METER 1 2 Follow Steps A 1 through A 3 Remove screw holding signal wire from meter dome 10 11 12 13 Remove two screws and clips at by pass valve or yoke Pull resin tank away from plumbing connections Remove two screws and clips at control valve Pull meter module out of control valve Apply silicone lubricant to four new O rings and assemble to four ports on new meter module Assemble meter to control valve No
29. w Control Operation Cont d Control Operation During Programming The control will only enter the Program Mode with the valve in Service and operating on line power While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently with or without line or battery backup power Lockout Input Operation The Lockout Arrow will turn on whenever a Lockout Signal is being received by the control Any requests for regeneration will be delayed until this signal is removed Regeneration will then proceed normally Keypad Operation Program Extra O Cycle Up Set Button This button is used to set the current time of day adjust time remaining in a regeneration cycle step and in valve programming The Up Arrow Button will increment a display setting Down Set Button This button is used to set the current time of day adjust time remaining in a regeneration cycle step and in valve programming The Down Arrow Button will decrement a display setting Program Button This button is used by the installer to program those settings indicated on the front panel by the display Extra Cycle Button Pushing this button will initiate a regeneration cycle independently of actual valve conditions 4 gt 1 With Immediate Regeneration Valves this extra regeneration would occur immediately 2 With Delayed Regeneration V
30. y the Meter Arrow that will flash in a direct relationship to flow rate As treated water is used the Volume Remaining Display will count down from a maximum value to zero Once this occurs a regeneration cycle will then be initiated immediately Service Time Reserve Meter For Example 525 Gallons Of Water Remaining Valve in Service Water flowing Meter Arrow Flashing Regen _Volume Program Sensor Remaining Sensor Immediate Regeneration Valves In Normal Operation the Time Of Day Display will be viewed at all times The control will operate normally until a valid sensor input signal is received Once this occurs a regeneration cycle will then be initiated immediately The Sensor Input Arrow will flash until the signal is determined to be valid Sensor Delayed Regeneration Valves In Normal Operation the Time Of Day Display will be viewed at all times The control will operate normally until a valid sensor input signal is received Once this occurs a regeneration cycle will then be initiated immediately at the preset Regeneration Time The Sensor Input Arrow will flash until the signal is determined to be valid Then the Reserve Arrow will begin to flash as a indication that reserve capacity is being used Service Time Reserve Meter For Example 12 58 P M With Invalid Sensor Signal Valve in Service Sensor Arrow Flashing Regen Volume Program Sensor Remaining Service Time Reserve Meter For Example 12 59 P M With
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