Maintenance/Service Manual - Commercial Wheelchair Lifts
Contents
1. 12 COND WIRE CODE z o COLOR WHITE 9 COND GREEN 9 COND VIOLET 9 COND amp VIOLET 20GA WHITE 20 GA NOT USED ORANGE 9 COND BROWN 9 COND lt BLACK 9 COND BLUE 9 COND NOT USED BLACK 20 GA YELLOW 9 COND 12345 678910 10 COND WIRE CODE z o COLOR BLACK BLUE BLACK TAN BLACK LIGHT GREEN BLACK 14 GA ORANGE 20GA PLUG SEAL BLACK GRAY BLACK VIOLET PLUG SEAL A BLACK RED Ep Np a oun Oo 9 COND WIRE CODE z o COLOR NOT USED BLUE 9 COND YELLOW 9 COND ORANGE 9 COND BROWN 9 COND BLACK 9 COND WHITE 9 COND VIOLET 9 COND GREEN 9 COND P J1 9 COND WIRE CODE z o COLOR NOT USED NOT USED YELLOW 9 COND ORANGE 9 COND BROWN 9 COND BLACK 9 COND WHITE 9 COND VIOLET 20 GA NOT USED E50054A E50053A SS V 20 GA Dash Mounted Open Close Switch E500602. Page 26 Hose 7 16 x 1 16 Wall Clear Vinyl 26102R001 25 Washer 1 4 Flat 10062 Bolt 1 20 x 1 1 2 Hex 10002 Repair Parts 29 Manual Ramp Assembly Swing Represents color Order parts per applicable color Description Part No aty Description Part No 40 1 Cable Latch Swing Out Ramp 51662 E50319 1 Latch Ramp Swing Out 51652 17192 Bracket Cable Swing Out Ramp 2905 E50252 18349 Screw 6 x 1 2 Oval Phillips Zinc 24136 51554 2906 Bolt 1 4 20 x 3 4 Flat Socket Cap Head 18708 Bumper Rubber Recess 31 32 OD 45 Button Guide 328 Dia UMHW Black 52576 2905 Page 27 Repair Parts 30 Manual Ramp Assembly Stationary Represents color Order parts per applicable color Description 1 Ramp Assembly Man Torsion Spring Assist Part No E50322A Apply Blue 242 Thread Locker Loctite to Item 2 Qty 2 and Item 12 Qty 1 Loctite is available from The Braun Corporation under part number Description Bolt 1 4 20 x 1 2 Button Head Socket 18822 Part No Bolt 3 8 16 x 3 4 FLBHSCS GD8 Support Weldment Ramp 25171 52571 2905 51515W 3003 18 Housing Weldment Manual Ramp 19 1 Collar Ramp Manual 15733 51552W 3005 51553 3005 51555 3005 2 2 Pivot Pin Bushing EV Ramp 2905 1 1
3. ecce ada a uds 17A 18A Series 05 Electrical Schetmaltie cicer oerte ene rtu ERE roc E eU 17B 18B Repair Parts Outside Key Entry ASSembly 2 2 19 29 Power Ramp Motor Assembly 20 29 Power Ramp Assembly Statina y edant det eoo eater 21 29 Power Ramp Motor Assembly Swing eese 22 29 Power Ramp Assembly Swing asentarse e a 23 29 Manual Ramp Assembly Stationary 24 25 29 Manual Ramp Assembly 9 aia 26 27 30 Manual Ramp Assembly Stationary 28 29 Mss ACIUALOMASSCIMDNY m ER 30 Actuator Manual Release 31 ee c 32 E E S LUDUM UTER 33 Warran MEET 34 35 Return Authorization 35 Maintenance and Service Requirements Braun Entervans must be maintained and serviced by a Braun authorized service repre sentative who has attended and been certified by The Braun Corporation Sales and Service School for Braun Mobility Prod ucts Read and become familiar with the operating procedures out lined in the E
4. ey Te 52038A 96A8 zz m sei 207 W BK Ground OR 20 GA T BK 10 COND P9 GY E50148A P8 ee To OEM To OEM TOON Power Slide Door WOOL Ground Module pos E Module 9 COND WIRE CODE 9 COND WIRE CODE COLOR COLOR 26 WHITE RED ORANGE 3 26 WHITE RED ORANGE 210 ORANGE BLACK 210 ORANGE BLACK 201 BLACK BLACK 20 GA 1 WHITE WHITE 20 GA 12345 678910 10 COND WIRE CODE COLOR BLACK BLUE BLACK TAN BLACK LIGHT GREEN BLACK 14 GA ORANGE 20GA PLUG SEAL 207 WHITE BLACK 207 WHITE BLACK NOT USED NOT USED 10 COND WIRE CODE COLOR BLACK 14 GA BLACK TAN BLACK LT GREEN amp BROWN 10 COND BLACK BLUE NOT USED NOT USED BLACK 10 COND BLACK VIOLET amp WHITE 10 COND NOT USED BLACK RED z o z o BLACK GRAY BLACK VIOLET PLUG SEAL BLACK RED Kneel Actuator 17 18 Series 03 Electric Schematic Controller E52850 01 Controller E52850 01 Revision A Revision B Effective 7 17 01 Effective 10 19 01 3 201 BK P5 6 One Touch Operation
5. 20 Ground E50148A RS 6 COND WIRE CODE COLOR WHITE 9 COND ORANGE 9 COND BROWN 9 COND BLACK 9 COND YELLOW 9 COND NOT USED 6 COND WIRE CODE NO COLOR WHITE 10 COND ORANGE 10 COND BROWN 10 COND BLACK 10 COND YELLOW NOT USED OR 10 COND BN 10 COND W 10 COND BN 10 COND BK L GN BK L GN CR BKIBU 4 kp K 2 BK TN BK TN 14 14 BK 10 COND TIT s E OU 678910 10 COND WIRE CODE z o COLOR BLACK 14 GA BLACK TAN BLACK LT GREEN amp BROWN 10 COND BLACK BLUE NOT USED NOT USED BLACK 10 COND BLACK VIOLET amp WHITE 10 COND 1 2 3 4 5 6 7 8 9 NOT USED A BLACK RED To OEM Body Control Module Page 14A Series 01 Electric Schematic 211 BL BK DESCRIPTION SYMBOL One Touch __ 07 BK _P5 6_ Controller OR 14 GA OR 14 GA 52850 0101 BATTERY m CHASSIS GROUND l 211 BL BK 26 W R OR P4 2 210 OR BK a KNEEL CIRCUIT BREAKER y CX MOTOR e e 2ew R OR yo10 0R BK CONNECTORS d n
6. Note Kneel Actuator Assembly exploded view on opposite page actos AL t Page 31 Specifications The following specifications are basic to the Chrysler Entervan II conversion as equipped Weight Overall Weight of Stock Van depends on type of van Approximately 4050 pounds Conversion Add On Weight depends on type and options Approximately 332 pounds _ Power source is 12 VDC battery with negative ground Electromechanical Kneeling System option incorporating Factory OEM DaimlerChrysler leaf springs Heavy duty weatherproof linear actuator with electric brake Industrial four leaf roller chain e On Off toggled by remote control e Manual release mechanical brake override Electronic System Controller for power door power ramp and kneel Obstruction Sensing The performance data contained within the Opera tions Cycle Times Chart provides general perfor mance criteria This information is compiled from tests conducted on standard Entervan ll conver sions equipped with optional power features meeting the following constant operational specifications Operational Specifications e Environmental temperature of 72 F Extremely low temperatures can moderately affect cycle time Fully charged 12 volt DC power source Low voltage will moderately affect test results Door and ramp cycles timed with vehicle in kneeled lowered position
7. 2 8 DEAE o 09151515 99 N Q 21 2 a 99 mini 21 o gt amp m JUNCTION RAMP FOLDED MICROSWITCH NO W 20GA P1 2 NC SWITCH piv 10 GA RED WALL MOUNTED OPEN CLOSE SWITCH E50178 207 W BK 207 W BK DASH MOUNTED OPEN CLOSE SWITCH E50060 V 20 GA BK 20GA OR 9 COND Y 9 COND W 9 COND BN 9 COND BK 9 COND P2 5 207 W BK 207 W BK RAMP UNFOLDED MICROSWITCH NO 201 BK FRONT FUSE BLOCK 1 7 2 7 5 7 7 3 7 4 207 W BK P2 3 NC 201 BK BK 20GA OR 10 COND Y 10 COND BN 10 COND BK 10 COND W 10 COND BK 10 COND W 10 COND V 20 GA BN 10 COND BK LT GN 20 GA BK GY 20 GA V 20 GA P9 7 DRAWING SHOWN WITH BK LT GN 20 GA VEHICLE IN PARK yu BK BU 20 GA BK BU 20 GA P8 4 lt RAMP STOWED BK J TN 20 GA BK TN 20 GA 82 2 DOOR CLOSED BKQUGA 5 5 VEHICLE RAISED P9 10 BK 20 GA BK RD P8 10 Page 13B Page 14B P J4 BK Connects to Vehicle Battery Positive Post R 10 GA Om Circuit Breaker i 30 Amp 1 W R 2C3 E50179A Front Fuse Block E500
8. Kneel Actuator Page 15A z o COLOR 210 ORANGE BLACK 26 WHITE RED ORANGE ORANGE 14 GA FUSE HOLDER NOT USED NOT USED 201 BLACK 1 WHITE 211 BLUE BLACK Wall Mounted Open Close a Switch a E50178M 2 modified W 20 GA P9 To OEM 12345 678910 COND WIRE CODE COLOR BLACK BLUE BLACK TAN BLACK LIGHT GREEN BLACK 14 GA ORANGE 20GA PLUG SEAL BLACK GRAY BLACK VIOLET ojo 5o PLUG SEAL BLACK RED BK E50148A Power Slide Door E Module Optional Magnetic Entry Open Close Ground Attached to Body With Self Tap Screw Driver s Side Dash Mounted Open Close Switch E50060M modified 27862 E50053A 2 V 20 GA Controller E52850 01 Effective 4 12 01 One Touch Operation Sleep Mode Note Use of modified Open Close switches implemented also 9 COND WIRE CODE z o COLOR NOT USED BLUE 9 COND YELLOW 9 COND ORANGE 9 COND BROWN 9 COND BLACK 9 COND WHITE 9 COND VIOLET 9 COND o ojo R O Nje
9. DASH MOUNTED CONNECTORS lt lt 2 5 wi PEN CLOSE 4207 W BK 207W BK 4207 W BK W BK 16GA x Pis BU FRONT FUSE BLOCK gt modified RAMP UNFOLDED MICROSWITCH NO 201 BK W BK 16 GA NC BU 4 COND JUNCTION Note Entervan power source switched from vehicle OEM battery to OEM Power Slide Door Module and Intelligent NC 201 BK Power Module feed at fuse block E50057A effective 8 9 01 207 W BK V 20 GA BK 20GA OR 10 COND Y 10 COND B BK 10 COND BK 10 COND W 10 COND BK V 20 GA P8 8 BN 10 COND BK LT GN 20 GA P9 7 BK GY 20 GA P9 8 BK V 20 GA v MICROSWITCH e P8 3 DRAWING SHOWN WITH BK LT GN 20 GA e VEHICLE IN PARK 12 GA WIR BK BU 20 GA BK BU 20 GA 84 lt TO POWER SLIDE DOOR MODULE TO INTELLIGENT POWER MODULE e DOOR CLOSED BK M4GA 5 0 0 0 0 0 g VEHICLE RAISED P9 10 BK R 14GA 14 GA P8 10 Page 17B Page 18B Repair Parts Outside Key Entry Assembly Item Qty Description Part No Plate Microswitch Mount Key Entry Slide Lever Key Entry Bushing Spacer Microswitch SPDT Cherry WT RPRF Screw 2 56 x 1 2 Round Head Nut 2 56 Hex Washer 2 Flat Pop Rivet SD64BS 11513 Page 19 Repair Parts 29 Power Ramp Motor Assembly
10. Zool mo BRAUT eN T ERAN L P S ax Maintenance and Service Manual EEE THE BRAUN Mi AE CORPORATION Providing Access to the World International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA Read manual 1 800 THE LIFT 219 946 6153 219 946 4670 before servicing Failure to do so may result in serious bodily injury and or property damage 28081 November 2001 UBAI9IUq 1002 Zarana ENTERVAN OPERATION QUICK REFERENCE GUIDE Entervan Operation Overview This overview provides a simplified explanation of Entervan operation Read the entire owner s operator s manual for complete details Contact The Braun Corporation at 1 800 THE LIFT if any of this information is not understood Power Operation Entervan power functions are managed by the One Touch electronic control system The control system can be activated using the Chrysler remote keyless entry transmitter or any one of five interior mounted control switches Chrysler Press Remote and Keyless release Entry this Transmitter switch Control switches display the slide a door graphic One Touch Control Activation Entervan power door ramp and kneel functions are activated by pressing and releasing any control switch Open Functions When activating the Open functions the power door opens the kneel
11. 5 8 x 3 8 1070406 26046 25155R009 25 24 Nut 410 32 with Lockwasher Zinc Bk 18349 2 1 1 3 Chain 25 Roller Plated Link Chain 25 Plated 25156 51652 50252 24136 1 1 6 2 Washer 1 4 Flat 10062 1 Latch Ramp 29 Swing Out Bolt 1 4 20 x 3 4 BHCS NLYK BKZN 25371 1 Bracket Cable Swing Out Ramp 2905 52570W2905 1 2 14 16 17 8 Cam Fold Wmt Ramp Ext Outside Screw 6 x 1 2 Oval Phillips Zinc Cam Fold Ramp Ext Center 52569 2905 Cam Fold Ramp Ext Inside 52567 2905NC 19 Bolt 1 4 20 x 3 4 Flat Socket Cap Head 18708 Repair Parts 29 Manual Ramp Assembly Stationary Represents color Order A a Apply Blue 242 parts per applicable color Thread Locker Loctite to Item 2 Qty 2 and Item 12 Qty 1 Loctite is available from The Braun Corporation under part number 18822 Description Part No Description Part No 1 Ramp Assembly Man Torsion Spring Assist 50321 Bolt 1 4 20 x 1 2 Button Head Socket 15733 2 Bolt 3 8 16 x 3 4 FLBHSCS GD8 25171 18 Housing Weldment Manual Ramp 52571 2905 19 1 Collar Ramp Manual 1 Support Weldment Ramp 51515W 2906 20 2 Spacer 1 88 OD x 75 ID x 2 38 Black UHMW 51555 3005 1 Drive Arm Weldment 51504W3005 51556 3005 Collar Split 3 4 Shaft 52565 29052 Screw 1 4 20 x 1 Socket Head 2
12. Stationary QE y o LA EZS Y ATANA EC Apply Blue 242 Thread Locker Loctite to Item 2 Qty 3 Represents color Order b Loctite is available parts per applicable color te from The Braun Corporation under part Color 24 oe number 18822 Navy Blue ud Sandstone SS TP Item Description Part No Part No Ramp Assembly Power 29 Series 05 E50264A Bolt 1 4 20 x 1 2 But Head Soc 15733 Bolt 3 8 16 x 3 4 FLBHSCS GD8 25171 Microswitch 23184 Pivot Pin Bushing EV Ramp 2905 52571 2905 Screw 4 40 x 3 4 Round Head 11483 Support Weldment Power Ramp 29 51515W 2905 Plate Tapped 4 40 Microswitch 24998 Drive Arm Weldment 51504W2905 Motor Ramp Assembly Klauber 51654AK2907 Collar Split 3 4 Shaft Ramp 52565 2905 Cam Microswitch Adjustment 52573 2905 fat Pin Ramp Support 29 Ramp 51815 2905 28 1 Hose 7 16 x 1 16 Wall Clear Vinyl 26102R 5 JE A Series 01 and 02 8 417 E50146 Series 03 7 417 E5014603 Raw material items ordered and priced per length order specified length Page 20 Repair Parts 29 Power Ramp Assembly Stationary Represents color Order parts per applicable color Color Navy Blue Sandstone 29 Power Ramp Assembly Non Swing Parts List Description Qty Description Part No Ramp Extension 29 E50262
13. system lowers the rear of the vehicle and the ramp unfolds Close Functions When activating the Close functions the ramp folds the kneel system raises the rear of the vehicle and the power door closes Manual Operation In event of power or equipment failure the door ramp and kneel system can be manually oper ated Read the operator s for further details ENTERVAN OPERATION QUICK REFERENCE GUIDE Operating The Braun Entervan Couldn t Be Simpler Just press any one of the buttons like the one pictured above The ramp unfolds The rear Suspension lowers Allowing easy entrance Contents Maintenance and Service Requirements 2 Safety amp roe ren e Tdv uud paite tus ia epson dip cu 2 Maintenance and Lubrication Schedule 3 5 Troubleshooting Troubleshooting DIdgHosis uo lodi eiae Pub teme sitos 6 10 AUXIN FOWE SOUl uoc uat cte nuce 11 BelowsFloor ODSIFUGIIOFS 3 soateioaei vias 12 Senes Ot Wind Diagram 13A 14 Series 01 Electrical Schematic 13B 14B oeres D2 Wind Diagram odios 15 16 Series 02 Electrical Schematic 15B 16B oeries 09 Wining Diagram
14. 4 Series 03 Floor Mounted Fuse Block AWARNING Risk of electrical fire Install and electrically terminate Auxiliary electrical device as specified by device manufacturer Page 11 Below Floor Obstructions Below Floor Obstructions When installing an Note Series 03 Entervan depicted electrical tie down power Lamm seat or other auxiliary Front S
15. COND OPEN CLOSE R 207 WEK SWITCH E50178M o DRIVER SSIDE 2 modified DASH MOUNTED P2 5 wi PEN CLOSE 207 W BK 4207 W BK 207 W BK W BK 16 x MICROSWITCH z modified RAMP UNFOLDED MICROSWITCH NO 201 BK FRONT FUSE BLOCK W BK 16 GA 207 W BK P7 2 P7 5 P7 1 P7 3 P7 4 V 20 GA 201 BK BK 20GA OR 10 COND Y 10 COND BN 10 COND W 10 COND BK 10 COND BK 10 COND W 10 COND BK V 20 GA BN 10 COND DRAWING SHOWN WITH BK LT GN 20 GA LT GN 20GA P83 VEHICLE IN PARK Net BK BUQOGA 806 Pea g e RAMP STOWED 5 BK TNGGA 1 1 1 1 111 0 11 111 BK TNQ0GA e DOOR CLOSED Pea BK M4GA KOGA e VEHICLE RAISED P9 10 BK R 14GA BK R 14 GA P8 10 GY 20 GA BK V 20 GA P9 7 Page 15B Page 16B Series 03 Wiring Diagram Controller E52850 01 Controller E52850 01 Revision A Revision B ie 211 BL BK ee PS One Touch Effective 7 17 01 Effective 10 19 01 EE Adj 12 COND WIRE CODE e One Touch Operation e One Touch Operation in 201 Controller NO COLOR Sleep Mode Sleep Mode Ground C1 1 E E52850 01 WHITE 9 CON
16. GREEN 9 COND Controller E52850 01 Revision A Effective 7 17 01 One Touch Operation Sleep Mode e Kneel On Off Toggle 9 COND WIRE CODE COLOR NOT USED NOT USED YELLOW 9 COND ORANGE 9 COND BROWN 9 COND BLACK 9 COND WHITE 9 COND VIOLET 20 GA amp VIOLET 20 GA NOT USED z o 50054 Passenger s Side Dash Mounted V 20 GA Open Close Switch E50060M modified 27862 OR 20 GA BK GY 6 COND WIRE CODE NO COLOR WHITE 9 COND ORANGE 9 COND BROWN 9 COND BLACK 9 COND YELLOW 9 COND NOT USED P J7 Note Passenger s side dash switch present on vehicles manufactured after 8 22 01 6 COND WIRE CODE COLOR WHITE 10 COND ORANGE 10 COND BROWN 10 COND BLACK 10 COND YELLOW NOT USED OR 10 COND Y BN 10 COND W 10 COND BK 10 COND To OEM Body Control Module 8 008 678910 10 COND WIRE CODE COLOR BLACK 14 GA BLACK TAN BLACK LT GREEN amp BROWN 10 COND BLACK BLUE NOT USED z o NOT USED BLACK 1
17. Manual Ramp exploded views on pages 24 29 Realign resecure or replace defective parts or otherwise correct as needed Note See Kneel Actuator Assembly exploded view on page 31 Maintenance and Lubrication Schedule Inspect power source Series 01 and 02 OEM Resecure repair or replace battery 30 ampere circuit breaker and dash mounted fuse block Series 03 Floor mounted fuse block Swing Out Ramp system if equipped inspect e Latch for proper operation apply Light Oil Realign resecure tighten lubricate replace e Latch mounting hardware for positive defective parts or otherwise correct as needed securement loose or missing mounting hardware Cable Adjustment Remove threshold and lift Swing Out latch pin bolt assembly for carpet above latch to access two latch mount positive securement wear misalignment or ing bolts Cable attachment bracket is other damage equipped with adjustment oval slots Loosen Missing or damaged ramp top pivot bracket mounting bolts adjust cable and bracket as securement cotter pin hairpin cotter or R needed and resecure clip Top and or bottom ramp pivot points axles and or bearing surfaces for deformation wear or other damage Bottom ramp pivot pin axle flat washer damaged or missing UHMW floor guide button damaged or missing Release cable for positive securement alignment wear or other damage Release assembly for positive securement deformatio
18. One Touch Operation zl M n C One Touch Controller gt Sleep Mode i Sleep Mode 2C3 R 2C3 R P5 3 E52850 01 e Kneel On Off Toggle Kneel On Off Toggle Key Entry Magnetic Entry functions if doors 26 W R OR 26 W R OR P5 2 N a 210 OR BK are locked x a KNEEL MOTOR P3 A P3 B 26 W R OR x R BK 4 210 OR BK c d n RAMP FOLDED o MICROSWITCH e W 20GA DESCRIPTION manufactured after 10 19 01 BATTERY KEY ENTRY Note Key entry present on vehicles OPTIONAL MAGNETIC ENTRY OPEN amp CLOSE GN 9 COND V 9 COND BK 20GA BN 9 COND BN 9 COND 9 COND 82 BK 9 COND BU 4 COND BU w x R 2 3 m Note Magnetic Entry wire Na N color coding and termination c MICROSWITCHES 12 GA W R o i 26 01 i EE Es NC Note Passenger s PASSENGERS SDE ii st of NY wl of a 12 GA W R DASH MOUNTED S Sb e v NO BU CHASSIS GROUND x present on vehicles CLOSE es and B ieai leal C a SWITCH E50060M modified after 8 22 01 V 20 GA d BU e e OND N 10COND P741 4 W 10 COND 3 OND OR 9 COND d 3 Y 9 COND 102 W 9 COND 20 OR 9 COND C WALL MOUNTED OPEN CLOSE 9 207 SWITCH E50178M a DRIVER SSIDE 2 gt eme modified
19. Page 32 Operations Cycle Times Operation Duration Min to Max Kneel Down Actuator Run Time 11 25 sec to 11 94 sec Lower Time only 6 32 sec to 7 39 sec Door Open 5 80 sec to 6 28 sec Ramp Unfold Motor Run Time only 5 62 sec to 6 34 sec Fully Deployed 9 66 sec to 10 30 sec Ramp Fold 11 52 sec to 11 68 sec Door Close 8 34 sec to 8 54 sec Kneel Up Actuator Run Time 9 58 sec 10 26 sec Raise Time only 5 13 sec 5 84 sec Dimensions 68 7 8 71 1 8 Overall Height of Van Overall Height of Van with Luggage Rack Door Opening Usable Height Slide Doors 57 1 2 56 1 2 52 5 8 31 3 8 29 1 4 29 3 4 Interior Height at Center of Van Interior Height at Driver and Passenger Positions Ramp Length Ramp Length First Section Only Ramp Width Usable Clear Opening Ramp Width Ground Clearance at Frame kd 5 Raised 3 5 8 Lowered 10 1 4 Raised 7 3 4 Lowered 54 Ground Clearance at Slide Doors Height at Floor Interior Floor Length Flat Ramp Area Overall Interior Floor Length Interior Width Behind Driver Seat Interior Width at Middle of Ramp 59 1 2 65 1 2 Due to manufacturing tolerances both with the OEM vehicle and the conversion components all dimensions may vary slightly from those shown Page 33 Warranty In accordance
20. factory authorization data together with the name and location of the factory authorized repairman can be obtained by either written or telephone contact with The Braun Corporation at the address listed below The return authorization procedure must be adhered to in order to process any warranty and repair claims The Braun Corporation reserves the right to designate where any warranty work is to be performed The Braun Corporation also reserves the right to examine any defective workmanship or part prior to any authorization of necessary repairs This Entervan warranty isn t intended to replace or substitute any other warranties issued by the original manufacturer of the vehicle or other suppliers or components This warranty Shall not apply to any part or workmanship that may become defective due to misuse neglect accident or other casualty modifications or alterations or unauthorized repairs Further this warranty shall not extend to parts or workmanship that may become defective because of the failure of anyone to operate the same in accordance with the printed instructions of The Braun Corporation or because of operation of the same beyond its capacity This warranty does not cover normal maintenance service or periodic adjustments necessitated by use or wear Second buyers of a Braun Entervan conversion may transfer the remaining warranty if any by obtain ing a transfer of warranty application from The Braun Corporation This applicatio
21. problem continues contact The Braun Corporation REMEDY Clean and tighten Clean and tighten Replace Charge battery Check for blown fuse loose terminals or broken wire or cable Reset or Replace OPERATION 1 20 Power to Entervan Systems But No Operation 2 10 No Lower Operation 2 00 KNEEL SYSTEM Transmission not in Park Loose connection Broken wire Wire terminal Control switch defective 26 Braun One Touch Controller See 1 00 Kneel On Off feature turned off Kneel actuator brake manually released with T handle or other kneel actuator manual release problem Actuator harness disconnected damaged or otherwise defective Actuator defective Chain disconnected damaged or otherwise defective Engage transmission in Park Clean and tighten Repair or replace Crimp tightly to wire Replace Reset or replace Turn kneel on Press and hold driver side dash control switch a minimum of three seconds Entervan power functions must be in closed mode Correct or repair as needed Connect repair or replace Replace Connect repair or replace LOWER 2 20 Faulty Kneel Lower Operation Page 6 Mechanical binding Misalignment or damage to kneel system components Inspect kneel actuator assembly for Actuator mounting pins hairpin cotter R Clip securement loose or missing Inspect chain for wear misalign ment or other damage Inspect chain alumi
22. support weldment or floor and lower slide door track assembly Replace washer Correct as needed Correct as needed Page 9 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM continued continued 10 30 Faulty Rotation Operation POSSIBLE CAUSE UHMW floor guide button damaged or missing Mechanical binding REMEDY Replace guide Correct as needed 10 40 No Latching 10 00 Operation SWING OUT Faulty Swing Out Ramp latch will not engage See 10 20 Replace latch RAMP SYSTEM if equipped 0 50 Faulty Latching Operation Page 10 Release does not seat properly in slotted housing preventing latch from returning to spring loaded latch position See 10 11 10 20 10 33 and 10 41 Replace release assembly or adjust cable at latch Cable Adjustment Remove threshold and lift carpet above latch to access two latch mounting bolts Cable attachment bracket is equipped with adjustment oval slots Loosen mounting bolts adjust cable and bracket as needed and resecure Auxiliary Power Supply ACAUTION Do not connect auxiliary devices to vehicle battery Doing so may result in damage to electrical system and or elec tronic components Do not connect auxiliary devices directly to the vehicle battery Doing so may result in damage to electrical system and or electronic compo nents A fuse block that can accommodate up to five addition
23. 0 COND BLACK VIOLET amp WHITE 10 COND NOT USED BLACK RED oo ojo nov 16 Series 02 Electric Schematic 211 BL BK Controller E52850 01 DESCRIPTION SYMBOL Effective 4 12 01 201 BK One T hC l e One Touch Operation ORA ne Touch Controller Sleep Mode BATTERY E52850 01 Note Use of modified 426 W R OR Open Close switches implemented also CHASSIS GROUND OR 14 GA 211 BL BK 26 W R OR P4 2 210 OR BK BK P6 4 P6 2 P6 3 P6 11 P6 6 P6 12 P6 1 P6 7 P6 8 P6 9 PEE Controller E52850 01 P3 A P3 B Revision A 26W R OR R BK 210 OR BK Effective 7 17 01 RAMP FOLDED lt One Touch Operation CONNECTORS d MICROSWITCH a Sleep Mode z W 20GA OPTIONAL MAGNETIC ENTRY OPEN amp CLOSE GN 9 COND V 9 COND BK 20GA OR 9 COND Y 9 COND W 9 COND BN 9 COND BK 9 COND 2207 W BK PASSENGER S SIDE Note Passengers DASH MOUNTED side dash switch OPEN CLOSE present on vehicles SWITCH E50060M manufactured modified after 8 22 01 EN PITY MOTOR SWITCH alll ee 10 GA RED WALL MOUNTED zj e Kneel On Off Toggle Y 20GA 9 COND Y 9 COND W 9 COND BN 9 COND BK 9
24. 25 Screw 10 32 x 1 2 FL HD Hex Soc BKZN 35 25 Nut 10 32 with Lockwasher Zinc Black 37 38 Page 29 Repair Parts Item Description Part No Item Qty Description Part No Actuator Kneel E51410 01 Pulley Chain 1 7 8 O D x 594 0 x 1 156 E50040 Bearing 1 2 x 1 2 Flange 2 362 Chain Leaf 4 x 4 5 Pitch Coated 27201R013 Bolt Chain 4 x 4 7 16 14 x 2 3 8 22868 Washer 1 2 Flat 10065 Tubing 3 4 O D x 510 I D x 1 13135R001 Nut 7 16 14 Hex Nylock 12895 Bumper Rubber 70 DUR 19512 Screw 10 16 x 1 2 WH PHL SD 18659 Bracket Emergency Release Cable E50113 Screw 10 32 x 1 2 Set 26613 Nut 7 16 14 Hex Jam 14414 Bolt Chain 4 x 4 7 16 14 x 1 1 2 27538 Pin Cottered 4 x 4 Leaf Chain 21759 Pin Cotter 1 32 x 1 2 4 x 4 23173 Pin Clevis 1 2 x 2 1 4 10908 Cotter Hairpin 12531 Co n lt a a a 10 CO OD Kneel Actuator Assembly Note Kneel Actuator Manual Release Assembly exploded view on opposite page Page 30 Repair Parts Kneel Actuator Manual Release Assembly Item Qty Description Part No 1 T Handle Manual Release 51864 1 Guide Release Cable UHMW 52518 1 Decal Kneel Act Man Rel 26108 1 Weldment Bracket Manual Release 52515W Cable Assembly 52003 9606
25. 26 W R OR 2C3 Front Fuse Block E50057A 1 207 W BK 201 BK 207 W BK Ramp Unfolded Microswitch 210 OR BK E50053A IIIA Ground CET 14 GA UOR 14 GA 30 Amp Fuse cH c N O H 7 Ramp Folded Microswitch COM P J2 li 52038A 96A8 OSA 9 COND WIRE CODE NO COLOR 26 WHITE RED ORANGE 26 WHITE RED ORANGE 210 ORANGE BLACK 210 ORANGE BLACK 201 BLACK BLACK 20 GA 1 WHITE WHITE 20 GA 207 WHITE BLACK 207 WHITE BLACK NOT USED NOT USED Kneel Actuator Page 13A Series 01 Wiring Diagram BK 201 E50053A LAU P 8765432 1 8 COND WIRE CODE z COLOR 210 ORANGE BLACK 26 WHITE RED ORANGE ORANGE 14 GA FUSE HOLDER NOT USED NOT USED 201 BLACK 1 WHITE 211 BLUE BLACK 207 W BK Ground One Touch Controller 52850 0101 w o Sleep Mode pg Wall Mounted Open Close Switch E50178 To OEM Power Slide Door Module W 20 GA P9
26. 3 Washer 1 4 Lock Spring Torsion 24 Bolt 1 4 20 x 3 4 Hex 1 4 6 1 4 1 Pin Roll 1 4 x 3 25 5 Nut 1 4 20 Hex 1 Latch Bolt Support Ramp 51541 2905 26 1 Ring 3 4 External Snap 1 1 1 1 1 2 2 1 Pin Ramp Support 51815 2905 27 Key 3 16 x 3 16 x 1 1 4 Screw 3 8 16 x 3 4 FHSC Black 26214 2 Bolt Carriage 1 4 20 x 3 4 8 13 Retainer Bearing 21451 9 Bearing Flange 5 8 x 3 8 10FDU06 26046 0 2 Bearing 1 2 ID x 1 1 82 OD Ball 21371 3 Bolt 1 4 20 x 3 4 Flat Socket Hd Cap 18708 Washer 519 ID x 876 OD x 074 12621 31 Plate Non Swing Auto 52533 3005 16 1 Cover Spring Side Shield Weldment E50146W03 Po Page 24 ir Parts Repa Stationary 29 Manual Ramp Assembly Description Ramp Extension Item Qty E50320 E50319 O x O O V C V Q parts per applicable color 17192 Navy Blue 51554 2906 Sandstone Bumper Rubber Recess 31 32 OD Spring Torsion 406 OD x 065 x 1 85 1 4 2 32 34 23 Screw 10 32 x 1 2 FL HD Hex Soc BKZN 35 23 Nut 10 32 with Lockwasher Zinc Black 37 38 Page 25 Repair Parts 29 Manual Ramp Assembly Swing Represents color Order parts per Se color Item Qty Part No E50321A De
27. 57A 1 W 207 W BK Ramp Motor and Gear Box 201 BK 207 W BK R 26 W R OR 210 OR BK 3211 BL BK Sean ES utili Ground CEM 8201 BK 14 GA OR 14 30 Amp Fuse Microswitch pue N C O C en Ne cow Ramp Unfolded Microswitch li 52038A 96A8 Series 02 Wiring Diagram P o One Touch Controller 52850 01 99 6 8 COND WIRE CODE 12 COND WIRE CODE COLOR WHITE 9 COND GREEN 9 COND VIOLET 9 COND amp VIOLET 20GA WHITE 20 GA NOT USED ORANGE 9 COND BROWN 9 COND BLACK 9 COND BLUE 9 COND amp BK NOT USED z 2 5 BLACK 20 GA YELLOW 9 COND a e tes HT a cow COM Ramp Folded 207 W BK 9 COND WIRE CODE 9 COND WIRE CODE NO COLOR NO COLOR 26 WHITE RED ORANGE 26 WHITE RED ORANGE 210 ORANGE BLACK 210 ORANGE BLACK 201 BLACK BLACK 20 GA 1 WHITE WHITE 20 GA 207 WHITE BLACK 207 WHITE BLACK NOT USED NOT USED
28. 8 1 Cam Fold Wmt Ramp Ext Outside 52570W2905 Ramp 29 Series 05 E50263 9 1 Cam Fold Ramp Ext Center 52569 2905 Screw 1032 x 1 2 FL HD HX SKT BLK ZNC 17192P Cam Fold Ramp Ext Inside 52567 2905NC Nut 10 32 with Lockwasher Zinc Bk 18349 11 4 Bumper Rubber Recess 31 32 OD 10950 Hinge 2 x 1 4 x 29 Stainless 18619W029 Bearing Flange 5 8 x 3 8 10FDUO6 26046 6 2 Washer 1 4 Flat 10062 13 1 Chain 25 Roller Plated 25155R009 25 7 2 Bolt 1 4 20 x 3 4 BHCS NLYK BKZN 25371 14 1 Link Chain 25 Plated 25156 Page 21 Repair Parts 29 Power Ramp Motor Assembly Swing Represents color Order parts per applicable color Apply Blue 242 Thread Locker Loctite to Item 2 Qty 3 and Item 5 Qty 1 Loctite is available from The Braun Corporation under part number 18822 29 Power Ramp Motor Assembly Swing Parts List Item ad ud Description Bolt 3 8 16 x 3 4 FLBHSCS GD8 Pivot Pin Bushing EV Ramp 2905 Support Weldment Power Ramp 29 Bolt 1 4 20 x 1 1 2 Hex Hose 7 16 x 1 16 Wall Clear Vinyl Washer 1 4 Flat Ramp Assembly Power 29 Series 05 Part No E50264A 25171 52571 2905 51515W 2905 10002 26102R001 25 10062 Drive Arm Weldment 51504W2905 Collar Split 3 4 Shaft Ramp 52565 2905 Screw 1 4 20 x 1 Socket Head Cap 24221 Bracket Cable Tensioner Outer Screw 10 32 x 1 2 B
29. D Kneel On Off Toggle Kneel On Off Toggle GREEN 9 COND Key Entry Magnetic Entry functions if doors are locked VIOLET 9 COND amp VIOLET 20GA WHITE 20 GA NOT USED ORANGE 9 COND BROWN 9 COND 2C3 Mooooooooll 12 GA W R To Power Slide Door Module BLACK 9 COND BLUE 9 COND amp BK NOT USED BLACK 20 GA YELLOW 9 COND 12GAWR To Intelligent Power Module 8 COND WIRE CODE Optional NO COLOR Maanetic Entr 9 COND WIRE CODE 9 COND WIRE CODE 1 210 ORANGE BLACK NO COLOR Note Entervan power 2 26 WHITE RED ORANGE 9 1 NOT USED SES source switched from 3 ORANGE 14 GA FUSE HOLDER ii 2 BLUE 9 COND 2 BLUE 4 COND 4 NOT USED OW 9 COND vehicle OEM battery to IN cl Geen ia EE 2 6 201 BLACK BROWN 9 COND d OEM Power Slide Door 7 1 WHITE H BLACK 9 COND Intelligent 8 211 BLUE BLACK Note Magnetic Entry wire 7 WHITE 9 COND 7 WHITE 9 COND i 8 VIOLET 9 COND amp VIO GA Power Module feed at color coding and term
30. Drive Arm Weldment Collar Split 3 4 Shaft Screw 1 4 20 x 1 Socket Head Cap 51504W3005 52565 2905 20 2 Spacer 1 88 OD x 75 ID x 2 38 Black UHMW 21 1 Shaft Ramp Manual 22 1 Spacer 2 OD x 75 ID x 25 Black UHMW 3 2 Washer 1 4 Lock 91556 3005 51571 3005 Spring Torsion 24 Bolt 1 4 20 x 3 4 Hex Pin Roll 1 4 x 3 Latch Bolt Support Ramp 51541 2905 25 Nut 1 4 20 Hex 26 Ring 3 4 External Snap Pin Ramp Support 51815 2905 27 Key 3 16 x 3 16 x 1 1 4 1 4 1 1 1 1 1 Screw 3 8 16 x 3 4 FHSC Black 1 26214 13 Retainer Bearing 21451 Bearing 1 2 ID x 1 1 82 OD Ball 2 Bolt Carriage 1 4 20 x 3 4 2 3 Bolt 1 4 20 x 3 4 Flat Socket Hd Cap 8 9 Bearing Flange 5 8 x 3 8 10FDU06 26046 0 18708 Washer 519 ID x 876 OD x 074 21371 12621 16 1 Cover Spring Side Shield Weldment E50146W03 Page 28 6 4 5 1 1 1 2 2 1 31 Plate Non Swing Auto 92533 3005 ir Parts Repa Stationary 30 Manual Ramp Assembly Description Ramp Extension Item Qty E50324 E50323 O O O V C V Q parts per applicable color 17192 Navy Blue Sandstone Bumper Rubber Recess 31 32 OD Spring Torsion 406 OD x 065 x 1 85 1 4 2 32 34
31. al ATO type fuses is provided as an auxiliary power source This power source is available for installation of a dealer installed power seat an electric tie down or other auxiliary electri cal device s The fuse block is located behind the dash below the steering column in Series 01 and Series 02 Entervans The fuse block is located on the floor below the dash center console in Series 03 Enter vans shown in photo Remove the plastic cover to access the fuse block The installer is responsible for supplying the correct gauge wire and fuse for the particular device to be attached to the fuse block as speci fied by the manufacturer of the device The maximum load must not exceed 25 amperes Wires with female fully insulated terminals can simply be connected to one of five available terminals on the fuse block A female terminal and 25 ampere fuse are provided at top right fuse position for this purpose as shown Note A30 ampere fuse is factory installed in the top left receptacle for protection of the One Touch electronic control module Fuses installed in all other fuse positions must not exceed 25 amperes Note If installing an auxiliary electrical device that requires more than a 25 ampere power source an alternative power source must be provided Refer to the Electrical Schematics and Wiring Diagrams contained in this manual 25 Ampere Fuse T Female Spade Terminal HT IE
32. dule Adjust or replace 5 20 Faulty Fold Operation 6 10 No Close Operation Ramp Folded microswitch harness disconnected or defective Fold arm support stop out of adjustment See 4 14 4 15 4 33 4 34 and 4 42 1 00 and 3 10 Ramp motor harness discon nected or defective Ramp folded microswitch out of adjustment or defective Door not fully open Door microswitch es defective Connect repair or replace Adjust support stop for more travel Connect repair or replace Adjust or replace Open door fully to engage striker with door opened latch See DaimlerChrysler Service Center 6 20 Motor Runs Door Does Not Move See 3 20 6 00 POWER DOOR 6 30 Faulty Operation CLOSE 6 40 Door Does Not Close Fully See 3 30 6 50 Door Contacts Ramp When Closing Page 8 Outboard ramp extension hinge not properly lubricated obstructed or otherwise damaged See 5 22 and 6 13 Clean and lubricate with Light Oil remove obstruction or otherwise correct Troubleshooting Diagnosis Chart FUNCTION SYMPTOM 7 10 No Raise 7 00 Operation KNEEL POSSIBLE CAUSE See 1 00 2 14 2 15 2 16 and 2 20 REMEDY SYSTEM RAISE 7 20 Faulty Operation 8 00 REMOTE CONTROL 8 10 No Operation 9 10 No Operation 9 00 See 2 13 and 2 20 See DaimlerChrysler vehicle owner s manual Manual release T handle missing Release cable broken discon nec
33. eat 227 NCC electrical device in an Wiring Entervan obstructions Harness below the floor must be avoided Obstructions 7 include wiring fuel system brake lines etc and Installers must be aware Fuse Block of these obstructions effective 9 17 01 Check for obstruc Charcoal O E M tions such as wires Canister Wiring gas lines exhaust etc before drilling or Braun cutting through floor Braun OEM Wiring Failure to do so may Wiring Fuel result in serious bodily injury and or System property damage Emergency Brake Brake System Cables Refer to the illustration Heat when installing aftermarket and equipment to avoid con A C tacting or damaging vital components under the Brake Fuel floor Drilling or cutting Lines Fitter Into such obstructions may result in potential Liquid Vapor hazards as well as Separator property damage Note Some wiring Fuel System harnesses shown may not Emission be present Avoid all Lines harness locations Brake Lines Fuel Fill Hose Proportioning Valve Main Fuel Line Fuel Ret Tank to Filter 4 etum Fuel Main Fuel Line Line Tank Filter to Engine Connects to Vehicle Battery Positive Post 10 GA Circuit Breaker 30 Amp E50179A Ramp Motor and BL BK 211 Gear Box
34. ervice Center Connect repair or replace Tighten replace or otherwise correct as needed Adjust or replace Replace motor 4 20 Ramp Contacts Door Door not fully open Swing Out Ramp latch if equipped not fully engaged ramp not latched Misalignment of slide door striker See DaimlerChrysler Service Center Engage latch fully or repair Swing Out Ramp latch system Adjust or replace 4 30 Faulty Unfold Operation continued Ramp Unfolded microswitch harness disconnected or defective Ramp Unfolded microswitch out of adjustment or defective Misalignment or damage to e Ramp fold bearing e Ramp fold arm e Ramp fold arm bearing slot Ramp pivot points or hinge s Mechanical binding Connect repair or replace Adjust or replace Realign tighten replace defective parts or otherwise correct as needed Check and correct Page 7 Troubleshooting Diagnosis Chart FUNCTION SYMPTOM continued 4 30 Faulty Unfold Operation continued 4 00 POSSIBLE CAUSE REMEDY RAMP UNFOLD 4 40 Faulty Ramp Extension Unfold 5 10 No Fold Operation Ramp extension chain broken detached misaligned or otherwise defective Lack of lubrication See 1 00 Ramp Folded microswitch out of adjustment or defective See 4 12 4 13 4 14 and 4 16 Replace attach realign or otherwise correct Lubricate See Maintenance and Lubrication Sche
35. etal fabrica 7 Year tion corrosion applies to perforation only Entervan lower slide or door modification corrosion applies to outer body sheet metal and 100 000 Miles paint Perforation is a rust through condition such as an actual whichever comes first hole in the metal Corrosion Warranty Exceptions Cosmetic or surface corrosion resulting from stone see Exceptions at right chips for example would not be covered or repaired under this coverage If corrosion does not cause holes and is not the result of usage and or environmental conditions repair cover age lasts for 3 years or 36 000 miles whichever comes first Both the 7 year 100 000 mile corrosion and the 3 period or mileage This warranty also covers the year 36 000 mile warranties described above cost of labor for the repair or replacement of said commence on the date the conversion is put into parts for one year provided that the repair is autho service providing the warranty registration card is rized by The Braun Corporation and carried out by completed and received by The Braun Corporation an authorized service establishment a Braun labor within thirty days of the purchase schedule determines the cost allowance for repairs The Braun Corporation will not honor any warranty The Braun Corporation agrees to repair or claim for repairs or replacement of parts unless the replace any of its Entervan factory installed parts claim is submitted with the appropriate factory
36. ference This information must be provided when filing a warranty claim or ordering parts Last Eight Digits of Vehicle Identification Number OWNER S WARRANTY REGISTRATION YB739487 TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION Sample Warranty Registration Card Page 35 Providing Access to the World ant Over 300 Braun Dealers and Distributors Woridwide A THE BRAUN Mi A CORPORATION eee to the World International Corporate Hdqrs Box 310 Winamac IN 46996 USA 1 800 THE LIFT 219 946 6153 FAX 219 946 4670 2001 Sam C3 9 ESN 21 37 LON Braun Chrysler Entervan Limited Warranty The Braun Corporation agrees to repair or replace any of its Entervan factory installed parts found to be defective within the appropriate warranty period or mileage This warranty also covers the cost of labor for the repair or replacement of said parts for one year provided that the repair is authorized by Braun and carried out by an authorized service establishment a Braun labor schedule determines the cost allowance for repairs The Braun Corporation will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate factory warranty authorization data and the repairs or replacement of the parts are completed by a factory authorized repairman The
37. found to be defective within the appropriate warranty warranty authorization data and the repairs or Page 34 Warranty replacement of the parts are completed by a factory authorized repairman The factory authorization data together with the name and location of the factory authorized repairman can be obtained by either written or telephone contact with The Braun Corporation at the addresses appearing in this manual The return authorization procedure must be adhered to in order to process any warranty and repair claims details below The Braun Corporation reserves the right to designate where any warranty work is to be per formed The Braun Corporation also reserves the right to examine any defective workmanship or part prior to any authorization of necessary repairs This Enter van warranty is not intended to replace or substitute any other warranties issued by the original manufac turer of the vehicle or other suppliers of compo nents This warranty shall not apply to any part or workmanship that may become defective due to misuse neglect accident or other casualty modifi cations or alterations or unauthorized repairs Further this warranty shall not extend to parts or workmanship that may become defective because of the failure of anyone to operate the same in accordance with the printed instructions of The Braun Corporation or because of operation of the same beyond its capacity This warranty does
38. ination GREEN COND Fm a CHI revised 11 26 01 See Series Ground 02 for prior configuration E50057A effective 8 9 01 er 1 E50054A eme v V 20 GA 207 W BK V 20 GA 6 COND WIRE CODE BU 4 COND COLOR WHITE 9 COND ORANGE 9 COND Driver s Side Passenger s Side Wall Mounted Dash Mounted Dash Mounted CK cou R Mot Open Close Open Close Open Close E presser amp Motor i Rev end SWEN MICH Switch present on vehicles B Sz E50178M E50060M E50060M manufactured P J7 car BOX 201 BK modified modified modified 8 after 10 19 01 Tm 207 wien gz p I 9 Note Passenger s side dash switch 2 Se Key Entry present vehicles 5 52 Microswitches Microswitch manufactured Ol o fter 8 22 01 6 COND WIRE CODE 2 gt COLOR WHITE 10 COND a V 20 GA a BROWN o COND BLACK 10 COND e 2 YELLOW 26 W R OR gt g amp NOT USED 210 OR BK 5
39. ion When replacing lubed compo nents be sure to lubricate during installation procedures Clean and lubricate with Light Oil Apply Light Oil in T handle receptacle Clean and lubricate with Light Oil Inspect for proper operation wear or damage Inspect for obstructions and clean Inspect for any defects such as cuts fraying or any malfunction of belt buckle or securement hardware Replace immediately if defective engagement of latching mechanisms Inspect ramp inboard pivot points mounting bolts and bushings for positive securement wear or damage Inspect ramp fold pick up bearing for positive securement alignment wear or other damage Inspect ramp fold arm bearing slot for excessive continued wear or damage Replace or correct as needed Tighten replace or correct as needed Tighten replace or correct as needed Replace if needed Page 3 continued 4 Weeks or 100 Cycles Page 4 Maintenance and Lubrication Schedule Inspect ramp extension chain for proper alignment securement or other defects Inspect ramp floor mounting hardware for securement loose or missing Inspect cotter pin securing top pivot wall mounting bracket pin Realign resecure replace or otherwise correct as needed Resecure replace or correct as needed Resecure replace or correct as needed Perform all procedures listed in previous section also Power Ramp
40. n or other damage Does release seat properly in the slotted housing See Cable Adjustment if release lever seats before positive latching Page 5 Troubleshooting Diagnosis Chart AWARNING Troubleshooting and repair procedures must be performed as specified by an authorized service technician only Failure to do so may result in serious bodily injury and or property damage FUNCTION SYMPTOM 1 10 No Power To Entervan Systems Circuit Problem 1 00 NO If a problem occurs with your Entervan discontinue operation immediately Do not attempt repairs yourself Contact your sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Prod uct Support representatives will direct you to an authorized service technician who will inspect your Entervan The cause of the problem can be determined by locating the function and related symptom in POSSIBLE CAUSE 1 Poor ground connection 2 Battery terminals dirty 3 Battery defective Battery discharged 5 12 volt source check fuses for 12 volts Circuit breaker tripped or faulty the Troubleshooting Diagnosis Charts The specific cause and remedy can then be determined by process of elimination Electri cal Schematics and Wiring Diagrams are provided to aid in troubleshooting A Repair Parts section with exploded views and correspond ing parts lists is also provided Correct the problem if possible If the
41. n must be returned to The Braun Corporation within thirty days from the date you purchase the vehicle and proof of the date of purchas ing must be supplied with the transfer of warranty application There will be a minimum warranty transfer fee The Braun Corporation shall not be liable for any incidental or consequential damages resulting from any breach of warranty The Braun Corporation shall not be liable for towing charges travel and lodging or any other expense incurred due to the loss of use of vehicle or other reason Note See Warranty section within manual for detailed warranty coverage chart Mi Providing Access to the World International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 219 946 6153 FAX 219 946 4670 EEE THE BRAUN AEE CORPORATION 9 28081 November Z001 1006 uneig ed the latest product information available at the gt changes at any time without notice
42. not cover normal mainte nance service or periodic adjustments necessitated by use or wear Second buyers of a Braun Entervan conversion may transfer the remaining warranty if any by obtaining a transfer of warranty application from The Braun Corporation This application must be returned to The Braun Corporation within thirty days from the date you purchase the vehicle and proof of the date of purchasing must be supplied with the transfer of warranty application There will be a minimum warranty transfer fee The Braun Corporation shall not be liable for any incidental or consequential damages resulting from any breach of warranty The Braun Corporation shall not be liable for towing charges travel and lodging or any other expense incurred due to the loss of use of vehicle or other reason Return Authorization Procedure When processing any warranty claims parts repairs etc all requests must be processed through The Braun Corporation Product Support Department Call 1 800 THE LIFT extension 3009 during normal working hours Product Support will issue a Return Material Authorization RMA number and detail the procedures required for processing returns and or authorizing credit The last eight digits of the vehicle identification number VIN are provided on the Entervan warranty cards posted on the vehicle also Record the VIN in the space provided on the inside front cover of this manual for future re
43. ntervan operator s manual and the maintenance and troubleshooting information contained in this manual before beginning operation mainte nance or service procedures Contact The Braun Corporation at 1 800 THE LIFT if any of this information is not understood One Touch Control System Entervan power functions are managed by the One Touch electronic control system The control system can be activated using the Chrysler remote keyless entry transmitter or any of the interior mounted control switches Braun Corporation Aftermarket Control Systems Policy The Braun Corporation manufactures dedicated control systems for its products These control systems have been designed and tested for use in conjunction with specific Braun products Braun control systems are the only control systems authorized for use with Braun products Do not attempt to interface aftermarket control systems without authorization from The Braun Corporation To do so may result in serious bodily injury and or property damage AWARNING Read this manual the Entervan operator s manual and supplements before performing operation mainte nance or service procedures Failure to do so may result in serious bodily injury and or prop erty damage AWARNING AWARNING AWARNING A WARNING A WARNING AWARNING Page 2 AWARNING AWARNING A WARNING AWARNING AWARNING Safety Precautions Maintenance and service p
44. num idler for securement wear damage or misalignment Check and correct Connect replace or otherwise correct as needed FUNCTION 3 00 POWER DOOR OPEN 4 00 RAMP UNFOLD continued Troubleshooting Diagnosis Chart SYMPTOM 3 10 No Open Operation Motor Does Not Run POSSIBLE CAUSE See 1 00 Door not fully closed Door microswitch es defective Door operator motor harness disconnected or defective Door operator motor defective REMEDY Check for obstructions then manually close door See DaimlerChrysler Service Center See DaimlerChrysler Service Center See DaimlerChrysler Service Center 3 20 Motor Runs But Door Does Not Move Misaligned or otherwise damaged motor gear or door gear rack See DaimlerChrysler Service Center 3 30 Faulty Open Operation Obstruction in door path Mechanical binding Remove obstruction Check and correct 3 40 Door Does Not Open Fully 4 10 No Unfold Operation Door Opened microswitch out of adjustment or defective Door latch not engaging door opened striker See 3 30 See 1 00 Door Opened microswitch defective Ramp motor harness discon nected or defective Loose damaged or missing fold arm securement collar and or screws Ramp Unfolded microswitch out of adjustment or defective Ramp motor defective See DaimlerChrysler Service Center Check for obstructions and or damaged components See DaimlerChrysler S
45. rocedures must be performed only by authorized service personnel Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual Perform troubleshooting and service procedures as outlined in this manual and or service bulletins supplied with replace ment parts Heplacement parts must be Braun authorized replacements Do not attempt to interface aftermarket control systems without authorization from The Braun Corporation Keep clear of area in which the vehicle kneels lowers Keep clear of area in which ramp folds and unfolds Never modify alter a Braun Corporation Entervan Do not install a raised top on an Entervan Do not use accessory devices not authorized by The Braun Corporation Failure to follow these safety precautions may result in serious bodily injury and or property damage Maintenance and Lubrication Schedule Normal vehicle maintenance must be performed as outlined in the DaimlerChrysler supplied owner s manual This maintenance is not the responsibility of The Braun Corporation Refer to the War ranty section of this manual for details regarding The Braun Corporation Entervan Warranty The maintenance and lubrication procedures specified in this schedule must be performed by a Braun authorized service repre sentative at the scheduled intervals according to the number of cycles or elapsed time which ever comes fi
46. rst Discontinue Entervan use immediately if maintenance and lubrication procedures are not properly performed or if there is any sign of improper operation Outboard ramp extension hinge Kneel actuator manual release assembly Swing Out Ramp latch if equipped Lower power slide door track Wheelchair and occupant restraint belts 4 Weeks or 100 Cycles Inspect removable seat bases for proper damage wear or any abnormal condition Contact your sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Product Support representatives will direct you to an authorized service technician who will inspect your Entervan Lubrication Entervan ramps are equipped with sealed bearings and Teflon bushings that do not require lubrication Coated ramp and kneel system chains do not require lubrication as well Light penetrating oil 30 weight or equivalent should be applied where Light Oil is indicated LPS2 General Purpose Penetrat ing Oil is recommended by and available from The Braun Corpo ration Eleven ounce aerosol A WARNING Maintenance and lubrication proce dures must be per formed as specified by an authorized service technician Failure to do so may result in serious bodily injury and or property damage cans can be ordered under part number 15807 Severe condi tions weather environment heavy usage etc may require more frequent lubricat
47. s Remove ramp motor cover and inspect Top pivot wall mounting bracket mounting bolts for securement loose or missing Motor mounting bolts for securement loose or missing e Ramp fold arm securement collar and mounting screws Microswitches securement and adjustment Microswitch wires and terminals for secure ment or damage Manual Ramps Remove torsion spring cover and inspect Top pivot wall mounting bracket mounting bolts for securement loose or missing e Spring housing mounting bolts for secure ment loose or missing e Ramp fold arm securement collar and mounting screws Torsion spring securement external snap ring loose or missing Inspect Kneel actuator assembly for e Actuator mounting pins securement loose or missing hairpin cotter or clip Inspect chain for misalignment wear or damage Inspect chain cotter pins for securement Inspect chain aluminum idler pulley for securement wear damage or misalignment Inspect electrical harnesses for positive connections proper routing wear or other damage Release cable securement turnbuckle connection at motor and jam nuts Release cable alignment routing kinks wear or other damage Resecure adjust microswitches replace defective parts or otherwise correct as needed Note See Ramp Motor Assembly exploded views on pages 20 and 22 Resecure replace defective parts or otherwise correct as needed Note See
48. scription Ramp Assembly Man Torsion Spring Assist Apply Blue 242 Thread Locker Loctite to Item 2 Qty 2 Item 12 Qty 1 and Item 32 Qty 1 Loctite is available from The Braun Corporation under part number 18822 Qty Part No 15733 Description Bolt 1 4 20 x 1 2 Button Head Socket Bolt 3 8 16 x 3 4 FLBHSCS GD8 25171 Housing Weldment Manual Ramp 51552W 3005 Pivot Pin Bushing EV Ramp 2905 52571 2905 Collar Ramp Manual 51553 3005 Support Weldment Ramp 51515W 2906 Drive Arm Weldment 51504W3005 Collar Split 3 4 Shaft 52565 2905 Spacer 1 88 OD x 75 ID x 2 38 Black UHMW 51555 3005 Shaft Ramp Manual 51556 3005 Spacer 2 OD x 75 ID x 25 Black UHMW 51571 3005 Screw 1 4 20 x 1 Socket Head Cap 24221 Washer 1 4 Lock 10067 Spring Torsion 51569 Bolt 1 4 20 x 3 4 Hex 10970 Pin Roll 1 4 x 3 26188 10 Latch Bolt Support Ramp 51541 2905 11 Pin Ramp Support 51815 2905 Screw 3 8 16 x 3 4 FHSC Black lt lt Nut 1 4 20 Hex 10057 Ring 3 4 External Snap 18657 Key 3 16 x 3 16 x 1 1 4 11002 Bolt Carriage 1 4 20 x 3 4 13434 Retainer Bearing Bearing Flange 5 8 x 3 8 10FDUO6 26046 Bearing 1 2 ID x 1 1 82 OD Ball 15 Washer 519 ID x 876 OD x 074 12621 16 Cover Spring Side Shield Weldment E50146W03
49. ted or otherwise defective Kneel actuator brake defective Replace Connect repair or replace Replace actuator KNEEL ACTUATOR MANUAL 530 RELEASE Faulty Operation 10 10 No Release Operation Lack of lubrication Release cable out of adjustment out of alignment routing obstruc tion kinked worn or otherwise damaged Manual release T handle threads stripped or otherwise damaged Helease cable broken discon nected or otherwise defective Faulty Swing Out Ramp latch will not disengage Apply Light Oil in T handle receptacle Adjust align reroute remove kinks otherwise repair or replace Replace Connect or replace cable Replace latch 10 20 Faulty Release Operation 10 00 SWING OUT RAMP SYSTEM Loose worn or otherwise damaged Swing Out Ramp latch Missing loose worn bent misaligned or otherwise damaged Swing Out Ramp latch pin bolt assembly Mechanical binding Lack of lubrication to latch Tighten replace or otherwise correct as needed Tighten replace or otherwise correct as needed Correct as needed Lubricate with Light Oil if equipped 10 30 Faulty Rotation Operation continued continued Missing PVC washer at bottom pivot point axle Misalignment deformation wear or other damage to top and or bottom pivot points axles and or bearing surfaces Misalignment deformation looseness wear or other damage to inboard ramp
50. ut Hd Hex Soc Latch Bolt Support 29 Ramp 52568 2905 17193 51541 2905 Item Qty Description Bearing 1 2 ID x 1 1 82 OD Ball Washer 519 ID x 876 OD x 074 Part No 21371 12621 in Cover Motor Side Shield Weldment Per Series A Series 01 and 02 8 417 NEN B Series 03 7 417 CAEN Bolt 1 4 20 x 1 2 But Head Soc Microswitch E50146 E5014603 15733 23184 Screw 4 40 x 3 4 Round Head 11483 Plate Tapped 4 40 Microswitch 24998 Motor Ramp Assembly Klauber 51654AK2907 Cam Microswitch Adjustment COLE Screw 10 32 x 5 16 Set 52573 2905 11562 mr nk Chan ested m i orane Roe Psd mires 4 peus at Hose 7 16 x 1 16 Wall Clear Vinyl 26102R 5 sss 328 UMW Ra 525782805 Raw material items ordered and priced per length order specified length 51815 2905 4 Bolt 5 16 18 x 3 4 BHCS Black 24440 Pin Ramp Support 29 Ramp Page 22 Repair Parts 29 Power Ramp Assembly Swing Represents color Order parts per applicable color 29 Power Ramp Assembly Swing Parts List Item Qty 1 1 Description Ramp Extension 29 Ramp 29 Series 05 Part No E50262 E50263 Screw 10 32 x 1 2 FLHD HX SKT BLK ZNC 17192P Item Qty 11 Description Bumper Rubber Recess 31 32 OD 15 Part No 10950 Bearing Flange
51. with the Chrysler 7 year 100 000 tions and alterations for associated parts are free mile corrosion warranty The Braun Corporation from defects in material and workmanship for a warrants to the purchaser of its Entervan conversion period of 36 months or 36 000 miles whichever that the metal fabrication on or of the frame floor comes first For clarification purposes the following and lowered door extension are free from defects in chart outlines The Braun Corporation Entervan material and factory workmanship for a period of 7 warranty coverage Refer to your Chrysler warranty years or 100 000 miles on the odometer whichever information booklet for all Chrysler OEM factory occurs first The Braun Corporation further warrants limited warranty details to the purchaser that the remainder of the modifica Years Miles in Service Specific Area Covered Entervan frame and floor structural components Entervan ramp door and associated structural components 36 Months Entervan electrical components including but not limited to or switches relays connectors and solenoids 36 000 Miles whichever comes first Entervan electromechanical kneel systems including but not limited to electric actuator chain pulleys and associated hard ware Entervan appearance items including but not limited to interior floor covering and slide door lowered extension assemblies Corrosion Warranty Entervan frame floor and lower door modification m
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