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Manual KSF / KSFT
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1. gt e Check that the power supply matches the rating indicated on the motor plate e Check that the direction of rotation of motor is the right one e Ifthe pump has a double or a cooled mechanical seal mount the auxiliary connection corresponding to the values indicated in Chapter 8 Technical Specification 5 1 2 Checks when starting up the pump e Check whether the pump makes strange sounds e Check whether the absolute inlet pressure is enough to avoid cavitation in the pump See the curve to determine the minimum pressure required above steam pressure NPSHr e Control discharge pressure e Check that there are no leaks through the sealed areas A cut off valve on the suction pipe must no be used to regulate flow Cut off valves must be fully open during operation Control motor consumption to avoid power overload gt O Reduce flow and motor power consumption by reducing motor speed 5 2 BY PASS PRESSURE If the pump has an incorporated pressure by pass the rotation can be of only one direction To invert the direction of rotation mount an overflow valve as indicated the next figure The single stage pump has the overflow valve calibrated at 6 bar and at 10 bar for the double stage ones In both cases this is the maximum pressure IS l Lu i Kl SS E i al In LI E The pump always leaves INOXPA with by pass mounted
2. 122 124 55 20 130 108 14 90 120 100 130 2KSF 40 2 1050 827 410 900 KSF 50 go 936 713 767 3 105 117 124 55 20 130 133 14 90 120 100 130 2KSF 50 1190 967 534 1021 KSF 60 Ka 1115 860 100 146 121 60 20 160 149 18 130 170 150 190 953 KSF 80 oe 1245 990 120 132 121 60 20 160 163 18 150 190 150 190 1063 Connections DIN 11851 standard 2014 03 8 Technical specifications 19 SOURCE OF SOLUTIONS 8 5 DIMENSIONES BOMBA KSFT A d B E Al o TOO 4 x D S Bi E Locke Es D i H T T a E tr G l D Y tr pp TT i ME Wn La a ty T U X D C1 D D1 _ Gt 1 E HA e T a A A ER 11 WEIDEREN 689 244 105 581 KSFT 20 ne 57 101 35 12 90 88 11 45 70 70 100 87 2KSFT 20 2 789 344 205 681 KSFT 25 so 858 331 166 739 E 62 110 40 15 110 128 11 60 90 90 120 107 2KSFT 25 950 423 258 831 KSFT 30 so 858 331 166 739 a 62 110 40 15 110 131 11 60 90 90 120 104 2KSFT 30 1008 481 316 889 KST 40 gs 1075 452 223 925 SN 86 124 55 20 130 133 14 90 120 100 130 122 2KSFT 40 2 1265 642 413 1115 KSFT 50 go 1151 528 280 982 gt 105 124 55 20 130 138 14 90 120 100 130 117 2KSFT 50 1405 782 53
3. SOURCE OF SOLUTIONS INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS PROGRESSIVE CAVITY PUMP KIBER KSF KSFT ye W INOXPA S A c Telers 54 Aptdo 174 E 17820 Banyoles Girona Spain Tel 34 972 57 52 00 Fax 34 972 57 55 02 Email inoxpa inoxpa com www inoxpa com ISO 9001 BUREAU VERITAS Certification Original Manual 01 611 30 06EN A 2014 03 SOURCE OF SOLUTIONS EC Declaration of Conformity The manufacturer INOXPA S A c Telers 57 17820 Banyoles Girona Spain herewith declares that the machine KIBER KSF KSFT Progressive Cavity pump with the serial number conforms to the relevant provisions of the following directives Machinery Directive 2006 42 EC RD 1644 2008 Low voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC Applicable harmonised Standards UNE EN ISO 12100 2012 UNE EN 809 1999 A1 2010 Identification of the person empowered to draw up the Declaration on behalf of the manufacturer and qualified to compile the technical file established by the Community Banyoles 8 January 2014 David Reyero Brunet Technical Office Manager SOURCE OF SOLUTIONS 1 Safety 1 1 INSTRUCTIONS MANUAL This manual contains information about the reception installation operation assembly disassembly and maintenance of the KIBER KSF KSFT pumps The information provided in this Instructions Manual is based
4. The curves shown below are valid for both the single and double stage stators GPM m h 100 300 705 50 200 40 150 30 25 100 70 154 50 30 14 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 rpm pumping conditions when the order was placed INOXPA shall not be liable for any damage resulting from the incompleteness of the information provided by the purchaser nature of the fluid RPM etc The range of application for each type of pump is limited The pump was selected for a given set of 6 3 General information 2014 03 SOURCE OF SOLUTIONS 4 Installation 4 1 RECEPTION OF THE PUMP INOXPA cannot be held responsible for the damage sustained by the equipment during transport or unpacking Please visually check that the packaging is not damaged The pump package includes the following documents e Dispatch sheets e Instructions and Service Manual of the pump e Instructions and Service Manual of the motor when the pump is supplied with an motor by INOXPA Unpack the pump and check the following N e The suction and discharge connections of the pump removing any rest of packaging materials e The pump and the motor are not damaged e Ifthe equipment is not in good condition and or any part is missing the carrier should report accordingly as soon as possible 4 1 1 Identification of
5. 50 613 262 236 360 50 262 236 360 KSF 30 2KSF 30 763 KSF 40 65 831 294 277 385 2KSF 40 65 1021 294 277 385 KSF 50 80 913 334 302 420 2KSF 50 80 1167 334 302 420 KSF 60 1104 339 100 375 475 KSF 80 1224 349 Connections DIN 11851 standard 18 8 Technical specifications 2014 03 8 4 KSF PUMP DIMENSIONS SOURCE OF SOLUTIONS T dh 1 Sola dl Drive coupling dimensions l 2 min ax min max i KSF 20 19 24 42 52 M8 130 110 160 5 E KSF 25 24 28 52 62 M10 165 130 200 5 i T KSF 30 24 28 52 62 M10 165 130 200 5 KSF 40 24 30 52 72 M12 215 180 250 5 eg KSF 50 24 30 52 72 M12 215 180 250 5 KSF 60 35 42 72 112 M12 265 230 300 5 KSF 80 35 42 72 112 M12 265 230 300 5 me Jon af cio e le enju ris xia is ul x KSF 20 40 489 324 381 1 57 87 101 35 12 90 83 11 45 70 70 100 2KSF 20 2 589 424 481 KSF 25 so 623 439 504 2 62 107 110 40 15 110 93 11 60 90 90 120 2KSF 25 715 531 596 KSF 30 so 623 439 504 2 62 104 110 40 15 110 96 11 60 90 90 120 2KSF 30 773 589 654 KSF 40 65 860 637 710 217 86
6. PUMP type A ZD od 19 20 6 KSF 20 20 24 8 KSF 25 30 20 24 25 28 8 KSF 40 50 30 24 25 28 30 8 35 38 10 KSF 60 80 35 40 42 42 16 7 Maintenance 2014 03 JE SOURCE OF SOLUTIONS 8 Technical specifications 8 1 TECHNICAL SPECIFICATIONS Maximum VISCOSILY susssasasersanessasarasesi casas carnada ENKE 1 000 000 mPa s Maximum temperature AANEREN 85 C NBR 185 OF NBR Sound WC 60 80 dB A Suction discharge connections ccccononcnonannoncnonnnnnnnnnonannnnccnno DIN 11851 A Use special protection when the noise level in the operation area exceeds 85 dB A Materials Parts in contact with pumped material NEEN AISI 316L Other parts in stainless steel ENNEN AISI 304 Gaskets in contact with pumped material EEN NBR le NBR black Other materials for optional gaskets Check with the supplier Surface finishing sociroiecincarnscararicic rana ice AE SERE ea Ra 0 8 polished Mechanical seal TYPE Of seal cid single inside seal Stationary parts material ccccccccccccncnnnnnnnnonnnnnnnnnnnnnononanos ceramic Rotary parts material 2 0 00 eee eee ee reer rere eeeeeeeeeee graphite KE NEE NBR Cooled mechanical seal Working He 0 5 bar 7 PSI of maximum pressure Flow rate of the circulation ooooccconcconoconanononononononanararanonononnnos 2 5 5 l min Double mechanical seal Operating pressure iaa dada ad 1 52 bar 22 29 PSI above the operating pre
7. the 7ec nica Specification given in Chapter 8 NEVER exceed the limit of the specified values NEVER touch the pump or the pipes during operation when the pump is being used to decant hot fluids or when it is being cleaned The pump contains moving parts Never introduce your fingers into the pump while the pump is in operation gt gt 2014 03 1 Safety 3 SOURCE OF SOLUTIONS NEVER operate the pump with the inlet and discharge valves closed NEVER spray the electrical motor directly with water The standard protection of the motor is IP 55 Protection against dust and spraying water 1 4 3 During maintenance Always observe the 7echnica Specification given in Chapter 8 NEVER disassemble the pump before the pipes have been emptied Remember that some of the fluid will always remain in the pumpcasing when no drainage is provided Note that the pumped fluid may be dangerous or very hot Please refer to the regulations applicable in the respective country Do not leave detached parts on the floor ALWAYS disconnect the pump from the power before beginning the maintenance Remove the fuses and disconnect the cables from the motor terminals All the electrical work must be carried out by an authorized operative 1 4 4 Compliance with the instructions Any failure to comply with the instructions might entail risks to the operators the environment and the equipment and result in the loss of the right to claim for
8. them now Loosen the pins 55 to remove the seal ring 31 Remove the seal cover 09 to pull out the seal at the same time as the mechanical seal 08 Finally gently remove the stationary part of the seal which has remained housed inside the seal cover gt Assembly Mount the fixed part of the mechanical seal 08 and the O ring 80 to the seal cover 09 Place the cover on the flange support 06A Slide the rotary part of the seal 08 into the shaft complement 26 Place the seal ring 31 on the shaft and fasten it with the pins 55 according to the following assembly dimension 14 7 Maintenance 2014 03 Vince SOURCE OF SOLUTIONS Pumptype A KSF 20 12 S KSF 25 30 16 5 NY A KSF 40 50 23 KSF 60 80 25 5 CAUTION When mounting the new seal plunge the parts and seals in soapy water to facilitate sliding of both the stationary and the rotary parts 7 4 3 Cooled mechanical seal 2 Disassembly First follow the disassembly procedure described in section 7 4 1 If the protections 47A were not removed previously remove them now Remove the raccords 92 of the cover 09A Loosen the pins 55 to remove the seal ring 31 Remove the seal cover 09A to pull out the seal at the same time as the mechanical seal 08 and the lip seal 88B Finally gently remove the stationar
9. to work with the aspiration in the pump casing and the impulsion ahead 10 5 Start up 2014 03 SOURCE OF SOLUTIONS 6 Operating problems The following table provides solutions to problems that might arise during the operation of the pump The pump is assumed to have been properly installed and be suitable for the relevant application Please contact INOXPA if technical assistance is required Operating problems Probable causes Motor overload 8 9 13 19 The pump does not provide enough flow or pressure 1 2 4 5 7 9 10 16 17 18 No pressure on the discharge side 2 3 6 17 17 Uneven discharge flow pressure 1 2 4 5 6 9 20 Noise and vibration 2 4 5 6 7 8 9 10 13 14 18 19 The pump gets clogged 9 10 14 19 Overheated pump 8 9 10 14 19 Excessive wear 4 5 10 14 18 The mechanical seal leaks 11 12 15 Probable causes 1 Wrong direction of rotation Reverse the direction of rotation 2 NPSH is not high enough Increase the available NPSH Place the suction tank higher Place the pump lower Reduce steam pressure Increase the diameter of the suction pipe Shorten and simplify the suction pipe 3 Pump not drained Drain or fill 4 Cavitation Increase suction pressure see also 2 5 Air is suctioned by the pump Check the suction pipe and all its connections 6 Clogged suction pipe Check th
10. 4 1236 KSFT 60 yr 1445 643 100 121 60 20 160 174 18 130 170 150 190 330 1283 146 KSFT 80 19 1575 773 120 121 60 20 160 188 18 150 190 150 190 440 1393 132 Connections DIN 11851 standard Drive coupling dimensions Hopper dimensions 24 42 52 M8 130 160 Type ES KSFT 20 300 210 70 10 10 5 63 25 10 E KSFT 25 EE 4 43 g 5 365 250 69 10 10 57 5 30 12 KSFT 25 24 28 52 62 M10 165 130 200 5 KSFT 30 z KSFT 40 KSFT 30 24 28 52 62 m10 165 130 200 5 olaa leol as las EE aol ER KSFT 40 24 30 52 72 mi2 215 180 250 5 KSFT 50 KSFT 60 KSFT 50 24 30 52 72 mi2 215 180 250 5 ses 340 110 117 5 155 103 40 14 KSFT 60 35 42 72 112 M12 265 230 300 5 KSFT 80 KSFT 80 35 42 72 112 Mi2 265 230 300 5 20 8 Technical specifications 2014 03 8 6 KSF PUMP 8 Technical specifications 2014 03 JE SOURCE OF SOLUTIONS 8 7 PARTS LIST KSF TT A Pump casing AISI 316L ES Dou o merena E Hs ees E rr sa S Ca or A ir a l comeing ss sat complementa O CSR ENANOS O E as Liebe 2 sa 2 homer bar E asa o atenga a sealsoping YL 34 oisenargemozate
11. DA prot n am sw PR is s2 Hexagonalscrew oa a A Hexagonalsrew a o RT Timos a Blind nut Blind nut FPININININ BP le Te flele Recommended spare parts 22 8 Technical specifications 2014 03 8 8 DESPIECE BOMBA KSFT 23 8 Technical specifications 2014 03 JE SOURCE OF SOLUTIONS 8 9 PARTS LIST KSFT EE A Pump casing AISI 316L Dou o merena E Do to ees E rr sa SS or ir asa retener 1 ss 26 romene 1 asma S S ae sa as Liebe sa 2 homer bar 2 sa a sason O O asa O 34 oeno asa 35 L t a O asa S mA Pei O ss CS es ss es am ES ENTES E CE 52 reos A A heon oa g oS ss ews oa g sa spring master a o RT st Toma AJAJ AIA DAIA AIN A PR PRIN N N R r jr r e 212 5 Wi Ha o fem gt oe E Dive o 93 Drive Recommended spare parts 24 8 Technical specifications 2014 03 8 10 HEAVY DUTY TRANSMISSION ee A E 05 Pump shaft AISI 316L a ensrissen Se bang EE E sa C a omean asa Ca E EEN EECH AjejejN o sem 4 Amma a arenito 2 asma mm E O IEA SA a om Recommended spare parts ALMA H SOURCE OF SOLUTIONS 2014 03 8 Technical specifications 25 JE SOURCE OF SOLUTIONS 8 11 COOLED MECHANICAL SEAL ES A a Cooled seal cover AISI 316L Recommen
12. damages Such non compliance might entail the following risks e Failure of important functions of the equipment plant e Failure of specific maintenance and repair procedures e Threat of electrical mechanical and chemical risks e Environmental risks caused by the release of substances 1 4 5 Warranty Any warranty provided shall immediately and oe jure become void and INOXPA shall be indemnified against any product liability claim from third parties if e the service and maintenance work was not carried out in accordance to the service instructions or the repair work has not been carried out by our personnel or it has been carried without our written authorization our materials have been changed without prior written authorization the parts or lubricants used are not original INOXPA parts and products the materials were used improperly or carelessly or not in accordance to these instructions and their intended use pump parts were damaged by strong pressure for lack of a safety valve The General Delivery Terms already furnished to you also apply safety please use original spare parts and accessories No change can be made to the equipment without prior discussion with the manufacturer For your A The use of other parts will release the manufacturer from any liability The service terms can only be changed with prior written authorisation from INOXPA When in doubt or if you need more detailed information on specific matters a
13. ded spare parts 26 8 Technical specifications 2014 03 NOTES SOURCE OF SOLUTIONS INOXPA S A c Telers 54 PO Box 174 17820 BANYOLES GIRONA Tel 34 972575200 Fax 34 972575502 e mail inoxpa inoxpa com WWW inoxpa com DELEGACI N STA GALDACANO BILBAO Tel 944 572 058 Fax 944 571 806 e mail sta inoxpa com DELEGACI N CENTRO ARGANDA DEL REY MADRID Tel 918 716 084 Fax 918 703 641 e mail inoxpa centro inoxpa com INOXPA SOLUTIONS LEVANTE PATERNA VALENCIA Tel 963 170 101 Fax 963 777 539 e mail isf inoxpa com INOXPA COLOMBIA SAS BOGOTA Tel 571 4208711 Fax 571 4190562 e mail colombia inoxpa com INOXPA ALGERIE ROUIBA Tel 213 21856363 21851780 Fax 213 21854431 e mail inoxpalgerie inoxpa com INOXPA UK LTD SURREY Tel 44 1737 378 060 079 Fax 44 1737 766 539 e mail inoxpa uk inoxpa com INOXPA SKANDINAVIEN A S HORSENS DENMARK Tel 45 76 286 900 Fax 45 76 286 909 e mail inoxpa dk inoxpa com INOXPA SPECIAL PROCESSING EQUIPMENT CO LTD JIAXING China Tel 86 573 83 570 035 036 Fax 86 573 83 570 038 INOXPA UCRANIA KIEV Tel 38 050 720 8692 e mail kiev inoxpa com DELEGACION NORD ESTE BARBERA DEL VALLES BCN Tel 937 297 280 Fax 937 296 220 e mail inoxpa nordeste inoxpa com LOGRONO Tel 941 228 622 Fax 941 204 290 e mail sta rioja in
14. djustment assembly disassembly etc please do not hesitate to contact us 4 1 Safety 2014 03 2 Index Safety 1 1 Instructions Manual rene 1 2 Start Up IST iii idad TDs A eegene EESENEER 1 4 General safety instructions aereas Index General information 3 RD eg DEIER RUDE RR ERES RENNES DRA RR RR PRI EO 3 2 Range of APPlICATIONS ac ssspsasasssassnssssisasa sara maza asis RRA nana casi REES Installation 4 1 Reception of the pump siesseeeereererereererresererere re nerares ne 4 2 Handling and storage cir rr rra rra res EI LOCA ad A A E NE E AU RA DR RP E 4 5 Pressurisation tank sessenta e 4 6 Electric WINING oir aa Start up Dedo StartUp Sassi sd soa CSS ca 5 2 Bypass PRESSURES dildo Eeer Operating problems Maintenance Fi ly dui iia ele LIA ri a Aa 7 4 Disassembly Assembly of the PUMP sssr Technical specifications 8 1 Technical espechflcatlons aaa E Lu 8 3 Pump dimensions with by pass pressure ccceeeeeeeeeeeeeeeeeeeeeetenenes 8 4 KSF pump dimensions ceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseneeeeeeeeeeeeeneeeetess 8 5 Dimensiones bomba KT 8 6 KSF PUMP DE 8 7 Parts list KSF viii a e raso destaca 8 8 Despiece bomba KT 8 9 Parts list KSPT ciones 8 10 Heavy duty transmission aaaaaaaaaaaaaanaaaaaaa 8 11 Cooled mechanical seg Vince SOURCE OF SOLUTIONS 2014 03 2 Index SOURCE OF SOLUTIONS 3 General informati
15. e suction pipe and all its filters if any 7 Discharge pressure too high If necessary reduce load losses e g by increasing the diameter of the pipe 8 Flow too high Reduce speed 9 Fluid viscosity too high Reduce the viscosity e g by heating the fluid 10 Fluid temperature too high Reduce the temperature by cooling the fluid 11 Mechanical seal damaged or worn out Replace the seal 12 O rings unsuitable for the fluid Fit suitable O rings Consult the manufacturer 13 Stressed pipes Connect the pipes to the pump so as to avoid stress and align the coupling 14 Foreign matter in the fluid Fit a filter to the suction pipe 15 The mechanical seal tension is too low Adjust according the instructions of this Manual 16 Pump speed too low Increase speed 17 Pump too small Choose a larger pump size 18 The stator is worn out or has operated in vacuum Replace the stator 19 Pump and or motor not attached to the bedplate Attach the pump and or motor and check whether the pipes are connected without stress 20 Flow reduction Replace the worn stator or their representative A If the problem persists use of the pump must cease immediately Contact the pump s manufacturers 2014 03 6 Operating problems 11 SOURCE OF SOLUTIONS 7 Maintenance 7 1 GENERAL Like any other machine this pump requires maintenance The instructions included in this manual cover the identification and replacement of spare pa
16. ections and cables electrical current when powered off Contact with them may be dangerous for operators or cause irreversible damage to equipment The electrical equipment the terminals and the components of the control systems may still bear Before handling the pump Make sure that the motor is fully disconnected from the power e Connect the motor following the manufacturer s instructions e Check the direction of rotation see the label on the pump e Start the pump motor briefly Make sure the pumping direction is the right one If the pump operates in the wrong direction it may cause severe damage ALWAYS check the direction of rotation of motor with fluid inside de pump For models with a seal chamber ALWAYS make sure that the chamber is full of fluid before checking the direction of rotation 2014 03 4 Installation i SOURCE OF SOLUTIONS 5 Start up Before starting the pump carefully read the instructions given in Chapter 4 nsta ation gt 5 1 START UP Read Chapter 8 7echnical Specification carefully INOXPA cannot be held responsible for the improper use of the equipment NEVER touch the pump or the pipes when hot fluid is being pumped gt gt 5 1 1 Checks before starting up the pump e Fully open the cut off valves on the suction and discharge pipes e Ifthe fluid does not flow into the pump fill the pump with fluid The pump must NEVER rotate without fluid inside it
17. g solution 2 2 NaOH at Sa 100 water cleaning solution b Acid solution 0 5 in weight of nitric acid HNO3 at 70 C 150 F 0 7 liters HNO at 53 100 water cleaning solution A Control the concentration of the cleaning solutions to avoid deterioration of the pump seals To remove the remaining cleaning products ALWAYS perform a final rinse with clean water on completion of the cleaning process 12 7 Maintenance 2014 03 Vince SOURCE OF SOLUTIONS 7 3 2 Automatic SIP sterilization in place The process of sterilization with steam is applied to all the equipment including the pump Do NOT start the pump during the process of sterilization with steam The parts materials suffer no damage if the indications specified in this manual are observed No cold liquid can enter the pump till the temperature of the pump is lower than 60 C 140 F A flow by pass is recommended to be used in order to assure the flow of sterile product after the pump Maximum conditions during the SIP process with steam or overheated water a Max temperature 140 C 284 F b Max time 30 min c Cooling Sterile air or inert gas d Materials EPDM PTFE recommended FPM NBR not recommended 7 4 DISASSEMBLY ASSEMBLY OF THE PUMP 7 4 1 Stator rotor and connecting rod 7 4 1 A Standard transmission for KSF KSFT 2 Disassembly Loosen the nuts 54 and remove the leg 07 and the discharge n
18. he pump are properly aligned to the pipe and their diameter is similar to that of the pump connections e Place the pump as close as possible to the suction tank if possible below the fluid level or even below the tank so that the manometric head of the static suction is highest e Place pipe supports as close as possible to the suction and discharge nozzles of the pump 4 4 1 Cut off valves The pump can be isolated for maintenance purposes To such end cut off valves must be fitted to the suction and discharge nozzles of the pump These valves must ALWAYS be open during operation of the pump 4 5 PRESSURISATION TANK For models with a mechanical seal a pressurisation tank needs to be fitted ALWAYS install a pressurisation tank 1 to 2 meters above the pump shaft See Figure 4 6 ALWAYS connect the cooling fluid inlet to the lower connection of the seal chamber Therefore the outflow of the cooling liquid will be through the upper connection of the chamber See Figure 4 6 2m Y Ei F lt Cierre mec nico Figure 4 6 Pressurisation tank installation sketch For more information on the pressurisation tank installation operation maintenance etc see the manufacturer s instructions manual 8 4 Installation 2014 03 SOURCE OF SOLUTIONS 4 6 ELECTRIC WIRING The connection of the electrical motors must be performed by a qualified operative Take all necessary precautions to prevent the failure of conn
19. leg 07 and the discharge nozzle 34 Pull out the tie bars 29 29A and then remove the stator 22 if necessary secure the rotor 21 by holding the shaft complement 26 Remove the screws 52 and the washers 53 Pull out the pump casing 01 01A from the front side Remove the safe rings 30 the transmission shield bushing 17A and the bolts 27 so that the rotor 21 and one end of the connecting rod 24 24A come out Proceed likewise on the other end of the connecting rod in order to remove it gt Assembly Place the O ring 81 on the pump shaft 05 shaft complement 26 and on the connecting rod 24 and the seals 80A on the transmission bushing 43 Place this bushing on the shaft complement 26 and place the drive bolt 27 and the bolt for the connecting rod Place the transmission shield bushing 17A on the bushing 43 and fasten it with the safe rings 30 Proceed likewise with the rotor on the other end of the connecting rod 21 Mount the pump casing 01 and fasten it with the screws 52 and the washers 53 Introduce the stator 22 lubricating it with soapy water and if necessary secure the rotor 21 by holding the shaft complement 26 Mount the discharge flange 34 and the leg 07 and fasten it with the nuts 54 7 4 2 Mechanical seal 2 Disassembly First follow the disassembly procedure described in the preceding section If the protections 47A were not removed previously remove
20. noxpa in inoxpa com SAINT PETERSBURG RUSIA Tel 78 126 221 626 927 Fax 78 126 221 926 e mail spb inoxpa com INOXPA products are available from our branch offices and through a network of independent distributors covering more than 50 countries around the World For more information visit our Web site www inoxpa com This information is given for guidance only We reserve the right to change any materials or characteristics without prior notice
21. on 3 1 DESCRIPTION With a compact and robust design INOXPA s KSF KSFT progressive cavity pumps form part of our range of positive displacement pumps with helical rotor intended for viscous fluids The hydraulic parts that form the pump are the rotor and the stator The rotor is a round section worm The stator has two ribs and its pitch doubles that of the rotor thus allowing empty cavities between the stator and the rotor These cavities are used to transport the fluid When the rotor turns within the stator the cavities move longitudinally from the suction area to the discharge nozzle These kinds of pumps are suitable for pressures from 6 bar single stage stator to 12 bar double stage stator KSF pumps are designed with a fully health compliant and easy to clean transmission For KSFT bolts are fixed through some countersink The standard connections are DN 11851 The discharge nozzle is eccentric Moreover there is a more robust design of transmission for a longer service life under heavy duty working conditions Also it is possible to choose other types of connections for the pump like the CLAMP SMS RJT flanges DIN 2633 PN 16 etc All pump parts in contract with the pumped product are manufactured in AISI 316L stainless steel The stator is manufactured in NBR according to the FDA norm and the standard sealing is EN 12756 L K mechanical seal This equipment is suitable for his use in food process 3 2 RANGE OF APPLICATIONS
22. on updated facts INOXPA reserves the right to modify this Instructions Manual without prior notice 1 2 START UP INSTRUCTIONS This Instructions Manual contains vital and useful information for properly operating and maintaining your pump Read carefully these instructions before starting up the pump become familiar with the operation and use of your pump and follow the instructions closely It is very important that a copy of these Instructions is kept in a set place near the plant 1 3 SAFETY 1 3 1 Warning signs Danger of injuries caused by the rotary General danger of injury parts of the equipment Electrical hazard Danger Caustics or etching materials Danger Suspended load Danger of equipment malfunction Compulsory requirement to ensure safety at Work Use of goggles is compulsory A A A S bp 1 4 GENERAL SAFETY INSTRUCTIONS Read carefully this Instructions Manual before installing the pump and starting it up If in doubt contact INOXPA gt 1 4 1 During installation Always observe the Technical Specification given in Chapter 8 Never start up the pump before it has been connected to the piping Check that the motor specifications are the required ones especially when working under conditions that involve the risk of explosion During the installation of the pump all the electrical work must be carried out by an authorized operative gt E 1 4 2 During operation Always observe
23. oxpa com DELEGACION SUR JEREZ DE LA FRONTERA CADIZ Tel Fax 956 140 193 e mail inoxpa sur inoxpa com INOXPA SOLUTIONS FRANCE GLEIZE Tel 33 474627100 Fax 33 474627101 e mail inoxpa fr inoxpa com INOXPA MIDDLE EAST FZCO DUBAI U A E Tel 971 0 4 372 4408 sales ae inoxpa com INOXPA SOUTH AFRICA PTY LTD JOHANNESBURG Tel 27 117 945 223 Fax 27 866 807 756 e mail sales inoxpa com S T A PORTUGUESA LDA VALE DE CAMBRA Tel 351 256 472 722 Fax 351 256 425 697 e mail comercial pt inoxpa com IMPROVED SOLUTIONS PORTUGAL LDA VALE DE CAMBRA Tel 351 256 472 140 138 Fax 351 256 472 130 e mail isp pt inoxpa com INOXRUS MOSCOW RUSIA Tel Fax 74 956 606 020 e mail moscow inoxpa com DELEGACION LEVANTE PATERNA VALENCIA Tel 963 170 101 Fax 963 777 539 e mail inoxpa levante inoxpa com LA CISTERNIGA VALLADOLID Tel 983 403 197 Fax 983 402 640 e mail sta valladolid inoxpa com CHAMBLY PARIS Tel 33 130289100 Fax 33 130289101 e mail isf inoxpa com INOXPA AUSTRALIA PTY LTD MORNINGTON VICTORIA Tel 61 3 5976 8881 Fax 61 3 5976 8882 e mail inoxpa auQinoxpa com INOXPA USA Inc SANTA ROSA Tel 1 7075 853 900 Fax 1 7075 853 908 e mail inoxpa us inoxpa com INOXPA ITALIA S R L BALLO DI MIRANO VENEZIA Tel 39 041 411 236 Fax 39 041 5128 414 e mail inoxpa it inoxpa com INOXPA INDIA PVT LTD Maharashtra INDIA Tel 91 2065 008 458 i
24. ozzle 34 Pull out the tie bars 29 29A and then remove the stator 22 if necessary secure the rotor 21 by holding the shaft complement 26 Remove the screws 52 and the washers 53 Pull out the pump casing 01 01A from the front side For KSF remove the safe ring 30 and the bolt 27 so that the rotor 21 comes out And for KSFT remove the screws 50 washers 35 and the bolt 27 to take out the rotor 21 too Proceed likewise on the other end of the connecting rod 24 24A in order to remove it gt Assembly For the KSF model connect the connecting rod 24 to the shaft complement 26 with the bolt 27 and attach the bolt with the safe ring 30 For the KSFT connect the feeder screw 24A to the shaft with the bolt 27 that will be attached with the screws 50 washers 35 and adds some industrial adhesive LOCTITE 270 to ensure that the screws 50 dont loosen Proceed likewise with the rotor on the other end of the connecting rod 21 Mount the pump casing 01 01A and fasten it with the screws 52 and the washers 53 Introduce the stator 22 lubricating it with soapy water and if necessary secure the rotor 21 by holding the shaft complement 26 Mount the discharge flange 34 and the leg 07 and fasten it with the nuts 54 2014 03 7 Maintenance 13 NIE SOURCE OF SOLUTIONS 7 4 1 B Heavy duty transmission only optional for KSF Disassembly Loosen the nuts 54 and remove the
25. rts These instructions are intended for the maintenance personnel and those responsible for the supply of spare parts Please carefully read Chapter 8 7echnica specification All replaced materials must be disposed of recycled in accordance to the applicable local regulations A ALWAYS disconnect the pump from the power before performing the maintenance 7 1 1 Check the mechanical seal Regularly check that there are no leaks in the shaft area If there are leaks through the mechanical seal replace it following the instructions given under the Disassembly and Assembly section 7 2 STORAGE The pump must be completely emptied of fluid before storage If possible avoid exposing the components of the pump to excessively humid environments 7 3 CLEANING The use of aggressive cleaning products such as caustic soda and nitric acid can cause skin burns Use rubber gloves during cleaning procedures Always use protective goggles 7 3 1 Automatic CIP cleaning in place If the pump is installed in a system with a CIP process it is not necessary to disassemble the pump If the automatic cleaning process is not provided proceed to disassemble the pump as indicated in the Disassembly and Assembly section Cleaning solutions for CIP processes Use only clear water without chlorides for mixing with the cleaning agents a Alkaline solution 1 in weight of caustic soda NaOH at 70 C 150 F 1 Kg NaOH 100 water cleanin
26. ssure of the pump Gland packing Te Malen EI Teflon reinforced aramid fiber Maximum pressure Minimum starting bar torque Nm a T l en Ces Ka stage stage sai stage stage Capacity Maximum Maximum KSF 20 1450 18 30 KSF 25 6 1 3 5 950 20 36 KSF 30 10 6 6 950 25 45 KSF 40 25 7 14 6 6 12 950 45 80 KSF 50 47 2 20 4 720 70 125 KSF 60 86 4 25 9 500 110 190 KSF 80 201 6 48 4 400 150 260 2014 03 8 Technical specifications 17 hina SOURCE OF SOLUTIONS 8 1 1 Particles size Only soft particles can be pumped Recommended Pump type Inside diameter of Maximum nominal nominal sphere size p typ connections mm sphere size mm mm 5 KS 20 KS 25 48 18 6 KS 30 48 24 8 KS 40 60 5 30 10 KS 50 72 40 13 KS 60 97 5 48 16 KS 80 97 5 62 20 8 2 WEIGHTS e ls e a type type type type KSF 20 2KSF 20 KSFT 20 2KSFT 20 KSF 25 18 2KSF 25 19 KSFT 25 18 2KSFT 25 19 KSF 30 19 2KSF 30 20 KSFT 30 19 2KSFT 30 20 KSF 40 32 2KSF 40 38 KSFT 40 32 2KSFT 40 38 KSF 50 36 2KSF 50 45 KSFT 50 36 2KSFT 50 45 KSF 60 68 KSFT 60 68 KSF 80 85 KSFT 80 85 Pump weight without the dive 8 3 PUMP DIMENSIONS WITH BY PASS PRESSURE Se ke Tre Dom aD IAE KSF 20 475 230 208 330 2KSF 20 575 230 208 330 KSF 25 2KSF 25 705
27. the pump Se d CE INOXPA S A C Telers 54 P O BOX 174 17820 BANYOLES GIRONA SPAIN Tel 972 57 52 00 Fax 972 57 55 02 SOURCE OF SOLUTIONS O y O a 7 Serial number TIPO N 4 KW min Vv Hz N_QU h Hm oRODETE 01 30 32 0003 Pump plate 4 2 HANDLING AND STORAGE Ay KSF KSFT pumps are often too heavy to be handled and stored manually Lift the pump as shown below e Always use two support points placed as far apart as possible e Secure the supports so that they will not move 2014 03 4 Installation 7 SOURCE OF SOLUTIONS 4 3 LOCATION Place the pump as close as possible to the suction tank and if possible below the fluid level Place the pump so as to allow around it space enough to access the pump and the motor See Chapter 8 Technical Specification for dimensions and weight Mount the pump on a flat level surface The foundation must be rigid horizontal level and vibration proof If the pump is installed outdoors it should be covered by a roof Its location should allow easy Install the pump so as to allow proper ventilation access for inspection or maintenance operations 4 4 PIPES e As general rule fit the suction and discharge pipes in straight sections with the least possible number of bends and accessories in order to reduce as much as possible any loss of load caused by friction e Make sure that the nozzles of t
28. y part of the seal which has remained housed inside the seal cover and the lip seal gt Assembly Mount the fixed part of the mechanical seal 08 the lip seal 88B the O ring 80 and the raccords 92 to the seal cover the quenching liquid pipes can be connected to the connections through the bearing support windows 09A Place the cover on the flange support 06A Slide the rotary part of the seal 08 into the shaft complement 26 Place the seal ring 31 on the shaft and fasten it with the pins 55 according to the A dimension showed in section 7 4 2 A AA Ri pa L E HHH e E 2014 03 7 Maintenance 15 NIE SOURCE OF SOLUTIONS 7 4 4 Change of drive cS Disassembly Remove the elastic pin 05 from the shaft complement 26 Remove the screws 52A and the washers 93 and pull out the drive 93 gt Assembly Drill a hole in the drive shaft as shown in the figure below Mount the drive 93 to the flange support 06A and fasten it with the screws 52A and washers 53A Slide the shaft complement 26 over the drive shaft 93 and fasten it with the pin 56 lt D D SS N gt N N Z ZB Sy F4 OY P AJ Ni N e IN
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