PARTS & SERVICE MANUAL CONTEMPO SERIES WARMER LAMPS
Contents
1. 77 PARTS amp SERVICE MANUAL for SERIES WARMER LAMPS Merco Contempo Warmer Lamps offer graceful dramatic styling to match any d cor They are made of exacting tolerance from heavy duty solid mandrelspun aluminum for durability but like any piece of equipment with moving parts physical wear takes its toll When this happens the information in this manual will prove helpful Although the instructions are easy to follow the work should be handled by a qualified Merco Certified Service Technician THIS MANUAL SHOULD BE RETAINED FOR FUTURE USE ContempoServMan REV B 6 25 07 DETAIL A DETAIL B CONTEMPO STYLE A COMMON TO ALL ITEM PART 1 000688 060434 000178 000717 000430 000828 STYLE A DESCRIPTION oticker M Contempo UL NSF Bar Combination Bracket Bushing Snap HEYCO Switch Toggle Nut 6 32 HEX Z Washer Lock 000671 Socket Porcelain 000449 Nut 1 8 IPS x 9 16 Panel Z 000597 Screw 8 32 x 1 2 PHP 000429 Nipple 1 8 x 1 2 W Hex Nut BRS 000469 Wirenut 000417 Nipple 1 2 Brass lt ITEM MEME EE 788 Gp mg 89 3 10 12 VARIABLE DESCRIPTION Canopy Stem Ring Check Shade Lamp 120V 250W Swivel ITEM PART L l IO O1 G l lt Lamps Service Manual Contempo Lamps Service Manual DETAIL A DETAI2. to accept lights Side Set Screw 3 m CAUTION Contempo Lamps Service Manual 9 HEAVY DUTY RETRACTABLE MECHANISM ADJUSTMENT 1 Remove the two screws holding top cover on the retractable cylinder housing 2 Loosen the two lower hex head long screws that hold the mounting bracket 3 Remove the center nut holding the spring mechanism to the mounting bracket 4 Pull the mechanism out of the cylinder and vary carefully loosen the bolt on the side of the drum half turn at a time until the maximum distance required is reached 5 Reassemble in reverse order NOTE This is only for 060445 Heavy Duty Not for 060443 Light Duty The 060443 Light Duty Retractable Assembly is not adjustable COMMON PARTS TO ALL ____00046_ Nipple 27 o o 1 _ Screw 8 32 1 4 00813 ____ Housing Switch 2 hole Wht 1 _ Threaded Rod Assy 5 3 2 10 Contempo Lamps Service Manual MOUNTING TYPE Switch Switch Switch Switch Type R Type S Type C Type F p Retractable Cord Stem Mount Cord Mount Fixed Mount Adjustable Wall Mount or Overhead Adjusts up and Up to 71 stem Available in any Up to 71 stem Mount down to vary heat length length length Adjusts to desired 30 68 5 length position Max 17 length CONNECTION Style 400 Style 500 Style 600 Style 700 Style 725 Style 750 Style 775 x 7 5 6 x 7 5 6 2 x 8 6 4 x 7 3 9 5 x 8 1 263 10 3 x
3. 1 _ Bushing Snap Heyco __6 000828 Washer Lock 1 8 000429 Nipple 1 8 x 2W Nut BRS 1 __9 000597 Screw 8 32 x 1 7 PHP __ jJShem45 1 o gt __ Housing Switch Ring X Shaqe lamp 120V 250W 1 000564 Rod All Thread o Wire 18 GA Black _ _ DETAIL B Wire 18GA White For all parts not listed call factory 6 Contempo Lamps Service Manual CONTEMPO INSTALLATION INSTRUCTIONS Secure the top portion of the lamp to the ceiling with the two 8 32 threaded rods provided as shown in diagram NOTE A 4 round electrical box attached to a beam is preferred to hold the weight and the adjusting of the lamp up and down 3 9 16 ON OFF SWITCH ELECTRICAL ATTACHMENTS BLACK TO BLACK WHITE TO WHITE GREEN TO GROUND Contempo Lamps Service Manual MERCO SAVORY TRACK LIGHTING INSTRUCTIONS These instructions are for the proper installation of all Halo Track Lighting fixtures There are several different configurations of the Merco Savory track lighting fixtures All mount to the Halo track in the same manner as described below This fixture is for use with Halo Lighting s L Series track system only The track plug attaches electrically and mechanically anywhere along the Halo Power Trac two position conductor allows use in single circuit track and either circuit of two circuit track There
4. 7 6 Dia X Height Dia X Height Dia X Height Dia X Height Dia X Height Dia X Height Dia X Height Contempo Lamps Service Manual 11 Merco Savory LLC Limited Warranty Merco equipment is guaranteed to be free from quality problems in material and workmanship for a period of ninety 90 days on labor and one 1 year on parts excluding appliance lamps and heat tubes from installation or purchase date Savory equipment is guaranteed to be free from quality problems in material and workmanship for a period of one 1 year parts and labor from date of purchase or eighteen 18 months from date of shipment from factory whichever comes first Warranty beyond standard as follows Heat Tubes One 1 year against burnout not breakage from date of purchase of equipment Hot Food Server One 1 year labor two 2 year parts Travel and Mileage Savory equipment Travel expenses limited to fifty 50 miles total Merco equipment Labor warranty includes travel time not to exceed two 2 hours and or mileage not to exceed one hundred 100 miles Portable equipment equipment weighing less than ninety 90 pounds must be delivered to the service agency at the owners expense Merco Savory LLC obligation under this warranty shall be to repair or replace at its option any part or unit which proves to be non conforming due to quality problems in material or workmanship during the warranty period However we make no warranty express or im
5. L B CONTEMPO STYLE COMMON TO ALL ITEM PART 000688 060434 000178 000717 STYLE DESCRIPTION Sticker M Contempo UL NSF Bar Combination Bracket Bushing Snap Heyco Switch Toggle 000430 Nut 6 32 Hex Z 000828 Washer Lock 000175 Bushing Bake Lite 4 IPS FEM 000592 Screw 8 32 x 1 2 PHP 0001 74 Bushing Snap Shorty 000345 Hickey 001550 Clamp 2 Ear Zinc 000664 Socket Porcelain 000469 Wirenut 000429 Nipple 1 8 x 1 2 W Hex Nut BRS 000597 Screw 8 32 x 1 2 PHP 000753 Terminal Ring 000419 Nipple 1 4 IPS x 34 Steel lt ITEM 6 _9_ 10 ie 12 NC lt s NC MEN O17 ITEM PART Cord 18 3 SJOSITO 900 2 Housing Switch RigChek 2 12072500 1 For all parts not listed call factory 1 cO OO l lt CONTEMPO STYLE F 000597 Screw 8 32 x 1 7 PHP 000469 000671 Wirenut Socket Porcelain DETAIL B a F 9 N M Ax hb Ee OG 000688 Sticker M Contempo UL NSF 1 m mum Uu o j 000597 2 000469 000671 VARIABLE PART DESCRIPTION Canopy otem Shade Lamp 120V 250W 000564 Rod All Thread For all parts not listed call factory Ring Check 2 l lt Contempo Lamps Service Manual DETAIL A STY
6. LE R COMMON TO ALL ITEM PART 1 000688 060434 000178 000717 000430 STYLE R DESCRIPTION Sticker M Contempo UL NSF Bar Combination Bracket Bushing Snap Heyco Switch Toggle Nut 6 32 Hex Z 000828 Washer Lock 000449 Nut 1 8 IPS x 9 16 Panel Z 8 000429 Nipple 1 8 WHexNut BRS 1 000469 10 000346 Hickey 1 _ 11 000664 Socket Porcelain 1 _ 12 00046 t BIPSx2 1 _ 13 000418 Nipple 1 81 5 5 1 _ Threaded Rod Assy 5 34 02 Bushing Hey 90 Degree NE GE 16 000179 BushingHeyco 1 _ 17 000176 Bushing Bakelite 8BIPS __ 2 lt a N e a c N VARIABLE PART DESCRIPTION Canopy Cord Retract Housing Switch Ring Check Shade Lamp 120V 250W Bracket Assy Retractable DETAIL B Stem 4 5 stem 1 5 lt 18 9 J a D i GES uie 18 9 DESCRIPTION Canopy 1 1 0 1 Retract Housing Switch Rig Check _ Shade 1 0 0 1 Lamp 120V 25 1 Bracket Assy Retractable 1 Stem 45 J J 1 Stem 15 0U J 1 For all parts not listed call factory Contempo Lamps Service Manual 5 STYLE 5 DETAIL 2 060434 Bar Combination Bracket
7. are three terminals on the end of each adapter To insure proper grounding locate the side of the adapter with two terminals and locate side of the track that has two recessed power conductors Insert adapter into the track and rotate the proper direction to have the two terminals match up The adapter should be inserted into the track and rotated 90 until the locking tab snap into place To remove the fixture press in the locking tab while rotating the adapter 90 NOTE If unit does not operate upon installation push in tab and rotate fixture 180 to insure adapter has the proper connection A CAUTION To reduce the risk of burning during re lamping remove the entire unit from the track 8 Contempo Lamps Service Manual MINIATURE TRAC HEAT INSTRUCTION SHEET The maximum electrical capacity for POWER TRAC is 20 Amps per circuit for permanent installation to an outlet box or 10 Amps if the L950 Cord and Plug Connector is used to connect the Trac to a wall outlet Turn off switch at main power source fuse box before installing any Trac heat or fittings INSTALLATION OF SINGLE TRAC TO AN OUTLET BOX 1 Punch out proper knock out holes in ceiling plate for mounting to outlet box and to live end fitting Note that special smooth plastic finish piece on metal ceiling plate requires caution in determining location of proper knock outs before making holes Remove flat head screw s from back of live end fitting and use to fast
8. en plate to fitting 2 Remove cover from live end fitting Place Trac with ceiling plate attached over outlet box and mark on ceiling or wall the position of the Trac mounting holes 3 Drill mounting holes large for toggles and install Trac with furnished toggle bolts If Trac is to be mounted on a solid surface use screws not supplied instead of toggle bolts 4 Fasten ceiling plate to outlet box with two screws Pull wires from box through open hole in live end as shown 5 Cut and strip wires from box and fasten to screw terminals in live end fitting see detail Push excess wires back into outlet box If ground wire is available fasten it to the green ground screw 6 Replace cover on live end and tighten screw Outlet Box Wires from outlet box fit through center hole of plate then into ss d live end fiting eutra ux SX Green Strip bare 3 8 Flathead __ ground wire m Screw s X a T Black Wire ery Hot Leaf e 2 To mount Trac drill holes in oe 2 Outlet B 73 ceiling or wall Attach with Noin SE ir 2 Outlet Box NUT Ceiling Plate toggle bolts or screws if surface Ot TELESA COWTAP WIE mtg screws around screw is solid material Trac Mounting Plain underside of Trac Holes faces ceiling or wall Nickel Plated F Terminal Open slotted side Ground Dead End of faces OUT Conductor Fitting with
9. plied of cooking effect or of exact capacity as subjective judgements and product variations may alter evaluation of equipment performance Warranty service must be provided by an authorized service agency Shipping damage is not covered by the manufacturer s warranty This warranty is limited and supersedes all other warranties express or implied Merco Savory LLC neither assumes nor authorizes any person to assume for Merco Savory LLC any other obligation or liability in connection with Merco or Savory equipment Neither Merco Savory LLC nor its employees or agents shall be held liable for any claims for personal injuries or consequential damage or loss howsoever caused 77 Merco Savory LLC 1111 North Hadley Road Fort Wayne Indiana 46804 United States of America Telephone 260 459 8200 U S Facsimile 888 790 8193 Int l Facsimile 260 436 0735 Service Hotline 800 678 9511 www mercosavory com _ M En CERTIFIED SERVICE AND PARTS
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