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216075_75-90_Evinrude E-TEC.book - BRP -

1. 008499 1 Flushing device 2 Stream of water 7 Turn engine OFF Leave the outboard in vertical position long enough to completely drain the powerhead FUSE A blown fuse will not allow the engine to start Replace it with a fuse of the same rating A spare fuse is provided Fuse Replacement AJA Use only fuses of the same rating Your Evinrude E TEC outboard uses 10 amp fuses Remove engine cover Install spare fuse in place of failed fuse SERVICE Detach fuse from plug by pulling down on fuse connector clip Install spare fuse in place of failed fuse 1 Fuse 002001 2 Spare fuse AQUA Failure to install cover securely may cause electrical problems HULL FINISH The condition of your boat s bottom affects performance Marine growth or bottom paint ing may reduce speed and fuel efficiency For maximum performance keep the boat s running surface clean by rinsing it with fresh water and wiping it dry Apply Evinrude anti corrosion spray to any surface subject to cor rosion but avoid the anti corrosion anode s 47 Maintenance OUTBOARD EXTERNAL FINISH Your outboard s upper and lower engine cov ers use molded in color technology providing a deep durable gloss with maximum ultravio let sunlight protection The high gloss finish will show polish marks when viewed closely in certain light condi tions This glossing is NORMAL Periodically wash the
2. failure loss of boat control and personal injury Unrepaired damage could reduce your boat and outboard s ability to resist future impacts ENGINE MONITORING IMPORTANT Your outboard must be equipped with an engine monitoring system such as Command SystemCheck or equiv alent Operating your outboard without an en gine monitor will void your warranty for failures related to monitored functions The engine monitoring system warns you of conditions that could damage your outboard The monitoring system consists of a dash mounted gauge a warning horn sensors on the engine and oil tank and related wiring The system is compatible with the Evinrude Modular Wiring System MWS or can be con nected to an Command system or other NMEA 2000 compliant CANbus instruments Gauges Gauges are available in several styles such as a digital Command gauge with LCD dis plays or a basic SystemCheck gauge no N on WATER TEMP CHECK O ENGINE Low b oL 1 Typical I Command Digital gauge 008536 2 Typical SystemCheck gauge Function The EMM activates the warning horn and the gauge displays as follows LOW OIL means that oil in the tank is at re serve level about 1 4 full NO OIL indicates an oil delivery problem such as an empty oil tank or damaged oil system WATER TEMP or HOT indicates an engine or EMM overheat condition CHECK ENGINE or FAULT is used to indi ne fault conditions identif
3. 60 consecutive months or one hundred seventy five 175 hours of en gine use whichever occurs first and evaporative emission related components are warranted for twenty four 24 consecutive months The Product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used commercially when at any point during the warranty period it is installed on a boat that has com mercial tags or is licensed for commercial use Please see your Authorized Evinrude Outboard Engine Dealer for emission related service In cases where the delivery date is not established to BRP s satisfaction the date of sale will be used to determine the warranty start date The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date All Evinrude Johnson Genuine Parts and accessories installed by an authorized dealer at the time of sale including but not limited to pro pellers bear the standard BRP parts and accessories one year limited warranty California residents who purchased or warranty registered a Product in California should refer to BRP s California Emissions Control Warranty Statement 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on Evinrude outboard engines purchased as new and unused from a d
4. Trim switch UP 31 Using Your Evinrude E TEC Outboard Trim Angle Adjustment Use the trim tilt switch to adjust the outboard position in the tilt range or trim range Run the boat in the water to determine the best trim angle IMPORTANT Weight distribution can affect the performance of the boat Distribute weight evenly in the boat The boat should accelerate quickly plane easily and run parallel to the surface of the water at high speeds If trim position is too LOW the front of boat will be DOWN and push water If trim position is too HIGH the front of boat will be UP and bounce Tilt The tilt range allows the operator to tilt the outboard for clearance when beaching moor ing launching or trailering Trim In most operating conditions it is recom mended to trim the outboard to the full down position when accelerating Once on plane trim the outboard up for best performance Over trimming increases engine RPM while decreasing speed The best trim setting is when the highest speed is achieved with the lowest engine RPM Shallow Water Drive Adjust the outboard position within the tilt range for shallow water operation WILL When operating a tilted out board do not run above idle speed Keep the water intakes submerged at all times to prevent the engine from overheating 32 1 Tilt range 007028 2 Trim range 007069 1 Water intakes Tilt Support Lever If you intend to
5. be 3 8 in 9 mm Fuel systems with built in tanks particularly those that include antisiphon valves and filter primer units may have restrictions not allow ing the engine fuel pump to deliver sufficient fuel under all conditions This can result in a loss of performance If a performance prob lem exists see your Dealer Fuel Filters A boat mounted water separating fuel filter assembly will help prevent water and other contaminants from entering the engine fuel system Use of a boat mounted water separating fuel filter is highly recommended on all boats Boat mounted water separating fuel filter as semblies must meet the required fuel flow and filter specification Refer to Boat Mounted Fuel Filters on page 57 20 Using Your Evinrude E TEC Outboard Fuel Hose Connections 1 If the fuel hose is disconnected for any rea son seal it to prevent spillage Cap the fuel fitting to prevent contamination 2 Connect the fuel hose to the 3 8 in 9 mm fuel fitting Fasten hose securely with clamp 18 5 mm from owner s kit 3 Squeeze fuel primer bulb outlet end up until firm N 1 Fuel hose 3 8 in 9 mm 002018 Fuel Connector If equipped disconnect fuel hose connectors from the engine s fuel connector when the en gine is not in use 007004 1 Fuel connector Fuel System Priming If the outboard is run out of fuel refill the fuel tank and squeeze the primer bulb until firm OPERATION
6. drop at 20 gph 76 l hr flow Filter area 150 in 1290 cm of filter area The filter must be mounted to a rigid surface above the full level of the fuel tank and acces sible for servicing Fuel Filter Assembly P N 174176 meets all requirements for a water separating fuel filter If equipped replace the boat mounted fuel fil ter annually BATTERY Requirements e 12 volt heavy duty designated for marine use e Vented refillable or maintenance free and e Rated according to the minimum require ments in Specifications on page 61 Deep cycle batteries are suitable IF they meet or exceed the minimum CCA require ments Ask your Dealer about your outboard s re quirements before installing longer battery ca bles or a battery switch gt INSTALLATION Installation A WARNING Read and understand the safety informa tion supplied with your battery BEFORE you begin installation MOSE Make sure all components are clean and free of corrosion Connect the RED cable to the positive battery post first Connect the BLACK cable to the negative battery post last If you have marine battery posts install each main cable on the clamp adapter with a star washer below it Install all wires from acces sories on the threaded portion of the post 1 Main cable DR6495 2 Starwasher 3 Accessory wires If you have automotive battery posts place a starwasher on the clamp ada
7. help with assembly and operation of the prod uct IMPORTANT SAFETY MESSAGES This Operators Guide contains essential in formation to help prevent personal injury and damage to equipment Safety messages ap pear throughout this Guide in the applicable section Be careful Human error is caused by many factors carelessness fatigue overload pre occupation unfamiliarity of operator with the product drugs and alcohol to name a few Damage to your boat and outboard can be fixed in a short period of time but injury or death has a lasting effect A WARNING For your safety and the safety of others follow all safety warnings and recom mendations Do not disregard any of the safety precautions and instructions Anyone operating your boat should first read and understand this guide before they operate your boat and outboard SAFETY MEASURES General To fully appreciate the pleasures enjoy ment and excitement of boating there are some basic rules that should be ob served and followed by any boater Some rules may be new to you and oth ers may be common sense or obvious irrespective take them seriously Be sure at least one of your passengers knows how to handle your boat in case of an emergency All passengers should know the location of emergency equipment and how to use it Know the marine traffic laws and obey them All safety equipment and personal floata tion devices m
8. keep the gearcase submerged at all times Upon removing your outboard from the water leave it in a vertical position until its cooling system is drained Store the outboard verti cally If the outboard s gearcase is equipped with an integral soeedometer pickup all water must be cleared from the hose to prevent gearcase damage Refer to Transporting Storage on page 41 UTA Water remaining in the gear case cooling system or other compo nents can freeze causing serious engine damage DUAL OUTBOARD OPERATION When in reverse above slow speed be sure both outboards are running even if one is in NEUTRAL If it is necessary to return to harbor with one outboard not running tilt the inoperative out board high enough to keep its propeller out of the water HIGH ALTITUDE Your outboard s EMM will automatically com pensate for changes in altitude However if you boat above 3000 ft 900 m you will ex perience a slight loss of power due to reduced air density If your engine drops below the recommended RPM operating range at full throttle have your Dealer select a lower pitch propeller If you return to sea level have your Dealer in stall the original propeller and verify correct RPM operating range 38 SALT WATER Anode protection for the outboard has been provided for use in salt or brackish water Upon removal from salt water leave outboard in a vertical position until its cooling system ha
9. BRP Such repair or replacement of parts will be done without charge for parts and labour at any authorized Distributor Dealer BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to Owner In the event that warranty service is required outside of country of original sale Owner will bear respon sibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those lev ied by governments states territories and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 8 TRANSFER If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new Owner prompt ly contacts BRP or Distributor Dealer and gives the name and address of the new Owner 9 CONSUMER ASSISTANCE e In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the authorized BRP distributorship dealership level by discuss ing the issue with Distributor s D
10. If you have not had the opportunity to do so with your Dealer practice driving in a suitable area and feel the response of each control Be familiar with all controls before applying the throttle above idle speed As the op erator you are in control and responsible for safe operation SAFETY MEASURES Installation and Maintenance The outboard must be correctly installed Failure to correctly install the outboard could result in serious injury death or property damage We strongly recom mend that your Dealer install your out board to ensure proper installation Do not overpower your boat by using an engine that exceeds the horsepower in dicated on the boat s capacity plate Overpowering could result in loss of con trol If your boat has no capacity plate contact your Dealer or the boat s manu facturer When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics in cluding type strength and material Us ing substandard parts could result in injury or product malfunction Only perform service procedures which are detailed in this Operator s Guide At tempting to perform maintenance or re pair on your outboard if you are not familiar with the correct service and safe ty procedure could cause personal injury or death Further information can be ob tained from your authorized Evinrude Johnson Dealer In many instances prop er tools and training are requ
11. OG LES BRUKSANVISNINGEN F LG ALLE ANVISNINGER OG ADVARSLER ADVERTENCIA UBICAR Y LEER LA GU A DEL OPERADOR ATENERSE A TODAS LAS INSTRUCCIONES Y MENSAJES DE ADVERTENCIA E ADVERTENCIA LOCALIZE E LEIA O MANUAL DO OPERADOR SIGA TODAS AS INSTRUGOES E OS AVISOS 355926 REMOTE CONTROL DECALS All remote controls have the following labels attached A WARNING Locate read and understand operator s guide and all warnings Failure to do so could result in serious injury Attach engine shut off cord Lanyard to operator WARNING ANNS Shift position Reverse Neutral Forward ii 008488 gt SAFETY INFORMATION ON THE OUTBOARD 13 Using Your Evinrude E TEC Outboard COMPONENT IDENTIFICATION S N i Pr 002010 item Description Tem Description Air Inlet Tilt Handle 5 Battery Cables Water Pump Indicator Flushing Port 6 FuelFiting 4 Anti Corrosion Anodes 8 Water Intake Screens 14 gt COMPONENT IDENTIFICATION Starboard 002002 Port 002003 Tem Description hem Description 16 Fu Fte 16 raeino Th Swich Spar Plage CS 12 Engine coverta 18 orrie 14 Spare Fuse 20 EMM Engine Management Module e arsen E Using Your Evinrude E TEC Outboard OIL AND FUEL OIL REQUIREMENTS Evinrude Johnson Brand Oils Evinrude Johnson outboard oil
12. PRODUCT WARRANTY INFORMATION BRP LIMITED WARRANTY FOR 2012 EVINRUDE OUTBOARD ENGINES USED IN AFRICA MIDDLE EAST LATIN AMERICA PACIFIC ISLANDS ASIA ALBANIA FORMER YUGOSLAVIAN REPUBLIC OF MACEDONIA SERBIA AND MONTENEGRO BOSNIA AND HERZEGOVINA AND THE COMMONWEALTH OF INDEPENDENT STATES 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products Inc BRP warrants its Evinrude outboard engines Product from defects in material or workmanship for the period and under the conditions described below when they are sold by authorized Evinrude distributors dealers and used at any point during the warranty period in the following territories e Africa Middle East excluding Turkey Latin America including but not limited to the Caribbean Islands Bahamas and Bermuda Pacific Islands excluding Hawaii Asia excluding Japan Albania Former Yugoslavian Republic of Macedonia Serbia and Montenegro Bosnia and Herzegovina or Commonwealth of Independent States former Soviet Union excluding Lithuania Latvia and Estonia All Evinrude Johnson Genuine Parts and accessories including but not limited to propellers gauges oil tanks remote controls wiring and key switches that are installed by an authorized distributor dealer at the time of sale whether or not shipped with Product bear the standard BRP limited warranty for Evinrude Johnson Genuine Parts and accessories See your authorized distributor dealer
13. SAFETY INFORMATION A DANGER Serious injury or death can result from contact with a rotating propeller or mov ing boat and outboard Propeller blades can be sharp and the propeller can continue to turn even after the engine is off Assure the engine and prop area is clear of people and objects before starting engine or operating the boat Be alert of people in the water Always shift the outboard to NEUTRAL and shut off the engine immediately when your boat is in an area where there might be people in the water A DANGER DO NOT run the engine indoors or with out adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death A WARNING The engine cover is a machinery guard DO NOT operate your outboard with the cover off unless you are performing maintenance or emergency starting and then be careful to keep hands hair and clothing clear of all moving parts Con tact with moving parts could cause injury A WARNING Be familiar with the waters you are oper ating in The gearcase of this outboard extends below the water surface and could potentially come in contact with underwater obstructions Contact with underwater obstructions may result in loss of control and personal injury ENGINE STARTING STOPPING Refer to the Pre Ride Inspection on page 42 Complete
14. Water pump indicator 008469 Engine Stopping Move control handle to NEUTRAL Turn key switch counterclockwise to the OFF position 007072 1 Key switch OFF position Remove the key when the boat will be unat tended 23 Using Your Evinrude E TEC Outboard EMERGENCY STARTING 2 Remove fuse holder from flywheel cover If the starter fails your engine can be started using a 1 4 in 6 mm cord about 4 ft 1 2 m long A WARNING Move the shift lever to NEUTRAL before performing emergency starting proce dures Failure to do so may result in unexpected boat movement The engine cover is a machinery guard To prevent injury from moving engine components keep hands clothes and hair clear of powerhead Prevent electric shock by keeping clear of the ignition coils and spark plug leads 3 Raise flywheel guard from the fittings by when the outboard is being started or is pulling up on the front two fastening tabs running Shock can cause serious per sonal injury under certain conditions DO NOT turn flywheel by hand Use starter cord only 7 Fuse 002019 Be sure e Key switch is OFF e Engine is in normal operating position e Shift lever is in NEUTRAL 1 Release port and starboard side engine cover latches downward Pull up on the tilt handle to release the engine cover seal and remove the engine cover 1 Fastening tabs 002021 4 Holding the flywheel guard out of the
15. bracket or swivel brack et Record your outboard s Model Number Serial Number Purchase Date Ignition Key Number Stolen Outboards United States and Canada Report stolen outboards to your local dealer or distributor Outside United States and Canada Report the theft to the Bombardier Recreational Prod ucts distributor where the outboard was registered Technical Literature BRP offers technical literature specifically for your outboard A service manual a parts cata log or an extra Operator s Guide can be purchased from your selling Dealer For the name and location of the nearest Evinrude Dealer in the United States and Canada visit www evinrude com DECLARATION OF CONFORMITY e Application of Council Directives Directive 94 25 EC as amended by 2003 44 EC Recreational Craft e Relevant Harmonized Standard s EN ISO 8178 1 EN ISO 14509 Relevant Directive s Directive 89 336EC as amended by 2004 108 EC Electromagnetic Compatibility e Relevant Harmonized Standard s EN ISO 55012 2007 EN ISO 61000 6 1 2007 EN ISO 61000 4 2 2008 EN ISO 61000 4 3 2008 Product Type Marine Outboard 2 Stroke Cycle SI Engine Manufacturer BRP US Inc 10101 Science Drive Sturtevant WI 53177 EC Type Certificate Exhaust Emissions Sound Emissions Certificate Number Certificate Number Engine Model s E75D E90D EIOW EXBOMB003 SDBOMBO14 E115D E115H E130D EXBOMB004 SDBOMB022 E150D E150H
16. close to matching the transom height of the boat e Refer to Specifications on page 61 for transom height Determine transom height by measuring from the top edge of the transom along the center line 007039 1 Centerline 2 Antiventilation plate 3 Transom Height Boat performance depends on outboard mounting height Generally the anti ventilation plate of the gearcase should align with the bottom of the hull Conventional V hulls often perform well with the anti ventilation plate approximately 1 in 25 mm above the bottom of the hull Test outboard and boat performance at differ ent heights until the best performance is achieved IMPORTANT Be sure that outboard water pressure is not adversely affected by the mounting height of the outboard INSTALLING THE OUTBOARD A WARNING The outboard must be correctly installed Failure to correctly install the outboard could result in serious injury death or property damage We strongly recom mend that your Dealer install your out board to ensure proper installation IMPORTANT Follow all directions carefully The outboard s warranty will not cover prod uct damage or failure that results from incor rect outboard installation Refer to Priming the Oil System on page 17 BOAT MOUNTED FUEL FILTERS Boat mounted fuel filters and water separat ing fuel filter assemblies must meet the follow ing requirements e Fuel flow 0 4 in Hg maximum pressure
17. entire boat and out board with soapy water and apply a coat of automotive wax Leave the engine cover in place when washing the outboard MOIO When trailering your out board DO NOT cover the engine with can vas it will dull the finish of the outboard s engine covers SCRATCH REPAIR Surface scratches on the upper and lower en gine covers can be polished out with buffing compound Treat affected areas using these steps 1 Sand the affected area with 800 grit sand paper 2 Wet sand the area with 1200 grit sandpa per 3 Using a composite material buffing com pound polish the area closely following the product directions MOIO Your Dealer has the profes sional materials to properly repair scratches Do not attempt to paint over marks or scratches in the composite material See your Dealer to repair any deep scratches or gouges SPARK PLUGS 4 CAUTION The ignition system presents a serious shock hazard Use caution to avoid injury from shock or injury resulting from your reaction to shock Do not han dle primary or secondary ignition com ponents while the engine is cranking or running 48 Spark plugs should be serviced by an Evinrude E TEC Dealer Incorrect spark plug maintenance can lead to engine damage MCU Replacement MUST be indexed correctly spark plugs Marine Engine Duty Cycles The International Council of Marine Industry Associations ICOMIA Standard No 36 88 spec
18. facebook com BRPEvinrude or visit the Evinrude E TEAM blog at www evinrudeeteam com Sincerely Steve Laham Vice President sales Marketing amp After sales Service TABLE OF CONTENTS About This Guide puristas as 6 Important Safety Messages 02000e eens 7 Product References Illustrations and Specifications 9 Declaration of Conformity oocccccc 10 Using Your Evinrude E TEC Outboard Safety Information on the Outboard 12 Warning SVIMDOIS eresas Secs e la se al Neu 12 Hang Tag ur ee a ea a ee ee 12 Remote Control Decals 200 6 ovis ohe st le 13 Component Identification 14 oland FUG m a e 16 Oil Requirements isidro dao ddr 16 Oiling System information 0c cee ee 16 Priming the Ol System 2 2scic lt 6c Joe it 17 Fuel Requirements 00 0c eee eee 18 FUCIAGGILIVGS tas AS a 18 Fueling Proced re soria soldada el 19 Fuel System Information 000 cece nun nun nn 20 Operallon pezon diari 21 Salety Information sis citada di 21 Engine Starting Stopping isis iaa ar 21 Emergency Starling lt a ee a hee ed TOO 24 Remote Controls Evinrude Johnson BRP Controls 26 FUElECONOMY aromas ira scene dees 27 TING ANG TrM coria idad ee 28 Manual Tilt MOGGIS osos A A A 28 Power Trim and Tilt Models 0 000 e eee eee eee 31 Impact Damage Protection 0 0c eee eee eee 34 Engine Monitori
19. fuel vapor to escape before removing the fuel tank cap 1 Open the vent screw on fuel tank cap 2 Turn the cap counterclockwise until the cap contacts the pressure relief tab 3 Press down on the tab and turn the cap one quarter turn counterclockwise until the cap contacts the pressure relief tab again 4 Allow fuel vapor to escape 5 Press down on tab to remove cap 008556 1 Vent screw 2 Pressure relief tab gt OIL AND FUEL Always follow the instructions provided with the fuel tank and cap On a Trailer 1 Make sure the boat is level 2 Slowly turn the fuel tank cap counterclock wise to remove tt 3 Insert the gas pump nozzle into the filler neck of the fuel tank 4 Fill the fuel tank A WARNING To prevent fuel back flow fill the fuel tank slowly so air can escape from tank 5 Stop filling immediately when the automat ic shut off feature of the gas pump handle activates 6 Wait a moment before removing the gas pump nozzle from the filler neck Do not re tract the gas pump nozzle from the filler neck to top off the fuel tank 7 Install the fuel tank cap and turn clockwise to fully tighten it In the Water 1 Turn off engine 2 Tie boat securely to the fueling pier 3 Do not allow anyone to remain in or on the boat 4 Have a fire extinguisher close at hand 5 Slowly turn the fuel tank cap counterclock wise to remove it 6 insert the gas pump nozzle into the filler ne
20. may exist Seek assis tance to return to port See your Dealer Speed Adjusting Failsafe Electronics 36 ENGINE OVERHEATING MCU Do not run your outboard even for a brief start up without supply ing water to it Refer to Flushing on page 46 While boating the outboard s water intakes must stay completely submerged and unob structed Observe proper transom height and trim angle While the outboard is running the outboard s water pump indicator must dis charge a steady stream of water Check the indicator often especially when operating in weeds mud and debris laden water and at extreme trim angles 008469 1 Water intake screens 2 Water pump indicator If the engine overheats the engine monitor will sound the warning horn and turn on the WATER TEMP or HOT light Also the S A F E Speed Adjusting Failsafe Electron ics mode will immediately limit the engine s speed to 1200 RPM If the engine was run ning faster than 1200 RPM when the S A F E mode activated it will shake noticeably The protection system must be RESET before the engine will operate at speeds over 1200 RPM Under certain conditions the EMM will shut off the engine gt ENGINE MONITORING To RESET the system e The engine must be shut off and the cooling temperature restored IF the S A F E mode activates and the stream from the water pump indicator be comes intermittent or stops redu
21. more frequent inspection and maintenance annual checks are recommended 2 Annually in salt water applications Refer to Service on page 46 3 Emission related component Refer to Owner Responsibility on page 44 Product Marrani Information on page 63 and if applicable California Emission Control arranty Statement on page 66 4 Replace boat mounted fuel filter annually Refer to Boat Mounted Fuel Filters on page 57 HPF XR Gearcase Lubricant HPF Pro Gearcase Lubricant in high performance or commercial applications B Evinrude Johnson Biodegradeable TNT Fluid O Triple Guard Grease D Starter Bendix Lube ONLY P N 337016 45 Maintenance SERVICE ANTI CORROSION ANODES Your outboard is equipped with one or more anodes that protect it from galvanic corrosion Disintegration of the anode is normal and in dicates it is working Check each anode peri odically Replace anodes smaller than 2 3 their original size See your Dealer for re placements 008486 Anti corrosion Anodes Galvanic corrosion destroys underwater met al parts and can occur in fresh or salt water however salt brackish and polluted waters will accelerate corrosion Metal based antifouling paint on the boat or outboard and the use of improperly installed shore power in the area of your moored boat will also accelerate corrosion MOIO J NEVER paint the anode its fasteners or its mounting surface Paint ing wil
22. nen 57 o Cannes eheos rete Gee ct ade 57 Water Pressure susurra rara ena A 58 Propeler naci AAA ees 58 AQJUSIMENIS creeren rra dada 60 SPEEIICAUONS nica Saree ceed me we eis 61 Product Warranty Information 63 Readiness Test suis eee eee rt 74 Frequently Asked Questions 0 0oooocooocooo coo 75 Change of Address Change of Ownership 77 Confirmation of Receipt 0 0oooooooooomo 79 ABOUT THIS GUIDE This Operator s Guide is an essential part of your Evinrude E TEC outboard It contains pertinent information which if followed will provide you with a thorough understanding needed for proper operation maintenance care and above all safety Safety is our first priority and it should be yours too It is strongly recommended you read this Guide from cover to cover The more you know and understand about your Evinrude E TEC out board the greater the safety and pleasure you will get from using it Following this rec ommendation will assure the completeness of the information essential to your safety the safety of any passengers and other water us ers This Operator s Guide identifies important safety messages Although the mere reading of such informa tion does not eliminate the hazard the under standing and application of the information will promote the correct use of your outboard engine A Safety Alert Symbol This is the Safety Alert symbol It is used to
23. store your Evinrude E TEC outboard for the off season CHANGE OF ADDRESS CHANGE OF OWNERSHIP If your address has changed or if there has been a change of ownership be sure to fill out and mail the form provided on this page This notification is necessary for your own safety even after expiration of the original warranty since BRP will be in a position to contact you if correction to your outboard is required Outside the U S and Canada this card should be sent to the Bombardier Recreational Products divi sion where the outboard was registered Please contact your Dealer or Distributor m Change of Address Change of Ownership Old Address Previous Owner sc A ed ed DE E 9 O E esnan TI mL aii ee a Zip code CE cil pe Country Signature Date New Address New Owner wsstrame I I I I III II III IIIIITT esmane II III III III III Oo Zip code ELL 4 Country Signature Date Dealer Information Dealer name In the U S or Canada mail completed form to BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 CONFIRMATION OF RECEIPT Your Dealer Name Address Upon delivery of your new Evinrude Johnson outboard complete and sign the form below Your Dealer will take receipt of the form for their records A AOS AA AAA AAA S j gt A AAA e Receipt Name Address Owner of Model No Se
24. the date the Product is first put to use whichever occurs first for a period of 36 CONSECUTIVE MONTHS for private recreational use or 12 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s Engine Management Module EMM whichever occurs first for commercial use The Product is used commer cially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used commercially when at any point during the warranty pe riod it is installed on a boat that has commercial tags or is licensed for commercial use For products sold in Australia Our goods come with guarantees that cannot be excluded under the Aus tralian Consumer Law You are entitled to a replacement or refund for a major failure and for compensa tion for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled a Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP dis tributo
25. the warranty period and must provide Distributor Dealer with reasonable opportunity to repair the defect The expenses of transporting Product to and from Distributor Dealer for warranty service are to be borne by the Owner The Owner must also present proof of purchase to the authorized BRP Distributor Dealer for warranty repairs Owner is required to sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP Note that the notification period is subject to the applicable national or local legislation in your country Revision 1 69 Product Information 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labour at any authorized Distributor Dealer under the conditions described above BRP s responsibility is limited to making the required repairs or replacements of parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to Owner In the event that warranty service is required outside of country of original sale Owner will bear respon sibility for any additional charges due to local practices and conditions such as but not limite
26. way hook the knot of your emergency start cord into the notch on the flywheel Wind the cord clockwise in the flywheel ridge mak ing one and a half full windings with the cord 1 Engine cover latch 002015 2 Tilt handle 002016 1 NEUTRAL 002022 2 Knot 3 Rope in flywheel ridge 24 OPERATION 5 Turn key switch ON 6 From a secure position in the boat pull 4 DANGER hard on emergency starting cord to start Contact with a rotating flywheel can engine cause severe personal injury Use extreme care in re fastening the fly A CAUTION wheel guard on the fastening tabs Keep hands hair and clothing away from coming in direct contact with rotating area when pulling on emergency start parts ing cord especially behind you Keep everyone clear of your immediate If equipped snap tether cord to secure place o e Ig on clothing Proceed immediately to nearest landing for service 7 Refasten flywheel guard in place by push ing the three fastening tabs back onto the fittings 002023 1 Fastening tabs 002023 25 Using Your Evinrude E TEC Outboard REMOTE CONTROLS EVINRUDE JOHNSON BRP CONTROLS A WARNING If you choose a non Evinrude remote control it must have a start in gear prevention feature This feature can prevent injuries resulting from unexpected boat movement when the engine starts IMPORTANT When selecting the remote control system for your boat specify E
27. when the S A F E mode activated it will shake noticeably Under certain operating conditions the EMM will shut OFF the engine 35 Using Your Evinrude E TEC Outboard A WARNING In the S A F E mode engine speed is limited Under certain conditions the engine s limited speed may reduce maneuverability of your boat If the S A F E mode is acti vated and you are unable to correct the problem seek assistance and or return to safe harbor Serious engine damage engine shutoff and or reduced maneuverability may be imminent The following warnings may appear on the engine monitor gauge LOW OIL Symptom Oil in the oil tank is at reserve level about 1 4 full EMM will activate low oil light or display warning e Fill the oil tank with recommended outboard oil as soon as possible to avoid empty Aeiion ing the tank The outboard has a limited amount of time of normal running time be fore NO OIL condition occurs Refer to Filling the Oil Tank on page 17 Always refill the oil tank with recommended oil as soon as possible NO OIL There is an oil delivery problem EMM will activate S A F E mode Action e If the oil tank is empty add the recommended oil e If the oil tank is not empty seek assistance and or return to safe harbor Your outboard is designed to run in get home mode for up to five hours in the event you run out of oil Refill the oil tank Prime oil system Refer to Priming the Oil System on
28. 016 Remove the engine cover to access the oil tank 002017 gt OIL AND FUEL Remove the filler cap and fill the tank with the recommended outboard lubricant as speci fied in Oil Requirements on page 16 002007 Replace the filler cap and tighten securely Reinstall the engine cover IMPORTANT The oil tank capacity is 2 0 quarts 1 9 liters PRIMING THE OIL SYSTEM ALOJAN The oiling system MUST be primed to avoid engine damage from a lack of lubrication Prime the oiling system to remove air from the system before operating the outboard if e The outboard is new Dealer must prime the oiling system using Evinrude Diagnostic software en tank is emptied or outboard is run out of oil e The outboard is laid down for transportation or storage Prime the oiling system by performing winter ization Refer to Long Term Storage Win terization on page 50 17 Using Your Evinrude E TEC Outboard FUEL REQUIREMENTS 44 WARNING Gasoline is extremely flammable and highly explosive under certain condi tions Follow the instructions in this sec tion explicitly Improper handling of fuel could result in property damage serious injury or death Leaking fuel is a fire and explosion haz ard All parts in the fuel system should be inspected frequently and replaced if signs of deterioration or leakage are found Inspect the fuel system each time you refuel each time you remove the engine c
29. A 1000 MCA 12 volt below 32 F 0 C Spark Plug Refer to ECI Label Fuses Refer to Fuse on page 47 Fuel Filter P N 967545 In line Replaceable Battery Charging 25 Amp Fully Regulated Gearcase Lubricant Evinrude Ultra HPF Capacity L Models 31 6 fl oz 935 ml X Models 32 8 fl oz 970 ml Power Trim Tilt Fluid 21 fl oz 622 ml Capacity Propeller Refer to Propeller Selection on page 58 Weight L Models 320 lbs 145 kg X Models 335 Ibs 152 kg Sound at Driver s Ear 76 8 dB A LpA ICOMIA 39 94 Transom Height L Models 19 1 2 to 20 in 495 to 508 mm X Models 24 1 2 to 25 in 622 to 635 mm Rated following the standards of ICOMIA 28 83 ISO 3046 and NMMA Emission Control Information Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C Use Evinrude Johnson HPF Pro Gearcase Lubricant for high performance outboards and commercial applications Evinrude Johnson HPF Pro Gearcase Lubricant delivers exceptional durability and reliability and promotes long gearcase life in marine use gt A 61 62 PRODUCT WARRANTY INFORMATION BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2012 EVINRUDE OUTBOARD ENGINES SOLD IN THE UNITED STATES AND CANADA 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products BRP warrants its 2012 Evinrude outboard engines sold by au thorized Evinrude dealers in the fifty Unit
30. CALIFORNIA PROPOSITION 65 WARNING A WARNING This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Operator s Guide 75 90 HORSEPOWER E75D E90D E9OW 2012 Model Year 111 FEATURES AT A GLANCE Easy to Own and Operate Three Year Limited Warranty No Scheduled Dealer Maintenance for Three Years of Normal Recreational Use No Operational Break In Procedure Easy Starts no choking or priming Digital Engine Management Self Flushing Cooling System Long Term Storage Design Simplified Winterization Procedure Digital Diagnostics Low Oil Usage Durable and Reliable Full Corrosion Protection Evinrude E TEC Lubrication System Auto Calibrated Linkage Robust Heavy Duty Design Posi Lock Latches Extra Capacity Water Pump lridium Spark Plugs Vibration Isolated Electronics Beltless 15 Amp Charging System Stainless Steel Thermostat Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA Emissions Compliance European Union Emissions Compliance California 3 Star Emissions Compliance Sealed Fuel System Low Friction Design No powerhead gears belts cams oil scraping rings or mechanical oil pump Full Length Insulated Lower Pans Quiet Signature Sound Air Intake Silencer Idle Air Bypass The following trademarks are the property of Bombardier Recreational Products Inc or its affi
31. D Vapor Separalor OOOO E Fuel Lines Fittings and Clamps 7 Gaskets JA AllEmission Component Gaskets The emission warranty covers damage to other engine components that is caused by the failure of a warranted part The BRP Operator s Guide provided contains written instructions for the proper maintenance and use of your outboard All emission warranty parts are warranted by BRP for the entire warranty period of the outboard unless the part is sched uled for replacement as required maintenance in the Operator s Guide Emission warranty parts that are scheduled for replacement as required maintenance are warranted by BRP for the pe riod of time before the first scheduled replacement date for that part Emission warranty parts that are scheduled for reg ular inspection but not regular replacement are warranted by BRP for the entire warranty period of the outboard Any emission warranty part repaired or replaced under the terms of this warranty statement is warranted by BRP for the re mainder of the warranty period of the original part All parts replaced under this limited warranty become the property of BRP Maintenance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the outboard owner you are responsible for the performance of the required maintenance listed in your Operator s Guide BRP recommends that you retain all receipts covering maintenance on your outboard
32. E175D E200DP E200DS E200DC EXBOMB005 SDBOMB015 E200H E200DH E225D E225H E250DP E250DC DE250P DE250C EXBOMBO001 SDBOMBO016 E250H E250DH EXBOMBO01 SDBOMBO21 E300D DE300P DE300C EXBOMB008 SDBOMB021 Engine models represented here are partials additional suffixes are added to define additional features or accessories which do not affect certification the undersigned hereby declare that the product specified above conforms to the above Di rective s and Standard s George Broughton Director of Engineering Outboard Engines 10 Using Your Evinrude E TEC Outboard Using Your Evinrude E TEC Outboard SAFETY INFORMATION ON THE OUTBOARD This outboard comes with hang tags and la bels containing important safety information about the operation of the outboard Any per son who operates this outboard should read and understand this safety information WARNING SYMBOLS The following symbols are used together to indicate CAUTION Read the engine s Operator s Guide before preceding 355633 12 HANG TAG All outboards are shipped with the following hang tag attached WARNING LOCATE AND READ OPERATOR S GUIDE FOLLOW ALL INSTRUCTIONS amp WARNINGS AVERTISSEMENT LOCALISER ET LIRE LE GUIDE DE L OPERATEUR SUIVRE TOUS LES CONSIGNES ET AVERTISSEMENTS WARNUNG BETREIBSANLEITUNG AUSFINDIG MACHEN UND LESEN ALLE ANWEISUNGEN UND WARHINWEISE BEFOLGEN O ADVERSEL FINN
33. For binnacle or concealed side mount controls advance throttle handle to a po sition above HALF THROTTLE Outboard will accelerate to fast idle speed and fog itself 006459 4 Allow outboard to run until it shuts itself OFF automatically less than one minute Winterization is complete when outboard shuts itself off If the outboard DOES NOT shut itself off you may not have used the fast idle le ver or button and the outboard was shifted into gear If the engine exceeds 3000 RPM the out board may have been shifted into gear In either event immediately turn key switch OFF and re start the procedure STORAGE Tiller Control Outboards 1 Advance throttle grip to a position above HALF THROTTLE Start the outboard Outboard runs at slow idle speed 007036 007037 Tiller Control Typical 2 After outboard runs for about 15 seconds move throttle grip to IDLE position Out board continues to run at slow idle speed 007038 3 After outboard runs for another 15 sec onds advance throttle grip to a position above HALF THROTTLE Outboard will accelerate to fast idle speed and fog itself 4 Allow outboard to run until it shuts itself OFF automatically less than one minute Winterization is complete when outboard shuts itself off e If the outboard DOES NOT shut itself off you may not have properly advanced throttle grip If the engine exceeds 3000 RPM the out bo
34. If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new owner promptly contacts BRP or Dealer and gives the name and address of the new owner 9 CONSUMER ASSISTANCE e In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the dealership level by discussing the issue with Dealer s service manager or owner e If further assistance is required please contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 1 847 689 7090 BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR 2012 EVINRUDE OUTBOARD ENGINES SOLD OUTSIDE THE UNITED STATES AND CANADA For a copy of the Limited Warranty see your Bombardier Recreational Products BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurs If further assistance is required please contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 or the affiliate of BRP where the Product was registered for warranty Engines sold in Canada are distributed and serviced by Bombardier Recreational Products Inc Limited Warranty Revision US CA March 2011 65 Product Information CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Yo
35. Johnson 2 4 Fuel Conditioner e Evinrude Johnson Fuel System Cleaner MULTA Use of other fuel additives can result in poor performance or engine damage Evinrude Johnson 2 4 Fuel Conditioner will help prevent gum and varnish deposits from forming in fuel system components and will remove moisture from the fuel system It can be used continuously and should be used during any period when the outboard is not being operated on a regular basis Its use will reduce spark plug fouling fuel system icing and fuel system component deterioration Evinrude Johnson Fuel System Cleaner will help keep fuel injectors in optimal operating condition FUELING PROCEDURE A WARNING Fuel is flammable and explosive under certain conditions Follow these instruc tions to ensure safety when handing fuel e Always work in a well ventilated area Always turn off the engine before fuel ing Never permit anyone other than an adult to refill the fuel tank Do not smoke or allow open flames or sparks or use electrical devices such as cellular phones in the vicinity of a fuel leak or while fueling When fueling keep boat level Remove portable fuel tanks from the boat before fueling Fuel tank may be pressurized turn cap slowly when opening Do not overfill or top off the fuel tank and leave boat in the sun As tempera ture increases fuel expands and might overflow Always wipe off any fuel spillage Portable Fuel Tank Cap Allow
36. LATION A WARNING Your outboard must not exceed the max imum horsepower indicated on the boat s capacity plate Such overpower ing can cause loss of control Contact your Dealer or the boat s manufacturer if your boat lacks a capacity plate Boats designed for remote steered out boards might be overpowered by a tiller steered outboard of the maximum rated horsepower Ask your Dealer or boat manufacturer if you are unsure about your boat s suitability Incorrectly matched boat and outboard transom heights can cause boat instabil ity and loss of control Refer to Transom Height Prevent lateral movement and possible outboard loss by using the mounting hardware supplied or hardware of suffi cient size strength and quality Refer to Installing the Outboard on page 57 A mounting surface that is damaged or too thin to support your outboard while underway might fail during operation causing a loss of control Be sure the boat s transom or mounting bracket is structurally sound and between 1 5 8 in 41 mm and 2 3 4 in 70 mm in thick ness MALE Use an appropriate hoist to lift the engine Refer to Specifications on page 61 for engine weight 96 TRANSOM HEIGHT Make sure the transom height matches the length of the outboard to be installed e A 19 to 21 in 48 3 to 53 3 cm transom height uses a 20 in 50 8 cm shaft out board e The shaft length of the outboard being in stalled should come
37. M AND TILT MODELS A WARNING Any malfunction of the power trim and tilt unit could result in loss of shock absorber protection if an underwater obstruction is hit Malfunction can also result in loss of reverse thrust capability Correct fluid level must be maintained to ensure operation of the impact protection on this unit When operating in rough water or crossing a wake excessive bow up trim may result in the boat s bow suddenly rising skyward possibly ejecting or otherwise seriously injuring occupants Some boat outboard propeller combinations may encounter boat instability and or high steering torque when operated at high speed at or near the outboard s trim range limits full bow up or bow down Boat stability and steering torque can also vary due to changing water conditions If any adverse conditions occur reduce throt tle and or adjust trim angle to maintain control If you experience boat instability and or high steering torque see your Dealer to correct these conditions Some boats plow or are difficult to plane when operated in the trim s lowest position If your boat handles unsuitably when trimmed fully bow down adjust transom angle or limit the travel of the power trim A WARNING If the bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or otherwise seriously injuring occupants 1 Parallel to the surface of the water 007027 2 Trim switch DOWN 3
38. OARD To engage bracket Tilt the outboard fully A WARNING using the tilt switch inside the boat or the trailering tilt switch on port or starboard side of engine depending on configuration If engine is equipped with a quick dis connect fuel hose you MUST disconnect the fuel hose from the engine and the fuel tank to prevent fuel leaks e Whenever the engine is NOT being used e Whenever the engine is being trailered e Whenever the engine is in storage NOTE A small amount of fuel may be released when the fuel connector is dis connected Store portable fuel tanks in well venti lated areas away from heat sources and open flames Close the vent screw of the fuel tank cap if equipped to prevent escape of fuel or fuel vapors which could 1 Trailering tilt switch DR3964 accidentally ignite Do not allow discon 2 Tilt switch inside boat DRC4014 nected fuel hoses to leak fuel Pull down the trailering bracket A detent will hold the bracket in position TRAILERING Power Trim and Tilt Models A WARNING Keep everyone clear of stern area when raising or lowering the outboard Per sonal injury or death can result from contact with moving parts of the out board Trailering Bracket DR5081 The outboard is designed to be trailered in a vertical position or tilted using the trailering bracket Use the position best suited for your boat 40 Lower the outboard until the trailering bracket locks i
39. act of God Operation without proper fuel oil or lubrication or with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide e Damage resulting from rust or corrosion e Damage caused from cooling system blockage by foreign material e Damage resulting from sand or debris in the water pump e Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where e Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or change its intended use horsepower or emission levels or e Product is or has been used for racing at any point even by a prior owner 3 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRAN TY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURA TION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO expense for gasoline expense for transporting Product to and from Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement Product or boat durin
40. aintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or al low emissions levels to exceed their predeter mined factory specifications Tampering with the fuel system to change horsepower or modify emission levels beyond factory settings or specifications will void the product warranty 44 EPA Emission Regulations All new 1999 and more recent Evinrude out boards manufactured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new watercraft marine spark ignition en gines This certification is contingent on cer tain adjustments being set to factory standards For this reason the factory proce dure for servicing the product must be strictly followed and whenever practicable returned to the original intent of the design The re sponsibilities listed above are general and in no way a complete listing of the rules and reg ulations pertaining to the EPA requirements on exhaust emissions for marine products For more detailed information on this subject you may contact the following locations VIA U S POSTAL SERVICE Office of Mobile Sources Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 401 M St NW Washington DC 20460 VIA EXPRESS or COURIER MAIL Office of Mobile Sou
41. alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This Guide should be kept in a waterproof bag with the outboard at all times during opera tion If the product ownership is transferred this Guide should be forwarded to the new owners A responsible educated boater will fully ap preciate the pleasures of boating and will be a safe boater Boating Safety Classes are con ducted by the U S Coast Guard Auxiliary the U S Power Squadron and some Red Cross Chapters For information about classes call toll free 1 800 336 BOAT For additional information about boating safe ty and regulations call e U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North America please contact your Dealer or distributor for details about boating safety This Operator s Guide uses the following sig nal words identifying important safety mes sages A DANGER Indicates a hazardous situation which if not avoided will result in death or seri ous injury A WARNING Indicates a hazardous situation which if not avoided could result in death or seri ous injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury AJA indicates an instruction which if not followed could severely damage engine components or other property IMPORTANT Identifies information that will
42. anty All Evinrude Johnson Genuine Parts and accessories including but not limited to propellers gauges oil tanks remote controls wiring and key switches that are installed by an authorized distributor dealer at the time of sale whether or not shipped with Product bear the standard BRP limited warranty for Evinrude Johnson Genuine Parts and accessories See your authorized distributor dealer for a full copy of such limited warranty 2 EXCLUSIONS The following are not warranted under any circumstances Replacement of parts due to normal wear and tear Routine maintenance parts and services including but not limited to maintenance requirements lower unit oil change lubrication linkage adjustments and replacement of fuses zinc anodes thermostats starter motor bushings trim motor brushes filters and spark plugs Damage caused by improper installation or lack of maintenance winterization and or storage failure to follow the procedures and recommendations in the Operator s Guide Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized Distributor Dealer Damage caused by abuse misuse abnormal use neglect racing impro
43. ard may have been shifted into gear In either event immediately press engine cut off switch to turn outboard OFF and re start the procedure 91 Maintenance Remote Control Outboards with Foot Throttle 1 Advance foot throttle to a position above HALF THROTTLE Start the outboard Outboard runs at slow idle speed Foot Throttle Typical 006454 2 After outboard runs for about 15 seconds remove foot from foot throttle and allow throttle to return to IDLE position Outboard continues to run at slow idle speed 006466 3 After outboard runs for another 15 sec onds Advance foot throttle to a position above HALF THROTTLE Outboard will accelerate to fast idle speed and fog itself 006454 4 Allow outboard to run until it shuts itself OFF automatically less than one minute 52 Winterization is complete when outboard shuts itself off If the outboard DOES NOT shut itself off you may not have allowed enough run ning time at a throttle position If the engine exceeds 3000 RPM the out board may have been shifted into gear In either event immediately turn key switch OFF and re start the procedure After Winterization All Outboards 1 After the outboard shuts itself off turn key switch OFF For tiller models remove en gine cut off switch clip key switch Do not start the outboard again after winterization is completed 2 If winterizing on a trailer
44. ating the en gine cut off switch 1 Tether cord 004850 Disconnecting the clip and tether cord will stop the engine and prevent the boat from be coming a runaway if the driver moves beyond the range of the tether cord If the tether cord is too long it can be shortened by knotting or um it DO NOT cut and retie the tether cord A WARNING Avoid knocking or pulling the clip off the engine cut off switch during normal boating Avoid bumping the key if oper ating without the clip on the switch The resulting unexpected loss of forward motion can throw occupants forward causing injury Keep the tether cord free from obstruc tions and entanglements At each outing test the system s opera tion With the engine running remove the clip from the switch by pulling the tether cord If the engine does not stop running see your Dealer 22 NOTICE Carefully check the function of all control and engine systems before leaving the dock DO NOT shift the engine into FORWARD or REVERSE while it is shut off If the following directions are not suitable for your boat s control see your Dealer before proceeding Move the remote control handle to NEU TRAL A WARNING If you are using a remote control that does not have start in gear prevention the outboard can be started while it is in gear Always shift to NEUTRAL before starting the outboard to prevent sudden boat movement which can cause injury Set cont
45. but BRP cannot deny war ranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance As the outboard owner you should however be aware that BRP may deny you warranty coverage if your outboard or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your outboard to an authorized BRP dealer as soon as a problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed 30 days For any questions regarding your warranty rights and responsibilities or for the name and location of the nearest autho rized BRP dealer contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 1 847 689 7090 or visit www evinrude com 67 Product Information PRODUCT WARRANTY INFORMATION BRP LIMITED WARRANTY FOR 2012 EVINRUDE OUTBOARD ENGINES USED IN EUROPEAN UNION MEMBER STATES TURKEY AUSTRALIA NEW ZEALAND AND JAPAN 1 SCOPE OF THE LIMITED WARRANTY Bombardier Recreational Products Inc BRP warrants its Evinrude outboard engines that are sold by authorized Evinrude distributors dealers and exclusively used during the warranty period in European Union member states Turkey Australia New Zealand or Japan Product from defects in material or workmanship for the period and under the conditions described below For the purpose of this limited war r
46. c converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists BRP will repair your outboard at no cost to you including diagnosis parts and labor provided that such work is performed by an authorized BRP dealer Manufacturer s Limited Warranty Coverage This emission limited warranty covers Evinrude outboards certified and produced by BRP for sale in California that are originally sold in California to a California resident or subsequently warranty registered to a California resident The BRP U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these models with the neces sary modifications Select emission control parts of your Evinrude E TEC outboard are warranted from the date of purchase by the first retail consumer or the date the product is first put to use whichever occurs first for a period of 4 years or for 250 hours of use whichever occurs first However warranty coverage based on the hourly period is only permitted for outboards equipped with the appropriate hour meters or their equivalent If any emission related part on your engine is defective under warranty the part will be repaired or replaced by BRP Parts covered are D Wiring Harness Pe AAA 5 Oil System AE B Adaptor Exhaust Manio OOS SSS Megaphone mer Exnaus f6 Sensors ee ooo A Air Temperature Sensor B Crank Position Sensor
47. ce speed to idle and 1 Shift to NEUTRAL 2 SHUT OFF the engine Tilt the outboard up Clean the intake screens of any blockage Clean the water pump indicator of any blockage 6 Lower the outboard 7 Restart the engine and run at idle 3 4 5 IF cleaning the screens and indicator does not restore the water pump indicator s steady discharge the engine will operate only in get home mode Return to harbor immediately See your Dealer IF cleaning the screens and indicator does re store the water pump indicator s steady dis charge you might have to run for two minutes in NEUTRAL to allow the engine to cool and the light to go off IMPORTANT If cooling is not restored the EMM will identify a progressive overheating condition and shut off the engine The WA TER TEMP or HOT light will flash The en gine will not restart until the engine is allowed to cool After any overheat causing engine shutdown see your Dealer for e Inspection of the water pump for excessive wear or damage e Inspection of the thermostats ALU Although the S A FE mode can help prevent engine damage it does not guarantee you can run your engine indefinitely without engine damage 3 Using Your Evinrude E TEC Outboard SPECIAL OPERATING CONDITIONS COLD AND FREEZING WEATHER WOLLE When operating in conditions under 32 F 0 Evinrude Johnson XD100 oil must be used During operation in freezing weather
48. ck of the fuel tank 7 Fill the fuel tank A WARNING To prevent fuel back flow fill the fuel tank slowly so air can escape from tank 8 Stop filling immediately when the automat ic shut off feature of the gas pump handle activates 9 Wait a moment before removing the gas pump nozzle from the filler neck Do not re tract the gas pump nozzle from the filler neck to top off the fuel tank 10 Install fuel tank cap and turn clockwise to fully tighten it 19 FUEL SYSTEM INFORMATION A WARNING If engine is equipped with a quick dis connect fuel hose you MUST disconnect the fuel hose from the engine and the fuel tank to prevent fuel leaks e Whenever the engine is NOT being used e Whenever the engine is being trailered e Whenever the engine is in storage NOTE A small amount of fuel may be released when the fuel connector is dis connected Store portable fuel tanks in well venti lated areas away from heat sources and open flames Close the vent screw of the fuel tank cap if equipped to prevent escape of fuel or fuel vapors which could accidentally ignite Do not allow discon nected fuel hoses to leak fuel In the United States the U S EPA requires low permeability fuel hose fuel primer bulbs portable fuel tanks and fuel caps to be used with outboard engines IMPORTANT Fuel distribution hoses in the boat must deliver fuel at a specific flow rate Minimum inside diameter of fuel hoses must
49. d area Extinguish all smoking materials and make certain no open flames or ignition sources exist Always wipe off any fuel spillage 41 Using Your Evinrude E TEC Outboard PRE RIDE INSPECTION A WARNING Always perform a pre ride inspection before operating the boat Check the proper operation of critical controls safety features and mechanical components Correct any problems BEFORE leaving the dock Make sure all safety equipment required by local law is onboard ITEM OPERATION ee propeller Repair or replace Inspect water intake screens Ensure safety equipment is onboard Check Refill as needed Drain Ensure drain plug s are securely installed Check battery connections are clean tight and insulated Ensure battery battery box are secure Check Refill as needed Check operation Check operation 0 EI oes Inspect condition Attach tether cord to key switch Tether cord remote control or engine cut off switch tiller control Confirm this Operator s Guide is onboard and Operator s Guide readily accessible Engine Start switch tiller control Test operation Engine cut off switch tiller control Test operation Key switch remote control Test operation Test operation Reattach tether cord to key switch Engine Cut off Switch Tether Cord remote control or engine cut off switch tiller control Shift and Throttle Check operation Cooling system Confirm operation water pump indica
50. d gauge displays winteriza tion message if equipped Preparation Your outboard can be winterized in the water If winterizing in water make sure the water intake screens are completely submerged 1 Stabilize the engine s fuel supply Add 2 4 Fuel Conditioner following instructions on container Fill fuel tank 2 If winterizing on a trailer remove the pro peller Attach a garden hose to flushing port and turn on the water Refer to Flush ing on page 46 3 Outboard must be in NEUTRAL and re mote control and shift linkage must be in NEUTRAL position at all times during win terization procedure 50 Remote Control Outboards 1 For side mount controls lift fast idle le ver Start the outboard Outboard runs at slow idle speed 006455A Side Mount Control Typical For binnacle or concealed side mount controls press fast idle button and ad vance throttle handle to a position above HALF THROTTLE Start the outboard Outboard runs at slow idle speed Binnacle Control Typical 006456 006457 Concealed Side Mount Control Typical 2 After outboard runs for about 15 seconds For side mount controls lower fast idle lever For binnacle or concealed side mount controls return throttle handle to IDLE po sition Outboard continues to run at slow idle speed 006458 3 After outboard runs for another 15 sec onds For side mount controls raise fast idle lever again
51. d reinstallation mechanic s travel time in and out of water charges slip or dock fees trailering or towing storage telephone cell phone fax or telegram charges rental of a like or replacement Product or boat during warranty services or down time taxi travel lodging loss of or damage to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income revenue or profits or loss of enjoyment or use of Product 68 Revision 1 gt PRODUCT WARRANTY INFORMATION SOME COUNTRIES PROVINCES OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR OTHER EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY OR PROVINCE TO PROVINCE Neither the Distributor any BRP Distributor Dealer nor any other person has been authorized to make any affirmation representation or warranty regarding Product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of purchase by the first retail consumer or
52. d to freight insurance taxes license fees import duties and any and all other financial charges including those lev ied by governments states territories and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 8 TRANSFER If the ownership of Product is transferred during the warranty coverage period this warranty shall also be transferred and be valid for the remaining coverage period provided that the former or new Owner prompt ly contacts BRP or Distributor Dealer and gives the name and address of the new Owner 9 CONSUMER ASSISTANCE e In the event of a controversy or dispute in connection with this BRP limited warranty BRP recommends that you first try to resolve the issue at the distributorship dealership level by discussing the issue with Distributor s Dealer s service manager or owner e You can also locate A BRP office or distributor through our website at www brp com e If further assistance is required please contact the Customer Support Services of a BRP affiliate at one of the following numbers depending on your location Australia and New Zealand Telephone 612 9794 6600 Fax 612 9794 6697 Europe Turkey Cyprus Telephone 41 21 318 78 00 Fax 41 21 318 78 61 Japan Telephone 65 622 767 55 Fax 65 622 629 32 Limited Warranty Revision EU January 2012 70 Revision 1
53. ealer authorized to distribute Evinrude products in the country in which the sale occurred Deal er and then only after the BRP specified pre delivery inspection process has been completed and doc umented by the purchaser and Dealer Warranty coverage only becomes available upon proper registration of Product by Dealer or owner Only the original purchaser and any subsequent owners who reside in the United States and Canada and have purchased Product from a U S or Canadian Dealer are eligible for warranty registration and warran ty coverage hereunder Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and the general public As outlined in the Operator s Guide timely routine required maintenance must be performed to maintain warranty coverage BRP may require proof of proper maintenance prior to authorizing warranty coverage 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The registered owner must notify an authorized Dealer within two 2 days of the appearance of a defect Owner must bring Product including any defective part therein to Dealer promptly after the appearance of the defect and in any event within the warranty period and must provide Dealer with reasonable op portunity to repair the defect The expenses of transporting Product to and from Dealer for warranty ser vice are to be borne by the owner If the Product has not previously been registered the owner may als
54. ealer s service manager or owner You can also locate A BRP office or distributor through our website at www brp com If further assistance is required please contact the Customer Support Services of a BRP affiliate at one of the following numbers depending on your location Asia Telephone 65 622 767 55 Fax 65 622 629 32 Africa Middle East Albania Former Yugoslavian Republic of Macedonia Serbia and Montenegro Bosnia and Herzegovina and Commonwealth of Independent States former Soviet Union Telephone 41 21 318 78 00 Fax 41 21 318 78 61 Latin America excluding Brazil Telephone 954 846 1442 Fax 954 846 1478 Brazil Telephone 55 19 3246 2100 Fax 55 19 3246 3800 Pacific Islands Telephone 612 9794 6600 Fax 612 9794 6697 Limited Warranty Revision Asia Latin Am March 2011 73 Product Information Readiness Test The Operator s Readiness Test 1 2 3 4 Did you read this Guide from front cover to rear cover Are you ready to take responsibility for the safe operation of your boat and outboard Do you understand all the safety precautions and instructions contained in this Guide Do you understand that this Guide contains essential information to help prevent personal injury and damage to equipment Are you ready to follow the recommendations in this Guide and take a boating safety course before you operate your boat and outboard Do you know who to ask if you have any questions about you
55. eans that you will gain up to 23 more torque than a comparable 4 stroke outboard engine Simply stated more torque instant throttle response less weight and more power Evinrude E TEC will deliver In addition Evinrude E TEC engines require no dealer scheduled maintenance for three years or 300 hours No inspections or adjustments no changing gearcase lube no spring tune ups for a full three years then every three years after that This means more time on the water for you and your family History amp heritage Evinrude outboard engines are manufactured in Sturtevant Wisconsin in a state of the art manufacturing facility that is less than 30 miles away from where Ole Evinrude invented the first outboard engine more than 100 years ago One hundred years of life on the water and counting And Evinrude is part of the BRP family of products inclusively over 200 years of heritage Powerful brands including legend ary names such as Ski Doo snowmobiles Sea Doo personal watercraft and boats and Can Am off road and on road products No other company is able to leverage all of their brands in such an effective way to bring consumers the most in novative and expertly engineered products Only BRP does this Thank you again for your confidence in Evinrude E TEC engines As you enjoy your time on the water we d love to hear from you online and encourage you to share your Evinrude E TEC pictures Visit us on Facebook www
56. eck for debris Clean the shaft and regrease it before reinstall ing a propeller Slide thrust washer onto shaft with shoulder facing aft Slide propeller onto shaft engaging the splines and seating it on the thrust bushing Slide spacer onto the shaft and engage the propeller shaft splines C02917 Wedge a block of wood between the propeller blade and the anti ventilation plate INSTALLATION 20 Inch 75 90 HP Models Install propeller nut and tighten to a torque of 120 144 in lbs 13 6 16 3 Nm 25 inch 90 HP Models Install keeper on propeller nut align keeper slots and cotter pin hole IMPORTANT If cotter pin holes in the propel ler nut and propeller shaft are not aligned tighten the nut until they are in line Do not loosen Install new cotter pin and bend ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If your propeller hits a solid object the impact is partially absorbed by the bushing in the hub to help prevent damage to the outboard A strong impact can damage the hub and pro peller blades Damage to blades can cause unusual and excessive vibration Damage to the hub can cause excessive engine RPM with little forward movement ALU Avoid or limit operation using a damaged propeller Carry a spare pro peller Keep your propeller in good condition Use a file to smooth slight damage to blade edges See yo
57. ed States and Canada Product from defects in material or workmanship for the period and under the conditions described below 2 EXCLUSIONS The following are not warranted under any circumstances e Replacement of parts due to normal wear and tear e Routine maintenance parts and services including but not limited to maintenance requirements engine and lower unit oil changes lubrication valve and linkage adjustments and replacement of fuses zinc anodes thermostats timing belts starter motor bushings trim motor brushes filters propellers propel ler bushings and spark plugs e Damage caused by improper or lack of installation maintenance winterization and or storage failure to follow the procedures and recommendations in the Operator s Guide e Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized Dealer e Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide e Damage resulting from external damage accident submersion water ingestion fire theft vandalism or any
58. ent Product or boat during warranty services or down time taxi travel lodging loss of or damage to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income revenue or profits or loss of enjoyment or use of Product SOME STATES PROVINCES DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLU SIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the Distributor Dealer any BRP dealer nor any other person is authorized to make any affirma tion representation or warranty regarding Product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of purchase by the first retail consumer or the date the Product is first put to use whichever occurs first for a period of 36 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s Engine Management Module EMM whichever occurs first for private recreational use or 12 CONSECUTIVE MONTHS OR 750 HOURS OF OPERATION as determined by Product s En
59. erage contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private owner use owner or commercial use owner if the preceding conditions have not been met Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and the general public 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE Registered owner Owner must notify a servicing BRP authorized Distributor Dealer within two 2 days of the appearance of a defect Owner must bring Product including any defective part therein to the au thorized BRP Distributor Dealer promptly after the appearance of the defect and in any event within the 12 gt PRODUCT WARRANTY INFORMATION warranty period and must provide BRP Distributor Dealer with reasonable opportunity to repair the de fect The expenses of transporting Product to and from Distributor Dealer for warranty service are to be borne by the Owner The Owner must also present proof of purchase to the authorized BRP Distributor Dealer for warranty repairs and must sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of
60. ers seated in seats The boat s bow gunwale transom and seat backs are not intended for use as seats Insist on the use of personal floatation devices approved by the U S Coast Guard by all passengers when boating conditions are hazardous and by chil dren and nonswimmers at all times Proceed with caution and at very low speed in shallow water Grounding or abrupt stops may result in personal injury or property damage Also be alert for de bris and objects in the water Be familiar with the waters you are oper ating in The gearcase of this outboard extends below the water surface and could potentially come in contact with un derwater obstructions Contact with un derwater obstructions may result in loss of control and personal injury Respect no wake zones rights of other water users and the environment As the skipper and owner of a boat you are re sponsible for damage to other boats caused by the wake of your boat Allow no one to throw refuse overboard Do not operate your boat if you are under the influence of drugs or alcohol High performance boats have a high power to weight ratio If you are not ex perienced in the operation of a high per formance boat do not attempt to operate one at or near its top speed until you have gained that experience Become completely familiar with the con trol and operation of your boat and out board before embarking on your first trip or taking on a passenger s
61. es on page 46 Battery Charge fully Refer to Battery on page 57 A WARNING Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explosion and fire resulting in property damage personal injury or death Review your outboard s warning system self test routine During your preseason start up make sure the warning system self tests properly If it does not see your Dealer STORAGE MCU Do not run your outboard even for a brief start up without supply ing water to it Following Engine Starting Stopping on page 21 start the outboard If the outboard was auto winterized it will emit a puff of smoke on the first start of the season Let engine idle while you Observe running quality If poor refer to Troubleshooting on page 54 or see your Dealer Confirm water pump operation Water must flow from the water pump indicator in a steady stream If it does not shut off the outboard and investigate Refer to Engine Overheat ing on page 37 Stop the outboard and check the fuel system for leaks A WARNING Failure to check for fuel leakage could allow a leak to go undetected resulting in fire or explosion 53 Maintenance TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE Starter motor will not operate e Shift handle not in NEUTRAL Fuse blown e Battery is dead Engine will not start e Not following starting instructions Refer to Operat
62. for a full copy of such limited warranty 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances e Replacement of parts due to normal wear and tear e Routine maintenance parts and services including but not limited to maintenance requirements lower unit oil change lubrication linkage adjustments and replacement of fuses zinc anodes thermostats starter motor bushings trim motor brushes filters and spark plugs e Damage caused by improper installation or lack of maintenance winterization and or storage failure to follow the procedures and recommendations in the Operator s Guide e Damage resulting from removal of parts improper repairs service maintenance or modification or use of parts or accessories not manufactured or approved by BRP which in its reasonable judgment are either incompatible with Product or adversely affect its operation performance or durability or resulting from repairs done by a person that is not an authorized Distributor Dealer e Damage caused by abuse misuse abnormal use neglect racing improper operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion water ingestion fire theft vandalism or any act of God e Operation with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide Damage resulti
63. g With engine running and control handle in NEUTRAL Side Mount Controls Unlock the control handle by lifting the neutral lock lever on the hand grip Move the control handle with a firm quick motion forward or aft until it engages the forward or reverse gear detent NEUTRAL MaS 32 FORWARD Ze REVERSE 7 004854 Binnacle Mount Controls Move the control handle with a firm quick mo tion forward or aft until it engages the forward or reverse gear detent NEUTRAL FORWARD REVERSE 005502 gt OPERATION Speed Control After gear engagement move the control handle slowly in the same direction to in crease speed FUEL ECONOMY Fuel economy can vary depending on boat load hull design and throttle setting When boat reaches top speed throttle back from FULL SPEED to a lower throttle setting You will save fuel with a minimal loss of speed DR6472 DR6506 Typical Fuel Economy Throttle Range 1 Side mount control 2 Binnacle mount control 27 Using Your Evinrude E TEC Outboard TILTING AND TRIM MANUAL TILT MODELS IMPORTANT Use the tilt grip to tilt your out board Do not use the tiller handle as a lever Tilt UP Move the tilt run lever to TILT position 1 TILT position 008518 Grasp the tilt grip on engine cover and tilt out board to the full tilt position 002035 1 Tilt grip The tilt support bracket will aut
64. g warranty services or down time taxi travel lodging loss of or damage to personal property inconvenience cost of insurance coverage loan payments loss of time loss of income revenue or prof its or loss of enjoyment or use of Product SOME STATES PROVINCES OR JURISDICTIONS DO NOT ALLOW FOR THE DISCLAIMERS LIM ITATIONS OF INCIDENTAL OR CONSEQUENTIAL DAMAGES OR OTHER EXCLUSIONS IDENTI FIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE No distributor Dealer or any other person is authorized to make any affirmation representation or war ranty regarding Product other than those contained in this limited warranty and if made shall not be en forceable against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the Products sold while this warranty is in effect 63 Product Information 4 WARRANTY COVERAGE PERIOD This limited warranty will be in effect from the date of delivery to the first retail consumer or the date the Product is first put to use whichever occurs first for a period of THIRTY SIX 36 CONSECUTIVE MONTHS for private recreational use or TWELVE 12 CONSECUTIVE MONTHS for commercial use except that exhaust emission related com ponents are warranted for sixty
65. gine Management Module EMM whichever occurs first for commercial use The Product is used commer cially when it is used in connection with any work or employment that generates income during any part of the warranty period The Product is also used commercially when at any point during the warranty pe riod it is installed on a boat that has commercial tags or is licensed for commercial use The repair or replacement of parts or the performance of service to Product under this warranty does not extend the life of this limited warranty beyond its original expiration date 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following conditions has been fulfilled a The Evinrude outboard engines must be purchased as new and unused by its first owner from a BRP distributor dealer authorized to distribute Evinrude products in the country in which the sale occurred Distributor Dealer b The BRP specified pre delivery inspection process must be completed and documented by the purchas er and Distributor Dealer c The product must have undergone proper registration by an authorized BRP distributor dealer d The Evinrude outboard engines must be purchased in the country or union of countries in which the purchaser resides e Product routine maintenance outlined in the Operator s Guide must be timely performed in order to maintain warranty coverage BRP reserves the right to make warranty cov
66. h underwater objects at low to moder ate speeds High speed impacts with rigid underwater objects like pilings or boulders can be beyond the capability of the absorption system Such impacts can result in serious damage to your outboard and injury to boat occupants from the outboard or its parts en tering the boat Occupants can also be eject ed or injured by falling against portions of the boat as a result of rapid deceleration following impacts When boating in unfamiliar shallow or de bris laden waters seek information on safe boating areas and navigation hazards from a reliable local source Reduce your speed and keep a sharp lookout IMPORTANT Impact damage is NOT cov ered by the outboard warranty 007021 QUITA The outboard s shock absorp tion system does not work while operat ing in reverse If you back into an object either in the water or while trailering your 34 DR4412 If you hit any object e STOP immediately and examine the out board for loosening of attaching hardware e INSPECT for damage to swivel and stern brackets and steering components e EXAMINE the boat for structural damage e TIGHTEN any loosened hardware If the collision occurred in the water proceed slowly to harbor Before boating again have your Dealer thoroughly inspect all compo nents A WARNING Failure to inspect for damage after an accident or striking an object could result in sudden unexpected component
67. ied by the For Command and other gauges refer to the gauge user s guide for gauge displays oper ation warnings and monitoring instructions System Self Test During engine start up pause with the key switch in the ON position SystemCheck The SystemCheck monitor self tests by sounding a half second beep SystemCheck gauges self test by turning the indicator lights on simultaneously then off in sequence I Command The I Command system self tests by displaying the Evinrude E TEC wel come screen followed by the tachometer dis play IMPORTANT If the self test does not happen as stated see your Dealer Engine Monitor Warnings Engine monitor system warnings activate the horn for 10 seconds and the appropriate gauge light for a minimum of 30 seconds or until alarm is acknowledged If the failure is momentary for example oil moving in the tank the engine monitor gauge light or dis play may remain ON for a full 30 seconds be fore going out If the unsafe operating condition continues a light or display remains ON until the key is turned OFF or the failure is corrected The warning will reoccur at the next startup if the problem is not corrected If the EMM senses a problem could cause permanent engine damage it will also limit engine speed to 1200 RPM This additional protection feature is referred to as S A F E Speed Adjusting Failsafe Electronics If the engine was running faster than 1200 RPM
68. ifies a marine engine duty cycle based on documented studies A duty cycle is a profile of engine running and usage This duty cycle is used to determine average spark plug lon gevity and maintenance requirements for Evinrude E TEC outboards ICOMIA Marine Engine Duty Cycle Engine Speed as Time at Specified RPM Percentage of Rated Percentage of total Speed RPM engine running time UOTE Some running profiles and conditions can lead to spark plug wear sooner than expected Depending on your specific usage the spark plug mainte nance schedule may require adjustment SUBMERGED OUTBOARD If your outboard has been under water have it serviced immediately upon recovery If immediate service is unavailable resub merge it in fresh water to avoid prolonged ex posure to the atmosphere After submersion all boat and engine electri cal fuel and oiling systems must be inspect ed for signs of water intrusion Your Dealer should perform this service STORAGE A DANGER DO NOT run the engine indoors or with out adequate ventilation or permit exhaust fumes to accumulate in confined areas Engine exhaust contains carbon monoxide which if inhaled can cause serious brain damage or death You must protect against natural environmen tal conditions that can be damaging to an out board Your warranty does not cover engine failure caused by these conditions MOIO Temperature and humidity changes during storage per
69. iod can cause corrosion of internal engine components Winterization prepares your outboard for long term off season storage During winter ization the engine is fogged and extra oil is used to coat internal engine components Re fer to Long Term Storage Winterization on page 50 Stabilize the fuel supply Fuel remaining in your fuel tank can oxidize resulting in loss of octane and fuel system deposits Use Evinrude Johnson 2 4 Fuel Conditioner to prevent gum and varnish deposits from forming in fuel system components Refer to Operation on page 21 A WARNING Prevent injury from moving engine com ponents Before starting the outboard e Shift it to NEUTRAL e Keep hands clothes and hair clear of powerhead e Remove the propeller A WARNING If engine is equipped with a quick dis connect fuel hose you MUST disconnect the fuel hose from the engine and the fuel tank to prevent fuel leaks e Whenever the engine is NOT being used e Whenever the engine is being trail ered e Whenever the engine is in storage NOTE A small amount of fuel may be released when the fuel connector is dis connected Store fuel tanks in well ventilated areas away from heat sources and open flames Prevent escape of fuel or fuel vapors which could accidentally ignite Close the vent screw of the fuel tank cap if equipped Do not allow disconnected fuel hoses to leak fuel If the outboard is laid do
70. ion on page 21 Fuel system not primed after running out of fuel Refer to Operation on page 21 e Fuel tank empty e Fuel hose kinked e Fuel system contaminated with water or dirt e Fuel filter obstructed e Spark plugs incorrect Refer to Service on page 46 e Spark plugs improperly gapped carboned burned or wet e Flashing Water Temp or hot light refer to En gine Monitoring on page 35 and Engine Over heating on page 37 e Flashing Check Engine or Chk Eng light refer to Engine Monitoring on page 35 Engine will not idle properly e Debris on propeller e Spark plugs damaged or incorrect Refer to Service on page 46 e Fuel system contaminated with water or dirt Engine loses power e S A F E protection mode activated Refer to Engine Monitoring on page 35 e Water intakes obstructed and cooling system not operating correctly Refer to Engine Overheating on page 37 e Spark plugs damaged or incorrect Refer to Service on page 46 e Fuel filter obstructed e Fuel system contaminated with water or dirt e Oiling system malfunction Engine runs but makes little or Throttle needs to be reset refer to Refer to no progress Operation on page 21 e Propeller hub loose slipping e Propeller blades bent or missing e Propeller shaft bent e Propeller debris Warning system activates e Refer to Engine Overheating on page 37 54 Product Information Product Information INSTAL
71. ired for cer tain service or repair procedures Maintain your boat and engine in top condition at all times Adhere to the Maintenance Schedule on page 45 Operate your boat and outboard pru dently and have fun Do not forget that all persons must assist other boaters in case of emergency Prevent injury from contact with rotating propeller remove propeller before flush ing or before performing any mainte nance PRODUCT REFERENCES ILLUSTRATIONS AND SPECIFICATIONS BRP reserves the right to make changes at any time without notice to features specifications and model availability and to change any specification or part at any time without incurring any obligation to update older models The information in the Guide is based on the latest specifications available at the time of publication Photographs and illustrations used in this Guide might not depict actual models or equipment but are intended as representative views for reference only Certain features of systems discussed in this Guide might not be found on all models in all marketing areas Owner s Identification United States and Canada At the time of purchase your Dealer will complete your out board registration forms Your portion provides proof of ownership and date of purchase Outside United States and Canada See your Dealer or distributor for details Model and Serial Numbers The model and serial numbers appear on a plate attached to the stern
72. l reduce its corrosion protection FLUSHING Flush the outboard with fresh water following use in brackish salt or polluted water to minimize the accumulation of scale and silt deposits in cooling system passages The outboard can be flushed on the trailer or at dockside Place outboard in vertical down position in a well ventilated area 46 ICA if you cannot store the out board in the recommended vertical posi tion be sure the cooling system is drained completely Never place the gear case higher than the powerhead Any water remaining in the exhaust passages can run into the cylinders and cause seri ous damage Using Lower Engine Cover Flushing Port 1 Place the outboard in an area with good drainage 2 Connect garden hose to flushing port 3 Turn on the water It is not necessary to run the engine for a good flushing 002024 4 Leave the outboard in vertical position long enough to completely drain the power head Using Gearcase Flushing Device 1 Place the outboard in an area with good drainage 2 Remove propeller and place the shift lever in NEUTRAL position 3 Connect garden hose to flushing device and install flushing device on gearcase 4 Turn on the water Keep the water pres sure between 20 and 40 psi 140 to 300kPa 5 Start the engine and RUN AT IDLE SPEED Flush engine for at least five min utes A steady stream of water must flow from exhaust relief port of outboard
73. leave the outboard tilted for a period of time engage the tilt support lever 1 Tilt the outboard UP using the trailering tilt switch 2 Flip the tilt support lever down 3 Lower the outboard until the tilt support le ver rests solidly on the stern brackets DR5071 1 Tilt support lever When you are finished tilting the outboard disengage the tilt support lever 1 Tiltthe outboard UP 2 Flip the tilt support lever up 3 Lower the outboard to operating position gt TILTING AND TRIM Manual Release Valve If needed the outboard will tilt up or down manually using the manual release valve A WARNING Keep everyone clear of a tilted outboard when backing out the manual release screw The outboard could drop sud denly and forcibly Be sure to tighten the manual release screw after manually repositioning the outboard Tightening the screw also reactivates the outboard s impact protection and reverse thrust capability 1 Turn the manual release screw counter clockwise slowly about 3 1 2 turns until it lightly contacts its retaining ring 2 Reposition the outboard 3 Tighten the manual release valve to hold the outboard in its new position DR5076 1 Manual release screw 33 Using Your Evinrude E TEC Outboard boat and outboard can be seriously dam aged IMPACT DAMAGE PROTECTION Your outboard has a shock absorption system designed to help withstand damage from im pact wit
74. liates Evinrude Evinrude E TEC Evinrude Johnson Genuine Parts Evinrude Johnson XD100 Evinrude Johnson XD50 2011 BRP US Inc All rights reserved Evinrude Johnson XD30 I Command BRP Logo SAFE 2 4 Fuel Conditioner SystemCheck HPF XR Gearcase Lubricant Triple Guard Grease HPF Pro Gearcase Lubricant Dear New Evinrude E TEC Owner Congratulations on the purchase of our industry leading Evinrude E TEC outboard engine Your purchase comes with the full commitment and support of the BRP Out board team Your new engine will provide you with years of reliable enjoyment The many benefits of the Evinrude E TEC engine will add hours of fun for you and your family and your time on the water Power and performance An Evinrude E TEC engine is up to 300 pounds lighter than competitive outboard en gines This translates to faster planing with less bow rise so you can see the open water in front of you You demand performance and immediate response That s why instant throttle response and hole shot are so important The key with Evinrude E TEC is that every revolution is a power stroke That means twice the power strokes of a 4 stroke Plus the computer controlled engine management system de livers the perfect fuel mix directly to the combustion chamber for hair trigger re sponse The natural 2 stroke advantage combined with our super natural fuel injection and combustion system m
75. meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emission standards or the Sterndrive and Inboard marine engine 2003 exhaust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission engines Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower emission than One Star Low Emission engines For more information Cleaner Watercraft Get the Facts 1 800 END SMOG www arb ca gov 66 gt CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR EMISSION CONTROL WARRANTY RIGHTS AND OBLIGATION The California Air Resources Board and Bombardier Recreational Products BRP are pleased to explain the emission control system warranty on your 2012 Evinrude E TEC outboard In California new outboard engines must be designed built and equipped to meet the State s stringent anti smog standards BRP must warrant the emission control system on your outboard for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your outboard Your emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalyti
76. ment tilt the outboard ful ly and adjust further if necessary Return the outboard to vertical position for each adjust ment and repeat your check after each ad justment A WARNING Adjusting the tilt limiter cam will NOT prevent the outboard from tilting fully and contacting the motor well if the gear case hits an object at high speed Such contact could damage the outboard and boat and injure boat occupants Idle RPM in Gear The idle RPM in gear setting can be adjusted if desired to provide more idle control steer ing and quietness in certain applications IMPORTANT Only your Dealer can adjust the idle RPM in gear setting SPECIFICATIONS 75 90 Models Displacement 79 1 cu in 1296 cc Engine Type In line 3 Cylinder Two Cycle E TEC Full Throttle Operating 75 HP 4500 to 5500 RPM Range 90 HP 4500 to 5500 RPM Power 75 HP 75 HP 56 kw 5000 RPM 90 HP 90 HP 67 1 kw 5000 RPM Idle RPM in Gear 700 50 Idle RPM in Neutral 600 50 gnition Timing Not Adjustable Emission Control System ECM E TEC Engine Control Module E TEC per SAE J1930 Fuel Requirements 87 Pump Posted AKI 90 RON Refer to Fuel Requirements on page 18 Oil Lubricant TC W3 NMMA certified oil or Evinrude Johnson XD100 oil Refer to Oil Requirements on page 16 Capacity 3 0 at 2 8 I Warning Signals Controlled by the outboard s EMM Battery Minimum 640 CCA 800 MCA 12 volt or 800 CC
77. ng 00 cece eee ees 35 Engine Overheating sir te eee AA 37 Special Operating Conditions 5 38 Cold and Freezing Weather ici ia are 38 Dual Outboard Operation 000 cee es 38 High ANNUGG wisi Obes bere e Gd Sie ete iets 38 Salt Water sacs tien isch 38 Shallow Water soaa aa a 39 Under TOW sora porna Surut peers do ee a eat 39 Weedy Walter icici rte te eee ee hint ek 39 Transporting the Outboard 02002 cease 40 Trallering sm 40 Transporting Storage done ccs ote ew re 41 Pre Ride Inspection 0 00 cee eee ees 42 Maintenance Engine Emissions Information 44 Maintenance Schedule 20 002 en nn 45 A eee eae ee eee eee eae as 46 Anti Corrosion Anodes zu soos asso es sete sats teeee 46 FUSING ernie eas eS u 46 F SSE cil aye een 47 AA cone esa eee 62th seeeetaeues 47 Outboard External FINISH isda whe 32H A Bea eke eects 48 Scratch Renal coreana Pee ose ee 48 SPAK RIOS sia seien 48 Submerged Outboard pits da iia 48 10 A ean see gees aan nae ee enes 49 Short Term Storage Between Uses 000 cece eee eens 49 Long Term Storage Winterization o oooooooomommono oo 50 Pre Season Check unan 53 TroubleshooUng 42 25 30 dia eu 54 Product Information INSTANAUION fda ei 0er 56 Transom Height daca rei nn 56 Installing the Outboard 2 222 criar 57 Boat Mounted Fuel Filters 0 0 c eee un nn nenn nn
78. ng cost Refer to Filling the Oil Tank on page 17 see also Oil Requirements on page 16 Do I need to mix oil into my fuel e No Evinrude E TEC outboards do not require any mixing of oil and fuel Where should take my Evinrude E TEC outboard for service e For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer BRP approved dealers and distributors have received the necessary train ing to properly service your outboard Contact BRP for an authorized Evinrude E TEC dealer near you Can l order replacement parts and accessories for my Evinrude E TEC outboard e Yes When replacement parts are required use Evinrude Johnson Genuine Parts or parts with equivalent characteristics including type strength and material Using substandard parts could result in injury or product malfunction Your dealer can order the parts and ac cessories you desire Do I need to complete any paperwork when I move or sell my Evinrude E TEC outboard e Yes In order to maintain contact with you or the new Evinrude E TEC owner BRP requests you complete the form outlining Change of Address Change of Ownership on page 77 This will ensure you or the new owner is made aware of any product announcements and keep the warranty coverage up to date What do I need to do before storing my Evinrude E TEC outboard for the winter e Winterization is minimal Refer to Storage on page 49 for step by step instructions to
79. ng from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump or Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where e Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use or e Product is or has been used for racing or any other competitive activity at any point even by a prior owner 71 Product Information 3 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WAR RANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO ex pense for gasoline expense for transporting Product to and from Distributor Dealer removal of Product from a boat and reinstallation mechanic s travel time in and out of water charges slip or dock fees traile ring or towing storage telephone cell phone fax or telegram charges rental of a like or replacem
80. nto place in the stern brackets see B below DR5073 To disengage bracket Tilt the outboard ful ly Return the trailering bracket to its stowed position Lower the outboard to its vertical po sition DR5074 Manual Tilt Models Trailer your boat with the outboard in a verti cal position If your trailer does not provide ad equate road clearance tilt the outboard as needed and support the outboard with an ac cessory trailering bracket ALU The outboard must be restrained when trailering Bouncing dur ing transport may damage the outboard and the boat s transom AULA Use of the tilt support bracket or when trailering may cause damage to the outboard gt TRANSPORTING THE OUTBOARD TRANSPORTING STORAGE If the outboard is laid down for transportation or storage the oiling system must be primed before reusing the outboard Refer to Prim ing the Oil System on page 17 If the outboard is removed from the boat for transportation or storage you MUST seal the fuel lines on the boat and on the outboard to prevent leaks and prevent contaminants from entering the fuel system A WARNING A small amount of fuel may be released when the fuel line is disconnected Gasoline is extremely flammable and highly explosive under certain condi tions Do not allow disconnected fuel hoses to leak fuel Use caution when working on the fuel system Wear safety glasses and work in a well ventilate
81. o be required to present proof of pur chase to Dealer for warranty repairs Owner is required to sign the repair work order prior to the start of the repair in order to validate the warranty repair All parts replaced under this warranty become the property of BRP 7 WHAT BRP WILL DO BRP s obligations under this warranty are limited to at its sole discretion repairing or replacing parts of Product found to be defective in material or workmanship in the reasonable judgment of BRP Such repair or replacement of parts will be done without charge for parts and labor at any authorized Dealer BRP s responsibility is limited to making the required repairs or replacements of parts with new or BRP certified re manufactured parts No claim of breach of warranty shall be cause for cancellation or rescission of the sale of Product to owner In the event that warranty service is required outside of the fifty United States or Canada owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states territories and their respective agencies BRP reserves the right to improve modify or change Products from time to time without assuming any obligation to modify Products previously manufactured 64 gt PRODUCT WARRANTY INFORMATION 8 TRANSFER
82. omatically en gage 28 A WARNING Leave tilt run lever in the TILT position while outboard is tilted If the tilt run lever is moved to the RUN position the tilt support bracket can release and the outboard could drop down unexpectedly Tilt DOWN Move tilt run lever to RUN position 008519 7 RUN position Grasp the tilt grip on engine cover and raise outboard slightly The tilt support will automat ically disengage Slowly lower outboard to its normal operating RUN position NOTICE Operate outboard in normal operating position with tilt run lever in the RUN position Tilt Support If you intend to leave the outboard tilted for a period of time engage the tilt support IMPORTANT DO NOT use the tilt support while trailering Refer to Trailering on page 40 Engage 1 Move the tilt run lever to TILT position 2 Tilt the outboard UP 3 Flip the tilt lock lever down 4 Lower the outboard until the tilt lock lever rests solidly on the stern brackets 1 Tilt lock lever lock position 008520 Disengage 1 Move tilt run lever to RUN position 2 Tilt the outboard UP 3 Flip the tilt lock lever up 4 Lower the outboard to operating position gt TILTING AND TRIM 29 Using Your Evinrude E TEC Outboard Trim Angle Adjustment A WARNING Boat stability and steering torque can vary due to changing water conditions If any adverse conditions occur reduce throttle and or adju
83. over and annually NOTICE Always use fresh gasoline Gasoline will oxidize the result is loss of octane volatile compounds and the pro duction of gum and varnish deposits which can degrade the fuel system Recommended Fuel Use unleaded gasoline with the following oc tane rating Minimum Octane Rating Inside North America 87 R M 2 AKI Outside North MULA Never experiment with other fuels Do not use fuel containing more than 10 ethanol The use of non recom mended fuel can result in loss of perfor mance and damage to critical parts in the fuel system and engine Use unleaded gasoline that contains methyl tertiary butyl ether MTBE is acceptable ONLY if the MTBE content does not exceed 15 by volume 18 Alcohol Fuels Your outboard has been designed to operate using the specified fuels however be aware of the following e The boat s fuel system may have different requirements regarding the use of alcohol fuels Refer to the boat s owner guide e Alcohol blended fuel may cause engine per formance problems LULA Alcohol attracts and holds moisture that can cause corrosion of metallic parts in the fuel system Using alcohol extended fuels is acceptable ONLY if the alcohol content does not exceed e 10 ethanol by volume or e 5 methanol with 5 cosolvents by volume FUEL ADDITIVES The only fuel additives approved for use in your Evinrude E TEC outboard are e Evinrude
84. page 17 WATER TEMP or HOT Symptom The engine is overheating EMM will activate S A F E mode e A continuous light with S A F E mode The EMM has identified an overheating condition Check the water pump indicator for a steady stream of water Shut OFF the engine Clear the water intake screens of any debris If the overheat condition still Action exists the engine will operate in get home mode Return to harbor immediately A flashing light The EMM has identified a damaging overheating condition The engine will not operate Allow the engine to cool for 20 minutes and return to harbor immediately See your Dealer CHECK ENGINE or CHK ENG Symptom An abnormal operating condition EMM will activate check engine light or display warning A flashing light The EMM has identified an abnormal operating condition related to the fuel system The engine will shut OFF and cannot be restarted e A continuous light with S A F E mode The EMM has identified a problem with Action the outboard Seek assistance and or return to harbor See your Dealer e A continuous light without S A F E mode The EMM has identified a problem that should be addressed by your Dealer as soon as practical to avoid operational difficulties A WARNING If the outboard shuts OFF and the CHECK ENGINE or CHK ENG light is flashing the outboard cannot be restarted A hazardous fuel condition
85. per operation or operation of the Product in a manner inconsistent with the recommended operation described in the Operator s Guide Damage resulting from accident submersion water ingestion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the Product see the Operator s Guide Damage resulting from rust or corrosion Damage caused from cooling system blockage by foreign material Damage resulting from sand or debris in the water pump or Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and rendered null and void where e Product has been altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use or e Product is or has been used for racing or any other competitive activity at any point even by a prior owner 3 LIMITATIONS OF LIABILITY ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS LIMITED WARRANTY ALL INCIDENTAL CONSEQUENTIAL DIRECT INDIRECT OR OTHER DAMAGES OF ANY KIND ARE EXCLUDED FROM COVERAGE UNDER THIS WARRANTY INCLUDING BUT NOT LIMITED TO expense for gasoline expense for transporting Product to and from Distributor Dealer removal of Product from a boat an
86. pter first then the main cable and then the wires from the accessories DR6496 1 Main cable 2 Starwasher 3 Accessory wires 57 Product Information Tighten all connections securely and coat the installation with Triple Guard grease A WARNING Keep the battery connections clean tight and insulated to prevent their shorting or arcing and causing an explo sion If the battery mounting system does not cover the connections install covers Check often to see that connec tions stay clean and tight DR5104 MOIO J DO NOT use wing nuts on bat tery connections even if they came with the battery Wing nuts can loosen and cause errant warning signals or electrical system damage Service Before servicing the battery or the outboard remove both battery cables from the battery battery negative cable first Keep metal objects from contacting either battery post AJA Service electrical components only while the outboard is NOT running Be careful when identifying positive and negative battery cables and posts A WARNING Battery electrolyte is acidic handle with care If electrolyte contacts any part of the body immediately flush with water and seek medical attention Do not use a booster battery and jumper cables to start the outboard Gasoline fumes can cause explosion and fire resulting in property damage personal injury or death 98 WATER PRESSURE An optional water pres
87. r dealer authorized to distribute Evinrude products in the country in which the sale occurred here inafter Distributor Dealer b and then only after the BRP specified pre delivery inspection process has been completed and docu mented by the purchaser and Distributor Dealer c The product must have undergone proper registration of Product by an authorized BRP Distributor Dealer d The Evinrude products must be purchased in the country or union of countries in which the purchaser resides e Routine maintenance outlined in the operator s guide must be timely performed in order to make war ranty coverage contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private use owner or commercial use owner ifthe preced ing conditions have not been met Such limitations are necessary in order to allow BRP to protect the safe ty of its products its consumers and the general public As outlined in the Operator s Guide timely routine required maintenance must be performed to maintain warranty coverage BRP may require proof of proper maintenance prior to authorizing warranty coverage 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE Registered owner Owner must notify within 2 months an authorized Distributor Dealer of the appear ance of a defect Owner must bring Product including any defective part therein to Distributor Dealer promptly after the appearance of the defect and in any event within
88. r boat and outboard Do you know your local marine traffic laws Do you understand that human error can be caused by carelessness fatigue overload preoccupation unfamiliarity of operator with the product drugs and alcohol just to name a few A WARNING It is impossible for this Guide to cover every hazardous situation you may encoun ter however your understanding of and adherence to essential information con tained in this Guide will build good judgment when boating Always be alert and careful a good foundation for safety 74 FREQUENTLY ASKED QUESTIONS No dealer scheduled maintenance for the first three years of normal recreational use Really e Yes BRP knows you want to spend your time out on the water not servicing your Evinrude E TEC outboard There are no valves to adjust belts to service chains to replace or oil to change We do recommend pre launch inspections of your outboard at each use and at reg ular intervals Salt water applications require minimal additional inspections and lubrication What fuel octane is recommended for my Evinrude E TEC outboard e Evinrude E TEC outboards require a minimum octane of 87 U S Use of higher octane fu els is not harmful but also not necessary What kind of oil does my Evinrude E TEC outboard require e Any TC W3RL oil may be used The outboard can be programmed by your Dealer to run on Evinrude Johnson XD100 oil for lower oil consumption and reduced operati
89. rces Engine Programs and Compliance Division Engine Compliance Programs Group 6403J 501 3rd St NW Washington DC 20001 EPA INTERNET WEB SITE www epa gov MAINTENANCE SCHEDULE Routine inspection and maintenance is nec essary to prolong outboard life The following chart provides guidelines for inspection and maintenance to be performed by an autho rized Dealer Description Anti corrosion anodes 2 IMPORTANT Outboards used in rental com mercial or other high hour applications re quire more frequent inspections and maintenance Adjust schedule for operating and environmental conditions Every 300 Hours or 3 Years Engine Care Product Electrical and ignition wires inspect for wear or chafing Engine to transom mounting hardware re torque 40 ft lbs Fasteners inspect any loosened components Fuel and oil system components inspect and repair leaks 3 Fuel filter replace 4 Gearcase lubricant replace Grease fittings lubricate 9 Oil Filter replace V4 amp V6 models only Power trim tilt system and fluid level inspect Propeller shaft splines inspect and lubricate 2 Spark plugs inspect and replace if necessary 3 Steering system inspect and lubricate Thermostat and pressure valve inspect 3 Throttle cable and shift cable inspect Water pump inspect or replace if necessary 1 Average recreational use Commercial use heavy use or use in salt A ponui water requires
90. rial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all of which understand and agree to be bound with am also satisfied with the predelivery set up and inspection of my Evinrude Johnson outboard have also received a copy of the Operator s Guide Signature Date
91. rol to SLOWEST speed position 007071 1 SLOWEST speed position DO NOT advance the throttle before start up Advancing the throttle overrides the electronic idle control system If the outboard is started with the throttle ad vanced the outboard will be in a safety mode It will not respond to throttle until the throttle is returned to slowest IDLE position After the engine starts the engine manage ment module EMM automatically increases idle speed slightly Idle speed will decrease as the engine warms up Engine Starting Turn the key switch fully clockwise to the START position MOLA The starter motor can be dam aged if operated continuously for more than 20 seconds 007015 Upon start up release the key If the engine did not start release the key mo mentarily then try again Each time the key switch is turned from OFF to ON the warning system will self test Refer to Engine Monitoring on page 35 If the warning system fails to self test during start up see your Dealer If your outboard does not react normally to this starting procedure or if it fails to start re fer to Troubleshooting on page 54 OPERATION After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicator is not visible stop the engine Refer to Engine Overheating on page 37 1
92. s are formulat ed to give best engine performance while con trolling piston and combustion chamber deposits providing superior lubrication and ensuring maximum spark plug life The following outboard oils are recommended for use in your Evinrude E TEC outboard e Evinrude Johnson XD100 e Evinrude Johnson XD50 or e Evinrude Johnson XD30 Evinrude Johnson XD100 Oil Evinrude Johnson XD100 oil is preferred for your Evinrude E TEC outboard This synthetic formula oil provides uncompro mised lubrication and superior performance even in extreme conditions especially in cold temperatures down to O F 17 C If requested an authorized dealer can pro gram your Evinrude E TEC outboard EMM for the exclusive use of Evinrude Johnson XD100 Only an authorized Evinrude deal er can program your outboard for this op tional benefit Oil consumption is reduced if the outboard is programmed for exclusive use of Evinrude Johnson XD100 as compared to using a conventional oil The XD100 oil set ting is not available on all models IMPORTANT If your EMM has been pro grammed for Evinrude Johnson XD100 DO NOT use any other oil unless in an emer gency If Evinrude Johnson XD100 is tempo rarily unavailable a one time only use of an oil that meets NMMA TC W3 certification standards is allowed If you discontinue using Evinrude Johnson XD100 you MUST first re turn to your Dealer to have the EMM repro grammed back to the original fac
93. s drained During long periods of mooring tilt the gearcase out of the water except in freezing temperatures Flush the outboard if desired Refer to Flushing on page 46 Salt Water Lubrication Points Power Trim and Tilt Models DR5073A 1 Tilt lever and swivel bracket lubrication points annually 008521 Manual Tilt Models 1 Swivel bracket lubrication points annually 1 Tilt tube lubrication points annually DR38798 SHALLOW WATER Gearcase damage can occur if the gearcase is allowed to drag on the waterway bottom Use caution when operating in shallow water IMPORTANT Impact damage is NOT cov ered by the outboard warranty gt SPECIAL OPERATING CONDITIONS UNDER TOW Should you require a tow from another boat e Shift your engine to NEUTRAL e Tilt its gearcase out of the water e Off load all persons into another boat and e Keep speed slower than planing speed WEEDY WATER Weeds block water intakes and may cause your outboard to overheat Weeds on the pro peller create vibration and reduce boat speed When operating in weedy water run at slow speeds and in REVERSE frequently to clear weeds from the propeller and water intakes Check the water pump indicator often If REVERSE operation does not clear away weeds SHUT OFF the engine Remove weeds from propeller area and water intakes before operating at higher speed 39 Using Your Evinrude E TEC Outboard TRANSPORTING THE OUTB
94. st tilt angle to maintain control If you experience boat instability and or high steering torque see your Dealer to cor rect these conditions If the bow of the boat plows the water at high speeds the boat may bow steer or spin suddenly possibly ejecting or otherwise seriously injuring occupants Trim angle adjustment is accomplished by changing the location of the tilt pin Run the boat in the water to determine the best trim angle IMPORTANT Weight distribution can affect the performance of the boat Distribute weight evenly in the boat before adjusting trim angle The boat should accelerate quickly plane easily and run parallel to the surface of the water at high speeds If tilt pin is positioned too LOW the front of boat will be DOWN and push water If tilt pin is positioned too HIGH the front of boat will be UP and bounce To adjust the trim angle e Place the outboard in full TILT position Refer to Tilt UP on page 28 e Turn the tilt pin handle up Push in against the spring so the retainer will release then slide tilt pin assembly all the way out e Insert tilt pin in desire position Make sure the tilt pin passes through both stern brackets e Push in against spring and turn tilt pin handle down Make sure the tilt pin assembly is locked on the stern bracket 1 Parallel to the surface of the water 007026 2 Tilt pin positioned LOW 3 Tilt pin positioned HIGH 30 gt TILTING AND TRIM POWER TRI
95. sure gauge is recom mended to monitor cooling system pressures Noticing changes in water pressure can help prevent engine overheating The water pres sure gauge must be connected at the correct point to ensure the most accurate pressure readings Follow the installation instructions included with the water pressure gauge 1 Water pressure port behind fuel filter 002166 2 Fuel filter 002009 PROPELLER Propeller Selection A WARNING Be alert of people in the water Always shift the outboard to NEUTRAL and shut off the engine immediately when your boat is in an area where there might be people in the water Serious injury or death can result from contacting a rotat ing propeller or moving boat and out board To select the correct propeller for your boating application your boat and outboard MUST be water tested See your Dealer for assistance IMPORTANT The correct propeller for your boat under normal load conditions will allow the engine to run near the midpoint of the RPM operating range at full throttle Refer to Specifications on page 61 A WARNING When servicing the propeller always shift the outboard to NEUTRAL position turn the key switch OFF and twist and remove all spark plug wires so the out board cannot be started accidentally Installation NOTICE Apply Triple Guard grease to the entire propeller shaft before installing the propeller At least annually remove the propeller and ch
96. the inspection before using your Evinrude E TEC outboard ICA You MUST supply water to the engine before attempting to start it Engine damage can occur quickly Be sure the water intake screens are below the water surface Engine Cut off Key Switch A combination engine cut off switch and key switch is a feature of Evinrude prewired re mote controls and all Evinrude control wiring kits Use of the engine cut off feature is highly recommended on all boats Connect the clip to the engine cut off switch key switch PUSH KEY IN FOR FULL CHOKE DR6819 DR5592 1 Clip 2 Engine cut off switch key switch 3 Tether cord A WARNING Always use the tether cord when operat ing your boat to help prevent a runaway boat and reduce the risk of personal injury or death 21 Using Your Evinrude E TEC Outboard In an emergency situation the engine can be started without the clip in place Follow the normal starting procedure Reinstall a clip as soon as possible The operator should al ways use the clip and tether cord anytime the engine is running Refer to Engine Cut off Key Switch on page 21 IMPORTANT Your engine cut off switch can be effective only when in good working condi tion At each outing inspect clip and tether cord for cuts breaks or wear Replace worn or damaged parts Snap the tether cord to a secure place on the operator s clothing or life vest not where it might tear away instead of activ
97. tor 42 Maintenance 43 Maintenance ENGINE EMISSIONS INFORMATION Maintenance replacement or repair of the emission control devices and systems may be performed by any marine SI spark ignition engine repair establishments or individual Manufacturer s Responsibility Beginning with 1999 model year outboards manufacturers of marine engines must deter mine the exhaust emission levels for each en gine horsepower family and certify these outboards with the United States of America Environmental Protection Agency EPA An emissions control information label showing emission levels and engine specifications must be placed on each outboard at the time of manufacture Dealer s Responsibility When performing service on all 1999 and more recent Evinrude outboards that carry an emissions control information label adjust ments must be kept within published factory specifications Replacement or repair of any emission relat ed component must be executed in a manner that maintains emission levels within the pre scribed certification standards Dealers are not to modify the outboard in any manner that would alter the horsepower or al low emission levels to exceed their predeter mined factory specifications Exceptions include manufacturer s prescribed changes such as altitude adjustments for ex ample Owner Responsibility The owner operator is required to have en gine maintenance performed to m
98. tory setting Other Oils If Evinrude Johnson brand oils are not avail able you must use an oil that meets NUMA TC W3 certification standards Failure to follow oil specifications could void the engine warranty if a lubrication related failure occurs 16 OILING SYSTEM INFORMATION The oiling system must be primed on new out boards Refer to Priming the Oil System on page 17 If a LOW OIL warning occurs you have a limited amount of time of normal operation be fore running out of oil Refill the oil tank with approved oil as soon as possible Refer to Engine Monitoring on page 35 Check the oil tank level frequently Always top off your oil tank prior to prolonged usage or long trips New outboards are programmed to use addi tional oil during the first two hours of operation above 2000 RPM MULTA When operating in conditions under 32 F 0 Evinrude Johnson XD100 oil must be used Always keep an extra supply of outboard oil in the boat Refer to Oil Requirements on page 16 If you run the oil tank empty you MUST refill the oil tank and prime the oil system before using the engine Refer to Filling the Oil Tank on page 17 and Priming the Oil Sys tem on page 17 Filling the Oil Tank Release the port and starboard engine cover latches by turning each handle downward 002015 Pull up on the tilt handle to release the engine cover seal on the engine cover 1 Tilt handle 002
99. turn off water and detach garden hose Grease propeller shaft splines with recommended lubricant and re install propeller MOLA When winterizing is finished leave the outboard in vertical position long enough to completely drain the pow erhead If equipped disconnect the speedometer pickup at the upper connec tion and blow all water out of the hose using air pressure of 25 psi or less Reconnect speedometer pickup after all the water has been removed 3 Top off oil tank Extra engine oil is used during the winteriza tion procedure Some excess oil may appear on the skeg below the gearcase area This is normal Avoid potential oil stains by placing a shop towel or suitable container under the propeller and skeg for the duration of the storage PRE SEASON CHECK Remove your outboard from storage and pre pare it for a season of reliable service by per forming a general check and a few preventive maintenance procedures Examine all loosened or removed hardware Replace damaged or missing parts with Evinrude Johnson Genuine Parts or equiva lent Check the gearcase for leakage If leak age is evident the gearcase seals should be replaced See your Dealer IMPORTANT Gearcase lubricant is thick and clear Do not confuse this with engine oil which may normally appear on the skeg after performing the long term winterization stor age procedure Anticorrosion anodes Check condition Refer to Anti Corrosion Anod
100. ur Dealer for repair of serious damage 99 Product Information ADJUSTMENTS Trim Tab A WARNING Improper trim tab adjustment can cause difficult steering A propeller will generate steering torque when the propeller shaft is not running parallel to the water s surface The trim tab is adjustable to compensate for this steering torque IMPORTANT A single trim tab adjustment will relieve steering effort under only one set of speed outboard angle and load conditions No single adjustment can relieve steering ef fort under all speed outboard angle and load conditions If the boat pulls to the left or right when its load is evenly distributed adjust the trim tab as follows With the outboard shut OFF loosen the trim tab screw If the boat pulled to the right move the rear of the trim tab slightly to the right If the boat pulled to the left move the rear of the trim tab slightly to the left DR5158 Trim Tab Screw Tighten the trim tab screw to a torque of 35 40 ft los 47 54 N m Test the boat and if needed repeat the pro cedure until steering effort is as equal as pos sible 60 Tilt Limiter Cam If your outboard contacts the boat s motor well while tilting adjust the tilt limiter cam to limit maximum tilt up DR5157 Place the outboard in its normal operating po sition Rotate the tilt limiter cam pull its tab forward and up to REDUCE the amount of tilt UP Check your adjust
101. ur Evinrude E TEC outboard has a special environmental label required by the California Air Resources Board The label has one two three or four stars A hangtag provided with your outboard describes the meaning of the star rating system The Star Label Means Cleaner Marine Engines Eumisgsio The Symbol for Cleaner Marine Engines Cleaner Air and Water For a healthier lifestyle and environment Better Fuel Economy Burns up to 30 to 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty Protects consumer for worry free operation One Star Low Emission The one star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resource Board s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines Three Stars Ultra Low Emission The three star label identifies engines that
102. ust be in good condition and suitable for your type of boat Always comply with the regulations that apply to your boat Remember gasoline fumes are flamma ble and explosive Always adhere to the fueling procedure contained in this Oper ator s Guide and those given to you by the fueling station Always verify fuel lev el before use and during the ride Apply the principle of 1 3 fuel to destination 1 3 back and 1 3 reserve fuel supply Do not carry spare fuel or flammable liquids in any storage or engine compartments Whenever running the engine assure there is proper ventilation to avoid the ac cumulation of carbon monoxide CO which is odorless colorless and taste less and can lead to unconsciousness brain damage or death if inhaled in suffi cient concentrations CO accumulation can occur while docked anchored or un derway and in many confined areas such as the boat cabin cockpit swim platform and heads It can be worsened or caused by weather mooring and oper ating conditions and other boats Avoid exhaust fumes from your engine or other boats provide proper ventilation shut off your engine when not needed and be aware of the risk of backdrafting and con ditions that create CO accumulation In high concentrations CO can be fatal within minutes Lower concentrations are just as lethal over long periods of time Avoid standing up or shifting weight sud denly in light weight boats Keep your passeng
103. vinrude com ponents Evinrude controls deliver the cable stroke your outboard needs for positive shift and throttle control and they incorporate such safety and convenience features as e Start in gear prevention e Plug in compatibility with Evinrude Modular Wiring System MWS Side Mount Control 006448 Single Lever Binnacle Mount Control 006446 1 Handle shift and throttle 1 Handle shift and throttle 2 Trim tilt switch where equipped 2 Trim tilt switch where equipped 3 Neutral lock lever 3 Fast idle button warm up 4 Fast idle lever warm up 4 Throttle friction adjusting screw under cover 5 Throttle friction adjusting screw 5 Engine cut off switch clip and tether cord 6 Engine cut off switch clip and tether cord Concealed Side Mount Control 006447 Dual Lever Binnacle Mount Control 006445 1 Handle shift and throttle 1 Handle shift and throttle 2 Trim tilt switch where equipped 2 Trim tilt switch where equipped 3 Neutral lock lever 3 Fast idle button warm up 4 Fast idle button warm up 4 Throttle friction adjusting screw under cover 5 Throttle friction adjusting screw 26 Shifting AULA When shifting from FOR WARD to REVERSE or from REVERSE to FORWARD pause at NEUTRAL until the engine is at idle speed and the boat has slowed If the following directions are not suitable for your boat s control see your Dealer before proceedin
104. wn for transportation or storage the oiling system must be primed before reusing the outboard Refer to Prim ing the Oil System on page 17 SHORT TERM STORAGE BETWEEN USES If you must tilt the outboard to remove it from the water lower it and allow the cooling sys tem to drain completely as soon as you clear the launch area Between uses store your outboard in a vertical position 49 Maintenance LONG TERM STORAGE WINTERIZATION A WARNING Outboard must be in NEUTRAL before performing winterization Starting out board in gear can cause personal injury If winterizing on a trailer the propeller must be removed before performing pro cedure Failure to remove propeller can cause personal injury or death Winterization prepares your outboard for long term off season storage During winter ization the engine is fogged and extra oil is used to coat internal engine components Note The Long Term Storage procedure can be used to prime the oiling system Winterization requires a specific process of steps Closely follow the applicable winterization procedure for your outboard e Remote control e Tiller control Remote control with foot throttle If you are unsure which procedure is right for you contact your Dealer for assistance You can confirm your outboard enters winter en mode when the engine runs at fast idle and e The SystemCheck gauge lights flash if equipped e The Comman

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