FAST® Service Manual - Bio
Contents
1. or HI Press Input The newest AMI control panel with current sensor can be used to replace this switch ey CERTIFICATIONS Only authorized service personnel should service a septic system and its components Deadly hazards such as lethal gases and high voltage electricity are associated A VAa with the system MicroFAST 0 5 0 625 0 75 0 9 and 1 5 P l IETER L MIT systems are tested and certified to CBOD5 ryan NSF ANSI Standards 40 Class I and 245 7 day avg 45 mg L pH oO SUL ELECTRICAL aaa A DIAGRAMS Only the MicroFAST 0 5 0 625 0 75 and 0 9 system diagrams are displayed here Information for larger FAST systems ships with those units or can be obtained from Bio Microbics AMI 110 220 PANEL Diagnostic LED s Current Sensor jumper as Suren Saalam ci DAO Cortortontortorbeo bis Lof Lor On off On 60 30 lof Lor On On ore po 30 On On On On of TEST Onl onl onl onl onl 0 ALWAYS ON S HI Press L N G L N G 1 Power IN Power OUT BLOWER DIAGRAMS ATTENTION Please refer to side of shipping box for correct Blower Model FUJI VFC 209 100P 300P Power 110VAC L1 to P1 N to T2 T4 T1 amp T3 cap together Model FUJI VFC 209 100P 300P Power 220V 1a L1 to P1 L2 to T4 T2 amp T3 cap together T1 cap off Model FPZ SCLOG Model FPZ SCLO06 Power 220VAC 10 Power 1 0VAC isa Jumper U2. bacteria from fully breaking down the waste towels napkins wipes or other thicker paper material Always secure all access covers to prevent unauthorized people from entering the tank Only qualified service personnel should open access ports and or covers Infectious organisms exist WARNING in a septic tank If any contact with wastewater occurs immediately wash and disinfect all exposed areas and contact personal physician Failure to do so could result in severe sickness or death DO NOT use an open flame or cause a spark near a septic tank access points Gases emanating from septic tanks can explode if ignited or deadly if inhaled MAINTENANCE CHECKLIST C TRAFFIC Ensure that the FAST system has not been damaged due to excessive weight loading gt 1 750 Ib point load Only normal yard traffic lawn mowers etc is acceptable Traffic bearing H 20 tanks can be made for use with FAST w feet Consult local distributor or the factory for guidance C BLOWER OPERATION DO NOT turn off the blower unless testing alarm Treatment quality and drain field life could be reduced Check the blower for proper function Clean the blower s inlet air filter element The blower can be operated by a timer in certain situations Contact your local Bio Microbics distributor for more information If the blower is malfunctioning please refer to the Troubleshooting Guide or Blower Replacement Section located in this manual C ALARM PANEL AN
3. the blower to the FAST unit may NOT exceed 100 ft 30 5m in total length and must have lt 4 elbows The total electrical supply should NOT exceed 150 ft 45 m The blower and blower housing must be mounted on a solid base such as concrete to avoid settling CONNECT SUPPLIED PIECES refer to picture Longest steel pipe Steel elbow Air filter assembly Shortest steel pipe PVC reducer bushing 22907 SECURE BLOWER ASSEMBLY to housing base using four supplied 14 x 1 self tapping screws Drill screws directly into blower base RECONNECT AIR LINE from FAST unit to blower outlet using required piping A quick disconnect is highly recommended to be installed in this location if it is not currently in place NOTE ALL CONNECTIONS MUST BE AIR AND WATER TIGHT CONNECT INCOMING POWER to the blower at junction box Follow the FAST Installation Manual for further instruction Common wiring diagrams are located at the end of this manual LIQUID LEVEL SWITCH NOT required for most new systems AMI control panel with current sensor replaces this switch To replace this switch a Drill a s hole in the blower outlet pipe b IMPORTANT Connect low voltage wires to switch before mounting in pipe c Insert the switch into the s hole nipple first then glue into place with PVC glue d Install low voltage pressure switch wiring back to the control panel according to applicable codes must not be inside h
4. 2 to V1 L1 to terminal block Jumper W2 to U1 L2 to V1 L1 to terminal block gt Jumper W2 to u2 N to white connector Taaa Model GAST R2103 RAP 115 R1102 Model GAST R2103 R4P115 R1102 Power 220VAC 1o Power 170VAC Lito P4 L1 to P1 L2to4 N to 2 4 5 3 and 2 cap together P2 5 3 cap together P2 cap off LIMITED WARRANTY Bio Microbics Inc warrants every new residential FAST system against defects in materials and workmanship for a period of two years after installation or three years from date of shipment subject to the following terms and conditions Commercial FAST system for a period of one year after installation or eighteen months from date of shipment whichever occurs first subject to the following terms and conditions During the warranty period if any part is defective or fails to perform as specified when operating at design conditions and if the equipment has been installed and is being operated and maintained in accordance with the written instructions provided by Bio Microbics Inc Bio Microbics Inc will repair or replace at its discretion such defective parts free of charge Defective parts must be returned by owner to Bio Microbics Inc s factory postage paid if so requested The cost of labor and all other expenses resulting from replacement of the defective parts and from installation of parts furnished under this warranty and regular maintenance items such as filters or bulbs
5. ALS TOXINS MEDICATIONS PAINTS OIL BASED PESTICIDES AMMONIUM CHLORIDE CLEANERS SOLVENTS THINNERS THER PRODUCT CAT LITTER CIGARETTE BUTTS CLOTH TOWELS FILM DEVELOPING WASTE METAL OBJECTS MODELING CLAY OTHER PRODUCTS PAPER TOWELS SCRAPS PLASTIC BAGS PLASTIC OBJECTS RAGS RV WASTE RECORD KEEPING DISINFECTANTS CLEANERS Keep copies of all system drawings plans of the site installed Use citric acid chlorine or biodegradable cleaners equipment service records with all other home appliance according to the manufacturer s recommendations GOCUIME IS ECON AN APPNCADIE MIONNANGI Products containing ammonium chloride compounds or LAUNDRY pine oil based cleaners should not be used Use drain Spread wash loads throughout the week Instead of liquid Gears AS AA TESNA UEO PDEs fabric softener dryer sheets should be used Use low GARAGE AND WORKROOM suds eon canal anp low phosphate detergents like Drains from these areas should be diverted away from your Mighty Mike from Scienco FAST www sciencofast com septic system Petroleum based products and saw dust should not enter the system LEAKY FIXTURES Large quantities of water are added to your wastewater MEDICATIONS system when you have leaking fixtures Timely detection DO NOT FLUSH UNUSED MEDICATIONS DOWN THE and repair can help to maximize the life of your system DRAIN Unused medications should be returned to the especially the drain field pharmacy docto
6. AST Fixed Activated Sludge Treatment system uses naturally occurring bacteria biomass to treat sewage for dispersal into the environment This continuous process provides the biomass with waste food and air in a suitable environment Dead bacteria and non biodegradable waste settle and accumulate in the bottom of the tank for periodic removal The FAST process consists of the treatment module and blower The blower provides air to the system via the air supply pipe The air supply pipe and draft tube create an air lift The air lift mixes oxygen and waste throughout the media inside the tank Bacteria grows on the media and digests the waste A vent pipe expels harmless vapors created by the process GENERAL LAYOUT PLEASE NOTE Adequate pump out must be provided for primary and secondary zones There may be ancillary equipment associated with your system pump s before and or after the FAST unit a distribution box a disinfection system an irrigation system a remote alarm or auto dialer etc SYSTEM COMPONENTS SUPPLIED EQUIPMENT Please refer to the Installation Manual for a list of your system s original supplied parts Picture shown is the MicroFAST standard parts diagram If replacement parts are needed please have the serial number ready and call the local distributor listed on the control panel or Bio Microbics COMMON NAME 1 Blower Housing T 4 Outlet Gasket 2 Blower with blower I O
7. D ALARM SOUNDS The alarm has a 10 second built in delay Test the audible alarm by turning the blower OFF To silence the alarm use the RESET button on the panel s front If the alarm is activated for an unknown reason please refer to the Troubleshooting Guide located in this manual C VENTS ODORS AND INTAKES Clear the vent s and blower housing intakes of any obstructions Please refer to the Troubleshooting Guide located in this manual if you detect septic odors coming from the FAST vent as this may indicate a problem with the system C WATER QUALITY effluent should be clear and odorless All FAST systems are capable of exceeding the USEPA standard for secondary wastewater treatment 40CFR part 133 102 depending on how they are applied sized installed and operated If samples are required please refer to the Collection of Effluent Sample section below C BIO SOLIDS SLUDGE LEVELS Scheduling sludge removal depends on the size and design of the septic tank Check the sludge levels in both tanks compartments by inserting a sludge measuring instrument and taking measurements in multiple locations in each compartment of the tank s Pump both compartments tanks if the sludge is 1 18 deep in the primary settling tank or is within 6 of the connection point between the settling tank and the secondary treatment zone and or 2 Within 3 4 of the bottom of the FAST unit in the treatment tank To determin
8. INCORPORATED wastewater FAST systems Better Water Better World with SFR FAST Service Manual FOR USE WITH NSF Std 40 amp 245 MicroFAST 0 5 0 625 0 75 0 9 1 5 non NSF certified MicroFAST 3 0 4 5 9 0 ETV EPA tested RetroFAST 0 150 0 250 0 375 NitriF AST 0 5 0 625 0 75 0 9 1 5 3 0 4 5 9 0 HighStrengthFAST 1 0 1 5 3 0 4 5 9 0 FAST Service Manual 2012 Bio Microbics Inc Revised December 2012 FAST MicroF AST RetroFAST NitriFAST HighStrengthFAST and SFR are registered trademarks used under license SERVICE MANUAL FOR USE WITH FAST SYSTEMS gt SSS NSF Std 40 245 cert MicroFAST 0 5 0 625 0 75 0 9 1 5 Non NSF cert MicroFAST 3 0 4 5 9 0 ETV EPA tested RetroFAST 0 150 0 250 0 375 NitriFAST 0 5 0 625 0 75 0 9 1 5 3 0 4 5 9 0 HighStrengthFAST 1 0 1 5 3 0 4 5 9 0 GENERAL INFORMATION All FAST products are ETL certified for safety electrical environmental etc One or more of the following patents protects this process 3 966 599 3 966 608 3 972 965 5 156 742 Certified by NSF International the MicroFAST 0 5 0 625 0 75 0 9 and 1 5 systems meets NSF Standard 40 Class 1 and Standard 245 certifications for wastewater treatment devices If you have questions regarding any Bio Microbics products please contact us 800 753 FAST 3278 or 913 422 0707 e mail onsite biomicrobics com About FAST The F
9. all winter blower should be turned off at end of summer and restarted at least seven days prior to returning Please contact your local service provider to restart the system and check with local regulations e Weekend property used at least once every three weekends maintain normal operation or utilize FAST s SFR blower timer feature on control panel e SFR Sequencing Fixed Reactor feature blower timers feature found in every FAST panel allows the blower to be cycled off and on for a period of time These settings can be used to save power or to enhance the denitrification performance If a FAST system is providing satisfactory reductions in BOD5 and TSS lt 30 30 mg L then the SFR equipped on all FAST control Panels feature can be employed Important Consult your service provider and local regulations prior to any system changes BLOWER REPLACEMENT WARNING All electrical work shall be properly performed by a qualified electrician per all applicable codes Failure to do so may result in severe bodily injury or death AX WARNING Hazards exist in confined spaces such as a septic tank All confined space precautions must be followed if entering a tank Always keep tank openings covered A PV alle during storage and installation When replacing a blower follow the steps below If relocating the blower run the electrical supply conduit from the control panel to the desired blower location Air line piping from
10. check blower is not running above YES see next step allure Alr line break gt Proper splash in reaction chamber NO air line is broken YES see next steps gt Decrease settling tank volume easiest done with a pumping system which can then pump the tank gt Move vent re locate the vent to a location where the prevailing winds will catch odor tiple issues can bute the cause is y due to oversized ing tank Multiple utions possible gt Place a carbon filter on the end of the vent pipe only use a filter that will create less than 0 1 psi of back pressure rotten egg smell So System emits odor gt Create bio filter vent create a remote vent by placing a well perforated vent line in a trench with shredded bark mulch contact local installer 3 Phase installed gt gt Switch any two hot legs at the panel or blower AFTER turning OFF the power Only a QUALIFIED electrician can do this work e After rewiring it may be necessary to dry the blower s internal parts Mu contr usual sett Single Phase gt Some blowers have wires numbered 5 and 8 After turning OFF the power switch these two wires Only a QUALIFIED electrician which can run T ii counter clockwise can do this work After re wiring it may be necessary to dry the blower s internal parts nstalled incorrectly Blower runs backwards neuer hae gt Blower housing can be supplemented with additional sound red
11. e the proper measurement for 2 above measure the total liquid depth of the treatment tank containing the FAST unit using a sludge measuring instrument Take that value and subtract the height of the FAST product in the table below The result is the total sludge storage height available in the tank FAST Models Module Height All stricter applicable regulations 27 68 5 cm supersede these operational directions FAST Models 0 5 0 625 0 75 0 9 1 5 amp 4 5 31 79 cm Always pump out both zones even if TANK PUMPING PROCEDURE W ergg Only qualified service personnel should open access ports covers If any contact is made with wastewater immediately wash and disinfect all exposed areas and contact personal AX WARNING physician Failure to do so could result in severe sickness or death Avoid pumping down after periods of heavy rain or when the ground water is likely to be above the bottom of the concrete tank Emptying the tank under these conditions could cause the tank to float up and become dislodged ACAUTION 1 Open the access ports cover s and insert the hose Always pump out both settling and treatment chambers of the system even if only one side requires it 2 Once the unit has been pumped out immediately refill the tank with clean water to reduce the risk of the tank floating and to minimize the impact on treatment Close the access ports cover s making sure it is watertight 3 Properly dispose of the so
12. igh voltage blower wiring CONTROL PANEL REPLACEMENT A CAUTION Always have all utility lines and equipment marked by a locating service prior to performing any work A WARNING All electrical work shall be properly performed by a qualified electrician per all applicable codes Failure to do so may result in severe bodily injury or death The FAST systems including all electrical parts are ETL UL equivalent certified for electrical safety The control panel meets NEMA4X standards for all weather use not explosive or submerged environments The total electrical supply should NOT exceed 150 ft 45m Bio Microbics also manufactures control panels that can control other systems such as UV and sewage pumps Call your distributor or Bio Microbics for more information When replacing a panel follow the steps below If relocating the panel run the electrical supply conduit from the control panel to the blower location Keep in mind the electrical supply line should NOT exceed 150 ft 45 m total Examine wiring directions inside the supplied FAST control panel also found at the end of this Manual A dedicated breaker is required in the building s master electrical panel Make connections between the master panel and FAST control panel Make connections between the blower and FAST control panel per the electrical diagram For systems requiring the Liquid Level Switch connect the switch to the control panel terminals labeled FLOAT
13. lids removed in compliance with local and state regulations COLLECTION OF EFFLUENT SAMPLE Please contact your local distributor or Bio Microbics for a copy of the Testing Protocol document Important All samples must be collected stored transported and tested according to the Testing Protocol document by Bio Microbics and the most current version of Standard Methods OTHER SYSTEM COMPONENTS f appicabie Check LIXOR PRE AERATION DEVICE blower inlet filter blower housing and air delivery system for proper function Check INFLUENT BIOSTEP PUMP S for proper function Clean the screening device by using built in swab or other method Check SANITEE EFFLUENT SCREEN FILTER or other screening device Clean by using the built in swab or other method DISPERSAL SYSTEM not by Bio Microbics Follow manufacturer s recommendation TROUBLESHOOTING GUIDE Contact factory or local distributor for all other issues 913 422 0707 gt Breaker has tripped turn blower switch ON If the switch will not stay ON see next steps gt Breaker trips after 2 3 seconds blower is over amping electrician needs to check blower wiring gt Breaker trips immediately electrical system has a short electrician must investigate Blower is NOT running Please check the following If problem persists call service provider gt Blower is seized cooling fan will not spin freely with power OFF replace bl
14. ower call service provider gt Water Level is high check the water level in the unit Water level should be 2 3 inches above the media Water level high YES Alarm is activated sounding 2 5 consult distributor NO Go to next step es 5 gt Liquid Level Switch Present NO Go to next step YES Check if wired in the same conduit as 90 VAC or higher wires a violation cfs of electric code NEC IEC If YES Wires will need to be separated If NO Switch may need adjusting Turn switch s Allen screw ass clockwise wait 10 seconds for alarm to catch up D 8 gt Current Sensor Present YES Open panel and find Diagnostic LED s in the upper right hand corner Note which light is lit and a consult the distributor NO Consult distributor gt gt Vent is undersized or Vent s or airline is blocked or broken Check specifications for vent sizing requirements Remove blockage or repair vent s or airline Blockage in pipe network stale gt Pump is not running have qualified person check pumping system for mechanical and or electrical failures allure O ancillary gt Pump s Level Controls are improperly set have failed or pump too much volume per dose Have service provider check adjust equipment pumping system gt Check all piping for blockage including all interior tank piping and effluent piping Waste is backing up from tank pea gt Blower operating NO
15. ower intake assembly EFFLUENT Observe effluent after FAST It should be clear with a musty odor not septic Shooting Guide A musty earthy type of odor is normal However if a sewage odor rotten egg smell is detected refer to the Trouble Shooting Guide INTERNALS Check reaction chamber for vigorous splash Remove bio solids periodically check procedure listed under Maintenance Checklist Tank Piuimnina Procediire section of SAMPLING Refer to COLLECTION OF EFFLUENT SAMPLE section of this manual A properly loaded and operated FAST system will produce effluent that looks like tap water If the effluent is turbid opaque or suddenly changes refer to the Trouble Shooting Guide DO S amp DON TS What can I put down the drain Please refer to the list below for important information on how to help keep your treatment system performing as it should f 8818 E introducing harmful or damaging substances into the FAST system may void the warranty Do not put these items down the drain FOOD WASTE ANIMAL BONES COFFEE GROUNDS CORN COBS EGG SHELLS SKIN FRUIT PEELS MELON RINDS HOME FOOD WASTES BREWERY WASTE PERSONAL PRODUCTS BANDAGES CONDOMS SANITARY NAPKINS WET WIPES DISPOSABLE DIAPERS HEMICALS TOXIN AUTOMOTIVE FLUIDS CAUSTIC CLEANERS DRUGS FLOOR STRIPPER HARSH DETERGENTS HERBICIDES CHEMIC
16. piping Inlet Filter Assembly 8 Foot Top foot option blower and housing screws not shown 9 Foot Bottom foot option 3 Louver 10 Foot Screws foot option 4 Liner 11 6 Observation Port Gasket lid option 5 Recirculation Trough 12 2 Air Line Gasket lid option 6 Air Lift 13 Lid Optional Not with MCF 4 5 or 9 0 REGULAR SERVICE MAINTENANCE Always secure all access covers to prevent unauthorized people from entering the tank Only qualified service personnel should open access ports and or A CFR covers Infectious organisms exist in a septic tank If any contact with wastewater occurs immediately wash and disinfect all exposed areas and contact personal physician Failure to do so could result in severe sickness or death DO NOT use an open flame or cause a spark near a septic tank s access points Gases emanating from septic tanks can explode if ignited or deadly if inhaled Clear Blower Housing intake of obstructions Vent s and Observation Port Check for obstructions ALARM Check audio amp visual alarm by turning off breaker on front of panel Wait 10 second for delay The FAST system s blower makes a constant humming noise much like a household refrigerator Under normal conditions the blower should last 5 years without need for replacement If an unusual noise is heard refer to the Trouble BLOWER Confirm blower is operating correctly Clean filter element inside bl
17. r or thrown away in the trash NOTE As the human body absorbs lt 20 of these medications WATER SOFTENERS please notify your service provider of medications taken The FAST process may tolerate discharge from properly frequently or used intermittently in the house This could operating softeners that backwash as needed based on reduce troubleshooting efforts and possibly your water usage DIR vs timer operated systems if allowed maintenance bill by your local regulatory authority However these discharges can possibly damage other parts of the septic SEPTIC TANK ADDITIVES ENZYMES system The wastewater in the system typically contains all the required bacteria for proper operation Commercial FOOD WASTES additives are most often unnecessary and may do more Garbage disposal waste is acceptable if allowed by your harm than good local regulatory authority However it may lead to more frequent removal of solids from your septic tank Please PAPER PRODUCTS dispose of large quantities of food in the garbage Use single or double ply non quilted white toilet paper products Some color dyes in the paper cannot be eaten FATS OILS amp GREASE by natural bacteria Non bleached paper brown in color Too much grease i e animal fats vegetable oils lard etc takes longer to break down and can therefore increase put down the drain may overload the system and prevent the pump out frequency of your tank Avoid flushing paper the
18. shall be borne by the owner This warranty does not cover general system misuse aerator components which have been damaged by flooding or any components that have been disassembled by unauthorized persons improperly installed or damaged due to altered or improper wiring or overload protection This warranty applies only to the treatment plant and does not include any of the structure wiring plumbing drainage septic tank or disposal system Bio Microbics Inc reserves the right to revise change or modify the construction and or design of the FAST system or any component part or parts thereof without incurring any obligation to make such changes or modifications in present equipment Bio Microbics Inc is not responsible for consequential or incidental damages of any nature resulting from such things as but not limited to defect in design material or workmanship or delays in delivery replacements or repairs THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED BIO MICROBICS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPRESENTATIVE OR PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME FOR BIO MICROBICS INC ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCTS Contact your local distributor for parts and service Module System Serial Number System Designer Name Designer Phone Health Official Name Health Official Phone Manufact
19. ucing measures contact your service provider annoyance at site gt Blower may be re located from its current location and can be placed up to 100 ft away from unit Blower is noisy gt Vibration between the blower and housing tighten or place rubber washers in mounting screws between blower and housing Blower is haking or rales ut gt Blower bearings are going bad replace blower now or wait for it to seize up gt Toxic substance in system check for even growth in reaction chamber S R gt Pump out required refer to Bio Solids Levels under Maintenance Checklist section iT en gt Other call service provider Water entry gt Move blower above flood level from outside aee gt Check blower rotation see Blower runs backwards section above siphoning gt Move blower to location higher than the FAST system Water in blower BLOWER OFF SEASONAL INTERMITTENT SFR CYCLE USE The FAST System will function normally even if there is no wastewater flowing during short periods of vacancy FAST wastewater treatment systems allow the blower to be turned on and off in certain situations normal FAST operation employs a continuously operating blower This feature has been tested and successfully incorporated into the FAST system design for several years and has proven very beneficial in certain circumstances Examples of suggested operational procedures e Summer use property shut down
20. urer Name Bio Microbics Inc Manufacturer Phone 1 800 753 FAST 3278 Installed By Installer Phone BIO MICROBICS INCORPORATED Maintenance Provider Name sss 8450 Cole Parkway Shawnee KS 66227 USA Ph 913 422 0707 Fax 913 422 0808 800 753 FAST 3278 www biomicrobics com Maintenance Provider Phone
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