Perfusor® compact - Frank`s Hospital Workshop
Contents
1. Measuring point Fig 4 2 A Module board up to serial number 38100 Perfusor compact 2 1 gb Unit Elements Open unit 1 Loosen 5 screws from the bottom 2 Open housing carefully then 3 Pull off the ribbon cable from the E Module and the connec tion cable from the motor Hold the white board holder on the E Module when disconnecting 4 Dismount both housing halves Always check A Module before replacing the board Other modules can only be exchanged without danger of conse quential damage if there is no overvoltage Connect mains cable when the housing is open Measure voltage parallel with capacitor C3 The set value is 6 2 to 6 8 volt Unit Elements Measuring point Measuring point Buzzer Fig 4 3 A Module board from serial number 38101 on Close Unit 1 Close unit in reverse order of opening Note Do not squeeze motor cable Checks after Repair Procedural instructions see Procedural Instructions for Inspec tion after Modifications via the Service Program p 3 11 A calibration in the Service Program is to be carried out if a new E Module is installed or the drive is replaced see Service Pro gram gt p 3 1 4 4 Perfusor compact 2 1 gb Unit Elements 4 2 Syringe Table and and Quick Reference Guide waz Hali n n DIL E2. Connect F1 2 After activities on the drive Transfer data via menu EEPROM Read F3 from the unit to PC 3 After replacement of the E Module Call in default data from the PC via menu EEPROM De fault F2 The existing values are deleted 4 Check or input the serial number in menu Calibration Se rial Number Default data cannot be transferred to the device if the serial number was not input 5 Calibrate length via menu Ca fbration Length Calibration F5 a Insert zero point gauge in OPS slot b Push drive manually to gauge and lock c Start calibration 6 Pressure calibration a Open drive lock before starting pressure calibration b Calibrate pressure via menu Calibration Pressure Ca libration F6 Insert calibration gauge 66 80N in Ops slot when prompted c Check PWM values Calibration point 1 Force 20 N PWM max 45 3 14 Perfusor compact 2 1 gb Perfusor compact 2 1 gb Service Program Calibration point 2 Force 60 N PWM max 78 Replace drive when the PWM values are exceeded Transfer data to device via menu EEPROM Write F7 Data can be saved on the hard disk of the PC via menu File gt Save F8 if necessary Enter the user number 0 upon query Check unit according to the procedural instructions for in spection see Procedural Instructions for Inspection after Modifications via the Service Program p 3 11 Overload Check 1 Connect 50 ml OPS
3. Index 01 Master to be added to the documentation Checklist for Technical Safety Checks Every 24 Months Unit Perfusor compact infusion syringe pump Manufacturer B Braun Melsungen AG Observe the service manual and the instructions for use All measured values are to be documented Accessories used should be included in testing Make exclusive use of calibrated measuring equip ment 1 Visual Inspection 2 Functional Inspection 3 Pressure Cut Off 4 Syringes Unit clean complete un Switch on unit alternatively with manometer or check Syringe selection damaged J Compare with instructions 9auge r OPS Syringe fastening for use LCD self test and With manometer and 50 ml sy JO internal Syringe holder axial posi audible alarm ringe O EEprom tioner drive head clamp Compare set delivery date O Pressure stage 1 0 6 bar push button sensor and value displayed C Pressure stage 2 0 9 bar Syringe table readable Membrane keyboard Check switching capability Pressure stage 3 1 2 bar O Yes Battery compartment cover of staff call accessories O No and battery contacts Switch on unit in battery With check gauge current step Unit feet mode and check self test Order No 0770 1616 Syringe recognition Mains lead and connector Manufacturer code used MFC lead and connector Note di SE J N HES N O 20ml Holder for pole fixation side If Battery discharged is dis EE 1 50 ml Pressure stage 3
4. stops Lock must not engage in upper position 9 Plug in MFC service connector and actuate the START button Drive delivers at 12 3 ml h 10 Change delivery rate to 96 ml h key sequence C 9 6 F during infusion Current step gauge The pump delivers The delivery rate set must be displayed 8 2 Perfusor compact 2 1 gb m A L OES m ma am ml h Perfusor compact B BRAUN Pressure Cut Off Perfusor compact 2 1 gb GE CI ser OPS 50 ml slot Procedural Instructions on the TSC 11 Pull syringe holder Staff call red LED in MFC service connector lights up Drive Stops Note The following staff call modes can be selected in the Service Pro gram if the unit is switched off static dynamic with and without alarm 12 Pull syringe holder Staff call red LED in MFC service connector lights up Drive Stops 13 Switch device off 14 Disconnect unit from mains 15 Switch unit on in battery mode 1 Set pressure stage 1 key sequence F 3 C 1 F START CAUTION The limit values of the Checklist for Checks after Repair do not correspond to the TSC values 2 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 3 Enter value in check list 4 Set pressure stage 2 key sequence F 3 C 2 F START 5 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 6 Enter value in check list 7 Set pressure stage
5. 3 key sequence F 3 C 3 F START 8 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 9 Enter value in check list WARNING DANGER OF INJURY DO NOT OPEN TOGGLE AS CURRENT STEP GAUGE CAN RELEASE SUDDENLY 10 Release current step gauge key sequence F 3 0 with service connector Procedural Instructions on the TSC Syringes Electrical Safety Nominal voltage Accessories Optional 11 Wait until the current step gauge is completely released Then remove current step gauge and close syringe holder slowly 1 Check syringe selection see Syringe Syringe Selection p 3 12 Note internal table in ROM EEPROM free type internal and EEPROM table and free type 2 Check whether syringe table is readable 3 Check syringe recognition a Insert 20 ml potentiometer calibration gauges The 20 ml syringe symbol is displayed b Remove potentiometer calibration gauge c Insert max 50 ml potentiometer calibration gauges The 50 ml syringe symbol is displayed d Remove potentiometer calibration gauge 1 Measure mains voltage and note down 2 Measure protective conductor resistance and note down 3 Measure patient leakage current as described hereafter and note down Remove battery pack or batteries Unit is at rest Apply nominal voltage 10 Measure patient leakage current between short circuited mains inlet and plus pole r
6. adhesion cleanliness and fit Battery Compartment and Contacts Check state of contacts tight fit not bent Unit Feet Check unit feet for completeness and proper fit Mains Lead and Connector Completeness damage MFC Lead and Connector Completeness damage Holder for Pole Fixation Side Snap in Mechanism Check function Procedural Instructions on the TSC Functional Inspection Switch on unit 1 Switch on Perfusor and keep ON button pressed for max 20 sec Check the screen display during this time A device alarm is triggered if the button is actuated for more than 20 sec 2 The following information appears on screen when the but ton is released 111 1 222 2 555 5 AA Reference to the instructions for use hard und soft ware group Last syringe type 3 An audible alarm sounds three times 4 Open lock drive head Check push button sensor alarm The piston rod symbol must flash on the LC display if a syringe was not inserted 5 Insert current step gauge in the OPS 50 ml slot and close sy ringe holder The lock must engage automatically and the syringe symbol in the LC display must not flash 6 Confirm current step gauge as OPS with F button Program as OPS syringe type beforehand if necessary 7 Start pump with a delivery rate of 12 3 ml h key sequence 1 29 The pump delivers The delivery rate set must be displayed 8 Open lock Alarm by buzzer and positive locking sensor alarm Drive
7. and 50 ml syringes before starting the test Dd oWe z e Test Code 20 ml Test Code 50 ml Wildcard in the sub XX YY sequent text up to unit number 21 51 50920 from unit number 24 61 50921 on Table3 1 Test for table or internal setting 1 Open holder then press keys 7 C XX F and 7 CYYF The syringe is accepted if an alarm is triggered then the sy ringe selection is not correct 2 Ifa free type was input but is not accessible then you should check in addition Press keys 7 C number of the 20 ml free type F and keys 7 Perfusor compact 2 1 gb Perfusor compact 2 1 gb Service Program C number of the 50 ml free type F alarm if the syringe is accepted then the syringe selection setting is not correct Test for setting the free type or EEPROM J Open holder press keys 7 C number of the 20 ml free type F and keys 7 C number of the 50 ml free type F syringe is accepted if an alarm is triggered then the syringe selection setting is not correct Press keys 7 C X X F and keys 7 C Y Y F alarm if the syringe is accepted then the syringe selection setting is not correct Test for table and free type setting 4 Open holder press keys 7 CX X F and keys 7 C Y Y F syringe is accepted if an alarm is triggered then the syringe selec tion setting is not correct Open holder press keys 7 C number of the 20 ml free type F and keys 7 C number of the 50 ml free type F syri
8. for Syringe Holder Carrying Handle Drive Axial Positioner Drive Board Drive Head Housing Bottom Part Complete General Check List for Checks after Repair Visual Inspection Functional Inspection Electrical Safety Visual Inspection Functional Inspection Pressure Cut Off Syringes Electrical Safety Accessories Optional Revision Service Documentation Current Information Description Modification Page 4 12 Page 4 12 Page 4 13 Page 4 14 Page 4 15 Page 4 17 Page 5 1 Page 5 1 Page 5 2 Page 5 2 Page 5 5 Page 6 1 Page 7 1 Page 8 1 Page 8 2 Page 8 3 Page 8 4 Page 8 4 Page 8 4 Page 8 4 Page 9 1 Page 10 1 Page 11 1 Page A 1 Page A 1 Page B 1 Page B 1 Perfusor compact 2 1 gb Service Work Technical Safety Checks Current Versions Revision Service Perfusor compact 2 1 gb Important Preliminary Remarks The present manual is for your information only The possession of this manual does not authorize the performance of service work Service tasks may only be executed by persons who have received appropriate training on the system from B Braun gre included in the revision service possess the necessary test equipment and mechanical aids and fulfill the personal requirements training and knowledge The user is obliged to perform or to have performed the Technical Safety Checks on those medial products for which these checks have been prescribed by the manufacturer and
9. lt 75 N snap in mechanism played Charge battery or replace bat CAUTION teries and repeat test Danger of injury Remove check C Compare status display gauge only when released 000 A or 000 b with bat tery cells used Check push button sensor alarm Check positive locking sen sor alarm Part 1 of 2 M659 01 00 O6F04 01 3891 1128 B BRAUN Perfusor compact 2 1 gb SHARING EXPERTISE 7 1 Sheet 1 of 2 Technical Safety Check TSC Index 01 Master to be added to the documentation 5 Electrical Safety 6 Accessories 7 Optional acc to EN 60601 VDE 0750 0751 Enter MFC battery etc CJ Rate limitation ml h Protective conductor resist O Bolus rate ance limitation ml h Mains lead lt 0 1 Ohm Mains voltage Patient leakage current lt 10 uA Note Measure between short circuited mains inlet and plus pole in battery compartment top right Part 2 of 2 B BRAUN M659 01 00 06F04 01 3891 112 7 2 SHARING EXPERTISE Perfusor compact 2 1 gb Sheet 2 of 2 Procedural Instructions on the TSC 8 Visual Inspection Perfusor compact 2 1 gb Unit in General Completeness external damage safe fit of the battery compart ment cover and syringe table Check cleanliness of device Check labels and readability Syringe Fastening Check function with OPS 50 ml syringe Syringe holder axial positioner drive head clamp and push but ton sensor Membrane Keyboard Check
10. pointer Attempted division by zero Internal software error State motor state Invalid variable values Invalid operating condition Illegal mode port value H8 indicates GA F14_H8GA_K16 Different software versions Double CRC error Different states Different rates Different F mode Different mode values Different alarm recognition Different alarm clearance Err current volume Err preselected volume Err volume per step Sensor sync failed Sensor dark test error ROM test error RAM test error Keyboard test error column Dynamic memory test Motor test no sync Keyboard test error Timer test error CPU test error Battery test error Different software buttons Part 1 of 2 Device alarms of the control microprocessor Perfusor compact 2 1 gb LC Display 192 200 202 203 204 205 206 207 208 209 220 221 222 223 224 225 226 227 230 231 232 241 249 250 251 Description Keyboard timeout error Cycle gt 100 ms Time Until Watchdog interrupt Error when waiting for H8 Time out when switching H8 on Time out when switching H8 off No sync at Plc Down No sync at Plc On CMP FP timer end sync error Different phases busy Different phases idle Motor on at reverse steps Too many pending steps Motor current error Error of motor step number Reverse polarity of motor Motor steps overflow Different syringe recognition CMP FP syringe state CMP FP syringe type set Motor test 1
11. 1302 Eie Sene re IE OE ER 3891 1310 HERE us ists dora didi dm dunes 6 EE SEE Re dius 3891 1329 sch EE EE EE EE ENE 3891 1337 BP ie aya s saa AE EE EE eo ee 3891 1345 jel sa dan OE Goede Pane N 3891 1353 gura 22 en inn orden n EE mb mm 3891 1361 Norwegian RE a a kk ak rU OER OR d ure N 3891 1370 wi EE EE GE PII MMMMM DAE G 3891 1388 SWedisSh AR OE AE EE TE EER 3891 1396 Base Mem 3891 1400 Um d TP 3891 1418 TOUGH s sa san 2 OE EE OE EN 3891 1426 DE c chee A w n ken h ER ON 3891 1434 Syringe holder complete WWW kk KK RR ee 3450 6608 with screw and cap Ni TEC AA N AE AE NE 3450 6640 Battery compartment cover kk RR KK KK gt 3450 6632 Snap in clip and snap in lever 005 3450 6616 A Module complete with board MFC and buzzer 3450 5288 replaces A Module up to serial number 38100 irs us Gil EE 3450 8643 ke EE ER ER EE DAE 3450 7710 E Module with DIANET ALAV KK ee 3450 6675 E Module with DIANET ee ee 3452 0465 from serial number 50921 on N Module 220 240 V J KAS 3450 6683 N Module 100 120 V LEES KA 3450 6730 Housing upper part incl membrane keyboard 3450 6586 carrying handle and LS clip Carrying handle c aad sonare kk kK KK KK KK K KR dur KIR 3450 6438 10 1 10 2 Spare Parts List Drive complete with motor Straight pin lock AW kK RR KK SS Axial positioner J A KK KK KK RR KK KK Drive board kk eee eee ee KI Ik
12. 4 3 2 Modify modules 3 Close housing Note Do not squeeze the cable see Close Unit p 4 4 4 11 Unit Elements 4 12 Carrying Handle Carrying handle 4 13 Drive lt E A x AM j pc 017 Syringe size board Snap in hook Lock washer Fig 4 14 4 12 Designation Ord No Carrying handle umen nion kk kk SEE EC RR 3450 6438 Exchange Note Not recommended as special tools are required 1 Open housing see Open unit p 4 3 Remove N Module see N Module m p 4 11 Pull adapter sleeve out of the joints Pull off handle and remove both joints pr de oe Assembly is done in reverse order Note Press in adapter sleeves carefully and do not kink Designation Ord No Drive complete with motor 3450 6624 Straight pin lock inu ntn kK KK KK KK RR KK KK KK 3450 9100 WARNING THE DRIVE CONSISTS OF SAFETY RELEVANT PARTS OPERATIONAL RELIABILITY CAN ONLY BE GUARANTEED WHEN THE DRIVE IS EX CHANGED COMPLETELY Exchange 1 Open unit see Open unit p 4 3 2 Move drive arm to middle position and lock 3 Loosen screw on syringe size board spread snap in hook and remove board 4 Loosen both screws on drive and remove drive 5 Insert syringe size board 6 Mount scraper ring and axial positioner and screw down drive 7 Snapin syringe size boar
13. 9 errors Motor ON in OFF mode Battery voltage low Table2 2 Part 2 of 2 Perfusor compact 2 1 gb Software Note Operating alarms are specified in the instructions for use Software For your notes 2 6 Perfusor compact 2 1 gb Service Program Software Compatibility Designation Interface cable Compatibility Unit Software PLAA00035 5 PLAA00040 0 PLAA00041 0 PLAAO0063 3 PLAAO0070 0 D PLAAOO071 1 Dianet PLAAOO0072 1 D Note The following d 6 0001 lane lane Ord No pw add EE OE AE N EO EEN 407 1001 ervice Program Ord No 3502 4003 4003 5004 PERE ONE 0001 0001 0001 450 7302 452 0473 452 0473 452 0473 t gt tar 9 OO OO UI UI C Un CO CO CO CO t gt tar escription refers to the Service Program version Introduction Selection menu NANNY yrin SE N NAW SSN NANAN NA N NRRL SNN SNNNQWQN Sa SORA NRY SSS SWRA SSS NN NNN NANNA A NAM SST ANN LN SANS WAV WS N NN NN NNN VN NN N SAA SOV NANN NNN NN NNA EE EE S SE S SA NSQ SSS N NNN N N NNN SSS a N N NN NERIA SSSSSSASASSASSANS SARA ASA RR RRR AA RN SOR SV N NN NN SAN N Y NNN N N N WNNSNNNNN Sis Qn A N N N N NN SS SV fllt 4 Exit Fi Menu please select a function BN Length calibration Pressure calibration Function processor Serial number Fig 3 1 Perfusor compact 2 1 gb Cont
14. A Module up to serial number 38100 BUZZ ERROR DR ORE EN eem 3450 8643 Exchange 1 Open unit see Open unit p 4 3 MFC socket nut 2 Loosen MFC socket nut M18 from the outside and press MFC socket inwards 3 Pull off the N Module connector slightly pull out the A Module 4 Pull off connector on the E Module A Module 5 Replace A Module and check snap in hook on the board 6 Assembly is done in reverse order Connect mains connector correctly to the A Module Do not squeeze the cable see Close Unit p 4 4 E pp jm Note pc 014 The connector on the E Module can be easily connected when the E Module is swivelled out see E Module p 4 10 4 8 Perfusor compact 2 1 gb Unit Elements 4 8 LS Clip Designation Ord No ig 3450 7710 Exchange 1 Perfusor compact 2 1 gb por Open unit see Open unit p 4 3 Press buzzer out of the holder Pull LS clip out of the guide and exchange Assembly is done in reverse order Setting the Loudness of the Alarm Tone from serial number 38100 on Open battery compartment see Battery Compartment Co ver p 4 7 Remove batteries Connect unit to mains and switch unit on Disconnect from mains for a short moment when the switch on test is finished Pull mains connector a
15. E EE EE MH EE OP 4 11 0 ODCIAUOM usse EE EE pud pp yo yz Hm 5 3 Overload test 2 so eee iW AR RE al Abd a a an eee ews 3 15 P Physical construction 0 000 KK KK KK RR RR eens 1 1 Hic RE EE EE EE EE E E EE N 5 5 Pressure cut off anuauoxa al all a akmak ka ka aka kak 5 4 8 3 Q Quick reference guide 4 2592 s n eee ea wa RR ak a Ali 4 5 R Repair information J ku kk kk kk kk kk kK KK KK KK KK KK KK KK 4 1 Responsibilities 3372 cd m dcn kK KK KK KK KK KK Cn KK IK 0 6 Revision service esophagus od K KK KIR KK KI KK KIR KK K KK KK e 0 5 S Service Program 4W kk kk kk kk kk kK KK KK KK KK KI KK KK KK KK K 3 1 Introduction JL kk kk kk kk KK K KK KK KI K K KK KIR KK KI KK KK 3 1 Menu description kk kk kk kk KK KK KK KK KK KK KK gt 3 6 eicere s c ss wan wan ke xw na bana n En B Ae W ee ee 4 7 eji M Pm 2 1 Software compatibility kK kK KK RR RR RR KK KS 3 1 Special tools M a aa kk wisa Alk nih Al OE DU Rwan Wl m a 9 1 Syringe holder x 4 6 Syringe recognitioti as ys al a kk a kx l ka e a clc mo 5 4 Syringe DIE RE DEERE SE EK EG DI EL van n al de kul le BE 4 5 UU TC Hm 8 4 T Technical Safety Checks 0 0 02 KK 0 5 7 1 11 1 Index JESCEOUIDINGNE lt s su sk k ipei e An ma k le qr qos ea ER e ae 9 1 V Trouble SKOOLURE aie zo EE ES RE k a kk utn IE EG OR OR OE wala ak wha a d k ka a 2 1 ER EEN ee eee n EK 0 5 7 1 ViSUaIANSDCCHION
16. E START D IT pes BOL 4 9 EP P Perfusor compact BIBRAUN B J lt Quick reference guide pc 011 7M Split rivet Syringe table Fig 4 4 Perfusor compact 2 1 gb Designation Ord No Instructions for use complete language GENTAN zd AE EE RE NT ON 3891 1302 Bi TP 3891 1310 EEEa E EE EE GR ER OE w b n 3891 1329 snm N EET 3891 1337 bis sa ii ao BE KAR SEE Da SR EA 3891 1345 jc ccr 3891 1353 uitis 4s sk kk n kl lk kx ak ala anak kid N ie a a 3891 1361 Norwegian kk kk kk kK kK KK KIR KK KK KIR KK 3891 1370 zac rrr 3891 1388 SWEGISN eia dates deed eadera qd rd aa awe 3891 1396 Be OE N tenn aces M MMM M3__ MJZ M 3891 1400 uc mr 3891 1418 FOUSH CPC 3891 1426 DEI eb E E T EE 3891 1434 Exchange 1 Remove split rivet First pull up the head then remove rivet completely 2 Insert new syringe table and quick reference guide Unit Elements 4 3 Syringe Holder Designation Ord No Syringe holder complete lesus 3450 6608 with screw and cap Exchange 1 Pierce through the cap and remove Fasten syringe holder with pin punch aa EE z E SEBB BE mes naa m n Sl Remove screw Perfusor compact B BOL dak mi al P BRAUN I l Pull off holder Push spacer washer 0 8x4x3 2 on the shaft if the syringe is not recognized Insert new syringe hol
17. Perfusor compact Service Manual Version 2 1 english B BRAUN SHARING EXPERTISE This Service Manual is valid for This Service Manual is available under the following part number Languages of this Manual The complete Service Manual contains the following pages Designation Part No Perfusor compact 230 240 V Euro cable 0871 4827 Perfusor compact 230 240 V BSI cable 0871 4828 Perfusor compact 100 120V 0871 4835 Designation Part No Service Manual Perfusor compact english 8713 9112 The Service Manual for this unit can be supplied in the following languages Designation Part No Service Manual Perfusor compact german 8713 9111 Page 0 1 to page 0 10 Page 1 1 to page 1 4 Page 2 1 to page 2 6 Page 3 1 to page 3 16 Page 4 1 to page 4 18 Page 5 1 to page 5 6 Page 6 1 to page 6 2 Page 7 1 to page 7 2 Page 8 1 to page 8 6 Page 9 1 to page 9 2 Page 10 1 to page 10 4 Page 11 1 to page 11 2 Page A 1 to page A 2 Page B 1 to page B 2 Perfusor compact 2 1 gb Table of Contents 0 Important Preliminary Remarks Service Work Page 0 5 Technical Safety Checks Page 0 5 Current Versions Page 0 5 Revision Service Page 0 5 Responsibility of the Manufacturer Page 0 6 Quality Management Page 0 6 Checks and Repair Page 0 6 Notes on ESD Page 0 6 Spare Parts and Test Equipment Page 0 7 Setting Off Page 0 7 List of Abbreviations Page 0 8 Contact Pers
18. a use dui zay a kul decia ere oa ORE 5 2 8 1 U dk iss 4 6 11 2 Perfusor compact 2 1 gb Appendix fA Revision Service Documentation Version 2 1 This Service Manual was approved by B Braun on 16 03 2006 This manual has been completely revised The most important changes are listed below Changed manual structure New software New spare parts Total list of spare parts Checking the pressure cut off during Bolus after repair Current Information Perfusor compact 2 1 gb If you hear a scraping noise when the drive arm is pulled out the straight pin under the spindle may have come loose In this case an additional straight pin lock Ord No 3450 9100 can be insert ed in units up to serial No 66725 From serial No 66725 on this straight pin lock is already fitted Observe the instructions at tached Appendix A For your notes A 2 Perfusor compact 2 1 gb Modification Instructions for Syringe B Description Modification lt 7 H STANDEY ee O 5 Era Ran nan BER ES gt ml Ee maa OE EE ml gt IN BE Bud Perfusor compact BBRAUN lt Em Perfusor compact 2 1 gb Holder The syringe holder must be modified as recognition of syringes with a large outer diameter by the light barrier system was diffi cult This modification is limited to installation of a washer Pierce through the cap and remove Fasten sy
19. ace and the screen display de sired Changed parameters are saved in the PLC SERV CFG configuration file 4 Exit Exits the Service Program EEPROM Menu 1 Read F3 The data of the Perfusor compact can be checked and mod ified in the Service Program after they were read out Note The hyphens after the menu items SNr DAbg and LAbg in the footer are deleted and replaced by the figure 1 This means that calibration data is now transmitted to the program 2 Default F2 Loads data of the Default file in the Service Program and overwrites all previous settings Therefore settings which can be changed should be read out and noted down see Check list after Operation of the Service Program m p 3 16 Recalibrate the unit and enter serial number 3 6 Perfusor compact 2 1 gb Service Program Write F7 The modified values must be loaded in the Perfusor compact after calibration modification of data or the serial number was input The status displays SNr DAbg and LAbg must be ticked Writing of data is acknowledged by Writing com pleted successfully Save the modified data with Menu File and store on a storage medium if necessary Calibration Menu see Unit Calibration p 3 14 1 Serial Number F4 Enter the serial number when the E Module is exchanged as otherwise the EEPROM cannot be written Dianet type E xum I ooOO 1200 Overload Check S N Length Calibra
20. an adhesive position on new housing and stick type plate New type plates can only be ordered as spare parts if the old type plates are returned to B Braun see Orde ring of Spare Parts and Test Equipment p O 9 3 Remove drive from old housing see Drive amp p 4 12 4 Install drive in new housing see Drive amp p 4 12 5 Close housing Note Do not squeeze the cable see Close Unit p 4 4 6 Calibrate in Service Program see Calibration after Replace ment of Drive m p 7 1 4 17 Unit Elements For your notes 4 18 Perfusor compact 2 1 gb Checks after Repair 5 General Carry out the respective check blocks depending on the activity performed The individual steps are described hereafter in more detail Carry out an overload test if the unit has been dropped see Over load Check p 3 15 Check List for Checks after Repair Visual Inspection Electrical Safety according to IEC EN 60601 1 or VDE 0750 and VDE 0751 Cleanliness Mains voltage Completeness acc to TSC Damage and faults affecting safety Protective conductor resistance Damage to and readability of the label acc to TSC Syringe holder axial positioner drive Patient leakage current head acc to TSC Syringe table quick reference guide Membrane keyboard Battery compartment cover battery compartment and contacts Unit feet MFC connector Holder for pole fixation side snap in me
21. chanism Mains lead Perfusor compact 2 1 gb Functional Inspection Mechanical inspection Holder for pole fixation Stacking function Syringe holder Drive head lock Switch on unit LC display Self test O Audible alarm Operation Infusion Staff call O Bolus Pressure cut off with calibration gauge Pressure stage 1 15 35 N N Pressure stage 2 30 55 N N O Pressure stage 3 45 70 N N Syringe recognition O 20ml O 50ml Pre and end alarm 1 Pre alarm O End alarm Checks after Repair Visual Inspection 1 Check unit for cleanliness completeness damage and faults affecting safety Pay special attention to the following parts Syringe holder axial positioner drive head Syringe table and quick reference guide Membrane keyboard Battery compartment cover battery compartment and contacts Unit feet MFC connector Holder for pole fixation side snap in mechanism Mains lead Functional Inspection Mechanical Inspection 1 Check function of the holder for pole fixation 2 Check stacking function of the unit with respect to other units 3 Check function of the syringe holder with syringe 4 Check function of the drive head lock Switch on unit 1 Switch on unit and keep ON button pressed for max 20 sec Check the screen display during this time A device alarm is triggered if the button is actuated for more than 20 sec 2 The following information appears
22. d The syringes are changed semi automatically the function process and moni toring is microprocessor controlled The Perfusor compact has a long service life and is easy to service due to its modular design Individual modules can be replaced easily and quickly and the Service Program runs on a PC Battery compartment MFC socket Mains connection Snap in clip and pee sensor on both sides N Axial positioner 7 Type plate Clamp g View from below pc 003 System Overview Function The electronics of the Perfusor compact consists of the following components 1 A Module with MFC board as the central power supply and interface 2 E Module as operating and control unit 3 Drive unit consisting of drive board with the complete sensor technology light barriers for syringe pre and end alarm syringe size rec ognition and motor operation control push button sensor board for the inserted syringe positive locking sensor board for the frictional connec tion between nut and spindle of the drive Mai Keyboard ains MFC Module E Module A Module De Drive board Syring size Rech TENES Meo Battery ry Direction of Positive locking Push button rotation sensor sensor pc 004 Fig 1 2 Block diagram 1 2 Perfusor compact 2 1 gb System Overview Accessories Perfus
23. d on both sides Note Always fasten syringe size board with screws to centering bearing Perfusor compact 2 1 gb Unit Elements 8 Pay attention to cable laying please see Fig 4 14 9 Close unit see Close Unit p 4 4 Note Do not squeeze cable 10 Calibrate in Service Program see Calibration after Replace ment of Drive m p 7 1 4 14 Axial Positioner Designation Ord No Axial POSIONET 222524 479 574 kwan n a OR a D RR Ah l ya Se 3450 6659 Exchange 1 Open unit see Open unit p 4 3 Move drive arm to middle position and lock Loosen both screws on drive Lift drive until the axial positioner is free Mr dv wes Be Remove axial positioner by forcing apart Replace new axial positioner and make sure that the scraper ring is correctly fit ted 6 Assembly is done in reverse order Note Do not squeeze the cable see Close Unit p 4 4 7 Calibration is required in Service Program see Calibration after Replacement of Drive p 7 1 as the drive was dis mounted Perfusor compact 2 1 gb 4 13 Unit Elements 4 15 Drive Board Stopper Umm Ha S or 4 14 Designation Ord No DIVE DOAN 2154 s Rod rd EE Foe mE CE 3450 6691 with main PCB and satellite boards for syringe size recognitio
24. der Fit new screw not the old one and safety lock with Loctite 274 Replace new cap 4 4 Unit Feet Designation Ord No Umt Teel s saa yk w EE asan kk keyay a av or EE k l 3450 6640 Note The feet can be turned and used once again Pull feet out and turn around or exchange 4 6 Perfusor compact 2 1 gb Unit Elements 4 5 Battery Compartment Cover Screwed split rivet Battery compartment cove Fig 4 6 4 6 Snap in Clip Snap in clip Perfusor compact 2 1 gb Designation Ord No Battery compartment cover Wu kk kk kk kk gt 3450 6632 Exchange 1 Screw out screwed split rivet 2 Press the lock and push battery compartment cover down ward 3 Puton new battery compartment cover and press in screwed split rivet Note Make sure that the battery compartment cover does not get jammed Check for tight fit The battery compartment cover is also the holder plate for the pole fixation Designation Ord No Snap in clip and snap in lever 005 3450 6616 Exchange 1 Loosen 5 screws from the bottom and carefully open housing pay attention to the cable lengths 2 Exchange snap in clip and snap in lever 3 Close the unit Note Do not squeeze the cable see Close Unit p 4 4 Unit Elements 4 7 A Module Designation Ord No A Module complete with board MFC and buzzer 3450 5288 replaces
25. e delivery rate to 99 ml h key sequence C 9 9 and press START Pump delivers and triggers pre alarm at a volume of 5 ml Bolus press buttons F and 1 simultaneously and keep buttons pressed until end alarm pump must not trigger pressure alarm Draw up a 20 ml OPS syringe to 6 ml and insert syringe Confirm syringe type 20 with F button Press START button Pump delivers and triggers pre alarm at a volume of 5 ml Bolus press buttons F and 1 simultaneously and keep buttons pressed until end alarm pump must not trigger pressure alarm Electrical Safety Nominal voltage Perfusor compact 2 1 gb Measure mains voltage and note down Measure protective conductor resistance and note down Measure patient leakage current as described hereafter and note down Remove battery pack or batteries Unit is at rest Apply nominal voltage 10 Measure patient leakage current between short circuited mains inlet and plus pole right top battery compartment Enter value in check list Checks after Repair For your notes 5 6 Perfusor compact 2 1 gb Perfusor compact 2 1 gb Maintenance 6 The unit is maintenance free A Technical Safety Check TSC see Technical Safety Check TSC p 7 1 is to be carried out every 24 months to check the op erational capability of the Perfusor compact ri Maintenance For your notes 6 2 Perfusor compact 2 1 gb Technical Safety Check TSC
26. for pole fixation 5 pcs 34 77 3282 3 For your notes 4 Perfusor compact 2 1 gb A IU E ERR ove T HH dete ees a nie he oa es Ge REN 2 2 A Module ccc cece cee eee rrr 4 8 A Module board DCW USIO ink san aceon ERREUR ORE Qub 4 4 mne nal n kok 4 3 Axial positioner uuu kk kK KK KK KK CK KK KK KK KK KK KK 4 13 B Battery compartment cover kk kK KK KK RR RR KK KV SI 4 7 C selde MT 3 14 Carrying handle issue se kk kk kk kK KK KK R KK K KK KK IK 4 12 Checklist after operation of the Service Program 3 16 Checks after repair x sa see nak SEE DR ER a ka WA 5 1 Current versions ss llle 0 5 D Py 4 12 DAVE DOANA M D 4 14 Dive DUON u s sa an se WAL an Gan EE ED gd ds 4 15 E Electrical safely is e as xua ka kwa kad a w l ra aa a 5 5 8 4 Ee lelie RR DE OE RE OE EE EE 4 10 End alarm MR AR OE ke aa OS anal a OE ER EE 5 5 Error Messages a ca su ak cesa GE RED ME A XOU r 5 2 2 SOUZA CIN 10 1 F gei P Pr 1 2 Functional inspection uana wes ee RE KK CR doe 5 2 8 2 H Housing bottom part sea sea eR aL ERR KK KK AY K KK 4 17 Housing upper part Jk kk kk kk kk kk kK KK KK KK KK K KK RE IK 4 11 Perfusor compact 2 1 gb L List of abbreviations kk kk kk eee ees 0 8 Br esse ie MR SE RE SE EA 4 9 N Weed A
27. h device off Device Alarms of the Function Processor Perfusor compact 2 1 gb LC Display Description 56 Invalid syringe 57 Overflow of motor step counter 59 No sync at Mot Test 61 Different SW button NEC lt gt H8 62 Timeout KBD watchdog 63 Error in switch on test 70 Control timer overflow int 71 Control timer underflow 72 Control timer overflow 73 100 ms cycle overflow 75 Tim_WaitUntil overflow 81 Error upon reading of EEPROM 83 Error of EEP data consistency 84 Ad difference between NEC H8 85 Bw difference between NEC H8 86 Md difference between NEC H8 90 Syringe state in Oper_Syr 91 Set syringe type 92 Consistency error 93 Difference between setting and display 94 Timer synchronization 100 Division by zero 101 Illegal zero pointer 102 Illegal switch to default 105 No contact to NEC in OFF 110 Alarm on CMP side 111 119 Motor test 1 9 120 Motor current flow in OFF 121 Battery discharged during test 125 ASSERT error 126 Alarm synchron coming 127 Alarm synchron going 248 Motor test 8 from NEC 251 NEC Battery discharged during test Table2 1 Part 2 of 2 Perfusor compact 2 1 gb Software LC Display 128 129 130 131 132 134 135 136 137 138 150 151 153 154 155 156 157 158 159 160 161 170 LZ s 180 181 182 183 184 185 186 187 188 191 174 Table 2 2 Software Description Unexpected reset Unexpected hardware interrupt Access of zero
28. i or to any modification e g new E Module Adjust Unit Settings 1 2 3 Menu File Connect Menu EEPROM Read Desired modifications display please see Operation Operation values Modes Modification data Calibration Pressure calibration required in case of bolus rate change Syringes Syringe selection or Syringe types Constants Service interval Menu EEPROM w Write transmits data to the device Menu File Save saves the data on the hard disc Enter the user number O upon query Check unit according to the procedura instructions for in spection see Procedural Instructions for Inspection after Modifications via the Service Program p 3 11 Service Program Unit Calibration The unit is to be calibrated see Unit Calibration p 3 14 af ter the E Module or the drive was replaced or the bolus rate was changed Defaut Data The Service Program contains the Default dat file with the factory settings of the unit These values can be adjusted via the Syringe or Modes menu if required Max delivery rate basal rate sisse 99 9 ml h Bolus rate ee eee RI 800 ml h sce RE ee n dynamic with Off alarm Alarm tone J kk RR RR RR KK YJ 0 3 Hz interval tone Presskti Stade P 3 bu WD EET 1 Syringe S l l cuts Scam i sen a mik m k Ak kak Rome Table Service interval oisi kk kk kk kk KK KK KK KK KK KIR 20440 hrs Perfusor compact 2 1 gb Serv
29. ibration must be carried out if the bolus rate was changed Constants Menu 1 Service interval Reads and resets the service interval timer When the time set A RR ER x gt ak X has elapsed a service interval alarm is triggered when the unit pna n on pm Table a tatistics Is switched on The timer can be set to 20440 hours corresponds to an aver age operation of 7 hours per day over 8 years If the timer runs down to zero a service alarm is triggered every time the E Perfusor compact is switched on and a service key flashes on Tee Lohr ne eye eee xul 7200 the LC display The audible alarm can be acknowledged for Fig 3 13 the therapy time Note Other menu items are of no importance to service 3 10 Perfusor compact 2 1 gb Service Program Procedural Instructions for Inspection after Serial Number Modifications via the Service Program 1 Switch on unit 2 Start the Service Program 3 Read out EEPROM and compare the serial number in Calibra tion Serial number with the serial number indicated on the type plate 4 Switch device off Maximum Basal Rate 1 Switch on unit Insert syringe and confirm or select e g OPS 50 ml Set delivery rate 99 9 and start pf When the basal rate is reduced the unit triggers an alarm and displays the maximum basal rate 5 Acknowledge by starting again Now the unit delivers the maximum basal rate Bolus Rate if not blocked 1 Pressthe F1
30. ice Program What to Do if Trouble Shooting Perfusor compact 2 1 gb the length calibration does not start Could communication be started successfully Does the motor still not start Then Select Termination Switch off pump Repeat communica tion start Switch pump on again the communication to the pump is missing Is the service cable connection okay Is the MFC correctly con nected Then Select Termination Switch off pump Repeat communication start Switch pump on again the communication cannot be started Was the setting in the File Configuration file COM 1 oder 2 menu selected correctly Is the service cable connection okay Is the MFC correctly connected the communication starts and is then interrupted Then Press the ON key on the Perfusor compact until the sym bols gt and m disappear the unit does not accept any syringe after a service was car ried out Is syringe selection set to free type but free type was not loaded Then Set syringe selection to table OPS or load corresponding syringe Service Program Menu Description Info Menu 1 Version number of the Service Program Click on the line before File then click on nfo File Menu 1 Connect F1 Starts communication with the Perfusor compact 2 Save F8 Saves the unit data e g on the hard disk Enter the user number O upon query 3 Configuration To select the language interf
31. ight top battery compartment Enter value in check list Enter accessories e g MFC interface lead or battery in TSC Enter rate limitation and bolus rate limitation in TSC Perfusor compact 2 1 gb Procedural Instructions on the TSC Perfusor compact 2 1 gb 8 Procedural Instructions on the TSC For your notes 8 6 Perfusor compact 2 1 gb Test Equipment and Special Tools 9 Perfusor compact 2 1 gb Designation Ord No Zero point gauge uasa kk KK chee KK KK KK KK ema ER 3450 1703 Calibration gauge 6 6 80 N LLuuueue 0770 1535 Current step gauge 10 130 N 0770 1616 for TSC as option Potentiometer calibration gauge 20 ml 0770 1543 Potentiometer calibration gauge max 50 ml 0770 1624 MFC service connector kk kK KK eee eee ees 3450 1215 Socket spanner for MFC connector 0770 1497 Interface cable su de as sd sa a RR wane wee cds 0871 1661 9 E Test Equipment and Special Tools For your notes 9 2 Perfusor compact 2 1 gb Spare Parts List 1 Perfusor compact Perfusor compact 2 1 gb Designation Ord No Daten PACK se gene an W sup GAN Ed E a axe 3450 1690 Small parts kit for 5 units AK eee eee 3450 7736 Unit connecting lead hospital grade 3450 5458 Unit connecting lead 220 240 V 3450 2718 Instructions for use complete language suni ER N EE ET N I 3891
32. ithout alarm 8 Pull syringe holder Staff call red LED in MFC service connector lights up Drive Stops Checks after Repair Pressure Cut Off CAUTION The limit values of the Checklist for Checks after Repair do not correspond to the TSC values 1 Set pressure stage 1 key sequence F 3 C 1 F START 2 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 3 Enter value in check list 4 Set pressure stage 2 key sequence F 3 C 2 F START 5 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 6 Enter value in check list 7 Set pressure stage 3 key sequence F 3 C 3 F START 8 Pump continues to deliver at 96 0 ml h and switches off when the specified pressure is reached 9 Enter value in check list WARNING DANGER OF INJURY DO NOT OPEN TOGGLE AS CALIBRATION GAUGE CAN RELEASE SUDDENLY 10 Release calibration gauge key sequence F 3 0 with service connector Syringe Recognition 1 Insert 20 ml potentiometer calibration gauges The 20 ml syringe symbol is displayed 2 Remove potentiometer calibration gauge 3 Insert max 50 ml potentiometer calibration gauges The 50 ml syringe symbol is displayed 4 Remove potentiometer calibration gauge 5 4 Perfusor compact 2 1 gb Checks after Repair Pre and End Alarm Draw up a 50 ml OPS syringe to 6 ml and insert syringe Confirm OPS with F button Chang
33. key bolus rate The value displayed must corre spond to the bolus rate set 2 Start bolus press F and 1 simultaneously Pump must deliver in bolus mode and the volume infused in bolus mode is dis played Staff Call 1 Plug MFC service connector on the MFC connector of the unit 2 Open syringe holder An alarm is triggered and the LED on the service connector flashes a If dynamic was set the red LED lights up for one second b If static was set the red LED lights up until the alarm is acknowledged 3 Switch device off If dynamic with alarm off was set the red LED on the service connector lights up for one second 4 Pull off MFC service connector Perfusor compact 2 1 gb 3 11 3 12 Service Program Alarm Tone 1 Switch on unit Insert syringe and confirm or select e g OPS 50 ml Enter rate and actuate the Start button to start delivery Open syringe holder an alarm is triggered e d pus po Compare the alarm tone with the settings For units with unit software up to PLAAO0063 3 Service Program version 55004 0 continuous tone with 3 Hz intermittent 1 continuous tone static 2 continuous tone with modulation 2 4 kHz 3 continuous tone with modulation 4 8 kHz For units with unit software up to PLAA00070 0 Service Program version 6 001 Continuous tone with 3 Hz intermittent Continuous tone static Syringe Syringe Selection Note Note down the current code for 20 ml
34. ll out drive head and close toggle again 2 Pierce tamper proof caps in drive head with a pointed screw driver and remove caps 4 15 4 Drive head housing Cap for drive head housing Release shaft Cam switch Sensor board Pressure spring Toggle Fig 4 20 Jaws Axial positioner Drive head housing Drive tube Seal washer Fig 4 21 Connection cable of push button sensor 4 16 3 Unscrew four screws 4 Remove cover for drive head housing with toggle lever and release shaft square 5 Sketch the cable layout Note Pay attention to spring when removing the housing cover 6 Remove cam switch with pressure spring and pressure pin 7 Remove push button sensor board and disconnect plug con nector 8 Push drive head housing towards the unit 9 Pull jaws off the drive tube 10 Pull drive head housing together with clamp off the drive tube 11 Assembly is done in reverse order Note Pay attention to cable layout The cable must be laid between the pins and under the light barrier Perfusor compact 2 1 gb 4 17 Housing Bottom Part Complete Perfusor compact 2 1 gb Unit Elements Designation Ord No Housing bottom part complete 3450 6594 Exchange 1 Open housing see Open unit p 4 3 2 Shift type plate a Warm up type plate with a hair dryer until the adhesive can be removed not too hot as otherwise the housing is damaged b Cle
35. local representative Application for a technical training course must be made via the responsible representative Please contact your local B Braun subsidary International Technicians Intercompany Nadja Machal Fax 49 5661 75 47 89 e mail nadja machal bbraun com Karl Tippel Tanja K rdel Phone 49 5661 71 35 25 Fax 449 5661 71 35 26 e mail karl tippel bbraun com e mail tanja koerdel 2 bbraun com B Braun Melsungen AG Schwarzenberger Weg 73 79 Wareneingang Werk C 34 212 Melsungen Germany Dr Dirk Woitaschek e mail dirk woitaschek bbraun com PAS GmbH Br ckner GmbH Germany m Contact Persons For your notes 0 10 Perfusor compact 2 1 gb System Overview Physical Construction Carrying handle QO lt OK n Meg 1 as EED far A L Life x xn axza am uit Perfusor ali COTDBct BIBRAUN EET BED LC display Syringe holder Syringe table and quick reference guide Unit feet i Perfusor compact 2 1 gb Membrane keyboard Axial positioner Drive button with lock The Perfusor compact is a compact stacking portable and light weight syringe pump which is used for precise dosing of small to high volumes of fluids in infusion and alimentary therapies The standard delivery rate range is 0 1 to 99 9 ml h in increments of 0 1 ml h All important information is displayed on an LC display The de vice is easy to operate via the membrane keyboar
36. ly recognizable Unit malfunctions can even occur after a longer period of operation Perfusor compact 2 1 gb Spare Parts and Test Equipment Setting Off Perfusor compact 2 1 gb Important Preliminary Remarks Each workstation must be equipped according to the recommen dations with the necessary static protective measures if ESD components or boards are handled Each workstation must be equipped with a conductive table sur face The conductive surface the soldering iron or the soldering stations must be grounded via protective resistors Chairs must be of antistatic design The floor or floor mats should be of electrically conductive material Personnel must wear conductive wristbands which are connected to a central ground potential via protective resistors e g the ground contact of a wall outlet Furthermore it is recommended that personnel wear cotton clothing and electrically conductive shoes to prevent electrostatic charge Only use original spare parts from the manufacturer Do not tamper with assembly groups which can only be exchanged com pletely The spare parts required are listed in Section 9 Service personnel are responsible for the calibration of their test equipment Original test equipment can be calibrated at the works of B Braun Further information is available upon request Additional notes and warnings are set off as follows Note Is used for additional or special note
37. n and recognition of direction of rotation Exchange 1 Open unit see Open unit p 4 3 2 Dismount drive see Drive p 4 12 3 Disconnect zero force connector on the underside of the main PCB 4 Loosen main PCB and the direction of rotation board 5 Remove drive board 6 Place new main PCB on aluminium profile and slide until stopper of the aluminium profile from the motor side CAUTION Cable layout according to figure 7 Press board against stopper when screwing down Tighten screws hand tight 8 Fix satellite board Cable layout please see fig pc_20 Lay motor cable under the direction of rotation board before fixing the board Make sure that the slotted disk can turn freely and smoothly 9 Insert ribbon cable vertically in zero force connector and lock connector with a screw driver Position connector carefully the plug contacts can bend 10 Assembly is done in reverse order Do not squeeze the cable see Close Unit p 4 4 Perfusor compact 2 1 gb Unit Elements 11 Calibrate in Service Program see Calibration after Replace ment of Drive m p 7 1 4 16 Drive Head i OLUD Bn B START BOL qe j a gt ET 2 3 Drive head with lock and push button sensor Perfusor compact 2 1 gb Designation Ord No Drive head complete oude kk kk kk KK a brains 3450 1720 lop pme p 3450 1711 Exchange 1 Open toggle pu
38. nd plug in again to trigger a device alarm code 22 continuous tone Put a small flat blade screw driver carefully through the battery compartment opening and set the volume desired Switch unit off via the keyboard Insert batteries Close battery compartment Unit Elements 4 9 E Module Connection cable n L Board Holder Zero force connector pc 015 Fig 4 11 4 10 Designation Ord No E Module with DIANET eccceeeeeeeee 3450 6675 E Module with DIANEPP 0c ee eee eee 3452 0465 from serial number 50921 on Exchange Prior to exchange Read and note down user specific settings and reset after modification see Display Save the Unit Settings p 3 3 1 Open unit see Open unit p 4 3 2 Unlock zero force connector on both sides and pull off ribbon cable 3 Remove white board holder 4 Push E Module to the left and swivel out 5 Pull off connection cable Note Before assembly Remove protective foil from display unlock zero force connector and lay ribbon cable 6 Connect connection cable 7 Insert new E Module at the side into the guide and position behind the holder Caution Do not damage the components 8 Push board in the guide to the right and insert a new board holder must engage in hole 9 Push ribbon cable in zero force con
39. nector until stop and lock on both sides can get jammed lock both sides 10 Close the unit Do not squeeze the cable see Close Unit gt p 4 4 11 Calibrate in Service Program see Calibration after Replace ment of E Module p 7 1 Note Swivel out the E Module so that the connector can be connected more easily Disconnect or connect ribbon cable only when the E Module is fastened Perfusor compact 2 1 gb 4 10 N Module N Module 4 11 Housing Upper Part Complete Perfusor compact 2 1 gb Unit Elements Designation Ord No N Module 220 240 V K L KS 3450 6683 N Module 100 120 V LE EE SS see ee 3450 6730 Exchange 1 Open housing see Open unit p 4 3 2 Remove MFC socket 3 Pull off the N Module connector on the A Module slightly pull out the A Module 4 Loosen both screws on the rear and exchange N Module 5 Assembly is done in reverse order Note Lay two wire cable with mains connector behind bearing Con nect mains connector correctly to the A Module please see fig ure Do not squeeze the cable see Close Unit p 4 4 Note The connector on the E Module can be easily connected when the E Module is swivelled out see E Module p 4 10 Designation Ord No Housing upper part incl membrane keyboard 3450 6586 carrying handle and LS clip Exchange 1 Open housing see Open unit e p
40. nformation examples appears on screen after the information displayed during normal switch on test 00 Hardware identification 0711 Software version 1234 1234 operating hours 9999 Maintenance interval timer 3 Release the F button to exit The Perfusor compact switches over to normal operation Software Error Messages and Alarms LC Display 1 2 3 4 5 6 7 8 19 20 21 22 28 29 30 31 32 33 34 40 49 51 52 53 54 55 Table 2 1 Description Different syringe recognition Different FP and CMP condition Rate of FP and CMP different Different function mode Different rate of delivery Different target volume Different step volume low Different motor steps State motor state Invalid normal state return from PlcMain Unexpected reset No sync at Plc Down No sync at Plc On Different CMP FP mode ports Invalid mode ports Invalid variable values Error in ROM test Different software version Unexpected interrupt Faulty sensor sync Motor on during reverse run Step cumulation 10 steps Illegal setting of Mot Ok Different recognition of direction of rotation Reverse polarity of motor Part 1 of 2 In case of a unit malfunction a continuous signal is activated and the function processor displays an alarm and an error code The error code of the control microprocessor can be queried with the F button Please state both error codes if you have any questions Acknowledge alarm and switc
41. nge is accepted if an alarm is triggered then the syringe selection setting is not correct Test for OPS setting 6 Open holder press keys 7 C 5 0 F and keys 7 C 2 0 F syringe is accepted if an alarm is triggered then the syringe selec tion setting is not correct Press keys 7 CX X F and keys 7 C Y Y F alarm if the syringe is accepted then the syringe selection setting is not correct Reset syringe types after the test is finished Syringes 20 ml Free Type Syringe Type Number T Open holder press keys 7 C number of the 20 ml free type F syringe is accepted if an alarm is triggered then the sy ringe selection setting is not correct Check whether the free type was marked on the unit please see syringe table Reset syringe types after the test is finished 3 13 Service Program Syringes 50 ml Free Type Syringe Type Number 1 Press keys 7 C number of the 50 ml free type F syringe is accepted if an alarm is triggered then the syringe selection setting is not correct Check whether the free type was marked on the unit please see syringe table 2 Reset syringe types after the test is finished Syringe Selection Reset syringe selection according to the condition as the unit was delivered Unit Calibration General 1 Connect unit to PC and start the Service Program see Wor king with the Service Program gt p 3 3 Calibration 1 Start communication via menu File
42. nge types which are saved and can be loaded in the Perfusor compact OPS Defines that only OPS 50 ml and OPS 20 ml syringes can be used Perfusor compact 2 1 gb 2 o File EEPROM Calibration Service Syringe Modi Constants Syringe Type Number io Syringe Identification OSS Article number Po SNF 1 PCal LCal FPU PLAAGHH41 KPU PLAABHB46 SSS 16 Alt k Exit F18 Menu please select a function 62 24 2606 17 48 58 Fig 3 10 File EEPROM Calibration Service Syringe Modi Constan _ TT LCal FPU PLAAGAA41 KPU PLAAGAAA4A Nr PCal C F18 Menu please select a function SNr Alt k Exit Fig 3 11 OR o i18 02 24 2086 17 49 16 Service Program Free 20ml and 50ml type The files that can be loaded for setting free syringe types are saved in the directory of the Service Program or are available from B Braun Reloading free types Select syringe types which can be reloaded from the file list Then load the corresponding type The data is dis played when the type was loaded Note the syringe type number and the syringe type on the unit to ensure a clear assignment The article number and the syringe type are only displayed after loading Nothing is displayed under Version free 20ml 50ml types Deleting free types Reload the 20ml O spt or 50ml_O spt file with zero value syringes Now the corresponding free syringe type is de leted If necessary adapt the syringe selection e g when the selection was set
43. on screen when the but ton is released 111 1 222 2 555 5 AA Reference to the instructions for use hard und soft ware group Last syringe type 3 An audible alarm sounds three times Perfusor compact 2 1 gb Fig 5 1 Calibration gauge D OK mni ll EED ae F 4 E LL dm n SEA mm Perfusor 9 compact BIBRAUN OPS 50 ml slot Perfusor compact 2 1 gb Checks after Repair Operation Open lock drive head Check push button sensor alarm The piston rod symbol must flash on the LC display if a syringe was not inserted Insert calibration gauge in the OPS 50 ml slot and close sy ringe holder The lock must engage automatically and the syringe symbol in the LC display must not flash Confirm calibration gauge as OPS with F button Program as OPS syringe type beforehand if necessary Start pump with a delivery rate of 12 3 ml h key sequence 1 2 3 The pump delivers The delivery rate set must be displayed Open lock Alarm by buzzer and positive locking sensor alarm Drive stops Lock must not engage in upper position Plug in MFC service connector and actuate the START button Drive delivers at 12 3 ml h Change delivery rate to 96 ml h key sequence C 9 6 F during infusion The pump delivers The delivery rate set must be displayed Note The following staff call modes can be selected in the Service Pro gram if the unit is switched off static dynamic with and w
44. ons Technical Training Page 0 9 Entry for Technical Training Page 0 9 Ordering of Spare Parts and Test Equipment Page 0 9 Service Hotline Page 0 9 Return of Spare Parts and Test Equipment Page 0 9 Safety Officer S 30 MPG Page 0 9 Translation Page 0 9 System Overview Physical Construction Page 1 1 Function Page 1 2 Accessories Page 1 3 Software Approved Software Versions Page 2 1 Version Display during Switch On Test Page 2 1 Extended Version Display during Switch On Test Page 2 1 Error Messages and Alarms Page 2 2 Service Program Software Compatibility Page 3 1 Introduction Page 3 1 Working with the Service Program Page 3 3 What to Do if Trouble Shooting Page 3 5 Menu Description Page 3 6 Procedural Instructions for Inspection after Modifications via the Service Program Page 3 11 Unit Calibration Page 3 14 Checklist after Operation of the Service Program Page 3 16 Unit Elements Fundamental Repair Information Page 4 1 Syringe Table and and Quick Reference Guide Page 4 5 Syringe Holder Page 4 6 Unit Feet Page 4 6 Battery Compartment Cover Page 4 7 Snap in Clip Page 4 7 A Module Page 4 8 LS Clip Page 4 9 E Module Page 4 10 N Module Page 4 11 Housing Upper Part Complete Page 4 11 Perfusor compact 2 1 gb 0 3 Table of Contents Checks after Repair Maintenance Technical Safety Check TSC Procedural Instructions on the TSC Test Equipment and Special Tools Spare Parts List Index Appendix Modification Instructions
45. or compact 2 1 gb Designation Unit connecting lead 200 240 V Unit connecting lead 100 120 V Pole clamp universal clamp rotating Battery PACK cs ks xasa sra ipa S at ade eos tae ad na Ord No 3450 2718 3450 5423 3450 9054 3450 1690 System Overview For your notes 1 4 Perfusor compact 2 1 gb Approved Software Versions Position 12 3 4 5 67 8 9 Digit P L AA OO 72 1 Revision level Hardware identification Software group Hardware group Perfusor compact Version Display during Switch On Test Extended Version Display during Switch On Test Perfusor compact 2 1 gb Software 7 The software and hardware revision level is displayed on the LC display when the unit is switched on The characters on the dis play must correspond with the indication on the instructions for use The software can only be updated by replacing the E Module Unit Software PLAA00035 5 PLAA00070 0 Dianet t PLAA00040 0 PLAAO0071 1 Dianet PLAA00041 0 PLAA00072 1 Dianet t PLAAO0063 3 1 Switch on unit 2 The following information is displayed one after the other on screen 888 8 111 1 222 2 599 5 AA Reference to the instructions for use hard and soft ware group 3 The Perfusor compact switches over to normal operation 1 Switch on unit 2 Pressthe F button and keep the button pressed during normal switch on test The following i
46. p exe with a double click The directory CAPLC SERV is created automatically by the program Cali bration and default data is also saved in this directory if no other directory is specified The directory name can be changed without any problems Note The system configuration of the PC is not changed when the Serv ice Program was installed Uninstall 1 Delete the Plc serv exe file to uninstall Note If the complete directory PLC SERV is deleted all unit data is de leted from the PC Perfusor compact 2 1 gb Working with the Service Program Legende zu Abb 3 2 ItemDesignation 1 MFC connector on the unit 2 MFC service cable Perfusor compact 2 1 gb Service Program Configuration 1 2 Select the language interface and the screen display desired in the F e Configuration menu Acknowledge with OK Preparation Connect service cable Fig 3 2 Item 2 to MFC connector Fig 3 2 Item 1 and the PC serial port COM 1 or COM 2 Connect mains cable to the unit Start the Service Program on the PC To start communication press the ON key on the Perfusor9 compact until Release On Off key is displayed on the PC v and 9 are displayed on the LC display Display Save the Unit Settings 1 px oe qe Menu File Mm Connect Menu EEPROM Read Menu F e Save Call menu Modes Modification and menu Syringes Sy ringe selection or Syringe types Note down parameters pr
47. ringe holder with pin punch Remove screw Pull off holder Push washer 0 8x4x3 2 on the shaft Insert syringe holder Fit new screw not the old one and safety lock with Loctite 274 Place on cap Check syringe recognition for proper function see Functio nal Inspection m p 5 2 B Modification Instructions for Syringe Holder For your notes B 2 Perfusor compact 2 1 gb
48. rol microprocesso The Service Program runs on a PC All functions are easy to oper ate in the pulldown menus as in Windows The special keys on the keyboard have the following functions ESC FM F2 F3 F4 F5 F6 FE F8 Alt A Tab lt gt Escape Start Default EEPROM Read out EEPROM Serial number Length calibration Pressure calibration Write EEPROM ave Alternatively Alt bold letter to jump to a field to move the cursor to move the cursor Service Program WARNING NEVER RUN SERVICE MODE WHEN A PATIENT IS CONNECTED DO NOT CONNECT THE MFC SERVICE CONNECTOR OR THE SERV ICE CABLE WHEN A PATIENT IS CONNECTED TO THE UNIT FIRST SWITCH THE UNIT OFF BEFORE ANY FURTHER USE AFTER WORK ING WITH THE MFC SERVICE CONNECTOR CARRY OUT A CHECK ACCORDING TO THE PROCEDURAL INSTRUCTIONS FOR INSPEC TION AFTER THE SERVICE PROGRAM WAS RUN see Procedural Instructions for Inspection after Modifications via the Service Program m p 3 11 When the Service Program is installed and the PC is connected to the Perfusor compact the following functions can be executed Drive calibration Reading loading pump data Displaying operation values Displaying and changing parameters Documentation of pump hardware modifications Saving all data to a diskette hard disk or similar Installation 1 Insert diskette 2 Start the File Manager or Windows Explorer 3 Start Setu
49. s concerning information and working steps CAUTION Is used for working steps which may result in damage to the unit system or to a connected device WARNING IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL INJURY References to chapters are shown as follows see Setting Off pg O 8 References to figures and tables are shown as follows Fig 2 3 or Table 2 1 Important Preliminary Remarks List of Abbreviations References to item numbers in figures are shown as follows Fig 1 1 Item 1 In this case Fig 1 1 is the figure number and Item 1 the item number within the figure When the Service Manual is stored as pdf file these references are displayed green Click with the mouse button on a reference to jump to the corresponding source Menu commands are described as Menu F e Abbreviations which are not generally known but are used in this manual are listed below A Module Analog Module E Module Electronic Module ESD Electrostatic Discharge IfU Instructions for Use LCD Liquid Crystal Display MFC Multi Function Connector PS Module Power Supply Module TSC Technical Safety Check TEMP Temperature Perfusor compact 2 1 gb Technical Training Entry for Technical Training Ordering of Spare Parts and Test Equipment Service Hotline Return of Spare Parts and Test Equipment Safety Officer S 30 MPG Translation Perfusor compact 2 1 gb Contact Persons Via
50. settings changes or repairs are carried out by duly authorized persons the electrical installation in the corresponding room meets the requirements of the VDE 0107 VDE 0100 part 710 or IEC 60364 7 710 and the national standards the device is used in accordance with the instructions for use and the Service Manual the Technical Safety Checks are performed at regular inter vals a current manual which corresponds to the revision state is used when carrying out maintenance repair and service theservice technician takes part in the revision service thetechnician has participated in a technical training course for the specific B Braun unit B Braun is certified in accordance with DIN EN ISO 9001 and ISO 13485 This certification also includes maintenance and serv ice The unit has the CE label The CE label confirms that the device corresponds to the Directive of the Council for Medical Products 93 42 EC of June 14 1993 Training may only be performed by B Braun The possession of the manual does not authorize the performance of repairs The in structions on electrostatic sensitive components ESD standards must be observed After repair a device check or diagnosis is to be carried out Semiconductors can be destroyed by electrostatic discharge Es pecially MOS components can be damaged by interference from electrostatic fields even without discharge via contact This type of damage is not immediate
51. syringe filled with water drawn up to 25 to 30 ml via infusion line to vented pressure gauge Insert syringe and start overload check via menu Ca ibration gt Overload Test Overload check is started with a force of 50 and can be modified in 5 increments up to 1 6 bar If an open positive locking sensor is detected the drive is defective and cannot be repaired and must be replaced 3 15 Service Program Checklist after Operation of the Service Program CAUTION Does not replace Check after Repair Condition as delivered Condition as shipped Calibration Serial number Modes max basal rate Modes Bolus rate Staff call dynamic O dynamic static static 1 Off alarm 1 Off alarm Alarm tone Syringe selection Table Table Free type Free type Table free type Table free type Free 20 ml type Free 50 ml type Syringe type number Syringe selection as de 3 16 Perfusor compact 2 1 gb Unit Elements 4 4 1 Fundamental Repair Information Perfusor compact 2 1 gb Battery Pack and Batteries Designation Ord No Battery pack uses suas Goes SR SR a na ne qa a ad es 3450 1690 Note Always disconnect unit from mains Prior to repair 1 Switch off the Perfusor compact 2 Disconnect the unit from mains 3 Remove batteries to avoid short circuits or consequential damage Note The battery may only be removed when the device is switched off as otherwise alarm 022 is displayed upon star
52. tion F5 The position of the prealarm light barriers and the drive end SS is determined by length calibration The motor steps deter GG S mined are displayed after calibration is terminated Pressure Calibration F6 WA Help Change serial and d The motor parameters for setting the 3 pressure stages and Fig 3 6 the correct switch off in bolus mode is determined by pres sure calibration 4 Overload Check see Overload Check gt p 3 15 The dynamic pressure test is used to determine whether the unit was damaged after having been dropped due to a shock or impact or when the drive head was dismounted The drive must build up a pressure of 21 6 bar and the positive locking sensor must not open Parameters Displays the calibration parameters Operation Menu 1 Service Values The service values are displayed These values cannot be changed When the default data was specified the service values are set to zero NAN NN NA N SN B s s FP Lf AE AY Help Show clear processing values Fig 3 7 Perfusor compact 2 1 gb lt e gt Table Syringe Menu 1 Syringe selection Selection of the syringe types which can be used with the Perfusor compact Table Allows to select all syringe types saved in the Perfusor compact Free type Only the free syringe types can be used can be loaded Table and free type Allows to select all syri
53. to Free type but all free types were deleted Note Adapt the syringe table after all modifications were carried out see Syringe Table and and Quick Reference Guide p 4 5 3 ROM 20 ml ROM 50 ml table Display of the syringe types saved in the Perfusor compact ROM Modes Menu 1 Modification data WS SNr 1 LCal FP Help Modify several data Fig 3 12 Perfusor compact 2 1 gb Display and setting of max basal rate bolus rate staff call alarm tone pressure stage last syringe type and Dianet address Alarm tone setting For units with unit software up to PLAAO0063 3 Service Program version 55004 0 continuous tone with 3 Hz intermittent 1 continuous tone 2 continuous tone with modulation 2 4 kHz 3 continuous tone with modulation 4 8 kHz Do not use mode 3 Service Program For units with unit software up to PLAAOOO71 1 Service Program version 6 001 0 continuous tone with 3 Hz intermittent 1 continuous tone Note Please pay attention to the notes given with the staff call cable CAUTION The pressure stage which was set last and the syringe type that was selected last are overwritten with the pump settings when the unit is switched off The values set are to be checked directly on the Perfusor compact when the maximum delivery rate the bolus rate and the syringe selection were changed and the Service Program IS quit CAUTION A pressure cal
54. to carry them out according to the indications of the manufacturer as well as the generally approved technical standards while adhering to the pe riods stated S 6 MP BetreibV B Braun also recommends training on the Technical Safety Checks or to perform at least the steps indicated in the current version of the manual as the TSC requires that the instructions in the manuals are ob served x the manuals are a reference for measurements depending on the unit type the Service Program must be called which may lead to a dangerous unit condition in case of inappropriate operation Furthermore a special service connector may be necessary This manual version corresponds to the state when the manual was written B Braun reserves the right to make technical modifi cations The state of the revision is indicated by the index number in the footer of every page The possession of this manual does not automatically mean inclu sion in the revision service You will be included in the revision service after technical training by B Braun Melsungen or a written order placed with the sales department of B Braun fee required Important Preliminary Remarks Responsibility of the Manufacturer Quality Management Checks and Repair Notes on ESD The manufacturer person who assembles installs or imports the device can only be held responsible for safety reliability and per formance if mounting enhancements new
55. tup Press the ON OFF button to delete the alarm 022 until the alarm symbol is no longer displayed If the alarm 105 is triggered afterwards switch the unit off Before startup 4 f batteries are used switch the device first on without mains connection If the battery pack is used then the device is to be switched on with mains connection Note Defective batteries must be disposed of according to the regula tions e g return to B Braun see Return of Spare Parts and Test Equipment p 0 9 Fitting Plastic Screws In order to avoid damage to the thread Turn anti clockwise until the thread is found then turn clock wise to fasten max 0 5 Nm Unit Elements Designation Ord No Small parts kit for 5 units KK KK KK KK RR KK 3450 7736 containing 45 KB 30x16 5 split rivet for quick reference guide 5 screw split rivet for battery compartment cover 5 blind plug for syringe holder 5 countersunk screw M 3x10 5 flat head screw M 3x5 10 flat head screw M 3x6 5 board holder 5 flat head screw M 3 x 14 10 countersunk screw M 4x12 25 Ejot KM 22x8 15 tamper proof cap Unit connecting lead hospital grade 3450 5458 Unit connecting lead 220 240 V 005 3450 2718 Perfusor compact 2 1 gb Ribbon cable to drive board JL
56. with main PCB and satellite boards for syringe size recognition and recognition of direction of rotation Dua aid ee 3450 6624 m 3450 9100 3450 6659 n 3450 6691 T 3450 1720 WA 3450 1711 MERE 3450 6594 Perfusor compact 2 1 gb Fig 10 1 Universal Clamp Poleclamp Fig 10 2 Universal clamp Perfusor compact 2 1 gb Designation Ord No Poleclamp Pole clamp universal clamp rotating 3450 9054 Universal Clamp Poleclamp Universal clamp complete H A gt 3450 5857 Universal clamp ss adn dez ario oor d caet arme 3450 8325 Threaded TOU aa nk ans kk a wr E a al n u ala k VEE EE Cade 3450 8333 Star handle body 0 00 KK KK RR eens 3450 8384 Sale ED sesse ER ER DERE SR Se OE 3450 8341 Safety NOOK ss si enses EE em Ae RE OE nm dent 3450 8368 Pale 2 POS creron ky ew Ed SR SOR wane ners 3450 2610 Connection cap D12 4 5 pes EE eee 3477 4149 Bellows 5 pcs cece eee KK KK KK KK KV 3477 3274 Pressure spring 5 pcs Mh eee ee eee eee 3477 4165 Universal Clamp Universal clamp complete not available any more Threaded TOQ n uy eevee d r ESPERE PE EPIS 34 50 5903 Safety NOOK 2 aues moe ee ona PD on ain 34 50 5865 Turning aC ure s s sus a nya oen EN DR EP 34 50 5890 Rubber cover 5 pes WWW KK eee KK YA 34 77 3290 Bellows 5 BER aae a han a alin an a dua 34 77 3274 Connection cap 5 pes KHK KK eee 34 77 3304 Pressure spring
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