#122627-001 - Operation & Service Manual - FOST
Contents
1. BREAKER BOX Clg STREETSIDE CURBSIDE ji WALL WALL SS EXTERIOR OVERHEAD amp REAR amp FRONT AR MOUNTED MOUNTED Sera A L L fi I L W es ia ai J LIGHTS 15A RECEPTACLES RECEPTACLES ta HEATER HEATER a se z e e e Lil 20A d 20A IS goa 83 Sou so S g 12 AWG 5888835 G GM OM GN3 N L X i REMOTE REMOTE _GENSET REMOTE CONTROL PANEL PANEL Sec I CONNECTOR 421076 001 WALL VENT FUSE 1A 6 BK2 BK21 L HO a Hu e 5 SO 30 AMP 30 AMP TWISTLOCK PLUG TWISTLOCK HUBBELL 2711 OR CONNECTOR BODY INLET HUBBELL 2715 HUBBELL 2713 A BK Ss S amp 6 GM BK81 BK81 BK10 W81 a Be ES W9 H RI GN81 GN81 GN9 Wi 10 AWG WIRE g 5 E S e ge E BE 3 STREETSIDE GFI RECEPTACLE 120VAC CN a AN L oh 2 x Z m EXTERIOR FRONT GFI RECEPTACLE 120VAC EXTERIOR REAR GFI RECEPTACLE 120VAC BK52 BK62 W62 GN62 STREETSIDE CURBSIDE CURBSIDE GFI RECEPTACLE GFI RECEPTACLE GFI RECEPTACLE 120VAC 120VAC 120VAC 12VDC POWER TAP WALL VENT OPTIONAL CONTINUOUS OPERATION FUSE 15A Q D 6 o ou a N 6 2 6 STREETSIDE UNDER COUNTER GFI RECEPTACLE 120VAC Figure 4f Wiring Diagram FOST 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 FORWARD WALL GFI RECEPTACLE 120VAG 2000W WALL MOUNTED HEATER OPTIONAL BK8 BK9 W GN8 Page2. BATTERY 3 IDENTIFICATION I I I O Ja H LAMPS ki u a FE Hke E I I e F 5 Pero o 6 BR e o o KH r X l S AOH ein pss E AE 6 BR LICENSE PLATE LAMP 7 s A ii d HE I Tr LEFT STOP 9 1 a w TURN 8 TAIL A pa jis Ay A A LIGHT EA z P x 2 x z z x BRID N Nu Nu Nu Nu No NY do A Li ee LAS pr A li o Bs ti is ale a ve i tea AA ET CLEARANCE LAMP ELECTRIC BRAKES CLEARANCE LAMP A i LEFT SIDE LEFT SIDE WIRING LEGEND W WHITE GROUND BR BROWN MARKER amp TAIL LIGHTS Y YELLOW LEFT TURN STOP WG WHITE W GREEN NOT USED GN GREEN RIGHT TURN STOP BK BLACK AUXILLARY R RED ELECTRIC BRAKES BU BLUE BREAKAWAY CIRCUIT NOTE UTILIZED WHEN TOW VEHICLE HAS AN INDEPENDENT STOP CIRCUIT REQUIRES ADDITION OF DIODES MARKER LAMP MARKER LAMP Figure 4b Wiring Diagram Trailer Lights amp Brakes Shown up 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 to Junction Box Page 20 4 3 6 Pole Connector With Junction Box TAIL MARKERS AND CLEARANCE LAMPS BROWN GROUND WHITE ELEC BRAKES RED OR BLUE RIGHT TURN GREEN LEFT TURN YELLOW AUX OR BACK UP LIGHTS BLACK FRONT VIEW OF PLUG HEAD TAIL MARKER AND CLEARANCE LAMPS BROWN ELEC BRAKES RED OR BLUE GROUND WHITE AUX OR BACK UP LIGHTS BLACK RIGHT TURN LEFT T
3. CERTIFICATION THIS VEHICLE CONFORMS TO ALL APPLICABLE U S A FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON DATE OF MAN UFACTURE SHOWN ABOVE VIN MODEL F O S T O UNIT O Figure 2d Trailer Data Plate Record Appropriate Data Here Note Portions of the above data plates have been left blank to allow information specific to each trailer to be filled in by the owner Depending on options amp rating selected The GVWR of the 11 foot trailer EL amp SE series can be between 2268 KG 8 3175 KG 5000 7000 LBS The GVWR of the 13 foot trailer EX amp SX series is 3175 KG 7000 LBS 2 2 Equipment Data Certain installed components have serial numbers of their own that should be recorded for future reference Space is provided below for the recording of important serial numbers A C SERIAL NO GENSET SERIAL NO Page 9 122607 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 3 0 Trailer Operation 8 Usage 3 1 Towing Instructions The FOST may be equipped with either a Lunette Eye or a Ball Coupler for a hitching mechanism depending upon selected options Figure 3a Lunette Eye Figure 3b Ball Coupler Before Towing the Pelsue Fiber Optic Splicing Trailer please follow the hitching instructions provided below L To couple the trailer to the tow vehicle utilize the trailer s tongue jack in order to vertically align the trailer s coupler with the tow vehicle s h
4. EX gasoline models is located underneath the trailer tongue deck at the curbside of the trailer periodically this fuel pump should be checked for damage and proper operation Genset Required maintenance and service intervals will vary widely between makes and models of genset The user should consult the manufacturers genset operation manuals included with trailer for the required service procedures and intervals Complete manufacturer s factory parts service and technical manuals are available through Pelsue for all gensets and engines 5 3 Maintenance Record Provided on the next two pages is a maintenance record table intended for use in recording service procedures for further reference Performed maintenance procedures can be recorded within the following table Additional pages can be copied and inserted if desired In addition a decal version of the table has been supplied on the interior surface of the curbside door of the trailer if it is preferable to record service procedures at the trailer itself Additional maintenance record decals part 103991 001 are available from Pelsue 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 26 5 3 Maintenance Record Continued See Your Generators Owners Manual for Service Requirements and Intervals Date Service Performed Initials Page 27 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 5 3 Maintenance Record Contin
5. I BK o BR R e e le LICENSE PLATE LAMP I LEFT STOP TURN amp TAIL LIGHT I l N e je ia WI 2 g VF S PA EAS l I I I I l I I LEFT SIDE LEFT SIDE MARKER LAMP MARKER LAMP PLUG FACE VIEW BU PLUG LEGEND 6 WAY PLUG W lt WHITE lt GROUND BR BROWN MARKER A TAIL LIGHTS Y YELLOW LEFT TURN STOP WG WHITE W GREEN NOT USED GN GREEN RIGHT TURN STOP BK BLACK AUXILLARY R RED ELECTRIC BRAKES BU BLUE BREAKAWAY CIRCUIT Figure 4a Wiring Diagram Trailer Lights amp Brakes Without Junction Box Page 1 9 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 4 2 Light Brake Wirin With Junction Box The following is a diagram of the trailer wiring up to the junction box located on the tongue of the trailer the three sections that follow will contain three different plug configurations and the color code for them up to the junction box RIGHT SIDE MARKER LAMP RIGHT SIDE MARKER LAMP JUNCTION BOX CLEARANCE LAMP PS A AS i et ee oa s p r Z z T I 3 z BR 2 ZS RIGHT STOP BAD ei w TURN 8 TAIL i si LIGHT SWITCH EN l oL H I I n SSS ENO lt a a pe e e BR Co O S I H GE 1 L GENSET J
6. be kept out of direct sunlight if possible Exercise care in handling to avoid dropping or abusive treatment Prior to connecting the propane supply to any eguipment verify that the supply pressure is regulated down to the input reguirements of the eguipment ALWAYS CHECK FOR LEAKS AFTER CONNECTING OR DISCONNECTING PROPANE TANK The distinctive odor of propane gas should alert that a connection is leaking check for leaks by applying a solution of soapy water at each connection NEVER CHECK FOR LEAKS WITH AN OPEN FLAME An undetected leak can cause extreme danger as a potential explosion hazard Before shutting off hose connected eguipment first turn off the fuel at the tank and allow the fuel in the hoses and piping to evacuate and burn Then switch off the eguipment ALWAYS KEEP THE PROPANE TANK INAN UPRIGHT POSITON WHILE IN USE FOR OUTDOOR USE ONLY Always maintain adequate ventilation when operating a propane system the system discharges lethal carbon monoxide gases Keep surrounding area free of all combustible material Never light or relight a propane system if the surrounding air is saturated with excessive gas Never transport or store equipment while it is connected to its fuel source Make sure that the regulator or valve on the propane tank is tightly closed prior to transport Always disconnect propane from system prior to transporting USE PROPANE FUEL ONLY Do not use natural gas or other fuels in equipment
7. installed at the front of the trailer This option provides a mounting point for a manhole shield ring and guard fence Straps are supplied with this option in order to secure the shield and guard during transport of the trailer Figure 8c Shield and Guard Carrier 8 3 Wall Heater Option 9040 An available option for the fiber optic splicing trailer is a wall mounted heater The heater is 240 VAC powered and provides 2000 Watt or 6820 BTU of heat The heater is usually mounted on the front interior wall of the trailer near the breaker box The heater is installed on a dedicated circuit with a 2 pole 20 Amp breaker located at the breaker box The heater is equipped with a fan and has an adjustable heat setting knob located on the face of the heater MIR 15 een OPERATE GENSET ONLY WHEN VEHICLE IS STATIONARY Figure 8d Wall Mounted Heater 122627 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 Page 34 8 4 Cable Clamp Option 9027 Mounted cable clamps are an available option for the Pelsue fiber optic splicing trailer These clamps can mount in a variety of locations depending upon customer requirements Usually these clamps are located at the cable access doors at the rear and curbside of the trailer These clamps when mounted effectively hold cables in position and minimize the possibility of cable movement during a splice In order to place a cable in the clamp lift up on the two red levers on eith
8. intended only for propane fuel NOTE The information presented herein while not guaranteed was prepared by technical personnel and is true and accurate to the best of our knowledge This information is not intended to be all inclusive as the manner and conditions of use handling storage and other factors may involve other or additional safety or performance considerations Safe handling and use remains the responsibility of the customer No suggestions for use are intended as and nothing herein shall be construed as a recommendation to infringe any existing patents or to violate any Federal State or local laws 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 30 7 0 Troubleshooting The following section contains information on troubleshooting amp diagnosing some problems that may be encountered with the trailer 7 1 Electric Brakes Troubleshootin 1 No Brakes a Check for broken wires loose connec tions improper grounding faulty connec tor plug between trailer and vehicle tive controller operation one mn 4 Grabby or a Grease on lining a Check for contamination Replace seal Locking Brakes and lining b Controller not modulating b Replace c Loose parts in brakes c Check for broken springs loose rivets etc 5 Dragging a Brakes not adjusted a Check brake adjustment adjust if nec Brakes essary b Electrical defect in controller b Correct or replace c
9. lightweight and corrosion resis tance The aluminum body structure will provide many years of reliable service while not being plagued by rust as will it s lesser steel counterparts The aluminum chassis will require little to no maintenance except for the occasional washing in order to remove road debris and salt spray that may prematurely weather and wear the aluminum surfaces Running Gear Pelsue fiber optic splicing trailers utilize simple and reliable rubber torsion axles in a tandem setup for their running gear The trailer hubs are equipped with an exclusive feature that allows the greasing of the axle hubs without removing the wheels or hubs from the trailer Consult the included trailer chassis manual regarding procedures and intervals for required main tenance and service on the trailer chassis and running gear 5 2 Genset amp Genset Installation Wiring Wiring connections between the trailer and genset and the battery and genset should be checked periodically to ensure tight and complete connections Any loose connections worn insulation or broken wires must be replaced immediately Periodically the battery posts should be lubed with high quality dielectric grease in order to minimize corrosion of the battery terminals Fuel System Fuel lines whether gasoline or propane should be visually inspected at regular intervals Any chaffing of propane or fuel lines will require immediate replacement A gasoline fuel pump on EL amp
10. trailer side left of the generator Insert the key and turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts refer to figure 3h for key location VA i AA DEERE ps Ga sT 1 WS NE S Z 4 d Tt DI jene wem gt gt OE ARO KEELE na ANOU 7 p 4 Y Z UI A v m 4 Fi e e n yo y t m MOUN d N j m j 4 dd d 4 y Wi KN ON NN Ni n m v AA pay AS Figure 3h Honda Control Panel at Genset If equipped with pull start turn the fuel valve lever to the ON position lever is located just under the fuel tank at the trailer side left of the generator Locate the starter rope on the side of the generator pull the grip lightly until resistance is felt then pull briskly c Normally the engine will start within 3 seconds However if the engine fails to start after cranking for 5 seconds release the switch Wait for the engine to come to a complete stop before attempting to restart Do not crank the engine continuously for more than 10 seconds at a time NOTE Replace insulated access panel on Onan Genset units immediately after starting Overheating will occur if genset is operated with access panel removed 122627 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 Page 1 4 3 2 3 General Operation I General Operation a Breakers All circuits on this trailer are breaker protected the breaker box i
11. 24 4 6 Trailer Wiring Diagram Continued CMM SERIES EFI GENSET ITEMS WITHIN THIS BOUNDING BOX ARE NOT APPLICABLE TO AND ARE NOT PRESENT ON E SHORE POWER ONLY UNITS SUCH UNITS ARE u T1 NOT EOUIPPED WITH A GENSET o gt Y 13 o ae BATTERY CHARGE LINE CONNECTION AT CB2 3 REAR OF GENSET 2 ON T4 s To x TS pi x REMOTE PLUG WIRE END STARTER SOLENOID O m gt GO mn PA m TI eu Z o o tr GENSET POSITIVE BATTERY TERMINAL GENSET NEGATIVE BATTERY TERMINAL FUEL PUMP FUSE 7 5A Nal REMOTE FUEL 12VDC O PUMP CONNECTOR GENSET BATTERY 12VDC PRE WIRED HARNESS FROM GENSET GASOLINE MODELS ONLY VEHICLE T H GROUND GENSET FUEL PUMP GASOLINE MODELS ONLY GN en GN41 in REAR OVERHEAD LIGHT W W41 W41 E emmmer OVERHEAD LIGHT BK BK41 n ROOFTOP AIR CONDITIONER Nem ON t x m GN42 BK42 GN43 REAR WALL FRONT WALL SWITCH SWITCH Figure 4f Wiring Diagram FOST Page 25 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 5 0 Maintenance The following section covers maintenance of the trailer and the trailer s installed components 9 1 Trailer Chassis Body amp Frame Pelsue fiber optic splicing trailers are constructed utilizing an all aluminum frame and body structure Aluminum has been chosen for its strength
12. E THEREFORE WE WILL SUPPORT TOTAL CUSTOMER SATISFACTION BY IMPLEMENTING THE ISO 9001 QUALITY SYSTEM AND PROVIDING THE NECESSARY ATMOSPHERE AND TRAINING TO NURTURE THIS CONCEPT THROUGHOUT OUR ORGANIZATION WE WILL MAKE EVERY BUSINESS DECISION AS THOUGH THE QUAL ITY OF THE PART OR SERVICE PROVIDED WAS DESTINED FOR OUR OWN OR OUR FAMILY S USE WE WILL ALWAYS THINK QUALITY FIRST EVERY T A PELSUE COMPANY EMPLOYEE IS EXPECTED TO COMMIT TO THIS PHILOSOPHY IN THE PERFORMANCE OF HIS OR HER DAILY TASKS QUALITY FIRST T A PELSUE COMPANY SENIOR MANAGEMENT TEAM 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 6 1 3 Warranty Statement Pelsue Product Warranty All Pelsue products are warranted against defects in materials and workmanship in accordance with their individual warranty statement Warranty does not cover normal wear and tear modifications improper storage corrosion or user neglect Equally excluded from the warranty are damgage due to accidents negligence and uses for which the product was not designed Warranty Coverage Pelsue General Workmanship 3 years Body Frame Skeleton 6 years Running Gear not including bearings or brakes 5 years Other Structure Doors Windows Interior Finish etc 1 year Gensets Onan Brand 2 years or 2000 hours Gensets Honda Brand 2 years engine 1 year electrical 4 frame Other Components AC Lights Circuit Breakers 1 year Cabinet
13. EAKER 20 AMP SINGLE POLE INDIVID TRIP 5 112576 001 CIRCUIT BREAKER 15 AMP SINGLE POLE INDIVID TRIP 4 3 GREEN 4 121863 001 CONTROL BOX ASSEMBLY MOBILE INSTALL W ONAN E BLACK 18 Figure 3i Breaker Box Control Panel b Genset Your trailer can be equipped with a wide range of generators For specific operat ing instructions on your generator please refer to the generator manual included with the trailer For trailers equipped with portable generators the streetside door on the aluminum housing will need to be open while the genset is running to allow for proper exhaust gas ventilation and cooling this is shown in figure 3j on the next page The curb side door may be closed after starting if desired Page 1 5 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 3 2 3 General Operation Continued p ET dd e e AA mesa proce dad w n PN SADA lt KA K KA ON A RINE d A o A pi 5 E VS Weg H v i te NEIRA AE WEN GS O O NL DAD a Z EN BE v ai Ya E ri gt da Log gt E gt E lt r gt d mi gt a lt y ar As _ l pa _ _ sec A e Gs Figure 3j Doors Open for operation on Select Series Genset Housing c Wall Vent Your trailer is eguipped with an exhaust fan located on the streetside wall This fan runs continuously while the generator or shore power connection
14. Hydraulic defect in controller c Correct or replace Figure 7a Electric Brake Troubleshooting Table Page 31 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 7 2 Genset Troubleshooting Troubleshooting procedures will vary widely between different makes and models of genset The appropriate genset owner s manual supplied with the trailer should be consulted in order to cor rectly diagnose engine and or generator problems Onan CMM Models Onan CMM model gensets are the most commonly installed units on Pelsue fiber optic splicing trailers Onan CMM models are programmed with a comprehensive set of diag nostic and troubleshooting codes internally These codes are displayed via a series of flashing lights displayed on the genset s primary start stop switch This switch can be observed by remov ing the access panel located at the front of the genset Instructions for observing and defining the troubleshooting codes are supplied in the troubleshooting section of the Onan Operator s Manual supplied with the trailer 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 32 8 0 Optional Eguipment 8 1 Arrowboard Option 9000 A popular option on the Pelsue fiber optic splicing trailer is the 14 light telescoping and swiveling arrowboard The arrowboard is useful in alerting motorists to and directing them around the worksite The arrowboard is powered by 12VDC power
15. LOODLIGHT BRACKET 5 44E 007600 LOCKNUT CONDUIT 1 2 TIGER NUT 4 104161 001 FLOODLIGHT SOOWATT QUARTZ HALOGEN FIXTURE 8 BULB 3 Figure 3m Exploded View of Floodlight Page 17 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 3 2 4 Stopping IV Stopping a Turn off all system switches and circuit breakers b Run the genset at no load for 5 minutes to allow the engine to cool down c Hold the Start Stop switch located inside or at the genset depending on options in the stop down position or turn the key at the genset to the OFF postion until the genset completely stops d Turn the fuel valve lever to the OFF position on the genset if equipped 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 18 4 0 Trailer Wiring The following section contains information on the overall wiring of the trailer 4 1 6 Pole Connector Without Junction Box Shown in figure da is the standard plug without a junction box included with most select series trailers RIGHT SIDE RIGHT SIDE CLEARANCE LAMP MARKER LAMP MARKER LAMP CLEARANCE LAMP CLEARANCE LAMP ve eee eee Z A a RIGHT STOP NA NY 1 TURN amp TAIL BREAKAWAY LIGHT SWITCH I I O DI di w gt w a I BR Y Y IDENTIFICATION L w e LAMPS GN GN
16. N INNOVATION Internet www pelsue com Email salesQpelsue com
17. Part 122627 001 OPERATION 8 SERVICE MANUAL FIBER OPTIC SPLICING TRAILER FOST 4 mmm i PELSUE ISO 9001 Certified T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 Tel 800 525 8460 or 303 936 7432 Fax 303 934 5581 Internet www pelsue com Email sales pelsue com PELSUE TRADITION INNOVATION ince our inception in 1963 the T A Pelsue Company has designed and manufactured high quality equipment to improve the personnel effi ciency and working conditions in various under ground confined and outdoor areas Founded by T Allen Pelsue the company has estab lished a continuing reputation for excellence in the production of fine products for a broad spectrum of industry throughout the world Page 3 ISO 9001 Certified Now in our second generation of family direction continued commitment to innovation and qual ity makes Pelsue a leading source of equipment for many types of confined spaces We specialize in safety retrieval fall arrest ventilation cable placing splicing and maintenance nationally and abroad With more than 70 000 square feet of facil ities available Pelsue continues the dedication that has made us pre eminent in this field 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Table of Contents Section Description Page SZ E o General Information 5 A Introduction A Qua
18. URN YELLOW GREEN MJ ATTACHMENT SCREW REAR VIEW OF PLUG HEAD SECTION A A Figure 4c Wiring Diagram 6 Pole Round Trailer Plug Page 21 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 4 4 7 Pole Connector Cole Hersee GROUNDIWHITE ELEC BRAKES BLUE NOT USED TAIL AND CLEARANCE LAMPS BROWN LEFT TURN YELLOW RIGHT TURN GREEN INDEPENDENT STOP LAMP RED FRONT VIEW OF PLUG ei ELEC BRAKES BLUE A GROUND RETURN WHITE TAIL AND CLEARANCE NOT USED LAMPS BROWN LEFT TURN YELLOW INDEPENDENT STOP LAMP RED RIGHT TURN GREEN y ATTACHMENT SCREWS 2 EA AS REAR VIEW_OF PLUG HEAD SECTION A A Figure 4d Wiring Diagram 7 Pole Round Trailer Plug 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 22 4 5 6 Pole Connector Warner INDEXING MARK INDEP STOP LAMP WHITE GROUND RED TRAILER BRAKES BLACK LEFT TURN BROWN RIGHT TURN BLUE TAIL AND CLEARANCE LAMPS GREEN FRONT VIEW OF PLUG SIDE VIEW OF PLUG INDEXING MARK INDEP STOP LAMP WHITE GROUND RED TRAILER BRAKES BLACK LEFT TURN BROWN RIGHT TURN BLUE TAIL AND CLEARANCE LAMPS GREEN REAR TERMINALS OF SOCKET Figure 4e Wiring Diagram 6 Pole Warner Plug Socket Page 23 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 4 6 Trailer Wiring Diagram
19. akaway cable will be attached to the master cylinder lever at the top of the brake actuator located on the trailer tongue PAR Figure 3d Breakaway Device for Trailers with Hydraulic Brakes 8 Remove the pin from the tongue jack pivot and swing to its stored horizontal position insert pin to lock the jack in place 9 Perform a visual light check of the trailer in order to ensure the proper operation of all stop tail and directional lights 3 2 Operating Instructions The following section contains general operating instructions for proper use of your Pelsue Fiber Optic Splicing Trailer Refer to this for daily maintenance checks starting and stopping instructions and operation of lights air conditioners and other installed equipment 3 2 1 Daily Equipment Check Please refer to the following operating instructions prior to first operating your trailer I Before Starting Daily Equipment Check a Check fuel and oil levels fill if necessary b Check connections on battery c Visually inspect all wires and fuel lines for damage d Check to make sure exhaust outlet is clear and away from all combustibles Ensure that the silencer and piping are tight and in good condition e Check tire pressures and inflate as needed 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 1 2 3 2 2 Starting II Starting a Check control panel to be sure that all the system switches and circuit br
20. ball coupler and insert the locking pin Connect the safety chains to the tow vehicle by crossing the chains underneath the trailer tongue Ensure chains are of proper length in order to allow for turning of the vehicle Connect the trailer light connector to the receptacle on the tow vehicle Check the operation of the breakaway device by removing the pin from the box by pulling on the cable Connect the breakaway device if equipped to a secure point on the back of the tow vehicle by making a secure loop with the cable Finally re insert the breakway pin com pletely into the breakaway device The breakaway device will activate the trailer brakes if the trailer becomes separated from the tow vehicle Such a device in operational condition is required in most areas for such a trailer CAUTION Do not secure the breakaway cable at the same location as the safety chain hooks or at any point where there are sharp edges that could damage the cable The safety hooks or other sharp edges can sever the cable in a trailer breakaway situation causing non operation of the trailer brakes Electric Brakes Breakaway cable will be attached to the breakaway device black box located on the curb side of the trailer tongue d ma E ES Figure 3c Breakaway Device for Trailers with Electric Brakes Page 11 122607 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 3 1 Towing Instructions Continued Hydraulic Brakes Bre
21. eakers are in the off position The genset must be started in a no load condition b If equipped with remote electric start Locate the control panel or remote start panel refer to figures 3e and 3f inside the curbside door of your trailer hold the Start Stop switch in the start up position for 5 seconds or until engine starts 1 CURBSIDE RECEPTACLES 15A AIR CONDITIONER 20A E WALL MOUNTED MEATER 20A 7 wALL MOUNTED HEATER 20A g ROOFTOP BEACONS 15A de fe Dt de Ee xn V Wi EE cg K E KN Dr tek Mages NANA 3 SUN MW CAS Figure 3 3f Honda Remote Start Panel Figure 3e Onan Control Panel If eguipped with electric start Locate the control panel on the genset For Onan generators Open door of aluminum housing and remove access panel Hold the Start Stop switch in the start up position for 5 seconds or until the engine starts AAS lt RAN f Ja E AJ A WF LZ KA 2 d 4 E s gt AA S Vou Le he Ke e S I Ge bg a a lt a EREET po EE TELE ech py A knn mme d v Zi d V 4 4 1 awh 7 m Figure 3g Onan Control Panel at Genset Page 13 122607 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 3 2 2 Starting Continued For Honda generators Open curbside door of aluminum housing turn the fuel valve lever to the ON position lever is located just under the fuel tank at the
22. er side of the clamp this action will decompress the toggles At this point remove the center hold down bar and lay the cable on the gripping rubber surface Replace the center hold down bar and depress the two red levers to compress the toggles and the clamping mechanism The clamping action can be adjusted for differing thicknesses of cable by adjusting the threaded rod and nuts located at each of the rubber feet of the toggle mechanisms Figure 8e Cable Clamp Open Figure 81 Cable Clamp In Use Page 35 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 8 9 Other Options 9008 Wheel Chock Option Model 5669 1X With Holder 1X Ball Coupler Option 2 5 16 Ball Heavy Duty Channel Mount 9030 Ball Coupler Option 2 Ball Heavy Duty Channel Mount 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 36 8 9 Other Options Continued Propane LPG Bottle Option Aluminum Telco Spec 40 Page 37 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 PAGE INTENTIONALLY LEFT BLANK 122627 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 Page 38 PAGE INTENTIONALLY LEFT BLANK Page 39 122607 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 T A Pelsue Company 2500 South Tejon Street Englewood Colorado USA 80110 N Tal free 800 525 8460 or 303 936 7432 Fax 303 934 5581 TRADITIO
23. g section contains general information that should be read immediately upon receipt of your Pelsue trailer 1 1 Introduction PEVSLJE ISO 9001 T A Pelsue Company 2500 S Tejon Englewood Colorado 80110 USA Telephone 303 936 7432 Fax 303 934 5581 Thank you and congratulations on purchasing what we feel is the world s finest Fiber Optic Splicing Trailer Prior to unloading your trailer please note the following Upon receipt of your new Pelsue Fiber Optic Splicing Trailer Install tongue jack if not already installed on the pivot mount provided at the A frame of trailer prior to unloading from carrier This jack is stored inside of the trailer in a cabinet module if not installed upon receipt Wheel chocks if chosen as an option and corner leveling jacks may also be stored inside in a cabinet module N Once trailer is safely on the ground with wheels chocked inspect the exterior to verify damage has not occurred during transit NOTE ANY DAMAGE ON BILL OF LADING m Install rear corner leveling jacks if required and if selected the optional front leveling jacks a Remove any additional protective padding that may have been installed around the roof top mounted air conditioner On Open genset compartment and visually inspect genset Check the oil level prior to starting it 9 The air conditioner generator and base trailer carry factory warranties by their respective manufacturers We will g
24. is supplying voltage to the trailer There is a fuse for this fan located on the control panel The fuse is labeled Wall Vent Fuse if the fan fails to operate check the fuse first and replace if necessary d Air Conditioner Your trailer is eguipped with a 13 500 BTU 120 VAC rooftop mounted air condi tioner For operating instructions refer to the manual for the air conditioner included with the trailer e Floodlight Most trailers are equipped with a 500 Watt halogen quartz repositionable work light There is always a storage bracket located inside the trailer as shown in figure 3k Multiple brackets can be mounted on the trailer s exterior the most common locations are shown in figure 3l Refer to figure 3m for an exploded view diagram and parts list 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 16 3 2 3 General Operation Continued Figure 3k Interior Storage Bracket Figure 31 Exterior Mounting Bracket Locations ASSEMBLY MAY BE HARD WIRED ELIMINATING PLUG ASSEMBLY WILL NOT CONTAIN BRACKETS IF FIX MOUNTED b W e ISOMETRIC VIEW ISOMETRIC VIEW EXPLODED Part Description Item 109581 001 SPACER FEMALE FLOOD LIGHT MOUNTING BRACKET 10 112688 001 FITTING COUPLING ANCHOR 1 2 FNPT 9 102720 001 FLOODLIGHT BRACKET HOLDER 100405 004 STRAIN RELIEF WATERTIGHT 1 2 HUB 7 26E 005700 CORD amp PLUG SET 16 3 SO 12 Ft Lg RATED 6 110666 001 F
25. itch point the height of the eye or coupler may have to be adjusted within the hitch channel via the two mounting bolts in order to achieve proper vertical alignment for a level trailer towing stance Note The lunette eye or ball coupler supplied with your trailer is mounted within a channel allow ing for height adjustment of the hitch The hitch is fastened within this channel using 2x 5 8 11 UNC x 4 1 2 long Grade 5 Hex Head Cap Screws and 2x 5 8 11 UNC center lock nuts Center Locking nuts utilize a deformed thread mechanical fastening system the nut and accompanying screw are good for a single use only If height adjustment of hitch is needed new Grade 5 cap screws and new center lock nuts must be used The new fasteners should be torqued to 135 ft lbs Care should be taken so as not to overtighten the fastener any threaded fastener can fracture due to excessive tightening torque 2 Back the tow vehicle to the trailer Lunette Eye Until the trailer s lunette eye rests inside the vehicle s open pintle hook OR Ball Coupler Until the trailer s ball coupler is directly above the vehicle s ball hitch 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 10 3 1 Towing Instructions Continued 3 Lower the trailer tongue with the tongue jack until the lunette eye contacts the base of the pintle hook or until the ball coupler fully recesses onto the ball hitch Close the pintle hook or
26. ladly assist with and coordinate any warranty claims you may have with any component whether Pelsue or another manufacturer An operation amp service manual is located inside of the trailer in a wall mounted holder Also provided are manuals pertaining to other pieces of installed equipment Please make a record of the trailer VIN number generator serial number and air conditioner serial number a place for recording these numbers is located in section 2 1 of this manual These numbers will aid us in identifying your trailer if future warranty or service needs are required ER lf you have any questions or require assistance with your trailer now or in the future please contact us at 1 800 525 8460 co Thank you for purchasing your Fiber Optic Splicing Trailer from the PELSUE COMPANY We know it will give you many years of faithful service Page 5 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 1 2 Quality Policy T A Pelsue Company Quality Policy OUR GOAL IS THE PURSUIT OF NEVER ENDING IMPROVEMENT IN PRODUCT QUALITY AND BUSINESS SYSTEMS METHODS TO BE EMPLOYED INATTAINING THIS GOAL WILL INCLUDE NEW PRODUCT QUALITY PLANNING EMPLOYEE TRAINING AND UTI LIZATION OF EMPLOYEE INVOLVEMENT GROUPS TO SOLVE PROB LEMS INAN INCREASINGLY COMPETITIVE MARKETPLACE ENSURING CUS TOMER SATISFACTION IS ONE OF THE DIFFERENTIATORS THAT SETS YOU APART FROM THE PACK AND YIELDS A COMPETITIVE ADVAN TAG
27. lity Policy e Warranty Statement PA EE Trailer Information 8 A AE usa Trailer Data Plates A EET Equipment Data A a Trailer Operation A Usage 10 a Towing Instructions A Operating Instructions A EE Daily Equipment Check A Starting A MEN General Operation Ok A Stopping A ME Trailer Wiring 19 Ar un ARE TE AVRE ANNI 6 Pole Connector Without Junction Box e uu nu sss Light Brake Wiring With Junction Box h O sanu a VALE IE 6 Pole Connector With Junction Box o A 7 Pole Connector Cole Hersee zi GETO E EY Ye 6 Pole Connector Warner e eske ee ep eee ena Trailer Wiring Diagram E A yann kanse Gede aa kaa Maintenance 26 Dias Trailer Chassis ei Genset amp Genset Installation A Maintenance Record O O er u a e n ek Safety 29 O A General Safety SA Propane Safety TAD ici na bi Troubleshootind EN REENEN 31 AA Electric Brakes Troubleshooting AAA Genset Troubleshooting eege Optional Eguipment 33 An Arrowboard Option 9000 A Shield and Guard Carrier Option 9004 Don Wall Heater Option 9040 Oe io NINE ERA OEM Cable Clamp Option 9027 e a er Options 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 4 1 0 General Information The followin
28. s etc Pelsue Painted or Plated Finishes 1 year Ventilation Ducts Blower Hoses 3 months From date of shipment to original buyer Page 7 122607 001 Operation 8 Service Manual FOST Revision 02 10 27 2006 2 0 Trailer Information This section will describe where to find important trailer data such as Serial Numbers Also provided is space for recording of this data 2 1 Trailer Data Plates The Pelsue Flber Optic Splicing Trailer is equipped with a serial number plate and a trailer data plate The serial number plate is mounted just inside the curbside door on the cabinets the data plate is mounted on the outer body on the streetside front corner Figure 2a Location of Trailer Serial Figure 2b Location of Trailer Data Plate Number Plate G gt Manufactured by PRIMA MODEL NO SERIAL NO DATE LA PELSUE COMPANY ENGLEWOOD COLORADO 80110 CERTIFICATION THe VENICE SONFSRMES TO AN ABPIICASIF FEDERAL MOTOR VEHICLE SAFETY STANDAZES EFFECTIVE ON DATE OF YANUCACTURE Figure 2c Serial Number Plate Record Appropriate Data Here 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 8 2 1 Trailer Data Plates Continued 0 MANUFACTURED BY THE T A PELSUE COMPANY _ DATE OF MANUFACTURE GVWR KG LBS GAWR 1588 KG 3500 LBS COMPLETED WEIGHT KG LBS MAX PAYLOAD KG LES TIRE ST205 75R15 RIM 15 X 6JJ CAPACITY 825 IKG 1820 LBS 345 KPA 50 PSI
29. s located on the wall just inside the curbside door A drawing of the breaker box is shown below in figure 3i Check breakers first when equipment does not work BREAKERS 6 8 7 ARE OPTIONAL amp ARE PART OF WALL HEATER OPTION 9040 1 EXTERIOR RECEPTACLES 20A 2 OVERHEAD LIGHTS 15A 3 STREETSIDE amp REAR RECEPTACLES 20A 4 CURBSIDE 8 FRONT RECEPTACLES 20A 5 AIR CONDITIONER 20A 6 WALL MOUNTED HEATER 20A 7 WALL MOUNTED HEATER 20A 8 ROOFTOP BEACONS 15A FUSE AND FUSE HOLDER ARE PART OF WALL VENT ASSEMBLY 114996 001 GENSET REMOTE START PANEL amp HOURMETER PART OF GENSET ASSEMBLY IF EQUIPPED WALL VENT FUSE 1A NOTES 1 RUBBER GROMMETS ITEM 12 ARE USED WHERE WIRES PENETRATE THE CONTROL BOX ITEM 3 TRAILER FRONT BULKHEAD Part Description Item 103803 000 WIRE 10 GA BLACK 16 103804 000 WIRE 10 GA GREEN 15 26E 023800 WIRE 10 GA WHITE 14 26E 026200 WIRE 10 GA RED 13 100919 002 GROMMET RUBBER 2 1 8 ID 2 1 2 GR DIA 12 v w 44E 017400 PLUG SNAP IN BLANK 5 DIA NICKEL PLATED STEEL 11 122635 708 LABEL BREAKER POSTIONS 7 8 FOST BREAKER BOX 10 122635 406 LABEL BREAKER POSITIONS 4 6 FOST BREAKER BOX 9 10 GA 122635 103 LABEL BREAKER POSITIONS 1 3 FOST BREAKER BOX 10 GA 8 RED 112794 001 DECAL CAUTION HIGH VOLTAGE TA 112795 001 DECAL CAUTION OPERATE GENSET ONLY 6 WHITE 14 112574 001 CIRCUIT BR
30. supplied by the onboard genset start ing battery The arrowboard has several different settings which are displayed on the face of the control box The control box is usually mounted on the front interior wall of the trailer see figure 8b The arrowboard is raised and lowered by turning the handle of the manual hand winch located on the arrowboard stanchion The arrowboard should always be lowered during transport of the trailer The arrowboard can also swivel 360 degrees via its swiveling mount To swivel the arrowboard pull the spring loaded handle located at the base of the plastic signboard While the handle is pulled the signboard can be rotated There are locking detents at 90 degree intervals in order to secure the arrowboard at various rotations Note The arrowboard control box is equipped with a main power toggle switch on its bottom surface When not in use the main power switch should be placed in the OFF position Even if the arrowboard is not in operation a slow drain will occur on the battery if the main power toggle switch located at the bottom is not placed in the OFF position A ba s E vi lean ON A tnt Figure 8a Trailer w Arrowboard Installed Figure 8b Interior Arrowboard Control Box Page 33 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 8 2 Shield and Guard Carrier Option 9004 A shield and guard carrier is an optional piece of eguipment that may be
31. ued See Your Generators Owners Manual for Service Requirements and Intervals Service Performed Initials 122627 001 Operation amp Service Manual FOST Revision 02 10 27 2006 Page 28 6 0 Safety The following section covers general safety guidelines to follow when using the Pelsue Fiber Optic Splicing Trailer 6 1 General Safety The trailer is eguipped with several warning labels please read and heed all warnings affixed to the trailer CAUTION OPERATE GENSET ONLY WHEN VEHICLE IS STATIONARY Figure 6a Caution Decal 112795 001 CAUTION HIGH VOLTAGE Figure 6b Caution Decal 112794 001 IT IS UNLAWFUL FOR PERSON S TO RIDE INSIDE OF TRAILER WHILE BEING TRANSPORTED Figure 6c Decal 112793 001 Page 29 122607 001 Operation amp Service Manual FOST Revision 02 10 27 2006 6 2 Propane Safety MANY FIBER OPTIC SPLICING TRAILERS ARE EGUIPPED WITH PROPANE FUELED GENERATORS THE FOLLOWING ARE SOME GENERAL SAFETY GUIDELINES TO FOLLOW WHEN WORKING WITH 8 AROUND PROPANE Propane is dangerous as is ANY fuel because of its very nature and purpose it is FLAMMABLE Read and follow the safety precautions when using any propane fueled system USE COMMON SENSE Most accidents can be avoided by using common sense and concentrating on the job to be done AVOID SUBJECTING PROPANE TANKS TO EXCESSIVE HEAT AND HARD ABUSE Propane tanks should never be placed close to a fire and should
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