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02 Pre Installation Manual English 09.02 - Flexo
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1. cf Set up plan space requirement transport plan cf Loading plan cf Pre loading plan 2 2 Transporting Unloading the machine at its final location should carried out with the appropriate means of transport carefully and without warping At this point transport paths door widths and the swinging radius are to be taken into account cf Set up plan space requirement transport plan Should space circumstances not allow transport of the complete machine it is possible to dismantle the output cf Set up assembly dismantling instructions for the output These tasks must be carried out by trained personnel 2 3 Setting up and aligning When setting up the machine there must be sufficient space between it and the walls and other machines to allow for service and maintenance work The distance should be about 1 m cf Set up plan space requirement transport plan At the point of set up the machine is to be aligned precisely with a spirit level For this the cover of the washout area must be removed The spirit level is laid on the top edge of the tank and the machine is aligned exactly with the aid of the adjustable feet For installation of the safety tank a distance of 110 to 115 mm floor bottom edge of the frame is to be observed 2 4 Foundation A special foundation for the machine is not required The load bearing capacity of the floor should be 1000 kg m The weight of the machine is taken from
2. Notes on the use of personal protective equipment Service Manual 13 4 3 Information on residue risks avoiding hazards Service Manual 13 4 4 Environmental protection Service Manual 13 Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000P Pre Installation Manual Page 3 5 Information on the operation on the machine D _ i _ D 5 1 Description of the functions of all individual components AVENE 72 5 2 Measuring solid matter content and solvent heating ervice Manual 5 3 Description of adjustment and replacement work 5 4 Basic information about the washing brushes 5 5 Improper usage 5 6 Instructions for recognizing and eliminating errors 6 Operation 6 1 Starting the machine 6 2 The operations field 6 3 Manually filling the internal tank 6 4 Plate production 6 5 Drum to drum operation Service Manual 30 6 6 Tank to tank operation with distillation 7 Instructions for equipment maintenance 7 1 Type and frequency of inspections operator 7 2 Instructions for maintenance work 7 3 Type and frequency of maintenance work service SVIENE MMI 7 4 Address of DuPont Service Manual 33 8 Safety related information for removing the machine from service and dismantling ervice Manual 9 Information for emergency situations oO W 0 9 1 Type of fire extinguishing equipment to be used ervice Manual Y w ms ervice Manual 9 2 Notes for rescue
3. tank volume 115 Liters 115 Liters 150 Liters net weight of machine 950 Kg 1 050 Kg 1 320 Kg weight with palette 1 180 Kg 1 280 Kg 1 450 Kg weight with overseas container 1 400 Kg 1 500 Kg 1 770 Kg dimensions of palette and 4 450 mm 4 450 mm 4 700 mm overseas container L x W x H 2 040 mm 2 040 mm 2 300 mm 1 580 mm 1 580 mm 1 580 mm color RAL 7035 RAL 7035 RAL 7035 Ansicht vi e ohne Auslauf pon out output area da Re DD Energicanschlisse power supply Z 1 power supply service cable 5kW 5x2 5mm 6m long YSLY JZ2 5G2 5 2 input coolant R1 2 inside winding 3 run out coolant R1 2 inside winding 4 connection for exhaust air 2100mm 5 fresh solvent R1 2 inside winding 6 dirty solvent R1 2 inside winding 7 pneumatic terminal plug coupling 8 level control fresh solvent barrel plug contact 9 level control used solvent barrel plug contact 10 earthing supply Pre Installation Manual English 1000 P 2000 P 3000 P
4. that they lie in one plane For security reasons the entire length of the line must be visible As material for the connecting tubes gasoline and oil tight tubing will be used independent of solvent As an alternative to this sturdy tubing can also be used This must be equipped with a flexible connector at the corresponding drum side If the machine is operated with permanently installed tanks special level switches are to be fitted for the tanks Ex or intrinsically safe level gauge in Ex Rooms Should installation circumstances differ please consult with the manufacturer or seller Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 8 Delivery list Pieces Name Control 3 Safety drip tray 3 Transport bar 1 Cooling device 2 Synthetic hose NW 13 1 2 0 6 0 8 m for cooling device 1 Air hose 9mm L 3m 2 Filter screen 1 Float switch for fresh solvent drum 1 Float switch for old solvent drum 1 Synthetic hose NW 13 1 2 5 m for fresh and old solvent drums fitted on site Fitting fresh solvent drum Fitting old solvent drum Exhaust tubing 100 mm L 5m Tubing clamps 120mm Tubing clamps 20 25mm 8 Adjustable feet 1000 P 6 pieces 2000 P 3000 P 8 pieces Package of filter socks Panel key Electric box key Operating instructions Wiring diag
5. 10 Technical data and plans Delivery list 8 Loading plan Pre loading plan 9 10 Set up plan space requirements transport plan 11 Specifications technical data 12 Flow plan Liquid conduits and switching points for the level gauges SAMVETE 40 Pneumatics plan Service Manual 41 Electrical wiring plan SAMA ETUE 42 55 Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 4 1 About the machine 1 6 Data on noise emissions Noise emissions lt 70 db A 1 7 Information on ventilation and fumes Permissible workplace concentrations Perchlorethylene 50 ppm MAK FLEXOSOL 300 ppm OEL Adequate ventilation of the production room must be provided Attention The room air must be ventilated out from floor level because the solvent fumes can be heavier than air depending on solvent i e when using Per The cleaning solution poses a threat to the water supply and must not reach the sewage system or get into the ground A safety collection tank must be set up that can take up the entire volume of solvent standard equipment The floor of the production room must be even In addition the floor must be sealed with a water repellent coating that must also be resistant to the solvent used Any available floor drainage must not be connected to the sewer system The machine s suction ventilation is located at plate input and at plate output The exhaust li
6. 1000 P 2000 P 3000 P Pre Installation Manual DuPont Cyrel Cyrel 1000 P 2000 P 3000 P tion NUAL subject to technical changes 1000 P 2000 P 3000 P 04 02 1000 P 2000 P 3000 P Contents 1 About the machine 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 Address of manufacturer Type of equipment Description of operation Description of the process Designation of jobs Data on noise emissions Information on ventilation and fumes Electrical fittings Information specific to machinery materials 2 Transporting and setting up the machine 2 1 2 2 2 3 2 4 Unloading Transporting Setting up and aligning Foundations 3 Bringing the machine into service Pre Installation Manual Page 2 Q D ervice Manual ervice Manual ervice Manual gt fol ES ES ervice Manual D op ervice Manual ervice Manual ervice Manual oa vl di an im DS DA 3 1 Requirements for fixing and anchoring 6 3 2 Conditions for installation 6 3 3 Space requirement for operation servicing and maintenance 6 3 4 Permissible ambient conditions 6 3 5 Connecting to the power supply preparation for putting into operation first filling 7 3 6 Principles for putting into service 3 7 Checking for correct operation 3 8 Requirements for use in a potentially explosive atmosphere ervice Manual 4 Safety 4 1 Safety measures when working at the machine SAMMET 13 4 2
7. ne for the ventilator may not be longer than 10 m with a maximum of 2 3 90 bends For exhaust lines more than 10 m in length an additional blower must be added This must create light low pressure at the machine ventilation points Performance at full operation is to be set to ca 200 m h with the aid of an adjustable damper Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 5 2 Transporting and setting up the machine The unloading as well as the transport of the machine may only be carried out by authorized specialists For this work personal protective equipment i e safety shoes and leather gloves are to be used 2 1 Unloading The machine is basically delivered on a palette or packed for oversees shipping and should be unloaded from the truck complete with packing When unloading the machine from the palette be sure to lift the machine only from the bottom of the frame at the marked points and make sure no parts become damaged The side and top sheet metal of the machine must be removed first The machine is anchored to the cross beams with 6 fastening bolts tool socket wrench SW17 The output only 2000 P and 3000 P is secured with straps These must also be removed Lift the machine with a forklift 2 2 meter fork length and screw in the feet Here clearance of 110 mm must be maintained as the safety tank 100 mm must still be placed under the machine
8. power companies and all local codes Compressed air connection dry 6 bar 200 l min via DIN 72 hose connection Machine ventilation The ventilation line must correspond to the dia 100 mm of the exhaust flange It must be installed so that the ventilation opening terminates well outdoors and outside of the workrooms Continuing ducts can consist of galvanized steel tubing or a suitable synthetic tubing Exhaust ducts appropriate for the machine ventilation volume ca 200 m h should be installed Installing an adjustable damper is recommended Solvent supply connection The standard version of the machine is suitable for drum to drum operation Here fresh solvent appropriate for the size of the plate is supplied to the system from a drum The saturated dirty solvent is pumped off into an empty drum Delivery of the standard version of the machine contains one level switch each for the fresh and for the used solvent drums 200 I The level switches are to be put into the top side of the respective drums The longer level switch is used for the fresh solvent drum the shorter one for the used solvent drum The switches will be labeled accordingly For connecting the line from drum to processor connection points are provided on the back side of the machine The other ends of the line are to be fitted into the second opening on the top side of the drums Attention Be sure that the connecting lines are not longer than 10 m and
9. ram in control panel Grease Tubing 1 2 sealed with Teflon band in the machine Rh ASI al a al af af al s OC NI al al a Tubing 1 2 loose Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 9 Loading plan 9 2 p Verladeplan loading plan 1000 P 2000 P 3000 P Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 10 Pre loading plan Vor Verladeplan pre loading plan 1000 P 2000 P 3000 P Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page Installation plan space requirements transport plan a PA Li ai La gt By transporting to be taken gt into account door widths transport paths and swinging radius the side sheet most be removed first Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 12 Specifications 1000 P 2000 P 3000 P max plate width 920 mm 1 070 mm 1 320 mm min plate width 200 mm 200 mm 200 mm max plate length 1 600 mm 2 000 mm 2 250 mm fresh solvent tank 17 Liters 19 Liters 23 Liters min volume for operation 70 Liters 70 Liters 90 Liters max working volume 90 Liters 90 Liters 115 Liters max
10. the specification tables Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 6 3 Bringing the machine into service 3 1 Requirements for fixing and anchoring The machine rests on it s levelling feet a special fixture is not required 3 2 Conditions for installation The floor of the production room must be even Furthermore the floor must be sealed with a water repellent coating that must also be resistant to the solvent used Any existing floor drainage systems must not connect to the waste water system 3 3 Space requirements for operation service and maintenance Feeding and removing plates takes place at either end of the machine In order to allow for service work there must be at least 1 m of free space surrounding the machine cf Set up plan space requirements transport plan 3 4 Permissible ambient conditions The environment should be similar to that in an office Recommended room lighting Lumilux Interna W 31 OSRAM Natural light UVA screened Room temperature 22 C Relative humidity ca 55 Pre Installation Manual English 1000 P 2000 P 3000 P 1000 P 2000 P 3000 P Pre Installation Manual Page 3 5 Connecting to the power supply Preparation for putting into operation first filling Electrical connection recommendation Connect the machine through a wall switch or fuse switch lockable Follow connection terms of local
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