STANDARD CRANE SCALE OPERATION & SERVICE MANUAL
Contents
1. Press and then release it Then press to sequentially recall all tare values noting the tare number in the lower right display The main display will _ show the stored value EEE Enter Recall When the weight is stable press and and the current readings will be held Press key and the instrument quits the Weight Hold Mode and returns to the Normal Weighing Mode 18 STANDARD CRANE SCALE REMOTE CONTROLLER The remote controller can operate the scale the same as the quick p keyboard does In addition to the functions in the crane scale the 42 remote control adds 10 numerical key 0 to 9 plus ID and METILERTOLEDO keys Some operating modes such as input of commodity ID s numeric tare and so on are only accessed by the remote controller These additional keys list as the following Press key and the scale powers down Note The scale cannot power up via the remote controller Transmitting window indicator light Use the On Off key on the quick keyboard to return the scale to use Used to input commodity ID number Does not function on this product2. TR ZRZEP TR TR TERR TR TE I IR TE I IR IE I IR IR I IR IR I IR gi 3 Ii e sg gu au e uu ne eu e e nu ee ne n en n ee e n n nnl 42 STANDARD CRANE SCALE ERROR MESSAGES y EPROM checkout error Internal RAM checkout error EEPROM checkout error EEE ENER NENNE Press and emply scale Under load indication under load is below power on auto zero limit Overload indication overload is 9 divisions greater than full capacity eBATLOW Low batery voltage minute Automatically enters the SLEEP mode when the weight isn t obviously changed and the Scale isn t in use for 5 minutes 1 Power off and back on 2 Replace PCB Tu 2 Replace PCB S Spartan mi sess 5 en 2 Replace EEPROM Add additional fest weight 1 2 Check for loose load cell cable connections Decrease the load check that the scale _ has not been damaged Press any key on the quick keyboard or remote controller to activate the Scale S
3. gt Clear gt 21 OTotal OBAT LOW O O 0 OKg OMotion lb OZero ONet OGross Omt OMotion OTotal OBAT LOW O O L 2000 OZero OGross ONet Omt OMotion OTotal OBAT LOW O O 2000 OZero Gross OTare ONet Omt OTotal OBAT LOW 0 OKg Tare OMotion lb OZero ONet OGross Omt OMotion OTotal OBAT LOW O O Olb OKg SUIC OTare ONet OBAT LW O normal weighing OK mode 2000 OTare OZero OGross OTotal OMotion lb Gross Omt OTotal 2015 OTare OBAT LOW O O OMotion lb Gross Omt OMotion OTotal OBAT LOW O O 10 ONet OZero Gross Tare 22 STANDARD CRANE SCALE LOAD HOLD OTotal OBAT LOW O O gt 2000 Ib OTotal OBAT LOY O O 0 CUm e Gross OTare Omt Gross OTare Omt OMotion OTotal OBAT LOW gt Clear 2000 Gross OTare Omt SELF TEST In Gross Mode press and the instrument will enter into a self test Display reads 00000 11111 99999 cursors and the remaining battery capacity messages bAt X X 4 3 2 1 4 high 1 low The instrument returns to the Normal Weighing Mode automatically SLEEP MODE If the keyboard isn t in use and the weight hasn t changed for five minutes the scale will go info a power saving mode and will display SLEEP Pushing th
4. Excessive wear Never replace pin with a bolt or any other fastener or E N Check that pin is seated Check for wear alignment le Check shackle for opening Check for crack and deformation j 10 maximum twist Check for wear crack and N I Surface damage Check the shackle and hook surfaces for mechanical damage such as cracks etc and discard the damaged ones and replace them STANDARD GRANE SCALE 31 Deformation Check the opening See the upper figure of the hook When the value is 10 greater than the initial dimension the hook must be discarded Check the twist deformation of the hook When the twist angle of the hook body is greater than 10 the hook must be discarded shackle and hook should not have any plastic deformation or they must be discarded Abrasion and Corrosion Check the shackle and hook for abrasion and corrosion The actual dimensions in use on the dangerous section should not less than 95 of their initial dimension or they must be discarded DO NOT permit to repair the shackle and hook system by welding Replace the secure latch periodically i e whenever it is damaged or broken This will prevent the s
5. x LI x LI BAT LOW __ x LI Gross Tare Ib kg x LI LI Net STANDARD GRANE SCALE 17 KEYBOARD N Aare Total Recall Enter N Max Min Quick keyboard Keyboard Function Description Key Description dd Turns the scale On and Off Press and hold to turn Off Press the key to set the zero reading of the scale in the Gross Mode Tare M Press the key in the Gross Mode to store the indicated weight as the Tare Weight instrument will display a weight value of zero until additional weight is added The unit will not tare when the scale is in motion A Clear When this key is pressed in the Net Mode the crane scale display returns to the 81088 weight display Pressing this key in the Gross Mode will initiate a self test otal Peak Pressing this key causes the current weight value fo be added to the accumulator p and the total LED indicator fo flash for three seconds amp Recall Press the key repeatedly on the instrument displays the gross value tare value the accumulated value and then returns to the Weight Mode When inputting data pressing the button adds 1 to the reading Press and release it Then press Zero to enter into the Master Mode At that point you can modify selected parameters See Setup
6. Enter Accepts the selected parameter advances to step F3 1 Zero Returns step F2 6 4 STANDARD CRANE SCALE BATTERY REPLACEMENT CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE OR IMPROPERLY DISPOSE OF USED BATTERIES ACCORDING TO LOCAL LAWS AND REGULATIONS Thumbscrews 2 3 6 Clamp screws 2 Battery Polarity x Red wire Positive 12 Battery Black wire Negative X N 1 Turn the scale off by pressing the on off pushbutton on the keyboard 2 Slowly remove the battery assembly all from the top of the scale it is held by two thumbscrews 3 Loosen the two screws that clamp the battery into the battery assembly 4 Remove the two plastic battery connectors from the pins on the battery 9 Replace and reconnect the battery please note that the red wire is and the black wire is polarity CAUTION RISK OF EXPLOSION IF BATTERY IS REPLACED WITH WRONG TYPE OR CONNECTED IMPROPERLY CONNECT RED WIRE TO POSITIVE BATTERY TERMINAL AND BLACK WIRE TO NEGATIVE BATTERY TERMINAL 6 Replace the battery and tighten the two screws 7 Replace the battery assembly 8 Dispose of the used old battery in according to local laws and regulations STANDARD GRANE SCALE DEFAULT SETUP PARAMETERS 41 x Default FI Seale Interface F3 Special Function Group Default FL Digital
7. Crane Scale Safety Latch must be in place Cotter pin must be in place and bent open Battery removal screws Battery and battery cover RED 0 DL M f ys ET NN Nameplate utt 71 A Reqr cover Weights and measures sealing screw 12 STANDARD CRANE SCALE POWER SUPPLY sealed rechargeable lead acid battery 6V7Ah powers the scale and is fastened into the back of the scale by four screws in the rear cover When you charge the battery for the first time refer to the section on usage and maintenance for the battery for more details You may want 10 replace the battery if the charging time reduces after considerable usage HANGING THE SCALE Hang the scale from the bottom hook of a crane and lock the secure latch to prevent the scale from falling from the hook The secure latch is a safety feature of the hook on the crane If your crane does not have a safety latch or the safety latch is damaged we recommend that you contact the crane manufacturer to obtain a hook with this safety feature Insure that your crane has this feature lt This safety latch prevents the scale from falling 2 during a no load or negative load condition Area designated as saddle The scales upper hook should rest here SIZING THE SCALE IMPORTANT NOTE The scale capacity should be equal
8. MANUAL TOTAL In Gross or Net Mode pressing causes the weight readings to be added into the corresponding accumulator Default value 0 at the same time the total count adds 1 OMotion OTotal OBAT LOW e O OMotion OTotal OBAT LOW O O ES Total 2 Peak 2 0 0 0 Gross OTare Gross OTare Omt Omt OMotion OTotal OBAT LOW ffgial OMotion OTotal LW O eb Total gt Peak gt 2000 OGross OTare Omt 2000 OGross OTare Omt AUTO TOTAL To complete this operation the scale must be in Auto Total Mode See the setting F2 4 2 2 OMotion OTotal OBAT LOW gt greater than Or OMotion OTotal OBAT LOW 6 O equal the minimum diis OKg accept limit gt 2000 Gross OTare Gross OTare Omt Omt OMotion OTotal OBAT LOW gt greater than Or OMotion OTotal OBAT LOW uk equal the minimum OKg accept limit 2000 OGross OTare OGross OTare Omt Omt When the accumulated weight 4 exceeds 8 digits or the total Oke count exceeds 4 digits gt full OZero OGross OTare ONet Omt After accumulating the weight readings are added into the accumulator Default value 0 the total count automatically adds 1 When the readings are stable and greater than or equal fo the minimum accept limit the weight readings can be accumulated See the Setup F2 4 1 Only if the weight readings fall below 10 division
9. METTLER TOLEDO Xpress STANDARD CRANE SCALE OPERATION amp SERVICE MANUAL Models XCL STANDARD CRANE SCALE www mt com Xpress 2 STANDARD CRANE SCALE ABOUT THIS MANUAL AND MT XPRESS Thank you for purchasing an MT Xpress product All of our equipment is assembled and packed with great care If you should find any incorrect item please contact your Xpress Dealer immediately MT Xpress products are Weights amp Measures approved precision weighing instruments However you may want to obtain official certification through your supplier or local Weights amp Measures office This MT Xpress product was developed produced and tested in METTLER TOLEDO facility that has been audited and registered according to international ISO 9001 quality standards and ISO 14000 environment control program Properly used and maintained this product will provide years of accurate weighing Handle it as you would any piece of fine electronic equipment Please READ this manual BEFORE operating or servicing this equipment Follow the instructions carefully and save this manual for future reference We at MT Xpress want to make sure you received the product you expected It is important to us that you are satisfied with your purchase If there is anything we can help you with or if you are not satisfied with either your product or the services received from the Xpress representative let us know How can you reach us XPRESS CUSTOMER CARE C
10. keep it in good condition battery charge is shorter than normal if the battery is not used for a long period of time e g more than two months If this happens please cycle the battery at least three times by charging it and using it until fully discharged This returns the battery to the normal operating condition The battery is not warranted due to service time being greatly influenced by individual use battery charge and scale operating duration will decline with use as is typical with lead acid batteries We recommend replacement of the battery after 300 charging cycles Replacement batteries are available from your local Xpress representative the keyboard isn t in use and the weight hasn t changed for five minutes the scale will go into a power saving mode and will display SLEEP The scale can be reactivated by pushing any key on the quick keyboard or by operating the remote control STANDARD GRANE SCALE 15 YOUR XPRESS SCALE AT A GLANCE SAFETY NOTICE Before operating XCL Crane Scale the scale operator should carefully read and follow the operating precautions listed below Follow all local and national safety laws Follow all safety precautions from the crane manufacturer Do not lift beyond rated load capacity of the crane crane scale sling chains cables or any item attached the XCL Crane Scale Do not operate the scale in areas designated for pedestrians the
11. 6 1 Enter Enters the entry of self test setup and displays F5 1 X Zero Returns to step 4 F5 1 X Expanded Display Selection Press Tare Displays next selectable parameters O Disables the expanded display default Enables the expanded display In Weighing Mode the instrument displays internal scale interval Note One display scale interval is equal fo ten internal scale intervals Enter Accepts the selected parameter advances to step F5 2 0 Zero Returns to step F5 1 F5 2 0 Display Scale Calibration Parameters Press Enter Skips to step F5 3 01 Displays F5 2 1 press key displays FinEO after two seconds displays XXXXXX records or modifies the empty scale reading then press key displays SPAn1 after two seconds displays XXXXXX records or modifies the span coefficient then press key displays LinE1 after two seconds displays XXXXXX records or modifies the linearity coefficient No 1 press key displays LinE2 after two seconds displays XXXXXX records or modifies the linearity coefficient No 2 press key advances 10 next step I Zero Returns to step F5 1 X F5 3 0 Display Test Press Enter Advances to step F5 4 0 Tarel Displays F5 3 1 Press the key and the insirument enters display test and displays all possible numbers from all zeros through all nines Then all the cursors illuminate and if performs an internal ch
12. 80 56 30 29 29 28 28 272 27 26 26 25 25 809 56 852 45 30 30 29 29 28 i 28 i 27 i 27 i 26 i 26 i 25 i m STANDARD CRANE SCALE PHYSICAL DIMENSIONS Capacity Ib Xc02L 00 500 02 22 TS Resolution lb 29 5 Dimensions F b3 0 8 Shipping Information OL WEJ METTLER T OLEDO xs oMotion BATLOW O 9 888888 oZero 201055 oTare oNet omt D G eee d 10 11 45 WT Ib 77 0 77 0 77 0 77 0 77 0 77 0 46 Notes STANDARD GRANE SCALE Xpress Mettler Toledo Inc 60 Collegeview Westerville
13. D to 9 Entry of tare weight ID number and entry of capacity eee E added load when calibrating RE j rubber housing remote controller The remote controller can be operated at distances up to 45 ft 15 m from the scale The scale s structure is fit for harsh industrial environments including corrosives humidity some shock loading and dirt To test the controller press any key while observing the indicator light on the upper left hand side of the control itself If it fails to light every time a key is depressed the batteries should be replaced This unit requires two 2 AA cell Alkaline batteries The batteries should be replaced every six months Remote Controller To replace the battery of the remote controller take the remote controller from the yellow rubber housing The procedure is as follows Push the head of the remote controller slowly out of the rubber housing through the upper hole on the back of the housing and pull the black controller out avoiding changing the battery frequently high energy alkaline cells are recommended After replacing the battery slip the remote controller into the housing again If the remote control fails to function clean the small window the front of the scale and on the front of the controller with alcohol and a clean cloth AN When operating the remote controller please aim the transmitting window at the infrared
14. Goes to F6 1 X finish setup Zero Returns to step F5 1 previous selection F6 1 X Finish Setup Press Tare Displays next selectable parameters 1 Saves your selection 2 Restores the previous parameters 3 Resiores the factory default displays SvrE Save Enter Accepts the selected parameter Zero Relurns to step 6 1 If item lor 2 is selected the scale quits the setup program and returns to Normal Weighing Mode If item 3 is selected it displays SvrE Save Press key the instrument restores the factory default parameters quits the setup program and returns to Normal Weighing Mode Press key returns to step F6 QUIT THE SETUP PROGRAM To quit the setup program and return to Normal Weighing Mode follow the procedure as below Pressing the key displays F6 Pressing the key displays F6 1 1 To save the setup parameters press the key The scale quits the setup program and returns to Normal Weighing Mode STANDARD CRANE SCALE CLEANING AND MAINTAINING YOUR SCALE WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING SERVICING CLEANING OR REMOVING THE FUSE FAILURE TO DO SO COULD RESULT IN BODILY HARM AND OR PROPERTY DAMAGE REGULAR MAINTENANCE AND INSPECTION Connection Check the connecting pieces the split pins and setscrews for looseness or deformity Replace any missing pieces or tighten loose screws pins at once Check for wear
15. OH 43081 5 2004 4 0 032 1 STANDARD CRANE SCALE www mt com xpress
16. or greater than the liffing capacity of the crane For Example If your crane has a lifting capacity of 1 5 tons we recommend that you chose a 2 ton scale If you have selected a scale that has a gross capacity that is less than your crane lifting capacity please contact your Xpress representative to obtain a larger unit Xpress scales are available in various capacities up to 40 fons How to choose correct crane scale size Lifting capacity of the crane Safety factor Proper scale size lf your company has a safety program and regularly trains employees in safe crane operation and continually inspect safety related hardware for proper operation use I for the safety factor If your employees are not trained in safe crane operation and could overload the crane from time to time use 2 or more as a safety factor STANDARD GRANE SCALE 13 VERIFYING THE SCALE The scale has been calibrated in the factory The end user can use it after installation and verification In situations where the weight is used for trading purposes verification procedure must be performed by local or national officials or by and approved organization After passing the verification and granted the metrological certificate the scale can be used for trade For non trade usage the owner can use the scale after verification with known test weights CALIBRATING THE SCALE Usually the end user shouldn t calibrate the scale after installation except fo
17. receiving window in the bottom of the front NOTICE housing STANDARD CRANE SCALE 19 OPERATING YOUR SCALE PUSH BUTTON TARE In Gross Mode pressing causes the instrument to store the weight reading as the tare value The net cursor lights and the scale displays Zero OMotion OTotal OBAT LOW OMotion OTotal OBATLOW OK gt gt 4 i ke 0 OZero OGross OTare ONet OZero OGross OTare uec IAS will not function when the scale is in motion NUMERIC TARE Press the numeric keys on remote controller fo input a manual fare value Then press key OMotion OTotal OBAT LOW O O lb OMotion OTotal OBAT LOW O lb ve fare OKg 100 Td 60 OZero Gross OTare L OZero OGross OTare ONet Omt Net Omt CLEAR REMOVAL OF TARE WEIGHT In Net Mode press and the instrument clears the tare weight displays the gross weight and the Gross cursor lights OMotion OTotal OBAT LOW O O FR OMotion OTotal OBAT LOW O O OKg en OKg Gross OTare OZero OGross OTare Net Omt Omt WEIGHING NORMAL GROSS WEIGHT OMotion OTotal OBAT LOW O O lb OMotion OTotal OBAT LOW O gt load 2000 Ib gt 2000 Gross OTare Omt 0 OKg Zero Gross OTare ONet Omt ACCUMULATING The accumulation function should be operated in Normal Weighing or Set Point Mode See setup step F2 5 X X20 or 2 20 STANDARD CRANE SCALE
18. step F1 2 F1 6 Zero and Zero Tracking Press 5 to step F1 7 Enter nters next step displays F1 6 2 X 1 6 2 X Auto Zero Tracking Press Tare Displays next selectable parameters O Disables auto zero tracking default Zero tracking threshold value 0 50 2 tracking threshold value 1 0d 3 Zero tracking threshold value 30 Enter Accepts the selected parameter advances to step F1 6 3 X Zero Returns fo step F1 6 F1 6 3 X Power up Auto Zero Press Tare Displays next selectable parameters O Disables power up auto zero 1 Power up auto zero range 2 2 Power up auto zero range 10 default 3 Power up auto zero range 100 Enter Accepts the selected parameter advances to step F1 6 4 X Zero Returns to step F1 6 2 X F1 6 4 X Manual Push button Zero Press Tare Displays next selectable parameters O Disables manual pushbutton zero 1 Manual zero range 2 default 2 Manual zero range 20 3 Manudl zero range 100 Enter Accepts the selected parameter advances to step F1 7 Zero Returns to step F1 6 3 X STANDARD CRANE SCALE 35 F1 7 Motion Detection Press Tare Skips motion detection setup and advances to step F1 8 1 Enter Enters motion detection setup advances step F1 7 1 X F1 7 1 X Motion Detection Range Press Tare Displays next selectable parameters O D
19. value or key in the value directly from the remote controller then press key to confirm the instrument displays 15 S L counts down from 15 fo 0 while recording low span then displays AL indicating that the calibration is completed and displays F1 13 0 after 2 seconds Note When displaying Add LO press to return to step Add HI For best results the test weight must relate to the lowest significant digit A test weight not corresponding to the lowest significant digit will be automatically rounded to the closest digit If the scale has a scale capacity yielding a lowest significant digit of 5 kg then adding 4 kg would cause an error 33 STANDARD CRANE SCALE F1 13 0 Zero Adjustment Press Enfer Skips to step F1 14 0 Tare Displays F1 13 1 advances to zero adjustment Remove all weight from the scale press key the instrument displays 15 S L and counts down from 15 to 0 while recording zero then displays F1 14 0 Zero Returns to step F1 12 0 F1 14 Span adjustment Press Enter Skips to step F2 0 Tare Displays F1 14 1 advances to span adjustment Press key the instrument displays 000000 use Tare and key to input the test weights value or key in the value directly from the remote controller press to confirm the instrument displays 15 S L and counts down from 15 fo 0 while recording span then advances next step Returns to step F1 13 01 Note Pick up t
20. 01101919 8 6 5 28 6 29925 uq l 10 ONE 1 NE B p 6 6 29 25 30 41 ll a AA 1 10 P VO E 18 l MR wass 1 j __ 6 30041 31956 i2 _ l n l S 31 56 33 9 2 12 NN ___ 1041 10 gt ONNE CORE AME B 8 7 33 9 34921 BIENE WII 9 l 86 82 34 21 353 1 13 21 1 10 gt 10 i 980 352 31 36 41 rn Bum fm Bm i ll _ re 9 j Pr 36 41 37 50 0 _ l 1 13 P KNEE l d 2 18 09 3 550 38 58 15 14 14 13 13 12 j gt 2 DNE 38 58 405 __ ___15 15 jJ m 134 J B j2 12 jJ uU 10 145 5 41 12 116 2 1 ll 1 11 1 41212 42019 __16_ _ 16 _ 15 4 42 19 43 260 1 16 116 rm Bedr Bm Bm Br 43 26 44232 l o 16 15 _15 1 14 14 13 13 7 44232 45 38 __18 i __17 j __17 16 _ 16 _ 15 _ 15 _ 14 _ 14 3 _ 13 45 38 46 457 18 iB d b Me WR 15 iss lb E S Mss 46 45 47 517 16 1 gol 17 18 16 j 15 15 4 gt LN 4751 48 58 19 19 18 18 j 17 6 j 16 j 15 l 15 14 4858 50 6 _ 20 19 19 18 18 l 17 1 1 1 16 16 l _ 15 _ 15 50 6 5l
21. 12 Calibration F1 13 Fl 14 Zero opan adjustment adjustment 24 STANDARD CRANE SCALE TO ENTER MASTER MODE Press Enter F and Zero Master in turn and the instrument displays F3 1 and enters into the Master Mode Many of the parameters such as F3 F4 F5 can be modified To modify the parameters F1 and F2 the scale must be in Service Mode See Servicing Your Scale During the setup the function of each key lists as below key Used to select setup group or to setup parameters key To step back through the setup procedure key To confirm the selected parameter When inputting numerical data key The flashing digit shifts one position to the left indicating the digit that can be modified key The flashing digit increments on each depression SPECIAL FUNCTION GROUP F3 Special Function Press Skips to step 1 Enter Advances to step F3 1 Zero Returns fo step F2 3 1 X Sleep Mode Selection Press Tare Displays next selectable parameter O Disables sleep mode Enables sleep mode default If the keyboard isn t in use and the weight isn t obviously changed for five minutes the instrument will go into power saving mode and will display SLEEP Pressing the quick keyboard or operation the remote controller will awaken it Accepts the selected parameter and advances to the next step F3 2 X Zero Relurns to step 1 F3 2 0 Brightness Adjus
22. ENTER USA 24 7 Information and Support www mt com xpress xpressQmt com 8 AM to 8 PM EST Toll Free 1 866 55 Xpress Melller Toledo Inc 60 Collegeview Weslerville OH 43081 STANDARD CRANE SCALE FCC APPROVAL This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation STANDARD CRANE SCALE ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS EQUIPMENT EXERCISE CARE WHEN MAKING CHECKS TESTS AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURY N WARNING NEVER LIFT MORE THAN THE CRANE SCALE S ASSIGNED WORKING LOAD LIMITED WLL RATING STANDARD GRANE SCALE N WARNING LOADS MAY DISENGAGE FROM SCALE HOOK AND SHACKLE IF PROPER PROCEDURES ARE NOT FOLLOWED ER DO NOT LET LOADS SWING DO NOT LEAVE THE CONTROLS WHILE LOAD IS SUSPENDED WARNING LOADS MAY DISENGAGE FROM CRANE SCALE HOOK AND SHACKLE IF PROPER PROCEDURES ARE NOT FOLLOWED AN WARNING OPERATE THE CRANE AT A SAFE SPEED 6 STANDARD CRANE SCALE CONTENTS PREPARING THE SCALE FOR USE 9 UNPACKING 9 POWER UPPL Y a eere 12 HANGING THE SCALE 12 SIZING THE SCALE I
23. HMEN d AND ALLOWS THE DO NOT PUSH 4 PULL ON LOADING H SLA 4 SCALE FREEDO x OF ALIGNMENT METTLER TOLEDO gt x Motion Total 05 888888 OZero Net METTLER TOLEDO x oMoetioncTotal cBATIOW O ABABA OZero Gross DR GB du 60 ED STANDARD GRANE SCALE 9 PREPARING THE SCALE FOR USE UNPACKING This device is compact and relatively heavy Take every precaution fo insure that you do not strain your back Have two people remove the scale from the shipping container Use power lifting device such as a crane or forklift Secure the scale to insure it doesn t drop when lifting Do not stand under the scale When unpacking the scale from the shipping container insure that all parts are accounted for Check the scale for any visible damage and immediately report to your shipper Any questions please contact your local Xpress representative Package contents for all Xpress Standard Crane Scales include Product Documents CD ROM Crane Scale Quick Start Guide Operation amp Serv
24. MPORTANT NOTE eere 12 VERIFYING THE SCALE ren 13 CALIBRATING THE SOALE a aaa n 13 TURNING THE SCALE 13 ZERO n 14 RECOMMENDATIONS FOR 14 BATTERY NOTICE ccccccccccscscescscscesescesessavesesveveseaveseaveseavaveseavavesvavereasaveseavereavaveseaveveavevereaveven 14 YOUR XPRESS SCALE AT A 15 OG 15 HANDLING HOIST MOTION 16 DISPLAY 16 CURSORS 16 KEYBOARD 17 REMOTE CONTROLLER Lunnan 18 OPERATING YOUR 20 PUSH BUTTON TARE c cccscscsscscscesessesescavesessesessavesavessavavesesvavesaveseavaveseaveseavaveseaveveavaveveaveven 19 NUMERIC TARE 19 CLEAR REMOVAL OF TARE WEIGHT 19 WEIGHING NORMAL GROSS WEIGHT eee 19 Feen ULI eee 19 MANUAL TOTAL 20 AUTO TOTAL 20 21 CLEAR THE ACOUMULATOR 21 PEAK WEIGHING OPERATION 21 LOAD UE 22 aS 22 SLEEP MODE 22 BRIGHTNESS ADJUSTMENT 22 PRINTING 22 TURNING THE SCALE OFF 22 SCALE SOFTWARE eerte 26 SETUP PARAMETERS OVERVIEW 23 TO ENTER MASTER MODE 24 SPECIAL FUNCTION GROUP 24 CLEANING AND MAINTAINING YOUR SCALE cccccccccecsscscscece
25. T S GS SG yG GG GG s S S Gg sS S RSS y GE RS S GA UG TUUS GG GG SR GU S S RSS S GG S G E SR S ST y 3 S SG Gg Ga AGI S Gg a s asa assa scar sss s ss ass uu uu uu ua Northern Height above sea level in meters and 0 35 050 975 1300 1625 1950 2275 2600 2925 3250 Southern 325 650 975 1300 1625 1950 275 2600 29259 3250 3575 latitude in Height above sea level in feet __ degrees and j 080 21 36 3200 1260 5330 6400 7160 eide 8530 3 600 1 i 0660 ass minutes 1060 3200 4260 5330 6400 7460 8530 9600 10660 11730 Oo O 546 1 NA 4 i 4 1 3 _ 2 1 2 _ 5 46 952 5 5 4 4 3 3 21 9 62 1244 _ 6 1 _ 5 _5 _ 4 _ 3 __3 _2 a 12244 155 6 6 6 l 5 _ 5 _ 4 _ 3 _ 3 AA 19 6 1710 3 ___ T B 6 l 4 l 4 1 3 22 2 1910 19 2 7 7 j 6 j 6 5 5 4 4 3 3 2 19 2 2045 _ ___ 5 l _ 4 i _ NN 3 i 3 20245 22227 8 I Pol NE NINE 6 _ E ONE NEC ONE ME 4 4 3 22522 Me 9 i 8 _ 8 1 6 6 5 gt 5 gt ANNE 23 54 25 21 9 i 9 i 6 B p x d ox NNI 61 6 l 1 514 26 21 26 45 D d 26 45 28 6 1
26. TANDARD CRANE SCALE 43 SPECIFICATIONS Capacity 100 kg 250 Ib 250 kg 500 Ib 500 kg 1000 Ib I fon 2500 Ib 2 5 ton 5000 Ib 5 ton 10 000 Ib Accuracy Class NTEP 5000 Optional certificate Indication Stabilizing Time lt 10s Safe Overload 200 Full Scale F S Ultimate Overload 100 kg 5 fon gt 500 F S Fatigue Life 1 million times Tare Range 1010090 F S Zero Range 2 F S or 20 F S Operating Temperature 20 C to 50 C Relative Humidity 10 to 95 non condensation Storage Temperature 30 to 60 C Enclosure Protection Class IP65 Main Specifications of Load Cell Model TSA Input Resistance 2200 50 Q Output Resistance 2000 50 Q Load Cell Sensitivity 1 5 0 1 100 250 kg 500 kg 1 ton 2 0 3 mv 2 5 ton 5 ton Compensated Temperature Range 10 C to 40 C Excitation Voltage 5 0 5V DC safe Overload 200 F S Ultimate Overload 500 F S Protection Class IP67 STANDARD GRANE SCALE GEO VALUE TABLE Use the following geo codes if you relocate the XCL to site other than the original location where it was calibrated _ _ _ ___________________________ S GR UG S SR S S 3 S S S GG y TS SR S GT GG GNS GG GU S S S S US GG S S SR EG y GE RS S Gg gGGyGU a GG S S SE A S S GG S S 3 S SG S 3 S S Gg T S GR E S G 3S SG S GE SR GG g GGG GGG SR S S GS GG UsSEZ S S SG S 3 S E S GG SG Gg GGG R
27. a bits no parity bit uses for transmitting characters Accepts the selected parameter advances to step F4 1 5 X Returns to step 4 1 3 F4 1 5 Checksum and SIX selection Press lare Displays next parameter selectable parameters 0 Disables Checksum default Enables Checksum Checksum is defined as the 2 s complement of the seven low order bits of the binary sum of all characters preceding the checksum character including the lt STX gt and lt CR gt characters Accepts the selected parameter advances step F4 1 6 X ero Returns to step F4 1 4 X F4 1 6 X On Demand output format selection Press Displays next parameter selectable parameters 0 No data output Single line displayed weight default 2 Single line Gross Tare Net 3 Multi line Gross Tare Net Accepts the selected parameter advances step F4 1 8 X ae Returns to step F4 1 5 X F4 1 8 X printers selection Press Displays next parameter selectable parameters selects micro printers default No print format No 2 micro printers must have Chinese font library if needed 2 selects PQ30 printers the selected parameter advances to step F5 X Zero Returns to step F4 1 6 X Self test group 28 STANDARD CRANE SCALE Fb Self Test Selection Press Tare Advances to step
28. aster 0 o OZero Gross OTare Zero Gross OTare ONet Omt ONet Omt The scale will not accept zero or tare command when the item being weighed is moving The motion lamp lights to indicate that the item is in motion In the Gross Mode if the zero cursor is not lit press Zero The zero cursor will light only when the load is 0 1 4 displayed increment RECOMMENDATIONS FOR USE end user should not calibrate the scale unless specifically trained on the calibration procedure for this product When calibrating the scale linearly perform multi point linearization Notices for charging the scale battery When the battery icon L lights the battery should be replaced Do not recharge the battery until it has been fully discharged as this will shorten the life of the battery life BATTERY NOTICE The 6V 5Ah rechargeable lead acid battery battery service life will be affected by the charge and discharge conditions When used properly it can be effectively charged discharged 300 times before operating time is significantly reduced he new battery can provide continuous operation once it is fully charged The charge time is usually 15 hours if the battery is fully discharged The charge time will be shorter if the battery is not fully discharged Do not short the positive pole and negative pole when replacing the battery Charge the battery at least every three months
29. ault Enables linearity calibration Enter Accepts the selected parameter advances to step F1 12 0 Zero Returns to step F1 9 F1 12 Calibration Do NOT use this step unless you have sufficient test weights See below Press Enter Skips to step F1 13 0 Tare Displays F1 12 1 press again the instrument enters the calibration procedure STANDARD CRANE SCALE 37 DISPLAYS Standard Calibration F1 11 0 E SCL Remove all weight from the scale press key once the scale has settled and is stable the instrument displays 15 SCL counts down from 15 fo 0 while recording zero then displays Add Ld Note When displaying E SCL press to return to step F1 12 01 Add Ld Pick up test weights of at least 20 of scale capacity A test weight of 80 or more of capacity is recommended for highest accuracy Then press Enter the instrument displays 000000 the leftmost digit flashes use and keys to input the test weights value or key in the value directly from the remote controller then press the key to confirm your selection the instrument displays 15 S L counts down from 15 to O while recording span then displays AL d indicating that the calibration is completed and displays F1 13 0 after 2 seconds Note When displaying Add Ld press to return to step E SCL For best results the test weight must relate to the lowest significant digit A test weight not corresponding
30. cale from falling should if encounter a no load or zero load CLEANING Clean the keyboard with a soff cloth that has been dampened with a mild window cleaner or detergent DO NOT use any type industrial solvent or chemicals Regular inspections with written service records periodically by qualified service technician are also recommended POWER SUPPLY AND CHARGING A sealed rechargeable lead acid battery 6V7Ah powers the XCL Crane Scale The operator should check the remaining battery capacity offen Change the battery when the low battery indicator lights When the scale displays L Bat indicating that the battery capacity is too low for the scale to work the battery must be charged immediately or the scale will power down automatically Charging Remove the bolt on the top of the rear cover and pull out the battery Plug the charger shipped with the scale into d power outlet Then plug another small end of the charger s power cord into the charging port of the battery and charge the scale The charger indicator is red start and when the indicator turns yellow charging is complete Charge the battery when it has been not in use for a period of more than three months Charging time 24 hours Daily charging time 8 10 hours 20 C above 12 16 hours 20 C below Keep the battery away from any heat source and avoid exposure to the sun When not in use for a long time remove the battery Remote Contr
31. e low Set Point Value or key in the value directly from the remote controller Then press key to confirm and advance the step F3 6 3 X Note Only after Set Point Mode is selected in step F2 5 X set X22 this function can be available The high Set Point Value must be greater than the lower value F3 6 3 1 Display Alarm Mode Selection Press Tare Displays next selectable parameters O The weight reading doesn t flash when the weight reaches the Set Point Value 1 The weight reading flashes on and off when the weight reaches the Set Point Value Enter Accepts the selected parameter and advances to the next step F3 7 X Zero Returns to step F3 6 The word reaches means that the weight reading is greater than or equal to the high Set Point Value or less than or equal to the low Set Point Value 26 STANDARD GRANE SCALE F3 7 0 Memory Retention Press Enter Disable memory retention and advances to the next step F3 8 X Displays F3 7 1 Press key to enable memory retention and advance 10 the next step F3 8 X When Memory retention is enabled the instrument returns to the last status Zero Gross Net status etc when powering up Zero Relurns step F3 7 F3 8 1 Enable Remote Controller Function Press Enter Enables remote controller The cursor lights in normal operation and advances to the next step FA Tare Displays F3 8 0 Press key to conf
32. e quick keyboard or operating the remote controller can awaken the scale To disable the SLEEP function select the parameter 0 in the Setup F3 1 BRIGHTNESS ADJUSTMENT To adjust the brightness select the parameter or 1 in the Setup F3 2 See the Factory Parameters Setup and Factory Default Settings in the Appendix The default parameter O indicates bright LED the parameter 1 indicates bright LED and the LED brightness will darken automatically if the weight isn t obviously changed for five minutes the parameter 2 indicates the LED brightness can be adjusted automatically according to ambient light levels X PRINTING Printing the Ticket OMotion OTotal OBAT LOW O O OMotion OTotal OBAT LW 31 Olb Press on 1000 OZero Gross OTare ONet Omt OZero OGross OTare ONet Omt Only the remote controller has this Print key Printing the Accumulated Data In the Total Display Mode press to output the accumulated weight The numeral in the following set of parentheses represents the accumulator number If the current accumulator number is zero the parentheses can be omitted TURNING THE SCALE OFF Press on the quick keyboard or Off on the remote controller the scale powers down and the display goes blank STANDARD GRANE SCALE 23 SCALE SOFTWARE SETUP several parameters in the scale can be changed to enable you to customize the scale fo your individual ne
33. e13 20 20 19 1918188 1 51213 52 22 21 20 20 oes la 19 8 _ 18 _ D 5 NTG 1 16 _ 52 27 58 31 TE EE 20 __ 20 sss 9 l _ 19 1 18 _ l8 i mo 16 _ 53 31 544 22 2 2 _ 20 19 gt l lla 5441 5557 2 2 21 2 20 20 19 19 81 18 17 5552 57 4 23 22 22 2 21 20 j _ 20 _ lg 11289181 57 4 581 23 23 22 2 21 21 20 20 19 19 18 68 177 59 32 24 _ 23 _ 23 22 22 21 0 20 19 19 i 69 32 60 49 1 24 _ 24 23 23s 22 22 20 a ae 20 iss 19 60 49 62 9 2b 24 24 23 23 j 22 j 2 2 j 2 j 2 2 162 9 6330 25 25 24 24 23 23 2 2 2 2 2 63230 6455 26 25 5 24 24 23 23 22 22 2 2 64 55 66 24 _ 26 26 BT 25 24 24 23 2 22 22 2 662 24 67 57 1 _ 27 l 26 1 26 j 25 j 2 j 24 24 _ 23 Bm 2 l 22 67257 6935 _ _ 27 _ 27 26 26 _ 25 _ 25 _ 24 24 23 23 22 69235 712 28 27 2 26 26 2 5 24 24 23 2 71921 73 160 28 _ ss 28 27 RAN 26 1 26 _ SE 24 23 73 16 75 24 29 28 28 27 gt 26 25 25 24 24 7524 77 57 9 29 28 28 27 2 26 26 25 25 2 77952
34. eck on the memory Advances 10 step F5 4 0 Zero Relurns to step F5 2 01 Note If the instrument finds any errors during the memory check it will display a corresponding error code F5 4 0 Keyboard Test Press Enter Advances to step F5 5 01 Tare Displays F5 4 1 Press key the instrument enters the keyboard test operators press key and the instrument displays corresponding key code press key to end this test advances to next step Zero Returns to step F5 3 01 STANDARD CRANE SCALE 29 F5 5 O Serial Port Test Not used on this product Press Enter Advances to step F5 6 01 Tare Displays F5 5 1 Short circuit TXD and RXD pin of the output connector and press key the instrument Enter s the serial port test The weight display reads the transmitting numeral on the two leftmost digits and the receiving numeral on the two rightmost digits the two numerals should be same The display reading N begins from 01 then 02 03 09 00 01 goes round and round Press key to end this test advances to next step Zero Returns to step F5 4 01 F5 6 O Settings Printout Not used on this product Press Advances to step F6 Tare Displays F5 6 1 Press key the instrument outputs the settings Zero Relurns to step F5 5 01 FO Re Enter or Complete Setup Press Tare Advances to step F1 start over Enter
35. eds In the Master Mode only parameters F3 F5 and F6 be changed To change the parameters F1 and F2 please see Servicing your Scale SETUP PARAMETERS OVERVIEW Service Technician Settings Setup Parameters User Settings F2 F3 FA F5 F6 Data interface Application opecial function Parameters setup Self test selection Re enter or function for serial port complete setup 1 2 F3 F5 Digital filter Kr Sleep mode B Accumulation COMI Expanded display 6 1 lecti 5 function Se ecran selection Finish set up F3 2 F4 1 1 F5 2 4 Backlight mode Output mode scale calibration selection selection parameters F1 6 accept limit Zero and FAS F4 1 3 F5 3 zero tracking gt Battery selection Baud rate Display test 162 E on selection Auto zero F3 4 F4 1 4 F5 4 tracking F29 ID function Data bit and Keyboard test 63 Weighing mode parity bit selection Power up F3 6 F5 5 auto zero F2 6 Set point function F4 1 5 Serial port test 64 Unit Conversion Checksum and M pe 236 1 STX selection me Zero F2 7 High Set point value F416 Setti poe tout Gravity Adjustment AE emngs printou F17 On Demand output Motion F3 6 2 format selection Low Set point value detection D TER FI F363 Printer selection detection range F1 8 F3 7 Weight unit Memory retention selection F3 8 m Enable remote selection controller function F1 10 Interval selection F1 11 Linearity calibration F1
36. elow 10 divisions then return to or above the minimum accept limit and are stable the next readings can be accumulated Enter Accepts the selected parameter enters step F2 5 X Zero Returns to step F2 4 1 F2 5 X Weighing Mode Press Tare Displays next selectable parameters O Normal Weighing Mode default Peak hold mode the instrument displays the detected Maximum weight and holds it simultaneously the cursor PEAK lights In this mode the accumulation function is not available 2 set point mode not available without an installed option Enter Accepts the selected parameter advances to step Zero Returns to step F2 4 F2 6 X Unit Conversion Press Tare Displays next selectable parameters O no conversion 1 2 If the current display unit is kg select the parameter 2 to convert kilograms into pounds If the current display unit is Ib select the parameter 1 convert pounds into kilograms Enter the selected parameter advances to step F2 7 Zero Returns step F2 5 F2 7 12 Gravity GEO Adjustment Press Tare Displays next selectable parameters 0 31 The scale is calibrated with a Geo code of 12 at the factory To adjust the factory calibration to your specific area refer to Appendix E page 41 for your Geo code Enter the new Geo code and calibration will automatically be adjusted for your desired location
37. est weights on the scale in weighing mode then enters the Setup advances to step F1 14 0 repeat the span adjustment operation following the above step Warning The test weight value must be divided exactly by significant figure of the selected scale interval For example significant figure of scale interval 0 02 is 2 APPLICATION GROUP 2 Applicqtion Function Press Tare Skips to step 1 Enter Enters application group displays F2 4 F2 4 Accumulation Function Press Tare Disables accumulation function advances fo step F2 5 Enter Advances to step 2 4 1 Zero Returns fo step F2 F2 4 1 1 Minimum Accept Limit to be Accumulated After One Second Displays XXXXXX Press Zero Enters entry of minimum acceptable weight which will be accumulated the unit displays 000000 the leftmost digit flashes Use Tare and key to input the minimum accept limit or key in the value directly from the remote controller Then Press key to confirm advances to step F2 4 2 X Press key cancel the input Returns to step 2 4 1 The unit will not accept the next accumulated value unless the weight value has changed by fen digits since the last accumulation STANDARD CRANE SCALE 39 F2 4 2 X Accumulation Mode Press Tare Displays next selectable parameters O Disables accumulation default 1 Manual accumulation 2 Auto accumulation only if the weight readings fall b
38. filter 2 __ Sleep mode 15 Tare operation l F82 Backdigmde O0 F162 jAuozeotrcng 0 F33 Battery selection 0 63 JjPowernupzerorng 2 F34 WD function 0 164 Pushbutton zero range 1 F3 63 Display alarm mode selection 0 Motion range 1 47 _ Memoryretention 0 Unit selection 10 F38 Remote controller function 11 19 5 ____ _ NA F4 Serial port Setup 2 Default o NA F4 1 1 Outputmode selection O0 Linearity calibration O 413 Baud rate selection 1200 12 Calibration 0 F4 1 4 bit and bit selection 2 113 jZeoodjsiment O F415 selection O0 14 Span adjustment 0 4 1 6 On Demand output format __________ Fa Environment Default F4 1 8 Printers selection 1 2241 Minimum accept limit O F5 Diagnosis 0 default F24 2 Accumulationmode OFT Expanded display 1 0 25 Weighing mode 0 F5 2 calibration parameters O 26 Unit conversion 2 253 Display test 100 FET __________ Gravity adjustment 12 F54 Keyboard test 10 055 _ Sepottet 0 F5 6 Settings printout GG GESRRT S SR A S SG S GT S SEG GG g GG SGT g Ge SS ZG OG S SG y GR SG y GE GR GGG GE S GG GGG GGG G GG GG GG S GGG uG 3 GA E 4 4 TA TG y TATE A TR ETE NENNE erre riri rr ruri reru irr sur Ee RR RR ER RT RR y TE TERR TE
39. ice Manual Upper Shackle Installation Instructions Lower Hook Remote Controller Transformer charger Battery Pack Look at the drawing below and install the upper shackle First remove the horizontal pin two washers secure nut and cotter pin from the upper shackle They are normally packed together Second hold the Shackle vertically over the pin extending from the crane scale body shackle Next insert the horizontal pin and both washers over the shackle by inserting Each washer should be placed between the shackle and the vertical pin extending from the scale body Proper installation of the upper shackle See the next diagram for proper installation P di Shackle Washers 2 Cotter Pin Nl NI Bend as shown to Cotter Pin ON ge a eve me na CY Bend after installation Sr from escaping the To prevent the nut from SDV Vertical Pin horizontal pin escaping the horizontal pin Upper Shackle Installation of the Shackle 10 STANDARD CRANE SCALE Front View Crane Scale N y 0 Shackle body f pin must be in place and bent open to prevent the nut from falling of the horizontal pin Display Remote control Infrared windows Front cover Quick keyboard Swivel Safety latch must be included owivel hook assembly STANDARD CRANE SCALE 11 Rear View
40. irm and to disable the remote controller This advances on to the next step FA Zero Returns to step F3 7 X Zero Returns to step Zero Relurns fo step F4 FA setup parameters for serial port Press Not enter the entry of the setup for serial port advances fo step F5 Enters the entry of the setup for serial port advances to step F4 1 ke Returns to step F3 F4 1 Press Not enter the entry of the setup for COMI advances to step F5 Enters the entry of the setup for COMI advances to step 4 1 1 X E Returns to step FA F4 1 1 X output mode selection Press Displays next parameter selectable parameters 0 On Demand mode default Continuous data mode Accepts the selected parameter advances step F4 1 3 ee Returns to step 4 1 1 F4 1 3 baud rate selection displays the current baud rate 001200 after a second default Press Displays next baud rate selectable baud rates 300 1200 2400 4800 and 9600 Accepts the selected parameter advances to step F4 1 4 X Returns to step 4 1 1 X STANDARD CRANE SCALE 27 F4 1 4 X data bit and parity bit selection Press Displays next parameter selectable parameters 0 7 data bits parity bit is zero 1 7 data bits odd parity 2 7 data bits even parity default 8 dat
41. isables motion detection Motion detection range 0 5d default 2 Motion detection range d 3 Motion detection range 3d Enter Accepts the selected parameter advances to step F1 8 X Zero Relurns fo step Fl 7 F1 8 X Weight Unit Selection Press Tare Displays next selectable parameters O Displays weight unit kg Displays weight unit Ib 2 Displays weight unit 1 3 Displays weight unit mt metric tonne Enter Accepts selected parameter advances to step F1 9 Zero Returns fo step F1 7 F1 9 Capacity Selection After two seconds displays the current capacity Press Enters the entry of capacity and displays 000000 The far left digit flashes use and keys to input the capacity value or key in the capacity value directly via the numerical key Enter Confirms and advances to step F1 10 Zero Cancels the selection Returns to step F1 8 1 8 STANDARD GRANE SCALE F1 10 Interval Selection After two seconds it displays the current interval XXXXXX Press Tare Displays next interval Enter Confirms the selected interval advances to step F1 11 X Capacity and interval selection must meet the values in the next table The others are shown but are only available on heavier capacity units Capacity and Interval 1 11 X Linearity Calibration Press Tare Display next selectable parameters O Disables linearity calibration def
42. oller Power Supply Two ordinary alkaline cells AA size 1 5V are used If the indicator light does not flash when operating the remote controller the battery must be immediately replaced 32 STANDARD CRANE SCALE TROUBLESHOOTING The instrument is designed for durable reliable and virtually error free operation If problems do occur after powering on do not attempt to repair the scale or instrument before you have determined the source of the problem Begin by performing the diagnostic tests described in the previous section If the problem persists you can use error codes table below to help identify the problem If there is anything wrong with the crane scale please contact the local Xpress representative STANDARD GRANE SCALE 33 SERVICING YOUR SCALE For the following services please contact your Xpress representative at www mt com xpress DISCONNECT ALL POWER TO THIS UNT EGTRONIG COMPONENTS OR INTERCONNECTING WIRING uf BEFORE INSTALLING SERVICING CLEANING OR REMOVING THE FUSE FAILURE TO DO BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER SO COULD RESULT IN BODILY HARM AND OR PROPERTY DAMAGE AND WAIT AT LEAST THIRTY 30 SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTION S ARE MADE FAILURE TO OBSERVE THESE PRECAUTIONS COULD RESULT IN DAMAGE TO OR DESTRUCTION OF THE EQUIPMENT OR BODILY HARM TO ENTER SERVICE MODE Remove hexagonal seal screw on the right side of the fron
43. r using the scale for the first lime and performing calibration cycle An Xpress representative should normally perform this procedure The user must have proper test weights and liffing equipment for calibration Use fest weights of at least 20 of scale capacity when calibrating the scale Test weights of 80 or more of capacity are recommended If you notice that the scale is not linear if is possible to perform a three point calibration see Appendix Factory Default Settings TURNING THE SCALE ON OFF Press On Off the scale powers up the display is illuminated all then displays the component number and the software version number e g Sr L 1 then performs a series of self tests If everything is ok the display returns to normal operating condition eMotion eTotal eBAT LOW 7 9988898 0 7 Gross Tare Net ent OMotion OTotal OBAT LOW O O Olb gt 0f OZero OGross OTare ONet Omt x Sr 1 1 0 O Kg OZero OGross OTare OZero OGross OTare ONet Omt ONet Omt 14 STANDARD CRANE SCALE ZERO FUNCTION Power Up Auto Zero The scale has power up auto zero function Zero range must be less than the preset value in the setting F1 6 3 Manual Push Bution Zero In the Gross Mode press if the gross value is within the zero range The display will read zero and the zero cursor will light OMotion OTotal OBAT LOW OMotion OTotal OBAT LOW O lb 10 2 gt M
44. s return to above the minimum accept limit and are stable the next readings can be accumulated automatically When the accumulated weight exceeds 8 digits the total count exceeds 4 digits the instrument displays FULL at the same time the LED flashes for five seconds illuminating for half a second blanking for half a second indicating that the accumulator overflows and that the last accumulation is invalid Clear the accumulator this time STANDARD GRANE SCALE RECALL gt Recall Hold OTotal OBAT LOW O O 2000 OTare OMotion lb OZero ONet Gross Omt OMotion OTotal OBAT LOW O O H 0002 OZero OGross OTare ONet Omt OMotion OTotal OBAT LOW O Ob 0011 OGross OTare Omt OZero ONet CLEAR THE ACCUMULATOR When accumulation function is enabled F2 4 2 X X21 or X22 gt Recall REA OMotion OTotal OBAT LOW O O lb 2000 OZero Omt Gross OTare ONet OMotion OTotal OBAT LOW O O H 0002 OGross OTare OZero Omt ONet PEAK WEIGHING OPERATION Zero Master OTotal OBAT LOW O O 10 OTare OMotion lb OZero ONet Gross Omt OMotion OTotal OBAT LOW 0 OKg ONet 7 Omt Gross OTare Recall Hold Recall 7 Hold gt gt 9 Recall Med gt a i gt Clear gt Enter 2 AUF
45. se are usually marked Do nof position the scale or load over personnel Do not operate the crane scale if ropes slings cables chains etc show any sign of defects or excessive wear Before moving the load make certain that load slings load chains or other lifting devices are fully seated in the saddle of the crane scale hook with hook latch closed Do drop the load when attached the crane scale Do lift the load too rapidly Do not collide the crane scale against any other object Do operate the crane scale if ropes slings cables chains etc show any sign of defects or excessive wed Before moving the load make certain that load slings load chains or other lifting devices are fully seated in the saddle of the crane scale hook with hook latch closed At no time should a load be liffed or Suspended from the crane scale unless the operator is at the crane s master switch or pendulum with the crane power on Keep the load as close to the floor as possible to minimize the possibility of an injury should the load drop When the crane scale is holding a load the crane operator should remain at the master switch or pendulum When hitcher is used if should be the joint responsibility of the crane operator and the hitcher to see that hitches are secure and that all loose material has been removed from the load before starting lift Do not lift loads with ropes slings cables and chains that are sec
46. sesesescscesecesesescavaesesesestavecesesesesvaveveseee 33 REGULAR MAINTENANCE AND INSPECTION 30 CLEANING 31 POWER SUPPLY AND CHARGING 31 TROUBLESHOOTING 32 Continued STANDARD CRANE SCALE 7 SERVICING YOUR SCALE LS 36 5 33 CALIBRA MON added asqa q oaa a 33 37 FETE Va 38 PEN EPER 40 APPEND enn 44 DEFAULT SEP PARMESAN 4 ERROR MESSAGES venns A 42 FEN 43 GEO VALUE TABLE vea 44 PSC cM 45 8 STANDARD CRANE SCALE Please follow the proper loading procedure DO NOT DO NOT DO NOT USE INTERFACE ARDWARE SHACKLES HOOKS TEE ARE OVERSIZE AUR DO NOT USE AND RESTRICT SINGLE J POINT LOADING AND SE SM ALIGNMENT WHICH CAN RESULT IN OFF AXIS LOADING 22 METTLER TOLEDO METTLER TOLEDO x oMotion STotal Motion BEBEBH ELEKE Gross Tare Net omi OZero Gross cTare Net eeeoeee 1 4 e e eee N 1 D U S L S HAREWARE CREATES SINGLE POINT ATTAC
47. t cover and press the push button in the hole The instrument displays and enters the Service Mode All parameters including the calibration parameters can be modified Note Entering Service Mode voids weights and measures approval and the unit must be reproved During the setup the function of each key lists as below key tUsed to select setup group or setup parameters step back through the setup procedure key To confirm the selected parameter When inputting numerical data key The flashing digit shifts one digit leftwards this digit can be modified key The flashing digit increments on each depression Note in the following description the F FX X displays on the far left side of the display CALIBRATION GROUP Fl Weighing Functions Press Tare Skips to step F2 1 Enter Enters the calibration group displays F1 2 X F1 2 X Digital Filter Press Tare Displays next digital filter parameter selectable parameters O Filter disabled Light filter 2 Medium filter default 3 Heavy filter Enter Accepts the selected parameter enters step F1 5 X Zero Returns fo step Fl 4 STANDARD CRANE SCALE F1 5 X Tare Operation Press Tare Display next selectable parameters O Disables tare operation 1 Enables tare operation tare range O 100 F S default Enter Accepts the selected parameter enters step F1 6 1 Zero Returns to
48. tment Press Displays next selectable parameters O Brightness adjustment off default Brightness adjustment on The brightness will be off automatically after five minutes of nonuse 2 Auto on off bright dim according to ambient light levels Enter Accepts the selected parameter and advances the step F3 3 X Zero Returns fo step F3 1 X STANDARD CRANE SCALE 25 F3 4 0 ID Function Press Enter Disables ID function Advances to step F3 6 Set Point Mode or to step F3 7 Tare Displays F3 4 1 Press key to enable ID function in Set Point Mode advances to step F3 6 or to step F3 7 X When disables ID function each tare memory and accumulator has only one default number is zero Note The function is only for the Service Mode F3 6 Set Point Function External output is only available via an option kit Press Tare Disables Set point function skips to step F3 7 X Enter Enobles Set point function displays F3 6 1 1 Note The function is only for the Service Mode F3 6 1 Inputting the High Set Point Value After one second the instrument displays 000000 Use Tare and key to input the high set point value or key in the value directly from the remote controller Then press key to confirm advances to step F3 6 2 1 F3 6 2 Inputting the Low Set Point Value After one second the instrument displays 000000 Use frarel and key to input th
49. to the lowest significant digit will be automatically rounded to the closest digit If the scale has q scale capacity yielding a lowest significant digit of 5 kg then adding 4 kg would cause an error Three Point Linear Calibration F1 1121 E SCL Remove all weight from the scale press once the scale is stable the instrument displays 5 SCL counts down from 15 to 0 while recording zero then displays Add HI Add HI Pick up test weights of at least 50 to 10090 of scale capacity Test weights of 80 or more of capacity are recommended for highest accuracy Then press the instrument displays 000000 the leftmost digit flashes use and key to input the test weights value or key in the value directly trom the remote coniroller then press key confirm the instrument displays 15 SCL counts down from 15 to while recording high span then displays L0 Note When displaying Add HI press fo return to step E SCL For best results the test weight must relate 10 the lowest significant digit A test weight not corresponding 10 the lowest significant digit will be automatically rounded the closest digit If the scale has a scale capacity yielding a lowest significant digit of 5 kg then adding 4 kg would cause an error Add L0 Pick up test weights of at least 10 50 of scale capacity then press Enter the instrument displays 000000 the leftmost digit flashes use Tare and key to input the test weights
50. urely fastened around or to the load All ropes slings cables chains etc should be removed from the crane scale when not in use Do not use slings cables chains etc which have not been approved for lifting Replace any damaged or worn items Do not service or adjust the scale when load is attached 16 HANDLING HOIST MOTION After the crane scale hook has been positioned over the load lower it until the load can be attached the scale hook As the scale hook approaches this level reduce the speed so that the lowering can be stopped smoothly and quickly If the slings are used to handle the load the slings should be fully seated in the scale hook saddle With the scale hook latch closed the scale hook should be started upward slowly until all slack has been taken out of the slings Then ensure the load is properly balanced and the slings are properly positioned STANDARD CRANE SCALE Do not pull or push on a load once it is attached to the scale Do not allow the load to swing when it is being moved Do not make abrupt starts and stops with the crane that could cause the loss of control of the load or excessively strain the liffing mechanisms ropes slings cables chains etc DISPLAY RR E E E E E E ee RR S E SE REF EG ERE IDEE RR y E E E ES E ee RR S E RE REF EG ERE ee x LI Zero Motion Total
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