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1. Figure 4 3 Sweeping Deadwood 1 SWITCH C 2 SWITCH B 3 CAMSTOPPED 4 SWITCH 5 SWITCH D Section Rev February 2009 Section 4 Pinsetter Cycles 458 10 MOVEMENT OF TABLE 1 SWITCH 6 8 gt 5 SHORT STROKE LONG STROKE gt gt gt 3 5 5 2 SWITCH SWITCH B 3 ET iD Bj CAM ROTATING k x TN CW 7 KE CW TN p 7 N SWITCH A 8 LONG STROKE Figure 4 4 Preparation 1 SWITCH C 2 SWITCH B 3 CAM ROTATING CLOCKWISE 4 SWITCH A 5 SWITCH D 6 SHORTSTROKE 7 CLOCKWISE 8 LONGSTROKE 9 SWITCH CLUSTER ROTATION 10 MOVEMENT OF TABLE 4 6 Section 4 Pinsetter Cycles Section Rev February 2009 Cycles Section Rev February 2009 There are five first ball cycles and three second ball cycles Additional
2. ae P26 x WHT BAL C 7 RS BALL ACCEL PWR J22 gi SWEEP B BLK 925 at 9 e 27 tg TO J12 J25 DIST POWER uv J29 DECK B MEP C MHT ap 30 51 137 DECK BTS J26 ume meer g rne MUIR LG 156 J41 MAN Ve 2 Hor a BLK RED UNUSED RIGHT NEUTRAL XFORMER P11 JTAPS PIN LIGHT LEFT PIN LIGHT J39 945 PIN LIGHT RIGHT SWEEP POWER te J38 LEFT NEUTRAL gi 454 E J33 SWEEP C J35 Cro WHT DECK C DIST POWER TRANSFORMER 2 TO CHASSIS GROUND LEFT LUG PLA spp WHT 1 PIS PIN LIGHT 3 7000 ce GEN CHASSIS lt 9 GROUND 528 PIN LIGHT LEFT LUG TO CHASSIS GROUND RIGHT LUG Figure 3 16 Nexgen Controller with Advanced Guards and Remote Display Section Rev December 2012 Section 3 Nexgen Electronics 3 41 INTENTIONALLY BLANK PAGE 3 42 Section 3 Nexgen Electronics Section R
3. n T i an TENPIN lt TENPIN s L 0000000 0000000 3 i lo STOP V STOP d E 1 DIAGNOSTIC DISPLAY m SCORER lt SCORER 0000000 0000000 5 STOP STOP Figure 6 1 Top of Nexgen Controller Mechanic s Remote Display Table 6 1 lists the error codes that may be displayed when the Pinsetter CPU has detected problem with the pinsetter The Error Display symbol indicates which switch failed to act normally A description and possible cause of failing are contained in this section of the manual Table 6 2 lists invalid machine states and switch positions Section Rev February 2009 Extended Code Pin OOR Pin1 Ld Out of Range Pin Loading Time Out Pin 1 Extended Code D Found Switch D is Not Expected But Found Pin2 Ld Pin Loading Time Out Pin 2 SMFound Switch SM is Not Expected But Found Pin3 Ld Pin Loading Time Out Pin 3 Pin4 Ld 5 Ld Pin6 Ld Pin Loading Time Out Pin 4 Pin Loading Time Out Pin 5 Pin Loading Time Out Pin 6 G Found STFound OORFound Switch G is Not Expected But Found Switch ST Is Not Expected But Found SW OOR is Not Expected But Found Switch A Expected But Not Foun
4. Section Rev February 2009 Section 7 Preventive 1 39 Contents Section 8 Ser viCing M 8 3 Manually Raising or Lowering Setting 8 3 Changing Setting Table VB 8 4 Setting lable Assembly Removal 8 4 Clearing Pins Jammed m Distributor reete 8 6 Stopping Machine in Mid Cycle isis etae sette 8 6 Round Belt Repair and Replacement 8 7 Welding Round Bells oes sesto 8 7 Spotting TONIS sense es 8 0 Spotting Tong Clutch And Shaft Removal Procedure 8 11 Spotting Tong Clutch and Shaft Reinstallation 8 12 Changing EE ENE 8 13 Mot r ken 8 13 Motor EEG 8 14 Motor Pulley Removal 8 14 Motor Pulley Installation 25 siio atate 8 14 Chain Repair or Replacement ves eee 8 17 Chan NS 8 17 Cham 616510 0530 EEE 8 18 Section Rev February 2009 Section 8 Servicing 8 1 INTENTIONALLY BLANK PAGE 8 2 Section 8 Servicing Section Rev February 2009 Section 8 Servicing Manually Raising or Lowering Setting Table 1 Turn off the main power switch on the Nexgen Controller and discon nect the incoming 3 phase power 2 Remove all pins from
5. 7 POWER CONNECTORS 6 7 6 PIN LIGHT POWER EIN EIGHT FUSE CONNECTORS FUSE 250V 4A 230V AA FAST BLOW FAST BLOW Figure 3 9 Nexgen Controller High Voltage PCB 3 16 Section 3 Nexgen Electronics Section Rev July 2013 The function of component on the High Voltage PCB are 1 2 3 4 5 6 7 Motor Pinlight Control J3 Connection for cable originating at the CPU PCB The High Voltage is told when to turn the motors and pinlights ON Off through this connection Left Hand Power Relays Main power relays for each phase of power entering the Nexgen box When energized power is made available to the left pinsetter s motor and pin light circuitry Right Hand Power Relays Main power relays for each phase of power entering the Nexgen box When energized power is made available to the right pinsetter s motor and pin light circuitry Table Motor CW Fuse F1 F4 Fuses used to protect the table motor circuitry from excessive current when turning the table motor on in a clockwise rotation F1 is for the left pinsetter F4 is for the right pinsetter The fuses are rated at 250V 8 0A fast blo
6. 6 D SWITCH 1 TO P1 P23 ON 1 NEXGEN 214 7 TS2 SWITCH BOX 1 GRY 221 8 OOR SWITCH 1n 2l 9 TROUBLE LIGHT Fe m 211 10 BALL DOOR SOLENOID CN J 14 13 lt 1 12 SAFETY INTERLOCK AS INTERLOCK JUMPER 1 ce 2 lt Yr GF 211 47 142730 000 Right Side Function Cable Assembly Revision B 1 TO P1 P3 NEXGEN BOX 2 SM SWITCH 3 A SWITCH 4 B SWITCH 5 C SWITCH 6 D SWITCH 7 TS2 SWITCH 8 OOR SWITCH 9 TROUBLE LIGHT 10 BALL DOOR SOLENOID 1 NO CONNECTION 12 AS 13 INTERLOCK JUMPER 2 SM SWITCH lt 1 7 21 3 ASWITCH q Si T I 4 B SWITCH 17 GRY 22 5 C SWITCH 1 21 6 D SWITCH 1 1 1 21 7 TS2 SWITCH BOX 11 SWITCH 1 EHE 9 TROUBLE LIGHT CN 10 LJ B
7. Pi Pin Loading Time Out Pin 5 Pin Loading Time Out Pin 8 D Ntfnd Switch D Expected But Not Found NH EH Los Prora er Loading EN os Prora Pin Loading Time Out Fi EN HEM s EA Preis Pin10Ld Pin Loading Time Out Pin 10 Detect10 10 Pin Not Detected in Diagnostics G Switch G Expected But Not Found ST Ntfnd Switch ST Expected But Not Found Invid 0 Invalid Machine State 0 Detect1 1 Pin Not Detected in Diagnostics i Invid 1 Invalid Machine State 1 D Accelerator Motor Overoad 3 Power Faiure occured Detect4 4 Pin Not Detected in Diagnostics 3 Pin Not Detected in Diagnostics Detect5 5 Pin Not Detected in Diagnostics RN 5s Detects 45 Not Detectedin Diagnostics 55 9 Pin Not Detectedin Diagnostics 60 Around Swich Ais Not Expected But Found Table 4 Error List 01 02 03 04 05 07 10 50 51 52 53 54 55 56 57 58 59 3 28 Section 3 Nexgen Electronics Section Rev July 2013 RELATED ELECTRONICS Ball Detect Photocell Triggering The photocell is an optical device used to detect ball entering
8. Figure 5 44 Stroke Limiter Adjustment d With the stroke limiter plate forward in its normal position check that the plate is centered on the stop If not adjust the stroke limiter plate mounting bolt and center the hydraulic shock on its lower mounting shaft by loosening the set collars and moving the hydraulic left or right Refer to Figures 5 43 Section Rev August 2009 Section 5 Adjustments 5 39 TS1 Actuator Arm Adjustment The TS1 Actuator arm must be positioned correctly to allow for a smooth transition when the pinholders are released to their vertical position and to ensure that the TS1 switch is actuated quickly should there be a problem with the holders returning horizontal When the table 15 at home position Switch the arm should push upward approximately 20 mm and be located squarely on the table roller Refer to Figure 5 45 TS 1 NEN SWITCH _ 20 TS 1 SWITCH WE 6 PINHOLDER AS ADJUSTMENT BOLTS REAR SWING SHAFT 6 ROLLER ADJUSTMENT BOLTS ACTUATOR ARM ADJUSTMENT BOLTS 2 PIN HOLDER 3 REAR ACTUATOR f S 2 ARM 4 ROLLER Figure 5 45 TS1 Actuator Arm Adjustment 5 40 Section 5 Adjustments Section Rev August 2009 Pin Holder Swing Shaft s Latch Hook Horizontal Stop Bolt Adjustment The latch hook holds the pin holders in the horizontal position for pin detection and pin loading
9. 4 2 LOOSEN LOCKNUT SHOCK STOP COLLARS 3 ADJUSTMENT BOLT Figure 5 42 Adjusting Stroke Limiter Mounting Bracket Section Rev August 2009 Section 5 Adjustments 8 37 Stroke Limiter Plate Adjustment a Manually lower the setting table until the stroke limiter stop lightly touches the stroke limiter plate b Manually push in the plunger of the stroke limiter solenoid Check for a clearance of 5 mm mm between stop and the stroke limiter plate Refer to Figure 5 43 and 5 44 To adjust loosen both solenoid mounting screws and hold the plunger so its bottomed in the solenoid Reposition the solenoid to achieve a5 mm clearance Retighten the mounting screws 1 STROKE LIMITER 1 STROKE LIMITER PLATE PLATE E Figure 5 43 Stroke Limiter Clearance 5 38 Section 5 Adjustments Section Rev August 2009 1 3 LEFT HAND SQUARE e T STOP SHAFT KOM EG BT TABLE TUBE Tim o H 2 y 8 1 STROKE B LIMITER 5 SOLENOID 9 2 400 lt STROKE LIMITER o k 221 PLATE 1 LEFT HAND SQUARE SHAFT 2 STROKELIMITERPLATE 8 NG 3 T STOP 5 HIP 4 LEFT HAND TABLE TUBE 5 5 9 6 5 STROKELIMITER SOLENOID STROKE LIMITER 6 eee SHOCK 5 ABSORBER
10. 56 6 3 Cable Repalf p 6 7 Error Code Description and Causes sitis 6 8 Problem Cause Corrective Action oues eet rod deitate iamen ud 6 13 Section Rev February 2009 Section 6 Troubleshooting 6 1 Intentionally Blank Page 6 2 Section 6 Troublshooting Section Rev February 2009 Section 6 Troubleshooting Bowling in Progress The following information and procedures should be used for correcting pinsetter stops or malfunctions Follow safety guidelines in the Servicing section When a pinsetter experiences a stop the Pinsetter CPU will shut down the pinsetter and flash the red status light located on top of the elevator assembly Typically a code indicating the problem encountered will display on top of the Nexgen box or on the mechanics remote display if installed Pinsetter Clearing Procedure After Stop Section Rev February 2009 When a pinsetter experiences a stop the Pinsetter CPU will shut down the pinsetter and flash red status light located on top of the elevator assembly Typically a code indicating the problem encountered will display on top of the Nexgen box or on the mechanic s remote display if installed Refer to Figure 6 1 m NOTE Some errors or problems with the pinsetter may not be detected by the Pinsetter CPU Examples are ball accelerator problems or scoring errors In these situations the status light will not flash to indicate a prob
11. SPOTTING TONG SPOTTING TONG GEAR RACK puse Figure 1 21 Spotting Tong Closing Position Section Rev February 2009 SPINDLE SHAFT 7 RIGHT HAND SQUARE SHAFT 9 SPOTTING TONGS CLOSED 4 a SPOTTING TONG ST RIGHT SIDE 2 FRAME 7 RIGHT HAND SQUARE SHAFT DS T 3 ST SOLENOID GEAR CLUTCH ee 5 LEFT SIDE FRAME 3 GEAR CLUTCH 2 SPINDLE SHAFT 7 RIGHT HAND SQUARE SHAFT Figure 1 22 Spotting Tong Drive 1 4 7 RIGHT SIDE FRAME SPOTTING TONG ST SOLENOID RIGHT HAND SQUARE SHAFT 2 5 8 SPINDLE SHAFT LEFT SIDE FRAME SPOTTING TONGS Section Rev February 2009 3 6 9 GEAR CLUTCH TABLE DRIVE SPOTTING TONGS CLOSED Section 1 Operations 1 23 There are two types of spotting tongs Front facing Pin 1 4 5 and 6 Rear facing Pin 2 3 7 8 9 and 10 2 SPOTTING TONGS CLOSED 1 CONNECTING LINKS IN LOCKED POSITION 1 CONNECTINGLINKS INLOCKED POSITION 2 SPOTTING TONGS CLOSED 3 DAMPER 4 SPOTTING TONGS FULLY OPEN 4 5 DRIVE GEAR SPOTTING TONGS FULLY OPEN Figure 1 23 Spotting Tongs 1 24 Section 1 Operations Section Rev February 2009 ABSORBER SWITCH TIPPER SWEEP RELEASE LEVER SWING LEVER SWEEP RELEASE SOLENOID ATTENUATOR 399s9N Section Rev Feb
12. ON qp 9 MOTI3A N3389 qp MOTI3A N3389 M2vi8 O38 OVE 3349 MOTI3A N3399 3LIHM O 0 9 1011 12 f Mova SIAM SLAM 038 MOTTA sso ov MOTTA MOTISA 0550 FLO SET YOLOVLNOD SOLO NOS 18 STATUS e e NMON8 NMO38 13 14 15 16 NMOUS 3ONVEO JONVEO tly 31IHM a 35 50 a MAIN POWER 3HHW gt gt a n 2 o 3LIHM 038 2v18 qp 30118 MOTI3A N3389 NMO3B8 NMO3B iz NMONS NMO3NB iz 106 69 8 vi MOVIE Section Rev July 2013 47 142834 000 CE Safety Power Controller Section 3 Nexgen Electronics 3 50 1 INTERLOCK 2 3 SEND 15 GRD 5 PIN SW 1 6 PIN SW 2 7 PIN SW 3 8 PIN SW 4 9 PIN SW 5 10 PIN SW 6 11 PIN SW 7 12 PIN SW 8 13 PIN SW 9 14 PIN SW 10 OMNSDURVN 3 TO PIN SWITCHES RED BLU 16 PIN SOL 1 E WHT GRN 17 PIN SOL 2 BRN GRN 3 WHT YEL 19 PIN SOL 4 YEUBRN 20 PIN SOL 5 WHT GRY 21 PIN SOL 6 GRY BRN 22 PIN SOL 7 4 WHT ROS 23 PIN SOL 8 TO PIN SOLENOIDS En 24
13. 2 11 Error Codes Pin Loading and Detecting 2 11 Spotting Tong SWINE ST Lasses etm eons 2 12 Error Codes ST Switch eese 2 12 Sweep Motor Switch S 2 13 Error Codes SM Switch 2 13 ASSI Switeli 2 14 se 2 14 TS 2 Shas 2 15 Error eidet 2 15 Pin Count Switch aa assessment 2 16 Eror Code ue nes 2 16 Emergency Off Switches Base and Fixed Guards 2 17 SOlenolds a 2 18 Ball Door Solenold eierens 2 20 Sweep Release Solenoid a 2 21 Stroke Linitersolenoid a ettet detenti 2 22 spots Tons Saa 2 23 Pin Holder Solenoids eee 2 24 Shark 2 25 Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 1 2 2 I 610 ER Distributor Motor Sweep Motor sunsets Table Ball Accelerator Motor Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors Switches The GS X pinsetters contain numerous function and safety switches that control and protect the pinsetter and provide safety for the operator When a function switch is not working p
14. 5 23 Switch Cluster Cam 5 25 Table ease 5 27 Raised Position Measurement 5 27 Lower Position Measurement 5 28 Position 22 5 29 Pin Deck POSIIOR iiie iiio net 5 31 Distributor POS MOD aen 5 32 Section Rev August 2009 Section 5 Adjustments 5 1 Pin Position Adj stment 5 32 LG 5 33 Forward Backward 5 34 Pin Detection Height A cystine nits 5 36 Stroke Limiter Plate Adjustment 5 38 TS1 Actuator Arm A 5 40 Pin Holder Swing Shaft s Latch Hook Horizontal Stop BP TT re 5 41 Spotting Tong Drive Adjustment uci eniro torpet trit eei betae 5 42 Sweep Attenuator Switch G Adjustment 5 44 Sweep Wagon Roller Adjusiment ceci eot pii Seth e taies 5 45 Sweep Board Height Adjustment metier tea qa ind 5 46 Sweep Board Gutter Adapter Adjustment 5 48 Distributor Drive Belt Adjustment aoi oreet eere 5 49 5 50 Dave MUS Hver 5 50 EE FF 5 51 eee ee 5 52 SWitchAdjustment Genet l 5 52 5 2 Section 5 Adjustments Section Rev August 2009
15. 4 HEX NUTS Q S TIED Figure 5 50 Sweep Attenuator Switch G Adjustment b Adjust the G switch with the attenuator down The switch s plunger must have free play with the switch closed Refer to Figure 5 50 i NOTE If free play in the plunger cannot be attained by moving the switch increase the 85 mm dimension I mm at a time until there is free play with the switch closed 5 44 Section 5 Adjustments Section Rev August 2009 Sweep Wagon Roller Adjustment The sweep wagon rides on guide rollers that travel in two guide rails on the pinsetter frame The horizontal rollers must be adjusted so the mounting bolts of the vertical rollers have minimum clearance of 5 mm from the inside wall of the side frame and each vertical roller is fully resting on the rails To adjust loosen the mounting hardware for the horizontal guide rollers and position the sweep side to side Refer to Figure 5 51 i NOTE Check the sweep wagon in the forward and rearward position for clearance 4 HORIZONTAL GUIDE ROLLER 5 MOUNTING HARDWARE 1 1 SWEEP WAGON SWEEP WAGON m 4 5 HORIZONTAL GUIDE ROLLER MOUNTING HARDWARE Figure 5 51 Sweep Wagon Roller Adjustment Section Rev August 2009 Section 5 Adjustments 5 45 Sweep Board Height Adjustment The sweep board is held in the raised position by the sweep release assembly The sweep release asse
16. MN NM 7 xg 3 SWITCH CRANK ARM 4 CHAIN LENGTH PIVOT BEARING ADJUSTMENT SCREWS 5 TABLE SHAFT 5 UNS 7 8 9 10 TABLE LIFT CHAIN TABLE SHAFT 9 RIGHT HAND TABLE TUBE 10 TABLE TUBE GUIDE Figure 1 16 Right Hand Table Rack Section Rev February 2009 Section 1 Operations 1 18 1 3 LEFT HAND SQUARE 5 T STOP 4 SHAFT LEFT HAND 1 LEFT HAND SQUARE SHAFT FABLE TUBE 2 STROKELIMITER PLATE mm 3 T STOP E 8 4 LEFT HAND TABLE TUBE 5 STROKELIMITER SOLENOID De j 6 STROKE LIMITER SHOCK LIMITER d ABSORBER SOLENOID STROKE LIMITER 6 STROKE LIMITER SHOCK ABSORBER JC K Figure 1 17 Left Hand Table Rack with Stop 3 VERTICAL DRIVE 2 SPRING FULLY 1 PIN EXPANDED HOLDER 1 LEFT HAND SQUARE SHAFT Figure 1 18 Table Up in Loading Pins Position 1 LEFT HAND SQUARE SHAFT 2 1 PIN HOLDER 3 VERTICAL DRIVE SPRING FULLY EXPANDED 4 LATCH 1 20 Section 1 Operations Section Rev February 2009 L 7 1 VERTICAL DRIVE SPRING RELAXED Figure 1 19 Setting New Pins Position
17. 1 REAR 3 DISPLAY BOX P21 4 P3 47 142762 000 GS X Rear Display Power Stop Switches 1 LAN A 2 LANB 3 GROUND 4 CHASSIS GROUND 5 DRAIN 6 NO CONNECTION 7 SHELL 8 GS X DISPLAY BOX 9 NEXGEN CONTROLLER P16 1 2 POWER FOR BLK GND 16 LEFT HAND REAR DISPLAY RED 26VDC_J 2 p FUNCTION OR PHOTOCELL CABLE P19 47 142768 000 GS X Left Hand Function Power Retrofit 1 POWER FOR REAR DISPLAY 2 LEFT HAND FUNCTION CABLE P19 2 TO SWEEP RELEASE SOLENOID 2 3 TO SPOTTING TONG SOLENOID 4 TO STROKE LIMITER SOLENOID 1 TO P5 P19 ON NEXGEN CONTROLLER 1 I L 2 6 TS1 SWITCH 7 EC SWITCH 6 G SWITCH 8 PIN COUNT SWITCH 2 9 SSS SOLENOID 1 REMOTE DISPLAY POWER 47 142790 000 Left Side Function Cable 1 TO P5 P19 ON NEXGEN 2 TO SWEEP RELEASE 3 TO SPOTTING TONG SOLENOID CONTROLLER SOLENOID 4 STROKE LIMITER
18. Figure 5 31 Raised Position Measurement Section Rev August 2009 Section 5 Adjustments 5 21 1 SPROCKET 2 TS 2 SWITCH 3 SWITCH 4 CHAIN LENGTH PIVOT BEARING 5 TABLE SHAFT 6 7 ARM ADJUSTMENT SCREWS 8 TABLE LIFT CHAIN 5 28 Section 5 Adjustments Lower Position Measurement With the table in its lowest position measure from the pin deck to the bottom of the table frame Refer to Figure 5 32 and Figure 5 33 4 1 2 CHAIN LENGTH SPROCKET 15 2 PIVOT BEARING SWITCH 7 PR CRANK ARM ADJUSTMENT SCREWS 5 PS 6 N MOM MT CRANK __ EE 9 28 amp OOR 8 RE 4 SWITCH 3 TABLE LIFT 5 CHAIN 5 S TABLE SHAFT Le 1 Figure 5 32 Table Lowest Position The proper height for the table in this position is 10 mm 15 mm from the lane surface to the bottom of the table Refer to Figure 5 33 Check this dimension at the 1 7 and 10 pin spots to make sure it is level as well as being at the proper height NN 10 mm 15 je Figure 5 33 Checking Table s Lowest Position Section Rev August 2009 Position Adjustment If adjustment is necessary lower the table so it rests fully on the stroke l
19. LANEH Spotting Tong Square Shaft and Bevel Gears A Apply a light film of grease on the entire travel area of the square shaft B Apply a light film of grease on both bevel gears INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE Hydraulic Shock Absorber Bushing A drop of oil each side of the bushing B One drop of oil on spacer INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 24 Section 7 Preventive Section Rev February 2009 Spotting Tong Drive Gears A Apply a light film of grease on all four gears NOTE There is a small gear located under the largest gear NOTE You should always remove the old grease and dirt before applying new grease LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Front Distributor Shaft and Idler Gears Apply a light film of grease on both gears LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 25 LANE Sweep Attenuator A Apply one drop of oil to each pivot point INITIALS DATE LANE INITIALS DATE
20. DATE LANEH INITIALS DATE LANEH INITIALS DATE LANEH Sweep Release Pivot Link One drop of oil to both ends of the link INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 21 Sweep Release Mechanism drop of oil on each pivot point LANEH INITIALS DATE INITIALS DATE INITIALS DATE Distributor Spur Gears A Grease both sets with a light film LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 22 Section 7 Preventive Section Rev February 2009 Spotting Tong Clutch Gear Cluster Grease the gears lightly NOTE Do not allow grease to get into the clutch mechanism LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Gear Cluster Pivot Lever Plate Apply one drop of oil to each pivot point LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 23 P
21. NOTE When the is connected to Brunswick Frameworx scoring the reset switch will act like the set switch when the scorer is assigned to open play mode These three switches are identical in function to the switches mounted on the top of the Nexgen box located on the front of the pinsetter 7 1 RUN STOP TOGGLE SWITCH 2 PLUGSINTO P3 P21 OF NEXGEN BOX 2 PLUGS INTO P3 P21 OF THE 1 NEXGEN BOX RUN STOP TOGGLE SWITCH Figure 2 5 Mechanic s Rear Control Box 2 8 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Mechanic s Remote Display Optional on pinsetters The mechanic s remote display box is mounted the back of left lane elevator for pinsetters equipped with the advanced guards The box replaces the mechanic s control box and the display of the Nexgen electronics The remote display box contains a display and keypad that gives the mechanic operational control of the Nexgen electronics and shows the pinsetters mode and error codes Set reset and stop run switches for both pinsetters are also provided 7 LCD DISPLAY zd j 1 ENTER KEY Scorer lt Scorer 0000000 0000000 5 SET KEY 3 RESET KEY 0 STOP STOP J 2 5 5 MODE STOP RUN
22. 1 26 Section 1 Operations 4 G SWITCH 5 SWEEP HORIZONTAL ATTENUATOR GUIDE ROLLERS ml 9 15 VERDC REARWARD 7 ROLLERS PUSHER ROD 8 FORWARD POSITION Figure 1 25 Sweep Motion Once the sweep is down in the guarding position the sweep motor turns the sweep shaft clockwise This rotates the sweep crank arms to drive the sweep shaft rearward then forward Six guide rollers mounted on the sweep wagon ensure that the wagon rolls smoothly and squarely in its sweep path When the cam on the right side crank arm activates the Sweep Motor SM switch the sweep motor shuts off and its internal brake engages to prevent the motor from coasting This allows the sweep to be stopped exactly at the fully forward position Refer to Figure 1 26 Section Rev February 2009 1 SM SWITCH 2 SWEEP SHAFT 3 CAM 4 SWEEPDRIVE SHAFT b RIGHTSIDEOFPINSETTER 6 TABLE CRANK ARM Section Rev February 2009 gt C c gt C3 2 Co Co gt oc 4 7 SWEEP DRIVE G SHAFT CAM 5 RIGHT SIDE OF PINSETTER 1 SM SWITCH ri Ci TN 6 TABLE CRANK ARM Figure 1 26 SM Switch Closed Sweep Forward Near the end of the pinsetter cycle the table motor and sweep release assembly work together with pivot lin
23. 6 Once the machine has initialized toggle the STOP RUN switches for each machine off on to clear the power failure PF code 7 Ifthe machine will not restart recheck the error code diagnostic display If an invalid state is displayed you must return the table up or sweep forward to its home position 12 Safety Section Section Rev December 2012 MACHINE GUARDS The GS Pinsetter is equipped with guards and safety interlocks to prevent injury and to limit access to moving parts of the pinsetter Two types of guard packages are available advanced and advanced UK The two packages are very similar to each other The difference is that the U K version contains the walk way as a standard required component Also additional division guarding is added to the machines to provide greater protection Refer to figure titled Advanced Guard Packages Section Rev December 2012 13 SENSORS m MASKING UNIT RONTOE INTERLOCK SWITCH 10 DIVISION CONTROLLER W O DISPLAY STANDARD FOR ADVANCED Uk OPTIONAL FOR ADVANCED Q MECHANIC S REMOTE DISPLAY SAFETY 1 POWER CONTROLLER ACCESS POINT 6 DOOR INTERLOCK Advanced Guard Packages 1 4 7 10 13 14 SAFETY POWER CONTROLLER BACK OF MACHINE FRONT OF MACHINE 2 5 8 DIVISION GUARDS 11 NEXGEN CONTROLLER W O DISPLAY 14 Safety Section 3 ELEV
24. Figure 8 3 Removing Table from Deck Rack Tubes H NOTE If the lower nuts are not moved it makes leveling the reinstalled table quicker and easier 8 10 10 11 Section Rev February 2009 Manually rotate the setting table motor pulley clockwise to raise the deck rack tubes Turning the motor pulley clockwise will cause the sweep release assembly to lift the sweep along with the table Rotate the pinholder to there horizontal position and allow them to lock in place Remove the setting table assembly from the pin deck area As the back of the table approaches the front of the machine lift the front of the table to gain clearance under the pinsetter frame Perform the necessary maintenance or repair To reinstall reverse the removal procedure Level the table as needed using the 24 mm nuts Section 8 Servicing 8 5 Clearing Pins Jammed in Distributor 1 Turn the stop run on the rear mechanic s box Nexgen box or mechanic s remote display to the stop position If possible turn off the main power switch on the Nexgen Controller box and remove the incoming 3 phase power 2 Check for pins jammed at track ejector points Check for pins jammed at belt turning points Remove the jammed pins and place them on the outside return belt track 3 Check the pin ejector assemblies for proper positions 4 Continuous jams require checking the pin station assemblies for broken parts Check pin release levers 5
25. 1 Inspect welds and condition of sweep shaft Check sweep shaft supports for secure mounting Inspect the sweep shaft bearings for signs of wear Inspect the connecting rods and verify all hardware is in place and secure Inspect the condition and welds on the left hand and right hand drive frame assemblies Check for loose or missing hardware Inspect all cable channels and cables for condition and routing Check for any worn shaft bearings Check the chain tensioners for condition and adjustment Inspect the frame counter for correct operation Inspect the spotting tong drive for loose or missing hardware Check for loose or worn gears Check the spotting tong solenoid for proper operation Check the spotting tong clutch for correct operation and check the condition of the clutch shaft Inspect the mesh between the square shaft drive gear and the spur gear Check the condition of the square shaft drive gear Inspect the motors for correct mounting and alignment Check the condition of all V belts Inspect the motor cables for correct routing Check the condition of the motor tensioning springs Check all motor mounting plate bushings Check for excessive vibration in motor and belt operation Inspect the stroke limiter for bent or cracked plate and loose or missing hardware Check the mounting of the stroke limiter shock absorber Check the condition of the rubber bumper Check the sole noid for proper operation In
26. 2 Disconnect the wires from the and switches Molex connection can be found in the wire channel above the cluster 3 Remove the upper section of the spotting tong square shaft 4 Slide the shaft out and cluster assembly towards the back of the pinsetter and lift it out of the spotting tong solenoid and remove it from the pinsetter 5 Disassemble the clutch assembly by compressing the clutch spring with the spring tightener and rotating the spring tightener to the open slot By doing so the clutch assembly can be disassembled Section Rev February 2009 Section 8 Servicing 8 11 Clean all the components with water based cleaner and dry towel When reassembling the clutch position the shiny sides of the two clutch discs to contact the clutch gear Figure 8 10 1 SPINDLE SHAFT 2 CLUTCH DISCS 3 3NOTCHES USED FOR ADJUSTING 4 SAFETY CLUTCH 5 CLUTCH GEAR 1 SPINDLE 2 P CLUTCH DISCS S 3 3 NOTCHES USED FOR ADJUSTING 4 CLUTCH GEAR 4 SAFETY CLUTCH Figure 8 10 Reassembling Clutch 7 Compress the clutch spring to the original notch position Spotting Tong Clutch and Shaft Reinstallation 1 8 12 Section 8 Servicing Reinstall the spotting tong clutch and shaft reversing the removal procedure One millimeter 1 mm of side play in the shaft should exist when it is reinstalled to prevent binding in the assembly
27. Drive Frame The left drive frame assembly consists of the three motors along with their drive systems and the stroke limiter assembly See Figure 1 29 The front motor is a 1 2 HP motor without an internal brake called the distributor motor It uses double pulley system to drive the front distributor shaft and in turn the assemblies that move the pins through the machine This includes the distributor belts the shark assembly the elevator and the transport band The center motor 15 1 4 HP motor called the sweep motor Its function is to drive the sweep rearward and forward This motor has an internal brake to prevent coasting when power is turned off thus stopping the sweep precisely in the forward position The rear motor is the table motor Its main purpose is to raise and lower the setting table This motor is the only one on the machine that turns both clock wise and counterclockwise This is neccesary because it also drives spotting tongs open and closed and it raises sweep wagon at the end of cycle The 1 2 HP motor has an internal brake that locks the motor shaft when the motor is turned off Ths primary reason for the brake is to hold the table up is its home position For this reason never remove the setting table s V belt without first lowering the table to a safe position Removing the setting table motor s V belt can cause the setting table to fall and crash to the pindeck possible causing damage or injury Al
28. Repair connections Replace switch or switch finger Determine cause and adjust as required Replace solenoid s Check harness cable and connectors Check stroke limiter solenoid and wiring Adjust stroke limiter Replace or adjust solenoid as required Repair or replace cable Replace switch or adjust Replace solenoid as required Adjust pin holder shaft latch Repair or replace cable Section Rev February 2009 21 22 23 PROBLEM Table does not set pins after second ball or table is not full Table is full but does not lower Pins wobble or fall over while being set Section Rev February 2009 Pin jam in distributor Bent pin distributor guide tabs Faulty pin holder solenoid Table not adjusted to proper height Broken pin station on distributor Not enough pins in machine Broken pin holder electrical connections Faulty electronics Faulty pin holder switch or switch actuator Faulty pinholder microswitches CPU fuse Is blown Nexgen Faulty Nexgen CPU or H V PCB Pin holder switch actuator sticking Pin detector plate stuck up Pin holder out of postion detector plate hangs up Pin holders not plumb Table not adjusted for proper height Table is not completely level Faulty table spring Pin bottoms are worn CORRECTIVE ACTION Remove jam Adjust as required Replace solenoid as required Adjust table Replace as required Be certai
29. Switches A B C and D These switches are mounted on a switch cluster housing located inside the right frame of the pinsetter The primary function of the switch cluster is to inform the Pinsetter CPU of the position of the setting table The switch is a mechanical microswitch that is held closed by an actuator when the table is up in the home position Switches and D are actuated by a magnet mounted on the end of the actuator as the table is being lowered or raised The and D switches indicate that the table is in the standing pin detection position The C switch indicates that the drive chain and crank arm are fully extended and the table is fully down at the pin deck or completely resting on the stroke limiter E gt gt gt gt 525223 B5 55 gt gt gt gt gt 2 gt gt 5 gt gt 2 SWITCH 1 SWITCH 6 CW ADCBA CCW ABCDA Figure 2 2 Switch Cluster 1 SWITCH D 2 SWITCH 3 SWITCH B 4 CAM 5 SWITCH A 6 CLOCKWISE ADCBA 7 COUNTERCLOCKWISE ABCDA Error Code Switch A FOUND SWITCH A NOT EXPECTED BUT FOUND ANTFND SWITCH A EXPECTED BUT NOT FOUND Invid Q Invid 5 INVALID MACHINE STATE 2 4 Section 2 Electrical Switches Solenoids and Motors Section Rev February 200
30. BALL DETECT FOUL BALL LIFT ADAPTER 47 142672 000 6 OPTICAL TRIGGER gt PHOTOCELL 4 TEL E FOUL 7 BALL RETURN Section Rev July 2013 1 4 5 8 11 14 17 NEXGEN ELECTRONIC BOX TEL E FOUL BALL ACCELERATOR 47 245423 004 POWER IN 68 100453 004 2 6 9 12 47 245422 003 PIN HOLDER SWITCHES AND SOLENOID 47 245421 004 TABLE MOTOR 47 142615 000 15 18 Section Rev July 2013 LEFT HAND PINSETTER 3 OPTICAL TRIGGER PHOTOCELL 7 RIGHT HAND SIDE FUNCTION 47 142674 000 OR 47 142730 000 BALL DETECT FOUL BALL LIFT ADAPTER 47 142672 000 10 13 DISTRIBUTOR MOTOR 47 142616 000 PIN LIGHT 47 225416 004 16 RIGHT HAND PINSETTER BALL RETURN MASKING UNIT ADAPTER 47 142690 000 LEFT HAND SIDE FUNCTION 47 142673 000 OR 4 7 142790 000 SWEEP MOTOR 47 142617 000 Section 3 Nexgen Electronics 3 39 Intentionally Blank 3 40 Section 3 Nexgen Electronics Section Rev July 2013 TRANSFORMER 1 TRANSFORMER 2 Input Wire High Voltage Wire High Voltage Voltage PCB Terminal PCB Terminal 220V BLK J37 BLK J37 5 BLK RED J25 BLK RED J25 MEMBRANE RUN STOP 415 BLK WHT Not Used BLK WHT Not Used J2 13 BLK YEL J42 BLK YEL J43 BLK J37 BLK J37 BLK YEL J25 BLK YEL J25 ET BLK RED J42 BLK RED J43 BLK WHT Not Used BLK WHT Used J6 mo BLK J37 BLK J37 WDOG BLK WHT J25 BLK WHT J25 J7 BLK YEL J42 BLK Y
31. Figure 2 8 Pin Holder Detecting Error Codes Pin Loading and Detecting Pin10ld PIN LOADING TIME OUT Detect 1 Detect 10 50 59 PIN NOT DETECTED IN DIAGNOSTICS Section 2 Electrical Switches Solenoids and Motors 2 11 Spotting Tong Switch ST The ST switch is located on the right side of the setting table A cam on the toothed rack that drives the spotting tongs will activate close the switch when the spotting tongs are open This information used to determine if it is ok to lower the setting table at the start of a cycle 1 RIGHT HAND SQUARE SHAFT 3 SPOTTING TONG SWITCH 1 RIGHT HAND SQUARE SHAFT 2 2 CAM CAM o 3 SPOTTING TONG SWITCH 4 4 TOOTHED RACK TOOTHED RACK Figure 2 9 ST Switch with Tongs Open Error Codes ST Switch ST Found SWITCH ST NOT EXPECTED BUT FOUND ST Ntfnd SWITCH ST EXPECTED BUT NOT FOUND Invid amp Invid 5 INVALID MACHINE STATE 2 12 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Sweep Motor Switch SM The SM switch is mounted on the front right side of the pinsetter A cam mounted on the sweep crank arm actuates closes the switch when the sweep wagon is all the way forward Activating this switch turns the sweep motor off allowing the motor s internal brake to stop the sweep The
32. 1 1 e _ MOTOR CABLE MOTOR CABLE NDS 3 FROM NEXGEN BOX FROM NEXGEN BOX or 4 1 a ACCELERATOR 4 ACCELERATOR WIRING MOTOR MOTOR STRAPS luz My ENGNG 202 V2 Bik i YEUGRN 208V 220V TT 6 7 2 6 TO AS JUNCTION BOX TO AS JUNCTION BOX CABLE CABLE Figure 8 13 Accelerator Motor Wiring 1 MOTORCABLE FROM 2 ACCELERATOR MOTOR 3 TOAUTOMATIC SCORER CABLE NEXGEN BOX 4 WIRING STRAPS 5 GROUND 6 JUNCTIONBOX Section Rev February 2009 Section 8 Servicing 8 15 7 Turn the pinsetter on briefly and watch rotation of the motor for proper direction as noted Table Motor Watch the switch cluster cam It should leave switch and go to switch counter clockwise when making detection stroke If it is running the wrong direction you will typically get an error code associ ated with the switch cluster switches Sweep Motor Watch the cam on the crank arm on the right side of the pinsetter It must leave SM switch in the 3 o clock position and go toward the 12 o clock position counter clockwise Distributor Motor Watch the green pin handling belts Make sure they move the pins through distributor in the proper direction Running in a reverse direction can cause a shovel jam in the elevator Accelerator Motor Check that the large belt will propel the
33. 1 VERTICAL DRIVE SPRING RELAXED 1 TS 1 JAM ASSEMBLY 2 VERTICAL DRIVE SPRING EXPANDING Figure 1 20 Table Raising Pin Holders Returning to Horizontal Position 1 TS 1 JAM ASSEMBLY 2 VERTICAL DRIVE SPRING EXPANDING Section Rev February 2009 Section 1 Operations 1 21 1 REAR SPOTTING TONG GEAR RACK 2 ST SWITCH 3 SPOTTING TONG CLOSED 4 FRONT SPOTTING TONG GEAR RACK 5 SPOTTING TONG MAIN GEAR RACK 6 SQUARE SHAFT ATTACHMENT 1 22 Section 1 Operations To pick up standing pins the setting table uses spotting tongs The 10 spotting tongs are timed together and are driven through a series of gears and toothed racks by the machine s right square shaft Refer to Figure 1 21 This square shaft rotates when the spotting tong solenoid energizes to engage a gear clutch with the table drive When the table motor is turning counterclock wise the square shaft will also turn couterclockwise to close the spotting tongs When the tongs are closed their center pivot links lock the tongs in the closed position to prevent pins from dropping from the table when raised for clearing deadwood The square shaft turns in the opposite rotation re opening the tongs when the table motor is turning clockwise Refer to Figure 1 21 3 SPOTTING TONG CLOSED 1 SPOTTING TONG GEAR RACK 2 ST SWITCH j 6 SQUARE SHAFT ATTACHMENT 5 SPOTTING TONG MAIN GEAR RACK 3
34. 18 CLEARING CLUSTER DEADWOOD SWITCHES B C 0 0 C 19 SWEEP DOWN 20 SM SM SM SM FORWARD 23 SPOTTING ST ST TONG SWITCH p P Q es Q gt OY P 5 C i3 4 6 First Ball Strike Cycle 1 TABLEHOME UP 2 COUNTERCLOCKWISE 3 LOAD PINS IN TABLE 4 STROKELIMITER SOLENOID 5 READY FOR FIRST BALL 6 LOAD 7 AND 10 PIN IF ENERGIZED AVAILABLE 7 OPEN7 AND 10 GRIPPERTO 8 CLOSE GRIPPERS 9 OPENGRIPPERSTOSET PINS PRELOAD 7 AND 10 PIN 10 RAISESWEEP 11 NEWPINSETTING STROKE 12 SWEEP 13 CLEARING DEADWOOD 14 OPENGRIPPERS 15 READ PINHOLDERS 16 DETECTION STROKE 17 OUT OF RANGE SWITCH 18 CLUSTERSWITCHES 19 SWEEP DOWN 20 SWEEP FORWARD 21 CLOCKWISE 22 DETECTIONHEIGHT 4 10 Section 4 Pinsetter Cycles Section Rev February 2009 First Ball Standing Pins Cycle This cycle results when the bowler knocks down up to nine pins During this cycle the pinsetter lifts the pins left standing on the pin deck the sweep clears the deadwood into the pit and the pins are set back down on the pin deck The following 15 description of this cycle Figure 4 7 2 10 11 12 Section Rev February 2009 ball detect occurs In response to the ball detect signal the sweep release solenoid energizes to lower the sweep into the guard position actuating switch The ball door solenoid energ
35. 6 PIVOT POINT 7 BALL RETURN SIDE 8 CUSHIONFLAPS 9 IMPACTSTRIPS 10 RUBBER FACING 11 PITCURTAIN 12 COMMONKICKBACK 13 FRONT VIEW LEFT PINSETTER 14 BALL CUSHION BOARD 1 6 Section 1 Operations Section Rev February 2009 LEFT SIDE FRAME 10 TRACKING ROLLER FRONT VIEW RIGHT PINSETTER Figure 1 3 Transport Band TAPER TRACKING ADJUSTMENT SIDE FRAME TRAGKING ROLLER 1 4 7 10 Section Rev February 2009 Transport Band The Transport Band T band brings the pins to the elevator assembly and holds the ball against the ball cushion while it is guided to the ball accelerator The T band consists of large belt mounted around two rollers The front roller is fixed position roller that sits in slots of the side frames The rear roller is an adjustable roller that is used to tension the belt and provide tracking so that the belt does not side to side Fixed position tracking rollers near the front of each side frame assist in keeping the belt on track To support the weight of the bowling ball s and pins two support boards are mounted between the side frames The front board is a flat board while the rear one tapers downward at the ball door to allow the ball to enter the ball accelera tor The rear board is also rounded along its back edge to protect the belt from damage as pins return to the pit through the overflow chutes Refer to Figure 1 3 4 TRACKING ADJUSTMENT
36. Apply power to the pinsetter 6 Check pinsetter operation Stopping Machine in Mid Cycle A machine may be stopped in mid cycle by turning the stop run switch on the Nexgen Controller mechanic s remote display or mechanic s box to the stop position Once power is restored to the pinsetter it will automatically return to home or ready to bowl position If internal service work is to be performed turn off the main power switch and if possible disconnect the incoming 3 phase power Use an approved lockout device on the main power switch to prohibit the machine from being turned on NOTE Removing the incoming 3 phase power will disable both pinsetters Upon completion of work reconnect the 3 phase power remove any installed lockout devices and turn the main power switch on Once the machine has initialized turn the stop run switches to the run position With older versions of GS firmware the machine will return to the ready to bowl position With newer firmware a power fail PF error may be displayed Clear the code by toggling both stop run switches off then on 8 6 Section 8 Servicing Section Rev February 2009 Round Belt Repair and Replacement The GS Series pinsetter uses green polycord belts of various lengths to move pins through the transport band elevator and distributor These belts can stretch become loose and slip on their pulleys They can also crack and break as result of a normal aging process If
37. December 2012 Tests Performed Before First Commissioning The purpose of the tests before the first commissioning is to confirm the safety requirements specified in the national international rules and regulations especially in the Machine and Equipment Usage Directive EU Conformity ensure correct function test as defined in the Functional checks of the protective device section The distance between the sender and receiver must not exceed the maximum distance of 7 meters Access to the hazardous point of pinsetter must only be possible through the protective fields It must not be possible to climb over creep underneath or pass around the protective devices Make sure that the operating personnel of the pinsetters protected by the GS X Pinsetter Power Controller system are correctly instructed by specialist personnel before being allowed to operate the pinsetters Instructing the operating personnel is the responsibility of the machine owner Functional Checks of the Protective Devices The effectiveness of the protective devices must be checked daily or before work is commenced by a specialist or by authorized personnel Prior to each test verify on the safety evaluation device UE 401 that the green LED illuminates If this is not the case make sure that this condition 1s reached The tests are otherwise meaningless 1 Completely cover each light beam with a test piece that is not transpa
38. Energizing the solenoid lowers the locking bolt so that it will block the door lever even if the ball door button is pressed 1 BALL DOOR LOCKING SOLENOID 3 ES BALL DOOR amp CLOSING SPRING BUTTON LEVER BUTTON Figure 2 16 Ball Door Solenoid Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 1 ATTENUATOR 2 G SWITCH 3 SWEEPWAGON 4 SWEEP RELEASE SOLENOID 5 TIPPER Section Rev February 2009 Sweep Release Solenoid The purpose of the sweep release solenoid is to actuate the sweep release mechanism This allows the tipper to pivot and the sweep wagon to drop from its up home position to the guarding position The solenoid is energized immedi ately when a ball passes through the ball detector s beam or someone presses a set or reset button 1 ATTENUATOR 2 SWITCH SWEEP RELEASE SOLENOID Figure 2 17 Sweep Release Solenoid Section 2 Electrical Switches Solenoids and Motors 2 21 Stroke Limiter Solenoid The purpose of the stroke limiter solenoid is to allow the table to lower to the pindeck to set new pins When energized it briefly pulls the stroke limiter plate away from the table tube allowing the T stop to clear the stroke limiter plate and the table to lower fully to the pin deck It also turns the lef
39. MASKING UNIT INTERLOCK SWITCH 17 REAR DOOR INTERLOCK SWITCH 18 MECHANIC S REMOTE DISPLAY 19 DIVISION INTERLOCK SWITCH 20 PHOTOSENSOR RESTART BUTTON 21 HOLD TO RUN BUTTON OPTIONAL VERSION III ONLY OPTIONAL VERSION III 3 4 Section 3 Nexgen Electronics Section Rev July 2013 NEXGEN CONTROLLER BOX The Nexgen Controller box used with advanced guards is similar to the one used for pinsetters equipped with base or fixed guard The primary difference is that emergency stop and safety interlock functions are housed in a Safety Controller box mounted on the elevator of the left pinsetter rather than incorporated into the Nexgen The Safety Controller receives incoming 3 phase power as well as the interlock signals and controls the 3 phase power to the Nexgen Because of this the main power switch emergency stop connectors and associated circuitry are removed from the Nexgen The Nexgen box still controls power to all motors the pin lights and the transformer used to power the CPU PCB It also receives incoming switch information and controls the solenoids for both machines The following is a description of the boxes components and connections Refer to Figures 3 3 and 3 4 Left Side Pinsetters with Advanced Guards 1 P1 RIGHT SIDE FUNCTION SWITCHES TROUBLE LIGHT AND BALL DOOR 2 LEFT MACHI P2 REAR BOX Wat esce ud CONTROL ui 4 LEFT SIDE FUNCTION SWITCHES o LT BALL DET
40. OUTSIDE JAMNUT Section Rev August 2009 a Tighten the inside jam nut until the spread of the compression spring is 23 to 25 mm Refer to Figure 5 3 23 2 3 ml OUTSIDE JAM NUT 1 INSIDE JAM NUT Figure 5 3 Transport Band Tension Using Compression Springs b Cycle the pinsetter and observe any side movement of the band on the rear roller Using Diagnostics will load the band with ten pins to help in determining if the tension is proper c Ifthe band is moving to the left tighten the inside jam nut on the left side 1 2 turn and loosen the inside jam nut on the right side 1 2 turn Refer to Figure 5 3 If the band is moving to the right tighten the inside jam nut on the 1 2 turn and loosen the inside jam nut on the left 1 2 turn Section 5 Adjustments 5 5 THREADED BOLT FOR TENSIONING BEARING JAM NUT INSIDE JAM NUT OUTSIDE JAM NUT Section 5 Adjustments 2 BEARING JAM NUT 1 THREADED BOLT FOR TENSIONING 3 INSIDE JAM NUT 4 OUTSIDE JAM NUT Figure 5 4 Jam Nut for Tensioning the Transport Band d After each adjustment observe the movement of the transport band The transport band may move sideways very slowly so allow the pinsetter to run at least 3 4 minutes to see any reaction to the change in tension Repeat step as required until the band is centered and has stopped its sideways movement e Lock the outside jam nut against the inside
41. Table 6 1 Error Display Section Rev February 2009 TS2 Jam Jam Switch TS2 Tower Accelerator Motor overload Interlock Switch Open Power Failure Has Ocurred Section 6 Troubleshooting 6 5 Switch Status Problem Code Spotting Table Sweep Tongs lt lt SM ST 90 Un Un Sweep is up but it is not 0 Actuated Actuated Actuated Actuated forward 91 Un Un Un Sweep is up but it is not 1 Actuated Actuated Actuated Actuated forward and the Table is not at home position 92 Un Un Sweep not forward Table Invld 2 Actuated Actuated Actuated Actuated is not at home position 93 Un Un Un Sweep is up but it is not Invld 3 Actuated Actuated Actuated Actuated forward and the Spotting Tongs are closed 94 Un Un Un Un Sweep is up but it is not 1 4 Actuated Actuated Actuated Actuated forward the Table is not at home position and the Spotting Tongs are closed 95 Un Un Un Sweep is not forward the Invld 5 Actuated Actuated Actuated Actuated Table is not at home position and the Spotting Tongs are closed Table 6 2 Invalid Machine States m NOTE Some errors or problems with the pinsetter may not be detected by the Pinsetter CPU Examples are ball accelerator problems or scoring errors 4 Clear the jam repair or replace the failed part or make the adjustment 5 Turn the STO
42. lem The following procedure should be used for correcting pinsetter stops or mal functions 1 When approaching the pinsetter from the rear turn stop run switch located on the mechanic s control or the remote display terminal to the stop position When approaching the pinsetter from the front turn the stop run switch on top of the Nexgen Controller to the stop position 2 Determine the reason for the stop Look for pins on shark switch assembly distributor or on top or the setting table If the trouble light is flashing look at the display located on the top of the Nexgen Controller or on the remote display terminal for an associated error code 3 Clear jam repair or replace the failed part or make the adjustment as appropriate If making the correction requires work to be done on the pindeck ball accelerator or pit area lower the sweep wagon to prevent a ball from entering machine s 4 Reinstall all guards Section 6 Troubleshooting 6 3 1 6 4 DIAGNOSTIC DISPLAY Section 6 Troublshooting 5 Set the STOP RUN switch to the run position 6 Ifthe machine will not restart recheck the error code diagnostic display If an invalid state is displayed you must return the table up or sweep forward to its home position 1 DIAGNOSTIC
43. 1 4 PINTURNWEDGE ATTACHING 5 WOODTEMPLATE 6 HARDWARE 5 ROLLER PIN SHOVEL GUIDE ROLLER 2 CENTER LINE ON SHOVEL CAM 3 LOWER SHOVEL END WOOD TEMPLATE PIN TURN WEDGE Figure 5 17 Elevator Pin Shovel Cam Adjustment b Loosen the attaching hardware and position the shovel cam so that the pin shovel s guide roller is at the mid point of the cam Tighten attaching hardware and check for proper operation 5 16 Section 5 Adjustments Section Rev August 2009 Elevator Drive Belt Tension Adjustment a Check the length of the green belt between the rear distributor shaft and the elevator drive assembly This length should be 975 mm b Loosen the tension adjusting bolt Refer to Figure 5 18 1 ELEVATOR DRIVE PULLEY 1 ELEVATORDRIVE PULLEY 2 TENSIONADJUSTINGSCREW 3 GREENBELT 4 V BELT 2 V BELT TENSION ADJUSTING 3 GREEN BELT Figure 5 18 Tension Adjustment Check the green belt and belt to make sure they are seated properly in their pulleys d Hand tighten the tension adjusting screw and nut as tight as possible e Witha 17 mm wrench tighten the adjusting screw in full turn increments until the belt drives the elevator without slipping f Tighten the jam nut against the rear distributor frame Section Rev August 2009 Section 5 Adjustments 5 11 Pin Count Switch Adjustment The pin count switch must be adjusted to make sure
44. 11 TRANSPORT BAND 2 REAR ROLLER REAR SUPPORT 2 BOARD ROUNDED EDGE 4 TRACKING 10 TRACKING ROLLER SUPPORT BOARD 7 RIGHT SIDE FRAME 2 REAR ROLLER 3 REAR SUPPORT BOARD 5 V BELT DRIVE PULLEY 6 FRONT SUPPORT BOARD 8 FRONT VIEW RIGHT PINSETTER 9 FRONT ROLLER 11 TRANSPORT BAND 12 ROUNDED EDGE 1 7 Section 1 Operations Ball Accelerator Mounted between the two pinsetters of a lane pair is ball accelerator that returns balls to the bowler from either lane The ball enters the accelerator from the transport band through ball door large flat belt mounted two drums grips the ball and propels it forward to the ball lift Refer to Figure 1 4 Ball Accelerator Power to run the belt is furnished by three phase motor incorpo rated into the rear drum 3 FLAT BELT 1 TENSIONER NUTS TENSION BAR 5 REAR DRUM H AND MOTOR 6 4 7 ACCELERATOR BALL DOOR BALL TRACK 2 RODS BELT Figure 1 4 Ball Accelerator 1 TENSION BAR 2 FRONT DRUM 3 FLAT BELT TENSION NUTS 4 BALL TRACK RODS 5 REAR DRUM AND MOTOR 6 BALL DOOR ASSEMBLY 7 BELT 1 8 Section 1 Operations Section Rev February 2009 To prevent balls from opposite lanes from entering accelerator at same time and to prevent pins from entering the accelerator ball doors and ball door lockin
45. 17 CLOSE GRIPPERS 18 OPENGRIPPERS SET NEW PINS 19 OPENGRIPPERS 20 IMMEDIATE DROP OF SWEEP 21 PINSETTERRESTART 22 PINSETTER SHUT OFF TROUBLE 23 SENSE OUT OF RANGE IGNORE 24 SWEEP FORWARD LIGHT ON ERROR CODE PO PINHOLDERS 25 SWEEP DOWN 26 CLUSTERSWITCHES 27 SPOTTING TONGS OPEN 28 OPTIONAL STROKE IF PINS MUST BELOADED Section Rev February 2009 Section 4 Pinsetter Cycles 4 25 Contents Section 5 Adjustments 5 3 Eb EG EE 5 3 Transport Band Tension Adjustment 5 5 Transport Band Drive Belt Tension Adjustment kuemsrsrvserseissssreseinessevis 5 7 Ball Cushion AGjUSUDEHL iie eontra en ante ER isse iaren 5 8 FP M 5 8 Side POSION M 5 9 Ball Cushion Shock Absorber Adjustment 5 10 Ball Ge Adjustment s n 5 11 Ball Door Locking Ce vea 5 12 Ball Accelerator Flat Belt Tension and Alignment Adjustment 5 13 Te 5 13 Belt ALS OIC EE EE 5 13 Pin Feed Deflector Adjustment 5 15 Elevator Shovel Cam Adj stment Luna Saeed teo ated 5 16 Elevator Drive Belt Tension 5 17 Pin Count Switch Adjustment 5 18 Shark Adjustment MO 5 19 Pin Station Adjustment ANE 5 21 SOCKS eee 5 22 Setting Table Levelness
46. 3 The final segment is the preparation stroke in which the pinsetter readies itself for the next ball The table may lower for a short stroke if pins are respotted back onto the pin deck if they were lifted by the table during the detection segment or a long stroke if new pins are set on the pin deck in preparation new frame to Figure 4 4 1 2 3 DETECTION SWEEP PREPARATION 6 STANDING PIN HEIGHT 6 STANDING PIN HEIGHT NEW PIN SETTING HEIGHT Figure 4 1 Cycle Segments Section 4 Pinsetter Cycles 4 3 1 SWITCH C 6 MOVEMENT OF TABLE 3 ROTATING CCW ewitch A 7 CCW Figure 4 2 Detection Stroke 1 SWITCH 2 SWITCH 3 CAMROTATING COUNTER CLOCKWISE 4 SWITCH A 5 SWITCH D 6 MOVEMENT OF TABLE 7 COUNTERCLOCKWISE 4 4 Section 4 Pinsetter Cycles Section Rev February 2009 1 SWITCH gt gt 2 233 gt gt di gt NT 5 ON SWITCH D A gt SWITCH B j 3 CAM STOPPED 4 SWITCH A
47. ADAPTER With the sweep board down and fully forward adjust the gutter adapter to obtain a maximum of 5 mm clearance between the adapter and the gutter Refer to Figure 5 54 1 ADJUST ELEVATION USING THESE SCREWS 2 SWEEP BOARD Figure 5 54 Sweep Board Gutter Adapter Adjustment Section Rev August 2009 Distrihutor Drive Belt Adjustment 1 LOOSEN BOLTS BEFORE ADJUSTING 2 DISTRIBUTOR V BELTS 10 15 FREE PLAY 3 ADJUSTING SCREW Section Rev August 2009 The two distributor V belts may need occasional adjustment When replacing these V belts they should be done in pairs with both belts being as close to the same length as possible To adjust loosen the two bolts on the side tensioning plate Tighten or loosen the adjusting screw to obtain 10 15 mm of free play in both belts Refer to Figure 5 55 1 LOOSEN BOLTS BEFORE ADJUSTING 3 ADJUSTING SCREW 2 DISTRIBUTOR V BELTS 10 15 mm FREE PLAY Figure 5 55 Adjusting Distributor V Belts Section 5 Adjustments 8 48 Chain Adjustments Drive Motors The tension of the sweep and table motor chains should be set for 5 8 mm of free play Refer to Figure 5 56 To adjust loosen the four bolts mounting the bearing plate to the left drive frame Move the plate using the chain tiension adjuster until the desired amount of free
48. Check interlock and E stop RESET Q YELLOW ON STATUS Check interlocks and E stop Interlock or E Stop open Turn control power switch OFF and ON again RED ON OSSD OFF O ON 8 Check Controller and or wiring STATUQ__ATATUS CN OSSD OFF RED ON A 2 Sensor wiring Issue Check wiring of sensors and rectify problem STATUS ATATUS TN L 9 Supply voltage too low Check Safety Control power STATUS STATUS Table 5 3 32 Section 3 Nexgen Electronics Section Rev July 2013 Safety Power Controller Version Refer to Figures 3 14 10 POWER OUT 9 TO NEXGEN 3 PHASE POWER IN BOTTOM VIEW MAIN POWER 11 SWITCH ha CONTACTORS 7 14 FUSE 12 FRONT 6 POWER PHOTOSENSOR RESTART PHOTOSENSORS SUPPLY RESTART LED GREEN 5 READY FOR RESTART INTERLOCK LED YELLOW 16 4 e 13 MASKING UNIT POWER ON S CONTROL INTERLOCK LED RED H MODULE N PHOTOSENSOR PHOTOSENSOB 3 EMERGENCY STOP BUTTON 2 RESTART BUTTON 1 HOLD RUN ACCESS HOLE Figure 3 14 Safety Power Controller Version 1 Hold To Run Access Hole Location to mount the optional Hold To Run Switch 2 Restart Switch Button used to restart the Safety Power Con
49. Figure 5 30 Chain Angles Clockwise vs Counter Clockwise 5 26 Section 5 Adjustments Section Rev August 2009 Table Height Adjustment NOTE Prior to making of the following table adjustments it is necessary that the setting table is level with the pin deck and that switch cluster cam timing is set correctly Refer to the Switch Cluster Cam Timing Adjustment CAUTION After changing the chain position on pivot bearing or the length of the crank arm you must verify that the pivot bearing does not come in contact with the main sweep arm before operating the pinsetter Additional clearance may be achieved by removing the pivot bearing from the crank arm shaft flipping it over and reinstalling it The table height must be measured at two places to determine if adjustment is required First the table must raise to home position so that it is at it s typical distance from the distributor and second the table must lowered so that the drive chain is extended fully from the crank arm Raised Position Measurement With the setting table in its raised home position measure the distance from top of the swing shaft support near the 3 pin or 6 pin to the bottom of the distributor frame The target distance is 140 mm 2 mm Figure 5 31 140 mm 2 mm 1 DISTRIBUTOR FRAME 1 DISTRIBUTOR FRAME 2 SWING SHAFT SUPPORT 3 SETTINGTABLE 2 SWING SHAFT 3 SUPPORT SETTING TABLE
50. Figure 5 36 Check Pivot Bearing Clearance 1 VERIFY CLEARANCE 2 MAINSWEEPARM 3 PIVOTBEARING 4 CRANKARM Below are some of the possible problems that can occur if the setting table is not at the proper heights in the Highest and Lowest positions Pin Deck Position Setting Table Too 1 Setting table makes contact with lane surface Close To Pin Deck 2 Pins wobble when set on lane Setting Table Too 1 Weight of pin will not allow grippers to open to Far From Pin Deck release pins to the lane Section Rev August 2009 Section 5 Adjustments 8 31 Distrihutor Position Table Too Far From Distributor Table Too Close To Distributor Pin Position Adjustment Pin grippers may not make proper contact with the pin release levers to allow pins to enter the pin holder Pins may not drop into the pin holders properly resulting in pin jams Number 3 swing shaft may make contact with right hand tower support Setting table may hit distributor Damage to the pinstation or pin slider Pinstation release levers fall off This adjustment will be necessary when pins are not being set on spot per USBC or FIQ requirements a Push the SET switch on the Nexgen Controller box As table lowers to set new pins shut off the pinsetter when the grippers open to leave the pins on the lane b Check the position of all ten bowling pins in relation to their pin spots Determine which pins are off spot and adjust as foll
51. Foul When bowler steps on the foul line beam of light over the foul line is inter rupted signal is then sent to the Pinsetter CPU The pinsetter must sweep all pins and set ten new pins The bowler receives zero pins for the first ball and has only one chance to knock down the new pins Refer to Figure 4 10 1 10 11 12 Section Rev February 2009 A foul signal is sent to the Pinsetter CPU ball detect occurs In response to the ball detect signal the sweep release solenoid energizes to lower sweep into the guard position actuating switch The ball door solenoid energizes locking the ball door for three seconds The table motor runs counterclockwise The cam on the table shaft will leave switch moving toward switch As the table lowers switch closes to indicate the table entered the detection area The table will make a short stroke as it stops on the stroke limiter plate At switch the Pinsetter CPU will ignore the pin holder switches A foul signal will be sent to the automatic scorer if installed instead of the actual pinfall The cam passes switch with no action As the cam actuates switch D the pin holder solenoids for all 10 pins energize to open the grippers As the table returns to its home position the open grippers push up on pin release levers dropping the pins into the pin holders Once the pin holder s switch has
52. Jam T Pin 7 Time Out or Jam 0 T 2 Pin Jam Right Hand Corner Pin Jam Left Distributor Lane 1 14 Pin Jam Left Center Distributor Lane 2 16 Pin Jam Right Distributor Lane 4 2 Ball Stuck in Pit Ball Stuck in Ball Lift 25 Pin Blocking Ball Door 27 Spotting Tongs Jammed 5 o Overflow Chute Sock Jam 10 Pin Side 0 Pin Holder Switch Malfunction 0 Switch Not Expected but Found 62 Switch Expected but Found ss os Swien ST Expects but Found Switch Expected but Not Found Switch Expected but Not Found 73 Switch D Expected but Not Found 75 Switch G Expected but Not Found so mara manne seo 1 Invalid Machine State 3 Invalid Machine State 4 5 Invalid Machine State 5 9 Broken Other Explain on Back L Pin Count Switch Failure J1 Jam Switch TS1 2 Jam Switch TS2 Tower Out of Range These code numbers are not displayed by the Pinsetter CPU LED display Explain problems or irregularities on the back of this report Week 4 n n n n N N w w w 1 38 Section 7 Preventive Section Rev February 2009 GS Series Pinsetter Pending Items Work List Center Name Mechanic Name Lane Date Pending Work Item Priority Date Complete Mechanic Parts Used Comments
53. LANE INITIALS DATE LANE Sweep Drive s Bushings A Apply one drop of oil to each bushing INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 26 Section 7 Preventive Section Rev February 2009 i Sweep Wagon Link Bearings A Apply one drop of oil to each pivot point Sweep Wagon Roller Shafts A Apply one drop of oil to each of the six shafts LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 21 Stroke Limiter Shock Absorber A Apply one drop of oil to each stop collar on the lower mounting shaft B Apply one drop of oil to each bushing on the stroke limiter block INITIALS DATE INITIALS DATE LANE INITIALS DATE LANE Sweep Release Pivot Bearing A Apply one drop of oil to the pivot bearing hub INITIALS DATE LANEH INITIALS DATE LANEH INITIALS DATE 1 28 Section 7 Preventive Section Rev February 2009 Shark Switch Gears Apply a
54. Not Expected but Found Switch D Not Expected but Found Switch SM Not Expected but Found Switch G Not Expected but Found Switch ST Not Expected but Found Switch OOR Not Expected but Found Switch A Expected but Not Found Switch B Expected but Not Found Switch Expected but Not Found Switch D Expected but Not Found Invalid Machine State 0 Invalid Machine State 1 Invalid Machine State 3 Invalid Machine State 4 Invalid Machine State 5 Part Broken Other Explain on Back Elevator Jam Pin Count Switch Failure Jam Switch TSI Jam Switch TS2 Tower Po Out of Range 01 02 04 05 07 08 09 10 11 12 13 14 16 17 20 22 23 24 25 26 27 28 29 30 61 62 63 64 65 67 70 71 72 73 74 75 76 91 92 93 94 95 EJ EL J1 J2 Belt Loose 31 Overflow Chute Sock Jam 7 Pin Side Switch SM Expected but Not Found Switch G Expected but Not Found Switch ST Expected but Not Found 92 Invalid Machine State 2 98 Electronic Box Failure These code numbers are displayed the Pinsetter CPU LED display Explain problems or irregularities on the back of this report Section Rev February 2009 Section 7 Preventive 1 31 GS Series Pinsetter Monthly Report Center Name Month Date oaiy Sep tows gt Pine mme onora a Pina Time a Time 5 Pin 5 Time Out or
55. PIN SOL 9 P6 P18 25 PIN SOL 10 BRN BLU 25 PINS WHT RED BRN RED C BRN BLK OS SW ST GRY GRN D 47 245421 004 External Setting Table Cable Assembly 1 TO SETTING TABLE 2 NO CONNECTION 3 TO PIN SWITCHES P7 P17 4 TO PIN SOLENOIDS 5 PIN SWITCH 1 6 PIN SWITCH 2 P6 P18 7 PIN SWITCH 3 8 PIN SWITCH 4 9 PIN SWITCH 5 10 PIN SWITCH 6 11 PIN SWITCH 7 12 SWITCH 8 13 PIN SWITCH 9 14 PIN SWITCH 10 15 GROUND 16 PIN SOL 1 17 PIN SOL 2 18 SOL 3 19 PIN SOL 4 20 PIN SOL 5 21 PIN SOL 6 22 PIN SOL 7 23 PIN SOL 8 24 PIN SOL 9 25 PIN SOL 10 3 1 TO P26 ON TO BALL NEXGEN ACCELERATOR BOX MOTOR 47 245423 004 Ball Accelerator Motor Cable Assembly 1 TO BALL ACCELERATOR MOTOR 2 GROUND 3 P26 NEXGEN BOX Section Rev July 2013 Section 3 Nexgen Electronics 3 51 6 87 GION310S 9 S vy GION310S T GIONITOS S3HOLIMS H3Q TOHNId 303 NONNO90 SHIM t ZL NOINWOO 3079 S3HIM LL NOINWOO ania v 01 NONIAOO Gay LL 6 32018 WNINMAL 8 NOLLO3NNOO ON 2 x0018 9 v 0018 9 SINHO 9 OL 832018 b Mo014 LSOWIV 1109 2 OL L 1 444 8 21492 21401 00 S8SSPC LP 6
56. Photocell not adjusted properly Loose reflector mounting Faulty power supply connections Nexgen mode setting is wrong Incoming 3 phase power surge or is out of balance CORRECTIVE ACTION Determine cause of trouble repair and restart machine Adjust ball detector Replace or adjust switch Turn on all switches Check plugs and connectors Reset breakers Have line voltage corrected Set machine to proper mode Check for proper hardware and adjust Remount with proper hardware and adjust Tighten connections Place pinsetter mode in 10 pin mode stand alone pinsetters or in Frmwrx mode if attached to the Frameworx scorer As a last resort consult a qualified electrician to help identify the surge and correct the problem Section Rev February 2009 PROBLEM Pinsetter cycles continuously 6a No pinsetter motor will operate 6b Individual motor does not operate Pinsetter fails to sweep Section Rev February 2009 SET switch on mechanic s rear control box stuck or faulty Bowler s reset button stuck or cable is shorted Safety switches TS1 or TS2 actuated Manager s remote control unit not turned on Stand Alone pinsetters only Faulty Nexgen H V PCB Main house breaker box or faulty power supply connections Faulty cables Damaged motor All above checked faulty Nexgen CPU or H V PCB Pin under or on top of sweep Faulty switch G OOR or SM S
57. Rev July 2013 Section 3 Nexgen Electronics 3 55 Contents Section Rev February 2009 Feed d priv dq 4 3 4 7 First Ball Strike Cycle 4 0 First Ball Standing Pins Cycle eee oesi teintes 4 11 First Ball Short Cycle ae 4 13 First Ball Out oE Range 4 15 Fr Ball 4 17 Second single Detect Laveste 4 19 Second Ball Double Detect 4 21 Second Ball Out oE Range 4 23 Section 4 Pinsetter Cycles 4 1 Intentionally Blank Page 4 2 Section 4 Pinsetter Cycles Section Rev February 2009 Section 4 Pinsetter Cycles General Information SWEEP PREPARATION COUNTERCLOCKWISE CLOCKWISE STANDING PIN HEIGHT NEW PIN SETTING HEIGHT Section Rev February 2009 The GS Series Pinsetter is capable of performing many different cycles in reaction to bowler throwing ball Every cycle can be divided into three segments Refer to Figure 4 1 The first segment is the detection stroke Refer to Figure 4 2 In this segment the table is lowered to detect or find out the results of the ball hitting the pins The sweep segment occurs after the detection stoke once the table returns to home position During the sweep segment deadwood is cleared from the pin deck and flat gutters Refer to Figure 4
58. Safety Photoelectric Switch System L 4000 operating instructions General Safety Information and Protective Measures Safety Notes Please observe the following procedures in order to ensure the correct and safe use of the GS X Pinsetter Power Controller system 4 The national international rules and regulations apply to the installation commissioning use and periodic technical inspections of the GS X Pinsetter Safety Controller system in particular Machine Directive 98 37 EEC Equipment Usage Directive 89 655 EEC the work safety regulations safety rules e other relevant health and safety regulations Users of the pinsetter with which the GS X Pinsetter Safety Controller system is used are responsible for obtaining and observing all applicable safety regulations and rules It is imperative that all test notes created during the Tests performed before the first commissioning and Functional checks of the protective device sections of this manual are observed The tests must be carried out by the center mechanic and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The operating instructions must be made available to the user of the pinsetters where GS X Pinsetter Safety Controller system is used The pinsetter operator is to be instructed in the use of the device by center mechanic and must be instructed to read the operating instructions Safety Section Section Rev
59. Section 5 Adjustments Ball Detect Adjustment N WARNING Before adjusting the ball detector turn the stop run switches on the top of the Nexgen Controller box or Mechanic s Remote Display to the stop position Failure to do this may result in personal injury caused by pinsetter cycling when the ball detect s beam is interrupted or the pinsetter is turned on at the Control Desk 1 BALLDETECT 2 REFLECTOR 3 DIVISION KICKBACK 4 BALLRETURNKICKBACK 1 VERTICAL ADJUSTING SCREW 2 REDLED 8 HORIZONTAL ADJUSTING SCREW Section Rev August 2009 The ball detect assembly contains three screws that are used to align the units infra red beam with a reflector opposite side of the lane Refer to Figure 5 1 3 DIVISION KICKBACK BALL ee 2 REFLECTOR ae er vn RR RT Ej SR C ER be AR ARD BRUT ARR Sr an gt 4 BALL RETURN KICKBACK Figure 5 1 Ball Detect and Retroreflector The red LED Light Emitting Diode mounted on the ball detect is when beam is not being received back from the reflector This indicates a ball or some object is in the beam s path or there is an alignment problem Refer to Figure 5 2 1 VERTICAL 2 ADJUSTING SCREW RED LED lt QD OO 3 4 HORIZONTAL ADJUSTING SCREW Figure 5 2 Ball Detect Adjusting a Check the fa
60. adjusted properly Switch adjustment faulty or faulty assembly Photocell adjustment not correct Faulty motor rotation Main power supply on too low voltage Faulty switch cluster cable trouble light and ball door cable Faulty ball lift cable foul amp optical trigger cable After above checked electronics CORRECTIVE ACTION Replace switch Use solenoid and cable checker Adjust switches or cam for B C or and Adjust table height Check all belts for proper tension Replace or weld belts as required Repair or replace parts Adjust latch Replace levers or adjust as required Check switch mountings Check adjustments Adjust ball detect Determine proper rotation and adjust to proper phase status Use proper line voltage Substitute spare cable to check Check cables and repair or exchange Change the Nexgen CPU or H V PCB Section 6 Troubleshooting 6 21 Contents General Information 7 3 1 Inspection and correcting any problem found 7 3 2 RET anea 7 4 TN 7 4 Oiling 7 4 EE 7 4 PPT Lava 7 4 Materials Required for Preventive Maintenance 7 5 Sub Assembly Preventive Maintenance Inspection 7 6 Fe SS HB 7 6 Transport Band Assembly eii eese eto ektemann 7 6 Ball Cushion and PIE GUI
61. ball forward If a motor is running backward swap any two of the three supply wires from the Nexgen box at the motor terminal block This will reverse the direction of the motor shaft A WARNING Never swap the ground earth wire with one of the supply wires 8 16 Section 8 Servicing Section Rev February 2009 Chain Repair or Replacement The elevator table lift sweep lift and motor shaft chains may need repair or replacement Brunswick offers a repair kit to assist you in the repair of your chain Consult the Elevator section of your Brunswick Service Parts catalog for ordering this kit The elevator chains are different than the other chains These chains have longer pins that fit into the end of the pit shovel shaft When repairing or replacing these chains it is necessary to keep the pins on both chains running evenly to allow the shovels to lift the pin shovel horizontally Chain Repair 1 Remove the chain from the pinsetter 2 Install the chain repair tool in a vise as illustrated in Figure 8 14 3 Place the pin of the link you wish to place over the bottom hole in the repair tool Tighten the repair tool to push out through the bottom hole 1 CHAIN REPAIR TOOL d 2 CHAIN CHAIN REPAIR TOOL Figure 8 14 Chain Repair Using Vice 4 Repeatthis procedure on the other end of the links to be replaced 5 Install a master link betwe
62. bearings Check for worn or cracked pulleys In spect the condition of the distributor belting Check the condition of distributor gears and verify proper gear mesh Check the alignment of all shafts pulleys and belting Check for any missing shaft bearing or pulley hardware Section 7 Preventive T 11 1 12 Section 7 Preventive Inspect the distributor pin stations Verify all pin stops are in place Check the pin sliders for free operation Check the pin sliders for cracks or breaks Check for loose or missing pin station hardware Check the ejector flaps for wear or cracking Check the retaining bows for wear or cracking Check for worn cracked or misadjusted pin release levers Verify that all pin station springs are in place Inspect the top and bottom housings for cracks or wear Section Rev February 2009 GS Series Pinsetter Preventive Maintenance Inspection Checklist Center Name Lane Mechanic Name Date Inspection Period Inspection Period TRANSPORT BAND ASSEMBLY SWEEP WAGON ASSEMBLY 1 Hardware Side Frames Boards 1 Sweep Wagon Frame Guide Rollers 2 T Band Board Carpet Rollers 2 Sweep Board Adapters Board Felt 3 T Band Drive Belts Pulleys 3 Sweep Release Attenuator Hydraulic 4 T Band Track Tension 4 Sweep Position Switch SM BALL CUSHION PIT CURTAIN DRIVE FRAME ASSEMBLY 1 Cushion Board Frame Hardware 1 Distrib
63. been closed the solenoid de energized closing the gripper at switch A the table motor shuts off The sweep motor turns on pulling the sweep back then forward to clear the pin deck When the sweep wagon is fully forward once again switch SM closes causing the sweep motor to be turned off The table motor runs clockwise rotating the cam from switch A to switch D Section 4 Pinsetter Cycles 4 17 13 table starts to lower stroke limiter solenoid energizes causing the stroke limiter plate to be pulled away from the tables T Stop This allows the table to go down to the new pinsetting height and releases the swing shafts on the table allowing the pin holders to go into the vertical pinsetting position 14 The cam passes switch D and at switch the pin holder solenoids energize to open the grippers leaving the pins on the pin deck At switch B the solenoids de energize closing the grippers 15 As table continues to rise the pin holder solenoids for all ten pins ener gizes to open the grippers preloading pins if they are available in the pin Station 16 The table motor raises the table and the sweep until switch A is closed 4 STROKE LIMITER SOLENOID 6 ENERGIZED READY 1 IN TABLE FOR SECOND TABLE 1 HOME UP 3 LOAD PINS 7 PRELOAD PINS TO 21 DETECTION TABLE DETECTION STROKE HEIGHT PINSETTING STROKE 10 GRIPPERS T
64. elevator control EC switch as well as the mounting and function of Mechanic s rear control box or remote display and trouble light Verify that all elevator cables are intact and routed correctly Inspect the mounting hardware condition and adjustment of the shark assembly and pin guide wedges Check the shovel cam for adjustment and condition Check the alignment and mesh of the drive gears Inspect the condition and operation of the shark fin Inspect the tensioning and condition of the transfer belts Inspect the mounting hardware and condition of the deflector shoe Inspect the condition alignment adjustment and operation of the pin count switch Check the smart shark solenoid and solenoid linkage Check for proper operation of the smart shark Check all mounting hardware and fasten ers Transport Band Assembly 1 Inspect condition of welds and mounting hardware on pit side frames Inspect the mounting hardware and condition of the transport band boards Check the condition and tracking of the transport band carpet Inspect the front and rear rollers for bearing and shaft condition correct tensioning and alignment in mounting slots Inspect the condition and operation of the centering guide rollers Inspect the condition and tensioning of the transport band drive belts Inspect the mounting hardware on the idler and tensioner assemblies Check the condition of the idler pulleys Inspect the condit
65. jam nut to keep the transport band tracking properly on the rollers NOTE Always remember to tighten the outside jam and bearing jam nuts Section Rev August 2009 Transport Band Drive Belt Tension Adjustment a Check the length of the green belt between the rear distributor shaft and the transport band drive assembly The length should be 1 54 m for 12 mm belts or 1 6 m for 15 mm belts b Loosen the tension adjusting screw Refer to Figure 5 5 5 1 SET en TRANSPORT BAND DRIVE ASSEMBLY TRANSPORT BAND DRIVE ASSEMBLY V BELT TENSION ADJUSTING SCREW ROUND BELT SET SCREW ARON TENSION ADJUSTING SCREW Figure 5 5 Tension Adjustment c Check the green belt and V belt to make sure they are seated properly in their pulleys d Hand tighten the tension adjusting screw as tight as possible e Witha 17mm wrench tighten the adjusting screw in full turn increments until the belt drives the transport band without slipping CAUTION Do not overtighten the screw as the transport roller may be lifted from the support frame and cause pins to be pushed toward the ball door f Tighten the locknut Section Rev August 2009 Section 5 Adjustments 5 1 Ball Cushion Adjustment The function of the ball cushion is to absorb the ball impact and to guide the ball to the ball door for return to the bowler The front position of the cushion must be set properly so that the ball can en
66. light film of grease to both gears One drop of oil on the Shark Fin slide and 1 pivot LANEH INITIALS DATE LANEH INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 29 Semi Annual LANEH Motor Mounting Brackets Shafts A Apply two drops of oil to each bushing on the shafts INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE Pin Station Assembly A Apply one drop of oil to pivot point B Apply a light film of grease to the bevel gears INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 30 Section 7 Preventive Section Rev February 2009 Transport Band Frame Rollers A Remove the rollers from their shafts and grease the entire shaft INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE LANE Pin Holders A B C D Apply one drop of oil to each end of the pin detector plate s pivot Apply one drop of oil to the switch finger Apply light film of grease on both gripper drive teeth Apply one drop of oil to pin gripper pivot point NOTE Never apply any type of lubrica
67. of the shovels Transport drive has a bind which prevents the rear distributor shaft from rotating elevator fast enough to keep pulsing EC switch Distributor motor defective Belt drive from the motor to the distributor shafts is too loose broken part or tool is stuck in the table preventing rotation of the swing shafts The TS1 jam mechanism is out of adjustment and allows the switch to be made during proper rotation of the swing shafts The TS1 switch or its wiring to the Nexgen Controller is shorted Apin broken part or tool is wedged between the table and distributor The table height adjustment is wrong allowing the table to be pulled up against the distributor Check the Angle 1 amp 2 adjustment of the table and the table height in the raised position adjustments Check the TS2 adjustment to make sure the spring tension is adjusted properly The wiring to the Nexgen Controller is possibly shorted Ball or pin stuck in accelerator clear obstruction Accelerator AS cable broken or disconnected Check accelerator cable NOTE Nexgen Electronics displays either Standard Code or Extended Code Nexgen Electronics only 6 12 Section 6 Troublshooting Section Rev February 2009 Problem Cause Corrective Action PROBLEM Ball does not return Ball door blocked by pins Section Rev February 2009 Pins in accelerator Adjoining machine transport band binding ball d
68. phase power to the odd lane left pinsetter s sweep motor P12 Table Motor Power Provides 3 phase power to the odd lane left pinsetter s table motor P13 Pin Light Power Provides 208 or 230 VAC single phase to the odd lane left pinsetter s pin light P14 AC Power In Cable Input power connection for the 3 phase power coming from the Safety Power Controller Section 3 Nexgen Electronics Section Rev July 2013 Right Side Pinsetters with Advanced Guards 2 P16 0 RIGHT MACHINE 15 AUXILLARY OUT 4 in si P15 P18 gt OG PIN SOLENOIDS AUX OUT 3 P17 17 PIN SWITCHES 4 4 LI PIN SWITCHES 5 19 UT LEFT SIDE FUNCTIONS LH FUNCTIO SOLENOIDS amp AND SWITCHES SWITCHES P20 2 BALL DETECT ANDFOUL LU ALL DETEC REAR BOX amp FOUL CONTROL 7 P22 P23 P21 REAR BOX CONTROL O MASKING R H FUNCTIO UNT SOLENOIDS amp 8 SWITCHES 9 P22 P23 MASKING UNITI CLASS 2 CIRCUITS RIGHT SIDE HAZARDOUS VOLTAGE FUNCTION SOLENOIDS P24 P25 AND SWITCHES 10 24 SWEEP POWER DEOR SWEEP POWER P26 P27 11 P25 12 TABLE DISTRIBUTOR POWER P26 Boa POWER BALL POWER PIN LIGHT 13 P27 TABLE POWER 14 P28 PIN LI
69. properties Do not use aggressive cleaning agents Do not use abrasive cleaning agents Static charges cause dust particles to be attracted to the lens You can prevent this effect by using the antistatic plastic cleaner SICK Part No 5 600 006 and the SICK lens cloth Part No 4 003 353 How to clean the lens e Use clean and soft brush to remove dust from the lens Then wipe the lens with a clean and damp cloth After cleaning check the position of sender and receiver to make sure that it 15 not possible to climb over creep below or stand behind the protective device Section Rev December 2012 SAFETY GUIDELINES FOR GS SERIES PINSETTERS As with all machinery certain amount of risk is involved in working on the GS Series Pinsetter However if the necessary care knowledge and responsibility are exercised damage to the pinsetter and people involved in accidents can be avoided The following steps should be taken 1 10 12 13 14 8 ONLY PROPERLY TRAINED PEOPLE ARE QUALIFIED TO WORK ON THE PINSETTER Never operate the pinsetter without ALL factory supplied guarding in place Never operate the pinsetter if a guard or safety device is damaged or improperly fitted to the machine Never bypass disable or tamper with the safety interlocks or pinsetter function switches Never attempt to climb over or around any mechanical barrier or machine guard Reinstall all the machine
70. ride in the center of the motor pulley and the large drive pulley 4 Tighten the set screw to prevent the motor pulley from moving out of position 5 Wire the motor for proper voltage input IE 208 230 380 Section Rev February 2009 6 Install the motor onto pinsetter and wire it for proper voltage Verify that the wiring straps and Brake PCB if applicable are properly attached Refer to Figures 8 12 and 8 13 1 9 1 TABLE AND SWEEP MOTOR TABLE AND SWEEP 208 230V pistrisutor WIRING FOR 208 TO 230 VOLTS MOTOR WIRING FOR MOTOR WIRING FOR E 2 MOTORCABLE FROMNEXGEN 208 TO 230 VOLTS GABLE 208 230 VOLTS CABLE BOX FROM NEXGEN BOX T GROUND di GND BRAKEPCB BRAKE WIRING STRAPS MOTORWIRING BLOCK GROUND CONNECTION DISTRIBUTOR MOTOR WIRING FOR 208 TO 230 VOLTS 10 TABLE AND SWEEP MOTOR nee CES WIRING FOR 380 VOLTS MOTOR WIRING Bi BLOCK 11 WIRING TRU NEIN GROUND CONNECTION 10 380V 11 TABLE AND SWEEP MOTOR WIRING FOR 380 VOLTS MOTOR CABLE 380 VOLTS EE FROM NEXGEN BOX FROM NEXGEN BOX amp 7 MOTOR WIRING d pedis _ V BLOCK WING WIRING STRAPS STRAPS bh MOTOR WIRING BLOCK 8 GROUND CONNECTION Figure 8 12 Table Sweep and Distributor Motor Wiring er ee
71. switch must be closed in order for the table motor to run 2 gt gt gt gt gt c6 COCOCOCOCOCOCOCOCOCOCOCO CO OC C p 4 SWEEP DRIVE 3 SHAFT CAM 2 SWEEP SHAFT CH ye 3 CAM po V Ou 4 SWEEPDRIVESHAFT P Fi SWITCH Figure 2 10 SM Switch Error Codes SM Switch SM Found SWITCH SM NOT EXPECTED BUT FOUND SM Ntfnd SWITCH SM EXPECTED BUT NOT FOUND Invid amp Invid 5 INVALID MACHINE STATE Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 13 TS 1 Switch The TS 1 table jam switch is mounted on the back left side of the pinsetter frame near the 7 pin The switch is activated only when the pin holders are unable to return to the horizontal position after setting new pins roller on the rear swing shaft of the setting table overpowers spring tensioned actuator arm to close this switch Once this switch is actuated the table motor will reverse the table for 1 5 seconds or until switch is closed An error code J1 or TS1 Jam will appear on the error display and the status light will flash The mechanic can then turn the stop run switch of the machine to the stop position and clear the jam Once the jam has been cleared simply
72. that all pins leaving the elevator are counted to insure that the distributor is loaded as efficiently as possible NOTE Prior to making this adjustment make sure the shark assembly is level and positioned 135 mm from the back plate of the elevator Loosen the switch actuator clamp and set the switch actuator to the proper dimensions Retighten the clamp Refer to Figure 5 19 1 PIN COUNT SWITCH 2 SWITCH ACTUATOR CLAMP 3 SWITCH ACTUATOR 75 80mm 0 mm 5 6 TOP VIEW Tw PIN med GUIDE Nc 1 PIN COUNT SWITCH 5 NOTE CENTER PIN COUNT SWITCH BETWEEN THE GUIDES Figure 5 19 Pin Count Switch 1 PINCOUNT SWITCH 3 SWITCHACTUATOR 2 SWITCH ACTUATOR CLAMP 4 PINWEDGEGUIDE 5 18 Section 5 Adjustments 5 NOTE CENTERPINCOUNT SWITCH BETWEEN THE GUIDES 6 TOP VIEW Section Rev August 2009 Shark Adjustment The upper rear corner of each pin turn wedge must be 135 mm 3 mm from the rear plate of the elevator and there must be approximately 1 2 mm tooth gap at the gears between the shark assembly and the distributor To verify proper tooth gap check for 1 2 mm of movement by manually moving the belt forward and backward Refer to Figure 5 20 This will allow for the proper placement of the pins into the shark assembly a Loosen the pin turn wedge mounting hardware and posit
73. the stroke limiter plate At switch the Pinsetter CPU will read the pin holder switches The Pinsetter CPU sends pinfall information to the automatic scorer The cam passes switch with no action As the cam actuates switch D the pin holder solenoids energize to open the grippers As the table is lifted to its raised position the open grippers push up on the pin release levers causing pins to drop into the pin holders Actua tion of the pin holder switch by the pin causes the solenoid to de ener gize closing the gripper Actuation of switch A caused the table motor to turn off The sweep motor turns on pulling the sweep back then forward to clear the deadwood When the sweep wagon is fully forward once again switch SM closes causing sweep motor to turn off The table motor runs clockwise and the cam leaves switch and travels to switch D As the table starts to lower the stroke limiter solenoid is energized causing the stroke limiter plate to be pulled away from the T stop This allows the table to go down to the pin deck and releases the swing shafts on the table allowing the pin holders to go into the vertical pinsetting position Section 4 Pinsetter Cycles 4 21 1 13 14 15 2 The cam passes switch and at switch pin holder solenoids energize to open the grippers and leave the pins on the pin deck At switch the solenoids de ene
74. to its closed position by twisting its actuator button and the Nexgen power fail PF error code is cleared using Stop Run switch located on the rear by removing main power to the Nexgen box Once an emergency stop switch mechanic s box or Nexgen display The Base and Fixed guard packages contain three emergency stop switches that allow the operator to quickly shut down power to both pinsetters on lane pair Emergency Off Switches Base and Fixed Guards 1 EMERGENCY STOP SWITCH VIT S 5 1 STOP SWITCH NN 2 NEXGEN CONTROLLER 1 EMERGENCY STOP SWITCH Figure 2 14 Emergency Stop Switches Base and Fixed Guarding NEXGEN CONTROLLER 2 STOP SWITCH 1 2 17 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Solenoids Two types of solenoids are used on the GS Series pinsetter The black colored solenoids are intermittent duty type solenoids This type of solenoid is pulsed only for a brief amount of time The red colored solenoids are continuous duty type solenoids This type of solenoid can be energized for up to 90 seconds at a time if necessary NOTE When working properly the black function solenoid coils will have 12 ohms of resistance while th
75. to verify it is in place and secure re all box switch guards in place Check all cable and box connectors for correct seating Inspect the ball detect and reflector Check and verify all mounting hardware is secure Check the ball detector assembly for proper adjust ment Inspect the ball rack reset button Check for correct operation and check the cable routing and connection Verify the functionality of all safety interlock switches and sensors and other safety related equipment Power Ball Lift 1 Check condition and mounting of ball lift tires Check condition of the lift tire shafts and bearings Check the condition and operation of the ball lift clutch Check the ball lift motor for correct mounting Check the motor pulley for proper alignment Check the drive belt condition and alignment Check the ball lift tracks for correct mounting Check the condition of the rubber and leather tracks and verify they are secure Administration and Organization 1 1 10 Section 7 Preventive Is a spare parts and inventory control system in place Are adequate spare parts on hand and are those parts organized and accessible Check for inventory control Section Rev February 2009 Section Rev February 2009 Verify that the correct hand tools are in place Are the hand tools organized for ready access Verify that the correct cleaning and lubrication supplies are on hand Check and verify the supplie
76. will always be at its highest position SW Diag This selection allows the user to check the switches and switch wiring on the pinsetters The display will list the switches that are actuated closed are used during the time the check is being made A submenu for this selection has the following choices Pin SW Left This selection checks the pinholder switches and displays the ones that are actuated on the left pinsetter Table SW Left This selection checks the Table switches A B C D TS1 and TS2 and displays the ones that are actuated on the left pinsetter Mach SW Left This selection checks the machine switches EC E G SM OOR ST Pincount Switch SS and displays the ones that are actuated on the left pinsetter EXT SW Left This selection checks the external inputs Ball Detect Foul Set And Reset and displays the ones that are actuated on the left pinsetter Pin SW Right This selection checks the pinholder switches and displays the ones that are actuated on the left pinsetter Table SW Right This selection checks the Table switches A B C D TS1 and TS2 and displays the ones that are actuated on the right pinsetter Mach SW Right This selection checks the machine switches EC E G SM OOR ST Pincount Switch SS and displays the ones that are actuated on thehe right pinsetter EXT SW Right This selection checks the external inputs Ball Detect Foul Set And Reset and displays the on
77. with the belt cutter found in your belt welding kit 3 Pull the belt around the pulley shafts 4 Place each belt end in belt holder so they are slightly apart Refer to Figure 8 5 5 Push the soldering iron blade between the belt ends and bring them together heat the belt Et NOTE Both ends of the belt must be on the same axis on both sides of the blade 6 When pad of melted polycord has formed withdraw the soldering iron and lightly tighten the knurling screws of the holder to bring the ends of the belt together Refer to Figure 8 5 7 Tighten the knurling screws to hold the belt together Do not overtighten 2 1 TIGHTEN KNURLING SCREW BELT HOLDER AS BELT BEGINS TO MELT Figure 8 5 Welding Round Belts 1 BELTHOLDER 2 TIGHTENKNURLINGSCREWASBELT 3 ROUNDBELT BEGINS TO MELT i NOTE DO NOT OVERTIGHTEN The melted polycord will be pushed out and the cold polycord left in the center will not form a weld 8 Allow to cool for approximately two minutes before removing the belt holder 9 Trim the bead from around the belt with a sharp knife or single edge razor blade 10 Wait another 5 10 minutes for the belt to cool 11 Install the belt onto the pulleys 8 8 Section 8 Servicing Section Rev February 2009 Changing Spotting Tongs If a spotting tong becomes damaged and needs to be removed for repair use the following procedure 1 Turn the stop run switch on the mechanic
78. 0 3 5 mm CLEARANCE WITH DOOR KEY PRESSED Figure 5 13 Adjusting Locking Bolt 1 LOCKING BOLT 2 3 5 CLEARANCE WITH DOOR KEY PRESSED 3 KEY LEVER 4 DOORKEY 5 HEX HEAD SCREWS 6 BALL DOOR SOLENOID 7 LOCKING BOLT 5 12 Section 5 Adjustments Section Rev August 2009 Ball Accelerator Flat Belt Tension and Alignment Adjustment Flat Belt Tension large tension spring at the front of accelerator provides the tension for the flat belt When the belt is under proper tension this spring will be approximately 185 mm from spring hook to spring hook Refer to Figure 5 14 Adjust by tightening or loosening the two tensioning nuts that secure the long tension bar to the rear of the accelerator frame Adjust the nuts so that the tension bar threads extend 50mm beyond the outside tension nut i NOTE Access to the spring is only possible when the accelerator is removed from the ball box 1 TENSION BAR 2 TENSIONINGNUTS ii 3 ACC E LE RATO R B ELT ARR He V TENSION 7 54 2 7 NUTS gt SL F gt 3 ACCELERATOR BELT Figure 5 14 Ball Accelerator Flat Belt Tension Adjustment Belt Alignment i NOTE It is recommended that two peo
79. 1 13 Receive pins from distributor and set them on the lane for new frame Figure 1 14 Figure 1 12 Detecting Pins 1 16 Section 1 Operations Section Rev February 2009 Figure 1 13 Spotting Tongs Closed Picking Up Pins Figure 1 14 Setting New Pins Section Rev February 2009 Section 1 Operations 1 11 2 PIN NOT LOADED SWITCH OPEN The setting table contains ten pin holders mounted on four swing shafts The pin holders are held in the horizontal position by a latch assembly located at the back left side of the setting table The holders remain horizontal when the setting table is loading pins waiting for ball or when it is d
80. 4 SWITCH CLUSTER 13 SWEEP DOWN 12 sweep FORWARD Figure 4 11 Second Ball Single Detect Cycle 1 TABLE HOME UP 2 LOADING PINS 8 CLOCKWISE 4 STROKELIMITER SOLENOID 5 READY FORFIRST BALL 6 LOAD 7 AND 10 PIN IF AVAILABLE ENERGIZED 7 RAISESWEEP 8 NEWPINSETTING STROKE 9 OPEN7 AND 10 PINGRIPPER 10 CLOSE GRIPPERS 11 OPENGRIPPERS SET NEW PINS 12 SWEEP FORWARD 13 SWEEP DOWN 14 SWITCHCLUSTER 15 NODETECTION STROKE 16 SWEEP 4 20 Section 4 Pinsetter Cycles Section Rev February 2009 Section Rev February 2009 Second Ball Double Detect This cycle is used when the GS Series Pinsetter must provide scoring for Brun swick Frameworx AS 90 and AS K or Classic automatic scoring systems The term Double Detect simply means that the table will lower to detect pins on both Ist and 2nd ball cycles Refer to Figure 4 12 1 2 10 11 12 ball detect occurs In response to the ball detect signal the sweep release solenoid energizes to lower sweep into the guard position actuating switch The ball door solenoid energizes locking the ball door for three seconds The table motor runs counterclockwise The cam on the table shaft will leave switch moving toward switch As table lowers the OOR switch closes to indicate the table entered the detection area The table will make short stroke as it stops on
81. 650 4XX 9 26VAC BALL LIFT RELAY 8 RESET 8 RESET NEXGEN CONTROLLER 47 142672 000 Ball Detect Foul Cable TO P4 ON 47 142650 4 NEXGEN CONTROLLER LEFT BALL DETECT RIGHT FOUL CABLE NEXGEN CONTROLL 5 LEFT FOUL CABLE 2 TO P20 ON 47 142650 4 7 RIGHT FOUL CABLE 3 RIGHT BALL DETECT RIGHT BALL DETECT BALL LIFT CABLE 3 6 ER 2 TO SWEEP RELEASE SOLENOID 2 3 TO SPOTTING TONG SOLENOID 1 1 2 4 TO STROKE LIMITER SOLENOID TO P5 P19 ON m 5 TS1 SWITCH Ei r1 47 142650 4 NEXGEN CONTROLLER WHT cry H I 10 NC I 10 NC I 10 NC 6 G SWITCH GRY 7 EC SWITCH 8 PIN COUNT I 10 NC I 10 NC WHT SWITCH BRN 2 9 SSS SOLENOID I 10 NC I 10 NC 47 142673 000 Left Side Function Cable 1 TO P5 P19 ON NEXGEN 2 SWEEP RELEASE CONTROLLER SOLENOID 4 TO STROKE LIMITER 5 51 SWITCH SOLENOID 7 EC SWITCH 8 PINCOUNT SWITCH 10 NO CONNECTION 3 44 Section 3 N
82. 8 GION31OS NONNOO 3018 S331M 945 105 Nowwood 2 L UIONITOS NOWWOO 3 18 SAYIM OL S3HOLIMS YACTOHNId TIY NOWINOO SIUIM LL MoO8 ET 8 62 06 26 9 9656 626 SL v EZ AAAA AAA M4 S FEES ON 2 92018 42018 9 v 9 42018 v 7 f c 092 JON3ISIS3H TIOO 2 OL L SH3G TOH 4 Section Rev July 2013 Section 3 Nexgen Electronics 3 52 108 00 50 9 FT REF 3 2 WHITE 4 BLUE 1 BROWN 47 142880 000 Rear Gate Interlock Cable 395 00 50 10 METER REF 3 BLAC 2 WHITE 4 BLUE 1 BROWN 47 142881 000 Masking Unit Interlock Cable TO SEND INPUT ON TO INTERLOCK ON SAFETY CONTROL BOX TO INTERLOCK ON SAFETY CONTROL BOX SSG SAFETY CONT
83. 9 Section Rev February 2009 Error Code Switch B FOUND SWITCH B NOT EXPECTED BUT FOUND SWITCH EXPECTED BUT NOT FOUND Error Code Switch C NTFND C FOUND SWITCH C NOT EXPECTED BUT FOUND 2 7 SWITCH IS EXPECTED BUT NOT FOUND Error Code D Switch D FOUND D NTFND 63 SWITCH D NOT EXPECTED BUT FOUND SWITCH D EXPECTED BUT NOT FOUND Section 2 Electrical Switches Solenoids and Motors 2 5 Elevator Control Switch The EC switch is located on the left rear frame of elevator It is pulsed by rollers on the pin shovel shaft as the shovels rotate If it is not pulsed at least once every six seconds when the distributor motor is running the Pinsetter CPU determines that the elevator is either jammed a drive belt is slipping or some other defect or problem in the distributor or transport band is preventing the elevator from moving The pinsetter will shut off and indicate an error 1 SHOVEL DRIVE CHAIN 2 ECSWITCH 3 SHOVELROLLER 3 SHOVEL ROLLER Figure 2 3 Shovel Roller Pulsing EC Switch Error Code EC Switch 2 6 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 1 FREE PLAY WITH SWITCH CLOSED 2 SWITCH G 3 ADJUSTABLE SCREW 4 SWEEPATTENUATOR Section Rev February 2009 Switch This switch is located unde
84. ALL DOOR SOLENOID lt 17 lt 2 13 INTERLOCK JUMPER 47 142730 000 Right Side Function Cable Assembly Revision 1 TO P1 P3 NEXGEN BOX 2 SM SWITCH 3 A SWITCH 4 B SWITCH 5 C SWITCH 6 D SWITCH 7 TS2 SWITCH 8 OOR SWITCH 9 TROUBLE LIGHT 10 BALL DOOR SOLENOID 1 NO CONNECTION 12 AS 13 INTERLOCK JUMPER 3 46 Section 3 Nexgen Electronics Section Rev July 2013 7 LCD DISPLAY 1 Scorer lt Scorer 0000000 0000000 LEFT LANE 5 STOP RUN SWITCHES STOP RUN SWITCHES 47 142750 4XX Rear Display 1 LCD MODULE 2 RUN STOP SWITCH RIGHT HAND 3 RUNSTOPSWITCH LEFT HAND 4 GS X DISPLAY PCB 5 KEYPAD MEMBRANE 1 2 GS X REAR DISPLAY BOX NEXGEN CONTROLLER P16 AUX IN 2 lt WHT BLK LAN WHT BLK 3 lt BLK LAN BLK lt WHT BRN 12VDC WHT BRN 9 4 lt BRN GND BRN NC DRAIN CHASSIS GND 47 142761 000 GS X Display to Nexgen Cable Assembly Pinsetter Series XXX XXX 1 REAR DISPLAY BOX 2 GROUND 3 P19 PIN 2C P19 PIN 16 4 NEXGEN P21 5 P3 Section Rev July 2013 Section 3 Nexgen Electronics 3 47 2 P19 PIN 20 P19 PIN 16
85. ATOR GUARD MECHANIC S REMOTE DISPLAY 3 ELEVATOR GUARD REAR DOOR 6 DOOR INTERLOCK SWITCH END GUARD 9 MACHINE ACCESS POINT SAFETY PHOTO SENSORS 12 MASKING UNIT INTERLOCK SWITCH WALKWAY STANDARD FOR ADVANCED UK OPTIONAL FOR ADVANCED Section Rev December 2012 Contents OVERVIEW 1 3 Pinsetter Orientation 1 4 Pinsetter Description sus ioci p pae cuui uie M UE 1 5 Balb Pit E 1 5 1 5 Transport BL vasse 1 7 Ball Accelerator sesesnrsvevvennvvevvenneveveennvrusvvnnnreveennnnesevannresevennnee 1 8 Pin Flev toru gassene 1 10 Dit 1 14 Setting Table RD 1 17 EE 1 26 Dave Frai Menu 1 31 Section Rev February 2009 Section 1 Operations 1 1 Intentionally Blank Page 1 2 Section 1 Operations Section Rev February 2009 Section I Operations Overview Section Rev February 2009 This manual is designed to help you service repair and perform preventive maintenance on the GS Series Pinsetters in a safe and efficient manner Prior to working on one of these pinsetters you should read the safety informaton and be familiar with the Safety Guidelines located at the beginning of the manual This manual also provides troubleshooting guidelines that will help reduce downtime and can be used to provide years of r
86. Bones stor Figure 2 6 Mechanic s Remote Display 1 Enter Key This push button key has two functions During pinsetter Section Rev February 2009 2 3 4 5 6 7 setup it is used to select left or right lane Once in configuration mode it is used to display the different options for the selected mode Mode Key This push button key allows the mechanic to select the pinsetter setup troubleshooting or operational modes Reset Keys These push button keys cause the pinsetter to cycle to the next ball Set Keys These push button keys causes the last combination of pins to be set Stop Run Switches This switch is used to turn the pinsetter on off Up Down Arrow Keys These push button keys allow the mechanic to toggle through the pinsetter modes or select options when in mode LCD Display This display shows the frame count error codes and setup information for both pinsetters Section 2 Electrical Switches Solenoids and Motors 2 9 Out Of Range Switch The switch is located on the right hand guide tower The purpose of this switch is to inform the Pinsetter CPU if the table was lowered to the normal detecting height If a pin has moved out of range the table will land on top of the pin causing the table to stop short of the switch The setting table will return home and the pinsetter will turn off The mechanic must then turn the Stop Run switch off clear any de
87. C D TS2 SM IL ST and OOR switches all 10 pin holders switches rear control box set and reset switches ball rack reset switch foul unit and ball detector 14 connects to the left pinsetter while J14 is for the right pinsetter Section Rev July 2013 Section 3 Nexgen Electronics 3 13 5 6 7 8 9 10 1 12 13 14 15 16 17 3 14 Pin Solenoid Comline Stop Run J5 13 This connection supplies voltage to the pinholder solenoids and ball lift and is the connection for the Stop Run Switch located on the elevator The communication to Frameworx scorer system is also handled by this connection 15 connects to the right pinsetter and J13 connects to the left pinsetter Machine Solenoids Trouble Light Ball Detect J8 J9 Connection that supplies voltage to the spotting tong sweep release shark and ball door solenoids and the trouble lights This connection also provides input for the ball detectors J8 is for the left pinsetter and J9 is for the right pinsetter Com LED Labeled Com this LED lights when communication to Frameworx scorers is functioning properly Com LED Labeled Com not used AC Power LED This LED lights when the AC input voltage to the CPU is present Refer to Table 2 LED and Fuse Information AC Power Fuse F8 Fuse used to protect the CPU from excessive AC input power This fuse are rated at 250V 3 15A fast b
88. Controller Cod 3 30 Cables and ER 3 32 Cable Connections a ende n ete davies SN 3 32 Section Rev July 2013 Section 3 Nexgen Electronics 3 1 Intentionally Blank Page 3 2 Section 3 Nexgen Electronics Section Rev July 2013 Section 3 Nexgen Electronics GENERAL INFORMATION The Nexgen electronic system consists of one control box mounted on the front of the left pinsetter and several other items that monitor and help the pinsetter operate Figure 3 1 2 NEXGEN CONTROLLER BOX 1 INPUT OUTPUT PCB 1 INPUT OUTPUT PCB 4 HIGH VOLTAGE PCB 5 6 LEFT LANE RIGHT LANE ODD PINSETTER EVEN PINSETTER Figure 3 1 Nexgen Controller Box Layout 1 INPUT OUTPUT PCB 2 NEXGEN CONTROLLER BOX 3 CPU PCB 4 HIGH VOLTAGE PCB 5 LEFT LANE ODD PINSETTER 6 RIGHT LANE EVEN PINSETTER The CPU Board gathers switch information and sends out solenoid voltage to each pinsetter through the I O PCBs Communication to the scoring system is also handled by the CPU The High Voltage board is the entry point for the 3 phase power needed to run the pinsetters The High Voltage board supplies the power for the motors and pin lights for both pinsetters Section Rev July 2013 Section 3 N
89. Diagnostics 7 36 Detect8 Detect9 A Found C Found 8 Pin Not Detected in Diagnostics 9 Pin Not Detected in Diagnostics Switch A is Not Expected But Found Switch B is Not Expected But Found Switch C is Not Expected But Found Section 7 Preventive Invalid Machine State 5 Pin Cnt Pin Count Switch Shorted for 5 Seconds Jam Switch TS1 Jam Switch TS2 Tower BA Accelerator Motor overload IL Interlock Switch Open Power Failure Has Ocured Section Rev February 2009 GS Series Pinsetter Weekly Report Center Name Week Ending Error n Pin 1 Time Out or Jam Pin 2 Time Out or Jam Tuesday Wednesday Thursday Saturday Sunday Pin 3 Time Out or Jam Pin 4 Time Out or Jam Pin 5 Time Out or Jam Pin 7 Time Out or Jam os Pin 6 Time Out or Jam Pin 8 Time Out or Jam Pin 9 Time Out or Jam 10 Pin 10 Time Out or Jam D Pin Jam Left Hand Corner Pin Jam Right Hand Corner 43 Pin Jam Left Distributor Lane 1 Pin Jam Left Center Distributor Lane 2 15 Pin Jam Right Center Distributor Lane 3 Pin Jam Right Distributor Lane 4 47 Pin Jam Shark Switch Pin Jam Pin Guide Wedges 19 Pin Jam Pin Head First Spotting Tongs Jammed Sweep Roller Not in Slot Pin Blocking Door Belt Broken Pin Holder Switch Malfunction Switch A Not Expected but Found Switch B Not Expected but Found Switch
90. E Detect10 Detect1 Detect2 Detect3 Detect4 Detect5 Detect6 Detect7 Detect8 Detect9 SMFound Section Rev February FAILURE DESCRIPTION PIN NOT DETECTED IN DIAGNOSTICS These ten codes are used during Machine Cycling diagnostics only If a standing pin is not detected when the pinsetter is operating in this mode the pinsetter will stop and display the code for the pin not detected To activate this option set the Enable 50 Err setup option to Y SWITCH A NOT EXPECTED BUT FOUND Pinsetter CPU has requested that the table be lowered but the A switch is still being held closed SWITCH B NOT EXPECTED BUT FOUND This switch was actuated at the wrong time or continuously SWITCH C NOT EXPECTED BUT FOUND This switch was actuated at the wrong time or continuously SWITCH D NOT EXPECTED BUT FOUND This switch was actuated at the wrong time or continuously SWITCH SM NOT EXPECTED BUT FOUND This sweep motor switch is actuated when it should not have been 2009 POSSIBLE CAUSES Check the pin detector plate for proper positioning Is it level from left to right Check the Stroke Limiter height adjustment Check the setting table levelness Check the angle 1 and 2 adjustment Pinsetter Timing Check stroke limiter shock Table Motor or brake defective preventing table from being lowered 2 The wiring between the switch and P 1 P 23 on the Nexgen Controller is defective Bad C
91. ECT AND SOLENOID Eno AND FOUL 6 7 P6 5 9 SOLENOIDS onl LH FUNCTION SOLENOIDS amp SWITCHES SWI H E S 8 P8 PIN PIN 9 FX COMLINE IN SOLENOIDS SWIICHES P9 p pq 1X COMLINE OUT 10 P10 DISTRIBUTOR CLASS 2 CIRCUITS POWER HAZARDOUS VOLTAGE i SWEEP MOTOR corp POWER DISTREUTOR SWEEP 12 POWER P12 TABLE MOTOR a 13 POWER m PIN LIGHT a FU POWER uer 070 FX COMUNEIN COMLINE OUT 14 P14 AC POWER IN CABLE POWER IN Figure 3 3 Nexgen Controller Left Side View Pinsetters with Base or Fixed Guards Section Rev July 2013 Section 3 Nexgen Electronics 3 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 6 P1 Right Side Function Switches Trouble Light and Ball Door Connection for switches located on the right side of the odd lane left pinsetter These switches include the A D SM TS2 5 ball accelerator overload and OOR The connection also provides the voltage for the trouble light and the ball door solenoid for the left pinsetter P2 Masking Unit Control This connection provides power for Ist and 2nd ball lights on the masking unit for the odd numbered left l
92. ECTIVE ACTION Clean pins with pin cleaner and or clean chute with all purpose cleaner Replace Nexgen CPU or H V PCB Replace or adjust switch Remove pins Replace faulty electronic assembly Adjust or replace actuator Replace screw or switch actuator cam as required Replace faulty electronic assembly Move sweep manually by turning middle pulley Adjust stop screw Adjust to proper length using screw on end of chain Adjust sweep board Free bind in sweep release assembly Re wire motor for correct rotaion Set table delay to Y Section 6 Troubleshooting 6 17 17 18 19 20 6 18 PROBLEM Full table lowers but does not release all pins Table does not set full rack of pins Table makes long stroke only Table makes short stroke only Section 6 Troublshooting Setting table not adjusted for proper height Faulty pin holder solenoids or pin holder microswitches Faulty electrical connections Faulty pin holder switches or switch finger Pin detectors not allowed free movement Faulty pin holder solenoid s or cable harness s Faulty stroke limiter solenoid Stroke limiter not adjusted properly Faulty solenoid Faulty cable Faulty pin holder switch Faulty stroke limiter solenoid Pin holder shaft latch not adjusted properly Faulty cable CORRECTIVE ACTION Adjust setting table Repair or replace faulty solenoid or microswitch
93. EL J43 REF 47 142677 4 TEST BLK RED Not Used BLK RED Not Used CPU PCB PWB INC INC P14 lt gud_ GRN YEL W C WH POWER IN SPW RED PWN YEL TRANSFORMER 1 BLK RED 230V 208v BLK YEL 200v BLK WHT COM BLK REF 47 142708 000 26 VAC IN J11 000 80 2 438 TRANSFORMER 2 BLK RED 230V 208v BLK YEL 200v BLK WHT COM BLK CHASSIS m o GROUND POWER RIGHT LUG FILTER NEUTRAL J2 DST DIST ATI J1 RED SWA 1 PHASE 8 2 P24 RED RED WHT SW C PHASE Hier i LEFT SIDE RIGHT SIDE GRNAEL 050 SWEEP POWER J5 SWEEP gu Cope RED SWEEP A J4 RED CHASSIS J10 GROUND PHASE A DECK ATS J6 RIGHT LUG J9 DECK RED RED REF 47 142974 000 HIGH VOLTAGE PCB 7 GRN YEL GND WAT DK C J11 g Tan BLK DK B P27 PHASE B BALL B J13 TO J24 RED DK A T POWER Bugs J15 J16 ABLE y s TO CHASSIS TABLE POWER 1 J14 7 RIGH J19 DIST BLK
94. GHT Figure 3 4 Nexgen Controller Right Side View Pinsetters with Base or Fixed Guards 1 P15 Auxiliary Out Not Used 2 16 Auxillary In Communication to a mechanic s rear display 3 Pin Switches This connection provides input from the pin holder switches and spotting tong ST switch for the right pinsetter Section Rev July 2013 Section 3 Nexgen Electronics 3 7 4 5 6 7 8 9 10 11 12 13 14 3 8 P18 Pin Solenoids The pin holder gripper solenoids for right pinsetter are energized via the voltage sent from this connector P19 Left Side Function Solenoids and Switches This connection provides the input for the TS1 and pin count switches and voltage to the sweep release spotting tong stroke limiter and shark solonoids for the even lane pinsetter It also provides power for the optional mechanic s rear display P20 Ball Detect amp Foul This connection provides input from the ball detector foul unit and ball rack reset button for the even lane P21 Rear Box Control This connection provides input from the even lane pinsetter s stop run switch located on the mechanic s remote display P22 Masking Unit This connection provides power for 1st and 2nd ball lights on the masking unit for the even right hand lane P23 Right Side Function Sol
95. GS PIN STATIONS 2 3 7 8 9 AND 10 1 2 SPOTTING TONGS SPOTTING TONGS PIN STATIONS PIN STATIONS 1 4 5 AND 6 2 3 7 8 9 AND 10 Figure 8 17 Spotting Tongs 6 Turnthe gear on the bottom of the spotting tong assembly until the tongs are completely closed Refer to Figure 8 8 1 TURN GEAR TO CLOSE TONGS 1 TURNGEAR TOCLOSE TONGS Figure 8 8 Spotting Tongs Completely Closed 7 Place closed spotting tongs on the setting table so the gears mesh Reinstall the mounting hardware through the cover plate and the mount ing holes 8 Manually rotate the square shaft to open and reclose the tongs to check for proper movement 8 10 Section 8 Servicing Section Rev February 2009 Spotting Tong Clutch And Shaft Removal Procedure NOTE Disconnect incoming power to the Nexgen Controller before proceeding with the removal of the spotting tong clutch and shaft 1 Remove the Torx screws which hold the switch cluster assembly to the pinsetter frame Refer to Figure 8 9 2 REMOVE TORX SCREWS 3 SWITCH CLUTCH ASSEMBLY 1 CLUTCHSHAFT GEAR eS REMOVE TORX SCREWS 2 TORXSCREWS 3 SWITCHCLUSTERASSEMBLY Q DX gt lt CLUTCH SCREWS Figure 8 9 Remove Hardware
96. H UPPER SWITCH FINGER SOLENOID PIN DETECTOR PLATE WILL CONTACT HERE AFTER DETECTING STANDING PIN Section Rev February 2009 Pin Holder Switches The setting table has ten pin holders Each pin holder has a single switch that is used for two purposes The switch will be actuated by the pin dropping into the holder from a pin station The switch can also be activated by the pin detector plate being pushed up during detection of a standing pin During operation the Pinsetter CPU memorizes the pin holders switch positions as the table starts to lower When the table reaches switch position the Pinsetter CPU will read the switches again If a pin is already loaded into the pin holder the detection of a standing pin will cause the switch to reopen When detecting a standing pin without a pin loaded into the pin holder the switch will close A change to the state of the switches allows the CPU to determine which pins if any are standing on the pin deck The CPU uses this information to determine how to complete the cycle and what score to send to the scorer if installed 1 BOTTOM VIEW OF PIN HOLDER WITH PIN DETECTOR PLATE REMOVED 2 SWITCH O 3 5 UPPER PIN DETECTOR SWITCH FINGER PLATE WILL CONTACT HERE AFTER DETECTING STANDING PIN 4 SOLENOID h dl
97. HAZARD Symbols are used to alert the mechanic to special instructions concerning a particular service or operation that may be hazardous if performed incorrectly or carelessly They are defined below OBSERVE AND READ THEM CAREFULLY These Safety Alerts alone cannot eliminate the hazards that they signal Strict compliance to these special instructions when performing the service plus training and Common Sense operation are major accident prevention measures i NOTE or IMPORTANT Will designate significant informational notes WARNING Will designate a mechanical or nonelectrical alert which could potentially cause personal injury or death WARNING Will designate electrical alerts which could potentially cause personal injury or death CAUTION Will designate an alert which could potentially cause product damage gt gt gt gt Will designate grounding alerts 2 Safety Section Section Rev December 2012 SAFETY NOTICE TO USERS OF THIS MANUAL This manual has been written and published by the Service Department of Brunswick Bowling and Billiards to aid the reader when servicing or installing the products described It is assumed that these personnel are familiar with and have been trained in the servicing or installation procedures of these products which includes the use of common mechanic s hand tools and any special Brunswick or recommended tools from other suppliers We could not possibly know of and a
98. IN GRIPPER SHAFT WITH PIN DETECTOR PLATE REMOVED 4 SOLENOID 5 PINGRIPPERSOPENWHEN 6 PINGRIPPERS CLOSE WHEN SOLENOID PLUNGER IS DEPRESSED SOLENOID PLUNGER IS EXTENDED 2 24 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Shark Solenoid This solenoid is used to control the Shark Fin guide Energizing the solenoid will cause the pin guide to flip left to direct the pin onto the right side of the distribu tor When the solenoid is de energized a return spring pulls the guide back to it original position deflecting pins to the left distributor lanes The pins are de flected in L R L L R L R L L R pattern The designation is for the 10 pin or right hand side of the pinsetter The designation is for the 7 pin or the left side of the pinsetter The electronics determined when to energize the solenoid based on the signal coming from the pin count switch y SWITCH 1 PIN COUNT 2 SHARK FIN GUIDE 9 o o uu 9 6 PIN 4 GREEN 5 BELTS PIN SHOVEL SHARK SOLENOID Figure 2 21 Shark Solenoid 1 PINCOUNTSWITCH 2 SHARKFIN GUIDE 3 SHARKSOLENOID 4 GREENBELTS 5 PINSHOVEL 6 Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 25 Motors All motors used on the GS S
99. Ill Safety Controller The photo sensor has been obstructed Green Restart Photosensor LED ON 1 Remove obstruction from photosensors 2 Press the photosensor restart button to re activate the photosensors 3 Press the blue Restart button located on the GS X Safety Controller box REMOVE THE SOURCE PRESS PHOTO SENSOR PRESS RESTART BUTTON OF THE SENSOR RESTART BUTTON ON CONTROLLER OBSTRUCTION YELLOW LED RED LED The Ball Return Interlock or Masking Unit Interlock is triggered 1 Return the masking unit and or the ball return access door to the closed position 2 Press the blue Restart button located on the GS X Safety Controller box to re activate interlock switches VERIFY ALL INTERLOCKS PRESS RESTART BUTTON ARE IN THEIR PROPER POSITION gt ON CONTROLLER YELLOW LED ON RED LED ON 3 36 Section 3 Nexgen Electronics Section Rev July 2013 Remote Display The mechanic s remote display allows setup and diagnostics for the both pinsetters Figures 3 15 Figure 3 15 Remote Display 1 Power In This connection provide power for the display and connects the stop run switches to the Nexgen Controller 2 Comline In Connection for communication coming from auxillary comline connection of the Nexgen Controller Section Rev July 2013 Section 3 Nexgen Electronics 3 37 CABLES AND WIRING Cable Connectio
100. L DOOR ARM 5 STOP COLLAR STOP COLLAR WILL ADJUST 8 SUPPORTBOARD VERTICAL PLACEMENT ONLY 10 ENDVIEW 1 GAP Section Rev August 2009 SHAFT BALL DOOR 3 mm GAP MINIMUM SIDE VIEW Section 5 Adjustments 8 11 Ball Door Locking Adjustment When a ball presses the ball door key the key lever should lower and clear the locking bolt by 3 5 mm Refer to Figure 5 13 Use the following procedure to adjust the ball door locking assembly 1 Loosening the two bolts that mount the locking bolt solenoid assembly to the accelerator frame Lower the locking bolt assembly 2 Place ball on the transport band so that it presses the ball door key causing the door lever to lower 3 Adjust the locking bolt assembly so that the door lever has 3 5 mm clearance under the locking bolt when the door button is pushed in 4 Tighten the two mounting bolts and verify the assembly functions as follows a door cannot open by pushing on the door The door does open when a ball presses the ball door key c Whenthe solenoid is energized plunger pulled in the door cannot open even if the ball door button is being pressed 6 BALL DOOR SOLENOID 5 HEX HEAD SCREWS C D Ls 5 69 HEX HEAD SCREWS 3 7 LOCKING 00 BOLT
101. ME 7 RIGHT HAND SQUARE SHAFT 9 SPOTTING TONGS CLOSED Figure 2 19 Spotting Tong Drive 1 RIGHTSIDEFRAME 2 SPINDLESHAFT 3 GEARWITHCLUTCH 4 SPOTTINGTONGSOLENOID 5 GEARCLUTCH 6 LEFTSIDEFRAME 7 RIGHT HAND SQUARE SHAFT 8 SPOTTINGTONGS 9 SPOTTINGTONGSCLOSED 10 STSOLENOID Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 23 Pin Holder Solenoids The red solenoid on the pin holder energizes to open the grippers allowing pins in or out of the holder When the table is on its way up to the home position the grippers can open to load the pins When the table is down the grippers open to release a new set of pins onto the pin deck 1 1 BOTTOM VIEW OF PIN HOLDER BOTTOM VIEW OF PIN HOLDER WITH PIN DETECTOR PLATE REMOVED WITH PIN DETECTOR PLATE REMOVED 2 SWITCH 3 5 3 PIN GRIPPERS ee PIN GRIPPER OPEN WHEN SOLENOID SHAFT PLUNGER IS DEPRESSED 6 4 PIN GRIPPERS SOLENOID CLOSE WHEN SOLENOID PLUNGER IS EXTENDED 4 SOLENOID Figure 2 20 Pin Holder Horizontal Up for Loading Pins 1 BOTTOM VIEW OF PINHOLDER 2 SWITCH 3 P
102. O PRELOAD 18 PINS SWITCH CLUSTER E 17 SWEEP DOWN G 16 SWEEP FORWARD SM 22 SPOTTING ST TONGS OPEN Figure 4 10 First Ball Foul Cycle 1 TABLEHOME UP 2 COUNTERCLOCKWISE 3 LOADPINSIN TABLE 4 STROKELIMITER SOLENOID 5 CLOCKWISE 6 READY FOR SECOND BALL ENERGIZED 7 PRELOAD PINS TO TABLE 8 RAISESWEEP 9 NEWPINSETTINGSTROKE 10 OPENGRIPPERS TO PRELOAD PINS 11 CLOSEGRIPPERS 12 OPENGRIPPERS SET NEW PINS 13 SWEEP 14 OPENGRIPPERS 15 FOULDETECTOR IGNORE PIN HOLDERS 16 SWEEP FORWARD 17 SWEEP DOWN 18 SWITCHCLUSTER 19 OUT OF RANGE SWITCH 20 DETECTIONSTROKE 21 DETECTIONHEIGHT 22 SPOTTINGTONGS OPEN 4 18 Section 4 Pinsetter Cycles Section Rev February 2009 Second Ball Single Detect Second ball single detect is second ball cycle used when pinsetter 15 not used to provide scorer information to an automatic scorer This cycle would be used when automatic scorers are not present or when an external device is used to provide pinfall to the automatic scoring system Refer to Figure 4 11 During this cycle the table does not lower to detect the pins it simply sweeps away any pins left on the pin deck and sets ten new pins in preparation for a first ball cycle 1 The ball detect occurs 2 Inresponse to the ball detect signal the sweep release solenoid energizes to lower the sweep into the guard position actuating switch The ball door so
103. OLLER BOX 3 CPU PCB 4 HIGH VOLTAGE PCB 5 POWER FILTER Section Rev July 2013 Section 3 Nexgen Electronics 3 11 PCBs I O is an acronym for input and output These printed circuit boards receive the incoming information from the pinsetter and pass it to the CPU The CPU then makes an appropriate decision and sends its commands back to the pinsetter through the I O printed circuit board Surge protection located on the PCB protects the CPU from damage Refer to Figure 3 7 4 SHARK SWITCH SWEEP 1 STROKE SOLENOID AND A B C D TS2 SM IL OOR SWITCHES 3 TS1 6 SS EC SWITCHES 5 LEFT BALL DOOR SOLENOID 2 BALL DETECT FOUL 5 TROUBLE LIGHT BALL LIGHT BALL RACK RESET PW T10 ST SWITCH 10 CPU 9 CONNECTION 8 9 10 PW 1 10 CPU SET RESET STOP RUN SOLENOID CONNECTION 10 CPU CONNECTION Figure 3 7 PCB 1 A B C D TS2 SM IL OOR SWITCHES 2 BALL LIGHT 3 BALL DETECT FOUL LEFT BALL DOOR SOLENOID BALL RACK RESET TROUBLE LIGHT 4 SHARK SWITCH SWEEP STROKE 5 PW 1 10 ST SWITCHES 6 COMB SOLENOID AND TS1 6 SS EC SWITCHES 7 COMA 8 SET STOP RUN 9 PW 1 10 SOLENOID 10 CPU CONNECTION 3 12 Section 3 Nexgen Electronics Section Rev July 2013 CPU is acronym for Central Processing Unit This board accepts all information from both I O PCBs and processes i
104. Operations amp Service Manual GS Series Pinsetter with UK Advanced Advanced Guarding July 2013 47 902748 000 Brunswick 3 CUSTOMER SERVICE A tradition in excellence GS Series Pinsetter with UK Advanced Advanced Guarding Operation and Service Manual July 2013 by Brunswick Bowling and Billiards Corporation rights reserved Frameworx GS X and GS Series are trademarks of Brunswick Bowling and Billiards Corporation Manual Part No 47 902748 000 Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information All information contained in this document is subject to change without notice Brunswick Bowling amp Billiards Corporation 525 West Laketon Avenue P O Box 329 Muskegon MI 49443 0329 U S A 231 725 3300 CONTENTS MN 1 2 Safety Notice to Users of This 1 echa e preteen 1 3 Safety Guidelines for GS Series 1 4 Pinsetter Status Light Machine Power on 1 6 Clearing Pins Jammed in 1 7 Stopping Machine in Mid Cycle 1 7 Clearing Error Codes and Correcting Pinsetter 0 1 8 Me 1 9 Section Rev December 2012 1 SAFETY ALERTS Notes amp Warnings Throughout this publication Warnings and Cautions accompanied by one of the International
105. P RUN switch to the run position m NOTE When working on a pinsetter always observe proper safety proce dures Refer to the Safety Guidelines outlined at the beginning of this manual 6 Ifthe machine will not restart recheck the error code diagnostic display If an invalid state is displayed you must return the table up or sweep forward to its home position Section 6 Troublshooting Section Rev February 2009 Cable Repair 1 When cable is inoperative on a pinsetter swap the cable with a spare cable or with one from another pinsetter to see if the one in question is good or bad repair cable carefully inspect connections on each end of the cable for damage such as bent or broken pins or loose crimped connections and hold down springs Ribbon cables generally cannot be repaired and must be replaced b Use an ohm meter or SW DIAG mode of Nexgen box for checking continuity through pins and wires Refer to Nexgen Section for cable drawings On long cables jumper two pins and check the other ends with meter for continuity Section Rev February 2009 Section 6 Troubleshooting 6 7 Error Code Description and Causes EXTENDED CODE FAILURE DESCRIPTION POSSIBLE CAUSES TABLE CANT PICK UP PINS A bowling pin has been moved off its normal spot when the bowler rolled the ball OUT OF RANGE The Table was The table came down and it was resting on top of the pin Turn off th
106. R 2 EE 5 LES Section Rev August 2009 Each pin station has four mounting slots that provide rearward and forward adjustment Refer to Figure 5 23 1 SLOTS Figure 5 23 Position of Pin Station in Distributor With the setting table at the highest point switch actuated measure the clearance between the bottom leg of the pin release lever and the closed gripper A clearance of 7 mm 2 mm should be visible between each pin release lever and the closed pinholder gripper Refer to Figure 5 24 To adjust a pin station loosen the mounting hardware and position the assembly to obtain the 7 mm 2 mm 1 PIN STATION 4 2 MOUNTING eo PIN HARDWARE RELEASE LEVER 3 PIN HOLDER TI 6 oh TABLE Se UP Figure 5 24 Universal Pin Release Lever ee 5 CLOSED GRIPPER Section 5 Adjustments 5 21 Pin Overflow Socks 1 OVERFLOW SOCKS 2 REAR BOARD 3 REAR TRANSPORT BAND ROLLER 5 22 Section 5 Adjustments The overflow socks must be clamped and adjusted properly to prevent any overflow pins from causing distributor or ball door jams transfer the pin quickly to the elevator and to provide swing clearance for the sock A minimum of 25 mm 1 of the sock must be above the clamp to insure suffi cient clamping st
107. ROL BOX TRIM WHITE WIRE 590 1 2 OR 49 2 1 2 15 47 142865 000 Photosensor Send Cable ERS REF Section Rev July 2013 Section 3 Nexgen Electronics 3 53 TO RECEIVE INPUT ON SAFETY CONTROL BOX 33934 WHITE WIRE 590 00 50 49 2 1 2 REF 15 METERS REF 47 142874 000 Photosensor Receive Cable RECEIVE 2 RECEIVE 2 gt RECEIVE 1 RECEIVE 1 RECEIVE IN SEND IN 47 142875 000 Photosensor Adapter Cable for Walkway with Obstruction NTERLOCK SAFETY CONTROLLER INTERLOCK INPUT WHITE BROWN INTERLOCK ORANGE ORANGE 47 142878 000 Interlock Y Cable for Odd and Separated Lane Pairs 3 54 Section 3 Nexgen Electronics Section Rev July 2013 1 TERMINAL BOX BLK WHT RED GRN YEL AC Power Input 380V x 400V 1 TERMINAL BOX 1 TERMINAL BOX DD WHT RED GRN YEL BLK AC Power 3 x200V 230V 1 TERMINAL BOX Section
108. SOLENOID 5 TS1 SWITCH 6 G SWITCH 7 EC SWITCH 8 PIN COUNT SWITCH 9 SHARK SOLENOID 10 NO CONNECTION 3 48 Section 3 Nexgen Electronics Section Rev July 2013 2 TO 12 ON INTERLOCK SWITCH 1 TO 11 ON INTERLOCK SWITCH TO INTERLOCK ON TO 21 ON INTERLOCK SWITCH SAFETY CONTROL BOX TO 22 ON INTERLOCK SWITCH 47 142861 000 Masking Unit Interlock Cable Assembly 1 TO INTERLOCK ON SAFETY 2 12 ON INTERLOCK SWITCH CONTROL BOX TO 11 ON INTERLOCK SWITCH TO 21 ON INTERLOCK SWITCH TO 22 ON INTERLOCK SWITCH 2 TO 12 ON INTERLOCK SWITCH 1 TO 11 ON INTERLOCK SWITCH TO INTERLOCK ON TO 21 ON INTERLOCK SWITCH SAFETY CONTROL BOX TO 22 ON INTERLOCK SWITCH 47 142862 000 Door Interlock Switch Cable Assembly 1 TO INTERLOCK ON SAFETY 2 12 ON INTERLOCK SWITCH CONTROL BOX TO 11 ON INTERLOCK SWITCH TO 21 ON INTERLOCK SWITCH TO 22 ON INTERLOCK SWITCH 1 TO RECEIVE INPUT ON SAFETY CONTROL BOX 313934 47 142863 000 Photosensor Receiver cable Assembly 1 TO RECEIVER INPUT ON SAFEETY CONTROLLER BOX 2 NO CONNECTION 1 TO SEND INPUT ON SAFETY CONTROL BOX 47 142864 000 Photosensor Send Cable Assembly 1 TO RECEIVER INPUT ON SAFETY CONTROLLER BOX 2 NO CONNECTION Section Rev July 2013 Section 3 Nexgen Electronics 3 49
109. SW Left Displays the Ball Detect Foul Set And Reset Switches if actuated for the left pinsetter A indicates the switch is open Pin SW Right Displays the pinholder switches that are actuated on the right pinsetter A indicates the switch is open Table SW Right Display switches A C D TSI and TS2 of the right pinsetter if actuated A indicates the switch is open Mach SW Right Displays switches E EC G SM OOR ST and SS Pincount Switch of the right pinsetter if actuated indicates the switch is open EXT SW Right Displays the Ball Detect Foul Set And Reset Switches if actuated for the right pinsetter A indicates the switch is open Section Rev July 2013 Section 3 Nexgen Electronics 3 25 Machine Cycle Diagnostics 1 To enter into this mode the following conditions are necessary a The pinsetter cannot be in an error condition b The stop run switch for the pinsetter is being tested must be switched to the stop position Refer to Figure 3 18 other interlock switches or other stop run switches must be on 2 activate cycle diagnostics press the Mode key on the control panel until the mode Diag appears on the display 3 Turn the stop run switch for the pinsetter is being tested to the run position 4 Ifapinsetter stops during diagnostics and the status light is flashing check the error code displayed on the mech
110. SWITCH ADJUSTMENT SCREWS 4 CHAIN LENGTH ADJUSTMENT PIVOT BEARING 6 5 TABLE SHAFT CRANK ARM 6 CRANK ARM 7 CRANK ARM ADJUSTING SCREWS 72 8 TABLE CHAIN j i5 9 RIGHT HAND TUBE GUIDE TABLE LIFT 10 TUBE GUIDE 5 CHAIN TABLE SHAFT 9 RIGHT HAND TABLE TUBE 10 TABLE TUBE GUIDE Figure 1 32 Right Hand Guide Tower Assembly Section Rev February 2009 Section 1 Operations 1 33 Intentionally Blank Page 1 34 Section 1 Operations Section Rev February 2009 Contents Section 2 Electrical Switches Solenoids and Motors 2 3 SWEDES A 2 3 Switches C and D 2 4 Error Code A 2 4 Error Code Switch sss 2 5 Error Code Switch ess 2 5 Error Code D Switch 2 5 Elevator Control Switch 2 2 6 Error Code Switch eese 2 6 VIT TL 2 7 Error Code Switch eese 2 7 Mechanic s Rear Control Switches Standard on pinsetters 2 8 Mechanic s Remote Display Optional on pinsetters 2 9 Out Of Rang SWIER Gonna 2 10 Error Code OOR Switch eese 2 10 Pin Holder Switches
111. T STROKE LIMITER PLATE T STOP LEFT HAND TABLE TUBE STROKE LIMITER SOLENOID 6 STROKE LIMITER SHOCK STROKE ABSORBER LIMITER TABLE TUBE SOLENOID LIMITER SHOCK ABSORBER Figure 1 30 Stroke Limiter Assembly The right drive frame assembly contains switch cluster housing and the guide tower assembly The switch cluster assembly contains four switches labeled and D that inform the Pinsetter CPU of the location of setting table See Figure 1 31 1 32 Section 1 Operations Section Rev February 2009 1 1 SWITGH C SWITCH 2 SWITCH 3 CAM 4 SWITCH 5 TABLE SHAFT 6 SWITCH D 6 SWITCH D TABLE SHAFT Figure 1 31 Switch Cluster Assembly The right hand guide tower is bolted onto the pinsetter drive frame See Figure 1 32 At the top is a sprocket on which the table chain rides as the table is raised and lowered An out of range switch OOR is used to determine if the table actually lowered to the proper detection height The table jam switch TS 2 activates if too much torque is needed to raise the table to its home up position 4 CHAIN LENGTH 1 2 ADJUSTMENT PIVOT SPROCKET SWITCH 1 SPROCKET BEARING 2 TS 2 SWITCH CRANK ARM 3
112. TECTORS L R TROUBLE LIGHTS BALL LIFT MOTOR CONTROL MASKING UNIT LIGHTS 1 1 gt gt gt F1 2 Table 2 LED and Pulse Information Section Rev July 2013 Section 3 Nexgen Electronics 3 15 High Voltage PCB The High Voltage board is the entry point for the 3 phase power needed to run the pinsetters The High Voltage board uses this power to control the motors and pin lights for both pinsetters Fuses on the PCB are used to protect the motors and pin lights Refer to Figures 3 9 and 3 16 3 RIGHT HAND 2 POWER RELAYS 7 POWER CONNECTORS 4 TABLE MOTOR CW FUSE 250V 8 0A FAST BLOW 7 POWER CONNECTORS 5 TABLE MOTOR CCW FUSE 250V 8 0A FAST BLOW LEFT HAND POWER RELAYS 1 MOTOR PINLIGHT CONTROL 7 POWER CONNECTORS J15J J16 7 POWER CONNECTORS 5 TABLE MOTOR CCW FUSE 250V 8 0A FAST BLOW 7 POWER CONNECTORS 4 TABLE MOTOR CW FUSE 250V 8 0A FAST BLOW 7 POWER CONNECTORS
113. TOR RING 1 CLEARANCE OF 5 mm BETWEEN CUSHION BOARD AND BALL PROTECTOR PLATE Figure 5 9 5 mm Clearance Between Cushion Board and Ball Protector Ring Section Rev August 2009 Section 5 Adjustments 8 8 Ball Cushion Shock Absorber Adjustment The shock absorber must be adjusted properly to help the ball cushion stop the ball and to prevent damage to the shock absorber a The ball cushion stop is attached to the ball accelerator housing Pull the cushion back and position the stop flush against the board Refer to Figure 5 10 1 CUSHION BOARD 2 BALLCUSHION STOP BRACKET 1 __ CUSHION BOARD 2 BALL CUSHION STOP BRACKET Figure 5 10 Ball Cushion Stop Bracket b Verify that lower locknut and special round nut on shock absorber bracket Figure 5 11 are installed properly No threads must be visible below bottom locknut c With the cushion held against the ball cushion stop adjust the two upper jam nuts until a gap of 1 mm is obtained between the flat washer and the top of the shock absorber bracket Refer to Figure 5 11 With the ball cushion being held against the ball cushion stop the shaft must not be bottomed in the shock absorber 1 2 BRACKET 1mm GAP d 3 SPECIAL ROUND NUT 1 BRACKET 2 1 MM GAP 4 3 SPECIALROUND NUT LOCKNUT 4 LOCKNUT Figure 5 11 Adjust Jam Nuts on Shock Absorber Bracket 5 10 Secti
114. TUS LIGHT SE SWITCH LEFTMACHINE EMERGENCY STOP SWITCH REAR CONTROL BOX REMOTE DISPLAY OPTIONAL 4 EMERGENCY STOP SWITCH 6 DISPLAY OPTIONAL Figure 1 7 Elevator Back View 1 12 Section 1 Operations Section Rev February 2009 Distrihutor The distributor moves the pins from the elevator and places them in position so the setting table can receive them The distributor consists of shark assembly four pin feed lanes two cross over lanes 10 pin stations and right left overflow chutes See Figure 1 8 1 TRANSPORT BAND 3 DRIVE PULLEY STATIONS CROSSOVER 8 9 AND 10 LANES 8 OVERFLOW CHUTE 7 SHARK ASSEMBLY EL LLLI 9 TURN WEDGES 8 OVERFLOW 6 CHUTE 4 ELEVATOR 5 FRONT REAR DISTRIBUTOR DISTRIBUTOR SHAFT SHAFT Figure 1 8 Distributor 1 TRANSPORT BAND DRIVE PULLEY 2 PINSTATIONS 8 9 AND 10 3 CROSSOVERLANES 4 FRONT DISTRIBUTOR SHAFT 5 REARDISTRIB
115. To increase the side play hold the clutch shaft gear and move the shaft toward the switch cluster To decrease the side play move the shaft toward the spotting tong clutch Lock the set screw and verify 1 mm of side play exists Operate the pinsetter to verify the spotting tong clutch is operating correctly Section Rev February 2009 Changing Motors The GS X Pinsetter uses three different motors motor has to be changed use the following guidelines Motor Removal 1 Turn the stop run switch on the Nexgen Controller mechanics rear control box or the mechanic s remote display to the stop position Turn off the main power switch and disconnect the incoming 3 phase power 2 Unplug the motor from the Nexgen box 3 Table Motor if the motor being changed is the table motor manually lower the table onto a jack stand or all the way down to the new pin setting height The table chain and crank arm should be in a straight line Do not lower the table onto the stroke limiter plate bumping or vibrating the pinsetter may cause it to slip and damage the pinsetter or cause serious injury to the person working on the machine 4 Lift up against the belt tension spring and remove the V belt from motor pulley 5 Remove motor support bracket from the left drive frame and lift the motor out of the pinsetter 6 Remove the motor wire cover plate and disconnect the four wires attached to the terminal block and ground s
116. UTOR SHAFT 6 ELEVATOR 7 SHARK ASSEMBLY 8 OVERFLOW CHUTES The shark switch assembly s turn wedges rotate the pin so that it will be posi tioned onto the distributor round belts bottom first A pincount switch on the top of the elevator monitors pins leaving the elevator See Figure 1 9 Using this switch signal the electronics sends voltage to the shark solenoid as needed so that the shark fin will force the pin to the right side of the distributor The pins will alternate between the left and the right side of the distributor in the following repeating pattern Left Right Left Left Right Section Rev February 2009 Section 1 Operations 1 13 1 PIN COUNT SWITCH 2 SHARK FIN GUIDE Q 6 PIN 5 PIN SHOVEL 3 SHARK SOLENOID Figure 1 9 Pin Count Switch and Shark Solenoid 1 PINCOUNT SWITCH 2 SHARKFINGUIDE 8 SHARKSOLENOID 4 GREENBELTS b PINSHOVEL 6 PIN The pins travel down the distributor lanes until an empty pin station is found See Figure 1 10 At the empty pin station the station s ejector flap sticking up between the two round belts will force the pin off the belts and onto the pin station s retaining bow The weight of the pin forces the retaining bow down and in turn lowers the ejector flap Additional pins traveling along the distrib
117. Use the enter button to select the desired choice then arrow buttons to choose yes or no Firmware Version The firmware version is displayed in the setup menu for firmware versions 4 95 21 and later Left Lane Sets the lane ID for the lane pair Currently this selection is not used Double Detect Y or N Gives the pinsetter the choice of detecting pin activity on second ball If a scoring system is present that has the capability of interfacing with the CPU it can use the pin holder switch information to determine the bowler s pinfall If no scoring system is available or the scoring system uses a scanner or camera for determining pinfall turning this switch on disables the detection stroke of the setting table during the second ball Y Double Detect Set if a scanner or CCD Camera are not used Frameworx scoring system default N Single Detect Set if a scanner CCD Camera or VPS are used or if no scoring system is used Enable OOR Y or N Enable or disables the out of range cycle Most bowling organizations require that the pinsetter stop and any deadwood pins that have been knocked over but are still in the field of play must be removed before the next ball can be rolled If your center has sanctioned leagues that require deadwood be removed before choose Y otherwise choose Y Pinsetter stops for an out of range pin default N Ignores an out of range pin Table Delay Y or N This se
118. When the latch is released the pin holders are allowed to rotate vertically to set new pins This adjustment ensures that the table swing shafts travels far enough horizontally so that the latch can catch the latch bow and will move freely when the stroke limiter solenoid is energized a Raise the setting table to its highest position b Check for a gap of 3 mm between the rear swing shaft s latch bow and the latch hook Adjust the horizontal stop bolt on the rear swing shaft to obtain the 3 mm gap Refer to Figure 5 46 amp 5 47 3 LEFT HAND 1 3 mm GAP 2 LATCH BOW 3 LEFT HAND SQUARE SHAFT 4 LATCHHOOK 1 HORIZONTAL STOP BOLT 1 HORIZONTAL STOP BOLT Figure 5 47 Adjusting Horizontal Stop Bolt Section Rev August 2009 Section 5 Adjustments 5 41 Spotting Tong Drive Adjustment 1 SPINDLESHAFT 2 3NOTCHES USED FOR ADJUSTING 3 SAFETY CLUTCH 5 42 Section 5 Adjustments The spotting tongs are driven closed and open through a clutch and gear assem bly Refer to Figure 5 48 1 SPINDLE SHAFT 2 3 NOTCHES USED FOR ADJUSTING 3 SAFETY CLUTCH Figure 5 48 Spotting Tong Spindle Shaft Clutch Two adjustable stops on the ends of setting table s main spotting tong tooth rack stop the closing and reopening of the tongs causing the spotting tong clutch to slip The clutch has 3 tension setting to provide compesate for clutc
119. able Harness Cable Channels 3 Guards Work Platform 4 Swing Shafts Connecting Rods 5 Table Jam Switches TS 1 TS 2 6 Pin Holders Pin Switches Detect Plates 7 Setting Table Guide Bearings Rollers 8 Table Positions Top Detect Down 9 Table Gear Lift and Drive Trains 10 Parallel Drive 11 Spotting Tong Cam Cluster Section Rev February 2009 Section 7 Preventive 1 13 Detailed Maintenance Schedule The following explains the maintenance items that should be included on the bowling center s work schedule Some items should be done on a fixed schedule regardless as to the number of pinsetters in the center Scheduling for other tasks are based on the number of pinsetters their frequency of use the environment that the machines are operating in and in some cases the type and amount of lane conditioner being used Variable Schedule Items 1 2 Pinsetter Cleaning Completely Clean the Pinsetter Once Per Month Developing a procedure in which you remove the dirt and loose par ticles from a machine has two benefits First it keeps the pinsetter free of dirt and second it also causes the person doing the cleaning to look over the entire machine This allows this person to notice loose or worn parts welds that are cracking or any other problem that can be fixed before it causes a machine down situation Clean Pins Once Pe
120. able on machines with software version 4 95 21 and higher This selection allows the table to continue past switch after Ist ball non strike cycles so the pinstation retaining bows can clear pins that may be loaded in the pin holders This causes the ejector flaps to return to their up position allowing the stations to resume collecting pins thus reducing overflow 00 Disabled available with firmware version 4 95 26 and later 06 10 Select the lowest number possible that allows the table to drop just far enough to cause all the ejector flaps to return to their up position Default 08 i NOTE 1 Always select the lowest number possible that allows the table to drop just far enough to cause the all the ejectors to return to their up position Be aware that when the table continues past the sweep will also lower As a result you may begin to see a little bit of the sweep board below the masking unit on 2nd ball A minor adjustment to the sweep board height will typically correct this i NOTE 2 When the table continues past the sweep will also lower This may result in insufficient clearance for some lane machines to pass under the sweep Always verify there is sufficient clearance for your lane machine after changing this setting A minor adjustment to the sweep board height will typically correct this It is suggested that the pinsetter be on 1st ball prior to running your lane machine so that the sweep
121. able will stop at pin detection height because stop screwed into the top of left hand table tube is caught by the stroke limiter plate prohibit ing the table from lowering beyond the standing pin position A shock absorber attached to the plate cushions the table so that it won t knock over standing pins A counter weight attached to end of the chain in the right hand table tube takes up the chain slack as the crank arm continues its rotation Refer to Figure 1 17 The pinholders are locked in their horizontal position with a latch located near the 7 pin If new pins are needed a solenoid attached to the stroke limiter plate is energized Energizing the solenoid causes the stroke limit plate to pivot out of the way of the T Stop so that the table can lower to the pin deck It also turns the left square shaft releasing the pinholder latch A large spring attached to the swing shafts pulls the pin holders into the vertical position Refer to Figure 1 18 and Figure 1 19 After the pins have been set onto the pin deck a roller near the rear swing shaft is forced down by the TS1 Jam Assembly Arm overpowering the spring causing the pin holders to rotate back to the horizontal position Refer to Figure 1 20 The latch will keep them in this position until the stroke limiter solenoid is ener gizedagain 4 CRANK ARM ADJUSTING SCREWS TABLE LIFT CHAIN RIGHT HAND TABLE TUBE GUIDE TABLE TUBE CHAIN LENGTH
122. adwood from the pin deck and then turn the Stop Run switch back to the Run position If the pinsetter is connected to Brunswick scoring score correction must also be entered before the pinsetter will turn on H NOTE The out of range function can be disable through the scoring system For Brunswick Frameworx scorers when the lane is assigned to open play mode the scorer will not score and the pinsetter will respot the original combination of pins so that the bowler can bowl again With Vector scorers disabling the OOR function will cause a score of O and cause the pinsetter will leave the existing pins on the pindeck for the bowler to throw at NOTE The Out Of Range function can also be disabled through the Nexgen electronics for centers that do not have automatic scoring 1 OUT OF RANGE 5 CAM TABLE OUT OF RANGE CAM LIFT 2 OUT OF RANGE SWITCH OUT OF RANGE 1 2 3 RIGHT HAND TOWER ASSEMBLY SWITCH 4 5 RIGHT HAND TABLE TUBE TABLE LIFT CHAIN 4 RIGHT HAND 9 TABLE TUBE RIGHT HAND TOWER ASSEMBLY Figure 2 7 Out Of Range Switch Error Code OOR Switch SW OOR WAS NOT EXPECTED BUT WAS FOUND OUT OF RANGE PIN DETECTED SW DID NOT CLOSE BEFORE THE SWITCH 2 10 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 BOTTOM VIEW OF PINHOLDER WITH PINDETECTOR PLATE REMOVED SWITC
123. ailure Some lithium greases have a tendency to dry and harden quickly This can lead to sticky parts or premature failure Other lubricants may be detrimental to plastic parts It is suggested to use non lithium or equivalent grease on the pinsetter Section Rev February 2009 Materials Required for Preventive Maintenance Metric tool set Vacuum cleaner tank style Small paint brush for applying grease Cleaning cloths Bucket and scrubbing brush and or scrubbing can with long rigid or flexible spout Lubricating oil 30 weight non detergent Lubricating grease medium duty non lithium such as Brunswick Part No 11 676361 000 General purpose cleaner non residue detergent type such as Brunswick GPC Part No 62 860085 005 5 gallon container Brunswick Pinsetter Cleaner Part No 62 860083 005 5 gallon container Chain Lubricant Section Rev February 2009 Section 7 Preventive 1 5 Sub Assembly Preventive Maintenance Inspection 7 6 Section 7 Preventive Elevator Assembly 1 Inspect condition of frame and frame welds Check for loose or missing hardware Inspect all shafts bearings sprockets chains and pulleys for condition and adjustment Check all pin shovels and shovel hardware Inspect all shovel pivot levers Inspect condition and mounting of guards and verify guard identifica tion labels are in place Inspect the mounting and adjustment of the
124. ammed in the elevator there is too much weight on the transport band or there is a problem with the distributor Machines equipped with base or fixed guards have an emergency stop switch mounted on the odd lane elevator Pressing this button removes power from the Nexgen electronics shutting off both lanes When the switch is reset to restore power the Nexgen will indicate a PF Power Failure code that must be cleared before the machine will turn on 1 10 Section 1 Operations Section Rev February 2009 1 ELEVATOR 2 DRIVE PIN COUNT SHAFT SWITCH ELEVATOR DRIVE SHAFT CHAIN PIN COUNT SWITCH TENSIONER WEDGEGUIDE SHOVEL GUIDE CHAIN 1 OF 14 PIN SHOVELS EJECTOR RIGHT PIN DEFLECTOR RIGHT PIN FEED DEFLECTOR DAMPER PLATE LOWER PAN GUIDE LEFT PIN FEED DEFLECTOR LEFT PIN DEFLECTOR 1 OF 14 PIN CENTERING WEDGES jd p PIN SHOVELS EC SWITCH PIN CENTERING CHAIN TENSIONER WEDGES STATUSLIGHT QUE eub mb mb AR FR PN SSN RR 8 RIGHT PIN DEFLECTOR 13 LEFT PIN DEFLECTOR 12 LEFT PIN FEED DEFLECTOR 9 BN RIGHT PIN FEED DEFLECTOR DAMPER PLATE LOWER PAN GUIDE Figure 1 6 Elevator Section Rev February 2009 Section 1 Operations 1 11 5 4 ZA P REAR CONTROL N at Le 0 BOX lt Z NE WITCH STA
125. and side of the pinsetter It drives the sweep rearward and forward to clear pins off the pin deck This motor has an internal brake that prevents coasting when power is turned off to the motor Refer to Figure 2 22 Tahle Motor The table motor is a 1 2 hp motor at the rear left hand side of the pinsetter Its functions are to raise and lower the table close and open the spotting tongs and raise the sweep at the end of a cycle This motor runs both clockwise and counterclockwise to operate the tongs and raise the sweep when appropriate The motor has an internal brake that locks onto the shaft when the motor is turned off The brake holds the table up in the raised position Refer to Figure 2 22 AN WARNING Removing the setting table motor s V belt can cause the setting table to fall and crash to the pindeck possible causing damage or injury Always lower the setting table fully to the pindeck BEFORE removing the setting table motor V belt Ball Accelerator Motor The ball accelerator motor is incorporated into the rear accelerator drum It runs continuously at full speed when either one or both pinsetters is in operation An internal overload is monitored by the Nexgen electronics through the AS cable In the event of an overload situation the pinsetters will shut off and a Ball Acel code will display Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 21 CONTENTS Sec
126. ane P3 Rear Box Control Input for stop run switches located on the mechanic s remote display P4 Ball Detect amp Foul This connection provides input from the ball detector foul unit and ball rack reset button for the odd left lane 5 Left Side Function Switches and Solenoids This connection provides the input for the TSI EC and pin count switches It provides voltage to the sweep release spotting tong stroke limiter and shark solenoids of the odd lane left pinsetter P6 Pin Solenoids The pin holder gripper solenoids for the left pinsetter are energized via the voltages sent from this connector P7 Pin Switches This connection provides input from the pin holder switches and spotting tong ST switch for the left pinsetter P8 FX Comline In This connection is used to connect to Brunswick Scoring Systems It provides two way communication between the Pinsetter CPU and Brunswick Frameworx and Vector automatic scorers If software version 4 08 03 or higher is installed this connection is also used to connect the pinsetter to AS 90 scorers P9 FX Comline Out This connection is used in Frameworx Scoring Systems It routes communication signals through the Pinsetter CPU to the additional Frameworx lane devices such as TV Only monitors P10 Distributor Motor Power Provides 3 phase power to the odd lane left pinsetter s distributor motor P11 Sweep Motor Power Provides 3
127. anic s remote display Refer to Table 4 i NOTE In order to see error codes 50 59 Detect 1 Detect 9 Detect 10 in Machine Diagnostics the Enable 50 ERR must be set to Y Tables 3 and 4 list possible error codes and describe the most likely cause for the error The displayed code may not pinpoint the problem in all cases For further explanation of the codes refer to the Troubleshooting section of this manual 3 26 Section 3 Nexgen Electronics Section Rev July 2013 Switch Settings pud Problem Code Table Sweep Spotting Tongs T dd Actuated Unactuated Unactuated Actuated UD DT Invld 0 forward 91 Sweep is up but it is not Invld 1 Unactuated Unactuated Unactuated Actuated forward and the Table is not at home position Unactuated Actuated Unactuated Actuated forward table Invld 2 not at home position 93 Sweep is up but not Actuated Unactuated Unactuated Unactuated forward and the spotting Invld 3 Tongs are closed Sweep is up but it is not 94 forward and the Table is not Invid 4 Unactuated Unactuated Unactuated Unactuated at home posten and the Spotting Tongs are closed Sweep is not forward the 22 Unactuated Actuated Unactuated Unactuated Tibe T nome Invld position and the Spotting Tongs are closed Table 3 Invalid Machine State Error Codes Section Rev July 2013 Section 3 Nexgen Electronics 3 27 ED Code Code E
128. ard 1 VERTICAL STOP BOLT Figure 5 39 Adjust Pin Holders Adjusting a row of pins is performed by adjusting either the vertical stop bolt for the 7 8 9 10 pin row as described above or the swing arm interlink bolt located directly behind the desired row 2 adjust a swing arm position loosen swing arm interlink bolt from the arm See Figure 5 40 3 Move the interlink bolt and cam up or down as desired i NOTE Moving the bolt and cam up will direct the base of the pins forward while moving the bolt down will move the pin base backward The pins on any row forward of the adjustment will be impacted Section Rev August 2009 NOTE After adjusting the desired row you may need to reposition the holders for rows forward of the adjusted row using the appropriate swing arm s 3 GAP WILL INCREASE OR DECREASE AS CAM IS RAISED OR LOWERED WITH SCREWDRIVER 4 1 SWING ARM INTERLINK BOLT 1 SWING ARM INTERLINK BOLT 2 SWING ARM Figure 5 40 Swing Arm Adjustment 1 SWING ARM INTERLINK BOLT 2 SWING ARM 3 GAP WILLINGREASE OR DECREASE AS IS RAISED OR LOWERED WITH SCREWDRIVER 4 CAM Section Rev August 2009 Section 5 Adjustments 8 35 Pin Detection Height Adjustment This adjustment positions the stroke limiter plate assembly so that the table lowers far enough to detect standing
129. as necessary Check All Hydraulic Shock Absorbers for Leakage Verify Proper Operation Check the Overflow Socks for Wear and Proper Alignment Check the Ball Door Locking Mechanism for Proper Operation Monthly Maintenance 15 Clean the Front of the Ball Cushion Pit Curtain and Pinfeed Deflectors with a General Purpose Cleaner 16 Check and Tighten All Fastening Screws on the Transport Band Boards 17 Examine the Setting Table Cable Conduits for Damage 18 Clean Distributor Belts with 12 1 diluted lane cleaner Invin cible 19 Clean the Overflow Socks with Basic laundry Detergent 20 Lubricate All Items Listed in the Monthly Section of the Lubrica tion Schedule Quarterly Maintenance 21 Clean the Ball Detect Lens and Reflectors and Tighted Mounting Hardware Clean only with a glass cleaner that will not harm plastics 22 Check the Drive Gears Pinions and Pulleys of the Sweep and Section Rev February 2009 Table for Wear Section 7 Preventive 1 15 1 16 Section 7 Preventive 23 24 25 26 27 28 29 30 31 32 33 34 Clean Sweep Tracks and Check Sweep Wagon Guide Rollers Check for Proper Operation Check Table Rack Guide Roller and Tube Guide for Proper Tightness and Operation Check the Overflow Chutes for Signs of Wear or Loose Hard ware Check and Tighten All Pin Holder Mounting Hardware Check and Adjust the Tension of the Table and Elevator Motor Dri
130. ce of the ball detect and make sure it is parallel with the face of the ball detect s housing Check reflector to see if it is mounted securely and parallel to the ball detect Clean the transmitter receiver and reflector before and after adjusting b Cover the reflector with dark non reflective object The red LED should be lit indicating the beam is not being received Section 5 Adjustments 5 3 c Hold an unmounted reflector in your hand and move it above below and around the mounted reflector until the red LED goes off This will indicate the position of the beam and guide you in your adjustment d Using the vertical and horizontal adjusting screws refer to Figure 5 2 move the beam until it is aimed exactly on the center of the mounted reflector 5 4 Section 5 Adjustments Section Rev August 2009 Transport Band Tension Adjustment 1 2 There are two areas to concentrate on to make sure the transport band rolls properly First it must be set to the proper tension and second it must roll on the front and rear rollers without drifting side to side The dimension given below is a starting point that will change slightly when adjusting the transport band to track and center properly CAUTION Before making tension adjustment verify that the hardware mounting the transport support frames to the kickback and ball accelerator are tight Loose hardware will create tracking problems INSIDE JAM NUT
131. chain form a straight line as shown in Figure 5 28 Refer to the Service section of this manual for the proper table lowering procedure Measure the height of the setting table from the pin deck to the bottom of the setting table frame at the the 1 7 and 10 pin positions The dimension at these three points must be within 3 mm of each other CAUTION Do not lean on the table while checking these measurements Section Rev August 2009 Section 5 Adjustments 8 23 To adjust lower or raise large hex nuts 24 mm socket and drive required on the setting table s studs until the table is level Refer to Figure 5 27 E NOTE This adjustment is used to level the table It is not used to adjust the table height from the pindeck Refer to Setting Table Height Adjustment to achieve the correct table height 1 24 24 AND LOCKWASHER LOCKWASHER SETTING TABLE STUDS 3 DECK RACK DECK RACK 2 SETTING TABLE STUDS Figure 5 27 Setting Table Studs f Tighten the 24 mm hex nuts 5 24 Section 5 Adjustments Section Rev August 2009 Switch Cluster Cam Timing 1 CENTERLINE OF CRANK ARM 2 DRIVECHAIN 3 CRANK ARM 4 SPROCKET Section Rev August 2009 The purpose of the cam timing adjustment is to ensure that the switch cluster switches accurately indicate the position of the setting table regardless of the direction the table m
132. crew Section Rev February 2009 Section 8 Servicing 8 13 1 60 CYCLE SIDE 2 50 CYCLE SIDE 8 14 Section 8 Servicing Motor Pulley The single pulley used on sweep motor can be used with both 50 and 60 cycle Hz power The table and distributor motors have dual sized pulleys For 60Hz operation use smaller pulley for 50Hz operation use the larger pulley Using the wrong sized pulley can result in pin handling problems in the distributor or lowering the table too fast slow causing pinfall errors and excessive wear on the stroke limiter assembly and setting table 55 65 2 5 32 2 9 16 1 60 CYCLE SIDE 2 50 CYCLE SIDE Figure 8 11 Dual Pulley Motor Pulley Removal 1 Loosen the pulley s set screw with 3 mm Allen wrench hex key 2 Use a gear puller to slide the pulley off the shaft Save the key for use during installation Motor Pulley Installation 1 Make certain the key is properly seated in the motor shaft 2 Place the pulley on the shaft with the desired orientation Tap the pulley onto the shaft with a soft faced hammer i NOTE Some distributor and table motors have a dual pulley The smaller side is for use when the pinsetter is powered by a 60 cycle 60 hz supply The larger size is used when the power supplied is 50 cycles 50 hz Refer to Figure 8 16 3 Align the pulley so that the V belt will
133. cycles are available if a scoring system is connected to the pinsetters The first ball cycles are First Ball Strike First Ball Standing Pins First Ball Short Cycle First Ball Out Of Range First Ball Foul APS The second ball cycles are 1 Second Ball Single Detect 2 Second Ball Double Detect 3 Second Ball Out Of Range Before the pinsetter can begin one of these cycles The following events must occur Refer to Figure 4 5 1 The pinsetter must be turned on waiting for a ball 2 The following conditions must be met Table is up A switch is closed Sweep is forward SM switch is closed Sweep is up G switch is not closed Spotting tongs are fully open ST switch is closed To begin cycle bowler must throw ball The pinsetter reacts as follows 1 The ball detect sees a ball and sends a pulse to the Pinsetter CPU 2 The ball door solenoid energizes to lock the ball door for 3 4 seconds The sweep release solenoid energizes dropping the sweep 3 sweep wagon lowers completely to guarding position switch closes 4 The table motor runs counterclockwise to start cycle causing switch cluster cam to leave the switch and rotate toward switch 5 At the B switch the pinsetter will look at the foul unit input switch and the pinholder switches to determine what to do next Sectio
134. d Pin7 Ld Pin Loading Time Out Pin 7 Ntfnd Switch B Expected But Not Found Pin8 Ld Pin Loading Time Out Pin 8 Pin9 Ld Pin10 Ld Pin Loading Time Out Pin 9 Pin Loading Time Out Pin 10 C D Ntfnd Switch C Expected But Not Found Switch D Expected But Not Found SM Ntfnd Switch SM Expected But Not Found Detect10 10 Pin Not Detected in Diagnostics G Ntfnd Switch G Expected But Not Found Detect1 1 Pin Not Detected in Diagnostics STNtfnd Switch ST Expected But Not Found Invid 0 Invalid Machine State 0 Detect2 2 Pin Not Detected in Diagnostics Detect3 3 Pin Not Detected in Diagnostics Invid 1 Invalid Machine State 1 Invid 2 Invalid Machine State 2 Detect4 4 Pin Not Detected in Diagnostics Invid 3 Invalid Machine State 3 Detect5 5 Pin Not Detected in Diagnostics Invid 4 Invalid Machine State 4 Detect6 6 Pin Not Detected In Diagnostics Invid 5 Invalid Machine State 5 Detect7 7 Pin Not Detected in Diagnostics ElevJam Elevator Jam Detect8 Detect9 8 Pin Not Detected in Diagnostics 9 Pin Not Detected in Diagnostics Pin Cnt Pin Count Switch Shorted for 5 Seconds TS1 Jam Jam Switch TS1 A Found B Found C Found Switch A is Not Expected But Found Switch B is Not Expected But Found Switch C is Not Expected But Found
135. d guide it to the ball accelerator s ball door A shock absorber mounted to a pivoting cushion frame helps absorb the ball impact and return the cushion to its original forward position Rubber facing and four protector or impact strips located on the bottom cushion board protect the ball and board from damage The flaps at the bottom of the cushion near the ball accelerator act as a check valve allowing pins to travel under the cushion to the back of the machine while preventing them from returning forward where they may block the ball door Refer to Figure 1 2 Adjustments provided on the cushion assembly allow the user to control the forward position of the cushion so that the ball enters the ball accelerator without hitting the sides of the ball door opening and position the cushion side to side so that it doesn t rub on the kickbacks The pit curtain stops the rearward movement of the pins and creates a black background behind the pin deck Section 1 Operations 1 5 1 RUBBER STOP 2 ADJUSTMENT BOLT 12 3 COMMON KICKBACK BALL CUSHION FRAME 4 SQUARE TUBE 5 SHOCK ABSORBER 11 PIT CURTAIN 10 6 RUBBER FACING PIVOT POINT 9 IMPACT STRIPS 7 13 BALL FRONT VIEW RETURN SIDE LEFT PINSETTER 8 14 CUSHION FLAPS BALL CUSHION BOARD Figure 1 2 Ball Cushion 1 RUBBERSTOP 2 ADJUSTMENT BOLT 3 BALLCUSHION FRAME 4 SQUARE TUBE 5 SHOCK ABSORBER
136. d on the tower is actuated when it should not have been SWITCH A EXPECTED BUT NOT FOUND Table is not at the fully raised to home position SWITCH B EXPECTED BUT NOT FOUND B switch was not made when table lowered to detect or set pins Section 6 Troublshooting POSSIBLE CAUSES Replacement table motor is wired so so the table is running backwards Sweep release assembly defective Check for broken parts missing spring or a sticky solenoid plunger Sweep release assembly out of alignment causing it to miss the sweep during the clockwise rotation of the table shaft Sweep wagon s forward position out of adjustment Check both sweep arms and make sure both sweep craNK links on the sweep shaft are tight G Switch shorted Wiring between the Nexgen Controller and the switch is shorted Spotting tong solenoid not energizing Check fuses on Nexgen CPU PCB Spotting tong clutch slipping Clean reset tension and readjust One or more set of spotting tongs damaged or binding Drive gears on the square shaft or out of adjustment ST shorted or wiring on the table damaged The OOR switch is shorted or damaged The wiring from the switch to the Nexgen Controller is faulty The Nexgen Controller CPU may be defective A switch is defective or out of adjustment Table motor or brake defective Check wiring connections and motor and brake connections Reversing fuses on Nexgen Hi
137. dvise the reader of all conceivable procedures by which a service might be performed and of the possible hazards and or results of each method We have not attempted any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recommended by Brunswick must first completely satisfy himself that neither his nor the products safety will be endangered by the service procedure selected All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication It should be kept in mind while working on the product that the electrical system is capable of violent and damaging short circuits or severe electrical shocks When performing any work where electrical terminals could possibly be grounded or touched by the mechanic the power to the product must be disconnected prior to servicing and remain disconnected until servicing is complete Section Rev December 2012 3 PINSETTERS EQUIPPED WITH SAFETY POWER CONTROLLERS The GS X Pinsetter Safety Controller system must be commissioned and serviced only by specialist personnel Specialist Personnel Specialist personnel Center Mechanics are defined as persons who have undergone the appropriate technical training and who have been instructed by the responsible pinsetter operator in the operation of the pinsetter and the current valid safety guidelines and who have access to the
138. e Check the Pin Holder Swing Shaft Bushings Check the Spotting Tong Toothed Racks and Gears Check All Drive Frame Hardware for Tightness Check All Elevator Hardware for Tightness Lubricate All Items Listed in the Semi Annual section of the Lubrication Schedule Annual Maintenance 49 50 51 52 53 54 55 56 57 Tighten Pit Curtain Support Bracket Bolts and Curtain Mounting Bolts Check the Electronic Box Mounting Hardware Check All Cabling for Signs of Stress and Wear Check All Welded Assemblies for Signs of Breakage Check All Pivot and Wear Points Verify the Functionality of ALL Safety and Interlock Switches Sensors and Emergency Stop Switches Check and Tighten Mounting Hardware for ALL Pinsetter Guards Replace Damaged Guards or Mounting Hardware Review the Safety Guidelines Listed in this Manual with All Personnel Working on or Around the GS Series Pinsetters Lubricate All Items Listed in the Annual Section of the Lubrica tion Schedule Section 7 Preventive 1 11 Lubrication Monthly Pin Shovel Shafts Rollers and Elevator Chains One drop of oil on each pivot point Puta light coating of chain lubricant on both chains LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Pin Holder Swing Shafts A Swing Shaft one drop of oil on th
139. e bushing at end of each of the four swing shafts LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 7 18 Section 7 Preventive Section Rev February 2009 Door Shaft one drop of oil on shaft collar B Latch cover with a light film of grease C Arms cover with a light film of oil Ball Door Button Shaft A One drop of oil on each side of the shaft Ball Door Locking Mechanism A Connecting links need 1 drop of oil at each pivot point B Bottom of locking bolt needs a light film of grease LANE INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 19 LANEH Setting Table Pinion Gears A Entire chain needs a light coating of chains lubricant B One drop of oil on pivot bearing hub INITIALS DATE INITIALS DATE LANE INITIALS DATE 1 20 Section 7 Preventive Section Rev February 2009 Quarterly Drive Chains A Table Shaft light coating of chain lubricant Sweep Shaft a light coating of chain lubricant Sweep Release Chain A Alight coating of chain lubricant INITIALS
140. e power clear unable to lower to it s normal detecting any fallen pins still on the playing surface of the lane and turn power back on height The OOR switch mounted on the tower is not being actuated Check the switch and actuating cam for proper adjustment Check the wiring and connections between the switch and P 1 P 23 on the Nexgen Controller Switch cluster timing cam out of adjustment Table is not lowering properly Check for binds in the table racks or the chain lowering mechanism Pint Ld PIN LOADING TIME OUT Pins jammed in one of the distributor lanes preventing the pin station form receiving Pin2 Ld A pin was not loaded into the pinholder a pin Pin3 Ld within 90 seconds Pin holder switch not working properly Check for broken switch or wiring Pin4 Ld Pin Holder solenoid not energizing Check the solenoid the wiring and the Nexgen Pin5 Ld Controller Pin6 Ld Table height too high preventing the pin from dropping properly into the pin holder Pin7 Ld to make the switch Pin8 Ld Table height too low preventing the pin holder s open gripper from pushing up on the Pin9 Ld pin release lever to drop the pin Also check individual pin release lever for proper Pin10 Ld positioning Pin count switch not functioning properly For Nexgen Electronics swap the CPU PCB Also swap the interconnecting cables to help isolate the problem 6 8 Section 6 Troublshooting Section Rev February 2009 COD
141. e red solenoid coils will have 26 ohms of resistance When troubleshooting solenoids a reading on the multimeter of 0 ohms indicates that the solenoid has shorted out and is defective A reading of infinity no reading indicates that the coil is opened and defective When changing a solenoid always use a solenoid of the same duty type Do not use a black colored solenoid in place of a red colored solenoid 2 18 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 ITV AR 1 SWEEP RELEASE SOLENOID 3 STROKE LIMITER SOLENOID BLACK 12 ohms BLACK 2 SPOTTING TONG SOLENOID 12 ohms 5 6 SHARK S KENOD ui 26 ohms BLACK ay RED y 0 7 BALL DOOR LOCK SOLENOID 12 ohms BLACK Figure 2 15 Solenoids 1 SWEEP RELEASE SOLENOID SPOTTING TONG SOLENOID 3 STROKELIMITER SOLENOID 12 OHMS BLACK 12 OHMS BLACK 12 OHMS BLACK 4 FRAMECOUNTER b SHARK SOLENOID 12 OHMS 6 PINHOLDER SOLENOID BLACK 26 OHMS RED 7 BALLDOORLOCK SOLENOID 12 OHMS BLACK Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 19 2 20 BALL DOOR LOCKING SOLENOIDS LOCKING BOLT BALL DOOR CLOSING SPRING Ball Door Solenoid The ball door solenoid is used to prevent the ball door from opening for a period of three or four seconds after ball detection
142. e stop position Manually lower the setting table to the new pin setting position See previous page an alternative lower the table onto jack stand Change the V belt Turn the main power switch at the Nexgen Controller to the off position and remove the input power cable from the box Place two 914 mm 3 long 1 x 4 spacers on the deck positioned so the deck will be supported front and back Refer to Figure 8 2 914 mm 3 LONG 1 2 SETTING TABLE 1x4 SPACER 1 914 mm 3 LONG 1x4 SPACER Figure 8 2 Placing Spacers 3 8 4 Section 8 Servicing Manually lower the setting table assembly so it is supported by the spacers Refer to Figures 8 1 and 8 2 Section Rev February 2009 4 5 5 1 24 6 2 DECK RACK TUBE 3 SETTINGTABLE STUDS Disconnect setting table electrical cable and remove cable from the support bracket The support bracket can remain in place Remove the top section of the spotting tong square shaft and disconnect the lower section from the setting table Remove the top section of the stroke limiter pin release square shaft The lower section can remain in place Remove the large pinholder vertical assist spring located on the front swing shaft Remove the four upper 24 mm nuts that secure the table to the deck rack tubes Refer to Figure 8 3 1 2 24 mm NUTS 3 SETTING TABLE STUDS
143. eep jam by the mechanic Pin count switch closed continuously ELEVATOR JAM Elevator shovels not rotating properly EC switch on elevator not being pulsed by a pin shovel at least once every 6 seconds JAM SWITCH TS1 The switch is made when the rear pin holder swing shaft is unable to return to the horizontal position after setting pins JAM SWITCH TS2 TOWER This switch is made when the table is prevented from raising to its home position BALL ACCELERATOR Thermal protection activated or accelerator cable not connected Check the position of the table sweep and spotting tongs Moving the sweep to the fully forward position will normally allow the pinsetter to restart itself The sweep is not making the SM switch in order for the table motor to run The table is not up making the A switch in order for the sweep motor to run Check the SM switch with the sweep forward Check the G switch the sweep up Check the A switch with the table up Check the ST switch with the tongs fully open Check the Nexgen Controller CPU PCB cables for proper connections both internally and externally Pin jam at the Shark assembly pin guides Switch is stuck in the closed position The wiring between the Nexgen Controller and the switch is shorted The Nexgen Controller CPU PCB is defective Elevator pin shovel flipped and wedged in the elevator Pin caught in the elevator preventing rotation
144. efore using new cleaners Always use factory approved parts when repairing the pinsetter Using substandard parts may pose a safety risk PINSETTER STATUS LIGHT MACHINE POWER ON SEQUENCE The red light located on top of the elevator provides the operator with valuable information concerning the state of the machine The meaning of the light depends on what software version in installed on the Nexgen box s CPU PCB Software Version 4 9 08 and prior Slow flashing red light indicates an error has occurred The pinsetter needs attention Turn machine off and lock out power before servicing No light indicates the pinsetter may be READY RUN signal from remote location will cause the pinsetter to start WITHOUT WARNING Stay clear of machine Turn off the Stop Run switch before servicing Rapid flashing red light indicates the pinsetter is GETTING READY TO RUN Stay clear of machine amp keep guards in place Slow flashing red light indicates an error has occurred The pinsetter needs attention Turn machine off and lock out power before servicing Solid red light indicates the pinsetter is READY TO RUN A signal from a remote location will cause the pinsetter to start WITHOUT WARNING Stay clear of machine Keep guards in place No light indicates the pinsetter is off Safe to Service Lock out power before servicing i NOTE The light s function is selectable in Nexgen boxes with firmware versi
145. eliable operation of your pinsetters Section 1 Operations 1 3 Pinsetter Orientation Whenever any position such as right left forward or rearward is described this manual the position is determined while viewing the machine from the foul line The motion Clockwise CW and counterclockwise CCW is determined while looking at the pinsetter from the left side or top Refer to Figure 1 1 2 1 3 CLOCKWISE COUNTER CLOCKWISE m 4 RIGHT SIDE 3 3 COUNTER CLOCKWISE J 1 CLOCKWISE 6 LEFT SIDE Figure 1 1 Pinsetter Orientation 1 CLOCKWISE 2 TOP 3 COUNTERCLOCKWISE 4 RIGHTSIDE 5 FRONT 6 LEFTSIDE 1 4 Section 1 Operations Section Rev February 2009 Pinsetter Description Section Rev February 2009 The GS Series Pinsetters consist of eight subassemblies Ball Pit Ball Accelerator Pin Elevator Distributor Setting Table Sweep Wagon Drive Frame Electronic Control Ball Pit The primary purpose of this area is to handle the initial impact of the pins and ball separate them from each other and direct them to the proper part of the machine The ball pit is made up of 2 main components 1 Ball Cushion and Pin Curtain 2 Transport Band Ball Cushion The ball cushion is designed to absorb the impact of the ball an
146. en the new and old section of chains 6 Place the cap on both pins of the master link Refer to Figure 8 15 7 Slide the clip on spring over the cap and into notches until both pins are securely locked Section Rev February 2009 Section 8 Servicing 8 17 1 CLIP ON SPRING 1 2 CAP CLIP ON 3 MASTERLINK SPRING ex Q Figure 8 15 Chain Repair Chain Replacement If you are installing a new chain use a master link to connect both ends of the chain Use steps 5 6 and 7 of the Chain Repair procedure Adjust the chain for the proper tension or adjustment using the adjustment section of this manual 8 18 Section 8 Servicing Section Rev February 2009
147. ended 63 Pin Ld Pin Loading Time Out Pin 1 D Found Switch D is Not Expected But Found 64 Pin2 Ld Pin3 Ld Pin4 Ld Pind Ld Pin Loading Time Out Pin 2 Pin Loading Time Out Pin 3 Pin Loading Time Out Pin 4 Pin Loading Time Out Pin 5 65 SMFound Switch SM is Not Expected But Found G Found Switch G is Not Expected But Found 66 STFound Switch ST Is Not Expected But Found 67 Pin6 Ld Pin Loading Time Out Pin 6 OORFound SW OOR is Not Expected But Found Pin7 Ld Pin Loading Time Out Pin 7 72 Pin8 Ld Pin9 Ld Pin10 Ld Detect10 Pin Loading Time Out Pin 8 Pin Loading Time Out Pin 9 Pin Loading Time Out Pin 10 10 Pin Not Detected in Diagnostics 70 ANtfnd Switch A Expected But Not Found 71 BNtfnd Switch B Expected But Not Found CNtfnd Switch C Expected But Not Found 73 D Ntfnd Switch D Expected But Not Found Detect1 Detect2 1 Pin Not Detected in Diagnostics 2 Pin Not Detected in Diagnostics Detect3 Detect4 3 Pin Not Detected in Diagnostics 4 Pin Not Detected in Diagnostics Detect5 Detect6 Detect7 5 Pin Not Detected in Diagnostics Invid 0 Invalid Machine State 0 74 SM Ntfnd Switch SM Expected But Not Found 75 GNtfnd Switch Expected But Not Found 76 STNtfnd Switch ST Expected But Not Found 90 Invalid Machine State 4 6 Pin Not Detected In Diagnostics 7 Pin Not Detected in
148. enoids and Switches Connection for the switches located on the right side of the even lane right pinsetter These switches include the D SM TS2 and The connection also provides the voltage for the status light the ball door solenoid for the even lane pinsetter P24 Sweep Power Provides full 3 phase power to the even lane pinsetter s sweep motor P25 Distributor Power Provides 3 phase power to the even lane pinsetter s distributor motor P26 Ball Accelerator Power Provides 3 phase power to the ball accelerator motor P27 Table Power Provides 3 phase power to the even lane pinsetter s table motor P28 Pin Light Provides 208 or 230 VAC single phase to the even lane pinsetter s pin light Section 3 Nexgen Electronics Section Rev July 2013 Bottom All Controller Boxes Mounted on the bottom of the Nexgen box are two transformers The transformers use an incoming 230 Volt or 208 Voltage from the High Voltage PCB and reduces it to 26VAC This voltage is then sent to the CPU PCB J11 where it is used to create the DC voltages for pinsetter operation How the transformers connect to the High Voltage PCB depends on the operating voltage of the pinsetter Reference Figure 3 5 amp Table 1 Transformer Taps The BLK common wire will always connect to J37 of the High Voltage PCB Based on the Pinsetters voltage connect either the BLK RED
149. er the elevator they compete for a spot on one of 14 shovels that are continuously rotated around the elevator by two parallel chains The chains are V belt driven by the distributor motor As the shovels lift the pins pin deflectors push the pins toward the middle of the shovel This deflecting action will also knock poorly positioned pins off the shovel As the pins travel up the elevator an ejector causes the shovel to gently wiggle to knock off any pin that is not securely held by the shovel or position it more securely on the shovel A pair of pin centering wedges position the pin to the center of the shovel This ensures proper pin alignment when entering the shark assembly At the top of the elevator a shovel guide located on the right side of the elevator allows the front of the shovel to tip downward causing the pin to roll out of the shovel onto the shark assembly As the pin drops onto the shark assembly it actuates the pincount switch This signal determines to which side of the distributor the pin will be sent It is expected that anytime the distributor motor is running the elevator shovels will be rotating To verify this a switch called an Elevator Control switch EC gets actuated whenever a shovel passes it About every 2 5 seconds If the EC switch is not actuated a least once every 6 seconds while the distributor motor is on the machine will shut off with a Elevator Jam EJ error code to indicate that something is j
150. eries Pinsetters are three phase motors capable of working at 208V AC 230V AC or 380VAC and with either 50 or 60 hertz For proper and pulley installation information when replacing motor see the Service section of this manual 1 TABLEMOTOR 3 ELEVATOR l TRANSPORT BAND AND DISTRIBUTOR MOTOR S EE S namu 4 FRONTOFPINSETTER Figure 2 22 Pinsetter Motors 1 TABLE MOTOR 2 SWEEP MOTOR 3 ELEVATOR TRANSPORT BAND AND DISTRIBUTOR MOTOR 4 FRONT OF PINSETTER 2 26 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Distrihutor Motor The distributor motor is 1 2 horsepower hp motor located at the front left corner of the pinsetter It drives everything that moves pins around the machine including the round belts of the distributor the shovels in the elevator and the transport band in the pit area This motor typically runs for 45 seconds once the pinsetter cycles If no additional ball detect or reset occurs within that time frame the motor will turn off and wait until a ball is detected If the table is waiting for pins the motor will run up to 90 seconds If the pins are not received by the pinholders within 90 seconds the machine stops with a pin load error indicating what pin s did not load Refer to Figure 2 22 Sweep Motor The sweep motor is a 1 4 hp motor located at the center left h
151. es information as to the status of the module and the interlock switches and photo sensors Refer to Table 5 Section Rev July 2013 Section 3 Nexgen Electronics 3 31 Safety Controller Codes Version I And II DISPLAY READING STATUS 0580 ON GREEN OFF OSSD OFF RED ON Safety Controller has power RESET YELLOW OFF Sensor misaligned or obstructed OSSD ON GREEN OFF Safety controller has power OSSD OFF RED ON Sensors are aligned and interlocks are connected RESET YELLOW ON Waiting for restart button to be pushed OSSD ON GREEN ON 0880 OFF O RED OFF Nexgen has power and is ready for operation RESET O YELLOW OFF STATUS DISPLAY READING PROBLEM SOLUTION OSSD ON GREEN OFF N to Safety Controll 1 Turn Control Power switch to ON OSSD OFF RED OFF O POWER Dalen 2 Check Safety Control power RESET O YELLOW OFF OSSD ON GREEN OFF OSSD OFF RED ON Beam from Senor was interrupted Press RESTART button RESET YELLOW ON OSSD ON GREEN OFF Sensor receiver has a weak signal 1 Check alignment of sensor receiver and sender lens OSSD OFF RED ON from sender 2 Clean sensor receiver and sender lens RESET YELLOW FLASHING System Error Replace Safety Controller STATUS OSSD OFF RED ON B Interlock or E Stop open
152. es switch with no action At switch the spotting tong solenoid de energizes to stop the tong from opening further The pin holder solenoids will energize to open the grippers allowing ten pins to be loaded when the table returns to home position The sweep release chain raises the sweep The table motor shuts off when switch A is actuated The pinsetter is ready for a second ball cycle 4 22 DETECTION HEIGHT 19 SWITCH CLUSTER 20 SWEEP 17 DETECTION CLEARING DEADWOOD RESPOTTING READY FOR SECOND ian 5 LOAD 10 PINS IF AVAILABLE SWITCH sm 21 ST SPOTTING TONG SWITCH Figure 4 7 First Ball Standing Pins Cycle 1 4 4 12 Section 4 Pinsetter Cycles TABLE HOME READY FOR SECOND BALL SPOTTING TONG SOLENOID ENERGIZES REOPENING TONGS PIN CLEARING DEADWOOD CLOSE TONGS SWITCHCLUSTER DETECTION HEIGHT COUNTERCLOCKWISE LOAD 10 PINS IF AVAILABLE RAISE SWEEP REOPENTONGS SPOTTING TONG SOLENOID DE ENERGIZES STOP CLOSING TONGS DETECTIONSTROKE SWEEP SWITCH CLOCKWISE SPOTTING TONG SOLENOID DE ENERGIZES STOP REOPENING TONGS OPEN GRIPPERS RESPOTTING STROKE SWEEP READ PIN HOLDERS SPOTTING TONG SOLENOID ENGAGED CLOSING TONGS OUT OF RANGE SWITCH SPOTTING TONG SWITCH Section Rev February 2009 First Ball Short Cycle A short cycle occurs in the following situations after roll
153. es that are actuated on the right pinsetter Section Rev July 2013 Section 3 Nexgen Electronics 3 23 DIAGNOSTIC MODES Trouble Diagnostics The GS X pinsetter monitors its function switches for proper operation and will shut down pinsetter if a fault is detected When problem occurs the pinsetter will shut down and the status light on the top of the elevator will start to flash The error code displayed the LCD Display of the mechanic s remote display can be used to diagnose the problem Contact Closure Diagnostics Switch Diagnostics In addition to trouble diagnostics the GS X is capable of performing two diagnostic modes for testing pinsetter operations one mode contact closure diagnostics checks the switches on the pinsetter and displays which switches are closed during the time the check is being made This mode can be used to verify that switches are working properly and the wiring between the Nexgen Controller box and the individual switches is correct Machine Cycle Diagnostics The machine cycle diagnostics puts the pinsetter into a continuous operating cycle in which the pinsetter operates as if it was in a ten pin bowling mode with the following exceptions Instead of waiting for a ball detect a five second time signal from the CPU starts the pinsetter cycle The pinsetter will continue to set reset sweep and reload pins as long as it is switched into the diagnostic mode Fouls will be ignored during
154. etecting pins The only time the pin holders are rotated to a vertical position is when the table lowers all the way down to set new pins onto the lane surface Each pin holder has an single internal switch that serves two purposes 1 Detect standing pins so that the machine can determine what it needs to do and provide scoring scoring system is connected 2 Determine when pin has been loaded in the pin holder Even though the holder has only one switch standing pins can be detected even when pin has been loaded into the holder This is done by checking whether the switch has changed status during pin detection Refer to Figures 1 15 4 PIN LOADING 5 PIN LOADED SWITCH CLOSED An 3 PIN DETECTED SWITCH CLOSES PIN DETECTED Figure 1 15 Pin Detection 1 PIN 4 PIN LOADING 1 18 Section 1 Operations SWITCH OPENS 1 PIN DETECTION 2 PIN NOT LOADED SWITCH OPEN 3 PIN DETECTED SWITCH CLOSES 5 PIN LOADED SWITCH CLOSED 6 PIN DETECTED SWITCH OPENS Section Rev February 2009 Movement of setting table is controlled by motor and crank arm chain drive assembly Refer to Figure 1 16 As the crank arm rotates the chain is let out and gravity causes the table to lower Normally the t
155. etter to stop and requires the mechanic to restart the pinsetter Refer to Figure 4 13 1 2 10 11 A ball detect occurs The sweep release solenoid energizes to lower the sweep into the guard position activate the G switch The ball door solenoid energizes locking the ball door for three seconds The table motor runs counterclockwise to allow the table to lower The cam on the table shaft leaves switch A and goes toward switch B The table lowers on top of the off spot pin stopping the table before it can close the switch At the B switch the Pinsetter CPU will ignore the pin holder switches because the switch had not been actuated The pinfall will have to be entered manually if scorers are present The table motor continues to turn the cam past the and D switches until the A switch is closed The pinsetter will shut off at A switch with the sweep still down in the guarding position The trouble light will flash and the LED will display the error code PO or Pin OOR To clear the error the mechanic must turn the stop run switch on the Nexgen box or mechanic s rear control box off It is not necessary to clear deadwood from the pin deck The mechanic must then turn the pinsetter back on to allow the pinsetter to resume operation If Frameworx Classic or Vector scoring is involved a score correction must be made at the scorer c
156. ev December 2012 3 BLK 3 TO P12 P27 ON BLK 1 NEXGEN BLK 2 BOX GRN YEL 47 142615 000 External Table Motor Cable Assembly 1 TO TABLE MOTOR 2 GROUND 3 TO P15 P18 ON NEXGEN BOX V2 W16 BLK 3 3 BLK 1 1 92 1 BLK 2 17 20 TO DISTRIBUTOR GRN YEL NEXGEN W2 U1 9 4 NC BOX GRN YEL 4 NC 2 GND G 47 142616 000 External Distributor Motor Cable Assembly 1 TO DISTRIBUTOR 2 GROUND 3 TO P17 P20 ON NEXGEN BOX 4 NO CONNECTION V2 W1G BLK 3 3 1 U2NAG BLK 1 TO P11 P24 ON BLK 2 TO SWEEP GRN YEL NEXGEN 4 NC BOX P16 P19 MOTOR W2 U1 2 GND 6 GRN YEL 47 142617 000 Sweep Motor Cable Assembly 1 TO SWEEP MOTOR 2 GROUND 3 TO P11 P24 ON GS NEXGEN BOX 4 NO CONNECTION Section Rev July 2013 Section 3 Nexgen Electronics 3 43 4 LEFT BALL DETECT 1 5 LEFT FOUL TO P4 ON 47 142650 4XX NEXGEN CONTROLLER CABLE 8 RESET 8 RESET 4 6 BALL LIFT CABLE 9 26VAC BALL LIFT RELAY 2 TO P20 ON 47 142
157. exgen Electronics 3 TO SPOTTING TONG SOLENOID 6 G SWITCH 9 SHARK SOLENOID Section Rev July 2013 2 SM SWITCH des 21 3 SWITCH lt 1 s E 4 B SWITCH 1 GRY 25 5 C SWITCH 1 21 6 D SWITCH 4 7 TS2 SWITCH 1 1 TO P1 P23 ON NEXGEN BOX 13 lt 2 IS OM ma L GR i 8 OOR SWITCH 9 TROUBLE LIGHT A OG 2 107 10 BALL DOOR SOLENOID 1 Ej 12 lt 2 AS 47 142674 000 Right Side Function Cable 1 TO P1 P3 NEXGEN BOX 2 SM SWITCH 3 A SWITCH 4 B SWITCH 5 C SWITCH 6 D SWITCH 7 TS2 SWITCH 8 OOR SWITCH 9 TROUBLE LIGHT 10 BALL DOOR SOLENOID 11 NO CONNECTION 12 AS 1 P2 OR P22 GS NEXGEN BOX 47 142690 000 Masking Unit Adapter GS Nexgen 1 TO P2 OR P22 NEXGEN BOX 2 MASKING UNIT CABLE 3 NO CONNECTION Section Rev July 2013 Section 3 Nexgen Electronics Q MASKING UNIT CABLE 3 45 2 SM SWITCH lt 1 3 A SWITCH lt 1 ler 2214 4 B SWITCH des l GRY 22 5 C SWITCH
158. exgen Electronics 3 3 Figure 3 2 shows the flow of information and power paths between pinsetters several external devices and the electronic boxes DIVISION INTERLOCK m SWITCH OPTIONAL SAFETY POWER 17 CONTROLLER REAR DOOR INTERLOCK SWITCH 18 3 MECHANIC S TEL E FOUL REMOTE DISPLAY 4 1 BALL DETECT LEFT HAND 2 GS X PINSETTER RIGHT HAND GS X PINSETTER 14 BALL RACK LIFT 7 7 SOLENOIDS SOLENOIDS 8 8 SWITCHES SWITCHES 12 9 i 9 MOTORS PINLIGHT MOTORS PINLIGHT 11 3 PHASE POWER 10 BALL ACCELERATOR 16 MASKNG UNIT INTERLOCK SWITCH are PHOTOSENSOR PHOTO SENSORS VERSION III ONLY 21 HOLD TO RUN BUTTON OPTIONAL FOR VERSION III Figure 3 2 Pinsetter Block Diagram Base and Fixed Guard Packages 1 LEFT HAND GS X PINSETTER 2 RIGHT HAND GS X PINSETTER 3 TEL E FOUL 4 BALL DETECT 5 CENTRAL PROCESSING UNIT PCB 6 HIGH VOLTAGE PCB 7 SOLENOIDS 8 SWITCHES 9 MOTORS PINLIGHT 10 BALL ACCELERATOR 11 3 PHASE POWER 12 INPUT OUTPUT PCB 13 SAFETY POWER CONTROLLER 14 BALL RACK LIFT 15 SAFETY PHOTO SENSORS 16
159. f The table motor runs clockwise and the cam leaves the switch and travels to switch D As the table starts to lower the stroke limiter solenoid is energized causing the stroke limiter plate to be pulled away from the T stop This allows the table to go down to the pin deck and releases the swing shafts on the table allowing the pin holders to go into the vertical pinsetting position Section 4 Pinsetter Cycles 4 9 13 14 15 16 The cam passes switch and at switch pin holder solenoids energize to open the grippers and leave the pins on the pin deck At switch the solenoids de energize closing the grippers As the table continues to rise the pin holder solenoids for the 7 and 10 pins energizes to open the grippers to preload the 7 and 10 pins if they are in the pin station The table motor raises the table and the sweep until switch is closed At switch the table motor turns off The pinsetter is ready for new first ball cycle 2 3 21 5 CCW LOAD PINS CW READY ay 4 7 INTABLE N FOR TABLE 4 FIRST HOME UP NC STROKE LIMITER amp BALL SOLENOID 38 X ENERGIZED 6 16 12 LOAD 7 AND 17 DETECTION 10 PIN 22 OOR STROKE IF AVAILABLE DETECTION 4 SWITCH RE EE E PINSETTING OPEN 7 AND 10 STROKE GRIPPER PRELOAD 7 AND 10 PIN 13
160. foul detect will not register a foul when the beam is broken by a bowling ball because the ball does not break the beam for a long enough duration Reset Button A bowler s reset button is located on the side of the ball rack This switch parallels the reset switch on the Nexgen Controller box and rear Control Box on the elevator Its purpose is to cycle the pinsetter to the next ball Safety Power Controllers The Safety Power Controller is installed with pinsetters equipped with the advanced guarding package The controller interfaces the masking unit and rear door interlock switches and the safety photo sensor and in turn controls the 3 phase power to the Nexgen box There are three versions of the Safety Controller Version I and II both incorporate a SICK controller while version uses a PILZ controller Safety Power Controller Version I and Il Refer to Figures 3 13 3 Bin ee 6 12 POWER IN POWER OUT CONTROLLER TO NEXGEN DISPLAY SWITCH 3 9 INTERLOCK SWITCHES 1 D gt RESTART SWITCH We 7 12 CONTROLLER DISPLAY Figure 3 13 Safety Power Controller Version I and II 3 30 Section 3 Nexgen Electronics Section Rev July 2013 1 Q 3 4 5 6 7 8 9 10 11 12 Restart Switch Button used to restart Safety Power Controller box after power failure or interruption of power caused by opening
161. g assemblies are incorporated into the ball accelerator See Figure 1 5 When adjusted properly the door cannot open simply by pushing it because lever located at the top of the door will hit the locking bolt To get the door to open the button at the top of the door must be pressed This causes the lever to lower so that it can pass under the locking bolt The button is located at the top of the door so that pins carried rearward by the transport band cannot press the button solenoid attached to the locking bolt is energized for 3 4 seconds after ball detection Energizing the solenoid forces the locking bolt downward so that the door cannot open even if the button is pressed This prevents pins from acciden tally opening the door as they fall off the pin deck and gives the pins time to travel beyond the ball door area before the ball is allowed to open the door Once a door is open the door for the other lane is blocked from opening 1 BALL DOOR LOCKING SOLENOID 1 2 LOCKING BOLT BALLDOOR LOCKING amp gt CLOSING SPRING SOLENOID EN 5 BALL DOOR LEVER CLOSING SPRING Figure 1 5 Ball Door Assembly Section Rev February 2009 Section 1 Operations 1 9 Pin Elevator The pin elevator receives the pins from the transport band and lifts them up to the distributor Two pin feed deflectors located at the bottom of elevator funnel the pins into the elevator opening As the pins ent
162. g the reliability and performance of your pinsetters as well as the impact of the maintenance Finally if a problem is observed on a pinsetter check the other pinsetters for the same problem Section 7 Preventive 1 3 1 4 Section 7 Preventive 2 Cleaning The frequency for cleaning the pinsetter depends on the type and quantity of lane conditioner oil used the environment that the pinsetter in operating and the amount of bowling activity for the pinsetter In general the pinsetter should be kept as clean as possible using a vacuum general purpose cleaner warm water with detergent as needed and Invincible cleaner 3 Lubricating Proper application of lubricants is essential for the operation and long life of the pinsetter Diling Always use a oil can or applicator that proviced sufficient control of the quantity of oil being applied This will prevent over oiling where extra oil will drip off into the wrong area and cause problems part failures or interfere with bowling activity Greasing It is always a good practice to wipe off the old grease and dirt it has collected with it BEFORE applying a new coat of grease Do not over grease the part as the grease can get into areas that can cause problems or interfere with the machine operation Proper Luhricants Always use the proper lubricants such as those specified in the this manual Penetrating oils do not last long and leave parts exposed to premature f
163. g the stop run switch on the Nexgen Controller or mechanic s remote display to the stop position Once power is restored to the pinsetter it will automatically return to home or ready to bowl position If internal service work 15 to be performed turn off the main power switch on the Power Safety Controller and lock the switch in the off position using an approved lockout device to prohibit the machine from being turned on NOTE Removing the incoming 3 phase power will disable both pinsetters Upon completion of work remove any installed lockout devices and turn the main power switch on Restore power to the Nexgen box by pressing the restart button on the Safety Controller Once the machine has initialized clear the power failure PF error code by toggling both stop run switches off then on Section Rev December 2012 11 CLEARING ERROR CODES AND CORRECTING PINSETTER STOPS When a pinsetter experiences a stop the Nexgen CPU will shut down the machine and flash the red status light located on top of the elevator assembly A code indicating the problem encountered will be shown on the display of the Nexgen box or the remote display terminal Bg NOTE Some errors or problems with the pinsetter may not be detected by the Pinsetter CPU Examples are ball accelerator problems or scoring errors In these situations the status light will not flash to indicate a problem The following procedure should be used for correcting pinsetter stops or ma
164. gh Voltage PCB that are blown Switch defective or out of adjustment The wiring from the switch to the Nexgen Controller is faulty The Nexgen Controller CPU PCB may be defective Reversing fuses on Nexgen High Voltage PCB that are blown Table motor or brake is defective Section Rev February 2009 D Ntfnd SM G Ntfnd STNfnd SWITCH EXPECTED BUT NOT FOUND Switch C is not actuated as expected during pinsetter cycle SWITCH D EXPECTED BUT NOT FOUND switch was not made when table lowered to detect or set pins SWITCH SM EXPECTED BUT NOT FOUND This error indicates that the sweep is not forward or is unable to stop at the forward position SWITCH G EXPECTED BUT NOT FOUND Indicates that the sweep did not lower all the way down to the guarding ready to sweep position SWITCH ST EXPECTED BUT NOT FOUND Indicates that the spotting tongs are not all the way open Section Rev February 2009 Table motor or brake defective Check wiring from Nexgen Controller H V PCB to table motor and brake Table motor wired to run backward Reverse any two of the hot leads coming into the motor terminal block Switch C defective or adjusted too far away from the magnetic switch activator The Nexgen Controller CPU PCB may be defective Reversing fuses on Nexgen High Voltage PCB that are blow n Table motor or brake is defective Switch D defective or out of adjus
165. guards and the ladder after any troubleshooting or maintenance work has been done on the pinsetter s or ball accelerator Always face toward the machine when using the ladder to climb onto or off the machine Only one person should be on the ladder at any time Suitable clothing must be worn for example rubber soled shoes Do not wear loose clothing such as neckties or smocks that could get caught in moving parts Remove rings watches earrings bracelets and other jewelry to avoid injury Care should be taken while near the front of the machine Accidentally blocking the photocell beam with will cause the pinsetter to cycle Always turn the Pinsetter off before working on the machine Use the rear mechanic s switch mounted on the pin elevator or toggle the stop run switch on the Nexgen box to the stop position If more than one person is working on a machine or if a stop run switch will be out of reach while working on the machine turn off both stop run switches to prevent a person from turning on the pinsetter before the other person says he she is clear of the pinsetter When working on both machines of a lane pair or components that are common to both machines for example an electronic control box or ball accelerator power must be turned off at the Nexgen box and the input power cable must be removed from the box In addition the main power switch on the Nexgen box must be locked into the off position using a suitable locking mec
166. h wear and ensure proper torque on the drive shaft The normal position for the tension setting is the either the first or middle notch If the table drops pins during a standing pin cycle verify that there is sufficient spring tension in the clutch the stops are adjusted properly and the damper inserts in the tongs are not worn Refer to Figure 5 49 Section Rev August 2009 1 OPEN STOP 2 GEAR RACK OPEN STOP 3 SPOTTING TONG SWITCH 2 4 RIGHT HAND SQUARE SHAFT CLOSED STOP 5 CLOSED STOP lt RIGHT HAND SQUARE SHAFT SPOTTING TONG SWITCH Figure 5 49 Adjustable Stops on Setting Table Tong Rack Section Rev August 2009 Section 5 Adjustments 8 43 Sweep Attenuator Switch G Adjustment a The attenuator rests against a stop bolt when the sweep is all the way down in the guarding position Adjust the length of this screw to 85 mm mm between the frame and the front of the attenuator The should result in the attenuator being parallel with front mounting plate Refer to Figure 5 50 1 SWITCH G 2 FRONT MOUNTING PLATE 3 STOPSCREW 6 4 HEXNUTS PLUNGER 5 SWEEPATTENUATOR FREE PLAY 6 PLUNGER FREE PLAY WITH SWITCH CLOSED x 2 5 SWEEP E FRONT ATTENUATOR MOUNTING ZN PLATE 85 mm 1 mm mw 3 STOP BOLT uz
167. hanism The sweep boards for the lane pair must be dropped to the guarding position when working on the pinsetter or the ball accelerator to prevent a bowling ball from entering the pinsetter Prior to performing service work underneath the setting table place a jack stand or other suitable support under the center of the table Safety Section Section Rev December 2012 19 20 21 22 23 Section Rev December 2012 Fire extinguishers must be on hand and maintained properly Keep oily rags and other combustibles in approved fire proof containers If more than one person is working on machine be sure the other person is CLEAR before restarting the machine When working in the pinsetter area while machines are in operation ear protection should be worn Sound levels greater than 83db can be experienced within 1 6 meters of operating machines Never remove the V belt from the setting table motor without first lowering the table to the new pin setting position pindeck Never work on or around the pinsetter while under the influence of alcohol drugs or any other substance that can impair your physical abilities or mental judgment Always use the correct tools for the job The GS Series pinsetter is designed for use 10 pin bowling machine Do not use the machine or any of its subassemblies for any other purpose Poisonous or toxic cleaners must not be used Always check the material safety data sheets b
168. he new pin setting height and releases the swing shafts on the table allowing the pin holders to go into the vertical pinsetting position The cam passes switch D and at switch the pinholder solenoids energizes to open the grippers and leave the pins on the pin deck At switch the pin holder solenoid de energized closing the gripper As the table continues to rise the 7 and 10 pin holder solenoids energize to open the grippers to allow loading of the 7 and 10 pins if they are in the pin station The table motor raises the table and the sweep until switch A is closed Section Rev February 2009 LOAD PINS 6 IN TABLE STROKE LIMITER 14 SOLENOID READY ENERGIZED _ _ FOR FIRST 8 BALL SHORTENED p DETECTION 10 15 STROKE LOAD 7 AND 10 PIN IF AVAILABLE 16 OPEN 7 AND 10 PIN OPTIONAL STROKE GRIPPERS IF PINS MUST 3 LOADED SWITCHES A A A GG 25 SWEEP DOWN 24 SWEEP FORWARD SM 27 SPOTTING TONGS OPEN Figure 4 13 Second Ball Out Of Range Cycle 1 TABLE UP HOME 2 COUNTERCLOCKWISE 3 CLOCKWISE 4 DROPSWEEP 5 LOAD PINS IN TABLE 6 STROKELIMITER SOLENOID ENERGIZED 7 OUT OF RANGE SWITCH 8 SHORTENED DETECTION STROKE 9 NOSWEEP 10 SHORTSTROKE 11 RAISESWEEP 12 SWEEP 13 NEWPINSETTING STROKE 14 READY FOR FIRST BALL 15 LOAD7AND 10 PIN IF AVAILABLE 16 OPEN7 AND 10 PIN GRIPPERS
169. ify problem TN L 9 STATUQ __ATATUS Table 6 Section Rev July 2013 Supply voltage too low Check Safety Control power 3 35 Section 3 Nexgen Electronics Pinsetter Power up Procedure Version Ill Safety Controller 1 Verify that the photosensors are aligned with no obstructions the masking unit and ball return door interlocks switches are closed and emergency stop switch on the safety controller in not activated Twist the E stop button to deactivate Turn main power switch to the On position The safety controller will start an initial power up diagnostics to verify conditions The green Restart Photosensor LED will illuminate 2 Press the photosensor restart button to activate the photosensor located on the masking unit The green LED will go off and the yellow Ready for Restart LED will illuminate 3 Press the blue Restart button located on the GS X Safety Controller box to activate the interlock switches The yellow LED will go off and the red Power On LED will illuminate Power will be supplied to the GS X Nexgen VERIFY ALL INTERLOCKS TURN THE MAIN POWER PRESS PHOTO SENSOR PRESS RESTART BUTTON AND SENSORS ARE IN SWITCH ON RESTART BUTTON ON CONTROLLER THEIR PROPER POSITION GREEN LED YELLOW LED RED LED Pinsetter Restart Procedure Version
170. imiter plate or other suitable support This releases the tension on the chain and crank arm Use the Table Height Adjustment Chart Figure 5 32 Figure 5 34 5 35 and Figure 5 36 to adjust the table height to the required position CAUTION After changing the chain position on pivot bearing the length of the crank arm you must verify that the pivot bearing does not come in contact with the main sweep arm before operating the pinsetter Additional clearance may be achieved by removing the pivot bearing from the crank arm shaft flipping it over and reinstalling it fil NOTE If both the crank and the chain are being adjusted they should each be moved equally one half the total distance desired Example 1 The position at the pindeck is OK but the table is 6 mm too far from the distributor To raise the top position only shorten the chain 3 mm and lengthen the crank arm 3 mm Example 2 The table is 4 mm to close to the pindeck and is 4 mm too far from the distributor Shorten the chain 4 mm Table Height Adjustment Chart Table Height Change Needed Adjust Position at Distributor Only Adjust Position at Pin Deck Only Adjust Both Positions in the Same Direction Adjust Both Positions in Opposite Directions Direction Raise the Table Corrective Action Shorten the Chain and Lengthen the Crank equally Lower the Table Raise the Table Shorten the Crank and Lengthen the Chain equally Sh
171. ing the first ball A B The 7 pin was only pin knocked down ball The 10 pin was the only pin knocked down by a ball No pins were knocked down by a ball gutter ball If one of these conditions occurs the Pinsetter CPU determines that there is no deadwood and the sweep operation is not necessary The table lowers on top of the pins and then returns to the home position Decreasing the length of time necessary to complete the first ball cycle Refer to Figure 4 8 1 2 10 Section Rev February 2009 ball detect occurs The sweep release solenoid energizes to lower the sweep into the guard position actuating the switch The ball door solenoid energizes locking the ball door for three seconds The table motor runs counterclockwise to allow the table to lower The cam on the table shaft will leave switch A The table racks will lower and pulse close the switch indicating the table entered the detection area The table will make a short stroke as it stops on the stroke limiter plate At the switch the Pinsetter CPU will read the pin holder switches and find one of the three conditions listed above It also sends the pinfall information to the automatic scorer The table motor will stop briefly when the switch is closed Then reverse direction CW The pin holder solenoids energize to open the grippers at switch to allow pins to be loaded
172. ion and mounting hardware on the pin feed deflectors and mounting brackets Check the adjustment on the pin feed deflec tors Section Rev February 2009 Section Rev February 2009 Ball Cushion and Pit Curtain 1 Inspect the condition and mounting hardware ball cushion board and the impact strips Check the attachment of the rubber cushion to the board and the facing to the rubber cushion Inspect the cushion frame welds and check the mounting hardware Inspect the nylon cushion bearings for wear and check the location and hardware on the stop collars Inspect the cushion assembly for proper adjustment Inspect the mounting and adjustment of ball cushion shock absorber Inspect the mounting and location of the shock absorber adjustment plate Inspect the condition and mounting of overflow chutes Inspect the condition and adjustment of the overflow socks Inspect the condition of the pit curtain and check the mounting hard ware Verify that the grounding strap is properly connected between the ball cushion frame and the ball accelerator box Ball Accelerator Assembly 1 Inspect the condition of the frame welds Check that foot guards are in place Inspect the condition and location of the ladder 2 Inspect the condition and mounting hardware on the ball door protector plate 3 Inspect the accelerator motor Check for excessive vibration or noise 4 Inspect the condition of the flat belt 5 I
173. ion the wedge to 135 mm Retighten the hardware Refer to Figure 5 20 2 UPPER REAR CORNER 1 REAR PLATE OF ELEVATOR 9 ASSEMBLY DISTRIBUTOR SHAFT GEAR 3 mm 6 5 7 ADJUSTMENT POINT ROUND BELT 8 ELEVATOR FOR LEVELNESS SHARK 1 2 SUPPORT BRACKET DRIVE GEAR id Figure 5 20 Pin Turn Wedge Positioning 1 REARPLATE OF ELEVATOR 2 UPPER REAR CORNER 3 PINTURNWEDGE 4 SHARK ASSEMBLY 5 ROUND BELT 6 ADJUSTMENT POINT FOR LEVELNESS 7 ELEVATOR SUPPORT BRACKET 8 SHARK DRIVE GEAR 9 REARDISTRIBUTOR SHAFT GEAR b Adjust the shark assembly so that the pin turn wedges are level side to side and up slightly from back to front approximately 2 degrees or 1 2 bubble on the level Refer to Figure 5 21 and Figure 5 22 to properly position the level and Figure 5 20 for the adjustment location Section Rev August 2009 Section 5 Adjustments 5 19 1 PINGUIDE WEDGES 2 LEVEL 3 SHARKFIN 4 ROUNDBELTS 1 PINGUIDE WEDGES 2 LEVEL 3 SHARKFIN 4 ROUNDBELTS 5 20 Section 5 Adjustments 1 PIN GUIDE WEDGES 4 ROUND BELTS 1 PIN GUIDE WEDGES EN Figure 5 22 Shark Switch Leveling Adjustment Front to Back Section Rev August 2009 Pin Station Adjustment 1 SLOTS PINSTATION PINRELEASE LEVER PINHOLDER MOUNTING HARDWARE CLOSED GRIPPER TABLE FULLY UP R
174. itional trouble light and be off during machine operation or as a status light and remain during machine operation Y Normally Off flashing for errors Off when machine is turned off when the machine is operating flashing for errors default Distrib Time 45 50 55 60 Distributor time out This selection determines how long the distributor runs at the end of a pinsetter cycle if an addition ball detection does not occur The selection is available on machines with software version 4 95 21 and higher 45 45 seconds default 50 50 seconds 55 55 seconds 60 60 seconds Shdw Bwl Time 0 1 2 3 This selection is available on machines with software version 4 95 21 and higher It determines the amount of time the ball accelerator will continue running after the pinsetter has been turned off in order to allow the ball to return to the bowler The pin light is off during this time and the pinsetter will not cycle 00 Disabled default 01 I minute 02 2 minutes 03 3 minutes NOTE For centers that have either Vector Desk version 3 3 0 863 or higher or Vector Plus version 2 8 23 or higher this feature can also be implemented through the scorer It is recommended that the 0 be used as the NexGen setting when the scorer is controlling this feature Section 3 Nexgen Electronics Section Rev July 2013 Coast Past A 00 06 07 08 09 10 This selection is avail
175. izes locking the ball door for three seconds The table motor runs counterclockwise The cam on the table shaft will leave switch moving toward switch As the table lowers switch closes to indicate the table entered the detection area The table will make short stroke as it stops on the stroke limiter plate At switch the Pinsetter CPU will read pinholder switches and determine one or more pins are standing The CPU sends the pinfall information to the automatic scorer if installed The spotting tong solenoid will energize and the tongs will be driven closed The cam passes switch with no action As the cam actuates switch the spotting tong solenoid is de ener gized to stop the spotting tongs from closing further The table rises with the pins in the tongs The table motor turns off when switch is closed The sweep motor turns on pulling the sweep back then forward to clear the deadwood When the sweep wagon is fully forward once again the SM switch closes causing the sweep motor to turned off The table motor runs clockwise and the cam leaves switch and travels to switch D When switch D is closed the spotting tong solenoid is energized Because the table motor is now turning clockwise the tongs will open leaving the pins on the pin deck Section 4 Pinsetter Cycles 4 11 13 14 15 16 17 The Cam pass
176. k to raise the sweep During pinsetter cycle the table motor runs twice The first time it runs counterclockwise During this time it will be unable to raise the sweep because of the angle of the release chain and sweep release assembly created by the pivot link prohibits the release assembly from grabbing sweep During the second half of a cycle the table motor will run clockwise This rotation positions the tipper on the sweep release arm under the the sweep wagon raising the sweep along with the table It is important to note that the tipper of the release assembly can only come in contact with the roller when the table motor is turning clockwise Refer to Figures 1 27 and 1 28 Section 1 Operations 1 21 1 PIVOT BEARING 1 BEARING 2 LINK 3 TIPPER ROLLER 4 5 TIPPER TABLE SHAFT 5 TABLE SHAFT 2 PIVOT LINK TIPPER ROLLER Figure 1 27 Sweep remains down CCW 1 28 Section 1 Operations Section Rev February 2009 TABLE PIVOT BEARING 1 PIVOT LINK TABLE SHAFT PIVOT POINT TIPPER ROLLER TIPPER AE 277 BEARING Figure 1 28 Raising the Sweep CW Section Rev February 2009 Section 1 Operations 1 29 WARNING
177. lection controls the delay of the setting table operation after the sweep drops to a guarded position Y Delayed setting table USBC FIQ compliant delay Default N Quick setting table No delay after sweep drop Distrib Stop Y or N This selection determines if the distributor will stop after all 10 pins have been delivered to the pin holders while waiting for a 2nd ball cycle The suggested setting for this option is Y Stop enable Distributor stops after ten pins have loaded while waiting for a 2nd ball N Stop disabled Continuous distributor operation while loading pin default 3 20 Section 3 Nexgen Electronics Section Rev July 2013 Section Rev July 2013 Enable 50 ERR Y or N This selection allows pinfall detection to be monitored or ignored during machine cycle diagnostics Enable Codes default Disable Codes Enable Foul Y or N This selection allows you to accept or ignore the foul signal coming from the foul unit The pinsetter will accept the foul signal default Foul Signals are ignored Dist Slow Start Y or N The selection determines whether the distributor will start slowly and gradually increase speed or start at full speed The suggested setting for this option is N This selection is available on machines beginning with software version 4 08 02 It was been removed for software versions 4 95 21 and later Y Slow start enabled Slow s
178. lenoid energizes locking the ball door for three seconds 3 The sweep motor turns on pulling the sweep back then forward to clear the pin deck When the sweep wagon is fully forward switch SM closes and the sweep motor is turned off 4 When all ten pin holders are loaded with pins the table motor runs clockwise rotating the cam from switch A to switch D 5 the table starts to lower the stroke limiter solenoid is energized causing the stroke limiter plate to be pulled away from the T stop This allows the table to go down to the pin deck and releases the swing shafts on the table allowing the pin holders to go into the vertical pinsetting position 6 cam passes switch D and at switch the pin holder solenoids energize to open the grippers leaving the pins on the pin deck At switch the solenoids de energize closing the grippers 7 the table continues to rise the 7 and 10 pin holder solenoids energize to preload the 7 and 10 pins if the pins are in the pin station 8 The table motor raises the table and the sweep until switch A is Section Rev February 2009 closed Section 4 Pinsetter Cycles 4 19 2 LOADING PINS T 1 READY FOR FIRST TABLE 4 BALL HOME UP STROKE LIMITER 6 SOLENOID LOAD 7 AND 10 PIN 15 IF AVAILABLE NO DETECTION 17 DETECTION SIROKE HEIGHT PINSETTING 9 STROKE OPEN 7 AND 10 PIN GRIPPER 1
179. ler has power GREEN OFF YELLOW ON RED OFF Masking unit and ball return door interlocks are closed Emergency stop button is not pressed GREEN OFF YELLOW OFF RED DISPLAY READING Nexgen has power and is ready for operation PROBLEM SOLUTION OSSD ON GREEN OFF OSSD OFF RED OFF RESET YELLOW OFF No power to Safety Controller 1 Turn Control Power switch to ON 2 Check Safety Control power OSSD ON GREEN OFF OSSD OFF RED ON RESET YELLOW ON Beam from Senor was interrupted Press RESTART button OSSD ON GREEN OFF OSSD OFF RED ON RESET YELLOW FLASHING LN Sensor receiver has a weak signal from sender 1 Check alignment of sensor receiver and sender lens 2 Clean sensor receiver and sender lens E STATUS System Error Replace Safety Controller OSSD OFF RED ON RESET YELLOW ON us Interlock or E Stop open Check interlock and E stop A OSSD OFF 6 RED ON 8 STATU ATATUS Interlock or E Stop open Check interlocks and E stop Turn control power switch OFF and ON again Check Controller and or wiring oN OSSD OFF RED ON 2 5 5 Sensor wiring Issue Check wiring of sensors and rect
180. lfunctions 1 When approaching the pinsetter from the rear turn the stop run switch located on the mechanic s remote display terminal to the stop position When approaching the pinsetter from the front power to the Nexgen box will automatically be disconnected when the masking unit is lifted or the safety photo sensor in front of the machines is blocked or the rear access door is opened 2 Determine the reason for the stop Look for pins on shark switch assembly distributor or on top of the setting table If the status light 15 flashing look at the display located on the top of the remote display terminal for an associated error code 3 Clear the jam repair or replace the failed part or make the adjustment as appropriate If making the correction requires work to be done on the pindeck ball accelerator or pit area lower the sweep wagon to prevent a ball from entering the machine 4 Re install all guards and verify all interlock and sensors are in their proper position 5 Restart the Safety Controller Version I or version II Safety Controller SICK Press the restart switch on the Safety Controller box to restore power to the Nexgen box Version Safety Controller Pilz If the Green Restart Photocell LED is press the photo sensor restart button to illuminate the yellow Ready for Restart LED then press the restart button If only the yellow Ready for Restart LED in press the restart button
181. low Refer to Table 2 LED and Fuse Information Com Termination 10 Com termination jumper Com B Termination J12 Com termination jumper CPU LED Labeled CPU this LED lights when microprocessor is operating properly Motor Pin Light Control J15 Connection to the High Voltage PCB used to control the motor and pin light operation for both pinsetters DC Power LEDs These LEDs light when the DC voltage for the 26 Volt circuitry is operating Refer to Table 2 LED and Fuse Information DC Power Fuses F1 F7 F9 F10 Fuses used to protect the 26VDC circuitry These fuses are rated at 250V 3 15A fast blow Power In J11 Input for 26VAC power coming in from main transformer Section 3 Nexgen Electronics Section Rev July 2013 TRANSFORMER LED INDICATOR TA DESCRIPTION TERMINALS PCB POWER AC POWER INDICATION F8 MAIN DC POWER FOR CPU LEFT PINSETTER F10 1 2 3 PINHOLDER SOLENOIDS SPOTTING TONG SOLENOID 4 5 6 PINHOLDER SOLENOIDS STROKE LIMITER SOLENOID FRAME COUNTER 7 8 9 PINHOLDER SOLENOIDS STROKE LIMITER SOLENOID FRAME COUNTER SHARK SOLENOID BALL DOOR SOLENOID 10 PINHOLDER SOLENOID RIGHT PINSETTER 1 2 3 PINHOLDER SOLENOIDS 6 16 SPOTTING TONG SOLENOID 4 5 6 PINHOLDER SOLENOIDS 747 SWEEP RELEASE SOLENOID 7 8 9 PINHOLDER SOLENOIDS STROKE LIMITER SOLENOID 8 18 FRAME COUNTER SHARK SOLENOID BALL DOOR SOLENOID 10 PINHOLDER SOLENOID COMMON L R BALL DE
182. mbly is connected to the table drive gear via a lift chain and pivot bearing When properly adjusted the sweep board should be hidden from bowler s view when they are at the foul line To adjust the height position the chain link pin in a different hole attaching the lift to the pivot bearing as needed Make sure that the sweep baord has sufficient clearence from the pinsetter frame when it is in it up position 50 mm 1 mm distance 15 recom mended Refer to Figures 5 52 and 5 53 1 PIVOT BEARING 1 PIVOTBEARING 2 SETTING TABLE GEAR 3 SWEEP RELEASE CHAIN 3 g 2 3 5 gt SWEEP RELEASE CHAIN SETTING TABLE GEAR Figure 5 52 Sweep Board Height Adjustment HOLE 1 BACK VIEW HOLE 2 HOLE 3 HOLE 4 HOLE 5 HOLE 6 HOLE 7 NOOR Figure 5 53 Sweep Board Pivot Bearing 5 46 Section 5 Adjustments Section Rev August 2009 Curent Move to Hole Chain Adjustment Length Matrix NOTE L Lengthen 5 Shorten No Change All numbers are in millimeters Example Moving from hole I to hole 2 52 Shortens the chain 2 mm Section Rev August 2009 Section 5 Adjustments 5 41 Sweep Board Gutter Adapter Adjustment 1 ADJUST ELEVATION USING THESE SCREWS 2 SWEEP BOARD 3 GUTTER 4 GUTTERADAPTER 5 48 Section 5 Adjustments 1 ADJUST ELEVATION USING THESE SCREWS 4 4 GUTTER
183. n 22 pins are in machine Repair connections Change the Nexgen CPU PCB Repair pin holder switch or switch actuator Adjust or replace microswitches Replace fuse Replace faulty box or PCB Repair Check clearance between plate and pin holders Adjust pin holder assembly Make sure pin holders are vertical Adjust table height Level table Replace spring Scrap or repair worn pins Section 6 Troubleshooting 6 19 24 25 26 27 6 20 PROBLEM Pin holder double loads Spotting tongs do not close table does not pick up standing pins Pins drop from tongs Ball accelerator belt not centering Section 6 Troublshooting Pin holder switch sticks Switch actuator sticks Pin detector plate stuck up Pin not seated in pin holder Pin holder switch finger cracked Broken wires or loose pin holder switch connectors Bad Nexgen PCB or loose connection Tong drive clutch dirty or lubricated Tong drive shaft clutch not adjusted to proper tension Faulty spotting tong solenoid Faulty spotting tong switch or out of range switch Spotting tongs are obstructed Faulty Nexgen CPU Stroke limiter Assembly set too high score strike Missing or worn tong insert Broken tong Tong out of time with other tongs Spotting tong drive shaft clutch not adjusted to proper tension Table gears obstructed Faulty cables Switches B or D are faulty or not adjusted pr
184. n 4 Pinsetter Cycles 4 7 GS X Pinsetter SM ST Switches are Closed Energize Ball Ball Detect Door Solenoid Energize Sweep Release Solenoid G Switch Closes A ST and Switches are Closed Table Motor turns on CCW to lower table A Switch Opens as Cluster rotates to B Switch At the B switch the Pinsetter B Switch must decide what to do next Closes Figure 4 5 Pinsetter Cycles 4 8 Section 4 Pinsetter Cycles First Ball Cycles Goal Of the Pinsetter YES 1 Load Pins 2 Sweep Pins The Foul 3 Set New Pins Unit Triggered Is there a Foul The OOR Switch did not close before the B Switch 1 Stop Machine Is there gt 2 Raise Sweep an OOR YES The OOR Switch did close before the B Switch Read Pinholder Switches Is there a Strike Standing Pin Cycle No Change to the Pinkolder Switches I Pms 2 Sweep Pins 3 Set New Pins 4 Score X Allofthe Pinholder Switches or just the 7 10 changed state _ Raise Sweep YES 1 Lift Pins 2 Sweep Fallen Pins 25 l 3 Respot Pins Section Rev February 2009 Section Rev February 2009 First Ball Strike Cycle strike cycle results when bowler is successful in knocking down all the pins with the first ball The pinsetter will sweep any deadwood into the pit and set ten new pins onto the pin deck The following is complete description of
185. ns The Nexgen box interconnects with several external devices that assist in the operation of the pinsetters The cables are labeled for easy identification in the event the Nexgen box needs to be replaced However care must be exercised when making these changes as problems can occur if cables are swapped between the left and right connections Refer to Figure 3 15 3 RIGHT HAND PINSETTER 2 LEFT HAND ed PINSETTER 9 RIGHT HAND SIDE FUNCTION 47 142674 000 or 47 142730 000 11 REAR CONTROL BOX 47 245422 003 10 5 MASKING UNIT Bg ADAPTER 47 142690 000 13 SIDE FUNCTION 47 142673 000 5 14 PIN HOLDER SWITCHES AND SOLENOIDS 15 47 245421 004 DISTRIBUTOR MOTOR 47 142616 000 17 TABLE MOTOR 18 47 142615 000 PIN LIGHT 16 47 225416 004 SWEEP MOTOR 47 142617 000 8 POWER IN 68 100453 004 Figure 3 16 GS Series Pinsetters with Nexgen Electronics 3 38 Section 3 Nexgen Electronics By 5 Bg 9 13 RIGHT HAND LEFT HAND SIDE FUNCTION SIDE FUNCTION 47 142674 000 or 47 142673 000 or 47 142790 000 14 11 PIN HOLDER SWITCHES REAR CONTROL BOX AND SOLENOIDS 47 245422 003 47 245421 004 10 MASKING UNIT ADAPTER 15 47 142690 000 DISTRIBUTOR MOTOR 17 47 142616 000 TABLE MOTOR 47 142615 000 16 SWEEP MOTOR 47 142617 000 19 BALL ACCELERATOR 47 245423 004 000 18 PIN LIGHT 47 225416 004 12
186. nspect the ball door and ball door locking mechanism for proper adjust ment Check the condition of the ball door ball door button and door locking bolt Inspect the ball door solenoid for correct operation Check the routing of the solenoid cable Verify that ball door open and closes freely Sweep Wagon Assembly 1 Inspect the condition of the sweep wagon frame and frame welds Check the roller mounting and adjustment Check the conditions of the pusher rods and pusher rod bushings Inspect the conditions of the protector blocks and block mounting hardware Check all sweep wagon hardware Section 7 Preventive 1 1 1 8 Section 7 Preventive Inspect the condition of the sweep board and adapters Check the adjustment of the sweep board and adapters Inspect the condition of all sweep release mechanism components Check all sweep release mounting hardware Inspect for missing springs or worn linkage and pivot bushings Check the condition of the chain and pivot bearing Check the operation of the solenoid Inspect the solenoid cable routing Inspect the sweep attenuator and sweep shock absorber for loose or missing hardware Check attentuator and switch for proper adjustment Inspect all pivot points for wear Inspect the switch cable routing Setting Table Assembly 1 Inspect setting table frame for wear or broken welds Check for loose or missing hardware Check the vertical swing shaft stop bol
187. nt to the solenoid or its plunger When plunger becomes dirty or sticky it must be cleaned with electrical contact cleaner and them dried to leave no residue INITIALS DATE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 31 LANE Setting Table Swing Shaft Roller A B Apply one drop of oil to the shaft on each side of the roller Apply a light film of grease along the actuator arm INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE 1 32 Section 7 Preventive Section Rev February 2009 LANE Ball Cushion Bushings A Grease on installation Check for wear replace as needed INITIALS DATE LANE INITIALS DATE LANE INITIALS DATE Section Rev February 2009 Section 7 Preventive 1 33 Maintenance Forms The following pages contain forms to be used in conjunction with maintenance on the Brunswick GS Series Pinsetters 1 34 Section 7 Preventive Section Rev February 2009 GS Series Stop Sheet Frame Mech Section Rev February 2009 Section 7 Preventive 1 35 Extended Code Error Codes Std Pin Out of Range Ext
188. od left on the lane surface be removed before the bowler rolls a second ball To accomplish this the Pinsetter CPU will stop the pinsetter after the detection portion of the cycle and signal for the mechanic technician to remove any deadwood and to restart the pinsetter Refer to Figure 4 9 The cycle occurs as follows 1 2 Section Rev February 2009 ball detect occurs In response to the ball detect signal the sweep release solenoid energizes to lower the sweep into the guard position actuating switch The ball door solenoid energizes locking the ball door for three seconds The table motor runs counterclockwise The cam on the table shaft will leave switch moving toward switch The table lowers on top of the off spot pin stopping the table before it can close the switch At switch the Pinsetter CPU will ignore the pin holder switches because the switch had not been actuated The pinfall will have to be entered manually if scorers are present The table motor continues to turn the cam past switches and switches until switch is closed The pinsetter will shut off at A switch with sweep still down in the guarding position The trouble light will flash and the LED will display the error code PO or Pin OOR To clear the error the mechanic must turn the stop run switch on the Nexgen box or mechanic s rear control bo
189. on 4 95 21 or higher 10 Safety Section Section Rev December 2012 CLEARING PINS JAMMED IN DISTRIBUTOR 1 7 Turn stop run on mechanic s remote display or Nexgen box to stop position Turn off the main power switch on the Power Safety Controller box and lock the switch into the off position using an approved lockout device Check for pins jammed at track ejector points Check for pins jammed at belt turning points Remove the jammed pins and place them on the outside return belt track Check the pin ejector assemblies for proper positions Continuous jams require checking the pin station assemblies for broken parts or missing pin release levers Re install all guards and restart the safety controller restore power to the pinsetter Version I or version II Safety Controller SICK Press the restart switch on the Safety Controller box to restore power to the Nexgen box Version Safety Controller Pilz If the Green Restart Photocell LED is press the photo sensor restart button to illuminate the yellow Ready for Restart LED then press the restart button If only the yellow Ready for Restart LED in press the restart button Once the machine has initialized toggling the stop run switches on the mechanic s remote display to clear the power failure PF codes Check pinsetter operation STOPPING MACHINE IN MID CYCLE A machine may be stopped in mid cycle by turnin
190. on 5 Adjustments Section Rev August 2009 Ball Door Adjustment The ball doors must be positioned in the ball door openings so that they don t rub on the ball door protector ring or transport band are level with each other and have a minimal gap at the top of the ball door shaft This will allow for complete closing of the ball doors and allow light weight balls to exit with minimum inter ference Having the doors at the same height relative to each other prevents the doors from binding on each other as they open and close A collar on the ball door shaft is used to provide equal spacing at the top and bottom of the ball door Refer to Figure 5 12 a Adjust the collar by loosening the set screw and retightening when the door is centered as desired b After adjusting or reinstalling a door check to see if it is level with the other lane s ball door and that both doors can open and close without any interference 10 END VIEW 11 SIDE VIEW 9 STOP COLLAR WILL 3 ADJUST VERTICAL GAP MINIMUM PLACEMENT ONLY 8 SUPPORT BOARD i BALL DOOR PROTECTOR RING 2 PLASTIC FRAMING 12 1 MM GAP OOOK V LEVER 5 STOP COLLAR PLASTIC FRAMING Figure 5 12 Ball Door Centering Adjustment BALL DOOR PROTECTOR RING 2 PLASTICFRAMING BAL
191. onnection on the H V PCB or Bad H V PCB Nexgen Faulty A Switch Switch on the switch cluster is shorted Check the wiring and the switch 2 Table motor or brake defective Switch on the switch cluster is shorted Check the wiring and the switch Nexgen CPU defective Check the wiring and swap the PCBs with a working lane pair Table motor or brake defective Switch D on the switch cluster is shorted Check the wiring and the switch Table motor or brake defective Nexgen CPU defective Check the wiring and swap the PCBs with a working lane pair Sweep motor defective Sweep motor brake defective or stuck on the motor shaft No power to the sweep motor and or brake Check wiring for damage and proper hookup SM switch shorted Wiring between the Nexgen Controller and the switch is shorted Sweep wagon or sweep arms binding or roller out of adjustment Section 6 Troubleshooting 6 9 6 10 EXTENDED CODE STFound OORFound BNtfnd FAILURE DESCRIPTION SWITCH G NOT EXPECTED BUT WAS FOUND This error is detected when the sweep is down when it should be up in the raised waiting for a ball position SWITCH ST NOT EXPECTED BUT WAS FOUND Spotting tong switch is actuated when it should not have been This means that the tongs are in thier open position when they should have closed SWITCH OOR NOT EXPECTED BUT FOUND The Out of Range switch locate
192. onsole before the pinsetter can restart If pins need to be loaded into the pinholders the table motor rotates the cam clockwise past switches until it returns to to create a load opportunity If ten pins are already loaded into the pinholders the pinsetter will run the sweep Step 14 The Pinsetter CPU immediately energizes the sweep release solenoid to drop the sweep wagon into the guarding position again actuating switch Section 4 Pinsetter Cycles 4 23 4 24 Section 4 Pinsetter Cycles 12 13 14 15 16 17 18 19 20 Motor turns counterclockwise rotating the switch cam from to to to D At switch D the pinholder solenoids energize to open the grippers Pins are loaded into the pinholders from the pin stations as the table returns to its home position switch The table motor turns off at switch The sweep motor turns on pulling the sweep back then forward to clear the pin deck When sweep wagon is fully forward the SM switch closes and the sweep motor is turned off When all pin holders are loaded the table motor runs clockwise and the cam rotates from switch A and travels toward switch As the table starts to lower the stroke limiter solenoid is energized causing the stroke limiter plate to be pulled back away from the T stop This allows the table to go down to t
193. oor Ball doors do not move freely Pin stuck between transport band and ball cushion board Transport band drive belt broken or slipping Broken transport band Faulty ball door solenoid Accelerator flat belt Ball fell off transition track Ball cushion not adjusted properly Loose transport band Loose transport band drive belt Worn transport band Ball door not adjusted properly CORRECTIVE ACTION Remove pins Adjust transport band Adjust or lubricate ball door Adjust ball cushion Replace or weld belt See Servicing section Replace transport band Replace or adjust solenoid Tighten or replace belt as required Remove capping retrieve ball and clear any obstruction on or near the track Adjust ball cushion Tighten transport band Cut off piece and weld back together Replace transport band Adjust ball door Section 6 Troubleshooting 6 13 PROBLEM Pinsetter does not turn on properly Pinsetter cycles independently One cycle only CAUTION Camera flash may cause pinsetter to cycle independantly 6 14 Section 6 Troublshooting TS1 or TS2 safety switch actuated Photocell not adjusted properly Faulty switch A or SM Nexgen Controller main switch is off The main power cable is unplugged the mechanic s rear stop switch is not on Main house breaker box if two pinsetters are down Incorrect line voltage Pinsetter set to wrong mode
194. operly Front pulley not bolted correctly or front yoke is loose parts incorrectly installed CORRECTIVE ACTION Replace Switch Lube check switch actuator Check detector plate pins pin holder location in relation to other pin holders Check pin holder position and table height Replace switch finger Check table harness and switch wires Check connections and replace Nexgen PCB as needed Remove all lubricants and dirt from clutch face Adjust tension Change solenoid check cable Adjust or replace switches as required Clear obstruction Change the Nexgen CPU PCB Adjust stroke limiter Replace tong insert Replace broken tong Check for proper movement of tongs Realign tong an drive gear Adjust for proper tension Clear obstruction Repair or replace cables Adjust switch for gap Replace if switch is faulty Loosen bolts on yoke and operate accelerator Align both yoke halves until the belt runs true Tighten bolts Section Rev February 2009 PROBLEM 28 Pinsetter operates erratically Section Rev February 2009 Faulty switch A Loose or faulty cables and connections Switches or D on switch cluster or switch OOR on setting table guide tower not adjusted properly Setting table height not adjusted properly Belts not tensioned properly Damaged pinsetter parts Pin holder latch not adjusted properly Release levers damaged or not
195. or the BLK Y EL wire to 125 J42 and J43 are used as a Holding spot for unused wires 1 RANSFORMER RIMARY TAP 1 3 TRANSFORMER Ter PRIMARY TAP 2 TRANSFORMER TAPS Figure 3 5 Nexgen Voltage Settings 1 TRANSFORMER PRIMARY 1 2 TRANSFORMER PRIMARY 2 3 UNUSED TRANSFORMER TAPS Section Rev July 2013 Section 3 Nexgen Electronics 3 9 TRANSFORMER 1 INPUT VOLTAGE HIGH VOLTAGE PCB TERMINAL BLK WHT Not Used BLK YEL BLK BLK LK a Table 1 Transformer Taps TRANSFORMER 2 INPUT VOLTAGE HIGH VOLTAGE PCB TERMINAL J37 BLK RED J25 BLK WHT Not Used BLK YEL J43 J37 Table 2 Transformer Taps 3 10 Section 3 Nexgen Electronics Section Rev July 2013 INTERNAL Internally the Nexgen Controller box contains four circuit boards CPU PCB High Voltage PCB and two I O PCBs A power filter is also provided to condition the incoming 3 phase power Refer to Figure 3 6 2 NEXTGEN CONTROLLER BOX 1 INPUT OUTPUT 4C PCB 1 INPUT OUTPUT PCB Figure 3 6 Nexgen Controller Internal View 1 INPUT OUTPUT PCB 2 NEXGEN CONTR
196. orten the Chain and Shorten the Crank equally Lower the Table Raise the Table Lengthen the Chain and Lengthen the Crank equally Shorten the Chain only No change to the Crank Lower the Table Lower Highest Raise Lowest Lengthen the Chain only No change to Crank Shorten the Crank only No change to the Chain Raise Highest Lower Lowest Lengthen the Crank only No change to Chain Table Height Adjustment Chart Section Rev August 2009 Section 5 Adjustments 5 29 1 HOLE 2 HOLE 3 FACTORY DEFAULT HOLE 4 HOLE 5 HOLE 6 HOLE 7 FRONT VIEW BACK VIEW 5 30 Section 5 Adjustments 8 9 FRONT VIEW BACK VIEW Default Figure 5 34 Chain Pivot Bearing Curent Move to Hole Hole PFIN 1 NC 2 4 9 7 5 11 4 14 4 18 2 12 NC 82 9 5 5 9 4 12 4 516 3 149 L29 S26 S65 S954 13 1 4 L7 5 L5 5 L2 6 NC 53 9 56 9 510 5 5 L11 4 L9 4 L6 5 L3 9 NC 3 56 6 6 L14 4 L12 4 L9 5 L6 9 L3 NC 53 6 7 L18 L16 L13 1 L10 5 L6 6 L3 6 NC Figure 5 35 Pivot Bearing Dimensions NOTE L Lengthen 5 Shorten No Change All numbers are in millimeters Example Moving from hole I to hole 2 52 Shortens the chain 2 Section Rev August 2009 2 SWEEP ARM
197. otor is operated clockwise or counterclockwise Improper timing can cause scoring problems hinder the machines ability to pick up or spot pins and in some cases cause the table and sweep to collide Adjust the timing as follows a Position the setting table so that the drive chain intersects the center line of the crank arm Refer to Figure 5 28 4 SPROCKET 1 CENTER LINE OF CRANK ARM 3 CRANK ARM 2 DRIVE CHAIN Figure 5 28 Drive Chain Position b Loosen the cam and position it so that the middle of the magnet is at the peak of the switch actuator arm Retighten the cam Refer to Figure 5 29 Section 5 Adjustments 8 25 3 4 SWITCH SWITCH B 1 ADJUST LOOSEN SCREW AND ADJUST AS NEEDED 6 SWITCH A 7 ALIGN PEAK SWITCH ARM Figure 5 29 Cam Position 1 TOADJUST LOOSEN SCREW AND 2 SWITCH 3 SWITCH ROTATE CAM AS REQUIRED 4 SWITCH 5 CAM 6 SWITCH A 7 ALIGN PEAK OF SWITCH ARM c To verify the timing is correct compare the distance the drive chain is offset from the center line of the crank arm when the table motor turns off at the A switch after running clockwise and counterclockwise The offset distances or angles should be equal Refer to Figure 5 30 6 SPROCKET
198. ows 1 FRONT OF PIN 2 PINSPOT 3 PINDECK l 3 6 mm 12 25 in Figure 5 37 Proper Pin Position 5 32 Section 5 Adjustments Section Rev August 2009 Side to Side 1 To adjust individual pins left or right loosen the four pin holder fastening bolts See Figure 5 38 2 Adjust the pin holder as needed 3 Retighten the four bolts NOTE Check clearance between the detector plates and the pin holders in front of them after making any side to side adjustments 2 FASTENING BOLT 1 BOTTOM VIEW OF PINHOLDER WITH PINDETECTOR PLATE REMOVED 2 FASTENING BOLT 9 1 BOTTOM VIEW OF PIN HOLDER WITH PIN DETECTOR PLATE REMOVED Figure 5 38 Pin Holder Fastening Bolts Section Rev August 2009 Section 5 Adjustments 8 33 1 VERTICALSTOP BOLT 5 34 Section 5 Adjustments Forward Backward NOTE The ten pin holders can be adjusted by rows or group of rows 1 adjust all ten pin holders forward or backward loosen the jam nut on the vertical stop bolt mounted on the rear right swing shaft Refer to Figure 5 39 This bolt stops the vertical rotation of the rear pin holder swing shaft when the table goes down for a new pin setting stroke i NOTE Shortening the bolt will allow all ten pins to be moved backward Lengthening the bolt will move all pins forw
199. p position and clear the jam Once the jam has been cleared turn the stop run switch to the run position 2 RIGHT GUIDE TOWER 5 SPROCKET SHAFT TABLE JAM SWITCH 3 ACTUATOR LEVER TENSION SPRING Figure 2 12 TS 2 Table Jam Switch Error Code TS2 Jam JAM SWITCH TS2 FOUND Section 2 Electrical Switches Solenoids and Motors 2 15 Pin Count Switch This switch is mounted on the top of the Elevator The switch is positioned to count each pin as it leaves the elevator and enters the shark assembly The switch information is sent to the pinsetter electronics where it is used to deter mine when to energize the shark solenoid 1 PIN COUNT SWITCH eJ 2 SHARK FIN _ GUIDE E gt 7 8 is PIN 4 GREEN 5 BELTS PIN SHOVEL 3 SHARK SOLENOID Figure 2 13 Pin Count Switch and Shark Solenoid 1 PIN COUNT SWITCH 2 SHARKFIN GUIDE 3 SHARKSOLENOID 4 GREENBELTS 5 PINSHOVEL 6 Error Code PIN COUNT SWITCH SHORTED FOR LEAST 5 SECONDS Pin Ld3 Pin Ld6 Pin 199 03 06 09 PIN COUNT SWITCH WIRES OPEN or Pin 1410 OR 10 2 16 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 has been pressed the pinsetters cannot restarted until the switch is returned
200. pins but not so far that the pin detector plates are jammed into the pinholders When adjusted properly there should be 3 5 mm clearence between the pin detector plate and the pinholder when the weight of the table is fully supported by the stroke limiter Before making any adjustment verify that the stroke limiter shock absorber is in good shape and the table is level a Set 10 pins on spot on the lane surface b Lower the setting table so its weight is fully resting on the stroke limiter plate and the stroke limiter s hydraulic shock absorber is fully com pressed c With the pin detector plate held up manually to the highest point check for a clearance of 5 mm between the top of the pin and the center of the pin detector plate Refer to Figure 5 41 1 PIN HOLDER 1 PINHOLDER 2 DETECTORPLATE Figure 5 41 Pin Detector Plate Clearance e adjustment is required raise the table off the stroke limiter Loosen the locknuts on the stroke limiter mounting bracket s vertical bolt and loosen the two mounting bolts illustrated in Figure 5 42 Lower or raise the stroke limiter as needed Repeat steps a d until the 3 5 mm clearance is obtained 5 36 Section 5 Adjustments Section Rev August 2009 1 LOOSEN MOUNTING BOLTS 1 LOOSEN MOUNTING BOLTS 2 LOOSENLOCKNUT 3 ADJUSTMENT BOLT 4 SHOCK STOP COLLARS
201. play is obtained Retighten mounting bolts Refer to Figure 5 57 HH CAUTION If the chains are stretched too tight the shaft bearings may be strained If they are too loose they may slip off and cause damage to the pinsetter or the person servicing the machine 1 5 8MM TOTAL FREE PLAY 1 5 8 mm TOTAL FREE PLAY Figure 5 56 Sweep and Table Motor Chain Free Play 2 FOUR TABLE 1 FOURSWEEP GEAR SCREWS GEAR SCREWS 2 FOURTABLE GEAR SCREWS FOUR SWEEP GEAR SCREWS Figure 5 57 Adjust Reduction Gear 5 50 Section 5 Adjustments Section Rev August 2009 1 BEARING PLATE 2 TABLE OR SWEEP SHAFT 3 MANUALLY ADJUST BEARING PLATE 4 CHAINTENSION ADJUST 1 ELEVATOR 2 SIDETENSION PLATE 3 ADJUSTMENT SCREW Section Rev August 2009 1 BEARING PLATE d 4 CHAIN TENSION ADJUST 3 MANUALLY ADJUST BEARING PLATE Figure 5 58 Chain Tension Adjuster Elevator The two parallel elevator chains may need occasional adjustment to remove excessive free play due to the chain stretching To adjust loosen the two bolts on both tensioning plates on the sides of the elevator and the jam nut on the tensioning bolt Tighten or loosen the adjusting bolts to obtain minimal free play in both chains NOTE The adjusting screws should be rotated the same amount to elimi nate the possibility of chain damage or binding and to keep the pin shovel
202. ple perform the following procedure one to control power to the accelerator and one to perform belt tracking adjustment as needed A WARNING The following procedure involves making adjustments to the accelerator with power on and requires close proximity to moving machine parts Use extreme caution around moving belt to prevent injury to personnel DO NOT wear loose fitting clothes which may be caught in moving belt 1 Plug in accelerator power cord and observe belt tracking on front pulley drum Section Rev August 2009 Section 5 Adjustments 8 13 PIVOTLEVERS TAP HERE LOOSEN SCREWS AXIS T amp T 1 2 3 4 2 Disconnect the accelerator power cord If the belt is not centered on the front pulley drum Using a 17 mm socket ratchet and wrench loosen the two screws and nuts securing the pivot levers ONLY loosen screws enough to allow slight adjustment of pivot levers Refer to Figure 5 15 Figure 5 15 Loosen Hardware Securing Pivot Levers WARNING When making adjustments use care to prevent the belt from slipping off the pulley drum surface This could damage pivot levers and possibly injure personnel 5 14 Section 5 Adjustments Rotate the belt by hand and observe belt tracking Use light short taps from a soft rubber mallet to reposition left and right pivot levers until belt is tracking on the center of pulley drum Refer to Figure 5 15 Reconnect the accelerator power cord and ob
203. r This voltage can be 208 230 or 380 415 VAC Power Out to Nexgen Power conection for 3 phase power to the Nexgen box Contactors Power contactors used to disconnect 3 phase power whenever emergency off switch is pressed or an interlock switch sensor is tripped Power Supply DC power supply for the photo sensor controller and the photo sensor receiver and transmitter Controller The module that monitors the photo sensor receiver and transmitter and the interlock switches The display on the controller provides information as to the status of the module and the interlock switches and photo sensors Refer to Table 6 Front Photosensor Restart Connection for the photosensor restart button The button is typically located on the back of the odd lane pinsetter under the nexgen display but may be mounted at the front of the pinsetters on the making unit frame Door Interlock Connection rear door interlock switches Masking Unit Interlock Connection for the masking unit Send Photo Sensor Connection for the safety photo sensor transmitter unit located at the front of the pinsetters Receive Photo Sensor Connection for the photosensor receiving unit located at the front of the pinsetters Section 3 Nexgen Electronics Section Rev July 2013 Safety Controller Codes Version Ill DISPLAY READING STATUS GREEN ON YELLOW OFF RED OFF The front Sensors are correctly aligned Safety control
204. r Week Cleaning the pins with pin cleaner regularly will extend the useful life of the pins keep the machine clean and promote better pin movement within the pinsetter Fixed Schedule Items Daily Maintenance 3s Check Stop Sheets for Each Pinsetter and Make necessary corrections Troubleshoot Repair or Adjust all Reported Failures Check the Position of Each Transport Band Adjust as Needed Make sure the bands are centered on the rollers Check the Pin Feed Deflectors for Proper Clearance Above the Transport Band Weekly Maintenance 7 8 1 14 Section 7 Preventive Clean Shark Switch Pin Guide Assemblies The shark switch pin guide wedges must be cleaned with a general purpose cleaner to prevent lane oil and dirt from causing pin jams Pin Wipes and Overflow Chutes Wash in warm water or 12 1 diluted lane cleaner such as Invincible Section Rev February 2009 10 11 12 13 14 Clean Entire Transport Band with 12 1 diluted lane cleaner such as Invincible Check for Worn V Belts That Are Cracked Split or Causing Motors to Bounce Wipe the belts with a dry cloth while inspecting them Especially note the condition of the table motor drive belt Failure of this belt will cause a sudden dropping of the table which can result in severe machine damage and possible personal injury Check All Green Belts for Proper Tension Check for squealing slipping or sagging belts Replace or resize
205. r door closed that there is continuity from pin I to 2 and from pin 3 to 4 of the connector Then verify that when the interlock switch is opened rear door opened that there is no continuity from pin to 2 and from pin 3 to 4 of the connector This should be done with a multi meter b Unplug the masking unit interlock cable from the GS X Pinsetter Power Controller box and verify that when the interlock switch is masking unit down that there is continuity from pin 1 to 2 and from pin 3 to 4 of the connector Then verify that when the interlock switch is opened masking unit up that there is no continuity from pin to 2 and from pin 3 to 4 of the connector This should be done with a multi meter c With the emergency stop switch on the GS X Pinsetter Power Controller box in the non pressed position verify that there is continuity between the two orange wires on the switch and continuity between the two brown wires on the switch Then with the emergency stop switch on the GS X Pinsetter Power Controller box in the pressed position verify that there is no continuity between the two orange wires on the switch and no continuity between the two brown wires on the switch This should be done with a multi meter 6 Safety Section Section Rev December 2012 Care and Maintenance The lenses for the sensors must be cleaned regularly or if dirty Avoid scratching the lenses and the formation of droplets on the lenses as these could change the optical
206. r the attenuator at the front left side of the pinsetter This switch is actuated by the attenuator when the sweep is all the way down in the guarding position The switch must be actuated before the table can be lowered During operation sweep release solenoid energizes upon ball detection If the switch does not actuate within a few seconds after the solenoid energizes the pinsetter will shut off and indicate an error 1 FREE PLAY WITH SWITCH CLOSED 2 SWITCH G 4 SWEEP ATTENUATOR 3 ADJUSTABLE SCREW Figure 2 4 Attenuator Down Closing Switch Error Code G Switch G FOUND SWITCH G IS NOT EXPECTED BUT FOUND G NTFND SWITCH G EXPECTED BUT NOT FOUND Invid 8 Invid 5 INVALID MACHINE STATE Section 2 Electrical Switches Solenoids and Motors 2 1 Mechanic s Rear Control Switches Standard on pinsetters mechanic 5 rear control box mounted on the ball return side of the elevator for pinsetters equipped with the base or fixed guards The box gives the mechanic operational control of the pinsetter Three switches are located on this box 1 Set Switch This switch causes the machine to set the last known combination of pins 2 Reset This switch cycles the machine to the next ball 3 Stop Run This switch turns off the machine It must be in the stop position before entering the machine for service
207. r when the table is in its highest position Refer to Figure 5 62 For further information on adjusting the A switch refer to Switch Cluster Timing adjustment in this manual gt gt gt Me Figure 5 62 Adjusting Switch 1 SWITCH A IS ADJUSTED TO CONTACT CAM WHEN SETTING TABLE IS IN HIGHEST POSITION N Function switches such as the Spotting Tong switch illustrated in Figure 5 63 are to be adjusted as shown in View Views B and C illustrate being adjusted too far away and too close for proper operation 1 CORRECT VIEW A 4 SWITCH CLOSED WITH PLUNGER FREE PLAY 2 3 TOO FAR AWAY TOO CLOSE VIEW B VIEW C o I 6 5 SWITCH oe OPENED NO FREE PLAY Figure 5 63 Spotting Tong Switches 1 VIEW A TOO CLOSE VIEW SWITCH CLOSED WITH 3 4 5 SWITCHOPENED Section Rev August 2009 2 TOO FAR AWAY VIEW B PLUNGER FREE PLAY 6 SWITCH CLOSED NO FREE PLAY When a switch is adjusted correctly some free play should be available on the actuating switch plunger when the switch is closed Section 5 Adjustments 8 53 Contents Bowling MP 6 3 Pinsetter Clearing Procedure
208. rength when mounting the sock onto the overflow chute The overflow socks must face each other so the pin lands on the transport band between the rear transport band roller and the rear support board When the socks are properly adjusted the pin should enter the elevator efficiently and the sock should not come in contact with the pin feed deflector or any other part of the pinsetter as a pin exits the sock Refer to Figure 5 25 1 OVERFLOW SOCKS 2 REAR BOARD 3 REAR TRANSPORT 4 BAND ROLLER Figure 5 25 Sock Placement Section Rev August 2009 Setting Levelness Adjustment The setting table must be level in order for pins to be loaded and set properly 1 LEVEL 2 TABLEGUIDE 3 TUBEGUIDE 4 ROLLERGUIDE With the table at home position check the front back and side to side position of the table tube using a level Refer to Figure 5 26 If adjustment is needed loosen the 24 mm hex nuts on the setting table studs Refer to Figure 5 27 Adjust the roller guides and bearing block as needed to obtain a level tube guide 2 TABLE GUIDE 4 ROLLER GUIDE Figure 5 26 Table Rack Guide Rollers b Lower the setting table to the new pinsetting position and shut off the power when the grippers open Manually rotate the table motor V belt pulley until the setting table s crank arm and the lift
209. rent at least 30 mm diameter at the following positions Directly in front of the sender Inthe middle between sender and receiver Directly in front of the receiver 2 Open the rear pinsetter access door with the interlock switch 3 Openthe masking unit interlock switch 4 Press emergency stop switch Section Rev December 2012 5 Each of these individual tests must produce following result During the light beam test the receiver for the related safety photoelectric safety switch must have no LED illuminated the safety evaluation device UE 401 only the red LED must illuminate As long as the light beam interlock or emergency stop switch is interrupted it must not be possible to initiate the dangerous state of the machine No further operation of the pinsetter is allowed if the green or yellow LED on the safety evaluation device UE 401 illuminates during the test even if the green or yellow LED illuminates only for a short period In this case the installation of the GS X Pinsetter Power Controller system must be checked by specialized The proper functioning of the interlock devices must be checked weekly by a specialist or by authorized personnel Prior to the tests turn off and lockout the main power switch on the GS X Pinsetter Power Controller system a Unplug the rear door interlock cable from the GS X Pinsetter Power Controller box and verify that when the interlock switch is closed rea
210. rgize closing the grippers As the table continues to rise the pin holder solenoids for the 7 and 10 pins energizes to open the grippers to preload the 7 and 10 pins if they are in the pin station The table motor raises the table and the sweep until switch is closed 3 LOAD PINS IN TABLE 7 READY FOR TABLE HOME UP DETECTION HEIGHT SWITCH 17 SWITCH CLUSTER 19 DETECTION STROKE LIMITER SOLENOID ENERGIZED FIRST BALL 8 LOAD 7 AND 10 PIN IF AVAILABLE PINSETTING STROKE NI 9 OPEN 7 AND 10 GRIPPER 16 SWEEP DOWNO 15 SWEEP SM FORWARD ST Figure 4 12 Second Ball Double Detect Cycle TABLE HOME UP CLOCKWISE READY FOR FIRST BALL NEW PINSETTING STROKE OPENGRIPPERS SWEEP DOWN DETECTION STROKE 4 22 Section 4 Pinsetter Cycles COUNTERCLOCKWISE STROKE LIMITER SOLENOID ENERGIZED LOAD 7 AND 10 PIN IF AVAILABLE CLOSE GRIPPERS READ PINHOLDERS FOR SCORES ONLY SWITCHCLUSTER SWEEP LOAD PINS IN TABLE RAISE SWEEP OPEN 7 AND 10 GRIPPER OPEN GRIPPERS SET NEW SWEEP FORWARD OUT OF RANGE SWITCH DETECTIONHEIGHT Section Rev February 2009 Section Rev February 2009 Second Ball Out of Range A second ball out of range occurs only when the Pinsetter CPU is set up for double detection The table will come down on top of an off spot pin as happens in a first ball out of range This causes the pins
211. roperly or if it is not actuated as expected the machine will shut off and display an error code describing the failure 13 NEXGEN RUN STOP SWITCH 1 ELECTRONICS TABLE SWITCH ELEVATOR 15 lt gt TS2 5 CONTROL A 3 4 15 Switch SRG iiir SIN SUNT SWITCH EC SWEEP MOTOR 0 SWITCH ds 58 j SM SWITCH switch 5 5 CLUSTER L N gt 70 f 9 e 19 OUT OF RANGE RUN STOP SWITCH OOR e ke SWITCHES 8 M 6 SPOTTING TONG A SWITCH ST gt MECHANICS CONTROL BOX gt 14 Bi EMERGENCY OFF oe IP 10 PIN HOLDER SWITCH 2 SWITCHES lt LOAD SWITCH 20 19 MECHANIC S R NISTOB REAR gt SE SWITCHES OPTIONAL Figure 2 1 Switches Base and Fixed Guard Packages 1 NEXGENELECTRONICS 2 SWITCH 3 ELEVATOR CONTROL SWITCH 4 PINCOUNT SWITCH 5 TABLE JAM SWITCH TS1 6 5 REAR CONTROL BOX 7 10PINHOLDERSWITCHES DETECT 8 SPOTTING TONG SWITCH ST 9 OUT OF RANGE SWITCH AND LOAD SWITCH 10 TABLE JAM SWITCH TS2 11 SWITCHCLUSTER 12 SWEEP MOTOR SWITCH SM 13 NEXGENRUN STOP SWITCH 14 EMERGENCY OFF SWITCH 15 SWITCHA 16 SWITCHB 17 SWITCHC 18 SWITCHD 19 RUN STOP SWITCHES 20 MECHANIC S REAR DISPLAY OPTIONAL Section Rev February 2009 Section 2 Electrical Switches Solenoids and Motors 2 3
212. ruary 2009 Sweep Wagon The sweep wagon assembly has three functions 1 Upon ball detection or manual triggering SET or RESET the sweep is lowered immediately to prevent pins from rolling forward onto the lane 2 guard the table as it lowers to detect or set new pins 3 sweep any pins that are no longer needed on the pin deck The sweep consists of four major components Sweep motor and drive gear Sweep release assembly Sweep attenuator shock assembly Sweep wagon TU Bo The sweep wagon is held up by the sweep release assembly To lower the sweep wagon the sweep release assembly s solenoid energizes to pull the swing lever rearward allowing the tipper to rotate to drop the sweep wagon A sweep attenuator along with its shock absorber controls the drop speed When the sweep is fully down in the guarding position switch is actuated by the attenuator Refer to Figures 1 24 and 1 25 7 ATTENUATOR 6 SWEEP RELEASE SOLENOID 4 B SWEEP SWING LEVER RELEASE LEVER 1 SHOCK 2 SWITCH TIPPER Figure 1 24 Sweep Release Raised Position Section 1 Operations 1 25 SWEEP SWEEP CRANK ARM SWITCH SWEEP ATTENUATOR VERTICAL GUIDE ROLLERS PUSHER ROD FORWARD POSITION REARWARD POSITION HORIZONTAL GUIDE ROLLERS NI
213. s level 1 ELEVATOR 2 SIDE TENSION PLATE 8 ADJUSTMENT SCREW Figure 5 59 Elevator Chains Section 5 Adjustments 5 51 Gear Adjustment General All gears must have a tooth gap If gears are set too loose they may slip and or break If they are set too tight jams and breakage and exessive wear may occur Refer to Figure 5 60 1 TEETH SHOULD NOT BE FULLY SEATED 1 TEETHSHOULD NOT BE FULLY SEATED L 34 Figure 5 60 Adjusting for Tooth Gap Lit NOTE When adjusting for proper tooth gap it is important to check the entire travel area It is possible to have a gear rack properly adjusted in one area and be too loose or too tight in another area of travel Switch Adjustment General Table position switches D on the switch cluster are adjusted for a gap of 3 mm between the switch and the magnet on the switch cam Refer to Figure 5 61 1 SWITCHESB C amp D 3MM GAP 2 SWITCH 3 ACTUATOR ARM MAGNET 2 SWITCH 3 ALIE i r ste B C amp D Im 3 mm GAP Figure 5 61 Adjusting switch Cluster 5 52 Section 5 Adjustments Section Rev August 2009 SWITCH A IS ADJUSTED TO CONTACT CAM WHEN SETTING TABLE IS IN HIGHEST POSITION 1 The A switch is adjusted to be contacted by the switch cam s actuato
214. s are adequate and that the correct approved materials are in use 15 preventive maintenance program in use 15 lubrication program in use Is a cleaning program in use Verify that current operations manuals service parts manuals and service bulletins are in the center Verify that stop sheets recap forms and frames per stop data is being used in the center Main Frame Assembly 1 Inspect main frame Check for wear points or broken welds Check for loose or missing hardware Check the main support braces and verify they are secure Inspect the pinlight fixture Check and verify that the fixture is secure Check the lamp and lamp sockets Check the power cord routing Inspect the guards Check for wear points Check for loose or missing hardware Check for any missing guards Check the work platform and the work platform braces and hardware Distributor Assembly 1 Inspect the distributor frame assembly Check for worn damaged frame components and welds Check for loose or missing hardware Check and verify that the dust pan is secure Check the distributor rails and extensions for wear or cracks Check the distributor stations for wear or cracks Inspect the lower pin guides for bent or missing parts Check the corner turn rails and corner pin turn devices for loose or missing hardware and for correct adjustment Inspect the distributor shafts pulleys and belting Check for worn or damaged shafts or
215. s control box or mechanic s remote display to the stop position Disconnect main power to the pinsetter if you will be leaving the machine unattended 2 Manually lower the setting table onto a jack stand or other suitable support i NOTE If suspending the setting table on the stroke limiter plate it must still be supported by a jack stand or some means of support to prevent the table from dropping if the stroke limiter is bumped or slips 3 Turn the spotting tong square shaft until the spotting tongs are com pletely closed The ST switch should be open and the closed stop should be against stop block Refer to Figure 6 6 5 CLOSED STOP RIGHT HAND 1 3 OPEN STOP SQUARE SHAFT 3 GEAR RACK 1 4 OPENSTSWITCH CLOSED STOP 3 5 RIGHT HAND SQUARE SHAFT 2 GEAR RACK 6 STOP BLOCK OPEN STOP OF le OPEN STOP BLOCK Figure 8 6 Spotting Tongs Closed 4 Remove the hardware holding the spotting tongs to the setting table Retain the hardware for use during reassembly i NOTE To keep the tongs timed properly it is advisable to only remove one set of tongs at a time Section Rev February 2009 Section Servicing 8 9 5 Select correct type depending on position of the tongs in the table Refer to Figure 8 7 1 SPOTTING TONGS PIN STATIONS 1 4 5 AND 6 2 SPOTTING TON
216. see aparte e teretes 7 7 Ball Accelerator Assembly Ro daten ib S senta 7 7 Sweep Wagon Assembly 7 7 Setting Table Assembly cec eren 7 8 Pie Frame Assembly tede pope oU emet 7 9 Electrical T 7 10 Fower Ball m 7 10 Administration and Organization 7 10 Maim Frame ASSOIDD een 7 11 Distributor Assembly 7 11 Detailed Maintenance Schedule 7 14 Variable Schedule EMS 7 14 Fix d Schedule HIS ent 7 14 Daily Maintenance RE 7 14 Weekly MAPPE Luse 7 14 Monthly MOIDESDATIOB usine imer st 7 15 Quarterly Maintenance esses nds eee 7 15 Semi Annual Maintenance 7 16 Annual Maintenance 222 7 17 Section Rev February 2009 Section 7 Preventive 1 1 MONIY ve 7 18 Quarterly EEE EE 7 21 Semi App al 7 30 PL vasene 7 33 Maintenance Forms 7 34 1 2 Section 7 Preventive Section Rev February 2009 Section 7 Preventive Maintenance General Information Section Rev February 2009 Preventive maintenance is the most important responsibility of the pinsetter mechanic Properly performed preventive maintenance will increase reliability prevent major breakdowns and lengthen the life of the pinsetter Preventative maintenance should begin when the pin
217. serve the tracking When the belt is centered tighten two screws and nuts securing the pivot levers Section Rev August 2009 Pin Feed Deflector Adjustment 1 PINDEFLECTORMOUNTING PLATE 2 MOUNTING HARDWARE 3 ADJUST FOR 6 MM GAP BETWEEN TRANSPORT BAND AND BOTTOM OF DEFLECTOR 4 PINDEFLECTOR Section Rev August 2009 The pin feed deflectors should be positioned so that the defector does not rub on the transport band but is close enough so that pins cannot get wedged under the deflector and the outside edge of the deflectors firmly touch the kickback or ball accelerator Start with a 6 mm 1 5 mm gap between the transport band and bottom of the deflectors and adjust as needed Refer to figure 5 16 1 PIN DEFLECTOR MOUNTING PLATE 2 MOUNTING 4 HARDWARE PIN DEFLECTOR 3 ADJUST FOR 6 mm GAP BETWEEN TRANSPORT BAND AND BOTTOM OF DEFLECTOR 2 MOUNTING HARDWARE Figure 5 16 Deflector Positioning for Proper Clearance Section 5 Adjustments 8 15 Elevator Shovel Cam Adjustment i NOTE Prior to making this adjustment make sure the shark assembly is level and positioned 135 mm from the back plate of the elevator a Manually position the elevator s pin shovels so the lower surface of the pin shovel is 22 mm 2 mm above the top surface of the pin turn wedges Refer to Figure 5 17 1 ATTACHING HARDWARE 2 CENTER LINE ON SHOVEL CAM 7 3 LOWER SHOVEL END SHOVEL CAMEL
218. setters are installed Waiting until the pinsetters are dirty and operating poorly will create a situation that can quickly become unmanageable Finally it is very poor practice to rely on memory in servicing any machinery An example of a typical work schedule is included that will allow you to track the maintenance as it is being done The following pages of this section list step by step guidelines on what should be done and how often Careful study of the contents of this section and proper use of the work schedule will result in clean well operating machines and will greatly lengthen the useful life of your pinsetters Tip Combining the following activities during preventative maintenance can save time and effort In general preventative maintenance requires the following 1 Inspection and correcting any problem found The pinsetter should be inspected periodically for the following condition Loose hardware Damaged or worn parts e Cracked fatigued metal or welds Proper adjustments For optimum machine operation a mechanic should correct any pinsetter prob lems such as loose hardware or adjustments immediately If corrective action cannot be done immediately it should be logged on the pending work item form for the machine In addition all pinsetter malfunctions should be recorded on the pinsetter Stop Sheet that should be attached to the elevator of every machine This form is invaluable in determinin
219. spect the square shaft the linkage and the square shaft latch for correct adjustment Inspect the condition of the double V belts Check for loose or missing tensioner mounting hardware Check the tensioner shaft and bearings for loose or noisy operation Inspect the condition of the setting table and sweep motor drive assem blies Check for worn or damaged chains Check for loose or missing bearing plate hardware Inspect the condition of bearing plate bearings and drive sprocket shafts Inspect the condition of the guide tower assembly Check the mounting and adjustment on the TS 2 and OOR switch Check for correct switch cable mounting Check for loose or missing guide tower hardware Inspect the condition of the lift chain sprocket Check the condition of the jam lever and spring Section 7 Preventive 1 9 10 Inspect sweep and table drive shaft assemblies Check for shaft wear Check for chain wear and proper tensioning Inspect the crank arms and verify they are secure on the shafts Check the sprockets for wear Inspect the switch cluster Check the switch cluster housing to make sure it is secure Check adjustment on the A B and D switches Check the adjustment on the switch cam Electrical 1 Inspect the electrical box and box mounting hardware Check ground strap and verify that it is in place and secure Verify that all cables are routed correctly Inspect the box cover
220. st motor Adjust or replace switch Power down and exchange faulty box or PCBs Clean with all purpose cleaner Remove section of belt and weld back together lubricate belt Replace or weld belt Replace as required Adjust for proper tooth gap Replace or weld belt for proper tension Adjust pulleys so the belts ride properly in rail Change solenoid or make sure solenoid is plugged in Check wiring to Nexgen Controller Adjust switch replace or repair switch or wirining Switch actuator or switch is sticking Adjust stroke limiter Adjust angle 1 or 2 Replace pin detector plate Section Rev February 2009 PROBLEM Pins jammed in overflow chute Pin elevator turns continuously Pinsetter runs for six seconds then turns off Table motor runs continuously Table sets pins but sweep stays down Section Rev February 2009 Dirty pins and or dirt built up in pin overflow chute Faulty Nexgen CPU or H V PCB Elevator switch defective Pin jam in elevator Faulty Nexgen CPU PCB Faulty switch A or cam misadjusted Missing screw on switch actuator Faulty Nexgen CPU or H V PCB Sweep not fully forward Sweep attenuator stop screw not adjusted properly Sweep pick up chain not adjusted to proper length Sweep contacting gutter adapter blocks Sweep release assembly bound Table motor running backwards Nexgen controller set table delay set to N CORR
221. t for proper adjustment Inspect the condition of the vertical helper springs Check for loose or missing spotting tong and geared rack hardware Inspect the ST switch mounting and check the adjustment Inspect the condition of the tongs gears and toothed racks Check the operation of the tongs and inspect the tong dampers for wear Inspect all cable channels and conduits for wear Check that all chan nels and conduits are secured to the frame Inspect the condition of the table harness plug and its mounting bracket Check the adjustment on the stop collars Inspect the swing shaft bearings for wear Inspect the condition of the table spring Inspect the condition and mounting of the table jam roller Check the adjustment of the horizontal stop bolt Inspect the TS 1 jam switch mounting and adjustment Check for loose or missing hardware and springs Inspect all pin holders and pin holder solenoids for correct mounting Inspect all pin holder switches for tight mounting Check all pin holder connectors and wiring for routing and connection Inspect the adjust ment on the pin detector plates Inspect the mounting of the table racks to the table Check the adjust ment and condition of the small roller support assembly Check the condition of the T stop Check the mounting of the OOR actuator cam Inspect the condition of the chain and pivot bearing Section Rev February 2009 Section Rev February 2009 Drive Frame Assembly
222. t hand square shaft releasing the pin holder s swing shaft latch to allow the pin holders to rotate vertical as the table is lowered 1 3 SQUARE E TST SHAFT Ko DR r LEFT HAND 87779 TABLE TUBE S 6 8 B 2 e E 30 STROKE E 8 8 EN LIMITER 5 1 LEFT HAND SQUARE SHAFT SEENA D 5 J STROKE UNITER 2 STROKELIMITERPLATE To JR 1 8 9 PLATE 3 T STOP 1 4 LEFT HAND TABLE TUBE _ 9 5 STROKELIMITERSOLENOID 8 0 ETR 6 STROKELIMITERSHOCK d 5 pe m ABSORBER One A e LIMITER DE SHOCK ABSORBER Figure 2 18 Stroke Limiter Solenoid 2 22 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 Spotting Tong Solenoid The spotting tong solenoid engages a gear clutch assembly with the table drive to close or reopen the spotting tongs depending on which direction the table motor is turning The gear clutch assembly rotates a spindle shaft and through a helical gear drives the right hand square shaft When the main table drive shaft and right hand square shaft are turning counterclockwise the spotting tongs close When they are turning clockwise the spotting tongs open 4 SPOTTING TONG SOLENOID 1 RIGHT SIDE 3 GEAR WITH CLUTCH GEAR CLUTCH LEFT SIDE FRA
223. t to determine what each pinsetter must do It then controls pinsetter solenoids through the I O PCBs and motors through the High Voltage PCB The CPU has a memory that retains the status and frame count of each pinsetter Refer to Figures 3 7 amp 3 8 The function of the components and connectors on the CPU PCB are as follows 3 KEYBOARD STOP RUN MEMBRANE SWITCHES 4 MACHINE SWITCHES 6 MACHINE SOLENOIDS TROUBLE LIGHT BALL DETECT 5 PIN SOLENOIDS COMLINE RUN STOP pit 34 J2 93 16 De SUPPLY FUSE 16 DC SUPPLY FUSE 16 16 DC SUPPLY DC SUPPLY FUSE FUSE 16 FUSE 11 TERMINATE 411 FUSE M CO DC SUPPLY p F5 on 13 CPU LED 7 COM A LED 8 COMBLED 42 COM B TERMINATE gg 412 16 17 DC SUPPLY POWER IN 14 PIN LIGHT NTROL Figure 3 8 CPU PCB i NOTE All fuses are rated at 250V 3 15A fast blow 1 LCD JI Not Used 2 Keyboard Membrane J2 Not Used 3 Stop Run Switches J3 Not used Install jumpered connector 5 PIN SOLENOIDS COMLINE RUN STOP 6 MACHINE SOLENOIDS TROUBLE LIGHT BALL DETECT MACHINE SWITCHES 4 Machine Switches J4 J14 Input connection for the following machine signals TS1 G pin count EC A B
224. tart is disabled default Long Err Codes Y or N This selection is available on machines with software version 4 08 02 and higher The selection determines whether the display will show error code using the standard 2 digit code or extended code Y Display error codes using extended format N Display error codes using 2 digit format Pinlight Y or N This selection is available on machines with version 4 08 02 and higher This selection turns on the pinlight so that the pins are illuminated even when the machine is unassigned Y Pinlight on N Pinlight off default Enable PF Err Y or N This selection is available on machines with software version 4 95 21 and higher This selection allows the mechanic to enable or disable an error code that would occur in the event that the pinsetter loses power Y Enable the code default N Disable the code Off Sweep Dwn Y or N This selection is available on machines with software version 4 95 21 and higher This selection causes the sweep to drop when the lane is turned off from the scorer The sweep will not drop when the pinsetter is turned off via a local mechanic s switch Y Enable sweep drop N Disable sweep drop default Section 3 Nexgen Electronics 3 21 3 22 Trouble Blink N This selection is available on machines with software version 4 95 21 and higher This selection determines whether the light on the elevator will perform as a trad
225. ter the ball accelerator without hitting the sides of the edge of ball door opening The cushion must also be adjusted so that it does not run on the kick backs Front Position a Using the adjusting bolt shown in Figure 5 6 adjust the ball cushion so the front of the cushion is 5 mm in front of the ball protector ring This will position the ball so it will enter through the ball door without touching the protector ring Refer to Figure 5 7 1 RUBBER BUMPER 1 RUBBER BUMPER 2 BEARING BLOCK 3 ADJUSTING BOLT 3 ADJUSTING BOLT 2 BEARING BLOCK Figure 5 6 Ball Cushion Adjusting Bolt 1 BALL DOOR PROTECTOR RING 2 BALL DOOR 1 3 3 BALLCUSHION BALL DOOR BALL CUSHION PROTECTOR RING BALL DOOR 5mm E Figure 5 7 Ball Cushion Positioning 5 8 Section 5 Adjustments Section Rev August 2009 Side Position Adjust the cushion frame sideways for proper clearance of 5 mm between the cushion board and the ball protector plate To adjust loosen the set screws on the stop collars reposition the cushion frame and retighten the set screws Refer to Figures 5 8 and 5 9 1 1 SETSCREW 4 SET SCREW 2 BALL CUSHION FRAME STOP COLLAR 3 BEARING BLOCK 2 4 STOP COLLAR BALL CUSHION 3 FRAME BEARING BLOCK Figure 5 8 Adjust Cushion Frame Sideways 1 CLEARANCE OF 5 MM BETWEEN CUSHION BOARD AND BALL PROTEC
226. the belt stretches and becomes loose a section of the belt may be cut out and it can be rewelded to the proper length All belts with he exception of the trans port band drive belt are 12 mm in diameter when new Once the belt has stretched cut and rewelded several times its diameter will be reduced This will decrease its gripping power and effectiveness in handling pins Belts with a diameter under 10 mm or showing cracks should be replaced to keep this area reliably handling pins Welding Round Belts 1 Figure 8 4 gives nominal lengths of all distributor belts The dotted lines represent belts that are not factory installed 1 1 54 m 60 5 in for 12 mm BELTS 1 6 m 63 in for 15 mm BELTS LEFT LANE T BAND 3 93 m 154 7 in Pr 3 93 m 154 7 in 2 975 mm 38 4 in ELEVATOR 3 66 m 144 in 3 66 m 144 in 1 39 m 54 7 in 1 39 m 54 7 in 3 66 m 144 in 3 66 m 144 in 3 93 m 154 7 in 3 93 154 7 in 35 1 54 m 60 5 in for 12 mm BELTS 1 6 m 63 in for 15 mm BELTS RIGHT LANE T BAND Figure 8 4 Round Belt Lengths 1 1 54 60 5 IN FOR 12MMBELTS 2 975 38 4 IN ELEVATOR 3 1 54 M 60 5 IN FOR 12 MM BELTS 1 6 M 63 IN FOR 15 MM BELTS LEFT LANE TRANSPORT BAND Section Rev February 2009 1 6 M 63 IN FOR 15 MM BELTS RIGHT LANE TRANSPORT BAND Section 8 Servicing 8 7 2 Cut off both ends of neatly and vertical to belt axis
227. the diagnostics Diagnostic faults failures are active during diagnostics and can stop the pinsetter if a jam or some form of failure is detected 3 24 Section 3 Nexgen Electronics Section Rev July 2013 USING THE DIAGNOSTICS Contact Closure Diagnostics Switch Diagnostics 1 The contact closure diagnostics can only be performed when both pinsetters are off stop run switches in the stop positions The pinsetter is selected by having the following conditions available a The pinsetter cannot be in an error condition b For pinsetters equipped with base or fixed guards the Stop Run switch on the rear mechanic box must be set to Run Both the left and the right stop run switches on the Nexgen Controller box or the Mechanics Remote Display must be switched to stop position Refer to Figure 3 6 d To activate Contact Closure diagnostics press the Mode key on the control panel until the mode SW Diag appears on the display e Press the Enter key to step through the display options Pin SW Left Displays the pinholder switches that are actuated on the left pinsetter A indicates the switch is open Table SW Left Display switches D TS1 and TS2 of the left pinsetter if actuated A indicates the switch is open Mach SW Left Displays switches E EC G SM OOR ST and SS Pincount Switch of the left pinsetter if actuated A indicates the switch is open EXT
228. the guard or masking unit interlock switch or photo sensors Emergency Stop Switch Push this button to immediately remove power from the Nexgen box and shut down power to both pinsetters of the lane pair Fuse 25A slow blow fuse used to protect power going to the power supply module Main Power Switch Controls the 3 phase power entering the box In the off position this switch will disconnect power to the Nexgen box and disable both pinsetters and the ball accelerator 3 Phase Power In Input power connection for the 3 phase power This voltage can be 208 230 or 380 415 VAC Power Out to Nexgen Power conection for 3 phase power to the Nexgen box Contactors Power contactors used to disconnect 3 phase power whenever the emergency off switch is pressed or an interlock switch sensor is tripped Power Supply DC power supply for the photo sensor controller and the photo sensor receiver and transmitter Interlock Switches Connection for the masking unit and rear door interlock swithes The switches can be plugged into either connector Safety Photo Sensor Connection for the safety photo sensor located at the front of the pinsetters The 3 terminal connector is for the transmitter unit the 4 terminal connector is for the receiving unit Photo Sensor Controller The module that monitors the photo sensor receiver and transmitter and the interlock switches Controller Display The photo sensor controller display provid
229. the pin deck A CAUTION Never remove the V belt with table in highest position or in a partially lowered position The setting table uses the motor brake and V belt for position hold ing Table will fall to lowest position if belt is removed 3 Firmly grip the top of the large table V belt pulley Refer to Figure 8 1 1 V BELT 2 LIFT MOTOR BEFORE ROTATING PULLEY 2 LIFT MOTOR BEFORE ROTATING PULLEY Figure 8 1 Manually Raising or Lowering the Setting Table 4 Before rotating the pulley use your other hand to lift the motor while carefully rotating the pulley Watch the V belt in the motor pulley The belt must stay seated in both pulleys DO NOT RELEASE YOUR GRIP ON THE V BELT PULLEY 5 Lower the motor so the V belt holds brakes the table drive shaft before releasing your grip on the V belt pulley 6 Repeat this procedure until the desired height is obtained Section Rev February 2009 Section 8 Servicing 8 3 Changing Setting Table V Belt CAUTION Never remove the V belt with table in highest position or in partially lowered position The setting table uses the motor brake and V belt for position hold ing Table will fall to lowest position if belt is removed 1 B NOTE 3 Setting Table Assembly Removal 1 1 914 3 LONG 1 4 SPACER 2 SETTING TABLE Turn the stop run switch on the Nexgen Controller Mechanic s rear control box or mechanic s remote display to th
230. the pinsetter It consists of transmitter receiver device and a retroreflector The transmitter receiver device is mounted on the ball return kickback and the retroreflector is mounted on the division kickback They are positioned directly across from each other at 25 mm 1 above capping Refer to Figures 3 11 and 3 12 The transmitter sends an infrared beam across the lane to the retroreflector which reflects the beam back to the receiver When any object cuts this beam the receiver sends a pulse to the Pinsetter CPU The Pinsetter CPU then cycles the corresponding pinsetter WARNING strong light source such camera s electronic flash may cause the pinsetter to trigger 1 KICKBACK 2 PHOTOCELL 25 mm CAPPING 1 KICKBACK 2 PHOTOGELL ASSEMBLY 3 CAPPING Figure 3 11 Ball Detect 1 DIVISION KICKBACK 2 RETROREFLECTOR 3 CAPPING Figure 3 12 Retroreflector 1 DIVISION KICKBACK 2 RETROREFLECTOR 3 CAPPING Section Rev July 2013 Section 3 Nexgen Electronics 3 29 Foul Detect The foul detect is located at the foul line and is mounted between the pair of lanes on the ball return capping Reflectors mounted on division return beam to foul detect foot or some other object interrupts this beam a signal is sent to the Pinsetter CPU to make the pinsetter set ten new pins if the machine is in a first ball foul situation while bowling ten pin game format The
231. this cycle Refer to Figure 4 6 1 2 10 11 12 ball detect occurs In response to the ball detect signal the sweep release solenoid energizes to lower the sweep into the guard position actuating switch The ball door solenoid energizes locking the ball door for three seconds The table motor runs counterclockwise The cam on the table shaft will leave switch moving toward switch As table lowers OOR switch closes to indicate the table entered the detection area The table will make a short stroke as it stops on the stroke limiter plate At switch the Pinsetter CPU reads the pin holder switches and determines that no pins were left standing The Pinsetter CPU sends pinfall information a strike to the automatic scorer if installed The cam passes switch with no action As the cam actuates switch D the pin holder solenoids energize to open the grippers As the table is lifted to its raised position the open grippers push up on the pin release levers causing pins to drop into the pin holders Actua tion of the pin holder switch by the pin causes the solenoid to de ener gize closing the gripper Actuation of switch A caused the table motor to turn off The sweep motor turns on pulling the sweep back then forward to clear the deadwood When the sweep wagon is fully forward once again switch SM closes causing sweep motor to turn of
232. tion 3 Nexgen Electronics General 3 3 Nexgen Controller Box ne hr n o e PO E e ce 3 5 Left Side Pinsetters with Advanced Guards sss 3 5 Right Side Pinsetters with Advanced 3 7 Bottom Nexgen Controller Boxes essen ener 3 9 Hrsg EE 3 11 PER 3 12 CPU 3 13 Fisk PCB au eet RO qp M 3 16 Machine ease erter 3 18 LCD Display Uset tags 3 18 Diagnostic Modes una 3 22 3 22 Contact Closure Diagnostics Switch 3 22 Machine Cycle Diagriostios rater sete 3 22 Using the Diagnostics 3 23 Contact Closure Diagnostics Switch Diagnostics 3 23 Machine Cycle Diagnostl6s iuro pine reri He bem e bd ee Re I Fe AERE 3 24 Related ElCCtromies se iier etr tree een P d E EE en Cien Cen ein turn 3 27 Ball Detect Photocell Triggering 3 27 Foul 3 28 Reset 3 28 Safety Power 3 28 Safety
233. tment The wiring from the switch to the Nexgen box is shorted The Nexgen Controller CPU PCB may be defective Reversing fuses on Nexgen High Voltage PCB that are blown Table motor or brake is defective Sweep motor brake not preventing the motor from coasting SM switch not being actutated The Nexgen Controller CPU PCB may be defective Defective Nexgen High Voltage PCB Sweep down on top of a pin or ball Sweep release solenoid defective Sweep release mechanism damaged or defective Switch out of adjustment The wiring between the Nexgen Controller and the sweep release solenoid or G switch is defective The Nexgen Controller CPU PCB may be defective Spotting tong clutch clean and adjust Spotting tong switch damaged or out of adjustment Spotting tong solenoid not working properly The wiring between the Nexgen Controller and the switch is loose or damaged Spotting tongs not working properly damaged or binding A replacement set of tongs could have been installed out of time with the other tongs Section 6 Troubleshooting 6 11 FAILURE DESCRIPTION POSSIBLE CAUSES Invid 0 1 Invid 2 Invid 3 Invid 4 Invid 5 TS1 Jam TS2 Jam INVALID MACHINE STATES 0 5 These states are situations which the Pinsetter CPU is not able to determine where the table sweep and spotting tongs are Most times this is caused by an incomplete clearing of a table or sw
234. to an AS 80 or AS 90 scorer This selection does not have a submenu Diag This selection allows the mechanic to put the selected pinsetter into cycle diagnostics mode This selection does not have a submenu Motor This selection allows the mechanic to manually run the pinsetter motors on the selected machine by pressing and holding the Up arrow key A submenu that appears when the stop run switch is set to the run position has the following choices Table CW This selection runs the table motor of the selected lane in a clockwise rotation Table CCW This selection runs the table motor of the selected lane in a counterclockwise rotation Distrib This selection turns the distributor motor of the selected lane Sweep This selection turns sweep motor of the selected lane Pinlight This selection caused the pinlight of the selected pinsetter to turn on Clean This menu selection causes the sweep to drop when the Stop Run switch is turned It also allows the mechanic to run the distributor motor by pressing and holding the up arrow key Section Rev July 2013 Section 3 Nexgen Electronics 3 19 i NOTE The following selections are available only when the STOP RUN switches for both pinsetters are in the STOP position Setup This selection allows the user to configure the pinsetter s operating characteristic A submenu for this selection has the following choices B NOTE
235. troller as indicated by the yellow restart LED after power failure or interruption of power caused by opening the guard or masking unit interlock switch or photo sensors 3 Emergency Stop Switch Push this button to immediately remove power from the Nexgen box and shut down power to both pinsetters of the lane pair 4 Power On LED Red This LED Turns when the safety controller has applied power to the Nexgen 5 Ready For Restart LED Yellow This LED Turns when all the interlock switches and sensors are in the ready to operate position and the safety controller is ready for a restart Refer to 2 Restart Switch 6 Restart Photo Sensors LED Green This LED Turns On when the photosensor beam at the masking unit has been interrupted to indicate that the sensor needs to be restarted pnce the cause of the interruption has been determined press the Photosensor Restart button to reset the photosensor circuit 7 Fuse 25A slow blow fuse used to protect power going to the power supply module Section Rev July 2013 Section 3 Nexgen Electronics 3 33 8 9 10 11 12 13 14 15 16 17 18 3 34 Main Power Switch Controls 3 phase power entering box In the off position this switch will disconnect power to the Nexgen box and disable both pinsetters and the ball accelerator 3 Phase Power In Input power connection for the 3 phase powe
236. turn the stop run switch to the run position to continue machine operation TS 1 TABLE JAM SWITCH P ADJUSTMENT BOLTS 6 1 TS 1 TABLE JAM SWITCH ADJUSTMENT BOLTS 2 PINHOLDER 3 REAR SWING SHAFT 2 4 ROLLER PIN HOLDER 5 ACTUATOR ARM 6 ADJUSTMENT BOLTS KOM 5 SWING ACTUATOR ARM Figure 2 11 TS 1 Table Jam Switch Error Code TS1 Jam JAM SWITCH TS1 FOUND 2 14 Section 2 Electrical Switches Solenoids and Motors Section Rev February 2009 1 782 TABLE JAM SWITCH 2 RIGHTGUIDE TOWER 3 ACTUATORLEVER 4 TENSIONSPRING 5 SPROCKET SHAFT Section Rev February 2009 TS 2 Switch This table jam switch is mounted inside the right side frame near the switch cluster This is a jam switch that is activated only when the table is not able to return to its up home position If a pin or broken part becomes wedged between the top of the setting table and the bottom of the distributor the table is prohibited from rising As the table crank continues to turn additional torque causes the chain sprocket and shaft to overpower a tension spring attached to the actuator lever Any time this switch is closed the table motor will reverse the table for 1 5 seconds or until the switch is closed The machine will shut off an error code J2 or TS2 JAM will appear on the error code display and the status light will flash Turn the Stop Run switch to the Sto
237. ution Drive Assembly 2 Shock Absorbers Rubber Bumper 2 Sweep Drive Assembly 3 Overflow Chutes Socks 3 Table Drive Assembly 4 Pit Curtain 4 Motors Belts Motor Mountings BALL ACCELERATOR ASSEMBLY 5 Stroke Limiter Assembly Hydraulic 1 Frame Welded Assemblies Hardware 6 Out Of Range Function OOR Switch 2 Door Protector Wedges ELECTRICAL COMPONENTS 3 Motor Flat Drum 1 Boxes Mounting Hardware ELEVATOR ASSEMBLY 2 Ball Detector Reflectors 1 Frame Welded Assemblies 3 Ball Rack Reset Button 2 Chains Shovels POWER BALL LIFT 3 Feed Centering Deflectors 1 Ball Lift Tires 4 Damper Plate Rubber Bumpers 2 Motor Drive Belt 5 Elevator EC Switch 3 Ball Lift Tracks 6 Shark Pin Guide Wedges ADMINISTRATION AND ORGANIZATION 7 Pin Count Switch SSW 1 Spare Parts Inventory Control 8 Round Belt V Belt 2 Tools Maintenance Equipment DISTRIBUTOR FRAME 3 Cleaning Lubrication Supplies 1 Frame Welded Assemblies 4 Preventive Maintenance Program 2 Shafts Pulleys Belting 5 Manuals and Service Bulletins 3 Pin Separators Centering Devices SETTING TABLE ASSEMBLY 6 Stop Sheets Recap Forms MAIN FRAME ASSEMBLY 1 Frame Welded Assemblies 1 Frame Welded Assemblies 2 Spotting Tongs Geared Racks Switch ST 2 Pin light Fixture 3 T
238. utor lane will pass by the occupied station Pins are held in the pin station until the pinholder located on the setting table is ready to receive them The pinholder s open gripper pushes the station s pin release lever upward allowing the retain ing bow to pivot fully downward releasing the pin There are three styles of pin stations Left hand for pins 2 3 4 and 9 Right hand for pins 1 5 6 Short retaining bow flap pins 7 and 10 1 14 Section 1 Operations Section Rev February 2009 1 1 EJECTORFLAP EJECTOR 2 PIN RELEASE LEVER 3 RETAINING BOW WITH FLAP 2 PIN RELEASE 3 RETAINING BOW WITH FLAP Figure 1 10 Pin Station A pin that does not find an empty pin station is returned to the transport band through the overflow chute located at the end of each outside distributor lane See Figure 1 11 If no bowling activity occurs for 45 60 seconds the distributor motor will shut off to save energy and reduce wear on the pins and pinsetter 1 OVERFLOW CHUTE 2 PIN IMPACT AREA BETWEEN REAR BOARD AND REAR ROLLER 3 OVERFLOW SOCK PIN IMPACT AREA BETWEEN REAR BOARD AND REAR ROLLER Figure 1 11 Pin Overflow Area Section Rev February 2009 Section 1 Operations 1 15 Setting Table The setting table is multipurpose assembly It must Detect standing pins after a ball has been rolled Figure 1 12 B Pick up standing pins to allow the sweep to clear the dead wood Figure
239. ve Chains Check the Distributor s Bearings Shafts and Drive Pulleys for Signs of Wear Tighten the Mounting Bolt and Check the Key and Pivot Bearing for the Table Shaft s Crank Arm Lubricate the Pivot Bearing Check Switch Cluster Cam Timing Check the Sweep Release Assembly and Pivot Bearing for Wear Cracks and Proper Operation Check All Distributor Hardware for Tightness Check the Ball Impact Protection Strips on the Ball Cushion Board Lubricate All Items Listed in the Quarterly Section of the Lubri cation Schedule Semi Annual Maintenance 35 36 37 38 Check Adjustment and Hardware Connections for Func tion Switches Inspect the Ball Cushion Frame Stop Collars and Bearings Check and Tighten All Hardware on the Kickback and Accelera tor Protector Plates Inspect and Clean the Accelerator Belt with General Purpose Cleaner Examine the Accelerator Rails for Signs of Wear Section Rev February 2009 Section Rev February 2009 40 41 42 43 44 45 46 47 48 Check and Tighten the Fastening Hardware on the Sweep Shaft Bearing Retainers Failure to tighten can cause the sweep shaft to shift and the arms to hit the table Check and Tighten the Sweep Arm Connecting Rods Check and Adjust the Clearance Between the Sweep Track and Guide Rollers Check the Stroke Limiter Assembly for Proper Operation and Verify Proper T Stop Clearance At The Stroke Limiter Plat
240. w Table Motor CCW Fuse F2 F3 Fuse used to protect the table motor circuitry from excessive current when turning the table motor on in a counterclockwise rotation F3 is for the left pinsetter F2 is for the right pinsetter The fuses are rated at 250V 8 0A fast blow Pin Light Fuses F5 F6 Fuses used to protect the pin lights from excessive current F5 is for the left pinsetter F6 is for the right pinsetter The fuses are rated at 250V 1 2 A slow blow Power Connectors Connections to pinsetter motors and pinlight Refer to figure 3 16 for the wiring diagram of the high voltage PCB Section Rev July 2013 Section 3 Nexgen Electronics 3 17 MACHINE SETUP LCD Display User Interface Setup and diagnostics for the both pinsetters is performed using mechanic s remote display Refers to Figure 3 10 Scorer lt Scorer 0000000 0000000 LEFT LANE RIGHT LANE 2 2 MODE 3 ENTER KEY KEY UP DOWN ARROW KEY Figure 3 10 Nexgen Remote Display LCD Panel Four keys on the control panel are used to navigate the user menu 1 Mode Key Use this button to step through the pinsetter modes when the mode selection menu is being displayed or to return to the mode selection menu 2 Enter Key The function of this key is dependent on what is being displayed on the LCD If the mode displa
241. ways lower the setting table fully to the pindeck BEFORE removing the setting table motor V belt 1 30 Section 1 Operations Section Rev February 2009 1 2 4 DISTRIBUTOR SWEEP MOTOR TABLE MOTOR MOTOR 1 2HP 1 4 HP WITH BRAKE 1 2 HP WITH BRAKE WITHOUT BRAKE Ae MACHINE Ws 4 2 5 FRONT SWITCH DISTRIBUTOR SHAFT CLUSTER HOUSING Figure 1 29 Drive Frame Assemblies 1 DISTRIBUTOR MOTOR 1 2 HP 2 SWEEP MOTOR 1 4 3 FRONT DISTRIBUTOR SHAFT WITHOUT BRAKE 4 TABLE MOTOR 1 2HP WITHBRAKE 5 SWITCH CLUSTER HOUSING 6 FRONTOF MACHINE Section Rev February 2009 Section 1 Operations 1 31 The stroke limiter assembly determines whether table lowers to standing pin detecting height or the new pin setting height It consists of a stroke limiter plate hydraulic shock absorber solenoid and a square shaft The plate and shock absorber slows the table as it lowers for a short stroke to detect or respot pins A solenoid pulls the stroke limiter plate out of the path of the stop located at the top of the left hand table rack so the table can lower fully to the new pin setting height It also rotates the left hand square shaft to unlatch the swing shafts allowing the pin holders to rotate vertical so new pins can be set on the lane Refer to Figure 1 30 3 L TSTOP 4 LEFT HAND 1 LEFT HAND SQUARE SHAFT d Ir 3 LEFT HAND SQUARE SHAF
242. weep wagon guide rollers not adjusted properly Broken or worn sweep drive belt CORRECTIVE ACTION Replace or repair as needed Check reset button check cable repair or replace Determine cause of trouble repair and restart machine Turn on switch Relplace Nexgen H V PCB Check breaker box and tighten power connections Check for shorted or loose pins continuity faulty connectors Repair or replace Replace motor Power down and exchange faulty box Remove pin Adjust or replace switch Adjust guide rollers Replace belt Section 6 Troubleshooting 6 15 PROBLEM Sweep motor runs continuously Pins jammed in distributor 10 Shark switch not flipping to load pins on the right pin side 11 Incorrect score 6 16 Section 6 Troublshooting Sweep motor brake defective Faulty switch SM All above checked Faulty electronic assemblies or Nexgen CPU or H V PCB Oil grease on pins or belts Belts not tensioned properly dragging in rails Distributor belts off or broken Broken pin slider in pin station Front distributor and idler gears do not have proper tooth gap or belts are not tensioned properly Belts not level on distributor or riding in top of belt rail Shark solenoid Pin count switch not closing Pin detect switch Pin detection height is not correct Angle 1 or 2 not adjusted Broken pin detector plate CORRECTIVE ACTION Adju
243. when the table returns to the home position The sweep release chain raises the sweep The table motor shuts off when switch is actuated Section 4 Pinsetter Cycles 4 13 17 HEIGHT 13 SWITCH A CLUSTER 12 SWEEP G DOWN 11 SWEEP 5 FORWARD 18 SPOTTING TONGS ST OPEN Figure 4 8 First Ball Short Cycle 1 TABLE HOME 4 READY FOR SECOND BALL 7 NOSWEEP NECESSARY 10 READ PIN HOLDERS 13 SWITCHCLUSTER 16 RAISESWEEP 4 14 Section 4 Pinsetter Cycles COUNTERCLOCKWISE PRELOAD PINS OPENGRIPPERS SWEEP FORWARD 14 OUT OF RANGE SWITCH DETECTORHEIGHT NOTE 6 RESULTS BECAUSE OF A 7 PINDOWN ONLY B 10 PINDOWN ONLY C GUTTER BALL 7 NO SWEEP NECESSARY CLOCKWISE NOTE RESULTS BECAUSE OF 7 PIN DOWN ONLY B 10 PINDOWN ONLY C GUTTER BALL STOP AND REVERSE TABLE MOTOR SWEEP DOWN DETECTION STROKE SPOTTING TONG OPEN Section Rev February 2009 First Ball Qut of Range During the course of bowling a ball may strike the pins in such a way that a pin slides out of its normal position but does not fall down If the pin moves far enough the bottom of the table will lower on top of the pin This will keep the table from lowering to the normal detection height and prevent it from detecting the standing pins and thus scoring or picking them up Bowling Association rules such as ABC and FIQ require that any deadwo
244. x OFF Deadwood can then be cleared from the pin deck The mechanic must then turn the pinsetter back on to allow the pinsetter to resume operation If Frameworx Classic or Vector scoring is involved a score correction must be made at the scorer console before the pinsetter can restart Section 4 Pinsetter Cycles 4 15 10 11 1 TABLE HOME UP 10 DETECTION STROKE ON PIN 15 11 DETECTION HEIGHT SWITCH 12 CLUSTER SWITCHES 13 SWEEP AES To prevent the standing pins from being swept the sweep motor will not be allowed to run The table motor rotates the cam clockwise past switches D until it returns to A The reason for this is to raise the sweep from its guarding position 6 SHORT STROKE ONTO OOR PIN 4 READY FOR SECOND BALL DOWN 14 SWEEP FORWARD 16 SPOTTING sr TONG OPEN Figure 4 9 First Ball Out Of Range Cycle TABLE HOME UP READY FOR SECOND BALL NOSWEEP DETECTION STROKE ON OUT OF RANGE PIN SWEEP DOWN 16 SPOTTING TONG OPEN 4 16 Section 4 Pinsetter Cycles COUNTERCLOCKWISE RAISE SWEEP RANGE PIN 9 12 PINSETTER STOP RED TROUBLE LIGHT ERROR CODE PO OUT OF RANGE SWITCH SWEEP FORWARD 15 CLOCKWISE SHORT STROKE ONTO OUT OF SENSE OUT OF RANGE IGNORE PIN HOLDERS CLUSTERSWITCHES DETECTIONHEIGHT Section Rev February 2009 First Ball
245. yed on the LCD does not have submenu this key allow the user to select the left or right lane When the mode displayed on the LCD has submenu the Enter key steps through the submenu selections 3 Up Down Arrows The function of this key is dependent on what is displayed on the LCD When the mode selection menu is displayed this key allows the user to step through the pinsetters modes When in submenu the arrow keys allow the user to toggle the choices of the feature selected in the submenu 3 18 Section 3 Nexgen Electronics Section Rev July 2013 During power up of the Nexgen Controller the unit it goes through a boot up sequence The Controller s LCD display will first display Brunswick GS X and then display Software V 4 xx xx EPROM OK xx xx represents the software version such as 4 95 26 Once the controller successfully boots up the mode selection menu is displayed The Mode selection menu has the following choices Scorer Use this mode when the GS X is connected to Frameworx or Vector scoring systems This selection does not have a submenu For firmware versions prior to 4 94 this mode is labeled Frmwrx Tenpin Use this setting when the GS X is NOT connected to a scoring system or is operating in a stand alone mode This selection does not have a submenu AS 90 This setting appears only if software version 4 08 03 or higher is installed in the Nexgen box Use this setting when a GS X is connected

- Brunswick

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