HEAVY HORSEPOWER GRINDER OPERATING
Contents
1. 42 Bowl Section 48 Bowl Section 52 Bowl Section Part Number Description Part Number Description Part Number Description HC42A Bowl Assembly HC48A Bowl assembly HC52A ore ane Bowl assembly CAD ii ca pes ooh bua oa oan a be Bowl HE48 ea Bowl 52 0 bua oui aa Bowl 542 Worm assembly 548 Worm assembly HSD2A a eee eruere Worm assembly HR42 48 i sala Ring HR42 48 r ain U S ew Ring 52 as Qa Rh Ring HK48 ela Knife drive pin oe lo ER Knife drive pin 52 Knife drive pin fine thread HP48 nl Uae uum Bowl Pin HP48 oo s scie Bade Bowl pin to 26795 340 Aluminum ring wrench 340 Aluminum ring wrench HK52 56 Knife drive pin coarse thread 26796 on 52 Sob EXER Bowl pin WARNING 340 Aluminum ring wrench 10 NOT ATTEMPT PERAE THIS UNIT WITH TRAY OR GUARD REMOVED Tray Section For H338 SFT 2A Jo H388 1A 3 5 7 Horsepower H389 1 H388 24 Part Number Description H339 1 Spurt guard for SS tray H388 1A Left hand tray assembly SS H477 H387 H388 2A Right hand tray assembly SS 2 i H338 SFT 2A Tray guard assem H407 for SS tray H387 Tray angles 0625 x 13 x 29 H476 Hole 53783 H389 1 Carriage bolt 18 x 4 H339 1 40452. 9 ROLLER CHAIN AND DRIVE SPROCKET LUBRICATION 9 MAIN DRIVE CHAIN 9 PARTS DIAGRAMS MAIN BODY AND DRIVE SYSTEM FOR 3 5 712 HORSEPOWER GRINDERS Labb d e su eA SANA SN UE ee 10 AND WARNING LABELS amp LOCATIONS ON GRINDERS PARTS DIAGRAMS BOWL AND TRAY SECTION FOR 3 5 75 HORSEPOWER GRINDERS ei lt gu LAN SENA steer 11 AND WARNING LABELS amp LOCATIONS ON GRINDERS ELECTRICAL CONTROLS FOR 3 5 7 HORSEPOWER GRINDERS 12 amp 13 PARTS DIAGRAMS MAIN BODY AND DRIVE SYSTEM FOR 10 amp 15 HORSEPOWER GRINDERS IDA MU de SE 14 AND WARNING LABELS amp LOCATIONS ON GRINDERS PARTS DIAGRAMS BOWL AND TRAY SECTION FOR 10 amp 15 HORSEPOWER GRINDERS Swe eS hil E eee YT 15 AND WARNING LABELS amp LOCATIONS ON GRINDERS ELECTRICAL CONTROLS FOR 10 5 15 HORSEPOWER GRINDERS 16 OPERATORS SIGNATURE PAGE ee ae a Ue ae d Qui due V ARR ee on Pale n 17 LIMITED WARRAR T Y go e kd be A Land ecd uA RO ELE Mais 18 NOTICE TO OWNERS AND OPERATORS BIRO s products are designed to process food products safely and efficiently Unless the oper ator is properly trained and supervised however there is the possibility of a serious injury It is the responsibility of the owner to assure that this machine is used properly and safely strictly following
3. Stomper 1214 long D H404SFT SLD Solid stomper 1214 AE NA H407 Wing nut SS tray only ROTATION ALWAYS 441 Warning decal HA76 vr oia Hex nut SS 546 18 HR42 48 H340 477 SS stand off for tray guard HRS H512 z tems Magnet housing 512 1 Magnet ser 26628 on H404SFT HK48 HK52 56 HSS2A BOWL RING amp WORM IDENTIFICATION ALL DIMENSIONS IN INCHES 52 6 E 7 146 90 HS48A A 50 soo 2 B _ 110 9732 13 27 32 13 7732 3 9 16 4 21 32 i196 15 38 16 1716 AL NO 0 AFTER SERIAL NO 2250 TE SER ee FY VY I s 4 D m E 11 IMPORTANT Must have Model and Serial Number when ordering Parts ELECTRICAL CONTROLS 3 5 AND 75 HORSEPOWER GRINDERS FROM SERIAL NO 2250 TO SERIAL NO 5239 ORIGINALLY EQUIPPED WITH ALLEN BRADLEY 609 BAA MANGAL STARTER WITHOUT MAGNETIC SAFETY SWITCH THESE SWITCHES ARE OBSO LETE AND MUST BE UPDATED TO THE APPRO PRIATE AEG EQUIVALENT ORDER H478AE SPECIFY HP AND VOLTS TO COMPLETE NUMBER AEG SWITCH ASSEMBLY MUST BE IN STALLED BY A QUALIFIED BIRO SERVICE AGENCY STARTER CONVERSION TO FROM SERIAL NO 9039 TO SERIAL NO 11260 ORIGINALLY EQUIPPED WITH ALLEN BRADLEY 609U BAA MANUAL STARTER WITH MAGNETIC SAFETY SWITCH THESE SWITCHES ARE OBSO LETE AND MUST BE UPDATED TO THE APPRO PRIATE AEG EQUIVALENT ORDER H4
4. BIRD HEAVY HORSEPOWER GRINDER OPERATING MANUAL amp PARTS LIST Models 342 542 548 552 7542 7548 7552 1056 1556 Applicable on HHP Grinders starting with Serial No 2250 WARNING Biro Designed Biro Built ve IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment PTCT H400 078A 8 08 23 TABLE OF CONTENTS Page NOTICE OWNERS AND OPERATORS 45d eA eet ITA SEKSI lat TAREA 1 SAFRE HES orenga a Seco ae Aare alee d epa E Arne dde btc pei ts 2 INSTAELATION uis uu L ba udo ed elt ES Maksamaa kDa Ma ud eatis at 3 UNCRATING AND SEP GP S y RA ORE a et de Vaa 3 MOTOR WIRING 6 4 2 a Sth alae eto ases Ri ia Ls oed aui MASA 3 ELECTRICAL REQ IIREMENTS 4 MOTOR SPECIFICATIONS 4 EE Mad Me et su e eat ee RO RASA 4 WIRING DIAGRAMS ani yu Su a nt adt sri KA du RE as DA 5 OPERATIONS 12245452 duet tho ka pied LTA aie do eg tal a su E 6 TO PROCESS PRODUCT sey ea dtes reca XC Ame hs d 6 SEEATIBO Z a S kat aak ecd el d ES Lodo pa ud esti 7 MAINTENANCE ioe eine Sa tre or eh S PKS ce a an amu h ee ae Renee ae 8 GRINDING BOWL INSTALLATION 8 BEARING HOUSING LUBRICATION
5. H346 101 H184 H184 1 H179 U H180 B H322 EN H232 D H324 nese H182 1 eme 14 IMPORTANT Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 10 AND 15 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No 2250 GRINDER HORSEPOWER AND BOWL SIZE AVAILABLE Model 1056 10 HP 56 size bowl tinned Model 1556 15 HP 56 size bowl tinned 56 Bowl Section Tray Section Part Number Description 10 and 15 Horsepower ns m aimed Bowl assembly Part Number Description HCIO 225 2222 On oie Bee a Bowl H139 quy wana Spurt Guard HS56A Worm assembly H188A Left hand tray assembly SS 5 Sea ees Ring H188 2A Right hand tray assembly SS HP56 nee ATA Bowl pin utes SS tray angle HK52 56 1 dern Knife drive pin H338 SFT 2A Tray guard assem H235 5 5 Bowl spurt guard stud for SS tray 340 Aluminum ring wrench H389 1 Carriage bolt 18 4 4045 Stomper 1214 long H404SFT SLD Solid stomper 1212 407 Wing nut SS tray only WARNING HAAT osassa fena Warning decal NOT ATTEMPT TU OPERATE H476 lt a Hex nut SS 5 18 THIS UNIT VITH TRAY H441 477 SS stand off for tray guard R GUARD REMOVED H512 eive Magnet housing H5
6. HILLS uQ ua Chua Bowl stud 34 10 x 4 H324 Base feet 14 black NOT SHOWN HIIT eee teenies Switch rod 24 L pipe coupling TASTI Gonna alma Ring wrench hanger H117 1 Switch rod 234L after s n 27192 H328 uka Switch rod collar HI25A zs Base plate assembly H331 occ oes aisan ga Roll pin 14 x56 H127S 6 Steel legs 114 x 6 H333 os Model amp serial number plate H135A Bevel collar trim 10 H346 i el Pete ke s Connection box w fastener H389 1 Carriage bolt 5 18 x 4 H182 Motor pinion 17 tooth 60 Hz H390 Hex nut 14 13 motor attachment H182 1 Motor pinion 21 tooth 50Hz 406 ems Grease for chain H183 vim 128 tooth sprocket 462 Guard for switch toggle 3 silent chain H462 1 eee oes Guard ferrule 184 1 Master link pitch 3 H476 voveo Hex nut SS 54 18 H186A Case assembly stainless H591 sisa aces Gee Bushing switch rod 222 xx Hex nut for bowl stud 34 H59T T rete Bushing lock nut H592 Star washer switch rod bushing H653 E Warning label English 653 5 Warning label Spanish H653 SP H319 H186A La H183 THE BIRO MFG CO H105 H307 H110A po H331 i H308 SSN H109 T N e e SEB 17s M ese gt Hi13 ISIN J S DENN R JA L H222 H103 N NSN N H109 N a SS H13SA
7. NEVER OPERATE MACHINE WITHOUT TRAY AND GUARD INSTALLED Machine will not run with tray removed Machine must be properly grounded Use qualified electrician to install according to building codes MOTOR WIRING AND ELECTRICAL REQUIREMENTS A Interchange of current is made in motor outlet box Leads are properly marked Changing instructions are on the motor plate or motor outlet box B All grinders are wired 220 volts unless otherwise specified Be sure motor specifications voltage cycle phase match power supply line Be sure line voltage is up to specification C Electrical connections to be accordance with safety codes and National Electrical Code 10 11 12 13 D Rated voltage of the unit shall be identical with full supply voltage E Voltage drop on the supply line shall not exceed 1076 of full supply voltage F The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure adequate voltage under heavy starting and short overload conditions G The feederline conductor shall only be used for the supply of one unit of the relevant horsepower For connections of more than one unit on the same feederline a local electrician will have to be consulted to determine the proper conductor size H The size of the electrical wiring required from the power source to the grinder on the 3 5 7 HP Grinders is a MINIMUM OF No 10 WIRE On the 10 amp 15 HP Grinders a MINIMUM OF
8. WORK AREA ALWAYS Use Qualified Technician and Electrician for Installation ALWAYS Connect to Proper Voltage amp Phase ALWAYS Install Equipment in Work Area with Adequate Light and Space Away From Children and Visitors ONLY Operate on a Solid Level Non Skid Surface NEVER Bupass Alter or Modify This Equipment in Any Way From Its Original Condition NEVER Operate With Tray And Or Tray Guard Removed or Magnetic Safety Switch By Passed NEVER Operate Without all Warning Labels Attached and Owner Operator Manual Available to the Operator UNCRATING AND SET UP Read this Manual thoroughly before installation and operation Do not proceed with installation and operation if you have any questions or do not understand anything in this Manual Contact your local Distributor or BIRO first Install machine on a level solid non skid surface in a well lighted work area away from children and visitors A ALWAYS LEVEL MACHINE BEFORE USING After installing machine in operational area it is imperative that the four adjusting legs be adjusted to level the machine and also eliminate rocking This machine is complete except for a knife and plate There is a bowl shipping plug stamped steel placed in the output end of the grinding bowl to retain the grinding worm during shipment REMOVE THE BOWL SHIPPING PLUG AND THE GRINDING WORM AA WARNING After checking and making sure the power supply is correct plug in your machine
9. long H309 1 enr Aes Seal H310A Front bearing cup and cone assembly H311A xS Rear bearing cup and cone assembly H313 5 img Bowl studs 14 x 3 E Switch 203 L H317 1 Switch rod 20 4L after s n 27182 H318 ome res Aluminum switch cam Ser 9039 to 11260 H318 1 Switch cam nylon before 9039 amp after 11260 etn ere acne ESE s Switch handle H322 we Connection box cover H324 sse Base fee 114 black pipe coupling H325A Base plate assembly H327 11 Aluminum legs 14 x 11 H301 H312 H432 H324 H327 11 N H328 5 cto lot Switch lock collar H331 v ete aan ste Bs Roll pin x54 H333 2 2 Model amp serial number plate H335A eene Bevel collar trim 8 w fastener H346 eoo Connection box H366 14 13 hex nut bowl amp bowl stud locknut H382 Motor pinion 19 tooth 60 Hz H382 1 Motor pinion 22 tooth for 50Hz H383 3204s as sa S Sprocket 141 tooth H384 CL 35 4 roller chain w connecting link H384 1 y INSERT H384 2 A AT H384 3 RIGHT H386A SS case assembly H389 1 Carriage bolt 54 18 x 4 H390 Hex nut 14 13 motor attachment H406 2 oessa Grease for chain 425 Motor shim 2 x 11 432 Box end bowl wrench H462 Guard for switch toggle 462 1 Guard ferrule 47
10. 12 1 osasia Magnet S N 26628 on H338 SFT 2A gt 53783 ROTATION COUNTER CLOCKWISE ROTATION ALWAYS He35 HRS6 x Beene lt H404SFT HP56 BOWL RING amp WORM IDENTIFICATION ALL DIMENSIONS IN INCHES ITEM ND D 1811 6 16 25 32 AFTER SERIAL NO 2250 AFTER SERIAL NU 2250 Y V AFTER SERIAL ND 2250 E G E G F 3 I E 15 IMPORTANT Must have Model and Serial Number when ordering Parts ELECTRICAL CONTROLS 10 AND 15 HORSEPOWER GRINDERS FROM SERIAL NO 2250 Part Number ran Description TO SERIAL NO 24729 277 SO Cord 16 4 10 15HP push button to starter ORIGINALLY EQUIPPED WITH ALLEN BRADLEY H278AE 11A 709 MAGNETIC STARTER WITH MAGNETIC H278AE 12A Switch N SAFETY SWITCH AND AN ALLEN BRADLEY BAEG 10 D17 380 415V 800S 2SA START STOP STATION THE H278AE 13A Doug AEG E17 GOV START STOP STATION IS STILL AVAILABLE BUT H278AF 14A Switch Assembly THE 709 BAA IS OBSOLETE AND NOT AVAIL BAEG 10 F17 550V ABLE UNITS REQUIRING REPLACEMENT OR RE H278AE 15A EAECI AS CoD CoD PAIR MUST BE UPDATED WITH THE H278AE 16A Switch Assembly APPROPRIATE AEG STARTER ORDER H278AE BAEG 15 D23 380 415V SPECIFY HP amp VOLTS TO COMPLETE NO AEG HESETA ca SWITCH ASSEMBLY THIS SWITCH ASSEMBLY H278AE 18A Switch Assembly MUST BE INSTALLED BY A QUALIFIED
11. 6 Hex nut SS 56 18 H591 x Bushing switch rod H591 1 un Bushing lock nut H592 Star washer switch rod bushing H653 E Warning label English 653 5 Warning label Spanish Motor Section Part No Description H379 3 hp 220 440 50 60 3 H380 U 5 hp 220 440 50 60 3 H380 5B 5 hp 230 50 60 1 H381 d 7 hp 220 440 50 60 3 NOT SHOWN 14572 Ring wrench hanger INSERT A To convert machines S N2250 to 3173 equipped with 2 Silent Chain 214 Silent Chain or 35 3 Roller Chain will require 1 Ea H382 Motor Sprocket 1 Ea H383 Main Sprocket 1 Ea H384 CL 35 4 Roller Chain w Connecting Link H653 SP H386A THE BIRD MFG CO MARBLEHEAD OHIO CSSSSSSSSSSSSSSSSNS R A 2 Lea oS NNN N Y H384 1 INSERT 1 i384 2 H383 H305 H308 H346 H322 H304 H380 1 H380 U H381 U 10 IMPORTANT Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 3 5 AND 75 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No 2250 GRINDER HORSEPOWER AND BOWL SIZE AVAILABLE Model 342 3 HP 42 size bowl tinned Model 548 5 HP 48 size bowl tinned Model 552 5 HP 52 size bowl tinned Model 7548 7 5 HP 48 size bowl tinned Model 7552 7 5 HP 52 size bowl tinned
12. 78AE SPECIFY HP AND VOLTS TO COMPLETE NUMBER AEG SWITCH ASSEMBLY MUST BE IN STALLED BY A QUALIFIED BIRO SERVICE AGENCY 42MC Y64 H442 1 CASE 609U BAA STARTER AEG STARTER FROM SERIAL NO 2250 TO SERIAL NO 11260 WHEN REPLACING AN ALLEN BRADLEY SERIES 609 STARTER WITH AN AEG STARTER NEW HOLE LOCATIONS MUST BE DRILLED IN THE MACHINE CASE FOR MOUNTING THE STARTER AND RE LOCATING THE SWITCH ROD AS SHOWN IN THE DIAGRAM 1 23 32 6125 4 3 7 16 21 64 D 3 16 DIA JA DRILL THRU DRILL THRU gt HOLES n 5 27 32 74 346 2 7 04 HDLES 27 1 8 REF FRONT BF MACHINE FROM SERIAL NO 5240 TO SERIAL NO 9038 AND SERIAL NO 11281 TO SERIAL NO 24807 ORIGINALLY EQUIPPED WITH ALLEN BRADLEY 709 BAA MAGNETIC STARTER WITH MAGNETIC SAFETY SWITCH AND AN ALLEN BRADLEY 8008 28A START STOP STATION THE START STOP STATION IS STILL AVAILABLE BUT THE 709 BAA IS OBSOLETE AND NOT AVAIL ABLE UNITS REQUIRING REPLACEMENT OR RE PAIR MUST BE UPDATED WITH THE APPROPRIATE AEG STARTER ORDER H478AE SPECIFY HP amp VOLTS TO COMPLETE NO LB AEG SWITCH ASSEMBLY LESS BUTTONS THIS SWITCH ASSEMBLY MUST BE INSTALLED BY A QUALIFIED BIRO SERVICE AGENCY 42MC Y64 H442 1 H478AE SPECIFY ELECTRICAL CHARACTERISTICS FOR COMPLETE NUMBER USING 10 amp 15 HP WIRING DIAGRAM ON PAGE 10 13 64 DIA 4 HOLES REAR VIEW MODEL 3 5 7 1 2 HOLE LOCATIO
13. BIRO SER BAEG 15 F23 550V VICE AGENCY H279AE 220 Contactor SP37 10 CO 208 220 230V H279AE 380 Contactor SP37 10 DO 380 415V H279AE 440 Contactor SP37 10 EO 440V H279AE 550 Contactor SP37 10 FO 550V FROM SERIAL NO 24780 H281AE 31 Overload B27S N TO SERIAL NO 26586 ORIGINALLY EQUIPPED WITH STROMBERG STARTER WITH MAGNETIC SAFETY SWITCH AND AN ALLEN BRADLEY 800S 2SA START STOP STATION THE START STOP STATION IS STILL 5 220 7 5HP 380 415 440V 10HP 380 415 440 550V H281AE 32 Overload B27S O 5HP 220V 15HP 380 415 440 550V H281AE 33 Overload B27S P 5HP 230V 1PH 10HP 220V 10HP 380 415 440 550V AVAILABLE BUT THE STROMBERG STARTER AND Kasa IT ony INTERNAL COMPONENTS ARE NO LONGER H278AE ENCL WT enclosure AVAILABLE REPLACEMENT REQUIRES UPDATE H318 1 less PT t TO APPROPRIATE AEG EQUIVALENT before 9039 5 11281 to present H348 Push button station 800S2SA 42MC Y64 Magnetic safety switch low voltage 442 1 Magnetic safety switch high voltage FROM SERIAL NO 24780 TO PRESENT EQUIPPED WITH AEG MAGNETIC STARTER AND AN ALLEN BRADLEY 800S 2SA START STOP STATION 42MC Y64 B00S2SA H442 1 H478AE SPECIFY ELECTRICAL CHARACTERISTICS FOR COMPLETE NUMBER O Beak VIEM 13 64 DIA 4 HOLES MODEL 1056 1556 HOLE LOCATIONS FOR AEG STARTERS OPERATOR S SIGNATU
14. NDER The descriptions and illustrations contained in this manual are not binding The manufacturer reserves the right to introduce any modification without updating the manual SAFETY TIPS ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY NEVER Touch This Machine Without Training and Authorization By Your Supervisor ALWAYS Read Operation and Service Manual BEFORE Operating Cleaning or Servicing NEVER Place Hands Into Machine Input or Output Openings NEVER Open Machine During Operation ONLY Use a Qualified Electrician to Install According to Local Building Codes Machine MUST Be Properly Grounded ALWAYS Connect to Proper Voltage amp Phase ONLY Install on Level Non Skid Surface in a Clean Well Lighted Work Area Away From Children and Visitors NEVER Use This Machine For Non Food Products NEVER Operate Machine With Tray And Or Tray Guard Removed or Magnetic Safety Switch By Passed ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Attempting to Unjam or Unclog Cleaning or Servicing NEVER Leave Machine Unattended While Operating NEVER Alter This Machine From its Original Form as Shipped From Factory DO NOT Operate Machine With Parts Missing PROMPTLY REPLACE Any Worn or Illegible Warning Labels USE ONLY BIRO Parts and Accessories Properly Installed INSTALLATION A WARNING TO AVOID SERIOUS PERSONAL INJURY PROPERLY INSTALL EQUIPMENT IN ADEQUATE
15. NS FOR AEG STARTERS AEG Switch Section Part Number Description H318 1 Switch cam nylon 5240 9038 amp 11281 to present 42 4 Magnetic safety switch low voltage H442 1 in Bus nee Magnetic safety switch high voltage H478AE 21A LB Switch assembly less buttons BAEG 3 C12 3HP 208 220 230V H487AE 23A LB Switch assembly less buttons BAEG 3 E6 3HP 440V H478AE 25A LB Switch assembly less buttons BAEG 5 C17 5HP 208 220 230V H478AE 27A LB Switch assembly less buttons BAEG 5 E12 5HP 440V H478AE 30A LB Switch assembly less buttons BAEG 7 5 C23 7 5HP 208 220 230V H478AE 32A LB Switch assembly less buttons BAEG 7 5 E17 7 5HP 440V 13 SERIAL NO 24808 TO 26493 ORIGINALLY EQUIPPED WITH STROMBERG STARTER WITH PUSH BUTTONS AND MAGNETIC SAFETY SWITCH AS ONE UNIT THE STROMBERG STARTER AND INTERNAL COMPONENTS ARE NO LONGER AVAILABLE REPLACEMENT REQUIRES UPDATE TO APPROPRIATE AEG EQUIVALENT SERIAL NO 24808 TO PRESENT EQUIPPED WITH AEG STARTER WITH PUSH BUT TONS AND MAGNETIC SAFETY SWITCH AS ONE UNIT 42MC Y64 H478AE SPECIFY ELECTRICAL CHARACTERISTICS FOR COMPLETE NUMBER H318 1 USED UN ALL 3 5 7 1 2 HP GRINDER SWITCH SYSTEMS AEG Switch Section Part Number Description H318 Switch cam aluminum 2250 5239 amp 9039 11280 Swi
16. NTY BIRO is not responsible for electrical connection of equipment adjustments to switch controls or any other electrical requirements which must be performed only by a certified electrician BIRO is not responsible for service charges or labor required to replace any part covered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended ser vice EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MER CHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING FOOD PROD UCTS AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES EXPENSES OR LOSSES THE REMEDIES PROVIDED IN THIS BIRO LIMITED WARRANTY ARE PURCHASER S SOLE AND EX CLUSIVE REMEDIES AGAINST BIRO REGISTRATION CARDS You must sign date and complete the warranty registration card sup plied with each machine The warranty card must be returned to The Biro Manufacturing Com pany for proper registration If no warranty card is returned to BIRO the warranty period will begin from the date the machine was originally shipped from the factory HOW TO GET SERVICE 1 Contact the agency from whom you purchased the machine or 2 Consult the yellow pages of the phone directory for the nearest authorized dealer or 3 Contact Biro Mfg Company for the nearest authorize
17. No 8 and No 6 respectively D The BIRO Manufacturing Company is not responsible for permanent wiring connection or installation NOTE TO OWNER AND ELECTRICIAN IF THIS MACHINE IS NOT CORD AND PLUG CONNECTED TO THE ELECTRICAL SUPPLY SOURCE THEN IT SHOULD BE EQUIPPED WITH OR CONNECTED TO A LOCKABLE MANUALLY OPERATED DISCONNECT SWITCH OSHA 1010 147 MOTOR SPECIFICATIONS HP KW VOLTS HZ PH AMPS 5 4 208 220 60 3 17 16 5 4 230 60 1 21 5 4 440 60 3 8 5 4 550 60 3 6 4 7 5 5 5 208 220 60 3 23 22 7 5 5 5 440 60 3 11 10 7 5 208 220 60 3 27 25 6 10 7 5 440 60 3 12 8 10 7 5 550 60 3 10 15 11 208 220 60 3 41 39 15 11 440 60 3 19 5 Located on the side of the machine is a toggle handle that activates the internal on off switch The interlock safety switch is mounted to the top of the internal switch and will break contact with the magnetic starter should the tray be removed AA CAUTION Turn the toggle handle to the ON position CHECK THE ROTATION OF THE WORM DRIVE SHAFT ROTATION MUST BE COUNTER CLOCKWISE as indicated by the rotation decal affixed to the grinding bowl ROTATION MUST ONLY BE CHECKED WITH THE GRINDING WORM REMOVED otherwise serious irreparable damage may occur to grinding components If machine runs clockwise backwards it must be rewired to correct rotation otherwise serious irreparable damage may occur to grinding components Insert worm assembly into grinding bowl place knife sharp edges ou
18. RE PAGE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW MY SIGNATURE ATTESTS THAT I HAVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE DATE 17 LIMITED WARRANTY WARRANTY The BIRO Manufacturing Company warrants that the BIRO Heavy Horsepower Grinder will be free from defects in material and workmanship under normal use and with recom mended service BIRO will replace defective parts which are covered by this limited warranty pro vided that the defective parts are authorized for return shipping charges prepaid to a designated factory for inspection and or testing DURATION OF WARRANTY The warranty period for all parts covered by this limited warranty is one 1 year from date of Inspection Demonstration advised on the returned Warranty Registration card or eighteen 18 months from original factory ship date whichever occurs first except as noted below PARTS NOT COVERED BY WARRANTY The following are not covered by this limited warranty wearable parts in the grinding system such as bowl ring worm drive shaft and knife drive pin This limited warranty does not apply to machines sold as used rebuilt modified or altered from the original construction in which the machine was shipped from the factory WATER CONTAMI NATED ELECTRICAL SYSTEMS ARE NOT COVERED UNDER THIS LIMITED WARRA
19. d or Magnetic Safety Switch By Passed ALWAYS Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine Before Unjamming Unclogging Cleaning or Servicing NEVER Leave Unattended While Operating NEVER Operate Without All Warning Labels Attached and Owner Operator Manual Available to the Operator A TO PROCESS PRODUCT 1 Before starting grinder have meat stomper within easy reach and method of receiving ground product located at output end of grinding bowl 2 Turn toggle to ON position Look down grinder bowl and make certain grinding worm is turning in the proper direction counter clockwise 3 Carefully push unground product to top opening of grinding bowl and let drop to grinding worm Product will then be ground out A WARNING DO NOT REACH DOWN BOWL OPENING 4 Use meat stomper to assist any product that should bridge up in grinding bowl opening 5 When finished grinding turn toggle handle to OFF position and unplug grinder from power source and perform lockout tagout procedure DO S DON Ts Always keep knife amp plate as matched set Never never mix different knives to different plates Always keep the knife amp plate sharp Never never over tighten the bowl retaining ring on the Always check for levelness by laying the knife on machine the plate before inserting in machine Never never run the grinder mincer without product Always instal
20. d be protected against dirt and moisture Chain life will vary appreciably depending upon its lubrica tion The better the lubrication the longer the chain life Lubrication effectiveness will vary with the amount of lubrication and frequency of application Ideally a lubricant film should always be present between the working parts Manually lubricate the chain after the 1st six weeks then ev ery 6 months thereafter Lubricating just the outside of the chain does little good Apply lubrication on the inside of the chain span so that it will work through the moving parts and joints by centrifugal force as the chain rotates and reach the area where one surface scrubs another Recommended types of chain lubricant are those with Molybdenum Disulphide or Graphite added Also bonded lubricants such as Dow Corning s Molykote 321R or equivalent are excellent for open chains The lubricant should be of a viscosity whereby it will flow somewhat and penetrate the internal working surfaces Thick stiff greases are of lit tle value because they cannot work into moving parts of the chain Symptoms of Inadequate Lubrication 1 Excessive noise 2 Chain becomes stiff 3 Chain runs hot 4 Broken pins bushings or rollers 5 Excessive chain elongation caused by wear on the pin outside diameter and pushing inside diameter Once a chain is elongated or worn past acceptable limits jumping of sprocket teeth and or improper chain sprocket mesh
21. d service entity 250 plus worldwide in your area THE BIRO MANUFACTURING COMPANY 1114 Main Street Marblehead Ohio 43440 2099 Ph 419 798 4451 Fax 419 798 9106 E mail Service biro saw com Web http www birosaw com ITEM NO H400 078A PTCT HHP 078A 8 08 23 PPD 18
22. ee erload B27S N 5HP 220V 7 5HP 380 415 440V 10HP 380 4 15 440 550V H281AE 32 a b xe ead Overload B27S O 7 5PH 220V 15HP 380 415 440 550V H281AE 33 Overload B27S P 5HP 230V 1PH 10HP 220V H478AE ENCL PB WT enclosure w button holes 3 5 7 5HP 482 1 os eee Green Push Button 3 5 7 4HP 482 2 Red Push Button 3 5 7 4HP IMPORTANT Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 10 AND 15 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No 2250 Part No Description 1 1 i esl cpa been teas Bearing box 224 Motor shim 1 x 2 CF H101A Bearing box assembly 11 long 10 15 HP H102 Main drive shaft 3 rd x 15 H225 17 Motor Shim 4 x 2 x 11 H103 MS Shaft collar 37 x 1 use H425 HIOA ee Shaft nut x 1 4 H232 aya ie ees Box end wrench 1 ses c Shaft spacer x 14 H306 Grease brg box I H109 sb pute tede ges Seal H307 Bearing box grease fitting Bans Motor Section Description H110A Front bearing cu H308 Main shaft key 3 lon d amp cone H318 1 Switch Cami nylon H179 U 10 hp 220 440 50 60 3 Rear bearing cup H319 nois MUST A aku Switch handle H180 B 15 hp 220 440 50 60 3 amp cone assembly H322 need Connection box cover
23. l the knife amp plate in correct sequence Product is a natural lubricant Heat can build up so fast that knife 1st then plate cold product could crack the plate Always keep knives amp plates lubricated in storage and Never never hit the plate against anything to clean the holes when starting up machine Never never throw the knives amp plates Always use coolant when sharpening plates Always inspect the plates making sure all holes are clear that there are no cracks CLEANING ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Cleaning or Servicing ONLY Use Recommended Cleaning Equipment Materials and Procedures NEVER Spray Water or Other Liquid Substances Directly at Motor Power Switch or any Other Electrical Components ALWAYS Thoroughly Clean Equipment at Least Daily CLEANING THE BIRO HEAVY HORSEPOWER GRINDER 1 Disconnect grinder from power source and perform lockout tagout procedures 2 Remove grinding bowl end ring breaker plate knife and grinding worm DO NOT SPRAY DIRECTLY AT ELECTRICAL COMPONENTS 3 Machine is now ready to be cleaned using warm soapy water and rinsed with clean water Machine may be cleaned by power spray washing taking care to not spray directly at any electrical controls 4 The grinding bowl can be removed for cleaning if desired This is accomplished by remo
24. t onto the square end of the worm assembly The breaker plate slides over the worm knife drive pin and is held from rotating by pins in the grinding bowl Put on the retaining ring AA CAUTION ONLY HAND TIGHTEN RETAINING RING For best results use knife and plate as a set Do not operate machine for any period of time without product in the grinding bowl This will cause heating and dulling of the knife and plate Check placement of all warning labels and Manual Machine is now ready for trained operators to process product Use meat deflector attached to tray to eliminate meat splatter Contact your local Distributor or BIRO directly if you have any questions or problems with the installation or operation of this machine WIRING DIAGRAM FOR HEAVY HORSEPOWER MANUAL FEED GRINDERS EQUIPPED WITH AEG OR STROMBERG STARTER 3 5 714 HP ONLY STARTING WITH SERIAL NUMBER 24808 MAGNETIC SWITCH WIRING DIAGRAM FOR HEAVY HORSEPOWER MANUAL FEED GRINDERS EQUIPPED WITH AEG OR STROMBERG STARTER 10 15 HP ONLY MAGNETIC SWITCH OPERATION ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY ONLY Properly Trained Personnel Should Use This Equipment NEVER Place Hands Into Machine Input or Output Openings NEVER Open Machine During Operation DO NOT Wear Gloves While Operating DO NOT Tamper With Bypass Alter or Modify This Equipment in Any Way From Its Original Condition NEVER Operate Machine With Tray And Or Guard Remove
25. tch cam nylon 42 4 Magnetic safety switch low voltage H442 1 sates thee Magnetic safety switch high voltage 57 isa s MA S eM eR Sguare head screw H478AE 21A Switch assembly BAEG 3 C12 208 220V H478AE 22A Switch assembly BAEG 3 D6 380 415V H478AE 23A Switch assembly BAEG 3 E6 440V H478AE 24A Switch assembly BAEG 3 F6 550V H478AE 25A Switch assembly BAEG 5 C17 208 220V H478AE 26A Switch assembly BAEG 5 D12 380 415V H478AE 27A Switch assembly BAEG 5 E12 440V H478AE 28A Switch assembly BAEG 5 F8 550V H478AE 29A Switch assembly BAEG 5S C32 230V 1PH H478AE 30A Switch assembly BAEG 7 5 C23 208 220V H478AE 31A Switch assembly BAEG 7 5 D17 380 415V H478AE 32A Switch assembly BAEG 7 5 E17 440V H478AE 33A Switch assembly BAEG 7 5 F 12 550V H479AE 220 Contactor SP27 10 CO 208 220 230V H479AE 380 Contactor SP27 10 DO 380 415V 479 440 Contactor 5 27 10 440V 479 550 Contactor 5 27 10 550 V 481 51 Overload B27S K 3HP 380 440 550V 481 52 Overload i L 5HP 550V 481 53 verload B27S M 3HP 220V 5HP 7 5HP 550V H281AE 31 nie esr eee w
26. the instructions contained in this Manual and any requirements of local law No one should use or service this machine without proper training and supervision All opera tors should be thoroughly familiar with the procedures contained in this Manual Even so BIRO cannot anticipate every circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the ROTATING GRINDING WORM which can severely injure an inattentive operator amputating fingers and limbs No one under eighteen 18 years of age should operate this equip ment If you are uncertain about a particular task ask your supervisor This Manual contains a number of safe practices in the SAFETY TIP section Additional warn ings are placed throughout the Manual Warnings related to your personal safety are indicated by Awan A Warnings related to possible damage are indicated by BIRO also has provided warning labels on the equipment If any warning label or Manual be comes misplaced damaged or illegible please contact your nearest Distributor or BIRO directly for a replacement Remember however this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment This Manual applies to machines with serial number 2250 and higher NOTE A copy of this manual is included with each HEAVY HORSEPOWER GRI
27. ving the two nuts on the back flange of the grinding bowl 5 After machine has been cleaned and allowed to air dry all exposed metal surfaces should be coated with a good food grade light oil or grease CLEANING THE BOWL RING AND WORM CARE OF TIN COATED PRODUCTS DO S AND DON TS 1 Do not use abrasive cleaning materials such as Brillo pads or metal scrapers Tin is a soft metal and should be cleaned with a soft cloth and dried Do not use a cleaning agent containing a high percentage of free alkali or acid Do not use detergent containing a high percentage of tri sodium phosphate or meta silicate Tin is reactive to both Rinse well and dry thoroughly after washing to remove agents that may be reactive to tin If sterilizing agent containing chlorine is used the tinned surface must be thoroughly rinsed Chlorine is corrosive to tin Dry thoroughly after rinsing and store in a dry environment LON UV cabe SAC If water is exceptionally hard drying will be necessary to prevent spotting MAINTENANCE A WARNING ROTATING GRINDING WORM TO AVOID SERIOUS PERSONAL INJURY ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Servicing NEVER Touch This Machine Without Training and Authorization By Your Supervisor NEVER Place Hands Into Machine Input or Output Openings NEVER Bupass Alter or Modify This Equipment in Any Way From Its Original Condition PROMPTLY REPLACE An
28. will occur LUBRICATING CHAIN AND SPROCKETS Unplug grinder from power source and perform lockout tagout procedures Remove bolted on tray Spray or brush lubricant on inside of chain slowly and carefully turning large sprocket by hand A U N Reinstall tray and bolt on tightly D MAIN DRIVE CHAIN TENSION LUBRICATING CHAIN AND SPROCKETS Unplug grinder from power source and perform lockout tagout procedure Remove feed tray Loosen motor mounting bolts A U N Remove shims from under the motor Important to remove same shims from back of motor as from the front for proper sprocket alignment 5 Total chain flex should be to 34 for proper chain tension Do not over tension as this can cause excessive wear or premature failure of motor bearings and journal box bearings 6 Retighten all motor mounting bolts 7 Reinstall feed tray IMPORTANT Must have Model and Serial Number when ordering Parts MAIN BODY AND DRIVE SYSTEM FOR 3 5 AND 75 HORSEPOWER GRINDERS Applicable on Choppers Starting with Serial No 2250 Part No Description H301 Bearing box aluminum H301A Bearing box assembly H302 Main drive shaft 2 x 15V long H303 usu Shaft collar 2 x 17 long H304 Shaft nut 234 x 14 long nes Shaft spacer 2 x 114 H306 Grease brg box H307 Bearing box grease fitting 1 4 H308 Main shaft key 34 x 3
29. y Worn or Illegible Labels USE ONLY GENUINE BIRO Parts and accessories Properly Installed A GRINDING BOWL INSTALLATION 1 Mount the grinding bowl on the two threaded studs on the front of the machine Tighten in position with provided nuts 2 Place the grinding worm in the grinding bowl and fully seat rear drive tang into worm drive shaft 3 Install knife breaker plate and end retaining ring AA CAUTION ONLY HAND TIGHTEN RETAINING RING 4 When the bowl assembly is mounted and tight there should be approximately 14 gap between the back inside wall of the bowl and the back of the worm SEE FIGURE 1 The bowl ring wrench which is provided with each grinder is used only for REMOVAL of the end retaining ring for cleaning purposes or for changing knife and breaker plate 5 To check wear With bowl assembly removed place a straight edge across outside flange of aluminum bearing housing The end of the worm drive shaft should just contact the straight edge i e flange face and worm drive shaft end should be in the same plane SEE FIGURE 2 dec 1 8 3mm FIG 2 Dy hee PO Quon IVY A B BEARING HOUSING LUBRICATION 1 Unplug grinder from power source and perform lockout tagout procedures 2 Remove bolted on tray 3 Check and relubricate with good grade of lithium bearing grease semi annually 4 Reinstall tray and bolt on tightly C ROLLER CHAIN AND DRIVE SPROCKET LUBRICATION Chains shoul
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