ID-F Digimatic Indicator Revision2
Contents
1. 0 00005 0 0005 e Press the RES key a short press to toggle EPRE O d the display resolution between 0 206 i 0 0001 0 001 mm 0 21 mm for example e When using inch units press and hold the RES key for 5 seconds or longer in the normal mode to switch the resolution between 00005 lt 0001 0005 lt gt 001 AGD model only Switching the Resolution NOTE When the resolution and units are switched the analog display range also switches The last digit of preset values and tolerance setting values is rounded off according to the number of display digits and units When the display resolution is toggled between 00005 lt 0001 0005 lt 001 set preset values and tolerance values are erased 3 3 3 Switching the Measurement System 3 3 3 1 Absolute ABS Measurement System When the origin is set in the ABS system the absolute origin position for measurement is stored in memory The origin position is held as long as its position in relation to the absolute origin or setting value do not change Measured values are displayed as distances from the absolute origin e To switch to the INC system press the ZERO ABS key in the normal mode or tolerance determination mode INC appears in the LCD and the display is set to zero Press and hold the ZERO ABS key again to return to ABS mode 3 3 3 2Comparative INC Measurement System The INC system holds the position data of the absolute2. 00005 0 0010 0 002 0 0004 0 0 0 02 0005 0 010 002 004 0 1 0 2 0001 0 0020 0 000 0 0 0 02 0 04 0 020 2004 01 02 0 4 3 5 2 Pointer Centering When a pointer is out of the analog display s range use this function to shift the display so that the pointer is centered This has the same effect as adjusting the bezel of a dial indicator to the desired scale e Press the RANGE Adj lt key for 2 seconds or longer to center the pointer NOTE The pointer position is adjusted so that the current measured value is in the center e g In case of judgement tolerance for the 10 000 0 02 Upper amp lower limit 10 020 amp 9 980 I l l 1 I yas EET rrr prn nnn 0 02 0 02 _ 0 02 O O O 0 000 10 004 10 004 RANGE gt 2sec RANGE lt 2sec 3 6 Switching the Counting Direction By default the instrument takes the positive direction to be the direction the spindle moves in when it is pushed in If desired this direction can be set as the negative direction e To reverse the counting direction press the key in the normal mode REV appears 3 7 Function Lock e Pressing the key for 2 seconds or longer deactivates all key input except ON OFF and hold release a appears e To reactivate the keys press the key again for 2 seconds or longer 10 MANUAL No 99MAHO001B 4 DATA I O Using the Connecting Cable sold separately the instrument can be connected to the DP 1VR
3. Canada amp Co 06AEG302D AC adapter 100 240V Germany amp Co 06AEG302E AC adapter 100 240V UK amp Co 06AEG302DC AC adapter 100 240V China for CCC 06AEG302K AC adapter 100 240V Korea for KC 6 3 Optional accessories 540774 Release cable 936937 M SPC cable 1m 965014 M SPC cable 2m 02ACA571 Coil spring for upside down position for 125 model 02ACA773 Coil spring for upside down position for 150 model Backs for Mitutoyo standard dial gages 2 series Interchangeable contact point and extension rods for Mitutoyo dial gages 14 MANUAL No 99MAH001B 6 4 Dimensions P i m Dimension shown in the double column are except they are mm m inch This instrument is conform to the standard of the dial indicator in JIS ISO or ASME ANSI AGD only stem diameter and contact point 43 3 66 1 70 2 60 41 19 2 73 9 76 Only 543 552 1 A DATA OUT DCIN TC SE e E e itutoyo in mm 2 MIN eim i NI LN as SIE CO D SINI Bim 1 olo PRESET RANGE Wp me oo 7 i _f f GE d un UP e ME Ss a ir e i nt EER LN TUM 4 ei 87 HM
4. 6 Switching the Counting Direction 3 7 Function Lock 4 Datal O 4 1 Output Connector 4 2 Output Data Format DATA1 4 3 Timing Chart 5 Error Messages amp Corrective Measures 6 Specifications 6 1 6 2 6 3 6 4 Specifications of the main unit Standard accessories Optional accessories Dimensions MANUAL No 99MAH001B 10 10 10 10 10 11 11 11 12 13 14 14 14 14 15 1 NAME OF PARTS 1 1 Main Unit d Cap Flat back Stem Spindle Contact point Output connector DC jack QGOOQSoOHO MANUAL No 99MAH001B 8 oO B KD A DATA OUT Viitutoyo ABSOLUTE jy 7 hi mE E t E ML 7 50 JIS AGD 48UNF thread LCD ZERO ABS key PRESET SET key RES key RANGE Adj key MODE key ON OFF key oce Oeo BAY key in mm key AGD model Release hole With Rubber cap AC adapter Lifting lever 1 2 o of LCD NAA PEZ P O ker ton lt E DUC vun gem Max U aX a Ti J OT ev LL ee gt olo le cf Analog range 8 Function lock 5 Preset the origin 2 Upper over range 9 Comparison measure GO NG judgment display 8 Upper pointer blink 0 Reverse count measure Pointer Min peak hold mode 5 Lower pointer blink d2 TIR mode 6 Lower ov
5. Digimatic Mini processor or similar data processors to transfer total and record measurement values e Remove the output connector cover and insert the cable securely Store the cover in a safe place 4 1 Output Connector 9 V1 _ 10 2 RRE T Br DM oor 0 01uF 4 2 Output Data Format DATA1 Fa ae ela pe s s a s eo ar ace deo FS All F 1111 Measurement value Unit Sign Decimal position mm 0 0000 0 0000 0 0 0 0 0 0 inch 1 1000 8 0001 TITT 5432 For example In case of output data as 2 471mm 1111 1111 1111 1111 0001 0000 0000 0100 0010 1110 1000 1100 0000 11 MANUAL No 99MAH001B 4 3 Timing Chart ee ye 0sXT1 500us 4 15us lt T2 lt 35ys REQ Mec H 4 DATA T exeun 19e pde POE 230us XT4 400us 1bit gt 2bit gt Use only the Connecting Cable specified by Mitutoyo Use of incompatible or IMPOTANT deteriorated cables may result in data output failure Before outputting data read the manual that comes with the data processor CK T1 3bit2 22252522 52bit carefully to ensure correct operation s Data output may be disabled if an output request REQ is received when the indle is in motion or if the output request interval is too short S CAUTION 1 To make an output request REQ hold the REQ signal at Low until CK is ou
6. mode press the SET key to start measurement origin setting and then set the preset value again During the INC measurement mode press the SET key at an appropriate position to zeroset 13 MANUAL No 99MAHO001B 6 SPECIFICATIONS 6 1 Specifications of the main unit Model name ID F125 ID F150 ID H150H ID F125E ID F150E ID F150HE Order No 1 543 551 1 543 553 1 543 557 1 543 552 1 543 554 1 543 558 1 Resolution 0 001mm 0 01mm RETE 001 0 01mm 00005 0005 0001 001 Measuring range 25 4mm 25 4mm 1 4mm 1 50 8mm 2 Accuracy 2 0 003mm or less 0 006mm or less 0 003mm or less 0 003min 00012 0 0068mm ER 20 C or less or less or less Standards ISO R463 JIS B7503 ANSI B89 1 10 AGD Stem diameter 8mm 9 52mm 3 8 DIA Contact point Carbide M2 5x0 45 Carbide 4 48UNF Measuring force 1 8N or less 2 3N or less 1 8N or less 2 3N or less Protection level Equivalent to IP30 IEC 60529 JIS C 0920 at factory default Plunger direction Below the horizon Power supply AC adapter 9V 500mA Operating temp o c 40 C Storage temp 10 C 60 C Approx 220 Approx 290 Net weight Approx 220g Approx 290g P0 49 bs 9 064s 9 This Order No mean only the main unit without AC adapter 2 Not including the quantizing error 1 count 6 2 Standard accessories 99MAHO001B User s manual Warranty WEEE guide 137693 Lifting lever 306AEG302JA AC adapter 100 240V Japan USA
7. origin and displays the distance from the position set to zero e To switch to the ABS system press and hold the ZERO ABS key for 2 seconds or longer in the normal mode or tolerance determination mode MANUAL No 99MAH001B 3 3 4 Setting the Origin PRESET This section describes how to set the absolute origin for measurement preset value You can use a calibrated reference gage or master gage to set a reference plane outside the instrument s measuring range as absolute origin eTo set the preset value press PRESET SET key3 in the normal mode The previously set preset value appears and P blinks in the display e The gage is forcibly switched to the ABS system when the origin is preset e To set a new preset value press and hold the PRESET key for 2 seconds to select which digit to set The blinking digit can be set Give the PRESET key a short press to increase the value of the blinking digit e While P is blinking give the PRESET key a short press to set the new preset value This value is stored in memory as the distance origin data from the absolute origin to the current position of the contact point For example to measure a length which cannnot be measured by the instrument alone as shown in the diagram set the absolute origin with the bottom end of the master gauge as the measurement reference 0 000 mm When the calibration value of the master gauge length is approx 100 002 mm and the contact point 1s c
8. temperature fluctuation as possible Before starting measurement allow the instrument and the item measured sufficient time to thermally stabilize MANUAL No 99MAH001B Disposal Warnings Liquid crystal is used in this product When disposing the product be sure to conform to the local ordinances or regulations in effect in your area Liquid crystal parts contain a liquid which acts as an irritant If this liquid N accidentally contacts eyes or skin cleanse the contacted area with clean running water If taken into the mouth rinse the mouth immediately and swallow WARNING plenty of water Induce vomiting then consult a physician Warranty This instrument is manufactured under Mitutoyo s strict quality control system Should the instrument fail within one year after the date of purchase under normal usage conditions Mitutoyo will repair it free of charge Contact your place of purchase or a Mitutoyo sales office Mitutoyo will not repair the instrument free of charge in the following cases If the instrument is damaged or broken due to incorrect operation or unauthorized modifications or repair Ifthe instrument is damaged or broken due to a drop or shock during moving or shipping after purchase If the instrument is damaged or broken due to fire salt damage toxic gas abnormal voltage or natural calamity This warranty is valid only in the area of purchase WARNING ON EXPORT CONTROL COMPLIANCE The goods tech
9. 1 FAX 1 626 333 8019 M3 Solution Center Massachusetts 1 Park Dr Suite 11 Westford MA 01886 U S A TEL 1 978 692 8765 FAX 1 978 692 9729 M3 Solution Center North Carolina 11515 Vanstory Dr Suite 150 Huntersville NC 28078 U S A TEL 1 704 875 8332 FAX 1 704 875 9273 M3 Solution Center Alabama 2100 Riverchase Center Suite 106 Hoover AL 35244 U S A TEL 1 205 988 3705 FAX 1 205 988 3423 CT Lab Chicago 965 Corporate Blvd Aurora IL 60502 U S A TEL 1 630 820 9666 FAX 1 630 820 2614 Micro Encoder Inc 11533 NE 118th St bldg M Kirkland WA 98034 U S A TEL 1 425 821 3906 FAX 1 425 821 3228 Micro Encoder Los Angeles Inc 16925 E Gale Ave City of Industry CA 91745 USA TEL 1 626 961 9661 FAX 1 626 333 8019 Canada Mitutoyo Canada Inc 2121 Meadowvale Blvd Mississauga Ont L5N 5N1 CANADA TEL 1 905 821 1261 FAX 1 905 821 4968 Montreal Office 7075 Place Robert Joncas Suite 129 Montreal Quebec HAM 222 CANADA TEL 1 514 337 5994 FAX 1 514 337 4498 Brazil Mitutoyo Sul Americana Ltda AV Joao Carlos da Silva Borges 1240 CEP 04726 002 Santo Amaro S o Paulo SP BRASIL TEL 55 11 5643 0000 FAX 55 11 5641 3722 Regional Office Belo Horizonte MG TEL 55 31 3531 5511 FAX 55 31 3594 4482 Rio Grande do Sul PR SC TEL FAX 55 51 3342 1498 TEL 55 51 3337 0206 Rio de Janeiro RJ TEL 55 21 3333 4899 TEL FAX 55 21 2401 9958 Santa Barbara D Oeste SP TEL 55 19 3455 2062 FAX 55 19 3454 6103 Norte Nordeste C
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14. Manual No 99MAHO001B5 ies No 543 User s Series SS B QO SS I E z AR E Digimatic Indicator User s Manual Read this User s Manual thoroughly Before operating the instrument After reading future reference retain it close at hand for Mitutoyo CONVENTIONS USED IN USER S MANUAL Safety Precautions To operate the instrument correctly and safely Mitutoyo manuals use various safety signs Signal Words and Safety Alert Symbols to identify and warn against hazards and potential accidents The following signs indicate general warnings N Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING N Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage CAUTION On Various Type of Notes The following types of notes are provided to help the operator obtain reliable measurement data through correct instrument operation IMPOTANT An important note is a type of note that provides information essential to the completion of a task You cannot disregard this note to complete the task e An important note is a type of precaution which if neglected could result NOTE A note emphasizes or supplements important points of the main text A note supplies information that may only apply in special cases e g Memory limitations equipment configuration
15. Qj 9 si3 d L 53 M Y b E i i M2 5x0 45 thread 4 48UNF thread 9 8 009 9 52 o E WR 7 T SI amp DIA ISO J 5 ID F 125 543 551 1 ID F 125E 543 552 1 15 MANUAL No 99MAH001B 11 43 66 2 6 19 2 od 6 Nin in m oim only 543 554 1 i A DATA OUT Ce IKONE NIRS mio ak l ZEROIABS CD PRESET RANGE MODE OD O CO SET Agim l x Wn k alg aif 9 m MI o Cl N DE a i un EG aXe i i E i tle E D 8 Zoo 29 52 0 03 apg TIT 378 DIA DIN in o ds S ale O u OIN N a NO M2 5x0 45 F thread ID F 150 ID F 150E ID F 150H ID F 150HE 543 558 1 543 553 1 543 554 1 543 557 1 16 MANUAL No 99MAH001B SERVICE NETWORK Europe Mitutoyo Europe GmbH Borsigstrasse 8 10 41469 Neuss GERMANY TEL 49 2137 102 0 FAX 49 2137 102 351 Mitutoyo CTL Germany GmbH Neckarstrasse 1 8 78727 Oberndorf GERMANY TEL 49 7423 8776 0 FAX 49 7423 8776 99 KOMEG Industrielle Messtechnik GmbH Zum Wasserwerk 3 66333 V lklingen GERMANY TEL 49 6898 91110
16. cial El Cilindro Fracc Pulgas Pandas Norte C P 20138 Aguascalientes Ags M xico TEL 52 01 449 174 4140 FAX 52 01 449 174 4143 Irapuato Office M3 Solution Center Av H roes de Nacozari No 1655 local A 14 esq con Boulevard Villas de lrapuato Plaza Delta Col San Miguelito C P 36557 Irapuato Gto M xico TEL 52 01 462 144 1200 T E T P
17. elgium Mitutoyo Belgium N V Hogenakkerhoek straat 8 9150 Kruibeke BELGIUM TEL 32 0 3 2540444 FAX 32 0 3 2540445 Sweden Mitutoyo Scandinavia AB Slantvagen 6 194 54 Upplands Vasby SWEDEN TEL 46 0 8 594 109 50 FAX 46 0 8 590 924 10 M3 Solution Center Alingsas Kristineholmsv gen 26 441 39 Alingsas SWEDEN As of October 2013 TEL 46 0 8 594 109 50 FAX 46 0 322 63 31 62 M8 Solution Center Varnamo Storgatsbacken 9 331 30 Varnamo SWEDEN TEL 46 0 8 594 109 50 FAX 46 0 370 463 34 Finland Mitutoyo Scandinavia AB Finnish Branch Viherkiit j 2A FI 33960 Pirkkala Finland TEL 358 207 929 640 Switzerland Mitutoyo Schweiz AG Steinackerstrasse 35 8902 Urdorf SWITZERLAND TEL 41 0 447361150 FAX 41 0 447361151 Poland Mitutoyo Polska Sp z o o ul Minska 54 56 54 610 Wroclaw POLAND TEL 48 71 354 83 50 FAX 48 71 354 83 55 Czech Republic Mitutoyo Cesko s r o Dubska 1626 415 01 Teplice CAECH REP TEL 420 417 579 866 FAX 420 417 579 867 Hungary Mitutoyo Hungaria Kft N metv lgyi t 97 H 1124 Budapest HUNGARY TEL 36 1 2141447 FAX 36 1 2141448 Romania Mitutoyo Romania SRL 1A Drumul Garii Odai Street Ground Floor Room G03 075100 OTOPENI ILFOV ROMANIA TEL 40 0 311012088 FAX 40 0 311012089 Russian Federation Mitutoyo RUS LLC 13 Sharikopodshipnikovskaya bld 2 115088 Moscow RUSSIAN FEDERATION TEL 7 495 7450 752 FAX 7 495 745 0752 Mitutoyo Austria GmbH Johann Roithner Strafe 131 A 4050 Traun TEL 43 0 72
18. entro Oeste EL 55 11 5643 0060 FAX 55 11 5641 9029 Scritorio BA SE EL FAX 55 71 3326 5232 actory Suzano Rodovia ndio Tibirica 1555 BAIRRO RAFFO CEP 08620 000 SUZANO SP BRASIL TEL 55 11 4746 5858 FAX 55 11 4746 5936 Argentina Mitutoyo Sul Americana Ltda Argentina Branch Av B Mitre 891 899 C P B1603CQD Vicente L pez Pcia Buenos Aires Argentina TEL 54 11 4730 1433 FAX 54 11 4730 1411 Sucursal Cordoba Av Amadeo Sabattini 1296 esq Madrid B Crisol Sur CP 5000 Cordoba ARGENTINA TEL FAX 54 351 456 6251 Mexico Mitutoyo Mexicana S A de C V Prolongaci n Industria El ctrica No 15 Parque Industrial Naucalpan Naucalpan de Ju rez Estado de M xico C P 53370 M XICO TEL 52 01 55 5312 5612 FAX 52 01 55 5312 3380 M3 Solution Center Monterrey Av Morones Prieto No 914 Ote Local 105 Plaza Malz Col La Huerta C P 67140 Guadalupe N L M xico TEL 52 01 81 8398 8228 8398 8227 and 8398 8244 FAX 52 01 81 8398 8226 M3 Solution Center Tijuana Av 20 eje Oriente Poniente No 19075 Int 18 Col Cd Industrial Nueva Tijuana C P 22500 Tijuana B C M xico TEL 52 01 664 624 3644 and 624 3645 FAX 52 01 664 647 5024 M3 Solution Center Quer taro Acceso C No 107 Col Parque Industrial Jurica C P 76100 Quer taro Qro M xico TEL 52 01 442 340 8018 340 8019 and 340 8020 FAX 52 01 442 340 8017 Aguascalientes Office M3 Solution Center Av Aguascalientes No 622 Local 12 Centro Comer
19. er range 3 Max peak hold mode Hold sign 5 Unit The pointers andG blink more quickly when two or more overlap The parameters indicated by pointers and are determined by the measurement mode as shown below Max peak hold Min peak hold TIR hold Upper limit MANUAL No 99MAH001B 2 INSTALLING THE INSTRUMENT 2 1 Securing the Instrument to a Stand or Fixture e Secure the instrument by its stem to a dial gage stand sold separately or similar fixture e When securing the instrument to a fixture fixing the stem using a slotted holder with an indentation of 8G7 AGD 9 52 82 mm is recommended NOTE _ Avoid using a lock screw to fix the stem directly If it is fixed under a clamping torque of 150cN m or greater the spindle may not move smoothly Set up the instrument with the spindle perpendicular to the reference plane or the measured surface If the spindle axis is not perpendicular to the reference plane measured surface measurement errors will result TIP For example if the spindle axis is inclined by an angle from the perpendicular to the reference plane for a measured length of about 25 mm and 50mm the measurement error 6 25 will be 4 1 65520 004mm 422 6 25 0 015mm 3 6 25 0 034mm the measurement error so will be 1 653020 008mm 422 6 50 0 031mm 3 50 0 069mm 2 2 Mounting the Lifting Lever Lifting lever eFit the spindle into the groove on the li
20. fting lever No 137693 standard accessory holding the spindle s other end so that it doesn t bend 2 3 Mounting the Release e Remove the rubber cap from the release mounting hole and then insert the release No 540774 sold separately into the hole as deep as possible Store the remove rubber cap taking care not to lose When attaching the rubber cap screw it into the hole Release cable i e Pulling sharply on the release or knocking it may strip the thread Inserting objects other than the release into the release hole or applying excessive force to the hole may cause instrument failure CAUTION ELA ic When using the release the amount of lift is about 25 mm 1 from the lower limit MANUAL No 99MAH001B 2 4 Mounting the Back The gage can be used with various types of backs for Mitutoyo standard dial indicators 2 series e Remove the four screws on top of the back and use them to attach the original back and the optional back Mount the optional back on the original back TIP Refer to Mitutoyo s general catalog for the lineup of available backs 2 5 Replacing the Contact Point Various types of interchangeable contact points and extension rods are available for Mitutoyo dial indicators e Hold the spindle with a pair of pliers protecting its surface with a rag e Use another pair of pliers to screw in the contact point or remove it Hold the spindle in place while doing thi
21. ietnam Co Ltd Hanoi Head Office M3 Solution Center No 34 TT4 My Dinh Me Tri Urban Zone My Dinh Commune Tu Liem District Hanoi VIETNAM TEL 84 4 3768 8963 FAX 84 4 3768 8960 Ho Chi Minh City Branch Office M3 Solution Center 31 Phan Xich Long Street Ward 2 Phu Nhuan District Ho Chi Minh City VIETNAM TEL 84 8 3517 4561 FAX 84 8 3517 4582 India Mitutoyo South Asia Pvt Ltd Head Office M3 Solution Center C 122 Okhla Industrial Area Phase 1 New Delhi 110 020 INDIA TEL 91 11 2637 2090 FAX 91 11 2637 2636 Mumbai Region Head office 303 Sentinel Hiranandani Business Park Powai Mumbai 400 076 INDIA TEL 91 22 2570 0684 837 839 FAX 91 22 2570 0685 Pune Office M3 Solution Center G2 G3 Pride Kumar Senate F P No 402 Off Senapati Bapat Road Pune 411 016 INDIA TEL 91 20 6603 3643 45 46 FAX 91 20 6603 3644 Vadodara office S 1 amp 2 Olive Complex Nr Haveli Nizampura Vadodara 390 002 INDIA TEL 91 265 2750781 FAX 91 265 2750782 Bengaluru Region Head office M3 Solution Center No 5 100 Ft Road 17th Main Koramangala 4th Block Bengaluru 560 034 INDIA TEL 91 80 2563 0946 47 48 FAX 91 80 2563 0949 SERVICE NETWORK Chennai Office M3 Solution Center No 624 Anna Salai Teynampet Chennai 600 018 INDIA TEL 91 44 2432 8823 24 27 28 FAX 91 44 2432 8825 Kolkata Office Unit No 1208 0m Tower 32 J L Nehru Road Kolkata 700 071 INDIA Tel 91 33 22267088 40060635 Fax 91 33 22266817 Taiwan Mi
22. ing the analog display range 10 Adj Pointer centering in analog display s range Hu MODE SET SET Max blink Max peakhold xs lelease the hold MODE SET SET Min blink Min peakhold release the hold MODE SET SET TIR blink release the hold MODE g SET a2 SET SET lt O gt blink 1 Upper limit SET Lower limit T wate aie j SET gt 2sec gt setting SET gt 2sec gt setting MODE 25eo MODE Switch the Measurement modes MANUAL No 99MAH001B 3 1 Connecting the Power Source e Remove the DC jack cover at the top of the instrument s display Insert the DC plug of the AC adapter standard accessory securely into the DC IN jack e Insert the AC plug at the other end securely into a power outlet or extension cord e As soon as power is supplied LCD appears and the back light turns on IMPOTANT Before shutting off the power supply always press the ON OFF key to turn the instrument off Shutting off the power while the instrument is operating can damage origin and other memory data 3 2 Starting Stopping the Instrument e Press the ON OFF key to start begin and stop end the instrument 3 3 Initial Settings 3 3 1 Switching the Inch Metric E e Press the in mm key to toggle the display BALDUS Ea OO units between inches metric AGD model 3 3 2 Switching the Resolution ES
23. nation straight away There is no tolerance determination function for max min hold and TIR measurement NOTE values To change the setting of the tolerance limits first return to the normal mode and then switch to tolerance mode again MANUAL No 99MAH001B 3 4 3 Max Peak Hold Mode In this mode the instrument holds the maximum value in the series of varying measured values e Press the MODE key twice in the normal mode Max blinks in the display e Press the PRESET SET key to switch to Max hold mode Max stops blinking e When the spindle moves the maximum value is held H appears ePress the SET key to release the hold display the current position and start measuring a new maximum value e Press and hold the MODE key for 2 seconds or longer to return to the normal mode from Max Peak Hold mode difference of Max Mim TIR hold mode c Minmode 000 x 500 m mode ooo soo 7 aal 2 15 00 5 e f max hold mode is entered from the ABS system press the ZERO ABS key for 2 seconds or longer to set the position being held to zero The instrument can be used for comparative measurement e f max hold mode is entered from the INC system press the ZERO ABS key for 2 seconds or longer to set the current position to zero difference of after Zero set at Max hold mode 10 00 5 00 ES ZAb SS 7 00mm 5 00mm 2 00mm memi uemomespme preserve ves oo 500 o
24. nologies or software described herein may be subject to National or International or Japanese Export Controls To export directly or indirectly such matter without due approval from the appropriate authorities may therefore be a breach of export control regulations and the low iii MANUAL No 99MAH001B Contents CONVENTIONS USED IN USERS MANUAL Safety Precautions On Various Type of Notes Cautions on Use Power Supply Warnings Other Cautions on Use Disposal Warnings Warran DEE WARNING ON EXPORT CONTROL COMPLIANCE 1 NAME OF PARTS 1 1 1 2 Main Unit Ditail of LCD 2 Installing the INSTRUMENT 2 1 2 2 2 3 2 4 2 5 Securing the Instrument to a Stand or Fixture Mounting the Lifting Lever Mounting the Release Mounting the Back Replacing the Contact Point 3 Basic Operations 3 4 Connecting the Power Source 3 2 Starting Stopping the Instrument 3 3 3 3 1 3 3 2 3 3 3 3 3 4 Setting the Origin PRESET Initial Settings Switching the Inch Metric iii r r Switching the Resolution Switching the Measurement System 3 4 Measurement Modes 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 Normal Mode Tolerance Mode Max Peak Hold Mode Min Peak Hold Mode TIR Run Out Measurement Mode oO o o DJ o o o O0 00 D A A Go c Go Go NH MANUAL No 99MAH001B 3 5 3 5 1 3 5 2 Pointer Centering Analog Display Switching the Display Range 3
25. o f se freo Imc 000 50 00 00 59 3 4 4 Min Peak Hold Mode In this mode the instrument holds the minimum value in the series of varying measured values e Press the MODE key three times in the normal mode Min blinks in the display e Min hold mode operations are done by the same procedure as max hold mode 3 4 5 TIR Run Out Measurement Mode In this mode the instrument holds the run out width in the series of varying measured values Only this mode has the same operation in both the ABS and INC systems e Press the MODE key four times in the normal mode TIR blinks in the display e Press the PRESET SET key to set the display to zero TIR appears e When the spindle moves the run out width is held H appears e Press the SET key to release the held value and start measuring a new run out width value MANUAL No 99MAH001B 3 5 Analog Display An analog scale and pointer in the form of dial indicator are continuously displayed at the top of the instrument s LCD In tolerance determination mode the limit positions blink in this area In max min hold mode or TIR mode the maximum and minimum positions blink in this area 3 5 1 Switching the Display Range The analog display range can be switched to prevent pointers going too high or low e Press the RANGE Adj lt key a short press to toggle the display range 0 001mm 0 02 mm gt 0 04 01 0 2 0 4 001mm j 0 2gmm 0 44 1 9 4
26. ong Limited Rm 818 8 F Vanta Industrial Centre No 21 33 Tai Lin Pai Road Kwai Chung NT Hong Kong TEL 86 852 2992 2088 FAX 86 852 2670 2488 Mitutoyo Leeport Metrology Dongguan Limited M3 Solution Center Dongguan No 26 Guan Chang Road Chong Tou Zone Chang An Town Dong Guan 523855 CHINA TEL 86 769 8541 7715 FAX 86 769 8541 7745 Mitutoyo Leeport Metrology Dongguan Limited Fuzhou office Rm 2104 City Commercial Centre No 129 Wu Yi Road N Fuzhou City Fujian Province CHINA TEL 86 0591 8761 8095 FAX 86 0591 8761 8096 Mitutoyo Leeport Metrology Dongguan Limited Changsha office Rm 2121 Dingwang Building No 88 Section 2 Furong Middle Road Changsha City Hunan Province CHINA TEL 86 731 8872 8021 FAX 86 731 8872 8001 Mitutoyo Measuring Instruments Suzhou Co Ltd No 46 Baiyu Road Suzhou 215021 CHINA TEL 86 512 6252 2660 FAX 86 512 6252 2580 U S A Mitutoyo America Corporation 965 Corporate Blvd Aurora IL 60502 U S A TEL 1 630 820 9666 Toll Free No 1 888 648 8869 FAX 1 630 820 2614 M3 Solution Center Illinois 945 Corporate Blvd Aurora IL 60502 U S A M3 Solution Center Ohio 6220 Hi Tek Ct Mason OH 45040 U S A TEL 1 513 754 0709 FAX 1 513 754 0718 As of October 2013 M3 Solution Center Michigan 44 768 Helm Street Plymouth MI 48170 U S A TEL 1 734 459 2810 FAX 1 734 459 0455 M3 Solution Center California 16925 E Gale Ave City of Industry CA 91745 U S A TEL 1 626 961 966
27. ontacting the master gauge set the calibration value to the preset value origin position setting by the following procedure set value 5 492 nm PRESET press 000 000mm 2sec 000 000mm 2sec 000 000mm release 000 000mm short press 100 000mm press 100 000mm 2sec 100 000 mm 2sec 100 000mm 2sec 100 000mm 2sec 100 000mm 2sec 100 000 mm release 100 000 44 short press x2 100 002mm press 100 002mm 2sec 100 002 mm release 100 002mm short press fix 100 002 am repeat value 99 876mm press 100 002mm short press fix 100 0024 mean blinking the digit NOTE When setting the origin or the preset value be sure to lift the spindle at least 0 2mm above the bottom dead center After starting to set the preset value pressing ZERO ABS before the new preset value has been fixed returns the instrument to the condition it was in before the setting returns to 99 876 mm or 5 432 mm in the above example elf the instrument is turned off and on during preset or tolerance setting the value being set is erased and the gage returns to the condition it was in before setting Master h 100 0017mm Absolute measurement IU U U U U U U U U U U UU U U 0 NT MANUAL No 99MAH001B 3 4 Measurement Modes The instrument has the five measurement modes described below see page 5 3 4 1 Normal Mode This mode is used for normal measurement and to select the other modes NOTE 0set the origin s
28. s or details that apply to specific versions of a program Tip tip is a type of note that helps the user apply the techniques and procedures described in the text to their specific needs It also provides reference information associated with the topic being discussed Mitutoyo assumes no liability to any party for any loss or damage direct or indirect caused by use of this instrument not conforming to this manual Information in this document is subject to change without notice Copyright 1997 2013 Mitutoyo Corporation All right reserved MANUAL No 99MAH001B Cautions on Use Power Supply Warnings External power is supplied to the instrument from an AC power source through an N AC adapter Use only the AC adapter specified by Mitutoyo No 06AEG3024JA D E DC or K standard accessory WARNING sf fe instrument is used near a device requiring high voltage frequency or current be sure that this device and the instrument s AC adapter have separate power supplies Use only an AC power supply which conforms to the voltage and frequency written on the AC adapter Using a voltage or frequency outside the allowed range may result in fire or explosion When not using the instrument for an extended period always unplug the AC adapter from the power supply to avoid the risk of fire Other Cautions on Use Observe the following precautions to avoid instrument failure or malfunction Do not knock drop or subject
29. s procedure or internal instrument failure may result Use a rag to protect the spindle s surface The spindle may not move smoothly if CAUTION scratched TIP Refer to Mitutoyo s general catalog for the lineup of interchangeable contact points and extension rods Roller contact point run out and other contact point errors decrease measurement accuracy Replacing the contact point changes the external dimensions measuring force and other parameters For questions about replacement parts contact your place of purchase or Mitutoyo service center MANUAL No 99MAH001B 3 BASIC OPERATIONS Key function list ON OFF Switching ON gt OFF ES RES Switching 0 001mm gt 0 01mm 00005 gt 0005 ZERO Normal 9r Switch to the INC system amp set to zero NW Tolerance ABS mode Switch to the ABS system Switch tothe ABS system O DLE t 2 mode gt 2sec Setio zoro atthe oumontpostton ER a the origin setting Switch to the ABS system SET he cect ase check limit gt 2sec Enter the tolerance limit setting except EEN Enter the selected mode release the hold Kg Select measurement modes mcer emm to the normal mode ha Normal mode lt 2sec Switching the Counting Direction Any modes gt 2sec Switching the function lock unlock AGD model Switching inch mm X ABS Absolute measruerment system INC Comparative measurement system gt 2sec Press longger than 2sec lt 2sec Short press less than 2sec E ou cc Switch
30. the instrument to excessive force N Do not disassemble or modify the instrument CAUTION Do not operate the keys with a pointed instrument such as a screwdriver Avoid use or storage of the instrument in direct sunlight or in extremely hot or cold areas Use of the instrument in areas of low or high atmospheric pressure may cause instrument failure due to material deterioration Do not store the instrument in a highly damp or dusty environment Avoid getting water or oil on the instrument during use Do not use an electric marking or other high voltage device near the instrument Electronic parts in the instrument may be damaged Use in areas where a large amount of electrical noise is present may result in malfunction e Secure the instrument with a dial gage stand or similar fixture in a vibration free environment Do not subject the spindle to a vertical load or torsion eTo clean the instrument use a dry soft cloth or cotton swab or one soaked in diluted neutral detergent Use of organic solvents such as thinner or benzene may result in failure The contaminated spindle may cause malfunction Wipe them off with a cloth damped with alcohol To maintain measuring accuracy take note of the following point IMPOTANT eIn areas of significant temperature fluctuation thermal expansion of component parts may cause the measured origin to shift from the set origin Use the instrument in a temperature controlled room with as little
31. tput Return it to High before the final 52nd CK bit is output 12 MANUAL No 99MAH001B 5 ERROR MESSAGES amp CORRECTIVE MEASURES Display Description and Corrective measures XXXXE ABS composition error If this error occurs while the spindle is stopped it is a malfunction in the internal sensor The instrument requires repair Contact the Mitutoyo distributor or sales office where you purchased the product When this error is displayed and soon disappears during spindle movement this is not the result of an instrument malfunction This is just an internal processing E 5E Tolerance setting error The tolerance limit value is set with the upper limit value being smaller than the lower limit value Press the Set key to return to tolerance value setting and then set the value so that the upper limit value is greater than the lower limit value E GF Upper limit value setting error The upper limit value exceeds the number of digits which can be displayed Press and hold the SET key to return to the upper limit value setting and then set an appropriate value again F Et Lower limit value setting error The Lower limit value exceeds the number of digits which can be displayed Press and hold the SET key to return to the lower limit value setting and then set an appropriate value again nr Display overflow The display value exceeds the number of digits which can be displayed During the ABS measurement
32. tutoyo Taiwan Co Ltd 4F No 71 Zhouzi St Neihu Dist Taipei City 114 TAIWAN R 0 C TEL 886 2 8752 3266 FAX 886 2 8752 3267 Taichung Branch 16F 3 No 6 Ln 256 Sec 2 Xitun Rd Xitun Dist Taichung City 407 TAIWAN R O C TEL 886 4 2707 1766 FAX 886 4 2451 8727 Kaohsiung Branch 13F 3 No 31 Haibian Rd Lingya Dist Kaohsiung City 802 TAIWAN R O C TEL 886 7 334 6168 FAX 886 7 334 6160 M3 Solution Center Taipei 4F No 71 Zhouzi St Neihu Dist Taipei City 114 TAIWAN R O C TEL 886 2 8752 3266 FAX 886 2 8752 3267 M3 Solution Center Tainan Rm 309 No 31 Gongye 2nd Rd Annan Dist Tainan City 709 TAIWAN R O C TEL 886 6 384 1577 FAX 886 6 384 1576 South Korea Mitutoyo Korea Corporation Head Office M3 Solution Center Sanbon Dong Geumjeong High View Build 6F 153 8 Ls Ro Gunpo Si Gyeonggi Do 435 040 KOREA TEL 82 31 361 4200 FAX 82 31 361 4202 Busan Office M3 Solution Center Donghum Build 1F 559 13 Gwaebop Dong Sasang Gu Busan 617 809 KOREA TEL 82 51 324 0103 FAX 82 51 324 0104 Daegu Office M3 Solution Center 371 12 Hosan Dong Dalseo Gu Daegu 704 230 KOREA TEL 82 53 593 5602 FAX 82 53 593 5603 China Mitutoyo Measuring Instruments Shanghai Co Ltd 12F Nextage Business Center No 1111 Pudong South Road Pudong New District Shanghai 200120 CHINA TEL 86 21 5836 0718 FAX 86 21 5836 0717 Suzhou Office M3 Solution Center China Suzhou No 46 Baiyu Road Suzhou 215021 CHINA TEL 8
33. witch between and set tolerance limits or select a new measurement mode you must return to the normal mode 3 4 2 Tolerance Mode 3 4 2 1 Checking and Setting Tolerance Limits Tolerance mode is used to check and set the tolerance limits Note that the tolerance limits must be set separately for the ABS system and the INC system e Press the MODE key once in the normal mode AO blinks in the display ePress the PRESET SET key to check the tolerance upper limit setting The previously set upper limit appears with a blinking B gt sign e To change the upper limit setting press the SET key and use the same procedure used to set the origin e When the new value has been set B blinks press the SET key quickly to check the tolerance lower limit setting The previously set lower limit appears with a blinking lt A sign Change the setting by the same procedure used to change the upper limit setting e When both limits have been set correctly give the SET key short press to enter tolerance determination mode e Press and hold the MODE key for 2 seconds or longer to return to the normal mode from Tolerance mode 3 4 2 2 Tolerance Determination If the current measurement value deviates from the range of the tolerance limits set in the previous section the back lights red as a warning e When the tolerance limits have been checked by the procedure in the previous section the instrument starts tolerance determi
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