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Maintenance/Service Manual - Commercial Wheelchair Lifts

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Contents

1. BK 16G Dac E 24 COND WIRE CODE RD NO COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION RD 1 9 17 LTBL BL Seat Position j H o c0 gt GROUND 3 11 PK OR Active Head Rest 19 4 12 20 CONSOLE 4 COND WIRE CODE 5 13 21 RD14G Seat Motor Pwr NO COLOR FUNCTION 5 2 1 LT GN YL Pretensioner
2. 16 COND WIRE CODE VOLTAGE NOTES E51091A NO COLOR FUNCTION VOLT NO COLOR FUNCTION VOLT All voltage are in respect to ground 1 NOT USED 9 YL 18G UGDO Enable 2 BK 18G Ground ov 10 BL YL18G Dome Light ajar 12V WA RD 18G 2 _ E E5 1 1 84A 1 1 0 1 3 YL18G LiftgateSwitchSense 11 186 Lamp Driver C Constant 4 NOT USED 12 NOT USED 5 YL18G SlideDoorLockout 13 NOTUSED WA When Active 6 YL 18G Courtesy Light Power 12V 14 NOT USED y YL 18G Panel Lamp Power 12V 15 NOT USED 8 YL 18G Slide Door MUX 16 NOT USED 3 a F d E51403A E 8 O E ce BK 186 BK 20G HOR YL 18G YL 18G E YL 18G YL 18G lt EX FA 8 wo iva to YL 18G YL 18G 3 YL 18G YL 18G WOW FE Be R gt c201 Ground i i i i i s N YL 18G YL 18G BL YL 18G 2 BL YL 189 Fuse Block 189 186 BLACK WIRE BLUE WIRE BROWN WIRE Assembly 16 COND WIRE CODE GREEN WIRE E51678A MA
3. 15 23 2 LTGN GN Pretensioner 8 LT GN BN Seat Belt 16 SeatPosition 24 37 COND WIRE CODE 3 LT BL TN Airbag 4 LT GN GY Airbag NO COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION 1 m 21 LTBL GY Seatbelt Switch 31 BK16G Active Headrest Grd m 1 LT GN BN 2 12 22 LTBL TN Seatbelt Switch 32 YLAT BL Pretensioner RD D i PK OR 3 13 23 33 LTBL PK Pretensioner LT BL WH 4 BK 16G Seat Motor Grd 14 LTBL GN Seat Detection 24 34 LT GN YL LIS LT BL BL 5 15 LTGNATBL Seat Detection 25 35 LT GN GN RD 14G RD 14G 6 3 16 26 PKOR Active Headrest 36 VT DKBL SeatAirbag LT BUTN 7 17 27 LTBL WH SeatPosition 37 LTGN GY Seat Airbag LT GN GY UT 8 18 28 Seat Position 9 19 BK16G Present 29 E51029A 1101 10 20 BK WH Seat Present 30 LT GN WH BK WH e LT BL BL OR LT BL LT BL BL LT BL WH WHOR gt LT GN BN e PK OR WH LT GN GN e LT GN YL BL C LT GN GN E51184A 1101 W LT GN BN LE LT GN GY OR GN C me PK OR BK 16G DRIVER SEAT HARNESS S D NME E LT GN YL LT GN GY PKIOR LT BL TN LT BL TN BK e BK RD BK 14G LT BL WH LT BL BL 37 COND WIRE CODE ae 15 COND WIRE CODE NO COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION YL 14G No COLOR FUNCTION NO COLOR FUNCTION 1 OR RD14G S
4. Perform all procedures listed in previous section also Remove interior cover and inspect Top pivot wall mounting bracket mounting bolts for securement loose or missing Main spring housing mounting bolts for securement loose or missing Ramp fold arm securement collar and mounting screws Torsion spring securement hairpin cotter ex ternal snap ring s or key loose or missing Inspect Power Source Vehicle battery 50 ampere fuse vehicle engine compartment fuse block and center console fuse block Swing Out Ramp Inspect Latch for proper operation apply Light Oil Latch mounting hardware for positive securement loose or missing mounting hardware Latch pin for positive securement wear misalignment or other damage Missing or damaged ramp top pivot bracket securement cotter pin hairpin cotter or R clip Top and or bottom ramp pivot points axles and or bearing surfaces for deformation wear or other damage Bottom ramp pivot pin axle plastic flanged bearing damaged or missing Latch release rod for positive securement alignment wear or other damage Repeat all previously listed inspection lubrica tion and maintenance procedures at 3 month intervals Resecure replace damaged parts or otherwise correct as needed See applicable Manual Ramp exploded views on pages 19A 20B Resecure repair or replace Realign resecure tighten lubricate replace damaged parts or other
5. LrGN VT Heat Seat 4 LT GN GY 8 LT GNBN Seat Belt 16 LTBL AWH Seat Position 24 LTBL GY Heat S Wheel o SIDE CURTAIN AIRBAG PRETENSIONER EXTENSION HARNESS 4 COND WIRE CODE ad 4 COND WIRE CODE NO COLOR FUNCTION a amp a NO COLOR FUNCTION HI A ab H Preensioner Retum Jal lz E5 1 258A 1 1 0 1 aa ag YL20G reensioner etum Pretensioner Source S Fe i oe AS 2 LTGN20G _ Pretensioner Source 3 3 Combined harness with 51184 1101 i E51260A 1101 a ORAT BL E50911DA1001 ORAT BL gt LT BL WH LT BL WH YL 20G YL 20G LT GN 20G LT GN 20G a m MANUAL DOOR EXTENSION HARNESS E E 14 COND WIRE CODE 14 COND WIRE CODE COLOR FUNCTION No COLOR FUNCTION DRAWING NOTES COLOR FUNCTION No COLOR FUNCTION 1 WH RD12G Window up OR GY12G Window Down 1 WH RD12G Window Up OR GY12G Window Down 2 TNWT16G Door Lock 9 TN OR16G Door Unlock Junctions only Occur at intersections with junction symbols 2 TNNT 166 Door Lock 9 TN OR16G Door Unlock 3 10 i 3 10 5 Bk Gud vray Als Such All other intersections are wire crossings without junctions a BK Ground Switch 5 12_ 126 Window Lock Out 5 12 ORATBL 126 Window Lock Out 6 LTGN GN Sidelmpact2Source 13 LTGN WH Bide Impact 2 Ground 6 LTGN GN Sidelmpact2Soure 13 LT GN WH Sidelmpact2 Ground 14 All wires are 18 g
6. NO COLOR FUNCTION 2 PK OR Active Head Rest 9 LTBLAWH Seat Position 3 BK Active Headrest 10 Seat Position 1 LTGNYL Pretensioner 3 10 Seat Position 37 COND WIRE CODE 4 TN WH P Heat SeatFB 11 LTBL GN Seat Detection 2 LTGN GN Pretensioner 4 11 LT BUGN Seat Present 5 LTBL GY SeatbeltSwitch 12 LTGN LTBL Seat Detection LTBUTN Seat Airbag soner wich NEON Lr cnt BL Seat Present COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION SE irom sestertswtcn _ P Heet Seat FB 4 LTGWGY Seat Airbag n LTBLTN Seatbeit Switch HAN _ 1 11 21 LTBL GY Seatbelt Switch 31 BK16G Active Headrest Grd 7 BK 14G SeatGround 14 7 14 J 2 12 22 LT BL TN Seatbelt Switch 32 YLAT BL Pretensioner 3 13 23 33 LT BL PK Pretensioner BK 16G 4 BK 16G Seat Motor Grd 14 LT BL GN SeatDetection 24 34 OR RD 14G LT BL GN 5 15 LTGNATBL SeatDetection 25 35 PK OR LT GN LT BL 6 16 26 PK OR Active Headrest 36 VT DK BL Seat Airbag BK BK 16G 7 17 27 LTBLWH SeatPosition 37 LTGN GY Seat Airbag TN WH PK OR BK WH 8 18 E 28 Seat Position LT BL GY P 3 7 8 2 H EM e m BUSY 9 3 19 166 SeatPresentGrd 29 LT BL TN C378 10 20 BK WH SeatPresent 30 E BK 14G a ES LT BL WH M CT BL LT GN VT ED SEAT BODY 5 VE VT LTBLWH
7. L 15 8 SEATBELT E51260A 1101 OEM RETRACTOR ET s SIDE CURTAIN AIRBAG PRETENSIONER EXTENSION HARNESS ED SEATBELT a RETRACTOR 4 COND WIRE CODE 4 COND WIRE CODE NO COLOR FUNCTION a gj RI R a NO COLOR FUNCTION 1 YL20G Pretensioner Retum 3 d z E51 358A 1 1 01 SEN az 1 YL20G Pretensioner Return 2 LTGN20G Pretensioner Source o gt e 2 gt Hol 2 LT GN 20G Pretensioner Source 3 z 5 Combined harness with F 3 51231 1101 lt E51260A 1101 CURTAIN OR LT BL E50911PA1001 OR LT BL CURTAIN LT BL WH LT BL WH AIRBAG ED AIRBAG CRASH YL 206 YL 206 CRASH LT GN 20G LT GN 20G SENSOR SENSOR E50911PA1001 4 C309 a ES MANUAL DOOR EXTENSION HARNESS E C309 14 COND WIRE CODE 14 COND WIRE CODE COLOR FUNCTION wo COLOR FUNCTION DRAWING NOTES COLOR FUNCTION wo COLOR FUNCTION 1 WH RD 12G Window Up 8 OR GY12G Window Down a 1 WH RD 126 Window 8 OR GY12G Window Down 2 1 Door Lock 9 TN OR16G Door Unlock Junctions only occur at intersections with junction sym
8. Spring Assembly 19B 20B Parts List Manual Swing Out Ramp Ramp Threshold Arm amp Spring Assembly 21 Dimensions eeee enne 22 Page 1 SAFETY PRECAUTIONS yee Safety Precautions AWARNING Maintenance and service procedures must be performed AWARNING only by authorized service personnel Read this manual the conversion s operator s manual and supplements before performing AWARNING Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual operation mainte AWARNING Perform troubleshooting and service procedures as outlined nance or service in this manual and or service bulletins supplied with replace procedures Failure ment parts to do so may result in serious bodily AWARNING Replacement parts must be Braun authorized replacements injury and or prop erty damage AWARNING not use accessory devices not authorized by The Braun Corporation AWARNING Keep clear of area in which ramp operates AWARNING Never modify alter a Braun Corporation lowered floor minivan conversion AWARNING not install a raised top on a Braun Corporation lowered floor minivan conversion AWARNING Use of a Braun Corporation lowered floor minivan conversion for towing is prohibited AWARNING Failure to follow these safety precautions may result in serious bodily injury
9. SIDE SIDE LT BL GN LT BUGN LT GN LT BL LT GN LT BL E51231A 1101 ADA E51232A 1101 TN LT BL BK WH BK 16G a 5 VT YL LT BL LI LT BL GY LT BL PK SIR MODULE ct I YL LT BL VT DK BL i 228 LT GN GY e LT GN GY 7 7 YL LT BL d VT DK BL 37 COND WIRE CODE VT DK BL SEAT BK COLOR Function no COLOR FUNCTION No COLOR FUNCTION No COLOR FUNCTION FE GNGY SIDE i OR RD 14G Seat Motor Pwr 11 21 LT BL GY Seatbelt Switch 31 BK Active Headrest z 12 22 LT BL TN Seatbelt Switch 32 YL LT BL Pretensioner 3 13 23 33 LT BL PK Pretensioner 15 COND WIRE CODE 4 BK14G Seat Motor Grd 14 LTBUGN Seat Detection 24 34 NO COLOR FUNCTION NO COLOR FUNCTION S LTGNATBL Seat Detection 4 COND WIRE CODE 1 BK WH SeatPresent 5 LTBLPK Pretensioner 6 16 26 PK OR Active Headrest 36 VT DKBL SeatAirbag NO COLOR FUNCTION 2 VT Seat Position VTK BL Seat Airbag 7 S 17 TNATBL 27 LTBLAWH SeatPosition 37 LT GN GY Seat Airbag 1 YULT BL Pretensioner 3 LT BL GY Seatbelt Switch 11 8 TN WH P Heat Seat FB 18 28 VT Seat Position 2 LT BUPK Pretensioner 4 YLATBL Pretensioner 12 2 9 LTGN T Seatbelt Switch 19 BK Jumper 29 BN vik BL Aag 5 LT GNW GY Seat Airbag 13 10 a 20 BK Jumper 30 4 LT GN GY Airbag 6 PK OR Active Head Rest 14 BK Ground
10. Snap Auto Black 18657 Cotter Hairpin 1 938 Length 0 5 Shaft 18832 Key 3 16 x 3 16 x 1 1 4 11002 Spring Power Clock Manual Ramp 28258 Pivot Pin Bushing EV Ramp 2905 52571 2905 Washer 0 63 x 0 8 x 0 06 Nylon 10 83584 Bearing Flange 5 8 x 1 4 10FDU04 28435 Bolt 3 8 16 x 3 4 FLBHSCS Grade 8 25171 Washer 0 519 ID x 0 876 OD x 0 074 12621 Bearing 1 2 ID x 1 1 8 OD Ball 21371 Washer UHMW 1 500 OD x 0 76 ID x 0 062 29680 Retainer Bearing 21451 03 Ball Stud 18mm 5 16 18 Male Gas Spring 12611 Washer 5 16 Lock Auto Black 10068 Nut 5 16 18 Hex Auto Black 10058 Loctite Blue 242 General Purpose 18822 Clip Hairpin 5 16 Diameter Shaft 84382 Weldment Ramp Threshold Manual Manual E51255W Assembly Bracket C Pillar Mount Manual Ramp 2008 RT E51257A 08 Bolt Carriage 5 16 18 x 1 15572 Washer 5 16 Lock Auto Black 10068 Nut 5 16 18 Hex Auto Black 10058 Washer 5 16 Flat 10063 Spacer Ramp Arm Manual Swing E50964 Rivet Pop SD64BS 3 16 0 13 0 25 Auto Black 11513 Item not shown represents color Page 21 DIMENSIONS Dimensions 2011 amp Up Dodge Conversion Public Use EE saEaR PES i K J EH e A
11. etc In stallers must be aware of these obstructions Refer to this illustra tion when installing aftermarket equipment to avoid contacting or damaging vital compo nents under the floor Drilling or cutting into such obstructions may result in potential hazards as well as property damage Note Some wiring harnesses shown may not be present Avoid all harness locations AWARNING Check for obstruc tions such as wires gas lines exhaust etc before drilling or cutting through floor Failure to do so may result in serious bodily injury and or property damage Color Key OEM Wiring Braun Wiring Fuel System Brake System Heat amp A C Electrical Center SIR Terminator amp Fuse Block Main Fuel Brake Line Lines Receptacle Driver Station Receptacle l mr a Station Light j ADA Side Impact l4 ul Side Impact Sensor Sensor Emergency Pi Rear A C Brake Cables Lines Interlock Light Switch Fuel Fill Side Impact Side Impact Sensor Sensor Charcoal Vapor Line Back Up Alarm OEM Ch
12. tions td tis wie ara pasad on tn amp produsi Information available ai 2 time of publication The Braun Gorporauon reserves the rici so mala sia ay ius Without notice
13. 6 10 No Power to Conversion Systems Circuit Problem 7 10 No Operation See 5 20 and 5 41 Poor ground connection Battery terminals dirty Battery damaged Battery discharged 12 volt source check fuses for 12 volts See 6 00 Faulty alarm Backup alarm harness discon nected or damaged Clean and tighten Clean and tighten Replace Charge battery Check for blown fuse loose terminals or broken wire or cable Replace alarm Connect repair or replace Page 9 TROUBLESHOOTING EE FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 8 00 PARK INTERLOCK 9 00 ENTRANCE LIGHTS Page 10 8 10 No Interlock Operation See 6 00 Park interlock door jamb switch harness disconnected or damaged Park interlock door jamb switch out of adjustment or damaged Connect repair or replace Adjust or replace 8 20 Can t Shift Out of Park 9 10 No ON Operation Door not closed See 8 12 and 8 13 See 6 00 Door not open Faulty light Entrance light harness disconnected or damaged Close door Open door Replace Connect repair or replace 9 20 No OFF Operation Door not closed See 6 00 and 9 14 Close door BELOW FLOOR OBSTRUCTIONS Below Floor Obstruction Detail amp Guidelines When installing aftermarket equip ment in a conversion obstructions below the floor must be avoided Obstructions include wiring fuel system brake lines
14. 8G BTSI Fake out 12V WA z 2 COND WIRE CODE 3 COLOR FUNCTION VOLT ii ii un RD ALARM Alarm Active 12V WA BK ALARM Ground ov YL BN 186 YL BN 18G fon e BN WH 18G BN WH 18G Q E51402A E51401A 1101 g BK GN 186 WH LT GN 18G WH LT GN 186 amp g 2 g 2 2 2 Door Switch gt z 3 g Passenger i 2 COND WIRE CODE 9 E lt acku arm NO COLOR FUNCTION VOLT X Side C Pillar 1 WH AT GN 18G Reverse Lights 12V WA t 40467 B unes 2 COND WIRE CODE H H COLOR FUNCTION VOLT VT 18G Vapor Switch BK 18G Ground Chassis Ground DRAWING NOTES Ground Backup Shift Lever C Pillar OEM Charcoal Junctions only occur at intersections with junction symbols BK GN Light Harness Self Tap Canister Harness All other intersections are wire crossings without junctions W H GN Page 15B Page 16B en BLANK for LAYOUT Page 17 REPLACEMENT PARTS ME Parts List Manual Swing Out Ramp Platform Assembly Description Part Number Ramp Extension 30 E41503 08 Ramp Base 30 Manual 2008 RT E51502 04 Screw 10 32 x 1 2 Auto Black 17192P Nut 10 32 with Lockwasher Auto Black 18349 Hinge Knuckles Cut Out 30 Manual Ramp 51554 Bumper Rubber Recess 31 32 OD 10950 Screw 1 4 20 x 3 4 Auto Black 18708 Latch Ramp 29 Swing Out 51652 Grommet 5 32 Hole 7 16 x 1 4 Groove Rubber 29426
15. Inspect ramp fold pickup bearing for posi tive securement alignment wear or other damage Inspect ramp fold arm for positive secure ment alignment wear or other damage Inspect ramp fold arm bearing slot for excessive wear or damage Inspect ramp floor mounting hardware for securement loose or missing General Items Lower slide door track Wheelchair and occupant restraint belts and tie down track Inspect removable seat bases for proper engagement of latching mechanisms Clean and lubricate with Light Oil Resecure or replace fasteners as needed Clean and lubricate with Light Oil Tighten replace or correct as needed Replace or correct as needed If bearing retaining screw is not secure or is removed for service apply Blue 242 Thread Locker Loctite to retaining screw and tighten Tighten replace or correct as needed Replace if needed Resecure replace or correct as needed Inspect for debris obstructions and clean vacuum or blow out debris using compressor Inspect for any defects such as cuts fraying or any malfunction of belt buckle or secure ment hardware Clean dirt and debris from tie down track Replace immediately if damaged Refer to inspection and maintenance instruc tions supplied by belt manufacturer Replace or correct as needed Page 5 MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Consecutive 3 Month Intervals Page 6 Manual Ramp
16. Latch Pull Wire Auto Swing Ramp E42131 03 Clamp 3 16 ID Nylon Loop Black 28326 Rivet Pop SD43BS 1 8 Auto Black 12954 Spring Torsion 406 OD x 065 WD x 1 85 LG 51570 Nut 10 32 Hex Center Lock Auto Black 34290BK Screw 10 32 x 5 8 FHSC Auto Black Patched 32954P 1 2 3 4 5 6 7 8 aa INN INN A A represents color Page 18 Expolded View Manual Swing Out Ramp Platform Assembly Page 19A Page 20A Expolded View Manual Swing Out Ramp Ramp Threshold Arm amp Spring Assembly Eee Page 19B Page 20B en REPLACEMENT PARTS Part List Manual Swing Out Ramp Ramp Threshold Arm amp Spring Assembly Description Part Number Assembly Ramp Base amp Extension 30 Manual Chrysler Swing 51519 4 Weldment Main Ramp Housing Manual E41515WBK 04 Weldment Arm Ramp Drive 30 Manual E41505WBK 03 Collar Split 3 4 Shaft Ramp Motor Inner Black 52565 2905BK Screw 1 4 20 x 1 Socket Head Cap 24221 Bolt Latch Support 29 Ramp 51541 2905 Pin Ramp Support 29 Ramp 51815 2905 Bolt 1 4 20 x 3 4 BHCS Nylock 25371 Weldment Bracket Ramp Latch Catch Adjustable E41510WBK Washer 1 4 Flat Auto Black 10062 Washer 1 4 Lock Auto Black 10067 Bolt 1 4 20 x 3 4 Grade 5 Hex Auto Black 10970 Bearing Plastic Flange 3 8 ID x 1 4 24028 Shaft 30 Manual Ramp E41507 Ring 3 4
17. Maintenance and Service Manual W heelchair Accessible Lowered Floor Conversion Public Use featuring 2011 and Newer Dodge Minivans Z RE THE BRAUN MJ CORPORATION Read manual before servicing Failure to do so may result in serious bodily injury and or property damage 36925 August 2011 INTRODUCTION ME Introduction AWARNING Maintenance lubrica tion troubleshoot ing and service procedures must be performed as speci fied by an authorized service technician Failure to do so may result in serious bodily injury and or property damage Braun lowered floor minivan conversions are designed to provide mobility independence for wheelchair passengers Familiarity with proper operation and maintenance procedures will help ensure safe troublefree operation This manual addresses public use conversion standard fea tures as well as options as available Safety precautions maintenance and troubleshoot ing details are provided Re pair Parts section with exploded views and corresponding parts lists is also provided Refer to the information ap plicable for the conversion you are servicing Disregard infor mation that does not apply Contact The Braun Corporation at 1 800 THE LIFT if any of this information is not understood Warranty and Return Authorization Refer to the Limited Warranty Booklet for detailed terms and
18. N ag 2 COND WIRE CODE 2 COND WIRE CODE GRAY NO COLOR FUNCTION VOLT 85 NO COLOR FUNCTION VOLT NO COLOR FUNCTION VOLT 1 NOT USED x P ORANGE WIRE 2 BK 186 G xl E i YL 186 Dome Light 12V WA 1 YL 18G ADA Lights 12V WA PINK WIRE eA BE 2 BK 18G Ground 2 BK 186 Ground ov VIOLET WIRE S RED WIRE Battery Battery onai _ NOTUSED I YL MG O 5 YL18G Slide Door Lockout TAN WIRE BK 18G d 6 YL18G _ CourtesyLight Power 12V C E51404A ra N WHITE WIRE LT BL PK 18G 7 YL18G Panel Lamp Power 12V C L L ct YELLOW WIRE I 8 YL 18G Slide Door MUX 5 E WIRE GAUGE 9 YL 18G UGDOEnable A DARK WIRE 10 BL YL18G Dome Light ajar 12V WA LIGHT WIRE 11 YL 18G Map Lamp Driver 12 NOT USED F306 DK BL PK a mo F306 DK BL PK Nor usen 2 COND WIRE CODE 2 COND WIRE CODE 14 NOTUSED gt E NO COLOR FUNCTION VOLT NO COLOR FUNCTION VOLT 15 NOT USED 1 BL YL 18G ADA Lights 12V WA al YL 18G ADA Lights 2 WA 16 NOT USED 2 BK 18G Ground ov 2 BK 18G Ground ov Shift Lever Harness OEM Charcoal Canister To OEM Entrance Light PPS 42066 To OEM Backup 2 COND WIRE CODE Ground Signal J NO COLOR FUNCTION VOLT BK GN WH GN 3 VT 18G Vapor Switch N A 3 COND WIRE CODE 2 2 BK 18G Ground ov NO COLOR FUNCTION VOLT COM YL 18G BTSI Unlock Source 12V o NO YL BN 18G BTSI Passthough 12 WA 2 NC BK 1
19. Some lubricants referenced in the schedule are available from The Braun Corporation part numbers provided where specified Inspection lubrication and maintenance procedures should be repeated at 3 month intervals following the scheduled 6 month maintenance These intervals are a general guideline and will vary according to frequency of use and conditions Exposure to severe conditions weather en vironment contamination heavy usage etc may require inspec tion and maintenance procedures to be performed more often than specified Discontinue use immediately if maintenance and lubrication procedures are not properly per formed or if there is any sign of wear damage improper opera tion or any abnormal condition Contact your sales representa tive or call The Braun Corpora tion at 1 800 THE LIFT One of our national Product Support representatives will direct you to an authorized service technician who will inspect your conversion AWARNING Maintenance and lu brication procedures must be performed as specified by an authorized service technician Failure to do so may result in serious bodily in jury and or property damage eee MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Manual Ramp Outboard ramp extension hinge and fas teners Inspect ramp inboard pivot points bolts screws and bushings bearings for positive securement wear or damage
20. and or property damage Towing Towing with a Lowered Floor Conversion Use of a lowered floor conversion vehicle for towing is prohibited Transporting a Lowered Floor Conversion In case of service The Braun Corporation rec A cmm ommends that lowered floor conversion vehicles be transported on a trailer rather than towed with OQ Q one set of wheels suspended and the other set of wheels remaining in road contact Trailer Transport Page 2 ee MAINTENANCE and SERVICE Maintenance and Service Requirements Braun lowered floor minivan conversions must be maintained and serviced by a Braun autho rized service representative who has attended and been certified by The Braun Corporation Sales and Service School for Braun Mobility Products Contact The Braun Corporation at 1 800 THE LIFT if any of this information is not understood Read and become familiar with the operating procedures out lined in the applicable operator s manual and the maintenance and troubleshooting information contained in this manual before beginning operation mainte nance or service procedures Page 3 MAINTENANCE and SERVICE Preventive Maintenance Maintenance is necessary to en sure safe and trouble free conver sion operation Encourage the consumer to perform preventive maintenance procedures Gen eral preventive maintenance con sisting of inspections along with cleaning procedure
21. arcoal Fuel Tank Canister Page 11 AUXILIARY POWER SUPPLY EEE Auxiliary Power Supply Auxiliary Power Supply Do not connect auxiliary devices directly to the vehicle battery Doing so may result in dam age to electrical system and or electronic components Two fuse blocks are provided ACAUTION Do not connect auxiliary devices to vehicle battery Doing so may result in dam age to electrical sys tem and or electronic components as an auxiliary power source for dealer installed auxiliary electri cal device s See details and specifications below The fuse blocks are located at the bottom of the center dash console Below Floor Obstructions When installing aftermarket equipment in a conversion obstructions below the floor must be avoided Obstructions include wiring fuel system brake lines etc Installers must be aware of these obstructions Refer to the illustration on previ ous page to avoid contacting or damaging vital components under the floor AWARNING Risk of electrical fire Install and electrically terminate auxiliary electrical device as specified by device manufacturer Fuse Blocks Fuse Blocks Two fuse blocks are provided for use as an aux iliary power source one Ignition fuse block and one Battery fuse block The Battery fuse block provides power at all times independent of the vehicle ignition The Igni
22. auge unless noted 7 14 GROUND B PILLAR FRONT FUSE BLOCK 3 N A C377 SEAT SIDE P376 SEAT SIDE OEM SEATBELT RETRACTOR CURTAIN AIRBAG CRASH SENSOR C309 Page 14A Wiring Diagram 2011 amp Up Dodge Minivan Conversion Public Use Passenger Seat ie YLILT BL BK 16G GROUND nN E LT ED VTDK BL GROUND B PILLAR LT GN GY DOO Lit CONSOLE 14 COND WIRE CODE 14 COND WIRE CODE NO COLOR FUNCTION NO COLOR FUNCTION 4 COND WIRE CODE NO COLOR FUNCTION COLOR FUNCTION 1 ORRD14G Seat Motor Pwr 8 LTGNAT Seatbelt Switch 1 8 2 PK OR Active Headrest 9 LT BL WH Seat Position
23. bols 2 TNVT16G Door Lock 9 TN OR16G Door Unlock 3 10 H H H H n T H 3 10 4 Ground n vr Gv Ajar Switch All other intersections are wire crossings without junctions 4 BK Ground 11 Ajar Switch 5 E 12 OR LT BL 126 Window Lock Out 5 12 OR LT BL 126 Window Lock Out 6 LTGN GN Bideimpadt2Soure 13 LTGN WH Bidelmpact2Ground 6 LTGN GN Bielmpac2Source 13 LTGN WH Bidelmpact2Ground m All wires are 18 gauge unless noted n 13 14 D EEMNIILLLGGIILIIIIIIUIIIIILIIIUIIIGUIU GU LICLIITIHTCLIUlICEIGSLNL T I IPIT Ba r r m i oi ic eLLLULULg6qGAGGUIGA Dn pAAHLUCLAAAAAGA 9o BLANK for LAYOUT Page 15A Page 16A Wiring Diagram Fuse Panel Lighting Alarm Door Switch amp Canister Harness ee
24. eat Motor Pwr 11 21 LTBL GY Seatbelt Switch 31 BK Active Headrest LT GN VT 4 COND WIRE CODE F EKAN SeatPresent 5 ranmi Protonelsner 2 12 22 LTBL TN Seatbelt Switch 32 YLATBL Pretensioner LT BL GY NO COLOR FUNCTION 2 LTBL BL SeatPosition 10 LTBL TN Seat Airbag 3 us x 2 LIBLPK Pretensioner 1 VEGNYL _ Eretensoner 3 LTGNBN Beatbeit Switch A 148 SeatMotorGrd 14 LTBL GN Seat Detection 24 34 2 LTGN GN Pretensioner 4 LTGN GN Pretensioner 12 5 2 Bom LTGNAT BL SestDetection 25 SS Sest Alta 5 iraa Seat Airbag A 6 16 s E 26 PK OR Active Headrest 36 VT DK BL Seat Airbag 24 COND WIRE CODE Seat Airbag PK OR Active Head Rest 14 BK Ground n THAT BL PHeatSeat FD LTDLWH Seat Position WHUME ITONGY SeatAlrbag COLOR FUNCTION NO COLOR FUNCTION NO COLOR FUNCTION 7 15 RD 2 TNWH P Hest Seat re NEM 2 Seat Position 1 LTGN WH Heat Seat Pwr 9 OR GN Adj Pedal Rear 17 LTBL L Seat Position 8 9 LTGNWT SeatbeltSwitch 19 BK Jumper 29 A _ ETE TEE 10 20 BK Jumper 30 ORATBL AdjPedalFwd 11 PK OR Active Head Rest 19 5 B 4 12 BK Active Head Rest 20 DK BL Heat S Wheel LT GN YL 5 WH OR CAN Low 13 21 RD14G Seat Motor Pwr LT GN GN 6 WH CAN High 14 22 YL 146 Fused a Boc LT BL TN 7 TNATBL PHeatSeatFB 15 BK14G Seat Motor Grd 23
25. k 4 Mechanical binding Realign tighten replace damaged parts or otherwise correct as needed Realign tighten replace damaged parts or otherwise correct as needed Remove obstruction Correct 1 20 Door Does Not Open Fully See 1 13 Door doesn t engage OEM full open position hold latch Correct Page 7 TROUBLESHOOTING E FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2 00 RAMP DEPLOY 3 00 FOLDOUT RAMP STOW 4 00 DOOR CLOSE Page 8 2 10 No Deploy Operation Loose damaged or missing fold arm securement collar coupling and or screws Tighten replace or otherwise correct as needed 2 20 Ramp Contacts Door Door not fully open Open door or see 1 20 2 30 Faulty Deploy Operation Misalignment or damage to Ramp fold bearing Ramp fold arm Ramp fold arm bearing slot Ramp pivot points or hinge s Mechanical binding Lack of lubrication Realign tighten replace damaged parts or otherwise correct as needed Correct Lubricate See Maintenance and Lubrication Schedule 2 40 Faulty Ramp Extension Unfold Deploy 3 10 No Stow Operation Lack of lubrication Ramp extension hinge damage See 2 10 Lubricate See Maintenance and Lubrication Schedule Correct or replace as needed 3 20 Faulty Stow Operation 4 10 Faulty Operation Fold arm latch catch support stop out of adjustment loose or o
26. ll dimensions are for reference only Door Opening Usable Width Slide Door Door Opening Usable Height Slide Door Foldout Ramp 31 1 2 56 1 4 61 60 524 30 las 57 87 1 2 Interior Width at B Pillars 62 Interior Height at Center of Van Interior Height at Driver and Passenger Position Ramp Length Ramp Width Usable Clear Opening Ramp Angle Unloaded gt Interior Floor Length Behind Front Seats Overall Interior Floor Length Flat Area Width Ramp to Optional 2 Passenger Seat Folded 49 3 4 Ground Clearance Unloaded Loaded Q 1200 Ibs 16 1 4 25 Overall Vehicle Height Unloaded 74 Due to manufacturing tolerances both with the OEM vehicle and the conversion components all dimensions may vary slightly from those shown Page 22 Providing Access to the World Over 300 Braun Dealers Worldwide F SS THE BRAUN Jamm CORPORATION Providing Access to the World a I c lt re N al El Cw rs E Tr vp International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 y AEN THE BRAUN AJ CORPORATION 36925 International Corporate Hdgrs 7 On BOX Isis lid 6796 USA 1 DIETE 1221 D626 52 4a 2745 ue OY August 2011 Braunmobility com Patent 6 525 625 BZ enteran coma Suse
27. provisions When process ing any warranty claims parts repairs etc all requests must be processed through the Braun Corporation Product Support Department Product Support will issue a Return Material Au thorization RMA number and detail the procedures required for processing returns and or authorizing credit The last eight digits of the vehicle identification number VIN must be provided when filing a war ranty claim or ordering parts en CONTENTS Maintenance and Service Maintenance and Service Requirements 3 Preventative Maintenance 4 Maintenance and Lubrication Schedule 4 6 Troubleshooting Diagnosis Chart 7 10 Below Floor Obstructions 11 Auxiliary Power Supply 12 Wiring Diagrams Wiring Diagram 2011 and Up Dodge Minivan Conversion Public Use Driver Seat 1 14 Wiring Diagram 2011 and Up Dodge Minivan Conversion Public Use Passenger Seat 13B 14B Wiring Diagram Fuse Panel Lighting Alarm Door Switch amp Canister Harness 15B 16B Repair Parts Parts List Manual Swing Out Ramp Platform Assembly 18 Exploded View Manual Swing Out Ramp Platform Assembly 19A 20A Exploded View Manual Swing Out Ramp Ramp Threshold Arm amp
28. s should be a part of the consumers routine Keeping the passenger slide door lower track pan free of debris ice and snow is one of the most effective preventive maintenance practices to exercise Regular preventive maintenance proce dures will increase the service life of the conversion as well as enhancing safety The consumer should inspect and clean frequently and routinely minimum four weeks or 100 cycle intervals Note A Preventive Maintenance section is provided in the opera tor s manual Maintenance and Lubrication Schedule Normal vehicle maintenance must be performed as outlined in the OEM supplied owner s manual This maintenance is not the responsibility of The Braun Corporation The maintenance and lubrica tion procedures outlined in this schedule must be performed at the recommended scheduled intervals by a Braun authorized Service representative Clean specified components and the surrounding area before ap plying lubricants When replac ing lubricated components be sure to lubricate during installa tion procedures A dri film style of light oil should be applied where Light Oil is called out goes on wet and then dries Lubricants of this type are available that do not attract dust and other debris Page4 Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to components Avoid lubricants that can leave stains
29. ther wise damaged See 2 10 2 30 and 2 40 See 1 10 Adjust tighten or otherwise correct as needed 4 20 Door Does Not Close Fully See 1 10 Ramp obstructing door Adjust ramp latch catch support stop for more travel or otherwise correct as needed en TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 5 00 SWING OUT RAMP SYSTEM if equipped 7 00 BACKUP ALARM 5 10 No Release Operation Release rod broken discon nected or otherwise damaged Faulty swing out ramp latch will not disengage Replace attach or otherwise correct Replace latch 5 20 Faulty Release Operation Loose worn or otherwise dam aged swing out ramp latch Missing loose worn bent mis aligned or otherwise damaged swing out ramp latch pin Mechanical binding Lack of lubrication Tighten replace or otherwise correct as needed Tighten replace or otherwise correct as needed Correct as needed Lubricate with Light Oil 5 30 Faulty Rotation Operation Missing plastic flanged bearing washer at bottom pivot point axle Misalignment deformation wear or other damage to top and or bottom pivot points axles and or bearing surfaces Mechanical binding Replace Correct as needed Correct as needed 5 40 No Latching Operation Faulty swing out ramp latch will not engage See 5 20 Replace latch 5 50 Faulty Latching Operation
30. tion fuse block supplies power only when the vehicle ignition is on The installer is responsible for supplying the correct gauge wire and fuse for the particular device to be attached to the fuse block as specified by the manufacturer of the device Ignition Fuse Block The total maximum load must not exceed 30 amperes Page 12 Battery Fuse Block The total maximum load must not exceed 40 amperes Note If installing an auxiliary electrical device that requires a power source that exceeds the specified maximum loads an alternative power source must be provided Under Dash Fuse Blocks B B E i o BAT CIN d o m m m Fuse Block Access The fuse blocks are located at the bottom of the center console Remove bottom console panel 2 fasten ers per side Note The fuse blocks are part of an electrical assembly Two grounding studs are also pro vided Fasteners Fasteners en Wiring Diagram 2011 amp Up Dodge Minivan Conversion Public Use Driver Seat C378 BODY SIDE SIR MODULE 100611 001 C377 BODY SIDE SEATBELT RETRACTOR CURTAIN AIRBAG CRASH SENSOR C309 Page 13A
31. wise correct as needed en TROUBLESHOOTING Troubleshooting Diagnosis Chart AWARNING Troubleshooting and repair procedures must be performed as specified by an authorized service technician only Fail ure to do so may re sult in serious bodily injury and or property 28 Operation should be discontinued immediately if a conversion prob lem occurs Repairs should not be attempted by the consumer Contact the sales representative or call The Braun Corporation at 1 800 THE LIFT One of our national Product Support repre sentatives will direct you to an authorized service technician who will inspect your vehicle The cause of the problem can be determined by locating the function and related symptom in the Troubleshooting Diagnosis Charts The specific cause and remedy can then be determined by process of elimination Wiring Diagrams are provided to aid in troubleshooting A Repair Parts section with ex ploded views and corresponding parts lists is also provided Cor rect the problem if possible If the problem continues contact The Braun Corporation FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1 10 Faulty Open 1 00 Operation DOOR OPEN Misalignment deformation wear or other damaged to lower slide door track Misalignment deformation wear or other damage to door lower door extension or door jamb components 3 Obstruction in lower door trac

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