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DCA Installation & Service Manual

1. 92 Service and Upgrade Procedures esses ener nenne nnne nrin innen inii tnis sese nhan antenne nan nn nnne entren 93 Com FMS Board Replacement DCA sese nee nnne ern enne nnns enne en renes nre nnns 93 C 4000 Board Replacemient EE RR UID genie iE 96 Compac Box Replacement ccu dicite e dre de once ea eae dei dene Edge dre ene dene decade 97 Fit PC Replacement 5t etueepentinie las 98 Wiring a USB Module teer eee it s 99 CWID Interface Board Replacement ssssssssesseeene enne en nennen nenne nennen tener en nennen 102 CWID Aerial Replacement vivia a mee el reete en edness Vi Bede e ee e dore e nhe et eed 104 CWID Nozzle Aerial Replacement nenne nennen nennen nn rn nn n nene en eere en nennen nennen 105 HID Reader Replacement isc etie eet rs 107 Track Reader Installation and Replacement ccccccecceceeeeeceeeaeceeeeeeecneaeceeeeeseceeaaeceeeeeseseeaeeeeeeesesensaeeeeeeeees 109 Card Reader Replacement ion 112 Multiplex Board Replacement sssssssssssssssssssesseeeneeeeret eren R RAR nnne RR teslis sd sn ESSE nnns sinas 115 Keypad and Display Screen Replacement oooocccccncocccnnonncnonancnononononnnon cnc nano Annt AANA rra nennen ener entere entree 116 Router Switch Replacement viii aa 117 Replacing the Receipt Printer pisicii oeiia ie
2. 31 CANET alli 32 5 Get Transactioris 4 1 doe e La ie s 32 Working with USB Module Files eeeeeeeeeeeeeeenenenenen nnne nnne nennen nnne nn nnns sein nri n innen inii trinis nene nnne nenne nnne 33 DESC iQ 34 ZIP io dante tintas te dead tactil tias 36 e A OE 37 Customising Your Transaction Reports ccccccccccceeeeeeneeceeeeeeeeeeeaeaeeeeeeesecaaeaeceeeeeseceaeeeeeeeseceesaeeeeeseseseesueeeeeeeees 38 Powernnd Upa a lianas 40 Seti oo 41 YIII E dt 41 Main Menu OptlOns rrr cnc ceux ce ecc ce nora cocco did 42 Option 1 REPORTS ee Re euet e e emer Ee ve eei e e RW Pep ten 42 Option 42 CARDS tet petto svi pee des a te ira iio 43 Option 3 FUELS E ais 44 Option dA SYSTEM did 46 Option 5 PUMP Im 55 Comms OPlONS eto a asc 58 Option 6 TANKS cuida id 64 Option 7 PRODUCT GROUPS and GRADES sese en nemen nnne inneren nenne nennen nnns 68 Tanks Pumps Gro ps lt ori ree eid o RI Re etie e e ee e I E er It RES 69 NIsueBzieeedcil cmm 71 Assigning Pump Numbers to HOSES seseessseeeeeeeeee eene enne nnne nrnn intensa nint nn inia tris sene nn iain trinis ne nr inset nin rennen 72 Pump numbers for each model ssssssssssssssseeses
3. e swwog 02JeqjI9 1mm p yo wnw xew RON un A 2 poeu URL o spevubo LZE 96 POH ONAYI 1831 38 OL STVNIWY3L OL evondo i Lo pau puua q SOLEO Bale 03193NNO9 9NISIM TVNH3ENI TIY WV VIO seua Joya y o pooug 0 powieu peuo A IWULO 08 UMAIg bf Yad SV GITHSV1 38 01 STWNIWYAL 310N JOSSAN HOD WO SIEI 0 05 MS WJ iring W S euiuJ9 asatg Qui BuiBneBxue JM adi uo bupuadap suiuo2 0912q 1 JO 2eduio2 S euju Jo asauy ojul pasm aq 0 suu b 4 amp wu ia NIVW SININOO IVA Pl m m 1 li i n Jl sj ll X08 39 S aay uauw paunbas JUO WWW compac co nz Page 20 Compac Industries Ltd Modem Connections Modem Connections Dial In 56 K Modem ADSL Modem 3G NZ or NextG Aus Modem Cell Modem Dial In Compac Industries Ltd The phone line into the DCA cabinet should be 2 core Steel Wire Armour SWA Gland and terminate this cable into the connector on the left hand side of the DIN rail Apart from the telephone line the modem is pre wired at Compac ADSL communication requires an ADSL enabled phone line and a Lantronix board The Lantronix board is installed and pre wired at the factory if an ADSL capable DCA is ordered The phone line is connected to the DCA in the same manner as the 56K modem The 3G modem if fitted is prewired and only requires a SIM card to be fitted To fit the SIM card 1 Using a pi
4. FD BA HEATER 45W Cabinet Heater Unit 45W FD BA TEMP STAT Heater Thermostat F CAPWR FUSEKIT 0 5MM Amp Fuse 20MM F CP COM FMS Comm FMS Board Tested FD AM BT BUP 3V6 Comm FMS Backup Battery 3 6V 1 9AH F AD AMEG NVRAMN Flash Memory DS1250Y F CP CAPROCESS A C4000 Board FD BA CE BOXP Compac Box for CompacOnline Units FD BA CE BOXPUSB Compac Box for USB Module Units F RSM MXBOX Compac Box for Roseman Equipped Units F BA EMB PC2IWE Fit PC option FO BRD 0003 Embedded LAN Interface F FAS DCA PINPAD LCD 20X4 EXT TEMP Backlit F CP COMEX CI118 RS232 Comm Port Expansion PCB CI118 F CP COMM DPIA Commander RS232 PORT I F F CP PINPADT Complete Capacitance PIN Pad DCA Obsolete F FAS PPAD CMFM Tactile PIN Pad assembly without LCD DCA F FAS PPAD CMFC4 Tactile PIN Pad assembly without LCD RAS F BL 20X4LCD LCD PIN Pad LCD Display DCA F CP CF IFDISP PIN Pad LCD Display with I F Board amp Leads RAS FD P GASKET PINP PIN Pad Gasket FO TEST 0001 Opto isolator kit for extending tank gauging length F AD 27C512 A EPROM 8 X 64K 28 PIN DIP F BRG7L1ABUBJ240 Omron relay for DCA with mechanical register FO RS232 ISO ATG Opto isolator without cabling FO RS232 ISO TKG RS232 Opto isolator tank cable only FO RS232 ISO FMS RS232 Opto isolator FMS cable o
5. NNOTE Check if the board has memory and software chips consult with Compac Help Desk to see if you can use existing software or if you also need to install new chips 1 Turn off the mains switch 2 Remove any components that may obstruct the easy removal of the board Note the locations and connections to the parts removed 3 Unplug the connections to the board 4 Undo the four machine screws holding the board and remove it Remove the memory and software chips from the FMS board if they are to be re used and installed into the replacement FMS board 1 Replace the Comm FMS board and reconnect 2 Once a new PCB has been installed in the electronic module install the memory and software chips onto the appropriate sockets on the board Replace all the components that were removed to access the board 4 Verify the site pump and comms settings are correct If the memory and software used are new the site specific settings such as tanks groups will need to be entered Refer Main Menu Options see page 42 5 Setthe time and date Refer to Setting the Clock see page 48 Page 93 www compac co nz Com FMS Board Replacement DCA Service and Upgrade Procedures Card Reader DCA Comm FMS Board Some wiring removed for clarity Figure 18 Comm FMS Board connections Compac Industries Ltd Page 94 www compac co nz Service and Upgrade Procedures Component Wire Colours Port 1 RS232 Port 2 RS232 Po
6. Option 3 FUELS Selecting Fuels will bring up the following screen Compac Industries Ltd ANOTE Depending on your software the Density line may not show Use the Yes and No buttons to scroll through the fuel types To change the price for the fuel grade press 2 and the price will start flashing Enter the new price in a four digit format and press Enter The following table describes the process Keyboard Entry Result on Display Operation Enter Passcode 2 PRICE 0 000 stops flashing lt ENTER gt Main Menu is displayed lt 3 gt Fuel Menu is displayed 1 GRADE XX Change Price 2 PRICE 0 000 2 1 GRADE XX Use the N and Y keys to 2 PRICE 0 000 flashes meted ere dewonie Type in new 1 GRADE XX price 2 PRICE 0 000 still flashes lt ENTER gt 1 GRADE XX lt N gt or lt Y gt to change grade Change another price lt CLEAR gt Returns to Main Menu Escape ANOTE Page 44 Manual pricing is overidden by USB or internet pricing www compac co nz Main Menu Options Pump Grade Maps Compac Industries Ltd Option 3 FUELS Grade Standard BP Fuelcard Mobil Fuelcard Number Setup Setup NZ Setup NZ 1 Super Diesel Super 2 Unleaded Super Unleaded 3 Diesel Oil 1 Diesel 4 PULP Cil 2 CNG 5 LPG T Wash LPG 6 Oil C Park Oil 7 Kerosene LPG Kerosene 8 Avgas Unlead
7. Transactions File Folder 12 10 2009 9 38 a m iy Move this file USB key Registration Entries 12 10 2009 11 02 a PY Copy this file Publish this file to the Web 3 E mail this file ga Print this file X Delete this file Other Places Se Removable Disk F E My Documents X My Computer 3 My Network Places Details For instructions on handling these files refer to Working With USB Module Files see page 33 Compac Industries Ltd Page 28 www compac co nz Uploading and Downloading Files USB Memory Stick Uploading and Downloading Files To use the USB Module lift the plastic cover of the module The screen should display COMPAC USB module press any key Plug your USB stick into the USB slot and push any of the keys It will then display Searching USB If the USB stick does not contain the Comapc USB security code the display will read Non Secure USB You will have to load the USB Key file onto the key before it will work Compac Industries Ltd Page 29 www compac co nz 1 Do All Uploading and Downloading Files If the USB stick has the security code and it has found the data on the USB stick it will display Select UP DN Do All OK Refer to the screen Do All Use the up t and down Y buttons to go through the menu on the USB Module ANOTE If the USB Module can t find the USB stick pull it out and push it in again 1 Do All Do All uploads the c
8. CWID Nozzle Aerial Replacement If the nozzle mounted CWID aerial or cable fails the entire assembly must be replaced The aerial can be ordered with a 5 10 12 or 14 metre cable to suit the application For most nozzle mounted CWID aerials the CWID aerial will terminate at a CWID interface board mounted at the pump The interface board is connected to the C4000 board in the unit by an extended cable Tools Required to Replace the CWID Nozzle Aerial Spanners Side cutters Electrical screwdrivers Cable ties Removal 1 Remove the aerial wire from the CWID board 2 Undo the three bolts holding the CWID aerial ring onto the nozzle and remove 3 Undo any cable fastenings or snip any cable ties to free the cable Replacement Installation is the opposite of removal The installation of the CWID aerial cable varies from site to site Install the new cable the same way as the original NNOTE If either the aerial or the interface board are replaced the aerial must be re tuned Refer to Tuning the Aerial see page 106 Compac Industries Ltd Page 105 www compac co nz CWID Nozzle Aerial Replacement Tuning the CWID Aerial Service and Upgrade Procedures Whenever the CWID PCB is changed the aerial will need to be tuned For locations of the connectors refer to the picture in CWID Interface Board Replacement see page 102 1 2 10 1 12 13 1 Connect a Multimeter set to Volts to CON8
9. Card File 0 Default 5 Big Hot Card file Odometer 0 No odometer Note Encoding on the card can prompt for odo prompt 1 Load Odo Engine Hours Card type 0 Cards not requiring specific configuration 2 Mobilcard 4 Prompts for Employee Number Card number used as Employee Number 6 Air BP card 7 Shellcard 9 Vehicle Number Authorisation Prompts for vehicle number Validation 2 Limited Validation Cards option 3 Extended validation Cards 12 Track 2 Track 2 E O User ID option 0 No PIN Note Encoding on the card can activate a prompt for PIN 1 Prompts for Employee number UIP 2 Prompts for Fleet number 4 Prompts to Enter Pin and then forced User ID If the wrong pin is entered it will display invalid Card 6 Prompts for Vehicle number e Compac Industries Ltd Page 49 www compac co nz Option 4 SYSTEM Main Menu Options Changing the A Settings This is changed using the keypad and display Follow this procedure carefully as changing the wrong numbers may disable the system means push that key Keyboard Entry Result on Display Operation Enter Passcode ENTER Main Menu is displayed 4 System menu is displayed 4 CFG A XXXXXXXXXXXX Set Configuration A flashes was XXXXXXXXXXXX Edit 12 digit CFG A XXXXXXXXXXXX number still flashes was XXXXXXXXXXXX ENTER Returns to System menu Compac Industries
10. H1 G01 still flashes Single Dual 4 amp 6 Hose Multi ENTER H1 G01 stops flashing number saved 6 H1 G02 flashes Set hose 2 Product group Type in Number H1 G02 still flashes Dual 4 amp 6 Hose Multi only ENTER H1 G02 stops flashing number saved lt 7 gt H1 G03 flashes Set hose 1 Product group Type in Number H1 G03 still flashes 6 Hose Multi only lt ENTER gt H1 G03 stops flashing number saved Refer to Tanks Pumps Groups see page 69 first for a detailed explanation on how to set up groups Compac Industries Ltd Page 57 www compac co nz Comms Options Main Menu Options Comms Options The unit can support two protocols at once out of the following Compac PEC Gilbarco Email For Email and Gilbarco comms interface boards are required These can be connected to either Port 4 TTL or Port 5 RS232 although if only one interface board is used it is normally connected to Port 4 TTL If BOTH Email and Gilbarco comms are required then Compac comms are unavailable Comms Channels The Communicator has two comms channels Compac or Gilbarco and Email Usually Compac pump comms are assigned to channel 1 and the other comms assigned to channel 2 Channel 1 can be either Current loop or RS232 to either an Email or Gilbarco I F board Channel 2 is TTL to either an Email or Gilbarco I F board This tab
11. Place a shorting link across pins 2 amp 3 of CON4 The poll LED will flash slower indicating Tuning Mode Using the dipswitches SW 1 adjust the capacitance to obtain the maximum voltage at CON8 Each dipswitch adds a capacitor to the tuned circuit The DIP switches 1 to 5 are primary capacitors while 6 to 8 are fine tuning capacitors Use the following technique Turn on Switch 1 and measure voltage turn on switch 8 and see if voltage rises or falls If it rises turn off 8 and turn on switch 2 Continue this procedure for switches 3 4 and 5 until you get a voltage drop If the voltage drop occurs at switch 2 3 4 or 5 then return to the previous switch and add switches 6 7 and 8 until the voltage drops When the drop occurs revert to the previous switch If there is no voltage drop as switches 6 7 and 8 are added compare this voltage to the voltage achieved at the next primary switch with 6 7 and 8 turned off If you can t get a voltage drop when the fine tuning switches are used use the chart below to calculate a capacitance figure between the switch combination achieved above For example lf 1 2 6 7 8 7 3 nF obtains a higher voltage than 1 2 3 8 33nF then try 1 2 5 7 33 nF if the voltage reading is higher than the two previous combinations Switch on 8 then 7 then 6 until you get a drop If no drop is measured then try 1 2 4 7 66 nF Keep working with combinations until you get the voltage drop when one of the fin
12. conpac INTEGRATED REFUELLING SOLUTIONS DCA Installation Service Manual Version 1 1 5 a INTEGRATED REFUELLING SOLUTIONS Box 417 Penrose Auckland 1642 New Tel 64 9 579 2094 Fax 64 9579 0635 infot Compac Industries Ltd Conditions of Use Read this manual completely before working on or making adjustments to the Compac equipment Compac Industries Limited accepts no liability for personal injury or property damage resulting from working on or adjusting this unit incorrectly or without authorisation Along with any warnings instructions and procedures in this manual you should also observe any other common sense procedures that are generally applicable to equipment of this type Failure to comply with any warnings instructions procedures or any other common sense procedures may result in injury equipment damage property damage or poor performance of the Compac equipment The major hazard involved with installing and operating the unit is electrical shock This hazard can be avoided if you adhere to the procedures in this manual and exercise all due care Compac Industries Limited accepts no liability for direct indirect incidental special or consequential damages resulting from failure to follow any warnings instructions and procedures in this manual or any other common sense procedures generally applicable to equipment of this type The foregoing limitation extends to damages to per
13. Only parts supplied by or approved by Compac may be used and no unauthorised modifications to the hardware of software may be made The use of non approved parts or modifications will void all warranties and approvals The use of non approved parts or modifications may also constitute a safety hazard Information in this manual shall not be deemed a warranty representation or guarantee For warranty provisions applicable to this unit please refer to the warranty provided by the supplier Unless otherwise noted references to brand names product names or trademarks constitute the intellectual property of the owner thereof Subject to your right to use the unit Compac does not convey any right title or interest in its intellectual property including and without limitation its patents copyrights and know how Every effort has been made to ensure the accuracy of this document However it may contain technical inaccuracies or typographical errors Compac Industries Limited assumes no responsibility for and disclaims all liability of such inaccuracies errors or omissions in this publication WWW compac co nz Contents Conditions OF US iii e lr 2 Product Identification 6 Document Control Information o nnnnnnniicinn nono 7 Symbols and Units of Measure onmmicccnnicccnninninncrnn rr 8 SATO Ye eae M 9 o
14. Plated through hole in a PCB that enables tracks to swap sides on a PCB EPROM chip with label indicating program version Page 137 www compac co nz Installation Checklist Installation Checklist Version 1 0 1 Covers Compac DCA Comfutra Card King and Controller units When a new unit is being installed use the following checklist to make sure the unit is fully operational Check each box or write N A where not applicable Refer to the relevant installation manual for procedures Mechanical Yes No Checks Power on Yes No Checks Transaction Yes No Checks Complete transaction using white card CWID HID Pin authorisation methods Complete transaction using credit card credit card DCA only Check that all hoses can be selected and authorised by the unit Receipt Checks Yes No where fitted Compac Industries Ltd Page 138 www compac co nz Installation Checklist USB Module Checks where fitted Yes No Check the supplied USB key is recognised by the unit 254 Select Set Price and check that the unit price is correctly updated on all hoses EN Select Get Transactions and check that transactions are uploaded to the USB key MM Yes No E YO Se E E T Tank Gauging Yes No Checks where fitted Check that tanks are set up in CompacOnline and that correct levels are being EN reported Check that the correct products are assigned to the correct tanks NN Customer Yes No Training
15. amp Dual FRONT Compac Industries Ltd Page 74 www compac co nz Cards Expiry Date Cards Expiry Date The expiry date on the card must be less than 10 years from today s date If the date is more than 10 years old Expired Card will appear when the card is swiped To allow expired cards to be used you can use this procedure Change the second digit from the right in the B configuration code to 1 Overriding the Expiry Date Enter the Passcode If the Display on the unit reads ENTER PASS CODE type in your 6 digit Passcode If you do not know the passcode contact the Compac Industries Help Desk The default Password on new Communicator Controllers is 000000 Or if the display reads PASS CARD press the NO key This will then bring up ENTER PASS CODE The main menu will then be displayed Press 4 SYSTEM The system sub menu will be displayed 1 Press 5 CFG B 2 Display will read CFG B XXXXXXXXXXXX 12 digit binary number Was XXXXXXXXXXXX Take careful note of the existing CFG B number 4 Type in a new 12 digit number with the 11 digit from the left 1 for example XXXXXXXXXX4X This will overwrite the existing number in the top line but you will still be able to still view the old number in the bottom line as you type in the new number for example Old CFG B was 000000100000 new CFG B with expiry date override 000000100010 5 Press ENTER 6 Press CLEAR twice to return to Main s
16. 29 August 2012 Application Compac models RAS DCA CC DCA and variants Lt itr Power supply 220 240 V 10 50 Hz 1 Amp Related Manuals C4000 Master Manual CWID and Mechanical Register DCAs EU CompacOnline User Guide CompacOnline capable DCAs Validity Manufacturer Contact Details Compac Industries Ltd Compac Industries Limited reserves the right to revise or change product specifications at any time This publication describes the state of the DCA at the time of publication and may not reflect the product at all times in the past or in the future The Compac DCA is designed and manufactured by Compac Industries Limited 52 Walls Road Penrose Auckland 1061 New Zealand P O Box 12 417 Penrose Auckland 1641 New Zealand Phone 64 9 579 2094 Fax 64 9 579 0635 www compac co nz Copyright 2014 Compac Industries Limited All Rights Reserved Page 6 www compac co nz Document Control Information Document Control Information Document Information and Revision History Document Details DCA Installation and Service Manual File Name and Location G Masters Manuals Authorised Manuals DCA Current Revision Author s R Lacey wem me eno 1 1 3 01 11 2011 RLacey Added generator precautions tank gauging cable restrictions and DCA installation checklist 1 1 4 29 08 2012 R Lacey Updated Conditions of Use Added Colibri TG info New Custom printer Updated ATG Box to Compac Box Added Roseman spec Co
17. 3 21 1 3 1 1354272 12 09 2002 6 30 12 10 2 09 2 09 1 3 1 1354272 12 09 2002 6 30 13 11 1 23 1 23 1 3 1 1354272 12 09 2002 6 30 14 12 0 84 0 84 1 3 1 1354272 12 09 2002 6 36 13 4 22 4 22 1 3 1 1354272 12 09 2002 6 36 14 1 27 1 27 1 d 1 1354272 12 09 20026 39 258963 15 2 05 2 05 1 3 1 1354272 12 09 2002 6 39 258 16 1 24 1 24 1 3 1 1354272 12 09 2002 6 40 6 17 4 46 4 46 1 3 1 1354272 12 09 2002 6 40 9 18 6 08 6 08 1 3 1 1354455 12 09 2002 6 40 25 19 7 35 7 35 1 3 1 1354455 12 09 2002 6 41 8 22 20 2 09 2 09 1 3 1 1354455 12 09 2002 6 41 25 23 21 1 42 1 42 1 3 1 1354455 12 09 2002 6 42 2 24 22 3 03 3 03 1 3 1 1354455 12 09 2002 6 43 2 Figure 11 Transactions file File Format The files shown are as follows Reference Every transaction is given a consecutive number from initialisation of the USB module Amount The value of the transaction in local currency Quantity The amount of fuel dispensed in litres Hose The hose number used Product The product code number Pump The pump number Card Number The number of the card used for the transaction Local Date Time The date DD MM YYYY and time 24 hour clock of the transaction Odometer The odometer reading if entered Tag Information is shown here if the unit uses mapped cards User ID The ID number of the user if the unit is set up to prompt for a number Compac Industries Ltd Page 37 www compac co nz Customising Your Transaction Reports Worki
18. If they are the system may appear to work but cause intermittent comms problems A NOTE Take great care line up the locking tabs on the green plugs correctly as reversal of these will damage the Email board Page 60 www compac co nz Main Menu Options Gilbarco Comms Comms Options Status of the Red and Green LEDs on Port 4 Red LED Green LED Flashes rapidly and unevenly Flashes rapidly and unevenly Pump communicating normally dimly OFF Flashes rapidly Comms channel set up for Channel 2 but Gilbarco board not connected ON OFF Gilbarco board connected but Comms channel not set up for Channel 2 ON Flashes rapidly Gilbarco board connected Comms channel set up for Channel 2 but no pump connected Flashes slowly and dimly Flashes slowly and dimly simultaneously with Red LED Comms channel set up for Channel 2 but short on Gilbarco pump comms or pump comms wires reversed Flashes rapidly and unevenly Flashes rapidly and unevenly Pump appears to be communicating but does not work when nozzle is lifted Pump is set up as a Hi line instead of an Electroline Compac Industries Ltd A DC voltage of approx 2 to 5V can be measured across the Gilbarco comms to establish whether a pump is connected Page 61 WWW compac co nz Comms Options Gilbarco Wiring Compac Industries Ltd Main Menu Options Wiring can either be from CONG on the Gilbar
19. Ltd Page 50 www compac co nz Main Menu Options Option 4 SYSTEM Communicator Configuration code B CFG B The Configuration Code B options available may depend on the software version Refer to the following charts for options For credit card units refer Credit Card Units B Settings see page 53 ANOTE unsure please refer to the Helpdesk for more information Digit Operation Options 1 Unused 0 2 Printer 0 Seiko drop box printer 2 T2460 printer with cutter 3 T2460 printer without cutter Unused 0 4 CIM less DCA 0 DCA with CIM early version card reader Default Setting 1 DCA with PINPad and Magtek TTL card reader changes receipt cut length 5 Unused 0 6 Shift Reports 0 7 Audit Trial 0 LX300 7bit Even parity 1 stop bit 9600baud 1 LX300 8bit No parity 1 stop bit 9600baud 8 Netpac reports 0 9 Tax 0 10 Accountpac 0 11 Override 0 Default 1 Ignore expiry date 2 Ignore Grade Restriction 3 Ignore both Expiry date and Grade restriction software dependent 12 OIML options 1 OIML checking 2 OIML checking and Video Primary display COMMANDER 2 UPS checking DCA Compac Industries Ltd Page 51 Not all options shown may be available on your unit If WWW compac co nz Option 4 SYSTEM Main Menu Options To change the B settings This is changed on the keypad and display on the unit Follow this procedure carefully as c
20. Removal 1 Note the orientation of the 5 way connector and pull the connector off the back of the card reader 2 If there is a sheet metal screen between the reader and the LCD screen undo the cap screws that hold it on and remove the extended nuts underneath 3 Unscrew the four nylock nuts that retain the card reader to the door Replacement Replacing the card reader is the reversal of the removal procedure Replace the gasket if it is perished or damaged ANOTE When reconnecting pay attention that the connector orientation is the same as when it was removed Figure 27 P Series card reader Compac Industries Ltd Page 112 www compac co nz Service and Upgrade Procedures Card Reader Replacement Figure 28 P Series Card Reader Inside Figure 29 IntelliStripe 65 Series Card Reader Compac Industries Ltd Page 113 www compac co nz Card Reader Replacement Service and Upgrade Procedures Figure 30 IntelliStripe 65 Series Inside ANOTE Compac authorisation units are fitted with a variety of card readers Quoting the serial number when ordering will ensure you get the correct part Compac Industries Ltd Page 114 www compac co nz Service and Upgrade Procedures Multiplex Board Replacement Multiplex Board Replacement A multiplex board is used with Credit Card units to allow the printer and card reader to communicate to the same port on the Com FMS board To Replace Multiplex Board Removal and repl
21. a Card PIN Numbers A B 1 CARD NUM VALID 2 2900001 TRUE 3 2900002 TRUE 4 2900003 TRUE 5 2900004 TRUE 6 2900005 TRUE 7 2900006 TRUE 8 2900007 TRUE Compac Industries Ltd m n e as C D To add a card enter the new card number in column A and the word TRUE in column B Save the changes Next time the USB key is inserted in the module and the Send Cards function selected the new card number s will be installed Change the appropriate field in column B to FALSE Save the changes Next time the USB key is inserted in the module and the Send Cards function selected the card s will be deleted ANOTE The module will upload card information from the USB key and overwrite card information stored in the USB Module The module cannot download card information to the USB key ANOTE It is not recommended to delete cards by deleting the card information If you wish to use PIN numbers for added card security you can add a new column titled SELECT PIN Depending on the set up you ordered this may already be entered When a PIN number is added in this column the user will be prompted to enter their PIN number If a cell in this column is left blank a PIN will not be asked for PIN numbers are 4 digits as standard 0 0 06 or d e on SELECT PIN 1234 5678 3456 6543 7890 Page 34 www compac co nz Working with USB Module Files 1 Cards User ID The unit can be set up to manage user ID numbers It re
22. also an option for Bay Number which is only used in special applications Use the YES and NO keys to select to the pump number If a Dual pump on Gilbarco comms the pump number on side B should be lower than the pump number on side A e g A 2 B 1 For Compac comms the side A pump number is usually the larger number but will work either way round Figure 14 Typical settings for hose 1 Page 55 www compac co nz Option 5 PUMPS Comms Channel Comms Type Pump ID Compac Industries Ltd Main Menu Options The comms channel will usually be set at the factory depending on the site setup Channel 1 or Channel 2 are the available options Number Operation 1 Channel 1 pump comms e g via 2 pin PUMP COMMS 1 on rear panel for Compac pumps Can also be setup for RS232 comms via Port 5 Channel 2 pump comms used for the following a Gilbarco comms I F via TTL Port 4 b Email comms I F via TTL Port 4 c 2 Comms channel pumps 17 to 32 PUMP COMMS 2 on rear panel via TTL Port 4 d Tankgauging I F e g VeederRoot Diptronic Franklin No comms This will disable comms to a pump even if all the other parameters are set correctly For Compac pumps enter 2 For Gilbarco pumps enter 6 goes to sub menu to select Gilbarco type Important note when setting up Gilbarco pumps Electroline pumps may need to be setup as Hilines or vice versa If experiencing difficulties getting Gilbarco pumps to wor
23. attached to the box with a screw Twist the Fit PC box anti clockwise to release the box from its mounting plate Lift and carefully remove the Fit PC Slide the heat sink off the unit Replacement is the reverse of removal Ensure the aerial is connected if wireless connection and that the perspex cover is replaced When the unit is re powered check that the fit PC is turned on and the green power LED is lit If no lights are showing press the On Off button to turn it on Contact Compac who will remotely configure the unit You may be asked to plug a laptop or screen keyboard and mouse in to the Fit PC to do initial configuration FIT PC Front Side Layout On Off Button SD Card Slot RS232 Port y Mini USB x 2 Fit PC Back Side Layout 12V Power Speaker Aerial Ethernet 1 Ethernet 2 Microphone Reset DVI Page 98 www compac co nz Service and Upgrade Procedures Wiring a USB Module Wiring a USB Module Eom tms The diagram below shows the wiring diagram for USB interface board to a Compac Box The power for the USB Interface Board is off J17 on the C4000 Process Board An RS232 cable come off Port1 on the Com fms board to the Com1socket on the Compac Box The USB cable from the USB Module plugs into the USB port on the Compac Box not shown here USB Interface Board C4000 ATG Monttor J17 COM1 COM2 White 211315 E Green RSZ 22 Calle Figure 21 Wiring Diagram for USB interface board
24. ferro eeepc c PEE 10 eiae 11 COMPONENTS MH U i 12 Litres TOtal wisest EE 14 Installation Guidelines 15 DII mienne nm 18 Tank Gau ging Setup eee db EO i de i 19 Precautions when using Generator Power ccceceeeeeeeeeeeeeeeeeeeeeee ee ee eee aaeaeeeee nennen tnn eases ee nn tn tn nane ennn nnne tn nane sans s nnne 19 Wiring DIRT AIM oes se eee eee SRH 20 Modem Connections 21 Operating INStrUCtiOns RE 23 CWID Key 8 CWID Block Readers ooooooccccccccccocococococcnoconononccnncnnnnnnnnnnnnnnnnnn ESEESE nn nn nn sn tenen nsn sss sn nennen nsn sss sn nete n sr sn sn nnn 23 HID R6aderS A Ae ene ie ve cde es see di ve 25 Track Reader c 26 USB Module B 27 BIA c einle qu A aa aaa 28 Uploading and Downloading Files eese enne nnne nennen nnne nnn nnn innen insi nnns inse nri n interire nnne nnn 29 TY DO ate eoi a ati nter cct decet RO Dua m rettet O 30 2 Set PrCe tad acere mean tah LIA T A EI ELT LN 31 SEC Me orum M
25. have to be erased to reset it The following table describes the process Compac Industries Ltd Page 46 www compac co nz Main Menu Options Site Number Compac Industries Ltd Option 4 SYSTEM Keyboard Entry Result on Display Operation Enter Passcode ENTER Main Menu is displayed 4 System menu is displayed 1 PASSCODE XXXXXX Change Passcode flashes Type in new PASSCODE XXXXXX still passcode flashes ENTER Returns to System menu The site number is set by using the SITE NUM option in the Systems menu If you want to set the site number enter it and press Enter The following table describes the process Keyboard Entry Result on Display Operation Enter Passcode ENTER Main Menu is displayed 4 System menu is displayed 2 SITE XXXXXX flashes Change Site Number Type in site number Factory set Site number is 1 which can be left if unit is not part of a Network If part of a Network consult the Network Supervisor SITE XXXXXX still flashes lt ENTER gt Returns to System menu Page 47 WWW compac co nz Option 4 SYSTEM Setting the Clock Main Menu Options The setting of the clock is very important as transactions are stored in chronological order The clock will need to be changed to compensate for Daylight Saving time ANOTE If the
26. required if a different key pad is fitted 2x 4Way housing TYCO PART 9253704 Housing 103653 7 08MTE SHRD PIN HSG with sel Retammg Latch Viewed from Rear TYCO PART 103653 7 08 Pin MTE Latching Pins x TYCO PART 104257 7 08 Compac Industries Ltd Page 128 www compac co nz Appendix Plugs and Connectors Printer Connections Printer power is supplied by the 24V output from the Power Supply Printer communications are handled through the RS232 Port 3 on the Com FMS board Compac Industries Ltd Page 129 www compac co nz Plugs and Connectors Appendix FMS Expansion Board Wiring The Comm FMS Expansion Board is used in credit card units Location and mounting of the FMS expansion board varies depending on the model Figure 36 Comm FMS Expansion Board Port 3 TTL from the Comm FMS board plugs into Con 1 8 pin Con 2 plugs into connector CN 7 on the receipt printer The EMV card reader plugs into either Con 3 or Con 4 PRINTER TTL CON2 ON COIV FIMS RS232 PORT EXPANSION BOARD CON1 ON COM FMS RS232 PORT EXPANSION BOARD Compac Industries Ltd Page 130 www compac co nz Part Locations Plugs and Connectors Part Locations Because there is a wide variety of RAS DCA and CC DCA options this manual will not exactly cover every combination of setup The pictures below indicate the most common parts and their location Printer Power Suppl m SC4000 B
27. sensor Press paper feed button momentarily Cardreader does nothing when card swiped Cardreader was plugged in after the unit was powered up Cardreader unplugged Re power the unit Plug cardreader in Error Messages PRINTER NOT AVAILABLE service agent Try pressing Paper feed button on printer check that paper is installed correctly Otherwise there is a fault in the printer Call a BUFFER FULL page 91 The memory is full Old transactions need to be deleted before any more transactions can be made Refer to Deleting Transactions see Pump unavailable or OFF LINE Pump Comms problem between the unit and the pumps Compac Industries Ltd Page 92 WWW compac co nz Service and Upgrade Procedures Com FMS Board Replacement DCA Service and Upgrade Procedures The unit is designed to perform many different operations depending on the application The contents of the cabinets shown in the following procedures may not reflect the actual cabinet you are working on Com FMS Board Replacement DCA Tools Required to Replace the FMS Board Removal Replacement Compac Industries Ltd NCAUTION Always take anti static precautions when working with electronic components i e wearing a wristband with an earth strap NCAUTION Always take precautions to avoid arcs and short circuits that may damage sensitive components 3mm allen key Replacement FMS board
28. to as DCA units unless it contains a feature specific to a RAS unit Page 10 www compac co nz Introduction Options Driveway Card Acceptor Standard Operation for a DCA To access DCA data there are the following options Compac Industries Ltd The DCA is a very versatile unit and can be equipped for many different functions depending on the customer s requirements The Compac Driveway Card Acceptor DCA is a standalone unit designed for unattended refuelling The DCA can accept multiple card bases simultaneously including all major Oil Company Gas Company and third party cards It can authorise and control Compac PEC Gilbarco and Email Pumps with the appropriate hardware It is NSC Weights and Measures Australia approved The DCA uses a DS1250 memory chip which has the ability to change the partition on the memory to make more space for more card numbers in exchange for a reduction in transaction memory Standard partition 5 500 Transactions 5 000 Cards Optional partition 4 000 Transactions 22 000 Cards A NOTE These figures are approximate depending on the fields required Card numbers can be stored in two different ways In limited validation mode only the card numbers stored in the DCA can be used In extended validation mode all valid ISO or mapped cards will be accepted apart from the Hot Card numbers that are stored in the DCA To download and manage transactions the DCA has the following interfaces ava
29. to the individual card or tag on that particular site If the dispenser is set to standalone mode the authorisation unit is bypassed and no totals are recorded against the card or ID tag The dispensers with Litres Total capability run software version 29255 Fuel management systems manufactured after July 2012 have Litres Total capability Systems manufactured earlier than this require a software upgrade Page 14 www compac co nz Installation Guidelines Installation Guidelines Location Compac Industries Ltd A CAUTION You must be properly qualified trained and authorised to install this unit Ensure you are qualified to perform each of the operations described NDANGER The Compac DCA is NOT suitable for mounting in a hazardous area Please consult the site s zone drawings to find the exact positions of the hazardous areas for each particular site For adequately ventilated fuel dispensing sites not including CNG NGV in most cases the following will apply The unit is not designed to be constantly exposed to the elements A canopy or shelter should be installed to protect it The card reader and PIN pad should face away from the prevailing wind especially in dusty or wet areas In areas experiencing extremes of weather heat cold wind rain salt spray etc consideration should be given to installing additional shelter The DCA location or protection should be such as to minimise the possibility of damage fro
30. Check site attendants understand refuelling procedures ao Check that site administrators understand how to obtain transactions and administer rr cards Final Checks Yes No Ensure all cables are plugged back in after remote accessing 1 3 CompacOnline Checks when connected Tidy up all rubbish and clean the exterior of the unit before leaving MEN If one or more of these tests fail contact the Compac help desk or your service centre so the problem can be logged and parts issued if required Notes To validate warranty and receive future help desk Report any damage immediately to Compac Industries on assistance please fax both sides of this form to 64 9 64 9 579 2094 Any site safety issues should be reported 579 0635 or post to Compac Industries Ltd PO Box 12 immediately to the site manager 417 Penrose Auckland 1642 New Zealand Compac Industries Ltd Page 139 www compac co nz
31. ID HID amp USB F CIM CWCRD CIM Cardswipe for CWID amp C4000 equipped DCA F CP CWID E CWID board for one or two aerials F CU CWIDD TAG1 CWID Tag block type programmed F CU CWIDD TAG2 CWID Tag key ring type programmed F CWID RD FORM K CWID key reader aerial former DCA cabinet mount BA HID RDR HID key reader CU HID TAG HID key F BA USBKEY USB memory stick 2Gb FD BA CE BOXPUSB CE box programmed for USB applications FD BA USBINT DCA USB interface cable Does not include cables Exchange Parts Part Number Description FE BA CE BOXP Exchange Compac Box for CompacOnline Units FE BA CDR HB 323 Exchange MSRIS65 RS323 Card Reader Compac Industries Ltd Page 136 Spare Parts List WWW compac co nz Glossary of Terms Glossary of Terms TERM ATG ATG Monitor Class 1 Zone 0 Class 1 Zone 1 Class 1 Zone 2 ComFutra CPU CWID DCA Encoder Head HID Intrinsically safe circuit Intrinsically safe electrical equipment Intrinsically safe electrical system LED Memory chip OPT PCB RAS Via Software chip Compac Industries Ltd DESCRIPTION Automatic Tank Gauging Transaction interface box now known as a Compac Box An area in which an explosive gas atmosphere is present continuously or is present for long periods An area in which an explosive gas atmosphere is likely to occur in normal operatio
32. If an Audit Trail Report printer is part of the installation plug the data cable into the 9pin D connector located in the top left hand corner marked Audit Printer A NOTE The Yellow LED CTS 2 on the processor board should come on to indicate that the printer is connected Page 22 www compac co nz Operating Instructions CWID Key amp CWID Block Readers Operating Instructions CWID Key amp CWID Block Readers Overview Standard CWID Key Operation CWID Block Nozzle Mount Operation Setup Compac Industries Ltd Compac authorisation units can be equipped with a Compac Wireless Identifier CWID sensor Drivers with CWID keys can place their key close to the sensor to enable the pumps The CWID keys have unique numbers so that each transaction can be assigned to a particular CWID CWID block transceivers can also be mounted on the pump nozzle so that the pump is authorised automatically when the nozzle is inserted into a fuel tank fitted with a CWID key The unit can be programmed to cut out if the CWID signal is lost for 10 seconds in order to prevent filling of unauthorised vehicles The driver goes to the unit and places their CWID key close to the CWID target If the CWID is valid the display will request PIN entry optional and Odometer entry optional If more than one pump is available the display then requests the driver to select which pump they wish to refuel from The display then advises the drive
33. Installation and Replacement Service and Upgrade Procedures Terminal Wires iTrack Reader Wires Tx Red Orange and White Rx Black Orange 12V White Blue and White G Blue Green and Shield Blue New Installation To connect an iTrack reader where no DIN rail connection is supplied you can wire the reader to an RS232 plug as follows ANOTE The picture above shows the factory wiring When wiring the iTrack direct to the RS232 plug use the colours in the table Compac Industries Ltd Page 110 www compac co nz Service and Upgrade Procedures iTrack Reader Installation and Replacement Wire Pin Orange White 2 Orange Blue 5 Plug the RS232 plug into the supplied socket generally labelled Host and plug the ribbon cable at the back of this socket into Port 3 on the Com FMS board Connect the Blue White wire to the 12v supply side of socket J17 on the C4000 board and the blue wire to the earth twinned with the wire to RS252 pin 5 i OF on v 033 032 Y 4 CN 4 4 amp amp E E ER 4 gt ofa AP s a ey P EA EA EA EN En Pn A IUE 1 iii pepper y RARA DZOD 9 M Ub dE a dae Ti i im ipa Compac Industries Ltd Page 111 www compac co nz Card Reader Replacement Service and Upgrade Procedures Card Reader Replacement Tools Required to Replace the Card Reader Card Reader Check the type of card reader you require 7mm nut driver 23mm allen key 1 Pozidrive screwdriver
34. NNOTE connection ANOTE If either the aerial or the interface board are replaced the aerial must be re tuned Refer to Tuning the Aerial see page 106 The screw connector block can also be used for the CWID aerial Compac Industries Ltd Page 103 www compac co nz CWID Aerial Replacement Service and Upgrade Procedures CWID Aerial Replacement Tools Required to Replace the CWID Aerial Removal Replacement Compac Industries Ltd 2 Pozi drive screwdriver Cable ties Replacement CWID areial Turn off the mains switch Open the cabinet Remove any components that may obstruct the easy removal of the aerial Note the locations and connections to the parts removed Unplug the aerial connection to the CWID interface board Unscrew the aerial from the square mounting block If access is difficult undo the four screws holding the aerial mounting block and remove the assembly in order to unscrew the aerial Replace the aerial and seal if mounting block removed and reconnect to the board Replace all the components that were removed to access the aerial Repower the unit and check the operation of the CWID key The Valid LED on the CWID board will illuminate when a valid CWID key is swiped A NOTE If either the aerial or the interface board are replaced the aerial must be re tuned Refer to Tuning the Aerial see page 106 Page 104 www compac co nz Service and Upgrade Procedures CWID Nozzle Aerial Replacement
35. Warning when you are setting the IP address on the Lantronix unit it cannot conflict with any IP address on your network If you have a DHCP server you will have to reserve an IP address for the Lantronix unit Compac Industries Ltd Page 85 www compac co nz Compac Industries Ltd Lantronix IP Configuration Obtain IP address automatically Auto Configuration Methods BOOTP Enable X Disable DHCP Enable X Disable AutolP Enable Disable DHCP Host Name Use the following IP configuration IP Address 10 0 0 122 Subnet Mask 2552552550 110 0 0 254 Default Gateway 110 0 0 254 Under IP configuration select Use the following IP configuration this is where you can set the IP address of the Lantronix do not use the Obtain IP address automatically Remember that if you are running a DHCP server you must reserve the IP address of the Lantronix so that the server does not assign it to another computer Step 4 The communicator is now ready to be connected to the network Once it is connected to the network the Netbase will be able to connect to the communicator Before you can do this you need to make sure that the Netbase has been setup for the communicator Make sure that the settings in the Communicator are the same as the settings in the Netbase Site Details Passcode 000000 Longue Device B Controller No 000001 Software Version EBBO1820 Femi 000000000202 Softwar
36. a ie ea aae eaaa iiaee eaaa Ee Ee a aai eee e eanais 118 Compac Industries Ltd Page iv www compac co nz Software Upgrading CE 119 Maite anes MEC 121 Receipt Printer 122 Replacing Paper Seiko Printer Error Bookmark not defined Changing Paper on a Custom Printer sienen ea a a nn nete sn sten nete nene ires enn aa iE 122 Appendix eec ciere dure O DE E D HEAR RNC R TRUE E Edu Ru tee NR ERU RNRVR ER Tat ERES URR eR ER eR NR RR URN RR KR 124 Comm FMS Board Connections oooccococccinoccccnononcnonononononono nono non nnnnnnn nn nennen enne enhn en nenne en nn nena n nn en nennen nennen 124 Pl gs and Connectors Lect i 127 jV nn inania aa 131 Tor TM uf E A R 133 DCA Cabinet ssc e 133 Electronic Combponerils 2 ctr redeo e eut ica 134 Modem Router Options DCA ssssssseseeeenene nennen rn rr nn rennen entren neret nnns enne en nnns 135 Pride n c 135 Card REAGER m A dude dhadudeceacdtenenelstes Bue 135 CWID FID USB C 136 Exchange Paltts 1d D Rute a vided ici 136 Glossaby Of Trims ox icze ara RE 137 Installation Checklist 138 Product Identification Product Identification Manual Title DCA Installation and Service Manual Publication Date Wednesday
37. able to be entered Select Tanks from the main menu Menu Option Function Operation 1 No XX Tank number Scroll up and down with NO and YES to select tank 2 Status Displays theoretical Capacity and Volume 3 Status Displays tank temperature Franklin option only 4 Delivery Enter in delivery of product Type in delivery volume Theoretical only 5 Dip L Enter in dipped volume in litres Type in new volume Theoretical only 7 Setup Sets up alarms capacity and Product Group Refer to Tank setup table 8 COMMS Sets up comms type Refer to Tank Comms table Compac Industries Ltd Tank number is usually set as 1 If there are more tanks use the YES and NO keys to select to the tank number you want to set up Page 64 www compac co nz Main Menu Options Option 6 TANKS Tank Setup Table Select Setup from the Tanks menu and the following screen will open For the Franklin and Colibri units only the capacity and group if using groups need to be entered Keyboard Entry Result on Display Operation lt gt Capacity Group 00 lt 3 gt Capacity XXXXXXXX Set Tank capacity NOT required for Diptronic Franklin or Colibri Type in capacity lt ENTER gt Returns to Setup menu lt 4 gt Cursor flashes Set group Type in product group number lt ENTER gt Cursor stops flashing lt CLEAR gt Returns to setup menu lt CLEAR gt Returns to mai
38. acement is straight forward with the board held in by machine screws and the connections replaced as removed Multiplex Board Y i TI LITT B Perr PAI o s d mm E Figure 31 Multiplex Board Compac Industries Ltd Page 115 www compac co nz Keypad and Display Screen Replacement Service and Upgrade Procedures Keypad and Display Screen Replacement Tools Required to Replace the Keypad Replacement keypad part number 7mm nut driver Side cutters Cable Ties Removal 1 Cutthe cable ties around the key pad and remove the cable tie clips 2 Note the position and orientation of the connectors before removing them 3 Unscrew the four nylock nuts that retain the keypad to the door Replacement Replacing the keypad is the reversal of the removal procedure Test the keypad and display for correct operation ANOTE Replace the gasket if it is damaged or perished Compac Industries Ltd Page 116 www compac co nz Service and Upgrade Procedures Router Switch Replacement Router Switch Replacement The ADSL router switch module is not repairable on site and will need to be replaced with a new part Tools Required to Replace the Router Switch ADSL Router Switch module Wire cutters Cable ties 7mm amp 8mm Nut driver Removal 1 Turn off the power using the mains switch 2 Unclip the Ethernet cables power and phone line If present and cut any cable ties tha
39. aded m sen Groups A group is set to one function e g a product with all the tanks pumps and devices needed to perform that function Functions A function is an interface between the installation and client e g dispensing 3 a product Function 2 Function 2 Functions 1 16 are products Function 21 is the receipt station Unleaded Function 22 is the authorisation station Tanks Group2 Each tank must be individuall y set to amp dedicated to Function 1 d grup En LPG Atank can only be set to one group However more than one tank may be set to the same group Function 1 Pumps Function 3 P Group3 Super Each pump must be individually set to dedicated to a group A pump can only be set to one group However more than one pump may be set to the same group Function 3 Multi Product Dispensers Each hose on an M P D must be individually set to a group E g in the example shown an M P D dispensing LPG and Super would have its LPG hose s set to Group 2 and its Super hose s set to Group 3 Groups The first stage in setting up is to marry the functions performed by the site to groups that you create in the groups menu option Each group is dedicated to one grade or function In the Groups menu option first select a unique number for a group then select the number of the grade or function it is to be dedicated to The group numbers don t have to be in sequence an
40. ards files and price files from the USB stick to the module and downloads transactions and buffers from the module to the USB stick Push the green Y button to start the operation The unit will read Please wait while it s uploading transaction and buffer files and downloading cards and price files Be patient If you do not want to use this function use the up or down keys to scroll through the other options ANOTE Getting the buffer itself could take up to 5 minutes depend on how many transactions are in the unit ANOTE itis very important that you DO NOT unplug the USB stick before the USB module says Complete Remove USB Compac Industries Ltd Page 30 www compac co nz Uploading and Downloading Files 2 Set Price 2 Set Price Push down button to move to the next option Set Price Push the green Y button to send the price file to the module The unit will read Please wait Once the file has been uploaded to the unit it will say Complete Remove USB You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files 3 Send Cards The next option is Send Cards Push the green Y button to upload the card files to the module The unit will read Please wait Wait for the USB Module to say Complete Remove USB You can now either unplug the USB stick or wait a few seconds for the screen to return t
41. asten the old paper roll arm onto the new printer in the same position as it was on the old printer Plug in the paper low sensor 2 Fasten the new printer to the door Plug the power and communication cables back into the printer 4 Replace the printer roll repower the DCA and do a test print by pressing the Print button on the side of the printer 5 Perform a test transaction ANOTE The receipt printer uses special waterproof thermal paper Do not use standard thermal paper as this may absorb moisture and jam in the printer Order paper from your Compac agent y m Printer roll side guards Spindle Manual feed knob Feed and Print buttons obscured TG2460 DCA occ Power and comms cables J 1G2460 DCA Figure 33 DCA Printer Page 118 www compac co nz Service and Upgrade Procedures Software Upgrading Software Upgrading Compac Industries Ltd This is the software upgrade procedure to be followed for all EPROMS 1 10 11 Ensure before working on the DCA that anti static precautions are taken i e wearing of wristband with earth strap Check that all current data has been uploaded from the unit Record all existing parameters and settings The above steps are taken to safeguard against software incompatibility causing loss of information Turn off power Remove software EPROM using an EPROM extractor Plug in new software EPROM being careful that the dimple is at the co
42. at tamper resistant fasteners be used and that all wiring outside the cabinet be enclosed Compac Industries Ltd Page 17 www compac co nz Electrical Connections Electrical Connections Cable recommendations 230V Mains Generator power Pump Comms Phone or ADSL Comms Lightning Protection Tank Gauging option Mechanical Registers Compac Industries Ltd Gland the Mains and Comms SWA cables up through the post into the 20mm holes provided in the bottom of the DCA cabinet Dial up or ADSL modem if fitted 2 core Steel Wire Armour SWA Audit Trail Printer if fitted 4 core shielded data cable Direct Host if fitted Standard 9 pin serial cable 3 Core Steel Wire Armour Cable 2 5 mm 230 Volts 10A 50 Hz Connect the incoming mains to the circuit breakers as follows All terminals marked N are common All terminals marked P are common Connect the Earth to the busbar at the bottom of the cabinet If the unit is connected to a generator or an unstable power supply please refer to Precautions when using generator power see page 19 2 Core Steel Wire Armour SWA cable 1 5 mm Connect pump comms cable to the terminals marked as follows CC for Compac and PEC protocol pumps GG for Gilbarco protocol pumps EE for Email protocol pumps A NOTE Total cable length in the comms circuit should not exceed 100 metres A NOTE Compac PEC and Email protocol pump comms are wired in parallel Gil
43. barco protocol pumps are wired in series A NOTE If the site is active do not connect pump comms until the correct price has been entered into the DCA Connect the lines to the terminals marked T R and G If lightning protection is fitted on the Compac comms connect the comms cable directly into terminals marked LINE Match up cables to the colours at the other end of the lightning protection unit Connect the wires from the tank gauging unit to the terminals on the Din rail marked Tx Rx and G The Tx wire from the tank gauging unit connects to the Rx terminal Cable length should be less than 3 metres Cable length can be extended up to 10 metres if an opto isolator is used Part number FO TEST 0001 Refer to the specific instructions for the individual unit A NOTE Ensure the perspex cover is refitted after cables are connected Page 18 www compac co nz Precautions when using Generator Power Tank Gauging Setup Tank gauging is wired into the terminals marked Tx Rx and G The tank gauging unit will have to be set up with the correct outputs to communicate with the FMS board Settings depend on the unit Franklin VeederRoot 9600 Yes Off Colibri Veeder Root 9600 Yes Off The Compac settings for each model of tank gauge are usually either set at the factory or sent via CompacOnline Precautions when using Generator Power The power output from onsite generators can cause power spikes that may damage electrical componen
44. ble by the three parameter switches on the board Refer to the C4000 Master Manual for more information Removal amp Replacement Due to the varied mounting there are no specific instructions Remove all components that may interfere with the removal of the board taking note of the position and polarity of all wiring Remove the C4000 board Replacement is the opposite of removal If a software chip was not included on the replacement board use the chip from the old board refer to the C4000 Master Manual for more information Configuration The C4000 board can be set up in different ways depending on whether it is being used for CWID authorisation or for reporting mechanical register outputs Refer to Compac and the C4000 Master Manual for details pH Pp E d C4000 Board f 4 a Figure 19 C4000 Board Compac Industries Ltd Page 96 www compac co nz Service and Upgrade Procedures Compac Box Replacement Compac Box Replacement To Replace the Compac Box you will need 7mm Nut driver Replacement Compac Box FE CU 0001 Cable ties Cutters Laptop and network cable or keyboard mouse and screen for CC DCA Method Turn off the power to the unit Remove the perspex cover and any components that restrict access to the Compac Box taking note of location and connections of all parts used Unplug all connections leading into the Compac Box noting their positions Loosen the 4 nuts retaining the Compac Bo
45. clock setting is found to be wrong upload transactions before setting the clock correctly to ensure that transactions are picked up in the correct order To set the clock follow this procedure carefully as changing the wrong numbers may disable the system gt means push that key Keyboard Entry Result on Display Operation Enter Passcode ENTER Main menu is displayed 4 System menu is displayed 3 ENTER DD MM YY HH mm DD day MM month YY year 20 YY HH hour in 24hr time mm minutes Set Date and Time lt ENTER gt Returns to system menu ANOTE The clock setting is not shown on the display To check the clock setting is correct do a zero dollar transaction and check the time date data on the receipt Compac Industries Ltd Page 48 www compac co nz Main Menu Options Option 4 SYSTEM Configuration A Settings The configuration A is a 12 digit code that configures the unit for each application This is usually set at the factory Only change the configuration settings if you are sure that all information is backed up and that you are aware of any consequences Options Display 3 Driveway Card Acceptor DCA ComFutra Default Card King 4 Enable HID reader Clock amp Data 5 Enable HID reader 26bit Wiegand Receipt 0 Default 5 Does not display NO RECEIPT in DCA mode if no receipt printer fitted 0 Default
46. co I F board to TTL port 4 on the communicator board channel 2 only or from CON4 to RS232 port 4 on the communicator board Examples are shown below TTL I O CON 3 on Gilbarco I F board CI 130 to TTL Port 4 on Communicator board Cl 110 1 2 Blue 3 Green 4 5 White 6 7 Red 8 Black 9 10 Wiring is the same both ends CON4 on Gilbarco IWF board to RS232 port 4 on communicator Com FMS board GILBARCO BOARD CON 47 Black GND AS gea Brown Tx Waite Ry Green DTR 6 White Rx 7 Brown Tx 8 Green DTR 9 Red 12V Black GND oh Nx Page 62 www compac co nz Main Menu Options Comms Options Gilbarco Interface Card Figure 15 Gilbarco Interface Card with TTL connection Compac Industries Ltd Page 63 www compac co nz Option 6 TANKS Option 6 TANKS Main Menu Options This is usually set at the factory The only time it might need to be changed is if a tank gauge is added or if the tank gauge is changed The following Tank interface options are available 1 Theoretical THEO 2 VeederRoot VDDR or FRNK 3 Diptronic DIPT 4 Franklin FRNK 5 Colibri FRNK The following instructions refer to the Franklin setup Slightly different screens may appear if other tank options are selected The Franklin setup displays the information sent from the tank gauging unit and also works for Veeder Root TLS2 and Colibri units Other setups require a strapping t
47. creen A NOTE Although it is possible to put the clock back in the Communicator to less than 10 years from the expiry date of the card to make it work this is not recommended as date range reporting functionality is affected and some transactions may not be able to be retrieved Setting ISO and Access codes A NOTE If two cards systems are being supported i e an Oil company Nationwide card and an in house Compac Standard card then the Oil company card must be set up as ISO Access code 1 and the Compac Standard in house card set up as ISO and Access 2 If they are setup the other way around the system may return a BAD CARD or INVALID CARD Compac Industries Ltd Page 75 www compac co nz Oil company ISO and Access codes Cards Oil company ISO and Access codes If the unit is part of a Network the appropriate ISO and Access codes will be downloaded via the modem by the System Administrator Otherwise contact the Compac Helpdesk Compac Industries Ltd Page 76 www compac co nz ATG CE Box Oil company ISO and Access codes ATG CE Box Overview The Compac Box is an option fitted to the unit to monitor tank gauging The Compac Box also communicates with the FMS board and stores transaction information The tank gauging and transaction information can be accessed from the Compac Box by using either a USB key or CompacOnline software For Credit Card capable units the Compac Box uses the installed PXPost programme to commun
48. ction selected the new price s will be installed A NOTE The module will upload pricing information from the USB key and overwrite the information stored in the USB Module The module cannot download pricing information to the USB key File Format If the price file is lost then a new file can be recreated by duplicating the headers in row 1 case sensitive Enter the pricing information and save as a csv file Compac Industries Ltd Page 36 www compac co nz Working with USB Module Files 3 Transactions 3 Transactions The Transactions folder has the downloaded transactions from the USB module Click on the file you wish to view To help you find the correct file the transaction files are named using the following format Transactions Day DD Month MM Year YYYY Time Hours Minutes Seconds TRA Example Transactions 30112009140653 TRA was created on the 30th November 2009 at 2 06 and 53 seconds PM A B C D E F G H I J K 1 Reference Amount Quantity Hose Product Pump CardNumber LocalDateTime OdometeiTag UserlD 2 0 0 5 0 5 1 3 1 1354272 12 09 2002 6 14 3 1 0 48 0 48 1 3 1 1354272 12 09 2002 6 15 4 2 9 23 9 23 1 3 1 1354272 12 09 2002 6 17 5 3 8 93 8 93 1 3 1 1354272 12 09 2002 6 20 6 4 4 88 4 88 1 3 1 15954272 12 09 2002 6 26 7 5 16 34 16 34 1 3 1 1354455 12 09 2002 6 27 8 6 17 62 17 62 1 3 1 1354455 12 09 2002 6 28 9 7 18 22 18 22 1 3 1 1354455 12 09 2002 6 28 10 8 19 23 19 23 1 3 1 1354455 12 09 2002 6 29 11 9 3 21
49. ctly D6 Flashes Stuck ON OFF D7 Flashes OFF OFF Page 89 WWW compac co nz Diagnostic LEDs in a system with Compac comms only Reports Accessing Reports Shift Report Transactions Report Transactions amp Shift Report Site Status Report Tank Status Report Card Status Information Single Card Transactions Report All Buffer Data Report Transaction Data by Date Range Compac Industries Ltd Reports Reports can be printed directly from the DCA if the correct printer is connected to a Printer Interface If a PC running NETBASE is used the printer is normally used to keep an audit trail log only Reports are selected from DCA PIN Pad menus and are only printed if an appropriate report printer is connected to RS232 Port 2 on the Controller and is ON LINE To access reports enter the Passcode at the PIN Pad Go to the report menu The following reports are available This option prints tank reconciliation data resetable card totals and the date and time of the last memory clearance This prints the following data chronologically card by card excluding anything previously deleted Card account number site and reference numbers date and time of transaction pump number product and unit price quantity issued and total price This prints the Shift Report then the Transactions Report This report prints the following data Site name and number date and time non resetable totals for each prod
50. d may be any numbers between 1 and 20 For the grade function map refer to Pump Grade maps see page 45 Compac Industries Ltd Page 69 www compac co nz Tanks Pumps Groups Tanks Select Tank Select Tank Group Pumps Select Pump Set Channel Set Type Set ID Set hose Group Compac Industries Ltd Main Menu Options Once the groups have been decided the Tanks menu option enables each tank to be allocated to a group A tank must be dedicated to one group it cannot be allocated to different groups However more than one tank may be dedicated to the same group Each tank must be set up individually This option allows you to match the tank number to the appropriate group number The Pumps menu option is where pumps are set up Each pump is set up individually 0 offline not used 1 on board current loop 1 external protocol converter 2 on board current loop 2 internal protocol converter C12 Compac current loop pump comms 1200 baud NZ Standard C24 Compac current loop pump comms 2400 baud Compac pumps only GC Gilbarco Calcopac GEL Gilbarco Electroline GHL Gilbarco High line GMP Gilbarco Multi product EME Email Eclipse EMV Email Vision The number in the pump head This must be unique per channel per protocol Allocate different product hoses to different groups for a single hose just set H1 Page 70 www compac co nz Main Menu Options Se
51. d position in from each end Refer Comm FMS Board Replacement see page 93 for detail 3 Change the dipswitches to the following settings 1 X 2 X 3 X 4 X 5 X 6 ON 7 ON 8 X Page 59 www compac co nz Comms Options Email Comms Main Menu Options Status of LEDs on Communicator board when connected to Port 4 Red Rx Green Tx Email board unplugged from Communicator Off Flashes rapidly board Email board plugged in but pump not Flashes Flashes in time with Rx connected Email board plugged in but pump set up for Off Flashes rapidly Compac comms Email board plugged in but pump set up for Off Off wrong channel Email board plugged in but pump ID Flashes Flashes in time with Rx incorrect Email board plugged in and operating Flashes very rapidly and is Flashes very rapidly correctly much brighter that Tx almost looks like its stuck on Compac Industries Ltd 6 Green fe 8 9 Black 10 White Cable between Port 4 and J4 on Email board Note the connections are the same both ends 1 White 2 Blue 3 Shield J1 Comms plug on Email board Dip Switch SW1 The Yellow Orange Red and Brown switches should be closest to the centre of the board i e A B C amp D visible NNOTE Only issue C Communicator boards support Email protocol A NOTE Multi hose Email pumps are not supported A NOTE The Shield and Blue wires should not be swapped over
52. door 4 Undo the screw at the bottom of the HID reader and pull of the HID reader cover and reader unit Pull the cable through You may need to remove the terminals from the plug to do this If you want to replace the base plate and gland nut remove these too Replacement Replacement is the reverse of removal The terminals may have to be removed from the plug to pass through the gland NNOTE If the gland is replaced you will need to cut about 6mm off the threaded end to allow the HID reader to fit flush against the door Test the HID reader by using a valid key to perform a zero dollar transaction Compac Industries Ltd Page 107 www compac co nz HID Reader Replacement Service and Upgrade Procedures y Gland to HID Reader gt Figure 26 HID Reader Connections Compac Industries Ltd Page 108 www compac co nz Service and Upgrade Procedures iTrack Reader Installation and Replacement iTrack Reader Installation and Replacement The iTrack reader can either be supplied with a new unit or retrofitted to existing oness See below for a wiring diagram Port 3 Com FMS Track Reader Tn LL Blue White Existing iTrack Reader If the iTrack reader has been set up at the factory it will connect to the pre wired sockets on the DIN rail as follows NNOTE Isolate the unit before attempting any work on the iTrack reader Compac Industries Ltd Page 109 www compac co nz iTrack Reader
53. e Date 23 01 2008 Memory 2 Parameter 2 000000000000 Flash RAM 0 JE Controller In this case Passcode 000000 Site Number 000001 Config A Parameter 1 202 Config B Parameter 2 O Page 86 www compac co nz Lantronix Compac Industries Ltd Site Details Connection Baud Rate COM Port 1 1200 Modem 2400 4800 9600 Answer restrictions 14400 Between and rings 19200 28800 10 0 0 122 Port 10001 C E E e 38400 57600 pp NM X Site 4 Controller A Communications A Cardbase In the Communications tab make sure that the settings are as follows The TCP IP box should in ticked The IP address this is the IP address that you entered in step 3 for the Lantronix unit is to be entered in the box labelled The box labelled port contains the port that the Lantronix unit communicates on this is always 10001 but this can be changed The baud rate must be always set to 9600 At this stage the communicator should be setup correctly and ready to communicate with the Netbase To test the connection try doing a Get date time procedure Page 87 www compac co nz GSM Modem Wavecom Diagnostic LEDs Diagnostic LEDs There are a number of diagnostic LEDs on the Com FMS board to assist in the diagnosis of comm s problems LED name on Location Colour Operation board POWER Near Dipswitch
54. e care that you clean up after working on the unit Remove and carefully dispose of any waste Any spills must be cleaned up and disposed of in an approved manner NCAUTION Any spillage of fuel must be handled to minimise the risk of fire or explosion Major spills must be reported to the local environmental authorities Observe the following precautions when on site Personal safety is the responsibility of the site manager and technician Personal protective equipment appropriate to the situation is to be worn and if required the working area appropriately cordoned off with cones tape and or barriers NCAUTION When working in or near hazardous areas take all precautions to avoid sources of ignition Obtain a Hot Work Permit if required A NOTE These instructions are intended as a guide only It is the responsibility of the technician and the site manager to manage safety in accordance with local regulations and best safe site practice Page 9 www compac co nz Introduction Compac Industries Ltd Introduction The Compac DCA is designed as an authorisation station for controlling the operation of fuel pumping systems It is compatible with most common fuel pumps and can be easily customised to accept a variety of authorisation methods and provide detailed transaction reporting The main features include Stand alone unit for unattended refuelling Stainless steel construction Tactile keypad Robust reliable rece
55. e electrical wiring to and from the cabinet DCA Housing The housing is manufactured from stainless steel and is powder coated white The card reader printer and PINpad keypad display are fitted into the DCA housing door A Communicator Controller circuit board is located inside A heater and thermostat are provided for climates where the temperature may fall below 10 degreesC to prevent moisture forming inside the cabinet Other components such as a modem Gilbarco or Email Pump Interface and Pump comms booster circuit may be installed The DCA housing door is weather sealed and secured by two locks The Card Reader can be track 1 or 2 We do not support a reader reading and processing track 1 and 2 simultaneously From 2012 onwards DCAs are fitted with a tactile key pad Previous versions have a capacitance non contact type Receipt printers are fitted to units where a printed receipt is required DCAs are fitted with two types of receipt printer Prior to June 2012 DCAs are fitted with a guillotine style printer with receipts dispensed into a container accessed via a sliding door From June 2012 onwards DCAs are fitted with a tear off style printer with receipts dispensed via a chute NNOTE The two styles of printer use different sized paper rolls that are not interchangeable For guillotine style printers order F BA PRTER CK RL For tear off style printers order F BA PRT TG60X80 Use only Compac supplied water resistant the
56. e tuning switches is added or you have run out of combinations Always use the setting that achieves the highest voltage If the voltage drop occurs at step 5 turn off switch 1 and turn on Switches 2 3 4 and 5 then test for voltage drop with switch 8 If voltage drops then turn off switch 5 measure voltage and test again with switch 8 Continue with combinations until a voltage drop occurs when one of the fine tuning capacitors is switched on Though the CWID aerial can work at lower voltages the voltage reading should be above 28 Volts Remove the shorting link fitted at 2 above Test the operation with a valid CWID key Dipswitch SW1 Capacitance nF Dipswitch SW1 Capacitance nF 1 4 7 5 0 33 2 2 3 6 0 1 1 33 0 1 0 66 0 1 Compac Industries Ltd Page 106 www compac co nz Service and Upgrade Procedures HID Reader Replacement HID Reader Replacement The HID unit if ordered from Compac will come with approximately 1 5 metres of cable terminated with a 5 pin plug To Perform This Operation You Will Need New HID Reader 2 Phillips type screwdriver Allen key set 7mm Nutdriver or spanner Removal 1 Turn off the mains switch and ensure there is no power to the unit 2 Open the cabinet and unplug the HID Reader from the IC socket on the FMS Board marked Card Reader Undo the gland nut on the back of the
57. ed Avgas 9 Jet A1 W Bridge Jet A1 10 Water Oil 3 Water 11 CNG Avgas not used 12 MPD Multi Jet A1 Multi product product 13 Oil 1 Multi product Oil 1 14 Oil 2 Oil 4 Avgas 15 Oil 3 Oil 5 Jet A1 16 Oil 4 N A N A 21 Receipt Receipt Receipt 22 Auth Auth Auth A receipt station grade 21 has a cardreader with which the holder of a validated card may request a receipt for a transaction carried out on any pump An authorisation station grade 22 has a cardreader that enables the holder of a validated card to select and use a pump This is typically used when non Compac pumps are installed An optional receipt printer may be attached to the authorisation station Page 45 www compac co nz Option 4 SYSTEM Main Menu Options Option 4 SYSTEM To set up a system the following parameters have to be set ANOTE The Passcode and Site number have to be set up to enable Netbase to dial into it The password and site number have to be set on site as they cannot be changed remotely by Netbase The Compac factory Passcode on new equipment is 654321 The system screen looks like this Passcode The factory set passcode 654321 can be changed using the PASSCODE option in the Systems menu Passcodes can be from 1 to 6 digits long If you want to change the passcode enter it and press Enter Make sure you have recorded the new passcode as you will be locked out if you forget it and the memory will
58. er A NOTE If Receipt unavailable appears on the internal display Press the Feed button again To Clear Paper Jams If the receipt paper is jammed try to clear it using the following technique Oh BO qe Compac Industries Ltd Lift the plastic lid on the top of the printer Pick out any loose or jammed paper Use the green knob or the feed button to help release any trapped paper Check the receipt chute is clear and undamaged Lower the plastic lid Feed the paper back into the machine and do a test print If the printer roll appears wet or damaged replace it Page 122 www compac co nz Maintenance Changing Paper Compac Industries Ltd Page 123 www compac co nz Comm FMS Board Connections Appendix Appendix Comm FMS Board Connections The following pictures and diagrams indicate the common wiring location and wire colours for the Comm FMS board A NOTE Due to the wide range of configurations actual wiring in the unit may vary from what is shown here 12V Power Card reader PIN Pad Dot matrix display General Purpose I O Comms 447 current loop l por 1 RS232 L Port 2 RS232 lt 4 Port 3 85232 Port 4 RS232 Figure 35 ComFutra FMS Board Connections Connecter shown below is for the capacitive hard type key pad Refer to membrane key pad wiring for soft type key pad wiring PIN PADKEYBOARD Orange Black Whi Black Compac Industri
59. es Green ON to indicate Power Supply working W DOG Near Dipswitches Red 1 Watchdog 2 Indicates software has stopped running may have restarted 3 IC fitted incorrectly or leg broken bent TX 1 Adjacent Port 1 TTL plug Green Transmit data to Modem or Direct host RX 1 i i Red Receive data from Modem or Direct host DCD 1 d li n d Green Handshaking line to Modem TX 2 Adjacent Port 42 TTL plug Green To Audit Trail Printer RX 2 c Red CTS 2 i Yellow ON when Audit Trail Printer connected TX 3 Adjacent Port 3 TTL plug Green Used for Receipt Printer and Commander RX 3 Red TX 4 Adjacent Port 4 TTL plug Green Only used when Gilbarco or Email pumps RX 4 7 il Red Running on comms channel 2 Compac Industries Ltd Page 88 www compac co nz Diagnostic LEDs Diagnostic LEDs in a system with Compac comms only Com FMS Board C4000 Board Compac Industries Ltd In a typical system with Compac pumps only this is how the diagnostic LEDs will appear LED Comms Comms wiring Short on working reversed comms correctly To Pumps Flashes Flashes Flashes very fast 5 From Flashes Flashes Flashes very fast Pumps 5 Comm OFF ON Flashes very fast Short 5 TX 5 Flashes Flashes Flashes RX 5 Flashes faster Stuck ON Stuck ON than TX 5 WDOG OFF OFF OFF POWER ON ON ON LED Comms Comms wiring Short on working reversed comms corre
60. es Ltd Page 124 www compac co nz Appendix Compac Industries Ltd Comm FMS Board Connections DOT MATRIX DISPLAY Blue Black Whit Red Blue Red Green Black Bla Whit Red Red White Black CARD READER MINIMA For a White Card and Fuelcard enabled unit the receipt printer plugs into Port 3 TTL of the Comm FMS board as shown below PORT 3 TTL Page 125 www compac co nz Comm FMS Board Connections Appendix For a Credit Card enabled unit the plug for Port 3 TTL is wired like this and terminates at the Comm FMS RS232 Port Expansion Board PORT 3 TTL ON COMMUNICATOR BOARD Compac Industries Ltd Page 126 www compac co nz Appendix Plugs and Connectors Plugs and Connectors Display The Display is connected as shown below DOT MATRIX DISPLAY PIN HEADER Green Black Red Wine Black Blacks White Red Bike Black Bie Red Blacks White Red Whe Black Red Green White Orange Red Bleek White Red Red Black Green Black Wine ooo Compac Industries Ltd Page 127 www compac co nz Plugs and Connectors Appendix Capacitance Keypad The capacitance hard keypad is connected as follows CAPACITIVE PIN PAD KEYPAD Naa Nl Nea a NNN Membrane Keypad The membrane type soft key pad requires a different cable to the capacitance hard type key pad Key pads can be interchanged but a software change is
61. es eene nente stehen nentes test ti sh heresis tesi il sh nete nr nis r sienne 72 Order of pump numbers ioter iter ai 72 Assigning Hoses to Product Groups eese ener nn nnnn iain tris inse tran innen inan trii sese nr inse nenne tenent 72 Legend 4 Hose 6 Hose and Laser 4 Hose Quad 0 ccccceceeeceee cece cece ceeeaeeeeeeeeesecaaeaeeeeeeeseceaeeeeeeeseeceaeeeeeeeeeeeeea 73 Master Premier and Laser Single and Dual ooooocononococcccnccococononononcnonnnnnononnnnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnannn nn nn cnnnnnannnnns 74 Grm 75 Expiry Dalias dana lidad ade rada 75 setting ISQ and Access codes n Ue il tens 75 Oil company ISO and Access codes eene nennen nnne enne nen rr rre enne nnns 76 IRENA o C 77 Mechanical Reglsters 2 eruere EE ed tu dere P casts ree Nu eer TATEN 78 Cardreaders doen A AO 82 Modem p 83 Bynalink Hayes type e EE E ERE REA EE Nie E REM Ea rae Dea ti ER eee ERE Rena 83 GSM Modem Wawvecorm iii od 83 E ena ERE 84 IER Drift EE 88 Diagnostic LEDs in a system with Compac COMMS only ssssssseeeeeeeene nennen nnne en nennen 89 RepOLFtS ioci cioe ceca er cx ev Ue oL ce ur ia 90 Deleting Transactions a eee 91 Troubleshooting lir ee a e eden eee ea eee iori di eee ti Ene eet sce Dora dura ce ga E Fuse nen aeu a Do ade a rau qe MTS ARD 92 Error gDtrrberg
62. eter entry optional and which pump they wish to refuel from optional The display then advises the driver to take fuel After refuelling if the unit is equipped with a receipt printer and the driver requires a receipt they select YES to print receipt If NO is pressed a new transaction will be started After printing the driver lifts the sliding door to retrieve receipt The receipt is cut off automatically The driver then drives away from the pump The pump is now ready for the next transaction Page 26 www compac co nz USB Module USB Module Compac Industries Ltd iTrack Reader The USB Module is mounted in a plastic enclosure with a sealed lid Under the lid is a slot for a USB stick an LCD display and four buttons t and y arrows toggle between the screens Y accepts the Yes No option displayed X rejects the Yes No option displayed and returns to the press any key screen The screens available for uploading and downloading are Set Price Upload new price schedule from USB stick Send Cards Uploads new card authorisation files from USB stick Get Trans Downloads all untagged transaction details to the USB stick Get Buffer Downloads all transactions in the memory to the USB stick including previously downloaded transactions This could be up to several thousand transactions Get All Uploads and downloads all the above files The USB module and key can be used while the unit is in opera
63. hanging the wrong numbers may disable the System means push that key Keyboard Entry Result on Display Operation Enter Passcode ENTER Main Menu is displayed 4 System menu is displayed 5 CFG B XXXXXXXXXXXX flashes Set Configuration B was XXXXXXXXXXXX Type in 12 digit number CFG B XXXXXXXXXXXX still flashes was XXXXXXXXXXXX ENTER Returns to System menu Compac Industries Ltd Page 52 www compac co nz Main Menu Options Credit Card Units B Settings Option 4 SYSTEM The Compac credit card capable units can be set up with a variety of credit card authorisation options using the B settings The settings differ from the normal B options fitted to the standard unit Digit Operation Options 1 Unused 0 2 Printer 0 Seiko drop box printer 2 T2460 printer with cutter 3 T2460 printer without cutter 3 Transactions 0 Default transactions must be deleted before over writing 6 Transactions are automatically deleted 4 CC DCA 0 Default 1 5 Over Authorisation 5 CC DCA 0 Standard no CVC2 Prompt no authorisation retry 1 CVC2 Prompt no authorisation retry 2 Authorisation retry no CVC2 prompt 3 CVC2 Prompt and authorisation retry 4 Selectable authorisation range 5 CVC2 Enter authorisation 6 Enter user selected authorisation 6 Unused 0 7 Unused 0 8 Unused 0 9 U
64. hat include but are not limited to clear visibility of all markings on packages signs instruments and other necessary items NNOTE A minimum value of 50 lux is recommended These requirements do not apply to any specific site but are merely recommendations that will apply in most cases The owner installer must ensure that the installation complies with AS NZS 3000 AS 1940 and any other applicable regulations Page 15 www compac co nz Installation Guidelines Guidelines for Mounting the DCA on a post If a post is part of the installation Make sure you have all the appropriate wiring power pump comms modem printer etc led to the location where you are mounting the DCA The post assembly should include the following parts Galvanised base DCA post Back panel for DCA post Flange with 4 studs Nuts washers and spring washers for studs Button head cap screws for back plate Level and securely mount the galvanized post base using appropriate fastenings for the surface it is being mounted on The mounting plate has 4 x 19 mm holes for fastenings Z NOTE Due to the different surfaces that the DCA can be mounted on Compac does not supply fastenings for the base plate Installers should use fastenings suitable for the individual situation Attach the post to the base with the 4 coach bolts provided Feed all wires through the base plate Place the DCA cabinet on top of the post and line up the mo
65. he Controller memory can only be deleted once they have been report printed Therefore before deleting can proceed a report with transactions must be printed unless The Controller is configured for deleting after totals only reporting or The transactions can be effectively printed by uploading them to a host computer either directly or via a modem Once one of the above has been completed and this information is verified and secure deleting can proceed A NOTE It is important to have a reasonably accurate idea of the transaction buffer capacity so that transactions can be reported and deleted before the transaction buffer fills completely A filled buffer will disable further transactions until it is cleared A percentage reading of how full the transaction buffer is included in the printout which occurs on power up Once deleted transactions can be overwritten with no guarantee of retrieval Page 91 www compac co nz Deleting Transactions Troubleshooting Troubleshooting Symptom Problem Solution One pump drags the comms down on the other pumps An unused hose has been allocated to a group Check group allocations for that pump Receipt unavailable displayed keeps trying to initialise GPRS modem Cardreader not plugged in when unit was powered up Plug cardreader in and re power Receipt unavailable displayed Paper not through far enough to be detected by paper out
66. he flow meter in the mechanical register The encoder is supplied with a 1 5 metre cable This may be cut and additional 5 core cable spliced in between the DCA and the Encoder Wire the encoder cable into the DIN rail mounted connectors EN1 EN2 EN3 and EN4 as follows ANOTE The configuration code in the C4000 is set at Compac and should not be changed The code is different depending on how many Mechanical Registers there are 1 Register C 00001 2 Registers C 00002 3 or 4 Registers C 00005 Page 78 www compac co nz ATG CE Box Calibration Compac Industries Ltd Mechanical Registers A single litres only display is provided in the DCA for the purpose of setting up the C4000 board and changing the k factors It is not used in normal operation of the DCA The K Factor is a ratio of litres dispensed per revolution of the meter To follow is the method of calibration including how to calculate the new K Factor and how to enter it in the CA000 memory To calibrate the dispenser pump dispense fuel into a certified measuring container and compare the display value with the amount dispensed Example Display shows 10 00 True volume 20 00 To calculate the correct K Factor from the information above firstly record the existing K Factor Dispensed Amount Displayed Amount 20 00 0 00 New K Factor Existing K Factor x Existing K Factor x Existing K Factor x 2 Change the exi
67. his connection has limited or no connectivity OK Cancel Then double click on Internet Protocol TCP IP Page 84 www compac co nz Lantronix Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 10 0 0 123 Subnet mask 255 255 255 0 Default gateway Obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server Select Use the following IP address for the IP address enter 10 0 0 123 subnet mask 255 255 255 0 this will put your computer on the same network as the Lantronix unit Step 3 4 Server Serial Tunnel Hostlist Channel 1 Apply Settings Apply Defaults In your web browser type the IP address of the Lantronix unit in our case type http 10 0 0 122 http 10 0 0 122 this will login into the Lantronix unit You will be prompted for username and a password the default username is admin with no password Once you are logged into the Lantronix unit click on network in the menu What you need to do is assign an IP address that will be on the same network as the network that you are connecting the communicator to
68. icate secure credit card information with DPS Compac Boxes are configured at the factory and require no set up unless credit card capable boxes are replaced Set up is done remotely For replacement refer Compac Box Replacement see page 97 CompacOnline Compac Box Connections FMS Board Lantronix Board Network Switch ADSL or 3G Modem USB Monitor Compac Box Connections FMS Board USB Monitor Compac Industries Ltd Page 77 www compac co nz Mechanical Registers Overview Connecting to DCA Solid State Relay Outputs Encoder Inputs Compac Industries Ltd ATG CE Box The DCA can be set up to monitor the bulk dispensing of fuel by taking signals from a mechanical register flow sensor installed in the fuel line The signals are converted to provide a litre reading using a C4000 board and calibrated using a conversion K factor Mechanical registers requires a C4000 board separate to the FMS board The C4000 board is set up as a pump communicating to the FMS board via the C12 or C24 comms There are three steps to connecting a mechanical register to the DCA 1 Connect the pump relay s to the solid state relay output s 2 Connect the encoder s to the C4000 board inside the DCA 3 Calibration Adjust the K factor s The DCA can provide clean pairs of contacts maximum 3 amp each pair for up to 4 Mechanical Registers These can be used to switch a contactor or relay Mount the encoder onto t
69. ilable USB key CompacOnline The following interfaces are no longer sold Dial up modem interface download via Netbase supported Printer interface download to audit trail printer no longer supported PC interface downloads direct to a PC no longer supported The driver goes to the DCA and Swipes their Card If the card is valid the DCA display will request PIN entry optional and Odometer entry optional The DCA display requests the driver to select which pump they wish to refuel from The DCA display advises the driver to take fuel After the transaction if the driver requires a receipt he she goes back to the DCA and re swipes their card Select YES to print receipt If NO is pressed a new transaction will be started Print out reports on the Audit Trail Printer Download the data directly to a PC running NETBASE Download the data VIA MODEM to a PC running NETBASE BC qe Display real time information and download data using CompacOnline software via a 3G or ADSL modem 5 Download data to a USB stick Page 11 www compac co nz Components Printer Compac Industries Ltd Introduction The DCA consists of the following components Galvanised post base that is secured to the ground Post to support the DCA This post is manufactured from stainless steel and is powder coated white It has a removable back plate to allow the DCA housing to be easily bolted on and allow access to th
70. ill toggle If tank gauging is installed on channel 1 port 5 the red and green TX5 LEDs ill toggle AH E gt COM FMS Board ANOTE Most tank gauging is set up on Port 4 Channel 2 The exception is for units controlling Gilbarco pumps If the green Tx LED is not flashing check the settings in the FMS board If the red Rx LED is not flashing check the settings in the tank gauge unit If all settings are correct check for a cable fault by shorting the Rx and Tx wires together at the tank gauge end The LEDs should flash together If not there is a break in the cable The wiring of the tank gauging cable may change for different models If you are changing tank gauge units you may need to swap the Tx and Rx wires to get it to work Compac Industries Ltd Page 67 www compac co nz Option 7 PRODUCT GROUPS and GRADES Main Menu Options Option 7 PRODUCT GROUPS and GRADES Compac Industries Ltd The allocation of tanks and pumps for fuel dispensing involves the use of groups If you are used to the concept of grades you can think of groups as the equivalent of grades The group is a controller protocol that aids product reconciliation and also enables fuel dispensing to be tailored to suit different local conditions The group is like a junction box through which tanks pumps devices and products are assigned Page 68 www compac co nz Main Menu Options Tanks Pumps Groups Tanks Pumps Groups Concept Unle
71. ipt printer Authorisation options include Card Pin HID tag iTrack Roseman or Compac Wireless ID CWID tag or nozzle loop Most major oil gas company and third party cards accepted Data retrieval and client management by CompacOnline software or USB key Reporting of tank gauge readings via CompacOnline option Communication via ADSL modem 3G wireless LAN cable or wireless LAN Ability to authorise high volume pumping systems There are two basic models of Driveway Card Acceptor Model 1 is known as a Driveway Card Acceptor DCA A Driveway Card Acceptor is designed to be used on an unattended site where the fuel pumps are authorised and controlled totally by the DCA A DCA has the site controller circuit board Communicator Controller included inside the unit A DCA can be configured with the appropriate hardware to communicate to and control Compac PEC protocol and selected Gilbarco and Email protocol pumps Model 2 is known as a Retail Authorisation Station RAS A RAS is designed to be used on a retail site where cash and card sales can take place during attended hours and card sales only can take place after hours A RAS is connected to a Compac Communicator Controller on the pump communication loop The Communicator Controller is normally located in a nearby office You can have multiple Retail Authorisation Stations on one site connected to the controller NNOTE For clarity all units are referred
72. k on a Communicator try changing the type After changing the type the Communicator MUST be re powered For Email pumps enter lt 7 gt or 8 depending on type of pump If in doubt contact your Compac agent for the correct settings For simplicity this is usually set to the same number as the Pump number The Controller looks for a pump with a pump number that matches the ID number Eg Pump number 01 set up in controller but ID set to 05 Controller looks for a pump with pump 05 Page 56 www compac co nz Main Menu Options Option 5 PUMPS Product Group Number A NOTE Options 1 4 5 6 amp 7 require the ENTER key to be pressed to save the number you have entered the cursor flashes Options 2 amp 3 are saved as you type in the number the cursor does not flash Keyboard Entry Result on Display Operation Enter Passcode lt ENTER gt Main Menu is displayed lt 5 gt Pump Menu is displayed lt 1 gt Num xx flashes Set Pump Number Type in pump Num xx still flashes number lt ENTER gt Num xx stops flashing number saved lt 2 gt Scrolls between 1 2 8 0 each time Set pump channel lt 2 gt pressed number a Comms Type Menu is displayed Set pump comms type lt 4 gt ID flashes Set ID Number Type in ID ID still flashes number lt ENTER gt ID stops flashing number saved 5 H1 G01 flashes Set hose 1 Product group Type in Number
73. le MEE a 2 1 E i an me 3 CWID Interface Board Replacement Tools Required to Replace the CWID Board 3 mm allen key Replacement CWID board ANOTE Check if the board has memory and software chips consult with Compac Help Desk to see if you can use existing software or if you also need to install new chips Removal 1 Turn off the mains switch 2 Remove any components that may obstruct the easy removal of the board Note the locations and connections to the parts removed Unplug the connections to the board 4 Undo the four machine screws holding the board and remove it Compac Industries Ltd Page 102 www compac co nz Service and Upgrade Procedures CWID Interface Board Replacement Replacement 1 Replace the CWID board and reconnect 2 Oncea new PCB has been installed in the electronic module install the memory and software chips onto the appropriate sockets on the board Replace all the components that were removed to access the board 4 Repower the unit and check Power Comm s and Valid LEDs by swiping CWID key POO x Connector to CVVID Key Aerial wor gt ADIDAS 2 2 ACC 2005 j nr a TE g LEDs 25 m ohin e A 2 4s 4 LLL ii etn E r Ema AA g CONG for aerial tuning o E Key Valid LED 1 5 E Ne A t 4 3 I 7007 comme gt a u Power LE fae rro T x lt lt 231322313 4 WIA 01 06 0 q SCASB A conpac Figure 25 CWID PCB
74. le shows which combinations of protocols are used on the two channels Channel 1 Channel 2 Channel 1 Channel2 Dip Switch Dip Switch Dip Switch Dip Switch Current Loop Current Loop RS232 TTL Port 1 2 6 7 Port 5 4 Compac PEC ON OFF OFF OFF Compac PEC Compac PEC ON OFF ON ON Compac PEC Gilbarco ON OFF OFF OFF Compac PEC Email ON OFF OFF OFF Email Gilbarco OFF ON OFF OFF Gilbarco Email OFF ON OFF OFF Compac Industries Ltd Page 58 www compac co nz Main Menu Options Comms Dip switches Comms Options The comms dip switch is an 8 way switch but normally only numbers 1 and 2 are used These two switches direct Channel 1 comms to either Current Loop or RS232 Port 5 Only one of these switches must be on The factory default setting is 1 ON 2 8 OFF Where more than 16 pumps are controlled the Current Loop Channel 2 can be added by using Dip switches 6 and 7 Second Current Loop Comms Channel Compac Industries Ltd There are two current loop comms channels for Compac Pumps on the Com FMS board If a fault occurs on Current Loop Channel 1 and Current Loop Channel 2 is not being used then the channels can be switched over To connect Compac pumps to the second current loop comms channel 1 Change the comms channel in the pump setup to Channel 2 Refer to Pumps see page 70 2 Move the wires on the 2 core comms cable on the Current Loop plug to the secon
75. m vehicles trailers boats or the like On heavy vehicle sites mounting the unit on a raised pad and or installing bollards to help protect from damage If mounting on a post the base needs to be attached to a smooth level surface of sufficient strength to securely hold the retaining bolts or fasteners The DCA should be placed at least 8 metres from any above ground flammable liquid storage or handling facility other than a dispenser The DCA should be placed at least 0 5 metres from any flammable liquid fuel dispensers and 1 5 metres from any LPG dispensers The DCA should be mounted so that the base of the cabinet is at least 1 2 metres above the ground If mounted on the post supplied by Compac it will be 1 2 metres high Whenever running a cable through the post into the base of the cabinet always ensure that the cable entry into the cabinet uses a vapour tight gland If the DCA post is within 4 metres of a dispenser or within 1 metre of the end of any fuel dispenser hose then the entire interior of the post may be considered a hazardous area Any cables running through or electrical equipment mounted in the post should be suitable for that hazardous area refer AS NZS 2381 Generally the area below the DCA may be a hazardous area and therefore some appropriate signage may be required e g no smoking Lighting should be provided during the hours of operation Lighting should be sufficient to provide safe working conditions t
76. mbers to Hoses Assigning Pump Numbers to Hoses Pump numbers for each model Model Number of pump numbers to set up Master Premier Laser Single One Master Premier Laser Dual Two Laser 4 hose Quad Two Legend 4 hose Two Legend 6 hose One in each C4000 Order of pump numbers Compac comms The pump number for Side A is usually lower than Side B Gilbarco comms The pump number for Side A must be higher than Side B Assigning Hoses to Product Groups It is important to look at the Pump or Dispenser from the FRONT Remove the doors and a FRONT sticker will be found on the hydraulic mounting rail When looking at the front of the Pump Dispenser Hose 1 Side A is always on your right as per the following diagrams Compac Industries Ltd Page 72 www compac co nz Assigning Hoses to Product Groups Legend 4 Hose 6 Hose and Laser 4 Hose Quad The layout for Hose 1 and 2 is the same for 4 hose and 6 hose MPDs Ona6 hose MPD hose 3 is in the middle As Hose 1 side A is opposite Hose 1 side B the product group will be the same for both Hose 3 Side B Hose 1 Legend 4 Hose amp Laser 4 Hose Quad Side A Hose 3 Hose 1 Side B Side B Legend 6 Hose Hose 1 Side A Compac Industries Ltd Page 73 www compac co nz Master Premier and Laser Single and Dual Assigning Hoses to Product Groups Master Premier and Laser Single and Dual Master Premier amp Laser Single
77. mpac Box to spare parts Added Litres Total info Added Fit PC info 11 03 2014 Added footprint Updated printer replacement instructions Compac Industries Ltd Page 7 www compac co nz Symbols and Units of Measure Symbols and Units of Measure Symbols Symbols are used in this manual to highlight information that is critical to the safety of people and equipment and for the safe and correct operation of the Compac equipment NDANGER _ An extreme hazard that may result in death or injury if proper precautions are not taken NDANGER _ A reminder of safety practices or unsafe practices that could result in personal injury or damage to associated equipment N CAUTION A reminder of safety practices or unsafe practices that could result in damage to associated equipment and or voids the warranty A NOTE Important information essential to the installation and operation of the Compac equipment Units of Measure The following units of measure are used in this manual Unit Measure Pressure Bar bar Temperature Degrees Celsius C Volume Litres L Cubic Metres m Mass Kilograms kg Length Metres m Millimetres mm Microns Micrometres um Inches Torque Newton Metres Nm Voltage Volts V Current Amps A Frequency Frequency Hz Compac Industries Ltd Page 8 www compac co nz Safety Safety Mechanical Safety Electrical Safety Environmental Safety Site Safety Compac Industries Ltd You
78. must adhere to the following safety precautions at all times when working on this unit Failure to observe these safety precautions could result in electrical or mechanical damage to the unit or injury or death to yourself or bystanders Make sure that you read and understand all safety precautions before installing servicing or operating this unit ANOTE Failure to follow safety instructions may invalidate any warranty Observe the following mechanical precautions NCAUTION During installation take care that the unit is well supported and cannot fall over NCAUTION Take care with handling sharp edges wear gloves where required A CAUTION Make sure that the service area is thoroughly clean when servicing Dust and dirt entering the components may reduce the life span of the components and can affect operation Observe the following electrical precautions A CAUTION A ways turn off the power to the unit before commencing work on any wiring Never touch wiring or components inside the high voltage area with the power on Be aware that capacitors and back up batteries may power the unit even after mains power is removed NCAUTION Always turn off the power to the unit at the mains switch before removing or replacing software or memory ICs NCAUTION Always take basic anti static precautions when working on the electronics i e wearing a wristband with an earth strap Observe the following environmental precautions Tak
79. n An area in which an explosive gas atmosphere is not likely to occur in normal operation and if it does occur it will exist for short periods only A model of pump mounted authorisation terminal made by Compac Central Processing Unit Compac Wireless Identifier Driveway Card Acceptor A type of pump authorisation terminal made by Compac A device that translates rotary motion into electronic pulses Often referred to as a pulser Dispenser calculator Indicator C4000 PCB complete with power supply Transponder key authorisation system A circuit in which any spark or any thermal effect produced in the test conditions prescribed in the relevant standard which includes normal operation and specified fault conditions is incapable of causing ignition of a given explosive atmosphere Electrical equipment in which all the circuits are intrinsically safe The equipment may be self contained or may form part of an intrinsically safe electrical system An assembly of interconnected items of electrical equipment in which the circuits or parts of circuits intended to be used in an explosive atmosphere are intrinsically safe circuits Light emitting diode EPROM chip that stores parameters and or transaction amp totals Outdoor Payment Terminal A type of authorisation terminal designed for credit card applications made by Compac Printed Circuit Board Retail Authorisation Station Authorisation terminal designed for manned sites
80. n menu For the units setup with Franklin comms return to the main tanks menu and select 2 Status The tank gauge readings should be displayed Select 3 Status and the tank temperature should be displayed Depending on tank gauging and software installed other options may or may not be available Compac Industries Ltd Page 65 www compac co nz Option 6 TANKS Main Menu Options Tank Comms Table Select Comms from the menu and the following screen will open Pressing 1 will scroll through the comms options Keyboard Entry Result on Display Operation lt 8 gt lt 1 gt THEO FRNK VDDR DIPT Scroll through by repeatedly pressing lt 1 gt to 2 CHANNEL X select comms type 3 ID XX 4 PGRM ID 2 NOT shown in 2 CHANNEL O 1 or 2 Scroll through by repeatedly pressing 2 to THEO Mode select Channel number 2 ANOTE Tank Gauging normally works on Channel 2 Selecting Channel 0 turns the tank off 3 ID Same as tank number 4 PGRM ID Not used led on tank gauging and software installed other options may or may not be available Tank Gauging Troubleshooting To check that the tank gauging unit is communicating with the FMS board look at the following LEDs Compac Industries Ltd Page 66 www compac co nz Main Menu Options Option 6 TANKS Diagnostic LEDs If tank gauging is installed on channel 2 port 4 the red and green TX4 LEDs at back of board w
81. n or small screwdriver press the small yellow button in the hole next to the SIM card tray The SIM card tray will pop out 2 Remove the black plastic SIM card tray 3 Insert the SIM card 4 Refit the SIM card tray ANOTE There is a red diagnostic LED on the end of the Cell modem which will initially be permanently on but will start to flash when the Cell Modem is connected to the Network ANOTE If upgrading from a dial in cell modem a Lantronics board is required The Cell modem is no longer sold To change a SIM card 1 Depress the small yellow button on the top of the cell modem 2 Remove the black plastic SIM card holder 3 Insert the SIM card 4 Refitthe SIM card holder NNOTE There is a red diagnostic LED on the end of the Cell modem which will initially be permanently on but will start to flash when the Cell Modem is connected to the Network Page 21 www compac co nz Direct Host Audit Trail Printer Compac Industries Ltd If the DCA is to be connected directly to the PC without a modem a cable with a 9 pin female d connector each end is available as an option This may be cut and additional cable spliced into it to make up the required length up to a maximum of 9 metres At the DCA it plugs into the socket marked Modem The wiring for this cable is as follows DCA PC Pin2 to Pin 3 Pin3 to Pin2 Pin5 to Pin 5 A NOTE Distances greater than 9 metres may require RS422 or RS485 converters
82. ner to remove dirt grease graffiti and unauthorised stickers All instruction and branding decals should be replaced if damaged or faded ANOTE Do not use buckets of water hoses or water blasters to clean the cabinet as water may enter and damage delicate components Water damage is not covered by warranty Card reader should be swiped through with a cleaner card Part number F BA CARDRD CKIT wet with cleaner fluid The card reader may need to be cleaned daily on dirty dusty or wet sites The fascia should be cleaned to keep the printing legible A soft dry rag should be used Do not use a rag wet with solvent or petrol as the PIN pad fascia printing may be damaged No other service is required as there are no moving parts If the seals appear perished or damaged or there is water leakage into the cabinet through the seals they should be replaced Order new seals through your Compac agent The unit should have been mounted facing away from prevailing winds and in a sheltered place If there are recurring problems with moisture dust sun damage or any other problems caused by the environment moving the unit constructing a shelter or other protective measures should be considered Page 121 www compac co nz Receipt Printer Receipt Printer Maintenance The receipt printer must be kept clean and dry Any dust or dirt should be cleaned away with a clean dry brush The correct waterproof thermal paper must be used otherwise yo
83. ng Fort Alignment mb J ges Cetty tating A uuu CARD NUM p A B C D E f G H E 8 TRUE Test 233 rea Pedo Compac Industries Ltd Page 38 www compac co nz Working with USB Module Files How to use the software Run the USBTransJoin exe software by double clicking on it A dialog box with appear with the message Card file found Click on the Process Transactions button to merge the card information with the transaction information A conformation message will appear showing the file path of the file created Cari Fin Prud ProoBaare sepa Teed Torapoora ITALIA T E Browse to the transactions folder on the USB key a new folder will have been created titled PostProcess Inside this folder will be a CSV file with the merged transaction and card information Any of the card information fields with the D_ suffix will appear on the right side directly after all the normal fields that are in a transaction file If you do not have any information allocated to that card the headers will be in this file but there will not be any information against that card In this example below card number 51 had the name Test 39 and Unit number 188 assigned against it A mis 151 52 f N oft Exce xX b Da l emt mien Page Layout formulas Data Review View osim y x E dbi 5 oe e E NM on n VA gt ap rap Text Genera i D 3 a A p o a A Parte T d Merge amp Center 4 4 Conditi
84. ng with USB Module Files Customising Your Transaction Reports If you want to include more card information on your Transaction reports we have developed an automated process to include card information in your transaction file This software requires an update to existing USB keys that do not have it The new software is called USBTransJoin exe and as its name suggests it joins the card information on the USB key to the transaction records Software installation and setup instructions 1 Copy the USBTransJoin exe file onto the Compac USB key and put it in the Compac Folder 2 Inthe Cards folder you will have a file called cards csv The two standard columns in this file are CARD NUM and VALID 3 Toinclude information from this file into your transaction records you will need to create new columns that start with the prefix D For example if you wanted to include the name and unit number of the vehicle using cards you would add in two columns titles D Name and D Unit Number See the screen shot below showing this example 4 There is no limitation to the number of extra columns you add to the card file however the CARD NUM and VALID column must not have their column names altered or other columns added to the left hand side of them Oy se et Home Intent Page Layout Formulas Data Reve vien Adaint Y xXx P 2 sbri it Aa gt ay Wrap Text Pener E e es aj 2r A ES ESE O E E A Me I RE finde poe
85. nly Compac Industries Ltd Page 134 Spare Parts List www compac co nz Spare Parts List Modem Router Options DCA F BA MDM CELGSM GSM Modem 1306B FD GPRS Modem FD BA MDM CELDCB Modem Data Cable FD BA MDM CD1625 Aerial FD P GSKT AERIAL Aerial Gasket FO ADSL 001 Linksys AG 300 ADSL Router F BA MDM CDR990 3G Vodafone Router NZ FO MDM NTC6908IA 3G Cellular Router Aus FO HUB 001 Switch Hub FO AERIAL 0001 Long external aerial kit For 3G Next G FO AERIAL 0002 Short external aerial kit For 3G Next G Printer Part Number Description F BA PRT TG2460C TG2460C 24V guillotine style printer F BA PRT TG60X80 DCA Receipt Printer Paper Roll 60mm wide A NOTE From June 2012 the DCA printer was changed from a drop box type with a receipt door to a receipt chute The new style uses a 60mm wide paper with a different spindle bore size The paper is not interchangeable between models Make sure you order the correct paper for the printer DCAs can be upgraded to the new printer by using an adaptor plate and software change Card Reader Part Number Description FD BA CDR HB 232 Credit Card EMV Card reader F BA CDRD MT TTL Account Card Reader Compac Industries Ltd Page 135 Modem Router Options DCA WWW compac co nz CWID HID amp USB CW
86. nufacture However as these details are not always available some setting up may be required on site ANOTE Refer to tables later in this manual for detailed instructions on how to set up each parameter To identify the software versions installed in the unit the eprom software version and then the downloaded software version are shown on the display during power up The downloaded software version is displayed in the screen below ANOTE Software version may differ from example shown above Check with help desk for the appropriate version for your unit Page 41 www compac co nz Option 1 REPORTS Main Menu Options Main Menu Options The following is usually displayed when the unit is not in use If setup is required push NO and ENTER PASS CODE will be displayed Enter the pass code to access the main menu Factory default 654321 If you lose your pass code contact Compac to get it reset The following options are displayed Option 1 REPORTS The reports menu is not used on current models For old systems running audit trail printers contact Compac for setup advice Compac Industries Ltd Page 42 www compac co nz Main Menu Options Option 2 CARDS Option Z2 CARDS Selecting 2 Cards will bring up this screen Choose 1 Identifier Validation to set up cards or 3 Network Setup to enter Access and ISO settings Compac Industries Ltd Page 43 www compac co nz Option 3 FUELS Main Menu Options
87. nused 0 10 Unused 0 11 Override 0 Default 1 Ignore expiry date 2 Ignore Grade Restriction 3 Ignore both Expiry date and Grade restriction 12 OIML options 0 No OIML checking 2 UPS checking DCA Compac Industries Ltd Page 53 WWW compac co nz Option 4 SYSTEM Main Menu Options When option 1 is selected the unit applies for an authorisation amount 5 00 more than selected This is to prevent pumps over running and dispensing more than the amount authorised which can create conflict at the authorising bank These options can be set to offer a variety of authorisation amounts and whether a CVC2 back of card security code entry is required To change the B settings This is changed on the keypad and display on the unit Follow this procedure carefully as changing the wrong numbers may disable the system means push that key Keyboard Entry Result on Display Operation Enter Passcode ENTER Main Menu is displayed 4 System menu is displayed 5 CFG B XXXXXXXXXXXX flashes Set Configuration B was XXXXXXXXXXXX Type in 12 digit number CFG B XXXXXXXXXXXX still flashes was XXXXXXXXXXXX ENTER Returns to System menu Compac Industries Ltd Page 54 www compac co nz Main Menu Options Option 5 PUMPS Compac Industries Ltd Option 5 PUMPS To set up a pump each of the following parameters have to be set There is
88. o the menu to continue uploading or downloading more files Compac Industries Ltd Page 31 www compac co nz 4 Get Buffer Uploading and Downloading Files 4 Get Buffer Move down to the next option Get Buffer Use this option if you want to download all the transactions from the module This would include the old transactions that have been downloaded from the module before This operation could take up to 5 minutes depending on how long the unit has been trading and how many transactions are held in the memory of the equipment Push the Y button The unit will read Please wait Wait for the USB Module to say Complete Remove USB You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files 5 Get Transactions The last option is Get Trans actions Push the green Y button to download transaction file from the module to the USB stick The unit will read Please wait Wait for the USB Module to say Complete Remove USB You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files ANOTE Every time you download transactions from the equipment it tags them so they will not be downloaded again using this function It also marks them as re writable so as the transactions fill up the memory it will overwrite the old transactions Depending on f
89. oard Me tee o i e 0 Sema antronics Board y Internal Display Surge Protector Figure 37 DCA with internal display C4000 board and 3G router Compac Industries Ltd Page 131 www compac co nz Plugs and Connectors Part Locations Printer Power Supply Pe 4 Comm FMS Board 1 annn OOOO A a a Er T Ut 5 ty zu Figure 38 DCA with Printer and ADSL Router Compac Industries Ltd Page 132 www compac co nz Spare Parts List Spare Parts List DCA Cabinet DCA Cabinet The following parts list may contain components that are not specific to your particular unit To ensure you get the correct parts always quote serial number of the unit when ordering Part Number Description FD CF BOX DCA DCA Cabinet with hinges no door FD CF BX DCA DPE DCA Cabinet Door quote DCA serial number FD P SEALANT 01 DCA Door Frame Sealing Tape F KEYS 144 DCA Door lock and key each FD HINGE 001 DCA Door Hinge chrome pair FD HINGE 002 DCA Door Hinge stainless pair FD P POST RPN N DCA Post FD P FRAME DCA BG DCA Back Gearplate FD P FRAME DCASGR DCA Right Gearplate FD P FRAME DCASGL DCA Left Gearplate FD BC DIN RL35 DIN Rail Compac Industries Ltd Page 133 www compac co nz Electronic Components Electronic Components Part Number Description FD BS 2P ISO SW Mains Switch FD BF FILTER 3A Mains Filter
90. on the network It will then flash slowly when in its idle state During a comms session it flashes faster The baud rate in Netbase must be set to 9600 The Boot ROM software version in the Communicator must be BFA01052 or later Page 83 www compac co nz Lantronix Lantronix Setup Compac Industries Ltd Lantronix If you have given Compac the IP address that you want to use the unit will have been set up by the factory If you haven t told Compac the IP address it will be 10 0 0 122 by default Step 1 Connect the Lantronix port on the communicator to your computer network Step 2 Change the IP address of your computer to be on the same network as the Lantronix unit This means going Start Control Panel Network Connections this will bring up the network connections Right click on the connection that you will be using and then click on properties 4 Local Area Connection Properties _ General Authentication Advanced Connect using E9 Intel R PRO 100 VE Network Conne This connection uses the following items vi Sl Client for Microsoft Networks ivi File and Printer Sharing for Microsoft Networks Bl 005 Packet Scheduler Internet Protocol TCP IP Instal Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks C Show icon in notification area when connected Notify me when t
91. onal Format Cell uf ot fine amp J BV a Sez re z em _ E i Formatting ai Tabie Stylet zp format lt ter Select pbowd fact Ahgnment Inasa le en tating 4 f Nj A e c D E f G 4 j K hamkim M N O E Reference Amount Quantity Hose Product Pump CardNumber LocalDateTime UtcDateTime Odometer Tag UseriD Name Unit Number 2 1 3 29 3 3 1 3 1 51 15 10 2009 15 26 15 10 2009 4 26 158 4660 Test 39 188 3 f mn Compac Industries Ltd Page 39 www compac co nz Customising Your Transaction Reports Powering Up Powering Up When you power up the USB Module it will display COMPAC USB module no host as the software has not started running yet It should change after 2 minutes or so and display the idle message saying press any key If the no host message does not clear in 5 minutes check all the cables are plugged in to the Compac Box Figure 12 No Host Screen Figure 13 Compac Box Connections Compac Industries Ltd Page 40 www compac co nz Set Up Set Up System Setup Software Identification Compac Industries Ltd System Setup The unit uses the ComFMS circuit board All set up is done using the four line dot matrix display on the PIN Pad Please contact your local Compac service agent if you have any problems The area where installers have the most difficulty is in setting up pumps and cards Where possible Compac will set up the Pumps and Cards in the unit during ma
92. quires a change to the configuration code of the unit and a new file called cardusers csv added to the Cards folder of the USB key When set up the unit will prompt for a user ID number and then a PIN number if the card is set up with a PIN Users are not linked to a particular card As PIN numbers are assigned to the card all users will have to enter the same PIN number To assist with administration you can set up a column linking names to ID numbers but this information will not be transferred to any reports NNOTE It is not recommended to delete user IDs by deleting the information Use the word FALSE in the VALID column to remove the user ID from the unit 1 USERID VALID 2 1234 TRUE 3 1235 TRUE 4 1236 TRUE 5 1237 TRUE 6 1238 FALSE 7 1239 TRUE File Format If the any of the above files are lost then a new file can be recreated by duplicating the headers in row 1 case sensitive Enter the card fields and save as a csv file Compac Industries Ltd Page 35 www compac co nz 2 Price Working with USB Module Files 2 Price Clicking on the Price file will show the pricing spreadsheet Click on the icon to display the pricing information A B C D E F G 1 PRODUCT CODE PRODUCT PRICE PRODUCT NAME d 0 999 DIESEL 3 4 Figure 10 Pricing Spreadsheet Changing Price To change pricing change the figure s in column B to the new value per litre Next time the USB key is inserted in the module and the Set Price fun
93. r to take fuel After the transaction if the unit is equipped with a receipt printer and the driver requires a receipt he she goes back to the unit and re presents their CWID key Select YES to print receipt If NO is pressed a new transaction will be started After printing the driver lifts the sliding door to retrieve receipt The receipt is cut off automatically The driver goes to the pump and inserts the nozzle into the fuel tank The unit recognises the key and starts the pump ANOTE If the nozzle is removed from the filler the unit will shut the pump down after approximately ten seconds This it to prevent the filling of unauthorised tanks When refuelling is complete the driver hangs up the pump nozzle and departs The CWID aerial is tuned for best performance at the factory If the CWID board or aerial is replaced then the aerial must be re tuned Follow the instructions for Tuning the Aerial see page 106 Page 23 www compac co nz CWID Key amp CWID Block Readers Operating Instructions Figure 4 CWID Key Figure 3 DCA with CWID Key Reader Compac Industries Ltd Page 24 www compac co nz Operating Instructions HID Readers Overview Standard HID Key Operation Figure 5 DCA with HID Reader Compac Industries Ltd HID Readers Compac authorisation units can be equipped with an HID reader Drivers with HID keys can place their key close to the sensor to enable the pumps The HID keys have
94. rmal paper Page 12 www compac co nz Introduction Figure 1 CC DCA Front View Typical Installation Compac DCA with Compac CC160S Highflow Dispensers Sa W To additional Bowsers amp DCA s To take Fuel Customers simply 1 Swipe Card and enter their PIN 2 Select the Hose they wish to use 3 Take Fuel as required Access Compac Industries Ltd Page 13 www compac co nz Litres Total Use Standalone Software Compac Industries Ltd Introduction From July 2012 Compac dispensers that are connected to Compac fuel management systems FMS that do not have a customer receipt printer are fitted with an additional display line labelled Litres Total This display shows the total amount of fuel dispensed from the site to the authorisation card or ID tag The total is shown as litres to two decimal places When a PIN number is entered authorisation card swiped or an ID tag detected by the fuel management system the selected dispenser will display the current total litres dispensed to the card or ID tag by the site FMS The total will update as fuel is dispensed When the transaction has been completed the new total is stored in the fuel management system The next time the card is swiped or ID tag detected by the FMS the current Litres Total will display on any of Litres Total capable dispensers on the site A NOTE The displayed total only relates to the amount of fuel dispensed
95. rrect end of the socket see diagram below Also ensure that all the legs are correctly located in the socket Turn on power Check that the data recorded in Step 3 is still present if not contact Help Desk for instructions Check date time and all other settings are correct Test pump operation CAUTION When replacing Integrated Circuit chips ensure that the notch is facing in the direction of the IC board socket the notch is the end referred to as the front When inserting the IC chip the rear pin of the IC chip must be plugged into the rear pin socket of the IC board socket If the chip is shorter than the socket any spare pin sockets should be at the front Failure to correctly insert the IC chips or adhere to the above guidelines specified will result in a loss of memory data Page 119 www compac co nz Software Upgrading Service and Upgrade Procedures E32 207007 yy m im DALLAS i DS1250Y 70IND NONVOLATILE SRAM 0821H 363319 PHILIPPINES r y GENOA PURPOSE eINPUTS lt c Figure 34 Memory Chip Orientation Compac Industries Ltd Page 120 www compac co nz Maintenance Maintenance Introduction Cleaning the Cabinet Card Reader PIN Pad Door Seals Protection Compac Industries Ltd Software Upgrading The unit is a fairly simple device requiring the following regular maintenance The cabinet should be cleaned with a soft cloth and non abrasive clea
96. rt 3 RS232 Port 4 RS232 Port 5 RS232 Port 1 TTL Port 2 TTL Port 3 TTL Port 4 TTL IC 5pin Card Reader General Purpose Inputs Mains Power Red Black Green PIN Pad Keyboard Dot Matrix Display IBM Keyboard Batt Red Black Dip Switches Compac Industries Ltd Com FMS Board Replacement DCA Due to the varied configurations of the units all combinations of wiring can not be listed here Take careful note of all connections before removal and use the list below as a guide only The RS232 ports are RS232 mirrors of the TTL ports Comment Modem direct host Audit trail printer or GPRS modem Tank gauging or Gilbarco comm s RS232 output of current loop for long distance pump comm s Connects to Lantronix board for TCPIP communication with CompacOnline Netbase or Compac Box Used in conjunction with Port 1 TTL Receipt printer Power for capacitance keypad Uses 3 pin plug wired Phase red Neutral black and Earth green Not used 3 6V lithium battery Use DIP switches to allocate port functions If replacing a board make sure DIP switches match up NCAUTION Use the above table as a guide only as wire colours can change during production and after servicing Page 95 www compac co nz C4000 Board Replacement Service and Upgrade Procedures C4000 Board Replacement Depending on the model of unit the C4000 board or boards may be mounted in different positions The C4000 board is recognisa
97. son or property caused by the unit or damages resulting from the inability to use the unit including loss of profits loss of products loss of power supply the cost of arranging an alternative power supply and loss of time whether incurred by the user or their employees the installer the commissioner a service technician or any third party Compac Industries Limited reserves the right to change the specifications of its products or the information in this manual without necessarily notifying its users Variations in installation and operating conditions may affect the units performance Compac Industries Limited has no control over each installation s unique operating environment Hence Compac Industries Limited makes no representations or warranties concerning the performance of the unit under the actual operating conditions prevailing at the installation A technical expert of your choosing should validate all operating parameters for each application Page 2 Compac Industries Limited has made every effort to explain all servicing procedures warnings and safety precautions as clearly and completely as possible However due to the range of operating environments it is not possible to anticipate every issue that may arise This manual is intended to provide general guidance For specific guidance and technical support contact your authorised Compac supplier using the contact details in the Product Identification section
98. sting K Factor to this new value by using the K Factor Switch as follows Page 79 www compac co nz ATG CE Box ACTION RESULT 1 Ensure that no transactions are in progress C4000 in idle state succession until the desired setting is displayed Press and hold the K factor switch A digit of the displayed setting will begin to increment When the digit is correct release the K Factor Switch Press and release the K Factor switch in quick The Litres display indicates the desired setting 5 Repeat steps 3 and 4 for each digit of the setting ANOTE The C4000 will reset itself if the K factor switch is left for more than 10 seconds Continue for multiple hose units if appropriate Press and release the K factor switch 8 or more The setting for side B or hose 2 3 or 4 is displayed times in quick succession ANOTE The K Factor switch must be sealed with a lead or paper seal after commissioning 55000055056559555 gt lA Figure 16 C4000 Board Compac Industries Ltd Page 80 www compac co nz ATG CE Box Mechanical Registers Solid State Relay Figure 17 Solid State Relay Compac Industries Ltd Page 81 www compac co nz Cardreaders Compac Industries Ltd Cardreaders Units built from January 2004 onwards no longer have CIMs and use a Magtek cardreader These work with software version EAB1800 onwards A NOTE This also requires B configuration code setting to
99. t secure the module in place Remove the module A NOTE Some routers are mounted behind a mounting plate In this case you will also need a 7mm nut driver to unscrew the nuts then pull off the mounting plate Replacement Reverse the removal procedure above to replace the router switch Once the unit has been installed contact Compac to set up the router user name password and port forwarding ADSL Router Figure 32 ADSL Router Compac Industries Ltd Page 117 www compac co nz Replacing the Receipt Printer Service and Upgrade Procedures Replacing the Receipt Printer Tools Required to Replace the Printer Removal Replacement Compac Industries Ltd These instructions only refer to the current Custom TG2460C guillotine style printer which superecedes all existing printers For replacing Seiko and Custom dropbox style printers with the TG2460C refer to Technical Bulletin CTB1049 For replacing the Custom TG2460 tear off style printer refer to Technical Bulletin CTB1056 TG2460C printer part number F BA PRT TG2460C 5 5mm nut driver 2 pozidriv screwdriver 1 Isolate the DCA 2 Remove paper roll 3 Unplug the power and communication connectors from the side of the printer 4 Unscrew the four nylock nuts that retain the printer and remove the printer Taking note of the position and orientation of the paper roll support arm undo the retaining screws unplug the paper low sensor and remove 1 F
100. tion While not recommended if the USB key is removed while in use no transaction data will be lost If the USB key is removed the operation will need to be repeated to ensure all the data stored on the unit is retrieved Figure 7 USB Module Page 27 www compac co nz USB Memory Stick USB Module USB Memory Stick The Compac USB Module comes with a USB stick that has already been programmed for the customer with a unique file number The number is located in the Compac folder and will allow the USB module to recognise the USB stick A NOTE Each module must have its own key You cannot have one USB key that covers multiple units You should always keep a secure copy of this file as if you lose your Compac USB stick the USB Module will not recognise any other USB stick unless it contains the unique USB key file in the Compac folder It is also good practice to keep a secure copy of the Cards folder and Price folder if you are setting up the price through the USB The USB Module will display a Non Secure USB error message if the USB Stick does not have the USB key file or the file is not under the Compac folder S F Compac SEE File Edit View Favorites Tools Help ay Q sx Q 27 yo Search gt Folders EIN Address lt F Compac M ES Name Size Type Date Modified File and Folder Tasks 4 LC C3cards File Folder 12 10 2009 10 41 a aj Rename this fle Price File Folder 12 10 2009 10 41 a
101. to ATG Monitor Compac Industries Ltd Attach the RS232 cable wires to the plug terminals so they match the following table Wire Pin Red 2 Black 3 Green 5 Page 99 www compac co nz Wiring a USB Module Service and Upgrade Procedures Figure 22 USB Module to Compac Box COM2 Wiring Figure 23 Location of Port 1 on Com FMS board Compac Industries Ltd Page 100 www compac co nz Service and Upgrade Procedures Wiring a USB Module Plug the RS232 cable into Port1 on the Com FMS board NE Qu P ade z2 E P a Sadat at ad Figure 24 12V Supply Cable from C4000 to USB Interface Board Plug the two core cable into J17 on the C4000 processor board The white wire goes into 12V and blue wire goes to ground ANOTE If the unit does not have a C4000 processor board you need to obtain a 12 volt power supply either from a power transformer or by connecting into the TTL port of the Com FMS board as shown 6 GND Wire both RS232 cables to the Compac Box as shown and plug the 6 way connector into the USB Interface board The USB cable off the USB Interface board should be plugged into the USB port on the Compac Box Compac Industries Ltd Page 101 www compac co nz CWID Interface Board Replacement Service and Upgrade Procedures Compac Box POWER USB cable from USB Module y RS232 cable fi ES e 2S E a c s 5 FMS boar R5232 cable from USB Modul e Comm FMS board Port 1 j ele ANA odu
102. ts within the cabinet When connecting to sites powered by generators please take the following precautions Install power conditioner Although generators are fitted with power regulators most are not filtered sufficiently for powering sensitive electrical components We recommend installing a commercial power conditioner and or UPS between the generator and the unit Start up 1 Before starting a generator make sure the power to the unit is turned off 2 Start the generator let the generator reach stable operating speed and wait 30 seconds before reconnecting the power to the unit For units where the generator starts and stops on demand install a delay timer or PLC to automatically isolate the unit until the operating speed and consistent power output is achieved Shut down Isolate the unit before shutting down the generator Compac Industries Ltd Page 19 www compac co nz sjeuruug sat OJU J9j9 N 19PO9UI AM AlddNS AO C ONIWOONI SHIM syndyno sKe ay 104 speululJa E o n o jeuondo 18p02U3 10019ppaA Jauueu afus 3 sjeunula asauy ojutr E JO J9p09U3 DIM z apa s Z reuondo ejay ayeis pilos jeuondo Buibnebyuey Kejau 19d MOGZ paaoxo jou saop peoj ji jun uyim WO pasamod E aq ue jndjno ejaJ y jo apis aug sKejaJ p Jo wnwxew Aejas i le Jad sjeujuua ue9 OML 3JON di da pun ui pajjgjsul s 92ejigjul n Oo 00 2 19 uaym asn AIUD 3 10N ig le i4ew sipoug 4 rc
103. tting Product Groups Setting Product Groups Pumps are not directly assigned to a Product Grade Each pump is assigned to a Product Group Each Product Group is in turn assigned to a Product Grade For simplicity in the majority of applications the Product Group numbers can mirror the Product Grade numbers according to the standard Grade Map The most common are Grade number Product names as they appear Also referred to or used for the in the Communicator Commander tollowing preduets 1 Super Premium Premium Unleaded 96 LRP 2 Unleaded Unleaded 91 91 ULP 3 Diesel 4 PULP Premium Unleaded Petrol 5 LPG 6 Cil 7 Kerosene 8 AVGAS 9 JET A1 This option simply assigns products to groups Keyboard Entry Result on Display Operation Enter Passcode ENTER Main Menu is displayed lt 7 gt 1 Group XX 2 IS XX Product or NOT set Use N and Y keys to scroll up or down the Groups Select Group to assign product to lt 2 gt 1 Group XX 2 IS XX flashes Product or NOT set Type in product number Refer to Grade Map for Product number ENTER 2 1S Selected Product name Use N and Y keys to scroll up or down to select another Group Same as for previous Group or CLEAR Returns to Main menu Compac Industries Ltd Page 71 www compac co nz Pump numbers for each model Assigning Pump Nu
104. u will have problems with paper jams Contact your Compac agent for the correct paper From June 2012 DCAs have been fitted with a 24V Custom TG2460 printer using 60mm wide paper Earlier models use a different paper size which is not interchangeable with the current model Changing Paper A CAUTION Use only Compac supplied 60mm wide waterproof thermal paper If you do not use this paper you may void the warranty damage the printer and have receipt printing problems 1 2 3 10 11 Unlock the two locks on the door Tear off the paper and feed the scrap piece out using the feed button Squeeze together the plastic retaining clips and remove the plastic side guard and the old roll Place the new roll on the spindle with the paper feeding off the bottom of the roll Replace the plastic side guard Feed the end of the paper into the paper slot the printer should automattically pick up the paper and feed it out the chute To make sure the paper is feeding properly press Feed button to feed paper until it appears from the paper chute If the paper does not appear in the exit chute you can lift up the hinged plastic cover plate and make sure it has not jammed Press the Print button to do a test print If nothing appears on the paper the paper is probably the wrong way round If the test print is okay close the DCA door Perform a test transaction Receipt printer is now ready For images refer to Figure 33 DCA Print
105. uct and pump product information including unit price total issued and value and how full the transaction buffer is It also automatically prints the tank status report when tank gauging is installed This report is only available with tank gauging It prints the following Site number date and time tank number and tank information quantity and status low level high level or normal designated product and ullage This specifies the current validity or non validity of all cards in the system This report is the same as for the Transactions Report except that a specific card may be selected This report is the same as for the Shift Report and Transactions Report except that all transactions in the memory buffer are printed regardless of whether or not they have been deleted NNOTE When deleting is carried out deleted transactions are not actually erased but can be overwritten at any stage afterward This option allows printing of all transactions not yet overwritten with no guarantee that specific deleted transactions will still be recoverable This report is the same as for the All Buffer Data Report that is all transaction data including that of surviving deleted transactions except that date parameters can be set so that only information from a specified period is printed out Page 90 www compac co nz Reports Deleting Transactions Deleting Transactions Compac Industries Ltd Transactions stored in t
106. unctions the equipment can store up to 5 000 transactions Compac Industries Ltd Page 32 www compac co nz Working with USB Module Files 5 Get Transactions Working with USB Module Files You can access the files on your USB key by plugging it into the USB port of your computer and clicking on the Compac file You will see the following folders File Qe X X y yo Search lie Folders E s O E Compac vi Go File and Folder Tasks J Cards if J Price 2 Make a new Folder a Publish this Folder to the gt USB Web ind Transactions Registration Entries amp Share this folder 1 KB Other Places Edit View Favorites Tools Help Removable Disk E ES My Documents 4 My Computer My Network Places Figure 8 USB key folders Click on the Cards Price or Transactions files to view change or retrieve information ANOTE Only transaction information is uploaded from the module Card and pricing information is stored on the key and downloaded to the module when requested Compac Industries Ltd Page 33 www compac co nz 1 Cards 1 Cards Working with USB Module Files Opening the Cards folder will show the Excel spreadsheet file for the cards called cards csv A 8 1 CARD NUM VALID 2 1000 TRUE 3 1001 TRUE 4 1003 TRUE 5 1004 TRUE 6 6001316 TRUE 7 6001317 TRUE 8 6001318 TRUE 9 6001319 TRUE Figure 9 Cards spreadsheet Adding a Card Deleting
107. unique numbers so that each transaction can be assigned to a particular key The display on the unit will read PASS HID KEY The driver goes to the unit and places their HID key close to the HID panel on the unit If the HID key is valid the red light at the top of the sensor will turn green and beep once If the unit is configured to ask for a customer ID odometer reading or job number it will read ENTER CUSTOMER ID LOAD ODOMETER AND PRESS ENTER or ENTER JOB NUMBER When the correct numbers have been entered the display will read LOAD PUMP NUMBER AND PRESS ENTER The driver selects the pump number he wishes to use and presses enter The display will now read GO TO PUMP AND TAKE FUEL If the pump number selected is not one connected to the unit or the pump is switched off the display will read PUMP OFF LINE The driver will then take fuel and then hang up the nozzle this completes the transaction A Figure 6 HID Key Page 25 www compac co nz iTrack Reader iTrack Reader Overview Standard iTrack Operation Compac Industries Ltd Operating Instructions The Compac unit can be supplied with an iTrack reader that detects vehicles fitted with an authorised transponder and authorises the pump to dispense fuel When the driver drives up to the pump the iTrack reader will sense the presence of an authorised vehicle Depending on site setup the unit display will request PIN entry optional Odom
108. unting holes in the cabinet to the holes in the base nsert the flange into the post push the studs through the holes and fasten the cabinet to the post using the 4 washers spring washers and nuts A NOTE Use only the Compac supplied 4 bolt mounting plate to secure the DCA to the post Feed the wiring into the DCA cabinet using appropriate glands and plug any unused holes in the cabinet Mount the cover plate onto the post using the supplied button head cap screws The cutout goes to the bottom of the post A NOTE No open holes in the base of the DCA cabinet are permitted Any unused holes in the bottom of the DCA cabinet must be blanked Guidelines for Mounting the DCA on a Wall If the DCA is to be mounted on a wall it needs to be attached to a bracket that bolts to and supports the unit from underneath No holes are to be made in the back of the cabinet unless specifically approved by Compac All wires into the cabinet must be glanded and all unused holes in the base must be blanked Refer to diagram on page 17 Compac Industries Ltd Page 16 www compac co nz Installation Guidelines i 355 7 Hinges this side 535 Hinges this side DCA Front View Note All unused holes 20mm gland holes must Bec blarilad 60 O O 115 260 10mm mounting holes Plan View of Base Figure 2 DCA Footprint Security Guidelines To help prevent the possibility of unauthorised tampering it is recommended th
109. work Refer to Configuration code tables Wiring connections are Cardreader end J3 Unused Blue RDP White CLS Brown RCP Unused Red Vcc Black Ground Unused o o N oa F WN DR Unused Note pin 1 is marked on the cardreader pcb next to J3 Communicator Controller end CARDREADER plug on Communicator board 1 Red 2 Brown 3 Blue 4 White 5 Black Page 82 WWW compac co nz Modems Modems Dynalink Hayes type Dynalink Hayes type Connects to Port 1 RS232 on the rear panel of the Communicator There is no special setup required for the Dynalink Modem GSM Modem Wavecom Connection Setup Compac Industries Ltd There is a ribbon cable that goes between the Port 1 RS232 D connector and Port 1 on the Communicator board Cut the Ring Indicator wire connects to pin 9 on the D connector This is the 3rd wire in from the locking tab end of the red plug There is cable supplied with the Cell modem with a 15 pin high density d connector one end Plug this end into the Cell modem and the other 9 pin end into to Port 1 RS232 socket on the rear panel of the board No special software setup is required for the Cell Modem as the Communicator recognises the modem when it initialises it A NOTE The SIM card must be setup by the phone provider as Data enabled a different phone number will be issued The diagnostic LED stays ON for 20 30 seconds at power up while it registers
110. x mounting plate to the back wall of the cabinet Lift and carefully remove the Compac Box mounting plate Remove the Compac Box from the mounting plate Replacement Replacement is the reverse of removal Ensure the perspex cover is replaced Configuring an Compac Box Tank Gauging Only No configuration is required for tank gauging only connections Configuring an Compac Box Credit card capable units Contact Compac who will remotely configure the unit You may be asked to plug a laptop or screen keyboard and mouse in to the Compac Box to do initial configuration Figure 20 Compac Box may be labelled as ATG Monitor Compac Industries Ltd Page 97 www compac co nz Fit PC Replacement Fit PC Replacement To Replace the Fit PC you will need Method Replacement Configuring a Fit PC Credit card capable units Compac Industries Ltd Service and Upgrade Procedures The Fit PC is installed instead of a Compac Box when a wireless LAN connection is required The Fit PC is recognised by the large heat sink Replacement Fit PC excluding heat sink F BA EMB PC2IWE Cable ties Cutters Laptop and network cable or keyboard mouse and screen Turn off the power to the unit Remove the perspex cover and any components that restrict access to the Fit PC taking note of location and connections of all parts used Unplug all connections leading into the Fit PC noting their positions Note that the power plug is

DCA Installation & Service Manual

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DCA Installation &amp; Service Manual

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DCA Installation & Service Manual