INSTALLATION AND SERVICE MANUAL
Contents
1. A ADVANCE 4000 INSTALLATION AND SERVICE MANUAL Please fill in for future reference MODEL SERIAL NUMBER DATE PURCHASED Please fill out the warranty registration card included with this product or online at www mdminc com AADVANCE XXXXXXXXX S N XXXX XXXXXX TYPE END SUCTION CENTRIFUGAL HARDWARE STAINLESS STEEL MOTOR NEMA C FACE 56 SEAL OPTIONS STAINLESS STEEL WITH VARIOUS PORTSIZE 2 FNPT AND BUTTRESS THREAD PORTS ELASTOMERS NON METALLIC IMPENATRA SEAL INLET amp DISCHARGE WITH MULTIPLE CONFIGURATIONS FOR CHEMICAL HORSEPOWER 1 8 HP THROUGH 5 HP COMPATIBILITY MATERIAL 30 GLASS FILLED NORYL IMPELLER OTHER OPTIONS EXTENSION COUPLED PEDESTAL MOUNTED AND LONG 40 GLASS FILLED POLYPROPYLENE COUPLED WITH PEDESTAL MOUNTED PUMP ON FIBER BRACKET AND VOLUTE GLASS BASEPLATE PUMP ENDS ALSO AVAILABLE WARNING Please read completely before you install or operate your new pump This is an external out of pond pump It is NOT submersible Do NOT allow this pump to become submerged Never run dry Max case pressure 65 PSI wenes COYOSION resistant non metallic PUMPS sxn 6 A oN N ee A ADVANCE 4000 We congratulate you on your choice of the Advance 4000 Centrifugal Pump It has been carefully designed using the advantages of today s technology and carefully constructed to give you the dependability of yesterday To insure proper performance we urge you to carefully f2. hints mo H BALL VALVE AAAA O FLOODED SUCTION SUCTION LIFT PUMP SWING CHECK VALVE WARNING DO NOT RUN DRY Figure 2 STATE AND LOCAL ORDINANCES IMPROPER WIRING MAY NOT ONLY BE A SAFETY HAZARD BUT MAY PERMANENTLY DAMAGE THE MOTOR AND OR WARNING ALWAYS SHUT OFF ELECTRICAL POWER BEFORE INSTALLATION AND OR SERVICING THIS PUMP ALL ELECTRICAL WIRING SHOULD MEET PUMP 230V 50 HZ MOTORS AVAILABLE CONTACT YOUR SUPPLIER FOR INFORMATION ELECTRICAL HOOK UP Check that supply voltages match the motor s requirements Check motor wiring and connect according to instructions on motor to match supply voltage Power cord should be protected by conduit or by cable and be of proper gauge It should be no longer than necessary Power should be drawn directly from a box with circuit breaker protection or with a fused disconnect switch avvene COrrosion resistant non metallic PUMPS s A ADVANCE 4000 PUMP END ASSEMBLY 1 Clean and inspect all pump parts 0 ring seal seats motor shaft etc 2 Apply sealant to the bracket bore ID wall and around the seal case follow sealant mfg instructions We recommend using Gasgacinch Silicone sealant can also be used Press carbon graphite seal into bracket while taking care not to damage carbon graphite face 4 Place slinger rubber washer over motor shaft and mount bracket to motor Carefully lubricate the seal seat ela
3. ic piece from impeller If you are replacing the seal Detach bracket from motor Remove carbon graphite seal from bracket by pressing out from the back Do not dig out from the front If you are replacing the seal No RW Pr uwen COYOSION resistant non metallic PUMPS sxn A ADVANCE 4000 WARNING EYE PROTECTION IS STRONGLY RECOMMENDED MAINTENANCE The pump must be drained before servicing or if stored below freezing temperatures Periodic replacement of seals may be required due to normal carbon wear Lubrication Motor Permanently Lubricated ball bearings no service required Rotary Seal Requires no lubrication after assembly TROUBLE SHOOTING AID Motor Will Not Rotate 1 Check for proper electrical connections to motor 2 Check main power box for tripped circuit breaker 3 Check thermal overload on motor Motor Hums Or Will Not Rotate At Correct Speed 1 Check for proper electrical connections to motor and proper cord size and length 2 Check for foreign material inside pump 3 Remove volute and check for impeller rotation without excessive resistance 4 Remove pump and check shaft rotation for excessive bearing noise 5 Check start switch and or capacitor Pump Operates With Little Or No Flow Check to insure that pump is primed Check for leaking seal Improper line voltage to motor or incorrect rotation l 2 3 4 Check for clogged inlet port and or impeller 5 Defective check or foo
4. ollow the instructions in this manual If you have any questions call your nearest distributor or M D M for assistance INSTALLATION Please read carefully When properly installed the Advance 4000 will provide dependable trouble free service Locate the pump as near the water source as possible A flooded suction situation is preferred The pump is not self priming therefore if the fluid level is below the pump a swing check valve must be installed and the pump primed prior to start up Figure 2 Mount motor base to a secure immobile foundation Use only plastic fittings on both the intake and discharge ports Seal pipe connections with Teflon paste These fittings should be self supported and in neutral alignment with each port i e Fittings must not be forced into alignment which may cause premature line failure or damage to the pump volute For non flooded installations a strainer basket and check valve are recommended Never restrict the intake Keep both input and discharge lines as free of elbows and valves as possible Always use pipe of adequate diameter This will reduce friction losses and maximize output The Advance 4000 is not self priming It must not be run dry We recommend a flooded suction installation Please read carefully When properly installed the Advance 4000 will provide dependable trouble free service For additional plumbing tips review MDM s website www mdminc com for pond plumbing and pump installation
5. stomer OD and impeller hub ID with water Press the seal seat into the impeller hub making certain that the ceramic is in evenly the sealing surface should be parallel with the impeller hub 6 Carefully lubricate carbon graphite and ceramic sealing surfaces with CLEAN water Do not use silicon lubricants or grease 7 Assemble Bracket to motor with four M bolts 8 Thread impeller onto shaft and tighten If required remove motor end cap and use a screwdriver on the back of motor shaft to prevent shaft rotation while tightening Replace motor end cap 9 Seat large O ring in volute slot and assemble volute to bracket with seven 1 4 20 x 2 3 4 hex cap screws washers and nuts Tighten in a cross pattern 30 in Ibf 10 Install drain plug with its O ring in volute drain hole 11 Before operating pump allow a proper cure time for the sealant used in step 2 ADVANCE 4000 NUMBER DESCRIPTION SLINGER M BOLT BRACKET MECHANICAL SEAL IMPELLER VOLUTE O RING VOLUTE HARDWARE KIT DRAIN PLUG amp O RING Motor illustration is for reference only DISASSEMBLY Shut off power to motor before disconnecting any electrical wiring from the back of the motor Disassemble volute from bracket by removing the seven 1 4 20 threads per inch x 2 3 4 hex cap screws Remove cap covering shaft at back of motor and with a large screwdriver prevent shaft rotation while unscrewing impeller Remove ceram
6. t valve 6 Check inlet lines for leakage either fluid or air Pump Loses Prime 1 Defective check or foot valve 2 Inlet line air leakage 3 Seal leaking 4 Fluid supply low Motor Or Pump Overheats 1 Check for proper line voltage and phase also proper motor wiring 2 Binding motor shaft or pump parts 3 Inadequate ventilation 4 Fluid being pumped should not exceed 194 F 90 C for extended periods of time MDM INCORPORATED NW WN 3345N Cascade Ave Colorado Springs CO 80907 INCORPORATE 7 Toll Free Phone 800 447 8342 Fax 866 425 1346 a registered trademark of ITW Advance is a registered trademark of MDM Incorporated www mdminc com info mdminc com Advance 4000 Installation Manual indd Adobe Indesign CC 06 06 14 Gasgacinch is aregistered trademark of Porter Manufacturing Noryl is aregistered trademark of the General Electric Company Teflon is a registered trademark of DuPont Company Permatex is avvene COrrosion resistant non metallic PUMPS s
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