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INSTALLATION & SERVICE MANUAL

1. 20 Exploded Parts View and List of EP 822 30 31 hose reel 1 7 22 Exploded Parts View and List of EP 922 30 31 hose reel 1 1 27 2 24 Exploded Parts View and List of WHJ Swivel 5 26 Exploded Parts View and List of Hose Reel Roller 5 1 0 28 ASCO Solenoid Valve Installation Maintenance Parts for ASCO 8016G Series Solenoid 1 31 Installation Maintenance Parts for ASCO 8262086 Solenoid 35 Installation Maintenance Parts for ASCO 82106022 5 165 39 Installation Maintenance Parts for ASCO 8292 14 1 43 Liquid Controls Pulse Output Device Installation Maintenance Parts 1 0 0 47 Section 4 Technical Data Puclhouse Dispenser CONTO een 59 91 03 80 Fuelhouse Terminal Wire 22 2 61 91 04A01 Fuelhouse Wiring to a Fuelmaster 72500 63 91 03 44 CPU Wiring Terminal Descriptions 65 91 03A132 Factor Board Wire Terminal Descriptions
2. 67 91 03A45 CPU Indicator LED Descriptions eserin uuu nisu u a 69 91 03A41 1 Fuelhouse 2 Stage Upper Unit Wiring Diagram 71 91 03A42 1 Fuelhouse 2 Stage Lower Unit Wiring 2 02 02 020202 2 73 Appendix A Optional Communications Interface 120040 FH Communications Interface ee a ik 75 91 08G271 120040 Programming Jumper 08 2 0 e 77 91 08G267 Fuelhouse Dispenser wiring to RS 485 Comm 2 0 0 2 79 91 08G276 Fuelhouse Wiring Modifications for 8 2 2 81 Page 1 2 IMPORTANT Examine the shipment immediately on arrival to ensure there has been no damage or loss in transit Pump Measure Control Inc PMC as shipper is not liable for the hazards of transportation Read all instructions and tags concerning the dispenser carefully and entirely before starting the installation An improperly installed dispenser is dangerous and is likely to be a source of ongoing problems This manual covers both RETAIL and COMMERCIAL versions of the dispenser Any references to PRICE settings or PENNY PULSE outputs only apply to the RETAIL versions Differences are noted where necessary Installation All PMC dispensers must be installed according to all applicable
3. 9938 0002 ISO 194518 Inlet Fitting 1902 FIP T 9938 0006 ISO 194 2 FP59A 00010 Packing call factory ISO 194 5A 1 1 2 PK 1 Pkg CD I 9936 0642 ISO 194 5B 11 2 PK 1V Vitori uu 9936 0641 ISO 194 12 5 16 18 x 1 1 4 Hex Head 9904 1103 ISO 194 13A WHJ Bearing Assembly 1 1 2 9938 0030 ISO 194 13B WHJ Bearing Assembly 1 1 2 9938 0031 5 194 13 WHJ Bearing Assembly 0 9938 0032 10M HP 6 02 PARTS LIST ISO 194 WHJ Ball Bearing Swivel Joints For 1 1 2 amp 2 I D Reels When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Quantity P H 9801 WHJ Rev 4 I ISO 115 Hannay Reels LIST The reel leader UTILITY HOSE ROLLERS Hannay Reels Inc 553 State Route 143 Assembly Styles A B C amp A2 B2 C2 Westerlo NY 12193 0159 Telephone 518 797 3791 Toll Free 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 Website www hannay com E mail reels hannay com STYLE 2 ROLLER ASSEMBLY ASSEMBLY A2
4. ctetu reco toti etes eor eoe eoe 9915 0003 Swivel Joint Super Swivel 1 41 4 6 6 nennen 9929 8551 SWIWelJOMtFulkGircle T 9929 0501 9954 0017 9 16 12 SDIDlOCK 9904 2158 516 19X1 SDINIOCcK a p 9904 2102 5 1616 Spock Nut usss 9904 6100 3 8 16 x 3 4 Carriage Bolt 9904 0201 3 8 16 x 3 4 Spinlock 9904 2201 3 8 16X 1 SDIDIOCK 519 eier 9904 2202 3 8 ae c RH 9904 6200 1 2 xT Hex Head eiie aan en 9904 1402 112 LOCK W asher Mcr 9954 0030 Jo so eN ee ee ls 9904 5400 Quantity ISO 18 Hannay Reels PARTS LIST AN Hannay Reels Inc 553 State Route 143 With Tube Turn Internals amp Westerlo NY 12193 0159 Telephone 518 797 3791 Toll Free 1 877 GO REELS Ball Bearing Swivel Joints FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 Website www hannay com E mail reels hannay com Hannay ISO Parts Lists are available 6M HP 8 03 at www hannay com Form H 623 P Rev 4 PARTS LIST 150 18 1 1 2 Hose Reel When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER No Description PART NUMBER Quanti
5. SV GASN 38 NYO 8 S HOI31VH NI SOINOHIO3T13 IWNOILVNYSLNI 3AISS3HOOHd 1 SIN 7000 v5 GSAYNLOVANNVW LINN JHL SNOILONYLSNI H3d GATIVLSNI 38 LSNW 31d JHL y S 001 ang SAL YHON BUIN 0 01 3AO8V NMOHS SI YSSN3dSIG HOS G31O3NNOO 5 JHL 105400 JO SS3HQQv OL DNIGNOdSSYYOO Jld SIVNINHSL OL 9NIHIM SNOILVOINNININOO LO3NNOO GSATIVLSNI dHvO8 090021 V LSNW H3SN3dSIG SNOILVOINNWIWOD HOS NIVW NI NMOHS 71314 AINO L SALON ININOO 98754 dOL L0S QIND ASNOH TSNA N punos jeus 9 9 9 O Ggy SUONEIIUNWWON O G D ggp suoneoiunuuo VW 7 jONVUO EL nanos 5 GALSIML AOVAYALNI 987 Ald 8 YATIOYULNOO OL ql IN 398NOS H3MOd OV OL LHM X18 5 cl XO amp f 4ISNIASIA 3snoH INA dIHSH3NMO LHO
6. gt 2 2 2 FUELHOUSE MODEL 510 0 m m D LOWER UNIT WIRING DIAGRAM s 2 ITI DATE DRAWN BY 2 a 5 Pump Measure Control Inc 9 26 03 CAT T t 1070 Nine North Drive Suite 100 7777 55 Alpharetta Ga 30004 PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY O PBEIUINEINUNDER COPYRIGHT OWNERSHIP BY PMC INC 91 05 12 1 LL 5 IL lt DO lt O aa uj uj as gt Moz R 219 a2 alg lt lt 131535 uz VAPOR BARRIER eS e e S 54 q 2 Sl x 2 1 2 CONDUIT TO SWITCH 53 4 CONDUIT 1 2 CONDUIT ea TO HEAD TO PULSER 4 amp NOZZLE gt s f SWITCH 19 GREEN N b 1 20 BLACK I _ 22 ORANGE y y 4 x METER PULSER E mnm RED N Es 1 m sss te me 5 15 BLACK t N 9 LOW FLOW SOLENOID alles T o Tj jo lt e ce E Fo UJ G MAIN 2 J Sle E 9 JUNCTION Z Z 2 m 2 2 m HIGH FLOW SOLENOID cc m o m BOX m im mim 2 2 2 RED BENE NE po A ac RARA 92 co ee EE M A E EN n ERA _ FIELD CONDUIT 3
7. Specify Model 9903 1521 Back Disc 30 31 Series Specify Model 9903 1621 Front Frame Up to 23 24 9906 0003 Front Frame Up 16 380 81 9906 5031 Back Frame Up to 23 24 9906 0003 Back Frame 39 31 dada 9906 5031 Tr Specify Model 9907 3000 BACK M M Specify Model 9907 3000 Hub Assembly w 1 FNPT Riser Specify Model 9901 1600 ELTE 936 s ee 9965 0015 9 8 10 Galridge BOI cos tags ide P Model 218 Spacer PIDO u uuu u cS Specify Model 9904 3200 Back Bearing Complete ana ae 9902 1400 Self Aligning Pillow Block 9902 2900 Self Aligning Bearing Holder Back 9902 2800 Back Bearing Insert Only nennen 9902 1500 Front Bearing Complete 9902 1400 Self Aligning Pillow Block 22022 9902 2900 Self Aligning Bearing Holder 42 004 9902 2800 Front Bearing Insert ciao een 9902 1500 Ring Gear 2
8. only exception is the 8262G and 8263G series Class F coil at 50 Hertz rated 11 1 and 17 1 watts are limited to 210 F fluid temperature Positioning This valve is designed to perform properly when mounted in any posi tion However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Catalog Number Coil Prefix FT8262 HB8262 Printed in U S A Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Valves with suffix P in the catalog number must be mounted with the solenoid vertical and upright Mounting Refer to Figure 2 for mounting dimensions Piping Connect piping or tubing to valve according to markings on valve body Inlet port will either be marked I or IN Outlet port will be marked 2 or OUT Wipe the pipe threads clean of cutting oils Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause opera tional difficulty Avoid pipe strain by properly supporting and align ing piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point IMPORTANT To protect the solenoid valve install a strainer or fil ter suitable for the service involved in the inlet
9. uU FIELD CONDUIT ENTRY DC Pee _ ENTRY Electrical Specification 1 Power Supply AC 1 2 115VAC 60Hz 9A Optional 220 50Hz available 2 Permissive IN 20mA O 115VAC 60 2 3 Pump Start Out 0 5A O 115VAC 60Hz 4 ON OFF Relay Dry contact rated 1A VAC Contact Opens and closes with nozzle hook handle DISCRIPTION 115 VAC 115 VAC NEUTRAL NEUTRAL EARTH GROUND EARTH GROUND PERMISSIVE IN PUMP START OUT ON OFF Relay Contact ON OFF Relay Contact N PULSE OUTPUT PULSE OUTPUT NO CONNECTION NO CONNECTION NO CONNECTION NO CONNECTION Pump Measure Control Inc 1070 Nine North Drive Suite 100 Alpharetta GA 30004 2 STAGE FUELHOUSE TERMINAL WIRE DESCRIP DATE DRAWN BY 4 8 08 __ ___ 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY INFORMATION AND IS SUBJECT TO n 91 03A80 2 COPYRIGHT OWNERSHIP BY PMC INC 40 O gt 120 FIELD CONDUIT POWER ENTRY 1 WHT 115VAC 2 YW TO PUMP CONTROL 3 WHITE 4 WHITE EARTH GROUND 8 ORANGE PUMP START OUT 11 BLUE PULSE PER PENNY OUTPUT ue de 12 WHT BLUE PULSE PER PENNY OUTPUT Sey AL TERMNATION BOARD
10. of wear damage If wear damage is present that may affect the safety of BEFORE OPENING ANY the hose replace it PART OF THE FUEL SYS Check the inlet fuel filter s and change if necessary TEM MAKE SURE IT IS Inspect the rechargeable batteries installed on the electronics boards in the dis DE PRESURIZED AND penser head for signs of leakage If a battery is leaking replace it and prop erly dispose of the defective one THE PUMPING SYSTEM Clean the exterior of the dispenser cabinet using only non abrasive non corrosive cleaning agents and soft rags TAGGED OUT HAS BEEN SHUT OFF AND Inspect the hose reel swivel for any signs of leakage If a swivel leak is detected at the swivel point re place the cup seal If the swivel is leaking from the NPT threaded connection where it attaches to the reel remove the swivel re dope the threads with listed gas oil resistant thread compound and reinstall This is not a normal failure and usually only occurs if the swivel was not initially installed properly Grease the swivel using the grease fitting located on it Care must be taken not to over pack the bearing with grease In normal operation the swivel should turn freely If the swivel becomes excessively hard to turn the cause may be over packing of the bearing or failure of the bearings themselves If over packing has occurred simply remove and reinstall the grease fitting from the swivel to relieve the excessive pres
11. tu qi me o Qha Specify Model 9907 2000 Back Brace C Channel Specify Model 9907 7000 TsT 2 Flanged HUD uu y bo e E Eo mde ns Specify Model 9901 3640 1 1 2 FNPT Flanged 22 Eta 9901 3760 Disc Washer w Rivets EH 936 9965 0015 3 8 16 Carriage Bolt Specify Model tthe md dees Specify Model 9904 3200 Greasable Bearing Holder Top 9902 2955 Greasable Bearing Holder Bottom Strap 9902 2950 1 1 2 Bronze Bearing Insert w Grease Fitting 9902 1710 Self Aligning Bearing Holder Front 9902 2800 Self Aligning Bearing Pillow Block Front 9902 2900 Self Aligning Bearing Insert Front 9902 1500 niei MP 9922 0015 Ratchet Locking Assembly GH 784 9922 0005 Spring Arbor For A Spiing 5x cu atus Um ret ran 9922 0001 Spring Arbor For s use 9922 0002 Spring Mounting Bracket 9922 0009 SPNO MOIO AL aa aes ers Ae ta Se sd he 9921 0010 SPLING WOO Bi ad eea ee i3 c ab ir 9921 0015 1 1
12. ASSEMBLY A ASSEMBLY 2 10 03 Hannay ISO Parts Lists are available Form H 8511 P at www hannay com Rev 4 Item No Description PART NUMBER 650 Mounting Block Plated 9940 0076 EH 650 Mounting Block Unplated NOT SHOWN 9940 0075 70B P70A 01450 Mounting Block 9940 0078 70C 1 1 2 Trunnion Bearing SHORT 9940 0007 700 1 1 2 Trunnion Bearing PO4A 00050 LONG Style 9940 0016 81 1 2 SS Roller Rod Specify 22222111 9940 0009 81B 1 2 x 1 1 2 SST p toi pente ei IRE DEUM 9940 0015 91 1 1 2 OD Stainless Steel Roller Tubing Specify Length 9940 0003 Assy A ASSY A ROLLER COMPLETE Specify Length 9939 0060 Assy ASSY B ROLLER COMPLETE Specify Length 9939 0061 Assy ASSY C ROLLER COMPLETE Specify Length 9939 0062 Assy 2 ASSY A2 ROLLER COMPLETE Specify Length 9939 1060 Assy B2 ASSY B2 ROLLER COMPLETE Specify Length 9939 1061 Assy C2 ASSY C2 ROLLER COMPLETE Specify Lengt
13. USE PART NUMBER Description PART NUMBER Back Disc 25 26 24 3 4 Dia Specify Model 9903 1321 Back Disc 28 29 26 3 4 Dia Specify Model 9903 1521 Back Disc 30 31 28 3 4 Dia Specify Model 9903 1621 Front Frame 19 20 1 1 2 Rollform Channel 9906 0081 Front Frame 23 24 1 1 2 Rollform Channel 9906 0111 Front Frame 25 26 1 1 2 Rollform Channel 9906 0121 Front Frame 28 29 1 1 2 Rollform Channel 9906 0141 Front Frame 30 31 1 1 2 Rollform Channel 9906 0151 Back Frame 19 20 1 1 2 Rollform Channel 9906 0081 Back Frame 23 24 1 1 2 Rollform Channel 9906 0111 Back Frame 25 26 1 1 2 Rollform Channel 9906 0121 Back Frame 28 29 1 1 2 Rollform Channel 9906 0141 Back Frame 30 31 1 1 2 Rollform Channel 9906 0151 FRONL FOOL usa ctu hae Specify Model BACK FOO md
14. 2 FUEL SUPPLY 2 3 4 CONDUIT 43 16 d ENTRY A DC AC Y 1 750 lt 26 500 DIMENSIONS ARE APPROXIMATE DUE TO MANUFACTURING DISCREPANCIES Figure 3 Fuelhouse dispenser footprint for unit with underground fuel supply feed Page 3 Page 4 Fuelhouse dispenser must be installed in system that prevents air from being pumped through the dispenser Submersible turbine pumps do not tend to pump air However if another type of pumping device is used means must be provided to eliminate air from the system before it reaches the dispenser The Fuelhouse dispenser must be installed in a system that incorporates a power operated pump incorporating a pressure relief that maintains system pressures at or below 50 psi Dispensers should be located as close to the supply tank as possible Supply lines should be sized to allow simultaneous maximum flow desired for all dispensers fed from that supply The vertical supply riser must be cut to the proper height in order to avoid undue stress on the dis penser when installing the ground joint union Attach dispenser base to the sump impact box using the anchor points When the dispenser has been connected to the piping the lines should be tested for leaks Remem ber to allow any fresh pipe compound used in threaded joints to cure or set before
15. Dispenser Operating Mode If the dispenser is controlled by a console or card system then this position should be set to OFF Setting this to ON bypasses the require ment for an external authorize signal to the dis penser If a 120040x FH communications daughter board is installed See Appendix A Volumetric Pulse out Resolution If the pulse output type see Table 6E below is set for Volumetric then this setting determines the resolution of the signal If the pulse output type is set to PENNY pulse this setting has no effect Display Segment Test Set whether to have the Display Segment Test or not If selected the dispenser will show all 8 digits for 5 seconds then reset and open the solenoid when the unit is enabled to dispense Hose Reel Pre pressurization Helps eliminate meter jump from hose pressuri zation when dispenser is used with long hoses Liters Gallons Unit of Measure Set the Unit of Measure for the dispenser De fault is US Gallons If Liters is desired then CUT the foil or jumper on POSITION 5 Dispenser Model Set MODEL of dispenser the CPU board is in Stalled in Default is FH 510 FH 515 or FH 720 At this time this is the only valid setting for this position Pulse Output Type Set the pulse output channel to either VOLU METRIC or PENNY pulse out If VOLUMET RIC is selected Table 6B above determines reso lution If PENNY is selected a pulse per penny of the TOTAL S
16. FIELD CONDUIT ENTRY DC 27 YELLOW 15 BLACK MAIN JUNCTION i FUELHOUSE CMD 501 TO 1 ONLY FIELD WIRING CONNECTIONS SHOWN MAIN JUNCTION BOX FUELMASTER FMU2500 2 FUELMASTER FMU2500 MUST HAVE 2 STAGE VALVE OPTION INSTALLED Measure Control Inc 3 DISPENSER MUST BE PROGRAMMED TO TRANSMIT VOLUMETRIC PULSES Alpharetta GA 30004 4 DIP SW 1 amp 4 ON DISPENSER CPU BOARD MUST BE SET TO THE POSITION PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY m INFORMATION AND IS SUBJECT TO 91 04 01 1 COPYRIGHT OWNERSHIP BY PMC INC FUELHOUSE DISPENSER FIELD CONDUIT ENTRY DC Neutral gaa ae 7 POWER ae 1 BLK WHT fN 115 2 YW To Pump Control 3 WHITE ann QT TECH M3000 INTERFACE EARTH GROUND QO Line Input 7 BROWN Reset Signal ee Slow Valve Fast Valve 27 YELLOW Low FLOW VALVE BEEN 15 BLACK __ igh Flow 1 O Pump Motor Signal Clear Signal 11 BLUE A PULSE OUTPUT Pulser Input 12 WHT BLUE O Ground Reel Signal DC Ground 12VDC JUNCTION 6 L FUELHOUSE CMD 501 PMC QT Technlogies M3000 DATE DRAWN BY N
17. nase 9904 6200 1 7 8 O D x 1 5 16 1 0 049 2 9954 0019 Caution Decal Spring Under Tension 9922 0010 Cap Plug for Spring Inner Side 9922 0036 Cap Plug for Spring Outer Side 9922 0037 D t CaP SDN e DE 9922 0038 Quantity A c cl cl cl gt o OPO J N N F T T L Form H 806 ID P REV 4 Hannay Reels ISO 29 The reel leader PARTS LIST SERIES 900 Telephone 518 797 3791 Toll Free 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INPL FAX 518 797 3259 ebsite www hannay com E mail reels hannay com POCOO SEAN E 1M HP 6 02 Hannay ISO Parts Lists are available Form H 7027 P at www hannay com Rev 2 Item No cO O gt O gt A N 103 180 181 182 184 1M HP 6 02 PARTS LIST ISO 29 Series 900 When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Description PA
18. sure If the swivel s bearings are damaged the swivel assembly must be replaced Inspect the reel s main bearings that the drum rotates bearing material is Delrin and a typical sign of damage is cracking If damage 15 detected replace the bearing The roller assembly installed on the front of the dispenser protects the hose from damage as it is reeled in and out of the dispenser Check each roller tube for damage Typical wear damage 15 cracking of the Del rin inserts in the ends of the roller tubes Abuse of the rollers can also result in one or more of the tubes being bent This usually only occurs if the roller is subject to an impact force such as being kicked or struck by a vehicle If roller damage is detected replace the defective part In SALT WATER environments it is recommended that the exterior stainless steel panels be waxed to maintain the panels at their best appearance Annual 1 2 Replace the rechargeable batteries located on the display and CPU boards in the dispenser s head Replace only with a 7 2V or 8 4V rechargeable battery Ni Cd or NiMH DO NOT REPLACE WITH AN ALKA LINE BATTERY as the battery charging circuit on the board may cause the battery to leak or explode As a preventive measure the cup seal in the reel s swivel should be replaced Page 7 Page 8 Rewinding Hose onto the Reel 1 gt The electric hose rewind is activated by pressing the HOSE RETURN button on
19. 5 42 SERIES 800 When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Item No Description PART NUMBER Quantity 1 Drum 10 1 2 Dia Wrap Around Specify Model 9905 0138 1 1 Drum 15 1 2 Dia Wrap Around Specify Model 9905 0178 1 2 Front Disc 19 20 18 3 4 Dia Specify Model 9903 0821 1 2 Front Disc 23 24 21 3 4 Dia Specify Model 9903 1121 1 2 Front Disc 25 26 24 3 4 Dia Specify Model 9903 1321 1 2 Front Disc 28 29 26 3 4 Dia Specify Model 9903 1521 1 2 Front Disc 30 31 28 3 4 Dia Specify Model 9903 1621 1 3 Back Disc 19 20 18 3 4 Dia Specify Model 9903 0821 1 3 Back Disc 23 24 21 3 4 Dia Specify Model 9903 1121 1 3M HP 12 00 Form H 806 ID P Rev 4 Item No cO O gt O gt O gt O gt O A 103A 103B 103 1030 103E 103F 103G 103H 103J 180 181 182 184 3M HP 12 00 PARTS LIST 5 42 SERIES 800 When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL
20. facilitates wiring of the unit With the wiring entrance sealed and the cover in place the housing has a weatherproof rating of NEMA 4X In addition the housing is UL and Canadian UL explosion proof rated when installed with approved conduit and ATEX rated flameproof pending POD Models There are five POD models available POD1 Fork Drive with Buna N O Ring 100 PPR Quad Pulser 8 to 24 VDC POD2 Fork Drive with Teflon O Ring 100 PPR Quad Pulser 8 to 24 VDC POD3 Blade Drive with Buna N O Ring 100 PPR Quad Pulser 8 to 24 VDC POD4 Blade Drive with Teflon O Ring 100 PPR Quad Pulser 8 to 24 VDC POD5 Fork Drive with Buna N O Ring 100 PPR Quad Pulser 5 VDC Dimensions CAUTION KEEP COVER va WHILE CIRCUITS ARE LIVE ATTENTION GARDEZ COUVERCLE BIEN FERME TANT QUE LES CIRCUITS Voltage V 8 to 24 VDC POD5 is 5 VDC 5 Current supply 26 mA typical Output Signal Resolution 100 pulses per encoder revolution unscaled For actual meter resolution see table below Square Wave Single or dual quadrature channel output Pulse Timing Nominal 50 on and 50 off Rise Fall Time of Pulse lt 5 us Operating Temperature Range 40 F to 185 F 40 C to 85 C Specifications Threaded Conduit Hub 1 14 NOTE Dimensions shown for construction use Consult factory when certified Engineering Drawings are required e Output Current sinking 100 m
21. nameplate retainer and marked on the solenoid Check ambient temperature and check that the core is not jammed Low Voltage Check voltage across the solenoid leads Voltage must be at least 85 of rated voltage Solenoid Replacement 1 On solenoids with lead wires disconnect conduit coil leads and grounding wire NOTE Any optional parts attached to the old solenoid must be reinstalled on the new solenoid 2 Disassemble solenoids with optional features as follows Spade or Screw Terminals Remove terminal connections grounding screw grounding wire and terminal block screw terminal type only NOTE For screw terminals the socket head screw holding the terminal block serves as a grounding screw Junction Box Remove conduit and socket head screw use 5 32 hex key wrench from center of junction box Disconnect junction box from solenoid DIN Plug Connector Remove center screw from DIN plug connector Disconnect DIN plug connector from adapter Remove socket head screw use 5 32 hex key wrench DIN terminal adapter and gasket from solenoid Snap off red cap from top of solenoid base sub assembly Push down on solenoid Then using a suitable screwdriver insert blade in slot provided between solenoid and nameplate retainer Pry up slightly and push to remove Then remove solenoid from solenoid base sub assembly 5 Reassemble using exploded views for parts identification and placement gt D
22. 3760 1 13 EH 936 9965 0015 2 16 3 8 16 Garrlage ee Specify Model 6 17 3 8 Spacer Pipes Specify 9904 3200 6 18 Back Bearing seine 9902 1400 1 18A Self Aligning Pillow Block 44 4 9902 2900 1 18B Self Aligning Bearing Holder 9902 2800 1 19 Back Bearing Insert Only ae 9902 1500 1 20 Front Bearing Complete west een 9902 1610 1 20 Bearing Holder Bottom Strap 9902 2950 1 20B Bearing Holder Strap Front iore Eu oed ee curate pua 9902 2955 1 21 Front Bearing Insert Only With Grease 9902 1700 1 22 Ring Gear H 26 Up Tto 25 26 a 9914 0372 1 22 Rina Gear een Due ae eae aia 9914 0382 1 23 Pinion Gear H 27 Up to 25 26 9914 0393 1 23 Pinion Gear 9914 0403 1 23A Gear emm 9914 0618 1 24 58 8 319 SAE Hex Nut ESGNA al 9904 5600 1 25 Pinion Shaft Specify Model 9914 0250 1 27 Side
23. DRAWING NUMBER INFORMATION AND IS SUBJECT TO 9 1 03A45 COPYRIGHT OWNERSHIP INC gg REVISIONS DISPENSER HEAD SUC O DESCRIPTION DATE x ADDED WIRE 33 2 9 2004 1 ADDED STRIPES 1 amp 2 WIRE 5 6 2006 9 RED BLACK RED YELLOW DISPLAY BOARD 111111 Ei BLACK PS 12 POWER SUPPLY PMC CPU BOARD 0 P N 120000 MADE IN U S A 0 412345678 p O S 72 Z Q 0 8 123456 o N TBI E 2 9 REEL SWITCH 9 0 4 404 9 0 4 1 6 s s a 054 054 8 8 644 FACTOR MUST BE LESS THAN 200 00 2 BLACK YELLOW 18 PURPLE 6 GREEN 16 PURPLE WHT SEE nm 17 LIGHT BLUE Ej 29998 8856 2 gt 40 c lt 2 gt C gt ERRE ga FUELHOUSE 2 STAGE HEAD zeertoo aur 7899 SAC o 22985 W WIRING DIAGRAM lt 2 a cc t DATE DRAWN BY A ump Measure Control Inc 2 26 03 a 1070 Nine North Drive Suite 100 fcre 34 CONDUIT CONDUIT y 2 Alpharetta GA 30007 TO HEAD TO PULSER TO SWITCH PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETAR
24. Masa 9921 0010 dieto MOTOR Eu uum ux TX e 9921 0015 SDI ino Molor Dessen eigene A 9921 0020 oprind Motor rta ee 9921 0021 Spring Motor tH co a a 9921 0030 1 90 069 FXF B P Swivel JOU gen ana 9929 8538 E QUON EET TE 9954 0021 Roller Bracket Frame 895 Specify Model Roller Mounting Bracket GH 896 9940 0170 1 Dia Roller for Stamped Housing GH 1012 Specify Model 1 Dia Roller for Stamped Housing 2 Long GH 1012A 9940 0180 1 4 Dias Stainless Steel een Specify Model 1 4 Dia Stainless Steel Rod 2 3 4 9940 0190 EH 678D Roller Assembly Not 9939 0009 1936 3 4 Spinlock Boll UNE 9904 2101 18 Spinlock en 9904 6100 10 X 9 4 Spinlock Bolanos 9904 2201 3 8 16 x 9 4 Gartlage Boll ae 9904 0201 Jia Tox 1 1 4 Spinlock Dr 9904 2203 3 8 1601112 en 9904 2204 puna uu 9954 0007 2 0 DINIOC KING
25. NEC NFPA and local codes The installa tion portion of this manual is intended to provide some points to watch for when designing and installing the system the dispenser is to operate with It is the responsiblility of the installer and end customer to ensure that the entire system tanks pumps dispensers etc is designed and installed correctly A Piping 1 The remote dispensers covered by this manual must be fed product through a system that will maintain near operating pressure the dispensers when the pump is off If pressure is not main tained on the unit the reel s hose can expand each time the pump is turned ON causing the dis penser to Jump a few counts at the start of a transaction Some submersible pumping systems pro vide this capability as part of the device However if a pumping unit is used that does not main tain pressure a check valve with thermal relief must be installed at the outlet of the pump The check valve should be spring loaded to provide a good positive seal 2 Each dispensers should be installed over a sump with provision to mount a LISTED emergency shut off valve The shut off valve is installed to stop the flow of fuel to the dispenser in the event of fire or if the dispenser is knocked off the island The FH xxx dispenser footprint can be seen in Figure 3 below The general footprint is the same for all models 112 DIA 4 MOUNTING HOLES
26. Pinion Bearing ame 9914 0243 1 28 Collar Se pecu eic ee ES 9914 0351 1 29 Crank Handle 18 9914 0011 1 29A Hand Crank Handle 9914 0506 1 29B Hand Crank Handle Bolt w Nut 9914 0511 1 30 Brake Pad aS 9914 0433 1 31 Vertical Rewind 1 9914 0233 1 32 Brake SPNG FIT same zes O M Ma 9914 0451 1 33 Brake sues e tata uiu tu niu NM en ee 9914 0413 1 34A Comet Brake HUD 22 2 ee ERI M AA ab UN ERES 9947 0038 1 34B Comet Brake Stap erziehen 9947 0091 1 34C Comet Brake Tention Adjuster Bolt Spring Washer Wing Nut 9947 0092 1 35 112 T39 Disce SDIOCKOL esca OE 9910 1321 1 35 1568135 sania otros ode setae 9910 1423 1 35 180135 DISC SpPrOCKO ne 9910 1526 1 36 2 i PDT Specify Model 1 38 Motor Sprocket 11135 x 1 16 9910 1118 1 41 Motor 12 Vol ExplosSiONnaProol esas en c
27. must be changed Remove the cover from the factor board by cutting the seal wire Record the current setting on the factor switches and use the following formula to determine the what the new setting should be volume in prover New factor current factor volume in prover registered by dispenser Set the new factor setting on the 110500 Factor Board Run another prover test to verify the new adjuster setting 15 correct If the calibration of the unit needs further correction repeat the above procedure If no further changes are needed replace the cover on the factor board Apply a wire seal to secure the adjuster settings Example A prover run is completed in a 100 gallon prover The prover shows exactly 100 00 gallons while the dispenser shows 99 35 gallons on the display If the current factor setting is 72 01 the new factor that needs to be set on the board is 72 48 to correct the dispenser s registration to that of the prover NOTE I US GALLON 231 cubic inches Page 9 Parts List for 510 Meter 5 Class 1 or Class 2 Pulser Liquid Controls P O D Solenoid Valve 8292 14 Valve repair kit 8292 14 K302280V Solenoid coil replacement kit 120VAC 60Hz 238214 032 D Flexible Hose 93 20300010 Filter Housing VF 61EP1 2 Filter Cartridge 2 PPM ACO 51201L Filter Cartridge 5 PPM ACO 51205 CPU Board 120000 Large display board 120
28. other it may be necessary to change the complete solenoid including the core and solenoid base sub assembly not just the solenoid Consult ASCO Installation of Solenoid Solenoids may be assembled as a complete unit Tightening is accomplished by means of a hex flange at the base of the solenoid The 3 4 bonnet construction Figure 1 must be disassembled for installation and installed with a special wrench adapter Installation of Panel Mounted Solenoid Sce Figure 3 Disassemble solenoid following instruction under Solenoid Replacement then proceed 3 4 Valve Bonnet Construction 1 Install retainer convex side to solenoid in 1 312 diameter mounting hole in customer panel 2 Then position spring washer over plugnut core tube sub assembly 3 Install plugnut core tube sub assembly through retainer in customer panel Then replace solenoid nameplate retainer and red cap 15 16 Valve Bonnet Construction 1 Install solenoid base sub assembly through 0 69 diameter mounting hole in customer panel 2 Position spring washer on opposite side of panel over solenoid base sub assembly then replace Solenoid Temperature Standard solenoids are designed for continuous duty service When the solenoid is energized for a long period the solenoid becomes hot and can be touched by hand only for an instant This is a safe operating temperature MAINTENANCE WARNING To prevent the possibility of death serious injury or
29. p a TT FIELD CONDUIT REEL ENTRY DC 4 oe oe 1 2 ENTRY MOTOR m a 0058 r 5 om x 0 oz FUELHOUSE MODEL FH 515 AV E E 2 LOWER UNIT WIRING DIAGRAM Z Z m DATE DRAWN BY 7 gt 2 Pump Measure Control Inc 2 26 03 CAT 22 1070 Nine North Drive Suite 100 53 gt Alpharetta 30004 NTS O 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY O COPYRIGHT OWNERSHIP BY PMC INC 91 03 42 3 APPENDIX A The 120040x FH communications daughter board for the 110000 120040 FH CPU board allows the FH dispensers to communicate via EIA 485 2 WIRE EIA 485 a POS system that supports the PMC protocol Contact PMC for EE POS systems that support this protocol The board is red in color and is mounted to the CPU board on the right side The board is shown in the box to the right PUMP MEASURE CONTROL INC am Minimum Requirements for communications For the 120040x board to function five conditions must exist 1 It must be installed correctly on the 120000x CPU board 2 CPU board hardware version must be a 120000E hardware ver sion or later as identified in the upper right corner with white text on a green background 3 The firmware chip U3 in
30. reel This aligned Two victaulic connections correctly installed will protect the drum from excessive pressure will normally allow adequate flexibility for smooth rota lf reel has flanged outlet riser Remove the entire tion riser from the hub Be careful not to damage the gas 3 Install a union fitting as near as possible to the swivel ket Apply thread compound to all threads and bush joint so the joint can be easily removed for servicing ings Thread the hose onto the outlet riser Replace the riser and tighten securely making sure the gasket Wiring the reel is seated properly 1 Certain accessories have been provided to wire your If reel does NOT have flanged riser The riser can t reel see following pages You will however need to be removed so you will need to thread the hose provide a few additional materials directly onto the riser Insulated Cable 6 AWG or larger see note 4 Wind the hose onto the reel either electrically or with Various Insulated Ring Terminal and Wire Nut the hand crank Connectors installation specific NOTE Hannay Reels electric rewind motors are designed to be operated Circuit Breaker see chart for amperage ratings by repeatedly pressing and releasing the rewind switch thus controlling the rewind speed of the reel Ground Strap for Reel Vapor proof Conduit optional 2 Follow the appropriate wiring diagram on the following pages to make the necessary connections Check a
31. replacement If parts are worn or damaged install a complete ASCO Rebuild Kit Service Notice When installing a new ASCO Rebuild Kit please be aware that the diaphragm assembly may not be identical to the diaphragm assembly in the valve See Figure 1 for alternate diaphragm constructions The two diaphragm constructions interchangeable and will perform equally well CAUTION To ensure proper valve operation install all parts supplied in ASCO Rebuild Kit Do not mix old and new parts Valve Reassembly 1 Lubricate body gasket body passage gasket bonnet gasket and solenoid base gasket with DOW CORNING 200 Fluid lubricant or an equivalent high grade silicone fluid Page 2 of 4 2 Install body passage gasket body passage eyelet diaphragm assembly diaphragm spring valve bonnet and bonnet screws Hand thread screws as far as possible Then torque bonnet screws in crisscross manner to 144 15 in lbs 16 3 1 7 Nm 3 If removed install valve seat in valve body Apply a small amount of thread compound compatible with valve media to valve seat threads Torque valve seat to 75 10 in lbs 8 5 1 1 Nm e For valves supplied with optional manual operator see section on Reassembly of Manual Operator 4 For AC construction Figure 1 install core spring in core assembly Wide end of core spring in core first closed end protrudes from top of core 5 Install solenoid base gasket core assembly w
32. rotary motion into a high resolution two channel quadrature square wave Both outputs are driven by field effect transistors FETs and switch from zero volts in the ON state to the user s power supply voltage in the OFF state As supplied from the factory there is a 1 0 KQ pull up resistor on each output which can be removed from the circuit in the field to produce a true Open Drain Open Collector output As Open Drain devices the outputs can sink up to 100 mA in the ON state and sustain up to 30 VDC in the OFF state Page Number General Information 79 a Specifications ne A PA Removing Existing Hardware een Installing the POD Extension Wiring the POD Wiring Diagrams Illustrated Parts Breakdown POD Assemblies POD Extension Assemblies The electronics compartment also serves as a conduit junction box The POD has an O Ring sealed threaded cover The standard wire entrance is a 2 14 NPT female hub which accepts threaded conduit or a cable gland A screw type removable terminal block on the circuit board
33. the upper right of the CPU board must label as 120000 V2 00 or later 4 dispenser must be set for Console Mode as defined in the Programming section page 6 of the dispenser manual 5 The 120040x board must be programmed for the correct address of the dispenser and protocol used 6 C ee ejo TERMINAL 120040x Comm Daughter Board PROGRAMMING THE 120040x COMMUNICATIONS BOARD NOTE AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYCLING POWER OR PRESSING THE RESET BUTTON Address Protocol The 120040x communications board must be programmed via the 8 position jumper block located on the board The communications address and protocol for the dispenser is set using these jumpers See drawing 91 08G271 included on the following pages for definitions of these jumpers Product Price Per Volume When a 120040x communications board is installed on the 120000x CPU board the price setting for the dis penser is determined by one of two methods Console Mode dip switch 1 on the main CPU board is in the OFF position In normal Console Mode operation the price setting for the product dispensed is set remotely via commu nications from the POS system The price setting switches SW2 thru SW5 on the CPU board should be set to 0 000 when in console mode to prevent confusion since they are not being used Stand Al
34. 00 8601 and 8602 for strainers Wiring Wiring must comply with local codes and the National Electrical Code On some constructions a grounding wire which is green or green with yellow stripes is provided Use rigid metallic conduit to ground enclosures not provided with a green grounding wire The combination watertight and explosionproof solenoid enclosure has 1 2 NPT conduit connection Mode of Operation A B Lee black lead full flow winding B red lead common winding A Figure 1 Wiring Schematic yellow lead low flow Printed in U S A Page 1 of 4 Solenoid Temperature Standard catalog valves are supplied with coils designed for continuous duty service When the solenoid is energized for a long period the solenoid enclosure becomes hot and can be touched by hand only for an instant This is a safe Operating temperature Any excessive heating will be indicated by the smoke and odor of burning coil insulation MAINTENANCE WARNING To prevent the possibility of personal injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve NOTE It is not necessary to remove the valve from the pipeline for cleaning or rebuilding Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the c
35. 10 8211 1 amp No V5436R7 Temperature Limitations For maximum valve ambient and fluid temperatures refer to chart below Check catalog number prefix and watt rating on nameplate Maximum Maximum Ambient Temp Catalog Number Prefix 122 F 180 F coo 620 AC 140 F 180 F coo None KF 2 6 1 SF or SC 54 82 HTKH ST or SU 60 C 82 C A 1 6 None HT F F ForH SF or ST Positioning This valve is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Solenoid Class Piping Connect piping to valve according to markings on valve body Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point CAUTION To protect the solenoid valve install a strainer or filter suitable for the service involved in the inlet side as close to the valve as possible Clean periodically depending on service conditions See ASCO Series 8600 8601 an
36. 2 90 Deg FXF Swivel JOIN reri ta ade 9930 4210 Gaskel e a he ee 9965 0021 HUB Spacer O 9954 0021 R300 Roller Mounting Frame Specify Model A69A 00100 66 Roller MOUNING ade 9940 0075 1 1 2 Stainless Steel Roller Tubing Specify Length 9940 0003 1 1 2 Stainless Steel Roller Tubing Specify Length 9940 0003 Specify Length 9940 0009 Bolle er ny de eee ces Specify Length 9940 0009 112 ION Beard eh an RE 9940 0007 516 18394 Hex Head Bol rn in ee erregen 9904 1101 3 8 16 Spinlock Boll ua gt en 9904 2202 3 8 16 x 3 4 Spinlock Bolt 9904 2201 3 8 16 x 3 4 Carriage Bolt cam aus sc san dee eee ee bw ae 9904 0201 3 8 16 X 11 4 Spinlock Bolt on eme RE EX wear ee aS 9904 2203 3 8 16 x 1 1 2 Spinlock Bolt 9904 2204 3 8 Flat Washer uc ues oe Seas be aes ae wa aoe 9954 0007 O SDIBIDOK NUT 55 ae ae Ot Wag Sure 9904 6200 1 7 8 O D x 1 5 16 1 0 049 Washer 9954 0019 Caution Decal Spring Under
37. 500 Hose Reel Parts See parts list pages 26 27 Reel Rewind Switch SST removable door panel 20 1511 SST rear wide panel 20 FH1512 SST front rear narrow panel 20 FH1513 SST front wide panel 20 FH1514 SST top 20 FH1515 SST Face Plate 20 FH1518SS Key lock mechanism CL 58 Door lock key LS 300 On Off Lever Sensor 65 PRX 1 Hose hanger Nozzle boot On Off Lever Parts List for 515 Meter 5 Class 1 or Class 2 Pulser Liquid Controls P O D Solenoid Valve EF8210G022V Solenoid Valve EF8262G86V Solenoid repair kit BUNA K302284V Solenoid coil replacement kit 120V AC 60Hz 238214 032 D Victaulic Coupling 40 471 2 0 Filter Housing VF 61EP1 2 Filter Cartridge 2 PPM ACO 51201L Filter Cartridge 5 PPM ACO 51205 CPU Board 120000 Large display board 120500 Thumbscrew for rear cover Hose Reel Parts See parts list pages 26 27 Reel Rewind Switch SST removable door panel 20 1511 SST rear wide panel 20 FH1512 SST front rear narrow panel 20 FH1513 SST front wide panel 20 FH1514 SST top 20 FH1515 SST Face Plate 20 FH1518SS Key lock mechanism CL 58 Door lock key LS 300 On Off Lever Sensor 65 PRX 1 Hose hanger Nozzle boot On Off Lever Page 11 PARTS MANUAL LIQUID M 5 MA 5 MA 4 amp CONTROLS A Unit of IDEX Corporation P9560 Series Meters IDEX CORP
38. 6 UD to 25 20 ee ea 9914 0372 9914 0382 PINON Gear H 27 UD 10 2528 za Mensa 9914 0393 FE29 den 9914 0403 9914 0618 5 8 18 SAE Hex Nut ESNA 9904 5600 Specify Model 9914 0250 Side PinioiiB aring sii 9914 0243 Collar amp Set SCIEeW e CT PP 9914 0351 Crank Handle H 18 Complete 9914 0011 Hand Crank ne 9914 0506 Hand Crank Handle Bolt 1 9914 0511 Brake Pad TS 2 2255 he ea ren esse ae sore M EIL DIEI 9914 0433 Vertical Rewind Bracket e 9914 0233 Brake Spring FS E ad 9914 0451 Brake acia dc 9914 0413 112135 DISC Spiocketl re en 9910 1321 138135 DISC sasa 9910 1423 180T 33 DISC Sprocket a 9910 1526 A cA Model Motor Sprocket 11135 X 13 16 me aan cae 9910 1118 Motor 12 Volt 9915 0042 Motor 12 Volt EXplIoOSIOTDEF PrOOf
39. 8397 FLANGE COMP 1 1 2 ALUM O RING STYLE 0620 06851 SCREW 3 8 16 1 500 8 Hannay Reels INSTALLATION INSTRUCTIONS The reel leader Electric Rewind Reels for DC and AC Operation Hannay Reels 553 State Route 143 Westerlo NY USA 12193 0159 www hannay com E mail reels hannay com PHONE 518 797 3791 TOLL FREE 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 NOTE FAILURE TO FOLLOW THESE INSTRUCTIONS MAY VOID THE WARRANTY Unpacking and mounting the reel to the chassis Do NOT rely on the reel structure for grounding For explosion proof applications the ground lead must be run to and bonded to the chassis in a non hazardous location such as the engine compartment of the vehicle 7 Tape all connections and check each one to make sure they are secure Inspect the reel for shipping damage Check the wiring kit against the parts list Fasten the reel frame securely to a level surface Turn the reel discs by hand The spool should turn freely If it binds adjust the self aligning bearings peu p Esa Connecting the inlet 1 Threaded type swivel joint inlets must be connected to ME the fluid supply a flexible connector or the 1 Do NOT attach the hose until the reel has been Hannay Warranty will be void installed and wired 2 Victaulic type inlet connections must be carefully 2 Charge the hose before winding it on the
40. A maximum in state V supply 1 0 KQ in OFF state Optional Open Drain FET Field Effect Transistor FET rating drain to source voltage 30 VDC maximum e Humidity Range 0 100 95 non condensing e Shock 50 for 10 ms e Vibration 1 G at 10 150 Hz Electromagnetic Compatibility EMI RFI etc to IEC 801 Standard e Pulse Transmission Distance Up to 5 000 feet 1 524 meters Operates in bidirectional flow applications Pulses Max Gallon Litre Output MS Series Meters Channel Channel kHz 515 2058 54 009 0 53 0 30 0 26 Pulses Output Signal Resolution Pulses Gallon Litre Output amp Series Meters Channel Channel kHz Pulses __ 15 15 2068 54 009 M80 5 75 5 120 80 Installation New Installations When ordered with the flowmeter the POD comes factory installed on the meter and ready for wiring Refer to the detailed wiring information which begins on Page 7 POD Installed on meter A WARNING Relieve Internal Pressure All internal pressure must be relieved to zero before disassembly or inspection of the meter or any of the meter accessories Serious injury or death from fire or explosion could result from servicing an improperly depressurized and evacuated system Retrofit Installations Removing Existing Hardware 1 Relieve the pressure from the process piping to the meter 2 Drain
41. ALE 15 transmitted Operation 1 ID gt To start the dispenser simply remove the nozzle from its boot and lift the ON OFF lever If the dis penser is stand alone or is authorized to dispense by a control system the dispenser will reset and be ready to dispense After delivery is complete the ON OFF lever is pushed down and the nozzle returned to its boot This will end the transaction During delivery TOTAL SALE and VOLUME delivered will be displayed on the face of the dispenser At the completion of a transaction this information will remain on the displays until the next transaction is started for commercial versions of the dispensers only VOLUME 1s displayed During delivery the CPU board in the dispenser will generate a real time output pulse stream for use by remote devices The CPU board can be configured to transmit a VOLUMETRIC or PENNY pulse stream See Programming Section of Manual for details The pulse output driver is an open collector type See Fuelhouse Dispenser Control in Section 4 Maintenance The Fuelhouse dispensers are designed to give many years of trouble free service However like any mechani cal device they require periodic maintenance to prevent problems from developing Below is a recommended service routine to maintain top performance from the unit Monthly 1 Fully extend the hose from the dispenser and carefully inspect it for any signs Semi annual 1
42. BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Description PART NUMBER Drum 10 1 2 Diameter opecify Model 9905 3131 Front Dise 19 20 Sets anni Specify Model 9903 0821 Front DISC 21 22 Serles een Specify Model 9903 0921 22 23 DOMO nen ee es Specify Model 9903 1021 Front Disc 23 24 Series Specify Model 9903 1121 Front Disc 25 26 Series Specify Model 9903 1321 Front Disc 26 27 Series opecify Model 9903 1421 Front Disc 28 29 Series Specify Model 9903 1521 Front Disc 30 31 Series ne ae Specify Model 9903 1621 Back Disc 19 20 SOMOS urna Specify Model 9903 0821 Back Disc 21 22 5 Specify Model 9903 0921 Back Dist 22 23 Specify Model 9903 1021 Back Disc 23 24 Series Specify Model 9903 1121 Back Disc 25 26 Series Specify Model 9903 1321 25 27 SONOS au einigen Specify Model 9903 1421 Back Disc 28 29 Series
43. BEARNG pra PLATE RONTBERRNG FRBPSViz3T34 pus fara _ prs ROTORBIKGASSYWS nes GER DSPLEMONWS INTERED PON TAPER 2 puer pes 6EAR BLOGKING SINTERED IRON pem pro ROUSING MS ALUMINUM FOR2BOLTHBOWS 1 peus 5 peus QGewioUrUTWS SNIEREDRONSPST pes pes WASHER ROTORGEAR 06200355 1 fess We amp RoronGewiws MEE COMPONENT pst 09 COVER ASSY M5 ALUM COVERS NEW STYLE 0566 06790 PIPE PLUG 0 250 18 NPT HEX SCKT HD 302 SS 627 09080 SCREW 0 312 18 X 1 375 HEX WSHR HD THD FRMG 18 1123 501148 5 ALUM NEW STYLE 124 48273 5 ALUM NEW STYLE 5127 5 UL BUNA ALUM 10430 09278 O RING 5 267 ID BUNA UL 5 435 OD X 0 099 THK SQR COMPONENT 1070 ELBOW ASSY M5 2 BOLT ALUM BUNA 1 5 45 DEG 003 09082 SCREW 3 8 16 X 1 375 HX WSHR HD 45 SS 0002 09117 O RING 2 31 ID BUNA N 2 50 OD X 0 09 DIA WALL 001 A8290 ELBOW M 5 2 BOLT 1 1 2 45 DEGREE COMPONENT MM 10 FLANGE ASSY M5 amp M7 ALUM BUNA 1 1 2 NPT 10750 04498 FLAT WASHER 0 406 ID 0 812 OD X 0 062 THK 8 0420 06854 O RING 2 88 ID BUNA N UL 3 12 OD X 0 12 DIA WALL 135 4
44. CH LINE AHEAD OF THE PRODUCT CAN CAUSE SE EXCESSIVE RPM CAN VERE AND OFTEN TOTAL DAMAGE TO THE ME CAUSE SEVERE DAMAGE TER 3 After all air has been removed from the supply piping run 30 to 40 gallons of product through the dispenser to completely fill the system and discharge all air from the unit 4 Although the dispensers are shipped from the factory properly adjusted rough handling in transit or special installation conditions can alter this Before the dispensers are placed into service their cali bration should be verified and any necessary changes made Refer to the section detailing dispenser calibration 5 Before placing unit in service verify that all displays and the totalizer are functioning properly Programming 1 The dispensers main CPU board is located behind the PMC front display panelin the unit s head The CPU board has several items that must be configured so that the CPU BOARD PIN 120000 MADE IN U S A dispenser will operate correctly with the system in which it is installed LE 8 IF CPUISEQUIPPED WITH A RED SS e gt 6 5 120040x FH COMMUNICATIONS 4 4 DAUGHTER BOARD SEE APPENDIX A AND SKIP ITEM 2 BELOW IMPORTANT Figure 5A Corner of CPU board showing price setting switch lo cations Note that price setting only applies to RETAIL dispensers 2 PRICE PER VOLUME RETAIL versions only Setting the price per unit volume of product is done u
45. CHE Specify Model Back Brace sC Channel aspa sas Specify Model 1 Hub Assembly Welded Iron Pipe FNPT Riser Specify Mode 9901 1600 Disc Washer w Rivets 36 9965 0015 3 8 16 Carriage Bolt w Nut 10 1 2 Specify Model 3 8 16 Carriage Bolt w Nut 15 1 2 Drum Specify Model Spacer 110112 Drum tias Specify Model Spacer Pipe 15 1 2 Drum ne aan Specify Model Self Aligning Bearing Holder Back 9902 2800 Self Aligning Bearing Pillow Block 9902 2900 Self Aligning Bearing Insert Back 9902 1500 Self Aligning Bearing Holder Front 9902 2800 Self Aligning Bearing Pillow Block Front 9902 2900 Self Aligning Bearing Insert Front 9902 1500 aci 9922 0015 Ratchet Locking Assembly GH 784 9922 0005 Spring Arbor FOr A amp 9922 0001 Spring Arbor For B amp J Spring acia en 9922 0002 Spring Mounting 9922 0009 MOTOL A een ysam usss usss
46. GMENT test on the displays the solenoid will open after a 5 second display If no segment test is done the solenoid will open when the Pump Output signal becomes active If either control signal is removed turned off the solenoid will immediately close and the dispenser goes inactive For the dispenser to go active again both signals must be cycled off then on again They can be turned off and on in either order and do not necessarily need to be off at the same time DC Pulse Outputs The dispenser can produce a Penny Pulse or a Volumetric Pulse TB3 7 and TB3 8 during the fueling operation The Penny Pulse Output supplies a pulse out for every cent of product dispensed by the system The Progammable Pulse Output can be set to supply 10 or 100 pulses for every unit volume See Dispenser Programming in this manual for further details 1 04 99 JUNCTION pus a zl BOX O y x 2813 JE m EE 3 M EE lt ul O lt le m m ae Y MIN SAS x T 1835 O ul s gt gt qu s S SE um O o yy N fs E gt x 2 5 LESS e a mg OOD gt gt p 8 JE a O FIELD CONDUIT C 7
47. IHAdOO LL6980 16 _____ 9290 299 022 2990 299 022 OSA 001 eins YHON 0 01 8002 01 60 4 9ANSEI A NMVHG 31v0 OL 19 5 SI NOILVINHOJNI SNIVLNOD ONIMVHG SIHL SNOILINI330 ONIININVdHOOdud X0v00c1 FE No mol 0 330 NO 530 30 330 NO N ZO 330 NO mol 90 330340 no 40 NO 330 530 30 FO 330 30 NO mol no 0 NO 30 NO ke No 330 NO 430 30 OG no 330530 NO 6k no 330 430 NO mol 8L _ 21 NO 440 440 440 440 9 Gl No 3o No 34o 440 GL NO 330 No NO kb 330 mol Ok 6 8 7 9 G Y EHE xq 000 ss lt 1 E E HE HE E NO NO NO assnuon 330 __ 1 440 aa
48. INSTALLATION amp SERVICE MANUAL MODELS FH 510 amp FH 515 SERIES REMOTE DISPENSERS W HOSE REELS 4 2 Stage Aviation WELL Pump Measure Control Inc 1070 Nine North Drive Suite 100 Alpharetta GA 30004 _ 770 667 0667 770 667 0476 EQUIPMENT INS ITUTE ETL Listed Table of Contents Section 1 RN 3 ee seen ehe 3 Eee 4 4 A A 5 Prostammine Tables ee tabat ue Lies 6 7 NS 7 Rewinding Hoseconto the Reel VIA 8 Dispenser 9 Section 2 Parts EESSTO Parts List sans eon 10 ats cue 1 M5 P2 Exploded Parts View Parts List nu ee a aa les 13 Section 3 Component Information Hannay Hose Reels Hose Installation InsttuetIOHS 17 Exploded Parts View and List of 6022 30 31 hose reel 17 18 Exploded Parts View and List of EP 7255 30 31 hose reel 1 1 2
49. M 001 linS YHON 0 01 oro 80 01 60 A NMVHG 2 31V d QNIH38 SOINOHLO3 TA AHL ACIS 1331 3H1 NO Q3 T1IOO 38V LVHL S38IM 39ONVHO AALIHM 9 39NVHO JHL V NOILISOd 41 3H1 AYVHS LI NO ANNOHDO Od 38IM 3N 19 AHL SLOANNOO 76 681 OL 2281 3HIM 3N 19 11 NIVIN3H LSAN OL TTV NMOHS SNOILVOISIGOW SNOILVOISIGOW ININOO SASNOH T3f3 SALON ALIHM pl EL 38 ASU o Os TVNINdd1 000 NINOS VARIAN 8 L9IOSVEZIVEL 8 9 du EE IM 0004 e oe gt ooeee 000 X0F00c1 f LH Vd m 5 190 0 10 rm Pied TB11 2345678 o mo 77 equ p ONI IOHINOO SYNSVAW ANNA Qquvoaga SNOILVDINANNOD lt p dIHSH3NMO LHOIHAdOO OL 19 5 SI SNIVLNOD ONIMVHG SIH Li LO aan TWNOIS LYVLS
50. Measures approved installations Conversion to Open Drain Output As supplied by the factory the POD has a 1 0 KQ pull up resistor to the positive power supply on each output transistor The unit can be modified in the field to provide true Open Drain Open Collector outputs if desired To modify the POD to Open Drain outputs follow these steps 1 Turn off power to the unit and remove the cover turning it counterclockwise 2 Loosen the three circuit board mounting screws using a Philips screwdriver Remove the entire circuit board assembly from the POD housing 3 Clip out R1 and R2 using a sharp diagonal cutter 4 Reassemble the unit Signal Output The diagram below shows the voltage output for a clockwise rotation of the Pulse Output Device POD with Channel A leading Channel B For reverse flow applications counterclockwise Channel B leads Channel A Wiring Diagrams For PODs with Serial Number 04 24531 and higher Single Channel Applications 405LR 414LR Shield DC Ground Pulse Out A 8 to 24 VDC 12 VDC Earth Ground Fixed Installations Description POD J1 Terminal 405LR 414LR Terminal Power 20 11 12 VDC Channel A or B 21 or 22 9 Ground 23 12 Shield Wire No Connection Earth Ground Screw Dual Channel Quadrature Applications LectroCount LCR LCR II amp gt Shield E N 9 DC Ground quc I A o Pulse Outa LI L Quadratu
51. NG CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 91 03A44 COPYRIGHT OWNERSHIP BY PMC INC REVISIONS DESCRIPTION DATE 7 O TB N un 12348 000 AND A 0 0 4 9 01 9 9 3 3 7 3 7 3 6 5 4 5 654 O FACTOR MUST BE LESS THAN 200 00 DISCRIPTION _ 12 VDC SUPPLY DC GROUND COMMON CHANNEL 1 12 VDC SUPPLY DC GROUND COMMON CHANNEL 1 110500C FACTOR BOARD CHANNEL 2 Pb Nine orth 1070 Nine North Drive Suite 100 9 22 03 CAT Alpharetta GA 30004 u 1 1 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 9 1 32 COPYRIGHT OWNERSHIP BY PMC INC O O Z LED INDICATORS Solenoid 2 Red Solenoid 1 Red Pump Start Out Red Dispenser Handle AC Yellow External Permissive Yellow Relay Energized Red 12 VDC OK Green Pulse Input Channel A Yellow Pulse Input Channel B Yellow Programmable Pulse Out Red Volume Pulse Out Red Dispenser Handle Switch DC Yellow AC Power Detect Yellow CPU BOARD P N 120000 PMC LED FUNCTIONS 1070 Nine North Drive Suite 100 2 28 03 CAT Alpharetta GA s0004 que 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY
52. ORATION 2 2 Y lt lt gt gt lt gt 5 Q 4 9 Duueeq eje d 9710 2 uotuid jueuieoe dsip 1299 2910 Suid 8160 0110 2 10101 pau F 1770 5 A g IK 4 2 deo 2 90 E lt 1909 0 DEPO Bunesq 1401 10 gt eY m J0 01 BUDOJ 1910 g deo manos 90 i 907 Jause skey 2 70 4907 JeuSeM 11 0 4907 18YSEM 6 60 JeuseM 9 0 6 C mI C O gt jndjno deo mang 2 90 oa O e O 5 XVN 31V4 E 187 J3Y4NIV43dANML AIWINIIDV DLS 5 1 i 9 ospo d spd 103 usyy J ONTa00m 11 44N19 34V1 SIOYLNOD OWNERS MANUAL PARTS LIST M5A2 LP PART DESCRIPTION COMPONENT 124 METER ELEMENT M 5 2 FOR FORK DRIVE _ NC Bcmewnozxogs 8 pare HEXHDTBSSTANSSST pss pus pans PLATE REAR
53. OTE Meters with only two packing gland mounting screws are limited to four orientations NOTE When using a cable gland to seal the wire entrance any of the eight orientations can be used However when using conduit the hub should face down so moisture that may accumulate in the conduit will drain away from the POD electronics 6 Position the O Ring over the bottom of the POD as shown to the right Align the fork style or blade style driver with the drive mechanism in the meter and guide the POD into the opening in the meter cover When properly aligned the POD will go in until its mounting flange abuts the meter cover Rotate the POD to the desired orientation and thread in the mounting screws until they are snug Using a 7 32 box end wrench tighten the screws and torque them to 21 25 inch pounds Proceed to Page 7 for wiring instructions NOTE If a POD Extension Kit is required it must be installed prior to installation of the POD This is addressed on Page 6 Installation POD Conduit Hub Orientations Tang Mounting Holes O Ring Position amp Mounting Holes Mounting Holes Mounting Holes Installation Installing the POD Extension The POD Extension is used when the meter has an integral counter adapter bracket or for high temperature applications The POD Extension is used to extend the connection away from the meter There are four POD Extension models ava
54. OTES Pump Measure Control Inc 03 01 07 GJG 1070 Nine North Drive Suite 100 1 ONLY FIELD WIRING CONNECTIONS SHOWN IN MAIN JUNCTION BOX 2 DISPENSER MUST BE PROGRAMMED TO TRANSMIT VOLUMETRIC PULSES 3 INSTALL SNUBBER CIRCUITS AS SUPPLIED INSTRUCTED BY QT TECHNOLOGIES PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY INFORMATION AND IS SUBJECT TO 01 07G23 COPYRIGHT OWNERSHIP BY PMC INC 00 8L9GrvECH LEAL JEJE Bir W0 gt 120000 ae 7831234567 8 TB41 23 456 7 8 EA r 1 POWER 3 DC External Permissive Input 12 VDC Power Supply Dispenser Handle Input Pump Start Output 12 VDC Solenoid 1 Output solenoid 2 Output Meter Pulse Input Channel A Earth Ground Meter Pulse Input Channel B AC Neutral DC Pulse Out AC Power DC Pulse Out TB 2 RELAY CONTACT 2 Nozzle Switch Relay Contact Common Display Communications Display Communications Volume Pulse Out 12 VDC DC Ground ON OFF Lever Input CPU BOARD P N 120000 PMC TERMINAL DESCRIPTIONS Pump Measure Control Inc 1070 Nine North Drive Suite 100 SEE CAI PH 770 667 0667 770 667 0476 THIS DRAWI
55. RT NUMBER Drum 1021 2 DIG ee ee Specify Model 9905 3131 Front Disc 23 24 21 3 4 Specify Model 9903 1121 Front Disc 25 26 24 3 4 Specify Model 9903 1321 Front Disc 28 29 26 3 4 Specify Model 9903 1521 Front Disc 30 31 28 3 4 Specify Model 9903 1621 Back Disc 23 24 21 3 4 Specify Model 9903 1121 Back Disc 25 26 24 3 4 Specify Model 9903 1321 Back Disc 28 29 26 3 4 Specify Model 9903 1521 Back Disc 30 31 28 3 4 Specify Model 9903 1621 Fron Frame 29524 dro Me me 9906 01 11 Front Frame 25 26 ara Sb Peds E B eu 9906 0121 Front Frame 28 29 9906 0141 FIO Frame o uk atte rete I 9906 0151 Back Frame 23 24 2 9906 01 1 1 Back Frame 25 26 esce OE UE AR esae oe e 9906 0121 Back Frame 26829 uu wakaman oh uu aie uya a dias Te 9906 0141 Back Frame 30 31 tuere tt GA em EROR Sa ce 9906 0151 banana fara an Dose uti soa o ea ot S e opu bm Specify Model 9907 2000 Back
56. Service Considerations Provision should be made for performing seat leakage external leakage and operational tests on the valve with a nonhazardous noncombustible fluid after disassembly and reassembly Temperature Limitations e Maximum ambient temperature is 77 F 25 C e Maximum fluid temperature is 150 F 65 C Automatic Switch Co ASCO Valves MCMXCVI All Rights Reserved 2 culomalic Switch 50 60 Hanover Road Florham Park New Jersey 07932 Form No V6526R3 Positioning This valve is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Piping Connect piping to valve according to markings on valve body Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping When tighten ing the pipe do not use valve or solenoid as a lever Locate wrenches applied to the valve body or piping as close as possible to connection point CAUTION To protect the solenoid valve install a strainer or filter suitable for the service involved in the inlet side as close to the valve as possible Clean periodically depending on service conditions See ASCO Series 86
57. Tension 9922 0010 Cap Plug for Spring Inner Side 9922 0036 Cap Plug for Spring Outer 5 9922 0037 Dust Cap ee kee eh Sts oe 9922 0038 Quantity PPR Pp much 7027 Rev 2 Hannay Reels ISO 194 The reel leader PARTS LIST Hannay Reels Inc 553 State Route 143 WHJ SERIES SWIVEL JOINT Westerlo NY 12193 0159 Telephone 518 797 3791 TOLL FREE 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 Website www hannay com E mail reels hannay com WHJ Series Ball Bearing Swivel Joints for 1 1 2 amp 2 Reels APPROPRIATE APPLICATIONS Liquid Fuels Water MATERIAL Ductile Iron or Alum RATING 1000 psi Ductile Iron 600 PSI Alum PACKING standard Viton optional Changing the Packing Refer to Diagram on Back Remove any three of the four 5 16 x 1 1 4 cap screws item 12 Loosen the remaining screw and pivot the packing ring item 2 so that the packing item 5 is exposed Remove old packing and replace with new packing Rotate packing ring back into place and rein stall three cap screws item 12 and torque all cap screws to 100 Ib in Caution Before pivoting packing ring be sure to clean joint of all dirt and debris which may fall into the joint and damage the seal Greasing the Joint The frequency of greas
58. Y 7 047 ep 3211 Ro LU u 8 Bux lt 2 le 4 lt o o O a lt 5 ZO Z O 2 GS gH a casas quaa 1 x ml mz VAPOR BARRIER No 9 0 99 F gt 6 2 Sa 1 2 CONDUIT TO SWITCH 7 21 WHITE ORANGE 53 4 CONDUIT 1 2 CONDUIT man TO HEAD TO PULSER E ha NOZZLE SS 4 b SWITCH 19 GREEN N 20 BLACK 2111 2 2 ___ 22 ORANGE 24 RED N y MEER PULSER _ ASCO 8292 14 SOLENOID na uas uU MID CC IGNI EE DI CDU CE LEM 1 maa 15 BLACK 15 BLACK 27 YELLOW 27 YELLOW x gt 3 4 WHITE RED N JJ x al ____ x MAIN D 2 o 33 RED JUNCTION 2 EE jm gt BOX 2o GG gt gt iz x 16 PURPLE WHT x EM DU a x I 18 PURPLE u m 1 2 3 4 5 MOTOR x x po o t 802 ES no E x s G wa 70 E A ME _ FIELD CONDUIT 3 p a TT FIELD CONDUIT REEL ENTRY DC 4 oe oe 1 2 ENTRY MOTOR 5 23032 282 lt I mm 11 Be 25 5 ang
59. age tests with a nonhazardous noncombustible fluid 13 Restore line pressure and electrical power supply to valve 14 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click signifies the solenoid is operating ORDERING INFORMATION FOR ASCO REBUILD KITS AND COILS Parts marked with an asterisk in the exploded view are supplied in Rebuild Kits When Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate When Ordering Coils for ASCO valves order the number stamped on the valve coil If the number of the Rebuild Kit or the Coil is not visible order them and specify the valve Catalog Number Serial Number Voltage and Frequency Page 3 of 4 2 Switch Co 50 60 Hanover Road Florham Park New Jersey 07932 Torque Value Torque Value Name Inch Pounds Newton Meters Housing 110 10 12 4 1 1 Solenoid Base Sub Assembly uns Adapter 175 25 19 8 2 8 Valve Seat 8 5 1 75 10 Bonnet Screws 144 15 16 3 1 7 housing with retaining ring and nameplate coil with insulating tubing on lead wires grounding wire green or green with yellow stripes not present on all constructions Indicates Parts Supplied housing gasket In ASCO Rebuild Kits X solenoid base sub assembly upper core spring short upper co
60. al input control signals TB1 6 Earth Ground Earth Ground Input Earth Ground TB4 8 On Off Lever Signal Activity signal from the On Off Input Low Voltage 12V Input lever on the dispenser from proximity switch TB1 1 Dispenser Authorize External signal to the dispenser Input 110 referenced to TB1 7 authorizing its use 10mA max load TB1 3 Pump Start output Output from the dispenser that Output 110 referenced to TB1 7 can be used as a pump start 100W max load signal TB3 7 Pulse Out Pulse output Pulse signal is Output Open Collector Drain DC referenced to TB5 6 See pro gramming section to configure for volumetric or penny pulse output See reverse for wiring details TB3 8 Pulse Out Reference signal for penny Output Open Collector Source DC pulse output See reverse for wiring details Dispenser Operation AC Inputs The CMD dispenser requires both the Dispenser Authorize TB1 1 and the On Off Lever to be active for the dispenser to operate The Dis penser Authorize signal voltage is normally supplied by an external control device such as a card reader or console If no external Authorize signal is available the unit can be set in a stand alone mode by turning dip switch position to the ON position See Dispenser Program ming in this manual When both signals are active the dispenser will reset the displays and turn on the Pump Output signal If the board is set to do a SE
61. andard feature only in solenoids with black explosionproof dust ignitionproof enclosures Types 7 amp 9 CAUTION To protect the solenoid valve or operator install a strainer or filter suitable for the service involved in the inlet side as close to the valve or operator as possible Clean periodically depending on service conditions See ASCO Series 8600 8601 and 8602 for strainers Temperature Limitations For maximum valve ambient temperatures refer to chart The temperature limitations listed only indicate maximum application temperatures for field wiring rated at 90 C Check catalog number prefix and watt rating on nameplate to determine maximum ambient temperature See valve installation and maintenance instructions for maximum fluid temperature NOTE For steam service refer to Wiring section Junction Box for temperature rating of supply wires Temperature Limitations For Series 8016G Solenoids for use on Valves Rated at 6 1 8 1 9 1 10 6 or 11 1 Watts Watt Catalog Rating Number Coil Prefix Maximum Ambient Temp Class of Insulation 104 F 40 C 104 F 40 C Minimum ambient temperature 40 F 40 Positioning This solenoid is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Wiring Wiri
62. ard see Figure 7 located the head of the dispenser The factor board manipulates the raw pulse stream produced by the pulser mounted to the dispenser s meter The cor rection factor has the form of XXX XX has valid range 000 01 to 199 99 It is applied as a per centage multiplier to the pulse streams passing through the board For example if the meter transmits 410 pulses per gallon and the correction factor is set to 97 56 then the CPU board will receive 400 pulses per gallon To access the factor board remove the rear panel from the head of the dispenser The factor board is located on the right side of the Opening under a rectangu lar tamper resistant cover The cover is held in place by two screws and secured by a seal wire to prevent tampering o eil DX 9 8 9 8 e 3 3 3 eo 6 5 4 8 5 4 p 5 4 654 5 5 4 O FACTOR MUST BE LESS THAN 200 00 Figure 7 110500 Factor Board Calibration Procedure 7 Check the dispenser s current calibration by delivering product to a reliable accurate prover The prover should large enough to accept product from the dispenser at full flow for at least 60 seconds Perform several delivery tests to verify repeatability Make sure the prover has been wetted and run a test load Note the volume in the prover and the volume registered by the dispenser If the unit s calibration needs to be corrected then the factor setting on the factor
63. ble Push Type Manual Operator To engage push type manual operator push stem at base of valve body upward as far as possible Valve will now be in the same position as when the solenoid is energized To disengage manual operator re lease stem Manual operator will return to original position Screw Type Manual Operator To engage screw type manual operator rotate stem at base of the valve body clockwise until it hits a stop Valve will now be in the same position as when the solenoid is energized To disengage rotate stem counterclockwise until it hits a stop CAUTION For valve to operate electrically manual operator stem must be fully rotated counterclockwise Stem Lever Type Manual Operator To engage manual operator turn stem lever clockwise until it hits a stop Valve will now be in the same position as when the solenoid is energized To disengage manual operator turn stem lever counter clockwise until it hits a stop CAUTION For valve to operate electrically manual operator stem lever must be fully rotated counterclockwise Flow Metering Devices Valves with suffix in catalog number are provided with a meter ing device for flow control Turn stem to right to reduce flow left to increase flow INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be
64. d 8602 for strainers MAINTENANCE WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve NOTE It is not necessary to remove the valve from the pipeline for repairs Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com E177856 All Rights Reserved Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean strainer or filter when cleaning the valve Preventive Maintenance e Keep medium flowing through the valve as free from dirt and foreign material as possible e Periodic exercise of the valve should be considered if ambient or fluid conditions are such that corrosion elastomer degradation fluid contamination build up or other conditions that could impede solenoid valve shifting are possible The actual frequency of exercise necessary will depend on specific operating conditions A successful operating history is the best indication of a proper interval between exercise cycles e Depending on the medium and service conditions periodic
65. e e Excessive Leakage Disassemble valve see Maintenance and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Disassembly 1 Disassemble valve using exploded views for identification of parts 2 Remove solenoid see separate instructions 3 Unscrew solenoid base sub assembly or valve bonnet with special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order No K218948 Remove core assembly core spring and solenoid base gasket from valve body For normal maintenance on Series 8263 valves it is not necessary to remove valve seat See Figure 1 for metering or manual operator constructions 4 For normally open construction Figure 3 remove end cap or manual operator not shown end cap gasket disc holder spring and disc holder assembly 5 All parts are now accessible to clean or replace If parts are worn or damaged install a complete ASCO Rebuild Kit Page 2 of 4 Valve Reassembly 1 Use exploded views for identification orientation and placement of parts 2 Lubricate all gaskets with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease 3 For normally open construction Figure 3 install disc holder assembly disc holder spring end cap gasket and end cap or manual operator For valves with 1 8 NPT torque end cap or manual operator to 90 10 in lbs 10 2 1 1 Nm For all oth er valves torque end cap or manual o
66. e must be within range specified on nameplate e Excessive Leakage Disassemble valve and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Coil Replacement See Figure 2 1 Disconnect coil lead wires grounding wire if present and rigid conduit from solenoid enclosure 2 Unscrew housing cover with retaining ring and name plate attached 3 Slip coil with insulating tubing on leads off the solenoid base sub assembly 4 Remove insulating tubing from coil lead wires and install on the new coil 5 Reassemble solenoid using exploded view for identification and placement of parts 6 Torque housing cover to 110 10 in Ibs 12 4 1 1 Nm CAUTION Solenoid must be fully reassembled because housing and internal parts complete the magnetic circuit Valve Disassembly See to Figure 2 1 Disassemble valve in an orderly fashion Use exploded view for identification and placement of parts 2 Disconnect coil lead wires grounding wire if present and rigid conduit from solenoid enclosure 3 Unscrew housing cover with retaining ring and name plate attached 4 Slip coil with insulating tubing on leads off the solenoid base sub assembly 5 If present remove grounding wire from solenoid base sub assembly 6 Remove housing gasket and unscrew solenoid base sub assembly 7 Remove the following parts upper core spring upper core assembly lower core spring p
67. embly B Install lower core spring into lower core assembly and into solenoid base sub assembly NOTE Push lower core assembly in and out to be sure of proper spring alignment C Install pins 180 apart into grooves of lower core assembly D Position washer cushion and washer on lower core assembly E Install solenoid base gasket in adapter Engage adapter with solenoid base gasket to sole noid base sub assembly hand tighten only Form No V6526R3 ASCO Valves NOTE Check this assembly by pushing lower core assembly into the solenoid base sub assem bly Core assembly should move freely and return 7 Holding adapter securely in a vice torque the solenoid base sub assembly to 90 10 in Ibs 10 2 1 1 Nm 8 Engage adapter solenoid base sub assembly with valve body Torque adapter to 175 25 in Ibs 19 8 2 8 Nm 9 Position housing gasket on solenoid base sub assembly 10 If present position grounding wire on solenoid base sub assembly 11 Slip coil over solenoid bases sub assembly and thread coil lead wires with insulating tubing through center of conduit hub on housing Then torque housing to 110 10 in lbs 12 4 1 1 Nm 12 Make electrical hookup to solenoid see Wiring section WARNING To prevent the possibility of personal injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leak
68. enoid base sub assembly IMPORTANT When the solenoid is de energized the initial return force for the core whether developed by spring pressure or weight must exert a minimum force to overcome residual magnetism created by the solenoid Minimum return force for AC construction is 11 ounces and 4 ounces for DC construction INSTALLATION Check nameplate for correct catalog number service and wattage Check front of solenoid for voltage and frequency WARNING Electrical hazard from the accessibility of live parts To prevent the possibility of death serious injury or property damage install the open frame solenoid in an enclosure All Rights Reserved SERIES 8016G Form No V6583R7 FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY CAUTION To prevent fire or explosion do not install solenoid and or valve where ignition temperature of hazardous atmosphere is less than 165 On valves used for steam service or when a class H solenoid is used do not install in hazardous atmosphere where ignition temperature is less than 180 C See nameplate retainer for service NOTE These solenoids have an internal non resetable thermal fuse to limit solenoid temperature in the event that extraordinary conditions occur which could cause excessive temperatures These conditions include high input voltage a jammed core excessive ambient temperature or a shorted solenoid etc This unique feature is a st
69. f Measure Table 6D 5 Volumetric Pulse Resolution Table 6B 2 FH Model Selection Table 6E 6 Display TEST Table 6C 3 Volume or Penny Pulse Output Table 6F 7 Hose Reel Pre pressurization Table 6D 4 UNUSED 8 Parameter settings are detailed tables on next page Page 5 DIP SWITCH SETTINGS JUMPER SETTINGS Page 6 Programming Tables Dip Switch positions 1 4 and Jumper Positions 5 8 TABLE 6A Position 1 Dip Switch Position 1 Requires external 110VAC Permissive from card system or terminal OFF Stand alone mode TABLE 6B Position 2 ON Dip Switch Position 2 10 pulse per unit volume OFF 100 pulses per unit volume ON TABLE 6C Position 3 Dip Switch Position 3 Display Segment Test OFF No Display Segment Test ON TABLE 6D Position 4 Dip Switch Position 4 Hose Reel Pre pressurization Disabled OFF Hose Reel Pre pressurization Enabled ON TABLE 6D Position 5 Jumper Position 5 LITERS CUT GALLONS TABLE 6E Position 6 SHORTED Jumper Position 6 NOT VALID CUT FH 510 FH 515 FH 720 SHORTED TABLE 6F Position 7 Jumper Position 7 Volumetric Pulse Output CUT Penny Pulse Output SHORTED default setting Note Jumper position 8 is not used at this time
70. flon 49756 Mag Bearing Fork Driver 8 Fork Drive Shaft ok WD Not for Sale Part No N S N S 09228 N S 06856 09151 N S 48282 N S 10 Illustrated Parts Breakdown POD Extension Models 49757 49759 Item No Description Part No 1 Pulser Extension Driver N S 2 Pulser Housing N S 3 Screw 10 24 x 2 00 09228 4 Dowel Pin N S 5 O Ring Buna N 49757 06856 O Ring Teflon 49759 09151 6 Mag Bearing N S 7 Blade Driver N S 8 Roll Pin 06051 9 Drive Blade 40812 N S Not for Sale 11 ANN Technical Fuelhouse and Commander Dispenser Control The following Technical Data sheet is designed to assist the installer with understanding the input output control signals to the dispenser control board and how they affect the units operation Itis intended as a supplement to the wiring information supplied with the dispenser Table 1 lists the field wiring connections to the board This list only represents control wiring to from the CPU board that must be considered when hooking up the dispenser to an external control device such as acard access system or console Internal dispenser wiring is not represented the list Table 1 Terminal Signal Name Description Input or Output Signal Type Connection TB1 8 AC Power AC source for AC output control Input 110VAC referenced to TB1 7 signals TB1 7 AC Neutral AC Neutral reference for AC Input AC Neutr
71. h 9939 1062 2M HP 10 03 ISO 115 PARTS LIST UTILITY HOSE ROLLERS Assembly Styles A B C amp A2 B2 C2 When ordering parts BE SURETO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER H 8511 P Rev 4 Installation amp Maintenance Instructions Red Hat OPEN FRAME GENERAL PURPOSE WATERTIGHT EXPLOSIONPROOF SOLENOIDS SERVICE NOTICE ASCO solenoid valves with design change letter in the catalog number example 8210G 1 have an epoxy encapsulated ASCO Red Hat solenoid This solenoid replaces some of the solenoids with metal enclosures and open frame constructions Follow these installation and maintenance instructions if your valve or operator uses this solenoid DESCRIPTION Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull type solenoids The green solenoid with lead wires and 1 27 conduit connection is designed to meet Enclosure Type 1 General Purpose Type 2 Dripproof Types 3 and 3S Raintight and Types 4 and 4X Watertight The black solenoid on catalog numbers prefixed EF is designed to meet Enclosure Types 3 and 3S Raintight Types 4 and 4X Watertight Types 6 and 6P Submersible Type 7 A B C amp D Explosionproof Class I Division 1 Groups C amp D and Type 9 E amp G Dust Ignitionproof Class II Division 1 Groups E amp The Class II Gro
72. he manual operator body in a horizontal position install core assembly with core spring from the bottom end 4 Insert the stem spacer sub assembly with the stem gasket into the side hole of the manual operator body Rotate the lever of the stem spacer sub assembly to the 12 o clock position 5 Install stem retainer on base of manual operator body and simultaneously engage it into the slot provided on the stem spacer sub assembly IMPORTANT The spacer on the stem spacer sub assembly must be inside of the stem retainer for AC construction Figure 1 and outside of the stem retainer for DC construction Figure 2 6 Install manual operator bonnet gasket and body with preassembled parts into valve body Torque manual operator body to 175 25 in lbs 19 8 2 8 Nm 7 Replace solenoid base gasket and solenoid base sub assembly Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm 8 For further reassembly refer to Valve Reassembly step 6 I amp M No V5436R7 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com ORDERING INFORMATION FOR ASCO REBUILD KITS Torque Value Torque Value ER Part Name heh Poun Newt Met Parts marked with an asterisk in the exploded view are supplied in ce Rebuild Kits When Ordering Rebuild Kits for ASCO valves order Solenoid base the Rebuild Kit number stamped on the valve nameplate If the sub asse
73. ilable 49754 Fork Drive with Buna N O Ring Use with POD1 or PODS 49756 Fork Drive with Teflon O Ring Use with POD2 49757 Blade Drive with Buna N O Ring Use with POD1 or PODS 49759 Blade Drive with Teflon O Ring Use with POD2 NOTE Regardless of the POD Extension being used the POD Pulser must be a FORK drive pulser Once the existing hardware has been removed as described on Page 4 the POD Extension can be installed 1 Verify that the proper POD Extension Model was obtained by comparing the driver tang on the POD Extension to the driver tang on the packing gland that was removed in Step 5 of Removing Existing Hardware on Page 4 There are two types of Packing Gland POD Extension driver tangs blade type and fork type Blade type packing glands must be replaced with blade type POD Extensions Fork type packing glands must be replaced with fork tyoe POD Extensions Install the POD Extension using the two screws provided There are two sets of holes in the POD Extension for these screws set 15 1 625 apart and the other is 1 5 apart Line up the holes with the meter to determine which set to use Tighten the screws and torque them to 21 25 inch pounds Once the POD Extension is in place the POD may be installed onto the POD Extension Align the POD Fork Tang with the internal POD Extension Driver Use the two screws provided to mount the POD to the POD Extension using two of the tapped ho
74. ing will of course vary according to usage of the reel but gen erally soeaking one pump with a manual grease gun every six months is more than sufficient Do not over grease this joint 90 STYLE 30 Thread at Dimensions Inches Model No Material Reel End Inlet A B C D WHJ1590 Ductile 11 11 FPT amp 2 Groove 413 7 338 WHJ1590A Aluminum 11 2 11 2 FPT amp 2 Groove 413 46 334 WHJ290 Ductile Iron 2 FPT 12 FPT8 2 Groove 51 4 39 WHJ2290 Ductile on 2 PT 2 FPT amp NoGroove 514 314 STRAIGHT STYLE 20 Thread at Dimensions Inches Model Material Reel End Inlet AB C D WHJ15180 Ductile Iron 11 2 11 2 FPT 8 2 Groove 458 4356 WHJ15180A Aluminum 11 2 11 FPT amp 2 Groove 458 438 WHJ2180 Ductile Iron 2 112 FPT 8 2 Groove 4 8 43 58 WHJ22180 Ductile Ion 2 2 FPT Groove 45 436 10M HP 6 02 Hannay ISO Parts Lists are available H 9801 WHJ at www hannay com Rev 4 Drawing Description PART NUMBER ISO 194 1A Inlet Fitting 90 1 1 2 9938 0001 ISO 194 1A Alum Inlet Fitting 90 1 1 2 FIPT x 2 9938 0007 ISO T94 1A Inlet Fitting aa 9938 0005 ISO 194 1B Inlet Fitting 180 1 1 2 FIPT x 2 9938 0004 ISO 194 1B Alum Inlet Fitting 180 1 1 2 FIPT x 2
75. ins 2 lower core assembly solenoid base gasket washer cushion washer Form No V6526R3 Automatic Switch Co 50 60 Hanover Road Florham Park New Jersey 07932 8 Unscrew adapter and remove adapter gasket 9 For normal maintenance cleaning it is not necessary to remove the valve seat 17 NPT construction only However for valve seat removal use a 7 16 thin wall socket wrench 10 Remove bonnet screws valve bonnet diaphragm spring diaphragm assembly body gasket and body passage gasket and body passage eyelet on 3 4 NPT construction only Valve Reassembly 1 Reassemble using exploded view for identification and placement of parts 2 Lubricate all gaskets with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease 3 Replace body gasket body passage gasket body passage eyelet on 3 4 construction only diaphragm assembly diaphragm spring and bonnet screws Torque bonnet screws in a crisscross manner to 144 15 in Ibs 16 3 1 7 Nm 4 If removed replace valve seat 1 NPT construction only with a small amount of thread compound on male threads to avoid possible leakage Torque valve seat to 75 10 in Ibs 8 5 1 1 Nm 5 Position adapter gasket in valve body 6 Holding the solenoid base sub assembly in a horizontal position reassemble the parts as follows A Install upper core spring in upper core assembly and into solenoid base sub ass
76. inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit Causes of Improper Operation Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate e Excessive Leakage Disassemble valve and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Disassembly 1 Disassemble valve in an orderly fashion using exploded views for identification and placement of parts Refer to Figure 1 for AC construction Figure 2 for DC construction For 1 or 1 1 4 NPT valve construction see Figure 1 for 1 NPT valve construction see Figure 2 2 Remove solenoid enclosure See separate instructions For valves supplied with optional manual operators see section on Disassembly of Manual Operator 3 Unscrew solenoid base sub assembly from valve body Then remove core assembly with core spring and solenoid base gasket For AC construction Figure 1 core spring is a loose piece 4 For normal maintenance cleaning it is not necessary to remove the valve seat However for valve seat removal use a 7 16 thin wall socket wrench 5 Remove bonnet screws valve bonnet diaphragm spring diaphragm assembly body gasket body passage eyelet present on current valve constructions only and body passage gasket 6 All parts are now accessible for cleaning or
77. isassembly Reassembly of Solenoids 1 Remove solenoid see Solenoid Replacement 2 Remove finger washer or spring washer sub assembly 3 Unscrew solenoid sub assembly NOTE Some solenoid constructions have plugnut core tube sub assembly bonnet gasket and bonnet in place of the solenoid base sub assembly To remove bonnet use special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order ASCO Wrench Kit No K218948 4 The core is now accessible for cleaning or replacement 5 If the solenoid is part of a valve refer to basic valve installation and maintenance instructions for further disassembly 6 Reassemble using exploded views for identification and placement of parts ORDERING INFORMATION FOR ASCO SOLENOIDS from solenoid base When Ordering Solenoids for ASCO Solenoid Operators or Valves order the number stamped on the solenoid Also specify voltage and frequency Form No V6583R7 ASTA 50 Hanover Road Park New Jersey 07932 www ascovalve com Torque Chart Part Name solenoid base sub assembly valve bonnet 3 4 bonnet construction bonnet screw 8 4 NPT pipe size Remove red cap and push solenoid down red Then pry here to lift gt Remove red cap and nameplate retainer nameplate push solenoid down and push to remove retainer Then pry here to lift nameplate retainer solenoid b grounding wire and push to remove wi
78. ith core spring and solenoid base sub assembly in valve body Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm 6 Install solenoid See separate instructions WARNING To prevent the possibility of death serious injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leakage tests with a nonhazardous noncombustible fluid 7 Restore line pressure and electrical power supply to valve 8 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click indicates the solenoid is operating Disassembly of Manual Operator 1 Unscrew solenoid base sub assembly from manual operator body 2 Unscrew manual operator body from valve body Then remove stem retainer from base of manual operator body and stem spacer sub assembly 3 Pull stem spacer sub assembly with stem gasket from side of manual operator body Then remove core assembly with core spring solenoid base gasket and manual operator bonnet gasket 4 For further disassembly refer to section on Valve Disassembly step 4 Reassembly of Manual Operator 1 Lubricate stem gasket with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease 2 For AC construction Figure 1 install core spring in core assembly Wide end of core spring in core first closed end protrudes from top of core 3 Holding t
79. k a 9915 0003 1 42 1 1 2 90 Deg FxF Swivel Joint STANDARD Not for LPG 9930 4210 1 42 1 1 2 90 Deg Swivel Joint for LP GAS Applications 9930 0531 1 50 a ee 9965 0021 1 59 SDaICOl eiii 9954 0017 6 5716 18 x 1 2 Hex Head ir 9904 1101 9 103B 3 8 16 x 3 4 Carriage Bolt w Nut w o Comet 9904 0201 2 103B 3 8 16 x 2 Carriage Bolt w Nut w Comet 9947 0093 1 1030 3 8 16 3 4 Spinlock ara ne Hi whee vue 9904 2201 12 TOSD S8 8 16 T Spinlock Bolt aan 9904 2202 4 TOSE 228 165 9904 6200 16 1103F Head u u usu om Rc 9904 1402 6 1036 9954 0030 6 1 2 19 Hex NU ln 9904 5400 4 103 nee eet 9904 5201 1 8 03 623 4 Hannay Reels ISO 42 The reel leader PARTS LIST Hannay Reels Inc 553 State Route 143 SERIES 800 Westerlo NY 12193 0159 Telephone 518 797 3791 Toll Free 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INPL FAX 518 797 3259 Website www hannay com E mail reels hannay com DOOOOD OO ie 2 PARTS LIST
80. les in the POD Extension Using a 7 32 box end wrench tighten the screws and torque them to 21 25 inch pounds 4 Proceed to Page 7 for wiring instructions Pod Extension Driver Wiring the POD Wiring Conduit System When wiring the POD the wires must enter through the POD s conduit hub For explosion proof rated systems Class Div 1 the wiring must be in rigid conduit that is rated for explosion proof installation The conduit must be engaged five 5 full threads into the female hub on the POD to meet explosion proof requirements When installing in a Division 2 location use either rigid conduit flexible conduit or no conduit When no conduit is used the instrument cable must be brought into the POD conduit hub using a cable gland to seal the wiring to maintain the Enclosure NEMA 4X rating Regardless of the type of connection used thread sealant should be applied to prevent moisture from getting into the POD electrical housing Wiring Cable Multi wire cable with an overall shield is recommended for POD wiring Use individual wires between 16 and 20 AWG or shielded cable no less than 22 AWG Cable runs up to 5000 ft 1524 m are possible however cable runs over 200 ft 61 m should use lower AWG wire to reduce the IR voltage drop and the inter wire capacitance In addition long runs may require a lower value pull up resistor due to the additional cable capacitance that the pulser must drive Cable that ha
81. ll ground connections before using motor NOTE 6 AWG wire should be sufficient in most installations to prevent significant voltage drop However you may choose to use heavier 4 AWG if the total circuit length is unusually long 3 The solenoid 12 or 24 V only should be mounted as close as possible to the battery and or starter It should be mounted vertically and grounded securely A circuit breaker MUST be wired into the circuit between the solenoid and battery 4 The motor rotation can be reversed by interchanging the motor leads 5 f you choose to use vapor proof conduit between the solenoid and motor then seal the open end of the conduit with a sealing compound and wrap with elec trical tape 6 A ground strap must be securely fastened between the reel frame and a grounded part of the vehicle Outlet riser Swivel joint inlet Flexible Victaulic Self aligning body The motor ground lead must be directly bonded bearing Hannay Reels ISO 84 The reel leader PARTS LIST Hannay Reels Inc 553 State Route 143 17 HOSE REEL P O Box 159 Westerlo NY 12193 0159 Telephone 518 797 3791 FAX 1 800 REELING 733 5464 INPL FAX 518 797 3259 Website www hannay com E mail reels hannay com q 5M HP 02 02 Form H 8400 1 P Rev 3 Item No lll 20 5M 02 02 PARTS LIST ISO 84 1 Hose Reels When ordering parts
82. mbly number of the kit is not visible order by indicating the number of kits 175 25 19 8 2 8 Manual operator required and the Catalog Number and Serial Number of the valve s for which they are intended 75 510 PORTANT stem spacer spacer Captive spacer on stem spacer sub assembly MANUAL OPERATOR sub assembly must be located OPTIONAL on the inside of stem retainer when reassembled stem retainer solenoid base sub assembly stem gasket solenoid base gasket solenoid base sub assembly stem spacer sub assembly manual operator body r ring 5 stem retainer 5 see note core spring core assembly see note core assembly ae solenoid base gasket valve seat bonnet gasket valve seat valve body lt lt Bw PARTIAL VIEW lt gt body passage gasket a passage eyelet ud body gasket 3 Indicates Parts Supplied In ASCO Rebuild Kits y c diaphragm 1 This part is NOT assembly supplied in all kits diaphragm spring diaphragm Mm P 24 IMPORTANT assembly gt ho See torque 2 gt chart Partial View of Alternate Construction D Note ER valve bonnet Wide end of core spring in core first closed end protrudes from top of core bonnet screw 4 Figure 1 Series 8210 valve without solenoid AC construction with 1 or 1 1 4 valve body show
83. n I amp M No V5436R7 3 of 4 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com MANUAL OPERATOR IMPORTANT 2 OPTIONAL Captive spacer on stem spacer sub assembly must be located on the outside of stem retainer when reassembled solenoid base sub assembly spacer solenoid base stem gasket gasket er stem spacer sub assembly stem spacer sub assembly stem retainer manual operator body stem retainer core assembly with core spring bonnet gasket valve seat solenoid base sub assembly PARTIAL VIEW core assembly with core spring IMPORTANT See torque solenoid base gasket chart valve seat valve body body passage gasket body passage eyelet body gasket diaphragm assembly diaphragm spring valve bonnet Indicates Parts Supplied In ASCO Rebuild Kits 1 This part is NOT supplied in all kits 0 bonnet screw 6 Figure 2 Series 8210 valve without solenoid DC construction with 1 NPT valve body shown Page 4 of 4 I amp M No V5436R7 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Installation amp Maintenance Instructions 2 WAY 3 POSITION SINGLE SOLENOID VALVES SERIES 8292 NORMALLY CLOSED OPERATION 3 4 OR 1 NPT DESCRIPTION Series 8292 valves are 2 way 3 position normally closed single solenoid valves desig
84. ncluded Junction Box Solenoid with 1 4 Spade Terminals or Screw Terminals with Screw Terminals Socket head screw is used for grounding screw terminal adapter with DIN Terminals Indicates parts supplied in Termination Module Kit No K256104 gasket DIN terminal amp adapter terminal socket head grounding screw 5 32 hex key wrench screw terminal block see note junction box gasket Note Junction box with screw terminals shown With screw terminal block removed remaining parts comprise the junction box for spade terminal construction Open Frame Solenoid with DIN Terminal Plug Connector See torque chart above Notes 1 Connector cover may be rotated in 90 increments from position shown for alternate position of cable entry Refer to markings on DIN connector for proper electrical connections junction box with 1 2 conduit connection and grounding terminal DIN terminal adapter connector gasket socket head screw 5 32 hex key wrench DIN connector terminal block see note 2 connector cover see note 1 socket head screw 5 32 hex key wrench cover SCrew See torque chart above cover cover gasket grounding screw and cup washer socket head screw 5 32 hex key wrench Indicates that these parts are included in DIN plug connector Kit No K236034 gland nut gland gasket washer X center
85. ned for dispensing service These valves are made of rugged forged brass They have a combination watertight and explosionproof solenoid enclosure designed to meet Enclosure Type 3 Raintight Type 4 Watertight Type 7 C amp D Explosionproof Class I Groups C amp D and Type 9 E amp Dust Ignitionproof Class II Groups E amp F Hazardous Locations OPERATION NOTE A coil with dual windings allows this valve to provide three different flow modes no flow low flow and full flow Refer to Modes of Operation and Wiring sections for proper electrical hookup to valve Modes of Operation e No Flow Mode With solenoid windings A and de energized valve is closed no flow e Low Flow Mode With solenoid winding A yellow lead and red lead common energized valve allows low flow e Full Flow Mode With solenoid winding A yellow lead and red lead common and winding B black lead and red lead common energized valve allows full flow CAUTION Both windings A and B must be energized to have full flow mode NOTE A green grounding wire is provided on some con structions see Wiring section Operating Pressure Differential Minimum 5 psi e Maximum 50 psi INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating ofthevalve Installation and valve maintenance to be performed by qualified personnel Future
86. ng must comply with local codes and the National Electrical Code All solenoids supplied with lead wires are provided with a grounding wire which is green or green with yellow stripes and a 1 2 conduit connection To facilitate wiring the solenoid may be rotated 360 For the watertight and explosionproof solenoid electrical fittings must be approved for use in the approved hazardous locations Additional Wiring Instructions For Optional Features Open Frame solenoid with 1 4 spade terminals For solenoids supplied with screw terminal connections use 12 18 AWG stranded copper wire rated at 90 C or greater Torque terminal block screws to Printed in U S A Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com 10 2 in Ibs 1 0 1 2 Nm A tapped hole is provided in the solenoid for grounding use a 10 32 machine screw Torque grounding screw to 15 20 in Ibs 1 7 2 3 Nm On solenoids with screw terminals the socket head screw holding the terminal block to the solenoid is the grounding screw Torque the screw to 15 20 in Ibs 1 7 2 3 Nm with a 5 32 hex key wrench Junction Box The junction box is used with spade or screw terminal solenoids only and is provided with a grounding screw and a 1 2 conduit connection Connect 12 18 AWG standard copper wire only to the screw terminals Within the junction box use field wire that is rated 90 C or greater for connections For
87. oil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean strainer or filter when cleaning the valve Preventive Maintenance e Keep the medium flowing through the valve as free from dirt and foreign material as possible e While in service the valve should be operated at least once a month to insure proper opening and closing e Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Causes Of Improper Operation e Faulty Control Circuits Check the electrical system by energizing the solenoid both windings A metallic click signifies that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or grounded coil broken lead wires or splice connections Page 2 of 4 ASCO Valves e Burned Out Coil Check for open circuited coil both windings Replace coil as necessary Check supply voltage it must be the same as specified on nameplate and as marked on the coil e Low Voltage Check voltage across the coil lead Voltage must be at least 85 of nameplate rating e Incorrect Pressure Check valve pressure Pressure to valv
88. one Mode dip switch I on the main CPU board is in the ON position If the dispenser is set to operate in Stand Alone Mode the 120040x board is not recognized by the CPU board and therefore the price setting is determined by SW2 thru SW5 on the main CPU board see pro gramming section of dispenser manual The price setting on the switches must be set to any value other then 0 000 for the dispenser to operate Valid reasons for setting the dispenser to Stand Alone Mode with a 120040x board installed include failure of the POS system and initial startup testing When return ing the dispenser to Console Mode be sure to set the rotary price switches back to 0 000 NOTE AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYCLING POWER OR PRESSING THE RESET BUTTON WIRING CHANGES FOR UPGRADE NOTE REMOVE ALL POWER FROM DISPENSER PRIOR TO MAKING ANY WIRING CHANGES See drawing 91 08G268 and 91 08G267 on the following pages for details Page 75 OWd dIHSHANMO 1H9IHAdOO 892580 6 OL 19 5 SI NOILVINHOJNI Ya TIVISNI 3HVMINHId NOISHYSA HO 00 gA SAVH LSNW GYVOd JHL S SNIVLNOD 9 0 99 0 XV 7990 299 022 Hd quvoa AHL NO OL 3HIM SLIHM 7 EE SIN 000 VO quvoa xovooct AHL NO 3HI
89. op of core 1 8 brass Figure 2 Series 8262 and 8263 normally closed construction Form No V5256H9 Page 3 of 4 q ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Disassembly and Reassembly of Stem Lever Manual Operator Refer to Figure 3 NOTE There are two stem lever manual operator constructions They are identified by the location of the core spring as internal or external spring construction 1 2 manual Unscrew solenoid base sub assembly from manual operator body Unscrew manual operator body from valve body Then remove body gasket and stem retainer Slip stem spacer sub assembly with stem gasket from manual operator body Remove core assembly with core spring from center of manual operator body All parts are now accessible for cleaning or replacement Lubricate gaskets per Valve Reassembly step 2 External Spring Construction Internal Spring Construction 6 IMPORTANT The spacer on the stem spacer sub assembly must be inside of the stem retainer for internal spring construction and outside the stem retainer for external spring construction Position core assembly with core spring into base of manual operator body Then install stem spacer sub assembly into manual operator body to engage with core assembly Reinstall stem retainer on body stem spacer sub assembly Replace body gasket and install manual operator assembly in valve body To
90. perator to 175 25 in Ibs 19 8 2 8 Nm 4 For Series 8263 apply a small amount of LOCTITE PST pipe sealant to threads of valve seat if removed Follow manufac turers instructions for application of pipe sealant Then install valve seat and torque to 75 10 in Ibs 8 5 1 1 Nm 5 Replace solenoid base gasket core assembly with core spring and solenoid base sub assembly or plugnut core tube sub as sembly and valve bonnet Note For core assemblies with inter nal type core springs install wide end of core spring in core as sembly first closed end of core spring protrudes from top of core assembly 6 For 1 8 NPT valve constructions Torque valve bonnet to 90 10 in Ibs 10 2 1 1 Nm Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm 7 Install solenoid see separate solenoid instructions Then make electrical hookup to solenoid WARNING To prevent the possibility of death Serious injury or property damage check valve for proper operation before returning to service Also per form internal seat and external leakage tests with a nonhazardous noncombustible fluid 8 Restore line pressure and electrical power supply to valve 9 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click signifies the so lenoid is operating ORDERING INFORMATION FOR ASCO REBUILD KITS Parts marked with an asterisk in the exploded view are
91. performed by qualified personnel Note Inlet port will either be marked I or IN Outlet port will be marked 2 or OUT ASUO All Rights Reserved Future Service Considerations Provision should be made for performing seat leakage external leak age and operational tests on the valve with a nonhazardous noncom bustible fluid after disassembly and reassembly Temperature Limitations For maximum valve ambient and fluid temperatures refer to charts below Check catalog number coil prefix suffix and watt rating on nameplate to determine the maximum temperatures Catalog Number Coil Wattage Coil Class Ambient Prefix 6 10 5 none DA or 6 10 5 DF FT 6 10 5 none DP or none FT or A F none FT or Catalog Nos 8262B200 and 8262 C200 construction only Catalog Nos 8262B214 and 8262 D200 AC and DC construction are limited to 140 F fluid temperature Valves with Suffix V or W that are designed for AC service and nor mally closed operation are for use with No 2 and 4 fuel oil service These valves have the same maximum temperatures per the above table except Suffix W valves are limited to a maximum fluid tempera ture of 140 E Listed below are valves with Suffix V in the catalog number that are acceptable for higher temperatures HB KBSS or SV Max Ambient Max Fluid Temp F Temp F FT8263 HB8263 125 250 8262G 8263G HT or HB 8262G
92. performing the leak tests All hoses used with the dispensers shall be sufficiently reinforced as to not affect the operation or accuracy of the units through its expansion and contraction from pressure B Electrical Wiring 1 All electrical wiring should be done by a qualified licensed electrician All wiring must follow Na tional Electrical Code and satisfy all local rules and regulations 2 Only factory provided equipment is to be installed in the head of the dispenser 3 vapor barrier at the base of the head MUST remain as shipped form the factory DO NOT drill or punch any hoses in this barrier 4 All field wiring is to be connected to the dispenser in the unit s junction box 5 The dispenser is shipped from the factory internally wired as shown in wiring drawings 91 02A20 and 91 02A21 in Section 4 6 Refer to electrical wiring diagrams in Section 4 for details on wiring the dispenser to the field C Start Up 1 Make sure all filtration and or strainers in place prior to filling the piping system with product Any loose debris in the piping must be prevented from passing through the meter where it can cause damage Some Fuelhouse series BLEED THE AIR FROM dispensers have filtration on the inlet to the meter THE LINESVERY 2 ITIS IMPORTANT TO BLEED THE AIR FROM THE SLOWLY ALLOWING LINES VERY SLOWLY RUNNING THE METER RPM UP ON AIR PUSHED THROUGH THE SUPPLY THE METER TO REA
93. property damage turn off electrical power depressurize solenoid operator and or valve and vent fluid to a safe area before servicing Page 2 of 4 Cleaning All solenoid operators and valves should be cleaned periodically The time between cleaning will vary depending on medium and service conditions In general if the voltage to the solenoid is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required Clean strainer or filter when cleaning the valve Preventive Maintenance Keep the medium flowing through the solenoid operator or valve as free from dirt and foreign material as possible While in service the solenoid operator or valve should be operated at least once a month to insure proper opening and closing Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts Replace any worn or damaged parts Causes of Improper Operation Faulty Control Circuit Check the electrical system by energizing the solenoid A metallic click signifies that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or grounded solenoid broken lead wires or splice connections Burned Out Solenoid Check for open circuited solenoid Replace if necessary Check supply voltage it must be the same as specified on
94. re Hos H TU 8 to 24 VDC m Chassis Ground Truck Applications Earth Ground Fixed Installations Earth Description POD J1 Terminal LCR LCR II J3 Power 20 31 19 Channel B 21 34 17 Channel A 22 33 18 Ground 23 38 15 Shield Wire No Connection J6 13 14 Wiring Information 1 Use metallic conduit with individual wires or use conductor 22 AWG shielded cable 2 Strip 175 off of outer sheathing Remove exposed shield and drain wire and then tape 3 Strip 1 4 insulation from each conductor and connect to the terminal blocks 8 Illustrated Parts Breakdown POD Assemblies Item No Description Part No 4 Screw 10 24 x 625 09079 5 Screw 10 24 x 625 40107 8 Screw 8 32 x 625 08192 POD Internal Components Item No Description Part No PC Board Assembly See Below Cover Assembly Housing Assembly Drive Assembly Screw 10 24 x 625 Hub Magnet Assembly O Ring Buna N Screw 5 40 x 125 O Ring Buna N or Teflon Screw 6 32 x 375 Hub Magnet Assembly O 07677 Screw Modei No POD1 Pops Po 1 874 874 874 874 8791 ____2 814 814 814 8164 814 7 NS Not for Sale Illustrated Parts Breakdown POD Extension Models 49754 49756 Item No Description Pulser Extension Driver Pulser Housing Screw 10 24 x 2 00 Dowel Pin O Ring Buna N 49754 O Ring Te
95. re see note 1 1 8 NPT Stainless Steel core spring see note 3 core assembly body gasket valve body see note 2 Port 3 plugged disc holder assembly disc spring body gasket end cap 1 4 N PT Brass Notes 1 For mounting a flat surface must be provided across the entire length of the bracket The valve body becomes secure to bracket when bracket is tightened into position 2 Body inverted for in line piping Inverted 1 is valve inlet and inverted 2 is valve outlet 3 Wide end of core spring in core first closed end protrudes from top of core 4 Bonnet wrench supplied in ASCO Rebuild Kit For bonnet wrench only order No K218948 body gasket Indicates Parts Supplied In ASCO Rebuild Kits end cap Figure 4 Series 8262 normally open construction Form No V5256R9 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Installation amp Maintenance Instructions 2 WAY INTERNAL PILOT OPERATED SOLENOID VALVES NORMALLY CLOSED OPERATION GENERAL SERVICE 1 1 OR 1 NPT NOTICE See separate solenoid installation and maintenance instructions for information on Wiring Solenoid Temperature Cause of Improper Operation Coil or Solenoid Replacement DESCRIPTION Series 8210 valves 2 way normally closed internal pilot operated solenoid valves designed for general service Valves are made of rugged forged brass Serie
96. re assembly lower core spring long pins 2 lower core assembly 180 cushion washers 2 solenoid base gasket adapter adapter gasket valve seat valve body body passage gasket body gasket diaphragm assembly body passage eyelet bonnet body passage screw 4 gasket MEL diaphragm spring valve bonnet Figure 2 Series 8292 Solenoid Valve Page 4 of 4 Form No V6526R3 ASCO Valves Automatic Switch Co 50 60 Hanover Road Florham Park New Jersey 07932 Installation amp Parts Manual LIQUID Pulse Output Device POD CONTROIS E CONTROLS O Installation www Icmeter com Table of Contents Description General Information The Liquid Controls Pulse Output Device POD converts the rotary motion of the Liquid Controls Positive Displacement Flowmeter into electronic pulses This allows the meter to interface with a wide variety of electronic monitoring devices and control equipment The POD mounts directly to the front cover of any Liquid Controls meter in place of the packing gland The motion of the meter s blocking rotor is magnetically coupled through a stainless steel wall to the electronics compartment of the POD This eliminates the dynamic seal of the packing gland and isolates the electronics from the process fluid in the meter Inside the electronics compartment an optical shaft encoder converts the
97. rque manual operator body to 175 25 in lbs 19 8 2 8 Nm Replace solenoid base gasket and solenoid base sub assembly Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm Check manual operator for proper operation Turn stem clock wise and counterclockwise stem should turn freely without binding solenoid base sub assembly solenoid base sub assembly operator body stem stem spacer sub assembly core assembly solenoid base gasket stem gasket stem retainer Internal core spring see note core spring External body gasket valve body Indicates Parts Supplied In ASCO Rebuild Kits Note Wide end of core spring in core first closed end protrudes from top of core Spacer location for external spring internal spring construction construction dec spacer stem retainer Important Spacer must be inside of stem retainer for internal spring construction and outside of stem retainer for external spring construction Spacer location for Figure 3 Stem lever type manual operators Page 4 of 4 mounting bracket optional feature 4 positions 2 self tapping screws provided see note 4 valve bonnet bonnet gasket plugnut core tube sub assembly core spring see note 3 core assembly body gasket valve body see note 2 Port 3 plugged disc holder assembly disc disc spring mounting bracket optional featu
98. s 8210 valves are provided with a general purpose solenoid enclosure Series EF8210 and 8211 are the same as Series 8210 except they are provided with an explosionproof or explosionproof watertight solenoid enclosure OPERATION Normally Closed Valve is closed when solenoid is de energized open when energized IMPORTANT Minimum operating pressure differential is 5 psi Manual Operator optional feature Manual operator allows manual operation when desired or during an electrical power outage To engage manual operator open the valve turn lever clockwise until it hits a stop Valve will now be in the same position as when the solenoid is energized To disengage manual operator close the valve turn lever counterclockwise until it hits a stop To engage turn lever clockwise until it hits a stop Partial view of Manual Operator CAUTION For valve to operate electrically manual operator lever must be fully rotated counterclockwise INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel Future Service Considerations Provision should be made for performing seat leakage external leakage and operational tests on the valve with a nonhazardous noncombustible fluid after disassembly and reassembly SERIES 82
99. s a metalized foil plastic shield with a drain wire is recommended over cable with woven shields because it is easier to terminate the drain wire type cable Terminal Block Removing the cover of the POD will expose a 4 position terminal block for connection to the user s electrical system The terminal block can be unplugged from the board for ease of wiring Pull it straight up to remove The terminal block screws require a straight blade screwdriver with a tip less than 1 8 wide Before inserting wires into the terminal block strip 4 of insulation off each wire Turn each terminal screw counterclockwise a few turns to make sure that the wiring slot is fully open to accept wire Insert the stripped end of the wire and tighten the terminal block screw V Supply Channel A V Supply Channel B OV One Cycle Installation Plug the terminal block back into the board if it was removed Be sure it is properly oriented with the four pins Wiring Configurations The wiring configuration used depends on the system needs The POD can be wired using only one of the two channels Channel A or B if the flowmeter has flow in only one direction To detect both forward and reverse flow both channels which are in quadrature to each other must be used Channel A will lead Channel by 90 in one flow direction and Channel B will lead Channel A in the reverse direction Quadrature is required in most Weights amp
100. screw Fe gt 2 45 Figure 6 DIN plug connector kit 236034 optional feature Page 4 of 4 Form No V6583R7 ASTA 50 Hanover Road Park New Jersey 07932 www ascovalve com Installation amp Maintenance Instructions 2 WAY DIRECT ACTING SOLENOID VALVES SERIES 8262 NORMALLY OPEN OR NORMALLY CLOSED OPERATION BRASS OR STAINLESS STEEL CONSTRUCTION 1 8 1 4 OR 3 8 NPT IMPORTANT See separate solenoid installation and maintenance instructions for information on Wiring Solenoid Temperature Causes of Improper Operation and Coil or Solenoid Replacement DESCRIPTION Series 8262 and 8263 valves are 2 way direct acting general service solenoid valves Valves bodies are of rugged brass or stainless steel Series 8262 or 8263 valves may be provided with a general purpose or explosionproof solenoid enclosure Series 8262 and 8263 valves with suffix P in the catalog number are designed for dry inert gas and non lubricated air service OPERATION Normally Open Valve is open when solenoid is de energized closed when is energized Normally Closed Valve is closed when solenoid is de energized open when energized IMPORTANT No minimum operating pressure required Manual Operation Manual operator allows manual operation when desired or during an electrical power outage Depending upon basic valve construction three types of manual operators are availa
101. side as close to the valve as possible Clean periodically depending on service condi tions See ASCO Series 8600 8601 and 8602 for strainers MAINTENANCE WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve NOTE It is not necessary to remove the valve from the pipeline for repairs Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean strainer or filter when cleaning the valve Preventive Maintenance Keep the medium flowing through the valve as free from dirt and foreign material as possible e While in service the valve should be operated at least once a month to insure proper opening and closing e Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Causes of Improper Operation e Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplat
102. sing four rotary switches located in the lower right corner of the board See Figure 5A SW2 sets the dollar amount SW3 SW4 and SWS set the 10g 1 and 0 16 amounts respectively For a price of 1 399 per gallon switches 2 thru 5 would be set to 1 3 9 amp 9 Note If price is set to 0 000 the dispenser will not activate 3 DIP SWITCH and JUMPER SETTINGS The dips switches and jumpers on the main CPU board are used to set opera tional parameters on start up of the unit See Figure 5B for location While dip switch settings can be reset to original posi tions once altered changes in the jumper block are permanent To cut a jumper press a sharp object through the thin point of the metal foil for the desired position If wire jumpers are used instead of the foil block depicted in Figure 5B simply cut the desired jumper with a small pair of wire cutters To repair a jumper that has been cut the board must be returned to the factory The parameters that the switches and jumpers control are defined in the following tables 4 Position 4 Position Dip Switch Jumper block IMPORTANT AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYLING POWER OR PRESS a ING THE RESET BUTTON Figure 5B Section of CPU board showing dip switch and jumper location DIP SMTCH PARAMETERS Position JUM PER PARAMETERS Position Dispenser Operating Mode Table 6 1 Liters Gallons Unit o
103. sn on 34030 No NO 6 __ _ NO dJO assn on 440 440 440 NO 440 ONI JENSVIN ANNA 2n 440 440 NO 340 330 440340 NO uojeouo emnion anios IES 61505 1090104d Ggy VI3 3HIM Z OSIN SSAYCCV LHVd IOOO1Odd dO AHL 5 AHL SS3dGGV SNOLLVDINANWNOD 4 5145 0 NINOS 070061 AHL NO SuaalNnf
104. steam service use 105 C rated wire up to 50 psi or use 125 C rated wire above 50 psi After electrical hookup replace cover gasket cover and screws Tighten screws evenly in a crisscross manner DIN Plug Connector Kit 236 034 1 open frame solenoid is provided with DIN terminals to accommodate the DIN plug connector kit 2 Remove center screw from plug connector Using a small screwdriver pry terminal block from connector cover 3 Use 12 18 AWG stranded copper wire rated at 90 C or greater for connections Strip wire leads back approximately 1 4 installation in socket terminals The use of wire end sleeves is also recommended for these socket terminals Maximum length of wire end sleeves to be approximately 1 4 Tinning of the ends of the lead wires is not recommended 4 Thread wire through gland nut gland gasket washer and connector cover NOTE Connector cover may be rotated in 90 increments from position shown for alternate positioning of cable entry 5 Check DIN connector terminal block for electrical markings Then make electrical hookup to terminal block according to markings on it Snap terminal block into connector cover and install center screw 6 Position connector gasket on solenoid and install plug connector Torque center screw to 5 1 in lbs 0 6 1 1 Nm NOTE Alternating current AC and direct current DC solenoids are built differently To convert from one to the
105. supplied in Rebuild Kits When Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate If the num ber of the kit is not visible order by indicating the number of kits re quired and the Catalog Number and Serial Number of the valve s for which they are intended Metering Manual Device Operator body 1 8 NPT only stem retainer SCrew Figure 1 Metering and manual operator constructions Form No V5256R9 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart valve bonnet bonnet gasket plugnut core tube sub assembly solenoid base sub assembly core spring see note core assembly core assembly core spring gasket body gasket valve body 1 8 NPT brass or valve body valve body stainless steel 1 4 NPT 1 4 brass Stainless steel ee mounting bracket construction only Series 8262 x 4___ solenoid base sub assembly see note Indicates Parts Supplied in ASCO Rebuild Kits m m I INCHES 2 MOUNTING HOLES J90 24UNC 2B THREAD 1 4 6 4 MIN FULL THREAD 3 8 9 5 DEEP 9 1 core assembly body gasket valve seat valve body 17 5 brass ia stainless steel Xx 5 206 Series 8263 15 1 DEEP 16 19 2 HOLES Y 32 Wide end of core spring in core first closed end protrudes from t
106. th 1 2 NPT green or green with wave gt For special wrench plow stipes washer 1 adapter order kit 0750 28 UN 2A thread solenoid base T sub assembly oide View lugnut core tube asket 9 sub assembly ale E 2 7 washer Tapped hole in core collar to face 0 250 28 UNF 2B valve body 0 38 minimum full thread Alternate Construction See torque chart red cap lt push solenoid down red cap solenoid with 1 2 Then pry here to lift nameplate retainer nameplate grounding wire and push to remove retainer green or green with spacer i yellow stripes 1 312 diameter 7 solenoid mounting hole finger washer x I nameplate retainer AP A finger spring 0 69 diameter washer washer mounting hole 062 to 093 maximum solenoid base valve thickness of panel sub assembly bonnet valve for mounting bonnet SS For special wrench core adapter order kit tube No K218948 plugnut core tube sub assembly core Bolted Bonnet 3 4 Bonnet Construction 15 16 Bonnet Construction Figure 2 Series 8016G solenoid Figure 3 Series 8016G panel mounted solenoids Form No V6583R7 Page 3 of 4 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart Open Frame Solenoid Open Frame Solenoid Open Frame Solenoid with 1 4 Spade Terminals See torque chart tapped hole for 10 32 grounding screw not i
107. the meter by opening the meter s drain plugs 3 Remove the mechanical counter adjuster and adjuster drive shaft from the front of the meter 4 Some meters have a counter adapter bracket which is bolted on If this is the case remove the counter bracket by removing the bolts that hold it in place If the counter adapter bracket is integral to the meter it cannot be removed In this case one of four POD Pulser Extensions will be required NOTE Ensure there is no pressure inside the flowmeter before attempting to remove the packing gland LINE PRESSURE MUST BE 0 0 PSI 5 Remove the packing gland mounting screws Pull the packing gland out of the meter If the O Ring does not come out with the packing gland be sure to remove it from the packing gland well before installing the POD When this is complete the POD can be installed Pa Gland Bomovda the POD Verify that the proper POD Model was obtained by comparing the driver tang on the POD to the driver tang on the packing gland that was removed in Step 5 of Removing Existing Hardware on Page 4 There are two types of packing gland POD driver tangs blade type and fork type Blade type packing glands must be replaced with blade type PODs Fork type packing glands must be replaced with fork tyoe PODs Determine the desired orientation of the conduit hub The hub can be positioned in one of eight possible orientations as shown in the figure to the right N
108. the upper right of the dispenser face When pressed the reel will immediately begin retrieving hose Make sure the hose is clear of any obstructions and individuals before pressing the button Operation of the electric hose re wind should only be performed by trained facility operators As the hose is retrieved on to the reel care should be taken to make sure the hose is wound in layers evenly across the reel drum This will ensure hose is wound on the reel most efficiently without any high spots High spots in the hose wind that protrude beyond the reel s side panels may catch the dis penser frame and jam the reel or cause damage to the dispenser When retrieving the hose on to the reel minimize the amount that the hose drags across the ground Continuous abrasion of the hose on rough surfaces will greatly reduce the life of the hose The rewind motor is not rated for continuous duty Care MUST be taken to avoid overheating the mo tor During normal use this is not a problem in that a full hose retrieval will only take a few seconds However if the motor is allowed to run continuously it will overheat Overheating the motor will sig nificantly reduce its life Dispenser Calibration The purpose of calibrating a dispenser is to ensure that the volume displayed on the unit matches the amount of product dispensed The calibration of the Fuelhouse dispenser is accomplished by adjusting the correc tion factor set on the 110500 Factor Bo
109. ty 1 Drum 10 1 2 Diameter Specify 9905 3131 1 2 Front 9520 5 ELS CERE 9903 0821 1 2 Front DISC 235 24 nn 9903 1121 1 2 Front DISC 29 PB Series re tia 9903 1321 1 2 Front Disc 26 27 Series nn 9903 1421 1 2 Front DISC 28 29 0 MOS zu en ne 9903 1521 1 2 Front Disc S0 31 ces aa arnt lad DE occiso 9903 1621 1 3 Back Disc 19 20 Series 9903 0821 1 3 Back Dise 23 22 Serles a rn ia 9903 1121 1 3 Back DISG 25 26 Series ri ae Qa S aa ele due 9903 1321 1 3 Back DISC 26 27 SOLOS Du ee 9903 1421 1 3 Back Dise 29 29 Series seen aaa ee 9903 1521 1 3 Back DISC 30 sense nee dene 9903 1621 1 4 Front Frame 25 24 uD grati oia 9906 0031 1 4 Front Frame UP T6 SH SD 9906 5031 1 6 back Frame Up te 23 24 an 9906 0031 1 6 Back Frame UBS SD les 9906 5031 1 7 Front Foot specify Model sn ns ak ein 9907 3000 1 9 Back Foot Model u nie ae 9907 3000 1 11 1 1 2 Flange Hub Only Specify 9901 3640 1 12 1 1 2 FNPT Iron Pipe Riser 2 2 2 21 71 7 9901
110. ups F Dust Locations designation is not applicable for solenoids or solenoid valves used for steam service or when a class solenoid is used See Temperature Limitations section for solenoid identification and nameplate retainer for service When installed just as a solenoid and not attached to an ASCO valve the core has 0 250 28 UNF 2B tapped hole 0 38 minimum full thread Series 8016G solenoids are available in Open Frame Construction The green solenoid may be supplied with 1 4 spade screw or DIN terminals Refer to Figure 4 Panel Mounted Construction These solenoids are specifically designed to be panel mounted by the customer through a panel having a 062 to 093 maximum wall thickness Refer to Figure 3 and section on Installation of Panel Mounted Solenoid Optional Features For Type 1 General Purpose Construction Only e Junction Box This junction box construction meets Enclosure Types 2 3 35 4 and 4X Only solenoids with 1 4 spade or screw terminals may have a junction box The junction box provides a 1 2 conduit connection grounding and spade or screw terminal connections within the junction box See Figure 5 DIN Plug Connector Kit No K236034 Use this kit only for solenoids with DIN terminals The DIN plug connector kit provides a two pole with grounding contact DIN Type 43650 construction See Figure 6 OPERATION When the solenoid is energized the core is drawn into the sol

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INSTALLATION &amp; SERVICE MANUAL

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INSTALLATION & SERVICE MANUAL