DV-10 SERVICE MANUAL - e-ASP
Contents
1. lii op Q 2 5 12 10 4 7 5 DV 10 Exploded Parts List Item Description 1 CNNT 166P FOR 0 55 SVGA LGA D 2 DMD 854480 PIXEL 0 5 480P DDR WITH APERTURE 3 ENGINE BOTTOM MIRROR 1 3M J350 4 RUBBER BLOWER 595925 GREEN 5 SCREW PAN MECH M3 4 NYLOK 6 DMD INSULATOR MYLAR 0 8 3300MP 7 DMD ANTIDUST RUBBER 739 SILICONE 8 DMD THERMAL PAD 18 13 0 5T GREEN 9 DMD LIGHT MASK 739 SUS301 GREEN 10 DMD HEAT SINK AL1070 VULCAN 1 11 DMD HEATSINK BACKER PLATE 739 AL6061 12 DMD HEATSINK SPRING PLATE SUS301 13 DMD SCREW IVYOX GREEN 14 PCBA SMS BD FOR EP739 15 ASSY SUB ENGINE MODULE D10 GREEN 16 8 10 0 5t MYLAR FOR 2300MP GREEN 7 6 DV 10 IV Main Board Exploded Parts List Item Description 1 MAIN BOARD TOP MYLAR ERPP 0 43t DV10 GREEN 2 SCREW PAN MECH W SF M3 6 Ni 3 PCBA MAIN BD DV10 GREEN 4 M B MYLAR FRPP DV10 GREEN 5 W A 7P 28 150mm UL1007 M B TO DVD BD DV10 GREEN 6 PCBA AUDIO BD FOR DV10 GREEN 7 EXTENTION CABLE RIGHT 135mm RED DV10 GREEN 8 EMI GASKET t 0 25mm DV10 7 7 DV 10 V Sub Engine Module DV 10 Exploded Parts List 2 Description 1 70 81R03G001 ASSY OPTICAL LENS MODULE DV10 GREEN 85 1A326 060 SCREW PAN HEAD MECH 2 6 6 BLACK 70 81R21G001 PRE ASSY ENGINE BASE MODULE DV10 GREEN 52 81 126001 RELAY ANTIDUST2. Exploded Parts List Item Description 1 STAND BRACKET AL 5052 t 1 0 2 ASSY ENGIVE MODULE DV10 GREEN 3 ASSY BOTTOM BASE MODULE DV10 GREEN 4 SCREW PAN MECH W SF M3 6 Ni 5 GASKET CONDUCTIVE SPONGE 4 0 t 10 0 w 17 0 6 EMI TAPE W40 L40mm GREEN CH DV 10 VIII DVD Module Exploded Parts List Item Description 1 ASSY DVD COVER MODULE DV10 GREEN 2 ASSY DVD LOADER MODULE DV10 GREEN SCREW PAN TAP M3 8 E de TAPE 3M J350 17 60mm 7 12 DV 10 DVD Cover Module DV 10 7 13 Exploded Parts List Item Description I DVD COVER PC MN 3600HC DV10 2 ASSY DVD UP COVER MODULE DV10 GREEN 3 DVD UP COVER RUBBER SILICONE DV10 GREEN 4 DOOR LOCK DL 400D BLACK PINGOOD EP652 5 DAMPING GEAR PG 1 GREEN PINGOOD 6 DVD COVER SPRING SUS 304 DV10 GREEN 7 DVD KEYPAD BUTTOM SILICONE RUBBER DV10 GREEN 8 DVD METAL DV10 GREEN 9 PCBA DVD KEYPAD BD FOR DV10 GREEN 10 SCREW PAN MECH W SF M3 6 Ni T SCREW PAN TAP M3 8 Ni 12 DVD BD MYLAR FRPP 0 125t DV10 GREEN 7 14 DV 10 X DVD Loader Module DV 10 Y y 7 15 4 7 27 G ER A W Exploded Parts List Item Description 1 TOP LOADER DVD MECHANISM HTP002A0 FOR DV10 2 BUY ASSY DVD BD SHIELDING MODULE DV10 GREEN 3 BUY ASSY DVD SUPPORT MODULE DV10 GREEN 4 PCBA DVD BD FOR DV10 GREEN 5 PCBA SWITCH BD FOR DV10 GREEN CABLE FEC 2
3. Ln pn W T fir Ep iss c3 LP e her Batters O semen d sera i Leas 2 Click Next button Welcome to the DLP Composer TM Lite 3 6 Installation Wizard lt is strongly recommended that you ext all Windows programe before running lhis setup program Dick Cancel t quil the setup program then close any programs pou have running Click Next bo continue the inztallabon WARNING This program amp protected by comwigrt law and rkemahanal reales Unauthorized reproduction or distribution of this program portion of iL may result in severe Chal and criminal penalties and will prosecuted to the maximum exstent possible under law 5 2 DV 10 3 Reading the License Agreement rules choose I accept and agree to be bound by all the terms and conditions of this License Agreement icon then click Next button License Agreement YOu must amp dree with the license agreement below to proceed DLP Composer Lite Tool Suite End User License Azreement Important Read carefully Thus End User License Agreement Agreement 15 a legal agreement between you either an individual or entity Licensee and Texas Instruments Incorporated By installing copying or otherwise using the Licensed Materials you agree o abide by the following provisions This Agreemen
4. IT MEX LS ED lt CH eerte KO 3 pen Ei exi A ion H otep2 1 Check the Com port is 1 2 Click the Model item 3 Choose the source file DV10 EDID A ini and then open it EDID Application Version 0 51 UNIVERSAL Barcode Analog Values EDID Informations i Read p Serial FF FF FF FF FF mp m 20 27 Week E Program h BE Ht DI AF BB H JI 43 Dh 57 Br 4 o F HW 31 59 AS 59 51 59 i oi H1 i pi B1 19 00 hn 41 BB 26 36 Year BB 08 18 AG HH op FF Dn 33 3 3 af 31 32 33 3N 28 mam sy BU BH Model Universal Exit ae Ga Product Reset Open EDID values m m ss e Write Source Select Read item i Analog analog C Digital EP ISEDID A pn 4 Digital OPTOMA EP729 Trans File name OPTOMA DV10_EDID_A mi File type Ihi Files gt Cancel as 6 3 DV 10 Step 3 1 Key in the Serial Number into the blank space 2 In Write Source Select Item select VGA 3 Check the COM port is 1 4 Click Program button D Application ersion 0 51 OPTOMA
5. Ense Skip Boot Londa fed a but he fc 16 KE ries sarge wf map Doha in Herd fat Emb the contents of Nash memory be replaced by the contents oF tha Rach fia Ce downing vak ses prema minutes and cannot be itar phe Flazh Loadar Varaion pip open SUR ip DLP Lite Gier Conti Flach Loser Sta USE DO gt Preference io configu the communicaten gier 0 Da D ies g rege Chale Red Check fei Start 000 21 3607 Ox 12 0000 32 Qu 15010 33 0009 34 Ow 10000 Ready to reurite sectors 1 to 38 Dee Legd Fish Loader For Help press P TAM 5 12 DV 10 9 After file was download DV 10 will be back to standby status automatically Power LED flash blue Please to restart the unit and enter the Service mode to check the F W version of DV 10 et Ir PaL PRIN Rw Stee ae T L Saca Bond alter cl anges n Hand Note How to into Service Mode Please do the following steps to enter service Mode Turn on the power and wait for the disappearance of Logo picture press Power button 44 source
6. a source button sequentially to enter Service Mode Menu 5 13 DV 10 Chapter 6 EDID Key in Procedure 6 1 Equipment Needed PC or Laptop EDID Fixture Power Adapter RS 232 Cable Female to Male VGA Cable DVI Cable Power Cord DDC Driver DV 10 Unit RS 232 Cable F M Power Adapter EDID Fixture DVI Cable VGA Cable 6 1 DV 10 Setup Procedure step Connect Power Adapter with the fixture otep2 Connect P1 of the fixture with COM1 of PC Laptop by RS232 cable otep3 Connect P2 of the fixture with VGA port of DV 10 by cable otep4 Plug Power Adapter to the fixture and connect the DV 10 Power Cord Notice Confirm JP3 is Close status Power Adapter JP3 ene ic E H E E E E E H E E E EEEE marked as Generic VGA port 6 2 DV 10 DDC Key in Procedure Step 1 Execute EDID program Fie Wee Penim 9 12 dp rie Babes CS D LHP Fie Fit BOD Kies Br cke Dehio e EI FERE Zeg iL Pe d Pec comeutm E FE r LJ sagar i e LecgDe dc m DATA Da p 87 CFecrra KN En pre yum EJ Cher b Fer ons i en i ror Der 2 Sp HP kek a Barcos di LJ een kal kr D 1 2 i Ce Gees EDD WO Ei
7. S EN 51 80J38G001 MYLAR CW SUPPORT 739 FR700 0 18t GREEN 7 25 DV 10 XVIII Rear Cover Module Exploded Parts List Item P Description I 51 81R33G001 REAR COVER IR MYLAR t 0 125mm DV 10 GREEN 2 80 81R10G001 PCBA REAR IR SENSOR BD DV10 GREEN 3 75 81R10G002 ASSY REAR COVER MODULE DV10 GREEN 7 26 DV 10 XVIII Front Cover Module Exploded Parts List Item Description 1 ASSY FRONT COVER MODULE DV10 GREEN 2 PCBA IR SENSOR BD DVIO GREEN 3 FRONT SHIELDING SUS301 t 0 1 DV10 GREEN 7 27 DV 10 LVPS Module em 9 dy Exploded Parts List Item Description SHIELDING AL 5052 1 04 2 LVPS MYLAR GS DV10 GREEN 3 ASSY SUB LVPS MODULE DV10 GREEN 4 SCREW PAN MECH W SF M3 6 Ni 7 28 DV 10 Axial Fan Module 4 EN 3 Ne Exploded Parts List Item Description FAN FRAM AL 5052 tc 6mm DVIO GREEN 2 RUBBER FOR FAN7020 2300MPX 3 SUNON 70 20 R TYPE AXIAL FAN GM1207PKVX A 4 SPONGE FOR BLOWER DUCT BF1000 t 3 3mm EP739 5 PHOYOCATAL YSIS FOIL 6 HONEYCOMBED FOIL FIX PLATE 7 SCREW PAN MECH W SF M3 6 7 29 DV 10 XXII Blower Fan Module Exploded Parts List Item N Description 1 49 80N02G001 SUNON 50 20 R
8. breck Coris Heater Control Tog 5 Select Edit Preferences Communications choose USB and then click OK C OD kaspa USE im bir Uem man cond Bessi Pat 1 USE Device Verben Mesh lt Prnjse cter ontrei Tos Note Vendor 0x451 Product 0x2000 5 10 DV 10 6 step 1 Choose Flash Loader step 2 Click Browse to serach the DV10 Flash b04 img file step 3 select the item Skip Boot Loader Area load all but the first 16KB step 4 Click Reset Bus to erase the flash memory Esia rene Costa E Edi the commune initrd 71 enn Note If appears the error message cannot open USB driver No projectors found Please unplug the USB cable and replug then do step 4 again If it stiill fails please restart PC and redo 5 3 2 USB driver upgrade procedure p Error Cannot span USED driver a geajertora Found Fu dal SIT eT LE PD E ELIT PLI Laai zancalled 5 11 DV 10 7 If the firmware is ready then click Start Download to process the firmware upgrade 8 Click Yes to erase the flash memory p nani 85 TEB T Pie wen Were Feck x 81 TIT i 14 ils Lim hi E Filah laali r ptens Elsah irage Fie SAP SALPRAD PROV O
9. Horz And Vert position of video Boundary Frame should be adjustable to be the Boundary screen frame The unit can t accept the leakage is Figure sees ayn brighter than Gray 10 pattern ADC Calibration Calibration Calibration Pattern should be in full Figure PC Calibration Pattern screen mode Figure e N CD 4 2 Figure 1 Fine Line Moire Figure 2 64 RGBW Scale Figure Red Pattern Figure 4 Green Pattern Figure 5 Blue Pattern Figure 6 Full White Figure 7 Full Black Figure 8 Gary 30 Pattern 4 3 DV 10 Figure 9 Blue 60 Pattern Irun rm f DEE es Hi HSE T CEA 4 541 TI E E E 82421 45 tiri Banz ILES i T Ta rrt H mas ri ss ld rng LI n T i 1 i 1 1143 1 ras D Le d t 1 4 H i FUTT i Er a 1 dio be ex 4 f ux md TTE ss m am a T nid Tr m m Dana cn iti LII e bett e id a iE i IREE Ip ns p m Km ew Le Ez EES He Hai 1 E Dom a L 4 m a ak 11 arim T m uio i AR zs
10. j j BvD Loader modue III II Test Condition Circumstance Brightness Dark room less than 2 5 lux Inspection Distance 1 5m 3m for functional inspection ocreen Size 60 inches diagonal wide After repairing each DV 10 the unit should be burn in Refer to the table below 4 1 DV 10 Test Display Modes amp Pattern Function Test Display Pattern Eliminate visual wavy noise by Fine Line Moire Rsync Frequency or Tracking Frequency amp Tracking gue d selection Gray level should be Contrast Brightness 64 RGBW scale distinguishable and without color abnormal Each R G B color should be Figure 2 R B and White R G B and Figure normal without color abnormal Issue 2 Oo CD Color Performance White Color Figure 6 Should be compliant with ocreen Uniformity Full White 60 Minimum Full Black Cannot accept any bright pixel Figure 7 Dead Pixel Dark Full White The numbers of dead pixel should Figure 8 pixel be smaller or amount to 6 pixel The bright blemish cannot be accepted if the problem appear with Gary 30 pattern Full Black Gray Blemish Bright 30 Figure 7 Full white Blue The dark blemish cannot be Figure Blemish Dark 60 accepted if the problem appear P cO with Blue 60 pattern The text in the corner should be Figure Focus Text Pattern clear after adjust the focus ring e
11. 08 739 SILICONE RUBBER GREEN 23 80J06G001 RELAY LENS 1 GREEN 70 80N19 001 PRE ASSY ENGINE BOTTOM MODULE EP739 23 80J20G001 CONDENSER LENS2 GREEN 23 80J20G011 CONDENSER LENS 3 GREEN S gt 61 81H06G001 ROD COVER 480P 739 505301 0 55 GREEN 61 80J05G002 ROD SPRING 739 SUS301 0 25t GREEN 11 70 81R05G001 ASSY ROD MODULE DVIO GREEN 12 70 81R04G001 ASSY COLOR WHEEL MODULE DV10 GREEN 13 52 80J03G001 LENS ANTIDUST 739 SILICONE RUBBER GREEN 14 52 81R18G001 PORON ENGINE TO DUCT DVIO 15 85 1A526 060 SCREW PAN MECH M2 6 6 Ni NYLOK 16 85 1A626G040 SCREW PAN MECH M2 6 4 BLACK NYLOK GREEN 17 85 1F126G060 SCREW PAN MECH W SF M2 6 6 Ni GREEN 18 75 80W 15 004 BUY ASSY ZOOM RING STOP MDULE 2300MP 19 85 3A 126 040 SCREW CAP HEAT D7 0 MECH M2 6 4 Ni 7 9 DV 10 VI Lamp Driver Module Exploded Parts List W A 20P 424 200mm UL1007 LVPS TO DVD B 6P MAIN B 16P 42 81ROIGOOL CABEL DV10 GREEN 2 42 81 R09G001 W A 2P 20 200mm LVPS BALLAST DV10 GREEN W A 328 2P LIMITE SWITCH EXTENTION CABLE 140mm 3 42 816 136001 S ie GREEN 4 75 81 01 001 ASSY QUASAR LVPS DVIO KLIXON YS11 THERMAL SWITCH WIRE 2 LENGTH 2205mm 125C 7 10 DV 10 VII Engine Buttom Base Module G s lt
12. 21 to 282 Diagonal Throw Distance 3 28 ft to 32 80 ft 1 0m to 10m Offset 154 H H 120 with extension feet 1 4 DV 10 Throw Ratio 1 25 1 5 Projection Distance Image Width In case of using 16 9 Screen finch Inch inch tilt f guarantee size x Lx o 4D 1 89 a a a S 8 m CENE EMEN GEL NU Lea em ____100 _ d 2 4 05 3 C NENNT 10 usad 32 or wasi 386 m9 112 gv 3 98 en w pag os oa 450 17649 4840 nal 19610 498 _____ 110 emm e See EE REM EE u 222 RN ww 2178 190 22358 sa o eus a ______125 24840 134 ud a us _ 270 82 Aa d s ms mum 7 muri um 280 E i 771 EET T ee oa of quarantee size 15 DV 10 Tolerance Throw ratio lt 5 Brightness Typical 800 ANSI Im Minimum 680 ANSI Im Condition Spoke light mode White on Service Menu Bright mode Contrast Full on Full off Typical 2000 1 Minimum 1300 1 Spoke on Spoke off Condition Spoke light mode White and Black on Service Menu at the center of a spoke mode black pattern Condition White Same as full on brightness Black True black no dithering noise Condition Bright mode
13. EDID values EDID Informations Serial deric n 53 BF EE 80 31 59 K 61 59 gt 1 i1 Hi Hl HT HWH G i 51 5 Tear 2006 Db D m DB HH TE i 152 11 34 Ah 31 32 3 ia d Hodel ptona Product OPT 3031 Read item Du E re Analog Digital M Trans Step 4 Please change the cable to VGA message is shown on the screen then click button Notice RUN message will appear on the screen _ Application Version 0 91 OPTOMA EDID values arcade 185151 1235 Analog Values EDID Informations Serial AED Week 14 Year 25 Model puig Product OFT 1031 Write Source Select UDA Fort rum Hess Finish Standby 6 4 DV 10 otep 5 When the DV 10 EDID program is finish the message will appear on the screen Application Version 0 51 EBID 1 BHarcmpip finalog Ualues Informations Serial Week Year Optoma 04 10 Product OPT 3837 Write Source Select Read item 0191 91 Values I Un Amalog Digital Trans Hessage Finish Standbug Step 6 1 Make sure to check Analog and Trans in Read item 2 press Read button 3 EDID Informations will show the result 4 Click Reset to do the next unit or Exit button to close the EDID program ERD Application Version 0
14. Typical 1300 1 Dimensions 14 5 x 4 6 x 10 75 inches 368 5 x 116 6 x 272 7 mm Weight 8 Ib Adjustable Feet angle 9 596 Zoom lens 1 1X throw ratio from 1 35 to 1 5 Diameter 44mm 7segments GRBWGRB color wheel spinning at 120Hz 200 Watt Phoenix Lamp Lamp life 2000 hours Low mode 3000 hours based on Phoenix DC lamp specification High efficiency cooling system with typical system acoustic noise level 35 dB A in normal mode and 32 dB A in the low mode Computer capability up to SXGA 60Hz for Analog NTSC PAL SECAM video capability with S video composite and HDTV 480i p 5 6i p 720p 10801 Auto detection of computer signal input Auto Image Auto tracking frequency position adjustment Automatically saves adjustments for future use Projector on screen menu with 9 languages Eng Fra Ger Ita Spa Por Traditional Chinese Simplified Chinese Korean On Screen lamp life timer One IR remote controller for projector and DVD play both Half height DVD Meca SOC DVD Module Half Height top loading DVD traverse One SOC for MPEG decoder and DVD servo Direct interlace digital video output from MPEG decoder to Scaler ITU R 656 YUV 4 2 2 Digital audio out and one subwoofer out 1 1 DV 10 Compatible with DVD VCD SVCD HDCD CD CD R CD RW MP3 WMA discs Kodak CD picture Contrast brightness saturation tint sharoness gamma adjustment open up On screen menu with 9 lan
15. please return the unit to repair area 2 Dark Pixel Test Pattern Full White Pattern Please check and ensure that the pixel number should be smaller or amount to 6 pixels If not please return the unit to repair area 47 DV 10 Guide to Entering Service Mode and Factory Reset Service Mode Please do the following steps to enter service Mode Turn on the power and wait for the disappearance of Logo picture press Power button a source i source button sequentially to enter Service Mode Menu Factory Reset After final QC step we have to erase all saved change again and restore the fac tory defaults Please enter the service mode and then choose Factory Reset then choose YES and press enter to see if it works This action will allow you to erase all end user s settings and restore the original setting 4 6 DV 10 Chapter 5 Firmware Upgrade Procedure 5 1 Equipment Needed Software DLP Composer DV 10 Firmware Hardware Power Cord USB Cable PCor Laptop DV 10 Projector 5 2 Hardware Setup Procedure 1 Connect USB Cable of PC to USB port of DV 10 Projector USB Port DV 10 5 3 Firmware Progarm Installation Procedure 5 3 1 DLP Composer Lite Setup Procedure 1 Choose DLP Composer Lite v3 6 Setup program Composer Lila el ad ug BAY ar Qir O 7 Due C wam m FUELS EOS BLR ER EDID
16. 91 OPTOMA n EDID values Barcode Analog Values nFormat ons Serial 1235 Year Hodel Optoma 0018 Product OPT 20231 Write Source Select TE an Digital Values WGA Analog Digital Trans Port Message Finish Standby DV 10 Chapter 7 DV 10 DVD Code Installation Procedure 7 1 DVD Region Code X ap w e Region 1 Region2 Region Region 4 Region 5 Region 6 America Europe England Japan ROW Taiwan Hong Kong South America Australia Pan EMEA Indian China 7 2 Setup Procedure Step 1 DV 10 unit and wait till the following image shows Note signal source is from DVD loader DV 10 Step 2 Put the DVD code CD in the DVD loader otep3 CD will be running automtically and press Play to install the DVD code Note If you don t have the CD please do the following steps 1 A CR RW Burner to make CD is needed 2 Make sure that file name in the CD must be dvdrom bin eR aL R UPGRADING WOT POWER OFF DISC BE RENOVE H P ka 7 2 DV 10 otep 4 Please wait till the installation process finishes and open DVD Cover to take out the CD Note When the circle is finished the image will return to Figure 1 If the cover cannot be opened promptly the image will go to Figure 3 again If so please do DVD code installation procedur
17. Module an i er l o NE Exploded Parts List Item Description 1 EMI GASKET CONDUCTIVE SPONGE 2 t x5 w x70 DV10 2 EMI GASKET CONDUCTIVE SPONGE 12 t x8 w x45 I DV10 3 INTERRUPT SW HOLDER 739 PPS GREEN 4 INTERRUPT SW BOTTOM 739 PPS GREEN 5 SCREW PAN MECH W SF M3 6 Ni 6 BOTTOM BASE Mg ALLOW AZ9ID DVIO GREEN 7 STAND OFF M3 4L D8 0 2100MP ASSY BLOWER FAN MODULE DV10 GREEN 9 ASSY INRERRUPTER SWITCH DV10 GREEN 7 23 DV 10 XVI Optical Lens Module Exploded Parts List Item Description 1 08 FOCUS RING PC ABS GE C6200 DV10 GREEN 2 08 WIDE ANGLE SVGA PROJECTION FOR DV10 3 SCREW FLAT MECH M2 4 4 08 ZOOM RING PC ABS GE C6200 DV10 GREEN 5 ZOOM RING LOCK PC ABS 6200 DV 10 GREEN 6 SCREW PAN M2 4 Ni 7 24 DV 10 XVII Color Wheel Module Oo 000 1 9 Exploded Parts List Item P N Description SLEEVE BEARING COLOR WHEEL 16644mm G57 R70 B53 G57 R70 B53 GREEN I 23 81G19G001 61 80J08G001 CW HOLDER 739 SECC 1 2t GREEN 52 83615G001 COLOR WHEEL DISC RUBBER EzPro755 GREEN 61 83628G001 COLOR WHEEL SHOULDER SCREW EzPro755 GREEN 80 80N04 001 PCBA PHOTO SENSOR BD EP739 85 1A626 040 SCREW PAN MECH 2 6 4 BLACK NYLON t
18. T ERE eil 1 SRI an Set gd wi Hat KL Bd del Sek mm mn m me bs alen e i S EL ZE i et 1 LN I s E lin H IR ES isil d AL pA ILS IO SE Git mu a d L LE mam rrr rm a fitim 1 m masa 1 Ta Ar bs ER Les 4 a w im ER 151 IER A EET Fis E pin 4 SI LAKE i n Tas Si rum ate m u nimm EI TUARA ni 5 imi iua EER z Hite Hz ML E riz aif BE LL scr 1 e Figure 10 Text Pattern Figure 11 Boundary Frame Figure 13 94 white 4 4 Figure 12 Gary 10 Pattern Figure 14 Calibration Pattern DV 10 Inspection Procedure DVD Function check Test Material DVD Test Procedure 1 Put DVD in DV10 2 Press Play to check if image is normal 3 Check DVD keypad function FWD REW Stop Volume Check Region Turn the unit on and wait till the image shows And then press 1 2 3 4 buttons on Remote Control to check if the region code is right or not 20050609 OE SC 421 HIIGT TOP 024S7 FW ID 2 0623
19. TYPE BLOWER GB1205PKV4 8AR 2 52 87306G001 RUBBER BLOWER FAN FRAME 2100 GREEN 3 52 80814G001 BLOWER PAD F12 76 5 t1 6 TDP T90 GREEN 7 30 DV 10 XXII Rod Module Exploded Parts List Item N Description 1 61 80J04G001 ROD HOLDER 739 SUS301 0 2t GREEN 2 23 81H17G001 INTEGRATING ROD FOR MT200 4806P SERIES GREEN 7 31 DV 10 Appendix B l PCBA Code Definition PCBA Code for Projector B C XXX EEEE OO QO 00 ID C M B B DMD B Vendor Code P N Revision Date Code S N VOOOVO 7 32 DV 10 Appendix Serial Number System Definition Serial Number Format for Projector 00 Q D A Optoma B Z OEM 2 Product code 81R DV 10 3 Y Last number of the year ex 2005 5 4 Week of year 5 Panel vendor code 6 Electrical classification 12110V 2 220 O universal 7 B BIOS version E board version M Mechanical version O Optical version Serial code from 0001 EX 81 529 0 1001 This label 8 529 1001 represents the whole serial number for DV 10 including Ver Ist of BIOS and Ver 1 of PCB Board Both mechanical and optical version are Ist In addition panel vendor is TO It s produced on 29th week of 2005 for universal area and its serial code 15 1001 7 83 DV 10 Header s Hesponse Dear Readers Thank you for your backing our service manual up In order to refine our con
20. The white rectangles shall be at 10096 gray and the black rectangles at 096 gray llluminance measurements shall be made at the center of each of the rectangles Uniformity Typical Japan 75 Minimum 65 Full on Condition Spoke light mode White on Service Menu Bright mode Temperature Operating 5 C 35 C Storage 10 C 60 C Maximum Humidity Operating 5 C 35 C 0 80 RH Max non condensing Storage 10 C 60 C 0 80 RH Max non condensing Acoustic noise level typical 35dB A Normal mode typical 32dB A Low mode noise measurement Follows ISO 7779 A weighted sound pressure level measurement 7200 rpm color wheel rotation and with DVD operation 16 DV 10 Average Lamp life and lumen maintenance Life survival rate is more than 5096 at 2000 hours Normal mode Life survival rate is more than 5096 at 3000 hours Low mode Altitude Operating 072 500 ft 5 C 35 C 2 500 5 000 ft 5 C 30 C 5 000 10 000 ft 5 C 25 C Storage 40 000 ft MTBF Operating more than 12 000 hrs 9096 confidence level Accessories Standard AC Power cord 1 8m Composite Video cable 15 pins D Sub VGA cable for EMEA 5 SCART to S Video VGA adaptor for EMEA Wireless Remote Control User manual English Battery AA type x 2 Mangan type no mercury For remote controller Lens Cap Additional Label for Remote Receiver 2 sheets Cushion Warranty Card Customer Card P
21. Top Cover Speaker Keypad Board Rear Cover Fan Module Main Board and Audio Board otep1 Unscrew eight screws and unplug two wires to remove Top Cover otep2 Unscrew seven screws to remove Speakers and Keypad Board 2 5 DV 10 otep3 Unscrew five screws to remove Shielding step4 off Rear Cover and Air Duct directly Rear Cover otep5 Unscrew three screws five hex srews and uplug nine wires to remove Main Board and Audio Board 2 6 DV 10 otep6 Unplug two connectors to separate Audio Board from Main Board Main Board otep Unscrew two screws to remove Air duct Module Air duct Module step8 off Rear Cover and Air Duct directly Fan Module 2 7 DV 10 2 3 Remove Lamp Driver LVPS Engine Color Wheel otep1 Unscrew six screws and unplug two wires to remove Lamp Driver Lamp Driver otep2 Unscrew five screws and unplug four wires to remove LVPS as m mop ow ep Hh E m r h o B m m mi S m hm AN BYE ke The reverse side of LVPS Step3 Unscrew one screw to separate Shielding and Mylar from LVPS b e d m o ek E asap a amp m wH TEETE he Q e a a H L lom LVPS Shielding Maylar 2 8 DV 10 otep4 Unscrew se
22. the Application Click to begin installation Click the Back button ta reenter the installation information ar click Cancel ta exit the wizard Wise Installation Wizard Cancel The program is executing Initializing status DLP Composer TM Lite 3 6 Setup Updating System The features you selected are currently being mstalled Wise Installation Wizard 5 9 DV 10 5 3 2 USB Driver Upgrade Procedure 1 Press Menu button on projector and hold it 2 Plug power code and keep to hold Menu button till the TEMP and LAMP LED light turn to red 3 Execute the C Program files DLP Composer usbupdata cmd Note The DLP Composer program must be closed first Se DLP Composer Lite Et Ferai Too Qe J se Sent CUE Press Piles DLP Composer Le File and Folder Tasks Beras tha L Heron He Fla Copy this a Publish this ba the Web CH Elei il Prin ther File Delete this fie ther Places Program Files Cy Shared Docaments 4 My Computer My Network Places 5 6 Sure 3 kB 145 1 258 KB 41 Or xn a m HB zum Setup Tnionabon Compiti HTML Hein appbcabon Sytem the Tent Document amp pplcabon Bach Text Forero ppc ation Wires Core aon Ind P
23. 0deg vertical 15deg Input signal spec H sync Frequency 15 75 91 1 kHz V sync Frequency 43 85 Hz Video Signal RGB PC Analog RGB 0 7Vp p 75 ohm Analog RGB 1 75 ohm Sync Signal Separate TTL H V Sync Composite TTL Sync Video Composite video 1Vp p 75 ohm o video Luminance 0 714Vp p 75 ohm o video Chrominance 0 286Vp p 75 ohm Video Compatibility otandards Should be frame lock NTSC PAL B D G HDTV 720p 1080i Note support 480i 480p 576i and 576p TV Lines 500 lines Intelligent Zoom by using TI DDP2000 Chips to provide excellent quality zooming Keystone Vertical 15 deg Desk projector angle Control Key Pad 7 keys for projector and 6 keys for DVD IR Remote Controller Top of the minus side battery spring should be directed to inside of cabinet Top of the plus side battery spring should be lower than the libs of cabinet 13 DV 10 Indicator Lamp Hed Temp Orange Power Blue Power on Red Stand by Auto Detect amp Install Automatically recognizes the computer s video signal and configures itself accordingly Automatically saves adjustments for future use On Screen Menu Multi language 17 languages support be separate into two version for Asia US and EMEA Chinese Korean 6 main items Image l Image ll Display System Language Lamp Setting Projection lens f 28 3 38 2 mm F 8 4 1 1X Projection Image Size
24. 2003 61000 3 2 2000 ASINZS CISPR22 2002 Meed margin over Uncertainty of Measurement results of EMC measurement lab 55022 14 Class B J60950 H14 S mark for Japan Class 1 without 3 2 plug amp Class 01 with 3 2 plug are necessary 18 DV 10 1 3 Compatible Modes 72040 70 720x400 1024x768 1024x768 Ee 1260x0724 Note means compressed 19 DV 10 Chapter 2 Disassembly Procedure Equipment Needed Long Nose Nipper Left Angle Cutting Nipper Right Hex Sleeves 5mm Screw Bit 101 Screw Bit 4 107 102 101 from top to bottom Wrench 8mm Nipper Appearance The Front Side The Rear Side DV 10 2 1 Remove Lamp DVD Module and Control Keypad Board Step1 off DVD Cover Note please follow the direction shown in pink first right and upward DVD Cover Spring DVD Cover step2 unit facedown unscrew one screw to remove Lamp Cover step3 Unscrew two screws to pull out Lamp Module Step2 Lamp Cover 52 DV 10 otep4 Uncrew two screws and unplug three wires shown in yellow to take off DVD Module 2 3 DV 10 otep5 Unscrew nine screws and unplug one wire to remove DVD Loader Module otep6 Unscrew four screws to remove DVD Keypad Board Keypad Rubber and Damping Gear Damping Gear Keypad Rubber Projector Keypad Board 2 4 DV 10 2 2 Remove
25. 4P 0 5mm L 135mm DVD B TO DVD MODULE CABLE FFC 40 0 5mm L 175mm MB TO DVD B DV10 GREEN 8 DVD LOADER DAMPER SILICONE RUBBER DV10 GREEN 9 W A 5P 428 100mm UL1007 K B TO DVD BD DV10 GREEN 10 SCREW PAN MECH W SF M3 4 Ni 11 SCREW PAN MECH W SF M3 6 Ni 12 EMI GASKET TAPE 15mm X 30mm 13 THERMAL PAD 24 3x24 3x3 5 GR b 14 DVD SWITCH MYLAR DV10 7 16 DV 10 Lamp Module DV 10 Exploded Parts List Item P N Description I 51 80J02G001 LAMP BOTTOM 739 PPS 2 61 80W16G001 LAMP LNSULATOR AL 2300MPX 3 61 81H03G001 LAMP HOLDER AL PHENIX 4 23 80N15 001 PHOENIX 200W DC LAMP X66 5 70 81H07G001 ASSY COVER GLASS HOLDER 6 61 87125G001 LAMP HANDLER SUS304 7 61 88505 001 LAMP BRACKET 1 SUS301 8 61 88506G001 LAMP BRACKET 2 SUS301 9 52 81510G003 SILICON RUBBER for LAMP EP739 10 61 00018G002 LOCK SCREW PAN MECH M3 8 5 3 5 75 80N03 001 LIGHT CUT COVER MODULE 12 85 1A126 030 SCREW PAN MECH M2 6 3 NI 13 85 1A626G040 SCREW PAN MECH M2 6 4 BLACK 14 85 4A 122 040 SCREW FLAT MECH M2 4 15 85 1A626G050 SCREW PAN MECH M2 6 5 BLACK 7 18 DV 10 XII Engine Base 7 19 DV 10 Exploded Parts List Item Description 1 ENGINE BASE 739 ALLOY GREEN 2 SCREW PAN MECH M2 6 4 BLACK NYLON 3 OFF LIGHT ISOLATOR 739 SILICONE RUBBER GREEN 4 OFF LIGHT PLATE AL V
26. 7 CTx 007 CHIP ID BH t RATING REGION 1 PASSWORD REGION EXIT SETUP REGION REGION 4 REGION 5 REGION Frequency and Tracking Test Signal 1024x768 60Hz Test Pattern Line Moire Pattern Check and see if image sharpness and focus well performed If not readjust by following steps 1 Select Frequency function to adjust the total pixel number of pixel clock in one line period 2 Then select Tracking function and use right or left arrow key to adjust the value to minimize video flicker 4 5 DV 10 Boundary Test Signal 1024x768 60Hz Test Pattern Boundary Frame i Adjust Re sync or Frequency Tracking H Position V Position to the inner of the screen Focus Test Signal 854x480 260Hz Test Pattern Text Pattern i Adjust the center clearly meanwhile one slightly vague corner in the image is allowed HDTV Equipment Quantum Data 802B or CHROMA 2327 Test Signal 480p 702P 10801 Test Pattern Color Bar If the test result was discoloration or flickering please return the unit back to the repair center Color Performance Test Signal 854 480 060 2 Test Pattern 64 RGBW scale Pattern and Gray 16 Pattern Please check and ensure if each color is normal and distinguishable S If not please adjust color index of the service mode Screen Uniformity Test Signal 854x480 60Hz Test Pattern Full White Pattern Please check and ensure the unit is under the sp
27. ITS 4 56 ACZTRZOUA P2 20 P4 412702004 1 26 GEAR 3 17 AM 4254 BM A es 1 25 Sne 4 27 AM 4 20 4 21 AM 4 55 WIA 9 47 Press the button and hold it DV 10 4 key to continue Then wait about a minute Close DLP GConposer if open Press any key to continue 5 Click OK The USB driver updated successfully TETETETETEHETETETETETETETETETETETETETTETETETETETEHETEHTETETETETETEIEI Close DLP Composer if open Press any key to continue Searching for old inf files Installing WainDriver6 Registering DDP2HBH with MinDriverb 9 DV 10 6 Right click My Computer on the desktop Select Properties on the popup menu to launch the System Properties window Choose Hardware and then click Device Manager System Properties System Restore Automatic Updates ulli Remote 1 General Computer Name Hardware Advanced Add Hardware Wizard e E The Add Hardware Wizard helps vau install hardware Add Hardware Wizard The Device Manager lists all the hardware devices installed on Your computer Use the Devic
28. SERVICE MANUAL Model Name DV 10 Prepared by SI da cop Prepared by TSE P PRA Checked by WHA Approved by Gaz LA Revise vosion Bem 0 2005 8 30 Initial Issue Copyright August 2005 All Rights Reserved Preface This manual is applied to DV 10 0 55 DMD XGA digital projection system It s the mode of single Panel 180 Watt Compact P VIP Lamp and 854 H x 480 V resolution The manual gives you a brief description of basic technical information to help in service and maintaining the product Your customers will appreciate the quick response time when you immediately identify prob lems that occur with our products We expect your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting NOTICE The information found in this manual is subject to change without prior notice Any subsequent changes made to the data herein will be incorporated in further edition Copyright 2005 August All Rights Reserved Manual Version 1 0 mama ou Table of Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Introduction Product Highlight Mechanical Spec Compatible Modes Disassembly of Procedure Equipment Needed Remove Lamp DVD Module and Control K
29. SY AL 5052 0 5 amp STEEL HS DV10 GREEN 19 75 81 R16G001 BUY ASSY TOP FRAME MODULE DV10 GREEN 20 85 005AG 408 SCREW HEX HO 4 40 H4 L8 Ni NYLOK 21 85 3A122 040 SCREW CAP MECH M2 4 Ni 22 85 1F123 060 SCREW PAN MECH W SF M3 6 Ni 23 85 WA123 080 SCREW PAN TAP M3 8 Ni 61 88511 001 HEX SPACER M3 H 52mm L 4mm AL 2200MP 4 25 80 8 IRIIGOO PCBA THERMAL SENSOR BD ID 90 DV10 7 2 DV 10 Cover Module 7 3 DV 10 Exploded Parts List Item P N Description 1 85 WA123 080 Screw Pan Tap M3x8 2 61 81 256001 DVD UP COVER LOCK SUS 301 DV 10 GREEN 3 80 81 R06G001 PCBA PROJECTOR KEYPAD BD FOR DV10 GREEN 1 41 81R10G001 EMI GASKET CONDUCTIVE SPONGE 4 0 t 10 0 17 0 7 DV10 5 52 81R04G001 SPEAKER DAMPER SILICON RUBBER DV 10 GREEN 52 81R08G001 SPEAKER DAMPER SILICON RUBBER DV 10 GREEN SPEAKER MESH 2 IRON t 0 5 p0 8mm P1 2mm DV10 7 61 81R28G001 GREEN g 75 1R13G002 SESS BOX RIGHT LEFT PC ABS C6200 DV10 GREEN 9 35 81RO2G001 SPEAKER NAME PLATE DV10 GREEN 10 61 81R21G001 SPEAKER STEP SCREW M2 6 STEEL amp HS DV10 GREEN 11 51 81R01G001 TOP COVER PC TEIJIN MN 3600HC DVIO 12 51 81R38G001 SPEAKER COSMETIC MYLAR DVIO 7 4 DV 10 Ill Engine Module LA C e S 2 S gt 5
30. ULCAN 1 5 WASHER FLAT 7 3 1 0 8t PC PINGOOD WS 1M GREEN 6 SCREW PAN HEAD MECH M2 6 6 BLACK 7 SPRING MIRROR2 739 SUS301 0 25t GREEN 8 REFLECTION MIRROR2 OF DP739 SERIAL GREEN 9 UV IR FILTER OF DP739 SERIES GREEN 10 UVIR HOLDER 739 SUS301 0 3t GREEN 11 ENGINE BASE MIRROR2 3 1350 2300MP GREEN 12 TAPE 3M 1350 17 15mm GREEN 13 BLOWER FAN DUCT AL TDP MT200 GREEN 14 SCREW BINDING MECH 2 6 4 Ni GREEN 7 20 DV 10 XIII Power Module Exploded Parts List 2 Item P Description EMI GASKET CONDUCTIVE SPONGE 10 10 76 10 GREEN I 41 81 046001 70 81 R20G001 ASSY LAMP DRIVER MODULE DV10 GREEN 70 81 R24G001 ASSY LVPS MODULE DVIO GREEN 51 81R21G001 LVPS DOWN MYLAR GS DV10 GREEN 61 81 036001 BOTTOM SHIELDING REAL AL 5052 t 0 8 85 1 123 060 SCREW PAN W SF M3 6 85 1C224 050 SCREW PAN MECH M4 5 COLOR W TOOTH WASHER ONA S 9 52 81R20G001 LVPS THERMAL PAD FUJIPOLY GR B 70 39 1 0mm ret DV 10 XIV Lampdriver Module Exploded Parts List Description P N 42 81 RIIGO01 Item W A SP 28 170mm LAMP DRIVER TO MAIN BD DVIO I ASSY HITACHI LAMP DRIVER EP739X 75 80N06 001 2 LAMP DRIVER HOLDER PC ABS GE C6200 DV10 GREEN 51 81R13G001 3 SPACER SUPPORT SCK 3A PINGOOD EP739 51 00138 001 DV 10 7 22 Buttom Base
31. ck Lamp Driver Check Main Board Auto Shut Down Check LED Status a Lamp LED lit on Check Lamp Check Lamp Driver 3 1 DV 10 Check Main Board b Temp LED lit on Check Thermal Sensor Check Thermal Switch Check Fan Become No Power Please refer to No Power troublshooting No Image Ensure that the signal cables and source are work as well If you connect multiple sources at the same time use the Source button on the control panel to switch Ensure that all connectors are securely connected and aren t broken Check Main Board Check DMD Board Check Color Wheel Check DMD Chip Check Engine Module No Light on Ensure that all connectors are securely connected and aren t broken Check Lamp Module Check LVPS Check Lamp Driver Check Main Board Mechanical Noise Check Color Wheel Check Fan Module Line Bar Line Sometimes it s because of DMD chip and DMD board did not Defect assemble properly Check DMD Board Check DMD Chip Check Main Board Image Flicker Do Reset All data of the OSD Menu Ensure that the signal cables and source are work as well Check Lamp Module Check Color Wheel Check DMD Board Check Main Board 3 2 DV 10 Color Abnormal Do Reset All data of the OSD Menu Adjust Color Wheel Index Check Main Board Check DMD Board Check Color Wheel Poor Uniformity Ensure the projection screen without dirt Shadow Ensure t
32. e Manager to change the properties of any device I UOO Driver Signing Device Manager 7 Hardware Profiles Hardware profiles provide way for you to set up and store different hardware configurations Hardware Profiles 7 Click Jungo to assure DDP2000 and WinDriver are properly installed If not repeat Step 1 6 Device Manager C Device Manager ELS Fie Achon iew Help G M zg Computer Disk drives Display adapters A DwWDICD RON drives 3 Floppy disk controllers Floppy disk drives E IDE controllers ho pb Monitors BM Network adapters F Ports COM amp LPT e Processors ev E Sound video and game controllers Sysbem devices gt Universal Serial Bus controllers 5 9 DV 10 5 4 Firmware Upgrade Procedure 1 Press Menu button on projector and hold it and plug power code and keep to hold Menu button till the TEMP and LAMP LED light turn to red 2 Execute the DLP Composer file id pd dai m y Ser e 3 Click Edit and Preferences am Presectus Control Ies 1 4 508 m 5 9 DV 10 4 Click Library The library path located to the default installation directory is C Program Files DLP Composer If not then press Browse to select the right path
33. e again and do open the cover promptly when the image returns to Figure 1 Step 5 Press 1 2 3 and 4 on the remote control to check if the DVD code is correct or not e j 3 4 Eu 1 3 mi 7 3 DV 10 Appendix Exploded Overview L DV 10 Unit gt lt 1 1 DV 10 Exploded Parts List 2 Item P Description EMI GASKET CONDUCTIVE SPONGE 12 0 t 10 0 w 6 0 DV10 GREEN 1 41 81 07 001 42 81 156001 FFC CABLE 14PIN PITCH 1 0mm 100mm DV10 51 81R06G001 FRONT SIDE PANEL PC ABS GE C6200 DV10 GREEN 51 81R12G001 LAMP COVER PC ABS C6200 DV10 GREEN 61 00018G002 LOCK SCREW PAN MECH M93 8 5 3 5 BLACK GREEN 61 00073G001 HEX SCREW L 6mm M3 M3 CU DV 10 GREEN 75 8 R15G001 BUY ASSY BOTTOM COVER MODULE DV10 GREEN 70 81R07G001 ASSY TOP COVER MODULE DV10 GREEN G tr 70 81 R08G001 ASSY FRONT COVER MODULE DV10 GREEN 10 70 81 R09G001 ASSY REAR COVER MODULE DV10 GREEN 70 81R10G001 ASSY DVD MODULE DVIO GREEN 70 81 001 55 ENGINE amp BOTTOM BASE MODULE DVIO GREEN 13 70 81 146001 ASSY AXIAL FAN MODULE DVIO GREEN 14 70 81 16 6001 ASSY LAMP MODULE DV10 GREEN 15 70 81 170001 ASSY PCBA MAIN MODULE DV10 GREEN 16 70 81 18 6001 ASSY POWER MODULE DVIO GREEN 17 75 81R18G001 BUY ASSY SIDE SHIELDING MODULE DV10 18 75 81 05 001 DUCT AS
34. ec Please check and see if it s in normal condition If not please return the unit to repair area Please check and see if there are dead pixels on DMD chip The total numbers and distance of dead pixels should be complaint with the spec DV 10 Light Leak Test Signal 854x480 60Hz Test Pattern Gray 10 Pattern i Please check and see if the light leaks Notice The unit cannot accept the leakage is brighter than Gary 10 pattern Notice light leak on reflective edge eye catcher bond wires and exposed metal Calibration Once Main Board is changed firmware upgrade should be done as well Video Calibration Test Signal HDTV Signal 720p Test Pattern 9496 Figure 13 Get into service mode to select video calibration ADC Calibration PC Calibration Test Signal 800x600 260Hz Test Pattern Calibration Pattern Figure 14 Calibration Pattern should be in full screen mode white above and black below Note 1 Refer to the above Calibration s test signal 2 Please refer to the following steps for entering service mode 3 Choose and access video calibration amp ADC calibration for correction in service mode Choose Exit to leave the service mode after all Dead Pixel Bright Dark pixel Test Signal 854x480 960Hz Test Pattern Full Black Pattern and Full White Pattern 1 Bright Pixel Test Pattern Full Black Pattern Please check and ensure that the unit cannot accept any bright pixel If not
35. eypad Board Remove Top Cover Speaker Keypad Board Rear Cover Fan Module Main Board and Audio Board Remove Lamp Driver LVPS Engine Color Wheel Hemove DMD Board DMD Chip Thermal Board Front Cover Elevator Module and Keypad Board Troubleshooting Equipment Needed LED Indications Table Main Procedure Function Test and Alignment Procedure Test Equipment Test Condition Test Display Modes and Pattern Inspection Procedure Calibration Guide to Entering Service Mode and Factory Reset Firmware Upgrade Procedure Equipment Needed Hardware Setup Procedure Firmware Progarm Installation Procedure Firmware Upgrade Procedure 1 1 122 1 9 2 1 2 2 2 5 2 8 2 10 3 1 3 1 3 1 3 1 4 1 4 1 4 1 4 2 4 5 4 7 4 8 5 1 5 1 5 1 5 2 5 9 DV 10 Chapter 6 Chapter 7 EDID Key in Procedure Equipment Needed Setup Procedure DDC Key in Procedure DV 10 DVD Code Installation Procedure DVD Region Code Setup Procedure Appendix A Exploded Overview Appendix B PCBA Code Definition Appendix C Serial Number System Definition Header s Response 6 1 6 2 6 3 7 1 7 1 7 1 7 1 7 1 7 32 7 32 7 33 7 33 7 34 DV 10 Chapter 1 Introduction 1 1 Product Highlights Projector One 480P 854 x 480 DMD DVD projection system with DVD module bundled 800 ANSI lumens typical 680 ANSI lumens 75 uniformity Typical 65 minimum Japan standard Contrast FOFO 2000 1
36. guages Eng Fra Ger Ita Spa Por Traditional Chinese oimplified Chinese DVD keypad button function 1 Play Pause Stop Eject Forward Backward Menu Volume up Volume down 1 2 Mechanical Spec Dimensions WxHxD 14 5 x 4 6 x 10 75 inches 368 5 x 116 6 x 272 7 mm Weight 8 25 Ib Cooling System Advanced Air Flow Two motor fans one 5020 Blower fan and one 7020 axial fan Temperature control circuits with adaptive voltage control fan speed Lamp Door Protection Lamp power supply shuts off automatically when door open Feet Adjustable foot 9 596 Packing One Carry bag Outside cushion and carton Display Panel Specifications TI DMD 480p 12deg 854x480 Number of active dots 854 H x 480 V Electrical Specifications Power Supply Universal 100 240 VAC 10 50 60 Hz with PFC input For DV 10 AC100V 10 50 60 Hz only Power consumption 275W 10 Operating 230W 1096 ECO 14W Stand by UO ports amp Inputs signals Video I O VO pont signal Available SYNC Max dot clock SonG Component HV 1 RGB RGB PC signals 4801 480 576 576 1080400 30 720 06 O 0 2 amp Video NTSC PAL E E fa 3 Video NTSC PAL E 12 DV 10 Others 1 Raz32C For download 2 Power Cord plug 3 IR Position Front amp Rear Distance over 10m over 6m with screen reflection Remote Screen Projector total distance 6m Angle horizontal 3
37. he projection lens is clean Ensure the Brightness is within spec Check Engine Module Dead Pixel Dust Ensure the projection screen without dirt Out of spec Ensure the projection lens is clean Clean DMD Chip and Engine Module Check DMD Chip Check Engine Module Garbage Image Ensure that the signal cables and source work as well Check Main Board Check DMD Board Remote Control _ Remote Control Control Panel Failed a Check Battery b Check Remote Controller c IR receiver d Check Main Board Control Panel a Check FPC b Checkkeypad Check Main Board Function Abnormal Do Reset All data of the OSD Menu Check Main Board Check DMD Board Disk cannot be read Check if the disk is scratched Check if the anti static protection of DVD Loader Module is unsoldered Check if the region code is correct or not Check DVD Loader Module 3 3 DV 10 Chapter 4 Function Test Test Equipment IBM PC with XGA resolution Color Video Signal Pattern Generator DVD disc NTSC x 1 PAL x 1 HDTV Tuner or Source 480p 720p 10801 equipped with S Video Component Composite interface Minolta CL 100 Quantum Data 802B or CHROMA2327 Change parts update pud Ge GER ADC Calibration Video Calibration Reset Lamp Hour Factory Reset EDID DVD Region Code MainBoard V v v y p Firmware 1212 CN __ ColorWheel J fo
38. ostcard 1 2 DVD Module Half Height Top loading DVD ROM loader Interlace digital video output ITU 656 YUV 4 2 2 from MPEG decoder to DMD Contrast brightness saturation tint sharpness gamma adjustment open up Code for turning on off region all this feature is for engineer testing only and won t be release to end user Function Compatible This player is compatible with DVD VCD SVCD HDCD CD CD R 17 DV 10 CR RW WMA discs and KODAK CD pictures Parental lock Parents may lock the player according to the content of the discs to avoid the influence of violent and pornographic discs to children Multi language and multi subtitle function The player can support discs with about 8 different languages and 8 subtitles Multiple angles for viewing With this player you may enjoy DVD discs with views of different angles Provided the DVD disc has a Multi angle feature embedded in it Multiple picture proportion mode With this player you can select different picture modes to match the projector screen according to the picture requirement Regulation North America Satety UL cUL logo Class B UL80850 CSA22 2 No 60950 3rd Edition 2000 Or UL60950 1 CSA22 2 60950 1 1st Edition 2003 Better CFR 47 15 Line Radiation CISPR2ZZ ICES 0003 F3I 23EEC EN60850 3rd Edition 2000 Or EN60950 1 1st Edition 2001 Better 89 336 EEC 55022 1998 2 2003 EN55024 1998 A2
39. r acknowledgment or other writing not expressly incorporated into this Agreement Licensee hereby warrants and represents that all authonzations and other applicable consents required empowerng you to enter mto this Agreement have been 1 accept and agree to be bound by all the terms end conditions of this License Agreement Olgo not accept tha terms Shoppen Wise Installation Wizard 2 9 DV 10 4 5 Click Next button jE DLP Composer TM Lite 3 6 Setup Readme Information The following information describes this installation DLP Composer Lite Release 3 6 Installation Location The default installation directory 15 C Program Files DLP Composer Lite If vou want this release installed to a different directory perhaps alongside a prior release of DLP Composer Lite vou must choose the Custom installation option and pick a different installation directory USB Support Installation All Platforms Bul Wise Installation Wizard Choose All icon then click Next button j DLP Composer TM Lite 3 6 Setup Select Installation Type Select the desired installation type All of the DLP Composer Lite Tool Suite will be installed This option is recommended for the best performance Use this option ta choose different installation directory Wise Installation Wizard 5 4 DV 10 6 7 Click Next button DLP Composer TM Lite 3 6 Setup Ready to Install
40. t is displayed for you to read prior to installing the Licensed Materials If you choose not to agree with these provisions do not download or mstall the Licensed Materiale If you have already paid for the Licensed Materials rou may reban them to TI for refund Ifyou a Chinese national or are employed by Chinese company you must contact Temas istruments DLPTM Products and obtam written hcense agreement that must be executed b you or the authorized representative of the company attempt by a Chinese nahonal ora ab be bound al the Term ani concita itis License Aamsrment r1 riot Crier ihe lem anf 1 mi Ar EP giri Wise Installation wizard License Agreement You must agree with the license agreement below to proceed use m sensitive nuclear chemucal or biological weapons or missile technology end uses unless authorized by the U S Government by regulation or specific hcense Agreement etc The terms and conditions of this Agreement merge and supersede all pror and contemporaneous agreements understandings negohations and discussions concermmg the subject matter hereof amendments or modifications to this Agreement shall be effective unless in wrihng and signed by the authonzed representatives of both parhes These terms and conditions will prevail notwithstanding any different conflichng or additional terms and conditions that may appear on any purchase orde
41. tent of the service manual and satisfy your requirement We expect you can offer us some precious opinions for reference Assessment A What do you think about the content after reading DV 10 Service Manual Introduction sheeeueae meae cpm ru T T B Are you satisfied with the DV 10 service manual C Do you have any other opinion or suggestion about this service manual Header s basic data Company Add E mail After your finishing this form please send it back to Coretronic Customer Service Dept by fax 886 3 563 5333 1 34 DV 10
42. ven screws and tear one tape off to remove Engine Step5 Remove Fan Module directly from Engine and unscrew one screw to remove Thermal Switch Thermal Switch Fan Module otep6 Unscrew one screw to remove Color Wheel Color Wheel 2 0 DV 10 2 4 Remove DMD Board DMD Chip Thermal Board Front Cover Elevator Module and Keypad Board otep1 Unscrew four screws and four hex screws to remove Heat Sink DMD Board and DMD Chip 2 10 DV 10 otep3 Unscrew six screws to remove Base Buttom Shielding and Buttom Shielding Front Shielding Buttom Shielding otep4 Unscrew one screw to remove Front Cover and take off IR Sensor Board directly from Front Cover z IR Sensor Board Elevator Module 2 11 DV 10 Chapter 3 Troubleshooting 3 1 Equipment Needed PC or pattern generator DVD player Video S Video Audio Quantum Data 802B or CHROMA 2327 3 2 LED Indications Table Message Power LED Temp LED Lamp LED Blue Orange Red Standby State Flashing Input power cord Power On Lamp lighting C Power Off Cooling C Error Thermal Failed Xx C Error Fan Failed Flashing Q Error Lamp Failed is C 3 3 Main Procedure No Power Ensure that the power cord and AC power outlet are securely connected Check Lamp Cover and Interrupt Switch Ensure that all connectors are securely connected and aren t broken Check LVPS Che
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