Installation & Service Manual
Contents
1. DRILLING THE HOLE FOR THE FAUCET NOTE SAFETY GLASSES SHOULD BE WORN TO PROTECT YOUR EYES WHILE DRILLING THE FAUCET WHOLE 1 For best results a 7 8 drill bit should be used to drill a hole into your sink for the auxiliary faucet 2 Carefully select the faucet location making sure it will have a neat water fall pattern and that the faucet stud will be accessible from below once the whole is completed 3 For Porcelain Sink Before starting the drill motor apply firm downward pressure on the bit until a crunching occurs This will help keep the drill from moving when starting the hole Use a special porcelain hole cutter 4 For Stainless Steel Sink Before using 7 8 bit an indent should be made with a center punch to keep the drill bit from moving A small pilot hole will also aid the 7 8 drill bit 5 For best results keep steady firm pressure while drilling the hole Too little pressure during the start will cause excess wear on the bit and progress will be slow 6 Once the hole is complete clean the area of metal chips and roughness around the hole Metal chips will stain porcelain For granite use a special diamond core bit only help cool bit with water Warning It is highly recommended for granite or slate countertops to use the assistance of a trained professional to drill the hole for the faucet Serious damage can occur to the counter if done by an inexperienced person 1 CO N St St N St2. MOUNTING THE FAUCET Air Gap Faucet Optional Drill a 7 8 hole in the sink or the counter top or use an existing hole Fig 4 B Slide chrome cover plate and rubber gasket on to stem of faucet and place faucet onto sink with the stem going through the hole Place metal slotted washer over threaded stem of faucet Place plastic spacer over en threaded stem of faucet Sink or counter top material A locking in place slotted Sarin Oiieput J Slotted washer Drain line from air gap G Plastic spacer washer onto countertop to drain clamp 3 8 red sin Tighten nut from under Metal washer Darin Input the counter surface to lock the Drain line to air gap 1 4 red tubing l faucet Into place Faucet connector Attach red drain water discharge line to DRAIN zu INPUT barb And red 3 8 drain line to DRAIN Blue 3 8 tubing OUTPUT barb as shown Thread the faucet connector onto threaded stem of faucet Do not use Teflon tape Connect blue 3 8 tubing to faucet connector Rubber gasket Faucet nut DRAIN CLAMP INSTALLATION Fig 5 u 1 The drain clamp assembly should be installed above the trap and on the vertical or horizontal tail piece Fig 5 lt Mount drain saddle at either locatio Never mount here pe Fig 6 Mark the hole position on the pipe and drill a 4 hole through one s
3. nut onto the tubing Bottom the tubing into the drain clamp and tighten firmly without tools 3 See page 2 for connection diagram on color coded tubing EZ FITTINGS QUICK CONNECT Your PROLINE reverse osmosis system is equipped with EZ fittings The quick connect fittings feature leak proof installations EZ Fittings provide efficient quick connection and disconnection resulting in reduction of service time and labor cost 1 Cut tube into square Disconnecting Push in collet and remove tube x i Push on collet fee Pull on tubing A Fig 9 Cut the tube square It is essential that the outside diameter be free of score marks and that burrs and sharp edges be removed before inserting into fittings For soft thin walled plastic tubing we recommend the use of a tube insert Fitting grips before it seals Ensure tube is pushed into the tube stop Push the tube into the tube stop The collet gripper has stainless steel teeth which hold the tube firmly in position while the O ring provides a permanent leak proof seal Pull on the tube to check that it is secure It is a good practice to test the system prior to leaving site and or before use To disconnect ensure the system is depressurized before removing the tube Push in collet squarely against face of fitting With the collet held in the position the tube can be removed The fitting can there be re used 1 2 3 4 gt 6 7 8 STA
4. ARE CLOGGED 1 CHANGE PREFILTERS UNIT PRODUCES WATER BUT 1 CHANGE MEMBRANE 3 MEMBRANE IS FOULED 2 FIND REASON FOR FOULING TO PREVENT ONLY GETTING A SMALL FUTURE OCCURRENCE AMOUNT OUT OF TANK 1 CHECK AIR PRESSURE IN TANK MUST BE 8 10 PSI WHEN COMPLETELY EMPTY OF WATER BLADDER IN TANK IS RUPTURED TANK MUST BE REPLACED WITH NEW ONE 5 CHECK VALVE ON PRODUCT SIDE NOT 1 REPLACE CHECK VALVE ON UNIT HOLDING 1 LOW WATER PRESSURE 1 MAKE SURE PUMP IS WORKING 2 CRIMPS IN TUBING 2 MAKE SURE TUBING IS STRAIGHT SLOW PRODUCTION 3 CLOGGED PRE FILTERS 3 REPLACE PRE FILTERS 4 FOULED MEMBRANE 4 REPLACE MEMBRANE 1 POST CARBON IS DEPLETED 1 REPLACE POST CARBON 2 FOULED MEMBRANE 2 REPLACE MEMBRANE 3 SANITIZER NOT FLUSHED OUT 3 DRAIN STORAGE TANK AND REFILL OVERNIGHT ee NO DRAIN WATER 1 CLOGGED FLOW RESTRICTOR 1 REPLACE FLOW RESTRICTOR es 1 MAKE SURE DRAIN AND PRODUCT LINES ARE 1 TUBING CONNECTED INCORRECTLY CONNECTED PROPERTY Pe 1 CHLORINE MAY HAVE PASSED THROUGH TO MEMBRANE REPLACE MEMBRANE AND CHANGE PREFILTERS MEMBRANE MISHANDLED OR STORED IMPROP ERLY REPLACE MEMBRANE 2 Er Tamm WATER RUNS TO DRAIN ALL 1 4 NO AIR PRESSURE IN TANK 2 WATER TASTE OR SMELL OFFENSIVE UNIT PRODUCING WATER TOO RAPIDLY 2 MEMBRANE FAILURE THE TIME 2 CHECK VALVE ON PRODUCT SIDE NOT PE AANE 1 FITTINGS ARE NOT TIGHTENED 1 TIGHTEN FITTINGS AS NECESSARY LEAKS 2 MISSING O RINGS 2 CON
5. Pre filter The Pre Filter protects the system and should be maintained 2 regularly The snow white Pre Filter should be changed when the outside discolors to a cardboard brown color and before the inner core discolors The life of the Pre Filter will depend upon condition of your water supply and should be checked at 3 month intervals until a filter life is established average life 6 months Always make sure that o rings are seated properly inside sumps before tightening canisters Carbon Blocks Designed to reduce chlorine from the water supply as well as organic and inorganic substance before entering the TFC membrane average life 12 months NOTE ALWAYS MAKE SURE THAT O RINGS ARE SEATED PROPERLY INSIDE SUMPS BEFORE TIGHTENING CANISTERS 3 4 Post Carbon The post filter should be changed when you experience an unusual taste and or odor to the water and has a nominal life of 1 year Membrane The high quality Thin Film Composite membrane should last between 2 to 4 years depending on the quality of your local water amp water usage 5 Drain your storage tank frequently to ensure the freshness of the water in the storage tank by lifting the faucet handle into the open position until water flow stops from the tank Return the faucet handle to the closed position and the tank will refill in 2 hours It is best to drain the system before retiring for the evening 6 Manual Flushing Flushing your system routinely for 5 minutes
6. agency can provide a list of certified labs The cost is typically 15 to 30 Information about arsenic in water can be found on the Internet at the U S Environmental Protection Agency website www epa gov safewater arsenic html There are two forms of arsenic pentavalent arsenic also called As V As 5 and arsenate and trivalent arse nic also called AsiIIl As 3 and arsenite In well water arsenic may be pentavalent trivalent or a combina tion of both Special sampling procedures are needed for a lab to determine what type and how much of each type of arsenic is in the water Check with the labs in your area to see if they can provide this type of service Reverse osmosis RO water treatment systems do not remove trivalent arsenic from water very well RO sys tems are very effective at removing pentavalent arsenic A free chlorine residual will rapidly convert trivalent arsenic to pentavalent arsenic Other water treatment chemicals such as ozone and potassium permanganate will also change trivalent arsenic to pentavalent arsenic A combined chlorine residual also called chloramine may not convert all the trivalent arsenic If you get your water from a public water utility contact the utility to find out if free chlorine or combined chlorine is used in the water system The PROLINE system is designed to remove pentavalent arsenic It will not convert trivalent arsenic to pentava lent arsenic The system was tested in a lab Un
7. each time will enhance the performance and prolong the life of the TFC membrane NOTE MINIMUM PRESSURE REQUIRED TO OPERATE YOUR PROLINE SYSTEM IS 40 PSI A BOOSTER PUMP ASSEMBLY IS REQUIRED WHEN FEED PRESSURE DROPS BELOW 40 PSI IMPORTANT NOTES MUST READ 1 Your PROLINE system has been thoroughly tested and inspected for production leaks and shut off functions at our factory Therefore it might have some water in it 2 Do not use this system on feed water that has biological contamination or if feed water is of unknown source 3 All local plumbing codes must be followed to ensure proper installation and use of your PROLINE RO System 4 Flush your RO system using manual flushing valve located on the unit assembly frequently Flushing the system for 5 minutes at a time will enhance the quality and prolong the life of the TFC membrane 5 Should you require additional information or need further technical assistance on PROLINE system contact your local dealer HOW TO MANUALLY FLUSH THE MEMBRANE The Manual Flushing Device is located in between the Membrane Housing and the Post Carbon on top of the Proline RO unit containing the Flow Restrictor FR 450 and the straight ball valve in between the two Y fittings REVERSE OSMOSIS FLUSHING DEVICE Flushing Instructions 1 Close tank valve 2 Open faucet handle 3 Rotate ball valve to FLUSH position for 5 minutes 4 Open tank ball valve and close faucet handle norm
8. Proline Installation amp Service Manual Bi N KN 5 Stage Reverse Osmosis Drinking Water System WQA GOLD SEAL This System Conforms to WQA S 300 for the reduction of TDS Pen tavalent Arsenic Barium Cadmium Chromium 6 Chromium 3 Cop per Fluoride Lead Radium 226 228 Selenium and Turbidity as veri fied and substantiated by test data Sbe USA Inc lt a ER K Mia en Made in USA WorLd Sn Proline Congratulations on choosing the PROLINE 5 Stage Reverse Osmosis RO Drinking Water System This high quality unit has been designed to fit under most kitchen and wet bar sinks We suggest that you carefully review the following information booklet before you attempt to install the reverse osmosis system Your Reverse Osmosis system is a highly sophisticated machine We strongly recommend using only trained amp experienced technicians for installation and troubleshooting To locate the closest authorised service technician contact your dealer or visit us at www waterworldusa com If you decide to install the unit yourself please follow these installation instructions which have been simplified with color coded tubing All your local plumbing codes and regulations must be followed while installing your RO system For installation assistance contact your local dealer Tools Required 1 Hand drill for faucet hole Use the appropriate 7 8 drill bit for the surface you are drilling A Tita
9. RT UP PROCEDURE Check to see all connections are made Check that the pre filter and pre carbon sumps are secure with O rings in place using the housing wrench provided Slowly turn on the water by turning the needle valve counterclockwise or ball valve 1 4 turn where handle is parallel to the tubing line The valve handle on top of the tank should be in the open position parallel to the valve body The handle of the faucet should be in the closed position Check for leaks The PROLINE drinking water system makes 2 gallons of drinking water per hour and requires 2 hours before water is readily available During this initial fill period you will hear water being discharged through the red drain line This is normal as the contaminated water is being rejected by the reverse osmosis membrane The Proline system comes with a manual flushing valve on the drain line This must be closed during normal operation WARNING DO NOT DRINK WATER FROM THE FIRST TANK PRODUCED BY THE SYSTEM DISCHARGE THE WATER FROM THE STORAGE TANK BY OPENING THE FAUCET DISCHARGING MIGHT TAKE UP TO 15 MIN If you have any difficulties with the installation or require additional information on your unit please consult your local dealer We thank you for purchasing our PROLINE Reverse Osmosis drinking water unit In order to maintain high quality pure water it is important that scheduled maintenance be followed RECOMMENDED MAINTENANCE 1 Sediment
10. TACT LOCAL DEALER 3 MISALIGNMENT OF HOLE IN DRAIN SADDLE 3 REALIGN DRAIN SADDLE Ei Your Reverse Osmosis system is a highly sophisticated machine We strongly recommend using only trained amp experienced technicians for installation and troubleshooting To locate the closest authorised service tech nician contact your dealer or visit us at www waterworldusa com PROLINE LIMITED WARRANTY The PROLINE reverse osmosis system is warranted to be free from defects in materials and workmanship under normal use within the operating parameters listed below For a period of five years from the date of purchase PROLINE will repair or replace any part of the reverse osmosis system with the exception of the filters and electrical components if any CONDITIONS OF WARRANTY PROLINE assumes no responsibility for incidental or consequential damages for damages arising out of misuse of the product or the use of any unauthorized attachment for damages resulting from improper installation or for damages resulting from the use of the product with a defective plumbing system In no event shall PROLINE be liable for any direct indirect special punitive incidental exemplary or consequential damages attorney s fees or any damages whatsoever even if PROLINE has been previously advised of the possibility of such damages whether in an action under contract negligence or any other theory arising out of or in connection with the use inabi
11. al settings 5 Return flush ball valve to IN SERVICE position In service Closed CHANGING THE FILTERS CAUTION ANY REPLACEMENT FILTERS OR MEMBRANES NOT RECOMMENDED BY THE FACTORY CAN CAUSE SEVERE DAMAGE TO THE SYSTEM AND VOID ALL WARRANTIES MAINTENANCE Before starting maintenance check the reverse osmosis system for TDS reduction to determine if membranes will or will not need to be changed If TDS reduction is less than 90 concentration then the membrane should be replaced 1 Shut off the water supply to the system 2 Close storage tank ball valve 3 Open the dispensing faucet to depressurize the system Allow 2 to 3 minutes 4 Remove the filter housings by turning counter clockwise 5 Remove old filters and clean housings with a mild soap and water solution 6 Check o rings for deterioration and lubricate with an approved FDA silicone lubricant for o rings or replace if needed 7 Insert the appropriate new filters inside housings and replace them by mounting them in to position Make hand tight plus 1 8 to turn with housing wrench DO NOT OVER TIGHTEN Over tightening will cause cracks and leaks if not careful CAUTION ALWAYS MAKE SURE THAT O RINGS ARE SEATED PROPERLY INSIDE SUMPS BEFORE TIGHTENING CANISTERS 8 Ifa membrane needs changing remove the inlet tubing to the housing unscrew the cap and pull the membrane out using a needle nosed pliers Clean the inside of the membrane housing wit
12. ation or service with RMA written on package Systems or parts covered under the warranty shall be repaired or at our option replaced and returned without charge CONDITIONS FOR OPERATION Operating Parameters System Pressure 40 80psi Temperature 4 38 C 39 100 F PH Range 3 0 to 11 0 Maximum feed TDS level 2000 ppm Maximum Turbidity 1 0 Net Turbidity NTU Chemical Parameters Maximum Hardness 350mg L 20 gpg Maximum Iron Fe 0 1 mg L Maximum Manganese Mn 0 05 mg L Maximum Hydrogen Sulfide H2S 0 00 mg L Maximum Chlorine CI2 2 00 mg L A pressure regulator is recommended for feedwater pressure above 80 psi Although TFC membranes are designed for non chlorinated feed supply your PROLINE RO sys tem is equipped with double carbon pre filtration for chlorine reduction prior to the TFC membrane Proline BEER USA Inc Serial
13. der testing conditions the system reduced 0 30 mg L ppm pentavalent arsenic to 0 010 mg L ppm the USEPA standard for drinking water or less The performance of the system may be different at your installation Have the treated water tested for arsenic to check whether the system is working properly The RO component of the PROLINE system must be replaced every two 2 to four 4 years to ensure that the system will continue to remove pentavalent arsenic The component identification and locations where you can purchase the component TROUBLESHOOTING SYMPTOM CAUSE CORRECTION NOTES 1 TURN WATER SUPPLY ON 1 WATER SUPPLY IS TURNED OFF 2 CHECK TO MAKE SURE FEED VALVE IS NOT CLOGGED 2 NOT ENOUGH WATER PRESSURE TO SYS 1 CHECK FEED WATER PRESSURE MUST BE AT TEM LEAST 40PSI UNIT FAILS TO PRODUCE WATER 3 PREFILTERS CLOGGED 1 CHANGE PREFILTERS 4 eh VALVE ON UNIT IS INTHE OPEN POSI 4 CLOSETHE FLUSH VALVE 1 AIR IN SYSTEM IS A NORMAL OCCURRENCE WITH INITIAL STARTUP OF THE RO SYSTEM THIS MILKY LOOK DISAPPEARS DURING NORMAL USE MILKY COLORED WATER 1 AIR IN SYSTEM WITHIN1 TO 2 WEEKS 1 AIR GAP FAUCET 1 NORMAL WITH AIR GAP FAUCET NOISE FROM FAUCET 2 LOCATION OF DRAIN SADDLE 1 RELOCATE THE DRAIN TO HORIZONTAL 1 BLOCKAGE SOMETIMES CAUSED BY DEBRIS 3 RESTRICTION IN DRAIN LINE FROM GARBAGE DISPOSAL OR DISHWASHER 1 TANK BALL VALVE IS IN THE CLOSED POSI 4 OPEN THE TANK BALL VALVE 2 PREFILTERS
14. duction Arsenic 5 0 3 10 0 01 98 7 99 6 Barium 10 0 10 2 7 7 98 8 Cadmium 0 03 10 0 005 97 3 98 8 Chromium 6 0 3 10 0 1 97 6 99 1 Chromium 3 0 3 10 0 1 99 6 99 7 Copper 3 0 10 1 3 98 3 99 Flouride 8 0 10 1 5 96 3 97 7 Lead 0 153 10 0 01 99 3 99 3 Radium 226 228 25 pCi L 10 5 pCi L 80 80 Selenium 0 1 10 0 05 97 8 98 1 Turbidity 11 1 NTU 0 5 NTU 96 7 98 9 TDS 750 20 187 90 7 96 1 t This appliance has been tested for the treatment of water containing pentavalent arsenic also known as As V As 5 or arsenate at concentrations of 0 30 mg L or less This appliance reduces pentavalent arsenic but may not remove other forms of arsenic This appliance is to be used on water supplies containing detectable free chlorine residual at the appliance inlet or on water supplies that have been demonstrated to contain only pentavalent arsenic Treatment with chloramine combined chlorine is not sufficient to ensure complete conversion of trivalent arsenic to pentavalent arsenic Please see the Arsenic Facts section Arsenic Facts Arsenic abbreviated As is found naturally in some well water Arsenic in water has no color taste or odor It must be measured by a laboratory test Public water utilities must have their water tested for arsenic You can get the results from your water utility If you have your own well you can have the water tested The local health department or the state environmental health
15. een Tubing approximately 8 feet Y Red Tubing approximately 6 feet 3 8 Yellow Tubing approximately 6 feet 3 8 Blue Tubing approximately 6 feet 3 8 Red Tubing approximately 5 feet Note The color coded tubing matches the color coded plugs on the PROLINE RO unit SV 01 SV 01 Self Piercing Saddle Valve for tapping into cold water supply by piercing a hole in to copper tubing See figure 3 BV 2BC Chromed Ball Valve NPT 1 and AD 4BC 3W Chromed Adapter NPT 12 are used for tapping into cold water supply at the top of undersink If you have a vinyl feed line or flexible metal feed line use the BV 2BC and AD 4BC 3W see figure 2 DC 38J DC 38J Drain Clamp used for tapping into drainline for discharge of the wastewater down the drain Teflon Tape Teflon Tape is used on all threaded fittings to prevent water leakage Eight rotations layers are adequate when using Teflon tape to secure any threaded fittings The PROLINE RO already has Teflon tape on all of its fittings BV 103 EZ BV 103 EZ Storage Tank Ball Valve 3 8 In normal operation the Storage Tank Ball Valve must be in the open position Add 8 layers of Teflon tape on top of the Threaded tank outlet Screw tank ball valve securely on threaded 1 4 port Release Tool Release Tool Quick Connect Release Wrench allows easier disconnecting of tubing and 3 8 from quick connect fittings Push r
16. elease tool against collet of quick connect fitting and pull the tubing out of the fitting WR 1W WR 1W White Wrench Make sure the black rubber O ring is properly in place in the filter housing after changing filters following any maintenance 6FC6 6FC6 Faucet connector to connect the faucet with blue 3 8 tubing coming from the post filter labeled TO FAUCET TAPPING INTO THE COLD WATER LINE A Using the water supply adaptor Part AD 4BC 3W amp BV 2BC For flex metal or plastic line NOTE The Proline drinking water system must be connected to the COLD water supply only 1 Turn off the cold water supply to the sink faucet by locating the round or oblong handle and turning clockwise until the water supply is off NOTE If the cold water shut off valve fails to turn off the water the house supply can be turned off at the main water supply 2 The water supply adapter Fig 2 may be installed at the faucet connection Fig 2 Base ofthe cold water faucet Flat washer Tue Apply teflon ta inside supply adaptor pyree In Ball valve BV 2BC Water supply adapter 1 4 nut AD 4BC 3W 1 2 threaded nut with built in washer Cold water supply 3 Disconnect the 1 2 threaded nut from the base of the faucet on the cold water side Place the flat washer inside the female end of the water supply adapter screw on the base of the cold water faucet 4 Re connect the 1 2 threaded nu
17. h a mild soap and water solution 9 Lubricate the o rings on the membrane permeate tube with an approved FDA silicone lubricant Insert into the housing with brine seal towards the opening Make sure membrane is fully inserted and seated into place 10 Reseal the membrane housing with the cap and reconnect tubing 11 To replace the carbon in line post filter remove the tubing and fittings at either end Clean the old Teflon tape off the threads and apply new tape Screw the fittings into the new cartridge paying close attention to the flow direction Reinsert tubing Instructions and Information Model PROLINE GOLD PRODUCTION 43 5 LPD 11 5 GPD Contact your local dealer for replacement filters or you may call 281 933 5777 to locate a dealer in your area This reverse osmosis system discharges 450 milliliters per minute while the tank is filling This reverse osmosis system contains replaceable treatment component critical for effective reduction of total dissolved solids The product water shall be tested periodically to verify that the system is performing properly This reverse osmosis system conforms to WQA S 300 for reduction of TDS as verified and substantiated by test data Replacement treatment components 1st Stage Item 32023 2 amp 3 Stages Item 32 250 125 975 4 Stage TW30 1812 50 5h Stage K2540 BB Waterworld USA Inc 10875 Fallstone Rd Houston TX 77099 Tel 281 933 5777 Performance Data Shee
18. ide of the pipe Fig 6 Be careful not to drill the hole u through both sides of the pipe UI 3 Affix sponge provided with the drain clamp onto inside of clamp piece matching the holes The center hole on the sponge must be removed 4 Make sure to align drain saddle to drilled hole Attach drain clamp to drain pipe and tighten the two screws evenly Fig 7 5 Connect the 3 8 red tubing to the drain clamp POSITIONING THE SYSTEM 1 The head assembly will stand up in the sink cabinet or can be hung on screws 2 The storage tank may be laid on its side The bladder tank will function both ways horizontal and vertical 3 The head assembly and or storage tank may be placed up to 10 feet from the point of use with some pressure loss CONNECTING THE SYSTEM 1 Compression fitting may be found on the water supply adapter To make the connections slide a compression nut onto the tubing Fig 8 Slip the white plastic sleeve onto the tubing with the beveled end towards the end of the tubing Insert a brass or plastic insert into the tubing bottom the tubing into the fitting slide the nut up and tighten Connector White Plastic Sleeve Brass Insert with a wrench DO NOT OVER TIGHTEN Do not use the brass sleeves on plastic tubing use only plastic sleeves on plastic tubing 2 The plastic fitting on the drain clamp is connected by slipping the plastic Compression nut Plastic Tubing Fig 8 anaa E
19. lity to use or performance of the PROLINE system PROLINE is not responsible or liable for damage to any part of the PROLINE system because of misuse misapplica tion negligence alteration accident installation neglect misapplication physical damage fouling and or scaling of the membrane by minerals sediment bacterial attack or operation contrary to our instructions incompatibility with accesso ries not authorized for use with the system or damage caused by freezing flood fire or Act of God In no event shall PROLINE its subsidiaries or affiliates or their respective officers directors employees representa tives dealers or agents be liable for special incidental consequential punitive indirect or other special damages includ ing but not limited to loss of data use or profits however caused whether for breach of contract negligence or other wise and whether or not PROLINE has been advised of the possibility of any such damages PROLINE assumes no warranty liability in connection with this reverse osmosis system other than that specified herein This warranty is in lieu of all other warranties expressed or implied including warranties of fitness for a particular purpose WARRANTY SERVICE PROLINE will provide warranty service under the following conditions 1 Contact your local dealer who will obtain return authorization instructions 2 Ship the unit or part freight prepaid for warranty evalu
20. nium bit for metal sinks B Glass and tile bit or Relton cutter for porcelain sinks C Diamond core bit for granite 2 Phillips head screwdriver 3 Adjustable crescent wrench 4 Basin wrench 5 drill bit for drain clamp Your local dealer INSTALLATION DIAGRAM FOR PROLINE GOLD SYSTEM jf SS 2 pm x a Fr B ik E Air gap dispensing Faucet Sink 3 8 blue tubing to faucet A z d a gt 1 ar er ce IT ee EEE Cold water l 3 8 red tubing feed supply T F to drain clamp TEI 2 l f a Drain clamp Fig 1 E T 1 4 red tubing Pi from flow restrict to air gap 1 4 green tubing Stage 5 carbon 3 8 Yellow tubing post filter b to tank Ae wt re Stage 4 TFC ia BE ar membrane Proline CLES war PR J m Storage Tank Stage 3 carbon block gt ra Stage 2 carbon block Stage 1 sediment prefilter CONNECT YOUR SYSTEM TO THE COLD WATER SUPPLY ONLY DO NOT USE WATER SUPPLY THAT IS MICRO BIOLOGICALLY UNSAFE OR OF UNKNOWN SOURCE WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM Tubing Directions S 1 4 Red Flow restrictor labeled TO DRAIN to air gap 1 4 drain barb inlet at faucet air gap 3 8 Red 3 8 Barb on air gap to DC 38J Drain clamp Installation Kit Contents color tubing AD 4BC 3W BV 103 EZ Release Tool Color Coded Tubing Color Coded Tubing 5 coils 4 colors Y Gr
21. rating or both under standard test conditions YY VY gt Chlorine in the influent water may affect the RO membrane polymers gt See owner s manual for complete installation operation and maintenance requirements gt Recovery rating means the percentage of the influent water to the membrane portion of the system that is available to the user as reverse osmosis treated water when the system is operated without a storage u P a Daily production rate 11 5 GPD rO i nN Recovery rate 15 6 Pressure Drop at Rated Flow 5psi System weight 21 Ibs Efficiency rating 5 6 System Dimension 16x5x18 Min max pressure 40 80 psi Min max temperature 39 100 f Test parameters 25 1 C 50 psi and pH of 7 5 WQA GOLD SEAL This System Conforms to NSF ANSI 58 WQA S 300 for the reduction of TDS Pentavalent Arsenic Barium Cadmium Chromium 6 Chromium 3 Copper Fluoride Lead Radium 226 228 Selenium and Turbidity as verified and substantiated by test data This system has been tested according to WQA S 300 for reduction of substances below The con centration of the indicated substances in water entering the system was reduced to a concentration less than or equal to the permissible limit for water leaving the system 12 Performance Claims for Dow Filmtec TW30 1812 50 Membrane Influent challenge Maximum permissible product Minimum z Substance Average Reduction conentration mg L water concentration mg L Re
22. t WQA S 300 Reverse Osmosis System Model Number PROLINE GOLD Replacement treatment components 1st Stage Item 93023 2 amp 3 Stages Item 32 250 125 975 4 Stage TW30 1812 50 5h Stage K2540 BB gt Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system Systems certified for cyst reduction may be used on disinfected water that may contain filterable cysts gt This reverse osmosis system contains a replaceable treatment component critical for effective reduction of total dissolved solids The product water shall be tested periodically to verify that the system is performing satisfactorily gt This reverse osmosis system contains a replaceable component critical to the efficiency of the system Replacement of the reverse osmosis component should be with one of the identical specifications as defined by the manufacturer to assure the same efficiency and contaminant reduction performance While testing was performed under standard laboratory conditions actual performance may vary See page 15 of this manual for Manufacturer s limited warranty Efficiency rating means the percentage of the influent water to the system that is available to the user as Reverse Osmosis Treated water under operating conditions that approximate typical daily usage gt This system has been tested and shown to operate at its calculated recovery rating or efficiency
23. t onto the male threads of the adapter DO NOT USE TEFLON TAPE ON THIS THREAD RUBBER WASHERS WILL SEAL THE CONNECTIONS 5 Place Teflon tape on the 1 4 male threads of the ball valve supplied with the adapter Screw the ball valve into the 1 4 female port on the side of the adapter 6 Remove the 1 4 nut from the ball valve place the nut over the 1 4 Green tubing insert the tubing onto the barbed connection of the ball valve and tighten into place with the 1 4 nut TAPPING INTO THE COLD WATER LINE B Using self piercing saddle valve Part SV 01 NOTE This valve is designed for standard copper lines If your cold water line is not plumbed with copper line use water supply adapter AD 4BC 3W amp BV 2BC 1 Turn off cold water supply under the sink and install the saddle valve to the cold line Clamp onto a smooth section and tighten valve bolt securely 2 Turn the valve handle clockwise so that it pierces the copper cold water line 3 Install the green tubing from the first stage filter to the saddle valve Fig 3 Do not over tighten brass nut Fig 3 Valve handle Brass insert NOTE All local plumbing codes must be followed to ensure proper installation and use of your PROLINE system NOTE Use brass insert and plastic ferrule when connecting tubing to saddle valve Cold Water Supply Valve Figure 3 CAUTION A pressure requlator is recommended for feedwater pressure above 80 psi
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