Operator Manual - Crown Equipment Corporation
Contents
1. 1 e Occupational Safety and Health Act OSHA 1910 178 Rev 1999 e Underwriters Laboratory UL 583 e National Fire Prevention Association NFPA 505 Your Narrow Aisle Truck 8 Lift Truck Parts cnown a 9 Lift Truck Parts g uy Load Backrest Reach Carriage Overhead Guard Fork Mast Operator Cushion Battery Outrigger Load Wheels Drive Wheel Caster Wheel Display Panel Switch Panel Steering Tiller Key Switch Multi Task Handle Brake Pedal Sensor Pad Entry Bar Floorboard Power Disconnect Operator Cushion Lift Truck Parts 10 Capacity amp Load Center Center of evenly distributed load WHAT IS YOUR TRUCK CAPACITY Capacity is the load including pallet or container that can be lifted to a given height at a given load center See the capacity plate on your truck Make certain you use the correct units of measure WHAT IS LOAD CENTER Load center is the distance from the load backrest or vertical face of the forks to the center of an evenly distributed load LOADS MUST BE EVENLY DISTRIBUTED Your truck could tip over in any direction if a load is shifted to the front or side of a pallet or container 11 Capacity amp Load Center EXYSIGEED Mast Collapsed Height Truck Type ruck Typ 2260 89 E Attachment Data Sideshifter 100mm 4 in 5030 198 600 24 3935 155 600 24 K p A Nem A r TER THE LOAD2. MAKE SURE YOUR BRAKE WORKS Test the brake on your truck at the start of each shift Know the distance it takes to stop before you start working If at any time the stopping distance is too long for you to stop safely don t drive the truck Report any problem to your supervisor Foot Brake 22 Traveling amp Plugging Pull the multi task handle TRAVEL POWER UNIT FIRST Pull the multi task handle toward you to travel in the direction of the power unit power unit first The farther you pull the handle from the Push the neutral position the faster the truck will multi task travel handle TRAVEL FORKS FIRST Push the multi task handle away from you to travel in the direction of the forks forks first The farther you push the handle from the neutral position the faster the truck will travel HORN Press the button on the multi task handle to sound the horn Use it to warn pedestrians and other drivers Use your horn when you come to an intersection or a crosswalk PLUGGING Plugging is another way to slow down or stop your truck While the truck is moving in either direction pull or push the multi task handle through neutral to the opposite n direction of travel Plugging will not hurt your truck ETES f EN EIS SE ees G I Ra RE ea Sy Tope brik ies Say cane eaiy iat L i ey ep IIe in f Mm CRAAr LCT oTrahHh r s CA Th TINK T Ara Vo IN
3. You may have to enter a user code Personal Identification Number before you can use the truck Check the message display if the truck doesn t operate FOOT PEDALS PAD Place your left foot on the brake pedal and your right foot on the sensor pad Turn the key ON and lift your left foot for a moment to cycle the brake Return your foot to the brake pedal Lift your right foot and return it to the sensor pad The truck is ready for operation ENTRY BAR Always keep your feet in the operator area and clear of the entry bar If you put your foot on the entry bar while traveling the alarm will sound and the truck will slow to a stop POWER DISCONNECT Push the Power Disconnect button to cut power to the truck Use the Power Disconnect to shut the truck down any time it isn t working right Don t use the truck if it s not working right Report the problem to your supervisor Turn the key switch to OFF and back to ON to reconnect the battery and reset the Power Disconnect button Power On amp Off 20 Foot Brake 21 Foot Brake BRAKE OFF Step all the way down on the brake pedal The brake is now off BRAKE ON Lift your heel or move your foot off the brake pedal to apply the brake Keep a part of your foot in contact with the floorboard KEEP YOUR BALANCE Put your hands on the controls and keep your feet on the floorboard This along with leaning back against the cushion gives you better stability
4. AVOID FALLS AND TIPOVERS Falls from docks and tipovers are very serious accidents you can be crushed or even killed Immediately exit and move away from the truck in these emergencies Note This is not like sit down rider trucks where it is recommended that the operator stay with the truck The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation e Be extremely careful when working around docks dockboards and trailers e Travel with the load or forks close to the ground and tilted back Watch for overhead obstructions Perform all truck movements smoothly and at a speed that will give you time to react In an emergency e An unloaded truck can tip over also Be just as careful using an unloaded truck as you are using a loaded one USE YOUR TRUCK SAFELY e Keep your hands and feet away from all moving parts such as masts chains forks or wheels Make sure the overhead guard and load backrest are in place e Never stand on or under the forks or allow anyone else to stand on or under them The only way to lift people is with an approved platform Never allow passengers on the truck There is no safe place for them e Before you leave your truck e Come to a complete stop and lower forks to the floor e Shut the truck off with the key or power disconnect Protect Yourself 4 Contents What s in it for You WHAT S IN IT FOR YOU Warning 1 The better you understand
5. Ta truck in the shortest distance Use the foot brake in an emergency on ramps or in busy areas 23 Traveling amp Plugging Traveling amp Plugging 24 Two Types of Steering STEERING AND DRIVING You will need to drive your truck in both the direction of the forks forks first wpe and also in the direction of the power unit power unit first Steering is not the same in both directions Be careful Drive slowly until you get used to all the controls This truck is designed to slow down when turning Caution RR Models 5200 and earlier do not have this feature TRUCKS THAT LOOK ALIKE CAN BE DIFFERENT This style truck can be built with one of two different types of steering Your company has selected the type which is best for your work area Caution If you ever drive a different RR Series truck be careful The steering may be different see page 26 REAR DIRECTIONAL STEERING Sometimes called Reverse Steering Shows direction truck will turn when steering handle is turned clockwise FRONT DIRECTIONAL STEERING Sometimes called Forward Steering Shows direction truck will turn when steering handle is turned clockwise SLOW DOWN FOR SPILLS OR WET FLOORS Powder or liquid spills can cause slippery floors Slow down or you could lose control of steering and braking Be careful and allow for a longer stop
6. Your truck could tip over if a load is shifted to the front or side of a pallet or container Make sure your load is evenly distributed stable and centered over the forks HYDRAULIC OPERATIONS CAN AFFECT STABILITY Be careful when using reach tilt sideshift or other operations Remember that anytime the forks move the load moves also This can affect stability Perform all hydraulic operations smoothly This also applies to any attachments your truck may have Capacity amp Load Center 12 Capacity Plate CAPACITY PLATE INFORMATION The capacity plate is on a console in the operator area It contains e Serial number e Capacity information load load center and lift height e Truck type a fire safety rating e Truck weight with max battery does not include load e Attachment information if any e Mast collapsed height READING YOUR CAPACITY PLATE Capacity may be reduced as lift height increases For example On the sample plate 1590kg 3500 lb can SAMPLE be lifted to 3935mm 155 in But above 3935 155 to CAPACITY PLATE 5030 198 capacity is reduced from 1590 3500 to The information 1360 3000 shown on this Capacity is reduced as load center increases sample plate If you must handle loads with longer load centers an does not apply additional capacity plate will show the reduced to your truck capacities CAUTION You may not increase capacity if load center is less than shown on your ca
7. battery compartment Also make sure the roller stand is at least as long as your battery e Never let anything metal touch the top of the cells You could cause sparks or do damage to the battery Use an insulator such as plywood when necessary e Use an approved spreader bar to place a battery on or to remove it from a stand Make sure you adjust the spreader bar hooks to fit the battery AFTER INSTALLING YOUR BATTERY e Replace the battery retainer Make certain the retainers on both sides of the truck are in place e Check that the battery retainers are properly adjusted Minimum battery size allowed 000 mm 00 00 in wide 000 mm 00 00 in long Undersize smd can affect truck handling and stability You could have an accident BATTERY RETAINERS Use U L classified Type EO battery ees Tee var e The battery could slide out if retainers are not in place Check both sides of the truck e Truck operation can be affected if the battery is able to shift Make certain the battery retainers are properly adjusted 39 Battery Maintenance continued Battery Maintenance continued 40 41 Notes Warning Labels EACH WARNING LABEL ON YOUR TRUCK IS IMPORTANT Read and obey all of them to protect yourself and others It s the law you must be trained and certified to operate this truck OSHA 1910 178 Rev 1999 You or people around you could be seriously injured or even killed if you don t use t
8. extreme caution e Use a securely attached and approved safety platform e Make certain lifting mechanism is operating properly e Have load backrest vertical never tilt when elevated e Make certain truck is in neutral and brake is applied e Lift and lower slowly e Watch for overhead obstructions e Be sure you can see and hear the person being lifted e Never transport anyone on the platform from one location to another a 35 Bea Safe Driver continued O on AVOID FALLS AND TIPOVERS e Stay away from the edge of docks and ramps e Check that bridgeplates and dockboards are secure Be certain that either the trailer wheels are chocked or the trailer is locked to the dock Check capacities Be sure your truck with load isn t too heavy for where you are driving e Make sure the load you are moving is stable Spread the forks as far as you can and center the load Insert the forks as far under the load as you can Be even more careful with long high or wide loads They can be less stable e Use minimum fork tilt to pick up or place a load When lifting or lowering outside a rack keep the load backrest vertical or tilted back slightly e When moving loads on grades or ramps drive with your forks pointed upgrade Without a load drive with forks downgrade Slow down and don t turn on grades or ramps LEAVING YOUR TRUCK e Stop your truck completely before getting off e Lower the forks to the
9. floor Turn the truck off or push the Power Disconnect button e Avoid parking on inclines But if you must block the wheels of your truck Be a Safe Driver continued 36 Battery Maintenance ns A DANGER SMM MMMM LA Batteries produce explosive gas Do not smoke use open flame or create an arc or sparks near this battery Ventilate well in enclosed areas and when charging work Batteries contain Sulfuric Acid which e Use protective equipment such as gloves eye shields ate dake ational Sar ta t e Be sure the charger is turned OFF before connecting eyes on skin or clothing In case of aprons etc contact flush immediately Get medical attention if your eyes are affected the battery to the charger Otherwise you might create a spark which could cause the battery to explode 107 Continued next page 37 Battery Maintenance Battery Maintenance 38 Battery Maintenance continued WHEN YOU INSTALL OR CHANGE BATTERIES e Turn the truck OFF Disconnect the battery Check that all controls are in neutral e Make certain you use the correct size and weight battery Never operate a truck that has an underweight or undersized battery installed to prevent the battery from shifting e Use a roller stand to install or remove a battery Make e Connect the battery Turn the truck ON and check sure the roller stand is the same height as the rollers in truck operation the truck s
10. your truck and how to use it the better and safer operator you can be Here are You Must be Trained 2 some guides to using this manual Protect Yourself 3 Contents 5 What s in it for You 6 QUICK LOCATORS Ara ae aa In addition to the Contents page you Your Narrow Aisle Truck 7 can use page headings to find topics Lift Truck Part 9 Some pages also have a picture of the EEA Teer A Know the Hazards lt J J J J J J J truck in the corner showing features or Capacity amp Load Center 11 F functions covered on that page Capacity Plate 13 KNOW THE HAZARDS Display Panel 15 Watch for and read these special blocks You will find information Switch Panel 18 about possible safety hazards and Power On amp Off 19 how to avoid them Foot Brake 21 HOW TO DRAWINGS On many pages you will find Traveling amp Plugging 23 pictures as well as text to help you Steering amp Travel 25 understand how to use your truck safely and productively Two Types of Steering 26 Fork Functions 27 Daily Safety Check 31 11 Capacity amp Load Center Capacity amp Lo Be a Safe Driver 33 Battery Maintenance 37 Warning Labels 42 5 Contents What s in it for You 6 Your Narrow Aisle Truck NARROW AISLE TRUCKS Your narrow aisle rider truck lifts moves and stacks loads It is designed to work in warehouses built with narrower aisl
11. E SURE YOU ARE READY TO DRIVE e Do not use this truck unless you are trained and The most certified e Be certain you understand how your truck works and Im po r ta nt the hazards that go with it Don t drive the truck if you have any doubts com p onen t e Know the capacity of your truck Load Weight Load Center and Lift Height Make certain you use the S yo u correct units of measure e Some trucks are not allowed in areas where there are fire hazards Be certain your truck is the correct fire safety type for the area e Make sure your hands and shoes are clean and dry and your clothing is proper for the job MAKE SURE YOUR TRUCK IS READY e Inspect your truck before using it see pages 31 and 32 If it s not working right or something is broken report the problem to your supervisor Don t use the truck e In an open area test the brakes and plugging Check at a slow travel speed first then a faster one Know the distance it takes to stop before you start work 33 Bea Safe Driver DRIVE CAUTIOUSLY BE ALERT e Never stick a foot or any part of your body outside the operator area no matter how slow the truck is moving You cannot stop 3680 kg 8000 pounds with any part of your body A foot or hand caught between the truck and a fixed object will be crushed or even cut off e Stand sideways with your back against the pad Keep your hands on the controls and your feet on the pedals pad e Travel in the d
12. Fell ll lk A lM ll thd all ld ed ol er You Must be Trained IT S THE LAW YOU MUST BE TRAINED AND CERTIFIED Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualified to operate this powered industrial truck OSHA 1910 178 Rev 1999 It s the law you must be trained and certified to operate this truck OSHA 1910 178 Rev 1999 You or others around you can be seriously injured or even killed if you don t use this truck correctly Do not operate this truck in your work place until you have been trained and certified by your employer Read and obey all warnings and instructions in this Manual and on the truck Head arms hands legs or feet outside the operator area can be pinned or crushed whenever the truck is moving Stay within the operator area and stop the truck completely before getting off However tipovers and falls from docks can cause serious injury You could be killed or seriously injured if you are not or even death Immediately exit and move away from the truck in these ae emergencies adequately trained for lift truck operation You can be trapped or crushed by driving the operator area under racks or other objects Look where you are going Inspect your truck before starting work make sure it is in good working order Additional copies of th
13. es to give maximum storage YOUR LIFT TRUCK IS NOT AN AUTOMOBILE With a load it may weigh as much as 3 automobiles e You don t steer the same e You don t brake the same e You don t accelerate the same FORK FUNCTIONS STANDARD AND OPTIONAL Raising and Lowering the forks Tilt up and down and Reach in and out are standard on the RR and RD models Your truck may also be equipped with Sideshift right and left or other options such as Rack Height Select Your company has decided which features are needed in your work area and should train you how to use them HOW TO DRIVE YOUR TRUCK Your truck is designed with a tilted floorboard and padding in the operator area You drive your truck by standing sideways and leaning back against the pad This along with your hands on the controls and feet on the pedals pad gives you stability However controls are located so you can vary your body position for best comfort and visibility GIVE YOUR BODY A BREAK Take advantage of stop time Get off the truck and flex your arms and legs Staying alert will help you be a better and safer driver 7 Your Narrow Aisle Truck Stand sideways Hands on Control Lean back against cushion Feet on pedals pad BUILT TO STANDARDS This truck was designed and built to current industry and government standards and guidelines For more information see the following e American National Standards Institute ANSI ITSDF B56
14. his truck correctly Obey all instructions amp warnings in the operator manual and on the truck Avoid being crushed Keep head arms hands legs and feet within the operator area Stop truck completely before getting off However P tipovers and T falls from docks can cause serious injury or even death Immediately exit and move away from the truck in these emergencies M You can be e trapped or eA crushed by driving the operator area under racks or other objects Look where you are going Inspect your truck before starting work make sure its in good working order Additional copies of the Operators Manual and Truck Labels can be obtained from Crown Equipment Corp New Bremen OH 45869 Lifting people without a proper platform can cause a fall and serious injury Stay clear of all Platform must be built moving parts and used as specified Q in OSHA 1910 178 Moving parts can and ANSI B56 1 cut or crush hands feet arms or legs X Falling objects or lowering forks can Standing or riding on the forks can cause serious injury or death cause a fall You can be seriously injured or killed Never stand under the forks Never stand or ride on forks While servicing block the forks so for any reason they won t fall Connect charger a 5 properly or truck Minimum battery size allowed can be damaged 000 mm 00 00 in wide 000 mm 00 00 in long Undersize batter
15. irection that gives you the best view Look where you are going and slow down in congested areas e Slow down for wet or slippery floors Don t run over things e Travel with the forks close to the ground retracted and tilted up Place the load against the load backrest vertical face of the forks e Look where you are going before you change direction of travel e See that you have room to drive and turn Always check for overhead objects Watch out for power unit swing e Slow down when making turns e Avoid sudden movement of controls Learn to use them smoothly at a moderate even rate e Check clearances before raising or lowering the forks or load e Be extra careful if you must use your truck in an area where there is a risk of falling objects Continued next page Be a Safe Driver 34 Be a Safe Driver continued WATCH OUT FOR OTHER PEOPLE e Slow down Yield or stop for pedestrians Pa Use your horn when you come to a crosswalk or v Intersection BO e Be careful that you don t pin or crush someone For example Never drive your truck toward anyone standing in front of a fixed object e Never allow passengers on your truck e Keep others away from your truck while you re working Don t ever allow anyone on or under the load or forks e Don t let anyone use your truck unless they are trained and certified e Never lift anyone with the forks unless they are using an approved platform Even then use
16. is Operator Manual and all Truck Labels can be obtained from Crown Equipment Corporation New Bremen Ohio 45869 U S A All rights reserved under International and Pan American copyright conventions Copyright 2008 Crown Equipment Corp 1 Warning You Must be Trained 2 Protect Yourself AX Know the Hazards 3 Protect Yourself DRIVE CAREFULLY e Keep your hands on the controls and feet on the pedals pad Keep your entire body in the operator area e Never stick a foot or any part of your body outside the operator area no matter how slow the truck is moving You cannot stop 3630 kg 8000 pounds with any part of your body A foot or hand caught between the truck and a fixed object will be crushed or even cut off e Stay away from the edge of docks and ramps Make sure dockboards are secure Check that trailer wheels are chocked You could be seriously injured or even killed in a fall from a dock or dockboard e Keep your truck under control at all times Drive at a speed that allows you to stop safely Be even more careful on slippery or uneven surfaces Do not drive over objects on the floor A WARNING Stay clear of all uy moving parts o Moving parts can M cut or crush hands feet arms or legs LOOK WHERE YOU RE DRIVING e Always be alert to the area around you and watch 7 where you are driving You could be pinned or crushed by objects intruding or poking into the operator area AX Know the Hazards
17. l indicator OnTrac Indicates the level your company has programmed this truck to operate Indicates energy is being returned to the battery RSE 1 Ba The bottom line of the message panel is usually blank However if anything requires your attention instructions will be displayed here Anytime you hear a beep or if the truck slows down or won t work check message panel for instructions This line of the message panel shows selective truck information when requested using the Service amp Option Buttons See your Service Manual Display Panel 16 17 This page left blank intentionally Switch Panel DOME LIGHT SWITCH FAN SWITCH optional WORK LIGHT SWITCH optional RAISE CUTOUT OVERRIDE SWITCH optional Your truck may be equipped with automatic cutout of raise at selected lift heights To raise past the cutout height push the optional Raise Cutout Override switch while at the same time lifting the multi task control handle see page 27 Caution Make certain the load and load backrest will clear all overhead obstructions Switch Panel 18 Power On amp Off 19 Power On amp Off KEY SWITCH e To start the truck turn the key clockwise to TEST yellow dot Check that all display lights are working e Let go of the key and it will return to ON green dot e When leaving the truck turn the key counterclockwise to OFF red dot to shut the truck off USER CODE PIN number
18. pacity plate Units of measure kg mm b in Truck Weight with Max Battery 3325 7337 Mast Collapsed Height Truck Type PPA EEK E Attachment Daga Serial Number Canter Ly TEZI Capacity with Mast Vertical Capacity A 5 Note ANSI ITSDF B56 1 requires that all data be shown first in Metric units and then USA units ENEE ENET 1590 3500 33935155 000 22 13 Capacity Plate OTHER LIFT HEIGHTS amp LOAD CENTERS Contact Crown for capacities at lift heights or load centers not given on your capacity plate MKoowthe nazari AAAA If an attachment on your truck does not match the information given here on your capacity plate don t operate your truck Your capacity plate may be wrong Report the problem to your supervisor MAST COLLAPSED HEIGHT Some work areas may have overhead obstructions Mast Collapsed Height is the minimum height your truck can clear providing the backrest and load are lowered below the top of the mast Capacity Plate 14 Display Panel ENTER OR RETURN BUTTON Use to navigate in and out of menus and select inputs NAVIGATION BUTTONS Up Down Left and Right Arrows are used to scroll through menus FORKS DOWN LIGHT see Caution The green fork means the mast is at its minimum collapsed height Make certain the load will clear overhead obstructions CAPACITY DATA MONITOR see Caution Fork height lights A yellow fork
19. ping distance Don t run over objects on the floor 25 Steering amp Travel Two Types of Steering 26 Fork Functions 27 Fork Functions FORK FUNCTIONS Standard fork functions include Raising and Lowering the forks Tilt up and down and Reach extend and retract Some optional fork functions your truck may be equipped with are Sideshift right or left Rack Height Select which allows the truck to be programmed so the forks will stop at selected heights and Tilt Position Assist to tilt the forks to a programmed position RAISE LOWER SJ J Lift the multi task handle up to raise the forks Push down on the handle to lower the forks The farther you move the multi task handle from neutral the faster the forks will move RAISE CUTOUT OPTION Your truck may be equipped with an automatic cutout to prevent you from raising the forks into restricted areas It re raise rel Saes the message display soip Will show on the display if you are sati a raise TN ei See page 18 for using the optional Raise Cutout Override Switch RACK HEIGHT SELECT OPTION This option allows a truck to be programmed so the forks will stop at a selected height 1 Press the UP or DOWN poau ek iein unii the message display shows PEK CEE 2 Select the RIGHT ARROW to sale cack ae mode 3 Press the switch on the back of the multi task handle to scroll through the lift heights that have been prog
20. rammed into the truck The message display will show the height in either millimeters or inches along with the label number for the height Or while raising or lowering press and release the switch to select the next programmed rack height 4 Make certain the path of the forks is clear Lift and hold the multi task handle The forks will stop and there will be a one second beep when they reach the programmed height Check to make certain the forks are at the correct position before entering the rack or pallet Check that the forks are at the proper position to enter the pallet or that the pallet will clear the rack beam Fork Functions 28 Fork Functions continued THUMB BALL All hydraulic fork functions other than raise amp lower are controlled by the multi task thumb ball TILTUP amp DOWN wy 3 Roll the thumb ball up to tilt the fork tips up Roll the ball down to tilt the fork tips down TILT POSITION ASSIST OPTION If your truck is equipped with this option the forks will go to the programmed tilt position chosen by your company for this truck T With the thumb ball in neutral press and hold the switch on the back of the multi task handle Then roll the thumb ball either up or down FORK POSITION WILL VARY DEPENDING ON LOAD The tilt of the forks and raised height of the forks will change depending on how much load is on the forks Always check to see that the fork
21. round your truck and check it over e Check that the steering is easy and smooth e Check to make sure the battery is charged water level is e Drive the truck slowly in both directions OK and vent caps are in place Don t use an open e Drive through the full speed range in both forward flame to check the battery and reverse e Make certain the battery retainers on both sides of the e Check braking and plugging distances in forward truck are properly installed and adjusted and reverse Load size and floor conditions can e See that all wheels are in good condition affect these distances e Clean the safety glass e Know the distance it takes to stop before you start working If the braking distance is too long to stop e Check that both forks are secure and not bent cracked or safely don t drive the truck badly worn e Inspect lift chains for damage If anything doesn t look or feel right don t drive the truck e See that the load backrest and overhead guard are in place Report the problem to your supervisor and fastened You can get checklist forms from your Crown dealer part no OF 3772 e Look under the truck for signs of hydraulic leaks Used properly this checklist can alert service people to needed repairs e Turn the key to TEST yellow dot See that all display lights are working e Test the horn e Make sure the power disconnect works 31 Daily Safety Check Daily Safety Check 32 Be a Safe Driver MAK
22. s are at the correct tilt position and lift height to enter a pallet or that the pallet and load will clear the rack beams Be just as careful when using programmed functions as when operating the truck manually 29 Fork Functions continued REACH RETRACT _ y 9j Roll the thumb ball away from you to reach extend the forks Roll the ball toward you to retract the forks The farther you move the ball from neutral the faster the forks will move This motion of the thumb ball will have a second function if your truck has a sideshift option SIDESHIFT OPTION Lie Lis With the thumb ball in neutral press and hold the switch on the back of the multi task handle Then roll the ball away from you to shift the forks to the left away from you Roll the ball toward you to shift the forks to the right toward you The farther you move the ball from neutral the faster the forks will move MKoowthe nazari AAAA NA allos N es el See ox Da Ar eared E T E E E E EEN E Mar O RPRAYTOIN i O TAr cC Naro 9 ThA r COCOT T YNK CITINANN anr IN aKe celta a Bi e TOT ks are al t eC Cc OI ce L LIIL LOS l AOI a 1Q lift height to enter a pallet or that the pallet and load will clear the rack beams Fork Functions continued 30 Daily Safety Check CHECK YOUR TRUCK BEFORE STARTING WORK You must make sure your truck is safe to use 2 Test drive your truck in an uncongested area e Try all the hydraulic functions 1 Walk a
23. will light to show which lift zone the forks are in If any of these lights are on it means the load backrest is higher than the collapsed height of the mast Make certain the load and load backrest will clear any obstructions above you The yellow light will flash and alarm will beep if you travel faster than the load positioning speed 2 4 km h 1 5 MPH while the load backrest is above the collapsed height of the mast Max Lift height lights The green bars will light to show how high or to which lift zone you can raise the load Overload warning If load is too heavy for me me zone gue forks are in the alarm will beep and message display will read MAUGER Lower load carefully Caution All information displayed by the fork position lights and or the Capacity Data Monitor is for reference only You must always be alert to load center load distribution load height and load weight You must also be aware when the load or load backrest extends above the top of the mast and how much overhead clearance is needed 15 Display Panel MESSAGE PANEL The upper half of the message panel shows percent of charge remaining in the battery and indicators relating to truck operation and service Service required Contact your supervisor or service department Operator alert See bottom line for instructions Indicates that load back rest is above collapsed height of the mast Drive wheel direction and angle indicator Traction Contro
24. y can affect truck handling and stability You could have an accident Use U L classified Type EO battery Make certain charger is plugged into the battery connector not the truck connector DANGER Batteries can produce explosive gas Do not smoke use open flame or create an arc or sparks near this battery Ventilate well when in an enclosed area and when charging This battery contains Sulfuric Acid which causes severe burns Do not get in eyes on skin or clothing In case of contact flush immediately and thoroughly with water Get medical attention if your eyes are affected crown com All rights reserved under International and Pan American copyright conventions Copyright 2008 Crown Equipment Corp Warning Labels 42 or 4 oe m 8 This operator manual has information for all models of series RR 5700 plus some options and accessories Some of the may not apply to your truck The most important component is you New Bremen Ohio 45869 USA 2009 PF18340 Rev 5 09 Printed in U S A
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