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Motorcycle Mechanic - Industry Training Authority

1. EH ELECTRICAL AND Describe the principles Describe electrical Interpret electrical Use digital and analog Describe storage Service storage ELECTRONICS of electricity circuits multimeters batteries batteries I2 I5 le 1 1 1 Describe electrical Describe principles of Identify common Describe ignition Service electronic Service electronic troubleshooting electricity electrical and System types and distributor ignition ignition systems electronic components i Systems 18 11 112 3 3 3 Describe computer Interpret wiring Describe diagnostic Utilize electrical test Service computer Describe engine control systems diagrams procedures equipment control systems management systems 113 114 115 16 H7 118 4 4 4 4 4 4 Test engine Test engine Analyze on board Describe new vehicle management input management output diagnostic system data technology sensors actuators 119 120 121 122 4 4 4 4 Describe pre delivery Perform pre delivery Describe ancillary and Describe unit Perform pre storage inspection procedures inspection accessory components showroom preparation preparations J2 1 Motorcycle Mechanic Motorcycle amp Power Equipment Technician 12 Industry Training Authority
2. S4 S5 S6 3 3 3 Service hydraulic Utilize hydraulic actuators schematic diagrams T5 T4 3 3 Describe gasoline fuel Service gasoline fuel Describe diesel injection types and injection components delivery systems controls U4 U5 U6 4 4 4 Describe power enhancement equipment U10 4 Service automatic Describe hydrostatic Service hydrostatic transmission clutches drive and power drive and power and components steering systems steering systems V4 V5 V6 4 4 4 15 o i ta Program Overview CE E E Training Topics and Suggested Time Allocation MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN LEVEL 1 96 of Time Allocated to of Time Theory Practical Total Line A SAFE WORK PRACTICES 8 70 30 100 A1 Describe shop safety Y A2 Describe personal equipment safety Y Y A3 Describe fire safety Y A4 Apply WHMIS legislation to workplace Y d LineB BUSINESS PROCEDURES 8 80 20 100 B1 Describe workplace skills Y ud B2 Describe general shop administration Y B3 Describe parts inventory records and controls Y B4 Describe service department record keeping 4 B5 Describe customer relations skills Y Y B6 Utilize service information Y v LineC HAND AND SHOP TOOLS 2096 6096 4096 10096 C1 Identify hand tools Y d C2 Identify shop power tools Y Y C3
3. A Multiple V Cogged e Composition Rubber Cloth sheath Rating 2 Service primary drive belts e Inspection Tension Friction Arc of contact Speed Power output A Alignment e Service Adjustments Remove and replace Routing e Troubleshooting Failure analysis Flipping Slippage Squealing Cracking A Repeat fracture Heat Puncture Belt degradation Achievement Criteria Given a written and or a practical assessment on primary drive belts and pulleys the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 156 Industry Training Authority 02 12 Program Content Industry Training Authority o ta Level 3 E LINE GAC R PRIMARY DRIVE SYSTEMS Competency R4 Service primary drive shafts Objectives To be competent in this area the individual must be able to Describe primary drive shafts Service primary drive shafts LEARNING TASKS CONTENT 1 Describe primary drive shafts e Flexible Couplers e Solid U joints CV joints Slip joint e Power flow e Middle gear case e Final drive gear case e Lubrication e Inspection e Alignment e Failure analysis 2 Service primary drive shafts e Removal replace components e Lubrication e Flexible Couplers e Solid
4. U joints CV joints Slip joints Key cut Square cut Rectangular cut Achievement Criteria Given a written and or a practical assessment on primary drive shafts the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 157 Program Content Industry Training Authority o ta Level 3 E LINE GAC R PRIMARY DRIVE SYSTEMS Competency R5 Service power take offs Objectives To be competent in this area the individual must be able to Describe power take offs Service power take offs LEARNING TASKS CONTENT 1 Describe power take off e Mounting Attached Remote e Engagement Mechanical Electrical e Safety Brake e Overload release mechanisms Slip clutch Shear pins 2 Service power take offs e Service Engagement adjustment Mechanical Electrical Driveline run out and balance With brake Without brake Mounting Oil Output shaft Safety brake e Repair procedures Replace U joints Center support bearings Drive shaft balancing CV joints Safety brake Draw test Adjustments clearance Engagement disengagement Bushing replacement Achievement Criteria Given a written and or a practical assessment on power take offs the learner will be able to demonstrate knowledge of the trade by achievi
5. Describe four cycle lubrication Describe two and four cycle lubrication system service LEARNING TASKS CONTENT 1 Describe two cycle oil technology e Lubricant requirements e Pre mix ratios 2 Describe automatic oil injection systems e Design variations e Oil pumps 3 Describe four cycle lubrication e Splash system e Pressurized system e Oil pumps e Oil filters e Wet and dry sump e Lubrication schematics e 360 turn engines e Four cycle mixed systems 4 Describe two and four cycle lubrication system Two cycle system service requirements service e Four cycle system requirements Achievement Criteria Given a written and or a practical assessment on two and four stroke lubrication systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 46 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D3 Describe lubrication maintenance Objectives To be competent in this area the individual must be able to Describe lubrication maintenance LEARNING TASKS CONTENT 1 Describe lubrication maintenance e Scheduling Monthly Distance Hourly Condition moisture e Filter change Environment conditions Normal Severe Extreme e Filters Oil e Materials Fo
6. Journals Roller bearing Plain bearing Forged Steel Pressed Lamination multi piece Single throws Multi throws Offset throws splayed 2 Discuss crankshaft components e Components Connecting rods Flywheels Thrust washers Harmonic balancers Bearings 3 Service crankshaft e Inspect straightness Truing e Measure journals e Polish journals e Inspect keyways e Inspect oil ways Achievement Criteria Given a written and or a practical assessment on crankshaft assembly on four stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 103 Industry Training Authority 02 12 oO Program Content N El i e Level 2 LINE GAC K ENGINES Competency K13 Service counter balancer assemblies on four stroke engines Objectives To be competent in this area the individual must be able to Describe design Operation and function of engine counterbalancer Service engine counterbalancer inspection servicing installation and timing LEARNING TASKS CONTENT 1 Describe design operation and function of e Design ngin nterbalancer engine counterbalance Journals J Counter weights n Single Multi Housings Drive systems x Chain a Gear 2 Service engine counterbalancer inspection nuQ
7. 02 12 192 oO Program Content TE Ej i e Level 4 Ei LINE GAC U FUEL SYSTEMS Competency U8 Describe alternate fuels Objectives To be competent in this area the individual must be able to Describe alternate fuels Describe alternate fuel precautions LEARNING TASKS CONTENT 1 Describe alternate fuels e Fuels LPG CNG Bio fuels Methanol M 85 X Ethanol Flex fuel E 85 Electric fuels Battery Solar Hydrogen 2 Describe alternate fuel precautions e Precautions Gaseous Liquid Electric Achievement Criteria Given a written and or a practical assessment on alternate fuels the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 193 Industry Training Authority 02 12 oO it e Program Content x E Ej LINE GAC U FUEL SYSTEMS Competency U9 Perform fuel system tuning with an exhaust analyzer Objectives To be competent in this area the individual must be able to Perform fuel system tuning with an exhaust analyzer LEARNING TASKS CONTENT 1 Perform fuel system tuning with an exhaust Test preparation analyzer Calibration Interpret CO HC O and CO readings Opacity testing NO analyzing Idle and cruise tests Riv nut installation EGA maintenance Exhaust gas analyzer EGA Pilot screw adjustment
8. Describe centrifugal force clutches LEARNING TASKS CONTENT 1 Describe centrifugal force clutches e Part breakdown Clutch basket Hub shoes Drive pinion Pressure plate Centrifugal rollers Springs Primary and secondary drive plates Driven plates Drive belt Achievement Criteria Given a written and or a practical assessment on centrifugal force clutches the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 196 Industry Training Authority 02 12 oO Program Content N El i e Level 4 El LINE GAC V AUTOMATIC DRIVE SYSTEMS Competency V2 Service selected centrifugal force clutches Objectives To be competent in this area the individual must be able to Service selected centrifugal force clutches LEARNING TASKS CONTENT 1 Service selected centrifugal force clutches e Service Inspection Clutch driven plates Clutch drive plates shoes Clutch springs Anti rattle springs Sprag centrifugal rollers Gear teeth Replacement Clutch driven plates Clutch drive plates Clutch springs Anti rattle springs Sprag centrifugal rollers Gear teeth e Belt replacement e Chain replacement Achievement Criteria Given a written and or a practical assessment on selected centrifugal force clutches the learner will be
9. Strainers Filters Bi pass check valves Sensors Levelling Early warning Pressure Temp Thermostat Lube jetting 3 Inspect component condition Diagnose failure Pump Gears Chains Dippers and slingers Clearances Sensors Check valves Galleries Motorcycle Mechanic Motorcycle amp Power Equipment Technician 83 Industry Training Authority 02 12 oO Program Content N El ei Level 2 4 Service lubrication systems e Flush procedures e Oil pressure e Component Re amp Re e Sensor testing e Dipper slingers level e Leak detection and repair Achievement Criteria Given a written and or a practical assessment on lubrication system on four stroke engine the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 84 Industry Training Authority 02 12 it e Program Content m E Ei LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D8 Service cooling system on four stroke engine Objectives To be competent in this area the individual must be able to Describe cooling system types Describe cooling system components Inspect component condition Service cooling systems LEARNING TASKS CONTENT 1 Describe cooling system types e Types Air cooled Liquid cooled Combination cooled Air oil e Test equipm
10. YOUR TICKET EI ta The latest version of this document is available in PDF format on the ITA website www itabc ca To order printed copies of Program Outlines or learning resources where available for BC trades contact Crown Publications Queen s Printer Web www crownpub bc ca Email crownpub 2gov bc ca Toll Free 1 800 663 6105 Copyright 2011 Industry Training Authority This publication may not be modified in any way without permission of the Industry Training Authority ita a MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN PROGRAM OUTLINE APPROVED DECEMBER 2011 BASED ON NOA 2006 Developed by Industry Training Authority Province of British Columbia Motorcycle Mechanic Motorcycle amp Power Equipment Technician 1 Industry Training Authority 02 12 ita TABLE OF CONTENTS Section 1 INTRODUCGCTIQON 22 2 2 deascuswscotesauscocsawacescdasduuseuassestivducundvussuendcvudvueesedduendsuns 1 FOFOWOI ceca TD UELLE 2 Acknowledgements deae tonne itid devas RR e ae Ee eR ENTER NERO Een YE PN Eu RR dud 3 How to Use this Document sssssssssessseeeee ener enne enne nnne nennen nre 7 Section 2 PROGRAM OVERVIEW cene ee en enne nn nennt nnns n natn nn an tasa anth sas n sss s sana ssa sas nnne 9 Program Credentialing Model ssssssssssssssseeeenen nennen nnne nene 10 Program Assessment essssssssssssesssse esee entente enne
11. e Safety precautions 2 Identify MIG welding equipment e Unit power source e Electrical principals e Types of wire electrodes e Wire feed assemblies e Gas flow pressures and volumes Achievement Criteria Given a written and or a practical assessment on MIG GMAW welding procedures and techniques the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 43 Industry Training Authority 02 12 it e Program Content m E Level 1 Ei LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D1 Describe classification of oils and greases Objectives To be competent in this area the individual must be able to Describe lubrication theory Describe two and four stroke lubrication needs Describe SAE classification Describe API classification Describe classification of two stroke oils Describe gear oils Describe hydraulic oils Describe grease types and uses LEARNING TASKS CONTENT 1 Describe lubrication theory e Friction e Petroleum based oils e Synthetic oils e Semi synthetics or blends e Environmentally safe oils Vegetable based oil e Hydrodynamic lubrication 2 Describe two four stroke lubrication needs e Two stroke Mix ratios Injected Pre mixed Four stroke Crankcase Reservoir 3 Describe SAE classification e Oil functions e Visc
12. 1 Describe starting systems e Design Pull Electrical a Gear reduction Direct Kick Achievement Criteria Given a written and or a practical assessment on starting systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 121 Industry Training Authority 02 12 ita Program Content CE 3 Ei LINE GAC O STARTING AND CHARGING SYSTEMS Competency O2 Service manual starting systems Objectives To be competent in this area the individual must be able to Discuss manual starting systems Service manual starters LEARNING TASKS CONTENT 1 Discuss manual starting systems e Systems Pul Recoil Wrapped rope Kick Ezee start 2 Service manual starters e Remove and replace components Recoil spring Kick Pull Pedals T handles Sprag clutch one way Achievement Criteria Given a written and or a practical assessment on manual starting systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 122 Industry Training Authority 02 12 oO Program Content m i e Level 2 Ei LINE GAC O STARTING AND CHARGING SYSTEMS Competency O3 Describe diagnosing starting systems
13. 4 Service cylinders e Diagnose failure Ring Cylinder wall Mechanical e Servicing Achievement Criteria Cleaning Measuring Ring replacement Land cleaning Boring Alignment Top amp bottom sealing Honing Chamfering Deglazing Given a written and or a practical assessment on cylinders and pistons on two stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 110 oO Program Content m i e Level 2 B LINE GAC K ENGINES Competency K19 Service crankshaft assembly on two stroke engines Objectives To be competent in this area the individual must be able to Describe crankshaft design and function Discuss crankshaft components Service crankshafts LEARNING TASKS CONTENT 1 Describe crankshaft design and function e Design Journals Single throws Multi throws Built up laminated Single support Multi support 2 Discuss crankshaft components e Components Connecting rods Labyrinth mechanical seals Seals Flywheels Thrust washers Bearings Bigend Small end A Crank stuffers A Crank bearings 3 Service crankshafts e Disassembly assembly e Measure journals e Polish journals e Inspect straightness Achievement Criteria Gi
14. Achievement Criteria Given a written and or a practical assessment on principles of electricity the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 133 Industry Training Authority 02 12 o Program Content o ri A Level 3 E LINE GAC l ELECTRICAL AND ELECTRONICS Competency I9 Identify common electrical and electronic components Objectives To be competent in this area the individual must be able to Identify common electrical and electronic components LEARNING TASKS CONTENT 1 Identify common electrical and e Electrical electronic components 7 Terminals Switches Fuses Fuse links Circuit breakers Power source Battery Capacitors 7 Power cords Connectors Bulbs Diodes Resistors single variable stepped e Electronic Load components Relays Capacitors condensers suppressers Coils Solenoids LEDs Transistors NPN PNP Pulse generators E Zener diodes Printed circuits Achievement Criteria Given a written and or a practical assessment on common electrical and electronic components the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 134 Industry Training
15. Given a written and or a practical assessment on electrical circuits the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 70 Industry Training Authority 02 12 oO Program Content m i e Level 1 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency I3 Interpret electrical diagrams Objectives To be competent in this area the individual must be able to Describe circuit components Identify electrical diagrams Interpret electrical diagrams LEARNING TASKS CONTENT 1 Describe circuit components e Connectors e Switches e Fuses nline Main Fuse links e Power e Supplies 2 Identify electrical diagrams e Pictorial e Block e Schematic e Wiring 3 Interpret electrical diagrams e Electrical symbols e Wire color codes e Switch continuity tables e Circuit tracing Achievement Criteria Given a written and or a practical assessment on electrical diagrams the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 71 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency 14 Use digital and analog multimeters Objectives To be
16. Program Content E Ej i e Level 1 LINE GAC J NEW UNIT ASSEMBLY AND SERVICE PROCEDURES Competency J3 Describe ancillary and accessory components Objectives To be competent in this area the individual must be able to Describe ancillary components Describe accessory components LEARNING TASKS CONTENT 1 Describe ancillary components e Accessories Carburetors Motorcycle chains Outdoor power chains Hubs Ignition coils Tires Motorcycle lights indicators horns Seats Clutch plates Shock absorbers Kick assemblies Mirrors Brake discs pads 2 Describe accessory components e Accessories Accent grilles Bike cover Blades Cargo net Chains Custom exhaust Digital tire gauge Drink holder Drive shaft cover Exhaust wrap Extensions Fender tip Files Floorboards Front guards amp rear huggers Grips risers foot pegs Hand deflectors Helmet lock Intercoms amp alarms Kickstand extension Leather seat cover License plate holder Motorcycle Mechanic Motorcycle amp Power Equipment Technician 78 Industry Training Authority 02 12 Program Content N Ei ei Level 1 Ej Luggage rack Marker lighting signals Mud flaps Oils Saddlebags Sheers Stereo systems Tire repair kit Achievement Criteria Given a written a
17. Removal and inspection Measurement and assessment Shimming e Bearings and seals e Overhaul Disassemble procedure Component inspection and evaluation Assembly procedure Pinion depth setting Pinion bearing preload Side bearing preload Ring gear and case run out check Ring gear and pinion backlash interpret gear tooth pattern characteristics Diagnose drive axle and differential noise Interpret gear wear Achievement Criteria Given a written and or a practical assessment on final drive shafts and gears the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 163 Industry Training Authority 02 12 Program Content E B a Level 3 E LINE GAC S FINAL DRIVE SYSTEMS Competency S6 Describe final drive belts sprockets and pulleys Objectives To be competent in this area the individual must be able to Describe final drive belts sprockets and pulleys LEARNING TASKS CONTENT 1 Describe final drive belts sprockets and pulleys e Types e Wrapped Raw e Multiple Cogged Tracks e Precautions A Oils and greases Tight bends Proper adjustment e Drives and pulleys Achievement Criteria Given a written and or a practical assessment on final drive belts sprockets and pulleys the l
18. able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 197 Industry Training Authority 02 12 oO Program Content N El i e Level 4 Ei LINE GAC V AUTOMATIC DRIVE SYSTEMS Competency V3 Describe automatic transmission function Objectives To be competent in this area the individual must be able to Describe automatic transmission function LEARNING TASKS CONTENT 1 Describe automatic transmission function e Styles Semi automatic centrifugal clutch amp gear CVT centrifugal clutch and belt drive Hydraulic drive e Functions No shift Shift Range select Achievement Criteria Given a written and or a practical assessment on automatic transmission function the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 198 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 4 El LINE GAC V AUTOMATIC DRIVE SYSTEMS Competency V4 Service automatic transmission clutches and components Objectives To be competent in this area the individual must be able to Service automatic transmissions clutches and components LEARNING TASKS CONTENT 1 Service automatic transmissions clutches and e Auto
19. 02 12 oO Program Content N El i e Level 4 Ej LINE GAC U FUEL SYSTEMS Competency U6 Describe diesel delivery systems Objectives To be competent in this area the individual must be able to Describe diesel delivery systems LEARNING TASKS CONTENT 1 Discuss diesel delivery systems e Start up and shut down procedures Starting aids Emergency shut down Danger of run away e Compression test e Component removal e Testing and replacement Fuelinjectors Fuel lines Injection pump Fuel filters Glow plugs Turbo chargers e Injection pump timing e Fuel delivery or supply pump testing Achievement Criteria Given a written and or a practical assessment on diesel delivery systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 190 Industry Training Authority 02 12 oO Program Content Bl i e Level 4 El LINE GAC U FUEL SYSTEMS Competency U7 Service diesel delivery systems Objectives To be competent in this area the individual must be able to Describe types and application of governors Describe governor construction differences Describe troubleshooting procedures LEARNING TASKS 1 Describe installation and timing procedures for diesel fuel system components 2 Describe types and application of governors 3 Describe g
20. 96 of Time Theory Practical Total S6 Describe final drive belts sprockets and pulleys Y S7 Service final drive belts sprockets and pulleys v Line T HYDRAULIC SYSTEMS 16 30 70 100 T1 Describe hydraulic systems and components Y T2 Service hydraulic pumps Y Y T3 Service hydraulic valves Y Y T4 Service hydraulic actuators Y v T5 Utilize hydraulic schematic diagrams Y Y Total Percentage for Motorcycle amp Power Equipment 100 30 70 Technician Level 3 Motorcycle Mechanic Motorcycle amp Power Equipment Technician 21 Industry Training Authority 02 12 o i ta Program Overview OE E E Training Topics and Suggested Time Allocation MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN LEVEL 4 96 of Time Allocated to 96 of Time Theory Practical Total Line I ELECTRICAL AND ELECTRONICS 3496 3096 7096 10096 113 Describe computer control systems Y 114 Interpret wiring diagrams Y Y 115 Describe diagnostic procedures Y Y 116 Utilize electrical test equipment Y 117 Service computer control systems v 118 Describe engine management systems Y 119 Test engine management input sensors v 120 Test engine management output actuators v 121 Analyze on board diagnostic system data Y 122 Describe new vehicle technology Y Line U FUEL SYSTEMS 46 30 70 100 U1 Describe fuel types Y U2 Service carbureted fuel delivery components Y v U3 Describe carburetors Y U4 Describe gasoline fuel injection types and controls Y v U5 Service gasoline fuel inj
21. Authority 02 12 o Program Content E B A Level 3 E LINE GAC l ELECTRICAL AND ELECTRONICS Competency 110 Describe ignition system types and operations Objectives To be competent in this area the individual must be able to Describe ignition system circuits Describe the operation of different ignition system types Describe ignition advance techniques LEARNING TASKS CONTENT 1 Describe ignition system circuits e Primary and secondary circuits e High tension coil operation e Timing mechanisms 2 Describe the operation of different ignition e Battery system types B Point Transistorized CDI Capacitor Discharged Ignition e Flywheel magneto Point CDI Transistorized 3 Describe ignition advance techniques e Centrifugal e Vacuum e Basic electronic e Digitally controlled Achievement Criteria Given a written and or a practical assessment on ignition system types and operations the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 135 Industry Training Authority 02 12 Level 3 ita LINE GAC l Competency 111 Objectives To be competent in this area the individual must be able to Discuss ignition systems Service ignition systems LEARNING TASKS 1 Discuss electronic distributor ignition systems e 2 Service electronic distribut
22. Foreword The Motorcycle amp Power Equipment Technician Program Outline is intended as a guide for instructors apprentices and employers of apprentices as well as for the use of industry organizations regulatory bodies and provincial and federal governments It reflects updated standards based on the National Occupational Analysis for Motorcycle Mechanic and British Columbia industry and instructor Subject Matter Experts Practical instruction by demonstration and student participation should be integrated with classroom sessions Safe working practices even though not always specified in each operation or topic are an implied part of the program and should be stressed throughout the apprenticeship This Program Outline was prepared with the advice and assistance of the Industry Steering Committee and will form the basis for further updates of the British Columbia Motorcycle amp Power Technician Program and creation of the learning resources by the Automotive Training Standards Organization on behalf of the Industry Training Authority Each competency is to be evaluated through the use of written and or a practical assessment in which the learner must achieve a minimum of 70 in order to receive a passing grade for that competency The types of questions used on these exams must reflect the cognitive level indicated by the learning objectives and the learning tasks listed in the related competencies Achievement Criteria are included for
23. GAC S FINAL DRIVE SYSTEMS Competency S4 Describe final drive shafts and gears Objectives To be competent in this area the individual must be able to Describe final drive shafts and gears LEARNING TASKS CONTENT 1 Describe final drive shafts and gears e Flexible Angle Whip Couplers e Solid Ujoint Splined Slip joint A Constant velocity Keyway e Gears Spiral bevel Hypoid Helical cut spur Gear tooth nomenclature e Axles Taper fit Integral carrier Three piece split housing Semi floating Full floating A Single reduction A Double reduction Planetary Worm Gear e Transaxle types Achievement Criteria Given a written and or a practical assessment on final drive shafts and gears the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 162 Program Content o ri A Level 3 E LINE GAC S FINAL DRIVE SYSTEMS Competency S5 Service final drive shafts and gears Objectives To be competent in this area the individual must be able to Service final drive shafts and gears LEARNING TASKS CONTENT 1 Service final drive shafts and gears e Shafts Lubrication Wear inspection Removal and replacement e Gears Lubrication
24. LINE GAC C HAND AND SHOP TOOLS Competency C2 Identify shop power tools Objectives To be competent in this area the individual must be able to Identify power tools Describe safe procedures for using and maintaining power tools Use power tools LEARNING TASKS 1 Describe power tools 2 Describe safe procedures for using and maintaining power tools 3 Use power tools Achievement Criteria CONTENT e Drill press e Bench grinder e Electric drill e Electric impact wrenches e Pneumatic impact wrenches and ratchets e Rotary grinder e Electric tool maintenance e Pneumatic tool maintenance e Drill bit sharpening e Identify metals e Construct projects Given a written and or a practical assessment on shop power tools the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 37 oO Program Content TE Ej i e Level 1 Ei LINE GAC C HAND AND SHOP TOOLS Competency C3 Describe fastening devices Objectives To be competent in this area the individual must be able to Describe screw thread systems Describe threaded fastener designs Describe other fastening devices LEARNING TASKS CONTENT 1 Describe screw thread systems e Screw thread terminology e Metric and Imperial 2 Describe threaded fastener design
25. Objectives To be competent in this area the individual must be able to Describe electric starting systems Diagnose electric starting systems LEARNING TASKS CONTENT 1 Describe electric starting systems e Design Electric solenoid Mechanical solenoid Drive systems Gear reduction Direct Gear ratio Field windings Brushes Secondary wiring Primary wiring Armature Commutator 2 Diagnose electric starting systems e Diagnosis Battery tests Starter draw Voltage drop Field continuity Commutator to armature A Brush condition Drive faults Achievement Criteria Given a written and or a practical assessment on diagnosing starting systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 123 Industry Training Authority 02 12 oO Program Content Bl i e Level 2 Ej LINE GAC O STARTING AND CHARGING SYSTEMS Competency O4 Service selected starters Objectives To be competent in this area the individual must be able to Service selected starters LEARNING TASKS CONTENT 1 Service selected starters e Troubleshooting Electrical draw tests Voltage drop tests e Service A Clean amp inspect contacts Test solenoid performance Starter Re amp Re Be
26. Q5 3 3 3 Describe various Service primary drive Service primary drive Service primary drive Service power take primary drive systems chains and sprockets belts and pulleys shafts offs R1 R2 R4 R5 3 3 3 14 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 2 FINAL DRIVE SYSTEMS FUEL SYSTEMS AUTOMATIC DRIVE SYSTEMS c Describe final drive systems and variations Service final drive belts sprockets and pulleys Describe final drive chains and sprockets 2 Describe hydraulic systems and components Describe centrifugal force clutches Service hydraulic pumps T2 Service carbureted fuel delivery components U2 4 Describe alternate fuels U8 Service selected centrifugal force clutches V2 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Program Overview Service final drive chains and sprockets Service hydraulic valves Perform fuel system tuning with an exhaust Describe automatic transmission function Describe final drive shafts and gears Service final drive shafts and gears Describe final drive belts sprockets and pulleys
27. TASKS CONTENT 1 Describe computer control systems e Interface circuits Input Output e ECM ABS A Location Identification Precautions Memory e Inputs sensors Intake air temperature Intake pressure Throttle sensor ntake flow meters Os sensor Crankshaft sensor Camshaft sensor Coolant temperature sensor Fall detection sensor Barometric sensor e Outputs actuators Coils Injectors Idle control Fuel pump Cold start systems Malfunction indicator lamp e Secondary intake Achievement Criteria Given a written and or a practical assessment on computer control systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 174 Industry Training Authority 02 12 oO Program Content TE Ej Level 4 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency H4 Interpret wiring diagrams Objectives To be competent in this area the individual must be able to Discuss electronic diagram systems Interpret wiring diagrams LEARNING TASKS CONTENT 1 Discuss electronic diagram systems e Systems Powertrain ABS 2 Interpret wiring diagrams e Interpret symbols Fuel injectors Speed sensors Pressure sensors Relays ECM Fall detection switches Test couplers Safety switc
28. The Industry Training Authority would like to acknowledge the dedication and hard work of all the industry representatives appointed to identify the training requirements of the Motorcycle amp Power Equipment Technician occupation Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 ita Introduction How to Use this Document This Program Outline has been developed for the use of individuals from several different audiences The table below describes how each section can be used by each intended audience Employers Section Training Providers Sponsors Apprentices Challengers Program Communicate Understand the length Understand the length Understand Credentialing program length and and structure of the and structure of the challenger pathway to Model structure and all program program and pathway Certificate of pathways to to completion Qualification completion Program Communicate Understand the Understand the Understand the Assessment program completion various assessment various assessment assessment requirements and requirements for the requirements for the requirements they assessment methods program program would have to fulfill in order to challenge the program OAC Communicate the Understand the View the Understand the competencies that competencies that an competencies they will competencies they industry has defined apprentice is expected achieve as a result of must demonstrate
29. Time cards e Service history records e Service check lists e Maintenance schedule lists Achievement Criteria Given a written and or a practical assessment on service department record keeping the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 32 Industry Training Authority 02 12 oO it e Program Content rH E Ei LINE GAC B BUSINESS PROCEDURES Competency B5 Describe customer relations skills Objectives To be competent in this area the individual must be able to Listen actively and decipher meanings Use appropriate words and phrases Use appropriate tone of voice Use appropriate body language Communicate by telephone LEARNING TASKS CONTENT 1 Listen actively and decipher meanings Elements of active listening Problem solving Meanings 2 Use appropriate words and phrases Meanings of words and phrases can change Cultural contexts 3 Use appropriate tone of voice Voice styles Convey information 4 Use appropriate body language Personal appearance Body language Negative Positive wu Communcaleby telephone Telephone communication skills Acquire and relay information Achievement Criteria Given a written and or a practical assessment on customer relations skills the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on
30. competent in this area the individual must be able to Describe electrical test equipment Measure electrical values in series and parallel currents LEARNING TASKS CONTENT 1 Describe electrical test equipment e Digital vs analog e Voltmeter AC DC e Ammeter e Ohmmeter e Precautions 2 Measure electrical values in series and parallel e Voltage currents e Current e Resistance Achievement Criteria Given a written and or a practical assessment on digital and analog multimeters the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 72 Industry Training Authority 02 12 ita LINE GAC Competency I5 Objectives To be competent in this area the individual must be able to Program Content TE Ej Level 1 ELECTRICAL AND ELECTRONICS Describe storage batteries Describe construction and operation of lead acid batteries Describe circuit components LEARNING TASKS batteries 2 Describe circuit components Achievement Criteria CONTENT 1 Describe construction and operation of lead acid Construction Electrolytes Operating cycles Dry charged Maintenance free Capacity ratings Safety precautions Battery problems Servicing new batteries Charging procedures Hydrometer testing Load testing Given a written and or a practica
31. composition and Service cylinders and pistons on four stroke engines K11 Service crankshaft assembly on four stroke engines K12 Service valve train on two stroke engines K17 Service cylinders and pistons on two stroke engines K18 13 EXHAUST SYSTEMS STARTING AND PRIMARY DRIVE SYSTEMS Program Overview BH Describe exhaust Service two and four System design and stroke exhaust maintenance systems N2 2 Service manual Describe diagnosing Service selected Describe charging Diagnose charging starting systems starting systems starters systems systems O4 O5 O6 2 2 2 2 Service selected charging systems Describe various frame Describe servicing Inspect and service Inspect and service Inspect and service Inspect and service and suspension styles select frames select steering heads front suspension rear suspension swing arms components components P4 P5 P6 3 3 3 3 Describe clutch Service clutches on Describe transmission Describe shifter Disassemble inspect Systems selected systems design and operation mechanisms and kick and assess manual starter design and transmission parts operation Q2 Q3 Q4
32. gasoline piston engines e Two cycle and four cycle e Terminology e Engine configuration 2 Describe the combustion process e Normal combustion e Pre ignition e Detonation 3 Describe engine measurements e Displacement e Compression ratio e Horsepower e Torque e Efficiency 4 Describe engine classification e Stroke cycle e Valve location e Cylinder configuration Achievement Criteria Given a written and or a practical assessment on engine design and combustion process the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 90 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ei LINE GAC K ENGINES Competency K2 Describe two cycle operation and component design Objectives To be competent in this area the individual must be able to Describe two cycle operation Describe two cycle engine design variations LEARNING TASKS CONTENT 1 Describe two cycle engine operation e Stroke cycle e Cross scavenging e Loop scavenging 2 Describe two cycle engine design variations e Piston port e Reed valve e Rotary valve e Direct injection e Variable height exhaust port mechanisms e Crankcase sealing Achievement Criteria Given a written and or a practical assessment on two cycle operation and component design the learner will be able to demonstrate
33. hydraulic brake systems LEARNING TASKS CONTENT 1 Troubleshoot mechanical and hydraulic brake e Conditions systems Squealing Spongy Pulsation Fading Lockup Dragging Binding Seizing Adjustment Achievement Criteria Given a written and or a practical assessment on mechanical and hydraulic brake systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 67 Industry Training Authority 02 12 oO Program Content TE Ej ral Level 1 Ej LINE GAC H BRAKE SYSTEMS Competency H5 Service hydraulic brake systems Objectives To be competent in this area the individual must be able to Perform service procedures Perform component rebuilding LEARNING TASKS CONTENT 1 Perform service procedures e Pad replacement e Adjusting e Bleeding e Brake hose replacement e Disc wear warpage e Fluid inspection Level Moisture S Forom componente rebuilding e Master cylinder disassembly assembly e Caliper disassembly assembly Achievement Criteria Given a written and or a practical assessment on hydraulic brake systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 68 Industr
34. in as representing the to demonstrate in program completion order to challenge the scope of the order to achieve program occupation certification Training Shows proportionate Understand the scope Understand the scope Understand the Topics and representation of of competencies of competencies relative weightings of Suggested general areas of covered in the covered in the various competencies Time competency GACs technical training the technical training the of the occupation on Allocation at each program level suggested proportion suggested proportion which assessment is the suggested of time spent on each of time spent on each based proportion of time GAC and the GAC and the spent on each GAC percentage of that percentage of that and percentage of time spent on theory time spent on theory time spent on theory versus practical versus practical versus practical application application application Program Defines the Identifies detailed Provides detailed Allows individual to Content objectives learning program content and information on check program tasks high level content that must be covered for each competency as well as defining observable measureable achievement criteria for objectives with a practical component performance expectations for competencies with a practical component may be used asa checklist prior to signing a recommendation for certification RFC for an apprentice Motorcycle Mechanic Moto
35. knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 91 Industry Training Authority 02 12 oO Program Content N El i ral Level 2 Ei LINE GAC K ENGINES Competency K3 Describe four cycle operation and design Objectives To be competent in this area the individual must be able to Describe four cycle operation Identify valve mechanism design variations LEARNING TASKS CONTENT 1 Describe four cycle engine operation Stroke cycle Oiling Wet sump Dry sump 360 oiling 2 Describe valve mechanism design variations Side valve Push rod OHV SOHC types DOHC types Desmodromic Combustion chamber design Multi valve heads Achievement Criteria Given a written and or a practical assessment on four cycle operation and design the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 92 Industry Training Authority 02 12 oO Program Content m E ral Level 2 Ei LINE GAC K ENGINES Competency K4 Describe two and four cycle selected top end component design Objectives To be competent in this area the individual must be able to Describe piston design and construction Describe piston ring design construction and operation Describe engine cylin
36. or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 112 oO Program Content N El i e Level 2 Ei LINE GAC K ENGINES Competency K21 Service engine cases on two stroke engines Objectives To be competent in this area the individual must be able to Describe engine case design and function Service engine cases LEARNING TASKS CONTENT 1 Describe engine case design and function e Design Cylinder integration Vertical split Horizontal split e Components Bearing bosses Access ports and covers e Operation 2 Service engine cases e Remove and replace components e Diagnose failure e Inspect check valves and galleries e Inspect straightness of mating surfaces e Inspect for stress cracks e Inspect bearing bosses Achievement Criteria Given a written and or a practical assessment on engine cases on two stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 113 Industry Training Authority 02 12 oO Program Content m i e Level 2 Ei LINE GAC L GASKET AND SEAL CONSTRUCTION AND SERVICE Competency L1 Describe soft gasket construction and use Objectives To be competent in this area the individual must be able t
37. preparation LEARNING TASKS CONTENT 1 Perform pre storage preparation e Lubing the cylinders e Precautions Appropriate storage oils Cycling engine e Draining the carburetors e Top up the tanks e Add stabilizer e Disconnecting batteries Full charge e Settire pressure e Cleaning decks amp blades e Loosen chains Achievement Criteria Given a written and or a practical assessment on pre storage preparation the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 81 Industry Training Authority 02 12 oO Program Content E ral Level 2 Level 2 MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN Motor Ue Hin aa cycle amp Power Equipment Technician 82 Industry Tra ANE rity 02 12 it e Program Content m E Ei LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D7 Service lubrication system on four stroke engine Objectives To be competent in this area the individual must be able to Describe types of lubrication systems Describe lubrication system components Inspect component condition Service lubrication systems LEARNING TASKS CONTENT 1 Describe types of lubrication systems Types Wet sump Dry sump 2 Describe lubrication system components Components Pumps Coolers Lines Galleries Reservoirs Sensors Pickups
38. swing arms e Pivots Bushing removal replacement Needle bearing removal replacement Dust boot removal installation Swing arm removal replacement Pin removal replacement Achievement Criteria Given a written and or a practical assessment on swing arms the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 147 Industry Training Authority 02 12 Program Content A Level 3 LINE GAC Q MANUAL TRANSMISSIONS Competency Q1 Describe clutch systems Objectives To be competent in this area the individual must be able to Describe clutch systems LEARNING TASKS CONTENT 1 Describe clutch systems e Clutch components e Types Clutch disc Lining material Cushion springs Torsional springs Pressure plate Diaphragm spring a Coil spring Semi centrifugal type Pilot bearing Release bearing mechanisms Belt tensioning clutches CVT Jaw clutches Electromagnetic clutches Safety Brake Types Purpose Applications Adjustments Wet dry Centrifugal Friction cup and cone e Single clutch e Multiple clutch design e Clutch release mechanisms Achievement Criteria Cable Linkage Hydraulic Centrifugal Brake Given a written and or a practical assessment on clutch systems the learner will be able to demonstrate knowledge of the tr
39. 02 2 ita GASKET AND SEAL CONSTRUCTION AND SERVICE PRECISION MEASURING INSTRUMENTS Describe engine design and combustion Describe operating principals of diesel internal combustion counterbalance assemblies on four stroke engines Service crankshaft assembly on two stroke engines Describe soft gasket construction and use Utilize precision measuring instruments on select components Describe two cycle operation and component design K2 Assess engine condition K8 Service engine cases on four stroke engines K14 Program Overview Describe four cycle operation and design Service cylinder heads on four stroke engines Describe two and four cycle selected top end component design K4 Describe four cycle valve train component design K5 Describe counterbalace shafts K6 2 Service counterbalance assemblies on two stroke engines K20 Service engine cases on two stroke engines K21 2 Describe hard gasket construction and use L2 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Describe seal construction and use Service valve train on four stroke engines Service cylinder heads on two stroke engines Describe sealant
40. 12 171 Program Content E E I a Level 3 E LINE GAC T HYDRAULIC SYSTEMS Competency T5 Utilize hydraulic schematic diagrams Objectives To be competent in this area the individual must be able to Describe hydraulic schematic diagrams Utilize hydraulic schematic diagrams LEARNING TASKS CONTENT 1 Describe hydraulic schematic diagrams e Sources Manufacturers Service manuals Internet sources e System components e Fluid flow e Troubleshooting 2 Utilize hydraulic schematic diagrams e Sources Manufacturers Service manuals Internet sources e Identify system components e Identify fluid flow e Troubleshooting Achievement Criteria Given a written and or a practical assessment on hydraulic schematic diagrams the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 172 Industry Training Authority 02 12 oO Program Content E ral Level 4 Level 4 MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN Motor Ue Hin aa cycle amp Power Equipment Technician 173 Industry Tra ANE rity 02 12 oO Program Content m i e Level 4 LINE GAC I ELECTRICAL AND ELECTRONICS Competency H3 Describe computer control systems Objectives To be competent in this area the individual must be able to Describe computer control systems LEARNING
41. 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 131 Industry Training Authority 02 12 Program Content o ri a Level 3 E LINE GAC F WHEELS TIRES AND SUSPENSION Competency F9 Service two piece wheels Objectives To be competent in this area the individual must be able to Describe two piece wheels Service two piece wheels LEARNING TASKS CONTENT 1 Describe two piece wheels e Construction Split rim Split hub Tubes Liners 2 Service two piece wheels e Service Tube installation amp precautions Rim dismantling amp precautions Rim assembly Inflation precautions Achievement Criteria Given a written and or a practical assessment on two piece wheels the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 132 Industry Training Authority 02 12 Program Content m Hr d a Level 3 E LINE GAC l ELECTRICAL AND ELECTRONICS Competency 18 Describe principles of electricity Objectives To be competent in this area the individual must be able to Describe principles of electricity LEARNING TASKS CONTENT 1 Describe principles of electricity e Principles Electron flow Left hand rule coils Positive switching Negative switching
42. 9 Service cylinder heads on four stroke engines Objectives To be competent in this area the individual must be able to Service cylinder heads on four stroke engines Discuss cylinder head styles Service four stroke cylinder heads LEARNING TASKS CONTENT 1 Service cylinder head styles e Head styles L Shape OHV OHC DOHC 2 Discuss cylinder head service e Inspection Warpage Heat effects Cooling fin condition Cooling jacket condition Combustion area condition Valve guide condition Valve seat condition Sparkplug thread condition Cracks 3 Service four stroke cylinder heads e Warpage e Heat effects e Cooling fin condition e Cooling jacket condition e Combustion area condition e Valve guide condition e Valve seat condition e Sparkplug thread condition e Cracks e Head planing Achievement Criteria Given a written and or a practical assessment on cylinder heads on four stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 99 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ej LINE GAC K ENGINES Competency K10 Service valve train on four stroke engines Objectives To be competent in this area the individual must be able to Describe designs for valve clearance adjustment Per
43. 96 100 K1 Describe engine design and combustion process Y K2 Describe two cycle operation and component design Y K3 Describe four cycle operation and design Y K4 Describe two and four cycle selected top end v component design K5 Describe four cycle valve train component design Y Y K6 Describe counterbalace shafts Y ud K7 Describe operating principals of diesel internal v combustion engines K8 Assess engine condition Y Y K9 Service cylinder heads on four stroke engines Y Y K10 Service valve train on four stroke engines Y Y K11 Service cylinders and pistons on four stroke engines Y Y K12 Service crankshaft assembly on four stroke engines Y v K13 Service counterbalance assemblies on four stroke engines K14 Service engine cases on four stroke engines Y Y K15 Assess engine condition Y Y K16 Service cylinder heads on two stroke engines Y Y K17 Service valve train on two stroke engines Y Y K18 Service cylinders and pistons on two stroke engines Y Y K19 Service crankshaft assembly on two stroke engines Y Y K20 Service counterbalance assemblies on two stroke L engines K21 Service engine cases on two stroke engines Y Y LineL GASKET AND SEAL CONSTRUCTION AND SERVICE 596 6096 4096 10026 L1 Describe soft gasket construction and use v Y L2 Describe hard gasket construction and use v Y L3 Describe seal construction and use v L4 Describe sealant composition and application v v Line M PRECISION MEASURING INSTRUMENTS 5 0 100 M1 Utilize precision measur
44. Describe fastening devices Y C4 Utilize shop equipment Y Y C5 Introduce threading and thread repair tools Y Y C6 Identify welding safety Y Y C7 Demonstrate equipment for heating and cutting v applications C8 Introduce MIG GMAW welding procedures and Y v techniques Line D LUBRICATION AND COOLING SYSTEMS 1096 60 40 100 D1 Describe classification of oils and greases Y D2 Describe two and four stroke lubrication systems Y D3 Describe lubrication maintenance Y D4 Describe lubrication and filter systems service Y Y D5 Describe two and four stroke cooling systems v D6 Perform cooling system maintenance on selected units Y LineE BEARING DESIGN CONSTRUCTION AND SERVICE 496 5096 5096 100 E1 Describe bearing design and construction Y E2 Describe bearing cleaning and inspection Y ES Perform bearing service Y v Motorcycle Mechanic Motorcycle amp Power Equipment Technician 16 Industry Training Authority 02 12 ita Line F F1 F2 F3 F4 F5 Line G G1 G2 G3 Line H Program Overview WHEELS TIRES AND SUSPENSION Describe tire construction Describe tire change and repair techniques Perform tire change and repair Describe wheel assemblies Describe suspension systems CHAIN BELT AND SHAFT DRIVE SYSTEMS Describe chain drive systems Describe belt drive systems Describe shaft drive systems BRAKE SYSTEMS Describe mechanical brake systems Describe theory of hydraulic brakes Describe hydraulic brake and clutch systems Tr
45. Describe good housekeeping practices Describe fire safety procedures Describe Workplace Hazardous Materials Information System WHMIS LEARNING TASKS CONTENT 1 Describe WCB applications in the workplace e WCB regulations e Personal Protective Equipment PPE 2 Describe good housekeeping practices e Workplace safety and cleanliness e Ventilation e Compressed air e Hazardous material handling storage and disposal 3 Describe fire safety procedures e Classes of fires e Extinguisher types and uses e Fire prevention 4 Describe Workplace Hazardous Materials e Reason for WHMIS M ysta e Description of legislation e identification Achievement Criteria Given a written and or a practical assessment on safe work habits the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 25 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ej LINE GAC A SAFE WORK PRACTICES Competency A2 Describe personal equipment safety Objectives To be competent in this area the individual must be able to Assess safety procedures and procedures for mechanical repair in shop areas Apply WCB health and safety regulations to mechanical repair shop situations Describe hazardous materials and their handling storage and disposal LEARNING TASKS CONTENT 1 Assess safety procedures and
46. ENT 1 Utilize precision measuring instruments e Micrometer e Vernier e Torque wrench e Dial indicator e Feeler gauge e Plasti gauge e V blocks 2 Conduct various measurements e Calibrate and use precision measuring tools on selected components e Measurements Inside Outside Depth Radial Linear Circumference Diameter Stroke Torque Run out Taper Achievement Criteria Given a written and or a practical assessment on precision measuring instruments on select components the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 118 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ei LINE GAC N EXHAUST SYSTEMS Competency N1 Describe exhaust system design and maintenance Objectives To be competent in this area the individual must be able to Describe exhaust system design and maintenance Describe four cycle exhaust system design Describe two cycle exhaust system design LEARNING TASKS CONTENT 1 Describe silencing techniques e Muffler construction Expansion chambers Packing Wadding e Aftermarket silencers 2 Describe four cycle exhaust system design e Wave travel and acoustic tuning e Headers e Catalytic convertors e Spark arresters 3 Describe two cycle exhaust system design e Wave tra
47. Performance problem troubleshooting Achievement Criteria Given a written and or a practical assessment on fuel system tuning with an exhaust analyzer the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 194 Industry Training Authority 02 12 oO Program Content N El i e Level 4 Ej LINE GAC U FUEL SYSTEMS Competency U10 Describe power enhancement equipment Objectives To be competent in this area the individual must be able to Describe power enhancement equipment LEARNING TASKS CONTENT 1 Describe power enhancement equipment e Power enhancement equipment Super chargers Turbo chargers Nitrous oxide Ram air J Supplementary fuel enhancement aftermarket Secondary fuel management box s Exhaust systems Achievement Criteria Given a written and or a practical assessment on power enhancement equipment the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 195 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 4 Ej LINE GAC V AUTOMATIC DRIVE SYSTEMS Competency V1 Describe centrifugal force clutches Objectives To be competent in this area the individual must be able to
48. RONICS Competency H6 Utilize electrical test equipment Objectives To be competent in this area the individual must be able to Utilize electrical test equipment LEARNING TASKS CONTENT 1 Utilize electrical test equipment e Equipment Scanners Lab scopes Interface systems Manometer Exhaust analyzers Dynometer Engine analyzers Graphing multimeter Achievement Criteria Given a written and or a practical assessment on electrical test equipment the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 177 Industry Training Authority 02 12 oO Program Content Bl e Level 4 El LINE GAC l ELECTRICAL AND ELECTRONICS Competency H7 Service computer control systems Objectives To be competent in this area the individual must be able to Service computer control systems LEARNING TASKS CONTENT 1 Service computer control systems e Locating diagnostic connectors e Self diagnostic modes e Reset memories e Health checks e Data streaming Achievement Criteria Given a written and or a practical assessment on computer control systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technici
49. Radiators heat exchangers Caps Lines Jackets Fins Fans Reservoirs Sensors Seals 3 Inspect component condition e Pump Gears Chains Clearances e Radiators e Caps e Seals e Thermostats e Sensors e Check valves Motorcycle Mechanic Motorcycle amp Power Equipment Technician 88 Industry Training Authority 02 12 oO Program Content N El ei Level 2 Ei 4 Service cooling systems e Diagnose failure e Flush procedures e Testing radiators e Component Re amp Re e Sensor testing e Thermostat testing e Leak detection and repair e Replace pumps e Replace seals Achievement Criteria Given a written and or a practical assessment on cooling system on two stroke engine the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 89 Industry Training Authority 02 12 oO Program Content m Level 2 Ei LINE GAC K ENGINES Competency K1 Describe engine design and combustion process Objectives To be competent in this area the individual must be able to Describe construction and operation of internal combustion gasoline piston engines Describe the combustion process Describe engine measurements Describe engine classification LEARNING TASKS CONTENT 1 Describe construction and operation of internal e Component parts combustion
50. a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 33 Industry Training Authority 02 12 oO Program Content Bl i e Level 1 Ei LINE GAC B BUSINESS PROCEDURES Competency B6 Ultilize service information Objectives To be competent in this area the individual must be able to Describe service information Utilize service information LEARNING TASKS CONTENT 1 Describe service information e Service information TSB Technical Service Bulletin Written forms Safety recalls Electronic forms Web based 2 Utilize service information e Service information TSBs Written forms Safety recalls Electronic forms Web based Achievement Criteria Given a written and or a practical assessment on service information the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 34 Industry Training Authority 02 12 it e Program Content rH E Level 1 Ei LINE GAC C HAND AND SHOP TOOLS Competency C1 Identify hand tools Objectives To be competent in this area the individual must be able to Identify and use hand tools Identify torque wrench types and uses Identify puller types and uses Introduce precision measuring instruments Describe safe procedu
51. acuum pump Battery charger Bench grinder Brake cylinder hone Cable lubber Chain breaker Crank aligning jig Crankcase separator Cylinder hone Dynometer Electronic diagnostic equipment Gasket remover Grinder Hand pump Honing stone Magnetic base 205 oO Program Content ta Section 4 Ei e Metal lathe e Nitrogen recharging unit e Paint checker e Parallel bars e Piston pin puller e Ring compressor e Rotary drive shaft puller e Seal driver e Seal installer e Seal remover e Tire balancing equipment e Tire machine e Tire mounting equipment e Truing jack e Valve resurfacing tool e V block e Vice e Water bath e Wheel balancing equipment e Wheel jig e Wheel truing jig Specialty Tools Cutting Heating Tools and Equipment e Electric arc welding equipment e Heat gun e Oxyacetylene welding e Cutting equipment e Propane torch e Soldering equipment Pneumatic and Electric Power Tools e Bonding equipment e Compressed air gun e Glass bead blaster e Grinder e Hydraulic jack e Hydraulic press e Impact driver e Impact tool e Riveting equipment e Rotary tool e Spring shock compressor e Valve spring compressor Measuring Devices e Air pressure gauge e Alignment tool e Ball gauge e Boring bar e Caliper e Carburetor float level gauge e Coolant tester e Cylinder bore gauge e Degree wheel e Dial indicator e Engine tachometer e Feeler gauge e Graduated cylinder e Height gauge e Hydrometer e Inclinometer e Inside micrometer e Inside outside ca
52. ade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 148 Program Content o ri A Level 3 El LINE GAC Q MANUAL TRANSMISSIONS Competency Q2 Service clutches on selected systems Objectives To be competent in this area the individual must be able to Describe clutch service Service clutches on selected systems LEARNING TASKS CONTENT 1 Describe clutch service e Diagnose failure analysis e Fluid selections e Adjustment Mechanical Hydraulic e Slippage e Dragging e Grabbing e Chatter e Disassembly and assembly techniques e Safety switches 2 Perform clutch service e Disassembly e Inspection e Measurement e Alignment e Reassembly e Adjustment of clutches on selected units e Manufacturer s recommendations Achievement Criteria Given a written and or a practical assessment on clutch service the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 149 Industry Training Authority 02 12 o Program Content E B A Level 3 E LINE GAC Q MANUAL TRANSMISSIONS Competency Q3 Describe transmission design and operation Objectives To be competent in this area the individual must be able to Describe transm
53. afety Warpage 2 Describe servicing selected frames e Straightening e Re enforcing e Adjusting e Precautions e Manufacturer s recommendations e Module Re amp Re Achievement Criteria Given a written and or a practical assessment on servicing selected frames the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 140 Industry Training Authority 02 12 Program Content A Level 3 LINE GAC P CHASSIS AND SUSPENSION Competency P3 Inspect and service select steering heads and dampers Objectives To be competent in this area the individual must be able to Describe steering component parts and operation Inspect select steering heads and dampers Service select steering heads and dampers LEARNING TASKS CONTENT 1 Describe steering component parts and e Steering head operation e Triple clamps e Bearings e Steering dampers e Worm and gear e Rack and pinion e Power steering Types System components Pumps Relief valves Flow valves e Front axle components e Linkages e Component wear factors 2 Inspect selected steering heads and dampers e Inspection Bearings Mounts Head play Bushings Ram leaks Bracket condition Correct head tightening 3 Service selected steering heads and dampers e Service Bearing ad
54. am Metal mesh Paper Oiled Dry Achievement Criteria Given a written and or a practical assessment on lubrication maintenance the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 47 Industry Training Authority 02 12 Level 1 it e Program Content rH E LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D4 Describe lubrication and filter systems service Objectives To be competent in this area the individual must be able to Describe servicing procedure precautions Describe service procedures Describe filler servicing procedures Perform service on select units LEARNING TASKS 1 Describe servicing procedure precautions 2 Describe service procedures 3 Describe filter servicing procedures 4 Perform services on select units Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 CONTENT e Precautions Spillage Hot cold drain Over under filling Turbo priming Post change leak inspection Correct fluids e Procedures Hot cold drain Stepped procedures Priming Filling e Filters PCV Air Oil e Materials Paper Canister Wire mesh Ceramic Oil bath Oiled gauze e Fluid service Engine oil Trans
55. an 178 Industry Training Authority 02 12 oO Program Content N El i e Level 4 Ej LINE GAC l ELECTRICAL AND ELECTRONICS Competency 118 Describe engine management systems Objectives To be competent in this area the individual must be able to Describe engine management systems LEARNING TASKS CONTENT 1 Describe engine management systems e Factors effecting system Barometric pressure Ambient temperature Intake air mass e Feedback Open loop Closed loop e Adaptive memory e Code setting e Fuel cut e Stoichiometric e Inputs e Outputs Achievement Criteria Given a written and or a practical assessment on engine management systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 179 Industry Training Authority 02 12 oO Program Content m i e Level 4 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency H9 Test engine management input sensors Objectives To be competent in this area the individual must be able to Test engine management input sensors LEARNING TASKS CONTENT 1 Test engine management input sensors e Systems Os A Air measuring Running temperature EFE Fuel trim e Data streaming live data e Recording data movies e DTC interpreting P codes Alphanumerical codes e Over r
56. an Achievement Criteria Given a written and or a practical assessment on fire safety the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 27 Industry Training Authority 02 12 ae Program Content 2z El Level 1 ita LINE GAC A Competency A4 SAFE WORK PRACTICES Apply WHMIS legislation to workplace Objectives To be competent in this area the individual must be able to Apply WHMIS legislation and scope Describe WHMIS classification system Identify WHMIS labels and symbols Describe Material Safety Data Sheet MSDS purpose use and location Describe hazardous materials safe handling and disposal LEARNING TASKS CONTENT 1 Apply WHMIS legislation and scope e Reason for WHMIS legislation e Agencies responsible for WHMIS 2 Describe WHMIS classification system e Materials covered by WHMIS e WHMIS exempt materials 3 Identify WHMIS labels and symbols e WHMIS labels e WHMIS symbols e Workplace labelling procedures 4 Describe Material Safety Data Sheet MSDS purpose use and location Elements of MSDS e Updating of MSDS e Locations of MSDS in shop 5 Describe hazardous materials safe handling and e Environmental problems encountered in disposal shop environment e Safe methods of handling and disposing of hazardous materials Achieveme
57. arks Achievement Criteria Given a written and or a practical assessment on counterbalance shafts the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 95 Industry Training Authority it e Program Content rH E E LINE GAC K ENGINES Competency K7 Describe operating principles of diesel internal combustion engines Objectives To be competent in this area the individual must be able to Describe operating principles of diesel internal combustion LEARNING TASKS 1 Describe the operating principles of a diesel engine Achievement Criteria CONTENT Four stroke cycle Compression ignition Compression ratio Intake manifold design Forced induction Compare component construction to gasoline combustion engines Engine measurements Horse power Torque Volumetric efficiency Thermal efficiency Given a written and or a practical assessment on operating principles of diesel internal combustion the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 96 oO Program Content ral Level 2 LINE GAC K ENGINES Competency K8 Assess engine condition Objectives To b
58. ays the responsibility of any person using these materials to inform him herself about the Occupational Health and Safety Regulation pertaining to his her work Motorcycle Mechanic Motorcycle amp Power Equipment Technician 2 Industry Training Authority 02 12 ita Introduction rm 1 Acknowledgements This Program Outline was prepared with the advice and direction of an industry steering committee convened initially by the Automotive Training Standards Organization Members include Curtis Mackie Brad Hartwig Dale Popp Danny Kelly Edward Sweet Gary Harrison Gordon Hill J P Beaudreault Jeff Mica Kevin Connor Kimberly Reid Larry Ling Marcie Ladubec Mike Charbula Orlando Banman Patty Davin Rome Saratan Sarah vanderGracht Sean Thompson Simon Ellock Steve Cazalet Steve Wesea Terry Robbins Travis Baker Western Power Sports Service Manager BCIT Instructor School District 23 Central Okanagan Instructor Power Source Canada Business Manager Essential Motorcycle Services Owner Surfwood Supply Owner Manager Fraser Valley Yamaha Owner Manager technician G A Check Point Yamaha Technician BCIT Instructor Yamaha Motor Canada Ltd Technical Trainer Trev Deeley Harley Davidson Service Manager Hole Shot Honda Service Manager Orca Bay Suzuki Technician BCIT Instructor Power Source Canada Technical Advisor The Repair Man Owner Manager Celtic Distributors Ltd Manager Essential Motorcycle Services Service Advis
59. ble to Describe shifter mechanisms design and operation Describe kick starter design and operation LEARNING TASKS CONTENT 1 Describe shifter mechanisms design and e Shifter drum oporatan e Shift forks e Cam plates and detents e Change mechanisms and design variations 2 Describe kick starter design and operation e Basic design types Kick start a Ratchet and pawl Cam engaged radial ratchet Thread spindle e Components One way clutches Return springs Achievement Criteria Given a written and or a practical assessment on shifter mechanisms design and operation the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 152 Industry Training Authority 02 12 Program Content E B A Level 3 E LINE GAC Q MANUAL TRANSMISSIONS Competency Q5 Disassemble inspect and assess manual transmission parts Objectives To be competent in this area the individual must be able to Disassemble manual transmission parts Inspect and assess manual transmission parts Reassemble manual transmission LEARNING TASKS CONTENT 1 Disassemble manual transmission e Disassembly Procedure Layout Separation from engine A Heating sources and precautions Cleaning 2 Inspect and assess manual transmission parts e Inspection Housing damage Shi
60. competent in this area the individual must be able to Describe plain bearing technology Describe rolling element bearing design and construction Describe friction bearings uses and construction Describe non friction bearing uses and construction LEARNING TASKS CONTENT 1 Describe plain bearing technology e Design e Construction 2 Describe rolling element bearing design and e Design type vs load application construction e Component parts e Removal and replacement techniques 3 Describe friction bearings uses and construction Uses Journals Shafts e Construction Shell Babbitt Bushing Oil lite bushing 4 Describe non friction bearing uses and e Uses construction Rotating shafts Rotating axles e Construction Single ball Double ball Needle Taper roller Achievement Criteria Given a written and or a practical assessment on bearing design and construction the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 52 Industry Training Authority 02 12 oO Program Content N El i e Level 1 El LINE GAC E BEARING DESIGN CONSTRUCTION AND SERVICE Competency E2 Describe bearing cleaning and inspection Objectives To be competent in this area the individual must be able to Describe bearing cleaning and insp
61. construction and use the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 116 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ei LINE GAC L GASKET AND SEAL CONSTRUCTION AND SERVICE Competency L4 Describe sealant composition and application Objectives To be competent in this area the individual must be able to Describe sealant composition Describe sealant application LEARNING TASKS CONTENT 1 Describe sealant composition e RTV e Silicone e Flexible 2 Describe sealant application e Anaerobic e Aerobic Mating surfaces Thread sealing Thread locking Achievement Criteria Given a written and or a practical assessment on sealant composition and application the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 117 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 2 El LINE GAC M PRECISION MEASURING INSTRUMENTS Competency M1 Utilize precision measuring instruments on select components Objectives To be competent in this area the individual must be able to Utilize precision measuring instruments Conduct various measurements LEARNING TASKS CONT
62. ctor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 54 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ei LINE GAC F WHEELS TIRES AND SUSPENSION Competency F1 Describe tire construction Objectives To be competent in this area the individual must be able to Describe general tire construction Describe wheel rim design Describe general tire codings Describe tire inspection LEARNING TASKS CONTENT 1 Describe general tire construction e Tube and tubeless e Bias ply e Radial e Rubber compounds e Foam e Directional e Plastic 2 Describe wheel rim design e Rim contours e Rim width and tire size range e Security bolts 3 Describe general tire coding e Imperial and metric sizing e Size coding variations e Aspect ratios e Speed ratings e Load index e Ply rating e Maximum inflation pressure e Directional arrows 4 Describe tire inspection e Inspect Scuff patterns Wear bar Rubber deterioration Achievement Criteria Given a written and or a practical assessment on tire construction the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 55 Industry Training Authority 02 12 it e Program Content m E Ei LINE GAC F WHEELS TIRES AND SUSPENSION Competency F2 Describe t
63. der design and construction LEARNING TASKS CONTENT 1 Describe piston design and construction 2 Describe piston ring design construction and operation 3 Describe engine cylinder design and construction Achievement Criteria Shape and heat expansion Valve cutaways Pin offset Material types Straight rail Keystone Dykes Cil control Markings Installation Material types Cast iron Aluminum Plated cylinder bores Cast iron sleeves Given a written and or a practical assessment on two and four cycle selected top end component design the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 93 oO Program Content N El i e Level 2 El LINE GAC K ENGINES Competency K5 Describe four cycle valve train component design Objectives To be competent in this area the individual must be able to Describe poppet valve assembly design and operation Describe four cycle camshaft design and configuration Describe designs for valve clearance adjustment Describe OHC drive types and tensioners LEARNING TASKS CONTENT 1 Describe poppet valve assembly design and e Terminology operation e Springs keepers retainers e Valve seats e Guides e Spring seats e Seals e Desmodromic 2 Describe four cycle camshaft desi
64. e amp Power Equipment Technician Industry Training Authority 02 12 154 Program Content E B a Level 3 E LINE GAC R PRIMARY DRIVE SYSTEMS Competency R2 Service primary drive chains and sprockets Objectives To be competent in this area the individual must be able to Describe inspection of primary drive chains and sprockets Service primary drive chains and sprockets LEARNING TASKS CONTENT 1 Describe inspection of primary drive chains and e Inspection sprockets Drive to drive backlash Sprocket wear Chain wear and noise Guide wear Cover wear Coupler wear 2 Service primary drive chains and sprockets e Component maintenance e Component adjustment e Component replacement Achievement Criteria Given a written and or a practical assessment on primary drive chains and sprockets the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 155 Industry Training Authority 02 12 El El E Program Content TE ri A Level 3 LINE GAC R PRIMARY DRIVE SYSTEMS Competency R3 Service primary drive belts and pulleys Objectives To be competent in this area the individual must be able to Describe primary drive belts Service primary drive belts LEARNING TASKS CONTENT 1 Describe primary drive belts e Types yy
65. e Inspect straightness servicing installation and timing Measure journals Measure bearings Measure oil clearance Timing Assess bearing condition Achievement Criteria Given a written and or a practical assessment on counter balancer assemblies on four stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 104 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ei LINE GAC K ENGINES Competency K14 Service engine cases on four stroke engines Objectives To be competent in this area the individual must be able to Describe engine case design and function Service engine cases LEARNING TASKS CONTENT 1 Describe engine case design and function e Design Vertical split Horizontal split Cylinder integration e Components Bearing bosses Access ports and covers e Operation 2 Service engine cases e Remove and replace components e Diagnose failure e Inspect check valves and galleries e Inspect straightness of mating surfaces e Inspect for stress cracks e Line bore Achievement Criteria Given a written and or a practical assessment on engine cases on four stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assess
66. e competent in this area the individual must be able to Introduce diagnostic measuring tools Describe engine assessment Utilize diagnostic measuring instruments Describe engine tear down and inspection LEARNING TASKS 1 Introduce diagnostic measuring tools 2 Describe engine assessment 3 Utilize diagnostic measuring instruments Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 CONTENT Leak down monitor Fuel pressure gauge Oil pressure gauge Compression gauge Vacuum gauge Manometer Assessments Compression Dry Wet Oil Pressure Vacuum Bottom end Top end Valve train Clutch basket Leak down monitor Fuel pressure gauge Oil pressure gauge Compression gauge Vacuum gauge Manometer 97 oO Program Content TE Ej ei Level 2 El 4 Describe engine tear down and inspection e Inspection Rotational wear Reciprocating wear Warpage Fractures Runout Radial Linear Heat discolouring Achievement Criteria Given a written and or a practical assessment on engine condition the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 98 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ei LINE GAC K ENGINES Competency K
67. ea the individual must be able to Describe the design construction and operation of hydraulic pumps Service hydraulic pumps LEARNING TASKS CONTENT 1 Describe the design construction and operation Fixed displacement of hydraulic pumps e Variable displacement e Gear e Vane e Piston e Cavitation e Aeration 2 Perform service procedures on pumps e Pressure and flow tests Cycle times e Safety in testing Procedures Component removal Disassembly e Component inspection and assessment procedures Measurement procedures e Repair e Replacement e Reassembly e Installation procedures Achievement Criteria Given a written and or a practical assessment on hydraulic pumps the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 168 Industry Training Authority 02 12 Program Content TE ri A Level 3 LINE GAC T HYDRAULIC SYSTEMS Competency T8 Service hydraulic valves Objectives To be competent in this area the individual must be able to Describe the design construction and operation of hydraulic valves Service hydraulic valves LEARNING TASKS CONTENT 1 Describe the design construction and operation of hydraulic valves 2 Perform service procedures on hydraulic valves Achievement Criteria Directional control val
68. earner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 164 Industry Training Authority 02 12 Program Content E B a Level 3 E LINE GAC S FINAL DRIVE SYSTEMS Competency S7 Service final drive belts sprockets and pulleys Objectives To be competent in this area the individual must be able to Service final drive belts sprockets and pulleys LEARNING TASKS CONTENT 1 Service final drive belts sprockets and pulleys e Removal and replacement e Inspection Cracks Holes Stretch Splits Wear Alignment Tension Noise e Matching Length width Cog size Application Power Taper Turn radius Achievement Criteria Given a written and or a practical assessment on final drive belts sprockets and pulleys the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 165 Industry Training Authority 02 12 Level 3 ita LINE GAC T Competency T1 Objectives To be competent in this area the individual must be able to Describe basic hydraulic systems and components Describe operating principles LEARNING TASKS 1 Describe basic hydraulic syste
69. echnician 208 Indu 02 12 stry Training Authority Ej El iia Program Content TE Ej i e Section 4 Instructor Requirements Occupation Qualification The instructor must possess e The instructor must have completed an apprenticeship in either occupation and have the Certificate of Qualification for Power Equipment and or Red Seal endorsement for Motorcycle Mechanic e The instructor must write and pass the Challenge package for the new Motorcycle amp Power Equipment program Work Experience e Aminimum of 5 years experience working in the industry as a journeyperson e Must have diverse Motorcycle amp Power Equipment industry experience including that which would cover all the competencies in this level e Must have recent Motorcycle amp Power Equipment trade experience Instructional Experience and Education It is preferred that the instructor also possesses one of the following e Instructors Certificate minimum 30 hour course e Instructors must have or be registered in an Instructor s Diploma Program to be completed within a five year period or hold a Bachelors or Masters Degree in Education Motorcycle Mechanic Motorcycle amp Power Equipment Technician 209 Industry Training Authority 02 12
70. ection LEARNING TASKS CONTENT 1 Describe bearing cleaning and inspection e Cleaning Solvent bath Rubber precautions e Inspection Spalling Overheating Electrical pitting Denting and brinelling Water damage Coolant damage Achievement Criteria Given a written and or a practical assessment on bearing cleaning and inspection the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 538 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 El LINE GAC E BEARING DESIGN CONSTRUCTION AND SERVICE Competency E3 Perform bearing service Objectives To be competent in this area the individual must be able to Describe bearing lubrication Perform bearing service LEARNING TASKS CONTENT 1 Describe bearing lubrication e Lubrication Oiling Packing 2 Perform bearing service e Cleaning Solvent bath Rubber precautions e Inspection Spalling Overheating Electrical pitting Denting and brinelling Water damage Coolant damage e Service Packing Preload Achievement Criteria Given a written and or a practical assessment on bearing service the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instru
71. ection components v U6 Describe diesel delivery systems Y U7 Service diesel delivery systems Y Y U8 Describe alternate fuels Y U9 Perform fuel system tuning with an exhaust analyzer v U10 Describe power enhancement equipment Y LineV AUTOMATIC DRIVE SYSTEMS 2096 4096 60 100 V1 Describe centrifugal force clutches Y V2 Service selected centrifugal force clutches v V3 Describe automatic transmission function Y V4 Service automatic transmission clutches and v components V5 Describe hydrostatic drive and power steering systems Y V6 Service hydrostatic drive and power steering systems v Total Percentage for Motorcycle amp Power Equipment 100 30 70 Technician Level 4 Motorcycle Mechanic Motorcycle amp Power Equipment Technician 22 Industry Training Authority 02 12 o i ta Program Content Um E Section 3 PROGRAM CONTENT Motorcycle amp Power Equipment Technician Motorcycle Mechanic Motorcycle amp Power Equipment Technician 23 Industry Training Authority 02 12 oO Program Content B i e Level 1 Level 1 Motorcycle amp Power Equipment Technician Motorcycle Mechanic Motorcycle amp Power Equipment Technician 24 Industry Training Authority 02 12 oO Program Content N El ral Level 1 El Line GAC A SAFEWORK PRACTICES Competency A1 Describe shop safety Objectives To be competent in this area the individual must be able to Describe Workers Compensation Board WCB applications in the workplace
72. el Type Pathway Single Track Apprenticeship CREDIT Technical Training Level 1 WBT 300 hours CofC Motorcycle amp Power Equipment Technician Foundation Motorcycle amp Power Equipment Technician Foundation Successful completion of technical training and in school assessments 20 weeks Suggested duration based on 30 hour week CROSS PROGRAM CREDITS Motorcycle Mechanic Motorcycle amp Power Equipment Technician 2 CofQ CofA Motorcycle Motorcycle Mechanic Mechanic Motorcycle amp Motorcycle amp Power Power Equipment Equipment Technician Technician J RECOMMENDATION FOR CERTIFICATION Motorcycle amp Power Equipment Technician Level 4 Technical Training 120 hours 4 weeks Work Based Training 6000 hours total Interprovincial Red Seal Exam t Motorcycle amp Power Equipment Technician Level 3 Technical Training 150 hours 5 weeks Accumulate Work Based Training hours Motorcycle amp Power Equipment Technician Level 2 Technical Training 120 hours 4 weeks Accumulate Work Based Training hours 1 Motorcycle amp Power Equipment Technician Level 1 Technical Training 150 hours 5 weeks Accumulate Work Based Training hours t APPRENTICESHIP DIRECT ENTRY Certificate of Qualification C of Q Certificate of Apprenticeship C of A Certificate of Completion C of C Work Based Training WBT Individuals
73. ent Pressure pumps Dyes nfrared Hydrometers 2 Describe cooling system components e Components Pumps Radiators heat exchangers Lines Jackets Fins Fans Reservoirs Sensors 3 Inspect component condition e Pump Gears Chains Clearances Radiators heat exchangers e Caps e Thermostats Belts e Fans e Sensors e Check valves Motorcycle Mechanic Motorcycle amp Power Equipment Technician 85 Industry Training Authority 02 12 oO Program Content N El ei Level 2 Ei 4 Service cooling systems e Diagnose failure e Flush procedures e Testing radiators e Component Re amp Re e Sensor testing e Thermostat Testing e Leak detection and repair e Radiator cap testing Achievement Criteria Given a written and or a practical assessment on cooling system on four stroke engine the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 86 Industry Training Authority 02 12 it e Program Content rH E Level 2 El LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D9 Service lubrication system on two stroke engine Objectives To be competent in this area the individual must be able to Describe types of lubrication systems Describe lubrication system components Inspect component condition Serv
74. ev protection input e Inputs sensors Intake air temperature Intake pressure Throttle sensor Intake flow meters Oz sensor Crankshaft sensor Camshaft sensor Coolant temperature sensor Fall detection sensor Barometric sensor Achievement Criteria Given a written and or a practical assessment on engine management input sensors the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 180 Industry Training Authority 02 12 oO Program Content N El Level 4 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency 120 Test engine management output actuators Objectives To be competent in this area the individual must be able to Test engine management output actuators LEARNING TASKS CONTENT 1 Test engine management output actuators e Actuators Coils Injectors dle control Fuel pump Cold start systems Malfunction indicator lamp Throttle steppers Digital malfunction indictors Achievement Criteria Given a written and or a practical assessment on engine management output actuators the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 181 Industry Training Autho
75. eving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 60 oO Program Content TE Ej i e Level 1 Ei LINE GAC G CHAIN BELT AND SHAFT DRIVE SYSTEMS Competency G1 Describe chain drive systems Objectives To be competent in this area the individual must be able to Describe chain drive systems Describe servicing chain drive systems LEARNING TASKS CONTENT 1 Describe chain drive systems e Chains Regular O ring Hyvo chains e Sprockets Aluminum Steel 2 Describe servicing chain drive systems e Servicing Identification Inspection Sizing Cleaning Tensioning Lubing Replacing Achievement Criteria Given a written and or a practical assessment on chain drive systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 61 Industry Training Authority 02 12 oO Program Content m i e Level 1 Ei LINE GAC G CHAIN BELT AND SHAFT DRIVE SYSTEMS Competency G2 Describe belt drive systems Objectives To be competent in this area the individual must be able to Describe belt drive systems Describe belt drive service LEARNING TASKS CONTENT 1 Describe belt drive systems e Be
76. form valve clearance adjustments Describe OHC drive types and tensioners Service OHC drive tensioners LEARNING TASKS CONTENT 1 Describe designs for valve clearance adjustment e Rocker arm cam follower tappet Screw e Eccentric rocker shaft e Adjustable push rod e Shim cam follower e Shim over and under bucket e Hydraulic tappet 2 Perform valve clearance adjustments e Rocker arm cam follower tappet screw e Eccentric rocker shaft e Adjustable push rod e Shim cam follower e Shim over and under bucket e Hydraulic tappet 3 Describe OHC drive types and tensioners e Drives Chain Belt Gear e Tensioners Automatic Semi automatic Manual e Tension adjustment procedures 4 Service OHC drive tensioners e Chain belt and gear drives e Tensioners Automatic Semi automatic Manual Motorcycle Mechanic Motorcycle amp Power Equipment Technician 100 Industry Training Authority 02 12 oO Program Content E i e Level 2 Achievement Criteria Given a written and or a practical assessment on valve train on four stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 101 oO Program Content m i e Level 2 Ei LINE GAC K ENGINES Competency K11 Service cylinders and pistons on fo
77. ft fork wear condition Wear patterns Bearings Synchromesh A Shaft distortion Filing collection Binding Seizing Roughness Noise e Failure assessment Cause of failure 3 Reassemble manual transmission Pre lube Bearing pre load Sealant gaskets Shift fork alignment Torque values Verify operations Fluid levels Achievement Criteria Given a written and or a practical assessment on manual transmission parts the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 153 Industry Training Authority 02 12 it ea Program Content TE E LINE GAC R PRIMARY DRIVE SYSTEMS Competency R1 Describe various primary drive systems Objectives To be competent in this area the individual must be able to Describe various primary drive systems LEARNING TASKS 1 Describe various primary drive systems Achievement Criteria CONTENT Roller and Hyvo chain Belt and tensioners Gears Straight cut Straight cut offset Helical gear Cushion drives Couplers Drive shafts Given a written and or a practical assessment on various primary drive systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycl
78. gn and e Lift and duration configuration e Cam to crankshaft timing e Decompressors e Variable valve actuation e Desmodromic 3 Describe designs for valve clearance adjustment Rocker arm cam follower tappet screw e Eccentric rocker shaft e Adjustable push rod e Shim cam follower e Shim over and under bucket e Hydraulic tappet 4 Describe OHC drive types and tensioners e Chain belt and gear drives e Automatic semi automatic and manual tensioners e Tension adjustment procedures Achievement Criteria Given a written and or a practical assessment on four cycle valve train component design the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 94 Industry Training Authority 02 12 oO Program Content Bl i e Level 2 Ei LINE GAC K ENGINES Competency K6 Describe counterbalance shafts Objectives To be competent in this area the individual must be able to Describe counterbalance shaft drive types and tensioners Describe counterbalance shafts operation LEARNING TASKS CONTENT 1 Describe counterbalace shaft drive types and e Drives tensioners Chain gear e Tensioners Automatic Semi automatic Manual e Tension adjustment procedures 2 Describe counterbalace shafts operation e Terminology Counter force Timing Timing m
79. hanic Motorcycle amp Power Equipment Technician 125 Industry Training Authority 02 12 oO Program Content TE Ej e Level 2 Ej LINE GAC O STARTING AND CHARGING SYSTEMS Competency O6 Diagnose charging systems Objectives To be competent in this area the individual must be able to Diagnose charging systems LEARNING TASKS CONTENT 1 Diagnose charging systems e Tests Full field Voltage output Continuity Diodes Shorts A High resistance Opens Polarization Achievement Criteria Given a written and or a practical assessment on charging systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 126 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 2 Ej LINE GAC O STARTING AND CHARGING SYSTEMS Competency O7 Service selected charging systems Objectives To be competent in this area the individual must be able to Service selected charging systems LEARNING TASKS CONTENT 1 Service selected charging systems e Test output voltage e Removal and replace e Disassembly and reassembly e Diode tests e Inspect and test Stator Field windings Armature Rotor Bushings Bearings Brushes Commutator Regulators Lighting coils Low oil lights Recep
80. he individual must be able to Discuss two and four stroke fuel system components Discuss symptoms Service two and four stroke fuel delivery components LEARNING TASKS CONTENT 1 Discuss two and four stroke fuel system e Components components Fueltank Fuel lines Pet cocks valve Electrical Mechanical Vacuum Fuel pumps Internal External Carburetor Fuel cap Vented Non vented Shut off A Fuel filters 2 Discuss symptoms e Symptoms Rough idle Stalling Flooding Hesitation A High speed miss Lack of power Motorcycle Mechanic Motorcycle amp Power Equipment Technician 185 Industry Training Authority 02 12 Program Content ei Level 4 3 Service two and four stroke fuel delivery e Services components Achievement Criteria Pressure testing two stroke Inspection Removal Assessment Adjustments Replacement Re kitting Overhaul Safety procedures Diagnosing circuit problems Given a written and or a practical assessment on carbureted fuel delivery components the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Indu 02 12 stry Training Authority 186 oO it e Program Content rH E Ei LINE GAC U FUEL SYSTEMS Competency U3 Describe carburetors Objectives To be compe
81. hes A Low oil switches Achievement Criteria Given a written and or a practical assessment on wiring diagrams the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 175 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 4 Ej LINE GAC l ELECTRICAL AND ELECTRONICS Competency 115 Describe diagnostic procedures Objectives To be competent in this area the individual must be able to Describe diagnostic procedures Describe the diagnostic process LEARNING TASKS CONTENT 1 Describe diagnostic procedures e Lab scope signals Wave form analog Square form digital e Sensor testing Reference voltage Volt generating sensors A Variable resistance sensors A Heated sensors 2 Describe the diagnostic process e Confirm concern e Identify relates info e Service bulletin e Confirm fault e Repair as required Confirm repair Achievement Criteria Given a written and or a practical assessment on diagnostic procedures the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 176 Industry Training Authority 02 12 oO Program Content N El Level 4 Ei LINE GAC l ELECTRICAL AND ELECT
82. ian 129 Industry Training Authority 02 12 Program Content TE E d a Level 3 E LINE GAC F WHEELS TIRES AND SUSPENSION Competency F7 Service spoked wheels Objectives To be competent in this area the individual must be able to Discuss spoke wheel terms Service spoked wheels LEARNING TASKS CONTENT 1 Describe spoked wheel terms e Terms Tuning Delacing Lacing 2 Service spoked wheels e Tune e De lace e Lace Achievement Criteria Given a written and or a practical assessment on spoked wheels the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 130 Industry Training Authority 02 12 Program Content TE ri a Level 3 El LINE GAC F WHEELS TIRES AND SUSPENSION Competency F8 Service solid wheels Objectives To be competent in this area the individual must be able to e Describe solid wheel styles e Service solid wheels LEARNING TASKS CONTENT 1 Describe solid wheel styles e Styles Drop center Steel Drop forged aluminum Cast Plastic Carbon fibre Billet Stamped e Sublet wheel repairs 2 Service solid wheels Inspection e Minor straightening Achievement Criteria Given a written and or a practical assessment on solid wheels the learner will be able to demonstrate knowledge of the trade by achieving
83. ice lubrication systems LEARNING TASKS 1 Describe types of lubrication systems 2 Describe lubrication system components 3 Inspect component condition 4 Service lubrication systems Achievement Criteria CONTENT e Types Pre mix Intake injection Positive bearing injection e Components Oil injection pump drives Oil tanks Lines Sensor e Diagnose failure e Sensors e Check valves e Lines amp passages e Flush procedures e Bleeding e Adjustments cable action oil pump e Component Re amp Re e Sensor testing e Leak detection and repair Given a written and or a practical assessment on lubrication system on two stroke engine the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 87 oO Program Content m i e Level 2 Ei LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D10 Service cooling system on two stroke engine Objectives To be competent in this area the individual must be able to Describe cooling system types Describe cooling system components Inspect component condition Service cooling systems LEARNING TASKS CONTENT 1 Describe cooling system types e Types Aircooled Liquid cooled 2 Describe cooling system components e Components Pumps
84. ician 63 Industry Training Authority 02 12 oO Program Content N El i e Level 1 El LINE GAC H BRAKE SYSTEMS Competency H1 Describe mechanical brake systems Objectives To be competent in this area the individual must be able to Describe brake component operation Perform brake service procedures LEARNING TASKS CONTENT 1 Describe brake component operation e Single leading shoe e Double leading shoe e Band brake e Mechanical disc brake 2 Perform brake service procedures e Adjustment e Brake shoe removal and replacement e Cleaning procedures and precautions asbestosis e Component wear measurement techniques Achievement Criteria Given a written and or a practical assessment on mechanical brake systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 64 Industry Training Authority 02 12 oO Program Content TE Ej e Level 1 Ei LINE GAC H BRAKE SYSTEMS Competency H2 Describe theory of hydraulic brakes Objectives To be competent in this area the individual must be able to Describe theory of hydraulic brakes LEARNING TASKS CONTENT 1 Describe theory of hydraulic brakes e Pascal s law e Hydraulic movement Characteristics of fluid e Pressure multiplication Achievement Criteria Given a written and or a practical assessmen
85. ing instruments on select Y components Motorcycle Mechanic Motorcycle amp Power Equipment Technician 18 Industry Training Authority 02 12 o ita Program Overview rm El El of Time Allocated to 9e of Time Theory Practical Total LineN EXHAUST SYSTEMS 6 50 50 100 N1 Describe exhaust system design and maintenance Y N2 Service two and four stroke exhaust systems Y LineO STARTING AND CHARGING SYSTEMS 2496 40 60 100 O1 Describe starting systems v O2 Service manual starting systems Y Y 03 Describe diagnosing starting systems v v O4 Service selected starters Y O5 Describe charging systems v O6 Diagnose charging systems Y O7 Service selected charging systems Y Total Percentage for Motorcycle amp Power Equipment 100 33 67 Technician Level 2 Motorcycle Mechanic Motorcycle amp Power Equipment Technician 19 Industry Training Authority 02 12 o i ta Program Overview Cm E El Training Topics and Suggested Time Allocation MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN LEVEL 3 96 of Time Allocated to 9e of Time Theory Practical Total LineF WHEELS TIRES AND SUSPENSION 8 30 70 100 F6 Describe wheel servicing Y Y F7 Service spoked wheels Y v F8 Service solid wheels 4 v F9 Service two piece wheels Y v Line I ELECTRICAL AND ELECTRONICS 2096 3096 7096 100 18 Describe principles of electricity Y I9 Identify common electrical and electronic components Y v 110 Describe ignition system types and operati
86. inspection e Defects Runout Spoke tune Cracking Lug wear Achievement Criteria Given a written and or a practical assessment on wheel assemblies the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 59 Industry Training Authority 02 12 ita LINE GAC F Competency F5 Objectives To be competent in this area the individual must be able to Describe suspension systems Describe suspension inspection Describe shock absorbers dampeners Service shock absorbers LEARNING TASKS 1 Describe suspension systems 2 Describe suspension inspection 3 Describe shock absorbers dampers 4 Inspect shock absorbers Achievement Criteria Level 1 Program Content E EJ WHEELS TIRES AND SUSPENSION Describe suspension systems CONTENT Suspensions Sprung weight Unsprung weight Types Coil Leaf Torsion Airbag Air shock Ride height Broken springs Sagging springs Front Rear Adjustable Non adjustable Air Hydraulic Gas filled Inspection Leaks Fluid Air Pressure Air Dampening Adjustments Ride tension spring Air ride height Given a written and or a practical assessment on suspension systems the learner will be able to demonstrate knowledge of the trade by achi
87. ire change and repair techniques Objectives To be competent in this area the individual must be able to Describe tire changing precautions Describe tire removal and remounting Describe tire repair techniques Describe tire balancing LEARNING TASKS 1 Describe tire changing precautions 2 Describe tire removal and remounting 3 Describe tire repair techniques Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 CONTENT Precautions Surface protection Masking Covers Component Re amp Re Fenders Shocks Bumpers Exhaust Seats Split rims Valve Stems Rubber Metal Bent Straight Extended Tire deflating Tire removal Tube Tubeless Split rims Tire inflation precautions Bead sealing Maximum pressure Tube Tubeless Split rims Hot patch Cold patch Plug patch Temporary plug Sealing liquids 56 oO Program Content E i ei Level 1 4 Describe tire balancing e Static balancing e Dynamic balancing Achievement Criteria Given a written and or a practical assessment on tire change and repair techniques the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 57 oO Program Conte
88. ission design and operation Describe gear ratios Calculate gear ratios LEARNING TASKS CONTENT 1 Describe transmission design and operation e Types Constant mesh sliding gear Friction disc drives Friction cup and cone drives Torque multiplied through gears e Component parts Gear types Spur Helical Bevel Synchronizer Shift forks e Power flow e Design variations 8 speed 4speed 5speed Overdrive Variable pulley 2 Describe gear ratios e Torque multiplying ratios e Overdrive ratios 3 Calculate gear ratios e Transmission Torque multiplying Overdrive Dual range e Final drive High ratio Lowratio Dual range Motorcycle Mechanic Motorcycle amp Power Equipment Technician 150 Industry Training Authority 02 12 El E o a Program Content E B d ei Level 3 E Achievement Criteria Given a written and or a practical assessment on transmission design and operation the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 151 Program Content E B A Level 3 E LINE GAC Q MANUAL TRANSMISSIONS Competency Q4 Describe shifter mechanisms and kick starter design and operation Objectives To be competent in this area the individual must be a
89. justment Lubing Bracket repair replacement Bushing removal replacement Steering head bearing and race removal and replacement Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 141 El E o a Program Content E B d ei Level 3 E Achievement Criteria Given a written and or a practical assessment on select steering heads and dampers the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 142 it a Program Content TE E Level 3 E LINE GAC P CHASSIS AND SUSPENSION Competency P4 Inspect and service front suspension components Objectives To be competent in this area the individual must Describe telescopic front fork operation be able to Describe front suspension design variations Inspect front suspension components Service front suspension components LEARNING TASKS 1 Describe telescopic front fork operation 2 Describe front suspension design variations 3 Inspect front suspension components 4 Service front suspension components Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 CONTENT e Component parts and construction e Damper mechanism operation e Cartridge for
90. ket use e Cylinder head e Cylinder base e Exhaust manifold e Intake manifold e Crankcase 3 Describe cause of failure diagnosis e Incorrect assembly e Excessive heat e Over pressurization e Lack of lubrication e Seal deterioration e Mating surface damage Achievement Criteria Given a written and or a practical assessment on hard gasket construction and use the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 115 Industry Training Authority 02 12 oO Program Content TE Ej Level 2 Ei LINE GAC L GASKET AND SEAL CONSTRUCTION AND SERVICE Competency L3 Describe seal construction and use Objectives To be competent in this area the individual must be able to Describe seal construction Describe seal use Describe cause of failure diagnosis LEARNING TASKS CONTENT 1 Describe seal construction e Seals Two piece split One piece radial Fiber packing Speedy sleeve e Construction material Viton 400 F Nitrile 280 F Labyrinth mechanical sleeve 2 Describe seal use e Rotating shaft e Reciprocating shaft 3 Describe cause of failure diagnosis e Incorrect assembly e Excessive heat e Over pressurization e Lack of lubrication e Seal deterioration e Mating surface damage Achievement Criteria Given a written and or a practical assessment on seal
91. kets e Lubrication e Wear e Sprockets Cushioned Non cushioned Achievement Criteria Given a written and or a practical assessment on final drive chains and sprockets the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 160 Industry Training Authority 02 12 Program Content E B A Level 3 E LINE GAC S FINAL DRIVE SYSTEMS Competency S3 Service final drive chains and sprockets Objectives To be competent in this area the individual must be able to Service final drive chains and sprockets LEARNING TASKS CONTENT 1 Service final drive chains and sprockets e Aligning sprockets and shafts e Installing and detaching e Checking slack Idler pulley e Adjusting Manufacturer s specification e Lubricating Manufacturer s specification e Checking chain and sprocket wear e Chainsaw Sharpening Guide bar Lengths Adjustments Oiling Cleaning Inspection Achievement Criteria Given a written and or a practical assessment on final drive chains and sprockets the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 161 Industry Training Authority 02 12 Program Content A Level 3 LINE
92. ks e Air assist e Inverted forks e Anti dive e Leading and trailing link e Swing arm hub centre steering e Spring types e Shock absorbers e Stabilizers e Inspection Leaks Low pressure Dive Bent forks Rust pitting e Safety precautions e Inspection and diagnose e Lubrication e Remove and replace suspension components e Use of specialized tools e Adjust suspension components e Fork oil change e Fork disassembly and assembly e Seal replacement e Fork tube straightening e Filling bladders e Bleeding air 143 Program Content TE H ei Level 3 Achievement Criteria Given a written and or a practical assessment on front suspension components the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 144 Industry Training Authority 02 12 Level 3 ita LINE GAC P Competency P5 Objectives To be competent in this area the individual must be able to Describe rear suspension components Inspect rear suspension components Service rear suspension components LEARNING TASKS 1 Describe rear suspension components e 2 Inspect rear suspension components A 3 Service rear suspension components r Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Program Conte
93. l assessment on storage batteries the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 73 oO Program Content N El i e Level 1 El LINE GAC l ELECTRICAL AND ELECTRONICS Competency l6 Service storage batteries Objectives To be competent in this area the individual must be able to Describe test procedures for lead acid batteries Perform battery service procedures LEARNING TASKS CONTENT 1 Describe test procedures for lead acid batteries e Open circuit e Capacity e Conductivity e Parasitic draw e Surface draw 2 Perform battery service procedures e Safety precautions e Battery problems e Servicing new batteries e Charging procedures e Hydrometer testing e Load testing Achievement Criteria Given a written and or a practical assessment on storage batteries the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 74 Industry Training Authority 02 12 oO Program Content Bl i e Level 1 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency I7 Describe electrical troubleshooting Objectives To be competent in this area the individual must be able to Describe electrical tr
94. lipers e Micrometer e Multimeter e Oil pressure gauge e Plasti gage e Pounds pull gauge e Protractor magnetic e Steel rule e Straightedge e Straightedge gauge e Tape measure e Telescopic gauge e Torque wrench in Ib ft lb nm e Tire pressure gauge e Tread depth gauge e Vacuum gauge e Vernier caliper Motorcycle Mechanic Motorcycle amp Power Equipment Technician 206 Industry Training Authority 02 12 Program Content a ta Section 4 Diagnostic and Testing Tools e Alignment tool e Borescope e Coil tester e Compression tester e Crankcase pressure test equipment e Hydrometer refractometer e Leak down tester e Load tester e Multimeter e Pressure tester e Stethoscope e Test light e Timing light e Vacuum gauge Student Equipment supplied by school Required e N A Recommended e N A Student Tools supplied by student Required e N A Recommended e N A Motorcycle Mechanic Motorcycle amp Power Equipment Technician 207 Industry Training Authority 02 12 Program Content E ta Section 4 El Reference Materials Required Reference Materials e Motorcycles Johns amp Edmunston ISBN 978 1 56637 479 8 e Trade Common Core Line J BC Govt ISBN 978 0 7719 1475 1 e AST Custom package Alberta Govt Trades Learning Guides 7850000433 Recommended Resources e N A Suggested Texts e Outdoor Power Equipment Webster combined with Motorcycle Technology Aldo ISBN pending Motorcycle Mechanic Motorcycle amp Power Equipment T
95. lts Cogged Ribbed Timed Vbelt Raw edge Cloth wrapped e Drive mechanisms Crank shafts Output shafts Idler systems 2 Describe belt drive service Service Inspection Replacement Routing Cleaning Tensioning Applications Achievement Criteria Given a written and or a practical assessment on belt drive systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 62 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ei LINE GAC G CHAIN BELT AND SHAFT DRIVE SYSTEMS Competency G3 Describe shaft drive systems Objectives To be competent in this area the individual must be able to Describe shaft drive systems Describe service of shaft drive systems LEARNING TASKS CONTENT 1 Describe shaft drive systems e Types Splined Cardan universal joint Slip yoke Constant velocity 2 Describe service of shaft drive systems e Service Component Re amp Re Lubing Inspection Achievement Criteria Given a written and or a practical assessment on shaft drive systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Techn
96. matic clutches components Centrifugal Variable belt e Components Pulleys Weights Clutch outer case Planetary gear sets Axles Main Counter e Adjustments Shift start Shift finish Achievement Criteria Given a written and or a practical assessment on automatic transmissions clutches and components the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 199 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 4 Ei LINE GAC V AUTOMATIC DRIVE SYSTEMS Competency V5 Describe hydrostatic drive and power steering systems Objectives To be competent in this area the individual must be able to Describe design and operation hydrostatic drive systems Describe the construction and operation of power steering LEARNING TASKS CONTENT 1 Describe design and operation of hydrostatic e Piston pump drives e Piston motor e Charge pump e Component wear factors failure Dir Cavitation Aeration e Application e Parts brake down Endcap Relief valves Valve plate Block Piston assembly Swash plate Input shafts Bearings Springs Spacers washers Housing Seals 2 Describe design construction and operation of e Types pumps power steering e System components Relief valve flo
97. ment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 105 Industry Training Authority 02 12 oO Program Content Bl i e Level 2 Ei LINE GAC K ENGINES Competency K15 Assess engine condition Objectives To be competent in this area the individual must be able to Assess engine condition Describe engine tear down and inspection LEARNING TASKS CONTENT 1 Assess engine condition e Assessments Compression Primary a Secondary Base pressure Vacuum e Sounds Bottom end Top end Valve train 2 Describe engine tear down and inspection e Component removal amp replacement e Inspection Rotational wear Reciprocating wear Warpage Fractures Runout Radial Linear Heat discolouring Metal transfer Achievement Criteria Given a written and or a practical assessment on engine condition the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 106 Industry Training Authority 02 12 oO Program Content oS ral Level 2 Ei LINE GAC K ENGINES Competency K16 Service cylinder heads on two stroke engines Objectives To be competent in this area the individual must be able to Describe two stroke cylinder head styles Describe two stroke cylinder head components Service two stroke cylinde
98. ment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 30 Industry Training Authority 02 12 oO Program Content N El i e Level 1 El LINE GAC B BUSINESS PROCEDURES Competency B3 Describe parts inventory records and controls Objectives To be competent in this area the individual must be able to Describe parts inventory control systems Describe parts records keeping LEARNING TASKS CONTENT 1 Describe inventory control systems e Work orders Internal External e Computer e Parts department e Shop inventory control e Shop supplies 2 Describe parts records keeping e Purchase orders Achievement Criteria Given a written and or a practical assessment on parts inventory records and controls the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 31 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC B BUSINESS PROCEDURES Competency B4 Describe service department record keeping Objectives To be competent in this area the individual must be able to Describe the methods of record keeping LEARNING TASKS CONTENT 1 Describe the methods of record keeping e Work orders nternal External Model VIN Year e Purchase requisitions e Purchase orders e PDI forms e Warranty claim forms e
99. mission Differentials Hydraulics Brake Clutch Gearboxes e Procedures 48 oO Program Content E i e Level 1 e Oiled gauze Achievement Criteria Given a written and or a practical assessment on lubrication and filter systems service the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 49 oO Program Content m i e Level 1 Ei LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D5 Describe two and four stroke cooling systems Objectives To be competent in this area the individual must be able to Describe two and four stroke air cooling theory e Describe two and four stroke liquid cooling system theory LEARNING TASKS CONTENT 1 Describe two and four stroke air cooling theory e Theory Surface area Cooling fins Air flow Bellows 2 Describe two and four stroke liquid cooling e Theory theory Coolant flow Pressurized systems Heat dissipation e Types of cooling Liquid Oil e Coolant types Ethylene glycol Long life Environmental safe Achievement Criteria Given a written and or a practical assessment on two and four stroke cooling systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summa
100. ms and components 2 Describe operating principles Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Program Content HYDRAULIC SYSTEMS Describe hydraulic systems and components CONTENT Fluids Viscosity and viscosity index SAE and API service ratings A Service ratings Types Synthetics 7 Petroleum Bio degradable environmental Components Reservoir Filter 10 micron Pump Motor Control valves 7 Pressure Volume A Control valve activators Manual Air Hydraulic Accumulators Actuators Cylinder Motors Coolers Air to oil a Water to oil Lines amp fittings Closed centre systems Open centre systems Open centre with parallel connection Closed centre with a variable displacement pump Power flow through each system 166 El E o a Program Content E B d ei Level 3 E Achievement Criteria Given a written and or a practical assessment on hydraulic systems and components the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 167 Program Content E B A Level 3 El LINE GAC T HYDRAULIC SYSTEMS Competency T2 Service hydraulic pumps Objectives To be competent in this ar
101. n procedures the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 76 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC J NEW UNIT ASSEMBLY AND SERVICE PROCEDURES Competency J2 Perform pre delivery inspection Objectives To be competent in this area the individual must be able to Perform pre delivery inspection PDI service procedures as per manufacturers specifications Perform general service procedures LEARNING TASKS CONTENT 1 Perform PDI service procedures as per e New battery service manufacturers specifications e Cable adjustment e Lubrication and cooling system service e Fastener torque e Tire pressure e Performance test Safety shut downs 2 Perform general service procedures e Fluid levels e Steering head e Swing arm bearing play e Wheel bearing check e Charging system check e Adjustments Rod Lever Chain Tire pressure Seat Blade Deck height Achievement Criteria Given a written and or a practical assessment on pre delivery inspection procedures the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 77 Industry Training Authority oO
102. nch tests Inspect starter drive function Perform disassembly Component identification Continuity tests Achievement Criteria Given a written and or a practical assessment on selected starters the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 124 Industry Training Authority 02 12 oO Program Content m i e Level 2 Ei LINE GAC O STARTING AND CHARGING SYSTEMS Competency O5 Describe charging systems Objectives To be competent in this area the individual must be able to Describe charging systems Describe charging system components LEARNING TASKS CONTENT 1 Describe charging systems e Types Generators A Magnetic induction coil Alternators Portable generators 2 Describe charging system components e Generator Armature Commutator Brushes Drive end frames e Alternator portable generators Rotor Field winding Stator Rectifier Drive end frame Brushes Slip rings e Regulator Field control A Circuit B Circuit Achievement Criteria Given a written and or a practical assessment on charging systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mec
103. nd or a practical assessment on ancillary and accessory components the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 79 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ei LINE GAC J NEWUNIT ASSEMBLY AND SERVICE PROCEDURES Competency J4 Describe unit showroom preparations Objectives To be competent in this area the individual must be able to Describe pressure washing precautions Describe tire preparation LEARNING TASKS CONTENT 1 Describe pressure washing precautions e Precautions Ignition Intake Finish Greases Chain o rings 2 Describe tire preparation e Precautions Prescribed cleaners Prescribed areas UV effects Achievement Criteria Given a written and or a practical assessment on unit showroom preparations the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 80 Industry Training Authority 02 12 oO Program Content TE a ral Level 1 Ei LINE GAC J NEW UNIT ASSEMBLY AND SERVICE PROCEDURES Competency J5 Perform pre storage preparation Objectives To be competent in this area the individual must be able to Perform pre storage
104. ng 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 158 8 Program Content E B d a Level 3 E LINE GAC S FINAL DRIVE SYSTEMS Competency S1 Describe final drive systems and variations Objectives To be competent in this area the individual must be able to Describe final drive systems and variations LEARNING TASKS CONTENT 1 Describe final drive systems and variations e Chain drives Cushioned Uncushioned e Belt drives Cushioned e Shaft drives e Differentials e 4X4 Systems e Hydrostatic Achievement Criteria Given a written and or a practical assessment on final drive systems and variations the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 159 Industry Training Authority 02 12 Program Content o ri a Level 3 E LINE GAC S FINAL DRIVE SYSTEMS Competency S2 Describe final drive chains and sprockets Objectives To be competent in this area the individual must be able to Describe final drive chains and sprockets LEARNING TASKS CONTENT 1 Describe final drive chains and sprockets e Advantages e Types of chains Roller Roller less Silent Detachable link Pintle Block O ring Non O ring e Drive arrangements e Matching chains and sproc
105. nt CHASSIS AND SUSPENSION Inspect and service rear suspension components CONTENT Spring technology Spring rate Progressive springs Preload Shock absorber technology Emulsion Nitrogen gas Trailing linkage bearings Bushings Inspection Bushings g Cracks Splits Weathering 7 Separations Wear Springs Sag Breaks Mounts a Wear Shocks Leaks Bends Mounts Dents Wear Linkage service Damper unit rebuilding Nitrogen charging recharging 145 Program Content o Hr d ei Level 3 Achievement Criteria Given a written and or a practical assessment on rear suspension components the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 146 Industry Training Authority 02 12 o Program Content TE ri A Level 3 El LINE GAC P CHASSIS AND SUSPENSION Competency P6 Inspect and service swing arms Objectives To be competent in this area the individual must be able to Describe swing arms Inspect swing arms Service swing arms LEARNING TASKS CONTENT 1 Describe swing arms e Designs Single pivot Dual pivot Single sided Dual sided 2 Inspect swing arms e Inspections Pivots a Bushings Bushing housings Needle bearings Pins e Bends e Rust e Twists e Dust boots 3 Service
106. nt Criteria Given a written and or a practical assessment on WHMIS legislation the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 28 oO Program Content TE Ej i e Level 1 El LINE GAC B BUSINESS PROCEDURES Competency B1 Describe workplace skills Objectives To be competent in this area the individual must be able to List workplace skills identified for Motorcycles amp Power Equipment Technician Describe methods of managing time and resources Establish ways of performing the job efficiently Identify methods of working both cooperatively and independently Describe methods of rating workplace skills Describe non mechanical skills and traits required in Motorcycle amp Power Equipment trades LEARNING TASKS CONTENT 1 List workplace skills identified for Motorcycle amp e Eight workplace skills Power Equipment Technician Reading text Use of documents Writing Numeracy Oral communications Thinking skills Working with others Computer use 2 Describe methods of managing time and e Manage time effectively alae e Managing resources 3 Establish ways of performing the job efficiently e Attitude versus safety e Listening carefully e Keeping records 4 Identify methods of working both cooperatively e I
107. nt Criteria Given a written and or a practical assessment on hydrostatic drive and power steering systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 202 Industry Training Authority 02 12 ita Program Content Section 4 Section 4 TRAINING PROVIDER STANDARDS Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 203 Ej El n 3 Program Content N El i e Section 4 Facility Requirements Classroom Area e The minimum requirements are a well heated and ventilated classroom 900 square feet e g 30 x 30 with tables and chairs suitable for adults e The classroom should be equipped with a large whiteboard 4 x 8 a flip chart a white matte screen 6 or 7 ft an overhead projector and a TV VCR Note A multi media projector with a lap top computer is advisable but optional Shop Area The working area should be a minimum of e 3000 square feet for 12 students 50 outdoors fenced area e 4000 square feet for 14 students 50 outdoors fenced area e 5000 square feet for 16 students 50 outdoors fenced area e Shop area should have at least 22 foot ceiling space to allow for scaffold erecting The working area must be equipped with suitable hand tools and power tools Note Training must simulate job
108. nt TE Ej i e Level 1 Ei LINE GAC F WHEELS TIRES AND SUSPENSION Competency F3 Perform tire change and repair Objectives To be competent in this area the individual must be able to Perform tire removal and remounting Perform tire repair techniques Perform tire balancing LEARNING TASKS CONTENT 1 Perform tire removal and remounting e Tire deflating e Tire removal Tube Tubeless Split rims e Tire inflation precautions Bead sealing Maximum pressure Tube Tubeless Split rims 2 Perform tire repair techniques e Hot patch e Cold patch e Plug patch e Temporary plug e Sealing liquids 3 Perform tire balancing e Static balancing e Dynamic balancing Achievement Criteria Given a written and or a practical assessment on tire change and repair the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 58 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ej LINE GAC F WHEELS TIRES AND SUSPENSION Competency F4 Describe wheel assemblies Objectives To be competent in this area the individual must be able to Describe wheel assemblies Describe wheel inspection LEARNING TASKS CONTENT 1 Describe wheel assemblies e Hub bearing design e Bearing wear detection e Removal and replacement techniques 2 Describe wheel
109. nterpersonal relationships and independently e Positive interpersonal skills 5 Describe methods of rating workplace skills Assessing workplace skills 6 Describe non mechanical skills and traits Personal needs affect interaction iiam in Motorcycle amp Power Equipment Methods of interpersonal communications Positive skills and traits Personal non mechanical strengths and weaknesses Achievement Criteria Given a written and or a practical assessment on workplace skills the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 29 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ej LINE GAC B BUSINESS PROCEDURES Competency B2 Describe general shop administration Objectives To be competent in this area the individual must be able to Describe shop organization and control structure LEARNING TASKS CONTENT 1 Describe shop organization and control structure e Service department structure Apprentice Journeyperson Service manager Part department Sales department Types of pay Service department record keeping Achievement Criteria Given a written and or a practical assessment on general shop administration the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assess
110. o Describe soft gasket construction Describe gasket use Describe cause of failure diagnosis LEARNING TASKS CONTENT 1 Describe soft gasket construction e Gaskets Rubber Paper Cork Reusable Fel Neoprene Coatings O rings Chemical application Tapered Heat sensitive Preformed 2 Describe gasket use e Uses Water ways Low pressure oil sealing Air passages Gas sealing 3 Describe cause of failure diagnosis e Incorrect assembly e Excessive heat e Over pressurization e Lack of lubrication e Seal deterioration e Mating surface damage Achievement Criteria Given a written and or a practical assessment on soft gasket construction and use the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 114 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 2 Ei LINE GAC L GASKET AND SEAL CONSTRUCTION AND SERVICE Competency L2 Describe hard gasket construction and use Objectives To be competent in this area the individual must be able to Describe hard gasket construction Describe gasket use Describe cause of failure diagnosis LEARNING TASKS CONTENT 1 Describe hard gasket construction e Gaskets Copper Stainless steel Steel and graphite Aluminum e Composite e Plastic 2 Describe gas
111. omponent wear and failure factors Dirt Cavitation Aeration 2 Describe hydraulic actuator seals and sealing e Chevron packing arrangement e O rings e Teflon seals e Lip seals e Mechanical and quad ring seals e Packing backing Teflon Motorcycle Mechanic Motorcycle amp Power Equipment Technician 170 Industry Training Authority 02 12 it ea Program Content TE ri 3 Perform service procedures on Hydraulic actuators 4 Describe design and operation of hydraulic motors 5 Perform service procedures on motors Achievement Criteria Troubleshooting procedures for leaks Packings Leaking outside seals Isolation procedures Oylinder removal Disassembly Inspection and assessment Replacement Seal replacement Reassembly Pre lube Reinstallation procedures Fixed displacement Variable displacement Gear Vane Piston types Variations of these Applications Pressure and flow tests Safety in testing and repair procedures Component removal Disassembly Inspection and assessment Repair Replacement Reassembly and installation procedure Given a written and or a practical assessment on hydraulic actuators the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02
112. ons Y H1 Service electronic distributor ignition systems Y v 112 Service electronic ignition systems Y Line P CHASSIS AND SUSPENSION 16 40 60 100 P1 Describe various frame and suspension styles Y P2 Describe servicing select frames Y P3 Inspect and service select steering heads and dampers Y v P4 Inspect and service front suspension components y v P5 Inspect and service rear suspension components Y Y P6 Inspect and service swing arms Y Y Line Q MANUAL TRANSMISSIONS 2096 4096 60 100 Q1 Describe clutch systems Y Q2 Service clutches on selected systems Y v Q3 Describe transmission design and operation Y Y Q4 Describe shifter mechanisms and kick starter design Y and operation Q5 Disassemble inspect and assess manual transmission v parts LineR PRIMARY DRIVE SYSTEMS 1096 3096 7096 10096 R1 Describe various primary drive systems Y R2 Service primary drive chains and sprockets Y v R3 Service primary drive belts and pulleys Y Y R4 Service primary drive shafts Y v R5 Service power take offs v v LineS FINAL DRIVE SYSTEMS 1096 4096 60 100 S1 Describe final drive systems and variations Y S2 Describe final drive chains and sprockets Y S3 Service final drive chains and sprockets v S4 Describe final drive shafts and gears Y S5 Service final drive shafts and gears v Motorcycle Mechanic Motorcycle amp Power Equipment Technician 20 Industry Training Authority 02 12 o Jj ta Program Overview rm E B 96 of Time Allocated to
113. or Honda Canada Regional Manager Suzuki Canada Inc Instructor trainer Magneto Sales Regional Manager Honda Canada Instructor trainer Fraser Valley Equipment Ltd Owner manager Denco Cycle Owner technician Industry Subject Matter Experts retained to assist in the development of Program Outline content Curtis Mackie Edward Sweet Gary Harrison Gordon Hill Jeff Mica Kimberly Reid Larry Ling Marcie Ladubec Orlando Banman Sarah vanderGracht Sean Thompson Terry Robbins Western Power Sports Service Manager Essential Motorcycle Services Owner technician Surfwood Supply Owner Manager Fraser Valley Yamaha Owner Manager technician BCIT Instructor Trev Deeley Harley Davidson Service Manager Hole Shot Honda Service Manager Orca Bay Suzuki Technician Power Source Canada Technical Advisor Essential Motorcycle Services Service Advisor Honda Canada Regional Manager Fraser Valley Equipment Ltd Owner manager Industry Subject Matter Experts retained as outline reviewers e Jeff Mica e Marcie Ladubec e Orlando Banman Facilitators e Lloyd Stamm e Kevin Cudmore e Lee Bouchard BCIT Instructor Orca Bay Suzuki Technician Power Source Canada Technical Advisor Automotive Training Standards Organization Automotive Training Standards Organization Automotive Training Standards Organization Motorcycle Mechanic Motorcycle amp Power Equipment Technician 3 Industry Training Authority 02 12 5 I ta Introduction
114. or ignition systems e Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Program Content ELECTRICAL AND ELECTRONICS Service electronic distributor ignition systems CONTENT Battery ignition components Points Condenser Rotor Resisters Coil primary secondary Pick up Spark plugs Reach Heat range Type Magneto ignition components Points Condenser Resisters Coil primary secondary Pick up Spark plugs Reach Heat range Type Tune up Dynamic testing Use of oscilloscope interpret patterns Primary circuit Secondary circuit Timing light Dwell meter Tachometer Exhaust gas analyzer Static testing and repair Coil Condenser Resisters 136 ita Achievement Criteria Program Content Level 3 Primary and secondary wiring Distributor assembly Points Advance mechanism Distributor cam wear Magneto air gap Distributor shaft bushings and drive gear Distributor cap Rotor Spark plugs e Manufacturer s specifications Given a written and or a practical assessment on electronic distributor ignition systems the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authorit
115. osity e Single and multi grades e Detergent non detergent 4 Describe API classification e Oil additives Teflon Moly blend e Labelling 5 Describe classifications of two stroke oils e TC e TC W 6 Describe gear oils e SAE gear lube e API gear lube e Additives e Applications Motorcycle Mechanic Motorcycle amp Power Equipment Technician 44 Industry Training Authority 02 12 it e Program Content rH E 7 Describe hydraulic oils 8 Describe grease types and uses Achievement Criteria SAE and API ratings Environmentally safe oils Vegetable based oil Additives Applications National Lubricating Grease Institute grading system Soap based greases Properties Additives Clay based greases Properties Additives Grease additives Characteristics Uses Given a written and or a practical assessment on classification of oils and greases the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 45 oO Program Content oS ral Level 1 El LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D2 Describe two and four stroke lubrication systems Objectives To be competent in this area the individual must be able to Describe two cycle oil technology Describe automatic oil injection systems
116. oubleshoot mechanical and hydraulic brake systems Service hydraulic brake systems ELECTRICAL AND ELECTRONICS Describe principles of electricity Describe electrical circuits Interpret electrical diagrams Use digital and analog multimeters Describe storage batteries Service storage batteries Describe electrical troubleshooting NEW UNIT ASSEMBLY AND SERVICE PROCEDURES Describe pre delivery inspection procedures Perform pre delivery inspection Describe ancillary and accessory components Describe unit showroom preparations Perform pre storage preparations Total Percentage for Motorcycle amp Power Equipment Technician Level 1 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 EH 8 i 12 50 50 100 v v v v v v 4 100 0 100 v A v 12 50 50 100 A v v A 4 v 16 50 50 100 v v A 4 A v A A 4 v 6 50 50 10096 v v v v v 100 56 44 17 o i ta Program Overview mm Training Topics and Suggested Time Allocation MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN LEVEL 2 of Time Allocated to of Time Theory Practical Total Line D LUBRICATION AND COOLING SYSTEMS 12 20 80 100 D7 Service lubrication system on four stroke engine Y Y D8 Service cooling system on four stroke engine Y Y D9 Service lubrication system on two stroke engine v Y D10 Service cooling system on two stroke engine v Y LineK ENGINES 4896 3096 70
117. oubleshooting Describe solderless connectors Describe circuit repair LEARNING TASKS CONTENT 1 Describe electrical troubleshooting e Electrical faults Grounds High resistance Shorts Opens 2 Describe solderless connectors e Wire gauges and types e Wire stripping e Connector crimping 3 Describe circuit repair e Solder and flux types e Soldering tools e Soldering terminals and joints Achievement Criteria Given a written and or a practical assessment on electrical troubleshooting the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 75 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC J NEW UNIT ASSEMBLY AND SERVICE PROCEDURES Competency J1 Describe pre delivery inspection procedures Objectives To be competent in this area the individual must be able to Describe assembly procedures Describe pre delivery inspection procedures new unit assembly LEARNING TASKS CONTENT 1 Describe assembly procedures e Interpret build instructions e Uncrating and assembly 2 Describe pre delivery inspection procedures e Unloading safety e Reporting shipment damage e Uncrating e Assembly instructions and techniques e Safety interlocks Achievement Criteria Given a written and or a practical assessment on pre delivery inspectio
118. overnor construction differences 4 Describe troubleshooting procedures Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Service diesel delivery and metering systems Describe installation and timing procedures for diesel fuel system components CONTENT Fuel injection pumps Injector lines Matching of injectors Gasket cleaning procedures for injection components Installation sequence Injector pump shut off rack alignment Torque specifications Limiting speed Variable speed Constant speed Pneumatic and hydraulic Mechanical Servo mechanical Hydraulic and pneumatic governors Lack of power Hard starting A Uneven running A Frequent stalling Sudden stopping Variations on exhaust smoke Abnormal oil consumption Excessive vibration or noise 191 Program Content ei Level 4 5 Service diesel delivery and metering systems e Service Achievement Criteria Inlet exhaust cleaning Injector cleaning Glow plug testing Injector pump timing Turbo service Balance test PCV cleaning Fuel supply pressure test Filters Water trap Fuel Given a written and or a practical assessment on diesel delivery systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority
119. pment Technician Industry Training Authority 02 12 40 ita Program Content TE Ej Level 1 LINE GAC C HAND AND SHOP TOOLS Competency C6 Identify welding safety Objectives To be competent in this area the individual must be able to Describe welding shop area rules Describe general rules Describe emergency procedures for the welding shop Identify gasses used in cutting and welding Describe safe use of cylinders valves and safety devices Identify oxygen and acetylene regulators LEARNING TASKS 1 Describe welding shop area rules Describe general rules Describe emergency procedures for the welding shop Identify gases used in cutting and welding Describe safe use of cylinders valves and safety devices Identify oxygen and acetylene regulators Achievement Criteria Given a written and or a practical assessment on welding safety the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 CONTENT Work clothes Safety equipment Personal behaviours Cooling down times end of day Tool and equipment treatment Daily clean up Awareness of hazards Firefighting equipment First aid Oxygen and its storage Acetylene and its storage Propane and its storage Cylinders valves and devices Safety precau
120. procedures for e Methods and strategies to perform shop mechanical repair in shop areas work safety e Use of personal and shop safety equipment 2 Apply WCB health and safety regulations to e WCB Health and Safety Regulations Mechanical repair Shep stitialions e Appropriate behaviour for mechanical repair shop safety 3 Describe hazardous materials and their handling e Solvents and caustic cleaners storage and disposal e Fuels e Oils and filters e Asbestos e Acids e Refrigerant e Brake fluid Achievement Criteria Given a written and or a practical assessment on personal equipment safety the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 26 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 El LINE GAC A SAFEWORK PRACTICES Competency A3 Describe fire safety Objectives To be competent in this area the individual must be able to Describe fire classes and types Describe safety precautions to prevent fires LEARNING TASKS CONTENT 1 Describe fire classes and types e Three components of fires e Class A B C and D fires and extinguisher types for each e Fire extinguishing 2 Describe safety precautions to prevent fires e Handling and storage of combustible gases liquids and solids e Electrical equipment and circuits e Develop a fire safety pl
121. r heads LEARNING TASKS CONTENT 1 Describe two stroke cylinder head styles e Head styles Air cooled Liquid cooled 2 Describe two stroke cylinder head components e Components Decompressor Spark plug Sensors 3 Service two stroke cylinder heads e Inspection Warpage Carbon build up Heat effects Cooling fin condition Cooling jacket condition Combustion area condition Gasket failure Cracks e Service De carbon Clear cooling fins Check cooling passages Gasket Re amp Re Inspect sparkplug hole Achievement Criteria Given a written and or a practical assessment on cylinder heads on two stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 107 Industry Training Authority 02 12 oO Program Content N El i e Level 2 Ei LINE GAC K ENGINES Competency K17 Service valve train on two stroke engines Objectives To be competent in this area the individual must be able to Describe valve system types Describe valve components Service valve train LEARNING TASKS CONTENT 1 Describe valve system types e Types of valve systems Reed Rotary Piston port 2 Describe valve components e Components Reeds Rotary valves Power valve actuators 3 Se
122. rcycle amp Power Equipment Technician Industry Training Authority 02 12 program content and performance expectations for demonstrating competency content areas against their own knowledge and performance expectations against their own skill levels 5 ta Introduction CE E m Employers Section Training Providers Sponsors Apprentices Challengers Training Defines the facility Identifies the tools and Provides information Identifies the tools Provider requirements tools equipment an on the training facility and equipment a Standards and equipment apprentice is expected tools and equipment tradesperson is reference materials if to have access to provided by the expected to be any and instructor which are supplied by school and the competent in using or requirements for the the training provider student reference operating which may program and which the student materials they may be be used or provided in is expected to own expected to acquire a practical and minimum assessment qualification levels of program instructors Motorcycle Mechanic Motorcycle amp Power Equipment Technician 6 Industry Training Authority 02 12 o ta Program Overview Lm E Section 2 PROGRAM OVERVIEW Motorcycle amp Power Equipment Technician Motorcycle Mechanic Motorcycle amp Power Equipment Technician 7 Industry Training Authority 02 12 ita Program Overview Program Credentialing Model Occupation Name Mod
123. res for using and maintaining hand tools LEARNING TASKS CONTENT 1 Identify and use hand tools e Wrenches e Socket sets e Pliers e Screwdrivers e Hammers e Punches and chisels e Impact driver e Files and hacksaws e Vises 2 Identify torque wrench types and uses e Definition of torque e Torque wrench types and applications 3 Identify puller types and uses e Internal and external puller types e Specialty pullers e Precautions and safety 4 Introduce precision measuring instruments e Steel rules e Tapes e Calipers and dividers Inside Outside Dividers Vernier e Micrometers Inside Outside Depth e Telescoping gauges e Internal bore gauge e Plasti gauge Motorcycle Mechanic Motorcycle amp Power Equipment Technician 35 Industry Training Authority 02 12 oO Program Content TE Ej ei Level 1 Ej e Ball gauges e Feeler gauges e Dial indicator e Torque wrenches and torque sticks e Torque angle gauge 5 Describe safe procedures for using and e Maintenance maintaining hand tools Toolboxes e General tool precautions and safety Achievement Criteria Given a written and or a practical assessment on hand tools the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 36 Industry Training Authority 02 12 it e Program Content rH E Level 1 El
124. rid e Hydrostatic power load shift sensing e Traction control e Cylinder management e Electronic steering e Braking systems e Drive by wire e Fly by wire e Electronic throttle Achievement Criteria Given a written and or a practical assessment on new vehicle technology the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 183 Industry Training Authority 02 12 oO Program Content TE E e Level 4 Ei LINE GAC U FUEL SYSTEMS Competency Ul Describe fuel types Objectives To be competent in this area the individual must be able to Describe fuel types LEARNING TASKS CONTENT 1 Describe fuel types e Fuel types Gasoline Diesel Liquified petroleum gas LPG Compressed natural gas CNG Flex fuels e Fuel ratings Octane Cetane BTU s Achievement Criteria Given a written and or a practical assessment on fuel types the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment 184 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Program Content TE Ej i e Level 4 B LINE GAC U FUEL SYSTEMS Competency U2 Service carbureted fuel delivery components Objectives To be competent in this area t
125. rity 02 12 oO Program Content TE Ej i e Level 4 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency 121 Analyze on board diagnostic data Objectives To be competent in this area the individual must be able to Describe trouble code retrieval Analyze on board diagnostic data LEARNING TASKS CONTENT 1 Describe trouble code retrieval e Types of data Flash codes Nocodes Codes Open loop Closed loop Methods of retrieval Scan tools 2 Analyze on board diagnostic data e Data streaming Flash codes Codes no codes ECM O signals TPS adjusting Idle adjusting P codes Alphanumerical codes Numerical codes Security Tip monitor Radio ABS Air bags Traction control can am spider Achievement Criteria Given a written and or a practical assessment on on board diagnostic data the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 182 Industry Training Authority oO Program Content N El i e Level 4 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency 122 Describe new vehicle technology Objectives To be competent in this area the individual must be able to Describe new vehicle technology LEARNING TASKS CONTENT 1 Describe new vehicle technology e 3 wheeled bikes Electronic steering Alignment e Hyb
126. rvice valve train e Diagnose failure e Remove and replace components e Decarbonization Achievement Criteria Given a written and or a practical assessment on valve train on two stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 108 Industry Training Authority 02 12 oO Program Content m i e Level 2 Ei LINE GAC K ENGINES Competency K18 Service cylinders and pistons on two stroke engines Objectives To be competent in this area the individual must be able to Describe piston design and construction Describe piston ring design construction and operation Describe engine cylinder design and construction Service cylinders LEARNING TASKS CONTENT 1 Describe piston design and construction e Shape and heat expansion Cam ground Skirt length e Valve cutaways e Pin offset e Ports Intake Exhaust Impulse e Cast e Forged 2 Describe piston ring design construction and e Straight rail operation e Keystone e Dykes e Locator pins e Markings e Installation 3 Describe engine cylinder design and construction e Cast iron e Aluminum e Plated cylinder bores e Internal porting e Sleeve cylinders Motorcycle Mechanic Motorcycle amp Power Equipment Technician 109 Industry Training Authority 02 12 Program Content ei Level 2
127. s and controls LEARNING TASKS CONTENT 1 Describe gasoline fuel injection types and e Injection types conto Sequential A Multi port Direct Single port e Controls ECM Sensors Achievement Criteria Given a written and or a practical assessment on gasoline fuel injection types and controls the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 188 Industry Training Authority 02 12 El El fe Program Content N El i e Level 4 LINE GAC U FUEL SYSTEMS Competency U5 Service gasoline fuel injection components Objectives To be competent in this area the individual must be able to Service gasoline fuel injection components LEARNING TASKS CONTENT 1 Service gasoline fuel injection components e Components Filters strainers Injectors Lines Pressure regulator ldle control Throttle body A Air bypass Evaporative emission control EVAP e Service Fuel pressure tests Achievement Criteria Given a written and or a practical assessment on gasoline fuel injection components the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 189 Industry Training Authority
128. s e Tensile strength e Size and thread pitch 3 Describe other fastening devices e Washers e Keys e Pins e Locking agents e Thread lubricants Achievement Criteria Given a written and or a practical assessment on fastening devices the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 38 Industry Training Authority 02 12 oO Program Content m Level 1 Ei LINE GAC C HAND AND SHOP TOOLS Competency CA Utilize shop equipment Objectives To be competent in this area the individual must be able to Describe safe procedures for using and maintaining general shop equipment e Utilize general shop equipment LEARNING TASKS CONTENT 1 Describe safe procedures for using and e Cleaning equipment maintaining general shop equipment Solvents parts washer Glass bead machine Pressure washer e Lifting equipment Motorcycle hoists Hydraulic jacks Overhead cranes Mechanical lifts Cable and drum Slings Securing devices Blocking Supporting Jack stands Synching devises Hydraulic lifts e Air Tools Compressors Impact Guns Air ratchets Air guns nflators Maintenance Cleaning Oiling Storage 2 Utilize general shop equipment Cleaning Equipment Lifting Equipment e Safety equipment e Air Tools Achie
129. site conditions as much as possible Lab Requirements e N A Student Facilities e N A Instructor s Office Space e N A Other e N A Motorcycle Mechanic Motorcycle amp Power Equipment Technician 204 Industry Training Authority 02 12 ita Program Content Section 4 Tools and Equipment Shop Equipment Required Allen wrenches Bearing driver Brass mallet Bushing and seal driver Combination wrench set Cylinder hone Drill Heel and hammer Lock wrench Pin hook wrench Plug socket Punch Riveting tool Screwdriver Slide hammer Socket Spoke wrench Threaded insert Torque plates Valve seat cutter Wire brush Wire cutting tool Wire wheel brush Recommended e NA Shop Facility Tools Standard Tools Alignment bars Bearing installation tool Bleeding equipment Brake lathe Carbon scraper Computer diagnostic equipment Crank installer Crankshaft puller Damper rod holder Electrical termination tool Frame jig Gasket scraper Guide installation pilot Headlight aiming equipment Line lap Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Ball hone Bearing puller Bushing and seal driver Circlip pliers Crimping tool Dead blow hammer File Hone Mallet lever Pliers Probe Reamers Rubber mallet Seal driver Snap ring pliers Spanner wrench Tensioner socket Tire iron Torque wrench Valve seat cutter Wire connector Wire stripping tool V
130. st be able to Describe frame designs Describe frame design variables and how they affect handling Describe various suspension systems LEARNING TASKS CONTENT 1 Describe frame designs e Full cradle e Double cradle e Engine based e Perimeter Delta e Backbone e Diamond e Single cradle e Stamped e Modular 2 Describe frame design variables and how they e Wheelbase araci handling e Trail and offset e Rake e Centre of gravity 3 Describe various suspension systems e Telescopic e Bottom link Trailing Leading Knee action e Adjustable Air Cam e Single spring e Multi spring Achievement Criteria Given a written and or a practical assessment on various frame and suspension styles the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 139 Industry Training Authority 02 12 Program Content E E I a Level 3 E LINE GAC P CHASSIS AND SUSPENSION Competency P2 Describe servicing select frames Objectives To be competent in this area the individual must be able to Describe inspecting selected frames Describe servicing selected frames LEARNING TASKS CONTENT 1 Describe inspecting selected frames e Inspections A Alignment Tire scrub wear n Steering out of position Frames n Cracking Strain Bolt alignment Modifications S
131. t on theory of hydraulic brakes the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 65 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC H BRAKE SYSTEMS Competency H3 Describe hydraulic brake and clutch systems Objectives To be competent in this area the individual must be able to Describe brake fluid designations and specifications Describe brake component design and operation LEARNING TASKS CONTENT 1 Describe brake fluid designations and e DOT3 4 5 5 1 specifications e Handling and storage 2 Describe brake component design and operation Master cylinders e Single and double acting piston callipers e Disc rotors e Hydraulic drum shoe components Achievement Criteria Given a written and or a practical assessment on hydraulic brake and clutch systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 66 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC H BRAKE SYSTEMS Competency H4 Troubleshoot mechanical and hydraulic brake systems Objectives To be competent in this area the individual must be able to Troubleshoot mechanical and
132. tacles Achievement Criteria Given a written and or a practical assessment on selected charging systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 127 Industry Training Authority 02 12 Program Content E E I a Level 3 Level 3 MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN Motor Ue Hin aa cycle amp Power Equipment Technician 128 Industry Tra ANE rity 02 12 Program Content E B a Level 3 El LINE GAC F WHEELS TIRES AND SUSPENSION Competency F6 Describe wheel servicing Objectives To be competent in this area the individual must be able to Describe wheel servicing Perform wheel service LEARNING TASKS CONTENT 1 Describe wheel service e Inspection Runout Bends Warps Bearing damage Bead Torque specifications Sealing e Handling precautions Styles Taping Scratches Chips Sharp objects 2 Perform wheel service e Inspection e Bead cleaning and preparation e Bearing removal replacement and service e Torqueing procedures Achievement Criteria Given a written and or a practical assessment on wheel servicing the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technic
133. tent in this area the individual must be able to Describe laws of science related to carburetors Describe the construction and operating principles of carburetors Describe carburetor design variations LEARNING TASKS CONTENT 1 Describe laws of science related to carburetors e Carburation e Atomization e Vaporization e Volatility e Pre ignition e Venturi principle e Detonation e Air fuel ratios stoichiometric 2 Describe the construction and operating e Carburetor circuits principles of carburetors Fat Enrichment cold start A Low speed idle circuit mixture High speed Acceleration Power 3 Describe carburetor design variations e Carburetor design Updraft Sidedraft Downdraft Single and double barrel CFM flow Float Suction lift Pulsating lift Diaphragm Variable venturi Achievement Criteria Given a written and or a practical assessment on carburetors the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 187 Industry Training Authority 02 12 El El fe a Program Content N El e Level 4 LINE GAC U FUEL SYSTEMS Competency U4 Describe gasoline fuel injection types and controls Objectives To be competent in this area the individual must be able to Describe gasoline fuel injection type
134. ter systems stroke cooling systems system maintenance Systems service on selected units D2 D5 D6 1 1 1 Motorcycle Mechanic Motorcycle amp Power Equipment Technician 10 Industry Training Authority 02 12 BEARING DESIGN CONSTRUCTION AND SERVICE WHEELS TIRES AND SUSPENSION CHAIN BELT AND BRAKE SYSTEMS Service lubrication system on four stroke Describe bearing design and construction Describe tire construction Describe mechanical brake systems Service cooling system on four stroke engine D8 Describe bearing cleaning and inspection E2 Describe tire change and repair techniques F2 Service solid wheels F8 Describe belt drive systems G2 Describe theory of hydraulic brakes H2 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 Program Overview Service lubrication system on two stroke Describe hydraulic brake and clutch Service cooling system on two stroke engine Describe wheel assemblies Describe suspension Describe wheel servicing F6 Troubleshoot mechanical and hydraulic brake Service hydraulic brake systems H5 11 ta Program Overview E E
135. those competencies that require a practical component The intent of including Achievement Criteria in this Program Outline is to ensure consistency in the training across the many training institutes in British Columbia Their purpose is to reinforce the theory and to provide a mechanism for evaluation of the learner s ability to apply the theory to practice It is important that these performances be observable and measureable and that they reflect the skills spelled out in the competency as those required of a competent journeyperson The conditions under which these performances will be observed and measured must be clear to the learner as well as the criteria by which the learner will be evaluated The expectation for success must also be outlined for the learner The performance spelled out in the Achievement Criteria is suggested performance and is not meant to stifle flexibility of delivery Training providers are welcome to substitute other practical performances that measure similar skills and attainment of the competency Multiple performances may also be used to replace individual performances where appropriate SAFETY ADVISORY Be advised that references to the WorkSafe BC safety regulations contained within these materials do not may not reflect the most recent Occupational Health and Safety Regulation the current Standards and Regulation in BC can be obtained on the following website http Awww worksafebc com Please note that it is alw
136. tions Safety procedures 41 oO Program Content TE Ej i e Level 1 Ei LINE GAC C HAND AND SHOP TOOLS Competency C7 Demonstrate equipment for heating and cutting applications Objectives To be competent in this area the individual must be able to Set up and shut down portable oxyacetylene outfit Demonstrate torches for the use of heating Demonstrate torches for the use of cutting LEARNING TASKS CONTENT 1 Set up and shut down a portable oxyacetylene e Assembly outfit e Lighting and adjusting torch e Shutting down e Disassembly 2 Demonstrate torches for the use of heating e Proper heating technique e Proper cooling technique 3 Demonstrate torches for the use of cutting e Lighting e Heating e Cutting Achievement Criteria Given a written and or a practical assessment on equipment for heating and cutting applications the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 42 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ei LINE GAC C HAND AND SHOP TOOLS Competency C8 Introduce MIG GMAW welding procedures and techniques Objectives To be competent in this area the individual must be able to Describe GMAW process e Identify MIG welding equipment LEARNING TASKS CONTENT 1 Describe GMAW process e Principals e Applications
137. tive total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 50 Industry Training Authority 02 12 oO Program Content TE Ej i e Level 1 El LINE GAC D LUBRICATION AND COOLING SYSTEMS Competency D6 Perform cooling system maintenance on selected units Objectives To be competent in this area the individual must be able to Perform cooling system maintenance on selected liquid cooled units Perform cooling system maintenance on selected air cooled units LEARNING TASKS CONTENT 1 Perform cooling system maintenance on selected e Coolant testing liquid cooled units PH Concentration Hydrometer e Coolant changing e Thermostat testing e Pressure testing e Thermostatic switches 2 Perform cooling system maintenance on selected e Air flow maintenance air cooled units e Fin maintenance e Baffles e Heat shields e Cleaning procedures Achievement Criteria Given a written and or a practical assessment on cooling system maintenance on selected units the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 51 Industry Training Authority 02 12 oO Program Content N El i e Level 1 Ei LINE GAC E BEARING DESIGN CONSTRUCTION AND SERVICE Competency E1 Describe bearing design and construction Objectives To be
138. tnn si nnt en tentes sinis nnne nnns 8 Occupational Analysis Chart ener nnne trennen 10 Training Topics and Suggested Time Allocation ssseeeene 16 Section 3 PROGRAM CONTENT ieeeeee nennen enne nn nnns nnns nnns ennn nhan sana sss ennnen nenn asas nn saam s natn ns nna 25 Level 1 Motorcycle amp Power Equipment TeChnician cc ccccccssssecesseseeesssseeeessaeens 26 Level 2 Motorcycle amp Power Equipment Technician seen 84 Level 3 Motorcycle amp Power Equipment Technician seeeseeeeeee 130 Level 4 Motorcycle amp Power Equipment TeChnician cccccccssceeessteeeeessnteeeeseaes 175 Section 4 TRAINING PROVIDER STANDARDS esses eene n nennen nant nnns nnn annt 204 Facility Requirements recte trad reet tet AG per tx kan reta Fee enne L asa a eevee Al 205 Tools and Equipment er rite t ba oerte tea vn Vaated ee E aa 206 Reference Materials carri acte nee E A Roo ERR nE EEEn Re ERR nenn 209 Instructor Requirements oco ttr ree eru its e EI ERE a van ERR RR anale 210 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 5 ta Introduction oE i Section 1 INTRODUCTION MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN Motorcycle Mechanic Motorcycle amp Power Equipment Technician 1 Industry Training Authority 02 12 7 ta Introduction oE E
139. ur stroke engines Objectives To be competent in this area the individual must be able to Describe piston design and construction Service cylinders Service pistons LEARNING TASKS CONTENT 1 Describe piston design and construction e Shape and heat expansion Cam ground Skirt length e Valve cutaways e Pin offset e Ring technology Straight rail Keystone Dykes Oil control Markings Installation 2 Service cylinders e Squish plates e Torque plates e Inspecting e Boring e Alignment e Top amp bottom sealing e Honing e Deglazing 3 Service pistons e Measuring lands e Inspecting e Cleaning e De carbonizing e Installation precautions e Ring gaps Achievement Criteria Given a written and or a practical assessment on cylinders and pistons on four stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 102 Industry Training Authority 02 12 oO Program Content m i e Level 2 Ei LINE GAC K ENGINES Competency K12 Service crankshaft assembly on four stroke engines Objectives To be competent in this area the individual must be able to Describe crankshaft design and function Discuss crankshaft components Service crankshaft LEARNING TASKS CONTENT 1 Describe crankshaft design and function e Design
140. ustry Training Authority 02 12 ta Program Overview E E E Occupational Analysis Chart MOTORCYCLE amp POWER EQUIPMENT TECHNICIAN Occupation Description Motorcycle amp Power Equipment Technician means a person who diagnoses repairs adjusts and replaces engines drive trains suspension and electrical systems on small to medium sized power products SAFE WORK Describe shop safety Describe personal Describe fire safety Apply WHMIS PRACTICES equipment safety legislation to workplace A2 1 BUSINESS Describe workplace Describe general shop Describe parts Describe service Describe customer Utilize service PROCEDURES skills administration inventory records and department record relations skills information controls keeping B2 B6 Tr i wo 1 1 HAND AND SHOP Identify shop power Introduce threading Identify welding safety TOOLS tools and thread repair tools C2 C5 C6 1 1 1 Demonstrate Introduce MIG equipment for heating GMAW welding and cutting procedures and applications techniques C7 C8 1 1 LUBRICATION Describe classification Describe two and four Describe lubrication Describe lubrication Describe two and four Perform cooling of oils and greases stroke lubrication maintenance and fil
141. vel and expansion chamber design e Spark arresters e Variable valve Achievement Criteria Given a written and or a practical assessment on exhaust system design and maintenance the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 119 Industry Training Authority 02 12 oO Program Content N El e Level 2 El LINE GAC N EXHAUST SYSTEMS Competency N2 Service two and four stroke exhaust systems Objectives To be competent in this area the individual must be able to Service two and four stroke exhaust systems LEARNING TASKS CONTENT 1 Service exhaust systems e Component Re amp Re e System cleaning e Exhaust gaskets e Maintenance Repacking Decarbonizing Achievement Criteria Given a written and or a practical assessment on two and four stroke exhaust systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 120 Industry Training Authority 02 12 oO Program Content N El e Level 2 Ei LINE GAC O STARTING AND CHARGING SYSTEMS Competency O1 Describe starting systems Objectives To be competent in this area the individual must be able to Describe starting systems LEARNING TASKS CONTENT
142. vement Criteria Given a written and or a practical assessment on shop equipment the learner will be able to demonstrate knowledge of the trade by achieving 7096 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 39 Industry Training Authority 02 12 ita Program Content m Level 1 LINE GAC C HAND AND SHOP TOOLS Competency C5 Introduce threading and thread repair tools Objectives To be competent in this area the individual must be able to Identify screw thread systems Identify threaded fastener design Use threading tools LEARNING TASKS 1 Identify screw thread systems 2 Identify threaded fastener design 3 Describe the safe use operation and maintenance of threading and thread service tools 4 Use threading tools Achievement Criteria Describe safe use operation and maintenance of threading and thread service tools CONTENT Screw thread terminology Metric and Imperial Tensile strength Size and thread pitch Taps and tap wrenches Dies and die stocks Thread inserts Common tapping problems Thread repair Broken stud removal Construct projects Given a written and or a practical assessment on threading and thread repair tools the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equi
143. ven a written and or a practical assessment on crankshaft assembly on two stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 111 Industry Training Authority 02 12 ita LINE GAC K Competency ENGINES Objectives To be competent in this area the individual must be able to Program Content Level 2 K20 Service counter balancer assemblies on two stroke engines Describe design operation and function of engine counterbalance Describe engine counter balancer inspection servicing installation and timing Perform service on a counter balancer LEARNING TASKS 1 Describe design operation and function of engine counterbalancer 2 Describe engine counterbalancer inspection servicing installation and timing 3 Perform counter balancer service Achievement Criteria CONTENT Design Journals Counter weights Single Multi Housings Drive systems Gear Inspect straightness Measure journals Measure bearings and oil clearance Timing Inspect straightness Measure journals Measure bearings and oil clearance Timing Installation Given a written and or a practical assessment on counter balancer assemblies on two stroke engines the learner will be able to demonstrate knowledge of the trade by achieving 70
144. ves Direct acting Pilot operated Check Pressure control Main relief Circuit relief Lock Sequence Unloading Counterbalance Pressure reducing Flow control valves Flow dividers Pressure and flow testing Component removal Disassembly Inspection Assessment Cleaning Reassembly Replacement and reinstallation procedures Given a written and or a practical assessment on hydraulic valves the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 169 Program Content E B A Level 3 E LINE GAC T HYDRAULIC SYSTEMS Competency T4 Service hydraulic actuators Objectives To be competent in this area the individual must be able to Describe the design construction and operation of hydraulic actuators Describe hydraulic actuator seals and sealing arrangement Perform service procedures for hydraulic actuators Describe design and operation of hydraulic motors Perform service procedures for motors LEARNING TASKS CONTENT 1 Describe the design construction and operation e Cylinders of hydraulic actuators Single acting Double acting Double rod e Motors fixed displacement Gear Vane Piston e Principles of hydrostatic devices e Piston pump piston motor c
145. w control valve Steering gear Steering box e Component wear factors failures Dirt Cavitation Aeration e Application e Installation of safety bars Roll over protection ROP Achievement Criteria Given a written and or a practical assessment on hydrostatic drive and power steering systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 200 Industry Training Authority 02 12 Program Content e Level 4 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 201 oO Program Content N El i e Level 4 Ei LINE GAC V AUTOMATIC DRIVE SYSTEMS Competency V6 Service hydrostatic drive and power steering systems Objectives To be competent in this area the individual must be able to Service hydrostatic drive systems Service power steering systems LEARNING TASKS CONTENT 1 Perform service procedures on hydrostatic drives e Pressure and flow tests e Regular service checks e Component repair e Replacement e Reassembly and reinstallation procedures e Safety procedures 2 Service power steering systems e Component bleed down e Cleaning e Removal e Disassembly e Inspection and assessment replacement and or reassembly e Installation e Testing and adjusting procedures Achieveme
146. who hold the credentials listed below are entitled to receive partial credit toward the completion requirements of this program CofQ Technical Training None Automotive WBT 3360 hours Service Technician Motorcycle Mechanic Motorcycle amp Power Equipment Technician Industry Training Authority 02 12 ita Program Overview Lm 3 m Program Assessment Apprentices will be assessed fairly and accurately throughout the program on the various skills required to be a professional tradesperson Assessment activities are designed to provide feedback and allow for further development of skills that have been identified as essential for on the job performance The forms of assessment used in this program are described below Completion Requirement Evidence of Achievement Level of Achievement Required Level 1 Technical Training In school testing and practical Minimum 70 assessment Level 2 Technical Training In school testing and practical Minimum 70 assessment Level 3 Technical Training In school testing and practical Minimum 70 assessment Level 4 Technical Training In school testing and practical Minimum 70 assessment Certificate of Qualification Exam ITA administered exam Minimum 70 Red Seal Recommendation for Certification Approval or sign off by Sponsor Declared Competent Employer or other individual with sign off authority 9 Motorcycle Mechanic Motorcycle amp Power Equipment Technician Ind
147. y 02 12 137 Program Content o ri A Level 3 E LINE GAC l ELECTRICAL AND ELECTRONICS Competency 2 Service electronic ignition systems Objectives To be competent in this area the individual must be able to e Describe electronic ignition systems e Service electronic ignition systems LEARNING TASKS CONTENT 1 Describe electronic ignition systems e Types Magneto transistor CDI Battery transistor Battery CDI Capacitor Discharged Ignition 2 Service electronic ignition systems e Tune up e Dynamic testing Use of oscilloscope interpret patterns Primary circuit Secondary circuit Timing light set timing Dwell meter Tachometer Exhaust gas analyzer e Static testing and repair Coil Primary and secondary wiring Exciter coil Trigger devise Hall effect Modules Advance mechanism Spark plugs e Manufacturers specifications Achievement Criteria Given a written and or a practical assessment on electronic ignition systems the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 138 Industry Training Authority 02 12 Program Content E B A Level 3 E LINE GAC P CHASSIS AND SUSPENSION Competency P1 Describe various frame and suspension styles Objectives To be competent in this area the individual mu
148. y Training Authority 02 12 oO Program Content TE Ej i e Level 1 Ei LINE GAC l ELECTRICAL AND ELECTRONICS Competency l1 Describe the principles of electricity Objectives To be competent in this area the individual must be able to Describe electrical concepts Explain sources of electricity LEARNING TASKS CONTENT 1 Describe electrical concepts e Atomic structure e Electrical charges e Electron flow e Conductors and insulators e Voltage current and resistance 2 Explain sources of electricity e Chemical e Magnetic Achievement Criteria Given a written and or a practical assessment on the principles of electricity the learner will be able to demonstrate knowledge of the trade by achieving 70 or better based on a summative total of Instructor assessment Motorcycle Mechanic Motorcycle amp Power Equipment Technician 69 Industry Training Authority 02 12 oO Program Content N El i e Level 1 El LINE GAC l ELECTRICAL AND ELECTRONICS Competency 12 Describe electrical circuits Objectives To be competent in this area the individual must be able to Describe circuit components Apply Ohm s law Describe circuit types LEARNING TASKS CONTENT 1 Describe circuit components e Power sources e Conductors loads switches 2 Apply Ohm s law e Current voltage and resistance calculations e Wattage 3 Describe circuit types e Series e Parallel e Series parallel Achievement Criteria

Motorcycle Mechanic - Industry Training Authority

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