BO 10 Install / Operations / Service Manual
Contents
1. 533 1359 44mm i 483 1238 74 14 362 09 32 _ 122 317 63mm 317 63mm i i i 36 36 362 09 23 260 45mm 231 597 14mm 597 14mm t I Food vi FIGURE 2B 2 8 4 WARNING TWO PEOPLE ARE REQUIRED FOR THE LIFTING AND INSTALLATION OF THE WINDOW Confirm that the customer supplied frame is made to accommodate the dimensions as illustrated on page 9 Confirm that AC power has been run and is ready for connection to the window Check shipping carton for any shipping damage and remove window from the carton Check window for any shipping damage NOTE There are two wall mounting applications The mounting space can be surrounded either by sidelights windows or masonry The illustrations will show both configurations Figure 3 ML MASONRY WALL ROUGH OPENING2. Time in Switch Position Seconds 1 2 3 4 5 1 ON OFF OFF OFF OFF 2 OFF ON OFF OFF OFF 3 OFF OFF ON OFF OFF 4 OFF OFF OFF ON OFF 5 OFF OFF OFF OFF ON 12 ON ON OFF OFF OFF 13 ON OFF ON OFF OFF 14 ON OFF OFF ON OFF 15 ON OFF OFF OFF ON 23 OFF ON ON OFF OFF 24 OFF ON OFF ON OFF 25 OFF ON OFF OFF ON 34 OFF OFF ON ON OFF 35 OFF OFF ON OFF ON 45 OFF OFF OFF ON ON The Window Select Dial is used to set the type of door configuration for the model of window The Current Dial is used to increase or decrease the power to the motor This is adjusted to insure proper operation gt lt IET Preliminary Information The P1 potentiometer Pot is used to adjust the point of detection of the motor current When the motor current detection occurs the Current Detect lamp on the front panel will illuminate If the Close Detect is lit when the Current Detect lamp turns on the closing of the doors will be halted and the doors will auto reverse and re open Properly adjusting the pot allows the doors to close completely and shuts off the power to the motor the moment the doors make contact with each other If improperly set the doors will respond in one of the two separate and distinctive manors 1 Ifthe pot is set too far clockwise the doors will close and come together completely
3. 54 1372mm 50 1270mm ID 34 Va d ID Glass Store Front Daylight Opening 34 1 4 870mm 34 1 4 870mm n 10 1 4 260mm 36 914mm 14 1 4 362mm 36 914mm DU IER SHE DE dium B A NS des 7 lt lt lt FIRE IRRRR Ro 2 KSSSK S SK SSN ES SN oun MIN DISTANCE FROM TOP SNA M RG s V a M OF COUNTER TO FLOOR M yeh 3 SECTION THRU SECTION THRU MASONRY WALL GLASS STORE FRONT Figure 3 10 5 Once the application has been determined check the daylight opening of the frame being used The opening dimensions should be 50 wide x 34 1 2 high 6 For a Fully Automatic installation check for the electrical hook up The AC electric should be installed from the breaker box Load Center to the window opening before the installation of the window 7 Using the paper mounting template drill a quantity of 5 14 diameter pilot holes for mounting See Figure 5 OUTSIDE ONLY DO NOT DRILL THROUGH THE FRAME Paper dn Moun ng Template Figure 5 8 Remove the template and drill 5 2 holes using the 1 pilot holes OUTSIDE ONLY DO NOT DRILL THROUGH THE FRAME 9 For Fully Automatic installations Drill a 112 hole through the wall as illustrated in Figure
4. Close Detect This lamp is red and indicates that a CLOSE sequence has been initiated It will Lamp always light during a door closure and will go out just before the doors come together When the lamp is out the automatic reverse feature is disabled Current This lamp is red and indicates an overload has been detected This lamp may light on Detect Lamp opening but is automatically disabled The lamp will come on when the doors are fully closed or when an obstruction has been encountered Beam Test Pressing the BEAM TEST button once will test the operations of the doors without Switch using the electric eye or presence sensor To test the operator should not be in the path of the light beam or presence sensor Standing in the light beam while pressing the button will put the window into a test mode This will make the window continuously operate open and close automatically You must turn the power off and back on to reset the window Close Delay Pressing this button will toggle the length of time that the doors remain open between Switch 1 5 and 3 0 seconds before closing Opening Size Pressing this button will toggle the opening size of the doors from Switch 12 to 18 or 18 to 12 20 Maintenance Maintenance Schedule Scheduled maintenance should be performed on a regular basis This is to assure proper operation and performance of the BO 10 windows Daily Check the sill for for
5. RUN BEAM TEST CLOSE DETECT CURRENT DETECT POWER 2 Y NL LE Red Drive Motor WORK TO TO TO ANGULAR TOL 1 USED IN PRODUCTS DESIGN BY SRH MATERIAL PCB BO 10 DATE 11 08 05 MATERIAL SPEC REVISION O DRAWN BY SC REVISION DATE 2 13 04 DATE 11 08 05 GAUGE 1815 Arthur Dr 7766 Fax 630 876 776 IL 800 621 5045 6 LATEST REVISION NOTE DESCRIPTION p PRE DC3 WIRING DIAGRAM PART NO BO 10 E 33 Drive Motor Red Black H CONTROL PANEL SWITCH SOLENOIMOTOR d Latch Solenoid POW Main SRANGEORMER Switch MICROSWITCH ASSEMBLY Full Open Half Open Close Indicator Indicator Indicator MICRO SWITCH POWER HAGE CONTROL PANEL LED SENSOR EYE CLOSE DELAY OPENING SIZE BEAM TEST MOTOR RUN BEAM TEST CLOSE DETECT CURRENT DETECT POWER Electric Eye WORK TO DIMENSIONS DO NOT SCALE TOL UNLESS SPECIFIED XXXX TOL NOT REQD USED IN PRODUCTS DESIGN BY SRH MATERIAL PCB BO 10 DATE 11 08 05 MATERIAL SPEC TOL CLASS 030 REVISION OR DRAWN BY SC ANGULAR TOL 1 REVISION DATE 2 13 04 DATE 11 08 05 GAUGE 1815 Arthur Drive West Chicago IL m 800 621 5045 630 876 7766 Fax 630 876
6. Remove the screws holding on the front cover 2 Wire the AC source line to the receptacle See Figure 9 WARN FOR CONTINUED PROTEC REPLACE WITH Same mel Figure 9 13 Mounting Electric Eye Housing 1 Position eye housing on the interior wall covering the 1 1 2 hole drilled through for electric cable passage way 2 Align the wall mounting brackets on inside finished wall Use as a template to scribe holes for drilling 1 4 holes for plastic mounting anchors 3 Drill 4 Va 6 5mm holes using the masonry drill bit 4 Insert the plastic anchors and mount the brackets with the 10 or 12 screws 5 Attach electric eye mounting channel to the wall mounting brackets with the 4 8 32 x 1 2 screws provided 6 Attach the sensor to the brackets and secure 7 Take electric eye cable and pass through 1 hole into the bottom of the window unit and connect to the cable marked ELEC EYE 8 Assemble plastic electric eye housings to the electric eye mounting channel The inside wall is pictured for the purpose of illustration only Not a part of the window Figure 10 9 Turn ON the power to the unit Load center circuit breaker and power switch on the Control unit 10 Test window operations See Testing Procedures 14 Initial Window Operation Testing Procedures Action Reaction Turn the power OFF at the rocker switch located o
7. Door Assy Left Br 85130701 Door Assy Left CI 85130901 Door Assy Right Br 85130702 Door Assy Right CI 85130902 Electric Eye Reflector 85000200 Replacement Kit Electric Eye w housing 85099000 Handle Kit Manual Release 85002600 Hanging Hardware Kit 85183400 Housing Electric eye 00650929 Latch Lock Assy 85145800 SASH LOCK STYLE Latch Lock Dead Vertical 85004200 Position Latch Thumb Turn Long 85004500 Latch Catch Assy 85152100 Motor amp Clutch Assy 85152600 PC Board DC3 Call for Power Supply 120V Call for Pulley Kilrol cable 20200142 Slide Replacement Kit 85000100 Solenoid amp Hook Assy R L 85150510 Spring amp Ball Knob Kit 85000300 Spring Ext Chain amp Cable 20060025 Striker Sensor 65151101 Switch Eye Retrofit Kit 84000300 Switch Rocker 20110214 Switch Assy Micro 85151300 Notes Door Handle Kit including all parts needed BO 10 Manual Bronze Tint Repl Gray Tint Repl Waist level operation Repl Not Moer or 275 after 2 99 One set to mount and adjust one door Prior 2 97 After 2 97 After 2 97 Provide Serial Provide Serial R L Style Only In the Bi Part windows 3 in sets in each kit for PCBA Cover 8 99 to after 2 27 02 25 Complete Parts List Description Part Number Description Bracket Cable Clamp Bracket Handle Manual Bracket Solenoid Bracket Solenoid Bumper 1x1 w blk Lvl Bumper w washer Gry Cable amp
8. the current detect lamps are ON 5 If the doors do not operate correctly go to the troubleshooting guide in this manual If the doors still do not operate properly then call Ready Access at 1 800 621 5045 6 The doors can be operated manually by pulling the manual release located at the top of the door NOTE Turn the power off to the window to prevent any damage to the PCB Each operator must read the operations manual before operating the unit 19 Controls Identification Explanation and Function Controller Unit Lamps and Function Switches Power Lamp This lamp indicates that the power rocker switch is on and the controller is receiving power Motor Run Lamp The MOTOR RUN lamp indicates that power is being applied to the motor When the doors are opening lamp will illuminate green When the doors are closing the lamp will illuminate red The lamp also allows for the diagnostic checking of the motor and motor wiring To test turn the power OFF at the rocker switch and manually open and close the doors This will cause the lamp to illuminate either green or red The POWER lamp must illuminate during both operations If neither of these lamps illuminate during any of the processes proceed to the Troubleshooting section Beam Break This lamp indicates that the electric eye beam or Lamp presence sensor beam has been broken and or the CLOSE DELAY timer is still timing out
9. 6 The dimensions shown are from the inside of the building Rough Opening Shown from the Inside looking Out Dimensions are taken from the inside daylight opening of the frame MI 7 178mm Figure 6 10 Requiring 2 people remove Ready Access Window from carton and place on top of carton lid to prevent scratching 11 11 Person number 1 should remove the bottom cover from the window and organize the mounting hardware Person number 2 should apply a bead of caulk to the outside surface of the building window frame Reference 1 2 drilled holes for mounting window 12 Mount the mullion mounting strip provided to the underneath side of the header frame of the window Pilot holes are provided in the header frame of the window unit Figure 7 13 Requiring 2 people stand window upright With one person on each side of the window lift the window into position aligning the counter top with the building frame sill and the mullion mounting strip going underneath the rough opening header With one person holding the front of the window from falling forward the other person from the inside will start inserting mounting screws through the mullion strip that has been mounted to the window in step 12 From the outside insert the 5 well nuts and fasten with the bolts and washers provided through the bottom underneath the counter into the building frame Mounting into wood use lag
10. Support Your Bump Out 10 comes with a one year limited warranty on parts and labor In addition each unit is backed by a world wide service organization MANUAL SELF CLOSING OR FULLY AUTOMATIC SERVICE OPENINGS Manual Self Closing In a Manual Self Closing operation simply release the self latching handle and pull open the door Both doors part from the center and easily slide open To close the window simply let go and gravity will close the window Fully Automatic The operator simply steps into an electronic light beam which opens the door panels automatically The door panels automatically close when the operator steps away from the electronic light beam By the push of a button operators can easily adjust the window opening size to either 12 W or 18 W AVAILABLE OPTIONS The Bump out 10 is available in statuary bronze or clear anodized aluminum Tinted glass is available upon request Powder coat painting is available in a wide range of custom colors SPECIFICATIONS AND PERFORMANCE Unit Actual Dimensions Weight Model Voltage Unit In Inches In Shipping Number USA International Amps WXHxD Carton BO 10 E 110 120VAC 220 240 VAC 15 A US 537 x 4834 x 144 180 Ibs 60Hz 50 60Hz 8 A Int l Dimensions 53i 1358 9mm i 483 1238 3mm 4
11. The motor will continue to run for about a second or two after 2 If the pot is set too far counter clockwise the doors will start to close Stop anywhere from 2 to 6 inches apart then auto reverse and reopen the door Adjustment Procedure The adjustment procedure begins by carefully turning the pot to the stop position in the full clockwise position Then turn the pot in a counter clockwise direction until the screwdriver slot is about halfway Turn the power ON and break the beam The window will probably operate properly Continue the adjustments as follows Continue to cycle the window and with each opening turn the pot clockwise in small increments until the doors come together completely while closing and the motor continues to run for about a half of a second MAKE A MENTAL NOTE OF THIS POSITION Return the screwdriver slot back to the approximate halfway position Continue to cycle the window and with each opening turn the pot counter clockwise in small increments until the doors start to close and then stop anywhere from 2 to 6 inches apart then auto reverse and reopen the door MAKE A MENTAL NOTE OF THIS POSITION Now position the screwdriver slot to a position approximately halfway between the two positions noted in steps 1 and 3 The potentiometer is now properly adjusted 18 Operation Procedures Modes of Operation The BO 10 bi parting window has two modes of operation Manual Self Closing and Fully Automa
12. the electric eye beam momentarily to open and close the doors Insert an object at least 4 101 6mm wide between the doors as they are closing The doors will automatically reverse their action the doors will open when an object is caught between or restricting the closing of the doors Adjustments and Calibrations Door Alignment Adjustments to the door s height and alignment are accomplished by turning one or both of the eccentric adjusting nuts located at the top of the doorframe where it mounts to the slide track Figure 11 Eccentric Nuts Figure 11 NANSEN M vaneen gt Eccentric Adjusting nut 16 Calibration The only calibration available on the DC 3 PC board is setting the close delay timer using the dip switch package mounted near the ribbon cable connector The CLOSE DELAY TIMER is default set at 3 seconds AA100 CONNECTION SOLENOID N CONNECTION 090 lt COME CLOSE DELAY TIMER J 1 lt MICRO SWITCH SENSOR CONNECTION The DC 2 PCB has two potentiometers CONNECTION Choose settings by window style pe Window Select Current Adjustment Adjusts the power to the motor 17 Follow the Chart Below for Changing the Close Delay Time Settings Dip Switch Settings
13. 144 362 SERVICE OPENING 18 W x 23 483mm W x 584mm H Figure 1 Safety Information WARNING To avoid the risk of fire Electric Shock or injury to persons observe the following 1 Before servicing or cleaning the unit switch the power off at the mechanical switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker Load Center OSHALOCK OUT TAG OUT procedures are to be observed to prevent power from being Switched on accidentally 2 Any Installation and or Electrical work must be done by QUALIFIED persons in accordance with all applicable codes standards and manufacturers recommendations and specifications 3 DO NOT insert fingers and or foreign objects into the Drive Thru Window DO NOT block or tamper with the unit in any manner while it is in operation 4 This product must not be used in Potentially Dangerous locations such as Flammable Explosive or Chemical laden environment Tools required to perform the installation Installation Procedures Electric Drill Metal Drill bits 3mm Va 6mm Va 13mm 1 25mm Screwdrivers Slotted and Phillips Hacksaw Jack Utility Knife Flat File Coarse Caulking gun Va Nut Driver Materials required for installation Extension Cord Masonry drill bit Va 6mm 1 25mm 1 2 38mm Masonry Hole Saw 1 25mm Channel Lock Pliers Tape Measurer Wire Cutt
14. 18 W x 23 H 483mm W x 584mm H service opening Available in manual or electric operations the Bump Out 10 is a practical choice for any business PRODUCT INFORMATION e Large 18 W x 23 H 483mm VV x 584mm H Service Opening Perfect for virtually any size order the Bump Out 10 features a bi parting door opening for operating convenience e Panoramic View This original bump out design offers the operator a 3 sided view of cars and outside activity e Counter Space The Bump out 10 has over 4 feet of usable inside counter space for condiments and other necessities e Quality Construction Anodized aluminum extrusions stainless steel and 1 4 tempered glass combine to give you an attractive window that not only enhances building exteriors but will not rust pit or weather Track free bottom sill provides for a contaminant free surface e Double Security Locks Bump Out 10 Windows automatically lock each time the doors close providing security when the window is unattended When the drive thru is closed manual security locks help to prevent outside entry An optional security bar set is available for high risk areas e Fully Assembled Ready to Install Ready Access windows are shipped completely preassembled and fully glazed for lower installation costs Normal installation takes less than two hours Three to Five Day Shipping Ready Access will ship any standard window order in 3 to 5 days from receipt of order Warranty and Service
15. 8130902 Door Assy R H CL 5 85004200 Latch Lock DEAD BOLT 2 8130701 Door Assy L H BR 6 85004500 Thumbturn 2 8130901 Door Assy L H CL 7 85002600 Door Handle Kit BO 10M 3 85183400 Hanging Hardware Kit MOTOR ASSEMBLY 85152600 85150510 All Electric Models Replacement Clutch Assy Part Number 85152700 31 Model 10 Exploded View Only on the fully automatic version REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85000601 Dome Atrium BR 6 65149501 Side Panel L H 10 1 2 BR New 1 85000602 Dome Atrium CL 6 65149503 Side Panel L H 10 1 2 CL New 2 65149601 Front Cover BR 7 65152201 Motor Cover 10 1 2 New Style 2 65149602 Front Cover CL 8 Call for Control PCB 10 1 2 New Style Supply Serial 9 00651298 Glass Front Panel 9 65150001 Cover Wired PCBA 4 00651297 Glass Side Panel 10 65151801 Cover Header BRZ 5 65149502 Side Panel R H 10 65151802 Cover Header CLR 10 1 2 BR New 5 65149504 Side Panel R H 10 1 2 CL New 32 TRANSFORMER V m 2 gt e Main Switch 2 POWER SUPPLY Full Open White Microswitch Assembly Half Open Close Indicator Latch Solenoid
16. 8767 LATEST REVISION NOTE ORIGINAL FOR SERVICE MANUAL RELEASE DESCRIPTION ELECTRICAL SCHEMATIC PART NO BO 10E 34 Latch Solenoid 159 BBRHH CLOSE DELAY sem MOTOR zun iJ croseperecr CURRENT DETECT CONTROL PANEL li NULL L3 SU AT ELECTRIC EYE BEAM BREAK POWER SUPPLY TRANSFORMER SWITCH LOCATED ON CONTROL PANEL RED Microswitch Assembly White MICRO SWITCH MC6 MC2 SENSOR EYE Green Red Blue Black WORKTO DIMENSIONS DO NOT SCALE TOL UNLESS SPECIFIED TOL NOT REQD TOL CLASS 030 ANGULAR TOL 1 USED IN PRODUCTS DESIGN BY SRH MATERIAL MATERIAL SPEC 80 10 DATE 11 08 05 REVISION DRAWN BY SC REVISION DATE 2 13 04 DATE 11 08 05 LATEST REVISION NOTE 1815 Arthur Drive West Chicago IL 800 621 5045 630 876 7766 Fax 630 87687767 DESCRIPTION WIRING DIAGRAM PART NO BO 10 E 35 BLUE BLUE ELECTRIC EYE BLACK BLACK O SENSOR BROWN BROWN PINK PINK PINK amp BLUE CONNECTED TOGETHER WITH RED WIRE PINK RED ELECTRIC EYE BLUE 7 WHITE BROWN BLACK USED IN PRODUCTS DESIGN BY SC MATERIAL OMRON ELE
17. CTRIC EYE WORK TO DIMENSIONS DO NOT SCALE amp TOL UNLESS SPECIFIED WAIST HIGH BEAM BREAK DATE 11 08 05 MATERIAL SPEC SN XXXX TOL NOT REQ D TOL CLASS 030 REVISION OR DRAWN BY SC ANGULAR TOL des A GAUGE 1815 Arthur Drive West Chicago IL a 800 621 5045 634 876 7766 Fax 68 0 876 7767 REVISION DATE 11 8 05 DATE 11 08 05 LATEST REVISION NOT DESCRIPTION ELECTRIC EYE PARLNO WIRING DIAGRAM 36 Appendix Adjusting or Re hanging the Doors The distance of the door s above the mullion or counter top is adjusted by turning the eccentric nuts located in the corners at the top of each door See figure 11 page 16 The exploded view of the assembly is shown in Figure 1 below When a door has dropped such that it impedes the movement of the doors it is necessary to re adjust both doors to a given distance above the counter top This is accomplished by loosening the two Locking Eccentric Nut combinations at the top of each door Loosening the small locking nuts allows both doors to drop down and rest on the counter top Slide the doors inward to the closed position and lock using the night lock Insert two shims about 0 100 in thickness under each door One at each end of the doors is suggested A standard coffee stir or a tongue depressor is a bout 0 100 thick This allows the doors to set at a preset distance off the counter top Starting with
18. Chain Assy Cable Assembly Auto Latch Cable Assembly BEA Sensor Electric Cable Assembly Eye Cable Assembly Motor Cable Assembly Power Cable Assembly Sensor Caulk Silicone Aluminum Caulk Silicone Bronze Caulk Silicone Clear Channel Rubber Glass Channel Slide Clamp Cable Clutch Assy Manual Arbor Clutch Assy Repl Kit Cover Front Cover Front Cover Motor Cover Slide Manual Brz Cover Slide Manual Clr Cover Slide Channel Brz Cover Slide Channel Clr Cover Wired PCBA Brz Cover Wired PCBA Clr Dome Acrylic Atrium Brz Dome Acrylic Atrium Clr Door Assy Left Br Door Assy Left CI Door Assy Right Br Door Assy Right CI Electric Eye Reflector Kit Electric Eye w housing 95151001 85002600 95150301 65150301 40010003 40010023 85153600 20112141 20112148 20112143 20112144 20112142 20112147 80050029 80050020 80050021 65028601 65130301 95150900 85163100 85152700 65149601 65149602 65152201 65163201 65163202 65151801 65151802 65150001 65150002 85000601 85000602 85130701 85130901 85130702 85130902 85000200 85099000 Door Handle Kit including all parts needed w Bracket Order 65150501 Solenoid Electric Waist High Electric Electric Electric Bi Parting Units Electric 807 Tube 807 Tube 807 Tube Housing Slide BO 10 Manual 10 1 2 New Bronze 10 1 2 New Clear BO 10 Manual BO 10 M
19. RENON CCESS Model BO 10 BUMP OUT 10 Self Closing amp Electric Operation Pass Thru Window Installation Service Operations Manual TABLE CONTENT Topic Page Disclaimer 3 Serial Number Identification 3 Contact Sheet 3 Introduction 4 Product Information Description 4 Specifications 6 Dimensions 6 Safety Information 6 Installation Procedures Tools needed 7 Materials Needed 7 Physical Installation 8 Electrical Installation 13 Initial Operations and Testing 15 Adjustments and Calibrations 16 Operational Procedures Modes of Operation 19 Operations 19 Control Identification Explanation and Function 20 Maintenance Maintenance Schedule 21 Daily 21 Monthly 21 Yearly 21 Service Troubleshooting Guide Cause and Effect 22 Parts Lists Common Replacement Parts Description Part Number 25 Complete Parts List Description Part Number 26 Drawings Exploded Views Schematics 29 Appendix A Adjusting or Re Hanging the Doors 37 DISCLAIMER READY ACCESS DISCLAIMS ANY LIABILITY FOR DAMAGE OR HARM CAUSED TO THE BO 10 DRIVE THRU WINDOW ITS OPERATOR OR ANY OTHER EQUIPMENT HOWEVER CAUSED IF THE BO 10 DRIVE THRU WINDOW 1 REPAIRED OR SERVICED BY ANYONE OTHER THAN AN AUTHORIZED SERVICE ENGINEER OR CONTRARY TO THE MANUFACTURERS WRITTEN INSTRUCTION CONTAINED HEREIN THIS MANUAL IS INTENDED FOR USE BY THE IN HOUSE OR AUTHORIZED FIELD SERVICE ENGINEERS AND SALES REPRESENTATIVES The manufacturer maintains the right
20. anual BO 10 Electric BO 10 Electric Bronze Tint Repl Gray Tint Repl Waist level operation Repl Not Moer or 275 after 2 99 26 Bart Number Re Fuse 250 AMP 20110524 Glass Front Side Panel 00651298 Glass Side end 00651297 Guide Kit Door 85003500 Contains guides for both doors Kit Manual 85002600 BO 10M Hanging Hardware Kit 85183400 Adj Nut 2 Hook S 20240016 Housing Electric eye 00650929 Latch Lock Assy 85145800 Prior 2 97 Latch Lock Dead Vertical 85004200 After 2 97 Prior 2 97 Use 65145801 Position Latch Thumb Turn Long 85004500 After 2 97 Prior 2 97 Use 65145801 Latch Catch Assy 85152100 Latch Spring 00650269 Motor amp Clutch Assy 85152600 Mig Hardware Kit For Install 10706201 ORDER EACH P N 10230017 10010061 10300007 Nut J Repl Kit 85078900 Nut Well 10300007 Panel Left Side 65149501 10 1 2 New Style Bronze Panel Left Side 65149503 10 1 2 New Style Clear Panel Right Side 65149502 10 1 2 New Style Bronze Panel Right Side 65149504 10 1 2 New Style Clear PC Board DC3 Call for Provide Serial Power Supply 120V Cable Call for Provide Serial Drive Power Supply 220 Cable Call for Provide Serial Drive Int l Pulley Kilrol cable 20200142 Receptacle Power 20110241 Reflector Mini 20150004 Reinforcement Angle 95119900 Rivet Bearing Slides Long 10180010 Shank Rive
21. bolts Mounting into masonry use mason anchors x d Figure 8 14 DO NOT TIGHTEN Shim unit to be square and plum Once this has been done tighten mounting hardware and snap on mullion mounting strip cover 15 When the window is fully secured seal the outside of the window to the frame or building using silicone caulk 12 Fully Automatic Instructions Electrical Installation All power must be connected and wired by a qualified electrician and must be in compliance with all state and local codes The incoming AC power line must be connected to the receptacle located underneath the counter top Per Standard electrical code The green grounding wire is to be attached to the frame of the unit WARNING Use only 110 120VAC 60Hz source with a dedicated 15Amp circuit International power 220 240VAC 50 60Hz with a dedicated 8amp branch circuit WARNING This must be a dedicated circuit Other electrical equipment must not share the same line from the 15Amp circuit breaker WARNING Turning off the front panel rocker switches does not remove the AC voltage form the unit WARNING To disconnect the power completely from this unit turn OFF the mechanical switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker panel Load Center for this unit e OSHA LOCK OUT TAG OUT procedures are to be observed to prevent power from being switched on accidentally
22. doors with the power OFF If the motor is faulty the red green MOTOR RUN lamp will not illuminate Replace the motor assembly Solenoid latch in the door is stuck or defective gt test for a defective solenoid manually open the doors halfway and break the beam The solenoid should retract the hook and the doors should open pause and close Break the beam again to verily that the doors are not opening gt Check the wiring to the solenoid Replace the solenoid Defective components on the cable drive assembly S hook cable spring chain bearing Replace the defective component Beam Break Lamp is ON and the doors open but they do not close Loose or broken wires Secure or Replace the cable assembly Defective electric eye assembly gt Disconnect the cable for the electric eye and press the BEAM TEST button If the doors operate properly the eye is defective Replace the eye assembly Defective PCB assembly gt Disconnect the cable for the electric eye and press the BEAM TEST button If the doors do not operate properly the PCB is defective Replace the PCB assembly Door OPENING SIZE is not working properly Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly The Small Large Opening limit switch is defective Replace the appropriate switch The OPENING SIZE selector switch on the contr
23. e rocker switch BEAM BREAK lamp is OFF and does not illuminate when the electric eye is broken Defective electric eye assembly gt Pressing the BEAM TEST button on the controller unit can test this The doors should open pause and close If the doors operate normally check other causes listed below Replace the electric eye assembly Loose electric eye cable from the PCB Secure the cable connector 3 or 4 pin Loose or broken wire s in the electric eye cable Check that the electric eye cables are secure and not broken Defective lamp Replace the PCB assembly cover Defective PCB assembly Replace the PCB assembly The door close fully but open back up as soon as the doors come in contact with each other Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly Limit switch striker is loose or out of alignment Tighten and or align the striker plate Defective Close limit switch Replace the defective Close limit switch Defective controller unit Replace the controller unit 22 Issue Probable Cause Resolution When the beam is broken the door does not open The red POWER and BEAM BREAK lights and the green MOTOR RUN light on the CONTROLLER unit are Defective motor assembly gt test for a defective motor open and close the
24. eign materials and or syrup Anything that might cause the window to bind up and not operate smoothly Use warm soapy water or carbonated water to clean the window Monthly Follow safety procedures before opening the unit Check the interior of the unit for any build up of any foreign materials using a dry cloth NOTE KEEP ANY LIQUIDS OFF THE INTERIOR COMPONENTS Clean moving parts and lubricate with silicone or Teflon spray NOTE Do NOT use Grease or Oils Do NOT lubricate the motor clutch assembly Yearly Have a service technician come in and perform a maintenance check on the unit 21 Troubleshooting Guide SERVICE Issue Probable Cause Resolution Power switch in the ON position but the light is not illuminated No power to the controller unit gt Main Circuit breaker is defective or not ON gt The fuse on the power supply is blown Main power rocker switch is defective gt wiring is defective Reset or replace the main circuit breaker in the load center Replace the fuse on the power supply Test rocker switch with an ohmmeter Replace if necessary Check AC wiring for opens Replace if necessary Vv Red Lamp s not illuminating Replace the PCB assembly cover The 4 pin power connector to the main PCB assembly is not secure Secure the connector s to the power supply The connector s to the rocker switch are not secure Secure the connector s to th
25. er Step Ladder Level Window framing architect specified and installed in building Ready Access recommended material is 3mm x 1 34 44 5mm x 4 102mm hollow aluminum tubing or glazing channel Electrical Tape Wire Nuts Caulking silicone Color specific to the color of window Connectors for conduit as required Shingle type shims as required to level and plum the window Physical Installation Before you begin installing your Ready Access Drive Thru Window you must determine what type of installation will be required Wood Frame Masonry Framing etc Please refer to the details below and on the next page to pick which one bests fits your application 50 1270 5mm 34 HHI 7 zum I 1 FH HH Hj H Unt 7 TH Hh HH 7 Hi ij 1 00 Hi HH _ 54 E 1372 CC M MIDI MP q Sl aa M T ON 49 1 4 7 1251 i S c E 21 330mm 36 914mm To the Inside Finished Floor lt nM De 53 1 2 1359mm _ 34 1 4 870mm 3 A 914mm 50 I 1270mm 13 330mm FIGURE 2A
26. n the controller unit Manually open and close the doors several times When the doors are opening the MOTOR RUN lamp will illuminate green When the doors are closing MOTOR RUN lamp will illuminate red The POWER lamp must illuminate during both operations If neither of these lamps illuminate during any of the processes proceed to the Troubleshooting section Turn the power at the rocker switch located on the controller unit Break the electric eye beam to open the door The doors will open to either a 12 304 8mm opening or to an 18 457 2mm opening With the power press the opening size button located on the controller unit once and break the electric eye beam to open the doors The opening size of the doors will change from the previous setting 12 to 18 or 18 to 12 With the power ON break the electric eye beam momentarily to open and close the doors The doors will open They will remain in the open position for either approximately 1 5 or 3 0 seconds before closing NOTE The DC 3 PCB allows for longer close delay times See the Adjustments and Calibration Section With the power ON press the CLOSE DELAY button located on the controller unit once and break the electric eye beam to open the doors The doors will open and the length of time that the doors remain open will toggle between 3 and 6 seconds before closing With the power ON break
27. oller is defective Replace the PCB assembly cover The CLOSE DELAY switch is not working properly Loose or broken connection to the PCB Assembly Secure the cable connector to the PCB assembly or replace the control PCB cover Defective CLOSE DELAY switch Replace the control PCB cover 23 Issue Probable Cause Resolution Motor continues to run after the doors are fully opened The OPENING SIZE button has no effect Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly Limit switch striker is loose or out of alignment Tighten and or align the striker plate Defective Open limit switch Replace the appropriate switch Defective controller unit Replace the controller unit The doors will not AUTO REVERSE for an obstruction when closing and the motor continues to run Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly Limit switch striker is loose or out of alignment Tighten and or align the striker plate The CURRENT Defective Close limit switch Replace the defective Close limit DETECT lamp will not switch illuminate Defective controller unit Replace the controller unit The doors do not fully Spilled soft drink syrup residue is under Clean the weather stripping counter close and go into the doo
28. one of the Locking Eccentric Nut combinations turn the eccentric nut with until you feel resistance and or notice that the door is beginning to rise Keeping the eccentric nut in that position tighten the locking nut down to approximately 30 Ibs in of torque Repeat the above step for each of the remaining Locking Eccentric Nut combinations Remove the shims The doors should now be at the proper height as well as being square with each other N Locking Nut Door Assembly m USED IN PRODUCTS DESIGN SRH MATERIAL Mechanical 131 BO 10 600 Series DATE 2 13 04 MATERIAL SPEC TOL Se ot REVISION OR DRAWN BY SC ANGULAR TOL 1 REVISION DATE 2 13 04 DATE 2 13 04 GAUGE LATEST REVISION NOTE DESCRIPTION Hanging Hardware Kit PART NO 85183400 37 NOTES 38 NOTES 39 RERUN CCESS Ready Access 1815 Arthur Drive West Chicago Illinois 60185 Tel 630 876 7766 Tel 800 621 5045 Fax 630 876 7767 Email ready ready access com Website www ready access com 40 BO 10 INSTALLATION SERVICE OPERATIONS MANUAL 11_19_08
29. out Old Style PCB 35 N A Electric Eye Wiring 36 29 KIT Part p 152 85152100 14 10 lt un 12 BO 10 MANUAL SELF CLOSE amp ELECTRIC HEADER ASSEMBLY EXPLODED VIEW BO 10E Header Parts Listing REF PART DESCRIPTION REF PART DESCRIPTION ID NUMBER ID NUMBER 1 85000100 Door Slide 2 Slide 10 85150510 Solenoid and Hook Assy Channels 4 85152700 Clutch Assy 11 95151001 Cable Clamp Bracket 5 85152600 Motor amp Clutch Assy 12 95150900 Cable Clamp 6 20110281 Micro switch 13 14 85152100 Handle and Bracket in a Kit 7 85151300 Micro switch Assy 15 65151101 Striker Plate Sensor 8 20200142 Kilrol Pulley 16 20060025 Tension Spring 9 85153600 Cable and Chain Assy BO 10 Manual amp Self Close Header Parts Listing REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85000150 Door 12 95150900 Cable Clamp 8 20200142 Kilrol Pulley 16 20060025 Extension Spring 9A 85153700 SC Cable Assembly PVC 17 95151700 Cable Connector Bracket 11A 95151300 SC Cable Clamp Bracket 30 7 MANUAL OPEN MANUAL CLOSE ONLY REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 8130702 Door Assy R H BR 4 85197000 Door Handle Kit Manual amp Self Close 1
30. rs and on the weather stripping of and door guides on the bottom of the AUTOREVERSE to the guide block doors with soda water fully open position Doors may be sluggish in operations The CURRENT DETECT lamp will be illuminated before the CLOSE DETECT lamp goes out BEFORE REPLACING THE MOTOR CALL READY ACCESS FOR FURTHER INSTRUCTIONS Doors are dragging on the counter top Adjust the door height and alignment Refer to the adjustments section of this manual Defective motor assembly gt test for a defective motor open and close the doors with the power If the motor is faulty the red green MOTOR RUN lamp will not illuminate Replace the defective motor assembly Defective CONTROLLER unit Replace the CONTROLLER unit The BEAM TEST switch is not working properly The BEAM BREAK lamp is not illuminated and the doors do not open Loose or broken connection to the PCB assembly Secure or replace the cable assembly Defective CONTROLLER unit Replace the CONTROLLER unit Defective PCB assembly Replace the PCB assembly 24 Parts Lists Common Parts Description Part Number Description Part Number Bracket Manual 85002600 Cable amp Chain Assy 85153600 Clutch Assy Manual Arbor 85163100 Clutch Assy Repl Kit 85152700 Dome Acrylic Atrium Brz 85000601 Dome Acrylic Atrium Clr 85000602
31. t Door Guide 10180024 Rivet Pop 10180009 Screw 10010061 Screw Motor to Bracket 10010039 Screw PCB Cover 10010033 Screw for Cable Clamp 10010026 Screw for inside cover 10010114 sensor striker 27 Bart Number P Slide Replacement Kit 85000100 Solenoid amp Hook Assy R L 85150510 Spring amp Ball Knob Kit 85000300 3 ea kit Repl Spring Compression 20060026 Motor amp Clutch Spring Ext Chain amp Cable 20060025 Standoff 1 4 OD Hex 20110283 x m f 6 32 THRD Electric Striker Sensor 65151101 Support Glass 00650272 Switch Eye Retrofit Kit 84000300 Switch Micro 20110281 Switch Rocker 20110214 for PCBA Cover 8 99 to after 2 27 02 Switch Assy Micro 85151300 Template Drill Door Slide 65134401 Washer 10230017 Washer Flat Electric 10230108 Weather Strip Kit 85104000 28 Exploded Views Drawings Part Number Description Page If Applicable N A Header Assembly Automatic Exploded 30 View N A Header Assembly Manual Exploded 30 View N A Door and Slide Channel Exploded View 31 85178200 Motor and Clutch Assembly 31 85150510 Solenoid and Hook Assembly 31 85152700 Clutch Assembly Automatic Exploded 31 View N A Window Assembly Less Doors and Header 32 Exploded View Schematics Part Number Description Page If Applicable N A Electrical Schematic 33 N A Wiring Layout New Style PCB 34 N A Wiring Lay
32. tic Manual The Manual Self Closing Mode To open the window pull both doors evenly to close simply let go and gravity will close DO NOT OPEN OR CLOSE THE DOORS WITH ANY UNDUE FORCE Manual Self Closing Operations 1 Unlock the Thumb Turn Lock on the door 2 Release the manuals latch and push the door open 3 Let go of the doors and gravity will close 4 Relock the Thumb Turn Lock Fully Automatic The Manual Mode is reached by turning OFF the main power to the window The opening and closing of the window is done by hand DO NOT OPEN OR CLOSE THE DOORS WITH ANY UNDUE FORCE The Automatic Mode is reached by turning the main power to the window Stepping in and out of the sensor s range opens and closes the doors Operations After installation of the model BO 10 Manual or Electric Sliding window completion of the testing procedures and the installation of the decorative covers the window is ready for normal use 1 Onthe controller unit turn the power rocker switch to the position 2 Check that the red portion of the rocker switch is visible and that the red power lamp is illuminated 3 Break the electronic eye beam or step into the sensor beam path The red beam break and green motor run lamps go on 4 Step out of the beam path and wait 3 to 6 seconds for the doors to close The red motor run lamp and red close detect lamps will illuminate After the doors close note that the red power lamp and
33. to update add or issue a new service manual at any time without notice thereby rendering all previous issues obsolete Please write the Serial Number and Installation Date for your drive thru window in the spaces provided Serial Number Date of Installation The serial number bm nameplate 1s located on m on the post n CONTACT INFORMATION FOR SALES AND SERVICE CONTACT Ready Access Tel 630 876 7766 1815 Arthur Drive Tel 800 621 5045 West Chicago Illinois 60185 Fax 630 876 7767 Email ready ready access com Website www ready access com INTRODUCTION The Ready Access window is quality designed to give you years of reliable trouble free service Each window is shipped pre assembled fully glazed and ready for installation Ready Access windows are thoroughly tested prior to shipping The BO 10 Bi Parting Window is the perfect enhancement to the drive thru concept offering unobstructed views of customer and crew The BO 10 comes in two versions manual Self Closing and electric The electric version is fully automatic with a manual override in case of a power outage The doors will open and close by stepping into an out of the light beam sensor Both models meet health department requirements for self closing units This classic bump out design offers a panoramic view of cars and outside activity Convenience is key with over four feet of inside usable counter space and a large
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