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DPM 7 Patient Monitor Service Manual

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1. DSSSassssGBas JOOSSSSSsSgggss 9900009000909 0009099690992 000000909990000 98 o999999Ssgssess i BOSSSSSSASHSIsssossssp ar ist Parts L Description TR6F recorder TR6F 30 67306 A O c par O oF aol 5 N E O0 ye O O O0 e E O O JO JO 3 O FL O Recorder chamber Handle cover 6 8 i jesmosa assem FUN CMC ooo 6800 30 50533 or 19 Main support assembly l 115 003226 00 6800 30 50476 or 20 Interface board assembly 1 115 003227 00 21 6800 30 50474 CIS assembly LOREM 6800 30 50532 or 3 usos einen ian Pay 6800 CF card assembly 9211 driving board n 5 jeensm www p cioe maed OoOo 6 9 6 5 2 Power module Exploded View E E 6 10 Parts List s 20 1 68002050603 actos nin pite 1 1027mm 1 s memems Srema UN 5 sso0 0 046s rovertoatinsiamngsie i 6800 power board 6800 30 50050 or 6800 power board PCBA No voltage decrease 5V 051 000193 00 CIS power board Stainless steel nut hexagon GB T6170 2000 M6 15 M04 004401 l polished M04 004504 Spring washer 6 5 3 Integral Module Rack Exploded View x m sl N NX ke a PY is UL NE NB X et ee 07M v M Ba Pm HD AS gt y ES S ee
2. Software Version gt gt If your BIOS program has a version prior to 2 0 upgrade it to version 2 0 or greater before upgrading other programs If you use System Update Tool PN 110 001595 00 version 2 0 or greater make sure that BIOS program version 1s 2 0 or greater before upgrade Please refer to the following procedure to upgrade the software 1 Connect the patient monitor to a PC through a crossover network cable Set the IP to 77 77 1 XX the subnet mask to 255 255 255 0 2 Run the System Update Tool in the PC Select BeneViewT5 T6 T8 in the Machine Type Selection window and confirm 3 Select Select Package in the main screen of the Mindray Patient Monitor Software Upgrade Tool Choose the package you want to upgrade and click Start 4 Start up the patient monitor and press quickly the Silence Main Menu hardkeys to enter upgrade mode Determine if the software 1s upgraded successfully according to the prompt message of the patient monitor when finishing upgrading the software If your BIOS program has a version prior to 4 2 0 FDA you should press Silence hardkey before you start the patient monitor and do not release it until you enter the upgrade screen Software upgrade is taken in the sequence of BIOS program system software package including system software language library and BMP resource files FPGA package including mother board FPGA software and audio data files
3. B Revision number 5 0 B Release time 2012 02 O 2009 2012 Mindray DS USA Inc All rights reserved FOR YOUR NOTES II Preface Manual Purpose This manual provides detailed information about the assembling dissembling testing and troubleshooting of the equipment to support effective troubleshooting and repair It 1s not intended to be a comprehensive in depth explanation of the product architecture or technical implementation Observance of the manual is a prerequisite for proper equipment maintenance and prevents equipment damage and personnel injury This manual is based on the maximum configuration Therefore some contents may not apply to your monitor If you have any question please contact our Customer Service Department Intended Audience This manual is for biomedical engineers authorized technicians or service representatives responsible for troubleshooting repairing and maintaining the patient monitors MI Abbreviations Abbreviations used in this manual are multi parameter module satellite module rack central monitoring system printed circuit board Passwords A password may be required to access different modes within the monitor The passwords are listed below B User maintenance 888888 NW Factory maintenance 332888 B Demo mode 2088 IV Contents A A O 1 1 ll cS ate ty Informiallof xor o aUistaaE 1 1 ELA DANGER 1 2 A A E 1 2 TE QUPIO Ss de 1 2 INI SD cr TH Tm 1 3 1
4. a e 5 Press START TEST to start the test The test current 1s applied while resistance and current readings are taken This takes approximately 5 seconds 6 Press the print data key at any time to generate a printout of the latest measurement s NOTE e When Over is displayed for Ohms this signifies that a valid measurement was not obtained because either an open connection was detected or that the measurement was not within range Readings greater than 9 999 Ohms will be displayed as Over In Case of Failure Once it reaches the limitation stop using and inform the Customer Service Engineer for analysis and disposal LIMITS ALL COUNTRIES R 0 20 Maximum A 4 A 5 Earth Leakage Test Run an Earth Leakage test on the device being tested before performing any other leakage tests Leakage current is measured the following ways B Earth Leakage Current leakage current measured through DUT outlet Earth B Earth Leakage Current AP EARTH ALL Applied Parts connected to Earth leakage current measured through DUT outlet Earth There is no need to attach a test lead the 601PRO automatically connects the measuring device internally To Perform the Test l From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the device s applied parts to the 601 PRO applied part terminals if applicable 3 Press shortcut key 4 The Earth Leak
5. For ECG Input B 10uA Normal Condition B 50uA Single Fault Condition For amp ECG Input 100uA Normal Condition SO0uA Single Fault Condition A 9 Functional test For functional test items please refer to relevant functional tests in Chapter 3 Testing and Maintenance A 12 o mindray ELECTRICAL SAFETY INSPECTION FORM American version Overall assessment o Scheduled inspection Test item 1 2 3 9 O Unopened repair type Test item 1 2 3 9 O Opened repair type not modify the Test item 1 2 3 4 5 9 power part including transformer or patient circuit board O Opened repair type modify the power Test item 1 2 3 4 5 6 7 8 9 part including transformer or patient circuit board Measurement equipment SN INSPECTION AND TESTING a Powerco pne OOOO S 2 Device Enclosure nd Accesores OOOO 3 Device Labeling OOOO L meses A ac miens A Normal condition NC Do gA NC 10uA Single Fault condition SFC pA SFC SOUA Mains on Applied Part Max SOuA E 7 M Patient Patient Auxiliary Current Current ax Normal condition NC NC 101A Single Fault condition SFC a l SFC SOUA E Patient Leakage Current m Max 6 Functional test parameters tested Note The test items marked are needed only for incoming inspections and after repairs or modifications that may have affected lead leakage NFPA 99 2005 8 5 2 1 3 Deficiency Note Name Date Signature a mindr
6. board to separate the SpO board and the parameter board 7 Unscrew the three M3x8 screws to separate the front panel assembly and the holder 5 49 FOR YOUR NOTES 6 Parts 6 1 Introduction This section contains the exploded views and parts lists of the main unit satellite module rack and parameter modules of the patient monitor It helps the engineer to identify the parts during disassembling the patient monitor and replacing the parts Hardware architecture of the main unit is shown below Main unit Module rack assembly Main board Bottom cover Integral module rack Front housing Rear housing Base assembly assembly assembly Recorder Touchscreen Anti glare Power switch amp LED board Integral module CF assembly rack Touchscreen Battery communication board Battery interface board Nios II module control board Power module Key board speaker Alarm LED Rear housing Inverter Sheet metal CIS assembly Front bezel Interface hoard sheet metal Fan Alarm LED board 6 1 6 2 Main Unit Exploded View Parts List Front housing assembly 17 LCD anti glare 6800 30 50479 or 6800 30 50480 screen Front housing assembly 17 LCD touchscreen M6G 020015 Hose 0 87 m COMETE erre i 6 2 6 3 Base Assembly Exploded View Parts List H wwemanr credo Mar tons0soi0e natin merced n
7. Board 1 mother board Disconnect the cables from the button board to the power switch amp LED board knob encoder alarm LED board backlight board and touchscreen control board and the ke ELT TL ud T HAH due ry me C m hanini 5 7 Za Remove the grounding spring and then unscrew the three PT3x8 screws and take out the button board Hir re dag Mine NOTE eo Do not forget the grounding spring when reassembling 5 4 4 Removing the Touchscreen Control Board Unplug the touchscreen cable and the cable from the button board to the touchscreen control board Then unscrew the two M3 X 6 screws and remove the touchscreen control board 5 8 5 4 5 Removing the Inverter 1 Unscrew the six M3 X 6 screws and remove the inverter shield 2 Unplug the cables respectively from the button board and the LCD to the inverter Then unscrew the two M3 X 6 screws to remove the inverter Sd n A Heat conductive insulator NOTE o Release the clip if any before disconnecting the cable between the LCD and the inverter When reassembling check whether the two heat conductive insulators are in place 5 9 5 4 6 Removing the LCD Screen NCAUTION e Do not touch the LCD screen Disassemble the LCD screen in an environment as dust free as possible 1 Unscrew the eight M3x6 screws and take the screen assembly out carefully To prevent the screen fro
8. Disassembling Modules ascii 5 37 5 6 1 Disassembling the IC E Module iaa 5 37 5 6 2 Disassemblinp CO MOdGuUule rettet vio aeri eie e deest dS etd ete ce 5 40 5 6 3 Disassembling the New MPM Module een 5 46 A 6 1 Sm Todas 6 1 6 2 VITE AAA NI A A 6 2 ome dor specchio ccc 6 3 64 Front housine ASSembly otio ico 6 4 6 4 1 17 LCD with Anti glare Screen seit onc Sica 6 4 6402 17 ECO A A E e eens 6 6 o Rear Houssine Assemb yora eo eo 6 8 6 5 1 Rear House E E A ESTES 6 8 0 92 POW CR Modus ias 6 10 6 0 3 Inteeral Module Racks td lid 6 12 6754 Intertace Board Asse mD ee cta 6 13 6 545 Main Support Assembly a dildos 6 15 6 5 6 Main Control Board Assembly iie en bebat tested adds 6 17 6 5 7 6800 Internal Wireless AP Assembly sss 6 18 O ONE ies load 6 18 II A a n uu acepte Sepp ML Ke tUe actuate Sate 6 20 sromehultses oia D A 6 20 6 6 2 S MIR Inside ASS EDO td ee ite e ertet suba didt aed 6 21 OUT Parameter Modules dd 6 22 O MEM Mods 6 22 0 72 New MPM Mod le 55 295 55509009000 ooo 6 24 L4 OVO GUN Gs i ii oen Suae a fake ibunt o nasce ata ates putat poto Uf 6 26 INS O sutestiasiteadetuoratacdeatseidiwoaaccoees 6 28 OFF DiC eg emm 6 29 OTOA G INO GUNG tia a 6 31 CET BISMO E a TOS 6 33 SS o een a a a ae seues 6 34 6 7 9 Mindtay C O5 Module io a a col fo 6 35 6 0 Ondion CO Mo dl e a a A 6 37 Oi FM WCCO Mode
9. Input the constant marked on the sensor and calibrate the flow sensor Configure the ventilator as follows TV 500 ml RR 20 rpm I E 1 2 Select Respiratory Loop in the RM Setup menu Verify that the displayed TV is within 500 50ml and RR is within 20 1 rpm 3 23 3 4 14 CCO SvO Tests Interconnecting Function Tools required CCO SvO cable PN 115 004083 00 Connect and set the patient monitor and Vigilance monitor per the procedures in the Operator s Manual Set the Vigilance monitor to Demo mode Check that the CCO SvO numerics displayed on the patient monitor and Vigilance monitor are consistent Output Performance Tools required Oscillograph Recommanded model Agilent DSO5052A CCO SvO cable PN 115 004083 00 Connect the signal output end of the connecting cables of the CCO SvO module to the oscillograph Make the monitor to perform an ECG calibration Check that the ECG waves displayed on the oscillograph are consistent with the ECG calibration waves displayed on the monitor screen Select CCO Setup Signal Output Setup gt gt and then select Simulated High Value from the pop up menu Check that the amplitude of electrical level at the signal output port of MAP CVP and SpO are 5 0 25V 5 0 25V and 10 0 5V respectively 3 24 3 5 Nurse Call Relay Performance Test Tools required B Oscilloscope 1 Connect the nurse call cable to the Nurse Call Connector of the patient monit
10. Preparation 1 First select the test current that will be used for performing the Protective Earth Resistance test by pressing AMPERES SOFT KEY 3 2 Connect the test lead s between the RED input jack and the GREEN input jack 3 Press CAL LEADS The 601PRO will measure the lead resistance and if less than 0 150 Ohms it will store the reading and subtract it from all earth resistance readings taken at the calibrated current Calibration in Progress Iscale 1 004 Lead Resistance Too High Connect test lead from RED input jack To GREEN input jack Go CY ep Wu We Gs If the calibration fails the previously stored readings will be used until a passing calibration has occurred NWARNING During Earth Resistance testing the DUT must be plugged into the 601PRO front outlet If the DUT fails Earth Resistance discontinue tests and label the device defective To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet 2 Attach the 601PRO RED input lead to the device s Protective Earth terminal or an exposed metal area 3 Press shortcut key 3 The Protective Earth Resistance test is displayed 4 Press SOFT KEY 3 to select a test current LAMP 1OAMP or 25AMP The selected test current is displayed in the upper right corner of the display Prot Earth Resistance Test Current 1A A Ohm Limit 0 000 START TEST CAL LEADS AMPERES ay aw
11. algorithm you have to send the MPM module to manufacture FOR YOUR NOTES A Electrical Safety Inspection The following electrical safety tests are recommended as part of a comprehensive preventive maintenance program They are a proven means of detecting abnormalities that if undetected could prove dangerous to either the patient or the operator Additional tests may be required according to local regulations All tests can be performed using commercially available safety analyzer test equipment These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent safety analyzer Other popular testers complying with IEC 60601 1 used in Europe such as Fluke Metron or Gerb may require modifications to the procedure Follow the instructions of the analyzer manufacturer The consistent use of a safety analyzer as a routine step in closing a repair or upgrade 1s emphasized as a mandatory step if an approved agency status is to be maintained The safety analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line voltage and grounding as well as total current loads A 1 Power Cord Plug B The Power TZ EAT Item Acceptance Criteria The power plug pins No broken or bent pin No discolored pins The plug body No physical damage to the plug body The power plug No physical damage to the strain relief No plug The strain relief ie warmth for device in use No physical
12. to 5L min and wait for 3 to 10 seconds Verify that the C O value displayed on the monitor is 5 0 25L min 3 19 3 4 8 Mainstream CO Tests NOTE Select Main Menu Maintenance gt gt gt User Maintenance gt gt enter the required password Maintain CO2 make sure that the setting of Barometric Pressure is correct before performing mainstream CO tests Tools required A steel gas cylinder with 6 0 05 CO A steel gas cylinder with compressed air or N with standard concentration Two 3 way valves power supply controlled Flowmeter Power supply Tube Follow this procedure to perform the test l Wait until CO warmup is finished and then select Start Zero Cal from CO Setup menu to start a zero calibration If the zero calibration fails the prompt message CO Zero Failed is displayed Otherwise the baseline of waveform recovers to zero Set Apnea Delay to 10 s in the Adjust CO Limits menu Blow to the CO sensor to generate a CO waveform and then place the sensor in the air Check if the alarm message CO Apnea is displayed on the screen Connect the test system as follows v p x E AJA PRA LN hi EJ IS UJ 3 20 In the figure above m A steel gas cylinder with 640 05 CO Flowmeter 3 way valve power supply controlled Open to air Power supply controlling two 3 way valves Compressed air or Nz with standard concentration Mainstrea
13. 13 14 15 M12A 20 75106 Light block M12A 20 75101 51 CIS top housing M12A 20 75102 52 Remote display box light cover M04 004705 6800 20 50164 Module fan and cable 1 6 40 l I l l I M04 004012 Cross pan head screw with washer M3x6 MCF547x CPU module basic 6800 30 50058 l configuration lead free process 4 4 M12A 20 75105 CIS box cushion EU M04 000505 Cross pan head screw M320 a 6 9 Wireless AP Exploded View M04 05 1045 Cross pan head screw M2 5x6 4 2 3 P Ne a SIO Do ED Oy SUN Se JOON N We Re e S act x w Se se N SN N n Se NL SS DN 3 S N N D EN E N Q SA N N T gt S N IN Y dl ny e SS e N A gi Jj e W ii n NS SN NS oN N VOS S ie YX IN PN N ON ye g Sg my IRSA NS P y IS N I ASN Vd SA No NA YJ e a4 Nel NI y NI MOS ISSN ca N S N DN SX IN A eS LY Ss ey E We x N A SEES CAR MUN QU xXx IS KENT AEN c A pD y S ONS ES J pS f Y N N EA NA S M Y a Eu N 2 PN D N S NX NI ES On LL SY BE iL RW EM NJ AK NA y Part List 9201 20 36008 51 or 9201 20 35916 51 configured with D link AP ASUS Wireless network card fixed board Wireless network card fixed board DLINK M04 00401 5 or Cross recessed small pan head screw with M04 051147 configured washer M3x8 with D link AP Cross recessed co
14. 2 2 Connectors for Peripheral Devices On the back of the patient monitor you will find all connectors for peripheral devices ey x Mo 10 AC Power Connector used to connect an AC power source 100 to 240 VAC 50 60Hz Equipotential Terminal used to connect the equipotential terminal of other equipment eliminating potential difference between different pieces of equipment SMR Connector It outputs a 12V DC used to connect the SMR Video Output It is a DVI D connector used to connect a secondary display CIS Connector It is a RJ45 connector used to connect a CIS Network Connector It is a RJ45 connector used to connect an ethernet network or a PC Analog Output and Defibrillator Connector It 1s a Micro D connector used to output analog signals and defibrillator synchronization signals Auxi Output Connector It is a BNC connector used to output nurse call signals Secondary USB Connector used to connect the mouse and keyboard of the secondary display General USB Connector used to connect any USB compatible peripheral device 2 3 Main Unit The patient monitor consists of B Input system button board knob touchscreen power switch and LED board B Output system LCD panel alarm LED board recorder speaker NW Processing and communications system main board CIS assembly integral module rack B Power management system battery battery interface board power module B Equipment interface system USB in
15. 3 5 lead without 115 010750 00 l IBP New MPM 10 module Mindray SpO 12 lead without 115 010764 00 l IBP New MPM 11 module Masimo SpO 12 lead without 115 013389 00 IBP New MPM 12 module Nellcor SpO 12 lead without 115 010753 00 IBP 6 10 5 Cables Main unit 6800 20 50156 6800 20 50157 6800 20 50159 6800 20 50298 6800 20 50301 6800 20 50449 6800 20 50305 6800 20 50333 6800 20 50334 or 6800 20 50448 6800 21 50337 6800 20 50513 Alarm LED board cable BEEN Touchscreen control board cable MR Power switch amp LED board cable EE Cable from power board to battery interface board MEE NENNEN Cable from recorder to main board E DVI interface board DVI interface board signal wire to CIS assembly power board DC output cable Mother board to CIS mother board 17 LCD flat wire Mother board to LCD AC input filter cable DENEN CIS mother board flat wire Main unit Fan cable 6 47 6800 20 50672 6800 20 50673 6800 20 50681 Cable from mother board to DVI interface board Cable from mother board to USB interface board Speaker amp cables Mother board to integral module rack 6800 20 5045 1 Integral module rack cable Mother board to button board Mother board to CF card assembly 6800 20 50450 Button board cable 9211 20 87229 CF card cable SMR and parameter modules Main unit infrared communication board cable 6800 20 50155 integral module rack 6800 20 5016
16. AA represents an anesthetic agent Des Sev Enf Iso or Hal a c lt 0 01 a is the gas absolute concentration accuracy c is the gas concentration B T shape connector B Appropriate tubing Follow this procedure to perform the pressure calibration l Select Main Menu Maintenance gt gt gt User Maintenance gt gt enter the required password Calibrate AG gt gt to access the Calibrate AG menu 2 Check the airway and make sure that there are no occlusions or leaks Ventthe sampling tubing to the air and check if the Current FlowRate and Set FlowRate are approximately the same If the deviation is great it indicates that there 1s an occlusion in the tubing Check the tubing for an occlusion Check the airway and make sure that the airway has no leakage 3 Connect the test system as follows Flowmeter Sampling line Relief valve s E M A Monitor T shape connector Cylinder 4 Open the relief valve and vent a certain standard gas or gas mixture Then adjust the relief valve and make sure the flowmeter reading 1s stable and within 10 and 50 L min 5 Inthe Calibrate AG menu the concentration and flowrate of each measured gas are displayed Ifthe difference between the measured gas concentration and the actual one is t very small a calibration is not needed Ifthe difference is great a calibration should be performed Select Calibrate gt gt to en
17. Alarm LED board LED board 801 6800 00145 00 Encoder assembly without shank DPM7 service kit of anti glare screen front 801 6800 00120 00 l l housing 801 6800 00121 00 DPM7 service kit of touchscreen front housing Base assembly 801 6800 00011 00 6800 00011 00 Battery interface board 801 6800 00010 00 Power switch board 6 43 6 10 2 SMR 6 10 3 New MPM Material pedea Ma msan O o New M51A module infrared communication board 115 011563 00 A EE IBP 115 04862 00 011562 00 New M51A New MS1A module infrared communication board infrared communication board New MSIA integrative parameter board 5 lead standard 051 000976 00 configuration New MSIA integrative parameter board 5 lead full 051 000977 00 configuration New MSIA integrative parameter board 12 lead full 1 051 000978 00 configuration New M514A integrative parameter board 5 lead full 051 001037 00 e a SpO 801 M51A 00001 00 M51A 00001 00 New MPM airway New MPM airway assembly FRU 00 FRU New MPM7 module IBP upgrade package Mindray 801 M51A 00002 00 algorithm FRU New MPMS module IBP upgrade package Mindray 801 M51A 00003 00 algorithm FRU New MPM9 module IBP upgrade package Mindray 801 M51A 00004 00 a ae FRU 801 M51A 00005 00 M51A 00005 00 New MPM10 module IBP upgrade package Mindray 6 44 New MPM11 module IBP upgrade package Mindray 801 M51A 00006 00 l algorithm
18. Display Failures Symptoms Possible Cause Corrective Action Integrated display Cables defective or 1 Check that cables from the display to the mother is blank but the board and from the backlight board to the button patient monitor poorly connected board display are correctly connected still works 2 Check that the cables and connectors are not correctly damaged Backlight board Replace the backlight board defective Power module defective Replace the power module Display defective Replace the display Secondary display Cables defective or 1 Check that the cable between the display and the does not function poorly connected patient monitor 1s correctly connected 2 Check that the cables and connectors are not damaged DVI interface board Replace the DVI interface board defective 1 Check that the cable between the display and the patient monitor 1s correctly connected Secondary display Cables defective or displays snows or poorly connected flashing specks 2 Check that the cables and connectors are not damaged DVI interface board Replace the DVI interface board defective The mother board is Replace the mother board damaged Images FPGA error Update or upgrade FPGA overlapped or Cables defective or 1 Check that the cable between the display and distorted poorly connected mother board is correctly connected 2 Check that the cables and connector
19. NIBP calibration l 2 Perform procedures 1 to 4 in the NIBP Accuracy Test section Select Main Menu Maintenance gt gt Factory Maintenance 7 enter the required password Calibrate NIBP gt gt Set NIBP Pressure to 150 mmHg in the NIBP Measurement Circuit Raise the pump pressure to 150 mmHg After the pressure value is stabilized select the Calibrate button to start a calibration Set patient category to Adu Ped in the Overpressure Protection Circuit and raise the pressure to 330 mmHg After the pressure value is stabilized select Calibrate to start a calibration Set the patient category to Neo in the Overpressure Protection Circuit and raise the pressure to 165 mmHg After the pressure value is stabilized select Calibrate to start a calibration All calibration results are displayed in the Calibrate NIBP menu If the calibration fails check the test system for leakage and perform another calibration 3 2 3 Sidestream and Microstream CO Module Tests Leakage test Follow this procedure to perform the test l 2 Plug the module into the module rack Wait until CO warmup is finished and then use your hand or other objects to completely block the gas inlet of the module or watertrap The sidestream and microstream CO modules will behave as follows Sidestream The alarm message CO FilterLine Err is displayed on the screen after certain time Block the gas i
20. NIBP test and calibration The difference is within 3 mm when 0 50 or 200 mmHg is set Yes No for NIBP accuracy test There is no leakage with NIBP or the manual leakage test result Yes No does not exceed 6mmHg min Temp test The value displayed for each Temp channel of the monitor is Yes No within 37 0 1 C IBP test The static pressure value displayed for each IBP channel 1s Yes No within 200 2 mmHg The ART and LV waves for each IBP channel are displayed Yes No correctly C O test The TB value displayed on the monitor is within 37 0 2 C Ye No The displayed C O value is within 5 0 25L min EI oe Mainstream CO test The mainstream CO2 is zeroed successfully and the waveform Yes No baseline recovers to zero CO2 Apnea alarm behaves correctly Ye No The displayed CO2 value is within 6 040 3 Ye No Sidestream CO test and calibration 3 33 Block the gas inlet of the module or watertrap The sidestream Yes No CO flowrate is slower than 10ml min and an alarm of CO Filterline Err is given It indicates that there 1s no leakage The displayed CO value is within 60 05 Ye No Miscrostream CO test and calibration Block the gas inlet of the module or watertrap An alarm of CO Yes No Filterline Err is given It indicates that there 1s no leakage The displayed CO value is within 6 0 0 3 Yes No AG test and calibration When AG flowrate is slower than 10ml min an alarm o
21. Press APPLIED PART SOFT KEY 4 at any time to select the desired applied part leakage current 7 Modify the configuration of the front panel outlet by pressing the appropriate SOFT KEY on the 601PRO 8 Press the print data key at any time to generate a printout of the latest measurement NOTE o Ifthe current test standard being used does not include Patient Auxiliary Current DC readings or the DC option is not enabled then DC readings will not be available through the APPLIED PART SOFT KEY selections A 11 In Case of Failure LIMITS USA Check any broken of the enclosure Replace any defective part Inspect wiring for bad crimps poor connections or damage Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead Change another probe to confirm if the fail is caused by console Inspect wiring for bad crimps poor connections or damage If the leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation If all else fails stop using and inform the Customer Service Engineer for analysis and disposal For ECG Input and amp ECG Input and other applied part B 10uA Normal Condition B 50uA Single Fault Condition OTHER COUNTRIES
22. bpm VI 48 4 1000s TFC 32 2 kOhms 3 4 12 BIS Test You can choose either of the following methods to perform the test Method 1 Tools required B BIS cable PN 6800 30 50761 B BIS sensor PN 0010 10 42672 1 Connect the BIS sensor to a healthy wide awake adult as directed in the Operator s Manual 2 Check the EEG wave and BIS numerics displayed on the screen and make sure the BIS value is within 80 100 3 22 Method 2 Tools required UK BIS simulator with flexible cable BIS cable PN 6800 30 50761 Connect the BIS sensor with the BIS simulator and select BIS Setup BIS Sensor Check to perform a cyclic impedance check After the cyclic impedance check is finished check that the result for each electrode is pass Check the EEG wave and BIS numeric displayed on the screen 3 4 13 RM Test Tool required Gas source Ventilator calibrated Adult artificial lung PN 040 000744 00 RM connector PN 6800 20 50328 Adult pediatric flow sensor PN 0010 30 42678 Monitor entiiator Flow sensor Follow this procedure to perform the test l Connect the equipment as shown above Make sure that the blue sensing tube on the flow sensor is connected with the artificial lung Set Patient Cat to Adu In the RM Setup menu select Sensor Type according to the used sensor and set Ventilation Mode to Mechanical Enter the RM Setup menu and select Calibrate gt gt
23. dao 6 38 0 5 Remote Display BOX ld esa rah os nee ius 6 40 DWV AVS ESSA A A Mere huc nsu b Qua eut eed ipe e tts 6 41 OA Replaceable Pans cx oot E CP OO dic oe Bates to odes reed Ld 6 42 Manta 6 42 SEM Mm P taaacn anny eines nase cease A E 6 42 Sl ER PP pP EROR T RUNTIME 6 44 O DO acies E bun bodie eost obse bi roh ee cain mo Gl ens ten 6 44 6 10 5 New MPM Material see detur dis 6 44 OG LOA Parameter Module ceo destitit ss 6 46 LOC ADCS T 6 47 Cor AA A O 7 1 SNC THRE CN C DEO ao eoo odios dus deco Oma bosco MUR tob Munt tanus utt celtic 7 1 T2 Uperadme Parameter Modules 7 2 7 3 Upgrading Functional Assemblies eee is 7 4 jest Uperddinp MB 4 eaedem E te 7 5 7 3 2 Upgrading Wireless Network Functi0N cooccccnocccnnnnnnnnnnnnnnnnnnnnoninanininininininos 7 5 POSO perading Recorder st lcd 7 5 Tia Upgrading Analoo OPUS te los 7 5 A eect a tas aera ee akan 7 5 134 Uperaddimpg SONWANE tires i arc cite Shag a ei Seatac Sb ea a aad ee atone 7 6 7 4 1 How to Upgrade SOW are ci mansteens 7 7 A Electrical Safety Inspection sissi aE ae UEA aaa aN Neee aS A 1 NOAA E a E S A 2 A 2 Device Enclosure and Acceso Siro AES A 2 WS EBERT REL A 3 AA Protective Eat Resistance lbs A 3 A A ae ceca cua A 5 AG Patient Leakage CURE ES A 6 A 7 Mains on Applied Part Leakage ud cds A 8 ALS Patient AID MACU e de A 11 A A r d A 12 FOR YOUR NOTES 1 Safety 1 1 Safety Information NDANGER Indicates an imminent haz
24. displayed correctly Repeat the steps above for all the IBP channels 3 17 IBP Pressure Calibration Method 1 Tools required B Medsim300B patient simulator MPS450 or other equivalent device IBP adapter cable for test P N 009 002199 00 for Medsim 300B P N 009 002198 00 for MPS450 Follow this procedure to perform the test 1 Connect the patient simulator to the pressure connector on the module 2 Set the patient simulator to 0 for the desired IBP channel 3 Press the Zero Key on the module to make a zero calibration 4 Configure the patient simulator as P static 200 mmHg 5 Select Main Menu Maintenance gt gt gt User Maintenance gt gt gt Cal IBP Press gt gt In the Cal IBP Press menu set the calibration value to 200 mmHg 6 Select the Calibrate button next to the desired IBP channel to start a calibration 7 Ifthe calibration is completed successfully the message Calibration Completed will be displayed Otherwise a corresponding message will be displayed Method 2 Tools required Standard sphygmomanometer Balloon pump Tubing T shape connector To perform a calibration l Connect the 3 way stopcock the sphygmomanometer and the balloon pump through a T shape connector as shown below Vent the transducer to the atmospheric pressure by turning on the 3 way stopcock to the air Zero the transducer and then open the stopcock to the sphygmomanometer Sele
25. ia a E 4 12 S Repair and Disassembly 51 2 2 5 eio rose ere edes o ee ee aun aa aeaaaee eatea eaaa iaaiiai VE UN uae 5 1 Dh MOS iaa 5 5 2 Preparations Tor DIS 5 De Basic DIS SM ROTE 5 2 S I Discomnecunb dci 5 2 5 3 2 Separating the Front and Rear Half of the MoONItOT occcccnnnnnnnnnnnnnnnnnnnnnnnannnnnnno 5 4 nn A ea Str Li 5 6 5 4 1 Removing the Power Switch amp LED Board occccnccnnnncnnnonoconoconicinnnininanananananos 5 6 5 4 2 Disconnectine the Encoder Assembly oreste trio iier endi deat eredi cues 5 7 5 4 3 Removing the Button BOaSEd e e Do tete ise Nieto 5 7 5 4 4 Removing the Touchscreen Control Board sese 5 8 Suo Remove the IBHUel E conde eor or EA 5 0 5 46 Removing the BCID Screens idee nett iei Deed Ema oo lcd 5 10 5 4 7 Removing the Alarm Lamp Board seen 5 12 5 4 8 Removing the Wireless AP oocccccccncnnnonononinnnnnncnnnnnnncnnannnnnnnr nennen 5 13 549 Removing the CP Assembly iodo 5 15 34 10 Removing the Main Bordello 5 16 AS REMOS the AO dls 5 18 3412 Remoyvine the A M da Meca tes 5 18 5 4 13 Removing the Interface Board Assembly esses 5 19 5 4 14 Removing the Power Supply Assembly ooononnnnnnnnnconinonnonoonoonanonororoonoonnnononnos 5 20 5 4 15 Removing the Integral Module Rack oooocnnnninnninicnnnonnonononoooncoorrornonnonnnnoos 5 24 54 16 Remoy me the RECI 5 28 5 5 Reniovinp the SMR ASSeHDLy aie aE E E ee 5 33 5 6
26. is caused by console B Inspect wiring for bad crimps poor connections or damage B Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation B Ifall else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS USA ForAW ECG Input and ECG Input and other applied parts SOUA A 10 OTHER COUNTRIES ForAe ECG Input SOUA For amp ECG Input and other applied parts 50004A A 8 Patient Auxiliary Current Patient Auxiliary currents are measured between any selected ECG jack and the remaining selected ECG jacks All measurements may have either a true RMS or a DC only response Preparation 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the patient leads to the 601PRO ECG jacks 3 Define the Lead Types from the View Settings Option refer to Lead Type Definitions in Section 5 of this chapter 4 Press shortcut key 8 The Patient Auxiliary Current test is displayed and the test begins immediately Display values are continuously updated until another test 1s selected Patient Auxiliary Cur RA AII Outlet Norm Pol Earth L2 OuA Limit Inv DUT OFF NO EARTH NOL2 APPLIED PART ay aw ep we Y QD 5 Press SOFT KEYS 1 4 to select leakage tests 6
27. module rack FPGA package MPM module software 7 4 1 1 Upgrading BIOS program If your BIOS program is version 1 2 or prior the patient monitor has a blank screen during software upgrade For BIOS program version greater than 1 2 the patient monitor enters the upgrade screen and presents related prompts during software upgrade For example to upgrade BIOS program from version 2 0 to 3 0 or greater 1 Run the System Update Tool version 3 0 2 Download the BIOS upgrade program 110 000296 00 Create a system package using the BIOS upgrade program and download it to the patient monitor Turn off the patient monitor after you finish downloading the package 3 Select BIOS package version 3 0 or greater and then select the Start button on the System Update Tool screen Turn on the patient monitor by pressing the power switch you are not allowed to press other buttons at same time Thus you can upgrade the BIOS program to version 3 0 It should be noted that the patient monitor shows a blank screen for about 20 seconds when you turn on the patient monitor for the first time after successful software upgrade This is because the new BIOS program is restoring the master boot from backup BIOS program 7 4 1 2 Upgrading System Software To upgrade system software version 02 02 00 or prior BIOS program version 2 0 or greater and System Update Tool version 2 0 or greater are required The language library and icon library
28. on op ian In eiit robes acdc aee bten t etos 3 5 3 2 3 Sidestream and Microstream CO Module Tests cesse 3 8 NA antea iato Lo mds tos doce cist need ae anc anf 3 10 3 2 5 Preventative maintenance test report iiec dido 3 12 O SA clan tema cut steaca alae aan a atta aiiee a acct camece ty 3 14 3 4 Module Performance Tests ia 3 15 3 4 ECO Tests and Calibration o otis e ono teme oil ues e E on te dm 3 15 3 42 Resp Pertormance estaria 3 16 DA EVI DM c 3 16 DEP INDBPOPOSUS Ge ud oed o eene eost bito es b bo dom ie dnt oth bi oda tuide 3 16 RI MEI d E 3 17 A toit ue uU Reduced a dd cauti eae 3 17 SACOS aa aparece desc an vani agus saneaet E iyeea eae as aaa 3 19 3 4 5 Manser C O5 TOSES a e a fe abe te mit DU dee ps ae under 3 20 3 4 9 Sidestream and Microstream CO Module Tests eese ees 3 21 NN A O LINDE PROPER 3 21 O Ge Ve p e 3 22 IS SM I IT DT 3 22 SINK HIM e M H 3 23 S NAICS OSV Oo VSS m 3 24 5 9 Nurse Call Relay Pertormance Lest oce eerte stiel de au 3 25 3 6 Analog Output Performance Test ui ia 3 25 SEE erii ME Tm 3 26 5 6 Touchscreen Calor 3 26 5 9 Recorder C Bec Eun aides oot do tese ood eda N 3 26 TONE won Prnt TOSE iseyen de esse e ec edv a 3 27 3 10 1 Equipment Connection and Setup ooccccccnncnnnnnncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna
29. output grounding terminal of the power board Black EQ O Receives serial communications the main board sends Purple 9 TXD Sends serial communications the main board receives Brown Power on off control signal It is a TTL pulse signal inputted from the back board Every time when the power 10 PCON on off switch is pressed pulse of falling edge a switch between power on and off happens The pulse duration is no less than 0 1 s for power on and no less than 2 s for power off Backlight on off control signal The main board sends a backlight on off control signal to the power board through 11 LCD EN the serial interface The power board processes the received signal and then outputs a high or low level depending on the received signal The positive end of the 12 V DC coming from the power 12 1 12 V Yellow board The positive end of the 5 V CIS coming from the power 14 3 5 V CIS board Purple oard The positive end of the 5 V DC coming from the power 16 5 5V Red board The positive end of the 3 3 V DC coming from the power 18 19 3 3 V NE Orange oard LED AC AC power status indication signal LED BAT Battery status indication signal LCD BR Backlight brightness control voltage 2 11 2 3 5 Equipment Interface System USB Interface Board The USB interface board 1s compatible with such USB interfaces as USB2 0 USB1 1 and USB1 0 It is connected with the main board and the power module It rece
30. s reach 1 1 3 Cautions NCAUTION Make sure that no electromagnetic radiation interferes with the performance of the equipment when preparing to carry out performance tests Mobile phone X ray equipment or MRI devices are a possible source of interference as they may emit higher levels of electromagnetic radiation Before connecting the equipment to the power line check that the voltage and frequency ratings of the power line are the same as those indicated on the equipment s label or in this manual Protect the equipment from damage caused by drop impact strong vibration or other mechanical force during servicing 1 2 1 1 4 Notes NOTE o Refer to Operation Manual for detailed operation and other information 1 2 Equipment Symbols Attention Consult accompanying documents CIS connector this manual Alternating current AC Defibrillator connector Connector for satellite Power ON OFF MAME CX me Equipotential terminal FOR YOUR NOTES 2 Theory of Operation 2 1 Introduction This patient monitor is designed to monitor a fixed set of physiological parameters including ECG heart rate HR respiration Resp temperature Temp SpO pulse rate PR non invasive blood pressure NIBP invasive blood pressure IBP cardiac output C O carbon dioxide CO2 oxygen O2 anesthetic gas AG impedance cardiograph ICG bispectral index BIS and respiration mechanics RM of single adult pediat
31. screens are displayed the system sounds a beep indicating the self test on alarm sounds is passed At the same time the alarm lamp turns from yellow to red and then turns off together with the technical alarm lamp This indicates that the self test on alarm lamps is passed 4 The patient monitor enters the main screen and start up is finished 3 14 3 4 Module Performance Tests 3 4 1 ECG Tests and Calibration ECG Performance Test Tool required B Fluke Medsim 300B patient simulator recommended Follow this procedure to perform the test l 2 Connect the patient simulator with the ECG module using an ECG cable Set the patient simulator as follows ECG sinus rhythm HR 80 bpm with the amplitude as ImV Check the ECG waves are displayed correctly without noise and the displayed HR value is within 80 1 bpm Disconnect each of the leads in turn and observe the corresponding lead off message displayed on the screen Set that the simulator outputs paced signals and set Paced to Yes on the monitor Check the pace pulse marks on the monitor screen ECG Calibration Tool required B Vernier caliper Follow this procedure to perform a calibration l 2 B Select the ECG parameter window or waveform area Filter Diagnostic Select Main Menu Maintenance gt gt Select Calibrate ECG A square wave appears on the screen and the message ECG Calibrating is displayed Compare the
32. the 3 slot module rack communication board Unscrew the four M3X6 screws and take out the MPM Communication Board A BAT I ME 5 LEE El LETTER rT MPM Communication Board 3 slot module Rack Communication Board Unscrew the hex nut assy using the sleeve Then separate the washer spring and contact screw from each other Contact screw Leaf M3 nut o 3 flat washer 3 flexible washer 5 27 5 4 16 Removing the Recorder 1 Open the recorder door and unscrew the two M3x6 screws 2 Pull the two clips in the directions as indicated and meanwhile pull out the recorder NOTE eo Besure not to damage the connecting cables or connectors when pulling out the recorder 5 28 3 Unscrew the M3x6 screw and remove the cables marked in the picture 4 Unclench the two clips and meanwhile take out the recorder drive board Pay attention to the snap in the front 5 29 5 Pull out the press bar upwards about 1mm and then pull off the flexible cable Remove the cable that connects the drive board and the button board Unscrew the PT2x6 screw and remove the drive board s grounding cable Then take out the recorder drive board Press bar 5 30 6 Unscrew the two PT2x6 screws and take out the thermal printhead Then unscrew the two PT2x6 screws and remove the recorder s button board d T DC x J L lr e ILL gh T Em Th mi i dl t 5 Th x s um al mr TA 3 E
33. v a E al Parts List s horos mme PERE 530092 holaingpowerbowd 568003050800 ISK module nac sommncon Dowd 6 33 M04 011002 M3 nut with spring washer 6 7 8 IBP Module Exploded View X d N L3 AUN En x an A G qual es Parts List 6 34 I 2 E T E I i s T 6 7 9 Mindray CO Module Exploded View SN ae p E a AS NC MD CMS 3 y POT L Y A M Y Q M Q y Jar nu e il N J 8g A d om ES a a T c on an ae O NE 6 35 Parts List soas aswon O O I 2 T T E i T s x a z gt 6 36 6 7 10 Oridion CO Module Exploded View CXCOCOQOCOQOQO QOO W O Jl 2 a hf A UH Y f US E G C CTS jJ a NM i Y Parts List emos siemens i fs oro 0 1559 miewam coma SY gt sso0s0 ues Non ot verte Sd 6 37 6 7 11 CCO Module Exploded View N Y Y 6 38 Parts List I 2 T E f i T s x a 6 39 6 8 Remote Display Box Exploded View Parts List un 1 ty 1 10 11 12
34. well to make sure the airway has no leakage 3 Select Main Menu Maintenance gt gt gt User Maintenance gt gt enter the required password Maintain CO gt gt Calibrate CO gt gt 4 Inthe Calibrate CO menu select Zero 5 After the zero calibration is finished successfully connect the equipment as follows Open to the air aa Il Tubing Relief valve x x T shape connector Monitor Gas cylinder 6 Open the relief valve to vent standard CO2 and make sure that there is an excess gas flow through the T shape connector to air 7 In the Calibrate CO2 menu enter the vented CO concentration in the CO2 field 8 In the Calibrate CO menu the measured CO concentration is displayed After the measured CO concentration becomes stable select Calibrate CO to calibrate the CO module If the calibration is finished successfully the message Calibration Completed is displayed in the Calibrate CO2 menu If the calibration failed the message Calibration Failed is displayed In this case perform another calibration 3 9 3 2 4 AG Tests Leakage Test l 24 Plug the AG module into the module rack Wait for a minute until the AG module warmup is finished and then use your hand or other objects to completely block the gas inlet of the AG module An alarm message AC Airway Occluded will be displayed Block the gas inlet for another 60 seconds Then select User Maintenance
35. y y i wj APRA x gt Eo ON o rdg N bd 7d By N wv Parts List CHA CAE ae M04 051045 Cross Cross head serewM2 5X6 000000 screw M2 5x6 051 000220 00 or 6800 mother board full configuration 051 000220 01 6800 mother board standard T7 07 GRE M04 060021 Stud M2 5x7 6 6 M2 5x7 6 6 6800 30 50058 or MCF547x CPU module basic configuration lead free 051 000150 00 BeneView CPU board M04 011001 Nut GB6170 M2 5 CORN 6 MOS OIORO3 Lithium cell battery 3V 35mAh D12 5 2 0 6 17 6 5 7 6800 Internal Wireless AP Assembly Exploded View ge ON ji E s d N 2 t y JC d N gf CINE N E A ic S A Lf P x P mE d pu Y LE P dd o pk UY A fe 7 f y L z LO KK X F c 4 AUC ll eee Lo di 5 E a I y PCS V ZD ESSES a e LN P NY e3 o luf L D PE Dn Zz Y Y LA Y we Hone p FY 74 Parts List 045 000196 00 Chip radiator 9211 20 87346 Wireless AP mounting screw 042 000599 00 DPM7 wireless AP mounting support M04 011002 Hex nut assy M3 6 5 8 Others P N Description CIS assembly 6800 30 50474 0000 10 11201 Memory bank l 0000 10 11202 Hard disk 1 Qty l l l l 0000 10 10777 Wireless AP C 0000 10 10755 Control board 1 6800 20 50304 Ethernet cable for DVI interface board 1 6800 20 50333 CIS board flat cable 3003 20 3
36. 0 Button board cable Cable from infrared communication board to RS232 6800 20 50161 connector 6800 20 50162 Infrared communication board TTL cable MEER 6800 20 50164 Modulen ascabile MEN 6800 20 50167 SMR LED cable EE from inverter to 6800 20 50170 Cable from inverter to button board button board LIONE O S sor 205050 Tico commnn wozo msme warso commen sors memet O S mense Manr CO necesa wows eam S 002050316 RM intarea decon towe OO oo soosoo Cale om SMRGomsinwnt NIBP pump to parameter board 6800 20 50662 gas pump cable Fast release valve to 6800 20 50663 Fast release valve cable parameter board Slow release valve 6800 20 50664 Slow release valve cable to parameter board Cable from ICG module to infrared communication 6800 20 50674 oai oar 6800 20 50683 Mindray CO infrared communication cable 6 48 6800 20 50690 CIS Hard disk cable A 6800 30 50128 Mindray SpO flexible cable kit EE 6800 30 50132 Nellcor SpO flexible cable kit EE 6800 30 50130 Masimo SpO flexible cable kit 6 49 FOR YOUR NOTES 6 50 r Upgrade 7 1 Introduction You can upgrade parameter modules functional assemblies and software by connecting the patient monitor to a PC running the System Update Tool NOTE If you have to disassemble the patient monitor for software upgrade be sure to eliminate the static charges before disassembling the equipment When disassembling the part labeled with
37. 2 BquiprmentiynbDOls deese iate alain uode is ice uoo de 1 3 2 Theory ot Operasion AAA 2 1 a o a a 2 1 2 2 YSIN OMNECIOUS dit 2 2 22 Mountnp the Patient Monitors 1 oae ooo Ee isis 2 2 2 2 2 Connectors Tor Peripheral Deviee s E Ere Ett eate edt 2 3 PAS EIE UR MUERE A 2 4 2 39 Input 3 IS ld d O tus baeo A bs 2 5 Zed CUEDUDIS V SCI ar iae amid ovde dee aa 2 6 2 3 3 Processing and Communications SyYStOM ooooooooooooonnnnononononononnnnnnnnnnnnnnnnnnnnnnnnnnos 2 7 2 3 4 Power Management SysteM cooooooononcncnonncnnnnnnonnnnnnnononononnnononnnnnnnnnnnnnnnnnnnnnnnnonananos 2 9 2 3 9 Equipment Interface Syste Hosni iie eoo te tee estes ae 2 12 2 4 Parameter MOGU S oiii tie ed oae etes bte RE me sa RU LT 2 14 2 4 1 Module Infrared Communication Board eese 2 14 240 Module LOW ED tutus tatto cda ot ee ea 2 14 2431 5 Parameter A O 2 14 2 Sale lite Module KRACK AAA caved RD ive aside utes i indes ps i donet 2 15 3 Tesine and Malntenance ioo eee eee ep eode na nu red va bep dene ve eue Annan o voa nga oo dva a dR ww Y pde arae e ud Bena 3 1 SU e do N 3 1 ST Test DOUIDIH adi a 3 3412 Test RODOEL ooo oil 3 2 5 134 PrevenitativeMaintendllee Seco uo ate iba tt buta tutu E 3 2 3 14 Recommended Frequency aneii Hot pato ev tree mdi ates xbanes 3 2 35 2 Preventauye Maintenance Proced le cotto i o teo sita vias doa eae 3 4 A A es i cd aono us eU depu iude 3 4 5 2 2 NIBP Testsrand AHDbEFALOTI s 445597 ces not
38. 30 80907 115 010761 00 New MPM 8 module Masimo 2013 SpO 3 5 lead without IBP sooroo New MPM 9 module Nellcor SpO 3 5 lead without 115 013388 00 IBP AO E NENNEN New MPM 11 module Masimo SpO 12 lead without 115 013389 00 IBP l New MPM 12 module Nellcor SpO 12 lead without IBP IBP module 6800 30 50850 IBP module upgrade package without accessories C O module 6800 30 50849 C O module upgrade package without accessories CO module M02B CO module upgrade package for adult and 6800 30 50139 115 010753 00 l NE i Sidestream pediatric patients with accessories M02B CO module upgrade package for neonatal 6800 30 50141 Sidestream patient with accessories 115 001696 00 M02B CO module upgrade package No accessories Sidestream Oridion CO module upgrade package with 6800 30 50820 Microstream accessories 115 001697 00 Oridion CO module upgrade package no accessories Microstream Capnostat CO module upgrade package no 115 013208 00 Mainstream accessories ClabnastatiCOomodul desack idi 6800 30 50852 A o UP eres DOCE Maisie accessories AG module AG module upgrade package with O2 BIS and 6800 30 50841 accessories 6800 30 50842 AG module upgrade package with O and accessories AG module upgrade package without O with BIS and 6800 30 50843 l accessories AG module upgrade package without O2 with 6800 30 50844 i acce
39. 5008 Rubber washer 60 M05 100R29 02 Lithium button cell battery 3V 220mAh D20 3 2 TR6F recorder TR6F 30 67306 6 6 SMR Assembly 6 6 1 SMR Assembly Exploded View Parts List 6 morons Cros noe 4 fe etona0snsi sapen n b secosns mmewae Sd 6 20 6 6 2 SMR Inside Assembly Exploded View Parts List 6800 21 51100 6800 20 50279 6800 20 50249 51 6800 20 50388 S s Description Insulating plate Torsion spring washer Light conducting pole Contact spring Contact screw Infrared light filter SMR inside assembly 6 21 5 poma Was COMETA owewwseeMys CN 6 7 Parameter Modules 6 7 1 MPM Module Exploded View Parts List e ews wmo 1 s eww rmo i CIEN 1 6 23 6 7 2 New MPM Module New MPM module applies the integrative parameter board ECG ASIC Exploded View 6 24 Parts List M51A Multi parameter module 5 lead full IBP 051 001037 00 Masimo aj 0671 00 0102 01 Nellcor SpO board As configured 040 001149 00 Masimo MS 2013 SpO board M04 051001 01 Crosshead screw M34 8 6800 20 50339 Waterproof seal 02 9 M04 00401 5 Cross pan head screw with washer M3x8 115 011209 00 New MPM front panel assembly Midnary SpO 115 011210 00 New MPM front panel assembly Nellcor SpO New MPM front panel assembly Masimo2013 15 011211 00 SpO j 11 New MPM front l bly Mindray SpO 115 011212 00 dd ront parie assem MON
40. 6 Unclench the clips and take out the Nios II module Then unscrew the six M3x6 screws and remove the 8 slot module rack communication board Fi t Prol 1 4 Uo i D ES y ame pa HE l z 5 35 7 Use the sleeve to unscrew the hexagon nut and countersunk external toothed lock washer assembly which can be further separated into the washer springlet and contact screw Wasl X b Springlet Hexagon nutAnd countersunk external Contact screw toothed lock washer assembly 5 36 5 6 Disassembling Modules NWARNING Fora reassembled module a patient leakage current test must be performed before it is used again for patient monitoring Make sure the monitor is off before disassembling the modules The monitor supports three types of modules single slot modules 2 slot modules and 3 slot modules The following part describes two typical disassembling procedures 5 6 1 Disassembling the ICG Module 1 Unscrew the two contact screws and o 3 spring washer on the back with a dedicated contact spanner 5 37 2 Move the snap lock in front of the contact spanner to the unlocking position Insert a small flat bladed screwdriver into the hole on the snap lock and press the snap down about Imm At the same time push the snap lock forwards with a thumb until the snap lock and its counterpart separate Then release the snap lock with a screwdriver Snap Lock 3 Unscrew the M3x6 scre
41. A I y X d i Ux ain E LIT SALILITTET s ES 4 a i Mi 7 Remove the recorder mounting bracket by pulling out the recorder mounting bracket from the right side first Recorder mounting bracket 5 31 8 Hold and then pinch the recorder housing so that the recorder housing becomes disengaged from the monitor housing Then take out the recorder housing NOTE When pinching the recorder housing take care not to damage the recorder housing o When reassembling the recorder housing and the recorder mounting bracket install the recorder mounting bracket first and meanwhile be sure the two clips are in right position Otherwise the recorder cannot be installed correctly 5 32 5 5 Removing the SMR Assembly 1 First remove the 4 screw covers and then unscrew the 4 M3xXx8 screws Right side board 2 Pull off the left and right side boards Be sure to place the rubber loop in position when reassembling the right board 5 33 3 From the left side remove the cable that connects the module rack interface board and the 8 slot module rack communication board Then take off the SMR cover 4 Unclench the two clips and take out the module rack interface board Be sure not to damage the snap slot on the left side 5 Remove the cable that connects the 8 slot communication board and the LED board the LED indicator and the light tube 5 34
42. DPM 7 Patient Monitor Service Manual Intellectual Property Statement Mindray DS USA Inc hereinafter called Mindray DS owns the intellectual property rights to this product and this manual This manual may refer to information protected by copyrights or patents and does not convey any license under the copyright or patent rights of Mindray DS nor the rights of others Mindray DS does not assume any liability arising out of any infringements of patents or other rights of third parties Mindray DS intends to maintain the contents of this manual as confidential information Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray DS is strictly forbidden Release amendment reproduction distribution rent adaptation and translation of this manual in any manner whatsoever without the written permission of Mindray DS 1s strictly forbidden mindray is a trademark or a registered trademark of Shenzhen Mindray Bio Medical Electronics Co Ltd All third party trademarks that appear in this manual are used solely for editorial purposes and are the property of their respective owners Contents of this manual are subject to changes without prior notice Revision History This manual has a revision number This revision number changes whenever the manual is updated due to software or technical specification change Contents of this manual are subject to change without prior notice
43. EY 5P 2 As configured no IBP New MPM front panel assembly Nellcor SpO 115 011213 00 no IBP New MPM front panel assembly Masimo SpO 115 011214 00 ms no Mm o 15 New M51A Infrared communication board no 115 011563 00 ni As configured 6 25 6 7 3 C O Module Exploded View Aa E 6 26 Parts List s fenas uenme SS fs ews mam CUA COMETE emenemec SS Ds mooss coses SSS w awos swe CA m sensns roine 6 27 6 7 4 RM Module Exploded View Parts List e eww woe E o enw w FU o enw um ER 6 28 6 7 5 ICG Module Exploded View NE LJ E A MEA v EA e e DD es i ira EN M Y i EL e 4 3 6 29 Parts List iconos mewmeseerna i COMETE no i 9 eoan ron noti ponerte E 6 30 6 7 6 AG Module Exploded View Parts List Description AG front panel English Gas outlet Stainless steel Hex nut GB T6170 2000 M5 polished Crosshead screw M3x6 Locking device 6 31 CEET E fs ezoso mot mante ooo 9 sos mt moon ooo ri ocasion Costes op ren PIERO O a a SEM Volume measuring fixing washer mold 3001 10 06985 WSR 3149 Nu Mg e Ca A Ds fewa e O D fewa mme CA w eww en a wooo sen Sid fm eww m 2 m seem a6 modern E zr roroa Credo wos 8 5 ww Credo wee ooo No HR mq NM SB 6 7 7 BIS Module Exploded View LI
44. FRU New MPM12 module IBP upgrade package Mindray 1 801 M51A 00007 00 l algorithm New M514A integrative parameter board 12 lead full l 801 M51A 00008 00 configuration Mortara algorithm ARR FRU New MSIA integrative parameter board 12 lead full 801 M51A 00009 00 configuration Mortara algorithm ARR ST FRU New MSIA integrative parameter board 12 lead full 801 M51A 00010 00 configuration Mortara algorithm ARR ST interpretation of resting 12 lead ECG New MSIA integrative parameter board 12 lead full 1 801 M51A 00011 00 configuration Mindray algorithm single heart rate meter FRU New MSIA integrative parameter board 5 lead standard l 801 M51A 00012 00 configuration Mortara algorithm ARR New MSIA integrative parameter board 5 lead standard 1 801 M51A 00013 00 l configuration Mortara algorithm ARR ST FRU New MSIA integrative parameter board 5 lead standard 1 801 M51A 00014 00 configuration Mindray algorithm single heart rate meter New MSIA integrative parameter board 5 lead full 801 M51A 00015 00 configuration Mortara algorithm ARR FRU New MSIA integrative parameter board 5 lead full 801 M51A 00016 00 configuration Mortara algorithm ARR ST FRU New MSIA integrative parameter board 5 lead full 801 M51A 00017 00 l configuration Mindray algorithm single heart rate meter New M514A integrative parameter board 5 lead full 1 801 M51A 00018 00 configuration Masimo ARR FRU New MSIA integrativ
45. N 11 12 13 Crosshead screw M3x6 14 Backlight board 15 Crosshead screw M3x6 17 18 19 16 Backlight board insulating sheet Backlight board shield Berylium bronze leaf 92 047 Conducting foam0501080 6800 30 50082 or Touchscreen control board 6800 30 51095 6800 30 51095 only used together with the optional optional touchscreen 0000 10 10748 042 000575 00 Screen mounting plate M6T 030003 Conducting foam 4105AB51K 0000 10 10754 or 0000 10 11069 21 22 NO U LCD screen optional 6800 20 50204 Screen support 1 for 17 touchscreen Dust proof pad 4 Dust proof pad 3 Touchscreen waterproof strip Tapping screw PT3x8 DPM7 button board touchscreen optical 115 004216 00 encoder without shank 6800 20 50198 Silicon buttons MO6T 040001 Clamp spring 1707P I 0651 20 76735 Knob mould MR76734 042 000693 00 Knubsmcus nEpbite 0000 10 10789 Optical Encoder 16 steps 5VDC Dip6 2 2 2 2 2 2 4 5 6 7 8 9 30 31 6 7 6 5 Rear Housing Assembly ing Assembly 6 5 1 Rear Hous ing lew Exploded V
46. No printout Recorder module 1 Check if the recorder status LED lights disabled 2 If yes enable the module in Factory Maintenance menu Otherwise check for other possible causes Re install the paper roll Cable defective or 1 Check that cable between recorder and mother board is poorly connected properly connected 2 Check that connecting cables and connectors are not damaged Recorder power Check if the power module outputs 5 V DC and 12V DC m failure mu AS Recorder failure failure Replace the recorder the recorder Poor print Paper roll not Stop the recorder and re install the paper roll quality or properly installed paper not Print head dirty 1 Check the thermal print head and the paper roller for feeding foreign matter properly 2 Clean the thermal print head with an appropriate clean solution Print head failure Replace the print head Recorder failure Replace recorder 4 6 7 Interface Failures Symptoms Possible Cause Corrective Action No analog signals or Respective output 1 Select Main Menu Analog Output nurse call signals are disabled Setup set Analog Output to On issued DVI interface board 1 Check that cable between DVI interface cable loose board and mother board is properly connected 2 Check that connecting cables and connectors are not damaged DVI interface board Replace the DVI interface board failure Mother board failure Replace t
47. X Va BY V N V Na d N N E E e O J J 4 3 Z il N Gs AS SS M em NS N ES Parts List woo Piinsramkeadsnew os Sid 6 12 Stainless steel hexagon nut GB T6170 2000 M3 M04 000301 l polished Flat washer grade A GB T97 1 20023 nickel plated M04 000802 l 11 to resist rust 6800 20 50279 Infrared lens E Standard spring washerGB T93 1987 3 nickel 13 M04 000104 l plated to resist rust 10 5 6 5 4 Interface Board Assembly Exploded View 6800 30 50476 6 13 Parts List run amp bronze s 92 106 ici pad 6 Exploded View 115 003227 00 Parts List 051 000222 01 6800 USB interface board standard configuration 6800 20 50241 Interface board insulating plate 6800 20 50745 Waterproof strip M04 004012 Screw M3x6 M6T 030005 Berilium amp bronze leaf 187530 M6T 030005 Berilium amp bronze leaf 187530 M6T 030006 Berilium amp bronze leaf 92 106 nickel plated 6 5 5 Main Support Assembly Exploded View 6 15 Parts List 10 6800 20 50700 CIS hard disk heat conducting glue 11 3003 20 35008 Rubber washer Stainless steel hexagon nut GB T6170 2000 M3 12 M04 000301 polished M90 000170 FAN 12V 8 0CFM 32dBA 40 40 10mm 6800 20 50147 CIS fan support rack HN 6 5 6 Main Control Board Assembly Exploded View PIN s F n AN n Ny 0 Los ANS NS A conte b m AO q Ee
48. a ESD warning symbol make sure you are wearing electrostatic discharge protection such as antistatic wristband or gloves to avoid damaging the equipment Properly connect and route the cables and wires when reassembling the equipment to avoid short circuit Select appropriate screws to assemble the equipment If unfit screws are tightened by force the equipment may be damaged and the screws or part may fall off during use causing unpredictable equipment damage or human injury Follow correct sequence to disassembly the equipment Otherwise the equipment may be damaged permanently Disconnect all the cables before disassembling any parts Be careful not to damage any cables or connectors Properly place removed screws and disassembled parts preventing them from being lost or contaminated 7 1 7 2 Upgrading Parameter Modules You can upgrade the following parameter modules Parameter Description Remark module MPM MS1A 30 80873 30 80873 MPM I module MPM Imodule Mindray SpO 3 S ead SpO 3 5 lead MPM 7 module main unit Mindray SpO 3 5 lead M51A 30 80900 without IBP 115 011732 00 MPM 8 module Masimo SpO 3 5 lead without IBP M51A 30 80906 MPM 9 module Nell SpO 3 5 lead without IBP MPM 10 module main unit Mindray SpO 12 lead without IBP Eu M sucesw ura moane 0 eden I ess New e metio 29999057709 1 L8 MCNND New MPM 7 module Mindray SpO 3 5 lead without IBP M51A
49. aa to the cord No deterioration to the cord For devices with detachable power cords The power cord inspect the connection at the device For devices with non detachable power cords inspect the strain relief at the device A 2 Device Enclosure and Accessories B Visual Inspection Test Item Acceptance Criteria No physical damage to the enclosure and accessories No physical damage to meters switches connectors etc No residue of fluid spillage e g water The enclosure and accessories coffee chemicals etc No loose or missing parts e g knobs dials terminals etc B Contextual Inspection Test Item Acceptance Criteria No unusual noises e g a rattle inside the case No unusual smells e g burning or smoky The enclosure and accessories smells particularly from ventilation holes No taped notes that may suggest device deficiencies or operator concerns A 3 Device Labeling Check the labels provided by the manufacturer or the healthcare facility are present and legible B Main unit label B Integrated warning labels A 4 Protective Earth Resistance Protective Earth Resistance is measured using the RED test lead attached to the DUT Protective Earth terminal or enclosure Select the test current by pressing SOFT KEY 3 to toggle between IAMP 1OAMP and 25AMP The front panel outlet power is turned off for this test The following conditions apply L1 and L2 Open
50. ach module Control the communications between modules Control the communications between the main board and the Signal interface recorder CPU O Receives the control signals from the CPU and then forwards them to Motor drive circuit the step engines Button amp LED Includes one button and one LED which are directly controlled by board the CPU Speaker The speaker provides sound for alarms key strokes heart beats and pulse and allows PITCH TONE and multi level tone modulation It is connected with the main board and 1s directly driven by the main board 2 3 3 Processing and Communications System Main Board The main board is the heart of the patient monitor It implements a series of tasks including input amp output control data storage and processing display processing system control communication management printing management and alarming etc The main board comprises the CPU board and mother board The following diagram shows interfaces to other components CF card Internal CIS Power Speaker assembly wireless assembly module network card Mother board Recorder CPU board Integral module rack Video Sutton GHx24 output Network 10 11C USBx2 UART board CPU board Mother board The CPU board is an essential CPU system containing the CPU FLASH memory realtime clock EEPROM etc It interfaces to the mother board only which then provides interfaces to all other external
51. ack poorly connected communication board to MPM module rack parameter modules communication board module rack to mother board are properly connected 2 Check that connecting cables and connectors are not damaged Wrong communication Upgrade the program of the module or Integral Module in some slots Replace the corresponding module rack Power supply to integral 1 Check if voltage between two contact screws in module rack abnormal any slot reaches 12VDC If yes and the parameter module functions PCB assembly in the SMR might fail 2 If there is no 12V sent to the integrated module rack check that power module output voltage to mother board reaches 12V DC If yes mother board might fail 3 slot or MPM module Replace the 3 slot or MPM module rack rack communication communication board board failure Nios II module failure Replace the Nios II module Mother board failure Replace the mother board 4 6 4 Alarm Problems Symptoms Possible Cause Corrective Action The alarm lamp Cable defective or 1 Check that cables from alarm LED board to is not light or poorly connected button board and button board to mother board are extinguished properly connected but alarm 2 Check that connecting cables and connectors are sound is issued not damaged Alarm LED board Replace the alarm LED board failure Button board failure Replace the button board Mother board failure Replace the mother board N
52. age test appears on the display and the test begins immediately Earth Leakage Outlet Rev Pol No Earth L2 No AP Earth OuA Limit Inv DUT OFF EARTH NO L2 AP EARTH AY O AY TO CD SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse SOFT KEY 2 toggles the DUT outlet from Earth to No Earth SOFT KEY 3 toggles the DUT outlet from L2 to No L2 SOFT KEY 4 toggles the AP to Earth to No AP to Earth 4 Press the print data key at any time to generate a printout of the latest measurement In Case of Failure B Check any broken of the enclosure Replace any defective part B Inspect wiring for bad crimps poor connections or damage B Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead B Change another probe to confirm if the fail is caused by console B Inspect wiring for bad crimps poor connections or damage B Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation W Ifall else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS USA 300 uA Normal Condition 1000 uA Single Fault Condition OTHER COUNTRIES 500 uA Normal Condition 1000 uA Single Fault Conditio
53. age with NIBP or the manual leakage test result does not exceed 6mmH g min Sidestream CO test Block the gas inlet of the module or watertrap The sidestream Yes No CO flowrate is slower than 10ml min and an alarm of CO Filterline Err is given It indicates that there 1s no leakage The displayed CO value is within 60 05 Yes No Microstream CO test Block the gas inlet of the module or watertrap An alarm of CO Yes No Filterline Err is given It indicates that there 1s no leakage 3 13 The displayed CO value is within 6 0 05 Yes No AG test When AG flowrate is slower than 10m1 min an alarm of AG Yes No Airway Occluded is given It indicates that there is no leakage The fan inside the AG module works properly Yes NO The measurement accuracy of CO N20 O and AA AA Yes No represents an anaesthetic agent meets the product specifications in the Operator s Manual 3 3 Power On Test This test is to verify that the patient monitor can power up correctly The test 1s passed if the patient monitor starts up by following this procedure 1 Insert two batteries in the battery chamber and connect the patient monitor to the AC mains the AC mains LED and battery LED light 2 Press the power on off switch to switch on the patient monitor The operating status LED lights up and the technical and physiological alarm lamps light blue and red respectively 3 After the start up
54. amplitude of the square wave with the wave scale The difference should be within 5 After completing the calibration select Stop Calibrating ECG 3 15 3 4 2 Resp Performance Test Tool required B Fluke Medsim 300B patient simulator recommended Follow this procedure to perform the test 1 Connect the patient simulator to the module using a non ESU proof cable and set lead II as the respiration lead 2 Configure the simulator as follows lead II as the respiration lead base impedance line as 1500 Q delta impedance as 0 5 Q respiration rate as 40 rpm 3 Check the Resp wave is displayed without any distortion and the displayed Resp value is within 40 2 rpm 3 4 3 SpO Test Tool Required B None Follow this procedure to perform the test 1 Connect SpO sensor to the SpO connector of the monitor Set Patient Cat to Adu and PR Source to SpO on the monitor 2 Apply the Measure SpO sensor to on your ring finger Assume that you stay healthy 3 Check the Pleth wave and PR reading on the screen and make sure that the displayed SpO is within 95 and 100 4 Remove the SpO sensor from your finger and make sure that an alarm of SpO Sensor Off is triggered NOTE A functional tester cannot be used to assess the accuracy of a pulse oximeter monitor However it can be used to demonstrate that a particular pulse oximeter monitor reproduces a calibration curve that has been independently demonst
55. ard may be adhered to the insulator be careful not to damage the parts connector and cables when prizing it 5 23 5 4 15 Removing the Integral Module Rack The following disassembling procedure takes the 5 slot module rack as an example You can disassemble other types of module rack by referring to this procedure 1 Disconnect the cable that connects the integral module rack and the mother board Remove the two bolts and unscrew the M3 x6 screw r y MM 5 24 2 Pry the snaps out about 1mm away with a small flat bladed screwdriver Then insert the small flat bladed screwdriver into the position marked in the picture and pry it out about Imm so that the module rack becomes disengaged from the back cover 3 Ifthe module rack still engages with the back cover insert a small flat bladed screwdriver into the position marked in the picture and pry it out about 1mm to release the hidden snap between the integral module rack and the back cover Then pull out the module rack 5 25 ablatus iaa MEI Lis E MPM Conia ication Board o 3 slot mcdule Rack Commuhieaton Board NCAUTION Besure to release the hidden snaps first when removing the integral module rack Otherwise the monitor will be damaged 4 Release the three clips on the 3 slot module rack communication board and remove the Nios II module Nios II module 5 26 5 6 Unscrew the four M3X6 screws and take out
56. ard that if not avoided will result in death or serious injury NWARNING Indicates a potential hazard or unsafe practice that if not avoided could result in death or serious injury NCAUTION Indicates a potential hazard or unsafe practice that if not avoided could result in minor personal injury or product property damage NOTE Provides application tips or other useful information to ensure that you get the most from your product 1 1 1 1 1 DANGER There are no dangers that refer to the product in general Specific Danger statements may be given in the respective sections of this manual 1 1 2 Warnings NWARNING All installation operations expansions changes modifications and repairs of this product are conducted by Mindray authorized personnel There is high voltage inside the equipment Never disassemble the equipment before it is disconnected from the AC power source When you disassemble reassemble a parameter module a patient leakage current test must be performed before it is used again for monitoring The equipment must be connected to a properly installed power outlet with protective earth contacts only If the installation does not provide for a protective earth conductor disconnect it from the power line and operate it on battery power if possible Dispose of the package material observing the applicable waste control regulations and keeping it out of children
57. ay ELECTRICAL SAFETY INSPECTION FORM International version Overall assessment O Scheduled inspection Test item 1 2 3 9 O Unopened repair type Test item 1 2 3 9 O Opened repair type not modify the power Test item 1 2 3 4 5 9 board and patient circuit board O Opened repair type modify the power Test item 1 2 3 4 5 6 7 8 9 board or patient circuit board Measurement equipment SN INSPECTION AND TESTING roer anda 2 Device Enclosure and Accessories JO 3 mene OOOO Protective Earth Resistance a Mm 2 T ws e Max Single Fault condition SFC uA NC 10uA SFC SOWA BF AP NC 100pA SFC 500A Mains on Applied Part Max Leakage CF AP 50uA BF AP 5000uA 3 Patient Auxiliary Curent ma Normal condition NC Is CF AP single Fault condition SFC NC 10uA SFC SOUA BF AP NC 1001A SFC SO0UuA 9 Functional test parameters tested O Note The test items marked are needed only for incoming inspections and after repairs or modifications that may have affected lead leakage NFPA 99 2005 8 5 2 1 3 Deficiency Note Name Date Signature Mindray DS USA Inc 800 MacArthur Blvd Mahwah New Jersey 07430 USA Tel 1 800 288 2121 Tel 1 201 955 8000 www mindray com P N 046 000187 00 5 0
58. board and main board Power switch amp LED Board The power switch amp LED board controls the power supply for the main unit It has three LEDs which respectively indicate the AC power status battery status and monitor power on off status It is connected with the button board 2 3 2 Output System LCD The patient monitor adopts a high resolution LCD The LCD 1s connected with the main board Signals and power supply of the backlight board are transferred by the button board Alarm Lamp The patient monitor has two alarm lamps alarm lamp and technical alarm lamp Alarm lamp lights either red or yellow whereas technical alarm lamp lights blue only The signals from the alarm lamps are transferred by the button board and are controlled directly by the main board Recorder The recorder receives data coming form the main board and then sends them to the thermal printhead for printing The recorder has a hardkey starting stopping recordings and a green LED on its front It is connected with the main board The following diagram shows its operating principle Recorder key board Main board Signal interface Power supply interface Key amp LED interface Power Drive module circuit Power supply control FPC interface Thermal print head 2 6 Introduces a DC from the main board Converts the input power into voltages that fit each module and then Power module forwards them to e
59. ct 2 Following any repairs or replacement of relevant Sidestream and Leakage test module Microstream 3 At least once a year is recommended CO tests AG tests Performance test Performance Tests ECG test and Performance test 1 If the user suspects that the measurement is calibration incorrect Carano 2 Following any repairs or replacement of relevant Resp module performance test 3 At least once every two years SpO test Note At least once a year 1s recommended for NIBP CO and AG Pressure check NIBP test and calibration Leakage test Calibration Temp test IBP test and calibration Mainstream CO test and calibration Performance test Pressure calibration Sidestream and Leakage test Microstream CO tests and calibration Performance test Calibration Performance test CCO SvO gt test Interconnecting function Nurse call relay If the user suspects that the nurse call or analog output pra A does not work well Analog output PS Electrical Safety Tests Electrical Refer to A Electrical 1 Following any repair or replacement safety tests Safety Inspection 2 After the monitor drops 3 At least once every two years Other Tests 1 When first installed or reinstalled Power on test 2 Following any maintenance or the replacement of any main unit parts Touchscreen j 1 When the touchscreen appears abnormal calibration 2 After t
60. ct Main Menu Maintenance gt gt User Maintenance gt gt enter the required password Cal IBP Press gt gt In the Cal IBP Press menu set the calibration value to 200 mmHg Inflate using the balloon pump until the reading of sphygmomanometer approximates the preset calibration value 3 18 Adjust the calibration value in the Maintain IBP menu until it 1s equal to the reading of sphygmomanometer Select the Calibrate button to start a calibration The message Calibration Completed is displayed after a successful calibration If the calibration failed the prompt Calibration Failed will be displayed 3 4 7 C O Test Tools required Medsim300B Patient simulator or MPS450 or equivalent equipment C O adapter box CI 3 module cable P N 3010 0289 for 300B P N 5180500 for MPS450 C O trunk cable PN 0010 21 42716 Follow this procedure to perform the test l Connect the patient simulator and the C O module using a C O trunk cable and a C O adapter box Set the blood temperature BT to 37 C on the patient simulator and check the temperature value displayed on the monitor is 37 0 2 C On the patient monitor set Auto IT to Off IT to 2 C and Comp Const to 0 595 in the C O Setup menu Select C O Measure to enter the C O measurement window Select Start in the C O measurement window to start C O measurements On the patient simulator set C O
61. ct and set up the wireless network and then carry out the performance test 7 4 7 3 1 Upgrading SMR The SMR can be connected to the patient monitor through SMR connector via a SMR cable Refer to the Operator s Manual for detail 7 3 2 Upgrading Wireless Network Function Refer to Section 5 4 7 to install the wireless network assembly in your patient monitor Refer to the Operator s Manual for the use of wireless network 7 3 3 Upgrading Recorder Refer to Section 5 4 16 to install the recorder in your patient monitor Refer to the Operator s Manual for the use of recorder 7 3 4 Upgrading Analog Output Refer to Section 5 4 16 to replace the interface board assembly and DVI interface board Refer to the Operator s Manual for use of the analog output 7 3 5 Upgrading CIS Refer to Section 5 4 13 to install CIS kit in your patient monitor Refer to the Operator s Manual for the use of CIS NOTE e When upgrading wireless network analog output and CIS function for a patient monitor with standard configuration you have to replace old PCBAs in the patient monitor with corresponding PCBAs included in the upgrade kit and remove the covers of related connectors 7 4 Upgrading Software You can upgrade the software with the System Update Tool PN 6800 30 50771 through network This tool can directly run on a PC Through network or by connecting the patient monitor to a PC via a crossover network cable you ca
62. devices The mother board 1s in charge of connections and communications with other components and provides the following interfaces LCD port connects a built in display Video output network IO IIC connects the digital video interface board USBx2 UART connects the USB interface board Button board port connects the button board Integral module rack port connects integral module rack communication board Fan port connects the fan Speaker port connects the speaker Power module port connects the power module CIS port located at the back of the mother board for connecting the CIS components CF port connects the CF card assembly Recorder port connects the recorder Internal wireless network card port connects the internal wireless network card Integral Module Rack The patient monitor has two kinds of integral module rack 2 slot and 5 slot The control board includes a NIOS II FPGA It implements protocol conversion and infrared communication between the main unit and the parameter modules The module rack communication board can be a 2 slot type or a 3 slot type The 3 slot communication board communicates the main board directly The 2 slot communication board is connected with and is controlled by the 3 slot communication board The 3 slot communication board has the function of communication control The 2 slot communication board consists of the infrared circuit and module power circuit The RS422 drive ci
63. e connecting the LCD panel and the mother board and the other connecting the button board and the mother board NOTE Release the clip before disconnecting the cable between the button board and the mother board 2 Carefully place the monitor face down Pry up the four screw covers with a small flat bladed screwdriver and unscrew the four M312 screws exposed Then unscrew the M3x12 screw in the handle OTE Avoid pressing the knob on the table NOTE Press the cover with a thumb when prying it Avoid pressing the knob on the table 3 Lift the rear cover assembly to separate it from the front cover assembly 5 5 5 4 Further Disassembly 5 4 1 Removing the Power Switch 8 LED Board 1 Locate the cable marked in the picture and disconnect it from the power switch amp LED board Left Clip Right Clip 2 Release the clips with fingers At the same time pinch the power switch amp LED board push it to the left and take it out along with the power switch NOTE Exercise care whe releasing the clips When installing the LED board along with the power switch put it on the left clip unclench the right clip to the right direction slightly and then press it down 5 4 2 Disconnecting the Encoder Assembly l Disconnect the cable that connects the knob encoder and the button board Then unscrew the two M3x6 screws and take out the encoder assembly 5 4 3 Removing the Button
64. e parameter board 5 lead full 801 M51A 00019 00 configuration Mortara algorithm Masimo ARR ST New MSIA integrative parameter board 5 lead full 801 M51A 00020 00 configuration Mindray algorithm Masimo single heart rate meter FRU OL MSTA 0210 New MPM module gs pnp sem FRU wee vals nomalraen o 115 011210 00 New MPM module front housing assembly Nellcor SpO 1 6 45 New MPM module front housing assembly Masimo2013 1 115 011211 00 SpO New MPM module front housing assembly Mindray l 115 011212 00 l SpO without IBP New MPM module front housing assembly Nellcor 1 115 011213 00 l SpO without IBP l New MPM module front housing assembly Masimo2013 SpO without IBP 115 011214 00 6 10 4 Parameter Modules M51A 30 80886 MPM 6 module Nellcor SpO 12 lead MPM 7 module main unit Mindray SpO 3 5 M51A 30 80900 lead without IBP 115 011732 00 MPM 8 module Masimo SpO 3 5 lead without IBP M51A 30 80906 MPM 9 module Nellcor SpO 3 5 lead without IBP MPM 10 module main unit Mindray SpO 12 M51A 30 80907 lead without IBP 115 011733 00 MPM 11 module Masimo SpO 12 lead without IBP 6 46 115 013387 00 New MPM 5 module Masimo 2013 SpO 12 lead 115 010747 00 New MPM 6 module Nellcor SpO 12 lead New MPM 7 module Mindray SpO 3 5 lead without 115 010761 00 IBP i New MPM 8 module Masimo 2013 SpO 3 5 115 013388 00 l lead without IBP New MPM 9 module Nellcor SpO
65. e the button board H L J 300 em 30 50118 UD th i iz Yi 5 43 6 Unscrew the two screws on the front panel Disconnect the tubing between the watertrap assembly and CO parameter board Disconnect the cable between the watertrap and CO parameter board Then take out the watertrap connector assembly 5 44 7 Disconnect the tubing between the CO parameter board and the front panel Then release the four clips and remove the CO parameter board NOTE When reinstalling do not fold the tubings 5 45 5 6 3 Disassembling the New MPM Module 1 Remove the contact screws and the spanner by referring to steps 1 to 3 as described in 5 6 1 Disassembling the ICG Module 2 Unscrew the two M3x6 screws Then press down in turn the four clips that engage the front cover with a small flat bladed screwdriver At the same time pull off the rear Cover 5 46 3 Disconnect the cable of the infrared communication board and release the snap lock to remove the infrared communication board snap i A PaRi gt Sa 4 Disconnect the cables of the NIBP inflation pump and the relief valves from the parameter board Snip off the cable ties to remove the pump Release the snap locks to remove the valves 5 47 5 Unscrew the two M3x8 screws on the parameter board Then pull off the parameter board rightward as shown below 5 48 6 Unscrew the two M3x4 screws on the SpO
66. em For more information on troubleshooting contact our Customer Service Department 4 2 Part Replacement Printed circuit boards PCBs major parts and components in the patient monitor are replaceable Once you isolate a PCB you suspect defective follow the instructions in 5 Repair and Disassembly to replace the PCB with a known good one and check that the trouble disappears or the patient monitor passes all performance tests If the trouble remains exchange the replacement PCB with the original suspicious PCB and continue troubleshooting as directed in this chapter Defective PCB can be sent to us for repair To obtain information on replacement parts or order them refer to 6 Parts 4 3 Patient Monitor Status Check Some troubleshooting tasks may require you to identify the hardware version and status of your patient monitor 1 To view the information on system start time self check etc select Main Menu Maintenance gt gt Monitor Information gt gt 2 You can also view the information on the monitor s current status by selecting Main Menu gt Maintenance gt gt gt Factory Maintenance gt gt enter the required password Monitor Information gt gt 4 4 Software Version Check Some troubleshooting tasks may require you to identify the configuration and software version of your patient monitor 1 To view information on the system configuration and system software vers
67. ezoso poner vic od 5 mosoioozo6 st ate ivoa 2 6 3 6 4 Front housing Assembly 6 4 1 17 LCD with Anti glare Screen Exploded View Description Front housing DP M7 Alarm LED cover Light conduction block 2 Light conduction block 1 Indicator board Insulating strip for alarm LED board 6 4 10 11 12 13 14 15 16 17 18 0000 10 11072 9901 10 23920 Conducting foam 0501080 08 19 0000 10 10996 20 042 000575 00 21 M6T 030003 021 000043 00 or 0000 10 11069 17 LCD screen optional DPM7 button board anti glare optical encoder 115 001326 01 without shank 28 29 30 31 32 33 6800 20 50198 Silicon buttons M671 040001 Clamp spring 1707P 0651 20 76735 Knob mould MR76734 042 000693 00 Knob mounting plate 0000 10 10789 Optical Encoder 16 steps 5VDC Dip6 6 5 6 4 2 17 LCD Touchscreen Exploded View Parts List 043 000484 00 6800 20 50199 6800 20 50390 6800 20 50389 6800 30 50086 6800 20 50691 6800 20 50222 Description Front bezel DP M7 Alarm LED cover Light conducting block2 Light conducting block Indicator board Insulating strip for alarm LED board Dust proof pad 1 6800 20 50223 Dust proof pad 2 0000 10 11071 or 0000 10 10748 Touchscreen resistance 17 1 optional 0 6800 20 50226 Dust proof pad 5 6800 20 50205 Screen support 2 for 17 touchscreen 6800 20 50232 Backlight board
68. f AG Yes No Airway Occluded is given It indicates that there is no leakage The fan inside the AG module works properly Ye No The measurement accuracy of CO N20 O and AA AA Yes No represents an anaesthetic agent meets the product specifications in the Operator s Manual ICG test The measured results are as follows HR 60 2 bpm Yes No VI 61 4 1000s TFC 32 2 kOhms The measured results are as follows HR 70 2 bpm VI 48 4 Yes No 1000s TFC 32 2 kOhms BIS test you can select either method to perform the test Method 1 The BIS value measured on healthy wide awake Yes No adult is within 80 100 Method 2 Connect to the BIS simulator to perform a cyclic Yes No impedance check The EEG wave and BIS numeric are displayed on the monitor The displayed TV is within 500 50ml and RR is within Yes No 20 1rpm CCO SvO test The CCO SvO numerics displayed on the patient monitor and Yes No Vigilance monitor are consistent The waves at the ECG signal output port displayed on the Yes No oscillograph are consistent with the ECG calibration waves displayed on the monitor screen The amplitude of electrical level at the signal output port of Yes No MAP CVP and SpO are 5 0 25V 5 0 25V and 10 0 5V 3 34 Nurse call relay performance test The relay contacts are close when an alarm occurs A Yes No Analog output performance test The waves displayed on the oscillograph are ident
69. factory maintenance menu select Main Menu Maintenance gt gt Factory Maintenance Jand then enter the required password The Factory Maintenance menu is shown below Factory Maintenance Lira Ware Calibrate NIBP gt Recorder MPM self est info gt gt Integral Module Rack MPM Real Time Info gt O Console Output Diagnose a ftware version gt gt Monitor Information gt 3 12 2 Drawing Waves There are two methods to draw waves B Color selecting Color will have smoother waveforms B Mono selecting Mono will have a wider viewing angle 3 12 3 Recorder To enable disable the recorder select Recorder and toggle between On and Off CAUTION The recorder is disabled if Recorder is switched off in the Factory Maintenance menu 3 29 3 12 4 Software Version Selecting Software Version will show software version information The Software Version menu is as follows Software Version X a M A a ystern software Version Main Power Board Boot Module otherBoard FP Logic Nios software 3 12 5 Monitor Information Selecting Monitor Information will show the status of the patient monitor Monitor information is displayed as follows Monitor Information N IMR Nios Module PCB BOM Version MA v an Lir 3 12 6 Calibrate NIBP For details refer to section 3 2 2 NIBP Tests and Calibration Maintenance and Test Report See the above
70. figuration of the front panel outlet by pressing the appropriate SOFT KEY on the 601 PRO 6 Press the print data key at any time to generate a printout of the latest measurement NOTE o Ifthe current test standard being used does not include Patient Leakage DC readings or the DC option is not enabled then DC readings will not be available through the APPLIED PART SOFT KEY selections Refer to Chapter 8 Standards and Principles In Case of Failure B Check any broken of the enclosure Replace any defective part B Inspect wiring for bad crimps poor connections or damage B Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead B Change another probe to confirm if the fail is caused by console B Inspect wiring for bad crimps poor connections or damage B Ifthe leakage current measurement tests fail on a new unit and if situation can not be corrected submit a Safety Failure Report to document the system problem Remove unit from operation W If all else fails stop using and inform the Customer Service Engineer for analysis and disposal LIMITS USA For ECG Input and ECG Input and other applied parts B 10uA Normal Condition B 50uA Single Fault Condition OTHER COUNTRIES For t l ECG Input Defibrillator proof B 10uA Normal Condition B 50uA S
71. ginal one is defective Wrong communication Upgrade the program of the module or SMR board software revision Module in some slots 1 Replace the Nios II module unrecognized 2 Replace the 8 slot module rack communication board Power supply failure 1 Check if the voltage between two contact screws in any slot reaches 12V DC If yes and the parameter module functions the PCB assembly in SRM might fail 2 If there is no 12 V sent to the SMR check that the power module output voltage to the USB interface board reaches 12V If yes the fuse on the USB interface board might blow Replace the USB interface board Cable defective or 1 Check that the cable between SMR interface poorly connected board and communication board is properly connected 2 Check that connecting cables and connectors are not damaged Nios II module loose or 1 Check that Nios II module is correctly plug ed failure 2 If the symptom persists replace the Nios II module SMR interface board Replace the SMR interface board failure SMR communication Replace the SMR communication board board failure USB interface board Replace the USB interface board failure Mother board failure Replace the mother board Integral module rack Integral module Module failure Replace parameter module If a new module is rack cannot identified the original one is defective identify Cable defective or 1 Check that the cables from 3 slot module r
72. gt gt Maintain AG gt gt Calibrate AG gt gt and check that the current flow rate 1s less than 10 ml min If the alarm message does not disappear it indicates that the module does not leak Accuracy Test Tools required B Gascylinder with a certain standard gas such as 6 0 05 CO Bal N5 or standard gas mixture Gas concentration should meet the following requirements AA gt 1 5 CO gt 1 5 N20 40 O gt 40 of which AA represents an anesthetic agent Des Sev Enf Iso or Hal a c lt 0 01 a 1s the gas absolute concentration accuracy c 1s the gas concentration B T shape connector B Appropriate tubing 1 Plug the AG module into the module rack 2 Wait for at least 10 min and then perform a leakage test to make sure the airway has no leakage 3 Check if the fan inside the AG module works correctly 4 Connect the test system as follows Open to the air es IL Tubing Relief valve Y E E Monitor Gas cylinder 3 10 5 Adjust the relief valve and make sure the flowmeter reading is stable and within 10 and 50 L min 6 Check that the concentration of each composition meets the specification stated in the Operator s Manual Calibration Tools required B Gas cylinder with a certain standard gas such as 6 0 05 CO Bal N5 or standard gas mixture Gas concentration should meet the following requirements AA gt 1 5 CO gt 1 5 N20 gt 40 O2 gt 40 of which
73. he mother board Device with USB port Cable defective or 1 Check that cable between USB interface does not function poorly connected board and mother board is properly Assume that the connected peripheral devices are 2 Check that connecting cables and good connectors are not damaged USB interface board Replace the USB interface board failure Mother board failure Replace the mother board 4 6 8 CF Card Problems Symptoms Possible Cause Corrective Action CF card malfunctions Wrong CF card or small Use only SanDisk manufactured CF storage memory space cards Those with 4GB memory space are recommended CF card full data error Format CF card on PC CF card error CF card failure Replace the CF card Cable defective or 1 Check that the cable between CF card poorly connected board and mother board is correctly connected 2 Check that connecting cables and connectors not damaged CF card board failure Replace the CF card board Mother board failure Replace the mother board 4 6 9 Power Supply Failures Symptoms Possible Cause Corrective Action Different battery Battery failure Replace battery voltages Cable defective or 1 Check that the cable between battery poorly connected interface board and power module is correctly connected 2 Check that cables and connectors are not damaged Power board failure Replace the power board Battery capacity is too Battery failure Replace bat
74. he required password Cal Touchscreen 2 The symbol will appear at different positions of the screen 3 Select in turn the central point of the symbol 4 After the calibration is completed the message Screen Calibration Completed is displayed Select Ok to confirm the completion of the calibration 3 9 Recorder Check Tools required B None 1 Print ECG waveforms The recorder should print correctly and the printout should be clear 2 Set the recorder to some problems such as out of paper etc the patient monitor should give corresponding prompt messages After the problem is removed the recorder should be able to work correctly 3 Switch automatic alarm recording for each parameter ON and then set each parameter s limit outside set alarm limits Corresponding alarm recordings should be triggered when parameter alarms occur 3 26 3 10 Network Print Test Note e HP LaserJet 1505n or 2035n laser printer is recommended for BeneView series of patient monitors Tools required B Hub and network cable 3 10 1 Equipment Connection and Setup Connect the patient monitor and network printer to a HUB using common network cables as follows BeneView Network monitor printer 2 Set IP address as follows Select Main Menu Maintenance gt gt gt User Maintenance gt gt enter the required password IP Address Setup gt gt and set the IP address of the patient monitor in t
75. he same network segment with that of the network printer See the instructions for use accompanying the printer 3 Search for printer by selecting Main Menu Print Setup gt gt Printer Setup gt gt gt Search Printer After a while the printer s model and IP address will appear in the box beside Printer 3 10 2 Print Function Test 1 Enter the Demo mode of the patient monitor 2 Select Main Menu Print Setup gt gt Realtime Reports gt gt Normal Report and then select Print The network printer shall print out the report correctly 3 27 3 11 Battery Check Tools required B None Function Test l p If the patient monitor is installed with batteries remove the batteries first Verify that the patient monitor works correctly when running powered form an AC Source Insert two batteries per the procedures provided in the Operator s Manual Remove the AC power cord and verify that the patient monitor still works correctly For T5 only Remove one battery and verify that the patient monitor continues to work correctly Verify that the patient monitor can also work independently from another battery Performance Test Perform the test by referring to the Battery chapter in the Operator s Manual and verify the operating time of the battery meets the product specification 3 28 3 12 Factory Maintenance 3 12 1 Accessing Factory Maintenance Menu To access the
76. he touchscreen is replaced Recorder check Following any repair or replacement of the recorder l 1 When first installed Network print test i 2 Whenever the printer is serviced or replaced Functionality 1 When first installed test 2 Whenever a battery is replaced Battery check l l Performance Once a year or if the battery run time reduced test significantly 3 2 Preventative Maintenance Procedures 3 2 1 Visual Inspection Inspect the equipment for obvious signs of damage The test is passed if the equipment has no obvious signs of damage Follow these guidelines when inspecting the equipment B Carefully inspect the case display screen buttons and knob for obvious signs of damage B Inspect the SMR and parameter modules for obvious signs of damage B Inspect the power cord wall mount bracket and module accessories for obvious signs of damage B Inspect all external connections for loose connectors bent pins or frayed cables B Inspect all connectors on the equipment for loose connectors or bent pins B Make sure that safety labels and data plates on the equipment are clearly legible 3 2 2 NIBP Tests and Calibration NIBP Accuracy Test Tools required T shape connector Appropriate tubing Balloon pump Rigid Vessel with volume 500 25 ml Reference manometer calibrated with accuracy equal to or better than 0 75 mmHg Follow this procedure to perform the test l Connect the equipment as
77. ical with those Yes No displayed on the monitor Electrical safety tests Refer to A Electrical Safety Inspection All the electrical safety tests should be passed Touchscreen calibration The touchscreen is calibrated successfully Ye No Recorder check The recorder can print ECG waves correctly and the printout is EN clear Set the recorder to some problems such as out of paper paper No jam etc the monitor gives corresponding prompt messages After the problem is removed the recorder is able to work correctly Automatic alarm recording for each parameter functions Yes No correctly when parameter alarms occur Network print test The network printer can print out ECG reports correctly MERE Battery check The monitor can operates correctly from battery power when an Yes No AC power failure accidentally occurs T5 patient monitor can operate independently on a single battery Ys Ne The operating time of the battery meets the product Yes No specification Test conclusion Tested by Test Date 3 35 FOR YOUR NOTES 4 Troubleshooting 4 1 Introduction In this chapter patient monitor problems are listed along with possible causes and recommended corrective actions Refer to the tables to check the patient monitor identify and eliminate the troubles The troubles we list here are frequently arisen difficulties and the actions we recommend can correct most problems but not all of th
78. icro D socket Then unscrew the two M3x6 screws in the holes After that pull out the DVI interface board Screws beside DVI socket Screws beside micro D socket Two M3x6 Screws in Holes 3 Unscrew the two M3x6 screws and take out the USB interface board upwards NOTE eo Before removing the USB interface board the DVI interface board must be removed first Be careful not to damage the insulation between the DVI interface board and the USB interface board If it is damaged stick a new one 5 4 14 Removing the Power Supply Assembly 1 Disconnect the cables from the socket of the power supply NOTE For some cables you have to release the clips on it before disconnecting them 5 20 2 Unscrew the two M4x20 screws Be sure to hold the power supply assembly to prevent 1t from falling when unscrewing the screws e m AER Soe eeeoee D LETTIE EG LEON E A Che eeee o OS ee Lift the power supply assembly slightly to separate 1t from the two shafts on the rear cover and then remove the assembly 5 21 Shafts 4 Unscrew the two M3x12 screws and remove the cover of the power supply 5 Unscrew the two M3x6 screws pry out the board with a small flat bladed screwdriver in the gap between the power supply board and the housing Then turn the board over and unplug the cables from it 5 22 Equi tential Pillar A NOTE Because the power supply bo
79. ingle Fault Condition For ECG Input and other applied part B 100uA Normal Condition B 500uA Single Fault Condition A 7 Mains on Applied Part Leakage The Mains on Applied Part test applies a test voltage which 1s 110 of the mains voltage through a limiting resistance to selected applied part terminals Current measurements are then taken between the selected applied part and earth Measurements are taken with the test voltage 110 of mains to applied parts in the normal and reverse polarity conditions as indicated on the display The following outlet conditions apply when performing the Mains on Applied Part test B Normal Polarity B Reversed Polarity Preparation To perform a calibration from the Mains on Applied Part test press CAL SOFT KEY 2 1 Disconnect ALL patient leads test leads and DUT outlet connections 2 Press CAL to begin calibration as shown Disconnect All Patient Leads and OUTLET connections CAL ay T DT gt E If the calibration fails the previously stored readings will be used until a passing calibration has occurred Also the esc stop key has no effect during calibration 3 When the calibration is finished the Mains on Applied Part test will reappear NWARNING A 2 beep per second signal indicates high voltage present at the applied part terminals while a calibration is being performed o High voltage is present at applied part terminals while measurements are bei
80. ion Select Main Menu Maintenance gt gt Software Version gt gt 2 Youcan also view the information on system software version and module software version by selecting Main Menu Maintenance gt gt Factory Maintenance gt gt gt enter the required password Software Version gt gt 4 5 Technical Alarm Check Before troubleshooting the patient monitor check for technical alarm message If an alarm message is presented eliminate the technical alarm first For detailed information on technical alarm message possible cause and corrective action refer to the patient monitor s Operation Manual 4 6 Troubleshooting Guide 4 6 1 Power On Off Failures Symptoms Possible Cause Corrective Action The patient AC mains not connected Check that AC mains is properly connected or monitor fails to or battery too low battery capacity is sufficient start AC LED Power supply protection Refer to 4 6 9 Power Supply Failures or battery LED Cables defective or 1 Check that the cables from power switch amp LED does not light poorly connected board to button board button board to main board and power module to main board are correctly connected 2 Check that cables and connectors are not damaged Power switch amp LED Replace the power switch amp LED board board defective Power module defective Replace the power module Mother board Defective Replace the mother board 4 6 2
81. ives two USB differential signals coming from the main board and then distributes them to ten USB interfaces via two ISP1521 chips The UART signal output by the main board 1s converted into RS422 signal by the USB interface board The USB interface board receives 5 VDC and 12 VDC inputs from the power module of which the 5 VDC goes to the USB interface board and the 12 VDC outputted to the SMR connector through a fuse Power Module Mother Board Interface R5232 R5422 USB HUB USB HUB Board Conversion MA3490 Chip ISP 1521 Chip ISP1521 Dual Port Dual Port Dual Port Dual Port Dual Port USB A Shape USB A Shape USB A Shape USB A Shape USB A Shape Connector Connector Connector Connector Connector SMR Connector 2 12 DVI Interface Board The DVI interface board is connected with the mother board and the CIS mother board The following diagram shows 1ts interfaces to other components CIS mother board Mother board CIS connector Analogue output nurse Mother board LVDS DVI call and defibrillation network display sync Module interface module RJ45 RJ45 BNC Where D DVI D connector connector connector connector l cues connector network CIS RJ 45 connector It is a standard RJ45 connector providing 10 100 BASE TX Ethernet Tem communications channels It connects an Ethernet network or a PC RJ 45 connector R45 connector CIS It is a standard RJ45 connector for connecting a CIS networ
82. k DVI D connector Connects a secondary display CF Card assembly The CF assembly serves the non volatile CF storage card which is used for data storage and transfer It is connected with the mother board Internal wireless network card The internal wireless network card connects with the mother board User can set network type as LAN or WLAN through user interface and can set the internal wireless network card through PC 2 13 2 4 Parameter Module Each parameter module consists of the module infrared communication board module power board module button board parameter board etc 2 4 1 Module Infrared Communication Board The module infrared communication board allows a short delay when powering up the module and adopts FPGA to enable infrared communications between the module and the module rack An ID is integrated into the module infrared communication board When a module is inserted in the module rack the ID 1s automatically sent to the module rack 2 4 2 Module Power Board Some modules have no power board There are two kinds of module power board 1 Isolated power board converts the 12 V DC into a 12 V isolated DC and a 5 V isolated DC 2 Non isolated power board converts the 12 V DC into a 5 V DC 2 4 3 Parameter Board The parameter board is a parameter measurement component which is the most important component of the parameter module 2 14 2 5 Satellite Module Rack The satellite m
83. l Not 7F information 2131 selftest Not FF Replace the module Not 1F information Normal value 7 for 3 5 lead module FF for 12 lead module ECG module selftest information 4 12 5 Repair and Disassembly 5 1 Tools During disassembly and replacing the following tools may be required Phillips screwdrivers Small flat bladed screwdrivers Contact spanner Tweezers Sharp nose pliers Sleeve 5 2 Preparations for Disassembly Before disassembling the monitor finish the following preparations Stop monitoring the patient turn off the monitor and disconnect all the accessories and peripheral devices Disconnect the AC power source and take out both of the batteries Pull off all the modules in the integral module rack If the SMR is connected disconnect the SMR from the monitor and then remove all the modules in it NWARNING Before disassembling the monitor be sure to eliminate the static charges first When disassembling the parts labeled with static sensitive symbols make sure you are wearing electrostatic discharge protection such as antistatic wristband or gloves to avoid damaging the equipment Put the cables or wires in place when reassemble the monitor to avoid short circuit When assembling the monitor be sure to select proper screws If an unfit screw is tightened by force the monitor may be damaged and the screw or the part may fall off during use to cause unpredictable damage or hu
84. m CO sensor Patient monitor VO 0 NH A tA A W WN Tube preventing back flow 5 Adjust the power supply and turn on off 3 way valves to ensure that that only one cylinder is connected to the Mainstream CO sensor via the 3 way valves at one time and the flowmeter reading 1s stable and within 2 and 5L min 6 Switch between the two cylinders to connect Mainstream CO sensor at an intervals of 6 to 10s and check if the displayed CO value is within 6 0 3 0 325 3 4 9 Sidestream and Microstream CO Module Tests See section 3 2 3 Sidestream and Microstream CO2 Module Tests 3 4 10 AG Tests See section 3 2 4 AG Tests 3 2 3 4 11 ICG Test Tool required B ICG simulator BZ 4575 B BioZ Dx patient cable PN 040 000543 00 B BioZ Dx lead wire PN 040 000544 00 1 Connect the ICG simulator and the patient monitor using ICG patient cable and lead wire 2 Select ICG setup Patient Demographics gt gt and then input parameter values as follows 3 Switch on the simulator and set as follows HR 60 1 bpm VI 61 4 1000s TFC 32 2 kOhms Then start ICG monitoring 4 After the measurement becomes stable and check that the measured results are as follows HR 60 2 bpm VI 61 4 1000s TFC 32 2 kOhms 5 Set on the simulator as follows HR 70 1 bpm VI 48 4 1000s TFC 32 2 kOhms and then start ICG monitoring After the measurement becomes stable and check that the measured results are as follows HR 70 2
85. m being contaminated by dust do not touch the screen Do not touch the LCD panel 2 Unscrew the four M3X6 screws and take out the LCD screen B 3 Unscrew the four M3X6 screws and separate the LCD screen from the two supporters 5 4 7 Removing the Alarm Lamp Board l After removing the LCD panel disconnect the cable that connects the alarm lamp board and the button board and then remove the alarm lamp board on which there is no screw 4 NOTE Exercise care when removing the alarm lamp board because it may be adhered to the LCD assembly as shown in the above figure 5 4 8 Removing the Wireless AP 5 4 8 1 Removing the Internal Wireless AP 1 Unplug the wireless AP cable from the main board Then unscrew the three M3X6 screws and take out the wireless AP assembly 2 Unscrew the M3 nut and then remove the wireless AP p UU a OERE ur iy E OF I gt i Pe as YA P1 5 13 5 4 8 2 Removing the External Wireless AP 1 Disconnect the network cable and the power cord plied m Y 2 Press the leaf on the fix board with forceps push the AP and installation board upwards Press the leaf with a forceps Then remove the AP and installation board Installation board 3 Unscrew the two M3 X 8 screws and take out the fix board 5 4 9 Removing the CF Assembly 1 Disconnect the cable between the CF driving board and main board Unscrew the two M3X6 screws and take
86. man injury Be sure to follow the correct sequence to disassembly the monitor Otherwise the monitor may be damaged permanently Be sure to disconnect all the cables before disassembling any parts Be sure not to damage any cables or connectors Be sure to place the monitor face up when disassembling it Otherwise the screen or the knob may be scratched or damaged 5 5 3 Basic Disassembly 5 3 1 Disconnecting the Base NOTE Be sure to disassemble the base first before proceeding with other parts eo Be sure to place the monitor face up when disassembling it If lay the monitor face down be sure the surface is non abrasive and static free Otherwise the screen or the knob may be scratched or damaged 1 The hook that prevents the power plug off is located beside the AC port in the rear case of the monitor Remove this hook and then place the monitor face up and unscrew the four M4x12 screws as shown in the figure below 2 Pull out the base and then unplug the two cables marked in the picture one connecting the Power Switch amp LED board and the button board and the other connecting the battery interface board and the power supply assembly NOTE e Exercise care when pulling the base out Be sure not to damage the cables and connectors 5 3 5 3 2 Separating the Front and Rear Half of the Monitor l Keep the monitor without the base face up Disconnect the cables marked in the picture on
87. monitors at the same time under View Others mode monitor at the same time the View Others mode The excessive view requests system will be ignored Incorrect IP Check for IP address conflict Reconfigure IP configuration address CIS assembly failure Replace CIS assembly 4 6 11 Software Upgrade Problems Symptoms Possible Cause Corrective Action Boot file upgrade fails Power failure or Return the CPU board to factory for repair unintended power off during boot file upgrade Program upgrade fails Incorrect network 1 Check that network connector not CIS connection connector on the patient monitor is used 2 Make sure that the hub or switch run normally Check that net twines are of the right type and have been connected correctly Wrong upgrade package Upgrade package shall be pkg files Select has been downloaded package according to system requirement Incorrect IP address Configure a fixed IP address in range C as configuration specified for the patient monitor We recommend not to upgrade a program when the patient monitor 1s connected to a network with multiple PCs 4 6 12 Technical Alarm Messages Please refer to the Operator s manual 4 11 4 6 13 M51A Self Test Information New MPM module applies the integrative parameter board ECG ASIC Test Value New E i MPM Selftest Item Test Value Corrective Action MPM module DSP selftest l Not F information 7024 selftest
88. n A 6 Patient Leakage Current Patient leakage currents are measured between a selected applied part and mains earth All measurements may have either a true RMS or a DC only response Preparation Perform a calibration from the Mains on Applied Part menu The following outlet conditions apply when performing this test B Normal Polarity Earth Open Outlet ON Normal Polarity Outlet ON B Normal Polarity L2 Open Outlet ON Reversed Polarity Outlet ON B Reversed Polarity Earth Open Outlet ON Reversed Polarity L2 Open Outlet ON A 6 NWARNING e Ifall of the applied parts correspond to the instrument type the applied parts will be tied together and one reading will be taken If any of the applied parts differ from the instrument type all applied parts will be tested individually based on the type of applied part This applies to Auto and Step modes only To Perform the Test l From the MAIN MENU or with the outlet unpowered plug the DUT into the 601PRO front panel outlet and turn on the device 2 Attach the applied parts to the 601 PRO s applied part terminals 3 Press shortcut key 6 The Patient Leakage test is displayed and the test begins immediately Patient Leakage All Earth Outlet Rev Pol Earth No L2 OuA Limit Inv DUT OFF NO EARTH L2 APPLIED PART ay yw ep p OY E 4 Press APPLIED PART SOFT KEY 4 at any time to select the desired applied part leakage current 5 Modify the con
89. n upgrade the following programs Bootstrap program for Boot monitor main control unit 110 001594 00 BIOS program program implementing hardware drive and initialization System 6800 30 50701 System software software Multilingual library 6800 30 50702 Language library FPGA configuration chip FPGA Implementing display 6800 30 50706 software for mother board program drive and audio drive MDDR Audio data Audio data software for mother 6800 30 50872 file board FPGA configuration chip 6800 30 50863 software for Module rack NIOS board DSP BIOS program for M51A 0010 30 43083 module DSP board M25P16 software M51A 30 80950 for M51A module DSP board LPC2131 software MPM M51A 30 80951 e 3i or M51A module The System Update Tool mode 7024 software for M51A MS5 1A 30 80952 for MPM module progra module ECG board 110 000539 00 SpO module software for 9008 M25P16 software for M51A M51A 30 80956 module DSP board Mortara algorithm New MPM BIOS program for parameter The System Update Tool 110 001979 00 module module BF512 for new MPM module 7 6 Module rack program M51A V2 0 DSP Mortara 110 001978 00 software 110 001842 00 9008 V2 0 SpO software program M51A V2 0 DSP BF512 110 001839 00 software 7 4 1 How to Upgrade Software Before software upgrade check software version by selecting Main Menu Maintenance gt gt Factory Maintenance gt gt enter the required password
90. nector of the monitor Monitor Metal vessel Connector for Air tubing NIBP cuff 3 Select Main Menu Maintenance gt gt NIBP Leakage Test The NIBP display shows Leakage Testing 4 After about 20 seconds the monitor will automatically deflate This means the test is completed If no message 1s displayed in the NIBP parameter area it indicates that the system has no leakage If the message NIBP Pneumatic Leak is displayed it indicates that the system may have a leakage In this case check if all connections are good and the cuff and tubing have no leakage Perform the test again after making sure all connections are good and the cuff and tubing have no leakage You can either perform a manual leakage test 1 Perform procedures 1 to 4 in the NIBP Accuracy Test section 3 6 2 Raise the pressure in the rigid vessel to 250 mmHg with the balloon pump Then wait for 5 seconds to let the measured values becoming stable 3 Record the current pressure value and meanwhile use a time counter to count the time Then record the pressure value after 60s 4 Compare the two pressure values and make sure the difference should not be greater than 6 mmHg NIBP Calibration Tools required T shape connector Approprating tubing Balloon pump Metal Vessel with volume 500 25 ml Reference manometer calibrated with accuracy equal to or better than 0 75 mmHg Follow this procedure to perform a
91. ng taken To Perform the Test 1 From the MAIN MENU or with the outlet unpowered plug the DUT into the 601 2 Attach the applied parts to the 601 PRO applied part terminals 3 Attach the red terminal lead to a conductive part on the DUT enclosure 4 Press shortcut key 7 The Mains on Applied Part test is displayed A 9 Mains on Applied Part All Earth Outlet Norm Pol Earth L2 Norm uA Hev uA Limit Inv START TEST CAL DUT OFF APPLIED PART Gi RM ep O O EN 5 Select the desired outlet configuration and applied part to test using the appropriate SOFT KEYS 6 Press START TEST SOFT KEY 1 to begin the test 7 Press the print data key to generate a printout of the latest measurement NOTE e Ifall of the applied parts correspond to the instrument type the applied parts will be tied together and one reading will be taken If any of the applied parts differ from the instrument type all applied parts will be tested individually based on the type of applied part This applies to Auto and Step modes only In Case of Failure B Check any broken of the enclosure Replace any defective part B Inspect wiring for bad crimps poor connections or damage B Test the wall outlet verify it is grounded and is free of other wiring abnormalities Notify the user or owner to correct any deviations As a work around check the other outlets to see if they could be used instead B Change another probe to confirm if the fail
92. nlet for another 30 s If the alarm message does not disappear it indicates that the module does not leak Microstream The alarm message CO Purging is displayed on the screen after certain time Block the gas inlet for another 30s If alarm message CO FilterLine Err is shown it indicates that the module does not leak Accuracy Test Tools required B A steel gas cylinder with 640 05 CO and balance gas N2 B T shape connector B Tubing Follow this procedure to perform the test 1 Plug the module into the module rack 2 Wait until the CO module warmup is finished and check the airway for leakage and perform a leakage test as well to make sure the airway has no leakage 3 Enter User Maintenance Maintain CO Purging Calibrate CO gt gt 4 Connect the test system as follows Open to the air i JL Tubing Relief valve x E E Monitor Gas cylinder 3 8 5 Open the relief valve to vent standard CO and make sure that there is an excess gas flow through the T shape connector to air 6 Check the realtime CO value is within 6 03 0 3 6 in the Calibrate CO2 menu Calibration Tools required B A steel gas cylinder with 640 05 CO and balance gas N2 B T shape connector B Tubing Follow this procedure to perform a calibration 1 Make sure that the sidestream or microstream CO module has been warmed up or started up 2 Check the airway for leakage and perform a leakage test as
93. nnnns 3 27 23 102 Print Function Test iuc o teo ba tei e em eus sie Ru 3 27 SLF Bathe CNCE EET E T T T TM Mm 3 28 9 12 Factory Mamea He 6 eene ntis n bi NE cio 3 29 3 12 1 Accessing Factory Maintenance MeNU ococccccnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnns 3 29 5 12 Z Day LW AV CS eati edes cue E Irma edu 3 29 2312 IRGCOTG Dae cade cte uses edt ecdiei dest A 3 29 ILLA SOT abe VEO ad 3 30 312 o as o AMA A heen ssa bbe 3 31 120 Calibrate NB ii ii 3 31 Nardi 4 1 T T Ti Oh OVC HOT add 4 22 Part Replace oda o dd 4 Ao patient Monitor Status Check Aud eee b e etes Ai 4 Ad Software Version C BOek ii idad 4 2 Jo SCM CALAN Tap Be Ce acs meet dtr es 4 2 Ao Iroubleshootinp Wide sieaa aa sc es sap dt on Moe endet rep ade asco bar n 4 2 4 6 1 Power On Oft Patlures ds 4 2 2 0 2 Display A ote eed vtl sence editae cetus 4 3 4 03 Module Rack E atlufes o iet oed beta vinea eda e osos a 4 4 4 0 d Alarm Problems as 4 6 4 6 5 Button and Knob Failures oos pb eI Cep doi base pu eun tes oe ER E DO ERREUR 4 7 AA ANS eB eee oec enden a eee pose eh ones de gree es 4 7 4 0 7 Inte trac e Failures didas 4 8 40 CP Card PODIS cese eneou acr d ha brune suolo patte br est ba hae ede mE Be N 4 8 AG 7 Power Supply DAME a ode itte brevet ovdi iuto blame tebM bei 4 9 4 6 LO Network Related Problems aida 4 10 4 6 1 5software Jperade ProD MS uttter Dita e aene rota tte eie dnd 4 11 4 6 12 Technical Alarm Messa sis 4 11 460 13 MSTA Self Test Informations
94. o alarm Select Main Menu Maintenance gt gt User sound is issued Maintenance gt gt enter the required password gt but alarm lamp l Alarm Setup gt gt and then in the popup menu set T Audio alarm disabled s is light Minimum Alarm Volume to appropriate setting In the Others window of the Alarm Setup menu set Alm Volume to appropriate setting 1 Check that cable between speaker and mother Cable defective or board is properly connected poorly connected 2 Check that connecting cables and connectors are not damaged FPGA audio logic error Upgrade the audio logic part of the FPGA program Speaker failure Replace the speaker Mother board failure Replace the mother board 4 6 5 Button and Knob Failures Symptoms Possible Cause Corrective Action Buttons do Cable defective or 1 Check that cable between button board and mother not work poorly connected board is properly connected 2 Check that connecting cables and connectors are not damaged Button board failure Replace button board Knob does Cable defective or 1 Check that cables from knob to button board and button not work poorly connected board to mother board are properly connected 2 Check that connecting cables and connectors are undamaged Knob failure Replace the knob encoder Button board failure Replace the button board 4 6 6 Recorder Failures Symptoms Possible Cause Corrective Action
95. odule rack SMR 1s independent of the patient monitor provides 8 slots for mounting parameter modules It has the following features B It allows a parameter module to be plugged and unplugged with the patient monitor on This allows function extension and patient transfer B It does not have its own power It introduces 12 V DC from the patient monitor and then supplies power to each parameter module via the contact screw B It accomplishes communications protocol conversions between the patient monitor and each parameter module provides infrared communications for parameter modules and is responsible for detecting infrared communications malfunction for each parameter module The following diagram shows the structure of the SMR T Power Ex E Parameter module STILL Frere J4 x Parameter module 2 EZZZZA Rear o u ZZ cover J5 x Parameter module 3 8 slot Jl moduley Patient module rack j RS422 rack infrared monitor interface communic board ation board Parameter module 7 e ss x Parameter module 8 VLA 2 15 FOR YOUR NOTES 3 Testing and Maintenance 3 1 Introduction To ensure the patient monitor always functions normally qualified service personnel should perform regular inspection maintenance and test This chapter provides a checklist of the testing procedures for the patient monitor with recommended test equipment and frequency The service pers
96. onnel should perform the testing and maintenance procedures as required and use appropriate test equipment The testing procedures provided in this chapter are intended to verify that the patient monitor meets the performance specifications If the patient monitor or a module fails to perform as specified in any test repairs or replacement must be done to correct the problem If the problem persists contact our Customer Service Department NCAUTION e Alltests should be performed by qualified service personnel only Care should be taken to change the settings in User Maintenance and Factory Maintenance menus to avoid loss of data o Service personnel should acquaint themselves with the test tools and make sure that test tools and cables are applicable 3 1 1 Test Equipment See the following sections 3 1 3 1 2 Test Report Upon completion of the tests the table of preventative maintenance test reports and the table of maintenance test reports in this chapter should be kept properly 3 1 3 Preventative Maintenance Below are preventative maintenance tests which need to be performed on the monitor See the following sections for detailed maintenance procedures Visual inspection NIBP test and calibration Microsteam and Sidestram CO test and calibration AG test and calibration 3 1 4 Recommended Frequency Preventative Maintenance Tests 1 If the user suspects that the measurement 1s NIBP test incorre
97. or 2 Enter Demo mode Then select Main Menu Maintenance gt gt User Maintenance gt gt enter the required password Others gt gt 3 Inthe Others gt gt menu select Nurse Call Setup gt gt and then in the Nurse Call Setup menu select all optional Alm Lev and Alm Cat and set Contact Type to Normally Open 4 In Nurse Call Setup gt gt menu set Signal Type to Pulse Make the monitor to generate an alarm and check that the oscillograph displays positive pulses of 1s width when there 1s an alarm 5 In Nurse Call Setup gt gt setup menu set Signal Type to Continuous Make the monitor to generate an alarm and check that the oscillograph outputs continuous high level when there is an alarm 3 6 Analog Output Performance Test Tool required B Medsim300B patient simulator or MPS450 or equivalent equipments B Oscillograph Connect the patient simulator to the monitor using an ECG or IBP cable and connect the oscillograph to the Auxiliary Output Connector of the patient monitor Verify that the waves displayed on the oscillograph are identical with those displayed on the monitor 3 25 3 7 Electrical Safety Test See A Electrical Safety Inspection for electrical safety tests 3 8 Touchscreen Calibration Tools required B None 1 Select the Cal Screen QuickKey or select Main Menu Maintenance gt gt gt User Maintenance gt gt enter t
98. out the CF assembly 2 Unscrew the two M3X6 screws and take out the CF driving board 5 4 10 Removing the Main Board 1 Pull out all the connectors on the mother board There are numbers beside the connectors which are listed below mo Power Powermodule 0000 moo ume m fe oS ISA AS ERAS i Ri MT TLL LS 5 16 Unscrew the four M3x6 screws as shown in the figure above and take out the main board that includes the mother board and the CPU board Unscrew the four M2 5x6 screws and separate the mother board from the CPU board Be sure not to damage the socket that connects the two boards There is a battery on the CPU board F jl NFERERNMNR D Mada a nott og iH a Hl TE sa DF d Was LPN LLULL if V met E E jo m uu Eas p 5 17 5 4 11 Removing the Fan 1 Disconnect the connector that connects the fan and the mother board Then unscrew the three M36 screws and remove the fan 5 4 12 Removing the Speaker 1 Disconnect the connector that connects the speaker and the mother board Then unscrew the two M3x6 screws and remove the speaker CAUTION e When installing a speaker be sure to keep the cable from the press bar Otherwise the speaker may be short circuited 5 18 9 4 13 Removing the Interface Board Assembly 1 Unscrew the four M3x6 screws and remove the interface board assembly 2 Unscrew the screws beside the DVI socket and m
99. rated to fulfill a particular accuracy specification 3 4 4 NIBP Tests Refer to 3 2 2 NIBP Tests and Calibration 3 16 3 4 5 Temp Test Tool required B Resistance box with accuracy above 0 10 Follow this procedure to perform the test l Connect the two pins of any Temp connector of a module to the two ends of the resistance box using 2 wires Set the resistance box to 1354 9Q corresponding temperature is 37 C Verify that the displayed value is within 37 0 1 C Repeat steps 1 to 3 and verify another temperature channel 3 4 6 IBP Tests IBP Performance Test Tool required B Medsim300B patient simulator MPS450 or other equivalent device B Dedicated IBP adapter cable for test P N 009 002199 00 for Medsim 300B P N 009 002198 00 for MPS450 Follow this procedure to perform the test l 2 3 4 5 6 Connect the patient simulator with the pressure module Make the patient simulator outputs 0 to an IBP channel Press the Zero Key on the module to make a zero calibration Configure the patient simulator as P static 200 mmHg The displayed value should be within 200 4 mmHg If the error is beyond 4 mmHg calibrate the pressure module If the IBP module was calibrated with a dedicated reusable IBP sensor check the calibration together with this IBP sensor Make the patient simulator output 120 80 mmHg ART signal and 120 0 mmHg LV signal to the IBP channel and check that the IBP wave is
100. rcuit is located on the 3 slot communication board 2 3 4 Power Management System Battery The patient monitor uses two chargeable lithium ion batteries 11 1 V 4500 mAh The battery compartment door is located at the bottom of the patient monitor The battery power is introduced to the power module via the battery interface board and then processed and distributed to each component by the power module NOTE Two batteries must be used simultaneously when the patient monitor operates on battery power Otherwise it may cause power supply protection Battery Interface Board The battery interface board connects batteries to the power module enabling charging and discharging between the batteries and the power board Power Module The power module is located at the back of the patient monitor The main part of the power module is the power board which contains 4 PCBs charging amp power management board voltage drop DC inverter voltage rise and drop DC inverter and voltage drop 5 V CIS power board The power module transforms the input power into DC and then forwards them to each component of the patient monitor The input power comes from either the batteries or an AC source The patient monitor will run power from the AC source whenever an AC source is available If the AC source becomes unavailable the patient monitor will automatically switch to the battery power This does not affect the monitor s operating
101. ric and neonatal patients 6 CAES 120 80 84 98 29 lj B A a LJ The patient monitor also B Provides audible and visual alarm indications in case of patient or equipment problems B Enables displaying reviewing storing and transferring of real time data B Incorporates multiple input devices such as buttons knob touchscreen keyboard and mouse B Interfaces a clinical information system or central monitoring system NW Enables program upgrade over the network 2 1 2 2 System Connections 2 2 1 Mounting the Patient Monitor The patient monitor can be mounted on a wall bracket or on a trolley support The wall bracket or trolley support can be ordered optionally Each type of mounting bracket 1s delivered with a complete set of mounting hardware and instructions Refer to the documentation delivered with the mounting hardware for instructions on assembling mounts NCAUTION Use mounting brackets we supply or approve If other compatible mounting bracket is used be sure it can be safely used on the patient monitor The mounting bracket should be installed by our qualified service personnel or engineers who have adequate knowledge on it eo If other mounting solution is used the installation personnel and the customer should verify if it can be safely used on the patient monitor and the customer assume the responsibility for any risk resulting from that 2
102. s are not damaged Touchscreen does Touchscreen disabled Check if there is a symbol 8 shown above the not response Main Menu QuickKey If yes press the Main Menu QuickKey for more than 3s to enable the touchscreen Cables defective or 1 Check that the cables from the touchscreen to the poorly connected touchscreen control board the touchscreen control board to the button board and the button board to the mother board are correctly connected 2 Check that the cables and connectors are properly connected Touchscreen control Replace the touchscreen control board board defective Button board defective Replace the button board ae defective oo the touchscreen Mother board defective board defective Replace the mother board the mother board Touch position Touchscreen not Calibrate the touchscreen invalid calibrated 4 6 3 Module Rack Failures Symptoms Possible Cause Corrective Action Extension Cable 1 Check that the cable between SMR and main unit SMR cannot defective or poorly is properly connected identify connected 2 Check that the connecting cables and connectors parameter are not damaged modules 3 Check that contact screws on SMR are tightly screwed and properly contact the SMR Defective parameter Replace the suspicious parameter module with a module known good module Check if the patient monitor identifies the replacement module If yes it means that the ori
103. sections for detailed test procedures and contents Canon 0 770000000 T SN meme asome CTI iP emp E T C CEN NN ECT UL LLL AAA AAA AAA Test items Test records Test results Yes No Visual inspection The case display screen buttons knob SMR modules power Yes No cord wall mount bracket and accessories have no obvious signs of damage The external connecting cables are not frayed and the connector Yes No pins are not loose and bent The external connectors are not loose or their pins are not bent Ye No The safety labels and data plate are clearly legible Ye No Power on test The power on test is passed The power indicator and alarm Yes No system work correctly and the monitor start up properly Performance test ECG performance test and calibration 3 32 ECG waves are displayed correctly without noise and the HR Yes No value is within 80 1 bpm ECG Lead Off alarm behaves correctly Yes No Paced signals are detected and pace pulse marks are displayed Yes No when Paced is set to Yes The difference between the amplitude of the ECG calibration Yes No square wave and that of the wave scale is not greater than 5 Resp test The Resp wave is not distorted and the Resp value is within Yes No 4042 rpm SpO test Measure SpO on a healthy person s finger and a Pleth wave and Yes No PR value are displayed The displayed SpO value is within 95 and 100
104. shall be upgraded at same time when system software is upgraded 7 4 1 3 Upgrading FPGA Program If your FPGA program is version 1 0 first you have to upgrade it to version 2 0 using the System Update Tool version 1 4 and then upgrade it to the latest version using the System Update Tool version 2 0 or greater Because two display memory models are available for the mother board there are two mother board FGPA programs The two FGPA programs can be created into one package to upgrade the FPGA programs for mother boards equipped with different display memories The audio data file shall be upgraded at same time when FPGA program is upgraded For details refer to the help and instructions included in the System Update Tool or consult your service personnel CAUTION eo Disconnect the patient monitor from patient and make sure important data are saved before upgrade e Do not shut down or power off the equipment when upgrading the BIOS program and FPGA program Otherwise the equipment may break down e Program upgrade should be performed by qualified service personnel only NOTE o After upgrading the BIOS program you have to upgrade system program and other programs to ensure compatibility o Make sure the version of the upgrade package is you desired one If you want to obtain the latest upgrade package contact Mindray Customer Service Department eo To upgrade the MPM module from Mindray ECG algorithm to Mortara ECG
105. shown below Monitor Manometer Balloon pump Rigid vessel Before inflation check that the reading of the manometer should be 0 If not turn off the balloon pump to let the whole airway open to the atmosphere Turn on the balloon pump after the reading is 0 Select Main Menu Maintenance gt gt NIBP Accuracy Test Check the manometer values and the monitor values Both should be 0mmHg Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump Then wait for 10 seconds until the measured values become stable Compare the manometer values with the monitor values The difference should be within 3 mmHg If it is beyond 3 mmHg calibrate the monitor by referring to NIBP Calibration Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump Then wait for 10 seconds until the measured values become stable and repeat step 6 3 5 NOTE You can use an NIBP simulator to replace the balloon pump and the reference manometer to perform the test You can use an appropriate cylinder and a cuff instead of the rigid vessel NIBP Leakage Test NOTE e You should perform NIBP leakage test before any other NIBP concerned test and calibration Tools required B Anair tubing B Metal container or vessel Follow this procedure to perform the test l Set Patient Cat to Adu 2 Connect a rigid metal container or vessel with a capacity of 500 ml 5 to the NIBP cuff con
106. ssories AG module upgrade package with O and BIS 115 013202 00 without accessories AG module upgrade package with O5 without 115 001698 00 accessories AG module upgrade package without O and 115 013203 00 accessories with BIS 115 013204 00 AG module upgrade package without O2 without accessories ICG module 6800 30 50854 ICG module upgrade package with accessories 7 3 BIS module BIS module upgrade package for pediatric patients 6800 30 50427 with accessories l module CCO SvO module upgrade package without 115 013196 00 accessories You can plug and unplug parameter modules during patient monitoring Refer to the Operator s Manual for the use of parameter modules 7 3 Upgrading Functional Assemblies You can upgrade the following functional assemblies Functional PN Description Remark assembly 115 007305 00 SMR kit With a cable of 10m Internal AP 6800 wireless network 801 6800 00108 00 for standard configured upgrade kit l l patient monitor Wireless rm i Internal AP wireless networ network 301 6800 00109 00 for fully configured upgrade kit patient monitor 801 6800 00002 00 Wireless network adaptor kit External AP 6800 30 50856 Recorder upgrade kit Analog l 801 6800 00093 00 DVI interface board FRU output The patient monitor can be connected to network through wireless AP Authorized personnel are required to conne
107. status Power module has an AC input socket at its backside and a socket at its front provides 4 connections to the batteries main board CIS components and USB interface board respectively The power module protects itself and the patient monitor by switching off AC input or DC output in case of overcurrent short circuit and overvoltage The power module provides 4 DC outputs 133 V Goes to the LCD mother board CPU board DVI interface board and integral module rack je di Goes to the DVI interface board recorder CF storage card board and l USB interface board 5 0 V CIS Goes to the CIS assembly 42v Goes to the recorder LCD inverter integral module rack parameter modules and USB interface board The systematic principle diagram of the power module is as follows Power board AC DC 15 2V DC voltage 12V output control board p 5V Stepdown CIS power board management DC stepdown El board board u EE FSVCIS output 5 0V output Charge amp power Power Communication management control amp signal unit interface Lithium battery module Voltage sampling circuit 2 10 The following diagram shows the pins of the power module socket excluding the pins of the battery power socket On power board pin 1 has a triangle symbol 2 3 4 5 B f B g 10 THAME HARA E D IS O D D D L IS L V V AC 12 13 14 15 18 18 21 Marking Description Cable color 2 4 6 7 13 15 17 The
108. ter the calibrate menu Calibrate AG 0 0 0 0 0 21 0 Set FlowRate 120 rnin Current FlowRate 120 ml min Calibrate gt gt 6 Enter the vented gas concentration If you use only one gas for calibration set other gases concentration to 0 7 Select Start to start calibration 8 Ifthe calibration is finished successfully the message Calibration Completed is displayed If the calibration failed the message Calibration Failed is displayed In this case perform another calibration NCAUTION eo Calibrate the O module If it has been transported for long distance 3 2 5 Preventative maintenance test report Customer name Customer address Servicing person Servicing company 3 12 Equipment under test EUT Model of EUT SN of EUT Hardware version Software version Test equipment Model No Effective date of calibration Test results Yes No Test items Test records Visual inspection The case display screen buttons knob SMR modules power Yes No cord wall mount bracket and accessories have no obvious signs of damage The external connecting cables are not frayed and the connector Yes No pins are not loose and bent The external connectors are not loose or their pins are not bent Yes No The safety labels and data plate are clearly legible Yes No NIBP test The difference is within 3 mm when 0 50 or 200 mmHg is set for NIBP accuracy test There 1s no leak
109. terface board DVI interface board CF card assembly and internal wireless network card Additionally the patient monitor can also connect a satellite module rack SMR parameter modules mouse keyboard etc The following diagram illustrates the structure of the patient monitor USB seg Secondary Network a module a rigs devices EE display devices Battery interface Power AS z board man USB interface bourd DVI interface board Ethernet power signal CIS mother E LVDS USB USB Main board Fan Inbernal wireless network card Satellite module rack LSB RS422 POWER infrared communication board communication board LYDS IDA 2 4 2 3 1 Input System Button board The button board located at the lower part of the monitor s front panel contains 6 keys and provides connections for the following components to the main board B Knob Power switch amp LED board BN B Touchscreen control board B Backlight board i Alarm LED board The following diagram shows the button board connections Alarm LED Backlight Touchscreen control board board board Button board i Main Power switch amp LED Knob encoder board board Knob The knob can be pressed or rotated both clockwise and counter clockwise It 1s connected with the button board Touchscreen The touchscreen enables touch operations and can be calibrated It is connected with the touchscreen control
110. tery low Cable defective or 1 Check that the cable is correctly poorly connected connected 2 Check that connecting cables and connectors are not damaged Power board failure Replace the power board Battery cannot be Battery failure Replace battery and recharge the replacement recharged battery If the replacement battery can be recharged the original one fails Cable defective or 1 Check that cable between battery interface poorly connected board and power module is correctly connected 2 Check that cables and connectors are not damaged Power supply protection 1 Turn off the monitor then restart it Power board failure 2 If the problem remains disconnect the AC mains for 5 s and reconnect it then restart the O patient monitor No 12 V output l 3 If the problem still remains replace power board NOTE When the power module has a failure it may cause problems to other components e g the monitor suddenly breaks down during start up as the power module may have a power supply protection In this case troubleshoot the power module per the procedure described in the table above e Components of the main unit SUR and parameter modules are powered by the power module In the event that a component malfunctions check if the operating voltage is correct Refer to 2 Theory of Operation for the operating voltage and measurement points of each component 4 6 10 Network Related Problems S
111. untersunk head screw M3x8 9201 20 36107 Wireless network card locking plate 9201 20 36109 Wireless network card spacer 9201 20 36009 51 or Wireless network card installation board ASUS 6 41 9201 20 35917 51 configured Wireless network card installation board with D link AP DLINK 9201 20 36110 Overlay of wireless network card fixed board 7 0000 10 10777 or Wireless AP 54Mbps mini type ASUS 0000 10 11296 Wireless AP 2 4GHz 5AMbps DLINK 6 10 Replaceable Parts To replace the parts please refer to 5 Repair and Disassembly and the exploded views above NOTE o Here we list most replaceable parts If you need more parts please contact our Customer Service Department 6 10 1 Main Unit Rear housing assembly 6 42 Front housing assembly 0000 10 10750 or l Inverter l 0000 10 11073 optional 021 000043 00 or LCD screen only used together with optional i 0000 10 11069 optional inverter 0000 10 11073 043 000483 00 or Front bezel DPM7 l 043 000090 01 0000 10 11071 or Touchscreen 0000 10 10748 a 801 6800 00008 00 6800 00008 00 Touchscreen control board control board Touchscreen control board Conly used together 801 6800 00045 00 optional with optional touchscreen 0000 10 10748 Button board 1280x1024 1 anti glare without 801 6800 00081 00 shank Button board 1280x1024 1 touchscreen 801 6800 00082 00 pro INENMTL lt 4 shank 801 6800 00009 00 6800 00009 00
112. w Then press down in turn the two clips that engage the front cover At the same time pull off the front cover carefully to avoid damaging the cables 4 Press the two clips about 1mm and take off the housing 5 38 5 The side cover of the module without the housing is composed of two halves Release the three snaps to separate the two halves 6 5 39 7 Take out the infrared communication board and disconnect all the cables from it 8 Disconnect all the cables on the ICG board and take off it with the front cover 5 6 2 Disassembling CO Module 1 Remove the four contact screws on the back and two snap locks on the bottom and then unscrew the two M36 screws by referring to the procedure as described in 5 6 1 Disassembling the ICG Module 5 40 2 Take off the front cover of the CO2 module by referring to the procedure as described in 5 6 1 Disassembling the ICG Module Then press the two clips about 1mm and take off the housing 5 41 3 Hold the housing with both hands Press the snap side with the thumb and move the other side with the index finger and the middle finger to separate the housing into two halves 5 42 4 Take out the infrared communication board and disconnect all the cables from it 5 Disconnect the cables from the button board and unscrew the PT3x8 screw Then release the two clips and take out the board After that disconnect the cable to the fan and remov
113. ymptoms Possible Cause Corrective Action The patient monitor No connection to LAN 1 Check that the cables and connectors are in cannot be connected to good condition and that the network is a CIS correctly connected 2 Check that the hub or switch is correctly configured CIS assembly failure 1 Restart the patient monitor check that a beep is heard and the CIS fan runs normally after the system starts up 2 After starting select Main Menu Maintenance gt gt User Maintenance gt gt enter the password required In the User Maintenance menu CIS Maintenance shall be enabled and switching between normal monitor screen and CIS screen 1s possible 3 If step 1 and 2 fail check the CIS fan assembly for damage and 1f the power supply to the CIS assembly is correct If both of them work correctly replace the CIS assembly DVI interface board Replace DVI interface board failure Frequent dropouts and Incorrect LAN cable Check LAN cable connection LAN cable network disconnects connection shall not be longer than 50 m 4 10 Incorrect IP address Check for IP address conflict Reconfigure IP configuration address The patient monitor is Incorrect LAN cable Check LAN cable connection LAN cable connected to a LAN connection shall not be longer than 50m but cannot view other Excessive requests for A patient monitor can only be viewed by 4 patients under the viewing the patient other patient

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