fairing mount two-inch oil temperature gauge - Harley
Contents
1. manual instructions to install the outer fairing windshield to the upper fairing e FLTR models Follow the service manual instructions to install the outer fairing to the upper fairing 2 Install the headlamp according to the procedures in the service manual 3 Verify that the ignition key switch is turned to the OFF position Models with main FUSE Refer to the service manual and follow the instructions given to install the main fuse Models with main CIRCUIT BREAKER Apply a light coat of Harley Davidson electrical contact lubricant Part Number 99861 02 petroleum jelly or corrosion retardant material to the battery terminals Refer to the owner s service manual and follow the instructions given to attach the battery cables positive cable first WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 4 Install the seat and side covers according to the proced ures in the service manual WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 5 Align the headlamp according to the instructions in the service manual 6 Add engine oil See the service manual 7 Test the oil temp2. 21 ft lbs 19 28 Nm d Clean the oil filter mount of gasket material Lube the gasket on a new oil filter with engine oil and install the new filter Hand tighten the oil filter until the gasket contacts the filter mounting surface plus an additional 1 2 3 4 turn NOTE Do not use the oil filter wrench to tighten the oil filter 1 of 4 Please dispose of materials responsibly 2 Remove the right side and left side covers per service manual instructions AWARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a IWIN NIN Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 3 Models with main FUSE Refer to the service manual and follow the instructions given to remove the main fuse Models with main CIRCUIT BREAKER Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables negative cable first Retain all seat mounting hardware ha FLHT C U models Follow the service manual instructions to remove the outer fairing windshield from the upper fairing FLTR models Follow the service manual instructions to remove the outer fairing from the upper fairing NOTE While
3. and O ring Figure 1 Oil Pan and Plugs FL Touring Models 2 See Figure 3 Obtain the oil temperature sending unit 4 and adapter fitting 5 from the kit Coat the clean threads of the adapter fitting with Loctite 565 Thread Sealant and install the fitting into the pipe plug hole in the oil pan 3 Coat the clean threads of the sending unit with Loctite 565 Thread Sealant and install the sending unit into the adapter fitting Route the Wire Harness 1 Obtain the oil temperature gauge wiring harness 6 from the kit Plug the two way connector on one end of the harness into the mating connector on the oil temperature sensor 2 Route the harness a tothe right side frame tube b Follow the rear brake line routing to the brake side foot control c Secure the wire harness to the frame tubes with cable straps 8 from the kit NOTE DO NOT secure the harness to the brake line 3 Continue the wire harness up the right side frame tube and through the P clamp located near the steering head Follow the vehicle harness into the fairing and across to the left side where the oil temperature gauge is located 4 Locate the air temperature gauge two way positive lock terminal housing 114B and cut the terminals and housing from the orange and black wires 5 Use the Packard Crimping Tool HD 38125 8 to strip approximately 3 8 inch 9 5 mm of insulation from the wires of circuit 114 and crimp a 6 ring terminal 7 fr
4. cMOTOR HARLEY DAVIDSON WY J04790 INSTRUCTIONS REV 2009 08 27 FAIRING MOUNT TWO INCH OIL TEMPERATURE GAUGE GENERAL Kit Number 75265 04A 75320 05A and 75324 05A Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Table 1 Oil Temperature Gauge Kits Kit Description 75265 04A Black face 75320 05A Spun aluminum face 75324 05A Silver face Tools and Supplies Required A Packard Crimping Tool HD 38125 8 is required for the proper installation of this kit Loctite 565 Thread Sealant H D Part Number 99818 97 will also be required These items are available from a Harley Davidson dealer IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for this year and model motorcycle is required for this installation and is available from a Harley Davidson dealer J04790 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled NOTICE It is possible to overload y
5. erature gauge Turn the ignition switch to ON but do not start the engine The gauge should illu minate and read the ambient temperature or remain pegged at the lowest graduation 8 Start the engine With the engine running the oil temper ature should rise as the engine warms up to 230 F 110 C at operating temperature 3 of 4 SERVICE PARTS is00199a Figure 3 Service Parts Fairing Mount Two Inch Oil Temperature Gauge Table 2 Service Parts Table Item Description Quantity Part Number 1 Oil temperature gauge Not sold separately 2 Support bracket two inch 51 mm diameter gauge 74655 05 3 Lock nut 8 32 with nylon insert 2 7864 4 Sending unit oil temperature gauge 72357 04 5 Adapter fitting 3 8 NPT external 1 8 NPT internal thread Not Sold Separately 6 Wiring harness oil temperature gauge Not Sold Separately 7 Ring terminal 18 22 AWG 6 stud pre insulated 4 9856 8 Cable strap 6 10006 9 Sealed splice connector blue 2 not used in this application 70586 93 Item mentioned in text but not included in kit A Hex nut 6 32 with lockwasher 3 J04790 4 of 4
6. om the kit onto the end of each wire 6 Strip approximately 3 8 inch 9 5 mm of insulation from the unterminated yellow and black wires of the oil temper ature gauge wiring harness and crimp a 6 ring terminal onto the end of each wire 2 of 4 7 Remove the three hex nuts with lockwashers A from the terminal posts on the back of the gauge Install the wire harness ring terminals to the posts as shown in Figure 2 a Two black wire terminals to the GND post b Orange wire terminal to the POS post c Yellow wire terminal to the SIG post Fasten the ring terminals with the nuts and tighten securely is00198 Si 2 R 180 ig 260 IL 110 w F 350 o 1 Black BK wires to GND 2 Orange O wire to POS 3 Yellow Y wire to SIG Figure 2 Gauge Back Upper and Face Lower 8 Check along the path of the oil temperature gauge wiring harness for a Pinch points between suspension components and the harness b Clearance from heat sources along the harness c Pinch points in the steering turn the front forks from lock to lock d Ring terminals or wires grounding against each other Use a cable strap from the kit to bind the gauge harness wires together at the back of the gauge Use a cable strap to bind the air temperature gauge three way spade ter minal housing 115B to the interconnect harness J04790 RETURN TO SERVICE FLHT C U models Follow the service
7. our motorcycle s charging system by adding too many electrical accessories If your combined electrical accessories operating at any one time consume more electrical current than your vehicle s charging system can produce the electrical consumption can discharge the battery and cause vehicle electrical system damage See a Harley Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes 0021 1b WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a This kit requires up to 300 mA additional current from the electrical system NOTE Do not use solvent based chemicals or waxes directly on the plastic or rubber components as they can affect the overall performance and appearance of plastic and rubber Kit Contents See Figure 3 and Table 2 INSTALLATION Prepare the Motorcycle 1 Follow the instructions in the service manual to a Remove the oil drain plug drain the engine oil and remove the oil filter b Inspect the oil drain plug O ring for tears or damage and replace if required Wipe any oil or debris from the plug Install the O ring onto the plug c Install the drain plug and tighten to 14
8. the two inch oil temperature gauge can replace any of the four factory installed two inch gauges or plugs these instructions will assume the gauge is being mounted in the lower left location as viewed from the rider position 5 Models WITH air temperature gauge Remove the air temperature gauge a Disconnect the three way and two way socket hous ings to release the interconnect harness from the air temperature gauge and lamp b Remove the hex nuts from the gauge mounting studs and remove the mounting bracket c Remove the gauge from the inner fairing Models WITHOUT air temperature gauge Remove the plug from the lower left side gauge opening below the fuel gauge Install the Oil Temperature Gauge 1 See Figure 3 Obtain the oil temperature gauge 1 from the kit From the rider position rotate the gauge to align the face legend horizontal to the rider and push the gauge into the fairing 2 From the front of the vehicle slide the gauge mounting bracket 2 over the threaded gauge studs to engage the tabs of the bracket into the inner fairing 3 Install two locknuts 3 and tighten to 10 20 in lbs 1 1 2 3 Nm Install the Oil Temperature Sending Unit 1 See Figure 1 Remove the unused pipe plug 3 NOT the engine oil drain plug item 2 from the left front of the oil pan J04790 is05729 Oil pan Engine oil drain plug and O ring Remove this pipe plug oN Transmission fluid drain plug
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