Sprinter Mobil 3000
Contents
1. Maschinenrichtlinie Machinery Directive 2006 42 EG EMV Richtlinie EMC Directive 2004 108 EG in bereinstimmung mit den folgenden harmonisierten Normen gefertigt wurde was manufactured in conformity with the harmonized norms fabriqu en conformit selon les normes harmonis es en vigueurs producido de acuerdo a las siguientes normas armonizadas amp stato fabbricato in conformit con le norme armonizzate Fahrzeug Hebeb hnen Vehicie lifts EN 1493 2010 Elektromagnetische Vertr glichkeit Electromagnetic compatibility EMC EN 61000 6 2 6 4 Beauftragter flir die Technische Dokumentation Otto Nu baum GmbH amp Co KG Authorised ta compile the technical file Serfennummer Serial number eriennummer Kehl Bodersweier 12 03 2012 ns Nu baum es 2 Oto Nu amp baum GmbH amp Co KG Korker Sir 2 TES i US han Tel 49 0 7853 890 0 Fax tAire 7 aum Hits de Operating Instruction and Documentation Sprinter Mobil 3000 2 6 Drive on directions Front drive vehicle T cylinder Stationary bearing CG Center of gravity The center of gravity of the vehicle including load must be between 100 mm and 600 mm from the stationary bearing to wards the middle of the lift Engine E Si subject to alterations Operating Instruction and Documentation Sprinter Mobil 3000 rear drive vehicle Engine em Weiss CG Center of Gravity Cylinder stationary bearing N2. Changes at the consiruction expert checking resumption of work date kind of change signature of the expert place date signature of the expert 2 4 Displacement of the automotive lift Displacement of the automotive lift expert checking resumption of work date kind of change signature of the competent place date signature of the competent Operating Instruction and Documentation Sprinter Mobil 3000 2 5 Declaration of conformity EG Konformit tserkl rung Musshaum gem Maschinenrichttinie Anhang li 1A Declaration of Conformity according Machinery Directive 2006 42 EG ANNEX il 1A D claration de conformit selon directive machines annexe H 1A Declaraci n de conformidad seg n Directiva Maquinaria 2006 42 EG ANNEX H 1A Dichiarazione d conformit in accordo alla direttiva 2006 42 E G ANNEX H tA Hiermit erkl ren wir da die Hebeb hne Modell SPRINTER Hereby we declare that the lift model Par la pr sente nous d clarons que le pont l vateur mod le SPRINTER EXPRESS MOBIL II Por la presente declara que el elevador modelo SPRINTER MOBIL 3000 Con la presente si dichiara che il solievatore SPRINTER NT allen einschl gigen Bestimmungen der folgenden Richtlinien entspricht fulfils all the relevant provisions of the following Directives correspond aux normes suivantes cumple todas las disposiciones pertinentes de las Directivas siguientes adempie a tutte le richieste delle seguenti direttive
3. If heavy parts must be removed motor the centre of gravity will change Secure the vehicle before removing parts to avoid the possibility of the vehicle becoming insecure At vehicles with low sub ground clearance or with optional equipment sport equipment or sport vehicles it is to be tested previously whether damages can appear 21 Operating Instruction and Documentation Sprinter Mobil 3000 5 Operating instructions Read the safety regulations in chapter 4 carefully before working with the lift If the vehicles are very short the ramps must be taken off to guarantee that all wheels are free If the vehicles are very long the carrying arms must be pulled out to elongate the rails with the help of the ramps N The Safety Regulations must be observed during working with the automotive lift 5 1 Lifting the vehicle Remove the ramps if the wheelbase is too short and the wheels are standing on the ramps Observe the centre of gravity H e If necessary fold out the extension ramps Block the vehicle against rolling put into gear Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch on the control system main switch on position 1 see pic 1 Position the polymer supports under the pick up points which are described by the vehicle manufacturer Do not lay them on edge The vehicle might fall down Raise the lift Press the
4. Instruction and Documentation ting Opera Sprinter Mobil 3000 o gt o 2 x E o 2 Q Be 2 ko lt z lt Fa o E 2 z lt 5 2 lt o Top Edge Groundframe Groundplate Concrete Floor D Wash Floor Tile Floor SSRIS REES TS SORKIN etes 020700 0 0 0 00 6 0 ee ON ee ie ON NNN ON dE X 0 X 0C NNN EEE SOD KKK 0 9 0 0 0 gt 2 ZX ESS KH OHI HOD SRR RK KI 0050201050 050 000009000 009090 009000 06000006 9 90 90 00090 50505 09000909090 009 090969090 069096 009050905 SRR KR 9090 90503 09050500090 000090909000 06 000090909 SSSR RRR 0 9 0 56 SRR RRO 0 0 4 4 9 9 0 C900 5090900090 5090909090 909090 509090 90 90 5090 0104040407040 05940 9 024949494 494949 49 9 9 SSRI I 909090505090 905060505 SRK RRR KK 009090509090 0905060 6060605 SR 909090909090 9009090905090 505090505050 Tala EX RRR KKK KK 0096 00969690 90 0090 90 0 905090 0000005 REEL 0900090900006 KKK 9 00969600 90 0905060605060 605060506 P060 9006 09090009090 KI 0690909056909 5050 8050506060505 09090909090 06090 9096 RR 9 9090 00909050505 60 6060606060606 090000090069 090 90969096909 009096 909050505050 50 50 5060605060506 PRR IOC 494949499 9 944 9 9 9 9 4 PEKKA KR KKK KKK KKK 0600909090909 000000 00000000000000000002000000000000000000000000000000000202 PORNO MK 9 9 90 00 9090909 ERK RK 06069 KK KKK 90909090505 6060609960 0606099506 DOO 0000000600900 0
5. Overprint safety of the hydraulic system Foot protector Safety device against squeeze Lockable main switch Safety device against unauthorised operation Totmann control Let go off the operation button and the lift stops the movement Sprinter Mobil 3000 c 9 br S S E Q o S N c 9 b S E E ie gt 3 2 Data sheet SOL 3ASSOXGOS HIA 6922 30 141 MISST MMM LB8LB EGBL0 X 4 0 66B EGRL0 TAL Ule ds su fNSNI3 S GiZ1 S Ww 80 Z0 0 564000445520 000 1190W Jaju Jds iSuO110433 9 O4 1283fogns uat1 ouadgioA uaBunjapuaosuc LU 1suox pun 550W 48318 UL aJnSO3u WW UI SES aj U81 10920 so ajqojins s BIOJINS jada puo pijas ja 3 au g jspuoisjny S10 YDIS Lag 3u28 44adg apoja8 punaj8 1sajaq apar ugai3opunoj 0 UD ua150j St 331 34 j Ajossadau sS G2 083 utu Api onb 331342002 y uaj1sia JugwaG6 nz G2e 02 uiu 181 yonbuoyag Jaula YIW 3uauopun Ula 4s 118qnpjaA auundgagaw a p PIIM i jouant 340 poo ynauyim Ajuo B8 QO0ADU 4417 241 40W00 NY BnazJuo4 auuo unu 1184804403 auyangagay L I aw Umo Dangt 02 1u21 aDua013 A Dodon Da goog 1 12 108j8021 uaua 401003 MZ D i aq ysu 123 140 uo AJ05sanau 41 Ay 1q suodsay ire i 30U saop Kuni yopung aji Japun DEOID lduox 404 53111103 1030 a4 30 UO LI eur suojd una ur udi zopuno au jo waua IS unuiuru aji 3no juod eA Ja1eug asoy 21r oJp u
6. a a a a a a a a a a a a a a a a E ot a E ak a af 0 Ha a a a DA ya Da L1 EI DI BJ EJ EJ DJ EJ EI DJ D DJ E DJ CJ DJ PI PI EJ 1 ET EJ ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Extraordinary security check Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices Condition welding OHG OHE a a a a GHG EA
7. 6 Troubleshooting If the lift does not work properly the reason for this might be quite simple Please check the lift for the potential reasons mentioned on the following pages If the cause of trouble cannot be found please call the technical service We guess to contact the customer service also with simple disturbances Problem Motor does not start Potential causes Repair failures No power supply Check the power supply cable The main switch Check the switch Press button A is defective Check the lifting button The Fuse is defective Check it or exchange it The motor is defective Call the service partner Problem Motor starts lift does not lifting Potential causes Repair failures The vehicle is too heavy Unload the vehicle 23 Operating Instruction and Documentation Sprinter Mobil 3000 Level of the oil is too low gear pump does not work The pressure control valve is defective Refill if necessary Lower the lift in the lowest position Remove the cover of the hydraulic unit After the fill the oil level is between the upper and low marking of the oil level gauge approx 10 Litre call your service partner Lower the lift in the lowest position Remove the covering operating unit Switch off the main switch Remove the valve and clean it Problem The lift does not lowered Potential causes Repair failures The rail is sitting on a object The li
8. Auto Top 2000 LTD Agip Check the hydraulic tubes for leakage Check the oil level Fill the tank with a clean high quality oil 32 cst e g g HLP 32 LTD OEST Company The hydraulic oil has to be changed at least once a year To change the oil lower the lift into its lowest position Empty all tanks and refill with clean oil approx 10 litres per hydraulic unit are needed Use an ATF Suffix hydraulic oil OEST Company if the ambient temperature is under 5 degrees centigrade After filling the hydraulic oil must be between the upper and lower markings of the oil level gauge Remove the old oil according to the appropriate regulations Check all welded joints for cracks on the automotive lift If any cracks are found on the lift cease use immediately Switch off and secure the main switch lock and call the service partner Check all surfaces and repair if necessary Damage to external surfaces must be immediately repaired If theses repairs are not made immediately permanent damage to the powder coated surface may result Repair and clean damaged areas with an abrasive paper grain 120 After this is complete use a Suitable paint observe the RAL Number Check the zinc surface and repair it with a suitable tool Use abrasive paper grain 280 White rust can result from moisture laying in certain areas for long periods of time Poor aerating can also result in rust formation Rust may result from mechanical damage wear ag
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11. A a a ECE E a a a L1 EI C1 EJ EJ EJ E1 E1 EJ E31 C1 E EJ E1 E CT CJ EJ C1 EJ EJ E ET CT CJ puuumuuuuuuuuuuluuumssuu i Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification
12. Function safety devices Condition welding a a a a a a a a a a a a a a a a E ot a E ak a af 0 Ha a a a DA ya Da L1 EI DI BJ EJ EJ DJ EJ EI DJ D DJ E DJ CJ DJ PI PI EJ 1 ET EJ ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function s
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14. distribution is 3 2 in or against the drive on direction Observe the centre of gravity The automotive lift must be in its lowest position before the vehicle can be driving over the lift Only then the vehicle can be lifted The operation with the lift is only allowed on a solid and level surface While working with the lift the operating instructions must be followed Only trained personnel over the age of 18 years old are to operate this lift No one is to stand within the working area danger area during lifting and lowering No one is to be raised or lowed either directly or on the vehicle by the automotive lift No one is to climb onto the automotive lift or onto an already raised vehicle The automotive column lift must be checked by an expert after changes in the construction have been made The main switch must be switched off and locked before work on the vehicle can commence This is a safety precaution to ensure that the lift does not move during work The main switch must be switched off and locked before any maintenance or repair work on the automotive lift itself can be carried out During lifting or lowering the operator must observe the vehicle to ensure that the vehicle and the lift are functioning correctly Installation of the standard vehicle lift in hazardous or dangerous locations such as washing bays is dangerous and is not allowed Check the centre of gravity of the vehicle if heavy parts egg the motor are removed
15. 09606060 0006 0 06000090 6 0 9 6 6 009 SSK LTERER RL LET Carrying Concrete iece P Expansion of Bolt Bolt Hole Table to pic Liebig dowels Dowel type BM10 15 70 65 BM10 15 0 100 BM10 15 70 140 Drilling depth mm Min anchorage depth mm Thickness of concrete mm Diameter of bore min 140 15 min 140 15 c min 140 d 15 mm e 40 65 Thickness of the lift pieces mm Number of dowels Starting torque Nm ioned dowels Otherwise Ione thickness of concrete by using the ment mimum m observe the regulation of the foundation plan but Icense You can use equivalent dowels from another dowel manufacturer with observe their regulation Operating Instruction and Documentation Sprinter Mobil 3000 First security check before installation Serial number H e Complete and leave in this manual veri Kind of check i issi fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Clos
16. Condition hydraulic hoses Function test with vehicle Function safety devices Condition welding OHG OHE a a a a a a EA A a a ECE a a a L1 EI C1 EJ EJ EJ E1 E1 EJ E31 C1 E EJ E1 E CT CJ EJ C1 EJ EJ E ET CT CJ puuumuuuuuuuuuuuuuuuumuuuuurc Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual kind of check i issi fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function te
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18. Sprinter Mobil 3000 Automotive lift date 07 2008 Manual date 07 07 2008 Otto NuBbaum GmbH amp Co KG Korker Strasse 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www nussbaum lifts de Operating Instruction and Documentation Sprinter Mobil 3000 Contents Foreword Record of installation Record of handing over 1 Introduction 1 1 Installation and check of the automotive lift 1 2 Information of Warning 2 Master document of the automotive lift 2 1 Lift manufacturer 2 2 Application 2 3 Changes at the construction 2 4 Displacement of the automotive lift 2 5 Declaration of conformity 2 6 Drive on directions 3 Technical Information 3 1 Technical ratings 3 2 Data sheet 3 3 Hydraulic diagram drawing 3 4 Electric diagram 4 Safety regulations 5 Operating instructions 5 1 Lifting the vehicle 5 2 Lowering the vehicle 5 3 Change the installation place 6 Troubleshooting 7 Inspection and Maintenance 7 1 Maintenance plan of the lift 7 2 How often must the lift beceaned eeaeee nenene nennen 26 8 Security check 9 Installation 9 1 Regulations 9 2 Initiation 9 3 Change the installation place First security check before installation Regular security check and Maintenance Extraordinary security check Operating Instruction and Documentation Sprinter Mobil 3000 Foreword NuBbaum lifting systems are the result of a long time experience in the automotive lifting indust
19. afety devices Condition welding a a a a a a a a a a a a a a a a E ot a E ak a af 0 Ha a a a DA ya Da L1 EI DI BJ EJ EJ DJ EJ EI DJ D DJ E DJ CJ DJ PI PI EJ 1 ET EJ ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devic
20. and to show important information the three symbols below are used Pay attention to those passages which are marked with these symbols A Danger This sign indicates danger to life Inexpert handling of the described operation may be dangerous to life Caution This sign cautions against possible damage to the automotive lift or other e material defects in case of inexpert handling Attention This sign indicates for an important function or other important notes Operating Instruction and Documentation Sprinter Mobil 3000 2 Master document of the automotive lift 2 1 Lift manufacturer Otto NuBbaum GmbH amp Co KG Korker StraBe 24 D 77694 Kehl Bodersweier 2 2 Application The automotive lift Sprinter Mobil 3000 is a lifting mechanism for lifting motor vehicles with a laden weight of up to 3000 kg The max Load distribution is 3 2 in or against drive on direction The automotive lift is only designed for servicing vehicles It s not allowed to install the standard automotive lift in a hazardous location or washing bays The lift is not equipped for climbing the platform It is not allowed to carry persons with the lift The automotive lift is flexible You can change the position every solid and level surface is suitable as location The lift can be fastened on the floor with dowels Important You must distinguish between the vehicle with rear drive and front drive See next pages 2 3 Changes at the construction
21. ation The Sprinter Mobil was checked by NuBbaum Company Before the first initiation the test must not additional take through by an expert Operating Instruction and Documentation Sprinter Mobil 3000 Filling out and undersigned and copying this sheet and send the original to the lift manufacturer The copy remains in the Manual Otto NuBbaum GmbH amp Co KG Korker Strasse 24 77694 Kehl Bodersweier Germany Record of installation The automotive lift with the the safety was checked and the lift was started The installation was effected from the operating authority competent please delete as applicable The safety of the automotive lift was checked from the competent before the initial operation The operating authority attest the installation of the automotive lift the competent attest the correct initial operation To be completed only when the lift is fasten on the concrete Used anchor Type Name Min anchorage depth observed mm Jok Min torque moment observed NM Jok see the description of the anchor manufacturer Automotive lift date 07 2008 Manual date 07 07 2008 Operating Instruction and Documentation Sprinter Mobil 3000 Record of handing over The automotive lift with the the safety was checked and the lift was started The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the l
22. button Lifting Stop the lifting when the wheels are free to check the safe position of the vehicle on the polymer pads Lift the vehicle on the working height Press the button Lifting Observe the complete process Pic 1 operating unit Button Lifting Button Lowering Main switch Operating Instruction and Documentation Sprinter Mobil 3000 5 2 Lowering the vehicle Check all danger points of the lift and be sure that there are no objects or people in the working area danger area around the lift or on the lift Lower the lift to the required working height or to its lowest or fully collapsed position Press the button lowering Do not lower the lift in the lowest position if the vehicle is without wheels Otherwise the lift cannot raise due to its geometry the vehicle under its own power Observe the complete lowering process If the lift is in its lowest position remove the polymer supports Drive the vehicle out of the lift if the lift is in the lowest position 5 3 Change the installation place Lower the lift in the lowest position Drive the vehicle from the lift Raise the lift on a height of approx 500mm Use the mobile set Put in the steering roller and the fixed roller Lower the lift into the lowest position Simultaneously the base plates lift themselves Now the automotive lift is movable Remove the steering rod if the lift is on the new place Remove the mobile set
23. cting maintenance work preparations must be made to ensure that during maintenance and repair work there is no risk to the safety of people working on or around the lift and also that there is no risk of damage to equipment being used on or around the lift To guarantee the utmost availability and to ensure that the lift remains functional maintenance work contracts are organised between our clients and their local retailers A service must be performed at regular intervals of 3 months through the operator in accordance with following service manual If the lift is in continuous operation or in a dirty environment the maintenance rate must be increased During daily operation the lift must be closely observed to ensure that it is functioning correctly In the case of malfunction or leakage the technical service must be informed 7 1 Maintenance plan of the lift Before beginning any maintenance work isolate the power supply Secure the main switch lock it Secure the danger area around the automotive lift and secure the lift against unintentional lowering Clean the piston rod using compressed air Grease the piston rods with a high capacity lipid approx 5 g of S2 DIN51503 KE2G available from the Renolit Company Grease the lubricate nipples with a multipurpose lipid example Auto Top 2000 LTD Agip Clean and lubricate the moving parts of the lift hinge bolts sliding pieces sliding surfaces grease with a multipurpose lipid example
24. eness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices Condition welding OHG OHE a a a a a a E A GE GO GCE E G 6 60 L1 EI C1 EJ EJ EJ E1 E1 EJ E31 C1 E EJ E1 E CT CJ EJ C1 EJ EJ CJ ET CT CJ puuumuuuuuuuuuiuluuuumuuuuuu Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual veri kind of check i issi fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system
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26. es Condition welding a a a a a a a a a a a a a a a a E ot a E ak a af 0 Ha a a a DA ya Da L1 EI DI BJ EJ EJ DJ EJ EI DJ D DJ E DJ CJ DJ PI PI EJ 1 ET EJ ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices Conditi
27. ft stops through the mechanical resistance The fuse is defective The way valve is defective Raise the lift with the button A until the object can be removed Check it or exchange it Carry out a emergency lowering read chapter emergency lowering Remove the vehicle Remove the valve and clean it If necessary exchange it 6 1 Lowering on an obstacle If the automotive lift is lowering on a obstacle the lift stops automatically In this case press the button lifting until the obstacle can be removed 6 2 Emergency Lowering A emergency lowering is an intervention into the control of the lift and can be planned only by experienced expert The emergency lowering must be carried in this order Otherwise a malfunction can lead it to damages or lead to danger for body and lives Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Switch off the main switch Loosen and remove the front cover of the operating unit Press the black cap of the valves simultaneously down The lowering process starts Observe the complete process Lower the lift in the lowest position Remove the polymer supports After the emergency lowering the lift must shut down until the defective parts has been changed 24 Operating Instruction and Documentation Sprinter Mobil 3000 7 Inspection and Maintenance Before condu
28. gressive sediments de icing salt liquids or insufficient cleaning Repair and clean these areas with abrasive paper grain 280 Operating Instruction and Documentation Sprinter Mobil 3000 After this is complete use a suitable paint observe the RAL Number Check all the safety devices of the lift Check the electric cable and channels for Damage Check that all screws and bolts are correctly torque turning moments see the list Pic 19 Turning moment for screws property class g 8 property class 10 9 0 15 0 20 sliding fricbon 0 10 for very good surfaces lubricated sliding friction 0 15 for good surfaces lubricated oder dry siding fricton 0 20 surface black or phosphatized dry Drehmomenttabelle 8 8 10 9 E 7 2 How often must the lift be cleaned A regular and appropriate maintenance practice will aid the preservation of the lift No guarantees can be given when damage egg rust or fading colour is the direct result of poor maintenance and cleaning practice Regular cleaning of all kinds of dirt is the best protection against wear and the formation of rust and will prolong the life of the lift Dirty deposits that can cause rust include de icing salt Sand pebble stone natural soil all types of industrial dust Water also in connection with other environmental influences All types of aggressive deposits Constant humidity caused by insufficient ventilation Obviously this is dependent on the type of
29. i so The center of gravity of the vehicle including load must be between 100 mm and 600 mm from the stationary bearing to wards the middle of the lift Cylinder P A N subject to alterations 11 Operating Instruction and Documentation Sprinter Mobil 3000 CG Center of gravity The center of gravity of the vehicle including load must be between 100 mm and 600 mm from the stationary bearing to wards the middle of the lift Piece of advice A The motor of the vehicle must be always located on the stationary bearing otherwise the vehicle can fall down IN centre of gravily of the vehicle including load must be between 100 mm and 600 mm from the stationary bearing to wards the middle of the lift Operating Instruction and Documentation Sprinter Mobil 3000 3 Technical Information 3 1 Technical ratings Capacity 3000 kg Load distribution 3 2 in or against drive on direction Observe the centre of gravity of the lift max height max 980 mm Lifting time approx 11 sec without load Lowering time approx 35 sec without load Hydraulic pressure approx 230 bar Pressure relief valve approx 260 bar Oil tank approx 8 Litre Sound level lt 75 dB A Connection by customer 3 N PE 400V 50 Hz Standard Version with fuse 16 Ampere time lag Pay attention to the tension of your country 3 2 Safety device Flow control valve Safety device against over rapid raising or lowering Pressure relief valve
30. ift manufacturer or from a franchised dealer competent person Operating Instruction and Documentation Sprinter Mobil 3000 1 Introduction The document Operating Instructions and Documentation contains important information about installation operation and maintenance of the automotive lift To furnish proof of installation of the automotive lift the form Record of Installation must be signed and returned to the manufacturer To furnish proof of the singular felt this documentation contains forms The forms should be used to document the checks They should not be removed from this documentation Every Changes to the construction and displacement of the automotive lift must be registered in the Master document of the lift 1 1 Installation and check of the automotive lift Only specialist staff is allowed to do work concerning safety and to do the safety checks of the lift They are called experts and competent person in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to test automotive lifts They know the relevant labour and accidents prevention regulations Competent person are persons who have acquired adequate knowledge and experience with automotive lifts They took part in training from the lift manufacturer servicing technicians of the manufacturer or dealer are competent 1 2 Information of Warning To show danger
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32. nd adhere to the specified time intervals between tests and inspections Maintenance works repairing faults Adjustments maintenance and inspections are to be followed according to the time intervals specified Details regarding the exchange of parts and components as mentioned in the operating instructions are to be adhered to These works must only be carried out by expert personal After maintenance and repair works loose screws nuts and bolts must always be firmly tightened Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or liability for incidents involving injuries or death or damage to equipment if these incidents are the result of one or more of the following reasons Inappropriate use of the lift Inappropriate installation initiation operation and maintenance of the lift Use of the lift while one or several security devices do not work do not work correctly or are not installed correctly Failure to follow the regulations of the operating instructions regarding transport storage installation initiation operation and maintenance of the lift Unauthorized changes to the structure of the lift without first asking the producer Unauthorized changes of adjustments of important components of the lift e g driving elements power rating motor speed etc Wrong or incorrect maintenance practice Catastrophes acts of God or external reasons Initi
33. of quality min C20 25 thickness min 160mm normal armouring If the entire floor is concrete there is no surface covering bolts must be 27 Operating Instruction and Documentation Sprinter Mobil 3000 selected according to a floor without a surface covering If the ground is covered with floor tiles or some other form of surface covering the bolts must be selected according to the floor with floor covering Installing the standard automotive lift in a hazardous location or a washing bay is not allowed Before installation a sufficient foundation must be constructed If the foundation is already constructed then proof that the foundation conforms to the standard is required A level foundation for the installation is required The foundations must be based in a frost resistance depth both outdoors and indoors in a position where the installer believes there is no chance of frost An electrical supply 3 N PE 400 V 50Hz must be provided The supply line must be protected with a time lag fuse T16A VDE0100 German regulation The minimum diameter amounts to 2 5 mm All cable ducts must be equipped with protective coverings to prevent accidents 9 2 Initiation The Sprinter Mobil was checked by NuBbaum Company Before the first initiation the test must not additional take through by an expert 9 3 Change the installation place The automotive lift is a flexible lifting device It is possible to change the position of the lift onl
34. on welding a a a a a a a a a a a a a a a a E ot a E ak a af 0 Ha a a a DA ya Da L1 EI DI BJ EJ EJ DJ EJ EI DJ D DJ E DJ CJ DJ PI PI EJ 1 ET EJ ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle Function safety devices Condition welding
35. piBnbjBg DZ sz 2324435 3752349040 TZEDEE IpJenbuey TID n EDT PJenbsey J8i PuJ5 104 3ddd 14d TZEDEE IpJenbuey TED TO En PIenbIey J8iL Pu35 104 3dd 3 14d LELUEE 3s sj1ug Dou d Ben 2 D uyis uyis 00H d 9482 H L4J8idrasrzinuas 627066 Haug zia 430405 DDDL S 5DI H MAS G HIL HE nH 39H yas dney EBETBE uasneyeas JI1N3A13H HH 3 XDDUL AZT JU ADDOZ LrtruesjeuDeH EBETBE uasneyaas TI1H3 13H HH 3 amp DOL AZT ID A DZ IT31u2 12uDBH TEETEE uasneyaas H314JIHHJI3 15 4341315314439 d8143tfJQj3FSIDus 420JH FEW J8543815 F1U24 TEETBE uasneyaas B3 4HJI8431379 4341315314839 Jay EU ET HIJA FEW J842215IT1u24 JBqunu BI2T14JH JBuunuTrasT1JH JB8TIddns UB J8181 Jaqunu TAPON Jauumu UadAL UOTIEUSTSBN Bunuugarszag iunoug aBusH uBrssp i1usuoduo j Bunuususqrraineg EDDZ LD ct T ID15NH sierjsjeu jo TITY 815ITM2D31S Operating Instruction and Documentation Sprinter Mobil 3000 4 Safety regulations If you use the automotive lift the German following regulations are to be considered BGG945 Examine of automotive lifts BGR500 Using automotive lifts VBG14 Especially the following regulations are very important Observe the detailed operating instruction The laden weight of the lifted vehicle must not exceed 3000 kg for the automotive lift The maximum load
36. ry The high quality and the superior concept ensure reliability a long lift lifetime and above all and economic business solution To avoid unnecessary damage injury or even death read the operating instructions with care and observe the contents NuBbaum lifts is not responsible for incidents involving the use of NuBbaum lifting systems for applications other than those for which they were designed Otto NuBbaum GmbH amp Co KG is not liable for any resulting damages The user carries the risk alone Obligations of the user To observe and adhere to the operating instructions To follow the recommended inspection and maintenance procedures and carry out the prescribed tests The operating instructions must be observed by all persons working with or around the lift Above all chapter 4 Safety Regulations is very important and must be closely adhered to In addition to the safety regulations stated in the operating instructions manual the appropriate safety regulations and the operating procedures of the place of operation must also be considered Obligations of the operator The operator is obliged to allow only those persons complying to the following requirements to work with or around the unit Persons being familiar with the basic regulations concerning labour safety and accident prevention and being trained to operate the particular unit Persons having read and understood the chapter concerning safety and warning symbols Person
37. s using the lift are required to confirm that they have read and understood the chapter on safety and warning symbols by signing the appropriate form Dangers when operating the lift Nu baum Lifts are designed and built according to technical standards and the approved regulations for technical safety The use of NuBbaum lifts for purposes other than those for which they were designed may result in injury or even death The lift must only be operated For its appropriate use In faultless condition concerning technical security Organisational Requirements The instructions for use are to be kept at the place of operation being easily access able at any time In addition to the instructions for use rules pertaining to other regulations i e accident prevention and environmental rules are to be observed and adhered to Operating Instruction and Documentation Sprinter Mobil 3000 The owner of the NuBbaum lifting system must ensure that operators and persons working with or around the lift occasionally conduct refresher courses to ensure that the appropriate operating procedures and safety precautions are known Personal Protective Equipment PPE must be used according to the appropriate regulations All safety and danger signs on and around the lift are to be observed and followed Spare parts must comply with the technical requirements specified by the manufacturer This is only warranted with original parts Observe a
38. st with vehicle Function safety devices Condition welding a a a GL a a a a a a a a a EL EIERE gaoggggogaoaoaaagagauauauauauaaaaadaagdg L1 EI EI BJ EJ EJ D EJ EI DJ DJ DJ E DJ CJ EJ PI PI BJ P1 E E ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test wi
39. th vehicle Function safety devices Condition welding a a a a a a a a a a a a a a a a E ot a E ak a af 0 Ha a a a DA ya Da L1 EI DI BJ EJ EJ DJ EJ EI DJ D DJ E DJ CJ DJ PI PI EJ 1 ET EJ ET DJ DJ Condition function mobile set mark here applicable in case of verification mark in addition to the first mark Result of the Check Initiation not permitted verification necessary Initiation possible repair failures until L No failings Initiation possible signature of the expert If failures must be repaired Failures repaired at Use another form for verification Operating Instruction and Documentation Sprinter Mobil 3000 Regular security check and Maintenance Serial number Filling out and leave in this manual all defect veri kind of check right missing fication remark Type plate Short operating instruction Warning designation Sticker max capacity Sticker Centre of gravity Function lifting lowering Detailed operating instruction Condition concrete Safety device of hinge bolt Condition automotive lift Condition colour Construction deformation cracking Torque of the dowels bolts Torque moments of the screws Condition operating unit Condition surface piston rod Condition coverings Condition electrical wires Level of hydraulic oil Closeness of the hydraulic system Condition hydraulic hoses Function test with vehicle
40. ty check The first and the regular security check must be performed by a competent person It is recommended to service the lift at this occasion After the construction of the lift has been changed changing the lifting height or capacity for example and after serious maintenance works welding on carrying parts an extraordinary security check must be performed by an expert This manual contains form with a schedule for the security checks Please us the adequate form for the security checks The form should remain in this manual after they have been filled out In the following there is a short description about special safety devices Mug Q alga 9 1 Regulations 9 Installation tis possible to fasten the Lift on a even floor with dowels See the dowel pages The installation of the lift is performed by trained technicians of the manufacturer or one of its distribution partners If the operator can provide trained mechanics he or she can install the lift by him or herself The installation has to be done according to this regulation Bore holes in the foundations so that base plates and be bolted down Clean the holes with compressed air Put masonry bolts in and secure The lift manufacturer recommended Liebig Fischer or Hilti safety masonry bolts or equally good bolts from another manufacturer with licence Be sure to observe their regulations bore hole torque Before bolting check that the concrete floor is
41. work being done with the lift the degree of cleanliness of the workshop and location of the lift The degree and amount of dirt is dependent on the season on the weather conditions and the ventilation of the workshop During poor conditions it may be necessary to clean the lift once week but cleaning once a month will suffice Clean the lift and the floor with a non aggressive and non abrasive detergent Use a gentle detergent to clean the parts Use an standard washing up liquid and lukewarm water Donotuse steam jet cleaners Remove all dirt carefully with a sponge or if necessary with a brush Ensure that no washing up liquid is left on the lift after cleaning 26 Operating Instruction and Documentation Sprinter Mobil 3000 Do not use aggressive means for cleaning the workshop floor and the automotive lift A permanent contact with any kind of liquid is not allowed Do not use high pressure devices for cleaning the lift 8 Security check The security check is necessary to guarantee the safety of the lifting during use It has to be performed in the following cases Before the initial operation after the first installation Use the form First security check before initiation In regular intervals after the initial operation at least annually Use the form Regular security check at least annually Every time the construction of that particular lift has been changed Use the form Extraordinary securi
42. y without load Every solid and even surface is suitable as location The location has to admit a load capacity of 3000kg and also own weight of about 480kg The Sprinter Express Il is quickly operational The operating unit is moveable too By changing the installation place you must meet the preconditions according to the recommendation He Use new dowels the old dowels cannot be used Operating Instruction and Documentation Sprinter Mobil 3000 Choice of the dowel length without floor pavement or tile surface Oberkante Fertigfussboden Top edge concrete floor Grundrahmen Es bord sup rieur du plancher fini baseplate pi ce Tragender Beton carrying concrete b ton portant Spreizteil des D bels Expansion point of bolt partie expansible de la cheville Diibelbohrung bolt hole al sage de la cheville Table to pic Liebig dowels Dowel type Drilling depth Min anchorage depth Thickness of concrete Diameter of bore Thickness of the lift pieces Number of dowels Starting torque A xX oO e e gt det e Q e S2 d gt gt Om RR o Ge S OX x ER ER D 29 2 d d d de d d Let C e Tow Gei Ge gt Ge D e SS Ge Q O 9 2 x OOO 2 e o Ge de O Ge 2 d Ge dei e 2 2 Q2 s ee e x C 5 x gt 2 x SQ d O Ge x 2 gt 2 ex 092 O d gt a e
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