Installation & Operation Manual
Contents
1. Figure 3 Figure 4 If mounting the window in a masonry wall the window mounts flush with the outside finishing of the building Drill points are scribed directly into the masonry The outside edge of the mullion should be flush with the outside finishing of the building See Figure 3 and 4 10 5 Position the window and place it into the customer supplied frame As shown Figure and 4 6 With one person holding the window in place level the window using the shim shingles as needed 7 Using the window mounting holes as a template drill a quantity of 4 3 16 5mm diameter holes for mounting See Figure 5 _7 3 16 Pilot Holes AC leads to window R L iV Va 7 I N AC leads to window L R Mount Flush With The Counter Top N __ Pre Drilled Mounting Holes Figure 5 8 Take the window back out and drill the mounting holes Set the anchors as needed 9 With one person holding the window in place from the outside set the mounting screws 10 When the window is fully secured seal the outside of the window to the frame or building using silicone caulk 11 Electrical Installation for electric operation All power must be connected and wired by a qualified electrician and must be in compliance2. 44 1118mm ID 43 3 4 1111mm ID DAE GLASS STORE FRONT mE ROUGH OPENING DAYLIGHT OPENING Y i T i 43 1 2 41 3 4 43 1 2 41 3 4 1105mm 1060mm 1105mm 1060mm i i 36 914mm 914mm 1 SSS amp hs Soy SRG ZZZ SSI scu SA E MINIMUM DISTANCE FROM THE e ona X Sm AA i 1 TOP OF THE SILL TO THE FLOOR E 2 Le V j V 7 N SECTION THRU THE MASONRY WALL SECTION THRU THE GLASS STORE FRONT FIGURE 2 WARNING TWO PEOPLE ARE REQUIRED FOR THE LIFTING AND INSTALLATION OF THE WINDOW Check shipping carton for any shipping damage and remove window from the carton Check window for any shipping damage Confirm that the customer supplied frame is made to accommodate the dimensions as illustrated on page 10 For the Fully Automatic Electric units confirm that AC power has been run and is ready for connection to the window NOTE There are two wall mounting applications The mounting space can be NOTE surrounded either by sidelights windows or masonry In both cases the upper part of the window above the counter top window sill fits flush with the outside of the wall See Figure 2 The illustrations will show the walls with the sidelights as this is the most common application Figure 3 and 4
3. Assy M O E R BEA Repl 85100700 M O E R ONLY Spring amp Ball Knob Kit 3 ea kit 85000300 Repl 29 Parts Lists Current Part Previous Part Description Number li Number Note S Hook 20240016 Angle Reinforcement Door ALL 95119900 N A 4pcs per door sold in each SLIDERS Bracket Chain amp Micro Striker L R 65181120 N A Bracket Chain amp Micro Striker R L 65181110 N A Bumper 40010030 Bumper w blk Lvl 1x1 40010003 N A Cable Auto Latch Solenoid 20112141 00651313 Cable Eye Waist High 20112143 20110143 Cable Micro Switch 20112140 N A Cable Motor 20112145 20110145 Cable Power 20112142 20110142 Cable amp Chain Assy 85182000 65182001 Cable amp Chain Assy New Chassis 85001800 N A Cable BEA Sensor to PCB New 20112104 N A Chassis Clutch Assy Kit BO 10 131 275 85152700 65152701 Control Housing L R M O E R 85100820 Control Housing R L M O E R 85100810 N A Cover Inside New Style Bronze 65110401 N A Cover Inside New Style Champ 65110403 N A Cover Inside New Style Clear 65110402 Doors Call manufacturer for part number Door guide 00651190 00651186 Door Guide Replacement Kit Both Pcs 85003400 N A Door Handle Kit 275 SC 85197000 65197001 Electric Chassis L R New Style 2003 85002120 N A New Style 2003 chassis chassis Electric Chassis R L New Styl
4. EACH 8 32 X 5 8 THREAD CUTTING HEX SCREWS 275 SC M O E R Header Exploded View After July 2006 41 E A S d 0 er T T 0 Q j 2 O UV p 275 M O E R Magnet Catch Assembly Before July 2006 Part Numbers 85100810 R L 85100820 L R M O E R CONTROL MOER MAGNET ASSEMBLY ASSEMBLY 275 M O E R Magnet Catch Assembly After July 2006 Part Numbers 85100830 R L 85100840 L R 42 20010012 77 Mounting Block Re gt 85197000 Door Handle Kit D 275 Manual Self Closing L Q 43 f MOER MAGNET CATCH _ 10 32 x 1 2 PH ox SEMS Screw RIL DOOR SHOWN L R DOOR OPPOSITE 9 5 6 MODEL 275 R L PICTURED SC AND M O ER REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85003600 Roller Grove Bearing 4 65182801 Lock Bar Bolt Clip 2 20010012 Block New Style 5 See Parts List Door Assembly 3 65100320 Magnet Catch Plate L R 6 85197000 Door Handle Kit 3 65100310 Magnet Catch Plate R L 7 N A Mag Catch After July 2006 8 85004500 Thumb Turn 9 85004200 Internal Lock 44 CONNCETOR FOR AA100 Magnet Catch V T250mAL250V Fuse AC Pigtail
5. Pulley Kilrol cable 20200142 N A Rivet 10180009 N A Rivet For Door Guide 10180024 N A Roller Block Banana Slot 20010012 N A New Style 2001 Roller Block Replacement Kit 2 Pcs 85003100 N A Includes 4 10010107 2 20010030 Roller Grove Bearing SINGLE 85003600 20010030 ROLLER KIT Round Closing Door Guide 00651834 N A Rubber Glass Channel 65028601 N A Screw 8 32X5 8 INDENTED HEX 10060074 N A WASH THDCT T 23 ZP Screw for Bumper 8X1 1 2 PHILIPS 10060086 N A 31 Description Current Part Previous Part d Number Screw for inside cover sensor striker 10010114 Screw Kit for 275 Adjustable Track 85000700 N A Screws for Door Guide Need 4 10060087 N A Screws w lock washers for roller blocks 10010107 N A Screws w lock washers for roller grv brg 10010150 N A Sensor Assy BEA 275 E starting 85100701 N A 2 5 99 Ser 68024 Sensor Assy BEA M O E R 85100700 N A Sensor Striker 65151101 N A Shoulder Screw for Manual Release 10010204 N A Silicone Caulk 8 oz Aluminum 80050029 N A Silicone Caulk 8 oz Bronze 80050020 N A Solenoid amp Hook Assy for Electric 85002920 N A New Style 2003 chassis Chassis L R Solenoid amp Hook Assy for Electric 85002910 N A New Style 2003 chassis Chassis R L Solenoid amp Hook Assy L R 85150520 65150502 Solenoid amp Hook Assy R L 85150510 65150501 Spring Compres
6. View 85100810 40 85100820 Magnet Catch Assembly 41 85003600 Roller Grove Bearing Kit 41 95197000 Door Handle Kit Exploded View 42 N A Window Frame Exploded View 43 N A Door Assembly Exploded View Schematics 44 N A Electrical Schematic 33 PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85186700 Motor amp Clutch Assy 7 20200142 Kilrol Pulley 2 85152700 Clutch Assy 8 65184701 Control Cover BR 3 20110281 Micro switch 8 65184702 Control Cover CL 4 85182000 Cable and Chain Assy 9 85002001 Control PCB Assy 5 20110241 Receptacle 10 85150510 Solenoid and Hook Assy 6 85001300 120V Power Supply RE 6 85001600 220V Power Supply 10 85150520 Solenoid and Hook Assy Intl L R 34 Model 275 After Jan 1 2003 9 85002110 R L SHOWN ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85002910 Solenoid and Hook Assy 5 20220003 AC Terminal Block R L 1 85002920 Solenoid and Hook Assy 6 20110281 Micro switch L R 2 85001400 120V Power Supply 7 20200142 Kilrol Pulley 2 85001700 220V Power Supply 8 85001800 Cable and Chain Assy Int 85002001 Control PCB Assy 9 85002120 Electric Chassis L R 4 85186700 Motor amp Clutch Assy 9 85002110 Electric Chassis Model 275 Series 600 i5 Mo
7. to Duplex outlet jii PRESENCE SENSOR Do not cut cord and hardwire Warranty voided if this occurs 45 Appendix Installation of door handle N REPLACEMENT INSTRUCTIONS STEP f 1 Inspect parts for damage SL or missing 1 LATCH HANDLE WITH 2 SPRINGS GLUED IN PLACE 2 POP RIVETS 2 SELF TAPPING SCREWS STEP 2 2 Use 3 16 drill bit and drill to remove handle from door 3 Remove broken spring and latch handle from inside of the handle assembly E 4 Take new latch handle with N N the 2 springs and assemble STEP3 into place as illustrated Step 1 Step 4 N 5 Attach handle to door with 7 pop rivets If pop rivet gun not available then use self tapping screws in place of pop rivets Il STEP 4 46 47 Ready Access 1815 Arthur Drive West Chicago Illinois 60185 Tel 630 876 7766 Tel 800 621 5045 Fax 630 876 7767 Email ready ready access com Website www ready access com 275 INSTALLATION SERVICE OPERATIONS MANUAL REV 11 18 08 48
8. 3A x 4 87 lbs 8 A Int l 15 A US 472 x 30 x 4 80 lbs 8 A Int l N A 35 3 4 x 353Ax 4 80 lbs Glazing Rough Opening Size WxH 47 34 x A3 34 1213mm x 1111mm 4734 x 36 1213mm x 914mm 47 34 x 4 1213mm x 768mm 36 x 36 914mm x 914mm 4312 1104 90mm 4 2 SEE CHART FOR OPENING SIZE Figure 1 Masonry Rough Opening Size WxH 48 x 44 1219mm x 1118mm 48 x 36 4 1219mm x 921mm 48 x 30 1 2 1219mm x 775mm 36 4 x 36 4 921mm x 921mm 4 101 60mm Safety Information WARNING To avoid the risk of fire Electric Shock or injury to persons observe the following 1 Before servicing or cleaning the unit switch the power off at the mechanical switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker Load Center OSHA LOCK OUT TAG OUT procedures are to be observed to prevent power from being Switched on accidentally Any Installation and or Electrical work must be done by QUALIFIED persons in accordance with all applicable codes standards and manufacturers recommendations and specifications DO NOT insert fingers and or foreign objects into the Drive Thru Window DO NOT block or tamper with the unit in any manner while it is in operation This product must not be used in Potentially Dangerous locations such as Flammable Explosive Chemical l
9. 85186620 Manual Release Handle New 65113020 L R New 85002320 L R Assy 2 Old 65181920 Solenoid Striker Plate 7 Call MFGR Door Assembly New 65113010 R L 20010012 Block Banana Slot 8 85197000 Door Handle Kit 4 85003600 Roller Grove Bearing Manual and Self Closer 9 85004500 Thumb Turn 10 85004200 Internal Lock 39 POWER SUPPLY RANSFORMER I7 ES Fly Fan Control Option O 9 INCOMING 110 120VAC POWER D COMMON Q poss 100 5 Fan Motor Red A U Black NE 5 5 Relay A G A TE C Latch Solenoid gt 2 RC Microswitch EHEHE i EN 2222222 Gu HT Fz 5 5 PRESENCE SENSOR o T
10. HT DEGREE 0 5 10 159 20 25 43 1 2 1 4 1 2 8 11 1 2 15 19 1 2 35 3 4 1 3 42 6 9 1 2 12 15 1 2 30 1 5 10 13 17 Mounting Electric Eye Housing for Model 275 30 High 1 Remove the header cover by removing the three screws Set screws aside Wire the incoming AC line to the duplex receptacle 2 The cable eye wire is connected to the PC Board and routed thru post Route cable thru wall and connect to the electric eye cable 3 Mount the electric eye to the inside wall 6 inched below the window Use the 1 6 5mm masonry bit to drill 4 holes two for each bracket where designated Insert plastic anchors 4 Install brackets in place and screw sheet metal screws number 10 to 12 through the slotted holes and into the anchors Attach electric eye 5 From inside building turn ON all power to window both at the Drive Thru circuit breaker master power switch and at the power rocker switch on the Controller unit 6 Test operation of the window Break electric eye beam with your body and the door will open About 1 5 seconds after stepping out of the beam path the door will close 7 Replace the header cover using the three screws previously set aside HEADER COVER pd PCBOARD lt R L WINDOW SHOW CABLE EYE POST ELECTRIC EYE CABLE 18 Door Alignment Adjustments t
11. N the power to the unit Load center circuit breaker and power switch on the wall if available 7 Test window operations See Testing Procedures PON Note Do hardwire cut plug This will void the warranty Initial Window Operation Testing Procedures Action Reaction Turn the power OFF M O E R ONLY at the This will assure that the door is performing to main switch Electrician Installed specification Manually open and close the door several times The M O E R window will perform as a standard Self Closing unit Turn the power M O E R ONLY at the The door should stay open until you step out of main switch Electrician Installed the beam sensor Manually open the door Once you step out of the sensor range the door should close by itself 15 Adjustments and Calibrations SuperScan Presence Sensor Adjustment Instruction Once the window is installed and the power is hooked up to the drive thru window unit you will need to test and set the range of the presence sensor This is done to determine the best compatibility for your service applications The presence sensor can be adjusted in many ways to work with different applications The tools required to perform this test and adjustments are Phillips Head Screwdriver Straight Blade Screwdriver and a 14 Nut Driver If the drive thru window stays open after the power is turned on and the beam break li
12. PE DY CCESS Model 275 Manual Self Closing MOER Manual Open Electronic Release amp Fully Automatic Electric Installation instructions also include Model 275 LPHV 275 DP and Model 375 Series Installation Service Operations Manual Pass Thru Window Page Disclaimer 4 Serial Number Identification 4 Introduction 5 Product Information Description 5 Warranty 6 Specifications 7 Dimensions 7 Safety Information 8 Installation Procedures 8 Tools needed 8 Materials Needed 8 Physical Installation 9 Electrical Installation 12 Initial Operations and Testing 14 Electric Installation MOER 15 Adjustments and Calibrations 16 Electric Installation Electric Eye Model 275 30 High 18 Operational Procedures Modes of Operation 22 Operations 22 Control Identification Explanation and Function 22 Maintenance Maintenance Schedule 23 Daily Monthly Yearly 23 Service Controls 24 Troubleshooting Guide Cause and Effect 25 Parts Lists Complete Parts List Description Part Number 29 Drawings Exploded Views Schematics 33 DISCLAIMER READY ACCESS DISCLAIMS ANY LIABILITY FOR DAMAGE OR CAUSED TO THE 275 DRIVE THRU WINDOW IT S OPERATOR OR ANY OTHER EQUIPMENT HOWEVER CAUSED IF THE 275 DRIVE THRU WINDOW IS REPAIRED OR SERVICED BY ANYONE OTHER THAN AN AUTHORIZED SERVICE ENGINEER OR CONTRARY TO THE MANUFACTURERS WRITTEN INSTRUCTION CONTAINED HEREIN THI
13. S MANUAL IS INTENDED FOR USE BY THE IN HOUSE OR AUTHORIZED FIELD SERVICE ENGINEERS AND SALES REPRESENTATIVES The manufacturer maintains the right to update add or issue a new service manual at any time without notice thereby rendering all previous issues obsolete Please write the Serial Number and Installation Date for your drive thru window in the spaces provided Serial Number Date of Installation X The serial number nameplate is located on the post CONTACT INFORMATION FOR SALES AND SERVICE CONTACT Ready Access Tel 630 876 7766 1815 Arthur Drive Tel 800 621 5045 West Chicago Illinois 60185 Fax 630 876 7767 Email ready ready access com Website www ready access com INTRODUCTION The Ready Access window is quality designed to give you years of reliable trouble free service Each window is shipped pre assembled fully glazed and ready for installation All Ready Access windows are thoroughly tested prior to shipping The 275 Single Panel Slider Window is the perfect enhancement to the drive thru concept offering unobstructed views of customer and crew The model 275 drive up window comes in four versions manual self closing electric and M O E R Manual Open Electronic Release The electric version is fully automatic with a manual override in case of a power outage The door will open and close by stepping into and out of the light beam sensor the electric version meets h
14. aden environment Installation Procedures Tools required to perform the installation Electric Drill Extension Cord Metal Drill bits Masonry drill bit 3mm 14 6mm 4 6mm 1 25mm 1 13mm 112 38mm 1 25mm e Masonry Hole Saw 1 25mm Screwdrivers Slotted and Phillips e Channel Lock Pliers Hacksaw e Tape Measurer Jack Utility Knife e Wire Cutter Flat File Coarse e Step Ladder Caulking gun e Level 1 2 Nut Driver Materials required for installation Window framing architect specified and installed in building Ready Access recommended material is 3mm x 1 34 44 5mm x 4 102mm hollow aluminum tubing or glazing channel Electrical Tape Wire Nuts Caulking silicone Color specific to the color of window Connectors for conduit as required Shingle type shims as required to level and plum the window Physical Installation Before you begin installing your Ready Access Drive Thru Window you must determine what type of installation will be required Example Wood Framing Masonry Framing etc Please refer to the details below and pick which one best fit your application See Chart previous pages for Masonry and Glazing Rough Opening Sizes 1219mm ID 48 _47 3 4 1213mm ID
15. an adjust the speed at which the door closes This can be done by loosening the lock nut on the adjustment bracket and turning the adjustment screw either in or Out Lock Nut Adjustment Screw Im Oa Adjustment Screw and Locknut 1 275 Self Closing The same adjustment is also available on the 600 series self closing models Remove the 3 screws holding the header cover on the window frame to gain access to the adjustment screw and lock nuts 21 Operation Procedures Modes of Operation The 275 Single Panel Slider windows have four modes of operation Manual Self Closing M O E R and Automatic After installation of the Model 275 Manual Self Closing MOER or Electric Sliding window completion of the testing procedures and the installation of the decorative covers the window is ready for normal use The Manual Mode The opening and closing of the window is done by hand DO NOT OPEN OR CLOSE THE DOOR WITH ANY UNDUE FORCE Manual Self Closing Operations 1 Unlock the lock bar and move it to its rest position also turn thumb turn 2 Release the manual latch and push the door open 3 Push the door closed and allow the manual latch to reset On the self closi
16. door should open pause and close Break the beam again to verify that the door is not opening gt Check the wiring to the solenoid Replace the solenoid Defective components on the cable drive assembly S hook cable spring chain bearing Replace the defective component Beam Break Lamp is ON and the door open but they do not close Loose or broken wires Secure or Replace the cable assembly Defective electric eye assembly gt Disconnect the cable for the electric eye and press the BEAM TEST button If the door operate properly the eye is defective Replace the eye assembly Defective PCB assembly gt Disconnect the cable for the electric eye and press the BEAM TEST button If the door do not operate properly the PCB is defective Replace the PCB assembly The TEST switch is not working properly The BREAK lamp is not illuminated and the door do not open Loose or broken connection to the PCB assembly Secure or replace the cable assembly Defective CONTROLLER unit Replace the CONTROLLER unit Defective PCB assembly Replace the PCB assembly 27 Issue Probable Cause Resolution Motor continues to run after the door is fully opened Loose or broken wires to the limit switches or the PCB assembly Secure or replace the cable assembly Defective Open limit switch Replace the approp
17. e 2003 85002110 N A New Style 2003 chassis chassis Electric Eye Reflector Kit waist level 85000200 00651144 Not MOER or 275 after 2 99 operation Electric Panel BRZ 66122401 N A Electric Panel CHMP 66122403 N A Electric Panel CLR 66122402 N A Eye Switch Retrofit 84000300 N A 30 5 Description Current Part Previous Part Note Number Number Flat Washer 10230108 N A Fuse 250VAC 20110229 N A Glass Support 00650272 N A Handle Manual Release 275 L R 85002320 N A New Style 2003 Handle Manual Release 275 R L 85002310 N A New Style 2003 chassis Handle Kit Manual Release L R 85186620 65186620 Handle Kit Manual Release R L 85186610 65186610 Housing Elect Eye 00650929 Latch Spring 00650269 Lock Bar Lower Swing Brkt 65023601 Lock Bar Kit Bronze 85197101 165197101 Lock Bar Kit Champ 85197104 N A Lock Bar Kit Clear 85197102 165197102 Lock Bar Kit Powder 85197103 Motor amp Clutch Assy 85186700 165186701 PC Board DC3 as of 12 14 01 85002001 Not MOER Power Receptacle 20110241 Power Supply 120 V 85001300 165168001 2002 old style prior to Jan 1 2003 Power Supply elec chassis only 85001400 N A Power Supply Int l elec chassis only 85001700 N A Power Supply Int l B O1 2 4 275 Intl 85001600 N A 2002 old style prior to Jan 1 2003
18. ealth code requirements Do not attempt to assist the window manually when in automatic mode damage can occur to internal parts The Self Closing and M O E R versions also meet health code requirements for self closing You manually open the windows and gravity closes them This attractive and economical window is ideal for a drive thru or walk up application The large service opening is suitable for both large and small operations See Chart on Page 6 PRODUCT INFORMATION Manual Self Closing or Electric Openings The 275 Single Panel Slider keeps building costs down by offering the window a manual self closing operating style Or for those who experience heavier traffic an electric operating style is also available Both models meet health department requirements for self closing units Ease of Operation In a Manual Self Closing operation the inside attendant pulls the door handle to open the door and once the door is released gravity will close the window The MOER operation opens the same as manual and self close however a magnet catches the door once the attendant steps out of the beam on the presence sensor the magnet releases and the door will close With a fully automated operation the operator simply steps into the presence sensor and the movable window panel slides open When the operator steps out of the presence sensor the movable window panel automatically closes The range for the presence sensor is adjustable to
19. ect is caught between or restricting the closing of the door 14 Electrical Installation For M O E R windows only All power must be connected and wired by a qualified electrician and must be in compliance with all state and local codes WARNING Use only 110 120VAC 60Hz source with a dedicated minimum 15Amp circuit International power 208 240VAC 50 60Hz with a dedicated minimum 8Amp branch circuit WARNING This must be a dedicated circuit Other electrical equipment must not share the same line from the minimum15Amp circuit breaker WARNING Turning off the front panel rocker switches does not remove the 110 120 volts of electrical power form the unit WARNING To disconnect the power completely from this unit turn OFF the main switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker panel Load Center for this unit OSHALOCK OUT TAG OUT procedures are to be observed to prevent power from being switched on accidentally The M O E R window simply plugs into a standard wall socket Preferred a switched outlet Connect the cable wire from the electric eye presence sensor Drill 4 14 6 5mm holes using the masonry drill bit For Waist High Electric Eye Only Insert the plastic anchors and mount the brackets with the 10 or 12 screws For Waist High Electric Eye Only Attach the sensor to the brackets and secure For Waist High Electric Eye Only Turn O
20. ective electric eye assembly Pressing the BEAM TEST button on the controller unit can test this The door should open pause and close If the door operate normally check other causes listed below Replace the electric eye assembly Loose electric eye cable from the PCB Secure the cable connector 3 or 4 pin Loose or broken wire s in the electric eye cable Check that the electric eye cables are secure and not broken Defective lamp Replace the PCB assembly cover Defective PCB assembly Replace the PCB assembly The CLOSE DELAY Switch is not working properly Loose or broken connection to the PCB Assembly Secure the cable connector to the PCB assembly or replace the control PCB cover Defective CLOSE DELAY switch Replace the control PCB cover 26 Issue Probable Cause Resolution When the beam is broken the door does not open The red POWER and BEAM BREAK lights and the green MOTOR RUN light on the CONTROLLER unit are ON Defective motor assembly gt To test for a defective motor open and close the door with the power OFF If the motor is faulty the red green MOTOR RUN lamp will not illuminate Replace the motor assembly Solenoid latch in the door is stuck or defective gt To test for a defective solenoid manually open the door halfway and break the beam The solenoid should retract the hook and the
21. ecure For Waist High Electric Eye Only Turn ON the power to the unit Load center circuit breaker and power switch on the Control unit Test window operations See Testing Procedures 12 For windows purchased after January 2003 follow these instructions 1 Remove the 2 screws holding on the AC access panel Do not remove the slide channel cover 2 Electrician to drill hole in unit as shown Install connector before running power line to unit R L MODEL SHOWN 27 DIA HOLE 32 LAS 4 000 CONTROL SENSOR COVER PANEL AC connection access panel is opposite the control and sensor panel Figure 6A 2003 and later models Wire the AC source line to the Terminal Block located the header of the window AC Terminal Block INT 4 WIRE TERMINAL BLOCK COLOR CODE RED HOT GREEN GROUND WHITE COMMON E FTN NOTE TO GROUND UNIT USE PIGTAIL BY TERMINAL BLOCK THE LINE L1 IS INDICATED BY THE RED TAB AND THE RETURN NEUTRAL IS INDICATED BY THE WHITE TAB ON THE TERMINAL BLOCK FOR PIGTAIL LEADS COMING IN TO TERMINAL BLOCK WIRE TIES PROVIDED TO SECURE FREE END OF WIRE LEADS TO PREVENT WIRES COMING IN CONTACT WITH MOVING PARTS NOTE USE COPPER CONDUCTORS ONLY Turn ON the power to the unit Load center circuit breaker and power switch on the Control Panel Test window operations See Testing Procedu
22. ght is ON the sensor is detecting the floor or the counter top To adjust the presence sensor to the floor 1 Turn the power OFF to the drive thru window 2 Remove one of the plastic end caps from the sensor body Preferably the left side 3 Remove the black plastic lens cover Next to the Right Eye you will see an adjustment dial This dial is used for adjusting the sensor to the distance from the floor The dial is in a clock format The maximum distance is achieved at the 9 o clock position after the right eye clicks back into it s broadest setting The minimum distance is achieved at the 9 o clock position before the right eye clicks back into it s broadest setting NOTE TURN THE DIAL IN A COUNTER CLOCK WISE FASHION ONLY Y NS E LEFT EYE Pa pd 1 SS jp _ E ni ru Se AP tus EZ of 87654321 DARK ONIGEE ADJUSTMENT SENSOR WIRE CONNECTOR JUMPER SETTINGS DIAL If the Drive Thru window stays open while standing far away from the wall or the window closes on you while you are passing product out to the customer then the angle of the sensor needs to be adjusted Below are diagrams illustrating the different settings that can be done to adjust the distance from the wall 15 DEGREES 20 DEGREES 25 DEGREES 16 adjust the sensor further or cl
23. indow from a manual operation to a Manual Open Electronic Release or fully automatic operation e Aninside outside stainless steel shelf is also available CUSTOM OPTIONS Custom sizes are available in both manual and self closing operation Custom heights are available in electric operation e Tinted glass is available upon request Powder coat painting Tiger Drylac is available in a wide range of colors WARRANTY Ready Access will only accept responsibility for manufacturing defects in the product s construction and or materials Adjustments required during installation are the responsibility of the installer or contractor and will not be covered under warranty Problems caused by improper installation are the responsibility of the installer or contractor and will not be covered under warranty SPECIFICATIONS AND PERFORMANCE Model Unit Number Voltage USA International 275 110 120 VAC 220 240 VAC 60Hz 50 60Hz 275 110 120 VAC 220 240 VAC 60Hz 50 60Hz 275 110 120 VAC 220 240 VAC 60Hz 50 60Hz 275 N A N A SC Dimensions Service In Inches Opening Size WxHxD WxH 472 x 43 2 x 4 19 1 2 x 35 4710 x 35 x 4 19 4 x 27 4 19 1 2 x 21 1 2 471 2x 30 x 4 35 3 4 x 35 4 x 4 West Coast Window Dimensions 13 x 27 15 x 27 1206 50mm 47 Actual Dimensions Weight Unit In Inches In Shipping Amps WXHxD Carton 15 A US 472 x 431 x 4 95 lbs 8 A Int l 15 A US 472 x 35
24. ing power The MOTOR RUN lamp indicates that power is being applied to the motor When the door is opening lamp will illuminate green When the door is closing the lamp will illuminate red The lamp also allows for the diagnostic checking of the motor and motor wiring To test turn the power OFF at the rocker switch and manually open and close the door This will cause the lamp to illuminate either green or red The POWER lamp must illuminate during both operations If neither of these lamps illuminate during any of the processes proceed to the Troubleshooting section Beam Break This lamp indicates that the electric eye beam or presence sensor beam has been broken Lamp and or the CLOSE DELAY timer is still timing out Close Detect This lamp is red and indicates that a CLOSE sequence has been initiated It will always Lamp light during a door closure and will go out just before the door contacts the frame When the lamp is out the automatic reverse feature is disabled Current This lamp is red and indicates an overload has been detected This lamp may light on Detect Lamp opening but is automatically disabled The lamp will come on when the door is fully closed or when an obstruction has been encountered Beam Test Pressing the BEAM TEST button once will test the operations of the door without using Switch the electric eye or presence sensor To test the operator should not be in the path
25. l If the window still does not operate properly then call Ready Access at 1 800 621 5045 6 The door can be operated manually by pulling the manual release located at the top of the door NOTE Turn the power off to the window to prevent any damage to the PCB Do not assist the open and close of window while in auto mode this can damage parts and void warranty Each operator must read the operations manual before operating the unit Maintenance Maintenance Schedule Scheduled maintenance should be performed on a regular basis This is to assure proper operation and performance of the 275 windows Daily Check the sill for foreign materials and or syrup Anything that might cause the window to bind up and not operate smoothly Use warm soapy water or carbonated water to clean the window Monthly Follow safety procedures before opening the unit Check the interior of the unit for any build up of any foreign materials using a dry cloth NOTE KEEP ANY LIQUIDS OFF THE INTERIOR COMPONENTS Clean moving parts and lubricate with silicone or Teflon spray NOTE Do NOT use Grease or Oils Do NOT lubricate the motor clutch assembly Yearly Have a service technician come in and perform a maintenance check on the unit 23 Controls Identification Explanation and Function Controller Unit Lamps and Function Switches Power Lamp This lamp indicates that the power rocker switch is on and the controller is receiv
26. n tighten or replace magnet connector is loose or defective Check the connector If broken replace it The M O E R controller is defective Check fuse mounted on the controller If OK then replace the controller e The adjustable track is adjusted too far up The door slams shut Adjust track down slightly e The window is not squarely mounted If unable to adjust call the contractor that installed the window 25 SERVICE Troubleshooting Guide Issue Probable Cause Resolution Power switch in the ON position but the light is not illuminated No power to the controller unit Main Circuit breaker is defective or not ON gt fuse on the power supply is blown gt Main power rocker switch is defective gt AC wiring is defective gt Reset or replace the main circuit breaker in the load center gt Replace the fuse on the power supply gt Test rocker switch with an ohmmeter Replace if necessary gt Check AC wiring for opens Replace if necessary Red Lamp s not illuminating Replace the PCB assembly cover The 4 pin power connector to the main PCB assembly is not secure Secure the connector s to the power supply The connector s to the rocker switch are not secure Secure the connector s to the rocker switch BEAM BREAK lamp is OFF and does not illuminate when the electric eye is broken Def
27. ng door just release the door and gravity will close and latch 4 Relock the lock bar and thumb turn At the close of the operation MOER Manual Open Electronic Release Operations 1 Break the electronic eye beam or step into the sensor beam path M O E R ONLY Open the door manually The door will stay open with no assistance 2 Step out of the beam path for the door to close 3 If the door does not operate correctly go to the troubleshooting guide in this manual If the door still do not operate properly then call Ready Access at 1 800 621 5045 Automatic Operations The Automatic Mode is reached by turning ON the main power to the window Stepping in and out of the sensor s range opens and closes the door Warning Do Not Assist the open or close of window manually while in auto mode 1 Onthe controller unit turn the power rocker switch to the ON position 2 Check that the red portion of the rocker switch is visible and that the red power lamp is illuminated 3 Break the electronic eye beam or step into the sensor beam path The red beam break and green motor run lamps go on 4 Step out of the beam path and wait 3 to 6 seconds for the door to close The red motor run lamp and red close detect lamps will illuminate After the door closes note that the red power lamp and the current detect lamps are ON 22 5 the door does not operate correctly go to the troubleshooting guide in this manua
28. o the door height and alignment are accomplished by loosening one or both of the adjustment blocks located at the top of the doorframe where it mounts to the slide track Figure 7 EN 3 Adjustment Points Upper Door Channel Old Style Adjustment Points Upper Door Channel New Style Figure 7 19 Calibration The only calibration available on the new style DC 3 PC board is setting the close delay timer using the dip switch package mounted near the ribbon cable connector i Follow the chart below for changing The CLOSE DELAY TIMER is default set a 3 seconds The CLOSE DELAY TIMER settings DIP SWITCH SETTINGS TIME IN SWITCH POSITION SECONDS AA100 CONNECTION SOLENOID CONNECTION 3 MOTOR 12 CONNECTION 13 CLOSE DELAY TIMER MICRO SWITCH SENSOR CONNECTION CONNECTION The DC 2 PCB has 2 Two Potentiometers Window Select Choose settings by window style The WINDOW SELECT DIAL is used to set the type of door configuration for the model of the window Current Adjustment Adjusts the power to the motor The CURRENT DIAL is used to increase or decrease the current to the motor sensetivity This is used to set the auto reverse 20 Self Closing Adjustment The 275 M O E R and Self Closing windows operate using gravity to pull the door closed Raising or lowering the height of the one side of the track c
29. of the light beam or presence sensor Standing in the light beam while pressing the button will put the window into a test mode This will make the window continuously operate open and close automatically You must turn the power off and back on to reset the window Close Delay Pressing this button will toggle the length of time that the door remains open between 3 0 Switch and 6 0 seconds before closing 24 SERVICE Troubleshooting Guide Issue Probable Cause Resolution The door will not open Door handle will not release Check the door handle for proper operation e track door guide or sill is dirty or gummed up The door will not close Clean the affected area and lube working parts with Silicone or Teflon or is dragging roller bearings on the top of the door is loose or broken Check the roller bearings Tighten if loose Replace if broken e The adjustable track is adjusted too far down Adjust the track all the way up If the track keeps working itself back down then secure the track in place e No power to the window Check that the power is on e The magnet is not square to the catch plate Check that the magnet face is square to the catch plate Bend the catch plate to meet the magnet squarely The door will not stay open M O E R e magnet catch is loose at the top of the door Check for loose and or broken hardware If loose or broke
30. oser to the wall follow the following steps 1 Remove the header cover from the drive thru window frame 2 Disconnect the sensor from the inline connector 3 Remove the 2 4 Hex head screws from the back of the cover that mounts the sensor to the cover 4 Once the sensor has been removed remove the eye control board from the sensor body 5 Position the white plastic clips around the eye control board as illustrated on the previous page Reference the chart below to achieve the proper setting that is needed for your application 6 Once setting has been determined insert the eye control board back into the housing 7 Remount the sensor housing onto the cover 8 Reconnect the sensor wires 9 Attach the header cover to the drive thru window 36 25 20 15 10 5 0 12 A RANGE OF SENSOR FROM WALL REFERENCE CHART MODEL 275 A DIMENSION RANGE WITH 12 DEAD ZONE FROM FLOOR UNIT HEIGHT DEGREE 0 5 10 15 20 25 43 1 2 1 6 1 2 12 18 24 30 1 2 35 3 4 1 6 10 16 21 27 1 54 2 9 14 19 24 RANGE OF SENSOR FROM WALL AT THE WINDOW SILL REFERENCE CHART B DIMENSION RANGE 36 FROM FLOOR MODEL 275 UNIT HEIG
31. res 13 Initial Window Operation Testing Procedures Action Reaction Turn the power OFF at the rocker switch located on the controller unit Manually open and close the door several times When the door is opening the MOTOR RUN lamp will illuminate green When the door is closing MOTOR RUN lamp will illuminate red The POWER lamp must illuminate during both operations If neither of these lamps illuminate during any of the processes proceed to the Troubleshooting section Turn the power at the rocker switch located on the controller unit Break the electric eye beam to open the door The door will open With the power ON break the electric eye beam momentarily to open and close the door The door will open They will remain in the open position for either approximately 3 0 or 6 0 seconds before closing Default Settings With the power ON press the CLOSE DELAY button located on the controller unit once and break the electric eye beam to open the door The door will open and the length of time that the door remains open will toggle between 3 0 and 6 0 seconds before closing Default Settings With the power ON break the electric eye beam momentarily to open and close the door Insert an object at least 4 101 6mm wide between the door and frame as the door closes The door will automatically reverse their action the door will open when an obj
32. riate switch Defective controller unit e Replace the controller unit The door will not AUTO REVERSE for an obstruction when closing and the motor continues to run The CURRENT DETECT lamp will not illuminate Loose or broken wires to the limit switches or the PCB assembly e Secure or replace the cable assembly Defective controller unit e Replace the controller unit The door closes fully but open back up as soon as the door comes in contact with each other Loose or broken wires to the limit switches or the PCB assembly e Secure or replace the cable assembly Limit switch striker is loose or out of alignment e Tighten and or align the striker plate Defective controller unit e Replace the controller unit The door does not fully close and goes into AUTOREVERSE to the fully open position Door may be sluggish in operations The CURRENT DETECT lamp will be illuminated before the CLOSE DETECT lamp goes out BEFORE REPLACING THE MOTOR CALL READY ACCESS FOR FURTHER INSTRUCTIONS Spilled soft drink syrup residue is under the door and on the weather stripping of guide block Clean the weather stripping counter and door guides on the bottom of the door with soda water Door is dragging on the counter top e Adjust the door height and alignment Refer to the adjustments section of this manual Defective motor assembly g
33. s o Tet BEAM TEST CURRENT DETECT Ko SWITCH 1S LOCATED IN THE CONT ROL PANEL USED IN PRODUCTS DESIGN BY MATERIAL Elec Components WORK TO DIMENSIONS DO NOT SCALE TOL UNLESS SPECIFIED 215 DATE 2 13 04 MATERIAL SPEC If SNO XXXX TOL NOT REQ D REVISION B S zu TOL CLASS 030 DRAWN BY ANGULAR TOL x 17 REVISION DATE 1 30 09 DATE 2 13 04 GAUGE 1815 Arthur Drive West Chicago IL 636 876 7766 Fax 68 0 876 7767 LATEST REVISION NOT E DESCRIPTION m i REV B REVISED FLY FAN CONTROL O PTION 275 Wiring Diagr am PART NO N A 40 RUBBER SLIDE BACKUP BUMPER MOUNTING x SCREW j SLIDE TRACK 2 MAGNET CATCH WINDOW MAGNET CATCH MOER Only MOUNTING BRACKET Motor Mounting Bracket 275 SC M O E R Header Exploded View Before July 2006 MOER MINI CHASSIS FASTEN WITH 8 32 BLK PHIL PAN HEAD SCREW HEADER M INSERT THE EDGE OF THE a MINI CHASSIS INTO THE HEADER a m N 2 625 6 370 3 8 N D N 9 140 T _ 2 PLACES DETAIL A R L LEFT POST SHOWN L R RIGHT POST OPPOSITE A 8 32 x 5 8 TC Hex 1 LOCATE AND DRILL HOLES IN POST Screw AS SHOWN IN DETAIL A 2 INSTALL MOER MAGNET ASSEMBLY TO MOER MAGNET ASSEMBLY POST USING TWO 2
34. sion Motor amp Clutch 20060026 N A Spring amp Ball Knob Kit 3 ea kit 85000300 00650284 Spring Kit Door Handle 85197300 65197301 Striker Plate Microswitch 65111600 N A Striker Plate for Handle order 2 Pop 95183600 N A P N 10180009 separately Rivets Switch LIMIT FOR CHASSIS 85002200 N A Switch Micro 20110281 N A Symmetrical Top Track 95110700 N A W COAST LOCK BAR KIT BRZ 85002701 N A Washer Clutch 10230104 N A Weather Strip Kit BO 2 4 10 275 85104000 65104001 Wired Switch Cover Bronze 65184701 N A Wired Switch Cover Champagne 65184703 N A Wired Switch Cover Clear 65184702 N A 32 Exploded Views Electric Operation Drawings Page Part Number Description If Applicable 32 N A Header Assembly Pre 2003 Exploded View 33 85002110 Header Assembly R L Electric Chassis Exploded 34 85186700 Motor and Clutch Assembly w Bracket Detached 34 85152700 Clutch Assembly Exploded View 35 85150510 520 Solenoid and Hook Assembly Pre Jan 2003 35 85002910 920 Solenoid and Hook Assembly Post Jan 2003 35 85197000 Door Handle Kit Exploded View 35 85003600 Roller Grove Bearing 36 N A Window Frame Exploded View 37 N A Door Assembly Exploded View Schematics 38 N A Wiring Layout Exploded Views Self Closing MOER Drawings Page Part Number Description If Applicable 39 N A Header Assembly Exploded
35. specific customer needs e Quality Construction Anodized aluminum extrusions stainless steel and 1 4 tempered glass combine to give you an attractive window that not only enhances building exteriors but will not rust pit or weather Track free bottom sill provides for a contaminant free surface Triple Security Locks The 275 Single Panel Slider automatically locks each time the window closes providing security when the window is left unattended When the drive thru is closed manual security locks help prevent outside entry There are two security locks for night use the thumb turn latch and the night security bar e Fully Assembled Ready to Install Ready Access windows are shipped completely pre assembled and fully glazed for lower installation costs Normal installation takes less than two hours Three to Five Day Shipping Ready Access will ship any standard window order in 3 to 5 days from receipt of order We offer custom windows in our 275 line however lead times can vary from 3 6 weeks e Warranty and Service Support Your Ready Access window comes with a one year limited warranty on parts and labor provided by a worldwide service organization STANDARD OPTIONS The 275 Single Panel Slider is available statuary bronze or clear anodized aluminum standard window dimensions available See Chart on Page 6 e A retrofit kit is available for the 47 12 wide 275 Single Panel Slider that easily upgrades the w
36. t To test for a defective motor open and close the door with the power OFF If the motor is faulty the red green MOTOR RUN lamp will not illuminate Replace the defective motor assembly Defective CONTROLLER unit e Replace the CONTROLLER unit Cable and chain is loose e Tighten cable pulley 28 Parts Lists Complete Parts List Description Part Number Description PatNumer Bearing Electric Roller Groove 85003600 Cable Assembly Eye Waist High 20112143 Electric Sensor Caulk Siigone Aluminum 005009 80 peu Channel Rubber Glass 65028601 Cip BarlokBot Door Assembly for al 275 Call MFGR for Electric Eye Reflector Replacement 85000200 Waist level operation Repl Not M O E R or Kit 275 after 2 99 Guide Round Closing Door 00651834 i Hand Door Kt 75 SC ossa Manual to Electric Retro Fit Kit Call MFGR for fo Manual o Sef Gose Converson Ki Gal WFGRTor MOER Cowo 7 Wag MOER Como 7bMeg s00 New Plate Striker Handle 275 SC Order 2 Pop Rivets P N 10180009 separately Repas Power Door Screw for Door Guide Need 10080087 J Screw for inside cover sensor 10010114 striker Sensor
37. tor and Clutch Assembly 85186700 All Electric Models Part Number 85152700 36 Solenoid Hook Assembly p Pre January 2003 A R L L R 85150520 85150510 Solenoid and Hook Assembly Electric Chassis Models After January 2003 L R R L 85002920 85002910 p E 20010012 JO 27 27 Mounting Block Ps q fo AY N K lt 85003100 Roller Bearing Block Kit 85197000 Door Handle Kit Ml 275 Manual and Self Closing 85003600 Roller Grove Kit 37 PICTURED MODEL 275 R L SELF CLOSER REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 85000700 Adjustment Screw Kit 3 85197104 Lock Bar Kit Champ 2 40010030 Bumper 4 85003400 Door Guide Kit 3 85197102 Lock Bar Kit CL 5 95183600 Door Handle Striker 3 85197101 Lock Bar Kit Br Pie 38 10 7 REF PART REF PART ID NUMBER DESCRIPTION ID NUMBER DESCRIPTION 1 Old 65181120 Chain and Micro Switch 5 10010204 Shoulder Screw New 65111600 Bracket L R 1 Old 65181110 Chain and Micro Switch 6 Old 85186610 Manual Release Handle New 65111600 Bracket R L New 85002310 R L Assy 2 Old 65181910 Solenoid Striker Plate 6 Old
38. with all state and local codes The incoming AC power line must be connected to the wires in the duplex box located in the top header Per Standard electrical code The green grounding wire is to be attached to the frame of the unit WARNING Use only 110 120VAC 60Hz source with a dedicated 15Amp circuit International power 220 240VAC 50 60Hz with a dedicated 8amp branch circuit WARNING This must be a dedicated circuit Other electrical equipment must not share the same line from the 15Amp circuit breaker WARNING Turning off the front panel rocker switches does not remove the 110 120 volts of electrical power form the unit WARNING To disconnect the power completely from this unit turn OFF the mechanical switch near the unit Installed by an Electrician or the electrical entry service panel circuit breaker panel Load Center for this unit OSHA LOCK OUT TAG OUT procedures to be observed to prevent power from being switched on accidentally Remove the 4 screws holding on the slide channel cover 2 Wire the AC source line to the duplex receptacle See Figure 6 Figure 6 Pre 2003 models Connect the cable wire from the electric eye sensor Drill 4 14 6 5mm holes using the masonry drill bit For Waist High Electric Eye Only Insert the plastic anchors and mount the brackets with the 10 or 12 screws For Waist High Electric Eye Only Attach the sensor to the brackets and s
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