SF55992-AU PARTS SERVICE MANUAL
Contents
1. BLUE 1 5 SF55992 AU WIRING DIAGRAM 1118 037 If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Light bulbs need to be replaced when you notice a dark section of the flame or when the clarity and detail of the log exterior disappears There are two bulbs at the top of the opening that illuminates the log set exterior and four bulbs under the log set which generate the flames and embers It is a good idea to replace all of the light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times you need to open the unit to replace the light bulbs TO REPLACE UPPER LIGHT BULBS Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the mounting screw in the center of the glass and remove the retainer bracket 3 Remove the gla2. 26 FIREPLACE MODEL NUMBER SF55992 AU PARTS AND SERVICE MANUAL SL Dimplex TABLE OF CONTENTS OPERATION PARTS DRAWING PARTS LIST WIRING SCHEMATIC LIGHT BULB REPLACEMENT MAIN POWER ON OFF SWITCH REPLACEMENT LIGHT DIMMER SWITCH REPLACEMENT FLAME SPEED CONTROL REPLACEMENT FLAME MOTOR FLAME ROD REPLACEMENT HEATER ON OFF SWITCH REPLACEMENT HEATER THERMOSTAT CONTROL REPLACEMENT HEATER ASSEMBLY REPLACEMENT POWER CORD REPLACEMENT PAGE 1 PAGE 3 PAGE 4 PAGE 6 PAGE 10 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE 16 PAGE 17 PAGE 18 PAGE 19 OPERATION This section will explain the function of each convenient control To access the controls open the upper grill by pulling near the top right hand side forward and down E A MAIN ON OFF SWITCH The ON OFF SWITCH supplies power to all fireplace functions Heater Flame B FLAME ACTION CONTROL Turn the flame action control knob to adjust the flame speed to the desired level C FLAME BRIGHTNESS CONTROL Turn the flame brightness control knob to increase or decrease the brightness of the flame and embers D LED INDICATORS Indicates the current function of the fireplace E MANUAL SELECTION SWITCH To choose between flame effect setting flame effect with low heat setting and flame effect with high heat setting F HEATER THERMOSTAT CONTROL To adjust the t
3. ch needle nose pliers to the spring on the motor shaft and pull while rotating in the opposite direction of the spring winding 11 To remove the flame motor you must first remove the flame rod see above Remove the motor mounting screws and remove motor from the mounting bracket 12 To replace the flame rod attach needle nose pliers to the flame rod spring and push onto the flame motor shaft while rotating in the opposite direction of the spring winding 13 Properly orientate the flame motor and connect all of the wiring clips and connections in their original locations 14 Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE HEATER ON OFF SWITCH Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the heater on off switch mounted on the top panel and disconnect the wiring clips and connections noting their original locat
4. emperature to your individual requirements turn the thermostat control clockwise all the way to turn on the heater When the room reached the desired temperature turn the thermostat knob counter clockwise until you hear a click Leave in this position to maintain the room temperature at this setting For additional heat turn clockwise until you hear the click again and the heater will turn on NOTE The heater may emit a slight harmless odor when first used This odor is a normal condition caused by initial heating of internal heater parts and will not occur again RESETTING THE TEMPERATURE CUTOFF SWITCH This unit is equipped with a thermostat which controls the temperature of the room It does this by turning the heater on and off The heater is protected with a safety device to prevent overheating Should the heater overheat an automatic cut out will turn the heater off and it will not come back on without being reset It can be reset by switching the main ON OFF SWITCH to OFF and waiting 5 minutes before switching the unit back on CAUTION If you need to continuously reset the heater unplug the unit and call your local dealer REMOTE CONTROL USAGE The fireplace is supplied with a radio frequency remote control This remote control has a range of approximately 50 feet 15 25m it does not have to be pointed at the fireplace and can pass through most obstacles including walls Remote Control Initialization This procedure is r
5. equired every time there is a loss of power to the remote control in the fireplace i e power failure breaker tripped main power switch is turned off 1 Ensure that power is supplied through main service panel 2 Locate manual controls refer to OPERATION section 3 Activate main power switch red indicator lights will flash momentarily 4 Press ON button located on the remote control transmitter FIGURE 1 This will synchronize the remote control transmitter and receiver Remote Control Usage The remote control operates the fireplace levels sequentially The level is increased every time the ON button on the transmitter is pressed The fireplace can be turned off at any point by pressing the OFF button FIGURE 1 on the remote control transmitter Level 1 The flame effect is turned on and the first red indicator light flashes momentarily Level 2 The flame effect remains on the heater is activated to the low heat setting and the first and second red indicator lights flash momentarily Level 3 The flame effect remains on the heater is set to the high heat setting and all three red indicators flash momentarily MANUAL SELECTION SWITCH Operates fireplace in the same matter as the remote control transmitter Pressing the right side of this switch has the same effect as the W button on the remote control and the right side has the same effect as the button of the remote control Pressing once to Level 2 Ind
6. icator the left activates Level 1 twice activates Level 2 three times activates Level 3 Pressing to the left side turns the fireplace off Level 1 Indicator Level 3 Indicator SF55992 AU SF55992 AU REPLACEMENT PARTS FIREBOX REG DLX SYMPHONY CATALOGUE NO SF55992 AU PART NO 6900420859 MOD LEVEL NONE REPLACEMENT PART REPLACEMENT PART NO 1 LOG SET 0437960100RP PROJECTION SCREEN 0437970100RP FLICKER MOTOR 3000240200RP HEATER ASSEMBLY 2200550100RP THERMOSTAT 2300150100RP MAIN ON OFF SWITCH 2800070100RP FLAME SPEED CONTROL 3000410100RP LIGHT DIMMER 3000420100RP CORD SET 4100080159RP 10 LAMPHOLDER UPPER LOWER 4200050100RP 11 MIRROR 5900060300RP 12 REFLECTOR ASSEMBLY 5900070100RP 13 FRONT GLASS 5900000100RP 14 DIMMER LIGHT CONTROL KNOB 8800000100RP 15 FLAME SPEED CONTROL KNOB 8800000200RP 16 THERMOSTAT CONTROL KNOB 8800000300RP 17 FOOT FIREPLACE 8800090100RP 18 REMOTE TRANSMITTER 3000530300RP 18 REMOTE RECIEVER BOARD 3000550100RP 18 SWITCH BOARD 3000530200RP SF55992 AU WIRING DIAGRAM LED BUTTON I 00 22 ae ONTROLLER REMOTE CONTR WHITE HERMOSTAT BLUE 1 5 d d Se o cabinet
7. ions Depress the retainer clips on the rear of the switch and push the switch out of the rear cover Properly orientate the new switch and connect all of the wiring clips and connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE HEATER THERMOSTAT CONTROL Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the heater thermostat control mounted on the top panel and disconnect the wiring clips and connections noting their original locations Pull off the thermostat control knob to expose the mounting screws Remove the mounting screws and remove the heater thermostat control switch Properly orientate the new heater thermostat control and connect all of the wiring connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 mi
8. ng your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Remove the retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the remote receiver board mounted on the top panel and disconnect the wiring clips and connections noting their original locations From under the panel break off the mounting studs on the remote receiver board by grasping with pliers and twisting on the protruding part of the stud push the remainder of the studs out through the top panel New mounting studs are supplied with the replacement remote receiver board Properly orientate the new remote receiver board and connect all of the wiring connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE THE POWER CORD Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screws on the top cover and remo
9. nutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE HEATER ASSEMBLY Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the heater assembly mounted on the top panel and disconnect the wiring clips and connections noting their original locations NOTE A small slot screwdriver is required to remove some of the heater connections Turn the top over remove the heater mounting screws and remove the heater assembly by sliding it back to release mounting tabs Properly orientate the new heater assembly and connect all of the wiring connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE REMOTE RECEIVER Remove the firebox trim by placi
10. s on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the main on off switch mounted on the top panel and disconnect the wiring clips and connections noting their original locations Depress the retainer clips on the rear of the switch and push the switch out of the rear cover Properly orientate the new switch and connect all of the wiring clips and connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE LIGHT DIMMER SWITCH Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the light dimmer switch mounted on the top panel and disconnect the wiring clips and connections noting their original locations Pull off the dimmer control knob and remove the mounting nut From under the panel break off the four mounting
11. sing the retainer clips Remove the mounting screw in the center of the glass and remove the retainer bracket 3 Remove the glass by lifting up from the bottom CAUTION Even though the glass is safety glass it may break if bumped struck of dropped Care must be taken when handling the glass 4 Only handle the log set by the ember bed and not by the logs To remove the log set lift up the front edge of log set until it clears the front tabs Pull out until the rear tab clears the back ledge and then lift out Replace bulb s that require replacement holding onto the light socket when while unscrewing 6 Replace the log by pushing it down and in until it rests against the mirror 7 Reassemble in the reverse order as above LOWER BULB Quantity 4 chandelier or candelabra bulbs with an E 12 small socket base 60 watt rating CAUTION DO NOT EXCEED 60 WATTS PER BULB If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE MAIN ON OFF SWITCH Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screw
12. ss by lifting up from the bottom CAUTION Even though the glass is safety glass it may break if bumped struck of dropped Care must be taken when handling the glass 4 Locate upper bulbs inside the center of the firebox at the top 5 Replace bulb s that require replacement holding onto the light socket when while unscrewing Reassemble in the reverse order as above UPPER BULB Quantity 2 chandelier or candelabra bulbs with an E 12 small socket base 15 watt rating CAUTION DO NOT EXCEED 15 WATTS PER BULB If unit was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons Light bulbs need to be replaced when you notice a dark section of the flame or when the clarity and detail of the log exterior disappears There are two bulbs at the top of the opening that illuminates the log set exterior and four bulbs under the log set which generate the flames and embers It is a good idea to replace all of the light bulbs at one time if they are close to the end of their rated life Group replacement will reduce the number of times you need to open the unit to replace the light bulbs TO REPLACE LOWER LIGHT BULBS Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards relea
13. studs on the flame speed control by grasping with pliers and twisting on the protruding part of the stud push the remainder of the studs out through the top panel New mounting studs are supplied with the replacement speed control Properly orientate the new dimmer switch and connect all of the wiring connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE FLAME SPEED CONTROL Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Lower the grill covering the controls Remove the retaining screws on the top cover and remove the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate the flame speed control mounted on the top panel and disconnect the wiring clips and connections noting their original locations Pull off the flame speed control knob to expose the mounting nut From under the panel break off the four mounting studs on the flame speed control by grasping with pliers and twisting on the protruding part of the stud push the remainder of the studs o
14. ut through the top panel New mounting studs are supplied with the replacement speed control Properly orientate the new flame speed control and connect all of the wiring connections Reassemble in the reverse order as above If the fireplace was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons TO REPLACE FLAME MOTOR FLAME ROD Remove the firebox trim by placing your hand on the grill section grasping the trim and pulling outwards releasing the retainer clips Remove the firebox from the mantel Remove the mounting screw on the center of the front glass and remove the retainer bracket Remove the front glass by lifting up from the bottom Remove log set Gently place firebox front side up on a flat surface Remove the bottom cover mounting screws and remove the bottom panel Locate the flame motor and flame rod assembly and remove the wiring clips and connections noting their original locations Remove the flame assembly mounting bracket screws and rotate the assembly forwards releasing the mounting tabs from the rear cover NOTE When removing the flame motor some damage may occur to the flame rod If flame rod is damaged replace to insure proper operation 10 To remove the flame rod atta
15. ve the top placing it upside down on the top of the unit being careful not to damage any of the wiring Locate and disconnect the power cord wire connections from tri clamp noting their original locations Release tri clamp from power cord and remove power cord Install power cord through tri clamp and secure tri clamp to power cord Reassemble in the reverse order as above
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