Gasoline Water Pump Owner`s Manual
Contents
1.2. Power LWE Next Gen Power KHN Gasoline Water Pump Owner s Manual XP652WP XP650WP XP904WP Max Tool Customer Service customer service Qmaxtool com or call 1 800 629 3325 option 3 Monday Thursday 6am to 7pm Friday Saturday 6am to 3pm PST Product Support Product information application amp warranty guestions support maxtool com or call 1 800 629 3325 option 3 Monday Thursday 6am to 7pm Friday Saturday 6am to 3pm PST This manual provides information regarding the operation and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior notice Please keep this manual available to all users during the entire life of the gasoline water pump CONTENTS I General Safeguards PPPS 1 II Location of Component Parts 3 III Operation before Starting Up 4 IV Starting of Engine PE In 9 V Use in Highland 2 85 11 VI Operation of Water Pump eee 12 VI Shutting Down the Engine PAPPI 13 VII Maintenance IX Transportation and Storage 19 X Troubleshooting XI Specifications TTT I General Safeguards Safety Precautions Please read this operation manual to have a thoroug
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6. insulation ring on it is broken or cracked Clean the spark plug with a brush when put it back in place 3 Check the plug gap with a feeler gauge Vary the gap by moving the side electrode Normal plug gap 0 70 0 80mm 0 70 0 80mm 0 028 0 O3lin 4 Check the plug O ring for normal condition Screw it in with the plug wrench to protect the plug thread NOTE In the case of screwing in a new spark plug tighten it by an additional 1 2 screw tum after the plug reaches and pushes on the O ring while in the case of a used spark plug an additional 1 2 1 4 screw turn is necessary CAUTION Make sure the spark plug is properly tightened Improper tightening may cause the engine to be overheated or damaged Never use spark plugs with an incorrect thermal value range IX Transportation and Storage CAUTION To avoid causing a fire hazard let the engine cool down before transportation or indoor storage of the pump Before transporting the pump set the fuel tap to the OFF position and place the pump body in a level position to prevent the fuel from spilling out The spilled gasoline or the gasoline vapor may get ignited Note and do the following before storing pump for an extended period of time 1 Make sure the storage area is free of moisture or dust 2 Ch lean the inside of the pump The pump may get clogged if it is used to suck up water containing such matters as earth sand or heavy fragments Before st
7. 1 Inspection and maintenance should take place more freguently if the pump is used in a dirty environment 2 Leave the following inspection and maintenance jobs to the authorized dealers unless you the user have the relevant tools and necessary DIY skills In the latter case refer to service manual Table of Maintenance Schedules Normal Each Per Per Per Per maintenance time month month month month Item perio or 20 or 50 or 100 or 300 d hours hours hours hours Check engine oil O lever Replace engine oil O O lever Air cleaner check O Air cleaner for clean Spark plug O EI Fuel supply Replace per every two years Wane wheel gr Pump case cover O Water inlet Or Note items will be maintained with the help of dealers from general power machinery Co Ltd 1 Replacing the engine oil Oil drains easily and quickly while the engine is warm 1 Remove the oil dipstick and drain bolt to let out the oil 2 Screw the drain bolt back in place and tighten it 3 Pour in clean oil until the desired level is reached T Pe Oil level 2 Oil dipstick Drain bolt Oil sump capacity 0 6 liters Clean the hands with soap if stained with the engine oil NOTE Be sure to keep the environment clean when disposing used engine oil We suggest you collect the waste oil in a container to be sent to a waste disposal site or a recycling service cen
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9. 6cc 196cc 270cc Fuel tank capacity 1 0 Gallons 1 0 Gallons 1 7 Gallons Oil capacity 0 63 US Qt 0 63 US Qt 1 16 US Qt 0 6L 20fl oz 0 6L 20fl oz 1 1L 371 oz Water intake pipe dia 2 ZE 4 Water output pipe dia 2 3 4 Revolution 3600rpm 3600rpm 3600rpm Max overhead lift 921 981 98ft Max suction lift 26ft 26ft 26ft Max flow rate 158 GPM 220 GPM 427 GPM Size 18 7 lt 15 6x 21 3X17 5X 25 2X20 7X 15 4 in 19 3 in 22 3 in Engine switch E Ground Y G BI symbolic circuit Integrator Oil sensor Spark plug Ignition IG engine switch continuity GASOLINE WATER PUMP Bl Black G Green dM0S9dX dMZS9dX A1SINASSV ANY 1517 SLHVd pee 4900 eege 1 Z0006 zv eyoyo due 18187 L ELL 12 TEX8W Peu yog z 90016 1 ZLXOW eBuel4 EL 98 8 599 02 09x8W 110q 6 94 98 68 599 Or Asse 1ojeingeo L 00 ZL 61 Jedid isneux3 L 90006 6 Asse 9 YUBIJ 0021 8L peeu dwoo 18109 L Ohzil 6 9X LHXSZ lees H 800006 LI Jeuee Je dwoo 419109 L 009 LE Dn urep JSUSEM Z Zizal OL Jouegjo 11e JuowajF L 10091 oe Dn ureip a OZEL SL 9W INN zZ 20091 96 STXIW 94 z 98 68 599 ri Jeueelo ite Yojesedas z009 re uomuBl Asse 109 1 00
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11. High low Throttle lever 5 Gently pull up the starter lever until a resistance is felt and then quickly pull it up CAUTION Do not allow the starter lever to retract quickly into the engine Let it go back gently to avoid damaging the starter Starter lever V Use in Highland Areas Operation in Highland Conditions In highland areas with a high ASL elevation the air fuel mixture produced by a standard carburetor will be too thick and result in a reduced engine performance and soared fuel consumption For operation in highland areas the engine performance may be increased by using a smaller diameter carburetor nozzle and readjusting the carburetor idle speed If the water pump is freguently used in areas with a ASL elevation of more than 1800 meters 6000 feet ask the local dealer to replace or readjust the carburetor beforehand Even ifthe engine is fitted with a carburetor nozzle of an appropriate size the engine power will still go down by about 3 5 each time when the ASL elevation goes up by 305 meters 1000 feet If no replacement or readjustment is ever made of the carburetor the highland effect of the engine output power will be even more obvious CAUTION Using the water pump in areas where the ASL elevation is lower than suitable for the carburetor nozzle will lead to a decreased engine performance and overheating of the engine and even cause serious damage to the engine due to an extremely thin air fuel mixtur
12. NOTE The hose connector and fastener clip should be securely fastened to prevent air leaks and reduction in suction power A loose hose will reduce the pump performance and self suction capacity Inlet water pipe Ga Filter Lig j CF 2 Connecting the water outlet Connect the water outlet with a commercially available hose hose connector and fastener clip Large diameter hoses are the most effective while small ones will increase the flow resistance and reduce the output power of the pump Water outlet Hose clip NOTE Be sure to the fastener clip is securely fastened to prevent the outlet hose from coming off under high water pressure 3 Checking the oil level CAUTION The oil is one of the major factors affecting engine performance and life Do not use dirty oil or vegetable oil Be sure to check the oil level with the engine shut down and placed on a level surface Please use the SE15 40 4 stroke engine oil as recommended Please use the type of oil with a proper viscosity according to the local average temperature Oil shortage alarm system OSAS installation position The OSAS is designed to avoid damage of the engine due to the shortage of oil in the crankcase The system will automatically shut down the engine just before the crankcase oil level drops down to the minimum line of safety with the engine switch staying in the ON position If the engine is shut down and cannot be started again check
13. e VI Operation of the Water Pump 1 Gradually open the choke after the engine warms up Choke lever 2 Set the throttle to the predetermined RPM Throttle K High Low VII Shutting Down the Engine 1 Set the throttle control lever to the right end 2 Set the engine switch to the OFF position Engine switch ES E High 3 Turn off the fuel tap by setting to the OFF position NOTE To shut down the engine in an emergency simply set the engine switch to the OFF position Fuel tap VI Maintenance Periodic inspections and fine tuning are simply indispensable to keep the water pump working with high performance and regular maintenance may also lengthen the pump life Supplied in the table on the next page are intervals at which the schedules maintenance jobs are to be done WARNING Before any maintenance attempt be sure to shut down the engine If the maintenance job has to be done with the engine at work it should take place in a well ventilated space as the exhaust gas contains toxic carbon monoxide that causes the loss of personal consciousness or even death CAUTION In cases when the pump is used to suck up seawater be sure to flush it with fresh water immediately after use to minimize corrosion and remove deposits Always use the original parts and relevant tools supplied with the machine to carry out maintenance Failure to do this may cause damage to the pump NOTE
14. e oil drain screw from under the carburetor with the fuel tap turned on Drain screw WARNING Should there be a spill of fuel be sure to clean it before checking the spark plug and start the engine or otherwise the spilled fuel or fuel vapor may get ignited 4 Is the engine switch set to the ON position 5 Is there enough oil in the crankcase 6 Is the spark plug generating sparks a Uncap the spark plug clear off the dirt from around the plug and remove the spark plug b Fit the spark plug into the plug cap c Turn on the engine with the side electrode and pull up the starter lever to see if there is sparks generated d Ground the engine with the side electrode and pull up the starter lever to see if there is sparks generated e Replace the spark plug if no spark is found Start the engine as directed in the operation manual if sparks are generated 7 If the engine still refuses to get started send the pump to any of the authorized dealers The pump unable to such up water 1 Is it filled with enough amount of water 2 Is the filter clogged 3 Is the hose fastener clip tightened 4 Is the hose damaged 5 Is the suction head too high 6 If the pump still fails to work send it to any of the authorized dealers XI Specifications Type XP652WP XP650WP XP904WP Engine type XP6 5HP XP6 5HP XP9 0HP Max Power 4 7kw 6 5HP 4 7kw 6 5HP 6 5kw 9 0HP Displacement 19
15. ere fueling is carried out or the fuel is stored Do not allow the fuel to overflow the fuel tank Be sure to recap the tank and tighten it after refueling When fueling take care not to spill the gasoline about as the gasoline vapor may easily get ignited to cause a fire hazard Be sure to remove the spilled gasoline as by wiping before starting the engine Do not run the engine indoors or in a poorly ventilated space as the exhaust gas produced by the running engine contains toxic carbon monoxide that may cause the loss of personal consciousness or even death II Location of Component Parts MUFFLER FUEL TANK COVER THROTTLE CONTROL LEVER SS lt OUTLET PIPE CHOKE CONTROL LEVER FUEL COCK RECOIL STARTER ENGINE SWITCH CAP WATER FILL AIR CLEANER INLET WATER PIPE FILTER WATER DRAIN PLUG SIEDRAIN BOLT III Operation before Starting Up 1 Connecting the water inlet Connect the water inlet with a commercially available hose connector and fastener clip The inlet hose must be a continuous non foldable structure with a length not more than reguired and should be placed near to the source of water so as to achieve the pump should be fitted to the end of the hose with the hose connector as shown in the figure below CAUTION Before pumping water attach the filter to the end of the hose to filter out foreign matters in the water the presence of which may cause clogging and damage to the wane wheel
16. h understanding of the content there before use the product Failure to do so may lead to personal injury or mechanical damage Before starting the engine perform inspections according to the procedures described on pre operation inspections to avoid accidents and damage to your machine For safety never attempt using this GEP gasoline engine powered water pump to deliver inflammable or corrosive liquids such as gasoline and acids Likewise corrosive mediums seawater chemical solvents alkaline liquids such as used gasoline liquor and honey should be avoided Place the water pump on a solid level position surface to avoid tilting or turnover that may give rise to spilling of fuel To prevent fire hazards keep the pump well ventilated during operation and maintain a distance of at least meter between the machine and the wall or other machines Keep away from inflammable substances Do not allow children and pets to enter the working area as this may increase the chance of their getting burned by hot surfaces of the operating parts Know how to stop the water pump quickly how to operate the controls Do not use the pump against the prescribed operating rules WARNING Safety Precautions The gasoline fuel is highly inflammable and may explode under certain conditions Do the fueling with the engine shut down and in a well ventilated environment No smoking is allowed and no open fire or sparks allowed to exist in areas wh
17. oring clean the pump by sucking up clean water or otherwise the wane wheel may be damaged when the pump is put to use again After cleaning unscrew the water drain plug to drain off the water from inside the pump casing as much as possible Then screw the drain plug back into place 3 Drain off the fuel a Turn off the fuel tap OFF position unscrew the drain screw from the carburetor float chamber to drain off the fuel from inside the carburetor and collect the gasoline in a suitable container b Turn on the fuel tap ON position and collect the gasoline in a suitable container c Screw the carburetor fuel drain screw back into place Water drain plug 4 Replace the engine oil 5 Screw off the spark plug pour a spoonful of clean oil into the cylinder turn the engine alternatively for several times to allow uniform distribution of oil and then screw in the spark plug again 6 Pull up the starter lever until a resistance is felt Stop pull for a while and pull it up again until the triangle mark on the starter wheel gets into collimation with the screw hole in the starter as shown the sketch below In this position both the inlet valve and outlet valve is closed to prevent corrosion inside the engine 7 Cover up the pump to keep out dust X Troubleshooting Engine unable to get started 1 Is there enough fuel 2 Is the fuel tap turned on 3 Has the fuel reached the carburetor Make the check by unscrewing th
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19. s by wiping before starting the engine Avold frequent or extensive exposure of the skin to gasoline or breathing in the gasoline vapor Keep the gasoline out of the reach of children Fuel tank capacity 1 0 gallons US 3 6 liters 5 Checking the air cleaner filter element Screw the wing nut and remove the washer and cleaner cover Check the filter element to see if it is too dirty and clean it if necessary CAUTION Do not run the engine without the air cleaner as this may quicken engine wear if dirt or dust is sucked into the engine through the carburetor 6 Checking and filling the pump with cooling water The pump must be filled with water before it is put to operation CAUTION Do not attempt running the pump without cooling water or the pump will get overheated Extensive running without cooling water may also damage the air tightness of the pump If the pump is found running dry stop the engine and pouring in water when it cools down Water hole plug IV Starting engine 1 Turn on the fuel tap by setting it to the ON position 2 Close the choke NOTE The choke is not required when starting the engine warm or the ambient temperature is rather high i e keep the choke open when starting the engine Chock lever OFF N ON Feul tap OFF wt S ON 3 Set the engine switch to the ON position Engine switch Ke 4 Turn the throttle control lever slowly to the left Cm
20. ter of spill it in the garbage or on the ground 2 Maintaining the air cleaner A dirty air cleaner will let less air into the carburetor To prevent carburetor malfunctions be sure to maintain the air cleaner periodically More frequent maintenance of the air cleaner will be necessary if the pump is working in an extremely dirty environment DO not clean the air cleaner with a low ignition point solvent because it may get enflamed or even explode under certain circumstances CAUTION Do not use the water pump without an air cleaner The dirt or dust if sucked into the engine may quicken engine wear Air cleaner cover Filter element 1 Unscrew the wing nut and remove the air cleaner cover and filter element 2 Clean the filter element with a detergent solution inflammable or with a high ignition point and let it dry thoroughly after cleaning 3 Immerse the filter element into clean oil and then squeeze out the excessive amount of oil 4 Put the filter element as well as the air cleaner back in place 3 Maintaining the spark plug The recommended type of spark plug is NHSP LD P6RTCU To ensure normal operation of the engine the spark plug should have a correct gap and should remain free of carbon deposits 1 Remove the plug cap The muffler may be very hot if the engine is still running Take care not to touch the muffler 2 Check the spark plug visually Discard the spark plug if it is obviously worn out or the
21. the oil level before initiating further troubleshooting procedures Remove the oil dipstick and wipe it dry Insert the dipstick into the oil filler but not screw it in Replenish the crankcase with the recommended type of oil until the oil level comes up to the upper most position of the refilled if the existing oil level is found too low CAUTON Running the engine at a low oil level will cause damage to it OU dipstick Upper oil level 4 Checking the fuel level Uncap the fuel tank and check the fuel level Pouring gasoline if the fuel level is found too low Please use the type of gasoline recommended by the Dealer Using the low lead content or lead free gasoline type is good for minimizing carbon deposits inside the combustion chamber Do not use a mixture of gasoline and oil or dirty gasoline to prevent dirt dust or water from entering the fuel tank CAUTION The gasoline fuel is highly inflammable and may explode under certain conditions Do the fueling with the engine shut down and in a well ventilated environment No smoking is allowed and no open fire or sparks allowed to exist in areas where fueling is carried out or the fuel is stored Do not allow the fuel to overflow the fuel tank Be sure to recap the tank and tighten it after refueling When fueling take care not to spill the gasoline about as the gasoline vapor may easily get ignited to cause a fire hazard Be sure to remove the spilled gasoline a
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