Operator`s Manual - Woods Equipment Company
Contents
1. c Gauge EET Pounds per Square Inch GRAS ete sin ieri Grade 5 etc Power Off HEC Hex Head Screw Quick Disconnect Fl aou ote tot este em bc iei Debes Heat Treated ete Len ende ee Right Hand tiene Joint Industry Council 37 Degree Flare ROPS Roll Over Protective Structure BEER NER MER Left Hand Revolutions Per Minute a Left mm Right TCI Meter Society of Automotive Engineers M Millimeter Unified Coarse Male UNE Unified Fine NIPY uk Ta haces Mega Pascal UNS Unified Special M sss Newton 28 Appendix Bolt Torque amp Size Charts Rev 8 14 2002 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances2. SAE JIC O Ring Style 37 Flare Thread Straight Thread Seal Lok Size Size Size Thread 2 5 16 24 5 16 24 3 3 8 24 3 8 24 4 7 16 20 7 16 20 9 16 18 5 1 2 20 1 2 20 6 9 16 18 9 16 18 11 16 16 8 3 4 16 3 4 16 13 16 16 10 7 8 14 7 8 14 1 14 12 1 1 16 12 1 1 16 12 1 3 16 12 14 1 3 16 12 1 3 16 12 16 1 5 16 12 1 5 16 12 1 7 16 12 20 1 5 8 12 1 5 8 12 1 11 16 12 24 1 7 8 12 1 7 8 12 2 12 32 2 1 2 12 2 1 2 12 TORQUE SAE 37 Flare O Ring Straight Thread Seal Lok Size Lbs Ft N m Lbs Ft N m Lbs Ft N m 2 4 5 4 5 m nz 3 8 11 9 12 4 12 16 16 22 18 25 5 15 20 22 30 6 18 25 35 48 27 37 8 37 50 60 82 40 54 10 48 65 105 143 63 86 12 74 100 140 190 92 125 14 88 120 184 250 16 100 135 221 300 122 165 20 133 180 258 350 147 200 24 166 225 317 430 166 225 32 236 320 26 dix Fitting Torque Chart BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardwa
3. F139 Plug GOM fiting sockethea 14 M0114 2 Zerk grease 1 4 28 ST itting X 15 BB044 2 s 1 00 x 1 25 x 2 44 54 F1289 Fitting 120M x 12SLM ST 17 81021 14 Washer 5 8 flat SAE pit hrd 55 H1398 2 Hose 4 x 22 5 90 x 6SLF 18 100708 1 Skid assembly deadshaft side 56 105697 1 Plate SS cylinder adapter 19 100712 1 Skid assembly motor side cpa 57 H1233 1 Hose 12 x 61 12FLF 90 x 12FLF 20 57816 10 Washer 1 2 SAE flat hardened 21 100604 4 Wheel assembly cast new design 9f 1605 I x x 54 12SLF 90 x 12SLF 22 101218 4 Bushing wheel 1 03 x 1 25 x 3 7 i 53 B1609 2 Bolt 1x7 8 GR5 plated 58 H1233 2 x 61 12FLF 90 x 12FLF 24 dem 58 H1464 2 Hose 12 x 61 12SLF 90 x 12SLF 25 101053 2 Depth cyl weld hyd 15 x 12 2400P 26 101747 2 Plate spacer skid cpa mp 5 16 59 H1233 1 Hose 12 x 61 12FLF 90 x 12FLF 27 F1158 2 Fitting x 6FLF x 6FLM 3000P 27 1506 2 Fitting 6SLM x 6SLF x 6SLM 60 H1222 2 Hose 4 x 67 6FLF x 6FLF 90 R1 25 EE Pol Ue ces Mes 20 PIEGRG 60 H1461 2 Hose 4 x 67 6SLF 90 x 6SLF R1 MEX TDI 61 H1159 2 Hose 4 x 20 6FLF x 6FLF 90 R1 39 MAOIS m 61 H1398 2 Hose 4 x 22 5 6SLF 90 x 6SLF 31 100709 2 Pin weld 1 x 8 31 SR 7 8 R1 32 P0276 1 Drum weld CP16A 50 holders 61 H1229 2 Hose 4 x 27 6FLF 90 x 6FLF R1 32 0277 1 Drum weld CP18A 56 holders 61 H1601 2 Hose 4 28 6SLF 90 x 6SLF R1 32 0279 1 Drum weld CP24A 70 holders 61 H118
4. eg ANYIT r L4IHS3UIS STV3S A SWNIWSSL 3198 1 NOWdASHLVEM 393994 S1WaS M STIVNIN331 319834 v BGADL d SWAS M S MNIWH3l 3 MH3i Z W3ADL OOVdHHIV3A x9 ERR NNDD NOWWDI SWAS M STYNIWAJL JW v D133NND3 11 31v0SNI JIAO uk au apa i SNIEILL LY3H eic mam NAD ANVAN g22 25 t anno 1 SNIHLV3HS a veo aua E PR LHOTA L4IHS3UIS LHII LTL geo 1431 LJIHS3UIS 1331 171 veo unm Ej 81003 i c o m m 8 SWAS M STWNIWAAL 3TVW v GDDMHS XOVdB3HIV3A 893994 io amp A X al o 2 E ho ie lt 0 Q FITTING TORQUE CHART Always tighten fittings to these values unless a different torque value is listed for a specific service procedure Make sure fastener threads are clean and threads are engaged properly torque values are adopted from SAE J514 and SAE J1453
5. M CPSS AS C Rev 10 21 2005 FULL WIDTH SIDESHIFT FRAME Motor Removal 1 Remove and cap the motor hoses 1 shown in Figure 1 Figure 3 3 Slide shaft towards the motor side of the attach frame until the bearing side coupler clears the bearing 4 Remove two 1 2 bolts 2 Figure 1 2 Remove 1 4 cross bolt 2 as shown in Figure 2 ACME SCREW REPLACEMENT 1 Perform steps 1 through 4 of Motor Removal and steps 2 through 4 of Bearing Removal 2 1 4 bolts 1 and 2 as shown in Figures 4 and 5 Figure 2 3 Remove four 3 8 motor bolts 3 4 Remove the motor Bearing Removal EX 1 Perform steps 1 through 4 of Motor Removal Figure 4 2 Loosen the setscrews 1 as shown in Figure 3 M CPSS ASIC Rev 10 21 2005 S er vi ce 1 5 3 Place the nut flange in vice and use a pipe wrench to remove the nut from the flange Figure 5 3 Slide couplers off the acme screw Figure 6 4 Manually turn the acme screw to back it out of the bearing side of the sideshift frame STORAGE IMPORTANT B The cold planer is shipped with hoses Uncon ACME NUT REPLACEMENT nected hose ends should either be capped or have quick disconnect fittings installed to prevent loss t reese B Keep children and bystanders away from stor 2 Remove three 3 8 bolts 1 as shown in Figure 6 age area 16 Service re DEALER CHECK LISTS PRE DELIVERY CHECK LIST De
6. 9 F1051 4 Fitting 16 OM X 12FLM 26 F1158 Fitting tee 9 1006 Fitting 12 OM X 12FLM 28 Hose tilt right CP36ATD only 29 H1224 Hose casedrain 10 F1070 1 Fitting 8 OM X 6FLM 30 501 00163 Valve cartridge 10 F1137 1 Fitting 10 OM X 6FLM ST 31 501 00089 Coil 12v CP36ATD 32 S01 00136 Nut solenoid retainer 11 F1135 Fitting 46 OM X 6FLM ST EXT 33 H1222 Hose valve to depth 12 21057 Fitting 46 OM X 6FLM 90 34 H1097 Hose tilt left 13 F1044 10 Fitting 6 OM X 6FLM ST 15 F1057 2 Fitting 6 FLF X 6FLM 90 16 F1001 1 Fitting 12 OM X 12FLM 90 17 F1006 5 Fitting 12 OM X 12FLM ST M CPSS AS C Rev 10 21 2005 Parts 23 FULL WIDTH SIDESHIFT 16 Detail B Scale 0 250 See Detail A 10 19 7 oon A wep See Detail B REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 839 4 Bolt 3 8 NC x 1 GR5 ZP 15 106425 1 Screw acme 2 976 8 Bolt 3 8 NC 1 1 2 GR5 ZP 16 300064 2 Bolt 1 4 NC X 2 3 4 GR5 ZP 3 3231 3 Bolt 3 8 NC X 2 GR5 17 B0618 11 Nut 3 8 16 GR8 stover lock 4 5288 3 Nut 1 4 20 GR2 plt 18 B0620 4 Washer 3 8 split lock GR2 5 21757 26 Washer 3 8 SAE STD flat 19 80815 2 Nut 1 2 13 stover GR5 6 22348 1 Bolt 1 4 NC X 2 GR5 20 502 1 Motor sideshift Char Lynn A 7 57816 4 Washer 1 2 SAE flat hrdn 21 1 Backplate 8 59009 2 Bolt 1 2 NC X 1 3 4 GR8 ZP 106400 CP16ATDFW 9 106406 2 Slider bar 106401 CP18ATDFW 10 406442 1 Attach frame full width sideshift
7. Striking a small piece of wood placed on the pick to absorb the shock will prevent damage A WARNING m Always wear safety glasses when performing this operation Hardened tools and picks can shat ter causing injury The factory installed carbide pick chosen for use is a general purpose asphalt concrete pick as the Cold Planer is designed for both asphalt and concrete plan ing applications replacement of multi purpose picks always specify Alitec B1050S picks from your local dealer If the planer is to be used specifically for concrete a special concrete pick is available Specify B1050C 12 Maintenance IMPORTANT To prevent the picks from seizing in the hold ers the picks should be sprayed with diesel fuel at the end of each day This will break down the asphalt build up in the holders and prevent prema ture wear by allowing the picks to rotate in the holders Excess diesel fuel should be caught in a collection pan and properly disposed Lubrication Lubricate the grease points daily on all planer wheels as well as the drum bearings All bearings should be greased with a high temperature bearing grease EP 2 or equivalent The lubricant in the gear case of the planetary must be changed within the first 50 hours of operation After that the lubricant need only be changed once per year or every 1000 hours whichever occurs first IMPORTANT E of lubricant should be 80 90W gear lube wit
8. tor s Manual Do not put into service until control lever and equipment movements are correct TRAINING Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 848 3447 Failure to follow instructions or safety rules can result in serious injury or death If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency Operators must be instructed and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instruc tions m Keep hands and body away from pressurized lines Use paper or cardboard not hands or other body parts to check for leaks Wear safety goggles Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death Make sure that all operating and service person nel know that if hydraulic fluid penetrates skin it Alitec CP Rev 10 3 2003 must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan grene serious injury or death will result CON TAC
9. Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Maintenance 13 SERVICE A WARNING m BEFORE SERVICING THIS UNIT THE MANDA TORY SAFETY SHUTDOWN PROCEDURE MUST BE COMPLETED SEE SAFETY SECTION DRUM REMOVAL 1 With the attachment resting on a hard flat surface loosen the two set screws which fix the inner bearing race to the dead shaft 2 Remove the dead shaft by removing the three bolts and nuts and pulling the dead shaft from the bearing and out of the planer head 3 Remove the drive motor assembly by removing the two mounting bolts 4 Remove the planetary mounting bolts 5 Return to the skid steer operator s seat and check to see that all personnel are clear of the work area Insert the key in the ignition and start the skid steer 6 Sideshift the planer head slightly to the left from the operator s viewpoint to remove the planetary pilot from the planer head 7 Raise the attachment with the host vehicle and the drum should remain on the floor 8 Shut the engine off and remove the ignition key A WARNING B If drum does not remain on floor lower the planer shut the engine off remove th
10. The drum rotation will stall when the load on the planer is too high This is most likely the result of excessive ground speed The hydraulic reliefs on board the skid steer are designed to prevent damage to the hydraulic system by diverting all flow from the planer motor If this occurs stop or slightly reverse the forward drive of the skid steer and slowly move forward IMPORTANT m The bucket cylinder function should never be used to stop operation due to the existence of sec ondary reliefs on some skid steer bucket cylinders For maximum productivity the planer should always be operated at full engine throttle to ensure that full hydraulic horsepower is available to the cutting drum Side Shift Operation The two sideshift hoses when connected to the auxil iary hydraulics of the skid steer provide hydraulic power necessary for sideshift operation By actuating the auxiliary circuit the planer will shift on sideshift rod Hydraulic Tilt To operate the hydraulic tilt set the options toggle switch located at the operator s control panel to tilt and actuate the auxiliary circuit Hydraulic Depth Control To operate the hydraulic depth control set the options toggle switch to depth and actuate the auxiliary circuit to achieve the desired depth IMPORTANT m function adjustments must be done with high flow hydraulics engaged Transporting Roll the skid steer arms fully back and raise the planer 12 to
11. be sure to support the front of the depth skid to prevent hands or feet from being crushed m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Alitec CP Rev 10 3 2003 Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment Be sure attachment is properly secured adjusted and in good operating condition Coupler lockpins must be fully extended and properly engaged into attachment retaining slots m Never perform service or maintenance with engine running m Keep all persons away from operator control area while performing adjustments service or maintenance Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged m Do not disconnect hydraulic lines until all sys tem pressure is relieved Lower unit to ground stop engine and operate all hydraulic control levers B Leak down or failure of mechanical or hydraulic Syste
12. 106402 CP20ATDFW 11 106414 1 Bearing flange 106203 CP24ATDEW 12 106415 1 Nut acme flange bronze cee 106405 CP36ATDFW 13 106416 1 Flange acme nut 14 106417 3 Coupler drive screw 24 Pa rts M CPSS AS C Rev 10 21 2005 ELECTRICAL SCHEMATIC SGT VOSI eI AOLOaNNOO SGT UH ISNA JWv 131108 CALVINSNI 30833 INWISIS3H 33HLv3 T3135 qaa SGr vner 00 YOLI3NNOI 131108 TALYTNSNI IYW M 991 1 ADLOaNNOO S W3S SWWNINAAL 37VH34 b SNIHIV3HS NOTAN 13110 G31vnsNI OVei3HIN3A STWGS SWWNIWAAL 3 WNW34 v 1 2392994 SIHONI 902 z SNIHLV3HS NOTAN 57 35 STWNIWS3L 37H t 1v3S STWNIWS3L 37MW3i E 398 NADJE AGAOL AOVdaSHLVIM 23974 up OT AIVdaSHIVSA Qasoovd LIIL ama 3LIHA j I 31IHA 3 39Nvaln NADAT ow ama 5 1431 LIL 1431 LL LJIHS3UIS 27 5 8 4 aii N3335 AUTI3A 1 gt g Hid3d 1331 LJIHS3UIS ONES 1 nae a LHOIY 14IHS3UIS I 3LIHA 4 Haag 1431 j HA mma 003 1431 lalHS3qIS NAGY E a
13. 15 off the ground Avoid excessive ground speed and sudden meneuvers IMPORTANT m When transporting attachment make sure the drum does not contact the ground as this may cause the drum to turn resulting in damage to the motor Operation 11 MAINTENANCE Proper maintenance of the attachment will result in longer life and the most productive and cost effective operation There are two basic categories of mainte nance required pick holder replacement and compo nent lubrication For proper operation the picks should be checked every four 4 hours and lubricated daily to ensure that they can freely rotate in their holders Pick Holder Replacement As regular use takes place normal wear of the carbide picks will occur with the outer most picks wearing first The pick tool included with the planer should be used to remove the picks from the cast holders In the event the pick tool is not available any hardened punch or tool allowing access to the bottom of the holders can be used IMPORTANT Welder must be grounded directly to drum dur ing pick holder replacement or SEVERE BEARING DAMAGE WILL RESULT A WARNING W Never drive the pick in by striking it directly on the end as this can cause the pick to chip and cause injury or create small stress fractures in the pick resulting in premature wear A length of pipe with a 3 4 1 inch inside diameter can be placed over the pick to protect it from a direct hit
14. to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other leg
15. 3 2 Hose 4 x 36 6FLF x 6 FLF 90 R1 32 102984 1 Drum weld CP30A 85 holders 62 H1224 1 Hose 6 x 80 6FLF x 6FLF R1 32 105581 1 Drum weld CP36A 99 holders 62 H1414 1 Hose 6 x 76 6 SLF x 68LF R1 33 P0313 Pick holder 63 M0005 9 Stud 9 16 x 2 9 16 18 pintry 34 B1050A Pick asphalt kennamental RS01 65 B0920 Washer 9 16 flat SAE plt hrd 34 B1050C Pick concrete 66 MO0006 Stud 1 2 x 2 3 16 UNF 35 1 Bearing 2 5 FYRP 67 M0009 Gasket 2 bolt B flange SAE 36 B0816 8 Nut 1 2 20 stover plt GR5 68 M0007 Pick tool standard 37 HC422 1 Planetary auburn 24 85 1 69 M0048 Pick tool KHP 2 38 B0915 9 Nut 9 16 18 GR5 stover plt 71 F1001 Fitting 120M x 12FLM 90 39 59019 5 5 8 NC x 1 1 2 HHCS GR8 ZP 72 F1293 Fitting 120M 1251 90 40 101979 1 Deadshaft weld triangle CP 76 855 Hose 4 x 60 6FLF 90 x 6FLF R1 41 59001 3 5 8 NC x 2 00 HHCS GR8 ZP 76 H1097 Hose 4 x 60 6SLF 90 x 6SLF R1 42 B1015 6 Nut 5 8 11 Stover UNS GR5 77 1459 Hose 4 x 65 6FLF 90 x 6FLF R1 43 412 1 Motor Eaton 35 CC 77 1237 Hose 4 x 65 6SLF 90 x 6SLF R1 43 HC321 1 Motor Sundstrand M35 3004 80 35124 7 16 x 2 Klik pins 44 21666 2 1 2 NC x 1 1 2 HHCS GR8 ZP 82 F1135 Fitting GOM x 6FLM ext 45 F1051 2 Fitting 160M x 12FLM ST 82 F1440 Fitting x 6SLM ext 45 F1293 2 Fitting 120M x 12SLM 90 85 976 HHCS 3 8 NC x 1 1 2 GR5 ZP 45 F1501 2 Fitting 160M x 12SLM 90 86 B0618 Nut 3 8 16 GR8 stover lock 46 F1070 1 Fitting 80M x 6FLM ST 87
16. 31982 HHCS 3 8 NC x 1 1 4 GR8 ZP 46 1465 1 Fitting 100M x 6SLM ST 88 B0620 Washer 3 8 split lock GR2 46 F1466 1 Fitting BOM x 6SLM 90 89 21757 Washer 3 8 std SAE flat 47 548 1 Valve assembly 3 stage s c 90 106471 Guard debris motor CPA 48 106465 1 Chassis weld CP16A 90 106472 Guard debris motor CPA 48 106466 1 Chassis weld CP18A 91 106470 Guard debris DS CPA 48 106467 1 Chassis weld CP24A 98 F1169 Washer 1 flat SAE hrd 48 106468 1 Chassis weld CP30A 99 F1469 Plug 6FLM fitting 48 106469 1 Chassis weld CP36A 99 D0411 Fitting plug 6SLM 49 101478 2 Plate spacer skid CPA MP 1 2 M CPSS AS C Rev 10 21 2005 P ar 5 2 1 SINGLE CIRCUIT VALVE Effective with Serial Number CP24ATDS C 39023301202 22 Pa rts M CPSS AS C Rev 10 21 2005 SINGLE CIRCUIT VALVE PARTS LIST REF PART QTY 1 HC412 1 1 HC321 1 DESCRIPTION Motor Eaton 35 CC Motor Sundstrand M35 18 F1123 1 CP36ATD only 19 REF PART QTY DESCRIPTION Fitting 8 OM X 6FLM 45 F1306 2 Fitting 12 OM X 12 FLM 45 CP16 30ATD 2 101053 2 Oylinder Depth 4 62901 b Gander 19 F1006 Fitting 12 OM X 12FLM ST CP36ATD only GORDI T Cylinder Tilt 21 H1233 Hose 12 x 61 12FLF 90 x 12flf 5 HC548 1 Valve Assembly 3000 psi 6 HC416 1 Q D FFF 3 4 NH 25 H1159 Hose 4 x 20 6FLF x 6FLF 90 R1 7 417 1 Q D FFM 3 4 NH H1183 Hose 4 x 36 6FLF x 6 FLF 90 R1 8 418 1 Q D FFM 1 4 NH CP30ATD Only
17. 7 mm 234 172 323 239 263 194 363 268 18x 1 5 20x2 5 30 mm 330 244 457 337 367 270 507 374 20 x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22x1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer S Bolt N a 2 0N 06 o d 9 Nut C V 0 0 8 9 00 Bolt Torque amp Size Charts Rev 8 14 02 App e n aix 2 7 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 o00000 100 125 SOOO HT Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS P c Agriculture Qc National Coarse Al ec Automatic Transmission Fluid National Fine British Standard Pipe Parallel 5 National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male i etc National Pipe Tapered o E Sines Constant Velocity NPT SWF National Pipe Tapered Swivel Female COW Counter Clockwise O Ring Boss QW adonde tene nic Clockwise P aa apas Pitch ERUIT Female
18. ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to 1 lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 E oed 815 732 2141 tel 815 732 7580 fax gm e WAIN ROY www Woo
19. BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 54519 WARNING JO FALLING OFF CAN RESULT IN BEING RUN OVER m Skid steer must have ROPS and seat belt operator restraint Keep seat belt operator restraint securely fastened m Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH m Never go underneath raised equipment or raised Skid Steer lift arms which can drop from hydraulic leak down hydraulic system failures movement of control levers or mechanical linkage failures m Service work does not require going underneath equipment Read manual instructions FALLING OFF OR GOING UNDERNEATH EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH 54519 A 00404 WARNING TO AVOID SERIOUS INJURY OR DEATH W Read operator s manual and power unit manual before operating servicing or repairing attachment Follow all safety rules and instructions Manuals are available from dealer or in the United States and Canada call 1 800 790 0557 W Only operate from operator s seat with seat belt operator restraint securely fastened W Before leaving operator s seat follow power unit manual instructions lower lift arms and attachment to ground stop engine remove key engage brake and remove seat belt operator restraint DO404 W Allow no children or untrained persons to operate equipment M CPSS Rev 10 21 2005 S a f e ly 9 OPERATION SAFETY PRECAUTIONS Accidents are preven
20. ER PARTS LIST SINGLE CIRCUIT HYDRAULIC VALVE SINGLE CIRCUIT HYDRAULIC VALVE PARTS LIST FULL WIDTH SIDESHIFT ELECTRIC SCHEMATIC M CPSS AS C Rev 10 21 2005 Pa rts 1 9 CPA SINGLE CIRCUIT PLANER 57 o Q d XS 327 53 43 46 5 we N D NIS amp a N D 9 4 2 LS NG e gt 7 N es Vl TK AS S SN CON N AV e 4 N pu ACK N I EQ oo CN 5 REF PART QTY DESCRIPTION 6 F1044 11 Fitting x 6FLM ST 10 6 F1407 11 Fitting GOM x 6SLM ed 7 F1057 2 Fitting GFLFx 6FLM 90 7 F1387 2 Fitting 6SLF x 6SLM 90 REF PART QTY DESCRIPTION 8 C0801 1 Cylinder hydraulic 1 5 x 8 1 1 Attach frame 9 101699 1 Backplate weld CP16A 2 839 2 3 8NCx1 HHCS GR5 ZP 9 101700 1 1 Backplate weld CP18A 3 C2201 1 Cylinder hyd 2 x 22 without depth 9 101702 1 Backplate weld CP24A 4 104027 1 Pin 1 x 6 x 5 25 9 102978 1 Backplate weld CP30A 5 M0003 13 Retaining ring 1 external HD 9 105575 1 Backplate weld CP36A 20 Pa rts M CPSS AS C Rev 10 21 2005 CPA SINGLE CIRCUIT PLANER PARTS LIST REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 10 100601 1 2x2 5x 5 8 Bushing 50 101479 2 Plate retainer skid CPA MP 11 B3221 1 Washer 2 flat GR8 plated gt as gt Bde 5 8 flat uss plt hrd ini pring hose support
21. M CPSS AS C ALITEC POWER ATTACHMENTS COLD PLANER CP16A CP18A CP24A d Proven Unbeatable OL OURS MANUAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the Product Registration included with the Operator s Manual The customer must sign the registration which certifies that all Dealer Check List items have been completed The dealer is to return the prepaid postage portion to Woods give one copy to the customer and retain one copy Failure to complete and return this card does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manu
22. T A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES DO NOT DELAY m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual B Counterweight ballast may be required for machine stability Check your power unit manual or contact your dealer m Air in hydraulic systems can cause erratic oper ation and allows loads or equipment components to drop unexpectedly When connecting equipment or hoses or performing any hydraulic maintenance purge any air in hydraulic system by operating all hydraulic functions several times Do this before putting into service or allowing anyone to approach the equipment After connecting hoses check that all control lever positions function as instructed in the Opera tor s Manual Do not put into service until control lever and equipment movements are correct Protective hose sleeves must cover all hydrau lic hoses within 20 inches of the operator and be secured onto metal hose fittings Replace hoses or sleeves if damaged or if protective sleeve cannot be properly positioned or secured m Make sure all hydraulic hoses fittings and valves are in good condition and not leaking before starting power unit or using equipment Check and route hoses carefully to prevent damage Hoses must not be twisted bent sharply kinked frayed pin
23. ake 5 Move the loader throttle to the slow idle position shut the engine off and remove the ignition key 6 Keep the key with you at all times when working on the unit so no one can start the engine without your knowledge 10 Operation SETUP WARNING Read the entire manual as well as the decals on the attachment see safety section before attempt ing any maintenance service repair or setup of the unit Although the Alitec Attachment is supplied fully assem bled some simple checks should be performed before operation begins SAFETY DECALS The safety decals existing on the attachment should be clearly readable and always followed The location and description of the decals is shown in the exploded dia gram Copies of the decals are shown in Safety Decals section LUBRICATION attachment wheels as well as the sideshift bars and pivot points shown in the exploded diagram should be greased All bearings should be greased with a high temperature bearing grease EP 2 or equivalent DRUM ASSEMBLY For proper operation all picks or teeth must be installed in all holders HOSES FITTINGS Hydraulic fittings are used to connect all attachment hoses All fittings should be tight and free of hydraulic leaks Hoses must be free of crimps or cuts that might result in leakage Check your attachment before oper ation to make sure all hose routing are kink free and allow for maximum movement
24. al or hydraulic system can cause equipment to drop Alitec CP Rev 10 3 2003 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED B Before making any adjustments on attachment stop engine and engage parking brake Never adjust or work on attachment while the power unit or attachment is running B Before leaving operator s seat lower lift arms and put attachment on the ground Engage brake stop engine remove key and remove seat belt MAINTENANCE m Before leaving operator s seat lower lift arms and put attachment on the ground Engage brake stop engine remove key and remove seat belt m NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death Service work does not require going under neath Read Operator s Manual for service instruc tions or have service performed by a qualified dealer B Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo nents in any way m Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m When removing front wheel pins
25. al theory Without limiting the generality of the foregoing WOODS specifically disclaims any damages relating to 1 lost profits business revenue or goodwill ii any expense or loss incurred for labor supplies substitute machinery or rental or iii any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacturer replacement parts No agent representative dealer distributor serviceperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding Warranty service and locations may be obtained by contacting Woods Equipment ALITEC Company BMP ERE BUE CENTRAL FABRICATORS Oregon Illinois 61061 GANNON 800 848 3447 CE tel GILL 815 732 2141 tel 815 732 7580 fax frm es WAIN ROY www WoodsEquipment com Ww WOODS W 10023 V CE Rev 3 24 2005
26. aler s Responsibility Inspect the equipment thoroughly prior to delivery to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Check all bolts to be sure they are properly torqued Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points M CPSS AS C Rev 10 21 2005 DELIVERY CHECK LIST Dealer s Responsibility Show customer how to make adjustments Point out the safety decals Explain their meaning and the need to keep them in place and in good condition Emphasize the increased safety haz ards when instructions are not followed Instruct customer how to lubricate and explain the importance of lubrication Present Operator s Manual and request that cus tomer and all operators read it before operating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Dealer Check Lists 17 TROUBLESHOOTING CHART PROBLEM POSSIBLE CAUSE SOLUTION Planer loses power Relief setting in auxiliary system lower than standard 2400 psi Loader circuit pump or auxiliary pump failure Remov
27. ched or come into contact with any moving parts Operate moveable components through full operational range to check clearances Replace any damaged hoses immediately Your dealer can supply original equipment hydraulic accessories and repair parts Substitute parts may not meet original equipment specifica tions and may be dangerous m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate Safety 5 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Be sure attachment is properly secured adjusted and in good operating condition Coupler lockpins must be fully extended and properly engaged into attachment retaining slots Power unit must be equipped with ROPS and seat belt operator restraint Keep seat belt operator restraint securely fastened engaged Falling off power unit can result in death from being run over or crushed Keep ROPS systems in place at all times m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if dam aged E Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage OPERATION B improper
28. dsEquipment com Ww WOODS F 8494 Rev 6 23 2005 WARRANTY Please Enter Information Below and Save For Future Reference Date of Purchase From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF SHIPMENT OF THE PRODUCTS TO THE ORIGINAL PURCHASER Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should such original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect
29. e clean or replace sole noid cartridge or replace O rings Check reliefs in the following sequence loader valve standard auxiliary valve Reset or replace any relief below 2200psi The flow should be no less than 25 If pump output is 20 less than rated pump specification the pump may require repair Consult loader service manual Tilt function is jumpy and erratic Tilt clamp bolts set too tight or rusted plate Loosen tilt clamp bolts to pro vide 015 clearance or grease between plates Planer drive motor leaks at shaft seal Excess motor case drain pres sure The maximum case drain pres sure allowed is 25 psi at full engine throttle Replace shaft seal No functions work No power to controller Check fuse and power lead con nections One function doesn t work Check power to coil If coil has power and pulls car tridge is defective replace car tridge If coil doesn t pull check for power to coil or replace coil Bearing failure of motor or output bearing Improper lubrication of bearing Pick holder replacement welder not grounded through drum Re grease outboard bearing each 4 8 hours During holder replace ment ground welder directly to drum see Maintenance section 18 Troubleshoot M CPSS AS C Rev 10 21 2005 PARTS INDEX Cold Planer for Single Circuit Valve A Series Skid Steer CPA SINGLE CIRCUIT PLANER CPA SINGLE CIRCUIT PLAN
30. e exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may A CAUTION result in minor or moderate injury IMPORTANT Indicates that failure to observe can cause damage to equipment ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL Ww rrr WAIN ROY WEDD 70005 2 Introduction TABLE OF CONTENTS INTRODUCTION onerata Der RR Rex eR E Y us 2 SPEGIFIGATIONS i ern mre kt EORR TR e dn 4 GENERAL INFORMATION 2 I e 4 SAFETY RULES 24 cher REPE a ax A Rad eq des 3 SAFETY DECALS u uu rA ba RE EAR Na X RE ORE ERU RUE 6 OPERATION cerea EEG Y x ERR Ra EE 10 MAINTENANCE rk RR b HERR E rane a PG ER Ra ER 12 SERVICE u u e Prone X dadccuu4s euer aui Racks 14 TROUBLE SHOOTING n 18 INDEX TO PARTS LISTS 1 19 HYDRAULIC FITTING TORQUE CHART 22 BOLT TORQUE CHART 23 BOLT SIZE CHART amp ABBREVIATIONS 24 REPLACEMENT PARTS WARRANTY INSIDE BACK COVER PRODUCT BACK COVER iLEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad M CPSS ASIC Rev 10 21 2005 In tro duc ti
31. e ignition key and review steps 1 through 4 Do not attempt to dislodge the drum while the planer frame is in the raised position Never place hands or any part of your body in around or under the drum as it may fall causing serious injury 14 Service A WARNING m Use extreme caution during this operation to prevent planetary from tipping and falling PLANETARY REMOVAL 1 Remove the drum from the attachment as described on the previous page 2 Fully support the planetary with hoist and remove the planetary flange mounting nuts 3 Slide the planetary from the drum with a hoist or similar device rated for more than 250 lbs capacity 550 kg SIDESHIFT CYLINDER REMOVAL 1 Complete the Mandatory Safety Shutdown Procedure 2 With the attachment on a level surface remove all three one inch retaining rings from cylinder mounting pins 3 Pull the cylinder evenly from both mounting pins Remove the pin on the left hand side and slide the rod end off the backplate IMPORTANT m Remove any residual pressure in the cylinder by cycling the loader auxiliary control from side to side with the skid steer engine off SIDESHIFT FRAME REMOVAL 1 Disconnect the drive motor hoses 2 Remove sideshift cylinder as described above 3 Remove three backplate clamp nuts and bolts and main pivot retaining ring 4 Attach the planer to the skid steer and slowly separate the sideshift frame from the chassis
32. factured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This Safety Alert Symbol indicates a hazard and means ATTENTION A BECOME ALERT YOUR SAFETY IS INVOLVED Indicates an imminently hazardous situation that if not avoided will A DANGER result in death or serious injury Indicates a potentially hazardous situation that if not avoided could A WARNING resultin death or serious injury and includes hazards that ar
33. h an EP extreme pressure rating of GL 5 mini mum Thirty one 31 ounces is required for each change The lubricant can be changed by removing the drain plug located on the planetary gear box flange between the chassis and the drum Rotate the drum until the plug is at its lowest position and remove the plug it may be necessary to temporarily remove the drive motor to allow the drum to rotate Allow lubricant to drain Rotate drum until the drain hole is aligned with the inspection hole in the side of the chassis Refill gear case with thirty one 31 ounces EP 90 gear lubricant Reinstall drain plug Reinstall drive motor if it was removed CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine M CPSS AS C Rev 10 21 2005 Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer M CPSS AS C Rev 10 21 2005
34. k attachment hookup to the skid steer the locking pins on the loader arms should always be engaged and secured WARNING W Never open the hinge drum access cover used for drum access during operation The two klik pins see exploded diagram should be checked to make sure they are securely fastened before begin ning operation When engaging the hydraulic power to the attachment the drum should not be in contact with the surface to be planed Free rotation is required to prevent excess pressure spikes upon startup As is always the case the operator must always be seated in the host vehicle upon startup Engage the hydraulic power and lower the planer slowly Actuate the bucket cylinder function for rollout until the planer wheels come in contact with the planing surface Then set to desired depth Before advancing the host vehicle allow the planer to operate until it reaches the desired planing depth IMPORTANT W For proper operation the majority of the weight of the front of the skid steer should be placed upon the planer with the loader arms fully lowered The transfer of skidsteer weight to the attachment results in smoother faster planing The loader M CPSS AS C Rev 10 21 2005 arms should never be placed in the float condition because excessive vibration will result With the rear gauge wheel s set for acceptable planing depth the bucket function should be used for lifting or lowering during operation
35. m can cause equipment to drop STORAGE Follow manual instructions for storage W Keep children and bystanders away from stor age area e Safety 7 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged A WARNING ALIT Woods Equipment Company ROTATING CUTTER Oregon Illinois U S A Keep clear during operation See Operator s Manual for maintenance precautions FLYING OBJECT HAZARD Keep clear during operation A WARNING HIGH PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY GANGRENE OR DEATH p m Check for leaks with cardboard never use hand m Before loosening fittings lower load release pressure and be sure oil is cool 19924 B Consult physician immediately if skin penetration occurs BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer PINCH AREA Locator at www WoodsEquipment com or in the United States Keep clear during and Canada call 1 800 319 6637 operation 8 S a f e Y M CPSS ASIC Rev 10 21 2005 SAFETY amp INSTRUCTIONAL DECALS ATTENTION
36. of all sideshift lift lower and or swing motion required during normal operation RETAINING RINGS The sideshift cylinder as mounted for operation is retained with three 3 one inch external retaining rings 6 in each depth cylinder and two 2 on the tilt cylin der IMPORTANT B The planer should not be operated at any time when any of these rings are damaged or missing The planer attachment is hydraulic powered and intended for use in milling asphalt or concrete surfaces The performance of the attachment can vary greatly M CPSS AS C Rev 10 21 2005 depending upon how it is used and operated There fore the recommended operating procedures con tained within this manual should be followed at all times for maximum productivity As noted in the Alitec literature the attachment requires a minimum hydraulic supply of 25 gallons per minute 90 liters per minute at 2000psi IMPORTANT m Insufficient hydraulic power will result in poor performance In attaching the planer to the skid steer ensure that all hydraulic hoses are coupled securely to the quick cou plers 3 hoses motor pressure return and casedrain IMPORTANT Casedrain must be attached and hose pressure must not exceed 15psi Motor seal failure will occur if the casedrain is not attached if the hose is crimped or if hose pressure is excessive hoses should be free of kinks cuts or abrasions for safe operation When using a quic
37. on 3 SPECIFICATIONS CP16ATD CP18ATD CP20ATD CP24ATD CP30ATD CP36ATD Planing Width 16 18 20 24 30 36 Planing Depth 0 6 0 6 0 6 0 6 0 6 0 6 Hyd Horsepower 30 60 hp 30 60 hp 30 60 hp 30 60 hp 30 60 hp 30 60 hp Sideshift Capability 22 22 22 22 22 22 Number of Carbide Picks 50 56 62 70 77 99 Tilt Capability 15 15 14 13 11 9 Hydraulic Flow Required 25 40 gpm 25 40 gpm 25 40 gpm 25 40 gpm 30 42 gpm 30 42 gpm Hydraulic Pressure 2000 3500 psi 2000 3500 psi 2000 3500 psi 2000 3500 psi 3000 3500 psi 3000 3500 psi Required Operating Weight 1750 Ibs 2000 Ibs 2100 Ibs 2300 Ibs 2450 Ibs 2600 Ibs Planetary Gear Oil Capacity 31 oz 31 oz 31 oz 31 oz 31 oz 31 oz Planitary Lubricant 80 90W GL5 Gear Lube GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your attachment Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experience and these instructions you should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing but due to possible inline production changes you
38. operation can cause the machine to tip or roll over and cause injury or death Keep power unit lift arms and attachment as low as possible Do not travel or turn with power unit lift arms and attachment raised Turn only on level ground Go up and down slopes not across them Keep the heavy end of the machine uphill Do overload the machine m Never use attachment to carry loads that exceed the rated operating capacity or other specifications of the power unit Check your power unit manual or see your dealer for rated operating capacity Exceeding this capacity can cause machine to tip roll over or present other hazards that can cause injury or death Do not allow bystanders in the area when oper ating attaching removing assembling or servic ing equipment W Contact with high voltage overhead power lines underground cables gas lines and other hazards can cause serious injury or death from electrocution explosion or fire m Keep bystanders away from equipment W Never direct discharge toward people animals or property B Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light B Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts B Always comply with all state and local lighting and marking requirements m Do not allow riders Do not lift
39. or carry anybody on the power unit or attachments m Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt operator restraint place transmission in park or neutral engage brake and ensure all other con trols are disengaged before starting power unit engine m Look down and to the rear and make sure area is clear before operating in reverse B Use extreme care when working close to fences ditches other obstructions or on hillsides Do not operate or transport on steep slopes Do not stop start or change directions sud denly on slopes B Use extreme care and reduce ground speed on slopes and rough terrain m Watch for hidden hazards on the terrain during operation m Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation m NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death Service work does not require going under neath Read Operator s Manual for service instruc tions or have service performed by a qualified dealer B Leak down or failure of mechanic
40. r machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification 4 Introduction A WARNING Some illustrations in this manual show the cold planer with safety shields removed to provide a better view The cold planer should never be oper ated with any safety shielding removed Throughout this manual references are made to right and left direction These are determined by standing behind the equipment facing the direction of forward travel M CPSS AS C Rev 10 21 2005 SAFETY RULES ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator INSTALLATION m Hydraulics must be connected as instructed in this manual Do not substitute parts modify or connect in any other way W After connecting hoses check that all control lever positions function as instructed in the Opera
41. re defined by SAE J1701 MAR 99 amp J1701M JUL 96 Y SAE SERIES SAE Bolt Head E TII a TORQUE Identification SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes A MARKING ON HEAD Diameter Wrench SAE 2 SAE 5 SAE 8 Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y III TORQUE ud Identification T etric etric CHART Grade 8 8 Grade 10 9 A COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD Diameter amp Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13 mm 20 15 27 20 21 16 29 22 8x1 0 10x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14 x 1 5 16x2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 2
42. table with your help A WARNING m Before operating this equipment the following safety information should be read and understood In addition each individual working with the equip ment should be familiar with the safety precau tions Exercise extreme caution when hitching and removing the attachment operating with other workers present and servicing the unit Woods always makes operator safety a priority when designing machinery Exposed moving parts guarded whenever possible for safety However not all moving parts can be shielded in order to ensure proper operation This operators manual and the safety decals on the machine provide important safety information and observed closely If safety decals become difficult to read replace them immediately see Safety Decals MANDATORY SAFETY SHUTDOWN PRO CEDURE WARNING W Failure to follow the procedures before clean ing adjusting lubricating or servicing this unit could lead to serious injury or death BEFORE cleaning adjusting lubricating or servicing this unit ALWAYS follow the MANDATORY SAFETY SHUTDOWN PROCEDURE 1 Move the skid steer loader propulsion control lever to the neutral position 2 Shut off the attachment by shutting off the auxiliary hydraulic output 3 Lower the loader lift arms completely and roll the attachment forward so it is securely resting on firm ground or the shop floor 4 Engage the loader park br
43. will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS
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