Contents CHAPTER 4 OPERATORS
Contents
1. PN 25 i y Fotocelloptik ZEN i 1 ey 1 0686969 Das e secto am 1 TN FR warning lights 1 A lt Antennkabe 1 1 T Rel f receiver Asriel cable FR varningsljus EE 1 q 1 3 8 One button function 1 1 Warnin 9 ghts RED 50 m 4 11 i 1 I V AC K 1 1 knappsfunktion 1 2 R Varningsljus ROTT 5 7 0 1 26 1 1 1 p 28 photocell k2. 1 2 P N MAINS 380V AC 3 T O MAX 10 A N 1 N 1 um l U1 MOTOR 3 1 N W1 uu BN MA N z LIMIT SWITCH UNIT 1 1 CLUTCH RELEASE i 2 SWITCH 2 2 2 RPM TRANSMITTER 3 _ 3 3 LIMIT SWITCH OPEN 4 4 4 LIMIT SWITCH CLOSED e 5 5 5 LIMIT SWITCH e 6 6 6 REDUCED OPENING 7 7 7 cu 5 L 2 9 4c 2 3 UJ stop 3 4 5 12 5 6 DOWN 13 6 1 gt lt 2 14 PN ur 2 2 16 D u STOP mE 3 5 17 gt 4 18 5 E DOWN 6 BLACK 29 d BLACK o a 21 TE PNEUMATIC SWITCH 22 BROWN 23 1 N 1 24 EXTRA SAFETY 2 2 zi 2 27 SINGLE BUTTON 04 Joo FUNCTION L 2 G FUNCTIO PENING FUNCTION 21 gt 11 1 42 11 2 UJ E X11 3 2 X11 4 2 80 01155 ZO 11 6 e DEAD MAN S T X10 lt GRIP DOWN e X10 2 A Connect pass door contact on clamp 16 or 17 in series with stop button Page 49 of 95 84 lt Y LLI A O st 84 LLI A lt E O AOZC AGL V A09 T d d IN zy N J lt N a Service Manual Industrial Doors May 2006 rev 3
3. P S 45 39 44 2006 3 E Crawtfo nd Page 68 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS
4. gt gt CbntrolBox H 3 A Kontrollenhet 930A Blo jo 2 0 425c installationmode force adj mode installationsl ge kraftinst ge bus 2 293 123456789 54 1 N 2 8 ___ 4 11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 77 Uy 5 X 41 31 21 11 01 45 8 7 9 5 4 3 2 4 l NS 05 S i 3 2 1 OG ee 1212121212121 1 p 2 2 A V iS 5 3 4r rg L L LL Coiled cable
5. S2 _ AEN A 51 2 51 3 51 4 515 T1 12 CLOSING SN OFF OFF OFF 2 5 3 5 5 5 ON lt gt OFF xd OFF OFF 2 8 10s ar OFF OFF ON OFF 12s 3 s 155 Nar 2 OFF OFF OFF ON 8 s 12s 20s OFF ON OFF 12s 8 s 20s VS E OFF ON OFFON 8 s 32s 40s 1 OFF OFF ON ON 48s 125 605 inal OFF ON 48s 32s 80s 51 6 The time is counted after passage of photocell 51 1 on Automatic closing off NO automatic closing 2 Aut closing time X2 when safety acknowledge failed e g photocells 2 after acknowledge off Aut closing according 1 3 4 5 of 6 flashing time see tabel closing time see tabel clos time flashing time see tabel on Only aut closing after passing safety acknowledge gt Always aut closing after reaching off limitswitch open 92 1 on Red light flashing between limit switches off No flashing red light 2 Steady red light at closed door off steady red light at closed door 3 Steady green light at door opened off No steady green light at door opened 4 One button function off Open function o Delayed door movement flashing light France off Direct movement all other countries 6 Interlocking off No funct
6. m 1 e S C O iv L E eb uS Z vil 9 e e o e e N LM N N V AO Z v 9 G O e 5 Ave 22 0 e e 7 rh 1 I 9 WWGLE VL LL LZ IZ Ly zy I 1 90 81 20 20 9 20 pZ 209 2071 9 p 2 v 9 O Z 0 VLL V 9 0 AO09 0 220 5 ZH 09 05 022 ZH 09 05 Jd N 1 c1 a jueJJno 09 SOA 2006 3 Dnawfn nd Page 50 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 7 THERMOSPEED 1988 1998 7 1 Thermospeed 1988 1998 e Spare parts are still available Adjustments and repair actions are still possible Control unit as ECS 601 but with frequency converter e Special mechanical unit e For automatic systems see ECS 601 2006 3 51 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 7 2 Automatic 5 601 Hole only when safety pull unit Photocell support Photocell unit 12 Fit the photocell support to the photocell unit see fig 1 Always fit the photocell receiver on the left side Roller Receiving eye marked or in older versions silver painted eye
7. baud aont uin 15 3 2 1 CDM6 HD adjustment of limit switches and sliding clutch 16 4 Control system CDM 5 CDM 6 metal 17 41 Control unit CDMO 07 2 12259 iiti od esed eu Eoo de boca de oboe 18 4 2 CDM 6 07 Connection diagram 113 K2 12247 19 4 3 CDM6 Main diagram 111 K2 5640 20 5 Automale system 21 5 1 Additional system ECS 600 Added to control system CDM5 6 to CDM5 with control Systema 1964 1999 35 2 0 o qao nre ___ 21 Sit funcdonabdescerplion ECS eie bete LUN incline laste instead instead ete 22 5 1 2 Interface unit 22 5 49 Powertu nit ODSOIGIG ta ues bre veta ease Davids 22 5 2 Automatic door operating system ECS 600 23 o9 diaga Mi asse dien ed eda gt 24 04 CDMG ECS 000 25 Xo JThotocell EG OOO ui 26 6 Conitrol System E _________________ __ 27 6 1 Control system ECS 601 CDM5 CDM6 1988 1993 27 6 2 Functional d
8. 1960 1965 1970 1975 1990 4 14 4 4 ee 1985 1990 1995 2000 2005 2006 3 Dnawfn nd Page 4 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 2 OLD OPERATORS 2 1 Overview of delivered Cardo operators 2 1 1 Ovitor operators Delivered from Start 1974 No spare parts available anymore Only small adjustment repair actions possible Note Only if complete operator is in good condition e Possible adjustments Limit switche e Possible repairs Motor protection switch Main relays lf other repairing is needed REPLACE COMPLETE OPERATOR 2 1 2 Operator CDM 1 Delivered from 1974 1980 e Most electrical parts for control system available anymore Some repair adjustment actions are still possible Note Only if complete operator is in good condition e Possible adjustment s Limit switches Slidi clutch e Possible repairs Electro motor Sliding clutch Brake RPM transmitter Disengagement Limit switches Motor protector switch Main relays e If other repairing is needed REPLACE COMPLETE OPERATOR Note Consult checklist for right type of operator 2 1 3 Operator CDM 2 Delivered from 1978 1980 Most electrical parts PCB s are not available anymore 2006 3 Crawford Group Page 5 of 95 CHAPTER 4 OPERATORS Service Manual Industrial Doors e Some adjus
9. 31 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS INTERFACE POWER UNIT The unit is connected to the 4th board position pos 37 42 in the casing The module contains a neutralized and stabilized 12 V DC drive voltage unit for the supply of voltage to the electronics The electronics on the board also function as an interface between basic control and automatic options This implies that the basic control 24 V AC signals are converted to 12 V DC which the automatic units work with The front panel of the board contains diode Lamps which indicate the current door position Fully open door interface Power unit Door opened between limits reduced P Closing door uM MM Fully closed door Opening door Supply voltage to automatic board 12 V DC 12 VD Man Manual function ie automatic board a disconnected the door is operated with the Man aid erbasiceontiol owitch automatic manual function 2006 3 Dnawfn nd Page 32 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS AUTO CLOSING WARNING LIGHT The units include two basic functions automatic closing and warning lights Controlling of warning Lights The control signals are sent to a semi
10. E gt Motor 112C 22 Motor CDM 6 wich Unit Ul RKKR 7X0 75 H05VV K7X0 75 X0 AID Z are DES 3 x 400V 8 x 2300 ECS 3 x 400V 420 430 1 2 INTERNATIONAL DOOR AUTOMATION ECS 430 420 410 CDM 6 5 Doc no Dok nr Rev K033701 Crawford special OD K012977 ECS Pneumatic F 430 switch 4 i mm 4 03 11 28 KHm Gr4005 6 CDR May 2006 rev 3 Dnawfn nd Page 61 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 10 CONTROL UNIT ECS 4305 CDM 65 2006 3 Service Manual Industrial Doors Crawford Group 10 1 ECS 4305 2H CDM6 2H 400V 1 1 400 EKLK 561 5 Q1 Mains 10A NOTVASEV USGT S ___ Motor 2 v2 2 FKK 7G1 5 W2 A05VV R7G41 5 C o i V1 o D EN 1 EKK 361 5 lt l otar A05VV R3G1 5 unit 1 1 1 m OE E E imi 3 3 Switch 6 B1 4 RKKR7X0 75 EA unit 7 51 5 HO5VV K7X0 75 imo Os 1 1 Up Push 4 BE ow 13 kif Down 6 c cz cu Black Pneumatic Coiled cable pn 14 Brown 71 Extra 1 sa
11. e C 24V 32 43 V 81 n gt K1 K2 a De de Je S 5 a 3 44 5 do KIS ALLEM C g 11 6 1 x71 152 4 S7 nc no 5 4 8 4 i 4159 B xole 815 517 53 31 X 274 6 2 4 6 32 S19 rabo wen lio ae nomi 5 1 xt 1 3 5 1 3 5 d L Lr S8 XY xe xele PEE L C d e h f 7 9 eh gt 8 xil xilis 4 vox 1 __ 22 Y L 4 K2 22 PE p 21 21 T 21 Ke 54 2 nz X 46 21 U1V1 PEU1V1 2 2 xd E Rr its E E n ed X4l5 1 Y1 44K10 44K11 44K12 14 K15 K6 K17 K418 44 K13 M M 27 P di M MIS 5 J K1 UP K2 DOWN 57 3 13 13 DRAWING 112 2 5783 ro ADT m 3 X 380V 3 X 415 3 X 220V x 2i p 5_ 10 10 B 11 12 13 9 11 gt 12 12 gt 5 3112 11 13 11 10 nd fond 14 DS 33 4 8 8 8 10 no 13 no 128 T T 8 57 8 2 V 22 Ets EE 41 41 4 10 ndi 13 nc 1241 2 3 13 14 13 14 43 44 7 43 44 7 31 32 7 31 32 1321 22 112 122 1253 54 1253 54 CDM 6 MAIN DIAGRAM 111 K2 5640 2006 3 Dnawfn nd Page 21 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS AUTOMA
12. 2006 3 Crawford Group Page 45 of 95 CHAPTER 4 OPERATORS Service Manual Industrial Doors Optional automation The magnetic loops are connected to ECS 601 via a connection block mounted on the relay rail The connection block is connected by a ribbon cable to one of the terminals X13 X16 which connects internally to the circuit board position where the insert board is to be put The connections Block Ch1 Block Ch2 on the connection block are used when an external function is to be used to deactivate one of or both the loop systems e g timer closing contacts can be used for the purpose Block Ch Block Ch 2 2006 3 Dnawfn nd Page 46 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Optional automation INTERLOCKING Used to achieve an interlocking function i e to avoid the exchange of air in the door opening e g for reasons of heating economy Interlocking normally functions so that one door is blocked in closed position as soon as the other door is opened An acknowledging photo cell in the interlock senses that a vehicle has passed the first door and prepares the opening of the second door as soon as the first one has closed If the OPEN command is given to an interlocked door the command is tored and carried out when the block has been taken away Indicates that door A or B 15 blocked Indicated that door A or B receives OPEN signal Cr
13. 5 c 2006 3 2 2 2006 3 Crawford Group Service Manual Industrial Doors Page 9 of 95 CHAPTER 4 OPERATORS 2 2 1 CDM 5 Dead man s grip 11315 T 1 1AT ON Q 110 2 11 3h T1 M e 11 1 24V CA e L 1 3 5 1 3 5 HN 4 5 5 2 2 4 6 2 4 6 e e e 1 vi F U1 V1 as PE U1 V1 U1 V1 e E K1 31 2 B 14 51 54 2 S3 22 K2 21 A1 KI A2 K1 TRI 22 K 2p A1 A2 2006 3 Dnawfn nd Page 10 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 2 3 Control unit CDM 5 2 4 Mechanical Unit CDM5 Separate control system 1984 present e Spare parts still available e All kind of adjustments repair actions possible Note Only if complete mech unit is in good condition Maximum door weight CDM 5 650 Kg CDM 5HD 7 1150 Kg 2006 3 Crawtord Page 11 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 2 4 4 Mechanical Unit CDM 5 adjustment of sliding clutch and limit switches Adjustment of sliding clutch Increase of the sliding force Unscrew the 2 lock nuts and the thrust wa
14. 14 TL p 515 UP IMPULSE E G RADIO A 15 517 ONLY CERTAIN MARKETS a 6 ALTERNATE 516 DOWN BUTTON eG CONNECTION OF BRAKE S17 DOWN BUTTON E54 18 DOWN BUTTON E G RADIO S19 SAFETY DEVICE E G PHOTOCELLS T1 ACTIVATION OF 3rd LIMIT SWITCH Hi 91 1 9 TRANSFORMER 380 24 v 2 m X10 CIRCUIT BOARD CONNECTORS 4 2 BE PUSH BUTTON IN LID OF CONTROL UNIT Bey PSUS IN CONNECTORS e5 S21 RESETBUTTON DEAD MANS GRIP e6 S21 DEAD MANS GRIP BUTTON H1 DEAD MANS GRIP INDICATION 3 WHEN MAINS 3 X 220 V 3 X 415 V CDM6 07 TRANSFORMER 220 24V RESP 415 24V CONNECTION DIAGRAM 113 K2 12247 2006 3 Page 20 of 95 Crawford Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 4 3 CDM6 Main diagram 111 2 5640 3x380V 3x220V 3x415V NG E p en 12 12 12 4485 Em N 1 11 K12 K10 nel nos eic nc Cx wasp Kile KA s10 s12 14 Q 1 8 VI a S 4 ir J 1 E 2 110 nc c x2l5 xol3 2 26 xn xal3 5 2 1 h d T1 no 6 4 26 aU 4 2
15. Left side Transmitting eye marked F installation m or in older versions gold painted eye Receiving eye Photocell support Fit the photocell unit on the left side and the right side Drill and screw with 20 screws see fig 2 Alternative corner brackets and installation of the photocell support Adjust the photocell units so that they are directed towards each other exactly Receiving eye 2006 3 Dnawfn nd Page 52 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 2006 3 Dnawfn nd Page 53 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Adjustment of limit control 1 low speed 3 limit closed 1 closing position High speed area 666 1 2 Rough adjustment Adjustments of the end limit position see fig 1 low speed 4 limit open The limit position closed should be opening position activated when the door is approx 50 mm from being completely closed The limit position open should be activated when the door is approx 50 mm from being completely open Check if the door stops with the shock absorbers approx 20 mm compressed Adjustments of the low speed limit position see fig 1 Set the low speed inner cam so that it stops approx 600 mm before the door reaches its open position opeed adjustments see fig 2 Turn the variable speed control up down to 75 of its adjustment level Adju
16. 2006 3 1 0195 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Contents 4 OPERATORS 1 HISTORICAL OPERATORS 3 2 icio TOT EIU S AE ETETETT 4 2 1 Overview of delivered Cardo 4 2 1 1 operators Delivered from Start 107 4 2 1 2 Operator CDM 1 Delivered from 1974 1980 4 2 1 3 Operator CDM 2 Delivered from 1978 1980 4 2 1 4 Operator CDM 5 Control system in the mechanical unit 1982 1994 6 2 1 5 Operator CDM 5 HD control system in the mechanical unit 1982 1994 7 22 Circuit Diagram COM SK 26005 too et tei metere een ate Eee 8 2 2 1 CDM 5 Dead man s ener 9 2 9 GonltroLumt C diede 10 2 4 Mechanical Unit CDM5 Separate control system 1984 present 10 2 4 1 Mechanical Unit CDM 5 adjustment of sliding clutch and limit switches 11 3 MECHANICAL UNIT CDMSO i iib 14 3 1 Mechanical Unit CDM6 HD Separate control system 1984 present 14 o2 Installationer Dars HID
17. Indicating that vehicle is over loop system connected to channel 1 2 Indicating fault in one of the loop systems 2 o ON OFF e 10 SW1 0 mm rd 1 T ON OFF uin 2 1 SW3 7 Magnetic loop Vehicle detector Ch1 Ch2 2006 3 Dnawfn nd Page 42 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS There is a jumper field with 8 pairs of pins and three DIP switches for the setting of the detector function on the circuit board Note If one of the channels is not used all switches this channel shall be set in the off position Jumpers he output signal status is selected by putting jumpers over the pair of pins which are closest to the contact unit J1 The pairs of pins 0 3 are used for the loop system in channel 1 and 4 7 for channel re eee Jckiowiedge impulse ____ Reversing impulse safety 2 Opening impulse to opposite 56 4 po vr in interlock 2006 3 Dnawfn nd Page 43 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Optional automation SETTING OF FREQUENCY When two loop systems are close to each other there is always a risk for overlapping between them This can be avoided by using different frequencies in the loop systems The frequency can be set to 4 different values T
18. K045619 The transmitter and receiver are coded together so that they then have a common code Program as follows Check that the transmitters system switch A is the ON position Set an own code on the transmitter s code switches B 1 10 e Press the self teach button C on the receiver The red LED comes on programming mode 6 seconds e Press the required door number button 1 15 on the transmitter Check that the relay switches when one of the transmitter s buttons is pressed in 2006 3 Crawto n d Page 79 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Programming the transmitters 433 01 PLUS K045612 433 06 PLUS K045615 433 015 PLUS K045618 The transmitter and receiver are coded together so that they then have a common code Program as follows Check that the transmitter s system switch A is in the ON position Set an own code on the transmitter s code switches B 1 10 e Press the self teach button C on the receiver The red LED comes on programming mode 6 seconds e Press the required door number button 1 999 and an optional function button up stop down on the transmitter approx 3 seconds Check that the relay switches when one of the transmitter s buttons is pressed in May 2006 rev 3 Crawto n d Page 80 of 95 Group service Manual Industrial Doors CHAPTER 4 OF 13 5 Supplementing old 4
19. MEM x 230VAC 3 Max 10A 1 S2 MO E 10A 30 16 x Warninglights i EN EN 1 1 X9 C Board S N Varningsljus GRONT 22 Kort 32 NC 23 91 ES 1 5 SE 71 14 Interlocking relay kit i n Y 1 F 1 2 29 12 3 5 12345 789 C F rregling rel sats m 230VAC 10A Xll X12 1 1 1 1 1 180 LSC laski _ CS a 5 1 1 E 9 1 TI 1 12345678 1 1 8 y 7 1 1 123 5 12345 789 Loo 4 RS 8 2 X3 X6 X15 X13 p 48 i 5 1 2 5 Traffic lights ME i 4 3 29 31 SC Relay ControlB amp X Kontrollenhet 5 1 6 T p 4 24VAC 300 mA Gd 1 E 1 4 7 i 02 a L i QA OWT i NE 2 2 5 Diode X14 X11 X12 X11 X12 5 6 i 49 4 12 NNNLI 112131441 1 2 3 4 hi allen 1 zinstallationmode On force adj mode i i vi 48 Black 12 installationslage kraftinst Lage 1 121 2 1 10 1 2 Brown 9 1 1 23 13 MENTO e 14 X4 X5 35 uere 89 iT 4 15 X8 12 123 irs 7 94 112 3 4 5 6 7 8 9 10 1112 1
20. W1 D1 n X8 13 m vA 9 _ X8 18 an N 24ac ne 2 9 24 X11 6 CHE 2 gt 8ac p _ 25 H1 _ CLUTCH RELEASE S fh L _ 28 LT 26 SWITCH 1 X117 14 SEM E 12 2032 IMPD 2 X8 19 L we PE TN HDON gt LIMIT SWITCH 24 3 X8 12 Q 23ac 29 30 LIMIT SWITCH aU 17 6 um 28 LOW SPEED 6 1 5 10 9 um gt 7 2 58 3 Husr E ns 5 X9 4 Hugr 27 n 3 27 X8 9 Q DES LIMIT SWITCH OPEN 18ac 23 e e ey _ 21 12ac x t ot 13ac 44 SAFETY UP p DEVICE 18 27ac an H1 4 6 3 5 i 24VDC gt 7 4 50 5 cm 8 N mo 2 Ad 2 9 Tora ECS 601 THERMOSPEED Cre original DWG number 111 K3 31207 rev A 2006 3 Dnawfn nd Page 55 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 7 4 Photocell kits 35724 K 35746 Set of Emitter 4 3 OLD NEW White White Green Blue K 35747 Set of Reciever Thermospeed Q Cable color OLD NEW White White Green and Brown shield Blue and shield 2006 3 Dnawfn nd Page 56 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 8 CONIROL SYSTEM ECS 602 Control system ECS 602 for CDM5 and CDM6 1988 1
21. D 1 E Motor lt 2 FKK 561 5 Vi D Ww 0755 5 wi N E Motor f N 5 I wi x 2 2 Ul vi wi Vl wi Limi 2 seh 9 3 E 4 RKR 7 0 75 4 Pm dy 9 hOSVV KZXD 79 5 X01 l EL bd Y 7 s M N NL 4 NX M 32307 Am ip buton unii 10 INS Algo WZ 900 5 7 Down D A lt TERT Additonal egquioment A 48 Black Crawiord special a a 115 Back 0129 46 Bom 4 9 swich 4 46 Brown aa 11 amp Xi 1 2 7 AC 05A E X6 18 X01 gen 1 9 EXTERNAL safe a9 19 _ DEAD MAN S qw E n May 2006 rev 3 Crawto nd Page 65 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 11 4 Automatic functions ECS 430 P
22. Door Operator 114 K4 2546 114 K4 5792 2006 3 Service Manual Industrial Doors CHAPTER 4 OPERATORS 5 3 5 ECS 600 wiring diagram Control units for CDM5 12 uc diu 6 ET E x 4 te V j E CDM 5 ECS600 Wiring diagram CDM5 SL CDM5 07 08 CDM5 01 ECS 600 Screw terminal RKKR 12G 0 75 HOS W U 27 1 1 x 1 13 13 2 Z i gt o Wire from pneumatic switch LB connected to screw 9 10 in CDM 5 SL to be connected to wire 4 from ECS 600 under flying top joint Remove loop if any and connect wires 7 and 8 in series with existing stop devices 2006 3 Dnawfn nd Page 25 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 54 CDM6 ECS 600 Wiring diagram RKKR 186 0 75 HO3VV U 22 1 x2 2 2 gt 3 lt x214 4 2 5 5 26 6 d 2 7 7 8 9 10 x5 2 11 22 5 12 2 2413 lt 5 14 15 JE 16 au 17 Connect wires 1 and 2 to X2 9 end 2 8 resp if supply voltage 24VAC is to be disconnected from ECS 600 when the operator is disengaged 2006 3 Dnawfn nd Page 26 of 95 Group
23. conductor relay thyristor which in turn connects 110 220V to the lamp fittings Control signal to thyristor red warning signal flashing or steady Control signal to thyristor green warning signal ux steady light When time t2 is running the LED is flashing with 10w intensity The flash frequency 9 on the setting of the 12 trimming screw Short impulse indicates that closing signal goes to the interface board When time t1 is running the LED is blinking with low intensity The frequency depends on the setting of the t1 trimming screw Automatic closing t1 2 20 The board contains times circuits which control how long MEN the door is to be open before t is automatically closed 7 16 160 This interval is divided into two time intervals t1 and t2 7 Setting of t1 12 1 9 t1 the time the door is fully open with the green lamp on The time range 2 20 or 16 160 sec is selected with the 4 36 switch and the time is adjusted with the trimming screw Setting of t2 t2 the time the door is fully open but warns for closing with a flashing red signal The time range 1 9 or 2 36 sec is selected with the switch and the time is adjusted with the trimmina screw The total time when the door is open is t1 t2 The times t1 and t2 can be changed with switch 54 3 on the circuit board see next page 2006 3 Dnawfn nd Page 33 of 95 Group Service Manual Indust
24. it by half if acknowledgement is given Both the safety photocell and additional safety are able to give acknowledgement 52 5 ON gives automatic closing after additional safety connected to X8 5 6 has been activated can be combined with S2 3 ON NOTE Additional safety is working with a normally open contact 52 6 ON gives a memory open to an interlocked door If an interlocked door is given an open command it will store this and open when it is not interlocked anymore 52 7 unused 52 8 unused Potentiometer t1 Time for automatic closing without flashing signal 4 80 seconds Potentiometer t2 Time for flashing signal before closing 3 32 seconds Total time always 1 2
25. the way out 51 7 ON gives direction sensing Traffic lights controls opposing traffic by red and green light 51 7 OFF gives Warning lights 51 8 ON gives FR function All commands except safety are delayed 2 5 seconds while warning lights are flashing At automatic closing t2 is replaced by the 2 5 seconds At Traffic lights one gets a steady light during t2 52 1 ON gives DK function The Door Operator goes always over into dead man s grip down if the safety edge has been activated 52 2 is used to set the position for reduced opening Put the Door in the wanted position turn the switch ON OFF Change over switch in the lid for fully open and reduced position 52 3 ON gives automatic closing after passing of the safety photocell and fully open door Can be combined with 52 5 ON Works also from reduced open door safety photocell is then demanded NOTE If the Door during automatic closing for some reason is reversed a new acknowledgement signal to the automatic closing function is demanded in order for the Door to close automatically The same thing goes if the stop function has been activated Example If passing of the safety photocell has reversed the Door one has to pass the safety photocell one more time in order to close automatically 52 3 OFF gives automatic closing from fully open door Not working from reduced open door not allowed 52 4 ON doubles the adjusted time on if no acknowledgement has been given and cuts
26. to 100 unique codes transmitters Button for self teach function A LED indicates supply Ve fea Red LED sitas rite pattie Frequency 869 MHz Operating voltage 12 24V AC DC Dimensions 86 x 30 x 58 mm Enclosure IP 23 for internal installation WR Receiver 869 Frequency 869 MHz Operating voltage 12 24V AC DC Dimensions 120 x 103 x 44 mm Enclosure IP 65 for external installation 2006 3 Crawto nd Page 88 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS WR Receiver 869 Button for self teach function A ES 1 1 TINI ame 14 ES TN 700 Green LED Yellow LED Red LED shows indicates indicates the programming signal supply voltage status reception WR 869 AGM WR 869 4 X SSE n E E 4 Y 282997661 2006 3 Crawto nd Page 89 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS AGM WR Receiver 869 Frequency 869 MHz Operating voltage 12 24V AC DC Dimensions 120 x 103 x 44 mm Enclosure IP 65 for external installation AGM WR Receiver 869 is used together with an One button transmitter and or with a transmitter with Up Stop Down functions Programming the AGM WR Receiver The receiver can be programmed to accept up to 500 different trans
27. 27 x OW X9 123456 123456 S1 XT X9 123456 1234567 K6868 K6869 1 1 2517 17 U V W K6915 1 2 5 3 1 L1 L2 L3 N K6979 K6978 2 521 H1 512 UP S5 STOP 15 DOWN CONTROL UNIT CDM 6 07 LAYOUT BASEPLATE AND LID 2006 3 Dnawfn nd Page 19 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 42 6 07 Connection diagram 113 K2 12247 CONTROL UNIT 240v K4015 MAINS amp MOTOR UNIT 80V K4016 FEMALE K 5784 CIRCUIT BOARD K 12271 220VK4014 8119 MALE K5756 E 1 1 X2 X4 X5 X6 XT X X9 Xt K2 Kt A1 A2 X10 Q1 PHASE24V a e1 ae ET 54 NEUTRAL 24V e2 Ual L2 3 SWR 1 PEU1V4 CLOSED 12 i ee 7 Ue ie Lr V 99 FKKR 5G1 5 SEN t Sale 28 6 Ww
28. 3 14 15 33 uid ww Extra 1 1 1 OBER Slinga 3m T 7 Leap mc ER I 7 5 1 2 4 2 1 2 11 2 112 12 1 2 rc age ejm 1 19 230VAC m Max 10A Max 16A 2 1 3 2 ji Uo ROD 1 Magnetic loop Magnetio loop 2 98 Connection of two Loops GREEN 5 85 J GR N H2 H2 1 Inside Outside Inne Ute Coiled cable 1 B Basic Wiring Diagram Extra O 15 69 10 15 99 May 2006 rev 3 Crawto n d Page 69 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 12 1 Control system D kit matrix description There are 7 base automation kits the D systems Kit Description content part no D1 Including 07 red lights K043512 Including D7 magnetic loop D3 PCB SCR D3 is always a part of D5 or D6 K043508 Including D7 2 red lights magnetic loop 05 Including 03 2 red lights 2 green lights traffic lights system K043504 Including 2 red lights 2 green lights traffic lights system magnetic loop K043502 the minimal kit Interlocking 2 doors K043445 The visual difference between D3 and D7 is 1 SCR relay on 07 and 4 SCR relays on D3 for Red and Green lights see arrows Also a separate print Indication Door open 043446 is available for the
29. 33 MHz installations 1 Programming the transmitter 433 999 PLUS to an old 433 receiver and a 433 93 type truck transmitter in the existing installation Set the transmitters system switch A in the 1 position off Check that the code switch B 9 is in the plus position e Set an identical code on the transmitters three first switched code switches 1 3 as set on the receiver The transmitters code switches 4 8 and 10 are not used e Check that the relay switches when one of the transmitter s button is pressed May 2006 rev 3 Crawto nd Service Manual Industrial Doors 13 6 Supplementing old 433 MHz installations 2 Programming the PLUS transmitter 433 1 433 01 and 433 06 to an old 433 receiver and small 433 transmitters in the existing installation Not Robust Group oet the transmitter s system switch A in the 1 position off 433 01 For 433 1 or 433 01 transmitters proceed as follows Set an identical code on the transmitter s code switches B 1 4 as set on the existing receiver code switch 10 to the minus position 5 9 are not used For 433 06 transmitter proceed as follows o Set an identical code on the transmitters code switches B 1 4 as set on the existing receiver the code switch 10 to the minus position 5 9 are not used Check that the relay switches when one of the transmitter s button is pressed 433 03 Page 81 of 95 CH
30. 94 NO5VV R5G1 5 CELENEC N A PHASE AFTER 99 We e 42 DISC SW 24V 5 24 1 N ut Mrd 510 3 2 wk 3 X 220V Suae 1 16 P 3e co peuiviwt N S 255 5 i ayo N a 4 5 b CABLES 96 25 RKKR G 0 75 SEN RKKR 7G0 75 SEN VTL 60 75 CENELEC 919 NO5VV F7G0 75 CELENEC 7 EKKR G 0 75 SEN Se 3 X 380V 3 X 415 NO5VV U G 0 75 CENELEC 7 5 1 jl t 2 2 E A S4 K 5980 PNE 518 1 9 4 N c c e c a 12 Er 5 5 m B10 S1 152 0453 D2 11 e7 ___ 47 S nc inc ne ave 98 7eN C 2 9 e9 514 1 PE RAIL TX th A2 BASE PLATE IN CONTROL BOX 7 1 LID CONTROL BOX Wd 2 2 2 B1 RPM CONTROL 517 93 3 K1 CONTACTOR UP 21 A1 K2 CONTACTOR DOWN a 5 41 9 121 M1 MOTOR 3 PHASE 6 PNE PNEUMATIC SWITCH 5 e Q1 PROTECTIVE MOTOR SWITCH NOTEINORMALLY CLOSED 18 T lt 1 CHT OPEN CONTACTS NOT USED IS s5 1 8 2 53 LIMIT SWITCH REDUCED OPENING REPLACED WITH STRAPS oru 42 9 N 24 V 4 DISCONNECTION SWITCH s42 T 93 1 o A S5 STOP BUTTON i X 54 S 56 STOP BUTTON 2p west e5 11e S7 STOP IMPULSE E G RADIO 2 22 12 P 24 V S8 BASE PLATE 13 59 INTERLOCKING E G PASSDOOR 516 1 510 OPENING PULSE E G MAGN LOOP NE BUTTON FUNCTION THE DOCUMENT COMPRISES i RB 15 2 512 BUTTON FUNCTION n 13 UP BUTTON xu
31. 993 e Spare parts are still available e Has been delivered with or without safety supervision e f upgrading or severe repairing is needed replace the control system for one of the present types consult check list for the right system 2006 3 Dnawfn nd Page 57 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 8 1 Functional description ECS 601 602 The control systems ECS601 602 can be connected to the mechanical units CDM5 and CDM6 The basic function consists of 3 circuit boards 8 1 1 Contactor unit here are 2 contactors on the circuit board which connect the mains voltage to the motor The connectors are controlled by signals from the impulse unit The contactor unit also includes a protective transformer which supplies the 24 VAC for the control voltage 8 1 2 Impulse unit The impulse unit includes all the electronic control functions Gives the needed signals to the contactor unit It senses the function of the safety device It senses the RPM control When it indicates that the number of rotations is too low the door will be stopped and reversed depending on the position of the door Maximum running device 45 sec Power has to switched off and on again after 10 sec The 1 button function is built into this board 8 1 3 Safety supervision unit Pinch guard monitoring In most countries it is a regulation that the pneumatic safety edge is tested every
32. APTER 4 OPERATORS 433 06 2006 3 Crawto n d Page 82 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 7 Supplementing old 433 MHz installations 3 Programming the PLUS transmitter 433 1 433 01 and 433 06 to an old 433 receiver and robust transmitters Set the transmitters system switch A in the 1 433 01 433 03 433 06 position off e For 433 1 or 433 01 transmitters proceed as follows e Set an identical code on the transmitter s code switches B 1 8 as set on the existing receiver 9 10 are not used H For 433 3 and 433 06 transmitter proceed as follows e Set an identical code on the transmitter s code switches B B 1 4 as set on the existing receiver 9 is not used Set the code switch 10 to the minus plus position depending on the code table used on the other Robust transmitters being used 2006 3 Crawto nd Page 83 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 8 Coding tables Setting the code on the receiver to operate with the old 433 06 433 10 transmitter switches 1 4 should have the same setting on both the transmitter and receiver Table for 10 Doors Plus code Minus code T5 o OA 2 3 4 5 6 7 8 9 to May 2006 rev 3 Crawto nd Pa
33. E RR RR 85 13 10 Transmitters in the 869MHz 96 13 11 Receivers the 869MHz program 87 14 To y 21 a 90 T4 T 91 15 Reduced opening ECS 4 5 nnne nnne nnns 92 16 Reduced opening ECS 430P CDM xcti atas ante pais ut 93 17 Reduced opening ECS 930A 940A CDM 9 94 18 Dipswitch settings ECS 930A 940A CDM 9 95 2006 3 Dnawfn nd Page 3 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 1 HISIORICAL OVERVIEW OPERATORS iem le zi CDM10HSD T Lo beige CDM2 Blue CDM9 FD Ovitor 1999 4 14 14 14 1 1 1 4 4 14 4 l1 2 __ __ 1 L1 1
34. ECS 930A control unit This PCB card can be used for e g interlocking a leveler 2006 3 Drawford Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 RADIO EQUIPMENT 500 600 000000 May 2006 rev 3 Crawto nd Page 71 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Radio equipment 869 MHz May 2006 rev 3 Crawto nd Page 72 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 4 Radio equipment 40 MHz The 40 MHz equipment is not available as Spare Part any more These items have become obsolete May 2006 rev 3 Crawto nd Page 73 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 2 Radio equipment 433 MHz The 433 MHz equipment is not available as Spare Parts any more All 433 MHz equipment is replaced by the 433 MHz PLUS range Both systems are compatible For programming new equipment on existing installations see next paragraphs May 2006 rev 3 Crawto nd Page 74 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 3 Radio equipment 433 MHz PLUS About the transmitter Shortcut for a door 433 999 The and buttons are used to program a shortcut 1 selection per button for a specific door If you hold down the or button when a number is shown on the display for more than three seconds display flashes this saves the number as the shortcut Switch he transmitter must b
35. Red LED flashes e standard code has now been stored LED flashes Register a private code Standard and unique codes e Press the self teach button for at least 300 milliseconds longest 4 seconds e Press the button longer than 1 second e Private program mode the red LED comes on e Enter the door number followed by an optional function button With just the one button function only the door number with just up stop down function only the function key Red LED flashes e The private code has now been stored Red LED double flashes Erase the programmed codes e Press the self teach button for more than 6 seconds Red LED goes out All programmed codes are erased May 2006 rev 3 Crawto nd Page 77 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS To ensure that the remote control system has a long lasting and reliable operation it is very important that the receiver and antenna are mounted correctly Correctly installed equipment will provide better range and longer lifetime for the system It will be worthwhile spending a few minutes reading through these instructions 433 DP Duopole aerial a K045646 T conn for radio 433 MHz Plus 039114 Wire f aerial 10 m 2006 3 Crawto n d Page 78 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 4 Programming the transmitters 433 1 PLUS K045613 433 3 PLUS K045614 433 999 PLUS
36. Service Manual Industrial Doors CHAPTER 4 OPERATORS 5 5 Photocell ECS 600 ND x CO CN CN z z 5 9 5 9 So So gt gt 5 5 R T R Photocell optics Photocell optics Channel 1 Channel 2 2006 3 Dnawfn nd Page 27 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 6 CONIROL SYSTEM ECS 601 61 Control system ECS 601 for CDM5 and CDM6 1988 1993 e Spare parts are still available e Has been delivered with or without safety supervision f severe repairing is needed replace the control unit by one of the present types consult checklist for the right system 2006 3 Dnawfn nd Page 28 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 6 2 Functional description ECS 601 602 The control systems ECS601 602 can be connected to the mechanical units CDM5 and CDM6 The basic function consists of 3 circuit boards 6 2 1 Contactor unit There are 2 contactors on the circuit board which connect the mains voltage to the motor The connectors are controled by signals from the impulse unit The contactor unit also includes a protective transformer which supplies the 24 VAC for the control voltage 6 2 2 Impulse unit The impulse unit includes all the electronic control functions Gives the needed si
37. TIC SYSTEM 5 600 5 1 Additional system ECS 600 Added to control system CDM5 6 or to CDM5 with control system in mech unit 1984 1988 e Not all spare parts are still available e f upgrading or severe repairing is needed replace the control system and the additional system by one of the present types Consult check list for right system e For automatic systems see ECS 601 2006 3 Dnawfn nd Page 22 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 5 1 1 Functional description ECS 600 ECS 600 is an additional automatic system to be connected to old operators CDM 5 Control system in the Mech Unit and to control systems CDM5 6 01 The basic system consists of 2 circuit boards 5 1 2 Interface unit Obsolete Different types for CDM5 and CDM6 Receives signals from the control system and converts them into logic signals 12VDC to the circuit boards for automatic functions Receives commands from the circuit boards for automatic functions and converts them to the control system In the front panel there are indication LED s for the position of the door 5 1 3 Power unit Obsolete Supplies a stabilized suppressed drive voltage to the other components of the additional system In the front panel there are indication LED s to see if all voltage is present and a switch to switch off the automatic functions Note For more information concerning the automatic functi
38. X1023024 T HE T m m 20VAC External powersupply N m o e R 2 of 9 eo CN 518 a 21 0 5 N e QN IN Q lt 5 5 R T amp gt Fotocelloptik Photocell optics o c gt gt 28 Motor unit 8 amp 2006 3 64 of 95 Crawford Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 11 CONNECTING DIAGRAM ecs 430 P comers Mains 230V 400V AC 561 5 4 ME 5 C iu Qi 4 MiM NO7VASEVUSGI S HOZRNF SGT 5 PE z NOTE 1 CDM 5 lt Motor uni f 3 di Brown Blue H ZRNF 5G 1 5 FR X32 2 Limit swich m 9 81 9 M3 M2 13 RKKR 7 0 75 5 Part 4 only used at 400V DN CDM 6 CDM 5 0 12kW 0 18kW 03707 075kW 2 501 3 lt 10 C 400 06A 08A 22 Go er KR 7X0 dy 000 0 1 ts HOSW K7XQ 75 5 5 ANTT KIILAA LA
39. ations 8 Impulse unit 12 Antenna for radio receiver 9 Safety supervision unit 14 Semiconductor for warning light 2006 3 Dnawfn nd Page 30 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Connection of automation circuit boards The board positions X4 X7 on the circuit board are intended for auxiliary automation circuit boards The contacts are connected to terminals X13 X16 lines on the circuit board shown in the diagram below ie X4 X13 X5 X14 etc Crawford Door AN _ _ n _ Str mstad sweden AS _ XO X1 X2 X3 X4 X5 X6 X7 o D C SZ x16 um TH UT ew X17 X09 X10 X11 iA S X08 4 N EB BD CE T ane The terminal X12 has a special function Signals between two interlocking doors are transferred via X12 Bus signals are also transferred through this terminal and a band cable to an extra box for automation boards The external units belonging to specific automation function are connected via a connection terminal installed on the relay track This is connected to terminal X13 X16 via ribbon cable 2006 3
40. awford Interlock Unit NC ru NA When long vehicles are to pass through the interlock it is possible to cancel temporarily the Indicating long vehicle interlocking by pressing a separate push button on the wall Both doors open then at the same time gt gt d Interlocking can also be cancelled with push buttons in the front panel by blocking of the Push buttons for blocking of door A or B in open position Diode lamp on the button for indicating blocking Push button which breaks the interlocking function A diode lamp indicates that interlocking is blocked doors in the open position summer connection An open impulse to the outer door will then be transferred to the inner 2006 3 Dnawfn nd Page 47 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS door and vice versa There is also a push button which breaks the interlocking function completely 2006 3 Dnawfn nd Page 48 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Installation
41. ays for control of mains voltage to the warning light are comprised of separate circuit boards mounted on the relay rail One board is required for each warning light Max effect 250W Connection ot warning light The semi conductor relay s and lamps connected to the connection block as per the diagram below The connection block is linked via ribbon cable to the terminals X13 16 which belong to the board position where the insert circuit is put in Block closing Block opening Mains By using the connections to the in the diagram the automatic closing function or the opening can be blocked e g by an external timer closing contact 2006 3 Dnawfn nd Page 38 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Optional automation PHOTO CELL AMPLIFIER This unit is available as a single channel and double channel amplifier A photo cell transmitter and corresponding receiver can be connected to each amplifier channel The system works with IR light Indicating codes for each channel Lights when the IP beam is unbroken and received by the receiver Photoelectric Amplifier 1 2 Ch Ch O Ch2 Y2 On the circuit board there are two switches which can be set according the function of the photo cell The following alternatives are available Safety function Acknowledgement function interlock Opening func
42. e taken apart to access the system switch A and code switches B so that these can be set The switches are located as shown in the diagram Battery replacement The transmitter must be taken apart to access the battery Note that on transmitters with button batteries the plus character should face the plus character marked on the battery holder B K045625 Battery 3V K047196 Battery for mini transmitter SP No picture Battery available 2006 3 Crawto n d Page 75 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS About the Receiver Receiver 433 MHz PLUS Frequency 433MHz Operating voltage 12 24DC Dimensions 86x 30x 58 mm Enclosure IP 23 for internal installation K039101 Receiver 433 Plus Green LED indicates signal gt reception Button for self teach function 12 24 VDC 12 24 VDC Red LED Yellow LED indicates indicates supply programming voltage 4 NO status C 2006 3 Crawto nd Page 76 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Register a standard code e Press the self teach button for at least 300 milliseconds longest 4 seconds e Release the button Programming mode red LED comes on e Enter the door number followed by an optional function button With just the one button function only the door number with just up stop down function only the function key
43. en both fixing bars should be fitted a vibration damper see fig 1 vibration damper 2 fixing bar 2006 3 Page 16 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 3 2 1 CDM6 HD adjustment of limit switches and sliding clutch U1 V1 U MOTOR M N gt N gt 2 MOTOR p UNIT ire 3 GMT OP m TS SWITCH UNIT 7 X01 4 1 82 75 9 53 gt 1 LIMIT SWITCH PART 2 MOTOR 2 SLIDING CLUTCH 3 OPERATOR 4 LIMIT SWITCH UNITS 5 RPM CONTROL 6 DISENGAGEMENT SWITCH 7 LIMIT SWITCH completely open 8 LIMIT SWITCH closed 9 LIMIT SWITCH reduced opening PR Adjustment of limit switches Door will stop above by limit switch and on e P The bottom by the RPM control Wr dq o So The lower limit switch has to be adjusted so gt CA That it will be activated approx 50 mm from MIU UL S2 Floor level Pm e eg RN For earlier switching turn the switch arm C ue cedo ux 51 Towards the micro switch roller mE NM ud x p huc ecce e For later switching turn the switch arm away NS From the micro switch r
44. ents repair actions possible Note Only if complete operator is in good condition No safety supervision f upgrading and or severe repairing is needed replace the complete operator for one of the present types consult checklist for right type Maximum door weight CDM 5 650 Kg CDM 5 H 2 1150 Kg Page 8 of 95 LM ou al 200 22 0 ys 9 AA IZ cc LM T 2 o 0 24 ET Ew 9 G 4 5 2000 122 0 cor AGIVXE 085 X B lS 4 S b o o q g N v P dim _ NAO c V di Cz OL 2 e b 26 06 Group Grawford ram CDM 5 K 2605 N N Tac YL cO 9 59 _ gyo cio u oO cO ad o vv 99 29 io 229 9 v 7 ye 9 GE LE LE LM CM GO 27009 zz e e tD Jn zz oxe m N C 4 e CN m Be e 08 C e 5 7 2
45. escription ECS 601 602 28 6 21 lt COMACION 28 IMPUSE ore Evi we 26 20 6 2 3 Safety supervision unit Pinch guard 28 7 Thermnospeed 990 1 990 sa POM Co PU read etin eb an etos 50 1989 1999 fauc ceat Ma ai equ dd queam 50 P Automat ESS nM 51 7 5 ECS 601 Thermospeed 111 K3 31207 54 7 4 kits 35 24 nee nnnm nensis nnn sna nens 55 8 ECS 002 50x59995599 29 8599 9205902029 900000002000 00 Y Sod vao x Sons 56 2006 3 Dnawfn nd Page 2 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 8 1 Functional description ECS 601 602 57 NE Tm 57 IMPUSE UNIE _________ 57 8 1 3 Safety supervision unit Pinch guard 57 6 2 Automatic EC 5 602 Dot peti DE e GM bu 58 8 3 Automatic ECS 602 Control components 59 9 Co
46. fety of 2 2 6 Brown 1 gt 15 Black 1 5 1 la Additional equipment 20V AC grip 2 __2 2 15103462 2 Page 62 of 95 CHAPTER 4 OPERATORS PE 400V 50 60Hz lt 10 X3 X1 97 04 15 Gr430S2H CDR KHm 1 2 ECS 4305 2H CDM 6 2H Re K 38323 2006 3 Page 63 of 95 Crawford Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 10 2 B1 System ECS 430 K032231 A1 K032236 F K034161 B1 K1 One button Closing timer Photoelectric amplifier Open function Q 2 5552 lt 1110987654321 11409 8 7 6 5 4 3 2 4 51 12 1110987 6 5 2 1 ES 135 X1 lt lt x N v N N zx 2 393 7 122
47. g lights Automatic closing SCR module Magnetic loop kit Flashing red lights during all door movement photocell safety Photocell module 40 metre w ire door betw een limit positions 2 red warning lights DIP sw itch in the control unit 2 cable conduit 16 0 metal L750mm Flashing red lights before automatic closing and magnetic loop Magnetic loop detector 2 tube bends Possible w ith steady red light for closed door Photocell optics 2 red warning lights Magnetic loop kit Automatic closing Photocell module 40 metre w ire photocell safety DIP sw itch in the control unit 2 cable conduit 16 0 metal L750mm and magnetic loop Magnetic loop detector 2 tube bends Automatic closing Photocell optics photocell safety Photocell module SCR module extemal box C21 and traffic lights DIP sw itch in the control unit 2 red and 2 green signal lights Traffic light is direction sensing N e 5 2006 3 Crawto nd Page 67 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 12 DIAGRAM CDM 9 e Sa 7 6 4 Dy 9 UST 10 gt 23 gt Ns U 5 Brown 8 _ rown Open Down 230 10 id lt B 2d Basic Wiring Diagram The installers documentation
48. ge 84 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Setting the code on the receiver to operate with the old 433 93 transmitter 37 Note that the positions 0 00 BO EO CO FO owitches 1 3 should have the same settings on both the transmitter and receiver Table for 93 Doors Gn in uoo ES ES ES i i i i c c c c c c i I i gn D F Cow Rus 5 Dow peusp3 5 5 7 1 01 0 0 0 0 Fi T 0 1 amp j n 1 CU gi 6 0 0 0 a CO oc c c C aja tte OD OD O c c cO ot oc c c 2006 3 Crawto nd Page 85 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 9 Radio equipment 869 MHz New ergonomic design with high quality Easy to install easy programming oafe with secure data transmission Each transmitter is supplied with a unique code The receiver can manage 100 unique codes AGM 500 unique codes The receiver is programmed via the handheld transmitter e Possibility to operate up to 999 doors e Robust Battery replacement T
49. ght check the electrical part CDM 5 old Control unit in mech Unit Replace the black PCB K035755 CDM 5 new Contro unit ECS601 602 430 S P Replace the adapter PCB the mech unit K033808 2006 3 Page 14 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 3 MECHANICAL UNIT CDM 6 Mechanical Unit CDM6 HD Separate a control system 1984 present AVES Spare parts available 27 dm e All kinds of adjustments repair actions mem Note If one of the inside toothed wheels is broken d or damaged the complete gear unit has to be replaced e Maximum door weight CDM 6 275 Kg CDM 6 HD 350 Kg 2006 3 Page 15 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 3 2 Installation of fixing bars CDM 6 HD Installation of fixing bars CDM6 HD Min 5 Max 30 _ Min 5 30 ITO Y Lo Lu Min 5 Max 30 EY Min 5 Max 30 The bars should be aligned to each other see fig he bar on the mech unit can be installed upwards or downwards e The other bar can be fitted in Line with or towards the mech Unit The Z bar design ensures that the unit can follow the movement of the door shaft without hinder Note Lock nuts must be used where indicated Installation of fixing bars CDM6 HD Betwe
50. gnals to the contactor unit It senses the function of the safety device It senses the RPM control When it indicates that the number of rotations is too low the door will be stopped and reversed depending on the position of the door Maximum running device 45 sec Power has to switched off and on again after 10 sec The 1 button function is built into this board 6 2 3 Safety supervision unit Pinch guard monitoring In most countries it is a regulation that the pneumatic safety edge is tested every time when the door hits the floor As soon as the limit switch Door closed is activated 50mm from the floor the function will be tested and can be seen by the flashing of the LED on the front If the pulse is too short or not given at all to the supervision unit the control system switches over to so called dead man s function This is indicated by the red LED on the front of the unit It will stay on constantly 2006 3 Dnawfn nd Page 29 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS SYSTEM DESIGN Board 9 Basic control Board 10 11 Optional automation Control box in ABS plastic 5 Circuit board 1 Bottom part 13 Motor protection switch 2 Collar 3 Top lid 4 Lower lid 15 Terminal connections 16 Button control set Additional automations Grundstyrning 10 Interface Power unit 6 Cover plate11 11 4 board positions for additional 7 Contact und autom
51. he DIP switches SW1 is used for channel 1 and SW2 for channel 2 gt off off high frequency off on average high frequency IN on off average low frequency on on low frequency ADJUSTMENT OF SENSITIVITY AND ATTENDANCE TIME Detector sensitivity and attendance time are set on the DIP switch SW3 The switches 5 6 are used for sensitivity and 7 8 for attendance time SENSITIVITY off off low on off average low off on average high high Sensitivity should be set so that the detector will not respond when the front bumper of a car reaches the edge of the loop but only when the whole loop is covered by the car It may be necessary to change the sensitivity if special vehicles are to activate the detector ATTENDANCE If an object which is detected by the magnetic loop detector remains for a certain time the attendance time the detector will readjust automatically The object will no longer be detected The attendance time can be set on the switch block SW3 7 8 for channel 1 and SW3 3 4 for channel 2 2006 3 Dnawfn nd Page 44 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS mm off off 100 msec impulse on off 3 5 min g off on 7 5 min mm on on 2 hours Note If one channel is not used all corresponding switches must be set in off position
52. he transmitter must be taken apart to access the battery Note that on transmitters with button batteries the plus character should face the plus character marked on the battery holder About the transmitter Battery Shortcut for a door 869 999 The and buttons are used to program a shortcut 1 selection per button for a specific door If you hold down the or button when a number is shown on the display for more than three Seconds display fl ashes this saves the number as the shortcut May 2006 rev 3 Crawto nd Page 86 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 10 Transmitters in the 869MHz program Transmitter 869 1 K047181 with function buttons Up Stop Down Transmitter 869 3 K047182 with function buttons Up Stop Down For 3 doors Transmitter 869 O1 K047180 with One button function For 1 door Transmitter 869 O6 K047183 with One button function For 6 doors Transmitter 869 O15 K047184 with One button function For 15 doors Transmitter 869 999 K047185 with function buttons Up Stop Down For up to 999 doors Function buttons Door e number For latest info see Spare Parts Catalogue buttons 2006 3 Crawto n d Page 87 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 13 11 Receivers in the 869MHz program Greens LED D N Re ce ive r 869 indicates sini Pe OE 1 Up
53. ion 7 Option for Open outside off No function 8 Option for Automatic closing on off off No function Matrix dipswitches 430P PeRoll EN May 2006 rev 3 Crawto nd Page 66 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 11 2 Control system C kit matrix description C kit Description In the control unit Mounted externally Explanation Flashing red lights during all door movement Automatic closing SCR module door betw een limit positions photocell safety Photocell module Photocell optics Flashing red lights before automatic closing and 2 red warning lights DIP sw itch in the control unit 2 red warning lights Possible w ith steady red light for closed door C1 Automatic closing Photocell module Flashing red lights during all door movement door betw een limit positions Automatic closing Flashing red lights before automatic closing and 2 red warning lights SCR module DIP sw itch in the control unit 2 red warning lights Possible w ith steady red light for closed door cs Photocet safety Fholocell module Fholocel optics Magnetic loop kit 40 metre w ire 2 cable conduit 16 0 metal L750mm Magnetic loop Magnetic loop detector 2 tube bends SCR module external box Function is only obtained betw een 2 ECS 430P control units Cable betw een the doors 3 leaded 2 Peroll control u
54. it SINGLE ES T udi Fotocellsats ENKEL T X8 60 Kort x Z 1 Up Siop Bown 0 cid JA 1 2 7 0 Zs 7 213 xu x2 0 1 1 Bla pe Ir c SC relay 45 NIN NILI 1234 5 SIE 69 HR rel S TASO S MEM 30 1 1 1 I a eere R d 1 E Dj 1 1 12 001710112112 ee eee ese See Se SSeS SSS eS SS SSS SS SS SSS 8S SS SS SSS SS SS Se SSS SS SSeS SSS eS 1 Zu 24V 1 1 1 HR Relay 2 receiver bj 930A 10 Gu p ue 1 1 25 Photocell kit DOUBLE 8 Up stop down function 1 zv Red Fotocellsats DUBBEL 47 i RT 894 EE Extra s kerhet 47 fie Open function po 10V 27 p TDi Oppnafunktion on rog wu eee 7 1 24V 5 X 4 9 i lt Antennkabel 21 Black i N nc Lo 1 F 23145 6178 9101112 ila T g S 1 1 IED 12 C A Le g LE UPON lt 104 wa 5 gt RI 1 1 2 213 Blow ale ss 23 8 amp 58 8 EN 2 EE Shield m 1 1 Se 5e 1 1 1 S1
55. mitters where each transmitter has its own unique ID code is recommended to keep log of transmitter serial numbers that have been programmed into the receiver and on which position It could also be useful to log which user has access to which transmitter e For programming the ID codes see document K046727 RADIO 869MHz Installation amp Programming 2 Lean Erase May 2006 rev 3 Crawto nd Page 90 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 14 MAGNETIC LOOP SYSTEM Induction Loop installation Industrial Doors EconoRoll Doors CONFIGURATION 2000 o Recommended sizes Loop 1 Big Trucks Loop 2 for small vehicles INSTA LLATI OM 2 7 mm Pavement ex 44 LE m E 4 Y r 20 50 mm Loopwiring as in C System 1 2451 Prefabricated Loops K ODSTZ L 5 4 mtr 003084 8 mtr Flan Twisted With Loop dimension of windings 8 mtr 3 8 40 mtr 2 gt 40 rtr 1 2006 3 Dnawfond Page 91 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 14 4 Magnetic loop connection diagram Position 0 1234 56 78 9101112131415 Sensitivity 0 5 15 05 020 5 15 05 02 0 5 15 05 02 0 5 15 05 02 Presence 5 min 120 min 5 min 120 min Frequency High L
56. n The V belt is tensioned correctly if you can press it in the middle for 6mm Replacement of the brake Symptom The electro motor turns but the door does not Sliding clutch is working Old type of mechanical units has a brake with the rectifier included Check that 220VAC reaches the brake while the electro motor is running If that is the case Replace the brake separate rectifier If not check for a fault in the electrical system New type of mechanical units has a brake with a separate rectifier Check that 220VAC reaches the rectifier while the electro motor is running If that is the case Check if the rectifier gives 110VDC at the secondary side If not check for a fault in the electrical system If the rectifier gives 110VDC replace the brake 2006 3 Page 13 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS RPM control oymptom Door goes up for 10 and stops Or Door goes down for 10cm stops reverses and goes up for x10cm again Check the distance between the sensor of the rev counter and the round surface of the cam on the shaft Distance should be 0 8mm hack saw blade e lf this distance is right check the sensor Use an Ohm meter e n 1 direction you have to measure 3 8 MO In the other direction you have to measure an open circuit If you measure other values replace the sensor e sensor is ri
57. nits or Interlocking DIP sw itch in the control unit not included 1 ECS 430P and 1 Peroll control unit C6 C8 C9 C10 One button Open function DIP sw itch in the control unit 2 ee Automatic closing Flashing red lights during all door movement photocell safety SCR rnodule door betw een limit positions 2 red warning lights Photocell module Photocell optics Flashing red lights before automatic closing and one button open function DIP sw itch in the control unit 2 red warning lights Possible w ith steady red light for closed door Automatic closing photocell safety Photocell module and one button open function DIP sw itch in the control unit Photocell optics N Flashing red lights during all door movement Automatic closing door betw een limit positions 2 red warning lights SCR module Flashing red lights before automatic closing and one button function DIP sw itch in the control unit 2 red warning lights Possible w ith steady red light for closed door Automatic closing and one button open function DIP sw itch in the control unit Photocell safety and one button open function DIP sw itch in the control unit Photocell optics eva gt gt C15 C16 40 metre w ire Automatic closing Magnetic loop detector 2 cable conduit 16 0 metal L750mm and magnetic loop DIP sw itch in the control unit 2 tube bends 7 18 Photocell optics 2 red warnin
58. ntrol System EC S4 T1042 60 10 Control Unit 4309 QUAM IRE nsn den dU dea 61 10 1 ECS 430 2 62 400 62 10 2 System EC 490 5 icio 63 11 Connecting diagram ECS 430 P 6 5 64 TLI Automatic Tulictlons EC o out t wee lees ac tuc ai d 65 11 2 Control system C kit matrix description 66 12 67 12 1 Control system D kit matrix description 2 69 13 RADIO EQUIPMENT 70 13 1 Radio equipment 40 2 72 159 0 3 3 E 3 19 9 Radio COUIDIMEN U4 32 MAZ 74 134 Programming the transmitters 78 13 5 Supplementing old 433 MHz installations 1 80 13 6 Supplementing old 433 MHz installations 2 81 13 7 Supplementing old 433 MHz installations 3 82 199 83 13 9 Radio equipment SHE FERE EER U
59. oller p Sen ue S1 Limit switch Completely open 52 Limit switch Closed 53 Limit switch Reduced opening of the sliding clutch EN Loosen clamping screw B Screw adjusting nut A inwards to increase J sliding force 557 gt uu wf One turn of the adjusting nut corresponds VR To about 10 kg change of the sliding force 2006 3 Dnawfn nd Page 17 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 4 CONTROL SYSTEM CDM 5 CDM 6 METAL BOXES CONTROL SYSTEM CDM5 6 01 Steel control box 1984 1988 e Not all spare parts are still available e Has been delivered with or without safety supervision e If upgrading or severe repairing is needed replace the control unit by one of the present systems consult check list for right system 2006 3 Service Manual Industrial Doors 4 1 Crawford Group Page 18 of 95 CHAPTER 4 OPERATORS CDM 5 6 Control unit CDM6 07 K2 12253 6899 9GPrTECH zx X1 K13 X4 K10 x K20 o X2 12271 21 22 K19 K18 9 K11 K17 K16 K12 X5 K14 K15 X6 F1 T1 221 ES O o o oO o N 2207 6 4 2 2
60. ons see chapter ECS601 2006 3 Dnawfn nd Page 23 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 5 2 Automatic door operating system ECS 600 1 7 13 18 23 28 33 K 12100 K 12106 K 12109 K 12112 K 12114 K 12116 K 12103 K 12113 K 12115 interface CDM5 Closing Timer Remote Control _ Photoelectric Magnetic loop interface CDM6 Power Unit Warning signal Radio 27 40 Mhz Amplifier 1 2 Ch Vehicle detector O 12 O Ch1 Ch1 CA f O w O amp O zw JO Ch2 V 32V G qw XN O F t1 a 1 6 2 20 227 16 160 2 cM poe 429 X E Man Me 4 36 6 6 6 5 5 5 8 1 7 13 18 23 25 33 NC a 2 4 6 8 10 12114 16 18 20 22 24 26 2813032 34136 38 40142 44 46 4850 52 54 56 58 60 62 64 113 7 9 1113 15 17 19 21 2325 28 27 29 3133 353739 41143 45 47 49 51 53 55 57 59 61 63 O P Cable wiring diagrams Spare for board pos 7 Pushbutton long vehicle 114 K4 12465 Interlock Unit 114 K4 12117 Sensors for board pos 7 Magnetic loop 114 K4 3084 Photoelectric Optics 114 K4 12447 SCR switch warning lights 114 K4 12173 Pullstation for CDM5 114 K4 507 Inhibit key 114 K4 12464 External function 114 K4 867
61. ow SWITCH SETTINGS INSTRUCTIONS ingen en switch position Fault Flash Rate i ba NE 0 5 Open Circuit Loop 1Hz D EM e Short Circuit Loop or faulty oscillator 2 Hz 2 On application of power detector will LED FAULT INDICATION retune in 2 sec 3 Observe detection Presence 4225 of vehicles on LED A Loop if required reset can be Y 2 an effected by rotating switch Pulse dn En e at least one position amp AJ _ Safety returning to required is Earth 8 Sect Oe k A CONNECTIONS Viewed from Mode switch position Frequency mode HIGH LOW Presence time minutes 5 120 5 120 Low 0 4 8 22 Sensitivity med Low 1 5 9 13 med High 2 6 10 14 High 3 7 11 45 W SOCKET CONNECTION ES Loop rd x P 5 Presencerelay Yellow 9 S 5 6 X 5 8 5 Pulserelay Orange 2 ses 5 q gt gt Black 10 D Ene Red c 5 5 gt May 2006 rev 3 Crawto nd Page 92 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 15 REDUCED OPENING ECS 430 P CDM 5 D Bae E PE Q 2 2 Z lt 2 1 2 3 4 5 6 7 24 7 E 4 2 4 1 12 2 9 reduced door opening CDM 5 V reduzierter Tor ffnung CDM 5 1 2 deur opening CDM 5 S May 2006 rev 3 Crawto nd Page 93 of 95 Group Service Manual Industrial Doo
62. ownwards on The closing memory for the safety function is reset when the door is fully closed 54 3 off The timer works according to the 54 1 setting When safety photo cell magnetic loop is passed remaining time t1 is divided on by 4 The time interval t1 applies as per setting on front panel Example Exit from parking deck a 94 switches set to off off off Assume that t1 40 sec and t2 10 sec The door opens When fully open the time t1 starts to run and when it has run out t2 starts to run If no one passes the photo cell the door will close after 40 sec 10 sec 50 sec If someone passes the photo cell after for example 12 sec the remainder of t1 40 sec 12 sec 28 sec is divided by 4 28 sec 4 7 sec The door starts to close after a total time of 12 sec 7 sec 10 sec 29 sec 2006 3 Dnawfn nd Page 36 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS The consequence of 54 2 being set in off position is If a closing door is made to reverse e g by the pinch guard monitor or a safety function it will not close automatically unless the photo is activated This is because the closing memory is reset when the door has started to move downwards 2006 3 Dnawfn nd Page 37 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Optional automation SEMI CONDUCTOR RELAY THYRISTOR The semi conductor rel
63. reduced position SP K043575 K 43501 2 1 y h X3 o e 2113884885 7 188203884 18 20m 1 12 13 _ 15 25 62 PHOTOCELL Qo 0001 x 1 door opening DOWN UP STOP S E XS open outside 3 5 Open inside z 2 co m interlocking extra safety e LO D5 182803084 15 806 1 809 10811912013 ABE _ one button 1 eo 5 _ open function 1 2 14 r X8 mE FEL 2006 3 Crawto nd Page 95 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 18 DIPSWITCH SETTINGS ECS 930A 940A CDM 9 51 1 unused 51 2 unused 51 3 ON gives flashing red light between the limit positions Only at Warning lights not at Traffic lights 51 4 ON gives red light at fully closed door Both at Warning and Traffic lights One always gets green light at fully open door if it is connected no adjustments 51 5 ON gives flashing red light before automatic closing t2 51 5 OFF gives red light before automatic closing t2 51 5 ON and OFF are only valid at Warning lights not at Traffic lights 51 6 ON disengages Open outside command at Traffic lights for 10 seconds in order to avoid unwanted activation from for instance outer magnetic loop on
64. rial Doors CHAPTER 4 OPERATORS Optional automation On the circuit board there are two blocks with DIP switches S3 and S4 plus a bar block L1 Note The bar block shall sit in lower position on L1 for ECS 601 The top position is used for ECS 600 D1 D3 S CD ON bi On L1 R13 Sy S2 R14 53 1 of Flashing red light before closing on Flashing red light before closing and between limit positions 53 2 of NO red light for closed door on Constant red light for closed door 53 3 of No green light on Constant green light for fully open door 2006 3 Dnawfn nd Page 34 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Example The time t1 t2 is timed from the first of fully open door or passage of safety photo cell magnetic loop The time 11 t2 is timed from fully open door The switches of 53 set on and off 2006 3 Dnawfn nd Page 35 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Optional automation The conditions for automatic closing are selected with S4 54 1 off The time t1 t2 is timed from the first of fully open door or passage of safety photo cell magnetic loop on The time t1 t2 is timed from fully open door 54 2 off The closing memory for the safety function is reset when the door moves d
65. rs CHAPTER 4 OPERATORS 16 REDUCED OPENING ECS 430P CDM6 x1 amp uel ss 4 BEI x SS gt T as r V J T CO sb CO c 9 N EM D ole o v p N N 25b N LIL J 1L Voor gemonteerd ECS 430P x X X 1 N 5 s 3 g N 256 pe Y Additionalsystem ECS 400 CDM 6 a f Reduced Door travel 2006 3 Crawto n d Page 94 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 17 REDUCED OPENING ECS 930A 940 CDM 9 the ECS 940A for the 855 does not have reduced door travel Installing the reduced door travel K043434 reduced door opening on an ECS 930A Dip Switch 52 2 in the LID of the ECS 930A is used to set the position for reduced opening Put the door in the wanted position e urn the DIP Switch S2 2 switch ON and directly OFF to store the position in memory Change over switch in the lid for fully open and
66. sher 79 1 Take away the necessary rings One ring increases the force by 10 15kg Fit the thrust washer and the lock nuts again Test the door The sliding clutch has to be adjusted so that the operator is strong enough to drive the door from any position but not too strong The door could have to be stopped by hand strong adjustment can give a wrong functioning of the SBD Adjustment of the limit switches To adjust the limit switches a control plate can be pressed in and then you can rotate the nuts along the screw thread Choose first which limit switch is for OPEN and which one for CLOSED door will stop at fully opened position by the limit switch Adjust the limit switch so that A N the buffer is pressed ca 2 5 m the floor the door stops by the rev monitor s or by the pneumatic safety device ECS 4305 and 430P Adjust the lower limit switch so that lt it will be activated between 30 70mm from the 2 re floor 2 For earlier activation rotate the nut towards the limit switch 2006 3 12 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS Replacement and adjustment of the V belt Loosen the brace nut of the motor plate Make sure that the motor does not fall off Dismantle the V belt Install the new V belt and adjust the tension of the V belt by tightening the brace nut agai
67. st speed Test the door plastic rivet don t touch O The opening and closing time should be min 6 sec Adjust DOWN speed te for a 4 meters high door min 5 sec for 3 5 meters plastic rivet don t touch O and 4 5 sec for a 3 meters high door plastic rivet don t touch Note The value refers to the average speed 0 7 m s May 2006 rev 3 Dnawfn nd Page 54 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 7 3 ECS 601 Thermospeed 111 K3 31207 5 MOTOR UNIT 34 RAIL 37 PUSH BUTTONS 33 BACK PLANE 31 FREQUENCY 29 IMPULSE UNIT 38 SAFETY CONVERTER SUPERVISION UNIT 15V 220 AC 32ac 5 s 5 X114 18ac 315 19V le m 220V X3 m _ X847 o Ef 1 IT TED STOP ERG 3 e 9 41 aoe 20V 3 2777 14ac _ 14 3 4 a gt o 29 idi DN Xx8 18 lius 08 ass 1790 T lt M 2 _ 8 1 186 x Q 1 2ac X87 G E s MAN GRIP DOWN das 13 um 01 _ X183 14ac TN 2 4 4 e pou Lx M 3 Q W1 S 8 11 _ _ 12ac P 7 mm 4 Y1 Ads Vi 7 12 6 N
68. time when the door hits the floor As soon as the limit switch Door closed is activated 50mm from the floor the function will be tested and can be seen by the flashing of the LED on the front If the pulse is too short or not given at all to the supervision unit the control system switches over to so called dead man s function This is indicated by the red LED on the front of the unit It will stay on constantly 2006 3 Dnawfn nd Page 58 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 8 2 Automatic ECS 602 System design OF Apparatus Box in ABS plastic Bottom part Collar Top cover Bottom cover Components Circuit plan board 6 Cover plate Contactor unit 9 8 Impulse unit LN Pinch guard monitoring Motor protection switch Terminal connections Operating button unit Material ABS plastic The Top cover is transparent Impact strength and chemical resistance sufficient for a temperature range from 30 to 60 Electrical safety Complies with IEC specifications for insulation and screen protection for connections to mains supply and control electronics on circuit board 2006 3 Dnawfn nd Page 59 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 8 3 Automatic ECS 602 Control components Circuit plan This board includes all contacts and line tracks required to connect the insert board and other components incl
69. tion owitch S1 is used to select the function for amplifier channel 1 2006 3 Crawford Group Service Manual Industrial Doors Page 39 of 95 CHAPTER 4 OPERATORS on off off Safety function off on off Acknowledge function off off on Opening function The corresponding settings are made on switch S2 for channel 2 uL Jn OO ud 2006 3 Crawford Group Page 40 of 95 Service Manual Industrial Doors Optional automation CONNECTION The photo cell transmitters and receivers are connected to the connection block as per diagram below Use shielded cable e g EKLK 39 1 5 Note The shield must be connected to earth in view of risk for inductive interference from high tension cables Connect via ribbon cable to the terminals X13 X16 which belong to the circuit board position where the insert board 15 to be put CHAPTER 4 OPERATORS 2006 3 Crawford Group Service Manual Industrial Doors Page 41 of 95 CHAPTER 4 OPERATORS Optional automation MAGNETIC LOOP DETECTOR The detector can power and sense two separate loop systems each connected to their own channel Each loop system can in turn comprise two in series or parallel connected loops The detector is micro processor controlled and does not require trimming or manual resetting There is also an automatic fault tracing facility which continuously checks for loop failure grounded to earth
70. tment repair actions are still possible Note Only if complete operator is in good condition e Possible adjustments Limit switches Sliding clutch Possible repairs Electro motor Sliding clutch Brake RPM transmitter Disengagement Limit switches Motor protector switch Main relays e lf other repairing is needed REPLACE COMPLETE OPERATOR Above mentioned operators are not in accordance with the present state of the art when it comes to safety and other regulations lf upgrading and or severe repairing is necessary the customer should be advised to replace the complete operator by one of our present types Consult check list for right type of operator 2006 3 Dnawfn nd Page 6 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 2 1 4 Operator CDM 5 Control system in the mechanical unit 1982 1994 e Notall spare parts are still available e All kind of adjustments repair actions possible Note Only if complete operator is in good condition No safety supervision f upgrading and or severe repairing is needed Replace the complete operator for one ofthe present types Consult checklist for right type 2006 3 Dnawfn nd Page 7 of 95 Service Manual Industrial Doors CHAPTER 4 OPERATORS 2 1 5 Operator CDM 5 HD control system in the mechanical unit 1982 1994 e Not all spare parts are still available e All kind of adjustm
71. uded in the basic control together XO X2 Board contacts for basic control X07 Screw terminal for connection of external push button boxes and air switches The push button for the one button operation is also connected here X08 Screw terminal for connection of cables to the 299 2 6 machinery X09 Connection for switch Full reduced opening X 10 2 connection for push button or key s witch for x1 2 hold unit operation Connection for push buttons in the lower cover for the three button operation X17 X09 X10 X11 a X07 NS 2006 3 Dnawfn nd Page 60 of 95 Group Service Manual Industrial Doors CHAPTER 4 OPERATORS 9 CONTROL SYSTEM 5 410 420 430 L1 12 MOIS 2300 400v AC 561 5 13 Max 104 NO7VA5EV U5G1 5 N _ PE HI 400V 50 609 113 ds Motor 230V 50 609 FB 0 12 W 104 Pag EE 400V 063A L gt TAN Jy DN 230V 1 lt 4 z 2 6 4 alin r FR A0V 0 CDM 54 5 47 on Limit 12 old 3 ur 711 st 0 7 a t RKKR 7X0 75 4 V TRI 9819 0 Us 5 HOSWTXOS X01 m 3 2307 ln
Download Pdf Manuals
Related Search