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Service Manual - Servicing all your beverage needs since 1988

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1. Espresso normal Espresso fast 50ml Chocolate 125ml X Pot black coffee 1ltr XX Pot black coffee 1 5ltr XX Tea 125 ml X X standard setting normal when option chocolate delivery is installed Dispensing point s measurements Clearance between drink outlet and cup tray 117 4 6 Clearance between drink outlet and cup tray 210 8 3 Max clearance with drip tray removed 260 10 2 Clearance between drink outlet and drip tray with air pot extension kit XXX Max clearance with drip tray removed Max pot diameter Number of outlets Cup sensor Cup illumination E Machine weight sizes 110 NG CFT 120 NG Weight empty 31 0 68 3 34 0 75 0 Weight full 42 0 92 6 45 0 99 2 Sizes machine See separate drawings Height with drain kit XXX Height with air pot extension kit XXX Width of machine and payment side module together XX August 2009 Installation Putting into operation Cafitesse 100 Next Generation Description Value unit gt Machine Packaging CFT 110 NG CFT 120 NG Type of packaging Carton box Weight carton packaging Xx kg Ibs Sizes packaging height width depth 980 38 6 395 15 6 595 23 4 1055 41 5 395 15 6 595 23 4 mm
2. Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 Cafitesse 100 Next Generation Errors rules gt 1 BIB Right Cam shaft drive Automatically The beep 1 Whipper jammed or defective 1 Replace whipper MAD diverting cannot find mixing bowl of this er see chapter 5C system defective home position roris also 2 MAD console assembly 2 Check and correct MAD conso or right mixing Lock Clear but generated le assembly or replace parts bowl is not de ton when the see chapter 5C tected cam shaft motor error is 3 Seal defective 3 Replace seal reset 4 Mixer motor defective 4 Replace mixer motor see chapter 5C 5 Wiring incorrect or light barrier 5 Check wiring or replace light defective barrier 6 MCB defective 6 Replace MCB see chapter 5K Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 9 Cafitesse 100 Next Generation Errors 3 4 Errors hygiene system rules Flushing was not Timer Flushing program Reset by executing flushing pro 70 executed in was executed gram adjust CLEANING time correctly TIME and or DATE TIME if re quired time cuted correctly TIME and or DATE TIME if re
3. Fig 8 5A 10 August 2009 Cafitesse 100 Next Generation Functions water system A 2 6 Disassembly of the complete boiler WARNING The water in the boiler is hot Beware of the risk of scalding Keep your hands and other parts of your body away from the hot water Note Due to the high temperatures of the boiler s components it is advisable to allow the boiler to cool down for several minutes or to rin se the boiler by refilling cold water and draining it before commencing any work Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Only if you serve a cafitesse 110 NG dispenser Unscrew the 2 releasable rivets on the cover coolbox see chapter A 2 2 Pull down the cover fluid treatment see chapter 2 2 e Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment and drain the boiler see chapter A 2 2 Unscrew the door stop and undo the 3 screws on the dispenser cover plate see chapter 2 3 Remove the dispenser cover plate see chapter 2 3 Turn up the frame see chapter A 2 5 Undo the 2 screws on the cooling compartment and tilt up t
4. August 2009 4 15 Cafitesse 100 Next Generation Programming Time amp Events Current date Current time Format time representation Cleaning moment Cleaning mode Sunday Monday Tuesday Wednesday Thursday Friday Saturday Sunday Flavorit Clean shot Standby time ECO moment ECO mode Start time End time Boiler ECO temperature General settings Dispenser configuration Operator access Adjust drink counters Adjust RTD ratio Adjust RTD volume Adjust date amp time Adjust cleaning moment Adjust ECO moment Language Operator telephone number Service telephone number Switch over function Single double drink EVA DTS data possible settings factory settings 01 jan 2009 31 dec 2049 00 00 12 00 or 23 59 12h 24h show compulsory enable disable enable disable enable disable enable disable enable disable enable disable enable disable enable disable weekly monthly enable disable 00 00 12 00 disable enable 00 00 12 00 or 23 59 00 00 12 00 or 23 59 0 C 96 C possible settings factory settings 01 jan 2009 31 dec 2049 disable enable disable enable disable enable disable enable disable enable disable enable Adjust telephone number disable enable disable enable disable enable disable enable Store retrieve dispenser profile Upgrade downgrade dispenser software August 2009 Cafitesse 100 Next Gen
5. ECO START 24 15 3 Use the arrow buttons VA to select the correct time hours 4 Press the input button to confirm The option hours stays lit and the option mi nutes starts to flash ECO START 22 41 5 Use the arrow buttons VA to select the correct time minutes 6 Press the input button el to confirm The new time setting will now be displayed conti nuously on the display Press the input button 444 again if you would like to restart the setting Setting the end time status ECO ENABLED 1 Use the arrow buttons VA to navigate to sub menu ECO END The ECO END time is shown on the display 2 Press the input button ed to enter the ECO END sub menu The option Hour flashes and is active ECO END 09 55 3 Use the arrow buttons WA to select the correct time hours 4 Confirm with the input button dl The option hours stays lit and the option nutes starts to flash ECO END 06 83 5 Use the arrow buttons V A to select the correct time minutes 6 Confirm with the input button el The new time setting will now be shown continuo usly on the display Press the input button 4 again if you would like to restart the setting Setting the temperature status ENABLED 1 Use the arrow buttons V A to navigate to sub menu ECO TEMP The ECO TEMPERATURE is shown on the dis play ECO TEMPERATURE 63 145 F 2 Pres
6. Overview of assemblies Cafitesse 100 Next Generation 5 2 Overview Cafitesse 120NG dispenser Legend 1 Dispenser cover 2 Dispenser do 3 Lock incl om 4 Display 5 STOP button 6 Preselection buttons 7 Drink buttons 8 USB connector 9 Drink outlets 10 Cup tray 11 Drip tray and drip grid 12 Dispenser door open 13 Power pack 14 Main Control Board MCB 15 MAD foam unit 16 Boiler 17 Cooling compartment tilt up August 2009 5 3 Cafitesse 100 Next Generation Functions Overview of assemblies 5 4 August 2009 Cafitesse 100 Next Generation Functions water system A Water system E A 1 Adjustments Outlet valves Open all outlet valves completely and calibrate them Calibration via software Water temperature Adjustable via software August 2009 5A 1 Cafitesse 100 Next Generation Functions water system A 2 Disassemblies Overview water system A 2 1 Legend 1 Boiler lid 2 Inlet hose 3 Level sensor 4 Heating elements 5 Temperature sensor 6 Cable harn heating elements 7 Boiler housing 8 Overboil sensor 9 Inlet valve 10 Power pack 11 Cable harn MCB power pack 12 Main Control Board 13 Cable harn boiler 14 Outlet valve 15 Plunger incl lip
7. fig 6 Pull off the counter bearing 13 and the light barrier 14 fig 6 Remove the CAM shaft 14 fig 7 Pull off the submini switch 16 fig 7 Undo the plug by pressing the snap fits 17 fig 7 Undo the 3 screws 19 on the support 20 and remove the gear motor 18 fig 7 On assembly note the following Attend to the flat at the CAM for correct positio ning Disassembly of the valve unit Push the 2 snap fits 22 together to release the valve unit 21 and than take it out upwards fig 6 Pull off the membranes 25 tappet rods 23 and springs 24 come undone for the respective valve fig 6 On assembly note the following Do not forget the springs when you reintegrate the valves August 2009 5C 7 Cafitesse 100 Next Generation Functions dosing system Disassembly of the valve seal and impeller Use a screwdriver to loosen the 5 dump bells 26 from the valve seat 27 and remove the seat fig 8 Remove the sealing 28 Use a screwdriver to undo the impeller 29 through the bottom opening of the rear mixing bowl 30 fig 9 Disassembly of the mixing unit motor Unhook the snap fit 31 of the mixer motor mounting flange fig 10 Turn the mixer motor 32 counterclockwise and take it off from the rear mixing bowl fig 10 Undo the 3 screws 33 and remove the mixer motor fig 11 Push the mixing unit
8. in mm in mm in Weight machine including packaging Xx kg Ibs Number of machines per pallet European pallet small European pallet USA pallet Machines Machines Machines Allowed stacking height Connections installation Minimum Maximum Machines Connection Water pressure 0 8 dynamic at 10 Itr min 10 static Bar 11 dynamic at 140 static Psi Connection water temperature 2 6 USgal min n 60 140 C F Hot water connection gt 60 Eh heater connection Requires use of pre heater kit Water supply line 1 2 or 3 8 supply line with 3 4 BSP con necting piece Operating conditions ambient temperature 5 41 32 90 C F Operating conditions ambient humidity 10 70 Rated power Europe 230 240 VAC 1 phase 16 A fuse Max 3 5 kW Rated power Europe 400 VAC phase 3 x 16 A fuse Max 9 1 kW Rated power USA 120 VAC 20 A fuse Max 1 4 kW Rated power USA 120 240 VAC 50 A fuse Approvals VDE CE UL cUL NSF Max 9 4 The dispenser is radio shielded complying with EN 55014 VDE 0875 T14 The dispenser is marked with the CE label directive about electromagnetic compatibility and the machinery directive are applied kW the directive about electrical equipment of low voltage the August 2009 Cafitesse 100 Next Generation Installa
9. 75 C 167 F use only copper pipes Additional cold water and caf cool dispensing an additional water supply line is required dynamic pressure of min 0 8 bar at 12 liters minute min 11 6 psi at 3 2 USgal minute ATTENTION e Check the drinking water quality before installation especially when installing the cold water caf cool option or water tank for manual filling A drinking water filter should always be installed When new water pipes are installed flush them sufficiently before the installation of the dispenser Read local regulations carefully when you choose water suppy lines Use only neutral material with respect to taste Additional requirements Installation surface even nonskid floor Walls and ceiling dustfree and clean August 2009 Cafitesse 100 Next Generation Installation Putting into operation Space requirements Cafitesse 110NG Ul GOM WW 097 ul 8 WW OLT Ul gj WW LL 260 mm 10 2 in ul 06 977 521 mm 20 5 in 260 mm 10 2 in USL UU lt water supply hose Le el ul 8 06 87 August 2009 Installation Putting into operation Cafitesse 100 Next G
10. G 2 2 Disassembly of the dispenser door including circuit board E Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment see chapter A 2 2 Unscrew the door stop on the top and remove the cover plate of the dispenser see chapter A 2 3 Tilt up the complete cooling compartment see chapter A 2 3 Push the nozzle 2 through the hole 3 fig 1 Unplug the cable harness door from the main control board 4 and pull it through the hole fig Fig 1 1 Undo 4 screws 1 and pull the door out of the hinges fig 1 Remove the door and put it on a soft mat to avoid scratches The reassembly is carried out in reverse order Disassembly of the circuit boards ATTENTION During the replacement of the circuit boards always work with ESD protection e g use an ESD wristband in order to prevent Fig 2 damage to the PC boards and their components due to electric charge Undo 7 screws on the door and remove the door inlay fig 2 Undo 2 screws 5 of the user interface board 6 fig 3 Undo
11. The new settings for date and time will now be displayed continuously without flashing on the display JUL 06 2009 13 48 August 2009 Cafitesse 100 Next Generation Programming 4 3 7 Setting the cleaning days It is necessary to clean the dispenser at least once a week Use the CLEANING DAYS menu to set which weekday you want to clean or flush the dispenser The flushing settings are optional In the CLEANING DAYS main menu two sub menus can be selected using the arrow buttons VA CLEAN FLUSH Press the input button lt to enter the CLEANING DAYS menu fig 11 Set the day s for CLEAN 1 Use the arrow buttons VA to navigate to submenu CLEAN The status of the selected cleaning days is shown on the display Sun Mon Tue Wed Thu Fri Sat v CLEAN 2 Press the input button ed to enter the CLEAN submenu The weekdays Sun Sat are displayed The cursor icon for cleaning m is positioned under Monday and flashes Sun Mon Tue Wed Thu Fri Sat CL SET 3 Use the arrow buttons VA to navigate to the weekday on which cleaning should take place 4 Press the input button ed to select the activated flashing day for cleaning The cursor icon under the selected day will be displayed continuously Note When you press the input button lt 4 again the day will be deselected and the cursor icon moves to the next day 5 Select ano
12. quired Water throughput Software Reset of hot Water throughput counter not Replace water filter Cleaning was not Timer Cleaning pro Reset by executing flushing pro 71 executed in gram was exe gram adjust CLEANING limit exceeded incremental volu water throughput reset me counter counter Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 10 Cafitesse 100 Next Generation Errors 3 5 Errors hardware and network rules 81 UI error No response or Reset on reco 1 Wiring incorrect or defective 1 Check and correct wiring error reported 82 very 2 UIB defective 2 Replace UIB Payment module No response or error error reported 83 Flavor module error 84 Foamino module error 85 Cold module error Check sum error parameter field 1 91 Check sum error parameter field 2 No response or Lock clear but 1 error reported on n No response or Lock clear but error reported ton d d t NE No response or Lock clear but not active not active error reported ton 3 MCB defective 3 Replace MCB Lock clear 1 Payment system enabled but 1 Check and correct payment button not connected settings 2 Wiring incorrect or defective 2 Correct or replace wiring 3 Coin card waiter system not 3 Check and connect replace connected or de
13. system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Only if you serve a cafitesse 110 NG dispenser Unscrew the 2 releasable rivets on the cover coolbox see chapter 2 2 Pull down the cover fluid treatment see chapter 2 2 Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment see chapter A 2 2 Disassembly of the main control board f necessary remove the power pack from the dispenser see chapter K 2 2 Pull off all the plugs from the main control board 2 fig 1 Note When dissassembling the USB plug watch to the arrangement of the USB poles Undo the USB 3 plug fig 1 Unlock the snap lock 1 from the main control board cover and take the board with cover out of the dispenser fig 1 Note Make a note of the correct position of the main control board Undo 4 screws and take off the board from the cover and put it on protective surface against electrostatic charge fig 2 Note The reassembly is carried out in reverse order Fig 2 On assembly note the following Make sure to fix the main control board ba
14. 00 0 05 0 10 0 20 0 50 1 00 2 00 0 05 0 10 0 20 0 50 1 00 2 00 0 05 0 10 0 20 0 50 1 00 2 00 0 05 0 10 0 20 0 50 1 00 2 00 0 05 0 10 0 20 0 50 1 00 2 00 0 1 2 3 0 000 00 00 000 0 0000 August 2009 Cafitesse 100 Next Generation Programming Payment settings MDB coin changer Button selection screen Price volume small hot Price volume medium hot Price volume large hot Price volume small cold Price volume medium cold Price volume large cold Audit info Manual coins filling Dispense coin manually Max coin credit Max change Low change inhibit Inhibit coins Buttons on coin system Force vend Pay out change Payment settings MDB E cash Button selection screen Price volume small hot Price volume medium hot Price volume large hot Price volume small cold Price volume medium cold Price volume large cold Audit info decimal in UI Show E cash credit Vend mode Decimal point Display Mode Refundability possible settings factory settings 0 999 0 999 0 999 0 999 0 999 0 999 0 1 2 3 0 000 00 00 000 0 0000 local single multi 0 1000000 0 1000000 0 255 0 255 disable enable disable enable to overpay keep in credit possible settings factory settings 0 999 0 999 0 999 0 999 0 999 0 999 0 1 2 3 Yes single multi 0 000 00 00 000 0 0000 none local real i
15. button ICED The ICED icon and the counter reading for the small variation of the drink e g iced small coffee appear on the display Ke KS Note COFFEE 23456 If you continue to press the prese lection button ICED the display shows cyclic counter reading for the hot total and iced drinks in combination with the respective volume selection Or you have the choice to press the STOP button to go back to the higher level of the COUNTERS menu another drink button to display the respective counter readings for this button the input button to scroll through the re spective counter readings of all available drink buttons Total number of iced and hot drinks 1 COUNTERS menu press the preselec tion button ICED The ICED icon and the counter reading for the total number of iced drinks appear on the display 2 Press again the preselection button ICED TOTAL 789012 The icon and the counter reading for the total number of hot drinks appear on the display TOTAL 345678 3 Press the preselection button ICED again to return to the total counter reading of all drinks August 2009 Cafitesse 100 Next Generation Programming 4 3 4 Changing cup volumes In the VOLUME menu you can change the cup volumes for each type by max 10 or 10 1 Press the input button lt to enter the VOLU
16. buttons is clean and dustfree Clean the plastic parts with denatured alcohol if necessary Peel off the respective stickers 7 from the sticker sheet and fix them onto the push buttons 8 and onto the preselection buttons 9 fig 8 de Take care to align the sticker accurately to the longer side of the push button The sticker may not overlap the frame August 2009 Installation Putting into operation Cafitesse 100 Next Generation Set date and time of the dispenser SERVICE MODE When the water in the boiler is heated up it may be necessary to de the date time settings on the dispenser fig 9 0 wr refer to the operator manual or to chapter rtogramming the dispenser of the service manual Bethe date and time settings on the disenser SERVICE MODE Flush the dispenser rt the flushing program if the dispenser does automatically after the date and time settings fig 10 Putthe flush bin under the outlets of the dispenser and carry out the flushing procedure Start drink dispensing Start the service programming mode and dex drink settings according to the customer s request Open the dispenser door 10 and insert a product pack 11 into the coolingcompartment fig 11 The dispenser is now ready for drink dispensing the Aroma Lady icon is shown on the display fig 12 Place a cup or pot under the drink outlets and start some deliveries Ch
17. motor seal 34 through the rear mixing bowl fig 11 Note The reassembly is carried out in reverse order Fig 8 Fig 11 Fig 9 5C 8 August 2009 Cafitesse 100 Next Generation Functions dosing system C 3 Electric circuit diagrams Selection Product Water CAN BUS Main Control Board Mixing Bowl Mixer Motor CAM Shaft Motor 24V Switch Made Used to control the Foam Power Pack Output Product Fig 1 MAD foam MAIN CONTROL BOARD Switching Mode Power Pack Temp Sensor COMPRESSOR August 2009 5C 9 Fig 2 Cooling system Cafitesse 100 Next Generation Functions dosing system 5C 10 August 2009 Cafitesse 100 Next Generation Functions housing Housing G 1 Adjustments Not available here August 2009 5G 1 Cafitesse 100 Next Generation Functions housing G 2 Disassemblies G 2 1 Overview door and USB connector i p Legend 1 Door inlay incl insulation 7 Main control board 13 Door button 2 User interface board 8 Cable harness USB connector 14 Door snap 3 Flat band cable harness 9 Push button 15 Actuator Error Clear switch 4 Push button board 10 STOP button 5 Icon display 11 Preselection n 6 Cable harness door 12 Lock incl AE 5G 2 August 2009 Cafitesse 100 Next Generation Functions housing
18. of the boiler Once all service and or maintenance work has been completed replace the drain tube by fastening it Note Due to the high temperatures of the boiler s components it is advisable to allow the boiler to cool down for several minutes or to rinse the boiler by refilling cold water and draining it before commencing any work On assembly note the following Take care to put the ove hose back into the slot of the splash panel Fig 3 August 2009 5A 3 Cafitesse 100 Next Generation Functions water system 2 3 Disassembly of the outlet valves and the overboil sensor WARNING The water in the boiler is hot Beware of the risk of scalding Keep your hands and other parts of your body away from the hot water Note Due to the high temperatures of the boiler s components it is advisable to allow the boiler to cool down for several minutes or to rin se the boiler by refilling cold water and draining it before commencing any work Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Fig 1 Only if you serve a cafitesse 110 NG dispenser d Unscrew the 2 releasable rivets on the cover coolbox see c
19. or service mode defective 4 Replace the MCB Push button is Software Lock clear but Locking of 1 Mechanically damaged push 1 Check button caps and door 100 ton the stuck button caps or door and replace them if necessary buttons Incorrect placement of the user 2 Correct placement of user interface PCB interface PCB 3 Screws not tightened correctly Tighten screws 4 Micro switches on user inter 4 Replace user interface PCB face PCB defective see chapter 5K stuck 3 6 Errors payment system rules 200 Rebot Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 12 Cafitesse 100 Next Generation Programming Contents Programming 4 General 4 1 Start the programming via service interface 4 2 Programming via service interface 4 3 Start the programming via Windows Based Service Device 4 4 Software settings 4 5 August 2009 4 1 Cafitesse 100 Next Generation Programming 4 Programming 4 1 General The Cafitesse 100 NG software provides two kinds of service programming for the dispenser Programming via Service Interface using the USB service stick and the operating panel of nd dispenser Programming via Windows Based Service DE vice WBSD This manual contains the following descriptions Programming via Servic
20. refrigerator Pull down the cover fluid treatment see chapter 2 2 Note The cafitesse NG 120 is not equipped with a cover coolbox Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment see chapter A 2 2 Pull the locking device 1 to release the comple te mixing console fig 1 Rotate the mixing bowl 2 counterclockwise to release it and remove it with the sealing ring fig 2 Undo the 2 screws 3 at the mixing cover con sole 4 and remove the cover console fig 3 Remove the outlet hose 5 on the right side and the 2 outlet hoses 6 on the left side fig 3 Press the switch 7 on the right side to unhook the mixing unit and take it out fig 4 Use a screwdriver to unhook the mixing console at the snap fits 8 on both sides and pull the mixing console out of the guide rails fig 4 Undo the cable harness from the from the con nector 9 and the cable harness from the micro Switch 10 fig 5 Fig 5 Fig 4 5C 6 August 2009 Cafitesse 100 Next Generation Functions dosing system Disassembly of the gear motor Loosen the clamps at the CAM support 11 and take off the CAM support together with the gear motor 12
21. water pressure see chapter 2 3 Inlet valve is defective 3 Check replace inlet valve 4 Overflow hose is blocked 4 Check and clean replace over flow hose 5 Low level sensor defective 5 Check replace low level sensor 6 Wiring incorrect or 6 Check wiring and replace con connections defective nections 7 MCB defective 7 Replace MCB see chapter 5K Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 2 Cafitesse 100 Next Generation Errors rules Boiler level sen Contact bridge in Automatically 1 Wiring incorrect or sensor con 1 Check wiring or replace sensor 120 lever sensor when hardware nections defective connections see chapter 5K sors not detected connector is not detects the 2 Replace MCB see chapter 5K detected contact bridge 2 MCB defective Leaking outlet The refill cycles Lock clear Leaking outlet valves 1 Check the outlet valves valves small have occurred button 2 Check on other leakages leak 5 times without dispensing Leaking outlet valve severe leak More than 5 Lock clear Leaking outlet valves 1 Check the outlet valves refill cycles have button i 2 Check on other leakages occurred without condition dispensing the timer restarts defective Boiler water hea Heating was con Lock clear May occur 1 Wiring incorre
22. 0 DOUWE EGBERTS Service Manual Cafitesse 110 Cafitesse 120 Next Generation DRAFT Version August 2009 2009 Douwe Egberts Coffee Systems International DRAFT Version August 2009 Installation Putting into operation Cafitesse 100 Next Generation Contents Installation putting into operation 2 Transport handling of the dispenser during transport 2 1 Space and connection requirements 2 2 Technical specification 2 3 Checklist instructions for the customer 2 4 Transfer of the dispenser to the customer 2 5 External options 2 6 Unpacking 2 7 Installation of the dispenser 2 8 August 2009 2 1 Cafitesse 100 Next Generation Installation Putting into operation 2 Installation putting into operation 2 1 Transport handling of the dispenser during transport Dimensions of the dispenser including packaging Dispenser type Cafitesse 110 NG Cafitesse 120 NG Height 980 mm 38 6 in 1055 mm 41 5 in Width 395 mm 15 6 in 395 mm 15 6 in Depth 595 mm 23 4 in 595 mm 23 4 in Original packaging by the manuafacturer European pallets 1200 mm x 800 mm 47 2 in x 31 5 in 8 Cafitesse 100 NG dispensers 2 piles with 4 dispensers Small European pallets 600 mm x 800 mm 23 6 in x 31 5 in 4 Cafitesse 100 NG dispensers 2 piles with 2 dispensers USA pallets 1200 mm x 1000 mm 47 2 in x 39 4 in 10 Cafitesse 100 NG dispensers 2 piles with5 dispensers Information on the pa
23. 0 when sensor defective nections see chapter 5K defective C or gt 100 C readings are 2 Temperature sensor defective 2 Replace temperature sensor within limits see chapter 5F 3 MCB defective 3 Replace MCB see chapter 5K Cooling box tem Temperature Lock clear The compressor is not Vp ga perature is sensor reading button off too low for too plus timer below 1 Compressor is defective 1 compressor Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 5 Cafitesse 100 Next Generation Errors rules 1BIB BIB empty BIB Empty sen Automatically Error visi 1 Float in B2 dosing unit defec 1 Replace the product pack gt 1BIB Left BIB sor when the sensor ble all tive empty detects machine 2 Wiring incorrect or connections 2 Check wiring or replace that the BIB is versions defective conntections not empty The beep see chapter 5K of this 3 Empty sensor defective 3 Replace empty detection as error is sembly see chapter 5F also gene 4 MCB defective 4 Replace MCB rated see chapter 5K when the error is reset 41 Reserved ff gt 1BIB right BIB BIB Empty Automatically The beep 1 Float in B2 dosing unit defec 1 Replace the product pack empty sor when the sensor of this tive detects error is 2 Wiring incorrect or c
24. 100 Next Generation Functions dosing system C 2 2 Overview cooling system Legend 1 Condenser grid 7 Main Control Board 13 Insulation cooling compartment 2 Compressor 8 Cable harness cooling comp 14 Fixing parts cooling comp 3 Cable harness compressor 9 Cooling plate with damping ring 4 Bottom insulation cooling comp 10 B2 coil 5 Power pack 11 Temperature sensor 6 Cable harn MCB power 12 Cooling compartment August 2009 5C 3 Cafitesse 100 Next Generation Functions dosing system C 2 3 Disassembly of the B2 coil Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Only if you serve a cafitesse 110 NG dispenser Unscrew the 2 releasable rivets on the cover coolbox see chapter A 2 2 Pull down the cover fluid treatment see chapter 2 2 Undo 2 releasable at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment see chapter A 2 2 Remove the dispenser cover plate see chapter A 2 3 Tilt up the complete cooling compartment see chapter A 2 3 fig 1 Undo the plastic screw with fig 2 Pull off the
25. Beware of the risk of scalding Keep your hands and other parts of your body away from the hot water Note Due to the high temperatures of the boiler s components it is advisable to allow the boiler to cool down for several minutes or to rin se the boiler by refilling cold water and draining it before commencing any work Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Only if you serve a cafitesse 110 NG dispenser Unscrew the 2 releasable rivets on the cover coolbox see chapter A 2 2 Pull down the cover fluid treatment see chapter 2 2 Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment and drain the boiler see chapter 2 2 Remove the plug s of the cable hamess es heating elements 1 from the power pack fig 1 Unscrew the door stop at the top see chapter A 2 3 Undo the 3 screws on the dispenser cover plate see chapter A 2 3 Remove the dispenser cover plate and turn up the frame 2 fig 2 5A 8 August 2009 Cafitesse 100 Next Generation Functions water system Undo the 2 screws on the front of the cooling comp
26. Cafitesse 120 NG only August 2009 3 7 Cafitesse 100 Next Generation Errors 3 3 Errors product ai rules 1BIB MAD con MAD console Automatically 1 MAD console incorrectly posi 1 Position MAD console correctly 110 sole is not cor rectly in place 1BIB MAD diver ting system defective or mi xing bowl is not detected gt 1BIB left MAD diverting system defective or left mixing bowl is not de tected sensor and mixing bowl in pace sensors Cam shaft drive cannot find home position when the sensor detects all is in place again Automatically mixing bowl Lock Clear but ton cam shaft motor The beep of this er ror is also generated when the error is reset tioned 2 Wiring incorrect and connec tions defective 3 MAD console sensor not in the correct position or defective 4 MCB defective 1 Whipper jammed or defective 2 MAD console assembly 3 Seal defective 4 Mixer motor defective 5 Wiring incorrect or light barrier defective 6 MCB defective 2 Check wiring or replace con nections see chapter 5K 3 Position MAD console sensor correctly or replace it 4 Replace MCB see chapter 5K 1 Replace whipper see chapter 5C 2 Check and correct MAD conso le assembly or replace parts see chapter 5C 3 Replace seal 4 Replace mixer motor see chapter 5C 5 Check wiring or replace light barrier 6 Replace MCB see chapter 5K
27. Hold the outlet of the pressure testing device into a container and open the tap HET If the outlet needs to be extended use a hose with an interior diameter of at least 15 mm 0 59 in 3 phase European version of the dispenser is delivered with a European 5 core mains cable This cable can be equipped with different adapters e g for Denmark Great Britan or Switzerland Install the required adapter if necessary Change the power supply plug when connecting to a 3 phase current rotary supply Read the dynamic pressure on the pressure gauge The pressure should always be higher than 0 8 bar 11 5 psi Close the tap and read the static line pressure in the pressure gauge The value should be less than 10 bar 145 psi August 2009 Installation Putting into operation Cafitesse 100 Next Generation Connect the dispenser initialization The dispenser is suitable for the installation on a flat horizontal counter table base stand or a table against a wall fig 2 At the rear of the dispenser a minimum free space of 50mm 2 0 in is necessary to ensure sufficient cooling Place the dispenser on the table If required install customer specific kits e g a payment side module Please refer to the respecitive installation instructions which are delivered with the kit e Connect the dispenser to the water supply Ensure that the water stop valve connected to the su
28. ME menu fig 8 The following messages appear in turn on the display DRINK VOLUME and SELECT DRINK 2 Press a drink button for a volume change of the respective drink e g coffee The name of the drink and the current volume setting will be shown on the display VOLUME COFFEE 8 96 3 Increase A or decrease V the cup volume using the arrow buttons 4 Confirm the required value with the input button lt The new cup volume will be accepted imme diately for the selected drink Preselection ICED 1 In the VOLUME menu press a drink button for a volume change of the respective drink e g coffee 2 Then press the preselection button ICED The ICED icon and the current volume setting for will be displayed VOLUME COFFEE 8 96 3 Increase A or decrease V the cup volume using the arrow buttons 4 Confirm the required value with the input button 4 The new cup volume will be accepted imme diately for the selected drink Note The preselection button ICED has a toggle function in the VOLUME menu v v v v w v v Fig COUNTERS VOLUME STRENGTH DATE TIME CLEANING DAYS ECO SETTING TELEPHONE August 2009 Cafitesse 100 Next Generation Programming 4 3 5 Changing drink strength In the STRENGTH menu you can change the cup volumes for each type by max 10 or 10 1 Press the input button 4 to enter the ST
29. RENGTH menu fig 9 The following messages appear in turn on the display DRINK STRENGTH and SELECT DRINK 2 Press a drink button for a change of drink strength for the respective drink e g coffee The name of the drink and the current strength setting will be shown on the display DRINK STRENGTH COFFEE 8 3 Increase A or decrease V the drink strength using the arrow buttons 4 Confirm the required value with the input button lt The new recipe will be accepted immediately for the selected drink Preselection ICED 1 In the STRENGTH menu press a drink button for a change of drink strength for the respective drink e g coffee 2 Then press the preselection button ICED The ICED icon and the current strength setting will be displayed VOLUME COFFEE 8 3 Increase A or decrease V the drink strength using the arrow buttons 4 Confirm the required value with the input button lt The new recipe will be accepted immediately for the selected drink Note The preselection button ICED has a toggle function in the STRENGTH menu v v v w Vv v v Fig COUNTERS VOLUME STRENGTH lt DATE TIME CLEANING DAYS ECO SETTING TELEPHONE August 2009 Cafitesse 100 Next Generation Programming 4 3 6 Setting date and time You can set the date with month day year and time in the DATE TIME menu The time setting needs to be
30. The display shows the operator telephone number The first digit is active and flashes O 0301234567 Note O operator S service 3 Enter the first digit using the arrow buttons VA 4 Confirm with the input button ed The first digit is displayed continuously the second digit is activated and starts flashing O 5901234567 5 Repeat steps 3 and 4 until you have input the last digit of the telephone number 6 Confirm the complete telephone number with the input button sl Press the input button lt s again if you would like to restart the setting Enter the service number 1 Use the arrow buttons VA to navigate to the sub menu SERVICE NR 2 Press the input button ed to enter the sub menu The display shows the operator telephone number The first digit is active and flashes S 918051234567 Note O operator S service 3 Enter the first digit using the arrow buttons VA 4 Confirm with the input button lt The first digit is displayed continuously the second digit is activated and starts flashing S 048051234567 5 Repeat steps 3 and 4 until you have input the last digit of the telephone number 6 Confirm the complete telephone number with the input button sl Press the input button 4 again if you would like to restart the setting August 2009 Cafitesse 100 Next Generation Programming 4 4 Start the programming via Windows Based Service Device Using th
31. adjusted at the start and end of the daylight saving time Note If the dispenser has been shut down for longer periods the date and time must be reset so that the dispenser and the programmed cleaning cycles are reactivated 1 Press the input button i to enter the DATE TIME menu fig 10 2 The date and time settings are shown on the display The option MONTH is active and flashing JUN 29 2007 10 10 2 Use the arrow buttons WA to select the correct month JAN DEC 3 Confirm with the input button dl The option MONTH stays lit and the option DAY starts to flash JUL 29 2007 10 10 4 Use the arrow buttons VA to select the correct day 1 31 5 Confirm with the input button dl The option DAY stays lit and the option YEAR starts to flash JUL 06 2007 10 10 6 Use the arrow buttons V A to select the correct year 7 Confirm with the input button dl The option YEAR stays lit and the option HOUR starts to flash JUL 06 2009 10 10 8 Use the arrow buttons VA to select the correct hour 9 Confirm with the input button el COUNTERS VOLUME STRENGTH DATE TIME a CLEANING DAYS ECO SETTING TELEPHONE v v v v v v v Fig 10 The option HOUR stays lit and the option NUTES starts to flash JUL 06 2009 13 40 10 Use the arrow buttons WA to select the correct minutes 11 Confirm with the input button el
32. ams Pulses out TOC Level Control Low Level in System close inlet open inlet safety stop 1 water Fig 1 Inlet Hot Water Button O ON OFF User Interface Outlet Valve PWM 24V Main Control Board Fig 2 Outlet Main Control Board Pulses in Security Circuit OT z Nermallevel Heating Control Lo ztowleve Signal Security Enable 252560050506 RANK Amon SKK RC RK RK LR SSRS Switching Mode Power Pack Fig 3 Security 5A 14 August 2009 Cafitesse 100 Next Generation Functions dosing system Dosing system C 1 Adjustments Mixer delay Adjustment via software Test dosing of drink or concentrate Adjustment via software August 2009 5C 1 Functions dosing system Cafitesse 100 Next Generation C 2 Disassemblies Overview MAD foam unit C 2 1 STUK NS CN N 7 XD A C 0 S N BLG EA 807 wf ja R CP AS 4 Legend 13 CAM shaft 7 Front mixing bowl 8 Impeller 1 MAD console 14 Mini switch front bowl 15 CAM shaft motor 16Light barrier 2 Cable haress mixer 3 Power Pack 9 Rear mixing bowl incl hoses 10 Mixermotor 4 Cable harn MCB power pack 5 Main Control Board MCB 6 Cable harness MAD 11 MAD valves 12 Mini switch MAD in place August 2009 5C 2 Cafitesse
33. artment see chapter 2 3 Tilt up the complete cooling compartment see chapter A 2 3 Extract the 2 bolts from the cavity on each side of the inside wall and place it in the adjacent hole to support the cooling compartment see chapter A 2 3 Pull the cable harness es heating elements upwards to the boiler lid fig 1 Undo the 2 flat connectors of the temperature sensor see chapter 2 4 Remove the connector from the level sensor see chapter 2 4 Disassembly of the boiler lid Fig 3 Undo the 4 screws 4 on the boiler lid fig 3 Remove the hose clamp and undo the w inlet hose 5 from the boiler lid fig 3 Unfix the 2 clamps on the boiler lid and remove the boiler lid August 2009 5A 9 Cafitesse 100 Next Generation Functions water system Disassembly of the heating element Undo nut 6 lock washer 7 and ground cable 8 from the earthing sheet heating element fig 6 Undo the black cables from the plug with the special tool fig 7 Remove the heating element 9 and pull the black cables 10 through the boiler lid 11 fig 8 On assembly note the following Make sure that you do not forget to install washed 12 with the expansion pipe fig 8 Hook the dispenser cover plate at the rear into the corresponding grip see chapter A 2 3 Note The reassembly is carried out in reverse order Fig 6 Fig 7
34. atch the dispenser output The dispenser must be protected individually Recommendation Use a fault current safety Switch and an all poles controlling contact breaking device European version When fixed power supply is used for the dispenser not via mains plug separation device with contact openings of at least mm for eachpole must be installed The ground connection mustbe connectied tightly Water supply Dispenser Connections for hoses Customer e Water supply line 3 4 5 8 18 UNF National connection pieces are included in the corresponding country kits Install a water filter delivered with the dispenser for some countries Requirement for USA kispenser must be installed with an adequate return flow stop which complies with the legal regulations Hot water connection For the connection of the dispenser to a hot water supply higher than 60 C 140 F a hot water inlet valve must be installed in the dispenser option Additional cold water or caf cool dispensing Install a pressure limiter or a pre cooling unit which includes a pressure limiter dynamic pressure of min 0 8 bar at 10 liters minute min 11 6 psi at 2 6 USgal minute static pressure of max 10 bar 145 psi temperature of max 60 C 140 F Use a stop valve and a non return valve Hot water connection possible with a special inlet valve temperature more than 60 C 140 F max
35. ater from hoses and valves Drain the boiler WARNING Hot water There is danger of being scal ded Tilt the dispenser forwards in order to drain the residual water Pack the dispenser in such a manner that a safe transport is guaranteed Use the original packageing if possible fig 1 2 The dispenser must have been cleaned correctly before you store it for a longer period of time When used dispensers are stored for a long time the inlet valve of the water supply hose towards the boiler as well as the cold water inlet valve option cold water caf cool and the respective inlet hoses must be disconnected in order to ensure that the hoses are empty In this way future spoiling fo the tast is avoided WARNING If there is the danger of damage due to frost when the dispenser is reinstalled after a longer period of storage check and replace boiler hoses and valves Carry out a functional test DOUNE EGBERTS August 2009 Cafitesse 100 Next Generation Installation Putting into operation 2 2 Installation requirements Electrical supply Customer A grounded connection is required Dispenser Length of the electical supply cable 1 80m 70 8in Use a national adapter for the mains plug if required European 3 phase version The power supply cable has 5 cores which enables fixing a power supply plug for 3 phase operation The mains connection must m
36. cally on the dis play after inserting the USB stick fig 3 When the USB stick version is more recent than the resident package version the following text will scroll in the message line PRESS 4 TO UPGRADE 1 Press the input button The following message appears on the display PRESS TO START UPGRADE 2 Press the input button The upload starts Downgrading The service mode invokes automatically on the display after inserting the USB stick fig 4 When the USB stick version is older than the resident package version the following text will scroll in the message line PRESS TO DOWNGRADE 1 Press the input button The following message appears on the display THE NEW VERSION IS OLDER ARE YOU SURE PRESS FOR YES 2 Press the input button The following message appears on the display PRESS 4 TO START DOWNGRADE 3 Press the input button The upload starts PRESS TO UP SERVICE MODE Fig 3 PRESS TO DO SERVICE MODE Fig 4 August 2009 Programming Cafitesse 100 Next Sere 4 3 2 Menu navigation Seven menus are available They are named as follows fig 5 e COUNTERS read out counter levels VOLUME change volume per cup STRENGTH change drink strength DATE TIME set time CLEANING DAYS set cleaning intervals ECO SETTINGS optimize power consumption TELEPHONE enter telephone
37. ck onto the cover in the correct position 5K 6 August 2009 24V rd pi CAN GND wh CANH_1 br 24V GND bl gr CANL_1 gr ENSIS Display pushbut ton 4 panel 1 USB 5V USB D USB D 2 GND n PAYMENT INTERFACE BOARD SHELD i DISPLAY GND 20 char X 4 row 1 L a mm Ed CAN2 H 3 3 IE JE 3E JE 3 ov LEE EEE PCB E Swilching power pack 01 801 Temp Sensor Boiler B02 Temp Sensor Coolbox B04 Phototransistor P1 8 bl 8 809 Light barrier K01 K02 Heating Contactor g K03 K05 Safety Contactor M03 Mixer M06 Membranmotor S02 Over boil safety P1 2 wh rd S03 safely switch Mixer 504 Foams cover i PL PCB01 User Interface PCB02 10 Board K01 1phase 3 phase K02 3 phase version only m K03 1 phase 3 phase version K04 K06 only UL version E 8 E P3 8 bk 2 d P3 12 ye Mains Relay board cooler Mixer P30 B2 left Empty Rec left Empty Send left Coolbox Temp B2 left Empty Rec left Empty Send left Coolbox Temp Valve left 24V Valve HW 24V Boiler Temp Sensor block IP 24V Level Normal Sensor Cold Valve 24V Inlet Valve 24V Valve left Valve HW Boiler Temp Sensor block IP Level Low Sensor Level GND Cold Valve Inlet Valve Foams cover i PL MAD valve L 24V MAD safely L 24V MAD sns L signal MAD sensor L Foams cover i PL MAD valve L MAD safely L MAD sensor L Mi
38. ckaging of the dispenser will be added Storage and transport in general ATTENTION Transport the dispenser carefully Do not throw the dispenser or handle it incorrectly Do not transport several dispensers on top of each other unless they are fixed to a pallet as shown in the following section Only transport the dispenser in an upright position When storing the dispenser ensure that it is only stored indoors and take precautions against parasites Protect the dispenser from the influence of unusual odors The dispenser must be stored in dry and frostproof ambient conditions and must not be exposed to sunlight Completely drain the water from the boiler prior to storage and transport in order to prevent damage due to frost Remove any residual water from hoses and valves If there is the danger of damage due to frost when the dispenser is reinstalled after a longer period of storage check and replace boiler hoses and valves Carry out a functional test 2 2 August 2009 Installation Putting into operation Cafitesse 100 Next Generation Transport due to location change When you transport a used dispenser to a new location Remove the product pack s BIBs Disconnect the mains plug Disconnect the dispenser from the water supply ATTENTION Completely drain the water from the boiler prior to storage and transport in order to prevent damage due to frost Remove any residual w
39. ct or connections 1 Check wiring or replace con ting is defective tinuously on button after ERR defective nections see chapter 5K for 45 minutes 10 and 2 Temperature sensor defective 2 Replace temperature sensor ERR 11 see chapter 5A 3 MCB defective 3 Replace MCB see chapter 5K 4 Heating elements or relays 4 Replace heating elements or defective relays see chapter 5A Refilling boiler 17 Inlet valve was Lock clear On reset 1 Water supply tap not open or 1 Open or clean tap 100 takes too long open for 2 button the refilling blocked minutes i starts 2 Water filter clogged or defec 2 Clean or replace water filter again tive 3 Water pressure too low 3 Check water pressure see chapter 2 4 Inlet valve defective 4 Replace inlet valve 5 Hoses clogged or 5 Clean or replace hoses Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 3 Cafitesse 100 Next Generation Errors rules Water temp too Temperature sen Automatically Error Heating element circuit defective 1 Check wiring or replace con low sor reading Wa when tempera visible on nections see chapter 5K ter temperature ture rises above display 2 Replace temperature sensor below hygiene reset tempera see chapter 5A block setting ture 3 Replace MCB see chapter 5K 4 Replace heating eleme
40. display shows the settings for Y Yes or N No Y or N flashes and is active SHOW OPERATOR NR 3 Use the arrow buttons WA to select Y to activate the number display or N to deactivate the number display 4 Confirm with the input button ed The new setting will then be displayed continuously on the display e g SHOW OPERATOR NR Y Press the input button 4 again if you would like to restart the setting v v v v v v v Fig COUNTERS VOLUME STRENGTH DATE TIME CLEANING DAYS ECO SETTING TELEPHONE a 13 4 12 August 2009 Cafitesse 100 Next Generation Programming Activate deactivate service number 1 Use the arrow buttons W A to navigate to the sub menu SHOW SERVICE NR 2 Press the input button 4 to enter the sub menu The display shows the settings for Y Yes or N No Y or N flashes and is active SHOW SERVICE NR 3 Use the arrow buttons WA to select Y to activate the number display or N to deactivate the number display 4 Confirm with the input button ed The new setting will then be displayed continuously on the display e g SHOW SERVICE NR Y Press the input button lt s again if you would like to restart the setting Enter the operator number 1 Use the arrow buttons VA to navigate to the sub menu OPERATOR NR 2 Press the input button 4 to enter the sub menu
41. drink button e g coffee to display the coun ter reading of all coffee drinks a preselection button e g VOLUME to display the counter reading of all small medium or large drinks Subtotals per drink button n the COUNTERS menu press a drink but ton e g coffee The number of deliveries for the selected drink button e g coffee appears on the display 543210 You now have the choice to press the STOP button to go back to the higher level of the COUNTERS menu another drink button to display the respective counter reading for this button the input button to scroll through the re spective counters readings of all available drink buttons a preselection button VOLUME or for a more detailed counter readings e g the num ber of large coffee drinks Subtotals VOLUME and ICED per drink button 1 the COUNTERS menu press a drink but ton e g coffee The number of deliveries for the selected drink button e g coffee appears on the display COFFEE 543210 2 Press the preselection button VOLUME The cup icon and the counter reading for the small variation of the drink e g small coffee appear on the display COFFEE 87654 232 If you continue to press the pre selection button VOLUME the display shows cyclic counter rea dings for the middle large total and small drinks Note 3 Press the preselection
42. e Interface Entry of the WBSD programming Overview of the software settings For the programming via WBSD please refer to G3 separate programming manual The service authorization level overrules the ope rator authorization level i e the service technician can enable or disable functions for the operator 4 2 Start the programming via service interface Insert the USB service key 1 into the USB con nector 2 of the dispenser Fig 1 This immediately starts the service programming mode which offers a series of functions Operating panel in the service mode fig 2 a Display b Three preselection buttons c Arrow button UP A scroll up or increase input values d Arrow button DOWN scroll down or decrease input values e Input button lt confirms or activates the input f STOP button navigate back or hold down for 2 seconds to display the start menu 4 2 August 2009 Cafitesse 100 Next Generation Programming 4 3 Programming via service interface 4 3 1 Upgrading and downgrading platform packages The Cafitesse NG software allows you to upgrade and downgrade platform package versions after inserting a USB stick with service access You can synchronize the platform packages from the USB stick to the dispenser and vice versa nsert a USB stick with service access into the USB connection on the dispenser fig 2 Upgrading The service mode invokes automati
43. e power pack August 2009 5K 3 Cafitesse 100 Next Generation Functions power supply and control system Disassembly of the mains plug e Unfix the 2 clamps on the front and at the rear of the power pack and tilt up the lid fig 3 USA 1 phase Note On assembly make sure that the main cable is placed correctly in the same position and that all plugs are positioned correctly into the connectors of the board Remove the grey wire 6 and the black wire 5 out of the WAGO clamps fig 4 e Unscrew the wire earthing 7 fig 4 Pull off the mains cable The assembly procedure is carried out in the re verse order of steps On assembly note the following Make sure to insert the strain relief Note It is possible to retrofit the USA 1 phase power pack into a USA 2 phase power pack This kind of modification must be done by an approved UL workshop EUR 3 phase Note On assembly make sure that the main cable is placed correctly in the same position and that all plugs are positioned correctly into the connectors of the board e Undo 5 cable connections from the mains cable green blue red white and black fig 5 Pull off the mains cable The assembly procedure is carried out in the reverse order of steps EUR 1 phase Note On assembly make sure that the main cable is placed correctly in the same position and that all plugs are positioned correctly into the connectors of the b
44. e service interface of the Cafitesse 100 dispenser the service technician makes the neces sary settings for running the dispenser He confi gures the operator interface runs different tests makes the dispenser specific settings etc Insert the USB plug 1 of the Windows Based Service Device into the USB connector 2 of the dispenser fig 14 The dispenser immediately starts the Service pro gramming mode with the WBDS fig 15 The following chapter shows the possible set tings you can do using the WBDS such as recipe settings settings for the operator access date and Fig 14 time settings and payment settings SERVICE MODE Fig 15 4 5 Software settings Main Menu overview General settings Display options Payment settings Testing August 2009 Cafitesse 100 Next Generation Programming Drink settings possible settings factory setting Button selection screen Drink button enable disable portioned free flow Coffee 0 10000 ml 0 10000 0 10000 100 Ingredient ratio 1 mild 249 BP 99 Ingredient ratio 1 normal 2 6 3 2 5 99 Ingredient ratio 1 strong 2 6 3 2 5 99 Volume ratio 2 20 80 Ingredient ratio 2 26020500 99 Flavorit ON oer 8 Flavorit delay Oo 100 Flavorit volume 5 Flavorit OT e 8 Flavorit delay ope 100 Flavorit B volume 0 95 5 96
45. e to electric charge 1 OU y lt A 0 4 M 7 A AM i VIT X MAW j MAAT Disconnect the dispenser from the power supply 2 system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Only if you serve a cafitesse 110 NG dispenser Unscrew the 2 releasable rivets on the cover coolbox see chapter A 2 2 Pull down the cover fluid treatment see chapter 2 2 Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment see chapter A 2 2 Disassembly of the power pack Undo the 2 screws on the rear cover 1 of the dispenser and remove the rear cover fig 1 Undo the nozzle 2 and pull the plug through the rear cover fig 1 Undo all plugs on the front of the power pack 3 fig 2 Fig 2 Unlock the snap lock 4 from the power pack fig 2 Lift the power pack and pull it out from the dis penser fig 2 On assembly note the following All plugs are coded and have to be positioned correctly into the connectors of th
46. eck taste aroma and temperature of the delivered drink FLEASE FLACE FI August 2009 Cafitesse 100 Next Generation Installation Putting into operation lt 2 20 August 2009 Cafitesse 100 Next Generation Errors Contents Errors Errors water system Errors cooling system Errors product delivery system Errors hygiene system Errors hardware and network Errors payment system 3 1 3 2 3 3 3 4 3 5 3 6 August 2009 Cafitesse 100 Next Generation Errors Errors water rules Overboil safety Software detects Automatically 1 Overboil sensor defective 1 Check the overboil sensor has tripped the over boil has when software tripped detects that sa or heating is ON for too long or Temp 80 C fety is manually 2 Temperature sensor defective 2 the temperature sensor 178 F reset 3 Heating or safety relays defec and wiring tive 3 Check and the heating or safe ty relays and wiring or there is a boiler overflow or 4 High level sensor is defective 4 Check the high level sensor 5 Inlet valve does not close and wiring 5 Check if the inlet valve is not leaking 6 Check the MCB and wiring Replace components if neces sary Boiler water level Low level sensor Reset by re 1 Water supply tap not open or 1 Open or clean tap is too low dry powering the blocked dispenser 2 Water pressure is too low 2 Check
47. eneration Space requirements Cafitesse 120NG 260 mm 10 2 in Ul Z OL WW 097 ul 8 WW OLT u gy WW LL ul g ee 098 521 mm 20 5 in 260 mm 10 2 in u BZ UU E SO UWW EL water supply hose ul O VE WU 698 August 2009 Installation Putting into operation Cafitesse 100 Next Generation 2 3 Technical Specification Description Value unit gt Energy Heat up phase measurement HU Wh Idle Phase measurement IM Wh h Idle Phase measurement in energy saving mode IM Wh h Vending Phase measurement VM Wh Average Drink Volume measurement DV Ltr Average Drink Temperature measurement DT C Energy Consumption per liter ECPL Wh Ltr Potential savings when using energy saving mode based on 10hrs saving mode time per 24hrs Wh 24hr Wake up functionality present from Energy saving mode Yes takes x minutes Length power cable Europe North America 1 80 5 Sound Level stand by 1m distance XX with x x kW heating element Boiler capacity 1 phase 3 phase Maximum consumed power X X X X kW Boiler contents 9 24 Ltr USgal X X X X X X X X kW Heati
48. eration Programming Display options Volume unit Temperature unit Show time Show cooling temperature Show hot warning Show operator tel numbers Show service tel numbers Cold preselection option Strength preselection option Volume preselection default Payment settings Payment Normal operation Free vend key switch Type Parallel coin acceptor MDB coin changer MDB E cash Waiter system Payment settings Parallel coin acceptor Button selection screen Price volume small hot Price volume medium hot Price volume large hot Price volume small cold possible settings factory settings ml I oz gal C F disable enable disable enable disable enable disable enable disable enable disable enable disable enable disable small medium large possible settings factory settings disable enable free vend mode paid mode disable enable parallel coin acceptor MDB coin changer MDB E cash waiter system disable enable disable enable disable enable disable enable possible settings factory settings 0 999 0 999 0 999 0 999 Price volume medium cold 0 999 Price volume large cold Audit info Collect cashbox money Coin value line 1 Coin value line 2 Coin value line 3 Coin value line 4 Coin value line 5 Coin value line 6 decimal 01 Decimal point Inhibit coins inhibit 0 05 0 10 0 20 0 50 1 00 2
49. fective coin card waiter system 4 Power issue in payment sy 4 Check power unit in payment stem system and wiring 5 Control board payment system 5 Replace control board payment defective system 6 MCB defective 6 Replace MCB not active not active not active not active Lock clear Replace the MCB button after initialization has indicated that the checksum is OK Lock clear button after initialization has indicated that the checksum is OK The memory test of the MCB detected a memory failure The memory test of the MCB Replace the MCB detected a memory failure Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 Cafitesse 100 Next Generation Errors rules 92 Data file mis sing in flash file system Software Lock clear 1 Flash file system is not availa 1 Reload the file via down 209 button after ble load file from the PC service initialization has tool indicated that the 2 MCB circuit board is defective 2 Replace the MCB circuitboard checksum is OK RTC not running Software Reset when time Can Installation sequence not exe 1 Set time 150 and date is set in besetup cuted RTC in cleaner MCB defective 2 MCB see chapter 5K E mode or 3 Set the RTC cleaner operator higher MCB was too long un powered
50. hapter A 2 2 Pull down the cover fluid treatment see chapter A 2 2 Undo 2 releasable rivets at the splash panel and remove the overflow hose on the inside of the splash panel see chapter A 2 2 Remove the splash panel together with the cover fluid treatment and drain the boiler see chapter A 2 2 Unscrew the door stop 1 at the Se 1 Undo the amp screws 2 on the dispenser cover plate fig 1 Remove the dispenser cover plate fig 1 On assembly note the following Hook the dispenser cover plate at the rear into the corresponding grip 3 fig 2 Tilt up the cooling compartment Undo the 2 screws 4 on the front of the cooling compartment 5 fig 3 Tilt up the complete cooling compartment fig 3 Fig 3 5A 4 August 2009 Cafitesse 100 Next Generation Functions water system Extract the 2 bolts 6 from th vity on each side of the inside wall and pl in the adjacent hole to support the cooling compartment fig 4 Disassembly of the outlet valves Unplug the cable harness 7 of the respective outlet valve at the intermediate connection fig 5 Remove the convection hose 8 beneath the respective outlet valve fig 6 Pull off the breather hose 9 from the boiler lid fig 6 Pull off the outlet hoses 10 of the respective outlet valve fig 6 Turn the respective valve 11 counterclockwise and downwards and take it o
51. he complete cooling compartment see chapter A 2 3 Undo the cable harnesses of the outlet valves at the intermediate plugs and disconnect the outlet hoses from the valves see chapter 2 3 Undo the flat connectors from the overboil sen sor see chapter A 2 3 August 2009 5A 11 Cafitesse 100 Next Generation Functions water system Remove the overflow hose fig 1 Disconnect the plugs 1 to 3 of the heating elements from the power supply and pull the ca bles upwards out of the dispenser see chapter A 2 5 Undo the 2 flat connectors of the temperature sensor and the cable connection of the level sensor at the boiler lid see chapter 2 4 Remove the water inlet hose and take the cable harness boiler out of the clamp at the boiler lid see chapter A 2 5 ATTENTION Take care not to damage the silicone hose during the dis assembly of the boiler Note Draw the hose out of the bottom part of the machine so that it doesn t get caught when lifting the boiler out of the dispenser fig 2 Pull the complete boiler together with the drain tube upwards out of the housing and then place it on a plane surface fig 3 Note The reassembly is carried out in reverse order Fig 1 5A 12 August 2009 Cafitesse 100 Next Generation Functions water system August 2009 5A 13 Cafitesse 100 Next Generation Functions water system A 3 Electric circuit diagr
52. insulation bottom 2 fig 2 Undo the fastening screw of the cooling plate extension 3 underneath the cooling box fig 2 B2 coil and empty detection Undo the cable harness B2 coil at the intermedi ate connector Undo the 3 screws on the cooling plate 4 fig 3 Remove the cooling plate and push out the dam ping ring 5 if itis damaged fig 3 Take off the complete B2 coil 6 including empty detection 7 fig 4 Fig 4 5C 4 August 2009 Cafitesse 100 Next Generation Functions dosing system Temperature sensor Undo the cable harness temperature sensor at the intermediate connector Draw off the temperature sensor 8 on the left side below the coil fig 5 eS The reassembly is carried out in reverse order Note On assembly note the following Hook the dispenser cover plate at the rear into the corresponding grip see chapter A 2 3 Take ae the damping ring before assem bling Fig 5 August 2009 5C 5 Cafitesse 100 Next Generation Functions dosing system 2 3 Disassembly of the mixing unit only for Cafitesse 120 NG Disconnect the dispenser from the power supply LIII system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the
53. ispenser in the menu ECO SETTING You can reduce the temperature of the boiler These set tings only apply to those times when the dispenser is not used e g overnight In the ECO SET TING menu you can select four sub menus using the arrow buttons VA ECO ENABLE DISABLE ECO START ECO END ECO TEMPERATURE Press the input button ed to enter the ECO SETTING menu fig 12 Enable disable energy saving mode ECO The status ENABLED DISABLED is shown on the display e g ECO DISABLED 1 Press the input button 4 to enter the ECO ENABLE DISABLE sub menu The status ENABLED DISABLED is flashing on the display ECO DIRAALAD 2 Use the arrow buttons VA to select the status ENABLED or DISABLED 3 Press the input button ed to select the required status The selected status will be displayed continuously e g ENABLED ECO ENABLED 4 Press the STOP button to return to the main menu v v v ww ww v v Fig COUNTERS VOLUME STRENGTH DATE TIME CLEANING DAYS ECO SETTING a TELEPHONE 12 August 2009 Cafitesse 100 Next Generation Programming Setting the start time status ECO ENABLED 1 Use the arrow buttons VA to navigate to sub menu ECO START The ECO START time is shown on the display 2 Press the input button to enter the ECO START sub menu The option Hour flashes and is active
54. it is advisable to allow the boiler to cool downfor several minutes or to rinse the boiler by refilling cold water and draining it before commencing any work Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Unscrew the door stop at the top see chapter A 2 3 Undo the 2 screws on the dispenser cover plate see chapter A 2 3 Remove the dispenser cover plate see chapter A 2 3 On assembly note the following Hook the dispenser cover plate at the rear into the corresponding grip see chapter A 2 3 Removal of the temperature sensor Fig 2 Undo the 2 flat connectors 2 fig 1 and pull the temperature sensor 3 out of its seal fig 2 Removal of the level sensor Note On assembly make sure that the electrodes are placed in the positi on see below Otherwise the water level can not be correctly detected Undo the cable connection of the level sensor 1 fig 1 and pull the 3 electrodes 4 with the electrode bridge out of the boiler lid fig 3 Note The reassembly is carried out in reverse order August 2009 5A 7 Cafitesse 100 Next Generation Functions water system A 2 5 Disassembly of the boiler lid and the heating elements WARNING The water in the boiler is hot
55. ndex enable disable August 2009 Cafitesse 100 Next Generation Programming Payment settings possible settings factory settings E cash mode debit credit Price line button 1 1 1 100 Price line button 1 2 1 100 Price line button 1 3 1 100 Price line button 2 1 1 100 Price line button 2 2 1 100 Price line button 2 3 1 100 Price line button 3 1 1 100 Price line button 3 2 1 100 Price line button 3 3 1 100 Price line button 4 1 1 100 Price line button 4 2 1 100 Price line button 4 3 1 100 August 2009 4 19 Cafitesse 100 Next Generation Programming 4 20 August 2009 Functions Overview of assemblies Cafitesse 100 Next Generation Contents Overview of the dispenser and the components 5 Overview of the Cafitesse 110NG dispenser 5 1 Overview of the Cafitesse 120NG dispenser 5 2 August 2009 5 1 Cafitesse 100 Next Generation Functions Overview of assemblies 5 1 Overview Cafitesse 110NG dispenser Legend 1 Dispenser cover 7 Drink buttons 13 Power pack 2 Dispenser om 8 USB connector 14 Main Control Board MCB 3 Lock incl key 9 Drink outlets 15 Fluid treatment parts 4 Display 10 Cup tray 16 Boiler 5 STOP button 11 Drip tray and drip grid 17 Cooling compartment tilt up 6 Preselection buttons 12 Dispenser door open 5 2 August 2009 Functions
56. ng Elements at 230V Heating Elements at 240V USA X X X x XX kW Heating Elements at 208V USA XX kW X X kW Heating Elements EF USA Boiler temperature 96 205 C F Boiler temperature energy saving mode 63 145 C F Hourly capacity coffee at max heating power XX Ltr h XXX Cups h Peak capacity XXI X X Ltr USgal Recovery time X Min Recommended capacity based on 125ml cup volume up to 200 x 1000 cups year Recommended number of consumers minimum 25 Possibility to increase capacity pre heating Cooling capacity Yes with pre heating Normal Maximum Normal cooling compartment temperature X XX X Cooling capacity x standby on Continuous cooling performance delta T Tambient of 32 C 90 90 XX Power consumption compressor x standby August 2009 Cafitesse 100 Next Generation Installation Putting into operation Description Value Unit Ingredient containers Type Bag in box Number of containers per machine 1 Volume of ingredient containers 1 25 2 Drip tray Capacity x liter Drink dispense times 110 NG CFT 120 NG Black coffee 125ml X X Caf cr me normal Caf cr me fast 125ml
57. nts Water temp sen Reading out of Automatically 1 Temperature sensor 1 Replace temperature sensor sor defective limits when tempera defective see chapter 5A ture reading is 2 Incorrect wiring or connections 2 Check wiring or replace con within limits defective nections see chapter 5K 3 MCB defective 3 Replace MCB see chapter 5K boiler scaled up Reset via service Boiler is calcified Decalcify boiler device Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 4 Cafitesse 100 Next Generation Errors 3 2 Errors cooling SAS rules Cooling box tem Temperature sen Lori ar The compressor i switched perature too sor reading plus button on high for too long timer above 7 C 1 Temperature sensor is not in 1 Check the positioning of the place temperature sensor see chapter 5F 2 Temperature sensor is defec 2 Replace the defective tempera E tive ture sensor see chapter 5F 3 MCB defective 3 Check and replace MCB see chapter 5K long 1 C E 2 Temperature sensor is defec 2 Check and replace tempera tive ture sensor see chapter 5F 3 MCB defective 3 Check and replace MCB see chapter 5K Cooling box Temperature sen Automatically 1 Wiring incorrect or connections 1 Check wiring or replace con temp sensor sor reading lt 1
58. numbers for service and operator When the service mode has started the menu COUNTERS is displayed in the message line fig 6 a Service mode is active b Arrow buttons V A can be used to activate the menus before and after the current menu c Display of the currently activated menu Enter the menu by pressing the input button I When you have entered a menu a message text on the display shows the next steps Note If the text is too long it will scroll from left to right through the mes sage line 4 3 3 Counter readings In the COUNTERS menu you have various possibilities to read out the drink counters e g Total number of drinks Subtotals per drink button Subtotals VOLUME and per drink button Total number of ICED and HOT drinks Total number of drinks In the service mode press the input button 44 to enter the COUNTERS menu fig 7 On the display appears the total number of drinks TOTAL DRINKS 1234567 in turn with the message SELECT DRINK 9 4b 4 4 4 Fig COUNTERS VOLUME STRENGTH DATE TIME CLEANING DAYS ECO SETTING TELEPHONE SERVICE MODE Fig 4 4 Fig 6 COUNTERS VOLUME STRENGTH DATE TIME CLEANING DAYS ECO SETTING TELEPHONE 7 August 2009 Cafitesse 100 Next Generation Programming For more detailed counter readings you can now press a
59. oard Undo 3 cable connections from the mains cable blue green brown fig 6 Pull off the mains cable Note The reassembly is carried out in reverse order Fig 3 Fig 5 5K 4 August 2009 Cafitesse 100 Next Generation Functions power supply and control system Disassembly of the switch mode power pack ATTENTION During the replacement of the circuit boards always work with ESD protection e g use an ESD wristband in order to prevent damage to the PC boards and their components due to electric charge Undo 1 screw on the side of the switch mode power pack fig 7 Remove the switch mode power pack together with the cooler sheet Undo the connector 8 of the switch mode pow er pack fig 8 Undo the 2 screws 9 and remove the SMPP board from the spacers fig 7 Disassembly of the multi relais board Pull the multi relais board out off the spacers fig 9 Undo the connector of the multi relais board Fig 8 August 2009 5K 5 Cafitesse 100 Next Generation Functions power supply and control system K 2 3 Disassembly of the main control board ATTENTION During the replacement of the circuit boards always work with ESD protection e g use an ESD wristband in order to prevent damage to the PC boards and their components due to electric charge Disconnect the dispenser from the power supply
60. onnections 2 Check wiring or replace that the BIB is full also gene defective conntections rated 3 Empty sensor defective see chapter 5K when the 4 MCB defective 3 Replace empty detection as error is sembly see chapter 5F reset 4 Replace MCB see chapter 5K 1BIB B2 defec B2 current too Lock clear locking 1 Wiring incorrect or connections 1 Check wiring or replace con tive high or too low button error defective nections gt 1BIB left B2 remains see chapter 5K defective active after 2 MCB defective 2 Replace MCB it occurred see chapter 5K 3 B2 coil defective 3 Replace B2 coil see chapter 5C 44 Reseed ef Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for Cafitesse 120 NG only August 2009 3 6 Cafitesse 100 Next Generation Errors rules gt 1BIB right B2 B2 current too Lock clear 1 Wiring incorrect or connections 1 Check wiring or replace con defective high or too low button defective nections see chapter 5K 2 MCB defective 2 Replace MCB see chapter 5K 3 B2 coil defective 3 Replace B2 coil see chapter 5C EE HEN 1 mme 51 Reserved pp o 52 Reserved pp 0 E Errors are reset by pressing the Lock clear button in cleaner operator service or development mode is shown Not valid for Cafitesse 100 NG Valid for
61. pply line properly If the dispenser is equipped for the delivery of cold drinks or cold water option install the water connection for the cold water inlet valves use a pressure limiter Open the water tap fig 3 Plug in the mains plug fig 3 The dispenser now starts operation The water is running into the boiler until it is filled This takes about 1 minute The display of the dispenser starts you can see the highlighted TEMPERATURE icon 1 on the dark background fig 4 The dispenser heats up the water in the boiler Depending on the heating capacity of the dispenser type the heating up takes 20 minutes or more ca Aed lt a zz ESSE August 2009 Cafitesse 100 Next Generation Installation Putting into operation Insert pre selection buttons or dummy buttons Depending on the request of the customer replace dummy buttons below the display of the dispenser by preselection buttons or vice versa The following description shows the replacement of a dummy button 2 by a preselection 3 button fig 5 Push the service tool 4 at the longer side behind the dummy button 5 to release the snap fits and remove the dummy button fig 6 Insert the preselection button 6 fig 7 Fix the stickers to the drink buttons and the pre selection buttons EET Take care that the surface of the push buttons and the pre selection
62. re selection included no pre selection available Dispenser color silver Branding DE any 2 digit numbering August 2009 2 15 Cafitesse 100 Next Generation Installation Putting into operation Power supply and power supply cable Observe the specifications on the rating plate see page 2 14 Check the monophase plug and ensure that the national voltages and tolerances are provided Ensure that the fuse of the group to which the dispenser is connected is in accordance with the national regulations Contact the local power supply company to ask for the voltage values and tolerances if required Measure and check the supply voltage Measuring the water pressure Check the static and dynamic water pressure by using the measuring device which is available as a service part fig 1 Check the pressure under the most unfavorable conditions e g when all remaining water consuming locations are opened dynamic and when all are closed static Connect the pressure gauge to the water pipe with a pressure hose and one of the 4 connection pieces A B C or D which are supplied with the measuring device fig 1 Ca ATTENTION The pressure gauge must be installed behind the drinking water filter You can use the hose which serves for connecting the dispenser later Close the water tap located on the pressure testing device and open the stop valve in the water pipe completely
63. s printed version for USA Sticker sheet including drink name stickers and preselection stickers in the language of the country For Cafitesse 120 NG dispensers only For USA only Mixing bowl exchange kit Connection pieces for US mains water supply Water filter kit 2 7 3 Disposal of packaging and dispenser at the end of their service life Used packaging Packaging Material Outer cardboard box Corrugated board Inner packaging Corrugated board Composition Liner Kraft liner GSM substance 150 g m marbeled color Fluting paper Wave substance GSM substance 105 g m brown color Inner paper Duplex GSM substance 170 g m brown color Disposal of the packaging and dispenser The disposal of the material must always be done in accordance with country specific requirements legal requirements safety requirements and environmental requirements August 2009 2 13 Cafitesse 100 Next Generation Installation Putting into operation 2 8 Installation of the dispenser 2 8 4 Prepare the installation Tools for the installation Prepare the following tools for the installation Service USB key or the programming of Windows based customer specific service device with settings USB connector Several screw drivers the installation of customer specific kits Pressure gauge the measuring of the water pressure Adapter cables Use adapter cables for the connection to European main
64. s sockets that are different from the German French safety plug socket 2 14 August 2009 Installation Putting into operation Cafitesse 100 Next Generation Type plate and dispenser type coding 1 2 WITTENBORG C120NG S2LP1 MKT 050911 123456 X 4230 2408 50 60 E 3 KUHLUNG REFRIGERATION 3 5 EE SEER 115 8 0559 05 COMPRESSEUR KESSELINHALT BOILER CAP 1 6 CAPACITE BUILLOIRE 9 L MEN Refrigerant R134 a 0 085kg EM new Global Vending 10 S Min dyn line pres 0 8bar Max st line pres 10 bar 1 1 N Contains greenhouse emissions fluorinated gases regulated by the Kyoto protocol PX1 C Contiene gas fluorurati ad effetto serra disciplinati dal protocollo di Kyotol S CHAUFFAGE WERI SELILT VALI VAEIDRS SEICTIONNEES E Hermetically sealed Ermeticamente sigillato C120NG dispenser type 4 9 4 Electrical connection values Dispenser type coding see table below 10 Water pressure indication Serial number first 4 digits indicate month 11 Approvals and year of production Foam mixing foam mixing unit installed Main version Standard version Cold water version Caf cool version Power pack and heating Europe 3 phase Europe 1 phase 3500 W Europe 1 phase 2700 W Europe 1 phase 2200 W North America version UL cUL Japan 1 phase 2500W Japan 1 phase 1900W Japan 1 phase 1500W Lock A O without lock lock included Pre selections E p
65. s the input button ed to enter the ECO TEMP sub menu The temperature setting then flashes on the dis play ECO TEMPERATURE 69 C 145 F 3 Use the arrow buttons VA to select the desired temperature 4 Confirm with the input button ed The new temperature will be shown continuously on the display e g ECO TEMPERATURE 75 C 167 F Press the input button lt 4 again if you would like to restart the setting Note When the energy saving mode is active the start display shows ECO August 2009 Cafitesse 100 Next Generation Programming 4 3 9 Setting telephone numbers You can set the telephone numbers of operator and service in the TELEPHONE menu You can also select whether the numbers should be shown on the display In this case the operator and service numbers are shown if e g cleaning is required the product pack is empty there are errors In the TELEPHONE main menu four sub me nus can be selected using the arrow buttons WA SHOW OPERATOR NUMBER SHOW SERVICE NUMBER OPERATOR NUMBER SERVICE NUMBER Press the input button 4 to enter the TELE PHONE menu fig 13 The status OPERATOR NUMBER is shown on the display OPERATOR NR 030123457 Activate deactivate operator number 1 Use the arrow buttons WA to navitate to the sub menu SHOW OPERATOR NR 2 Press the input button 4 to enter the sub menu The
66. seal 16 Holder water coil 17 Water coil incl cable harness 18 Sealing ring 19 Plunger fit incl nozzl 20 Convection hose SA 2 August 2009 Cafitesse 100 Next Generation Functions water system A 2 2 Draining the water out of the boiler WARNING The water in the boiler is hot Beware of the risk of scalding Keep your hands and other parts of your body away from the hot water e Disconnect the dispenser from the power supply system and close the water tap Remove the cuptray and the driptray and open the dispenser door Remove the product pack from the cooling com partment and store it in the refrigerator Only if you serve a cafitesse 110 NG dispenser Unscrew the 2 releasable rivets 1 on the cover coolbox 2 fig 1 Pull down the cover fluid treatment 3 fig 2 Undo 2 releasable rivets 4 at the splash panel 5 and remove the overflow hose 6 on the inside of the splash panel fig 2 Remove the splash panel 5 together with the cover fluid treatment fig 2 Take the boiler drain tube 7 out towards the front of the dispenser fig 3 Place a sufficiently large container capacity of at least 12 litre 3 2 US Gal underneath fig 3 Remove the plug 8 on the drain tube and let the water flow into the container fig 3 ATTENTION After draining the water carefully replug the drain tube
67. the 2 flat strip cables 7 fig 3 Undo the foil cable 8 and take off the user interface board fig 3 Fig 3 August 2009 5G 3 Cafitesse 100 Next Generation Functions housing Undo the power cable and the data cable 9 fig 4 Take the icon display 10 and 2 push button panels 11 out of the snap fits fig 4 Note The reassembly is carried out in reverse order On assembly note the following Please note that the slots on the push button panels are arranged on the top left 5G 4 August 2009 Cafitesse 100 Next Generation Functions power supply and control system K Power supply unit and control system K 1 Adjustments Heating capacity via change over switch on the power pack or via contact bridges inside the power pack or heating capacity not adjustable depending on the dispenser type see chapter 2 Installation August 2009 5K 1 Cafitesse 100 Next Generation Functions power supply and control system K 2 Disassemblies K 2 1 Overview 5K 2 August 2009 Cafitesse 100 Next Generation Functions power supply and control system K 2 2 Disassembly of the power pack including mains plug and circuit board ATTENTION During the replacement of the circuit boards always work with ESD protection e g use an ESD wristband in order to prevent damage to the PC boards and their or components du
68. ther weekday if requested by repea ting steps 3 and 4 Note When you reenter the CLEAN submenu the previous day for cleaning is no longer selected The default Monday is activated and selected in case you leave the menu without setting COUNTERS VOLUME STRENGTH DATE TIME CLEANING DAYS ECO SETTING TELEPHONE v v v v v v v Set the day s for FLUSH 1 Use the arrow buttons V A to navigate to submenu FLUSH The status of the selected cleaning days is shown on the display Sun Mon Tue Wed Thu Fri Sat v FLUSH t 2 Press the input button ed to enter the FLUSH submenu The weekdays Sun Sat are displayed The cursor icon for flushing m is positioned under Monday and flashes Sun Mon Tue Wed Thu Fri Sat FL SET 3 Use the arrow buttons VA to navigate to the weekday on which flushing should take place 4 Press the input button to select the activated flashing day for flushing The cursor icon under the selected day will be displayed continuously Note When you press the input button 4 again the day will be deselected and the cursor icon moves to the next day 5 Select another weekday if requested by repea ting steps 3 and 4 Note Several days for flushing can be defined in sequence August 2009 Cafitesse 100 Next Generation Programming 4 3 8 ECO settings You can optimise the power consumption of the d
69. tion Putting into operation 2 4 Checklist instructions for the customer 2 10 August 2009 Installation Putting into operation Cafitesse 100 Next Generation 2 5 Transfer if the dispenser to the customer incl HACCP Hazard And Critical Control Points August 2009 2 11 Cafitesse 100 Next Generation Installation Putting into operation 2 6 External options to be used by MSUs and distributors for national information e g on external filters 2 12 August 2009 Installation Putting into operation Cafitesse 100 Next Generation 2 7 Unpacking 2 7 1 Unpacking the dispenser Carefully remove the fastener from the Remove the lid stuffing and the lateral stuffing cardboard box Do not use sharp utensils to Pull the dispenser with the foil bag out of the avoid scratching the dispenser cardboard box remove the foil and place the Remove the cardboard box clamps dispenser upright Open the cardboard box Check if all items are included see below Take the inner box which includes the additional parts and the country specific items 2 7 2 List of all items that are supplied with the dispenser Contents of the inner cardboard box Additional items Country specific items Cleaning brush Operator USB key except for USA Flush bin Operator manual Pre selection blind buttons for respective electronic version on operator USB key dispenser type
70. ut of the bracket fig 7 Fig 7 Fig 5 Fig 6 August 2009 5A 5 Cafitesse 100 Next Generation Functions water system e Turn the valve upside down and let the plunger fall into your hand 15 fig 8 Loosen the clips 12 to unfix the water coil 13 fig 8 ATTENTION Do not use tools with sharp edges for disassembling the o ring The seat of the ring can be damaged this results in leakage Remove the o ring 14 from the plunger fit 15 fig 8 On assembly note the following ATTENTION To avoid overflow take care that the convection hose 8 fig 6 is connected back to the respec tive outlet valve Make sure to align the slot 16 of the fixation 17 with the extrusion on the valveflange fig 8 Disassembly of the overboil sensor Undo the flat connectors from the overboil sensor 18 fig 9 Rotate the overboil sensor counterclockwise and then remove it fig 9 Note The reassembly is carried out in reverse order Fig 9 Fig 9 5A 6 August 2009 Cafitesse 100 Next Generation Functions water system A 2 4 Disassembly of the temperature sensor and the level sensor WARNING The water in the boiler is hot Beware of the risk of scalding Keep your hands and other parts of your body away from the hot water Note Due to the high temperatures of the boiler s components
71. xer relay L 24V cooling relay securily circuit Out heating relay 24V Foams cover i PL 24V GND Mixer relay L cooling relay security circuit In heating relay 24V GND fra pe i pem i pfe a a Je sjalsisrlals FRS ESE ENESDONSDE gt N b NI P10 8 br te sa 2 gr P10 2 bl 2 gt gt id 10 7 wh vio 2 2 EE EEN uo eee See pP10 4bk p P10 3 gr 4 P10 2 bl DA WA Ea DA P10 1 bl B 2 lt lt x lt bo Ho O O c e e sS af TG pe Ga al ol al al al al al al ME P11 16 rd 2 11 15 rd EE 11 14 gr 11 13 wh LL 11 10 rd P12 6 or BE Safety Relay Heat ing Relay P12 7 ye o e x x x x P1 1 wh rd E E P3 8 bk o E P3 6 gr P3 14b wh P3 5 yel P1 2 wh rd BI P1 8 bl EE EE RR A A EN WE EE I MODIENO INDEX DESCRIPTION OF THE MODIFICATION DATE NAME PROVED ASSEMBLY SERIAL NUM PECN ALTERNATIVE XXXXXXXX MATERIAL uer N NN oo Ooo GLOBAL TECHNOLOGY TOLERANCES IPC WHMA A 620 NAMING DATE NAME m CNGI00 353162000 ovo Blockdiagram AZIO i

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