Operation and Service Manual for
Contents
1. The current temperature is out of the CeJa e 7grange i e gt 200 or gt 392 F The current temperature is out of the CeJ 7 e 7grange i e lt 40 or lt 40 F j 2 Not enough temperature readings stored during the calibration L FF UF ic procedure P The temperature reference is out of range Check the quality of the L rror d ice point bath It should be 0 0 C 0 2 C 32 0 F 0 4 F C The reference temperature is not stable enough Check that the Lr AT N stability of the ice point bath is within 0 03 C 0 06 F You have pressed enter although the current temperature is out H 1 L 0 of the CSE Z4 range Mm The memory is full To store other individual readings first delete L UL L some data or erase them all Press then the onecal returns in measurement mode does not shut off Press off again and looks as If the problem persists disconnect and reconnect the battery only locked on in a safe area The CeJav ve 74 There was no action on the CeJaz Ze 7sduring the last 10 shuts off minutes The CSE 24 shuts off automatically to save the automatically battery 50444 ONECAL 1306 27 ONECAL Honeywell 9 Specification General Specification Guarantee Measurement range Sensor temperature range Ambient temperature range Resolution Temperature scale Accuracy 40 F to 22 F 40 C to 30 C 22 F to 212 F 30 C to 100 C 212 F to 325 F2. Notified Body Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ United Kingdom Notified Body Number 1180 Sample Product Testing for EMC Tested by Montena EMC SA Zone industrielle de Montenaz CH 1728 ROSSENS Switzerland Standards Used EN 61326 1 1998 Electrical equipment for measurement control and laboratory use EMC requirements Report ID Report no 12 195 EMC tests on a portable digital thermometer Hermetic Onecal according to EN 61326 1 Manufacturer ENRAF TANKSYSTEM SA Rue de l Industrie 2 CH 1630 BULLE Switzerland Philippe Despagne L General Manager a ant e Created modified_ 4 2009 01 07 T 2009 01 14 2009 01 15 Update of ATEX references 15 2012 10 18 2012 10 18 2012 10 18 podate of ATEX references IECEx adding __ O The prints of this document are not controlled under the quality management system unless printed on ORIGINAL paj KAQUALITYNSO_9001 7000_Checking_ListsiTSB_7015_E doc Printed 18 10 12 14 07
3. The electronic box contains the 5 keys control pad the display and a circuit board It is powered by a 9V battery It is protected against dust and splashing water as per the IEC 529 standards IP54 By pressing the 5 key control pad the user can select the temperature scale the operating mode and store up to 9 temperature measurements or calculate the average temperature on selected data See also section 6 The approved batteries are Zinc Carbon or Zinc Chloride 6F22 or 6F22P Alkaline Manganese 6LR61 Duracell MN1604 Procell PC 1604 5 7 Carrying belt The Celavaver 7his supplied with a special carrying belt N n p i ne a L LS Ka A PO MW Figure 4 Figure 3 50444 ONECAL 1306 13 ONECAL Honeywell 5 8 Carrying box option Available in option this special box is fully cushioned and prevents the CaJa v ler 7 of damage during storage or carrying Order Number is TS 13064 Figure 5 Figure 6 50444 ONECAL 1306 14 ONECAL Honeywell 6 1 Safety 6 1 1 Personal Protective Equipment Appropriate safety precautions should be taken according to the hazard and toxicity of the liquid the temperature of which is to be measured The purpose of the personal protective equipment is to prevent a hazardous material from coming into contact with the body either directly to the skin or eyes through inhalation of vapors or mists or by absorption through the skin Appropriate respira
4. 100 C to 163 C Repeatability 40 F to 325 F 40 to 163 C Calibration Memory Display Power Battery saving Battery life Low battery indication Overall dimensions length x width x depth Weight with 75 ft 22 8 m cable Probe size Probe material Cable length Cable material Instrument protection Frame material Electronic box material Temperature sensor Maintenance Hazardous environments approvals IECEx International ATEX Europe FM Approvals USA NEPSI China GOSGORTECHNADZOR Russia 2 years 40 F to 325 F 40 C to 163 C 40 F to 392 F 40 C to 200 C 20 C to 40 C 0 1 or 0 01 selectable F C selectable exceeds API MPMS Chapter 7 0 4 F 0 25 C 0 2 F 0 1 C 0 4 F 0 25 C exceeds API MPMS Chapter 7 0 2 F 0 1 C digital one point only ice point 32 F 0 C up to 9 individuals LCD 8 digits 10 mm character height approved 9 V battery automatic shut off 10 minutes after latest action approx 100 hours on LCD display 13 2 x8 x3 7 336 mm x 202 mm x 94 mm lt 3 lbs 1 4 kg 0 64 16 mm diam 6 150 mm long Stainless steel 316L 7ft 2 m 25 ft 7 6 m 50 ft 15 2 m 75 ft 22 8 m 110 ft 33 5 m FEP jacket IP 54 antistatic polyamide base coated aluminium Pt 1000 RTD element modular design easy exchange of parts Ex ia IIB T4 Ga II 1 G Ex ia IIB T4 Ga Class Division 1 Groups C amp D T4 Class Zon
5. 03 C 0 06 F 50444 ONECAL 1306 24 ONECAL 7 7 4 Honeywell Calibrating the thermometer 6 After 30 minutes have elapsed gently stir the bath with the sensor again to ensure complete equilibration of temperature 7 Switch on the CZ Z A 8 Press 3 times to call up the calibration menu 7 7 5 Press enter to activate the function When in this calibration routine the temperature is displayed to two decimal places of a degree 10 Observe the PERR The temperature must be stable i e within 0 03 C 0 06 F 11 By pressing enter store at least 3 readings up to 9 Wait 30 seconds between each reading in order to check the bath stability or or up to a ABI ee n 9 HT d HHI L U 1 12 When at least 3 individual readings are stored but no more than 9 press to activate the offset calculation process 13 To store the new offset correction press The following sequences will be displayed during the process 14 Press twice to go back to the measurement mode 15 lf any other message is displayed refer to section 8 Recovering the previous calibration data If for any reason one wants to return to the previous calibration this may be achieved from the calibration menu as follows 1 Press simultaneously the keys enter and then and 50444 ONECAL 1306 29 ONECAL Honeywell 7 8 Storage of HERMetic devices For a proper storage of HERMetic products UTI
6. 5 keys JJ aa 7_ 5 frame control pad electronic box s SL a i cable temperature probe cable connectors battery cover battery identification in lt Merial Year rear face of electronic box Figure 1 50444 ONECAL 1306 11 ONECAL 5 2 Honeywell Grounding cable with clip This device is very important for the safe operation of the instrument As static electricity can cause an explosion if a flammable vapor is present it is mandatory to ground the Ce e 74by means of the grounding cable and clip Refer to section 3 5 3 5 3 1 5 3 2 5 3 3 5 4 Sensor Temperature probe The temperature probe is a Platinum Resistance Temperature Detector Pt RTD located close to the end of the protective probe sheath This Pt RTD constitutes the core of the thermometer and it is therefore specially selected in order to ensure only those individuals that perform to a very strict specification and show the highest level of accuracy long term stability and reliability over the range of temperature are used Resistance and response time The sensor is specially designed to combine a very good shock resistance with a 6 mm diameter probe sheath and a quick response time lt is made in stainless steel to withstand most aggressive chemicals The Celav ver 74 has a typical response time time to achieve 90 of a step change in temperature of less than 15 seconds in water and 35 seconds in lubricating oil under dy
7. 91 505 Tanksystem honeywell com Tel 1 902 4683344 Fax 1 902 4681203 halifax csr lonelectronics com Tel 86 21 68183183 Fax 86 21 68183115 huahaish huahaiee com Tel 49 40 41918846 Fax 49 40 41918847 service mkecb com Tel 80 210 4294498 Fax 30 210 4294495 spanmarin ath forthnet gr Tel 81 6 64714701 Fax 81 6 64729008 daiwa4 1 silver ocn ne Tel 82 51 462 2554 5 Fax 82 51 462 0468 info worldocean co kr Tel 52 833 2170190 Fax 52 833 2170190 urbansa prodigy net mx Tel 31 10 4114614 Fax 31 10 4141004 info tbu nl ONECAL Honeywell The updated list can be found on our website www tanksystem com COUNTRY PORTUGAL RUSSIA SINGAPORE SPAIN SWEDEN TURKEY UNITED ARAB EMIRATES UNITED KINGDOM U S A TEXAS ADDRESS CONTROLIS Lda Rua Conceicao Sameiro Antunes 26 E Cova da Piedade 2805 122 Almada NPP GERDA Vilisa Latsisa str 17 Building 1 125480 MOSCOW HUBBELL INT L 1976 PTE LTD 322 Thomson Road SINGAPORE 307665 E N I Electronica y Neumatica Industrial S A C Jon Arrospide 20 Int 48014 BILBAO INSTRUMENTKONTROLL Lars Petersson AB Varholmsgatan 1 414 74 GOTEBORG YEDI DENIZ Setustu Izzetpasa Yok 1 TR 34427 Kabatas ISTANBUL MARITRONICS TRADING L L C P O Box 6488 Shed 72 Jadaf Ship Docking Yard DUBAI ENERGY MARINE INTERNATIONAL LTD 12 Clipstone Brook Industrial Estate Cherr
8. Digital Thermometer October 18 2012 tert Apparatus Classification Measurement Equipment Statement of Conformity Based on sample product test results using appropriate standards industrial environment and in accordance with the following EC Directives we Enraf Tanksystem SA hereby declare under our sole responsibility that the Hermetic onecal is in conformity with EC ATEX Directive 94 9 EC Equipment and protective systems intended for use in potentially explosive atmospheres EC Type Examination Certificate BAS OOATEX1014X 1 1G ExiailBT4 Ga EC Directive 89 336 EEC Electromagnetic Compatibility IEC 60079 Electrical apparatus for explosive gas atmospheres IEC Type Examination Certificate IECEx BAS 12 0031X Ex ia IIB T4 Ga Sample Product Testing for ATEX IECEx Tested by Baseefa Rockhead Business Park Staden Lane Buxton Derbyshire SK17 9RZ United Kingdom ATEX Standards Used IEC60079 0 2011 Explosive atmospheres Part 0 Equipment General requirements EN60079 11 2012 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Report ID GB BAS ExTR12 0134 00 IECEx Standards Used EC60079 0 2011 Explosive atmospheres Part 0 Equipment General requirements lEC60079 11 2011 Explosive atmospheres Part 11 Equipment protection by intrinsic safety i Report ID GB BAS ExTR12 0134 00 Quality Assurance notification Baseefa ATEX 1536 IECEx Quality Assessment Report GB BAS QAR06 0079 02
9. assembly 22 5 1 3 High standard in accuracy repeatability and reproducibility 10 7 44 Changing the sensor_23 5 2 Grounding cable with clip 12 7 5 Changing the electronic box ____ 23 5 3 Sensor 12 7 6 Temperature calibration 23 Ia Temperate OS i 7 7 Verification amp calibration of the offset 5 3 2 Resistance and response time 12 4 5 3 3 Connection to the cable 12 77 PEE E 24 5 4 Load for viscous liquids option __ 12 ZT Equipment required 724 Lee Preparing the Ice Point bath 24 5 5 Cable and frame ___13 7 7 4 Calibrating the thermometer 25 5 6 Electronic box 13 lil Recovering the previous calibration data 25 5 7 Carrying belt 13 7 8 Storage of HERMetic devices 26 5 8 Carrying box option 14 7 9 Recycling of HERMetic devices __ 26 6 Operation 15 8 Trouble shooting 27 6 1 Safety 15 6 1 1 Personal Protective Equipment 15 8 1 Warning and error messages __ 27 6 1 2 Grounding the equipment 15 9 Specification 28 6 2 Installing the battery 15 10 Drawings 29 6 3 Basic rules concerning the 5 key 10 1 Flowchart 29 control pad 16 TO 10 2 Spare parts 30 6 4 Basic rules concerning the display _ 16 6 5 Switching on the thermometer 16 50444 ONECAL 1306 3 ONECAL Honeywell 2 General information 2 1 Disclaimer This manual is designed and written to provide information with regard to the subject matter involved Enraf Tanksystem SA makes no warranty express or implied that it is fit for any purpose whatsoever or to the absolu
10. Honeywell Operation and Service Manual for CAE TS 13100 TS 13101 TS 13102 TS 13104 TS 13108 Intrinsically Safe Digital Thermometer Note before using the instrument please read this book APPROVED L A k SR neue K TM Intertek This document is subject to changes without notice Check updates on www tanksystem com or contact us at tanksystem honeywell com 50444 ONECAL 1306 ONECAL Honeywell This page intentionally left blank 50444 ONECAL 1306 2 ONECAL Honeywell 1 Table of contents L Table of contents 3 6 6 Automatic shut off 16 2 General information 4 6 7 Changing the temperature scale C F a or the resolution 0 1 0 01 17 2 1 Disclaimer A 6 8 Ullage distance 18 2 2 Shipment note d eta 6 9 Taking a temperature reading 19 2 3 Initial Inspection 4 6 9 1 Range up to 163 C 325 F 19 2 4 Documentation discrepancies 4 6 9 2 Range over 163 C 325 F __ 19 2 5 Warranty 4 6 10 Saving the current temperature _ 19 26 Certification 5 6 11 Showing the average temperature 20 2 7 Spare parts 5 6 12 Scrolling up the saved data 20 2 8 Service and Repair 5 6 13 Deleting one data point 20 3 Worldwide Service Stations network 7 6 14 Erasing all data______ 20 4 Recommendation for safe use 9 7 Care and maintenance _____21 5 Description 10 PL Care 5 1 A smart thermometer 10 La Changing the battery 2l 5 1 1 General CC 7 3 Changing the cable with cable holder 5 1 2 One point calibration 10
11. NECAL 1306 Honeywell China NEPSI GYJ12 1052X Ex ia IIB T4 Ga Russia GOSGORTECHNADZOR OExiallIBT4X If you need any specific certificate please contact Enraf Tanksystem SA Rue de l industrie 2 1630 Bulle SWITZERLAND Telephone 41 26 91 91 500 Telefax 41 26 91 91 505 E mail tanksystem honeywell com Web site www tanksystem com 2 7 Spare parts When ordering spares identify the spare part by TS number and description Refer to section 10 2 Some spares might be repairable in this case send the part s to any authorised service center or to the factory In case of urgency complete replacement units can be made available Contact the factory or nearest Service Station for details 2 8 Service and Repair The customer is responsible for any freight and customs clearance charges If units are sent on a freight collect the charges will be invoiced to the customer When returning units or parts for repair to the factory please fill out a service request form see next page The serial number OXnnn and the year of production nnnn are printed on the rear of the electronic box When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the customers equipment is contaminated it will be returned to the customer at the customers expense Contaminated equipment will not be repaired until such time that the customer decontaminates the said equipment ONECAL H
12. ccumulator liquid i e its conductivity is more than 50 pS m then measuring the temperature is permitted provided that the instrument is properly grounded and earthed before the temperature probe is inserted into the tank and remains earthed until the temperature probe has been removed from the tank 7 2 2 lf the cargo is a static accumulator liquid i e its conductivity is less than 50 pS m then measuring the temperature is permitted provided that 7 2 2 1 The instrument is properly grounded and earthed before the temperature probe is inserted into the tank and remains earthed until the temperature probe has been removed from the tank and 7 2 2 2 The apparatus is not introduced into a tank until at least 30 minutes have elapsed after completion of any loading or mixing operation or stopping the injection of inert gas 7 3 For further guidance refer to International Safety Guide for Oil Tankers and Terminals ISGOTT ISBN 1 85609 291 7 Fith Edition 2006 or consult the appropriate Legislative Authority for the installation 8 Warning Substitution of components may impair the intrinsic safey Change the battery only in a safe area Use only an approved battery To prevent ignition hazard avoid impact or friction of the device aluminium box 9 This product and its use is may be related to international national local or company regulations or standards It is the customer user responsibility to ensure that the way to use the d
13. e 0 AEx ia IIB T4 Ex ia IIB T4 Ga 0ExiallBT4X Specification subject to change without notice 50444 ONECAL 1306 ONECAL 10 1 Flowchart n y gt 88888888 RER Keyboard Basic Rules Enter E Execute the Unroll Menu Quit the Menu SR nb v r gio Mhu fn 10 Drawings OFF bYE bYE E bYE bYE Honeywell Automatic Shut Off 10 min Colal ter lp Version 2 xx flr SY Messages Battery ALArH BE LE laenn SHart E A 1 Reading P l t of rang U EUL sinan EPL N CHAGE Stir E N Y Aad oH SAulnb 50444 ONECAL 1306 Figure 12 29 Error Code EEPROM Error 01 Read Temp Error 02 Write Read Temp Error 03 Write Read Error 04 Write Read Data UM ab ErASEd LAL A Ib VIF Idx 1 l la C GLI 9 v FrASE K Oo S SUrE ELE UR La E E be ee Lins gt ENP id r L R zj Jia L pt E ere di SPL J300 P O00 Na Automati r E Shut Off LAL amp ld CALI E SYrE activ
14. e i 4 Gael K C AAP gt Calibration Automatic i n 4 C 4g JC up to 9 at least 3 Shut Off J FAL inactive Error S a Error 05 Read Data Index out of Error 06 Read Data ONECAL Honeywell 10 2 Spare parts v When ordering spare parts please identify them by their description and TS number v Indicate the serial number and the year of production of the thermometer printed on the rear of the electronic box v Ifthe cable holder must be changed it is necessary to order 2x half frame TS 13035 and 4x rods TS 13049 v The cable is always delivered with the cable holder this is to prevent damage Check the cable length required and order accordingly v The carrying belt number is TS 13058 grounding cable with clip TS 13051 half frame TS 13035 lt A electronic box TS 13034 SC se Za cable with cable holder assy l TS 13063 25f U 7 6m TS 13111 50ft 15 2m sensor TS 13044 TS 13036 75ft 22 8m TS 13037 110ft 33 5m cable without cable holder assy battery cover TS 13062 7ft 2m TS 13032 TS 13071 Load 300gr with its holder kit identification Paea TUET screw M3x10 TS 40754 rear face of electronic box screw M3x3 TS 40853 O ring TS 13054 sensor TS 13044 4 e gt Figure 13 50444 ONECAL 1306 30 ONECAL Honeywell Declaration of Conformity ssue 5 TSB_7015_E doc Enraf Tanksystem SA Author QD C IECEx Apparatus Identification HERMetic Onecal Portable
15. ecure it with the screw 6 Screw the grounding cable onto the correct location on the rear of the electronic box as shown on Figure 11 Pann The grounding cable shall be held on the left of the plastic finger Figure 11 7 Check with an Ohmmeter the resistance between the grounding cable clip and the body of the temperature probe It shall not exceed 10 ohm 8 Carry out the one point verification as per section 7 7 9 The Cetav ver 764 is ready to work again 7 6 Temperature calibration The Celav ver 7 is calibrated at the factory i e the temperature resistance curve of all the specially selected Pt RTDs is digitally stored in every electronic box so no further calibration is required It is still necessary to check the Celav ver 7 regularly for any drift of the offset 50444 ONECAL 1306 23 ONECAL 7 7 7 7 1 7 1 2 7 7 3 Honeywell Verification amp calibration of the offset A smart thermometer The Celavever 7his very user friendly and easy to calibrate Only one reference point is necessary to calibrate the instrument Moreover the CaJlav ler 7 automatically checks the accuracy and stability of the reference temperature In other words the Cela v ler 74will not accept a new calibration if the following conditions are not fulfilled the measured reference temperature exceeds 0 2 C the temperature stability exceeds 0 03 C During the calibration process the CaeJa v ver 7gkeeps the pr
16. en pr EF L tir i L EH Fr ab trAbtd 50444 ONECAL 1306 20 ONECAL Honeywell 7 Care and maintenance 7 1 Care Clean the instrument of any excess of liquid after each use Wipe the cable after each use Check regularly the continuity of grounding by measuring the electrical resistance between the sensor and the clip of the grounding cable The resistance should not exceed 10 ohm Check regularly the sensor the cable and the grounding cable for any kink scratch cut or other visible damage Store the equipment in a dry location 7 2 Changing the battery THIS MUST BE DONE ONLY IN A SAFE AREA 1 Unscrew the 2 screws of the battery cover located at the rear face of the electronic box 2 Replace the battery Use only approved batteries i e Duracell MN1604 Procell PC 1604 or any 6F22 or 6F22P 3 Put the cover back and tighten the screws again Am Rear face of the eletronic box Allen key n 2 Battery cover Figure 8 50444 ONECAL 1306 21 ONECAL Honeywell 7 3 Changing the cable with cable holder assembly The cable cannot be removed or dismounted from the frame If the cable needs to be replaced it is therefore necessary to change the subassembly cable cable frame as follows 1 Unscrew and remove the plug located on the front face of the electronic box electronic box Figure 9 2 Remove the electronic box from the holder by pressing on top of the rear of it in ord
17. er to clip it out of the frame 3 Unscrew and gently pull the connector from the sensor tube See Figure 10 Allen key 1 5 cable sensor sensor connector Figure 10 4 On the new sub assembly cable frame connect the cable to the sensor and tighten it with the screw 5 Mount the electronic box into the frame 6 Connect the plug to the electronic box and secure it with the screw 7 Switch the Celav ver 74 on The electronic circuit checks and compensates automatically the resistance of the new cable Therefore changing the cable does not affect the calibration 8 Verify the correct functionning of the Cata v ver 74by measuring a known temperature 9 The Cetavever 7 is ready to work again 50444 ONECAL 1306 22 ONECAL Honeywell 7 4 Changing the sensor 1 Unscrew and gently pull the connector from the sensor tube See Figure 10 2 Connect the new sensor Secure it with the screw 3 Carry out the one point verification as per 7 7 4 The Cetavaver 7 is ready to work again 7 5 Changing the electronic box 1 Unscrew and remove the grounding cable from the rear of the electronic box See Figure 11 2 Unscrew and remove the plug located on the front face of the electronic box See Figure 9 3 Remove the electronic box from the holder by pressing on top of the rear face in order to clip it out of the frame 4 Clip the new electronic box into the frame 5 Connect the plug to the electronic box and s
18. evice complies with such applicable regulations or standards 50444 ONECAL 1306 9 ONECAL Honeywell 5 Description 5 1 A smart thermometer 5 1 1 General The Celav ve 7sthermometer is a hand held portable digital instrument of the latest generation designed specifically for use in hazardous locations with outstanding characteristics regarding safety accuracy ease of operation reliability and cost efficient maintenance It is very user friendly and easy to calibrate the Celavaver 74 is modular the exchange of parts is extremely easy and cost efficient No special training or tools are required changing the cable does not require the instrument to be re calibrated changing the sensor requires only an offset calibration i e the ice point calibration 5 1 2 One point calibration Temperature calibration and verification are the most important points for Keeping a good accuracy but in most cases these procedures involve costly equipment are time consuming and therefore quite expensive Cola 74 stands for one reference point only for calibration No special tool or training is required for calibrating this thermometer The temperature resistance curve of the Platinum Resistance Temperature Detector Pt RTD is digitally stored in a micro controller and cannot be changed by the user The relationship between resistance and temperature is then used to calculate the temperature reading Therefore the calibration consists
19. eviously recorded calibration data so that in case of a procedural error it is always possible to revert to the previous calibration Equipment required A Dewar flask or any vacuum flask approximately 8 cm in diameter and 36 cm deep ice preferably made from distilled water Water preferably distilled and precooled Preparing the Ice Point bath 1 Shave or crush the ice into small pieces avoiding direct contact with the hands or any unclean object The pieces shall be no more then 5 mm 2 Fill the Dewar flask with the crushed ice and add sufficient water to form a slush just filling the voids between ice particles but not enough to float the ice 3 Insert the Caetav ver 7gsensor packing the ice gently about it 4 Let it stand for half an hour to permit the sensor temperature the ice particles and the water to equilibrate 5 As the ice melts it will be necessary to drain off some water and add more crushed ice Gently stir the ice with the sensor periodically to assist equilibration IMPORTANT NOTE Aitention to detail during the preparation of the Ice Point bath is critical to the accuracy and quality of the offset calibration Therefore be advised that the Z ZAvill accept a new calibration only if the following conditions are fulfilled the proposed correction of the offset is within 0 2 C 0 4 F compared to the true zero of the Pt 1000 resistance and the stability of the temperature is within 0
20. ke the temperature probe and place it in the liquid to be measured 6 9 1 6 9 2 Range up to 163 C 325 F Select the location s at which measurements are to be made in accordance with established best oil industry practice ISO 4268 API Manual of Petroleum Measurement Standards Chapter 7 and lower the sensor probe to the required level s by counting the number of cable loops unwound Refer to section 6 8 to reach the required ullage distance s At each measurement location raise and lower the probe by half a cable loop above and below the predetermined level to allow rapid equilibration of the sensor with the surrounding liquid Observe the display and wait until the reading has stabilized before recording it or saving it see section 6 10 The probe may be considered to have reached equilibrium with the surrounding liquid when the indicated temperature has not changed by more than 0 1 C in approximately 30 seconds If the temperature does not stabilize continue to raise and lower the probe in the liquid for a longer time and make sure that the lack of stability is not caused by the liquid itself If multiple spot temperatures are required repeat the procedure at each of the other predetermined levels Note when the extra load is used refer to section 5 4 the time to reach equilibrium is longer Range over 163 C 325 F In that range only surface temperatures are allowed i e immersing the sensor by maximum 10 cm
21. ligation is limited to the repair or replacement of such defective parts by his own plant or one of his authorised service stations The Purchaser shall bear the cost and risk of transportation of defective parts and repaired parts supplied in replacement of such defective parts This warranty does not apply to those items which by their nature are subject to deterioration or consumption in normal service and which must be cleaned or replaced on a routine basis When returned to Enraf Tanksystem SA equipment must be contamination free If it is determined that the Purchasers equipment is contaminated it will be returned to the Purchaser at the Purchasers expense Contaminated equipment will not be repaired replaced or covered under any warranty until such time that the Purchaser decontaminates the said equipment The Purchaser shall notify by fax telex or in writing of any defect immediately upon discovery specifying the nature of the defect and or the extent of the damage caused thereby Where no other conditions have been negotiated between the Vendor and the Purchaser General Conditions 188 of United Nations shall apply This instrument has been certified as Intrinsically Safe Instrumentation for only those classes or categories of hazardous areas stated on the instrument label bearing the mark of the applicable approval authority No other usage is authorised Abuse including rough handling mechanical damage elect
22. meter Sampler Thermometer and related spare parts we recommend Clean the devices after use Remove batteries for prolonged storage Store batteries in a dry and cold location Store the goods in a safe dry and dust free location with an ambient temperature between 5 C to 45 7 9 Recycling of HERMetic devices Equipment does not contain any dangerous materials inside which can harm the environment and people health during normal use or disposal However the utilization and recycling of the equipment after the end of its life must be implemented by an authorized organization in accordance to local legislation Do not throw in rubbish but recycle wastes in accordance to environmental local rules IS 50444 ONECAL 1306 26 ONECAL Honeywell 8 Trouble shooting 8 1 Warning and error messages N F blinking message The battery voltage is low temperature HH rro nU readings are still valid but the battery needs to be changed soon The battery voltage does not guarantee the temperature integrity Change the battery ONLY IN A SAFE AREA j Z E There is no probe or no cable attached to the CZ 77A The probe or the cable is not properly installed Check the connections E gt we mm m aa 3 The probe or the cable is malfunctioning Check for kinks breaks etc The probe or cable is malfunctioning Check the connections and check the cable for mechanical damage L
23. namic conditions Connection to the cable The sensor is equipped with a genuine connector thus connecting it to the cable could not be more easy There is no need for special tools soldering sealing etc Just plug in and go Load for viscous liquids option A special extra load 300 g can be provided as an option in case very viscous liquids are measured It is very easy to install Two screws Allen key 2 mm secure it on the sensor Order Number TS 13071 load delivered with its holder kit to fix on the cable holder Figure 2 50444 ONECAL 1306 12 ONECAL Honeywell 5 5 Cable and frame This is a shielded coaxial two conductors cable with an FEP jacket that withstands most chemicals lt can be easily disconnected from both the sensor and the electronic box if it needs to be replaced The replacement of the cable does not necessitate the recalibration of the Celas ver 7 as its resistance is automatically checked and balanced by the micro controller See also section 5 6 The frame is made in antistatic polyamide It is ergonomic and rugged for easy and safe cable storage One loop is approximately 0 7 m 2 ft 3 1 5 loop is approximately 1 m 3 ft 4 so it is easy to correctly position the sensor at the desired positions within the tank contents by simply counting the number of cable loops unwound See also section 6 8 Note the cable cannot be dismounted or removed from the frame see 7 3 5 6 Electronic box
24. ng saved temperatures do not display the degree mark The display is blinking when the temperature is between 163 C 325 F and 200 C 392 F 6 5 Switching on the thermometer Press on The following sequence is displayed automatically The Cetlalv ver 74is now ready for measuring the temperature that is displayed and refreshed every second 6 6 Automatic shut off If there is no action on the Cela sv Per 7keyboard during 10 minutes the thermometer switches off automatically 50444 ONECAL 1306 16 ONECAL Honeywell 6 7 Changing the temperature scale C F or the resolution 0 1 0 01 Press twice then enter Press to switch from the temperature scale mode to the resolution mode Temperature C or F when Temp is displayed press enter then to chose the scale Press 3 times to return to the measurement mode Resolution 0 1 ou 0 01 when displ is displayed press enter then to chose the resolution Press 3 times to return to the measurement mode E LS oe i Se pe L E 50444 ONECAL 1306 17 ONECAL Honeywell 6 8 Ullage distance An approximate relation between the number of loops and the distance is given in the following table Number of loops Distance ft 50444 ONECAL 1306 18 ONECAL 6 9 Honeywell Taking a temperature reading Make sure that the CaJa Z er 7 is properly grounded See sections 3 and 6 1 Ta
25. of the adjustment of the offset scale value at 0 0 C This reference point is the water triple point ice point which can be easily and universally reproduced See 7 7 3 During the calibration procedure the Cela v ver 7 automatically checks the accuracy and stability of the reference temperature In other words the Z ZAI not accept a new calibration if this is not done properly 5 1 3 High standard in accuracy repeatability and reproducibility The onecal thermometer is specifically designed to meet the highest accuracy standards ISO 4268 API Manual of Petroleum Measurement Standards Chapter 7 that are commonly accepted best oil industry practice The goal of the measuring routine is to determine as accurately as possible the Pt RTD resistor value and to calculate the corresponding temperature For achieving such a high standard in accuracy repeatability and reproducibility the resistance of the cable and instrument electronics is continuously measured and compensated for i e a variation of the cable or circuitry resistance due to temperature change does not affect the accuracy and a cable change does not require a new calibration The measurement routine is totally under the control of the micro controller A high precision resistor is used as the reference to calibrate the measuring chain Figure 1 shows the main features of the ZALEA 50444 ONECAL 1306 10 ONECAL Honeywell 8 digits grounding cable LCD display with clip
26. oneywell Service Request Customer s ACCIESS 2 cccccccccccccccccccceuccccuecccuucueuuaueueuuucceuvaueaveneeueuveuennacs GIG DONG E E sa iestonnseuole IE FAX ccicccccccccccccccccccccccecccceceaeacecceneaceneaueceeteaeeuecseneateneaueaeeneaceneateceaneceseaceneas TYPE O WH e d erT 50444 ONECAL 1306 6 ONECAL Honeywell 3 Worldwide Service Stations network The updated list can be found on our website www tanksystem com COUNTRY SWITZERLAND CANADA CHINA GERMANY GREECE JAPAN KOREA MEXICO NETHERLANDS amp BELGIUM ADDRESS ENRAF TANKSYSTEM SA 2 rue de l Industrie CH 1630 BULLE PYLON ATLANTIC A Div Of Pylon Electronics Inc 31 Trider Crescent DARTMOUTH N S B3B 1V6 HUA HAI EQUIPMENT amp ENGINEERING CO LTD Factory 7 Lane 1365 East Kang Qiao Road Kang Qiao Industrial Zone Pu Dong SHANGHAI P C 201315 CHRISTIAN BINDEMANN MARINE TECHNICAL SERVICES Antonie Mobis Weg 4 HAMBURG 2523 SPANMARIN 86 Filonos Street GR 185 36 PIRAEUS DAIWA HANBAI CORPORATION LTD 2 10 31 Mitejima Nishiyodogawa ku OSAKA 555 0012 World Ocean CO LTD Rm1001 Hae deok Bldg 1212 11 Choryang dong Dong Gu BUSAN URBAN DEL GOLFO SA DE CV Julian Carrillo No 709 Nte COL LOS MANGOS 89440 Cd MADERO Tamps MEXICO B V TECHNISCH BUREAU UITTENBOGAART Brugwachter 13 NL 3034 KD ROTTERDAM 50444 ONECAL 1306 7 TELEPHONE FAX E MAIL Tel 41 26 91 91 500 Fax 41 26 91
27. or 4 inches In that range the display of the temperature is blinking 6 10 Saving the current temperature From the measurement mode press enter to save the temperature The index in the memory appears on the left of the LCD display as follows E up to Up to 9 individual measurements can be stored If 9 measurements are already stored the memory is full and the following screen is displayed OD Fa After saving the thermometer returns automatically to the measurement mode 50444 ONECAL 1306 19 ONECAL Honeywell 6 11 Showing the average temperature From the measurement mode press and then enter to display the average temperature 6 12 Scrolling up the saved data From the average temperature display press enter and then by pressing scroll up the saved data TAT OE 55 YC eS OT TT 6 13 Deleting one data point It is possible to delete one or more data point s one by one From the average temperature display press enter then as many times as necessary to get the data point to delete then press enter Press enter again to erase Press to confirm See below an example where data point n 2 is deleted OST AT ats AVG 25h TREHET 2 Gir dELELE The CS ZA recalculates the average temperature of the remaining data 6 14 Erasing all data To clear the memory i e erasing all the saved data up to 9 individual data points from the measurement mode press then enter and th
28. rical damage operation alteration or unauthorised repair or component replacement by the Purchaser will void this guarantee and may ONECAL impair the intrinsic safety of the instrument In particular it is not allowed to repair electronic circuits This warranty is expressly in lieu of any and all other warranties and representations expressed or implied and all other obligations or liabilities on the part of the Vendor Enraf Tanksystem SA including but not limited to the warranty of merchantability or fitness for a particular purpose In no event shall Enraf Tanksystem SA be liable for indirect incidental or consequential loss or damage or failure of any kind connected with the use if its products or failure of its products to function or operate properly Enraf Tanksystem SA do not assume the indemnification for any accident or damage caused by the operation of its product and the warranty is limited to the replacement of parts or complete goods 2 6 Certification Enraf Tanksystem SA is an ISO 9001 certified company by Intertek A E Erne 9 TM Intertek The equipment has been approved for the electrical intrinsic safety by the following authorities Europe BASEEFA BAS 00 ATEX 1014X 1 II 1 G Ex ia IIB T4 Ga USA Factory Mutual Class I Division 1 Groups C amp D T4 Class I Zone 0 AEx ia IIB T4 International BASEEFA IECEx BAS 12 0031X Ex ia IIB T4 Ga CE amp lt gt APPROVED 50444 O
29. rotective equipment appropriate to the liquid the temperature of which is to be measured Refer to the appropriate Material Safety Data Sheet MSDS and or other site specific instructions 4 Attention is drawn to the possible hazard due to electrostatic charges which may be present in the tank This may happen in particular with static accumulator liquids i e liquids that have low conductivity of 50 picoSiemens metre pS m or less 5 It is very important that the instrument is earthed to the tank before the probe is introduced into the tank and remains grounded until after complete withdrawal from the tank The instrument should be grounded by means of the grounding cable and clip provided 6 It is anticipated that the user will have specific operating methods laid down to ensure safety when using this type of apparatus In this case the user s instructions shall be strictly observed 7 In the absence of such instructions the following should be noted 7 1 If the sensor probe is to be lowered into the tank via a grounded metal stilling well or sounding pipe that reaches below the liquid surface or if the tank has a floating roof that is fully floating and is in electrical continuity with the tank shell then measuring the temperature is permissible at any time with no restriction 7 2 In any other circumstances where a flammable vapor may be present the following precautions should be taken 7 2 1 If the cargo is not a static a
30. te sufficiency of the material presented Enraf Tanksystem SA assumes no responsibility for any inaccuracies in reproduction or errors in interpretation of any authority Enraf Tanksystem SA reserves the right to modify or amend this manual without prior notification but Enraf Tanksystem SA assumes no responsibility to update or issue corrections 2 2 Shipment note The following parts should be included in the shipment 1 instrument 1 battery in the electronic box or separate 1 carrying belt 2 Allen keys 1 5mm and 2 mm 1 Operation and Service Manual 1 Quick Reference Pocket Guide 2 3 Initial inspection Check the contents of the shipment for completeness and note whether any damage has occurred during transport If the contents are incomplete or if there is damage do not use the device A claim should be filled out with the carrier immediately and Enraf Tanksystem SA Sales or Service organisation should be notified in order to facilitate the repair or replacement of the instrument 2 4 Documentation discrepancies The design of the instrument is subject to continuous development and improvement Consequently the instrument may incorporate minor changes in detail from the information contained in the manual 50444 ONECAL 1306 2 5 Warranty 24 months after delivery ex works The Vendor undertakes to remedy any defect resulting from faulty design materials or workmanship The Vendor s ob
31. tory protection and head face hand and foot protection shouls be worn prior to opening the hatch and using the SZZ AEA 6 1 2 Grounding the equipment Before opening the tank hatch attach the grounding clip to an electrically conductive grounded structure Make sure that the surface which the clip is in contact with is electrically conductive The Celav ver 7fshall be grounded until complete withdrawal of the temperature probe from the tank and closure of the hatch Refer to section 3 6 2 Installing the battery Unscrew the 2 screws of the battery cover located at the rear face of the electronic box Check that the battery is approved i e Duracell MN1604 Procell PC1604 or any 6F22 or 6F22P insert the battery Put the cover back and tighten the screws a 1 2 3 4 Rear face of the eletronic box Allen key n 2 Battery cover Figure 7 50444 ONECAL 1306 15 ONECAL Honeywell 6 3 Basic rules concerning the 5 key control pad enter E activate the function on off switch on off go into the menu or yes quit the menu or no Keep the commands pressed until the action is displayed The off key is not active in all menus Press to leave those menus before switching off the Calas var 7p 6 4 Basic rules concerning the display The degree mark is regularly blinking in the measurement mode The display is refreshed every second in the measurement mode All other modes showi
32. ycourt Way LEIGHTON BUZZARD BEDS LU7 4TX HONEYWELL HERMETIC 4522 Center Street DEER PARK TX 77536 50444 ONECAL 1306 8 TELEPHONE FAX E MAIL Tel 351 21 2740606 Fax 351 21 2740897 controlis port gmail com Tel 7 495 7558845 Fax 495 7558846 info gerda ru Tel 65 6 2557281 Tel 65 6 2550464 Fax 65 6 2532098 hubbell mbox2 singnet com s Tel 34 94 4746263 Fax 34 94 4745868 eni tecnica eni es Tel 46 31 240510 Tel 46 31 240525 Fax 46 31 243710 Info instrumentkontroll se Tel 90 212 251 64 10 3 lines Fax 90 212 251 05 75 servicestation yedideniz net dmgistanbul yahoo com Tel 971 4 3247500 Fax 971 4 3242500 service maritronics com Tel 44 1525 851234 Fax 44 1525 852345 info engqmar com Tel 1 281 930 1777 Fax 1 281 930 1222 Toll free call in the USA 1 800 900 1778 hermetic honeywell com ONECAL Honeywell 4 Recommendation for safe use 1 This Operation and Service Manual is a guide in order to help the user to operate the instrument safely and correctly 2 Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage 3 Attention is drawn to the possible hazard due to the fact that this equipment is to be used under open tank gauging conditions Therefore the operator may be exposed to vapors and or liquid splash One must wear the personal p
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